L-4/T-lICHE Date: 29/1012019: Mol/ft
L-4/T-lICHE Date: 29/1012019: Mol/ft
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SECTION-A
There are FOUR questions in this section. Answer any THREE.
Symbols have their usual meaning.
I. (a) Reactant A decomposes with stoichiometry A ~ R and with rate dependent only on CA,
The following data on this aqueous decomposition are obtained in a mixed flow reactor:
1, sec CAO CA
14 200 100
25 190 90
29 180 80
30 170 70
29 160 60
27 150 50
24 140 40
19 130 30
15 120 20
12 I 10 10
20 101 1
Determine which setup, plug flow, mixed flow, or any two-reactor combination gIves
minimum 1 for 90% conversion of a feed consisting of CAO= 100. Also find this 1minimum.
If a two-reactor scheme is found to be optimum, give CA between stages and 1 for each stage.
Unit for concentration terms is mol/liter. (25)
(b) You have rate vs concentration data for the reaction A ~ R. A combination of four
unequal-size mixed flow reactors are being used for carrying out the reaction at 350 K. Feed
concentration of A is CAOand the outlet concentration of A from the fourth reactor is CM.
How would you detennine the concentrations.of A at the outlet streams of intennediate
stages? (10)
2. (a) Dibutyl phthalate (DBP) is produced by reaction of n-butanol with monobutyl phthalate
(MBP). The reaction follows an elementary rate law and is catalyzed by H2S04.
H SO
MBP + n - butanol 2 4) DBP + H 0
2
A stream containing MBP and butanol is to be mixed with the H2S04 catalyst immediately
before the stream enters the reactor. The concentration of MBP is the stream entering the
reactor is 0.2 Ib mol/ft3, and the molar feed rate of butanol is five times that of MBP. The
specific reaction rate at IOO°F is 1.2 ft3/lbmoI.h. There is a IOOO-gallon CSTR available for
use on this for 30 days a year, operating 24 hlday. [Hint: 1 ft3 = 7.48 gal]
Contd P2
•
j
l
/
=2=
CHE 401
Contd .... Q. NO.2
(a) Detennine the exit conversion in the available 1000-gallon reactor if you were to produce
4 million Ib/yr. Molar mass ofDSP is 278.
(b) How might you increase the conversion for the same molar flow rate?
(c) What CSTR volume would be necessary to active a conversion of 85% for a molar feed
rate ofMSP of 1 lb mol/min? (15+5+ 15)
3. To remove oxides of nitrogen (NO) from automobile exhaust, a scheme has been proposed
that uses unburned carbon monoxide (CO) in the exhaust to reduce the NO over a copper
catalyst to fonn environmentally acceptable products, N2 and CO2:
CO + NO ~ C02 + Y2 N2
The following mechanism has been proposed for this reaction:
CO + S <=> CO.S
NO + S <=> NO.S
NO.S+CO.S <=> CO2+N.S+S
N.S+ N.S <=> N2.S
N2.S <=> N2 + S
The rate is limited by the surface-reaction, i.e., third step in the mechanism.
(a) Using the proposed mechanism and the concept of rate limiting step find a rate expression
that is consistent with the proposed mechanism.
(b) Using the rate expression derived in part (a), comment on the absorbance of CO, NO,
CO2, and N2 on the copper catalyst.
(c) A certain engineer thinks that it would be desirable to operate with a very large
stoichiometric excess of CO to minimize catalytic reactor volume. Do you agree or disagree?
Explain. (20+10+5)
dCD I dt=1.0CAO.5CBO.2mollliter.min
A+B~D
2 k U dCu I dt=1.0C~.5C12mollliter.min
For 90% conversion of A find the concentration of D in the product stream. Equal volumetric
flow rates of the A and S streams are fed to the reactor, and each stream has a concentration
of 20 Mol/liter of reactant. The flow in the reactor follows (i) plug flow, (ii) mixed flow. (15)
(b) Under appropriate conditions A decomposes as follows:
,.
A k1=IOlmin )R k2=O.llmin )S
R is to be produced from 1000 literlhr of feed in which CAO= I mol/liter, CRO = Cso = 0.
What size of plug flow reactor will maximize the concentration of R, and what is that
concentration in the effluent stream from this reactor? (10)
(c) Distribution and average value of reactant concentration within a catalyst pore as a
function of Thiele within modulus (mL) is shown in Figure 4(c). With the help of this Figure
explain the relation between Thiele modulus and effectiveness factor. (10)
=3=
CHE 401
SECTION -B
There are FOUR questions in ,this Section. Answer any THREE.
5. (a) Define the rate of reaction with respect to all fundamental basis. Also name the variables
which influence the rate of reaction. (6+4)
(b) A reaction rate expression has the following fonn -
r = kC, (6+4)
l+k'C,
Describe how k and k' can be determined by initial rate measurement method. State the
disadvantages of initial rate measurement method.
(c) Lithium iodide (LiI) is fonned by the reaction given below-
C,H,Li + C,H,l ~ 2C,H, + Lil
The initial concentration of reactants, C2HsLi and C2HsI arc 2 and I kmol/m3, respectively.
The reaction progress data arc as follows- (15)
Time(s) Concentration of LiI
600 0.167
1200 0.306
1800 0.412
2400 0.498
3000 0.569
Detennine the order and rate constant which are consistent with the above data.
6. (a) What do you understand by reaction mechanism? Write down the preliminary criterion
for testing a proposed reaction mechanism. (4+5)
(b) Briefly discuss the four basic assumptions involved in the derivation of a rate expression
from a proposed reaction mechanism. (8)
(c) The formation reaction of phosgene gas (CO+Ch~COCI2) has the following two
proposed mechanisms: (18)
C/ ~ 2Cl; Equlibrium constantk1 C/ CO> 2C/; Equlibrium constantk1
2 2
Cl + co ~ COC/; Equlibrium constantk C/ + C/2 CO> C/); Equlibrium constantk
2 2
k
k CI) +CO~COCl2 +CI
COC1+C/2~COC/2 +Cl
k
k CI+COCl2~Cl) +CO
COC12 +C/~COC1+CI2
Derive the expression for the time at which the maximum concentration of R occurs. Also
show clearly the concentration-time curves for this system. (II +5)
(b) For the irreversible reactions given in (a), consider that no R is present initially. First
reaction (A~R) is of zero-order and the second reaction (R~S) is of first-order. Determine
the steady state value of the concentration of R when kl = 0.835 mol/m3-ksec and
k2 = 0.767 sec-I. (13)
Contd P3
Contd P3
=4=
CHE 401
(c) Writc down the different equations for the following cases: (3+3)
(i) Reversiblc first order parallel reaction
(ii) Opposing second order reaction.
8. (a) The first-order reversible liquid reaction A<=> R, CAO = 0.5 mol/liter, CRO = 0 takes place
.1
/ilL = 0.5
-----, 1 _
0,8
0.6
e
8-
.=
c.
------ ------ =O.~
~
~
c:., 0.4
. u
.c
8
0.2 = 0.20
= 0.10
i. Figure.4{c)
i .
j
.dXA '.
NAO(it= -rAV
V = FAoXA
. -rA
b . b
C = F8 = FAo(M8 - iiXA) To P = C (M8 - iiXA) To!-
AO
8 .v vo(1 + 6AXA) T Po . (1 + 6AXA) T Po
deb
0=-+----1
a a a
-k t
CA = CAOe 1
.
CR,max (k 1
)k,/(k2-k')
~= kz'
x dx 1
L --=!n--
o 1-x 1-x
~ dx 1 1
f
x, (1 - x)z
=-----
1- Xz 1- X,
(dx X
. JO (1 - X)2 = 1 - x
x dx 1
I o
-1+' = -In(1 + ex)
ex. 6 .
(X (1 + ex)dx 1'
(1 + 6) In-- - ex
Jo '1 - x 1-x
.. ,.t'.
•
x (1 + ex)dx = (1 + E)X 1
l o (1-x)21-x
Eln--
1-x
x (1 + ex)2dx (1 + E)2X
l o (1 -:-x )
2 = 2&(1 + E) In(l - x) + e2x + ---
1-x
GAO
k.,=ln-=!n--
I
(3,U) kTl:
c"o- C" --- X" (140)
Cit 1 - X", Cit I - XII
k.,CAO'"
c"o-
ell
c" ~~ X" (3,16) k., = (CAn- C••.) E: XA (IS)
Cl. C",{1 - X.l'
any fJ C )'-' - I = (1 -
(n - 1)0.,'kT o....!;..
( C. x.)'-. - I
-r" c kC'). O
(3,29)
"
", Oeneml rate (19) (13)
(U1)
. 1
kT"'" ~1+ tl.>ln~ - tAX", (21) kr= XA,(l + tAXA) . (14b)
) -Xl.
kTCAO = 2IJ,,{J + c,.)ln(1 - X,,)_+ C~XA + (ll"+ 1)1.~ (23) krC ." X,,(.1 + c"X"Y' (15)
I-X" AO (1 _ X,,)2
, I any n k C~~I (l + tAX,,)"
eo X •••
-'A'" keA TAO (I-X"l"
11""1
, kT X,,{l + £"X,.,)
AyrR (22)
x .•.,"" X,.,-x"
CRO=O
I
I
I
'----
/
L-4ff-lIChE Date: 19/10/2019
SECTION-A
case. (8)
(c) Design Steady-state feedforward controller for controlling the overhead and bottom
compositions of a distillation column. Sketch the feed forward control loop. (6+4)
(d) What is on-off control? Explain with an example. What are its advantages and
disadvantages? (5+3)
(e) What is integral-wind up? How can it be avoided? (2+2)
2. (a) Describe the derivative mode of feedback controllers with their respective merits and
a First Order plus Time Delay system. Sketch the Bode diagram. (10+5)
(c) A process instrumentation diagram of a flash drum is shown in Fig. 2c. There are five
control values. Determine which of the five values should be fail-close (F/C) or fail open
(FlO) for safe operation for the following two cases: (10)
(i) The safest conditions are achieved by the lowest temperature and pressure in the flash
vessel.
(ii) Liquid flow to a downstream equipment can cause a hazardous situation.
I.T -~
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Contd 1'/2
=2=
,-----"
CHE 403
p
3.
hm~
--~--- liP
.\
.'. Figure 3: Figure for Question 3a)
(a) Find the closed loop transfer function between H'(s) and Q' ,(s) assumll1g q3 ,s
proportional to the square root of the available liquid head. [Hint: First find the open loop
transfer function, then draw a closed loop block diagram and find the closed loop transfer
function]. (20)
(b) Starting from the expression of part (a) show that a proportional controller cannot track
the set-point for a unit step change in input. Find the offset. (10)
(c) Describe the Zeigler-Nichol's continuous cycling method for tuning PID controllers. (5)
4. (a) A process stream is heated using a shell and tube heat exchanger. The exit temperature is
controlled using a steam control valve as illustrated in Fig QA. A open loop test is conducted
and the steam supply pressure is suddenly changed from 12 to 16 psig. At the nominal
condition, the control valve and the lIP converter have the gains of Kv = 0.75 psi/psi and
K,p = 0.75 psi/rnA, respectively.
r":~-"""-"
I .~~.
TibnI'I
I
I
Steam
'1:'
•
~ '_~.r _ " .Heat T,
Exchangar
Contd 1'/3
=3=
CHE403
Contd .... Q. NO.4
(i) Plot the process response data and find the transfer function for this process using any
method of your choice. (10)
(ii) Draw the block diagram of this closed loop system using proper labels and
appropriate units. (5)
(iii) Find appropriate PI controller settings using direct synthesis method. (5)
(b) Sketch and describe 3-element control of a boiler drum level. (9)
(c) Explain the concept of gain margin, phase margin and Bode stability criterion. (6)
SECTION -B
5. (a) Distillation is a very important separation process that presents a major control problem.
Each column has a control system that consists of several control loops. The loops adjust
process variables as needed to compensate for changes due to disturbances during plant
operation. Each of the process variables has its own control loop, which typically consists of
a sensor and transmitter, controller and control valve. See Figure for Q. No. 5(a) and draw
(b) Write in your own words why you need to study process control as a chemical engineer. (10)
(c) Apply the initial and final value theorems to the following transfer function. (15)
Find the four transfer functions relating the outputs (Yb yz) to the inputs (Ub uz). The Uj and Yi
are deviation variables.
(c) A heater for a semiconductor wafer has first-order dynamics, that is, the transfer function
relating changes in temperature T to changes in the heater input power level P is
T'(s) K (10)
p'(s ( 1:1' +I
Contd P/4
=4=
CHE403
Contd .... Q. No. 6(c)
where, K has units [OCIKw) and T has units [min). The process is at steady state when an
engineer changes the power input stepwise from I to 1.5 Kw, She notes the following:
(i) The process temperature initially is 80°C.
(ii) Four minutes after changing the power input, the temperature is 230°C.
(iii) Thirty minutes later the tempcrature is 280°C.
What are the values of K and r in the process transfer function?
7. (a) Describe different types of process models along with their advantages and
disadvantages. (10)
(b) A process consists of an integrating element operating in parallel with a first - order
8. (a) A number of standard types of input changes are widely used for process modeling. Draw
the time profiles of the following process inputs and write their mathematical representation.
(i) step input (ii) ramp input (iii) rectangular pulse (iv) sinusoidal input and (v) impulse input (15)
(b) A heat exchanger used to heat a glycol solution with a hot oil is known to exhibit FOPTD
behavior, Gl(s) = T(s)/Q'(s), where T is the outlet temperature deviation and Q'is the hot oil
flow rate deviation. A thermocouple is placed 3 m downstream from the outlet of the heat
exchanger. The average velocity of the glycol in the outlet pipe is 0.5 m/s. The thermocouple
also is known to exhibit to first-order behavior; however, its time constant is expected to be
U(s) y(s)
r
i',
i
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,-
.......~
.,' .-'
.
.
,,
.i.
I
il
i
-
-6=.
10.0
8.0
6.0
T' (oG)
4.0
2.0
00 5 10 15 20 25
. Time (min)
5.0
2.0
10.0 1.0
5.0 0.5
2.0 0.2
1.0 0.1
0.3 0.4 0.5
t20
t60
. Smith's method: relationship of ~ and 'I" to '1"20 and '1"60•
/'
L-4ff-l/CHE '. Date: 24/10/2019
BANGLADESH UNIVERSITY OF ENGINEERING AND TECHNOLOGY, DHAKA
L-4/T - J B. Sc. Engineering Examinations 2018-2019
-. Sub: ChE 405 (Process Design I)
Full Marks: 210 Time: 3 Hours
The figures in the margin indicate full marks.
USE SEPARATE SCRIPTS FOR EACH SECTION
SECTION -A
There are FOUR questions in this section. Questions no. I is compulsory. Answer any Two
from the rest of the questions. Design Data Booklet will be Supplied.
2. (a) A preliminary design of a purge recovery system of a storage tank has been made. It
ChE 405
Contd ..... Q. No.2
All the equipment can be constructed from carbon steel. Estimate the fixed capital
investment for this system using Hand factor. (15)
Table for Q 2 a): Installation factor Proposed by Hand (1958)
~lf{~~m'W~~~iftdtmt.!!t1!'a
:>~~llri"LH.'Y~ l~~ -'" ":'~o'li'<;~~- '" ~
Compn:ssors 2.5
Distillution(,.'Olumns 4
. Fired hc~tcts 2
Heat exchangers 3.5
In~l.I\Imcnts 4
Miscellaneous equipment '2.5'
Pressure vc.'\scls 4
Pumps . 4.
(b) Estimate the manufacturing cost per 100 kg of product under the following
conditions: (20)
Fixed-capital investment = $4 million.
Annual production output = 9 million kg of product
Raw materials cost = $0.25/kg of product.
Utilities 800 kPa steam = 50 kg/kg of product.
Purchased electric power = 0.9 kWh/kg of product.
3
Filtered and softened water = 0.083 m /kg of product.
Operating labor = 12 persons per shift at $25.00 per employee-hour.
Plant operates three hundred, 24-h, days per year.
Plant overhead costs amount to 50 percent of the cost for operating labor, supervision,
and maintenance. There are no patent, royalty, interest or rent charges. Consider linear
depreciation of Fixed Capital Investment for IS years.
3. (a) List different types of capital investment estimation methods of chemical plant along
with respective accuracy level and required information. (10)
(b) A company is launching a new product, P. The depreciable capital investment of the
process is $450 million and the salvage value is $50 million. A 10-year linear
depreciation scheme is to be used to calculate the Annual Fixed Charges (AFC). Other
fixed charges for the process (property taxes, insurance, etc.) are $5 million/yr. The
maximum production capacity of the process is 100,000 ton/yr of product, P. The
operating cost of the process is $ II Olton. [t is desired to break even at a production rate
of 40% of the maximum process capacity. When should be the selling price of the
product? (15)
(c) What are the main objectives of process safety management (PSM)? Write down the
key elements of a PSM system. (10)
4. (a) Show the steps of Hazard Identification and Risk Assessment procedure with the help (10)
of a block diagram.
Contd P/3
=3=
ChE 405
Contd ..... Q. No.4
(b) Consider the reactor system shown in figure for Q no 4 b). The reaction is exothermic,
so a cooling system is provided to remove the excess energy of reaction. In the event that
the cooling function is .lost, the temperature of the reactor would increase. This would
lead to an increase in reaction rate. leading to additional energy release. The result would
be a runaway reaction with pressures exceeding the bursting pressure of the reactor
vessel. The temperature of the reactor outlet is measured and is used to control the
coolant flow rate by a valve. Perform a HAZOP study on this unit to improve the safety
of the process. Prepare your own HAZOP table and use the reactor as the study node. (25)
Reactant A
.M
Reactant B'
Coolant outlet.
Coolant inlet
i,---------
,
SECTION -B
There are FOUR questions in this section. Answer any THREE.
5. (a) What do you understand by the fabrication of equipment? Why are fabrication details
6. (a) A distillation column is separating a feed that is 50 mole% n-hexane and 50 mole% n-
heptane. Feed is a saturated liquid. Average column pressure is 1 atm. Distillate
composition XD = 0.99 (mole fraction of n = hexane) and XB = 0.001. Feed rate is 1000
Ib moleslhr. Internal reflux ratio ~=0.8. The column has a total reboiler and a total
condenser. Determine the diameter and packing height of the column if random packing
is used. Physical properties of pure n - hexane at 69°C are given below:
Liquid specific gravity = 0.659
Surface tension (J = 13.2 dynes/cm
Saturated vapor density = O. I917 Ib/ftJ
Relative volatility, a. = 2.5
Contd P/4
=4=
ChE 405
Contd ..... Q. No.6
Following design equations are also provided
7. (a) Write down the general aspects that need to be evaluated in selecting piping materials. (7)
(b) Why do you use expansion joints in a pipeline? Discuss with examples (6)
(c) List the stresses that you would consider while designing a large and tall packed
column. How would you support this column? (6)
(d) CUFL gets water from Kalurghat intake point through a 25 km long pipeline at the
rate of 1200 m3/hr. The delivery pressure at the plant receiving point is IS psig. At the
low side, the inlet of the pump remains 20 ft from the water level. Using a reasonable
pipe dia, calculate the pump size if the overall efficiency is 52%. The drive is to be 10%
oversize. Assume smooth pipe. Sketch the system neatly. List all assumptions made. (16)
Given: Viscosity = 0.88 cp
f = 0.79 Re-0.25for turbulent flow and
8. Eastern Refinery Ltd needs to design a heat transfer equipment for cooling one of the
product 40° API oil which comes from distillation column at 300°F. Their production
capacity is 3.2 x 105 Ib/day based on eight hour operation time per day. You need to cool
.the product stream to 100°F by using cooling water of 85°F, pumping at a rate of 2 x 105
Ib/hr. Pressure drop allowance is 10 psi for both streams and dirt factor of each stream is
0.002.
You may assume a 2-4 shell and tube heat exchanger and can assume overall heat
transfer coefficient from the range for organic water system of 80-120 Btu/hr. ft2 OF.
Table and graph for required data is provided in the Design data booklet. Assume
suitable values if you need additional data.
Contd P/4
=5=
ChE 405
Contd ..... Q. NO.8
Given data:
Shell Side: 25% vertically cut baffle, Baffle spacing 8 inch
Tube Side: y,; inch aD, 16 BWG, 16 ft long, 1 inch square pitch.
(a) Decide tube and shell side fluids and explain the reason of your decision. (4)
(b) Find the required surface area, number of tubes and shelllD. (12)
(c) Check if the velocity of tube side flow is in acceptable range or not. (5)
(d) Check the heat exchanger is suitable for this use or not. (14)
Self-study/ChE Date: 19/10/2019
1. (a) Transform the cash flows on the left-hand side of the accompanying diagram (see figure)
to their equivalent amount, F, shown on the right-hand side. The interest rate is 8% per year. (l6K
~" --
---~"""'_----~--------~--------------'l
100 100 100 100 100 100 .,I
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F.
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,
.. 1
o .I 234 5
I
6 7 <=> o
I
1
!
2 3 4 5
I I
2. (a) What are the difficulties associated with the IRR method? How does the ERR method
overcomes the difficulties ofIRR method in project feasibility study? (16%)
(b) In the Rawhide Company (a leather products distributor), decisions regarding approval of
proposals for capital investment are based upon a stipulated MARR of 18% per year. The
four packaging devices listed in the Table were compared, assuming a 10-year life and zero
market value for each at that time. Which one (if any) should be selected? Make any
additional calculations that you think are needed to make a comparison, using the ERR
method. (External reinvestment rate, E = 18%) (30)
Packaging EauiDment
A B C D
CaDital Investment $38000 $50000 $55000 $60000
Annual revenues less exoenses 11000 14100 16300 16800
ERR 21.1% 20.8% 21.4% 20.7%
Contd P/2
=2=
CHE411
3. (a) What are the major sources of uncertainty that arise while undertaking economic analysis
cash flows. MARR is 15% per year. (Useful life = 5 years) (30)
Capital investment=$30000
Annual revenues=$20000
Annual expense=$5000
Market value=$1 000
The company is inclined to make the investment; however, the managers are nervous because
all of the cash flows and the useful life are approximate values. The capital investment is
known to be within I5%. Annual expenses are known to be within IIO%. The annual
revenue, market value, and useful life estimates are known to be within :t20%.
Analyze the sensitivity of PW to changes in each estimate individually. Based on your
results, make a recommendation regarding whether or not they should proceed with this
project. Graph your results for presentation to management.
The MARR is 12% per year and electric power for the pumps costs $0.06 per kWh. Recall
that I horsepower (hp) equals 0.746 kilowatts. At what level of operation (hours per year)
would you be indifferent between the two pumping systems? If the pumping system IS
expected to operate 2,000 hours per year, which system should be recommended?
Conld P/3
=3=
CHE 411
SECTION-B
CHE411
Contd .... Q. NO.5
vii. An advantage of centralization is:
A. it reduces the workload of overburdened executives
B. it helps develop managerial talent
C. it achieve more confonnity and coordination
D. decision can be made more quickly
viii. The emphasis of the informal organization is on:
A. the positions
B. role
C. status
D. people and their relationships.
ix. Which of the following statements concerning grapevine is not correct?
A. Grapevine is generally used irregularity in organizations
B. Grapevine is used largely to serve the self-interests of people within it
C. Some managers use grapevine to their advantage
D. In time, and with proper pressure, grapevine ean be eliminated
x. When Mark the manager communicates his department's resource needs to company
headquarters, which interpersonal role is he fulfilling?
A. liaison
B. Disseminator
C. Figurehead
D. Leader
management. (20)
7. (a) What is the "S" Curve of Technology Management? Explain your answer with a real-life
example. (IS)
(b) Communication Barriers can prevent managers from discharging their management
functions. What are these barriers and how do these prevent managers from discharging their
(c) Write briefly on the 7 (seven) basic ideas that are useful in the development of a control
system? (15)
(b) What is an MIS? Why is it important for a modem company to have an MIS? (8)
•
"
SECTION -A
I. (a) A viscous fluid is in laminar flow in a slit formed by two parallel walls at a distance 2B
(B = 0.1 inch) apart. as shown in Fig. 1. Make a differential momentum balance and obtain
the expression for the distribution of momentum flux and velocity. State all the assumptions. (20)
(b) For pressure drop of 40 psi, determine the flow rate through the slit (Fig. 1).
-.-~~~ --cc--
Given data: (15)
Length of the slit (L) : 1 ft
Width of the slit (W) : 0.5 ft
Fluid viscosity ~ : 250 Ibm ft-1h-1 I .~ /
t '"t-:--,.
Z '''•.•
~ 28 ~
I I
..
£ pV = -[V'liiv]- Vp - [V.f]+ pg
8t ,
Write down the physical significances of all the terms in the above equation.
Contd P/2
=2=
CHE 453
3. (a) Explain Reynold's Analogy for heat and momentum transport and show that S,,10 = Yz!
Where/is the fanning friction factor. Extend the Reynold's analogy in case of mass transfer. (17)
(b) Detennine the velocity and shear stress distributions for the tangential laminar flow of an
incompressible fluid between two vertical coaxial cylinders, the outer one of which is
rotating with an angular velocity no' Draw a neat sketch of the system. Use equation of
4. (a) Define the term "time smooth velocity" and "eddy viscosity" for turbulent flow. (6)
(b) For annular flow, is the surface zero momentum flux closer to the inner or the outer wall?
Why? (4)
(c) Determine the ratio 1l(1)/1l at s = R/2 for water flowing at a steady rate in a long smooth
D~ __
p DI =-\lP - \l.r
(Il] [_ ....(Il] + pg
[_ ...•
- \l.r
SECTION -B
5. (a) Define thermal conductivity. What is the thennal conductivity of a material panel area of
10 ft2 and thickness 0.5 in if the heat flow is 5 watts at steady state with temperature
solids. (7)
(c) An incompressible Newtonian fluid between two coaxial cylinders where the outcr
cylinder rotates and mechanical energy degraded into thermal energy. If the surface of inner
and outer cylinders are maintained at T = To and T = T b, find the expression for temperature
6. (a) Two concentric porous spherical shells of radii kR and R as shown in figure 6(a) where
dry air at temperature, Tk is blown outward radially from the inner shell into the intervening
space and out through the outer shell. \ind an expression for the required rate of heat
removal from the inner surface as a function of mass rate of flow of gas. Assume steady
laminar flow and low gas velocity.
Contd P/3
=3=
CHE 453
Contd .... Q.No.6
7. (a) How are the fluxes J; and N; related in an n-component system? (5)
(b) Show that the sum of the fluxes J;' is zero. (5)
(c) The mass flux relative to stationary co-ordinates, show that (5)
I1A = wAnA +l1o)-cDAO'VWA
(d) Consider a gas A dissolves in liquid B and undergoes an irreversible first order chemical
(---'--
I
~..;
8. The rate of leaching of a substrate A from solid particles by a solvent B, the rate controlling
step is the diffusion of A from the particle surface through a liquid film out into the main
liquid stream.
(a) Obtain a differential equation for CA as a function of z. Make necessary assumptions.
:._,---~
}
CitE ~S3
TABLE 3.4-1
THE EQUATION OF CONTINUITY IN SEVERAL
COORDINATE SYSTEMS
iJpiJ a a
at + a;; (pvz) + Oy (pv,) + ~ (pv,) =0 (A)
;
\
.l.
f--]
-KR
'I
t
J.jr flow out
',./ 7
'. ,}endix B Fluxes and the Equations of C~an~e.
.,
'',j
,
.J
NEWTON'S LAW OF VISCOSITY (continued)
(B.1-8)'
(B.1-9)'
f (B.I-I0)'
(B.l-11)
(B.1-13)
in which
1a 1av• av, (B.1-14)
(9 .v) =--(rv)
rar' +--+-
rao az
~When the fl~idis assumed to hi ','~constant density, the term containing (V. v) may' be omitt(,.'<i.For
monatomic gases at low density, ~!H~dilatational viscosity K is zero.
T ••
[(
= -I-' 2 ~-
1 av~ v,+v. cot
+ 0)] + <51-', - K)(V.v) (1l.1-17l'
rsmOat/> r
ToO = To.
[ a (v.)
= -I-' r ar r + r1 av,]
ao
(B.1-18) ,
I,
[ sin 0 aoa ( sin'O
v.) 1!
0 av.] (B.1-19)
T.~ = TOO = -I-' -r- + r sin at/> ,i
,
T~, = T,~ =-1-'
[ 1
r sin 0av, a(V~)]
at/>+ r ar r
(B.1-20)
,
in which
I. -
1 a a.
1 1 av.
(V . v) = .,r or (r'v,) -'-0
+ r sm ao (v. sm 8) + r sm at/>
I
-'-0 (B,l-21)
• When the lluid is assumed to have constant density, the term containing (V . v) may be omitted. For
monatomic gases at low density, the dilatational viscosity Ie is zero. .
Sil.S The Equation of Ivlotion in Terms nf i 847-
P
av, av,
( at + Vy; ax + vy
av,
By + Vz
av,)
az =
ap
-ay - [ a
iJx T.ty + ay
a
Tyy +
a
vZ T~y
J+ Pgy (5.5-2)
,/~ P(
~--;jf + v.1' ax
a~ + vy ~By + v," az
~) ~
= - iJz -
[aJx Tn + Bya T.1Jz + iJza ] + Pgz
Tzz (B.5-3)
, ,J,.
I': \ "These equations-have been \\'ritten without making the assumption thal 'T is symmetric. This means, for
il
"
example, that when the usual assumption is made that the stress tensor is symmct~ic, 'T,,!, and Tyr may be
interchanged.
,i
I
i Cylilldrical coordillates (r, 0, z):'
~These <--"Iuations
have been written without making the as~umption that T is .synunetric. 'illis means, for example, that when the usual
assumption is made that the stress tensor is sy~metric, 'r,o - "0, :::::"
O.
I
Spllerical coordinates (r, 0, q,J:'
p(~v, + v av, + Voav, + ~ '!.':o: _ if, + V~) = _ ap
at ' ar r ao r sin 0 a4> r ar
] a ] ~, ] a 700+7""J
- [ ;:> ar (r'7,,) + r sin Ii ao (7°' sm 0) + r sin 0 a4>7., - r + fJg, (B.5-7)
I
I C These t'quations have been written without making thl.!assumption that T is symmetric. This means, for example, that when the usual
l
I Carlesian coordinates (x, y, z): '
,
;
P(av,
-at + v -av, av, av,)
ax + v' -,ay + v, -az
I
= --
ap + [a'v, + a'v" a'v,]
ax' ~ al~ -ai + -az" + f'g
1/ - (13.6-1)
P(av,
-al + v ' av,
-ar + -v,r -'-
av, + v av, vl) ap [a a(1 ) a'v, a'v,1 2 av,]
ao ' -az - -r = --a, + J1. -ar -r -ar (rv)' + -~ -ao' + -az' - -~ - + pg (1l.6-4)
ao '
\
av, + v -avo + -v, -av, + v -ilv, + -v,v') = --1 -ap + J1.[a- (1- -a (Tl',) ) + -----
1 a'v, a'v, + -2 -av,] + pg,
P(-
ill 'ar r ao ' az' r , r ao a, r ar ~ ao' + -a,' ~ ao (1l.6-5)
• The quantity in the brackels in Eq. B.6-7 is nol what one would expect from Eq. (M) for IV. VvJ in Table A.7-3, because we have added
lo Eq. (M) the expression for (2/r)(V. v). which is zero for fluids with conslanl p. This gives a much simpler equation.
j
•
. o 'Appendix B Fluxes and the Equations of Change
••
! 9B.9 THE EQUAnON OF ENERGY FOR PURE NEWTONIAN
FLUIDS WITH CONSTANT" p AND k
[pC,DT /Ot = kV'T + 1-'<1>.1
urlesum coordinates fx, y, z);
pC (aT
p af
+ v aT + v, aT + v aT)
ar r ao
r az 1
= k[U. (r aT) + l a'T + a'T]
r aT ar ,2 a02 az2
+ <I>
J.L I' (8.9-2)'
• This form of the energy equation is also valid under the less stringent assumptions k constant and (c1lnp/rJ In n"DplDt
Cl c: O. The
assumption p = constant is gh'en in, the table heading because it is the assumption more often made. .
b The function 4>11 is given in ~B.7.The term JJ.4>1' is usually negligible, except In systems with large velocity gradien'ts.
'i
i
~B.I0 THE EQUAnON OF CONTINUITY FOR SPECIES a
IN TERMS' OF j.
[PDw.IDf =. -(V - l.) + r.1
urfesilln coordinates (x, y, z);
aw, aw.
-+t'-+V-+V-
aw. aw,) =-
[aj" aj., ai.,]
-+-+- (B.10-1)
~ at • ax Y ay • az ' ax ay az +r '
Cy/indria>1 coordinates fr, 8, z);
aw.
at
aWn v, aWn
( -+v-+--+v-
P ' ar r a8 1
aw.)
oZ
[1 a.
=- --(rl )+--+-.-'+r
r ar ot r a8 tiz
1 aj.. aj.,]
(l
(8.10-2)
jaw.
'\at + v, ar
aw,
+
v, aw, ,v. aw,) _
r a8 + r sin 8 aq, -
[1r' ara (r ,.I.,) + r sin'1 8.a8a (I••" Sin 8) + r sin1 8 aj,,] ,
aq, T r v
(8.10-3)
by c
•
"
I. (a) Describe the advantages of hierarchical structure of model development for chemical
D2 and B2 by solving material balance equations using Gauss Elimination method. (15)
-------- r.o-..., __ --~---~----~-~
I~t.X':\kne
. :l.51.9Nf'<1\"-
'/Of Tofi,.~e
6l.of Be~t.~
F:::. 100 "'tol j,.,in
_____ ~ ••..•.
_. _==""" -=-.--..L...,>
2. (a) Acetone can be removed from acetone air mixture by simple counter-current cascades, by
adsorption onto charcoal. We wish to find the required number of equilibrium stages to
reduce a gas stream carrying 0.222 kg acetone per kg air to 0.0202 kg acetone per kg air.
Clean charcoal (Xo = 0) enters the system at 2.5 kg/sec, and air rate is constant at 3.5 kg/sec.
Equilibrium betwecn the solid and gas can bc taken to obey the Langmuir-type relationship
KX
Y = n.K =0.5
n l+KXn'
arises. Find the values of A, Band C. When A, B, C have the usual meanings. (15)
(b) Briefly discuss one of strategies for simplifying mathematical model using an example. (10)
(c) In many cases the model development becomes an iterative procedure-Explain and
CHE 455
3. (a) Using the Newtons interpolation formula, derive the Explicit Euler method. (17)
(b) Prove that Backward Euler Method is always stable. (10)
(c) Briefly describe the effect of stiffness on the numerical solution of ODE systems. (8)
4. (a) Derive the following equation form,l Q= -I Notification indicate their usual meanings. (12)
(b) Using Taylor series expansion solve the nonlinear equations below: (15)
(c) Discuss the role of step size control in numerical integration method. (8)
SECTION -B
There are FOUR questions in this section. Answer any THREE.
5. (a) Find the volume of the largest right circular cylinder that can be inscribed inside a sphere
of radius R. (10)
(b) Examine the reactor inthe following Figure. The objective function,j(c,7) = (c - Cr)2 + t-
T
is subject to the constraint C = Co + e and also Co < K, where, Cr is the set point for the outlet
concentration, a constant, and K is a constant. Find the minimum valuc of the objective
function using Lagrange multipliers for the case in which K ':- Cr - 2 (25)
Reactor
, Control
valves
T
c '
I
6. A chemical plant makes three products and uses three raw materials in limited supply as
shown in following Figure. Each of the three products is produced in a separate process
-2 F
Monolner
B
3 G
i
.,'j, C 2500 2.50
"-J
Set up the linear profit funetion and linear constraints to find the optimum product
distribution, and apply the simplex technique to obtain numerical answers.
existing units that might limit output is summarized in the following table: (10)
Unit Available Time (h/week)
A . 20
B 10
C 5
Each of the three new products requires the following processing time for completion:
Productivity (hlbatch)
Unit Product I Product 2 Product 3
A 0.8 0.2 0.3
B 0.4 0.3
C 0.2 0.1
The sales department indicates that the sales potential for products I and 2 exceed the
maximum production rate and that the sales potential for product 3 is 20 batches per week.
The profit per batch is $20, $6, and $8, respectively, on products I, 2, and 3. Formulate a
linear programming model for determining how much of each product the firm should
produce to maximize profit.
Find the stationary points and clarify them using the Hessian matrix.
Contd P/4
=4=
CHE 455
Contd .... Q.No.7
(C) A shell-and-tube heat exchanger has a total cost of C = $7000 + $250 D2.5L + $200 DL,
If an inequality constraint exists for the heat exchanger 20( 7r~2};:: 300, (12)
8. (a) Carry out the initial and an additional stage of the numerical search for minimizing the
J
function f(x) = 2x - 5x2 - 8, x ~ 1by (i) Newton's method (start at x = 1), (ii) the quasi-
Newton (secant) method (pick a starting point of your choice) (iii) polynomial approximation
expressed as (p is pressure) J = ~:
0.286 + ( ;: )0.286 + ( ;: )0,'' PI atm and P4 = 10 atm. The
( )
I. (a) A schematic of the vector p475 is shown in Figure I (a). The restriction enzymes
listed cut only where indicated; they do not cut anywhere else in the vector or insert.
A schematic diagram of gene W is below. You want to clone all of gene W DNA into
the p475 vector. Give two different strategies that you could use to clone gene W into
EcoR I
VI 1f!~III,II$l\,~;;~~~~rG~te'lw.~~~M~~!illill \
(b) Design two 12-nucleotide long primers for the following gene of interest. List the
amino acids that can be expressed from this gene of interest. (8)
,
. GCTACTG A TGCGCACGA TCGTACA TACGGTTCACATCTAA TTCGACG
(c) What are the major steps 111 signal propagation process? With the help of a
hypothetical signal transduction network,. explain the different aspects of signal
transduction network. (12)
2. (a) What is the difference between regular and fluorescence microscopy? Briefly
explain the main types of regular microscopy techniques. (12)
(b) What is a phosphodiester bond? Explain with schematics the formation of a
phosphodiester bond. (6)
(c) What are endotoxins and exotoxins? Discuss the mechanism of exotoxin activity
in the body. (9)
(d) What is.the principle of similarity? What are the major similarity stages important
for bioprocess engineering? (8)
Contd P/2
=2=
CHE 475
3. (a) What is aeration capacity? Derive the equation required to measure the aeration
capacity experimentally. Explain the measurement method with relevant plots. (13)
(b) Determine the power requirement to agitate a 5,000 litre tank filled with water.
The tank diameter is 2 m in diameter and is agitated at 200 rpm by a 6-blade disk type
agitator. The agitator is one-half the tank diameter with 20 cm blade width. (12)
(c) Explain the bioethanol production process using a neat schematic. (10)
4. (a) From the substrate balance equation, drive the generalized equation of batch
reaction time. A fungi is used to convert glucose to ethanol in a batch fenl1enter under
anaerobic conditions. The yield of biomass from substance is 0.06 g g-I; Ypx is 7.7
g g-I. The maintenance coefficient is 2.2 g. g-l. h-I; the specific rate of product
fonnation is 3.4 h-1• The maximum specific growth rate of the fungi is approximately
0.4 h-1. 5 g bacteria are inoculated into 5litres of medium containing 12 g I-I glucose.
S.ECTION-B
There are FOUR questions in this Section. Answer any THREE.
5. (a) Mention some sectors where biosensors have applications. Discuss their
applications in criminology and civil defense. (4+6=10)
(b) What are surface plasmons? Descirbe the working procedure of an optical
biosensor based on surface Plasmon resonance along with its advantages and
disadvantages. (2+8+4=14)
(c) What is the purpose of detection probe immobilization? Differentiate between
cross linking and covalent bonding techniques along with examples and mention
where they should be used. (4+7=11)
Contd P/3
=3=
CHE 475
6. (a) Define false positive and false negative. Explain how they might occur in case of a
pregnancy test kit. (4+7=11)
(b) In ten Italian centres-hospitals and geriatric institutions-130 outpatients and
inpatients with a diagnosis of Alzheimer's disease were recruited for a randomized,
double blind, placebo controlled clinical trial with I-acetylcamitine. (4+ 11=15)
(i) Define placebo and Double blinded study.
(ii) Describe the procedure sequentially that is required to carry out this study and
finally obtain the result for this case.
(c) What is interlocked door system? Graphically represent how differential pressure
(c) Briefly discuss common chromatographic resins that are available. (12)
I
'j
- ... - -- ..
-------------+._--~--.
------, -----. _.
I;~
l'
q
- "
T c A G
c:
0
"0
-
::r
::;
c.
0 C C"
.=., OJ
'"
<D
:;-
'"
-
'"
S>
'~
" A
;:
n
0
c.
.0
".
1,000
500
Flat.blade Pitched.bl«ie
>00
•Cl 100
~
~ -
•.]'" 50
I
"-
E
c
, 70
5
-.... 1
3
1
,
, s<~"•• ;Il.I. J
1~ 1~ 10' 10'
1 '0
Revnolds number, 01Np/s:.
--------_._-- ,--
---_._----_ .. - .. ..
..,/,~.-
'.
,~
'
I. (a) Draw a multi component P-T diagram and illustrate the behavior of each type of
reservOIr. (10)
reserVoir? (7+3)
(e) Write down the main features of two component P-V diagram. (5)
2. (a) List the methods of preventing hydrate formation at the well sites. (5)
(b) Find the water content of a 1.3 gravity gas at 1500 psia and 71°C. (5)
(c) An isochronal test is shown in Figure 2(c). Assume the well stabilize after 3 hours.
Detennine the following: (10+10)
(i) n, C"ab and AoF
(ii) Construct inflow perfonnance curve.
(d) Define 'Deliverability test'. What is the purpose of this test? (2+3)
3. (a) Name three types of deliverability test method and explain how are perfonned
with appropriate sketches. (10)
(b) ,What is absorption dehydration? Write down the advantage of using glycol. (2+3)
(c) Estimate the AOF of this well for an isochronal test. The following table
summarizes the isochronal test data. (20)
Pb:-14.7 psia.
is'= Ps = 352.4 psia
Pp(i')'=Pp(ps)=9.9715 X 106psia2/cp
Pp(Pb) = 2099psia2/cp
Contd P/2
=2=
PMRE413
Contd ... Q. No. 3(c)
--'.1,
....... ..., l', .' "-'0
i,Comp-:
f", ' .. ~ ~
li.j
. .
.
. .. ;
..
'.~9:e~f :jMole~ula)' ":".~~,~l)ci":'
-0 -. '-,.
-o:~:"~:.'.:.':..,-W~fo:ht,,..:"': ".~
d' ••..
;.'r'.->i;'~<~_~-',> \~):::,7.:.>}:;T;-i,
-._,,'-:.
'",
':>:~,,_,:~~!~~
CH, 94.4 16.043 667.8 343.1
C,H, 3.29 30.07.0 707.8 549.8 ,, .
C1H, 1.36 44.097 616.3 665.7
n-C,HIO 0.37 58.124 550.7 765,4
i-C,HIO 0.23 58.124 .529.1 734.7
n-C,H12 0.10 72.151 488.6 845.4
i-C,H12 0.12 72.151 490.4 828.8
C,H14 0.08 86.178 436.9 91:1.4
,
C,H18+ 0.05 128.259 332.0 1070,4
-~. ------ --------.----- -- - - -- -- _. - ~-----~
Contd P/3
~3~
PMRE413
SECTION -B
5. (a) What is the purpose of doing perforations in a wellbore? Name the equipment used
6. (a) Write down the reactions 111 an Iron sponge unit (Both for the reaction. and
Contd 1'/3
PMRE413
Contd ... Q. NO.6
(c) Write down the reasons for removing H2S and CO2: (7)
(d) Draw a multistage separator flow diagram with three separator system that is
7. (a) Write down the process of LNG liquefaction. Name the four major components of
8. (a) Give five examples of both Drilling and Produced Water wastes. (8)
(b) Draw a typical NGL, processes diagram labeling all the major components. (10)
(c) For the following data given for a horizontal pipeline, predict gas flow rate in
,
ft3/hr through the pipeline by applying Weymouth Equation with trial and error
method. (17)
Given:
Diameter of pipeline = 16 in
Length = 190 miles
Average temperature = 80°F
Specific gravity of gas = 0.63
Upstream pressure = 1050 psia
Downstream pressure = 430 psia
Standard temperature = 60°F
Standard pressure = 14.7 psia
Average gas compressibility factor = 0.8533
Viscosity of gas = 0.0097 cp
Tolerance limit = 1500
i i
•
I
80,000
,
60.000 f=
- "~a
,
C ••••~~~ •• __ ltv
• ~ :c:~<o.1
40,000
:::: c.:
0.•
I ~~1-~~
/ /
V
._"v . 'fr-,
V V
..,... /
.,.
0.•
20.000
'T v
10,000 ...!..
=
0.>
.,i l
20
o.°JG .~~
""
GM
','
Mo~I.r_~'
'.2
•• =
3. io
j ~.15 1 1.8
1/ / V/ /
8,000
6,000
.,000
.! Coo'r-edDn 1ew ••• " •.••
ltv / /
'.00
/ / / ///t 0/
2,000 ~Jo=
! j O.OG "
Co ~ 0.0.
.;,ce/ ..: / V /V-/~~
'E:
~
,.
:t. ',000
800
~-. : 0."2
0.:90 0 ,
To, ••1 _':m
2 2
In twl •••• ""
•
/
~
600
7 7 7'
/ ~X#
ii: .00
! I
/ / .# ./
~
~ 'y
V
,.
lI,
/': V ~
-
/,
,. /
.'
200
;li
'"}
w.,....,....., •• l'!:
D~l'w!od IlnC"S nrct
equilibriu",.
tT'H'!U'rSl.8bte
A.c:;'tVal
equllibriu," Is Jo_r /"
/
/,", V / ~
'l. ~
./
..,.:9'
__ nter conte ....•. Angle h: e
'00 = function of con'tOos;t:ion "
~
~ 80
~
60
.<.- '"
-l>
/ / /IE: /.
. ,." "
"
V /
;Sf "
20
i // VII' .' // ~
~ Lf
/
'i;}/;~Z
-"
,~ • .I::! PJ,SitiO,"" thl. linc.
-' ./ /
I
is II function of gus
'0 COn1t'>O$.tion.
8
~~
6
• ~7#/J(.?'/ 1
V /,
/~
'//7/#
l,.~~ •••
V! /
--r::-;
/, / I:~;/~i I
2
,// l//~
VII' 77f7.
y/~/ -:/ l
I
I :.'
~, i,
i
1.0 1.0
.OS
1.2
0.9 0.9S
I
,!
0.6 1.7 I!
l'
~.0.7
N
~
1.6
I
«l
u.
~
:i5
0.6 1.5
i~. !
.~
0.5 1.4
0. ~i
E
8 0.4 " I,
0.3 "'. I
f;
0.25
1.1
1.0
0.9
7 6
. ~
.-
Figure for Question 4"(d)
I~
,
~..
..
}i:or Pipeline Design
".,1':
I
.{.... Jam Equation:.
11~'
I
I
1 .
= 1.14 '-. 2 log (.eV+ 21.25
0.9.
J I
fif .. NRe
. . .
Reynolds. Number for Gas flow thro~gh pipelines:
. OA8q~YK
N Re =---~
f-lD
. I
i
I
,
Weymouth Equation:
II
I
I,
I
,
--_:.-._------------'
/
•. ....... , r'-
v
.;:1' ..
"... . i
,-;~i:.•
,
~Appendix;
d2 ,
~ 5; 040 . [TZQ ] [(
g ,~. .
) ,-2-C ]1/2, .
.' p. PI Pg dm ,
d2h _ trQI .
.0.12
. (141.5" ,)
PI = P",a'u B 1.5 + API Gravity .
I
I . Sf
.' P =2.7-
1 " .n
For Amine process' Design .
. .. 192Q Mf'
Lo];' ",---"-- fi
'" cp AI>
20% MBA '":"8.41 lb/gal :~.028 mple MEA/gal
35 ,%DEh;=8.71Iblgnl ::{).W9 mole DBA/gal
I',
.'MEA,~ystem""':1;OOOtot200atulgal h~al)solution
, b£Asystem+900 iot;OOoBtulglltle~nsbiution
1 !
!,
L-- . 'f .-