MRC NEW FACILITY IN MINA ABDULLAH
SECTION 16114
                                        CABLE TRAYS
PART 1 - GENERAL
1.1   RELATED DOCUMENTS
      To be read in conjunction with Division - General Requirements, and Conditions of Contract.
1.2   DESCRIPTION
      A.     DESIGN CRITERIA:
             Select the correct grade of cable tray to meet the Specification and MEW
             Regulations.
      B.     RELATED WORK SPECIFIED ELSEWHERE:
             Wires and Cables                       :      Section 16120
             Electrical Distribution System         :      Section 16425,16300
             LV structured cabling                  :     Section 16740 and others.
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      MRC NEW FACILITY IN MINA ABDULLAH
PART 2 - PRODUCTS
2.1   CABLE TRAYS:
      A.    CABLE TRAYS:
            Perforated, heavy duty, Returned flanged type, not less than 1.6mm thick , in 2.5m
            lengths HOT DIP galvanized after completion of bending and drilling, complete with all
            necessary purpose made bends, tees, supports and the like. Width shall be such as
            to permit adequate access for installation and maintenance of cables.
            All the cable tray sizes are subject to the Number of cables in each cable trays with
            minimum distances between adjacent cables and complying to MEW regulations for
            Cable tray sizes requirement, as refer to the cable routing drawings.
      B.    CABLE FIXINGS:
            1.     Cables shall be tied to trays with approved nonferrous straps, (such as PVC
                   sheathed aluminum), profiled to hold cables to tray.
            2.     Cable cleats, saddles and straps shall comply with cable manufacturer's
                   recommendations and shall be compatible with the cable tray finish and cable
                   sheathing.
            3.     All the cable tray accessories such ac bends, joints, couplers etc shall be
                   factory fabricated and from single source supply only.
            4.     All the cable tray supporting channels, Angles, Bolt nuts etc. should be hot dip
                   galvanized only.
            5.     All the exposed Cable trays shall be provided with Hot dip galvanized Sun
                   shade covers, as per Mew regulations.
2.2   MANUFACTURER:
      General Control      -       Kuwait
      Dhakeel AL Jassar    -       Kuwait
      EBOMAC               -       Kuwait
      KEPLIC               -       Kuwait
      AL Meer              -       Kuwait
      Sahara               -       Kuwait
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      MRC NEW FACILITY IN MINA ABDULLAH
PART 3 - EXECUTION
3.1   INSTALLATION:
      A.   GENERALLY:
           1.      Leave a minimum 25mm space behind installed runs of cable trays.
           2.      Install trays to give direct support to cables without the use of cleats or
                   saddles.
           3.      Do not install vertical runs of tray along the line of vertical expansion joints in
                   structure.
           4.      Coordinate layout of cable tray with other services to         ensure that there is
                   no conflict.
      B.   JOINTING:
           1.      Joint cable tray and accessories in accordance with             manufacturer's
                   recommendations.
           2.      Joint with mushroom head roofing bolts, nuts and washers.
           3.      Joint galvanized trays with galvanized or sheradized steel bolts, nuts and
                   washers. Do not use brass.
           4.      If manufacturer's recommendations preclude the use of bolts, obtain approval
                   of jointing method before ordering.
           5.      Where horizontal runs cross expansion joints, cut the tray at the joint and joint
                   with bolts nuts and washers in elongated holes allowing 10mm minimum
                   lateral movement.
           6.      Avoid mid span joints.
      C.   SUPPORTING:
           Install fixings and supports:
           a)    At 1200mm centres.
           b)    150mm from bends, tees, intersections and risers.
           c)    As close as practicable to joints.
           d)    Each side of expansion joints.
           E)   All the supports to the cable trays shall be Hot dip galvanized only.
      D.   EARTHING:
           1.      Cable trays and accessories shall be:
                   a)      Electrically and mechanically continuous throughout their length; and
                   b)      Bonded to earth continuity system.
           2.      Bond trays carrying MV cables to earth with 25 x 3mm tinned copper tape.
3.2   CLEANING AND ADJUSTMENT:
      A.   MAKING GOOD:
           Galvanized trays: make good with a zinc rich epoxy or other approved material.
                                      END OF SECTION
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