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Cylinder Checklist

The document is a checklist for inspecting oxygen and acetylene cylinders, detailing specific safety checks to be performed daily. Each item must be marked as OK or NOT OK, with any issues reported to maintenance. It emphasizes the importance of safety and proper handling of cylinders to prevent accidents.

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RadhaKrishnan R
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587 views2 pages

Cylinder Checklist

The document is a checklist for inspecting oxygen and acetylene cylinders, detailing specific safety checks to be performed daily. Each item must be marked as OK or NOT OK, with any issues reported to maintenance. It emphasizes the importance of safety and proper handling of cylinders to prevent accidents.

Uploaded by

RadhaKrishnan R
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Oxygen and Acetylene Cylinder Checklist

For the
Facility: Cylinder ID:
Month of:

Check each item while receiving the cylinders. Put a check in the box to see if the item is OK. Explain any NOT OK items at the
bottom and report them to the maintenance in charge. Do not use an unsafe or damaged cylinders.

Day MON TUE WED THU FRI SAT


Date
Time
Running Hours
NOT NOT NOT NOT NOT NOT
Check Points OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Cylinder condition: Check gas
cylinders for any signs of rust, dents,            
or other damage.
Position: Ensure they are properly
labeled and stored in an upright
           
position.

Hose integrity: Inspect hoses for


           
cracks, wear, leaks, or damage.
Torch Examination: Inspect the torch
for damage, including the tip, valves,            
and connections.
Connections: Ensure that all
           
connections are tight and secure
Flashback arrestors: Verify that
VISUAL CHECKS

flashback arrestors are installed            


properly
Storage: Ensure that the cylinder is
stored in the well-ventilated area and
           
away from flammable materials and
direct contact from sunlight.
Valve protection: Cylinder valves are
           
protected with caps when not in use.
Transportation: Cylinder valves are
transported with protected caps in            
place.
Upright storage: Ensure that the
cylinder is kept in an upright and
secure position, whether in storage or            
during operation, to prevent damage
and leaks.
Unusual sound: Any unusual sound,
such as hissing or popping, which may            
indicate a backfire or flashback.
Maintenance: Equipment is free dust,
           
grease and other contaminants.
Empty cylinder: Are empty cylinders
appropriately marked, and their valves            
closed?
Colour: Is red used to identify the
acetylene (and other fuel-gas) hose,
green for oxygen hose, and black for            
inert gas and air hose?

Nut Condition: Are connection nuts in


           
good order.

Doc No.: Issue: Issued on: Revision: Revised on: Page No.:
-IMS-CL 0.0
Oxygen and Acetylene Cylinder Checklist

Check Points            
Regulators: Are regulators the correct
type in good order and is the tag in            
date?
Pressure gauge: Is the pressure
           
gauge properly pressurized
Nozzle: Is the nozzle seated correctly?            
Leak testing: Is there any bubble
formation while using soap water for            
leak testing?

OPERATOR NAME

OPERATOR SIGNATURE

Caution – If the cylinder is found in any way unsafe or contributes to an unsafe condition and marked “NOT OK” for any item, the
matter shall be reported immediately to the designated authority, and the CYLINDER may not be used until it has been restored to a
safe operating condition. If during operation, the cylinder becomes unsafe in any way, the matter shall be reported immediately to the
designated authority, and the cylinder shall not be used until it has been restored to safe operating condition. Do not make repairs or
adjustments unless specifically authorized to do so.

Total amount of cylinders No. of Cylinders

Total amount of available cylinder


Total amount of previously available cylinder
Total amount of empty cylinder
Total amount of cylinder in stock

Frequency: Daily

Hazard & Defect Maintenance In


Supervisor
Remarks If Any: (adjustment or replacement) Reporting Form charge
Sign
Filled (Y/N) Informed (Y/N)
Monday  Yes  No  Yes  No
Tuesday  Yes  No  Yes  No
Wednesday  Yes  No  Yes  No
Thursday  Yes  No  Yes  No
Friday  Yes  No  Yes  No
Saturday  Yes  No  Yes  No

Cylinder due date: _______________________

Checklist Checked & Reviewed By:

Name: ________________________ Designation: ______________________ Signature: _________________

Doc No.: Issue: Issued on: Revision: Revised on: Page No.:
-IMS-CL 0.0

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