Introduction
• Enzymes are macromolecular biological catalysts.
• Enzymes accelerate, or catalyze, chemical
  reactions.
• The molecules at the beginning of the process are
  called substrates and the enzyme converts these
  into different molecules, called products.
• Microbial enzymes are the biological catalysts for
  the biochemical reactions leading to microbial
  growth and respiration, as well as to the
  formation of fermentation products.
                                                   1
2
            Types of Enzymes
ADAPTIVE
• Produced only when the need arises
  Eg. When a cell is deficient of a particular
  nutrient.
Constitutive
• Produced always irrespective the amount of
  substrate.
                                                 3
                    History
• The first enzyme produced industrially was the
  fungal amylase Takadiastase which was employed
  as a pharmaceutical agent for digestive disorders.
• By 1969, 80% of all laundry detergents contained
  enzymes, chiefly Proteases.
• Due to the occurrence of allergies among the
  production workers and consumers, the sale of
  such enzyme utilizing detergents decreased
  drastically.
                                                   4
• Special techniques like micro-encapsulation of
  these enzymes were developed which could
  provide dustless protease preparation. It was
  thus made risk free for production workers
  and consumers.
• Microbial rennin is also one of the most
  significant enzymes. It has been used instead
  of Calf’s rennin in cheese production.
                                                   5
• Location of Enzymes
                        6
     Intracellular enzymes
• The enzymes that act within the
 cells in which they are produced are
 called intracellular enzymes or
 endoenzymes.
• As these enzymes catalyze most of
 the metabolic reactions of the cell,
 they are also referred to as
• Most of the enzymes in plants and
  animals are intracellular enzymes or
  endoenzymes.
• Intracellular enzymes usually break
  down large polymers into smaller
  chains of monomers.
• All intracellular enzymes undergo
  intracellular digestion during cell
  death.
        Extracellular enzymes
• The enzymes which are liberated by living cells
  and catalyze useful reactions outside the cell
  but within its environment are known as
  extracellular enzymes or exoenzymes.
• Exoenzymes act chiefly as digestive enzymes,
  catalyzing the breakdown of complex
  macromolecules to simpler polymers or
  monomers, which can then be readily absorbed
  by the cell.
• These mostly act at the end of polymers to
  break down their monomers one at a time.
• Exoenzymes are enzymes found in bacteria,
  fungi, and some insectivores
  like Drosera and Nepenthes.
• Extracellular enzymes, unlike intracellular
  enzymes, undergo external digestion during cell
  death.
11
       Mechanism of Action of
             Enzymes
• The mechanism of action of enzymes in
  a chemical reaction can occur by
  s e v e r a l m o de s ; s u bs t r a t e b i n d i n g ,
  catalysis, substrate presentation, and
  allosteric modulation.
• But the most common mode of action
  of enzymes is by the binding of the
  substrate.
• An enzyme molecule has a specific
  active site to which its substrate binds
  and produces an enzyme-substrate
• The reaction proceeds at the binding site to
  produce the products which remain associated
  briefly with the enzyme.
• The product is then liberated, and the enzyme
  molecule is freed in an active state to initiate
  another round of catalysis.
• To describe the mechanism of action of
  enzymes to different models have been
  proposed;
• The induced fit hypothesis is a modified form of the
    lock and key hypothesis proposed by Koshland in
    1958.
• According to this hypothesis, the enzyme molecule
    does not retain its original shape and structure.
• Instead, the contact of the substrate induces some
    configurational or geometrical changes in the active
    site of the enzyme molecule.
•
• As a result, the enzyme molecule is made to
 fit the configuration and active centers of
 the substrate completely.
• Meanwhile, other amino acid residues
 remain buried in the interior of the
 molecule.
• However, the sequence of events resulting in
 the conformational change might be
• Some enzymes might first undergo a
 conformational change, then bind the
 substrate.
• In an alternative pathway, the substrate
 may first be bound, and then a
 conformational change may occur in the
 active site.
• Thirdly, both the processes may co-occur
     Improved Prospects of Enzyme
             Application
• Microbial Genetics – High yields can be obtained
  by Genetic manipulation.
  Example – Hansenula polymorpha has been
  genetically modified so that 35% of it’s total
  protein consists of the enzyme alcohol oxidase.
• Optimization of fermentation conditions (Use of
  low cost nutrients, optimal utilization of
  components in nutrient solution, temperature
  and pH)
                                                     18
• New cell breaking methods like Homogenizer,
  Bead mill, Sonication etc
• Modern purification processes like Counter
  current distribution, Ion-exchange
  chromatography, Molecular-sieve
  chromatography, Affinity chromatography and
  precipitation by using alcohol, acetone.
• Immobilization of enzymes
• Continuous enzyme production in special
  reactors.
                                            19
Methods of Enzyme Production
          Semisolid
          Culture
             Submerged
             Culture
                               20
                 Semisolid Culture
The enzyme producing culture is grown on the
surface of a suitable semi-solid substrate
(Moistened Wheat or Rice Bran with nutrients)
     Preparation of Production Medium – Bran is
     mixed with solution containing nutrient salts.
          pH is maintained at a neutral level. Medium is
          steam sterilized in an autoclave while stirring.
                                                             21
The sterilized medium is spread
on metal trays upto a depth of 1-
10 centimeters.
    Culture is inoculated either in
    the autoclave after cooling or in
    trays.
        High enzyme concentration in a
        crude fermented material.
                                         22
Enzymes produced by Semi-solid
           culture
    Enzyme           Micro-organisms
   α- Amylase       Aspergillus oryzae
  Glucoamylase         Rhizopus spp.
    Lactase              A. oryzae
   Pectinase              A. niger
    Protease        A. Niger & A. oryzae
    Rennet            Mucor pusillus
                                           23
Advantages of Semi-solid culture
 It involves comparatively low investment
 Allows the use of substrate with high dry matter
 content. Hence it yields a high enzyme concentration in
 the crude fermented material.
 To cultivate those moulds which cannot grow in
 the fermenters due to wall growth.
 Allows the moulds to develop into their natural
 state.
                                                           24
Disadvantages of Semi-solid culture
 Requires more space and more labour
 Involves greater risk of infection
 Difficult to introduce automation in such
 systems
                                             25
            Submerged Culture
• Fermentation equipment used is the same as
  in the manufacture of antibiotics.
• It’s a cylindrical tank of stainless steel and it is
  equipped with an agitator, an aerating device,
  a cooling system and various ancillary
  equipment (Foam control, pH monitoring
  device, temperature, oxygen tension etc)
• Good growth is not enough to obtain a higher
  enzyme yield.
                                                         26
• Presence of inhibitors or inducers should also be
  checked in the medium.
  Example – Presence of Lactose induces the
  production of β- galactosidase.
• As the inducers are expensive, constitutive
  mutants are used which do not require an inducer.
• Glucose represses the formation of some
  enzymes (α-amylases). Thus the glucose
  concentration is kept low.
• Either the glucose can be supplied in an
  incremental manner or a slow metabolizable
  sugar (Lactose or metabolized starch)
                                                 27
• Certain surfactants in the production medium
  increases the yield of certain enzymes.
• Non- ionic detergents (eg. Tween 80, Triton)
  are frequently used.
                                                 28
Advantages of Submerged culture
 Requires less labor and space
 Low risk of infection
 Automation is easier
                                  29
  Disadvantage of Submerged Culture
• Initial investment cost is very high.
                                          30
              After fermentation
• Once fermentation is finished, the fermented liquor is
  subjected to rapid cooling to about 5o C in order to
  reduce deterioration.
• Separation of micro-organisms is accomplished either
  by filtration or by centrifugation of the refrigerated
  broth with adjusted pH.
• To obtain a higher purity of the enzyme, it is
  precipitated with acetone, alcohols or inorganic salts
  (ammonium or sodium sulfate).
• In case of large scale operations, salts are preferred to
  solvents because of explosion hazards.
                                                              31
AMYLASE
          32
                 Introduction
• Amylase is an enzyme that catalyses the
  hydrolysis of starch into sugars.
• Present in the saliva of humans
• Hydrolysis of Starch with amylase will first result
  in the formation of a short polymer Dextrin and
  then the disaccharide Maltose and finally glucose.
• Glucose is not as sweet as Fructose. Thus the
  next step would be the conversion of Glucose to
  Fructose by the enzyme Glucose isomerase.
                                                   33
  Types of Amylases
α- Amylase
 ß- Amylase
γ- Amylase
                      34
                 α- Amylase
• Also called as 1,4-α-D-glucan glucanohydrolase.
• Calcium metalloenzymes which cannot function
  in absence of calcium ions.
• Breaks down long carbohydrate chains of
  Amylose and Amylopectin.
• Amylose is broken down to yield maltotriose and
  Maltose molecules.
• Amylopectin is broken down to yield Limit dextrin
  and glucose molecules.
                                                  35
• Found in saliva and pancreas.
• Found in plants, fungi (ascomycetes and
  basidiomycetes) and bacteria (Bacillus)
• Because it can act anywhere on the substrate,
  α-amylase tends to be faster-acting than β-
  amylase.
• In animals, it is a major digestive enzyme, and
  its optimum pH is 6.7–7.0
                                                36
                  ß- Amylase
• Also called as 1,4-α-D-glucan maltohydrolase.
• Synthesized by bacteria, fungi, and plants.
• Working from the non-reducing end, β-amylase
  catalyzes the hydrolysis of the second α-1,4
  glycosidic bond, cleaving off two glucose units
  (maltose) at a time.
• During the ripening of fruit, β-amylase breaks
  starch into maltose, resulting in the sweet flavor
  of ripe fruit.
• The optimum pH for β-amylase is 4.0–5.0
                                                       37
                γ- Amylase
• Also termed as Glucan 1,4-α-glucosidase.
• Cleaves α(1–6) glycosidic linkages, as well as
  the last α(1–4) glycosidic linkages at the
  nonreducing end of amylose and amylopectin,
  yielding glucose.
• The γ-amylase has most acidic optimum pH of
  all amylases because it is most active around
  pH 3.
                                               38
      Effects of α-Amylases
                • Break down the starch
   Starch-        polymer but does not
 Liquefying       give free sugar
                • Gives free sugars
Saccharogenic
                                          39
             Producing strains
• Bacteria – B. cereus, B.subtilis, B.
  amyloliquefaciens, B. polymyxa, B.
  licheniformis etc
• Fungi – Aspergillus oryzae, Aspergillus niger,
  Penicillum, Cephalosporin, Mucor, Candida
  eetc.
                                                   40
                Applications
• Production of sweeteners for the food industry.
• Removal of starch sizing from woven cloth
• Liquefaction of starch pastes which are formed
  during the heating steps in the manufacture of
  corn and chocolate syrups.
• Production of bread and removal of food spots in
  the dry cleaning industry where amylase works in
  conjunction with protease enzymes
                                                 41
LIPASES
          42
                Introduction
• Lipases are also called as Glycerol ester
  hydrolases
• They are a subclass of esterases
• It splits fats into mono or di- glycerides and
  fatty acids.
• They are extracellular enzymes
• Mainly produced by Fungi
  Eg: Aspergillus, Mucor, Rhizopus, Peniciilum
  etc
                                                   43
• Bacteria producing lipases include species of
  Pseudomonas, Achromobacter and
  Staphylococcus.
• Yeasts like Torulopsis and Candida are also
  commercially used.
                                                  44
Mode of Action
                 45
• Enzyme production must be induced by
  adding oils and fats.
• But in some cases the fats have effect on the
  lipase production.
• Glycerol, a product of lipases action, inhibits
  lipase formation.
• Lipases are generally bound to the cells and
  hence inhibit an overproduction but addition
  of a cation such as magnesium ion liberates
  the lipase and leads to a higher enzyme titer
  in the production medium.
                                                    46
                Applications
• Primarily marketed for therapeutic purposes
  as digestive enzymes to supplement
  pancreatic lipases.
• Since free fatty acids affect the odor and taste
  of cheese, and the cheese ripening process is
  affected by lipases, microbial affects during
  the aging process can be due to lipase action.
• In the soap industry, lipases from Candida
  cylindraceae is used to hydrolyze oils.
                                                 47
Pectinases
             48
                Introduction
• Pectinase is an enzyme that breaks down
  pectin, a polysaccharide found in plant cell
  walls.
• Pectic enzymes include Pectolyase, Pectozyme
  and Polygalacturonase.
• Pectin is the jelly-like matrix which helps
  cement plant cells together and in which other
  cell wall components, such as cellulose fibrils,
  are embedded.
                                                 49
• Basic structure of a pectin consists of α-1,4
  linked Galactouronic acid with upto 95% of it’s
  carboxyl groups esterified with methanol.
• Pectinase might typically be activated at 45 to
  55 °C and work well at a pH of 3.0 to 6.5.
                                                50
Mode of Action
                 51
           Production Strains
• Aspergillus niger, A. wentii, Rhizopus etc
• Fermentation with Aspergillus Niger runs for
  60-80 hours in fed batch cultures at pH 3-4
  and 37o C using 2% sucrose and 2% pectin.
                                                 52
                 Applications
• Pectinase enzymes are commonly used in
  processes involving the degradation of plant
  materials, such as speeding up the extraction of
  fruit juice from fruit, including apples.
• Pectinases have also been used in wine
  production since the 1960s
• Helps to clarify fruit juices and grape must, for
  the maceration of vegetables and fruits and for
  the extraction of olive oil.
• By treatment with pectinase, the yield of fruit
  juice during pressing is considerably increased.
                                                      53
Proteases
            54
               Introduction
• Protease (Mixture of Peptidases and
  Proteinases) are enzymes that perform the
  hydrolysis of Peptide bonds.
• Peptide bonds links the amino acids to give
  the final structure of a protein.
• Proteinases are extracellular and Peptidases
  are endocellular.
• Second most important enzyme produced on
  a large scale after Amylase
                                                 55
Mode of Action
                 56
Classification Based upon the residues
           in the Catalytic site
  Serine Protease
  Threonine Protease
  Aspartate Protease
                                     57
Cysteine Protease
Glutamatic acid Protease
Metalloproteases eg: Zinc
                            58
Classification Based upon the pH in
  which the Proteases are Active
Alkaline serine Proteases
Acid Proteases
Neutral Proteases
                                      59
       Alkaline Serine Proteases
• pH of the production medium is kept at 7.0 for
  satisfactory results.
• Have serine at the active site
• Optimum temperature maintained is 30o to
  40o C.
• Important producers are B. licheniformis, B.
  amyloliquefaciens, B. firmus, B. megaterium,
  Streptomyces griseus, S. fradiae, S. rectus and
  fungi like A. niger, A. oryzae, A.flavus.
                                                60
• Enzymes used in detergents are chiefly
  proteases from bacillus strains
  (Bacillopeptidases)
• Best known proteases are Subtilisin Carlsberg
  from B. licheniformis and Subtilisin BPN and
  Subtilisin Novo from B. amyloliquefaciens.
• These enzymes are not inhibited by EDTA
  (Ethylene diamine tetraacetic acid) but are
  inhibited by DFP (Di isopropyl
  fluorophosphate)
                                                  61
   Proteases for the Use in Detergent
               industries
• Stability at high temperature
• Stability in alkaline range (pH- 9 to 11)
• Stability in association with chelating agents
  and perborates
• But shelf life is affected in presence of surface
  active agents.
                                                      62
                 Screening
• Because the enzymes should be stable in
  alkaline conditions, screening for better
  producers is done by using highly alkaline
  media.
• It was found that B. licheniformis and B.
  subtilis showed growth is the range of pH 6-7
  by new strains were found to grow even in pH
  10-11.
• Genetic Manipulation can also be carried out.
                                                  63
               Fermentation Process
Cultures are stored in the lyophilized state or
under Liquid nitrogen.
      Initial cultures are carried out in shaken flasks and
      small fermenters (40-100 m3) at 30-37o C
            Fed-Batch culture is generally used to keep down
            the concentration of ammonium ions and amino
            acids as they may repress protease production
                                                               64
High oxygen partial pressure is
generally necessary for optimal
protease titers
    Time span for fermentation is
    48-72 hours depending upon the
    organism
        Proteases must be converted in
        a particulate form before they
        are added to detergents..
                                         65
• To prepare a suitable encapsulated product, a
  wet paste of enzyme is melted at 50-70o C
  with a hydrophobic substance such as
  polyethylene glycol and then converted into
  tiny particles.
                                                  66
            Neutral Proteases
• They are relatively unstable and calcium,
  sodium and chloride must be added for
  maximal stability.
• Not stable at higher temperatures
• Producing organisms are B. subtilis, B.
  megaterium etc
• They are quickly inactivated by alkaline
  proteases.
                                              67
              Acid Proteases
• Similar to Mammalian pepsin
• It consists of Rennin like proteases from fungi
  which are chiefly used in cheese production
• They are used in medicine, in the digestion of
  soy protein for soya sauce production and to
  break down wheat gluten in the baking
  industry
                                                    68
               Applications
• Textile industry to remove proteinaceous
  sizing.
• Silk industry to liberate silk fibers from
  naturally occurring proteinaceous material in
  which they are embedded.
• Tenderizing of Meat
• Used in detergent and food industries.
                                                  69
70
                             Taq polymerase
•   Thermostable enzyme essential for PCR reactions
    Isolated from hot-spring dwelling species
    Thermus aquaticus
    Species is a thermophile (heat-loving) because
    of its ability to grow thrive under extreme
    heat
    Several companies have permission to inspect
    geysers in Yellowstone
              Cellulase Enzyme
• produced by E. coli that degrades
  cellulose
• Widely used in the biotech industry, including
• Making animal food more easily digested
• Makes faded jeans by digesting cellulose fibers
  in cotton
• Processing of coffee beans
• Fermentation processes to create biofuels
•
                   Subtilisin
•   Derived from Bacillus subtilis
•   Protease (breaks down protein)
•   Valuable component of laundry detergents
•   Degrades removes protein stains from clothing
•