MOTIV - 8

FLEXIBLE CABLE SYSTEMS

www.conductix.com.au
CONDUCTIX FLEXIBLE CABLE SYSTEMS CONTENTS

Carrying Recommended
Capacity Maximum
kg Speed
(m/min)
System Selection
Enquiry Sheet

Wire Rope Systems 6 30

C-Track Systems:
- Standard Duty 15 70
- Medium Duty 25 70
- Heavy Duty 50 90

Square Track Systems:

- Standard Duty 25 80
- Heavy Duty 80 100
VICTORIA
Head Office:
14 England Street
• Designed and manufactured Dandenong VIC 3175 I-Beam Systems:
in Australia. Phone: (03) 9706 8844
Fax: (03) 9794 9298 - Standard Duty 25 30
• Proven in applications
throughout the world for over NEW SOUTH WALES - Medium Duty 50 100
25 years. 4 / 77 Newton Road

• Full range of capacities and

Wetherill Park NSW 2164 - Heavy Duty 125-500 240
Phone: (02) 9604 9800
track profiles.
Fax: (02) 9604 9844
• Ex-stock or custom designed.
QUEENSLAND
Your local Conductix distributor: Extra Heavy Duty Systems 125-500 240
• Manufactured from plastic, 52 Lysaght Street,
mild steel or stainless steel. PO Box 6211
Acacia Ridge D.C. QLD 4110
• Broad range of high quality
rollers.
Phone: (07) 3219 6911 Accessories: For higher
Fax: (07) 3344 5377 speeds
• Carrying capacity from 6 to
WESTERN AUSTRALIA - Cable please
500kg per trolley. 592 Albany Highway,
- Cable Glands contact
• All accessories including Victoria Park, WA 6100
Conductix
cable, glands and buffers Phone: (08) 9355 2077
- Rubber Buffers
available. Fax: (08) 9355 2088

• Systems available info@conductix.com.au - Pre-Assembled Systems

pre-assembled. www.conductix.com.au

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 SYSTEM SELECTION ENQUIRY SHEET

System selection can be carried out by following the steps below, or, by completing the Customer Name: ______________________________________ Contact:____________________________
“Enquiry Sheet’ and forwarding it to Conductix for recommendation:
Project: ___________________________________________ Phone/Fax:____________________________
1. In selecting the correct system the following should be taken into consideration, length of
System Requirements:
travel, available ambush, depth of cable loop, speed, duty cycle and environmental condition.
Application: ______________________________________________________________________________
2. Determine the quantity and size of cables required and allow for possible future additions.

3. Prepare a layout of the cable stack with the largest cable on the top. Select a saddle to Preferred Track Profile: _____________________________ I-beam Size:____________________________
suit the cable stack allowing for bending radius of the largest cable. Mean Running Time/Day Maximum Speed ______ m/min Maximum Acceleration ______m/s2
4. Calculate the cable load per trolley as follows:-
Environment: Indoor____________ Outdoor____________ Dusty_____________ Corrosive_____________
load = loop depth x 2 x total cable weight per metre.
Operating Temp: min______________o C max_______________o C System Voltage: _______________V
Select a suitable system for the calculated load and environmental conditions.
Active Travel: ______________________m Available Storage Distance:__________________________m
5. Determine the number of trolleys required as follows:-
Total Track Length: ____________________m Maximum Loop Depth:____________________________m
LOR + L/F
N =
N = DOL x 2 Cable:

Where: N = number of trolleys O.D. of Round

Quantity No. and size of Conductors W x T of Flat Cable Other
Cable
LOR = length of run including ambush
L/F = loop factor (10% nominal)
DOL = depth of loop

6. Determine the number of track lengths and joiners required, and allow for end stops, end
clamps and track supports.

7. Select any required accessories such as cable glands, cable cleats, tow ropes or shock
damping devices.
Cable Termination Lengths: m
8. Recommended bracket spacing for C-track and Square track systems are as shown in the
table below. The spacings indicated are based on the loadings within the ambush length Accessories:
and may be increased towards the opposite end.
Cable Cleats:_______________________________ Shock Cords:__________________________________

Tow Ropes: Pre-assembly: _________________________________

Cable Trolley Load as a Percentage of the
Systems Catalogued Carrying Capacity
100 75 50 30 25 10 5 System Diagram:

Recommended
800 900 1000 1500 1750 2000 2500
Bracket Spacing mm

For high speed, heavy duty and curved systems

please consult your Conductix representative.
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 STANDARD & HEAVY DUTY SQUARE TRACK & FITTING STANDARD DUTY SQUARE TRACK FLAT CABLE TROLLEYS

TRACK SUPPORT SUPPORT BRACKET GIRDER CLIP TRACK COUPLER

TOWING TROLLEY & ARM TOWING ARM

END CLAMP CABLE TROLLEY TOWING TROLLEY PENDANT TROLLEY

END
STOP

TOWING
ARM
CABLE
GLAND Towing Trolley Towing Arm 99230

PENDANT CABLE TROLLEY END CLAMP

(as reqd.)
CABLE

TRACK, TRACK COUPLER & END STOP

Duty Type Track A B Length Coupler End Stop Drill Jig

Galv. 99420 30 2.6 4000 99421 99424

Standard 99428
S/S 99410 31.8 1.6 6000 99411 99414
Cable Trolley End Clamp
Heavy Galv. 99520 40 3.0 4000 99521 99524 99528

Tow Trolley Cable Trolley End Clamp

A B C D E
TRACK SUPPORTS Zinc Plated Stainless Steel Zinc Plated Stainless Steel (max) Zinc Plated Stainless Steel

99480/072 99470/072 99484/072 99474/072 72 55 20 50 99443/072 99473/072

99480/100 99470/100 99484/100 99474/100 100 82 20 50 100 99443/100 99473/100
99480/127 99470/127 99484/127 99474/127 127 104 10 80 99443/127 99473/127
Duty Material Type Part No. A B C
99481/072 99471/072 99485/072 99475/072 72 55 30 50 99443/072 99473/072
Z/P Sq. Nut 99425
99481/100 99471/100 99485/100 99475/100 100 82 30 50 122 99443/100 99473/100
Z/P Hex. Nut 99426
Standard 42 M6 46 99481/127 99471/127 99485/127 99475/127 127 104 20 80 99443/127 99473/127
Track Support, Square Nut Type S/S Sq. Nut 99415
99482/072 99472/072 99486/072 99476/072 72 55 40 50 99443/072 99473/072
S/S Hex. Nut 99416
99482/100 99472/100 99486/100 99476/100 100 82 40 50 144 99443/100 99473/100
Galv. Sq. Nut 99525
Heavy 58 M8 52 99482/127 99472/127 99486/127 99476/127 127 104 30 80 99443/127 99473/127
Galv. Hex. Nut 99526

PENDANT TROLLEY

Track Support, Hex. Nut Type

DRILLING JIG SUPPORT BRACKET & GIRDER CLIP Description Part No. L

99247/250 250mm
L
Support 99247/500 500mm
M8
Bracket 99247/750 750mm
25 99247/1000 1000mm
20 50 MAX.
SUPPORT BRACKET
Girder No.Pins Gal.Steel St.Steel
GIRDER CLIP
99232
TRACK SUPPORT Clip 16 99449 99434
24 99450 99435
Track 99425
Support Pendant Trolley with Quick Connect Plug
Pendant Trolley C/W Junction Box (Zinc Plated 99448) (Stainless Steel 99436)
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 STANDARD DUTY SQUARE TRACK ROUND CABLE TROLLEYS HEAVY DUTY SQUARE TRACK FLAT CABLE TROLLEYS

TOWING TROLLEY CABLE TROLLEY END CLAMP TOWING TROLLEY TOWING ARM

Cable Trolley Upper End Clamp Upper

Zinc Plated 99455
Stainless Steel 99456
Towing Trolley Upper Towing Trolley Towing Arm 99230

Tow Trolley Cable Trolley Upper End Camp

A CABLE TROLLEY
Zinc Plated Stainless Steel Zinc Plated Stainless Steel Zinc Plated Stainless Steel
END CLAMP

99453 99454 99487 99477 100

99496 99497 99488 99478 122 99455 99456
99498 99499 99489 99479 144

Cable Trolley End Clamp

Swivel Hook “U” Bolt Assembly Tow Trolley Cable Trolley L A B C max. D End Clamp
Zinc Plated 99468 Zinc Plated 99269
Stainless Steel 99469 Stainless Steel 99788 99540/072 99541/072 72 52 52 50 99543/072
99540/100 99541/100 160 100 80 50 50 99543/100
99540/127 99541/127 127 104 40 80 99543/127
ROUND CABLE CLIPS
99550/072 99551/072 72 52 70 50 99543/072
Cable Dia.
Part No. 99550/100 99551/100 100 80 70 50 99543/100
Min. Max.
200
99550/127 99551/127 127 104 50 80 99543/127
RC0509 5 9
99550/160 99551/160 160 135 30 135 99543/160
RC1014 10 14
99560/127 99561/127 127 104 75 80 99543/127
RC1519 15 19
99560/160 99561/160 250 160 135 50 135 99543/160

ROUND CABLE CLAMPS

99560/200 99561/200 200 175 40 160 99543/200
99570/160 99571/160 160 135 90 135 99543/160
Cable Dia.
Part No. 99570/200 99571/200 320 200 175 75 160 99543/200
Min. Max.
996570/250 99571/250 250 225 50 200 99543/250
99270 10 16
99271 17 25
99272 26 36

For round cable systems

consult your Conductix representative.
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