MCV-800
Multi-Purpose Milling
VMC Quotation
MCV-1000 Size Machine Pictured
Table of Contents
Machine Features ........................................................................................................... 3
Machine Features (continued) ......................................................................................... 4
Mitsubishi M80A Control Features .................................................................................. 5
Mitsubishi M80-A Control Specifications ......................................................................... 6
Mitsubishi M80-A Control Specifications (Cont) .............................................................. 7
MCV-800 Spindle Specifications ..................................................................................... 8
MCV-800 Machine Specifications ................................................................................... 9
MCV-800 Layout Drawing ............................................................................................. 10
MCV-800 Machine Pricing and Options ........................................................................ 11
MCV-800 Machine Pricing and Options (Cont) ............................................................. 12
4th Axis Rotary Table Options ........................................................................................ 13
4th & 5th Axis Rotary Table Options ............................................................................... 14
General Terms and Conditions ..................................................................................... 15
2
Machine Features
Rigid Meehanite Base: wide base, box-shaped
column, enhanced saddle and fully supported
workpiece structure all contribute to the ability for
heavy duty machining.
Finite Element Analysis is used to calculate the
finest combination of cast iron components and rib
structures of the spindle head and machine base.
Large-Span Base effectively supports and evenly
disperses the load force from the saddle. Short
cantilever of the saddle ensures excellent dynamic
precision.
Optimized Contacting Ratio between the spindle
head and machine column provides excellent spindle
head rigidity during heavy cutting loads as well as
ensuring the geometric precision of the spindle.
Linear Motion Ways of the heavy duty ball guide type
are used on all three axes to be able to withstand
heavy loading, tolerate high acceleration with rapid
movement and ensure precise positioning.
High-Speed High-Precision: 3-axis direct drive motors fully eliminates
backlash, achieves high-precision and provides stability during high-speed
transmission.
High Rapid Travel Speeds of the X & Y axes are 1,417 in/min., while the Z-axis
speed is 945 in/min.
Coolant Thru Spindle Prep: All the internal plumbing has
been provided to easily allow for the connection of the Chip
Blaster Option which provides over 1000 PSI to greatly
improve tool life and machining / deep hole drilling speed.
Large Volume Coolant Supply: Tank is located under the
machine to conserve floor space and provides 53 gal.
capacity to help remove chip heat.
3
Machine Features (continued)
High-Speed ATC System & Magazine Unit provides a
fast, simple, reliable and long lasting tool changer system
that uses a unique cam drive device which can be
activated rapidly by PLC software programming.
Standard 24-Position Tool Changer uses a Dual Swing
Arm Type bi-directional tool exchange system reducing
tool change cycle times. The cam driven tool magazine
ensures rotation accuracy and smooth motion even under
a full load of tools.
High-Efficient Chip Removal System starts with
complete covering of all the axis surfaces dropping the
chips into the collection pan in the machine base providing
a smooth flow of chips into the high capacity chip auger
mechanism.
Disc-Type Oil / Coolant Separator effectively separates
the floating oil and the coolant ensuring prolonged lifespan
of the coolant and high level of processing quality.
Automatic Lubrication System is a centralized oiling
system providing lubrication for all drive system components,
LM ways and ball screws. This energy saving system will
discontinue feeding after the drives sit idle for a pre-set
amount of time.
Convenient Operation is provided by a wide front door
opening which simplifies the loading/unloading of fixtures
and workpieces. Large side access doors/panels are also
provided for ease of access for either the operator or
automation. A high luminance internal explosion-proof work
light is provided to aid in fixture and part setups.
4
Mitsubishi M80A Control Features
CNC-dedicated CPU – Improved cycles times due to faster program processing
and more accurate machining due to a faster CNC to drive communication
network.
Intuitive Touch Screen Operation – Icon-based navigation improves usability
for experienced and novice operators. Screen size of 10.4" allows improved
visibility and include pinch, flick and scroll abilities like a smart phone or tablet.
Improved SSS Control – Reduces machine vibration during high speed cutting
and optimizes acceleration/deceleration times for each axis. This allows for
shorter cutting times with a high degree of accuracy.
Large Capacity SD Card Expansion – With 2 expansion slots or 32GB SD
cards, the control can expand to 64GB of added memory. The additional memory
allows for large capacity machining programs and graphic data.
High-speed, High-accuracy Mode – G05 P20000 (High-speed High Accuracy
III) comes standard, allowing for complex, highly precise 3D mold work without
experiencing a reduction in performance. 1,350 Blocks per Minute processing
capability.
Safety Feature Built-in – MDS-E series drives with safety built-in the amplifiers
require less hardware to provide safety features.
User Level Based Data Protection – M8 series allows for multiple levels of
permissions for operators depending on their role.
Field Network Compatibility – Connect to peripheral equipment and devices
conforming to a range of field networks including CC-Link®, PROFIBUS® DP,
and EtherNet/IP™.
5
Mitsubishi CNC M80 Series Control Specifications List
CONTROL AXES
Basic Controlled Axes ------------------------------------------------------------ (3)
Maximum Number of Axes (NC Axes + Spindles + PLC Axes) ------ (11)
Maximum Number of NC Axes -------------------------------------------------- (8)
Number of Simultaneous Spindle Axes --------------------------------------- (4)
OPERATION MODES
Tape (RS-232C Input) Mode
Memory Mode (512kb) (1000 Programs)
Front-side USB Memory I/F [Up to 32GB]
MDI Mode
High Speed Program Server Mode – Display Unit Side
Front-Side SD Card Mode 512 Mb Included (Up to 32G Optional)
EDITING
Program Editing
Background Editing
Buffer Correction
Program Search
Sequence Number Search
IINPUT COMMAND
.0001” (.001MM)
Inch/Metric Changeover
DISPLAY
10.4” Color Touchscreen Display (LCD TFT)
OPERATION MODE
Absolute and Incremental Values
POSITIONING AND INTERPOLATION
Unidirectional Positioning
Linear Interpolation
Circular Interpolation
Helical Interpolation
Spiral/Conical Interpolation
Cylindrical Interpolation
Spline Interpolation
FEEDRATES
Rapid X/Y/(Z) ------------------------------------------------------ 1,417 (945) IPM
Cutting Feedrate -------------------------------------------------- 0.04 ~ 787 IPM
Inverse Time Feed
Manual Feedrate Input
Cutting Feedrate Override
ACCELERATION/DECELERATION
Automatic Acceleration/Deceleration After Interpolation
Rapid Traverse Constant Inclination Accel/Decel
TAPPING & DRILLING CYCLES
Synchronous Tapping Cycles
Pecking Tapping Cycles
Deep Hole Tapping Cycle
High Speed Synchronous Tapping
Fixed Cycles for Drilling
Small Diameter Deep Hole Drilling Cycle
SPINDLE FUNCTIONS
Digital Servo Motor Control
S Code Output
Spindle Override
Spindle Orientation
Spindle C Axis Control
6
Mitsubishi CNC M80 Series Standard Specifications List (Cont.)
PROGRAM SUPPORT FUNCTIONS
Subprogram Control – 8 Layers Deep
Macro Programming
User Defined Macros up to 4 Layers deep
o Macro Interruption
o Variable Commands (700 Sets)
Mirror Image
Coordinate Rotation
Polar Coordinate Command
Multi Part System Program Management
Optional Block Skip
NAVI MILL CONVERSATIONAL PROGRAMMING
TOOL COMPENSATION & FEATURES
Tool Radius Compensation
Number of Tool Offsets (400 Sets)
Offset memory / Tool Shape/Wear Offset Amount
Tool Life Management (200 Sets)
COORDINATE SYSTEM
Workpiece Coordinate System Primary (6 Sets)
Workpiece Coordinate System Extended (48 Sets)
Plane Selection
RETRACT/RETURN FUNCTIONS
Manual Reference Return
Automatic Reference Return
Tool Exchange Position Return
Threading Retract
Manual Retract
HIGH SPEED/HIGH ACCURACY MACHINING MODES
High Speed Machining MODE I (37,000 Blocks Per Minute) (G05P1)
High Speed Machining MODE II (65,000 Blocks Per Minute) (G05P2)
High Accuracy Control (G61/G08)
High Speed/High Accuracy Control I (G01Q1) (Max 37,000 BPM)
High Speed/High Accuracy Control II (G05P10000) (Max 65,000 BPM)
High Speed/High Accuracy Control III (G05P20000) (Max 135,000 BPM)
MAINTENANCE AND TROUBLESHOOTING
Operation History
Data Stamping
NC Data Backup
Machine Diagnostic Pages
7
MCV-800 Spindle Specifications
High-Performance 12,000 RPM Spindle utilizes super
precision angular contact ball bearing construction with a belt
drive transmission in the motor/spindle connection. The
spindle is free from the thermal effect of the main motor while
a surrounding jacket of oil, circulated through a chiller system,
further stabilizes spindle temperature. Thermal displacement
is reduced guaranteeing spindle precision and long lifespan.
Four Jaw Collet provides reliable tool holding force,
large contact area, low wear and long service life. The
collet is operated by a floating draw bar mechanisum
which deverts the clamping force away from the spindle
bearings.
Specification Unit MCV-800
Standard 12K Spindle
Spindle Speed RPM 12,000
Tool Shank BIG Plus CAT 40
Spindle Lubrication Oil mist
Spindle Chiller Oil Cooled
Motor
Spindle Motor (30min./cont.) HP 15.0 / 10.0
Spindle Torque (30min./cont.) ft. lb. 51.6 / 35.2
8
MCV-800 Machine Specifications
Specification Unit MCV-800
Travel
X x Y x Z Axis Travel inch 31.5 x 17.7 x 21.3
Spindle nose to table inch 3.2 ~ 24.4
Spindle
Spindle speed rpm 12,000 (8,000 Opt)
Automatic tool changer
Tool number 24
Tool-to-Tool Change Time sec 2.9
Max. tool diameter with adjacent
inch 3.1 / (4.7)
tool / (without adjacent tool)
Max. tool length inch 10.2
Max. tool weight lb 15.4
ATC type Dual Swing Arm Type
Tool shank BIG Plus CAT 40
Motor
Spindle motor (30 min./cont. HP 15.0 / 10.0
X/Y/Z servo motor HP 2.0/2.0/2.7
Table
Table size inch 33.5 x 17.7
Max. load capacity lb 770
T-slot (No. x Width x Distance) inch 5 x 0.7 x 3.2
Rapid speed
X/Y/(Z) rapid speed in/min 1,417 (945)
Cutting feedrate in/min 0.04 ~ 787
Controller
Mitsubishi M80A
Miscellaneous
Positioning Accuracy (J1S B6338) inch 0.0002 / ft.
Repeatability (J1S B6338) inch ±0.00012
Machine weight lb 9,900
Power requirement V / KVA 208 ±5 / 15
Compressed Air Requirement cu.ft./min 15.5 (30 w air blow)
Compressed Air Requirement psi 85
Coolant capacity gal 53
Machine Foot Print W, D, H inch 82.7 x 63.8 x 96.6
9
MCV-800 Machine Layout Drawing
10
