Sheet Metal Forming Solution
www.esi-group.com 1
Copyright © ESICopyright
Group, 2018.
© ESI
AllGroup,
rights reserved.
2018. All rights reserved.
esi-group.com Supporting Entire Engineering Cycle
Automatic part feasibility & material cost Geometrical & perceived quality Tool heating & Scrap disposal
Visual Quoting
PAMSTAMP Analysis
PAMSTAMP Analysis
Pre-Production
Process Design Process Validation Series Production
Inline & offline try-out
*Concept design by Engineer PAMSTAMP Analysis
- Process
- Part Reference
PAM Die Maker for CATIA
Fast die face design, export
Spotting & tool/press deformation www.esi-group.com 2
Copyright © ESI Group, 2022.Copyright
All rights reserved.
© ESI Group, 2018. All rights reserved. 2
PAMSTAMP
PAM Die Maker for CATIA
Visual Quoting
*Concept design by Engineer
- Process
- Part Reference
www.esi-group.com 3
Copyright © ESI Group, 2018. All rights reserved.
Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making
Simulation – Defect and Springback prediction
• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization
www.esi-group.com 4
Copyright © ESI Group, 2018. All rights reserved.
Material costing
ESI Bidding Solution – What Is It?
Visual Environment
www.esi-group.com 5
Copyright © ESI Group, 2018. All rights reserved.
Material costing
Nesting Options & Constraints
www.esi-group.com 6
Copyright © ESI Group, 2018. All rights reserved.
Quoting
www.esi-group.com 7
Copyright © ESI Group, 2018. All rights reserved.
Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making
Simulation – Defect and Springback prediction
• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization
www.esi-group.com 8
Copyright © ESI Group, 2018. All rights reserved.
Die Design
PAM-Die Maker on CATIA
• High accurate surface quality
All step done in solution
Fast and flexible functionalities
With diemaker features And Catia V5 native features
DM Construction Editor
• Fluent transfer of geometry and process data to PAM-STAMP
• Automatic optimization of die face design
• Predict Analysis function (Automatic Function)
Thinning
Thickness
Part-Quality
www.esi-group.com 9
Copyright © ESI Group, 2018. All rights reserved.
CATIA Die Maker
Demonstrate Die Face Design Automatic Function
www.esi-group.com 10
Copyright © ESI Group, 2018. All rights reserved.
Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making
Simulation – Defect and Springback prediction
• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization
www.esi-group.com 11
Copyright © ESI Group, 2018. All rights reserved.
esi-group.com
Supports Sheet Metal Manufacturing Processes
• Main automotive processes for body Hotforming
manufacturing
• Line/transfer die
• Progressive die Progressive die
• Hotforming (steel, aluminium [HFQ®] )
• Servo press
Line die
• Other supported processes
• Superplastic forming (Titanium, Aluminium)
• Tubebending & hydroforming
• Deepdrawing (with ironing)
Deepdrawing Tubebending
• Rubber pad / flex forming
• Stretch forming
• Spinning
• …
Spinforming Superplastic forming
www.esi-group.com 12
Copyright © ESI Group, 2022.Copyright
All rights reserved.
© ESI Group, 2018. All rights reserved. 12
esi-group.com
Covering a Wide Variety of Materials
• Steel
• Standard steel Extensive Material Database
• High strength steel
• Advanced/Ultra high strength steel
• Boron based alloys [hotforming]
• Stainless steel
• Aluminium No need for
• All aluminium grades Advanced & Expensive Tests
• For hotforming [HFQ®]
• For superplastic forming
• Titanium64
• For Superplastic forming
• Rubber
• Cushion for rubber pad forming
• Membrane for flex forming Automatic Material Parameters 13
www.esi-group.com
Copyright © ESI Group, 2022.Copyright
All rights reserved.
© ESI Group, 2018. All rights reserved. 13
esi-group.com
ESI MAT-WIZARD
Material model
www.esi-group.com 14
Copyright © ESI Group, 2022.Copyright
All rights reserved.
© ESI Group, 2018. All rights reserved. 14
Strain hardening
Realistic Wrinkle
www.esi-group.com 15
Copyright © ESI Group, 2018. All rights reserved.
Formability & Springback Prediction
www.esi-group.com 16
Copyright © ESI Group, 2018. All rights reserved.
esi-group.com PAM-STAMP 17
Suggestion Springback Measurement
Springback with gravity on fixture
Contact
No Contact
Contact
Measurement Springback process in simulation
Measurement Springback process actuality
www.esi-group.com 17
Copyright © ESI Group, 2018. All rights reserved.
Cosmetic Defect Prediction
www.esi-group.com 18
Copyright © ESI Group, 2018. All rights reserved.
Result Checking
www.esi-group.com 19
Copyright © ESI Group, 2018. All rights reserved.
Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making
Simulation – Defect and Springback prediction
• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization
www.esi-group.com 20
Copyright © ESI Group, 2018. All rights reserved.
Springback & Automatic Die Compensation (Mikomi)
Initial Die
Die Iteration 01
Die Iteration 02
Die Iteration 03
Die Iteration 04
SPRINGBACK DIE COMPENSATION
www.esi-group.com 21
Copyright © ESI Group, 2018. All rights reserved.
Blank and Trimline Optimization
BLANK SIZE OPTIMIZATION TRIMLINE OPTIMIZATION
www.esi-group.com 22
Copyright © ESI Group, 2018. All rights reserved.
Other Advantages
YOSHIDA UEMORI MATERIAL MODEL HOT FORMING ELASTIC DIE DEFORMATION
www.esi-group.com 23
Copyright © ESI Group, 2018. All rights reserved.
Stamping Validation
www.esi-group.com 24
Copyright © ESI Group, 2018. All rights reserved.
Thank you!
If you have any question
please do not hesitate to contact me
Citrathirza Anugerahjaya
www.esi-group.com 25
Copyright © ESI Group, 2018. All rights reserved.
