Safely connecting the world!
Electronic
PinBrazing
Cable Bonding System for
Cathodic Protection and Grounding
PinBrazing Track record with over
100 million safe connections.
Connect cables, fast and safe
Safetrack® patented electronic PinBrazing system is an extremely efficient, low temperature arc
brazing method used for attaching electrical connectors to steel structures within Cathodic
Protection systems such as pipelines, vessels, reinforcement bars, wind power, grounding, etc,
without the need for welding. No need for different carbon moulds for different wires.
Safetrack® application methods always use materials of the highest quality to ensure the best
electrical conductivity, corrosion resistance and strength.
SnakeBite®
Silver (Ag) Brazing Connect anode
for best Corrosion free No melting leads without
electrical connection of the surface cable lugs
contact material
1
min
Weather proof 1-minute process Safe for the user
With Safetrack patented The reduced time on site not only No exothermic reaction and no risk for
PinBrazing system you can complete makes this method very cost efficient, steam explosions. Our PinBrazing method
your installations in any weather, any it minimizes the risk to operators. is safe for the operator and safe for the
time. Rain or snow is no longer a problem. The same type of consumables is used material. You can apply cables in any
regardless the connection. direction with the same material.
Ergonomic & Economical Reliable method Safe for the material
Automated brazing gun (patent) Over 70 years of track record Low temperature - Melting point
- No adjustment needed 100 million installed connections of the silver alloy 650°C/1200°F
No special training needed Lowest possible transition resistance, Safe for the internal coating
Lightweight & easy to carry only 5 micro ohms/brazed joint Suitable for use on pipe lay barge
Minimum maintenance Secure connection every time No welding = No melting of the pipe
No waste of consumables Constant Energy Control System (patent) No mixing of pipe material and
No noise Used in over 65 countries worldwide copper from the cables
Battery powered Stronger connection than the cable itself
The process
Grind the surface, attach the grounding device and prepare the gun with the brazing material.
Pull the trigger and the equipment will distribute an exact amount of energy (patent) to the
brazing pin. The flux cleans the surface and the special silver alloy melts onto the connected
material and surface.
In 1 second, you have created an extremely efficient and reliable silver contact between
the cable and, for example, the pipeline.
Ceramic
Silver alloy Special flux ferrule
capsule (cleans surface)
Constant
Special energy
Special silver alloy
Cable lug
for
PinBrazing
Automated gun -Connects to these units
Any direction All Safetrack® PinBrazing units use our patented automated
Pinbraze in any direction brazing gun. It ensures correct lift level which is essential for
without changing the achieving optimal brazing result and connection.
material or parameters. Our brazing gun is lightweight, easy to use and requires little
to zero maintenance.
Step by step
1. Clean the brazing & 3. Pull the trigger. 5. Finish by knocking
BRAZE
grounding area with a The pin lifts and off the control shaft of
GROUND
grinding machine creates an arc. The the brazing pin with a
(special pin required). special flux powder cleans hammer.
and prepares the surface. You have now created
an extremely efficient
2. Attach the ground 4. An exact amount of energy
and reliable silver
device and point the (patent) melts the silver alloy
connection.
prepared material to and completes the connection
the grinded brazing in 1 second.
area.
PinBrazing equipment
What separates Safetrack® PinBrazing systems from other brands is the patented properties:
Constant Energy, Automatic brazing devices, easy handling and low to no need for maintenance.
ECONECT©- a whole new level of performance. SL87 / SL88
High capacity Digitized Patented PinBrazing gun
60 brazings per charge Same perfect brazing with the ability to extend
1h Recharge result everytime (patent) up to 8 meters. It is made
for connecting cathodic
Battery powered Lightweight
protection cables in
Nano Li-Ion, long life Only 9,8kg (21,6 lb)
drilled holes or holes
and lead-free. Prepared for made with vacuum
Automatic Gun Safebond®(patent) excavation (Hydrovac).
Self adjusting (patent) PinBraze in holes as
Part no. 94365
Cpl. set with charger small as 10” (25cm)
(add grinder: and up to 26’/8m deep.
593070 cordless)
Requires unit Econect or S30 X/C
Includes camera for easy operation
S30 X/C S300 Self adjusting lift height (patent)
Electronic PinBrazing equipment Electronic PinBrazing equipment Grounding included in gun
40-60 brazings per charge Requires welding inverter, no batteries. Weight: 19kg
Constant Energy (Patent) Unlimited capacity Part no. 91061 (for S30 X/C)
Automatic Brazing Gun (patent) Constant Energy (Patent) Part no. 91062 (for Econect)
Weight: 22-25kg (13/16Ah) Automatic Brazing Gun (patent) Add wire brusher 8007040
Part no. 9308CP/9307CP Weight: 6,5kg (220V)/8007045 (110V) with
Cpl. set with charger Part no. 9380 (add welding inverter special bracket 8007048 and
(add grinder 593070 Cordless) RW674010 & grinder 593070 Cordless) extension rods 9106115.
Quality - Tested & Approved
Safetrack material is
thoroughly tested by third party,
on site and in our own laboratory
for corrosion resistance,
fatigue tests etc.
Safetrack Baavhammar AB
ISO 9001 certified.
ISO 14001 certified
Consumables See our wide range of
accessories and consumables
a selection for all needs and situations www.safetrack.se
Cable lug Kit Brazing pins & Ceramic ferrules
Includes 100 pcs of each
Brazing pin/Ceramic ferrule/Cable lug
(Cable lugs are made specifically for PinBrazing)
10051 (8mm)
6056CP (10mm Cable lug)
2
2003
6057CP (16mm Cable lug)
2 10301 (8mm X)
6080CP (25mm2 Cable lug)
6081CP (35mm2 Cable lug) 10191 (9,5mm) 2009
6079CP (50mm Cable lug)
2
10381 (M8)
10401 (M10) 2012
Terminal sleeves
10421 (M12)
6700 (2,5mm2 use with 6056CP)
6701 (4,0mm2 use with 6056CP)
6702 (6,0mm2 use with 6056CP)
SnakeBite® References
SnakeBite® - Patented PinBrazing
connection for connecting anode leads
Over 100 million connections in over
without cable lugs. Just bend the wire
65 countries worldwide with safe,
to a round shape with the enclosed
consistent and reliable result.
special plier and pinbraze directly
to the pipe.
Gazprom
Connect anodes directly to pipe Acergy (Pipelaying vessels)
Safe for internal coatings CABGOC (Chevron)
No need for cable lugs Exxon Mobil
No need for crimping tools Subsea 7, (Pipelaying vessels)
No dangerous explosive material SAIPEM
etc.
1090CP
(kit of 100 Brazing pins & Ceramic
ferrules incl. pliers) For more information, please visit:
www.safetrack.se
Safetrack Baavhammar AB Tel: +46 (0)40 44 53 00
Möllebergavägen 339-24 email: sales@safetrack.se
245 93 Staffanstorp, Sweden web: www.safetrack.se
Accessories
Grounding Magnet Grounding Grip Insulation Bag
Powerful, Switchable For non-magnetic material For Econect
Complete device with cable No need to grind first Increased capacity in even colder weather
80730 8071 937005
8025 Grinding Pin
8014 Carbide burr
8014XL Extended Carbide burr
Cordless Grinder 18V Carrying Harness
Connects to Econect/S30 X/C For Econect
Complete with 2 batteries & Carry on your back 80561 Car charger Econect
230V Charger Complete with holster 8055 Car charger S30 X/C
593070 93690
Ring Holder Pin Holder Extended Pin & Ring Holder
9202 for 8-9,5 mm pin 9211 for 8-9,5 mm pin PinBraze in narrow spaces (Cpl. set)
9204 for M8-M12 threaded pin 9213 for M8 threaded pin 9227 for 8-9,5mm pin
9215 for M10 threaded pin 9229 for M8-M12 threaded pin
9217 for M12 threaded pin
Leading manufacturer of patented electrical cable connection system
Safetrack Baavhammar AB, founded 1988, is the leading manufacturer of electrical cable connection systems for the
Railway, Grounding and Cathodic Protection Industry. With systems such as PinBrazing, SafePlug®, SafeBond® and temporary
rail cable clamps in our assortment, Safetrack supplies all the modern cable application methods to clients in more than 65
countries.
For more information about our solutions for Cable Bonding Technologies, please visit: www.safetrack.se
