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Front Side Member (Assy) : Body Panel Replacement BP-14

The document outlines the procedure for replacing the front side member in a vehicle, detailing the removal and installation steps. It emphasizes the importance of adhering to body dimension diagrams to ensure proper alignment, which affects the front wheel alignment. Additionally, it includes cautions regarding the application of body sealer, undercoating, and anti-rust agents after installation.

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trankhaduy1610
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33 views4 pages

Front Side Member (Assy) : Body Panel Replacement BP-14

The document outlines the procedure for replacing the front side member in a vehicle, detailing the removal and installation steps. It emphasizes the importance of adhering to body dimension diagrams to ensure proper alignment, which affects the front wheel alignment. Additionally, it includes cautions regarding the application of body sealer, undercoating, and anti-rust agents after installation.

Uploaded by

trankhaduy1610
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BP-14 BODY PANEL REPLACEMENT

FRONT SIDE MEMBER (ASSY)


With the front fender apron removed.

Symbol meaning

REMOVAL : Remove Weld Points : Cut with Disc Sander etc.


INSTALLATION : Plug Weld : Fillet Weld
F40775A F40775B

REMOVAL.INSTALLATION

[LH]

90 (3.54)

Front Side Member Outer Plate

Front Side Member


Extension 30 (1.18)

CAUTION
Make sure to attach correctly in
accordance with the body dimension
diagram as this parts affects the front
wheel alignment.

20 (0.79)

mm (in.)
F40775

REMOVAL POINT
1 After removing the front side member outer plate, remove the front side member.
INSTALLATION POINT
1 Temporarily install the new parts and measure each part of the new parts in accordance with the body
dimension diagram. (See the body dimension diagram)
2 *1 only necessary for installation.
3 *2 shows installation work.

BRM
COROLLA
BM11B0EV
BODY PANEL REPLACEMENT BP-15

CAUTION
Make sure to attach correctly in
accordance with the body dimension
diagram as this parts affects the front
wheel alignment.

F40776

INSTALLATION POINT
1 Temporarily install the new parts and measure each part of the new parts in accordance with the body
dimension diagram. (See the body dimension diagram)
2 After welding, apply body sealer and undercoating to the corresponding parts. (See the paint.coating)
3 After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural
weld points.

BRM
COROLLA
BM11B0EV
BP-16 BODY PANEL REPLACEMENT

[RH]

Front Brake Flexible


Hose Support Plate

90 (3.54)

Front Side Member Extension


Front Side Member Outer Plate

20 (0.79) 30 (1.18)

CAUTION
Make sure to attach correctly in
accordance with the body dimension
diagram as this parts affects the front
wheel alignment.

mm (in.)
F40777

REMOVAL POINT
1 After removing the front side member outer plate, remove the front side member.
INSTALLATION POINT
1 Temporarily install the new parts and measure each part of the new parts in accordance with the body
dimension diagram. (See the body dimension diagram)
2 *1 only necessary for installation.
3 *2 shows installation work.

BRM
COROLLA
BM11B0EV
BODY PANEL REPLACEMENT BP-17

CAUTION
Make sure to attach correctly in
accordance with the body dimension
diagram as this parts affects the front
wheel alignment.

F40778

INSTALLATION POINT
1 Temporarily install the new parts and measure each part of the new parts in accordance with the body
dimension diagram. (See the body dimension diagram)
2 After welding, apply body sealer and undercoating to the corresponding parts. (See the paint.coating)
3 After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural
weld points.

BRM
COROLLA
BM11B0EV

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