HL 775
HL 775
PTC
AC HARNESS
T
L
S
T
P
O
O
NLI
O
PE L
_
IT
L
UE
E
S
SC T
IC
CAA
E
BO OS
BU K
N
S
C
IO
O
HI
M
N
M
T
SR
E
V
U
1
2
RER
3
C
W_
WITH PTC
REAR
S
G
OPTION
FA
V
E
B
RE
RS
A
IN
RELAY
N
CL
CN-244A
STEER
LOW
WIPER
E
L
T
R
AC
N
O
AC
O
G
HORN
IT
SE
AC
RA
P
N
RELAY
WIPER
RELAY
WIPER
RELAY
DIFF.
HEAT
G
LAMP
LOCK
BL
L
RA
O
T
SE
E
R
S
Y
LAMP
AC
REAR
N
M
UNIT
WORK
TIMER
W
RELAY
IL
WORK
FRONT
O
RELAY
NL
UI
IT
A
M
EMERGENCY
MIRROR
A
B
C
FLASHER
AC
M
CO
M
24
AC
SW2
2
2
2
2
2
2
1
1
1
1
1
1
NC
GND 1
86
86
85
85
Pf
B
E
MIRROR HEAT
NC
NC
NC
NC
NC
WIPER SWITCH
WIPER SWITCH
WIPER SWITCH
WIPER SWITCH
NC
NC
REVERCE SW_ON
BEACON LAMP
CASSETTE_IG
3
3
3
3
3
3
SWITCH ATT. UNLOCK
5
5
5
5
5
5
WORK LAMP REAR
WORK LAMP REAR
EMERGENCY TEST SW
PTC POWER
CASSETTE/ROOM LAMP
30
30
G
IG
A
Hi 4
2
3
Lo 5
4
4
4
4
4
4
4
3
OUT
87 87a
87 87a
CR-4
CR-7
1
3
2
4
4
4
2
2
2
2
2
2
6
1
1
1
1
1
1
5
3
3
3
3
3
3
14
7
13
5
10
10
1
87a
87a
4
3
2
1
5
5
5
5
5
5
15
13
14
15
2
4
4
4
4
4
4
CR-3
9
5
3
6
8
3
12
11
12
11
B 85
86
86
8
1
6
9
7
1
85
85
30
30
L 87
E 86
87
87
A
CR-2
2
2
1
B
7
4
6
C
2
5
8
3
CR-26
CR-55
CR-79
CR-37
CR-11
CN-102
CN-244
CN-11
CN-245
CN-9
CN-7
CR-56
L
L
L
L
L
L
V
B
B
Y
Y
Y
B
B
V
Y
B
Y
B
Y
B
V
B
V
B
Y
R
R
R
R
G
G
G
W
W
W
W
W
W
W
W
Br
Br
Br
Br
Or
Gr
5L
Gr
Gr
Gr
Gr
5B
WITHOUT PTC
YW
BW
VW
BW
RW
RW
RW
RW
YOr
GW
BrW
ROr
WOr
OrW
300
314
315
310
307
306
311
214
211
462
467
460
230
245
242
140
144
141
130
134
131
436
435
GW 500
RW 501
251
250
254
114
233
234
235
160
237
460
WOr 120
254
251
333
332
335
WOr 405
BOr 404
GOr 771
RW 770
520
LW 590
YOr 160
332
333
790
791
G02
G01
G09
G02
G01
G08
310B
310A
210A
230A
420A
426A
440D
300A
LW 390A
300B
G01F
WOr 690C
G01E
G01C
G01D
G01G
240 2.0
G11 2.0
230 0.85
131 1.25
141 1.25
131 1.25
2.0
2.0
2.0
2.0
2.0
0.85
314
315
307
310
311
211
462
245
242
144
134
GROUP 2 ELECTRICAL CIRCUIT
W 307
440A
1 WIPER MOTOR-LOW
R 315
2 WIPER MOTOR-HI
G 311
43 WIPER RY_LOW
Y 310
4 WIPER SW_LOW
520
590
160
Br 314
390A
42 WIPER SW_HI
9 RS232 RX 2-MONITOR
10 RS232 TX 2-MONITOR
37 PROGRAM DUMP-MONITOR
Y 625
CR-59 38 RS232 RX-CLUSTER
Br 422 L 626
86 30 87a 39 RS232 TX-CLUSTER
B G01 RY 627
85 50 PROGRAM DUMP-CLUSTER
RIDE-
87
SPEED
OrW 216
86
85 87 87a
CONTROL
Br 217 L 251A
30 13 MIRROR HEATED
Gr 650
14 CLUSTER_BATT. 24V
Or 570C
CR-60 18 SHIFT LEVER_IG
V 580
86 30 87a 27 CLUSTER_ IG
L 425 RW 935
85 6 LAMP-JOYSTICK STR
RIDE-
Br 217 GOr 930
87 15 TCU_ED6-NEU.
W 426 LW 920
86 16 TCU_ED5-REV.
85 87 87a
CONTROL
LOr 421 BrW 910
30 17 TCU_ED4-FWD.
435 WOr 451A
21 SHIFT LEVER_KD
425 ROr 915
CR-58 22 TCU_ED1
426 GrW 925
2 3 4 23 TCU_ED2
G 193 193 VOr 905
1 24 TCU_ED3
BrW 191 540
RELAY
5
Or 190
BACK-UP
2
1 5 4 190A OrW 150 1.25
3
Or
33 MAIN SWITCH_ILL
G 180 2.0
34 MAIN SWITCH_HEAD
CR-63 LOr 154
35 MAIN SWITCH_ILL
191 YW 214
2 3 4 19 HORN RY
B G01B 436 YOr 184 1.25
1 31 MULTI_HEAD LAMP_LOW
LOr 200 200 R 187 1.25
RELAY
5 32 MULTI_HEAD LAMP_HI
GW 202 202
2
1 5 4 Or 190B
3
STOP LAMP
CR-25
RW 501
86 30 87a 30 FLASHER_L
B G01A B 795
85 12 GROUND_SHIELD
Y 620 L 790
87 7 CAN2 LOW
RELAY
RW 531 Y 791
86 8 CAN2 HI
85 87 87a R 530B LOr 303
30 40 MCU_INT
Gr 305 305
ECM POWER
41 MCU & WASHER
Gr 305A
CR-35
Br 300C
86 30 87a 45 FUSE BOX
B G01 Y 134
85 46 WORK LAMP SWITCH
Gr 550 2.0 VW 144
87 47 WORK LAMP SWITCH
RELAY
RW 531 531 Or 505
POWER
86 28 RH TURN
85 87 87a R 530 2.0 530A GOr 506
30 29 LH TURN
534 BrW 740
57 5V_POWER
WOr 690
CR-38 58 GND_SENSOR
LOr 754
2 3 4 59 TM MODE
R 540 BW 755
CAN2 BUS
1 60 CLUTCH_MODE
335
305
LW 538A
G02A
G02B
5
Or 570 G16
RELAY
2 1
1 5 4 Or 570 RY 627
NEUTRAL
1
1
4
2
2
3
L 626
3
PUMP
CN-22
538 Y 625
M
M
CR-5 2
CN-103
WASHER
CN-127C
86 30 87a
VW 539 539
85
G 535
RELAY
87
SAFETY
LW 538
86
85 87 87a GOr 534
30 CN-126
G16
D BATTERY(-)
BW 560
CR-46 J BATTERY(+)
G 993E
86 30 87a E CAN_Hi
V 994E
SERVICE
85 F CAN_Lo
Y 791
87 G CAN2_Hi
SPARE
SERVICE TOLL
L 790
86 H CAN2_Lo
TOOL
85 87 87a
CONNECTOR_MCU
30
R 781
CONNECTOR_MCU
B MCU_RS232_RX
Br 782
CR-36 C MCU_RS232_TX
& CAN
W 780
2 3 4 A MCU_RS232 P_DUMP
CAN BUS
1
Y 370B
RELAY
5
RW 372 372
2
1 5 4
PRE-HEAT
Y 373 373
3
CN-58A
CN-58
G16B
A13 GND(MAIN)
CN-36 G16A
A14 GND(MAIN)
10A BEACON WOr 120 Or 660
15 B38 ELEC. STEER MAIN PUMP PS
20A WORK LAMP_FRONT GW 130 2.0 V 661
16 B27 ELEC. STEER PUMP PS
20A MIRROR,SER.SOCKET2 RW 280
17 A33 SPARE_D_IN_HIGH
20A ILL.LAMP OrW 150 150 W 306
18 B02 WIPER RY
20A HEAD LAMP G 180 2.0 180
19 B01 BUZZER
10A BACK.STOP LAMP Or 190 154 GW 671
20 B07 SPEED PULSE_TCU
20A HORN/CONVERTER ROr 210 LW 538
21 A34 NEUTRAL SIG
----- MCU -----
7-3
A23 WIPER INT SIG
610 Gr 305
A31 WASH SIG
621
A38 SPARE_DIGITAL INPUT_LOW
B14 FUEL WARMER
Y 620 Gr 235
A35 AC CONDENSOR FAN SIGNAL
20A ECM_IG Br 621 W 234
9 B15 AC
C
O
S
G
FR
F
A
I.E
R
V
O
S
M
F
_
P
Gr 550 630 Or 233
A16 BLOWER RUN SIGNAL_DINP
10A MCU BW 560 560
10 A24 SPARE_HIGH SOURCE
A26 SPARE_LOW_ENGINE OIL LOW
10A TCU Or 570 570B
11 B40 BOOM POSITION SENSOR
570C
B30 BUCKET POSITION SENSOR
10A CLUSTER V 580 580 BrW 740
12 A01 REF. POWER +5V
650
A37 MECHANICAL ENGINE SELECT
10A CASSETTE LW 590 BW 560
13 A11 POWER IG(+24V)
A12 BATTERY POWER(+24V)
10A SPARE GW 630
14 A02 BATTERY POWER(+24V)
LOr 154
B09 DETENT CONTROL_BUCKET
5A ILLUMINATION 1 YOr 160 160A
35 B08 DETENT CONTROL_BOOM UP
390
B19 DETENT CONTROL_BOOM DOWN
5A ILLUMINATION 2 Or 170 170
36 A30 COUNT_WEIGHT_SET SWITCH
A39 SPARE_ENGINE SPEED SENSOR
BrW 740
A29 SPARE-DIGITAL INPUT-LOW
WOr 690B
A40 SPARE_SPEED PULSE
LOr 754
CS-55 B31 TM MODE SELECT SIG
B G21 BW 755
12 B28 CLUTCH CUT OFF_SLT SIG
2 1 BW 261
2 B32 ENGINE POWER MODE SELEET
Y 423 BrW 740
10 B22 SPARE_PR SIGNAL
4 Br 217 WOr 690
8 9 B05 SPARE_HOUR METER
10 8 B06 SPARE_D_OUT_HIGH
3 WOr 690C
7 A28 SPARE-DIGITAL INPUT-LOW
7 6 WOr 420
9 6 B33 SPARE-DIGITAL INPUT-LOW
423 RW 770
B23 REVERSE FAN MODE-ON
BrW 424 424 GOr 771
4 B34 REVERSE FAN MODE-AUTO
LOr 421
3 A15 BOOM POSITION SELECT SIGNAL
RIDE CONTROL SW
Or 170F
1 A25 BU
S
G
PE
T
OIC
O
L
E
T
A
K
S
N
12 11 W 780
11 A27 PROGRAM DUMP
R 781
A19 RS-232(1) RX
Br 782
CS-17 A09 RS-232(1) TX
B G21B WOr 757
12 A21 RS-232 GND
12
Or 170B Br 758
11 A10 RS-232(2) TX
R 759
10 A20 RS-232(2) RX
10
8
9 CN-134 A06 SPARE-DIGITAL INPUT-HIGH
4
ROr 340C Or 570A
8 1
9
ROr 340B Or 800
7
7 2 CN-58B
3
W 801
4
3
LW 350 CN-157
DIAGNOSTIC
PARKING SW
4 6
Y 352 B G17
3 1 VM1-GND
G17A
1 2 VM2-GND 14
11
12 Or 800
15 SDDK-DIAGNOSTIC 16
W 801
18 EUPR-DIAGNOSTIC 33
Or 570A
CS-79 6 NC 34
B G21A Y 352
12 21 ED10-PARKING BRAKE SW(+) 35
1
12
G 993
2 0 1
10 25 CANF_H 48
0,2
Or 570D V 994
5 26 CANF_L 50
4
B 995 995
6 28 VGS-CAN SHIELD 53
6
9: AUTO
GW 671
7 36 SD4-SPEED METER CLUSTER 54
DIFF. LOCK SW
600A
3: MANUAL
10 3
8 23 VPE1-CONTINUANCE 24V 58
5
Or 570 570
4 45 VPI-POWER IG 61
Or 170 B 810 810
11 3 VMG1-SPEED PICK-UP COM 27
11
12
W 820
19 EF1-SPEED PICK-UP ENG
B 810A
27 CANF_T
RW 825
CN-125 41 EF2-SPEED PICK-UP TURBIN
GW 630 B 810B 850A
BATTERY(+) 1 12 VPS1-GEAR BOX VPS1(+)
BW 560 WOr 830
KEY IG(24V) 2 42 EF3-SPEED PICK-UP GEAR
UNIT
G 840
NC 3 4 VMG2-SPEED SENSOR OUTPUT
R 759 V 845
SERIAL "1"_L(RX) 4 62 EF4-SPEED SENSOR(SIG)
REMOTE
20 ED3-SHIFT LEVER-X1A-B3
CR-40 BrW 910
43 ED4-SHIFT LEVER X2B-FWD
86 30 87a ROr 915
OrW 746 746 63 ED1-SHIFT LEVER X1C-B1
85 LW 920
B G19 64 ED5-SHIFT LEVER X2C-REV
87 GrW 925
V 360 65 ED2-SHIFT LEVER X1B-B2
86 GOr 930
85 87 87a 67 ED6-SHIFT LEVER X2D-NEU
30
GrW 365
WOr 451A 451
BUCKET RY
22 ED7-SHIFT LEVER-X1D-KD
DO-5 RW 935
GrW 365 7 ADM2-JOYSTICK SELECT LAMP(-)
1 WOr 449
CAN BUS
V 360 31 ED13-REV-JOYSTICK
2 DO-4 LOr 447
366 VOr 30 ED12-NEU-JOYSTICK
1 GrW 448
360 V 44 ED8-FWD-JOYSTICK
2 VOr 450
NC 14 59 ED15-JOYSTICK SELLECTER(+)
WOr 451
NC 15
V 360 360 W 426
24V(DETEND) 1 8 VPS2-RIDE CONT. RY(+)
Gr 440 440 R 540
24V(HANDLE) 9 52 ADM1-START INTERLOCK RY(-)
WOr 449 449 G 193
REV 2 5 ADM4-REVERSE DRIVE RY(-)
GrW 448 448 700 L 425
FWD 3 57 ADM5-RY RIDE CONT.(-)
LOr 447 447 945 Y 435
NEUTRAL 4 11 ADM6-RY DIFF LOCK(-)
CN-246
CN-160
8.0
8.0
5.0
L
Y
W
280
270
210
260
B G21
L
B
B
B
B
V
V
V
V
B
V
Y
B
V
Y
R
R
R
R
R
R
R
R
G
G
G
G
G
W
W
W
W
Br
Br
W
W
W
W
W
W
W
Br
Or
Or
Gr
Gr
Gr
Or
Or
LW
LW
LW
LW
YW
RW
RW
LOr
RW
YW
VW
VW
RW
RW
LOr
RW
RW
BOr
YOr
GW
ROr
VOr
YOr
BOr
YOr
GOr
BrW
BrW
ROr
GOr
GOr
WOr
OrW
WOr
WOr
OrW
BrW
OrW
WOr
B G19
EARTH
202
675
672
668
830
825
820
810
845
840
945
940
746
743
360
660
661
211
462
404
405
715
705
725
710
721
720
730
680
394
358
655
184
187
740
436
191
200
535
216
422
237
245
242
373
371
372
656
GOr 534
531
530
531
890
900
865
885
895
880
850
870
860
855
875
531
350
112
112
112
112
103
112
112
700
610
621
141
506
505
170
390
810B
810A
570B
440A
690A
426A
995C
994C
993C
160A
B G22
B
B
B
B
B
B
R
R
R
G
2.0
Or
3.0
3.0
3.0
3.0
3.0
3.0
3.0
RW
ROr
B G20
3
3
9
8
7
6
9
8
7
6
4
1
4
1
5
5
2
280
270
220
210
260
220
WOr 690
BW 261
BrW 740
G20
G22
13
60
20
44
26
56
55
54
53
52
51
50
49
48
47
46
45
43
42
41
36
29
37
22
21
23
24
33
35
34
32
31
30
58
28
27
57
25
38
40
39
59
19
18
17
16
15
14
12
11
10
48
47
46
45
44
43
36
41
40
39
38
37
32
35
34
33
42
31
30
29
28
27
26
25
24
23
22
21
20
14
13
34
15
17
16
18
12
11
10
G20
CN-5
170E
WOr 405A
G22B
G22A
G22C
CN-6
P
S
RI
CL
T
S
E
DR
U
N
R
O
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
1
1
2 2
2
2
2
1 1
1
5
4
2
6
1
3
A
B
HORN
C
CS-2
CL-2
SHIELD
CN-171
CN-172
PARKING
CN-26
CS-80
B
AC R/DRY
AC R/DRY
TUU_GND
AC COMP.
CN-138
TCU_(5V+)
CN-139
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI
FUSE MAXI
1
ECM-J1939-
STOP LAMP
REAR LAMP
ECM-J1939+
0, I
12V
24V
2.5
GND
SERVICE SERVICE
SENSOR_24V
START RELAY
TUN LAMP_LH
FUEL SENDER
BACK BUZZER
TUN LAMP_RH
MAIN PUMP PS
ALTERNATOR I
GROUND_MCU
HEAD LIGHT HI
GEAR BOX - Y1
GEAR BOX - Y2
GEAR BOX - Y3
GEAR BOX - Y4
GEAR BOX - Y5
GEAR BOX - Y6
FUEL WARMER
ATT. LOCK SOL
PILOT CUT-OFF
ECM POWER IG
SOCKET SOCKET
DIFF. LOCK SOL
REF. POWER 5V
12V
ATT. UNLOCK SOL
4
ECM BATTERY 24V
ECM-J1939 SHIELD
H0 I
STEERING PUMP PS
3
2
RIDE CONTROL SOL.
6
5
FAN SPEED SENSOR
FAN SPEED SENSOR
V
SPEED SENSOR_24V
24V
FILTER RESTRICTION
SENSOR_STOP LAMP
C BR ACC H
JUMP WIRE-JOYSTICK
AIR CLEANER SWITCH
BOOM UP PR SENSOR
ECM-AIR HEATER OUT
BATTERY RELAY(DO-1)
SEERING PUMP RELAY
SEERING PUMP RELAY
PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE
PROXIMITY SWITCH_24V
BOOM POSITION SWITCH
BUZZER
CIGAR
FAN PROPORTIONAL VALVE
FAN PROPORTIONAL VALVE
REAR COMBI_ILLUMINATION
REAR COMBI_ILLUMINATION
CLUTCHBRAKE PEDALSENSING
24V_SENSOR-CLUTCH CUT-OFF
SWITCH
12V SOCKET
START KEY
SWITCH
DC/DC CONVERTER
7759SEL001
RW 375
OFF IDLE 10 GRID HEATER ACTUATOR SIGNAL
5 GOr 374
11 GRID HEATER / SWITED OUTPUT RETURN
MP
P
C
T
H
/F
W
AH
R
O
C
3
L
)Y
E
N
.(W
E
I SUB CONNECTOR
LINEAR THROTTLE
19 COOLENT LEVEL RETURN
3 ATT. LOCK ATT. UNLOCK AUTO REVERSE FAN EMERGENCY TEST
13 REMOCON GND
7 COOLENT LEVEL SW +5 SUPPLY
12
CN-162 12 12
12
5
10 4 9 3 10 4 9 3 4 3
12 REMOCON+
THROTTLE G 647
8 BACK UP+
6 TEL MUTE
0,2
AUX_GND
6 5 COOLENT LEVEL HIGH SWITCH CN-20
USB GND
ASSEMBLY
7 ANT 12V
YOr 646 G56
USB D+
USB 5V
USB D-
AUX_R
1 2
AUX_L
5 31P OEM
Or 645 213
16 GND
ACC
CN-93
9 ILL+
1 2 0 1
ILL-
4
NC
10 NC
15 NC
NC
CN-27
1 1
11
CS-77
CS-78
CS-73
CS-75
CN-27A
4 GW 644 YOr 646 11 11 11
6 10
3
7 4
6 5 6 5 8 7
8 9
3 03 OFF IDLE SW
ON IDLE L 643 Or 645 HORN
10
11
12
11
11
11
10
10
10
12
12
12
2 13
9
CN-25
8
1
2
3
1
2
3
4
5
6
7
5
3
1
3
1
1
3
3
1
ON IDLE SW
6 W 642 W 642 G56A
1 49 ACCEL POSITION RTN- 2
WOr
L 643 213A
YOr
47 ACCEL POSITION SIG. 1
RW
BW
WOr
YOr
W
Gr
GOr
WOr
BW
B
B
GW 644
LW
LW
CN-6 48 AC
PY
T
O
S
5IP
O
U
L
E
C
S
N
G 990 G 647 213 CL-3
ECM-J1939+ 7 09 SWITCH RETURN
V 991 G 990 179
ECM-J1939- 8 46 J1939 (+) 6 Lo
G60G
G60H
G60D
G60C
G60E
163G
163C
400A
163B
163A
163F
B 992 V 991 189A
G60
G60
402
400
401
774
696
775
461
591
523
524
521
163
525
526
ECM-J1939 SHIELD 9 37 J1939 (-) 4 Hi
RW 375 B 992
PRE-HEAT RELAY 10 36 J1939 SHIELD 5
GOr 374 OEM PORT 50P 172 172 SPEAKER
PRE-HEAT RELAY 11 CN-99 18 BATTERY 24V 3 C
990A G56B
1 A A 28 BATTERY 24V 2 E CN-23
ABL
LH
991A 510 510 526 WOr
2 B 07 BATTERY 24V 1 T 1
524
3 RESISTOR C B 08 BATTERY 24V 2
4 17 BATTERY 24V CL-4
622 179 179 CS-1
5 38 KEY SW "ON"SIGNAL CN-10 6 Lo CN-24
RH
6 29 BATTERY RETURN 23
189 189
4 Hi
HEAD R 522 525 W 1
LIGHT 523
402
400
401
774
696
775
30 BATTERY RETURN 22 5 2
NC 13 MAIN PUMP PS
W 611
39 BATTERY RETURN 21
162 162
3 C
-RH
Br 622 G56C DOOR S.W CN-7
NC 57 CD-39 40 BATTERY RETURN 20 2 E
ABL
Br 684 509 509 163 YOr
50 BATTERY RETURN 19 1 T CL-1 1 FUSE_ILLUMINATION
- S+
A Pa
Or 662 662 591 LW
MAIN PUMP PS 56 B 18 3 3 FUSE-CASSETTE
WOr 693 Gr 521A 521 Gr
C ECM EARTH 17 2 4 FUSE_ROOM LAMP
WOr 694 CN-100 G60I 696 WOr
7 1 5 MCU_RETURN
Gr 466 GOr 510 742 742 BrW 774 RW
SEERING PUMP RELAY 52 2 CN-29 2 1 B ROOM LAMP 7 MC
R
M
V
_
E
N
S
A
U
R 463 R 243 Or 172 694A 775 GOr
SEERING PUMP RELAY 53 3 2 Pa 3 3 E LH 8 MCU_REVERSE_AUTO
V 663 V 238 R/DRY OrW 509 745 745 LW W 132
STEERING PUMP PS 55 1 1 4 4 S 1 9 NC
YOr 179 G61
5 CD-1 5 BOOM KICK OUT WORK 2 10 NC
684 W 711 711 R 189 694
4 2 6 CL-5 11 NC
693A 693C HYD. TEMP YOr 162 LAMP 400 LW
6 1 1 CN-101 12 FUSE BOX
W 213 742 FRONT W 132A 402 BW
CD-10 8 1 B 1 13 ATT. LOCK
CN-19 YW 726 726 BrW 742 694 G61A 401 WOr
9 3 E 2 15 ATT. UNLOCK
WOr 693 693
Pa AIR-CLEANER LW 745 748 748 RH
10 4 S CL-6 2 NC-NC
OrW 748 W 132 1.25 142 RW
CD-2 11 BUCKET LEVELER 6 WORK LAMP RELAY
G57
AC RELAY 14 14 RIDE 1 Pa 2
S S + -
V 238 OrW 646 433 BOOM DOWN
AC RELAY 16 CN-154(GRAY) 16 CONTROL 2 CL-35
W 711 G 722 722 Br 432 645 P./SWITCH
MCU_HYD TEMP SENSER 46 2 15 3
YW 726 V 723 723 FAN PROPORTIONAL V/V CN-141 133A
1.25
W
MCU_AIR CLEANER SWITCH 47 1 4 1
B 731 432 Or 433 G62A
OPTION
CN-155(BLACK) 1 2
LW 706 LW 391 391 646 OrW 645
MCU_FUEL SENDER 48 2 2 CN-136 CL-36
MCU_FAN PROPORTIONAL VALVE 42
G 722 R 393 393
1
FAN REVERSE SOL 432
3
Br 432 432
2
V 723 G57 G58 G58 RIDE SOL RW 142 RW 142
MCU_FAN PROPORTIONAL VALVE 43 4 1 CONT.VALVE 1
B 731 CD-73 694 WOr 695 G63
MCU_SHIELD 41 5 2
R 393 657 B
FAN REVERSAL SOL CONTORL 29 1 FAN PICK-UP 6 CL-32 CN-9
LW 391 658 W CN-140 1.25 133 W
FAN REVERSAL SOL _24V 30 2 CN-178 2 WORK LAMP RELAY
BrW 192 408 WOr 410 410 RW 142A 461 BW
BACK BUZZER RELAY 40 1 2 ATT. 1 1 EMERGENCY RELAY
LOr 201 409 BOr 411 G59A G63A 330 Br
STOP LAMP RELAY 39 2 1 LOCK 2 3 FUSE-WIPER
RW 143 CN-250 CN-14 CN-14 CN-249 G57A
3
G59 336 OrW
4
RELAY_WORK LMAP 33 CL-33 WASHER TANK
YOr 161 B 607 606 B 613 613 CN-177 331 RW
FUSE_ILLUMINATION 2 1 1 5 REAR WIPER MOTOR
CAMERA
31 1 SIGNAL(-)
GOr 508 V 609 608 W 615 615 QUICK 411 ATT. 334 G
TURN LAMP_LH 35 4 2 2 2 SIGNAL(+) 2 7 REAR WIPER MOTOR
Or 171 B 606 607 B 612 612 COUPLER G59 UNLOCK L 252
FUSE_ILLUMINATION 32 1 3 3 3 GND 1 9 MIRROR HEAT CONT.
OrW 507 W 608 609 V 614 614
TURN LAMP_RH 34 3 4 4 4 24V 6 NC
AUTO GREASE OPTION ONLY
5 5 CN-115 2 14 NC
010 253 V
6 6 1 G 1.0 6 10 MIRROR HEAT CONT.
WOr 693
GROUND_MCU 45 CN-10 CL-23 L 1.0 011 11 NC
336
253
2 1
330
334
331
Br 684 161A RW 143 143 RW 146 146A 012 121 WOr
MCU_24V 36 1 12 12 1 B 1.0 12 FUSE_BEACON
4 5
508A
2
G71B
2
WORK LAMP RH BW 1.0 013 13 NC
171A 3 4
3 CL-22 3 CL-7 15 NC
507A 146 CN-116 BEACON R 122
4 1 2 8 NC
YOr 185 185
5
B G70 1.25 G70
11 11
B G71 G71A
2
WORK LAMP LH LAMP M G64B
MULTI_HEAD LIGHT LOW 28 1
R 188 188 B G54 2.0
MULTI_HEAD LIGHT HI 27 6 CL-21
693B 171B Or 174 174 CR-39
7 10 10 2 FROM BATT. RY
W 212 212 G71 NUMBER PLATE LAMP 465 RH L 252
HORN 54 8 1 2
G60M
G60N
G60L
G60J
163H
163K
163J
BrW 741 741 CN-65 464 G64
334
331
OrW 336
330
253
122
WOr 121
PROXIMITY SWITCH_24V 26 9 1
LW 744 744 G54 CN-19 M
MCU_BOOM POSITION SENSOR 44 10 1 CN-150
OrW 747 747 BrW 192 192 BACK BUZZER MIRROR
YOr
YOr
YOr
RW
MCU_BUCKET POSITION SENSOR 20 11 2 5 MOTOR RY
Br
G
R
HEATER
B
WOr 406 Gr 465 L 252A
ATT. LOCK SWITCH 50 12 2 2
BOr 407 R 464 G64A
13
CS-35
CS-76
CS-23
3
10
3
1
10
3
1
10
3
1
ATT. UNLOCK SWITCH CL-16 CD-40 1
4
12
12
12
51
11
CN-285
11
11
9
2
1
571 Or 171 171 Br 687 687 LH
G62
G61
G64
G60
14 C REAR 4
- S+
4 A Pa CN-149 10 3 11 8 7 11 8 7 11
Br 430 430 OrW 507 507 V 664 664 ELEC. STR 1 I 0 1 1
RIDE CONTROL RELAY 17 15 3 T COMBI 1 B
OrW 217 217 G54D WOr 695 695 PUMP PS
RIDE CONTROL RELAY 18 16 2 E RH 6 C
LOr 201 201 G63
17 1 S 0,I
18 CL-15 5 8 12 ILL. AIR COMP 10 4 9 3 12 10 4 9 3 12
YOr 161 161 12 12 12
NC 38 19 4 C REAR
GOr 508 508 REAR WIPER MIRROR HEATER BEACON
NC 37 20 3 T
G54E COMBI
BOOM UP SENSOR_MCU 21 21 2 E LH
201A
BOOM DOWN SENSOR_MCU 22 22 1 S EMERGENCY STR
23
THER_ INCAR AMBIENT FET RELAY(HI)
NC 59
CN-13 MODE-1 ACT'R MODE-1 ACT'R MISTER(+) TEMP ACT'R INTAKE ACT'R SENSOR SENSOR
BLOWER
3
1
NC 58 1
B G53 2.0 1 4 2 7 1 4 2 7 1 4 2 7 1 4 2 7
M
M M M M
4
2
2
5 5 5 5
3
CN-28
1
1
5
6
7
5
6
7
5
6
7
5
6
7
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
2
3
2
12
CN-13 Gr 247 1.25 247
5 2 AC-2 AC-22
Gr 246 246 Y 377 1.25 G53B AC COMP.
RY
BY
BW
BY
AC COMP. 15 5 6 1 NC 10 10
Y 376 376 G 537 1.25
PRE-HEAT RELAY 12 6 7 CR-24 CN-80 AIR COMPRESSOR OPTION. NC 5 5
G 536 536 ROr 717 1.25
2.0
2.0
2.0
START RELAY 19 7 8 NC 14 14
2.0
15W 707
ROr 716 716 377
MCU_ALTERNATOR I 49 8 RS-1 NC 6 6 CN-11
3 2
ROr 717A
15R 709 PREHEATER CN-246 20A CN-281 GND 1 1
961 B
1 1
BW 2.0 BW
1 GND(CONTROLLER)
RESISTOR 3W/300 RW 718 1.25 ILL. AIR COMP SW 964 YOr RY RY
12 1 2 TAIL(+) 4 4 4 4 8 ILLUMINATION
963 RW RW 2.0 RW
1 PREHEATER CN-285 1 BATTERY(+) 3 3 3 3 5 FUSE(Battery)
12
3 FUSE(IG)
2
G53A M 11 1 965 G RG LY
FI 3 M ACT'R REF 7 7 7 7 6 DPS(COMPRESSOR)
U ROr 717 537 968 BW GB YW
10
10 4
L 2 5R 728 SENSOR GND 8 8 8 8 7 CONDENSOR FAN
3 9 969 GW Y BR
8
~ P 1 M THERMISTER(+) 9 9 9 9 2 BLOWER_SIGNAL
G 718 START RELAY B+ 8 CN-283 CN-282 RELAY 966 R
11
YL
B+ 708 INCAR SENSOR 11 11 11
AIR CON
9 3
708 15 R STARTER 7 2 2 970 OrW YB
AIR COMP
7
AIR COMP. AMBIENT SENSOR 12 12 12 12
DO-31 109 80R 1 1
FROM BATTERY RELAY 983 YW YW
2 CONDENSER FAN 18 18 18 18
4 987 Y LY
1 COMPRESSOR 17 17 17 17
1
2
3 986 LW BY
FET_F/BACK 16 16 16 16
TVS DIODE 985 YW BR
DO-30 2
11
12
BLOWER RELAY_LO 15 15 15 15
CN-31
Pa
984 BOr BL
2 FET_GATE 14 14 14 14
1 982 LW LW
1 MODE-2 ACT'R_PBR 12 12 12 12
2 PRESSURE SWITCH 981 Y LB
TVS DIODE MODE-2 ACT'R_FOOT 11 11 11 11
FUSE 980 LW LR
CD-3 MODE-2 ACT'R_DEF 10 10 10 10
684 Br 684A CN-30 979 WOr LgW
BRAKE ACC. PS MODE-1 ACT'R_PBR 9 9 9 9
- S+
A Pa
673 1 978 BW LgB
B MODE-1 ACT'R_FOOT 8 8 8 8
693 WOr 693A 2 977 Gr LgR
C MODE-1 ACT'R_VENT 7 7 7 7
TCU_VMGA1(24)
L 941 941 L FUSE TEMP ACT'R_PBR 6 6
976 Y
6 6
BrW
60 CD-31
G 946 946 G 684B 975 G BrB
TCU_AU1(37) BRAKE PRIORITY TEMP ACT'R_WARM 5 5 5
- S+
25 A Pa 5
667 BOr 667 974 BOr 4 BrR
B TEMP ACT'R_COOL 4 4 4
673 R 693B 973 L LW
C INTAKE ACT'R_PBR 3 3 3 3
972 BW LB
CD-26 INTAKE ACT'R_REC 2 2 2 2
CN-5 684 971 WOr LR
INTAKE ACT'R_FRE 1 1 1 1
- S+
A Pa
676 VW 676
B
PARKING NC 13 13 13 13
PS
CN-160
Br 662 2.0 693
10
16
11
13
14
15
12
4
6
5
1
3
2
FUSE BOX_IG AC-1 AC-11
8
9
7
16 C
W 611 2.0 CD-4
FUSE BOX_IG
RELAY_BUCKET
17
941
ILLUMINATION
RELAY_BOOM
HORN RELAY
33 1
S S + -
Pa
KICK DOWN
946
2
NEUTRAL
R 673 203 GW 203
MCU_BRAKE OIL LOW PRESSURE 13 3 STOP LAMP
VW 676 701 Y 701
CLUTCH CUT-OFF
FWD
GND
REV
MCU_PARKING PRESSURE 14 4
24V
NC
NC
NC
NC
Y
IC
_Y
JO K
S
FU
JIS
O E
T
Y 701
T
C L
C
S
S
TCU_EU1(38) 15 STOP LAMP &
G50B B
CLUTCH CUT-OFF PS
363 GrW
442 WOr
362 VOr
BOr 667
Gr
B
BRAKE PRIORITY 34
GW 203 359 LW
369 V
STOP LAMP RELAY 20 CN-71
G19
441
G50B
1
359
SWITCH PILOT CUT OFF 29 2
LW 359
SWITCH PARKING 30 PARKING
NC 31 SHIFT LEVER
NC 42
AD7
AS AD6
R AD5
V AD4
B3 AD3
B2 AD2
B1 AD1
CD-46 MONITOR CLUSTER
VM
VP
ED
841 G CN-110
1
846 V
SPEED SENSOR OUTPUT MULTI FUNCTION SWITCH 1
2 2 1 442
4 3 2 1 4 3 2 1 4 3 2 1
571 Or 2
Lo Y 7
NC
F
34 3
B 5
WB 8
BG 3
BW2
CD-17
CAMERA 0_INPUT_SIDE
NC 35 G19
811 B 6
OUTPUT SIGNAL
1 4 BK- BK+ 3 362
821 W ENG. PICK-UP 5
O
PROGRAM DUMP
MIRROR HEATED
PROGRAM DUMP
L
2 363
\U+f058
RS232 PC SHILD
L
5 BO- BO+2 4
Lo Hi F
RS232_SHILED
ILLUMINATION
B+
C
X1
X2
Or 571 571 CD-27(GRAY) 3
CAN2-SHILD
CAN2-SHILD
HIGH BEAM
AD5(R) C
AD6(N) D
A
D
C
1
RS232 RXD
AD4(F) B
A
FUSE_TCU 6 FL- FL+ 1
RS232 TXD
369
CAN2 LOW
CAN2 LOW
BATT. 24V
BATT. 24V
BATT. 24V
2
RS232 RX
RS232 TX
O
G \U+f058
GND_B+
2
CAN2 HI
TCU_VMG2(04)
CAN2 HI
O J
GND_IG
I
TURBIN PICK-UP
AD1
AD2
AD3
1
6 RW W
V 846 826 RW
IG 24V
IG 24V
4 BWG C
ED1(VP)
1 BY C
Hi
HO
TCU_EF4(62) 3
J
AD7(KD)
2
GND
GND
BVi I
N
CN-114 STANDARD
N.C
N.C
N.C
B 811
M
IE
NC
M
IN
E
N
NC
NC
NC
CA R
A
CA R
N
E
A
T
M
P
T
E
Y
E
-(IF
L
C
K
+(IF
L
OIR
E
S
T
G
JE
LA L
_
G
D
TCU_VMG1(03)
D
A
S
4
A
S
F
C
S
CN-57
CN-56
FRONT WIPER
2 Gr
6 W
W 821 CD-47(BLACK)
4 L
TCU_EF1(19) 5
BW 812 813 BOr
3
5
14
18
16
14
11
12
13
16
19
17
13
12
11
17
18
10
19
15
20
10
15
20
TCU_VMG1(03) 6 2 INTER
8
6
6
2
1
1
7
4
5
4
3
2
D
9
K
RW 826 831 WOr
TCU_EF2(41) 7 1 GEAR PICK-UP
CS-11
CS-5A
CS-12
BOr 813
GOr
SHIFT CLUTCH
RW
4
5
TCU_VMG1(03)
RY
2
8
1
3
M
4
1
3
2
7
1.25
Or
Or
Or
R
Y
B
WOr 831
L
L
V
GOr
YOr
YOr
CS-74 SWITCH SWITCH
LOr
RW
YW
B
3 E
2 Pf
LW
JOYSTICK STEERING 10
5 Lo
40A
B G50
Gr
Or
Gr
Or
4 Hi
Br
Br
153E
251A
G
105
R
V
Y
3R 104 104 3R L
G15
G15
G15
G15
187
790
791
596
594
592
650
650
580
790
791
935
625
626
627
505
506
650
580
606
CN-158
M10 111 15R ILL. HEAD LAMP SW WORK LAMP SW
JOYSTICK STEERING
CN-159
12
12
12
12
12
12
12
X1
X2
10
182
184
187
180
C
214
303
305
314
311
317
300
501
505
506
D
D
B
A
B
A
4
9
3
0.5
0.5
4
80A
3R
V
15R
RW 532
4
CONT_JOYSTICK_INTPU1 18
M5 RW 541 CN-95
WOr
GrW
BrW
GOr
ROr
VOr
3
LW
CONT_JOYSTICK_SENSOR(-) 19
Or
G
R
3W 111F
L
CR-1
2
FUSE 21
CS-41
107 108
1
3W 111A 532 80R
1 11
1 11
11
CS-42
1
1
CS-36
570C
CS-59
CN-21
CS-21
7
9 8
9
7
9
7
451A
FUSE 22
930
920
910
915
925
905
10
11
11
11
12
12
12
C
B
B
A
A
9
9
6
2
1
6
5
1
3
7
3W 111B G50 80R 109
FUSE 25
BATTERY
B
OrW
WOr
WOr
3W 111C
BrW
BrW
GOr
YOr
RW
LOr
LOr
LOr
LOr
VW
BW
LW
FUSE 26
Or
BATT. RY
W
G
R
R
B
B
3W 111D
G15
596
606
594
592
580
FUSE 27
3W 111E 15R 111 532A
FUSE 28 2
TO STARTER
153D
153A
153B
G50A
G14
G14
G14
G14
307
315
317
310
505
506
501
501
150
182
180
154
153
134
144
154
154
740
754
690
740
755
690
1
NC 23 DO-2
RW 541
1.25
1.25
B G15
CD-48
ROr 856 856
TCU_ER3(17) 39 1
FILTER RESTRICTION
B
876B
NC
0.5
0.5
0.5
0.5
0.5
0.5
251A 0.5
32 2 Pa
570C
451A
CD-49
307
315
310
795
790
791
935
625
626
627
650
580
930
920
910
915
925
905
505
506
501
214
303
305
314
311
300
184
187
OrW 150
180
154
134
144
754
BrW 740
BW 755
WOr 690
876A
2 ˚C
G15
G15
580
606
596
580
592
594
TEMP CONVERTER
WOr
GrW
GOr
ROr
VOr
YOr
RW
RW
LOr
LOr
LOr
YW
VW
LW
TCU_ER2(49)
RY
40 1
Or
Or
Or
Gr
Br
Br
W
G
R
R
Y
Y
L
CN-112
9
7
8
6
1
4
2
10
37
12
38
39
50
13
14
27
15
16
17
18
21
22
23
24
28
29
30
19
40
41
42
43
45
31
32
33
34
35
46
47
59
57
60
58
W
B
V
B
B
V
B
L
16
CN-250
TCU_VMGA2(46) 38 9 VMGA2
HEAD LAMP_LOW
TM_SHIFT_MODE
WIPER MOTOR-HI&LOW
MIRROR HEATED
FUSE BOX_HEAD
CLUTCH_MODE
GND_SENSOR
TCU_JOYSTCIK STR
FUSE BOX_BATT. IG
WIPER MOTOR-HI
HEAD LAMP_HI
MCU & WASHER
MCU-SERIAL_L
TCU_ED6-NEU.
1
5V_POWER
2
4
2
4
PROGRAM DUMP 2
TCU_ED5-REV.
FUSE BOX_TCU
WIPER RY_HI
TCU_ER1(39)
FUSE BOX_ILL
41
RS232 P_DUMP
8 TEMP
MCU-SERIAL_H
HORN RY
FLASHER_L
TCU_ED1
TCU_ED2
TCU_ED3
RH TURN
FUSE BOX
MCU_INT
LH TURN
RS232_TX
RS232 RX
VW 851 851
TCU_KD
RS232 RX 2
FWD REV
RS232 TX 2
TCU_VPS1(12,13) 36 7 VPS1(+)
ILL
BrW 881 881 1 2 3 4 1 2 3
TCU_AIP6(51) 43 6 Y6
LOr 896 896 Y5
TCU_AIP5(09) 44 5 Y5
Gr 886 886 Y2
TCU_AIP4(55) 45 4 Y4
OrW 866 866 Y3
TCU_AIP3(32) 46 3 Y3 Y6
VOr 901 891 YW
TCU_AIP2(10) 47 2 Y2 Y4
YW 891 901 VOr Y1
TCU_AIP1(56) 48 1 Y1
GEARBOX
7759SEL002
7-4
MEMORANDUM
7-5
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (18)] Illumination switch [CS-21 (3)] Switch ON, 1st step
[CS-21 (9)] Work and hazard switch, cluster, monitor indicator lamp ON
[CS-21 (7)] Fuse box [CN-36 (35)] Switch indicator lamp
I/conn [CN-6 (31)]
LH Combi clearance lamp ON [CL-15 (4)]
I/conn [CN-10 (1)] RH Head lamp ON [CN-4 (3)]
Fuse box [CN-36 (36)] Switch indicator lamp
I/conn [CN-6 (32)]
RH Combi clearance lamp ON [CL-16 (4)]
I/conn [CN-10 (3)] LH Head lamp ON [CL-3 (3)]
I/conn [CN-14 (10)] Number plate lamp [CL-21 (2)]
2) CHECK POINT
7-6
ILLUMINATION CIRCUIT
CLUSTER
R
ILLUMINATION 17
CN-56
FUSE BOX
BEACON 10A
1 15
ILL & HEAD LAMP SW WORK LAMP_FRONT 20A
16
12 11
1
2 MIRROR,SER.SOCKET2 20A
17
OrW OrW ILL.LAMP 20A
3 18
4 HEAD LAMP 20A
19
BACK.STOP LAMP 10A
6 20
6 LOr HORN/CONVERTER 20A
7
4 21
AIR-CON/HEATER 1 30A
R 22
9 9
SPARE 20A
3
7 23
R 30A
11 CIGARLIGHTER
12 1 B 24
12
CS-21 CN-36
6
LOr FUSE BOX
LOr 3 LOr
6 7 7 7
4 9 YOr 5A
8 ILLUMINATION 1
4 35
9 9 9 8
3 10
7 10
R R Or ILLUMINATION 2 5A
11 11 36
12 1
12
B B 12
1 12
CN-36
CS-36 CS-41
CN-6
1
2
3
4
26
27
HEAD LIGHT-LH
Lo 6 3 28
Hi 4
5
29
Or
C 3
B 30
E 2
ABL
YOr YOr
T 1 1 31
CL-3 Or Or
2 32
HEAD LIGHT-RH 3 33
Lo 6 3 4 34
Hi 4
5
YOr 5 35
C 3
E
B CN-10 59
2
ABL
T 1
60 ALL SWITCH INDICATOR LAMP ON
CL-4
3 CN-14
1
REAR COMBI-LH
C 4
YOr 2
T 3
B 3
E 2
S 1
4
CL-15 3 5
REAR COMBI-RH 11
Or
CL-21
NUMBER
C 4 10 2
PLATE
T 3 1
B LAMP
E 2
S 1
CL-16
7759S7EL03
7-7
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (19)] Head light switch [CS-21 (6)] Light switch ON, 2nd step [CS-21 (4)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-6 (28)]
I/conn [CN-10 (5)]
LH Head light low beam ON [CL-3 (6)]
RH Head light low beam ON [CL-4 (6)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-6 (27)]
I/conn [CN-10 (6)]
LH Head light high beam ON [CL-3 (4)]
RH Head light high beam ON [CL-4 (4)]
Cluster high beam pilot lamp ON [CN-56 (5)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (switch input)
② - GND (switch output)
③ - GND (multi function input)
④ - GND (multi function output)
OFF ON 20~25V
⑤ - GND (multi function output)
⑥ - GND (low beam)
⑦ - GND (high beam)
⑧ - GND (passing B+)
※ GND : Ground
7-8
HEAD LIGHT CIRCUIT
FUSE BOX
ILL & HEAD LAMP SW BEACON 10A
15
12 11
2 WORK LAMP_FRONT 20A
1 16
MIRROR,SER.SOCKET2 20A
3 17
YOr
4 ILL.LAMP 20A
18
G G HEAD LAMP 20A
6 19
6 7 BACK.STOP LAMP 10A
4 20
HORN/CONVERTER 20A
9 9 21
3 AIR-CON/HEATER 1 30A
7
22
12
11 1 SPARE 20A
1 23
12
CIGARLIGHTER 30A
CS-21 24
CN-36
1
FUSE BOX
2
1 YOr ILLUMINATION 1 5A
3 35
6 2 4
Or ILLUMINATION 2 5A
3 26 36
R R CN-36
HEAD LIGHT-LH 4 27
YOr YOr YOr
Lo 6 5 28
R
Hi 4
5
6 29
Or
C 3
B 7 30
E 2
ABL
YOr YOr
T 1 8 31
CL-3 7 9
Or 32 Or
10 33
11 34
HEAD LIGHT-RH
YOr 12 35
Lo 6
R
Hi 4
13 59
5
YOr
C 3
B
14 60
E 2
ABL
T 1 15 CN-6
CL-4 16
CN-10
4
YOr
YOr
R
G
5
3 8
R
CS-11
CN-56
16
14
19
18
17
13
12
11
10
20
15
8
7
6
5
4
3
2
1
9
8
6
7
1
4
3
2
LAMP_JOYSTICK STR SELECTED
4BWG
W
6
Hi
C
MIRROR HEATED
PROGRAM DUMP
RS232 PC SHILD
ILLUMINATION
Hi Lo
CAN2-SHILD
HIGH BEAM
CAN2 LOW
BATT. 24V
RS232 RX
RS232 TX
B+
RH TURN
LH TURN
C
CAN2 HI
F
IG 24V
L
R
GND
O
GND
L
R
NC
NC
NC
Y 7 Lo
B 5
WB 8
CLUSTER
BG 3
BW 2
7759SEL04
7-9
3. WORK LIGHT SWITCH
1) OPERATING FLOW
※ Illumination switch : ON position (1st step)
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21 (9)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36 (7)→(3)]
Front work lamp relay[CR-3 (2)→(5)] I/conn [CN-7 (14)]
LH Front work lamp ON [CL-5 (1)]
RH Front work lamp ON [CL-6 (1)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36 (6) → (4)] Rear work lamp relay [CR-55 (2)→(5)]
I/conn [CN-6 (33)] I/conn [CN-14 (12)] LH Rear work lamp ON [CL-22 (1)]
RH Rear work lamp ON [CL-23 (1)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (work lamp power input)
② - GND (work lamp power output)
OFF ON 20~25V
③ - GND (front work lamp)
④ - GND (rear work lamp)
※ GND : Ground
7-10
WORK LIGHT SWITCH
FUSE BOX
1
BEACON 10A
15
2 GW WORK LAMP_FRONT 20A
16
3 MIRROR,SER.SOCKET2 20A
17
4 ILL.LAMP 20A
18
HEAD LAMP 20A
5 19
RW RW BACK.STOP LAMP 10A
6 20
HORN/CONVERTER 20A
7 21
AIR-CON/HEATER 1 30A
8 22
SPARE 20A
23
9 CIGARLIGHTER 30A
24
10
3 11
SERVICE SOCKET 1 20A
12 25
SPARE 20A
13 26
W W W Y WORK LAMP_REAR 20A
27
FR WORK 1 14
B WIPER 20A
LAMP-LH 2 28
CL-5 15 PARK, PILOT CUT 20A
29
W CN-7 JOYSTICK-DETENT 10A
30
FR WORK 1 PRE-HEAT 10A
B
LAMP-RH 2 31
FAN REVERSE/ATT 20A
CL-6 32
RIDE CONTROL 10A
33
OPTION JOYSTIC_SWITCH 10A
1 34
CL-35
W W W
1 2 CN-36
B
2
3
FR WORK LAMP
4
W FUSE BOX
1
B 5 LOr
2
5A
CL-36 6 ILLUMINATION 1
35
7
CL-32
RW ILLUMINATION 2 5A
1 8 36
B
2
9 CN-36
RR WORK LAMP
10
RW
1
2
B 11 2 FR WORK LAMP RY
CL-33 12 4 3 2
B
1
13 W
5
4 14
Y
2
GW 4 5 1
3
8 15
CR-3
RW 9 CN-9
RR WORK 1
B
1
LAMP-LH 2 10 31 RR WORK LAMP RY
CL-22 B B 4 3 2
11 32 B
1
RW RW RW RW RW RW
RR WORK 1 12 33 5
B VW
LAMP-RH 2 2
CN-14 34 Y
CL-23 3 4 5 1
35 CR-55
59
2
60
WORK LAMP SW 1
CN-6
12 11
1
3
Y
4
VW
6
LOr
6 7
LOr
4
9 9
3
7
R
11
12 1
12
B
CS-36
12 11
1
3
4
6
6 LOr
7
4
CLUSTER
R R
9 9 17 ILLUMINATION
3
7 CN-56
R
11
12 1
12
B
CS-21
7759SEL05
7-11
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60] Master switch [CS-74]
I/conn [CN-5 (24)] Fuse box [CN-36 (3)] Start switch [CS-2(1)]
Power relay [CR-35(30)]
ECU power relay [CR-25(30)]
※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.
2) CHECK POINT
7-12
STARTING CIRCUIT
2
MASTER SW CN-60
3R 104 3R 105
MONITOR CLUSTER
3R 15R 106
CN-95
RW
FUSE MAXI
RW
CAMERA 0_INPUT_SIDE
FUSE BOX USB PLAYER
10A BEACON CS-74 BATTERY RY
15 RW 80R
REMOCON GND
20A WORK LAMP_FRONT
REMOCON+
BATT. 24V
BATT. 24V
BATT. 24V
20A MIRROR,SER.SOCKET2
RH TURN
BACK UP+
TEL MUTE
LH TURN
17 1 B 80R BATTERY
ANT 12V
IG 24V
IG 24V
20A ILL.LAMP
18
N.C
GND
ACC
2
ILL+
CR-1
ILL-
NC
NC
NC
CN-27
20A HEAD LAMP
CN-250A
CN-57
CN-56
CN-250
19
3 DO-2 1
10A BACK.STOP LAMP RW
10
11
12
13
14
15
16
8
5
1
2
3
4
5
6
7
9
2
4
3
2
3
1
1
4
3
2
4
4
20 2
20A HORN/CONVERTER 14 B
21 1
30A AIR-CON/HEATER 1 15
LW
22
V
V
20A
STARTER
SPARE 16
23
M
24
30A CIGARLIGHTER
17 M
W START RY
21 5W
B B+
22
20A SERVICE SOCKET 1 G CN-45
25 5R
20A SPARE 23
26
20A WORK LAMP_REAR 24 CR-23
27
20A WIPER 25 SPEED SENSOR OUTPUT 15R ALTERNATOR
28
20A PARK, PILOT CUT
29 26 1 B+
~ G
10A JOYSTICK-DETENT 2
27 Or 1 P
30
30A PRE-HEAT 3 ROr L 3
2
31 28
20A FAN REVERSE, ATT CD-46 3 FI U
32 36
10A RIDE CONTROL 4 NC
33
10A JOYSTIC_SWITCH 37 CN-74
34
38 RESISTOR
Y RW
CN-5 5 1
CN-7
ROr 3W/300
3
1
4
2
2
RS-1
20A TURN LAMP
1 CN-13
5A CASSETTE/ROOM LAMP
2 1 1
30A START KEY SWITCH R ECU
3
10A
2 2
TCU 24V BATTERY
4 18 BATTERY 24V
20A ECM 24V BATTERY 3 3
5 28 BATTERY 24V
20A MCU 24V BATTERY 4 12 W 07
6 BATTERY 24V
10A AIR-CON/HEATER 2 5 5 08 BATTERY 24V
7
10A CLUSTER 24V BATTERY 17 BATTERY 24V
8 6 6 BR
38 KEY SW "ON"SIGNAL
19 7 50 BATTERY RETURN
3R
20 8 CN-93
21
22
CD-41
23
CN-10 CN-141 1
24
Y 1 1 2 Pa
25
20A ECM_IG Br 2 2 3
9 26
Gr 3 3 4
46
10A MCU BW 4 4 S S + -
10
47 BOOM PRIORITY
12 5
10A TCU Or 48 PRESSURE SW
11 13 6
49
14
10A CLUSTER V
12 59 15 X2
60
V AD5(R) C
10A CASSETTE LW D
13 AD4(F) B
CN-6 C
B AD6(N) D
10A SPARE B
14 A A
ED1(VP)
CN-159 X1
5A ILLUMINATION 1 AD7(KD) D
35
8 3 AD1 C
5A AD2 B
ILLUMINATION 2
36
GOr
ROr
4
VW
BW
RW
LW
GOr
RW
Or
Or
6 AD3 A
R
BW
R
CN-36
RW
RW
GOr
AD7
VW
LW
Gr
LW
G
R
R
Y
B
Or
Or
CN-134
CN-126
CN-157
CN-58A
CS-2
R
68
45
3
8
7
A11
A34
ANTI-RESTART RLY B03
B36
G
D
B
C
E
A
F
1
2
3
4
5
6
J
3
2
6
5
4
R AD5
CR-25
VPS2-RIDE CONT.RT(+)
POWER IG(24V)
0, I
1
MCU_RS232 P_DUMP
B3 AD3
NETURAL SIG
MCU_RS232_RX
ALT LEVEL
MCU_RS232_TX
VPI-POWER IG
30 87 30 87 2 5 30 87 B1 AD1
BATTERY(+)
BATTERY(-)
86 85 86 85 3 1 86 85
H 0 I II
2 1
CAN2_Lo
4 3 2 1 4 3 2 1 4 3
CAN2_Hi
ED
4
6
5
3
2
CAN_Lo
CAN_Hi
H
C ACC BR N R F
K VP
POWER RY ECM POWER RY NETURAL RY SAFETY RY START SWITCH D VM
MCU OUTPUT SIGNAL
7-13
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74 (2)] I/conn [CN-13 (8)] I/conn [CN-6 (49)] MCU [CN-58A (B36)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45 (B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-60] Master switch [CS-74] I/conn [CN-5 (24)]
Fuse box [CN-36)]
Fusible link [CN-95] I/conn [CN-5 (21~28)] Fuse box [CN-36]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery)
② - GND (battery relay)
③ - GND (alternator B+)
OFF ON 20~28V
④ - GND (alternator 2)
⑤ - GND (MCU)
⑥ - GND (fuse box)
※ GND : Ground
※ MCU : Machine control unit
7-14
CHARGING CIRCUIT
6
MASTER SW CN-60
3R 104 3R 105
3R 8W 106
CN-95
RW FUSE MAXI
FUSE BOX
10A BEACON
15
20A WORK LAMP_FRONT CS-74
16
20A MIRROR,SER.SOCKET2
17
20A ILL.LAMP
18
20A HEAD LAMP
19
10A BACK.STOP LAMP BATTERY
20 BATTERT RY
20A HORN/CONVERTER 1 RW
21 80R
30A AIR-CON/HEATER 1 2
22
20A SPARE B 80R
3
23
30A CIGARLIGHTER
1
24 4 CR-1
W 2
21
22
20A SERVICE SOCKET 1
25
20A
23
SPARE
26
20A WORK LAMP_REAR 24
27
20A WIPER 25 RW
28 2
20A PARK, PILOT CUT
B
29
26 1
10A JOYSTICK-DETENT
27 DO-2
30
10A PRE-HEAT
31 28
20A FAN REVERSE, ATT.
32 36
10A RIDE CONTROL
33
10A JOYSTIC_SWITCH
37
34
38
Y 47
48
20A
CN-5
TURN LAMP
1
2
5A CASSETTE/ROOM LAMP STARTER
30A START KEY SWITCH M
3
10A TCU 24V BATTERY
M
4 START RY
20A ECM 24V BATTERY 5W
5 B+
20A MCU 24V BATTERY
6 CN-45
10A AIR-CON/HEATER 2 5R
7
10A
8
CLUSTER 24V BATTERY
CR-23 3
3R
15R ALTERNATOR
1 B+
~ G
2 1 P
ROr L 3
2
3
3 FI U
4 CN-13
46
4 4 NC
5 CN-74
20A ECM_IG
9 47 6
RESISTOR
48 RW
10A MCU 7 1
10 ROr 3W/300
49 8 2
10A
RS-1
TCU 50 3
11
59 12
10A CLUSTER
12 60 1
CN-6 2
10A CASSETTE
13
ROr
10A SPARE 5
14
CN-58A
5A ILLUMINATION 1
B36
35
5A ILLUMINATION 2
36
CN-36
ALT LEVEL
MCU
7759S7EL07
7-15
6. ELECTRIC PARKING CIRCUIT
CIRCUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box[CN-36 (29)] Parking switch OFF [CS-17 (8)→(4)] I/conn [CN-5 (30)]
Parking solenoid ON (activated)
OFF ON
Parking brake released (by hydraulic pressure)
P
[CS-17 (8)→(3)] T/M control unit[CN-157 (21)]
(2) Parking ON
Fuse box [CN-36 (29)] Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (parking switch input)
② - GND (parking switch output)
Running ON 20~25V
③ - GND (parking solenoid)
④ - GND (clutch cut off solenoid)
※ GND : Ground
7-16
ELECTRIC PARKING CIRCU
CIRCUIT
IT
CS-55
B G21
12
2 1
RIDE CONTROL SWITCH
2
10
4
8 9
10 8
3 7 FUSE BOX
7 6
9 6
ILLUMINATION 1 5A
35
4
3
Or 170F Or ILLUMINATION 2 5A
1 36
12 11
11
CN-36
CS-17 1
B
12
12
Or
1
10
10
SPARE 20A
26
8
9
ROr
4
7 WIPER 20A
7
28
3
32
RIDE CONTROL 10A
2 10A
33
JOYSTIC_SWITCH
34
CR-41
BOOM UP RELAY
B
86 30 87a CN-36
LW
85
87
V
86
85 87 87a VOr TCU
30
1 VM1-GND
CR-40 2 VM2-GND
BUCKET RELAY
86 30 87a 15 SDDK-DIAGNOSTIC
OrW 18 EUPR-DIAGNOSTIC
85
B Y
6 NC
87 21 ED10-PARKING BRAKE SW(+)
V
86 66 ED9 DIFF. LOCK SWITCH
85 87 87a GrW
30
Y 37 AU1-+5V SUPPLY_BRAKE PEDAL
DO-5 CN-157
GrW
1
V
2
DO-4
VOr
1
V
OrW
2
BrW
LW
LW
Y
CN-160 4
CN-5
CN-6
16
20
21
25
26
44
45
33
47
48
30
31
32
14
29
13
3
15
1
1
2
NC 14
NC 15
V
24V(DETEND) 1
LW
Y
24V(HANDLE) 9
REV 2
FWD 3
NEUTRAL 4
JOYSTICK SELECT 10
CN-10
KICK DOWN 8
10
11
12
7
1
8
9
2
BOOM DOWN(-) 7
GrW
BUCKET(-) 6
VOr
5
OrW
BOOM UP(-)
BrW
LW
COUNT_WEIGHT SW 16
HORN SWITCH 11
Or
ILLUMINATION 12
B
FNR SWITCH 13
JOYSTICK LEVER
6
CL-2
5
Or
CIGAR
Y
B
LW
CD-4
BUCKET LEVELER
1
2
3
4
CN-100
CN-101
1
1
3
4
1
3
4
2
Pa
B
E
S
B
E
S
SS + -
STOP LAMP & PARKING
CLUTCH CUT-OFF PS
7759S7EL08
7-17
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box[CN-36 (28)] Wiper relay Hi [CR-4 (3)→(4)] Front wiper motor [CN-21 (1)]
Wiper relay Lo [CR-26 (5), (2)]
Multi function switch [CS-12 (6)]
I/conn [CN-9 (3)] Rear wiper & washer switch [CS-35 (3)]
Rear wiper motor [CN-102 (1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6)→(2)] Front washer [CN-22 (1)] Washer operating
MCU [CN-58A (A31)→(B02)] Front wiper relay Lo
[CR-26 (5)→(3)] Front wiper motor [CN-21 (5)]
Wiper motor operating (low)
2) CHECK POINT
Condition Check point
① - GND (front wiper switch power input) ⑥ - GND (wiper relay power input)
Engine : Stop ② - GND (rear wiper switch power input) ⑦ - GND (front washer power output)
Key switch : ON ③ - GND (wiper relay power input) ⑧ - GND (rear washer power output)
Voltage : 20~25V ④ - GND (front wiper motor Lo power input) ⑨ - GND (front wiper motor power output)
⑤ - GND (front wiper motor High power input) ⑩ - GND (rear wiper motor power output)
※ GND : Ground
7-18
WIPER AND WASHER CIRCUIT
WASHER
M
CN-103
CN-22
PUMP
2
1
1
2
OrW
Gr
B
B
SERVICE SOCKET 1 20A
25
20A
1 SPARE
26
WORK LAMP_REAR 20A
2 27
Br Br Br WIPER 20A
3 28
OrW OrW PARK, PILOT CUT 20A
4 29
JOYSTICK-DETENT 10A
REAR WIPER SW RW RW 30
5 PRE-HEAT 10A
B 31
12
6
12
11 G G 32
G
10 7 RIDE CONTROL 10A
33
5
JOYSTIC_SWITCH 10A
RW 8
10 3
8 34
8
9
10 CN-36
OrW
0,I
5 10
I 0
Br 11
3
1 12
11
12
8 13 Y
WIPER RY HI
CS-35 4
B 3 2
2 14
R
1
5
15 Br
2
Br
CN-9 3 4 5 1
CR-4
3
WIPER RY LO
G
4 3 2
W
1
Y
FRONT WIPER 5
Y Y Y
3E 1 2
G LW W
2Pf 2 3 4 5 1
B B
1B 3
L R B CR-26
R 4 W
4 Hi 5
M
5 Lo 6
CN-21
6
5
4
Br
CN-102
1 3E
G
2 2Pf
B
9 3 1B
4
LOr
LW
RW
Gr
Br
Br
G
5 4 Hi
7 6 5 Lo
M
1
REAR WIPER
CS-5A
CS-11
CS-12
CN-58A
WIPER INT SIG A23
A31
B02
1
2
3
4
5
6
8
7
6
5
4
3
2
1
HO
RW
BVi
BY
4BWG
Gr
W
G
L
WIPER RLY
Y
6
2
6
1
3
5
WASH SIG
C
Hi
J
C
W
II
II
J
Hi Lo
I
O
B+
C
MCU
F
L
R
O
L
R
Y 7 Lo
B 5
WB 8
BG 3
BW 2
7759S7EL09
7-19
HAZARD, TURN AND ROTARY CIRCUIT
11 FUSE BOX
WOr WOr WOr BEACON 10A
12 15
WORK LAMP_FRONT 20A
13 20A
16
MIRROR,SER.SOCKET2
17
14 ILL.LAMP 20A
18
15 HEAD LAMP 20A
19
CN-9 BACK.STOP LAMP 10A
20
HORN/CONVERTER 20A
21
AIR-CON/HEATER 1 30A
22
1 SPARE 20A
23
2 CIGARLIGHTER 30A
24
3 CN-36
4
CL-16 33
C 4
OrW
T 3
B
34
E 2
S 1
35
36
REAR COMBI-RH
59
GW TURN LAMP 20A
60 5A
1
CASSETTE/ROOM LAMP
CL-15 2
CN-6 30A
START KEY SWITCH
C 4 3
GOr
T TCU 24V BATTERY 10A
3
B 4
E 2 ECM 24V BATTERY 20A
S 1 5
MCU 24V BATTERY 20A
6
REAR COMBI-LH AIR-CON/HEATER 2 10A
7
CLUSTER 24V BATTERY 10A
8
CN-36
FLASHER UNIT
RW
87 L
GW
85 B G
B
86 E
CR-11
CLUSTER
8 PROGRAM DUMP
7 NC
6 MIRROR HEATED
5 HIGH BEAM
Or
4 RH TURN
GOr
3 LH TURN
2 BATT. 24V
ILL & HEAD LAMP 1 IG 24V
SW : ON(1st step) CN-56
GOr
RW
Or
CS-11
8
7
6
5
4
3
2
1
WOr
GOr
RW
RW
YOr
YOr
4BWG
Or
W
R
B
R
B
6
CL-7
CS-23
CS-41
7
3
1
3
1
8
4
9
9
10
10
12
12
11
11
1
2
Hi
C
1 8 7 11 1 8 7 11
Hi Lo
BEACON
B+
C
LAMP
F
L
R
O
L
R
12 10 4 9 3 12 12 10 4 9 3 12
Y 7 Lo
BW 2
775S7EL10
7-20