GRAND DYNAMIC BUILDERS SDN BHD
SAFE WORK METHOD STATEMENT
                       FOR COLD WATER PLUMBING SERVICES
                          – UNDERGROUND INSTALLATION
                           By: TSP MECHANICAL SDN BHD
1.    SCOPE OF WORK
1.0   OBJECTIVE
        This method statement intends to outline the safe procedures and methods to be
        taken and carrying out the installation of the cold water piping system, tanks , pump
        sets and accessories. Periodic review on the specific details at site shall be carried
        out and necessary adjustments may be made based on these finding. This statement
        shall not deemed as conclusive nor shall it be regarded as a replacement of the
        original design and is solely proposed without prejudice.
1.1   REFERENCES
      - Shop Drawing
1.2   Materials, Equipment and Manpower
      1.2.1    Plant and Equipment
              No.          Plant and Equipment                                Description
              1      Portable hand tools                 Installation purpose
              2      Portable drill machine / Grinding
                                                         Making a hole for bracket
                     machines
              3      Cutting machine                     Cut the pipe
              5      Chain block                         Lifting equipment and materials
              6      Trolley                             Transporting materials
              7      Handsaw                             Cut the pipe
              8      Hammer                              To drive fastener/nails into an object
              9      Pressure gauge                      To testing pipe
                 GRAND DYNAMIC BUILDERS SDN BHD
                     SAFE WORK METHOD STATEMENT
                   FOR COLD WATER PLUMBING SERVICES
                      – UNDERGROUND INSTALLATION
                       By: TSP MECHANICAL SDN BHD
1.2.2 Plant and Equipment
        No                       Materials                                          Purpose
         1        HDPE pipe and fittings                           Incoming pipe and distribution pipes
         2        Flanges                                           Connecting pumps, pipes and fittings
                                                                    Piping accessories and reduce
         3        Flexible connector
                                                                    vibration
         4        Gaskets                                           Waterproof seal and reduce vibration
         5        Fire seal, rockwool and fiberglass
                                                                    Seal opening in fire rated wall or floor
                                                                    assembly
         6        Fire Hydrant
                                                                    Provides an immediate and reliable
                                                                    source of water for firefighter to
                                                                    extinguish fire.
1.2.3 Manpower
         No.                Designation                                 Responsibility
             1     Site Supervisor                Supervising construction activities
             2     Skilled Workers                Installation of Materials
             3     General Workers                Carrying out general works at site
                 GRAND DYNAMIC BUILDERS SDN BHD
                         SAFE WORK METHOD STATEMENT
                       FOR COLD WATER PLUMBING SERVICES
                          – UNDERGROUND INSTALLATION
                           By: TSP MECHANICAL SDN BHD
1.0   Procedure
      1.1 Pipe Laying Via Open Trench Method
       a)   Generally, water pipes will be laid via open trench method. Prior to the trenching work, the
            trial pit is conducted by hand-digging with the combined utilities drawing in hand to confirm
            the existing services. The minimum depth required for any pipe laid using open trench
            method shall be 300mm - 1 m from ground level to the top of pipe.
       b)   Identify the pipe routing and mark on site before start excavate open trench
       c)   After all the mark area are confirm, start excavate using machine or manual by hand.
       d)   Laid the pipe in the open trench and do the connection between pipe until complete. The
            pipe installation can refer to figure 1 and 2
       e)   Call for inspection physical installation and proceed with pressure test with IOW before start
            backfill the earth.
       f)   Backfill the earth and clear all the waste materials and debris
                                                        Figure 1
                                                   Page 3
        GRAND DYNAMIC BUILDERS SDN BHD
              SAFE WORK METHOD STATEMENT
            FOR COLD WATER PLUMBING SERVICES
               – UNDERGROUND INSTALLATION
                By: TSP MECHANICAL SDN BHD
 1.2 Installation of Ductile Iron Pipes
a)       Prior to installation of the pipes, check and study the piping routing. Mark the hanging
         points where the pipe route is indicated as per shop drawing and drill the holes that have
         been marked. All pipes and fittings shall be cleaned of soil and dust and inspected for
         visual cracks. Upon determination of pipes insert the type A bracket in to the pipe move
         to the hanging rod point than hang the pipes accordingly. The type A bracket supported
         by steel threaded rod and fastened in place using bolt and nuts. Connection of pipe and
         pipe to fitting shall be via flange type or socket-to-spigot type.
b)       Puddle flange shall be fully welded on pipes for water stop and reinforcement purpose.
         All penetration through R.C wall shall incorporate a puddle flange.
c)       Gasket is places onto socket on, after which the socket is cleaned and lubricant applied.
         Spigot end is then push onto the socket end to complete connection. In cases where the
         connections are connected by flanges to flanges always tighten the bolt and nuts on
         opposite ends. Never tighten bolt and nuts side by side as this may cause uneven
         tightening strength on the flange mating connections. Carry out leakage and hydrostatic
         pressure test upon completion of the piping system.
                                            Figure 2
                      GRAND DYNAMIC BUILDERS SDN BHD
                             SAFE WORK METHOD STATEMENT
                           FOR COLD WATER PLUMBING SERVICES
                              – UNDERGROUND INSTALLATION
                               By: TSP MECHANICAL SDN BHD
2.0   SAFETY AND HEALTH
 2.1 Job Safety and Health
           Hazard analysis with risk assessment shall be carried on the project site. The hazards in a particular
           activity and the control measures implemented shall be briefed to the workers during Safety Induction,
           Tool Box Meeting and MS Briefing. The specific hazards, risks and associated control measures of
           the work described in this document are detailed in the Job Safety & Health Analysis.
 2.2 Information to Personnel
      a)      Prior to commencement of the works, a kick-off meeting with Safety & Health department will
              be held prior to implement and audit the safety requirement at site.
      b)      Personal protective equipment (P.P.E) will be supplied to all personnel involved with works on
              site.
      c)      Monthly safety and health committee meeting will be held with the participation of all
              contractors engaged for the work as Employee representatives.
      d)      Method statement briefing will be carried out and recorded for participating contractors to
              ensure the work is done in a correct manner.
      e)      Regular safety & tool box briefing will be conducted for the workers on site to ensure
              compliance to safety requirement.
      f)      All employees shall undergo a safety, health and environment induction course before they
              are allowed to commence works.
      g)      The risk associated during carried out works have been identified and the control measures
              which are to be implemented are shown in the job risk assessment.
      h)      The significant environment impacts are detailed in the Operation Control Log
                                                      Page 5
                                         GRAND DYNAMIC BUILDERS SDN BHD
              Hydrant & Sluice Valve Installation Inspection Checklist
Project                  : [SDPLOG] i7A Metro Hub 4             Date of Inspection               :
Project Ref. No.         : GDBSB/018                            Level                            :
Block/Zone               :                                      Location/Gridline                :
Drawing Ref. No.         :                                      Services                         :
                                                                Acceptability
                                                       Subcon / GDB's
                                                                            RE / COW
 No.                     Description                        Rep                                        Remark
                                                         OK     NOT OK      OK   NOT OK
  1    Hydrant pipe & material size
  2    Pillar hydrant as per approved list
  3    Sluice valve
  4    Inspection chamber
  5    Support and mounting
  6    Painting
  7    Location of hydrant as per approved drawing
  8    Cleanliness
(1) Non-Conformance:                                   (3) Re-Inspection:
(2) Disposition:                                       (4) Comment:
Prepared by (Subcon's Rep)             Checked by (GDB's Rep)                             Verified by (RE/COW)
Signature                              Signature                                          Signature
Name :                                 Name :                                             Name :
Date:                                  Date:                                              Date:
GDB/PQP/M&E/H-SV                         Rev.No.: 0              Issue Date: 23.12.2024                 Page 1 of 1
                                        GRAND DYNAMIC BUILDERS SDN BHD
                   Underground Duct Works and Pipe Works Checklist
Project                : [SDPLOG] i7A Metro Hub 4                      Date of Inspection             :
Project Ref. No.       : GDBSB/018                                     Level                          :
Block/Zone              :                                             Location/Gridline               :
Drawing Ref. No.       :                                              Services                        :
                                                                      Acceptability
                                                                  Subcon /
                                                                                 RE / COW
No.                         Description                          GDB's Rep                                 Remark
                                                                        NOT
                                                                 OK            OK     NOT OK
                                                                        OK
  1   Materials / pipe/duct sizes.
  2   Piping/duct layout as per approved shop drawings.
  3   Trench excavation / depth
  4   Pipe/duct bedding.
  5   Pipe gradient and invert level.(where applicable)
  6   Check for proper pipe/duct jointing.
  7   Alignment of pipe/duct run.
  8   Haunching. (where applicable)
  9   Draw wire. (where applicable)
      Protection brick and slab / identification sheet (where
 10
      applicable)
 11 Removal of unwanted materials before backfilling.
 12 Backfilling and compaction.
(1) Non-Conformance:                                            (3) Re-Inspection:
(2) Disposition:                                                (4) Comment:
Prepared by (Subcon's Rep)                   Checked by (GDB's Rep)                            Verified by (RE/COW)
Signature                                    Signature                                         Signature
Name :                                       Name :                                            Name :
Date:                                        Date:                                             Date:
GDB/PQP/M&E/UDP                              Rev.No.: 0               Issue Date: 23.12.2024               Page 1 of 1
                                        GRAND DYNAMIC BUILDERS SDN BHD
                                       Pipe Works Pressure Test
Project                 : [SDPLOG] i7A Metro Hub 4                     Date of Inspection :
Project Ref. No.        : GDBSB/018                                    Level               :
Block/Zone              :                                              Location/Gridline   :
Drawing Ref. No.        :                                              Services            :
    1     Description of work:
    2     Location:
    3     Testing parameter:
          a. Test duration(hr):
          b. Test medium:
          c. Test pressure(psi):
          d. max. allowable pressure drop(psi):
    4              Test Result                 Start                       End                      Remark
          a. Time
          b. Date
          c. Pressure(psi).
    5              Conclusion                                            Passed / Failed
Remark
(1) Non-Conformance:                                             (3) Re-Inspection:
(2) Disposition:                                                 (4) Comment:
   Prepared by (Subcon's Rep)                        Checked by (GDB's Rep)                    Verified by (RE/COW)
   Signature                                         Signature                                 Signature
   Name :                                            Name :                                    Name :
   Date:                                             Date:                                     Date:
GDB/PQP/M&E/PPT                           Rev.No.: 0                Issue Date: 23.12.2024          Page 1 of 1
                                        GRAND DYNAMIC BUILDERS SDN BHD
                                       Pipe Works Leakage Test
Project                 : [SDPLOG] i7A Metro Hub 4                     Date of Inspection :
Project Ref. No.        : GDBSB/018                                    Level               :
Block/Zone              :                                              Location/Gridline   :
Drawing Ref. No.        :                                              Services            :
    1     Description of work:
    2     Location:
    3     Testing parameter:
          a. Test duration(hr):
          b. Test medium:
          c. Test pressure(psi):
          d. max. allowable pressure drop(psi):
    4              Test Result                 Start                       End                      Remark
          a. Time
          b. Date
          c. Pressure(psi).
    5              Conclusion                                            Passed / Failed
Remark
(1) Non-Conformance:                                             (3) Re-Inspection:
(2) Disposition:                                                 (4) Comment:
   Prepared by (Subcon's Rep)                        Checked by (GDB's Rep)                    Verified by (RE/COW)
   Signature                                         Signature                                 Signature
   Name :                                            Name :                                    Name :
   Date:                                             Date:                                     Date:
GDB/PQP/M&E/PLT                           Rev.No.: 0                Issue Date: 23.12.2024          Page 1 of 1