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HL 775

The document contains detailed information regarding the cabin-roof harness and associated wiring configurations. It includes various components such as relays, switches, and connectors, along with their respective designations and functions. The document appears to be a technical reference for installation or maintenance purposes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
66 views18 pages

HL 775

The document contains detailed information regarding the cabin-roof harness and associated wiring configurations. It includes various components such as relays, switches, and connectors, along with their respective designations and functions. The document appears to be a technical reference for installation or maintenance purposes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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--- CABIN-ROOF HARNESS -----

PTC
AC HARNESS

T
L

S
T
P
O
O
NLI

O
PE L
_
IT

L
UE

E
S

SC T
IC
CAA

E
BO OS
BU K
N
S
C
IO
O

HI
M

N
M
T
SR
E
V
U
1
2

RER
3

C
W_
WITH PTC

REAR
S
G

OPTION
FA
V
E
B

RE
RS
A
IN

RELAY
N
CL

CN-244A

STEER

LOW
WIPER
E
L
T
R
AC
N
O

AC
O
G

HORN
IT
SE
AC
RA
P
N

RELAY
WIPER
RELAY
WIPER
RELAY
DIFF.
HEAT
G

LAMP
LOCK
BL
L
RA
O
T
SE

E
R
S
Y

LAMP
AC

REAR
N
M

UNIT

WORK
TIMER
W

RELAY
IL

WORK
FRONT
O

RELAY
NL
UI
IT
A
M

EMERGENCY
MIRROR
A
B
C

FLASHER
AC

M
CO
M

24
AC

SW2

2
2
2
2
2
2

1
1
1
1
1
1
NC

GND 1

86
86

85
85
Pf
B
E

MIRROR HEAT

NC
NC
NC
NC
NC
WIPER SWITCH
WIPER SWITCH
WIPER SWITCH
WIPER SWITCH
NC

NC
REVERCE SW_ON

MIRROR HEAT SWITCH


SWITCH ATT. LOCK
REVERCE SW_AUTO

BEACON LAMP
CASSETTE_IG

SWITCH ATT. COM

WORK LAMP FRONT


WORK LAMP FRONT

3
3
3
3
3
3
SWITCH ATT. UNLOCK

5
5
5
5
5
5
WORK LAMP REAR
WORK LAMP REAR

EMERGENCY TEST SW
PTC POWER

CASSETTE/ROOM LAMP

30
30
G
IG
A

Hi 4
2
3

Lo 5

4
4
4
4
4
4
4
3

OUT

87 87a
87 87a

CR-4
CR-7
1

3
2

4
4
4

2
2
2
2
2
2
6

1
1
1
1
1
1
5

3
3
3
3
3
3
14
7
13
5

10
10
1

87a
87a
4
3
2
1

5
5
5
5
5
5
15
13
14
15
2

4
4
4
4
4
4
CR-3
9
5
3
6
8
3

12
11
12
11

B 85

86
86
8
1
6
9
7
1

85
85

30
30
L 87

E 86

87
87
A

CR-2
2
2
1

B
7
4
6

C
2
5
8
3

CR-26
CR-55
CR-79

CR-37
CR-11
CN-102
CN-244
CN-11

CN-245

CN-9
CN-7

CR-56
L

L
L
L
L
L
V
B

B
Y
Y
Y
B
B
V
Y
B
Y
B
Y
B
V
B
V
B
Y

R
R
R
R

G
G
G
W

W
W
W
W
W
W
W

Br
Br
Br
Br
Or
Gr

5L

Gr
Gr
Gr
Gr
5B

WITHOUT PTC

YW
BW
VW
BW

RW
RW
RW
RW
YOr

GW
BrW

ROr
WOr
OrW

300
314
315
310
307
306
311
214
211
462
467
460
230
245
242
140
144
141
130
134
131
436
435
GW 500
RW 501
251
250
254
114
233
234
235
160
237

460
WOr 120
254
251
333
332
335
WOr 405
BOr 404
GOr 771
RW 770
520
LW 590
YOr 160
332
333
790
791

G02
G01
G09

G02
G01
G08

310B
310A
210A
230A
420A
426A

440D
300A
LW 390A
300B

G01F
WOr 690C

G01E

G01C
G01D
G01G
240 2.0
G11 2.0

230 0.85

131 1.25
141 1.25
131 1.25

2.0
2.0

2.0

2.0

2.0
0.85

314
315
307
310
311
211
462
245
242
144
134
GROUP 2 ELECTRICAL CIRCUIT

W 307

440A
1 WIPER MOTOR-LOW
R 315
2 WIPER MOTOR-HI
G 311
43 WIPER RY_LOW
Y 310
4 WIPER SW_LOW

520
590
160
Br 314

390A
42 WIPER SW_HI
9 RS232 RX 2-MONITOR
10 RS232 TX 2-MONITOR
37 PROGRAM DUMP-MONITOR
Y 625
CR-59 38 RS232 RX-CLUSTER
Br 422 L 626
86 30 87a 39 RS232 TX-CLUSTER
B G01 RY 627
85 50 PROGRAM DUMP-CLUSTER

RIDE-
87

SPEED
OrW 216
86
85 87 87a

CONTROL
Br 217 L 251A
30 13 MIRROR HEATED
Gr 650
14 CLUSTER_BATT. 24V
Or 570C
CR-60 18 SHIFT LEVER_IG
V 580
86 30 87a 27 CLUSTER_ IG
L 425 RW 935
85 6 LAMP-JOYSTICK STR

RIDE-
Br 217 GOr 930
87 15 TCU_ED6-NEU.
W 426 LW 920
86 16 TCU_ED5-REV.
85 87 87a

CONTROL
LOr 421 BrW 910
30 17 TCU_ED4-FWD.
435 WOr 451A
21 SHIFT LEVER_KD
425 ROr 915
CR-58 22 TCU_ED1
426 GrW 925
2 3 4 23 TCU_ED2
G 193 193 VOr 905
1 24 TCU_ED3
BrW 191 540

RELAY
5
Or 190

BACK-UP
2
1 5 4 190A OrW 150 1.25
3
Or
33 MAIN SWITCH_ILL
G 180 2.0
34 MAIN SWITCH_HEAD
CR-63 LOr 154
35 MAIN SWITCH_ILL
191 YW 214
2 3 4 19 HORN RY
B G01B 436 YOr 184 1.25
1 31 MULTI_HEAD LAMP_LOW
LOr 200 200 R 187 1.25

RELAY
5 32 MULTI_HEAD LAMP_HI
GW 202 202
2
1 5 4 Or 190B
3

STOP LAMP
CR-25
RW 501
86 30 87a 30 FLASHER_L
B G01A B 795
85 12 GROUND_SHIELD
Y 620 L 790
87 7 CAN2 LOW

RELAY
RW 531 Y 791
86 8 CAN2 HI
85 87 87a R 530B LOr 303
30 40 MCU_INT
Gr 305 305

ECM POWER
41 MCU & WASHER
Gr 305A
CR-35
Br 300C
86 30 87a 45 FUSE BOX
B G01 Y 134
85 46 WORK LAMP SWITCH
Gr 550 2.0 VW 144
87 47 WORK LAMP SWITCH

RELAY
RW 531 531 Or 505

POWER
86 28 RH TURN
85 87 87a R 530 2.0 530A GOr 506
30 29 LH TURN
534 BrW 740
57 5V_POWER
WOr 690
CR-38 58 GND_SENSOR
LOr 754
2 3 4 59 TM MODE
R 540 BW 755
CAN2 BUS

1 60 CLUTCH_MODE

335
305
LW 538A

G02A
G02B
5
Or 570 G16

RELAY
2 1
1 5 4 Or 570 RY 627

NEUTRAL
1
1
4

2
2
3
L 626
3

PUMP
CN-22
538 Y 625

M
M
CR-5 2

CN-103
WASHER
CN-127C

86 30 87a
VW 539 539
85
G 535

RELAY
87

SAFETY
LW 538
86
85 87 87a GOr 534
30 CN-126
G16
D BATTERY(-)
BW 560
CR-46 J BATTERY(+)
G 993E
86 30 87a E CAN_Hi
V 994E
SERVICE

85 F CAN_Lo
Y 791
87 G CAN2_Hi

SPARE
SERVICE TOLL

L 790
86 H CAN2_Lo
TOOL

85 87 87a
CONNECTOR_MCU

30
R 781
CONNECTOR_MCU

B MCU_RS232_RX
Br 782
CR-36 C MCU_RS232_TX
& CAN

W 780
2 3 4 A MCU_RS232 P_DUMP
CAN BUS

GOr 371 371


& CAN

1
Y 370B

RELAY
5
RW 372 372
2
1 5 4

PRE-HEAT
Y 373 373
3

CN-58A
CN-58
G16B
A13 GND(MAIN)
CN-36 G16A
A14 GND(MAIN)
10A BEACON WOr 120 Or 660
15 B38 ELEC. STEER MAIN PUMP PS
20A WORK LAMP_FRONT GW 130 2.0 V 661
16 B27 ELEC. STEER PUMP PS
20A MIRROR,SER.SOCKET2 RW 280
17 A33 SPARE_D_IN_HIGH
20A ILL.LAMP OrW 150 150 W 306
18 B02 WIPER RY
20A HEAD LAMP G 180 2.0 180
19 B01 BUZZER
10A BACK.STOP LAMP Or 190 154 GW 671
20 B07 SPEED PULSE_TCU
20A HORN/CONVERTER ROr 210 LW 538
21 A34 NEUTRAL SIG
----- MCU -----

30A AIR-CON/HEATER 1 L 230 2.0 VW 539


22 B03 ANTI-RESTART RELAY
20A SPARE Gr 250 1.25 V 467
23 B12 ELEC. STEERING PUMP RELAY
30A CIGARLIGHTER G 260 260 Y 423
24 A32 RIDE CONT. ON
W 112 8.0 210 BrW 424
A22 RIDE CONT. AUTO
280 G 993
A07 CAN(1)-H
20A SERVICE SOCKET 1 R 270 270 V 994
25 A17 CAN(1)-L
20A SPARE B 995
26 A04 CAN_SHIELD(GROUND)
20A WORK LAMP_REAR Y 140 2.0 R 672
27 B26 BRAKE OIL LOW PS
20A WIPER Br 300 VW 675
28 B37 PARKING OIL LOW PS
20A PARK, PILOT CUT ROr 340 BOr 668
29 B22 BRAKE PRIORITY PS SIGNAL
10A JOYSTICK-DETENT V 360 360
30 B39 BOOM DOWN PR SNENSOR
30A PRE-HEAT Y 370 440
31 B29 BOOM UP PR SNENSOR
20A FAN REVERSE, ATT. LW 390 R 394
32 B04 REVERSE FAN CONTROL
10A RIDE CONTROL WOr 420 RW 358
33 B21 DIFFERTIAL LOCK PR SIGNAL
10A JOYSTIC_SWITCH Gr 440 Br 680
34 A03 +24V PRESSURE SNESOR
112 LW 705
B25 FUEL SENDOR
Y 112A 8.0 112A W 710
B35 HYD TEMP SENDER
103 ROr 715
B36 ALT LEVEL
G 720
B10 COOLING FAN EPPR-
20A TURN LAMP V 721
1 B20 COOLING FAN EPPR+
5A CASSETTE/ROOM LAMP B 730
2
30A START KEY SWITCH 570 YW 725
3 A36 AIR FILTER
10A TCU 24V BATTERY 600 WOr 690A 690
4 B11 GROUND_SENSOR
20A ECM 24V BATTERY B 655
5 B17 TA
S
F+R
_)E
A
N
O
M
C
(S
E
H
R
T
O
20A MCU 24V BATTERY 230 W 656
6 B18 TACHO SENSOR(-)_REMOTE FAN
10A AIR-CON/HEATER 2 240 B 730
7 B24 SPARE_ENGINE COOLANT TEMP
10A CLUSTER 24V BATTERY 520 G16
8 B13 SPARE_PREHEATER RELAY
390A
A05 SPARE_DIGITAL INPUT_LOW
160 L 790
A18 CAN2 LOW
590 Y 791
A08 CAN2 HI
LOr 303

7-3
A23 WIPER INT SIG
610 Gr 305
A31 WASH SIG
621
A38 SPARE_DIGITAL INPUT_LOW
B14 FUEL WARMER
Y 620 Gr 235
A35 AC CONDENSOR FAN SIGNAL
20A ECM_IG Br 621 W 234
9 B15 AC
C
O
S
G
FR
F
A
I.E
R
V
O
S
M
F
_
P
Gr 550 630 Or 233
A16 BLOWER RUN SIGNAL_DINP
10A MCU BW 560 560
10 A24 SPARE_HIGH SOURCE
A26 SPARE_LOW_ENGINE OIL LOW
10A TCU Or 570 570B
11 B40 BOOM POSITION SENSOR
570C
B30 BUCKET POSITION SENSOR
10A CLUSTER V 580 580 BrW 740
12 A01 REF. POWER +5V
650
A37 MECHANICAL ENGINE SELECT
10A CASSETTE LW 590 BW 560
13 A11 POWER IG(+24V)
A12 BATTERY POWER(+24V)
10A SPARE GW 630
14 A02 BATTERY POWER(+24V)
LOr 154
B09 DETENT CONTROL_BUCKET
5A ILLUMINATION 1 YOr 160 160A
35 B08 DETENT CONTROL_BOOM UP
390
B19 DETENT CONTROL_BOOM DOWN
5A ILLUMINATION 2 Or 170 170
36 A30 COUNT_WEIGHT_SET SWITCH
A39 SPARE_ENGINE SPEED SENSOR
BrW 740
A29 SPARE-DIGITAL INPUT-LOW
WOr 690B
A40 SPARE_SPEED PULSE
LOr 754
CS-55 B31 TM MODE SELECT SIG
B G21 BW 755
12 B28 CLUTCH CUT OFF_SLT SIG
2 1 BW 261
2 B32 ENGINE POWER MODE SELEET
Y 423 BrW 740
10 B22 SPARE_PR SIGNAL
4 Br 217 WOr 690
8 9 B05 SPARE_HOUR METER
10 8 B06 SPARE_D_OUT_HIGH
3 WOr 690C
7 A28 SPARE-DIGITAL INPUT-LOW
7 6 WOr 420
9 6 B33 SPARE-DIGITAL INPUT-LOW
423 RW 770
B23 REVERSE FAN MODE-ON
BrW 424 424 GOr 771
4 B34 REVERSE FAN MODE-AUTO
LOr 421
3 A15 BOOM POSITION SELECT SIGNAL

RIDE CONTROL SW
Or 170F
1 A25 BU
S
G
PE
T
OIC
O
L
E
T
A
K
S
N
12 11 W 780
11 A27 PROGRAM DUMP
R 781
A19 RS-232(1) RX
Br 782
CS-17 A09 RS-232(1) TX
B G21B WOr 757
12 A21 RS-232 GND

12
Or 170B Br 758
11 A10 RS-232(2) TX
R 759
10 A20 RS-232(2) RX

10
8
9 CN-134 A06 SPARE-DIGITAL INPUT-HIGH

4
ROr 340C Or 570A
8 1

9
ROr 340B Or 800

7
7 2 CN-58B

3
W 801
4
3
LW 350 CN-157
DIAGNOSTIC

PARKING SW
4 6
Y 352 B G17
3 1 VM1-GND
G17A
1 2 VM2-GND 14
11

12 Or 800
15 SDDK-DIAGNOSTIC 16
W 801
18 EUPR-DIAGNOSTIC 33
Or 570A
CS-79 6 NC 34
B G21A Y 352
12 21 ED10-PARKING BRAKE SW(+) 35
1

12

Or 170C 354 Y 353


1 66 ED9 DIFF. LOCK SWITCH 40
Y 353 353 YW 354
9 29 ED11 47
----- TCU -----

G 993
2 0 1

10 25 CANF_H 48
0,2

Or 570D V 994
5 26 CANF_L 50
4

B 995 995
6 28 VGS-CAN SHIELD 53
6

9: AUTO

GW 671
7 36 SD4-SPEED METER CLUSTER 54
DIFF. LOCK SW

600A
3: MANUAL
10 3

8 23 VPE1-CONTINUANCE 24V 58
5

YW 354 ROr 600 600


3 68 VPE2-CONTINUANCE 24V 60
9

Or 570 570
4 45 VPI-POWER IG 61
Or 170 B 810 810
11 3 VMG1-SPEED PICK-UP COM 27
11

12

W 820
19 EF1-SPEED PICK-UP ENG
B 810A
27 CANF_T
RW 825
CN-125 41 EF2-SPEED PICK-UP TURBIN
GW 630 B 810B 850A
BATTERY(+) 1 12 VPS1-GEAR BOX VPS1(+)
BW 560 WOr 830
KEY IG(24V) 2 42 EF3-SPEED PICK-UP GEAR
UNIT

G 840
NC 3 4 VMG2-SPEED SENSOR OUTPUT
R 759 V 845
SERIAL "1"_L(RX) 4 62 EF4-SPEED SENSOR(SIG)
REMOTE

Br 758 VW 850 850


SERIAL "1"_H(TX) 9 13 VPS1-GEAR BOX VPS1(+)
WOr 757 ROr 855
GROUND 5 17 ER3-SW FILTER RESTRICTION
GOr 860
MANAGEMENT

NC 49 ER2-SENSOR TEMP CONVERTER


B G21 OrW 865
GROUND 12 32 AIP3-GEAR BOX Y3
YOr 870
39 ER1-GEAR BOX TEMP
WOr 875
CR-41 46 VMGA2-GEAR BOX TEMP(COM)
B G19 BrW 880
86 30 87a 51 AIP6-GEAR BOX Y6
LW 743 743 Gr 885
85 55 AIP4-GEAR BOX Y4
YW 890
87 56 AIP1-GEAR BOX Y1
V 360 LOr 895
86 9 AIP5-GEAR BOX Y5
85 87 87a VOr 900
30
VOr 366 10 AIP2-GEAR BOX Y2
VOr 905
BOOM UP RY

20 ED3-SHIFT LEVER-X1A-B3
CR-40 BrW 910
43 ED4-SHIFT LEVER X2B-FWD
86 30 87a ROr 915
OrW 746 746 63 ED1-SHIFT LEVER X1C-B1
85 LW 920
B G19 64 ED5-SHIFT LEVER X2C-REV
87 GrW 925
V 360 65 ED2-SHIFT LEVER X1B-B2
86 GOr 930
85 87 87a 67 ED6-SHIFT LEVER X2D-NEU
30
GrW 365
WOr 451A 451
BUCKET RY

22 ED7-SHIFT LEVER-X1D-KD
DO-5 RW 935
GrW 365 7 ADM2-JOYSTICK SELECT LAMP(-)
1 WOr 449
CAN BUS

V 360 31 ED13-REV-JOYSTICK
2 DO-4 LOr 447
366 VOr 30 ED12-NEU-JOYSTICK
1 GrW 448
360 V 44 ED8-FWD-JOYSTICK
2 VOr 450
NC 14 59 ED15-JOYSTICK SELLECTER(+)
WOr 451
NC 15
V 360 360 W 426
24V(DETEND) 1 8 VPS2-RIDE CONT. RY(+)
Gr 440 440 R 540
24V(HANDLE) 9 52 ADM1-START INTERLOCK RY(-)
WOr 449 449 G 193
REV 2 5 ADM4-REVERSE DRIVE RY(-)
GrW 448 448 700 L 425
FWD 3 57 ADM5-RY RIDE CONT.(-)
LOr 447 447 945 Y 435
NEUTRAL 4 11 ADM6-RY DIFF LOCK(-)
CN-246

VOr 450 450 940 L 940


JOYSTICK SELECT 10 24 VMGA1-GROUND_BRAKE PEDAL
WOr 451 451 G 945
KICK DOWN 8 37 AU1-+5V SUPPLY_BRAKE PEDAL
Y 700
JOYSTICK LEVER

BOOM DOWN(-) 7 38 EU1-SIGNAL SENSOR_BRAKE PEDAL


GrW 365 W 426A
BUCKET(-) 6
VOr 366
BOOM UP(-) 5
COUNT_WEIGHT SW16
YW 214B
HORN SWITCH 11
Or 170D
ILLUMINATION 12
B G19
FNR SWITCH 13

CN-160
8.0
8.0
5.0
L

Y
W

280
270
210
260

B G21
L
B

B
B
B
V
V
V
V
B
V
Y
B
V

Y
R
R
R
R
R

R
R
R
G
G
G
G
G

W
W
W
W

Br
Br

W
W
W
W
W
W
W
Br
Or
Or
Gr
Gr

Gr
Or
Or

LW
LW

LW
LW

YW

RW
RW
LOr
RW

YW
VW
VW

RW
RW
LOr
RW
RW

BOr
YOr

GW
ROr

VOr
YOr
BOr
YOr
GOr

BrW
BrW

ROr
GOr
GOr

WOr
OrW
WOr
WOr
OrW

BrW

OrW
WOr

B G19
EARTH
202
675
672
668
830
825
820
810
845
840
945
940
746
743
360
660
661
211
462
404
405
715
705
725
710
721
720
730
680
394
358
655
184
187
740
436
191
200
535
216
422
237
245
242
373
371
372

656

GOr 534
531
530
531
890
900
865
885
895
880
850
870
860
855
875
531
350
112
112
112
112
103
112
112
700
610
621
141
506
505
170
390

810B
810A
570B
440A
690A
426A
995C
994C
993C

160A

B G22
B
B
B
B
B

B
R
R
R

G
2.0

Or
3.0
3.0
3.0
3.0
3.0
3.0
3.0

RW
ROr

B G20
3

3
9
8
7
6

9
8
7
6
4
1

4
1
5

5
2

280
270
220
210
260
220
WOr 690
BW 261
BrW 740

G20
G22
13
60
20
44
26
56
55
54
53
52
51
50
49
48
47
46
45
43
42
41
36
29
37
22
21
23
24
33
35
34
32
31
30
58
28
27
57
25
38
40
39
59
19
18
17
16
15
14
12
11
10

48
47
46
45
44
43
36
41
40
39
38
37
32
35
34
33
42
31
30
29
28
27
26
25
24
23
22
21
20
14
13
34
15
17
16
18
12
11
10

G20
CN-5

170E
WOr 405A

G22B
G22A
G22C
CN-6

P
S
RI
CL
T
S
E
DR
U
N
R
O

NC
NC
NC
NC
NC
NC
NC
NC
NC
NC

NC
NC

1
1

2 2
2

2
2

1 1
1
5
4
2

6
1
3

A
B
HORN

C
CS-2

CL-2
SHIELD

CN-171
CN-172
PARKING

CN-26
CS-80

B
AC R/DRY
AC R/DRY

TUU_GND
AC COMP.

CN-138
TCU_(5V+)

CN-139
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI

1
ECM-J1939-

STOP LAMP

REAR LAMP
ECM-J1939+

0, I
12V
24V
2.5

GND

SERVICE SERVICE
SENSOR_24V
START RELAY

TUN LAMP_LH

FUEL SENDER
BACK BUZZER

TUN LAMP_RH

MAIN PUMP PS
ALTERNATOR I
GROUND_MCU
HEAD LIGHT HI

GEAR BOX - Y1
GEAR BOX - Y2
GEAR BOX - Y3
GEAR BOX - Y4
GEAR BOX - Y5
GEAR BOX - Y6
FUEL WARMER
ATT. LOCK SOL

PILOT CUT-OFF
ECM POWER IG

SOCKET SOCKET
DIFF. LOCK SOL

REF. POWER 5V

GEAR BOX TEMP


BRAKE PRIORITY
HEAD LIGHT LOW
PRE-HEAT RELAY

12V
ATT. UNLOCK SOL

4
ECM BATTERY 24V
ECM-J1939 SHIELD

GEAR BOX VPS1(+)


TEMP CONVERTER
HYD TEMP SENSER

H0 I
STEERING PUMP PS

3
2
RIDE CONTROL SOL.

6
5
FAN SPEED SENSOR
FAN SPEED SENSOR

V
SPEED SENSOR_24V

24V
FILTER RESTRICTION
SENSOR_STOP LAMP

C BR ACC H
JUMP WIRE-JOYSTICK
AIR CLEANER SWITCH
BOOM UP PR SENSOR
ECM-AIR HEATER OUT

BATTERY RELAY(DO-1)
SEERING PUMP RELAY
SEERING PUMP RELAY

GEAR BOX TEMP(COM)


SPEED SENSOR_VMG2
SPEED SENSOR_EF4(2)

PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE
PROXIMITY SWITCH_24V
BOOM POSITION SWITCH

TURBIN PICK-UP SENSER


TURBIN PICK-UP SENSER
FAN REVERSAL SOL _24V

BOOM DOWN PR SENSOR

ENGINE PICK-UP SENSOR


ENGINE PICK-UP SENSOR
ECM-AIR HEATER RETURN

BUCKET POSITION SWITCH

BUZZER

CIGAR
FAN PROPORTIONAL VALVE
FAN PROPORTIONAL VALVE
REAR COMBI_ILLUMINATION
REAR COMBI_ILLUMINATION

INTER GEAR PICK-UP SENSOR


INTER GEAR PICK-UP SENSOR
FAN REVERSAL SOL CONTORL

CLUTCHBRAKE PEDALSENSING
24V_SENSOR-CLUTCH CUT-OFF

BRAKE OIL PRESSURE SENSING


DIFFERENTIAL SHIFT PR SENSOR

PARK BRAKE PRESSURE SENSING

SWITCH

12V SOCKET
START KEY

SWITCH

----- HARNESS-FRAME -----


ECONO MODE

DC/DC CONVERTER

7759SEL001
RW 375
OFF IDLE 10 GRID HEATER ACTUATOR SIGNAL
5 GOr 374
11 GRID HEATER / SWITED OUTPUT RETURN
MP
P
C
T
H
/F
W
AH
R
O
C
3
L
)Y
E
N
.(W
E
I SUB CONNECTOR

LINEAR THROTTLE
19 COOLENT LEVEL RETURN
3 ATT. LOCK ATT. UNLOCK AUTO REVERSE FAN EMERGENCY TEST

13 REMOCON GND
7 COOLENT LEVEL SW +5 SUPPLY

12
CN-162 12 12

12

11 SPK FRT RH+


12 12 12

14 SPK FRT LH+


6

5
10 4 9 3 10 4 9 3 4 3

4 SPK FRT RH-


COOLENT LEVEL LOW SWITCH

5 SPK FRT LH-


2 6 0 1 0 1

12 REMOCON+
THROTTLE G 647

8 BACK UP+
6 TEL MUTE
0,2

AUX_GND
6 5 COOLENT LEVEL HIGH SWITCH CN-20

USB GND
ASSEMBLY

7 ANT 12V
YOr 646 G56

USB D+
USB 5V
USB D-

AUX_R
1 2

AUX_L
5 31P OEM
Or 645 213

16 GND
ACC
CN-93

9 ILL+
1 2 0 1

ILL-
4

NC

10 NC

15 NC

NC
CN-27
1 1

11
CS-77

CS-78

CS-73

CS-75

CN-27A
4 GW 644 YOr 646 11 11 11

6 10

3
7 4
6 5 6 5 8 7

8 9
3 03 OFF IDLE SW
ON IDLE L 643 Or 645 HORN

10
11
12
11

11

11
10

10

10
12

12

12
2 13

9
CN-25

8
1
2
3

1
2
3
4
5
6
7
5

3
1

3
1

1
3

3
1
ON IDLE SW
6 W 642 W 642 G56A
1 49 ACCEL POSITION RTN- 2

WOr
L 643 213A

YOr
47 ACCEL POSITION SIG. 1

RW

BW
WOr
YOr

W
Gr
GOr
WOr
BW

B
B
GW 644

LW

LW
CN-6 48 AC
PY
T
O
S
5IP
O
U
L
E
C
S
N
G 990 G 647 213 CL-3
ECM-J1939+ 7 09 SWITCH RETURN
V 991 G 990 179
ECM-J1939- 8 46 J1939 (+) 6 Lo

G60G
G60H

G60D

G60C
G60E
163G

163C
400A

163B

163A
163F
B 992 V 991 189A

G60

G60
402

400

401

774

696

775

461

591

523
524

521
163

525

526
ECM-J1939 SHIELD 9 37 J1939 (-) 4 Hi
RW 375 B 992
PRE-HEAT RELAY 10 36 J1939 SHIELD 5
GOr 374 OEM PORT 50P 172 172 SPEAKER
PRE-HEAT RELAY 11 CN-99 18 BATTERY 24V 3 C
990A G56B
1 A A 28 BATTERY 24V 2 E CN-23

ABL

LH
991A 510 510 526 WOr
2 B 07 BATTERY 24V 1 T 1
524
3 RESISTOR C B 08 BATTERY 24V 2
4 17 BATTERY 24V CL-4
622 179 179 CS-1
5 38 KEY SW "ON"SIGNAL CN-10 6 Lo CN-24

RH
6 29 BATTERY RETURN 23
189 189
4 Hi
HEAD R 522 525 W 1
LIGHT 523

402

400

401

774

696

775
30 BATTERY RETURN 22 5 2
NC 13 MAIN PUMP PS
W 611
39 BATTERY RETURN 21
162 162
3 C
-RH
Br 622 G56C DOOR S.W CN-7
NC 57 CD-39 40 BATTERY RETURN 20 2 E

ABL
Br 684 509 509 163 YOr
50 BATTERY RETURN 19 1 T CL-1 1 FUSE_ILLUMINATION

- S+
A Pa
Or 662 662 591 LW
MAIN PUMP PS 56 B 18 3 3 FUSE-CASSETTE
WOr 693 Gr 521A 521 Gr
C ECM EARTH 17 2 4 FUSE_ROOM LAMP
WOr 694 CN-100 G60I 696 WOr
7 1 5 MCU_RETURN
Gr 466 GOr 510 742 742 BrW 774 RW
SEERING PUMP RELAY 52 2 CN-29 2 1 B ROOM LAMP 7 MC
R
M
V
_
E
N
S
A
U
R 463 R 243 Or 172 694A 775 GOr
SEERING PUMP RELAY 53 3 2 Pa 3 3 E LH 8 MCU_REVERSE_AUTO
V 663 V 238 R/DRY OrW 509 745 745 LW W 132
STEERING PUMP PS 55 1 1 4 4 S 1 9 NC
YOr 179 G61
5 CD-1 5 BOOM KICK OUT WORK 2 10 NC
684 W 711 711 R 189 694
4 2 6 CL-5 11 NC
693A 693C HYD. TEMP YOr 162 LAMP 400 LW
6 1 1 CN-101 12 FUSE BOX
W 213 742 FRONT W 132A 402 BW
CD-10 8 1 B 1 13 ATT. LOCK
CN-19 YW 726 726 BrW 742 694 G61A 401 WOr
9 3 E 2 15 ATT. UNLOCK
WOr 693 693
Pa AIR-CLEANER LW 745 748 748 RH
10 4 S CL-6 2 NC-NC
OrW 748 W 132 1.25 142 RW
CD-2 11 BUCKET LEVELER 6 WORK LAMP RELAY

WORK LAMP FRONT WORK LAMP REAR


B 657 693D WOr 408 B G56 1.25 1.25 132 W
FAN SPEED SENSOR_MCU 24 1 12 14 WORK LAMP RELAY
W 658 LW 706 706 FUEL SENDER BOr 409 B W 133 W 133
FAN SPEED SENSOR_MCU 23 2 13 CD-41 1
R 243 Or 432 695 G62

G57
AC RELAY 14 14 RIDE 1 Pa 2

S S + -
V 238 OrW 646 433 BOOM DOWN
AC RELAY 16 CN-154(GRAY) 16 CONTROL 2 CL-35
W 711 G 722 722 Br 432 645 P./SWITCH
MCU_HYD TEMP SENSER 46 2 15 3
YW 726 V 723 723 FAN PROPORTIONAL V/V CN-141 133A

1.25
W
MCU_AIR CLEANER SWITCH 47 1 4 1
B 731 432 Or 433 G62A

OPTION
CN-155(BLACK) 1 2
LW 706 LW 391 391 646 OrW 645
MCU_FUEL SENDER 48 2 2 CN-136 CL-36
MCU_FAN PROPORTIONAL VALVE 42
G 722 R 393 393
1
FAN REVERSE SOL 432
3
Br 432 432
2
V 723 G57 G58 G58 RIDE SOL RW 142 RW 142
MCU_FAN PROPORTIONAL VALVE 43 4 1 CONT.VALVE 1
B 731 CD-73 694 WOr 695 G63
MCU_SHIELD 41 5 2
R 393 657 B
FAN REVERSAL SOL CONTORL 29 1 FAN PICK-UP 6 CL-32 CN-9
LW 391 658 W CN-140 1.25 133 W
FAN REVERSAL SOL _24V 30 2 CN-178 2 WORK LAMP RELAY
BrW 192 408 WOr 410 410 RW 142A 461 BW
BACK BUZZER RELAY 40 1 2 ATT. 1 1 EMERGENCY RELAY
LOr 201 409 BOr 411 G59A G63A 330 Br
STOP LAMP RELAY 39 2 1 LOCK 2 3 FUSE-WIPER
RW 143 CN-250 CN-14 CN-14 CN-249 G57A
3
G59 336 OrW
4
RELAY_WORK LMAP 33 CL-33 WASHER TANK
YOr 161 B 607 606 B 613 613 CN-177 331 RW
FUSE_ILLUMINATION 2 1 1 5 REAR WIPER MOTOR

CAMERA
31 1 SIGNAL(-)
GOr 508 V 609 608 W 615 615 QUICK 411 ATT. 334 G
TURN LAMP_LH 35 4 2 2 2 SIGNAL(+) 2 7 REAR WIPER MOTOR
Or 171 B 606 607 B 612 612 COUPLER G59 UNLOCK L 252
FUSE_ILLUMINATION 32 1 3 3 3 GND 1 9 MIRROR HEAT CONT.
OrW 507 W 608 609 V 614 614
TURN LAMP_RH 34 3 4 4 4 24V 6 NC
AUTO GREASE OPTION ONLY
5 5 CN-115 2 14 NC
010 253 V
6 6 1 G 1.0 6 10 MIRROR HEAT CONT.
WOr 693
GROUND_MCU 45 CN-10 CL-23 L 1.0 011 11 NC

336

253
2 1

330
334

331
Br 684 161A RW 143 143 RW 146 146A 012 121 WOr
MCU_24V 36 1 12 12 1 B 1.0 12 FUSE_BEACON
4 5
508A
2
G71B
2
WORK LAMP RH BW 1.0 013 13 NC
171A 3 4
3 CL-22 3 CL-7 15 NC
507A 146 CN-116 BEACON R 122
4 1 2 8 NC
YOr 185 185
5
B G70 1.25 G70
11 11
B G71 G71A
2
WORK LAMP LH LAMP M G64B
MULTI_HEAD LIGHT LOW 28 1
R 188 188 B G54 2.0
MULTI_HEAD LIGHT HI 27 6 CL-21
693B 171B Or 174 174 CR-39
7 10 10 2 FROM BATT. RY
W 212 212 G71 NUMBER PLATE LAMP 465 RH L 252
HORN 54 8 1 2

G60M

G60N
G60L
G60J

163H

163K
163J
BrW 741 741 CN-65 464 G64

334

331

OrW 336

330

253

122

WOr 121
PROXIMITY SWITCH_24V 26 9 1
LW 744 744 G54 CN-19 M
MCU_BOOM POSITION SENSOR 44 10 1 CN-150
OrW 747 747 BrW 192 192 BACK BUZZER MIRROR

YOr

YOr

YOr
RW
MCU_BUCKET POSITION SENSOR 20 11 2 5 MOTOR RY

Br
G

R
HEATER

B
WOr 406 Gr 465 L 252A
ATT. LOCK SWITCH 50 12 2 2
BOr 407 R 464 G64A
13

CS-35

CS-76

CS-23
3

10

3
1

10

3
1

10

3
1
ATT. UNLOCK SWITCH CL-16 CD-40 1

4
12

12

12
51

11

CN-285

11

11

9
2
1
571 Or 171 171 Br 687 687 LH

G62
G61

G64
G60
14 C REAR 4

- S+
4 A Pa CN-149 10 3 11 8 7 11 8 7 11
Br 430 430 OrW 507 507 V 664 664 ELEC. STR 1 I 0 1 1
RIDE CONTROL RELAY 17 15 3 T COMBI 1 B
OrW 217 217 G54D WOr 695 695 PUMP PS
RIDE CONTROL RELAY 18 16 2 E RH 6 C
LOr 201 201 G63
17 1 S 0,I
18 CL-15 5 8 12 ILL. AIR COMP 10 4 9 3 12 10 4 9 3 12
YOr 161 161 12 12 12
NC 38 19 4 C REAR
GOr 508 508 REAR WIPER MIRROR HEATER BEACON
NC 37 20 3 T
G54E COMBI
BOOM UP SENSOR_MCU 21 21 2 E LH
201A
BOOM DOWN SENSOR_MCU 22 22 1 S EMERGENCY STR
23
THER_ INCAR AMBIENT FET RELAY(HI)
NC 59
CN-13 MODE-1 ACT'R MODE-1 ACT'R MISTER(+) TEMP ACT'R INTAKE ACT'R SENSOR SENSOR
BLOWER

3
1
NC 58 1
B G53 2.0 1 4 2 7 1 4 2 7 1 4 2 7 1 4 2 7

M
M M M M

4
2
2
5 5 5 5
3
CN-28

1
1
5
6
7

5
6
7

5
6
7

5
6
7

4
1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

2
3
2
12
CN-13 Gr 247 1.25 247
5 2 AC-2 AC-22
Gr 246 246 Y 377 1.25 G53B AC COMP.

RY
BY

BW

BY
AC COMP. 15 5 6 1 NC 10 10
Y 376 376 G 537 1.25
PRE-HEAT RELAY 12 6 7 CR-24 CN-80 AIR COMPRESSOR OPTION. NC 5 5
G 536 536 ROr 717 1.25

2.0

2.0
2.0
START RELAY 19 7 8 NC 14 14

2.0
15W 707
ROr 716 716 377
MCU_ALTERNATOR I 49 8 RS-1 NC 6 6 CN-11
3 2
ROr 717A
15R 709 PREHEATER CN-246 20A CN-281 GND 1 1
961 B
1 1
BW 2.0 BW
1 GND(CONTROLLER)
RESISTOR 3W/300 RW 718 1.25 ILL. AIR COMP SW 964 YOr RY RY
12 1 2 TAIL(+) 4 4 4 4 8 ILLUMINATION
963 RW RW 2.0 RW
1 PREHEATER CN-285 1 BATTERY(+) 3 3 3 3 5 FUSE(Battery)

AC & HEATER CONTROLLER


ALTERNATOR RELAY PTC 988 W L L
2 CN-74 REVERSE FAN 13 13 13 13 4 REVERSE_MCU
CR-23 CN-45 12 2 962 R R R
NC 4 5W 727 IG2 2 2 2 2

12
3 FUSE(IG)

2
G53A M 11 1 965 G RG LY
FI 3 M ACT'R REF 7 7 7 7 6 DPS(COMPRESSOR)
U ROr 717 537 968 BW GB YW
10

10 4
L 2 5R 728 SENSOR GND 8 8 8 8 7 CONDENSOR FAN
3 9 969 GW Y BR

8
~ P 1 M THERMISTER(+) 9 9 9 9 2 BLOWER_SIGNAL
G 718 START RELAY B+ 8 CN-283 CN-282 RELAY 966 R
11
YL
B+ 708 INCAR SENSOR 11 11 11
AIR CON

9 3
708 15 R STARTER 7 2 2 970 OrW YB
AIR COMP

7
AIR COMP. AMBIENT SENSOR 12 12 12 12
DO-31 109 80R 1 1
FROM BATTERY RELAY 983 YW YW
2 CONDENSER FAN 18 18 18 18
4 987 Y LY
1 COMPRESSOR 17 17 17 17

1
2
3 986 LW BY
FET_F/BACK 16 16 16 16
TVS DIODE 985 YW BR
DO-30 2

11
12
BLOWER RELAY_LO 15 15 15 15
CN-31

Pa
984 BOr BL
2 FET_GATE 14 14 14 14
1 982 LW LW
1 MODE-2 ACT'R_PBR 12 12 12 12
2 PRESSURE SWITCH 981 Y LB
TVS DIODE MODE-2 ACT'R_FOOT 11 11 11 11
FUSE 980 LW LR
CD-3 MODE-2 ACT'R_DEF 10 10 10 10
684 Br 684A CN-30 979 WOr LgW
BRAKE ACC. PS MODE-1 ACT'R_PBR 9 9 9 9
- S+

A Pa
673 1 978 BW LgB
B MODE-1 ACT'R_FOOT 8 8 8 8
693 WOr 693A 2 977 Gr LgR
C MODE-1 ACT'R_VENT 7 7 7 7
TCU_VMGA1(24)
L 941 941 L FUSE TEMP ACT'R_PBR 6 6
976 Y
6 6
BrW
60 CD-31
G 946 946 G 684B 975 G BrB
TCU_AU1(37) BRAKE PRIORITY TEMP ACT'R_WARM 5 5 5
- S+

25 A Pa 5
667 BOr 667 974 BOr 4 BrR
B TEMP ACT'R_COOL 4 4 4
673 R 693B 973 L LW
C INTAKE ACT'R_PBR 3 3 3 3
972 BW LB
CD-26 INTAKE ACT'R_REC 2 2 2 2
CN-5 684 971 WOr LR
INTAKE ACT'R_FRE 1 1 1 1
- S+

A Pa
676 VW 676
B
PARKING NC 13 13 13 13
PS

CN-160
Br 662 2.0 693

10
16

11
13
14
15
12
4

6
5

1
3
2
FUSE BOX_IG AC-1 AC-11

8
9
7
16 C
W 611 2.0 CD-4
FUSE BOX_IG

RELAY_BUCKET
17
941

ILLUMINATION

RELAY_BOOM
HORN RELAY
33 1
S S + -

Pa

KICK DOWN
946
2

NEUTRAL
R 673 203 GW 203
MCU_BRAKE OIL LOW PRESSURE 13 3 STOP LAMP
VW 676 701 Y 701
CLUTCH CUT-OFF

FWD
GND

REV
MCU_PARKING PRESSURE 14 4

24V
NC

NC
NC

NC
Y
IC

_Y
JO K
S

FU
JIS
O E
T
Y 701

T
C L

C
S

S
TCU_EU1(38) 15 STOP LAMP &
G50B B
CLUTCH CUT-OFF PS

363 GrW

442 WOr
362 VOr
BOr 667

Gr
B
BRAKE PRIORITY 34
GW 203 359 LW

369 V
STOP LAMP RELAY 20 CN-71

G19

441
G50B
1
359
SWITCH PILOT CUT OFF 29 2
LW 359
SWITCH PARKING 30 PARKING
NC 31 SHIFT LEVER
NC 42

AD7
AS AD6
R AD5
V AD4
B3 AD3
B2 AD2
B1 AD1
CD-46 MONITOR CLUSTER

VM
VP
ED
841 G CN-110
1
846 V
SPEED SENSOR OUTPUT MULTI FUNCTION SWITCH 1
2 2 1 442

4 3 2 1 4 3 2 1 4 3 2 1
571 Or 2

Lo Y 7
NC

F
34 3

B 5
WB 8
BG 3

BW2
CD-17
CAMERA 0_INPUT_SIDE

CAMERA SIGNAL SHILD

NC 35 G19
811 B 6

OUTPUT SIGNAL
1 4 BK- BK+ 3 362
821 W ENG. PICK-UP 5

O
PROGRAM DUMP

MIRROR HEATED
PROGRAM DUMP

L
2 363

\U+f058
RS232 PC SHILD

L
5 BO- BO+2 4

Lo Hi F
RS232_SHILED

ILLUMINATION

B+
C
X1
X2
Or 571 571 CD-27(GRAY) 3
CAN2-SHILD

CAN2-SHILD

HIGH BEAM

AD5(R) C

AD6(N) D
A

D
C
1
RS232 RXD

AD4(F) B

A
FUSE_TCU 6 FL- FL+ 1
RS232 TXD

369
CAN2 LOW
CAN2 LOW

BATT. 24V

BATT. 24V
BATT. 24V

2
RS232 RX
RS232 TX

G 841 812 BW RH TURN


LH TURN

O
G \U+f058
GND_B+

2
CAN2 HI

TCU_VMG2(04)
CAN2 HI

O J
GND_IG

I
TURBIN PICK-UP

AD1
AD2

AD3
1

6 RW W
V 846 826 RW
IG 24V

IG 24V

4 BWG C
ED1(VP)

1 BY C

Hi
HO
TCU_EF4(62) 3

J
AD7(KD)
2
GND
GND

BVi I
N
CN-114 STANDARD
N.C
N.C

N.C

B 811
M
IE

NC
M
IN
E
N
NC

NC
NC
CA R
A

CA R
N
E
A
T

M
P
T
E

Y
E
-(IF
L

C
K
+(IF
L

OIR
E
S
T
G

JE
LA L
_
G
D

TCU_VMG1(03)
D
A
S

4
A
S
F

C
S
CN-57

CN-56
FRONT WIPER

2 Gr

6 W
W 821 CD-47(BLACK)

4 L
TCU_EF1(19) 5
BW 812 813 BOr

3
5
14

18

16

14
11
12
13
16

19

17

13
12
11
17

18

10

19
15

20
10

15

20

TCU_VMG1(03) 6 2 INTER
8

6
6

2
1

1
7
4
5

4
3
2

D
9

K
RW 826 831 WOr
TCU_EF2(41) 7 1 GEAR PICK-UP

CS-11
CS-5A

CS-12
BOr 813
GOr

SHIFT CLUTCH
RW

4
5
TCU_VMG1(03)
RY

2
8

1
3
M

4
1

3
2
7
1.25

Or

Or
Or

R
Y
B

WOr 831
L

L
V

TCU_EF3(42) 9 MASTER SW CN-60 MODE CUT-OFF

GOr
YOr
YOr
CS-74 SWITCH SWITCH

LOr

RW
YW
B

3 E
2 Pf

LW
JOYSTICK STEERING 10
5 Lo

40A
B G50

Gr
Or

Gr

Or
4 Hi

Br

Br
153E

251A

G
105

R
V

Y
3R 104 104 3R L
G15
G15

G15
G15

187
790
791

596
594

592

650
650
580

790
791

935

625
626
627

505
506
650
580
606

JOYSTICK STEERING 11 FUSE MAXI


1

3R 102 106 HAZARD SW

CN-158
M10 111 15R ILL. HEAD LAMP SW WORK LAMP SW
JOYSTICK STEERING
CN-159

12

12

12

12
12

12

12
X1
X2

10

182
184
187
180
C

214

303
305
314
311
317
300

501
505
506
D

D
B
A

B
A

4
9

3
0.5
0.5

4
80A
3R

V
15R

RW 532

4
CONT_JOYSTICK_INTPU1 18
M5 RW 541 CN-95
WOr

GrW
BrW
GOr

ROr

VOr

3
LW

CONT_JOYSTICK_SENSOR(-) 19
Or
G
R

3W 111F
L

CR-1

2
FUSE 21

CS-41
107 108

1
3W 111A 532 80R

1 11

1 11
11

CS-42
1

1
CS-36
570C

CS-59
CN-21

CS-21
7

9 8

9
7

9
7
451A

FUSE 22
930
920
910

915
925
905

10
11

11

11
12

12

12

C
B

B
A

A
9

9
6

2
1

6
5

1
3

7
3W 111B G50 80R 109
FUSE 25
BATTERY
B

OrW

WOr

WOr
3W 111C

BrW

BrW
GOr

YOr
RW

LOr

LOr
LOr

LOr
VW

BW
LW

FUSE 26

Or
BATT. RY
W

G
R

R
B

B
3W 111D
G15
596
606
594
592
580

FUSE 27
3W 111E 15R 111 532A
FUSE 28 2
TO STARTER

153D

153A

153B
G50A
G14

G14

G14

G14
307
315

317
310

505
506

501
501

150
182

180
154

153

134
144

154
154

740
754
690

740
755
690
1
NC 23 DO-2

RW 541
1.25

1.25

START KEY SWITCH 37


3R 102
FUSE 24
G14

B G15

CD-48
ROr 856 856
TCU_ER3(17) 39 1
FILTER RESTRICTION
B

876B
NC
0.5
0.5
0.5

0.5

0.5
0.5

251A 0.5

32 2 Pa
570C

451A

CD-49
307
315

310

795
790
791

935

625
626
627

650
580

930
920
910

915
925
905

505
506

501

214

303
305
314
311

300

184
187

OrW 150

180
154

134
144

754

BrW 740
BW 755
WOr 690
876A
2 ˚C
G15

G15
580
606
596

580
592
594

TEMP CONVERTER
WOr

GrW

GOr 861 861


BrW
GOr

GOr
ROr

VOr

YOr
RW

RW

LOr

LOr

LOr
YW

VW
LW

TCU_ER2(49)
RY

40 1
Or

Or

Or

Gr
Br

Br
W

G
R

R
Y

Y
L

CN-112
9

7
8

6
1

4
2

10
37

12

38
39
50

13

14
27

15
16
17
18

21
22
23
24

28
29

30

19

40
41
42
43

45

31
32

33

34
35

46
47

59

57
60
58
W
B
V
B

B
V
B
L

16
CN-250

WOr 876 876


CN-250A

TCU_VMGA2(46) 38 9 VMGA2

HEAD LAMP_LOW

TM_SHIFT_MODE
WIPER MOTOR-HI&LOW

MIRROR HEATED

FUSE BOX_HEAD

WORK LAMP RY_FRONT


WIPER RY_LOW
WIPER MOTOR-LOW

FUSE BOX_BATT. 24V

WORK LAMP RY_RELAY

CLUTCH_MODE
GND_SENSOR
TCU_JOYSTCIK STR

FUSE BOX_BATT. IG
WIPER MOTOR-HI

YOr 871 871


TCU_ED4-FWD.
SHIELD_GROUND

HEAD LAMP_HI
MCU & WASHER
MCU-SERIAL_L

TCU_ED6-NEU.
1

5V_POWER
2
4

2
4

PROGRAM DUMP 2

TCU_ED5-REV.

FUSE BOX_TCU

WIPER RY_HI

TCU_ER1(39)

FUSE BOX_ILL
41
RS232 P_DUMP

8 TEMP
MCU-SERIAL_H

HORN RY
FLASHER_L
TCU_ED1
TCU_ED2
TCU_ED3

RH TURN

FUSE BOX
MCU_INT
LH TURN
RS232_TX
RS232 RX

VW 851 851
TCU_KD
RS232 RX 2

FWD REV
RS232 TX 2

TCU_VPS1(12,13) 36 7 VPS1(+)

ILL
BrW 881 881 1 2 3 4 1 2 3
TCU_AIP6(51) 43 6 Y6
LOr 896 896 Y5
TCU_AIP5(09) 44 5 Y5
Gr 886 886 Y2
TCU_AIP4(55) 45 4 Y4
OrW 866 866 Y3
TCU_AIP3(32) 46 3 Y3 Y6
VOr 901 891 YW
TCU_AIP2(10) 47 2 Y2 Y4
YW 891 901 VOr Y1
TCU_AIP1(56) 48 1 Y1

GEARBOX

7759SEL002

7-4
MEMORANDUM

7-5
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (18)] Illumination switch [CS-21 (3)] Switch ON, 1st step
[CS-21 (9)] Work and hazard switch, cluster, monitor indicator lamp ON
[CS-21 (7)] Fuse box [CN-36 (35)] Switch indicator lamp
I/conn [CN-6 (31)]
LH Combi clearance lamp ON [CL-15 (4)]
I/conn [CN-10 (1)] RH Head lamp ON [CN-4 (3)]
Fuse box [CN-36 (36)] Switch indicator lamp
I/conn [CN-6 (32)]
RH Combi clearance lamp ON [CL-16 (4)]
I/conn [CN-10 (3)] LH Head lamp ON [CL-3 (3)]
I/conn [CN-14 (10)] Number plate lamp [CL-21 (2)]

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (switch input)

OFF ON ② - GND (switch output) 20~25V


③ - GND (to light)
※ GND : Ground

7-6
ILLUMINATION CIRCUIT

CLUSTER
R
ILLUMINATION 17

CN-56
FUSE BOX
BEACON 10A
1 15
ILL & HEAD LAMP SW WORK LAMP_FRONT 20A
16
12 11
1
2 MIRROR,SER.SOCKET2 20A
17
OrW OrW ILL.LAMP 20A
3 18
4 HEAD LAMP 20A
19
BACK.STOP LAMP 10A
6 20
6 LOr HORN/CONVERTER 20A
7
4 21
AIR-CON/HEATER 1 30A
R 22
9 9
SPARE 20A
3
7 23
R 30A
11 CIGARLIGHTER
12 1 B 24
12

CS-21 CN-36

WORK LAMP SW HAZARD SW


12 11 11 12
1 1
3 3
4 4

6
LOr FUSE BOX
LOr 3 LOr
6 7 7 7
4 9 YOr 5A
8 ILLUMINATION 1
4 35
9 9 9 8
3 10
7 10
R R Or ILLUMINATION 2 5A
11 11 36
12 1
12
B B 12
1 12
CN-36
CS-36 CS-41

CN-6
1
2
3
4
26
27
HEAD LIGHT-LH
Lo 6 3 28
Hi 4
5
29
Or
C 3
B 30
E 2
ABL

YOr YOr
T 1 1 31
CL-3 Or Or
2 32
HEAD LIGHT-RH 3 33
Lo 6 3 4 34
Hi 4
5
YOr 5 35
C 3
E
B CN-10 59
2
ABL

T 1
60 ALL SWITCH INDICATOR LAMP ON
CL-4
3 CN-14
1
REAR COMBI-LH
C 4
YOr 2
T 3
B 3
E 2
S 1
4
CL-15 3 5
REAR COMBI-RH 11
Or
CL-21
NUMBER
C 4 10 2
PLATE
T 3 1
B LAMP
E 2
S 1
CL-16

7759S7EL03

7-7
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (19)] Head light switch [CS-21 (6)] Light switch ON, 2nd step [CS-21 (4)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-6 (28)]
I/conn [CN-10 (5)]
LH Head light low beam ON [CL-3 (6)]
RH Head light low beam ON [CL-4 (6)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-6 (27)]
I/conn [CN-10 (6)]
LH Head light high beam ON [CL-3 (4)]
RH Head light high beam ON [CL-4 (4)]
Cluster high beam pilot lamp ON [CN-56 (5)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (switch input)
② - GND (switch output)
③ - GND (multi function input)
④ - GND (multi function output)
OFF ON 20~25V
⑤ - GND (multi function output)
⑥ - GND (low beam)
⑦ - GND (high beam)
⑧ - GND (passing B+)
※ GND : Ground

7-8
HEAD LIGHT CIRCUIT

FUSE BOX
ILL & HEAD LAMP SW BEACON 10A
15
12 11
2 WORK LAMP_FRONT 20A
1 16
MIRROR,SER.SOCKET2 20A
3 17
YOr
4 ILL.LAMP 20A
18
G G HEAD LAMP 20A
6 19
6 7 BACK.STOP LAMP 10A
4 20
HORN/CONVERTER 20A
9 9 21
3 AIR-CON/HEATER 1 30A
7
22
12
11 1 SPARE 20A
1 23
12
CIGARLIGHTER 30A
CS-21 24

CN-36

1
FUSE BOX
2
1 YOr ILLUMINATION 1 5A
3 35

6 2 4
Or ILLUMINATION 2 5A

3 26 36
R R CN-36
HEAD LIGHT-LH 4 27
YOr YOr YOr
Lo 6 5 28
R
Hi 4
5
6 29
Or
C 3
B 7 30
E 2
ABL

YOr YOr
T 1 8 31
CL-3 7 9
Or 32 Or

10 33
11 34
HEAD LIGHT-RH
YOr 12 35
Lo 6
R
Hi 4
13 59
5
YOr
C 3
B
14 60
E 2
ABL

T 1 15 CN-6
CL-4 16
CN-10

4
YOr
YOr
R
G

5
3 8
R
CS-11

CN-56

16

14
19
18
17

13
12
11
10
20

15
8
7
6
5
4
3
2
1

9
8

6
7

1
4
3
2
LAMP_JOYSTICK STR SELECTED
4BWG

W
6
Hi
C

MIRROR HEATED
PROGRAM DUMP
RS232 PC SHILD

ILLUMINATION
Hi Lo

CAN2-SHILD

HIGH BEAM
CAN2 LOW

BATT. 24V
RS232 RX

RS232 TX
B+

RH TURN
LH TURN
C

CAN2 HI
F

IG 24V
L
R

GND
O

GND
L
R

NC

NC
NC
Y 7 Lo

B 5
WB 8

CLUSTER
BG 3

BW 2

MULTI FUNCTION SWITCH

7759SEL04

7-9
3. WORK LIGHT SWITCH
1) OPERATING FLOW
※ Illumination switch : ON position (1st step)
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21 (9)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36 (7)→(3)]
Front work lamp relay[CR-3 (2)→(5)] I/conn [CN-7 (14)]
LH Front work lamp ON [CL-5 (1)]
RH Front work lamp ON [CL-6 (1)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36 (6) → (4)] Rear work lamp relay [CR-55 (2)→(5)]
I/conn [CN-6 (33)] I/conn [CN-14 (12)] LH Rear work lamp ON [CL-22 (1)]
RH Rear work lamp ON [CL-23 (1)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (work lamp power input)
② - GND (work lamp power output)
OFF ON 20~25V
③ - GND (front work lamp)
④ - GND (rear work lamp)
※ GND : Ground

7-10
WORK LIGHT SWITCH

FUSE BOX
1
BEACON 10A
15
2 GW WORK LAMP_FRONT 20A
16
3 MIRROR,SER.SOCKET2 20A
17
4 ILL.LAMP 20A
18
HEAD LAMP 20A
5 19
RW RW BACK.STOP LAMP 10A
6 20
HORN/CONVERTER 20A
7 21
AIR-CON/HEATER 1 30A

8 22
SPARE 20A
23
9 CIGARLIGHTER 30A
24
10
3 11
SERVICE SOCKET 1 20A
12 25
SPARE 20A
13 26
W W W Y WORK LAMP_REAR 20A
27
FR WORK 1 14
B WIPER 20A
LAMP-LH 2 28
CL-5 15 PARK, PILOT CUT 20A
29
W CN-7 JOYSTICK-DETENT 10A
30
FR WORK 1 PRE-HEAT 10A
B
LAMP-RH 2 31
FAN REVERSE/ATT 20A
CL-6 32
RIDE CONTROL 10A
33
OPTION JOYSTIC_SWITCH 10A

1 34
CL-35
W W W
1 2 CN-36
B
2
3
FR WORK LAMP
4
W FUSE BOX
1
B 5 LOr
2
5A
CL-36 6 ILLUMINATION 1
35
7
CL-32
RW ILLUMINATION 2 5A
1 8 36
B
2
9 CN-36
RR WORK LAMP
10
RW
1
2
B 11 2 FR WORK LAMP RY
CL-33 12 4 3 2
B
1
13 W
5
4 14
Y
2
GW 4 5 1
3
8 15
CR-3
RW 9 CN-9
RR WORK 1
B
1
LAMP-LH 2 10 31 RR WORK LAMP RY
CL-22 B B 4 3 2
11 32 B
1
RW RW RW RW RW RW
RR WORK 1 12 33 5
B VW
LAMP-RH 2 2
CN-14 34 Y
CL-23 3 4 5 1
35 CR-55

59
2
60
WORK LAMP SW 1
CN-6
12 11
1
3
Y
4
VW

6
LOr
6 7
LOr
4

9 9
3
7
R
11
12 1
12
B
CS-36

ILL & HEAD LAMP SW

12 11
1
3
4

6
6 LOr
7
4
CLUSTER
R R
9 9 17 ILLUMINATION
3
7 CN-56
R
11
12 1
12
B
CS-21

7759SEL05

7-11
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60] Master switch [CS-74]
I/conn [CN-5 (24)] Fuse box [CN-36 (3)] Start switch [CS-2(1)]
Power relay [CR-35(30)]
ECU power relay [CR-25(30)]
※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.

(1) When start key switch is in ON position


Start switch ON Start switch [CS-2(2)] I/conn [CN-5(37)] Master switch [CS-74]
Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2 (3)] Power relay [CR-35(30)→(87)]
Fuse box [CN-36 (10)] MCU [CN-58A (A11)]
E C U p owe r r e l ay [ C R - 2 5 ( 3 0 )→( 8 7 ) ]
Fusebox[CN-36(9)] I/conn[CN-5(16)]
ECU[CN-93(39)
(2) When start key switch is in START position
Start switch START [CS-2 (6)] Start safety relay [CR-5 (30)→(87)] I/conn [CN-6 (19)]
I/conn[CN-13(7)] Start relay [CR-23] +
Starter (terminal B and M connector of start motor)

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (battery B+)

② - GND (fusible link)


③ - GND (start key B terminal)
④ - GND (start key BR terminal)
Running ON 20~25 V
⑤ - GND (i/conn CN-5 (37))
⑥ - GND (start key C terminal)
⑦ - GND (start safety relay output)
⑧ - GND (start key ACC terminal)
※ GND : Ground
※ MCU : Machine control unit

7-12
STARTING CIRCUIT

2
MASTER SW CN-60
3R 104 3R 105
MONITOR CLUSTER
3R 15R 106
CN-95
RW
FUSE MAXI
RW

CAMERA 0_INPUT_SIDE
FUSE BOX USB PLAYER
10A BEACON CS-74 BATTERY RY
15 RW 80R

REMOCON GND
20A WORK LAMP_FRONT

SPK FRT RH+


16

SPK FRT LH+


SPK FRT RH-
SPK FRT LH-
HIGH BEAM

REMOCON+
BATT. 24V
BATT. 24V
BATT. 24V
20A MIRROR,SER.SOCKET2

RH TURN

BACK UP+
TEL MUTE
LH TURN
17 1 B 80R BATTERY

ANT 12V
IG 24V
IG 24V
20A ILL.LAMP
18

N.C

GND
ACC
2

ILL+
CR-1

ILL-
NC

NC

NC
CN-27
20A HEAD LAMP

CN-250A

CN-57

CN-56
CN-250
19
3 DO-2 1
10A BACK.STOP LAMP RW

10
11
12
13
14
15
16
8
5

1
2
3
4
5
6
7

9
2

4
3
2
3

1
1

4
3
2
4

4
20 2
20A HORN/CONVERTER 14 B
21 1
30A AIR-CON/HEATER 1 15

LW
22
V

V
20A
STARTER
SPARE 16
23
M
24
30A CIGARLIGHTER
17 M
W START RY
21 5W
B B+
22
20A SERVICE SOCKET 1 G CN-45
25 5R
20A SPARE 23
26
20A WORK LAMP_REAR 24 CR-23
27
20A WIPER 25 SPEED SENSOR OUTPUT 15R ALTERNATOR
28
20A PARK, PILOT CUT
29 26 1 B+
~ G
10A JOYSTICK-DETENT 2
27 Or 1 P
30
30A PRE-HEAT 3 ROr L 3
2
31 28
20A FAN REVERSE, ATT CD-46 3 FI U
32 36
10A RIDE CONTROL 4 NC
33
10A JOYSTIC_SWITCH 37 CN-74
34
38 RESISTOR
Y RW
CN-5 5 1

CN-7
ROr 3W/300

3
1

4
2
2
RS-1
20A TURN LAMP
1 CN-13
5A CASSETTE/ROOM LAMP
2 1 1
30A START KEY SWITCH R ECU
3
10A
2 2
TCU 24V BATTERY
4 18 BATTERY 24V
20A ECM 24V BATTERY 3 3
5 28 BATTERY 24V
20A MCU 24V BATTERY 4 12 W 07
6 BATTERY 24V
10A AIR-CON/HEATER 2 5 5 08 BATTERY 24V
7
10A CLUSTER 24V BATTERY 17 BATTERY 24V
8 6 6 BR
38 KEY SW "ON"SIGNAL
19 7 50 BATTERY RETURN
3R
20 8 CN-93
21
22
CD-41
23
CN-10 CN-141 1
24
Y 1 1 2 Pa
25
20A ECM_IG Br 2 2 3
9 26
Gr 3 3 4
46
10A MCU BW 4 4 S S + -
10
47 BOOM PRIORITY
12 5
10A TCU Or 48 PRESSURE SW
11 13 6
49
14
10A CLUSTER V
12 59 15 X2
60
V AD5(R) C
10A CASSETTE LW D
13 AD4(F) B
CN-6 C
B AD6(N) D
10A SPARE B
14 A A
ED1(VP)
CN-159 X1
5A ILLUMINATION 1 AD7(KD) D
35
8 3 AD1 C
5A AD2 B
ILLUMINATION 2
36

GOr
ROr
4
VW
BW
RW

LW
GOr

RW

Or

Or
6 AD3 A
R

BW
R
CN-36
RW
RW

GOr

AD7
VW

LW
Gr

LW

G
R

R
Y
B

Or
Or

CN-134

CN-126
CN-157
CN-58A
CS-2
R

68
45

ADM1-START INTERLICK RY(-) 52


63
64
65
67
22
7 AS AD6

3
8

7
A11
A34
ANTI-RESTART RLY B03
B36

G
D

B
C
E

A
F
1
2
3
4
5
6

J
3

2
6
5
4

R AD5

ED6-SHIFT LEVER X2D-NEU


VMG1-SPEED PICK-UP ENG

ED5-SHIFT LEVER X2C-REV

ADM2-JOYSTICK SELECT LAMP(-)


ED7-SHIFT LEVER-X1D-KD
CR-38
CR-35

CR-25

ED1-SHIFT LEVER X1C-B1


CR-5

ED2-SHIFT LEVER X1B-B2


VPE2-CONTINUANCE 24V
87a 85 87 86 30 87a 85 87 86 30 4 1 5 2 3 87a 85 87 86 30 B DIAGNOSTIC V AD4

VPS2-RIDE CONT.RT(+)
POWER IG(24V)

0, I
1

MCU_RS232 P_DUMP
B3 AD3
NETURAL SIG

87a 87a 4 87a B2 AD2

MCU_RS232_RX
ALT LEVEL

MCU_RS232_TX
VPI-POWER IG
30 87 30 87 2 5 30 87 B1 AD1

BATTERY(+)
BATTERY(-)
86 85 86 85 3 1 86 85
H 0 I II
2 1

CAN2_Lo
4 3 2 1 4 3 2 1 4 3

CAN2_Hi
ED
4
6
5

3
2

CAN_Lo
CAN_Hi
H
C ACC BR N R F
K VP
POWER RY ECM POWER RY NETURAL RY SAFETY RY START SWITCH D VM
MCU OUTPUT SIGNAL

TCU SERVICE TOOL GEAR SELECTOR LEVER


CONNECTOR MCU & CAN
7759SEL06

7-13
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74 (2)] I/conn [CN-13 (8)] I/conn [CN-6 (49)] MCU [CN-58A (B36)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45 (B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-60] Master switch [CS-74] I/conn [CN-5 (24)]
Fuse box [CN-36)]
Fusible link [CN-95] I/conn [CN-5 (21~28)] Fuse box [CN-36]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery)
② - GND (battery relay)
③ - GND (alternator B+)
OFF ON 20~28V
④ - GND (alternator 2)
⑤ - GND (MCU)
⑥ - GND (fuse box)

※ GND : Ground
※ MCU : Machine control unit

7-14
CHARGING CIRCUIT

6
MASTER SW CN-60
3R 104 3R 105
3R 8W 106
CN-95
RW FUSE MAXI
FUSE BOX
10A BEACON
15
20A WORK LAMP_FRONT CS-74
16
20A MIRROR,SER.SOCKET2
17
20A ILL.LAMP
18
20A HEAD LAMP
19
10A BACK.STOP LAMP BATTERY
20 BATTERT RY
20A HORN/CONVERTER 1 RW
21 80R
30A AIR-CON/HEATER 1 2
22
20A SPARE B 80R
3
23
30A CIGARLIGHTER
1
24 4 CR-1
W 2
21
22
20A SERVICE SOCKET 1
25
20A
23
SPARE
26
20A WORK LAMP_REAR 24
27
20A WIPER 25 RW
28 2
20A PARK, PILOT CUT
B
29
26 1
10A JOYSTICK-DETENT
27 DO-2
30
10A PRE-HEAT
31 28
20A FAN REVERSE, ATT.
32 36
10A RIDE CONTROL
33
10A JOYSTIC_SWITCH
37
34
38
Y 47
48

20A
CN-5
TURN LAMP
1
2
5A CASSETTE/ROOM LAMP STARTER
30A START KEY SWITCH M
3
10A TCU 24V BATTERY
M
4 START RY
20A ECM 24V BATTERY 5W
5 B+
20A MCU 24V BATTERY
6 CN-45
10A AIR-CON/HEATER 2 5R
7
10A
8
CLUSTER 24V BATTERY
CR-23 3
3R
15R ALTERNATOR
1 B+
~ G
2 1 P
ROr L 3
2
3
3 FI U
4 CN-13
46
4 4 NC
5 CN-74
20A ECM_IG
9 47 6
RESISTOR
48 RW
10A MCU 7 1
10 ROr 3W/300
49 8 2

10A
RS-1
TCU 50 3
11
59 12
10A CLUSTER
12 60 1

CN-6 2
10A CASSETTE
13
ROr

10A SPARE 5
14
CN-58A

5A ILLUMINATION 1
B36

35

5A ILLUMINATION 2
36

CN-36
ALT LEVEL

MCU

7759S7EL07

7-15
6. ELECTRIC PARKING CIRCUIT
CIRCUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box[CN-36 (29)] Parking switch OFF [CS-17 (8)→(4)] I/conn [CN-5 (30)]
Parking solenoid ON (activated)
OFF ON
Parking brake released (by hydraulic pressure)

P
[CS-17 (8)→(3)] T/M control unit[CN-157 (21)]
(2) Parking ON
Fuse box [CN-36 (29)] Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (parking switch input)
② - GND (parking switch output)
Running ON 20~25V
③ - GND (parking solenoid)
④ - GND (clutch cut off solenoid)

※ GND : Ground

7-16
ELECTRIC PARKING CIRCU
CIRCUIT
IT

CS-55
B G21
12
2 1
RIDE CONTROL SWITCH

2
10
4
8 9
10 8
3 7 FUSE BOX
7 6
9 6
ILLUMINATION 1 5A
35
4
3
Or 170F Or ILLUMINATION 2 5A
1 36
12 11
11
CN-36
CS-17 1
B
12
12

Or
1

11 SERVICE SOCKET 1 20A


25
PARKING SWITCH

10
10

SPARE 20A
26
8

9
ROr
4

WORK LAMP_REAR 20A


8 27
ROr
9

7 WIPER 20A
7

28
3

ROr PARK, PILOT CUT 20A


29
LW V JOYSTICK-DETENT 10A
4 30
Y PRE-HEAT 30A
3 31
1 FAN REVERSE/ATT 20A
11
12

32
RIDE CONTROL 10A
2 10A
33
JOYSTIC_SWITCH
34
CR-41
BOOM UP RELAY

B
86 30 87a CN-36
LW
85
87
V
86
85 87 87a VOr TCU
30
1 VM1-GND
CR-40 2 VM2-GND
BUCKET RELAY

86 30 87a 15 SDDK-DIAGNOSTIC
OrW 18 EUPR-DIAGNOSTIC
85
B Y
6 NC
87 21 ED10-PARKING BRAKE SW(+)
V
86 66 ED9 DIFF. LOCK SWITCH
85 87 87a GrW
30
Y 37 AU1-+5V SUPPLY_BRAKE PEDAL

3 38 EU1-SIGNAL SENSOR_BRAKE PEDAL

DO-5 CN-157
GrW
1
V
2

DO-4
VOr
1
V
OrW

2
BrW
LW

LW
Y

CN-160 4
CN-5

CN-6
16

20
21
25
26
44
45
33
47
48
30

31
32
14

29
13
3

15
1

1
2

NC 14
NC 15
V
24V(DETEND) 1
LW
Y

24V(HANDLE) 9
REV 2
FWD 3
NEUTRAL 4
JOYSTICK SELECT 10
CN-10

KICK DOWN 8
10
11
12
7
1

8
9
2

BOOM DOWN(-) 7
GrW
BUCKET(-) 6
VOr
5
OrW

BOOM UP(-)
BrW
LW

COUNT_WEIGHT SW 16
HORN SWITCH 11
Or
ILLUMINATION 12
B
FNR SWITCH 13
JOYSTICK LEVER
6
CL-2
5
Or
CIGAR
Y

B
LW
CD-4

BUCKET LEVELER
1
2
3
4

BOOM KICK OUT


CN-71

CN-100

CN-101
1

1
3
4

1
3
4
2
Pa

B
E
S

B
E
S

SS + -
STOP LAMP & PARKING
CLUTCH CUT-OFF PS

7759S7EL08

7-17
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box[CN-36 (28)] Wiper relay Hi [CR-4 (3)→(4)] Front wiper motor [CN-21 (1)]
Wiper relay Lo [CR-26 (5), (2)]
Multi function switch [CS-12 (6)]
I/conn [CN-9 (3)] Rear wiper & washer switch [CS-35 (3)]
Rear wiper motor [CN-102 (1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6)→(2)] Front washer [CN-22 (1)] Washer operating
MCU [CN-58A (A31)→(B02)] Front wiper relay Lo
[CR-26 (5)→(3)] Front wiper motor [CN-21 (5)]
Wiper motor operating (low)

(2) Front wiper switch ON


① INT position
Wiper switch ON [CS-12 (6)→(1)] MCU [CN-58A (A23)→(B02)]
Wiper relay Lo [CR-26 (5)→(3)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-12 (6)→(4)] Wiper relay Lo [CR-26 (4)→(3)]
Front wiper motor [CN-21 (5)] Front wiper motor operating (low)
③ Hi position
Wiper switch ON [CS-12 (6)→(3)] Wiper relay Hi [CR-4(3)→(5)]
Front wiper motor [CN-21(4)] Front wiper motor operating (high)
(3) Auto-parking (when switch OFF)
Switch OFF Fuse box [CN-36 (28)] Wiper relay Hi [CR-4 (3)→(4)]
Front wiper motor [CN-21 (1)→(2)] Multi function switch [CS-12 (5)→(4)]
Wiper relay Lo [CR-26 (4)→(3)] Front wiper motor [CN-21 (5)] Wiper motor stop
(4) Rear wiper and washer switch
① Wiper switch ON (1st step)
Wiper switch ON [CS-35 (3)→(8)] I/conn [CN-9 (5)] Rear wiper motor [CN-102(5)]
Rear wiper motor operating
② Washer switch ON (2nd step)
Washer switch ON [CS-35 (3)→(5)] I/conn [CN-9 (4)] Rear washer tank [CN-103(1)]
Washer operating

2) CHECK POINT
Condition Check point
① - GND (front wiper switch power input) ⑥ - GND (wiper relay power input)
Engine : Stop ② - GND (rear wiper switch power input) ⑦ - GND (front washer power output)
Key switch : ON ③ - GND (wiper relay power input) ⑧ - GND (rear washer power output)
Voltage : 20~25V ④ - GND (front wiper motor Lo power input) ⑨ - GND (front wiper motor power output)
⑤ - GND (front wiper motor High power input) ⑩ - GND (rear wiper motor power output)
※ GND : Ground

7-18
WIPER AND WASHER CIRCUIT

WASHER
M

CN-103
CN-22

PUMP
2
1

1
2
OrW
Gr
B

B
SERVICE SOCKET 1 20A
25
20A
1 SPARE
26
WORK LAMP_REAR 20A
2 27
Br Br Br WIPER 20A
3 28
OrW OrW PARK, PILOT CUT 20A
4 29
JOYSTICK-DETENT 10A
REAR WIPER SW RW RW 30
5 PRE-HEAT 10A
B 31
12
6
12

FAN REVERSE, ATT. 20A


1

11 G G 32
G
10 7 RIDE CONTROL 10A
33
5

JOYSTIC_SWITCH 10A
RW 8
10 3

8 34
8

9
10 CN-36
OrW
0,I

5 10
I 0

Br 11
3
1 12
11
12

8 13 Y
WIPER RY HI
CS-35 4
B 3 2
2 14
R
1
5
15 Br
2
Br
CN-9 3 4 5 1
CR-4
3
WIPER RY LO
G
4 3 2
W
1
Y
FRONT WIPER 5
Y Y Y
3E 1 2
G LW W
2Pf 2 3 4 5 1
B B
1B 3
L R B CR-26
R 4 W
4 Hi 5
M
5 Lo 6
CN-21
6

5
4

Br
CN-102
1 3E
G
2 2Pf
B
9 3 1B
4
LOr

LW

RW
Gr
Br

Br
G

5 4 Hi
7 6 5 Lo
M
1
REAR WIPER
CS-5A

CS-11
CS-12

CN-58A
WIPER INT SIG A23

A31

B02
1
2
3
4
5
6

8
7
6
5
4
3
2
1
HO

RW

BVi
BY

4BWG
Gr

W
G
L

WIPER RLY
Y

6
2
6
1

3
5

WASH SIG
C

Hi
J

C
W

II

II
J

Hi Lo
I
O

B+
C

MCU
F
L
R
O
L
R

Y 7 Lo

B 5
WB 8
BG 3

BW 2

MULTI FUNCTION SWITCH

7759S7EL09

7-19
HAZARD, TURN AND ROTARY CIRCUIT

11 FUSE BOX
WOr WOr WOr BEACON 10A
12 15
WORK LAMP_FRONT 20A
13 20A
16
MIRROR,SER.SOCKET2
17
14 ILL.LAMP 20A
18
15 HEAD LAMP 20A
19
CN-9 BACK.STOP LAMP 10A
20
HORN/CONVERTER 20A
21
AIR-CON/HEATER 1 30A
22
1 SPARE 20A
23
2 CIGARLIGHTER 30A
24
3 CN-36
4
CL-16 33
C 4
OrW
T 3
B
34
E 2
S 1
35
36
REAR COMBI-RH
59
GW TURN LAMP 20A
60 5A
1
CASSETTE/ROOM LAMP
CL-15 2
CN-6 30A
START KEY SWITCH
C 4 3
GOr
T TCU 24V BATTERY 10A
3
B 4
E 2 ECM 24V BATTERY 20A
S 1 5
MCU 24V BATTERY 20A
6
REAR COMBI-LH AIR-CON/HEATER 2 10A
7
CLUSTER 24V BATTERY 10A
8

CN-36

FLASHER UNIT
RW
87 L
GW
85 B G
B
86 E
CR-11

CLUSTER
8 PROGRAM DUMP
7 NC
6 MIRROR HEATED
5 HIGH BEAM
Or
4 RH TURN
GOr
3 LH TURN
2 BATT. 24V
ILL & HEAD LAMP 1 IG 24V
SW : ON(1st step) CN-56
GOr
RW
Or
CS-11
8
7
6
5
4
3
2
1
WOr

GOr
RW
RW
YOr
YOr

4BWG
Or

W
R

B
R
B

6
CL-7

CS-23

CS-41
7

3
1

3
1
8

4
9

9
10

10
12

12
11

11
1
2

Hi
C

1 8 7 11 1 8 7 11
Hi Lo

BEACON
B+
C

LAMP
F
L
R
O
L
R

12 10 4 9 3 12 12 10 4 9 3 12
Y 7 Lo

BEACON LAMP SWITCH HAZARD SWITCH


B 5
WB 8
BG 3

BW 2

MULTI FUNCTION SWITCH

775S7EL10

7-20

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