调试说明
调试说明
459800863521
Revision C
This document and the information contained in it is proprietary and confidential information of Philips Healthcare ("Philips") and may not be
reproduced, copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips
Legal Department. Use of this document and the information contained in it is strictly reserved for current Philips personnel and Philips customers
who have a current and valid license from Philips for use by the customer’s designated in-house service employee on equipment located at the
customer’s designated site. Use of this document by unauthorized persons is strictly prohibited. Report violation of these requirements to the
Philips Legal Department. This document must be returned to Philips when the user is no longer licensed and in any event upon Philips’ first
written request.
This document and the information contained in it is strictly reserved for current Philips Healthcare (“Philips”) personnel, Philips licensed
representatives and Philips customers who have purchased a valid service agreement for use by the customer’s designated in-house service
employee on equipment located at the customer’s designated site. Use of this document by unauthorized persons is strictly prohibited. This
document must be returned to Philips when the user is no longer licensed and in any event upon Philips’ first written request.
Legal Manufacturer
Philips Medical Systems (Cleveland), Inc.
A Philips Healthcare Company
595 Miner Road
Cleveland, OH 44143
USA
Warranty Disclaimer
Philips provides this document without warranty of any kind, implied or expressed, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose.
Limitation of Liability
Philips has taken care to ensure the accuracy of this document. However, Philips assumes no liability for errors or
omissions and reserves the right to make changes without further notice to any products herein to improve reliability,
function, or design. Philips may make improvements or changes in the product(s) or program(s) described in this
document at any time.
Password Notice
The PASSWORD is the property of Philips Healthcare and is provided for the exclusive purpose of providing access to
selected service utilities which are described in this service manual as being associated with the password. Use of this
password for any purpose other than for the access to the selected services utilities is strictly prohibited.
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Safety
WARNING: In addition to the warnings listed above, follow all safety guidelines as described in the
Safety Manual. Failure to do so can result in severe personal injury.
WARNING: Before initiating a movement of the patient table or gantry, ensure that the area is free of
obstructions such as tools, boxes, chairs, and step stools. Physical injury or damage can
occur.
All of the moveable assemblies and parts of this equipment should be operated with care and routinely inspected in accordance with
the manufacturer’s recommendations contained in the equipment manuals.
Only properly trained and qualified personnel should be permitted access to any internal parts. Live electrical terminals are deadly; be
sure line disconnects are opened and other appropriate precautions are taken before opening access doors, removing enclosure
panels, or attaching accessories.
Do not under any circumstances remove the flexible high tension cables from the x‐ray tube housing or high tension generator and/or
the access covers from the generator until the main and auxiliary power supplies have been disconnected. Failure to comply with the
above may result in serious or fatal bodily injuries to the operator or those in the area.
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Electrical-grounding Instructions
The equipment must be grounded to an earth ground by a separate conductor. The neutral side of the line is not to be considered the
earth ground. On equipment provided with a line cord, the equipment must be connected to a properly grounded, three‐pin
receptacle. Do not use a three‐to‐two pin adapter.
The useful and scattered beams can produce serious or fatal bodily injuries to any persons in the surrounding area if used by an
unskilled operator. Adequate precautions must always be taken to avoid exposure to the useful beam, as well as to leakage radiation
from within the source housing or to scattered radiation resulting from the passage of radiation through matter.
Those authorized to operate, participate in or supervise the operation of the equipment must be thoroughly familiar and comply
completely with the current established safe exposure factors and procedures described in publications, such as: Subchapter J of Title
21 of the Code of Federal Regulations, ʺDiagnostic X‐ray Systems and Their Major Componentsʺ, and the national council on radiation
protection (NCRP) no. 102, ʺMedical X‐ray And Gamma‐ray Protection For Energies Up To 10 Mev‐equipment Design and Useʺ.
Those responsible for planning of x‐ray and gamma‐ray equipment installations must be thoroughly familiar and comply completely
with NCRP no. 49, ʺStructural Shielding Design and Evaluation for Medical of X‐rays and Gamma‐rays of Energies Up to 10 Mevʺ.
Failure to observe these warnings may cause serious or fatal bodily injuries to the operator or those in the area.
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Symbol Descriptions
Recycle Label
Dispose of in accordance with your country’s
requirements. This label indicates that there is
Crush warning symbol material in the system that you must separately
collect and recycle in accordance with the
requirements of the European Waste Electrical
Equipment (WEEE) Directive.
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Revision History
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ECO # Revision Date Comments
Updated the following section of Software Calibration:
• Added the note information about calibration process
for 0‐level users of Note: on page 16.
• Added the descriptions of the rotor balancing positions
in theFigure 8 on page 21 ;
• Added the Note: on page 22 about rotor balancing kit;
• Updated the figure with warning symbol of Figure 27 on
page 36 ;
• Updated the instructions in the section of A‐Plane Pre‐
adjustment on page 33;
• Updated the instructions in the section ofTube
Mechanical Alignment on page 40;
E‐064470 C November 2015
• The figure with warning symbol of Figure 81 on page 66;
• Updated the instructions and figures in the section
ofVertical Moveable Patient Table Vertical Adjustment
on page 73;
• Updated the figure for the Horizontal Motion Control
Switch for Vertical Moveable Patient Table on page 76;
• Updated the figure and description for theHorizontal
Motion Control Switch for Fixed Patient Table on page
78;
• Updated the parameter information inTable 1 on
page 81;
• Deleted the section of Adjusting HV Setting.
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Contents
Section 1 Calibration Manual Overview: ............................................................ 11
1.0.1 CT Terms ........................................................................................................12
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Contents
2.8.1 Estimated Time................................................................................................32
2.8.2 Overview ........................................................................................................32
2.8.3 Filament Calibration Procedure...........................................................................33
2.9 A-Plane Pre-adjustment .............................................................................................33
2.9.1 Estimated Time................................................................................................33
2.9.2 Tools Required.................................................................................................33
2.9.3 A-Plane Pre-adjustment Procedure .....................................................................35
2.10 Tube Mechanical Alignment .......................................................................................40
2.10.1 Estimated Time ..............................................................................................40
2.10.2 Tools Required ...............................................................................................40
2.10.3 Overview ......................................................................................................40
2.10.4 Tube Mechanical Alignment Procedure...............................................................42
2.11 A-Plane Calibration ..................................................................................................51
2.11.1 Estimated Time ..............................................................................................51
2.11.2 A-Plane Calibration Procedure ..........................................................................51
2.12 Nonlinearity Calibration ............................................................................................52
2.12.1 Estimated Time ..............................................................................................52
2.12.2 Nonlinearity Calibration Procedure ....................................................................52
2.13 Crosstalk Calibration ................................................................................................57
2.13.1 Estimated Time ..............................................................................................57
2.13.2 Crosstalk Calibration Procedure ........................................................................57
2.14 Beam Hardening Calibration ......................................................................................61
2.14.1 Estimated Time ..............................................................................................61
2.14.2 Beam Hardening Procedure..............................................................................61
2.15 HCOR Calibration .....................................................................................................65
2.15.1 Estimated Time ..............................................................................................65
2.15.2 HCOR Calibration Procedure.............................................................................65
2.16 Air Calibration .........................................................................................................69
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Contents
2.16.1 Estimated Time ..............................................................................................69
2.16.2 Air Calibration Procedure .................................................................................69
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Access CT Calibration and Adjustment Instructions for 0‐Level Calibration Manual Overview
This manual provides calibration procedures and methods for the Access CT Scanners.
It is divided into the following sections:
• Section 2 Software Calibrations on page 13
The calibration procedures are mostly automatic, but some require manual intervention on the part of
the service engineer. Follow the on‐screen instructions that guide you through the entire process.
Additionally, any of the calibrations can be run independently by manual selection. To run a
calibration manually, click Custom Calibration Process in the Select Process list.
During auto‐calibration it is necessary to change phantoms for different calibrations.
Refer to Appendix A Calibration Phantoms on page 85 for phantom description.
• Section 3 Hardware Calibrations on page 72
The specific calibration to be performed is determined by the system component replaced.
Calibrations and associated reasons are listed in the 3.1 Hardware Calibration Reasons Matrix on
page 72.
!
CAUTION The Phantoms used in calibration procedures must be filled with pure water and should not
contain any (or minimal) air bubbles. When positioning the phantom, make sure that any
trapped air bubble is behind the 'bubble catcher'.
!
CAUTION Collision hazard! when mounting the phantom make sure that it is positioned so that it will
not come in contact with the gantry covers or the Rotor.
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1.0.1 CT Terms
Name Description
PM Planed Maintenance
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!
CAUTION: The 7 Inch Water Phantom used in the calibration procedures must be filled with pure water
and should not contain any (or minimal) air bubbles. When positioning the phantom, make
sure that any trapped air bubble is behind the 'bubble catcher' (see Figure 2).
!
CAUTION: The vertical adjustment for the vertical moveable couch should be carried out with the
phantom holder.
!
CAUTION: Collision hazard! Before carry out calibration, lift the vertical moveable couch to 340cm to
avoid collision with the Gantry.
!
CAUTION: Collision hazard! When mounting the phantom make sure that it is positioned so that it will
not come in contact with the gantry covers or the Rotor.
WARNING: Before the system enters the state of scanning, make sure that there are no personnel in the
scanner room.
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!
CAUTION: If an error was reported as shown in Figure 1 on page 14 while performing a Calibration
process, restart the computer and perform the calibration again.
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2.2 Auto-Calibration
2.2.1 Estimated Time
• 280 Minutes (currently)
Note: Make sure the anode heat is more than 20%, otherwise the calibration process can not be performed normally.
2. Double click the Access CT icon on desktop, and log On as olevel_service.
3. From the main menu, click Service, select the Advanced Service tab.
4. From the Advanced menu, click Auto. Cali. to view the Calibration window (see Figure 2)
.
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Note: If the calibration is interrupted and can not continue for any reason, the whole calibration have to be restarted from
the very beginning
7. Follow the on‐screen instructions to perform the calibration.
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1 3
5
2
NO Name Note
1. Vertical Position Scale
2. Tilt Adjustment Screw
3. Horizontal Adjustment Screw
4. Vertical Adjustment Screw In Vertical
5. Phantom Auxiliary Connection Part Used In Nonlinearity Calibration
6. Holder Fixing Screw
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!
CAUTION: Always perform the Rotor Balancing Calibration when instructed by the Software Calibration
Reasons Matrix on page 3. Do not select Skip.
2.5.2 Overview
There are three balancing positions on the Gantry for adding or removing weights from Gantry( see
Figure 8 and Figure 9).
Position 1 Position 2
Position 3
Position 2 Position 1
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• There are three balance plate weights: 1kg, 0.5kg and 0.25kg.
Note: The Rotor Balance Kit can be ordered as FRU, if there is not enough balance plates in hospital.
!
WARNING: Before you add or remove weights to the Rotor, make sure that the slipring cover is installed.
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WARNING: Before you add or remove weights to the Rotor, make sure that all power to the system on
the gantry right side is turned off, the QF 102 is switched off, the Rotor is locked.
3. The Rotor starts to rotate, and the software calculates the changes to make in the weights and displays
the balancing instructions (see Figure 16) as well as the result plot (see Figure 15). This takes about 2
minutes.
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Note: Figure 15 shows the result plot of a Rotor Balancing test that requires weight corrections.
Note: If Rotor Balancing Calibration is unsuccessful, perform the procedures as the following.
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!
WARNING: Make sure the Power is Off and the
Rotor is locked.
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WARNING: Make sure no one is in the scanner room, and the scanner room door is
closed.
14. Click Confirm to continue the calibration.
15. Click Confirm to zero the couch in the
dialog box (see Figure 19).
Figure 19:
16. The software repeats the Rotor Balancing calibration to verify whether the Gantry is balanced. If it is
not balanced, repeat the Add/Remove procedure according to the prompt.
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17. When the Rotor Balancing plot is accepted, the plot will be similar to Figure 20 and the weight
balancing calibration is done.
18. Click Exit to close Rotor Balancing Calibration.
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2.6.2 Overview
Filament Pre‐adjustment is necessary for the following reasons:
• New System Installation
• New X-ray tube Installation.
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2.7.2 Overview
Tube Conditioning is necessary for the following reasons:
• New X-ray tube Installation.
• The system has not been used for seven days or more.
• When Tube arcing is reported, the first troubleshooting technique should always be tube conditioning.
• When performing the half year Planned Maintenance procedure, check whether arcing was reported
in error log. If Yes, and the error was not repaired, perform tube conditioning.
Note: In the event of arcing shutting down the generator, make sure that wait for 5 minutes and the anode heat is less than
20%before restarting tube conditioning.
Note: If the tube conditioning is interrupted incidentally because of special event, restart the tube conditioning from the
previous protocol when the arcing occurred.
WARNING: Make sure no one is in the scanner room, and the scanner room door is closed.
2. Click Confirm to continue the process.
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!
CAUTION: Stopping the Tube Conditioning before the process has completed may result in damaging
the Tube. Perform tube conditioning when the system is idle (not in use).
2.8.2 Overview
Filament Calibration is necessary for the following reasons:
• New X-ray tube Installation.
• HV Generator Replacement
• PM
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!
WARNING: Make sure no one is in scanner
room, and the scanner room door is closed.
3. Click Confirm to continue the process.
4. After the Filament Calibration finished, click Exit.
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Fix Bracket
Reference Block Dial Gauge
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Figure 26:
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!
WARNING: Make sure no one is in the scanner room, and the scanner room door is closed.
Figure 27:
Figure 28:
Figure 29:
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Reference Block
Fix Bracket
Reset Button
Figure 30: A‐Plane Covers Figure 31: A‐Plane Pre‐adjust Dial Gauge
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Figure 32:
8. A dialog box appears, follow the instructions in the pop‐
up dialog box(see Figure 33).
a. Remove the Dial Gauge and the bracket.
b. Install the cover of the A‐Plane by securing 7 screws
with torque.
c. Unlock the Rotor.
d. Switch on the QF102.
e. Power on the gantry.
9. Click Connect to continue the calibration.
Figure 33:
!
WARNING: Make sure no one is in the scanner
room, and the scanner room door is closed.
10. In the pop‐up dialog box, click Confirm to continue the
calibration (see Figure 34).
Figure 34:
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2.10.3 Overview
There are six screws that secure the Tube on right and left side.
Note: The four M12 screws are for Z and X positon; the two M5 screws are only for X positon.
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Figure 38: Tube Left Securing Screws Figure 39: Tube Right Securing Screws
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!
WARNING: Make sure no one is in the scanner room, and the scanner room door is closed.
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5. If the Pin position is accepted, a plot is displayed as shown in Figure 44 and Figure 45, and the scan
continues.
Figure 44: Pin Position Plot Figure 45: Pin Position Plot
!
WARNING: The Gantry power must be shut down, and the Rotor must be locked before performing any
adjustments.
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Figure 47: Tube Left Securing Screws Figure 48: Tube Right Securing Screws
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Note: When you adjust Z‐Direction, NO Need to loosen the 2 M5 screws, directly continue with Step g on page 46.
e. Loosen the two M5 screws which is connected cross plate and collimator on both sides (see Figure 51).
f. Adjust the X‐Direction lead screw (see Figure 51) according to the prompt.
g. Adjust the Z‐Direction lead screw (see Figure 52) according to the prompt.
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Figure 51: X‐direction Adjust Screw Figure 52: Z‐direction Adjust Screw
h. After the adjustment is complete, tighten the 4 screws (Toqure=70 N.m/52 lbf‐bt) to secure the
Tube.
i. Tighten the two M5 screws (Toqure=5 N.m) which is connected cross plate and collimator
j. Unlock the Gantry Rotor.
!
WARNING: Do not forget to Unlock the Rotor.
9. Switch on QF102.
10. Power On the Gantry, and click Connect to get connect with Gantry.
11. Click Confirm to return the couch to its original position (see Figure 53).
12. Check the pin position if it is in the scan field, click Confirm (see Figure 54).
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Figure 53: Couch Back To The Original Position Figure 54: Pin In The Scan Field
!
WARNING: Make sure no one is in the scanner room, and the scanner room door is closed.
Figure 55:
14. After Tube Mechanical Calibration successfully, the scan information turn green (see Figure 56).
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Note: If Tube Mechanical Calibration is not successful, the system will repeat from Step 7 on page 45 automatically.
Figure 56:
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Note: If the Tube X&Z Direction adjustment is not successful, perform the adjustment again according to the instructions.
Notes: If you are unable to correct the Tube X&Z direction: Return the tube to it’s original location and repeat the Tube
Mechanical Alignment procedure.
• Adjust the X‐direction to the Original position, make the tick mark align with the line on the tube base (see
Figure 57).
• Adjust the Z‐direction to the Original position, make the tick mark align with the line on the tube base (see
Figure 57).
line
line
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WARNING: Make sure no one is in the scanner room, and the scanner room door is closed.
3. Click Confirm to continue the process.
4. After the A‐Plane Calibration finished, click Exit to exit.
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!
CAUTION: Do not move the Patient Table during the calibration process.
• It is recommended to close the Gantry Cover and replace the Mylar during the calibration
process.
• Ensure no collision between phantom and gantry. Be sure the step phantom not on the
lowest height of the holder.
Perform NonLinearity Calibration as follows:
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!
WARNING: Make sure no one is in the scanner room, and the scanner room door is closed.
3. Click Confirm to continue the calibration.
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Figure 64:
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Figure 67: Nonlinearity curve1 (for example) Figure 68: Nonlinearity curve2 (for example)
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!
CAUTION: Make sure there are no bubbles in the Phantom. Bubbles may corrupt the calibration results.
• Do not move the Patient Table during the calibration process.
• It is recommended to open the Gantry Cover and replace the Mylar during the calibration
process.
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!
WARNING: Make sure no one is in the scanner
room, and the scanner room door is closed.
4. Click Confirm to start the scan for calculating phantom
position(see Figure 70).
Figure 70:
5. If the phantom position is not accepted, adjust the phantom position according to the system prompts.
6. After adjustment, click Confirm (see Figure 71).
Note: It needs 3‐5 minutes to generate calibration parameters after scans below.
Figure 71:
7. After the ‐50mm phantom position calibration is accepted, shift the phantom to the rest two positions as the
instruction (see Figure 7 and Figure 73).
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Figure 72: ‐105mm Phantom Position Figure 73: ‐165mm Phantom Position
Figure 74:
9. During the CrossTalk calibration process a plot of Coordinate system0 (see Figure 75) of the results is
displayed.
10. If the calibration result plot is not accepted, after the calibration finished, repeat the calibration using
this scan protocol.
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!
CAUTION: Make sure there are no bubbles in Phantom, it may affect the calibration results.
• Do not move the Patient Table during the calibration process.
• It is recommended to close the Gantry Cover and replace the Mylar during the calibration
process.
Perform Beam Hardening Calibration as follows:
1. In the main Calibration Process interface, check Beam Hardening Calibration and click Next.
2. A dialog box appears, follow the instructions to position the Phantom(see Figure 76).
a. If the couch is vertical movable type, manually adjust the couch to 340 display height.
b. Install the 7inch Water phantom.
c. Adjust the holder height to ‐190mm position (see 2.3.3 Initial Parameters Setting on page 18).
d. Adjust the holder to level the phantom against the ground.
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WARNING: Make sure there is no one in the scanner room, and the scanner room door is closed.
4. Click Confirm to start the scan for calculating the phantom position.
5. If the phantom position is not accepted, adjust the phantom position according to the system
prompts, and then click Confirm to continue the process.
6. When the phantom position is accepted click Confirm to continue.
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7. Check all the scan protocols, include Voltage and Collimation(see Figure 77 and Figure 78), and click
Confirm to continue.
WARNING: Make sure no one is in the scanner room and the scanner room door is closed.
9. During the Beam Hardening calibration process, the screen shows the calibration result plot.
10. The plots are displayed for Coordinate system 0, Coordinate system 1, Coordinate system 2, and
Coordinate system 3 (see Figure 79). If the calibration result plot is not accepted, wait for the
calibration scan to finish and then repeat the calibration for this scan protocol.
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!
CAUTION: Make sure there are no bubbles in the Phantom; it may affect the calibration results.
• Do not move the Patient Table during the calibration process.
• It is recommended to open the Gantry Cover and replace the Mylar during the calibration
process.
Perform HCOR Calibration as follows:
1. In the main Calibration Process interface, check HCOR Calibration and click Next.
2. A dialog box appears, follow the instructions to position the Phantom(see Figure 80).
a. If the couch is vertical movable type, manually adjust the couch to 340 display height.
b. Install the 7inch Water phantom.
c. Adjust the holder height to 0mm position (see 2.3.3 Initial Parameters Setting on page 18).
d. Adjust the holder to level the phantom against the ground.
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WARNING: Make sure there is no one in the scanner room and the scanner room door is closed.
Figure 81:
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Figure 82:
7. Check all the scan protocols, include Voltage and Collimation (see Figure 83 and Figure 84), and click
Confirm.
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!
WARNING: Make sure no one is in the scanner room and the scanner room door is closed.
8. A warning dialog box appears, click Confirm to continue the process.
9. While the HCOR calibration is in progress, the screen shows the calibration result plot.
10. The plots are displayed for Coordinate system 0 (see Figure 85). If the calibration result plot is not
accepted, wait for the calibration scan to finish and then repeat the calibration for this scan protocol.
11. Once the HCOR Calibration is complete, click Exit.
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!
CAUTION: Make sure:
• The Gantry covers are closed and the Mylar is in place.
• For Vertical Moveable Couch the vertical position is higher than 300mm.
• No objects are in the scan field.
WARNING: Make sure no one is in the scanner room and the scanner room door is closed.
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Figure 87: Air Calibration (for 6‐slice) Figure 88: Air Calibration (for 16‐slice)
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5. While Air calibration is in progress the screen shows the calibration result plot.
If the calibration result plot is not accepted, repeat the calibration for the failed scan protocol.
6. Once the Air Calibration is complete, click Exit.
The whole Auto Calibration procedure is completed.
Note: After the whole Auto Calibration is completed successfully, restart console software and open tube history to check
the new tube information.
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Adjust HV Setting
Adjustment
Adjustment
New System Assembly (production only) Y Y Y
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!
WARNING: Follow all safety guidelines as described in the Safety Guidelines Manual when performing
the procedures listed in this section. Failure to do so can result in severe personal injury!
Remove the Vertical Moveable Patient Table covers when performing Vertical Moveable Patient Table
Vertical Adjustment. Refer to the Access CT Patient Table Replacement and Repair Manual.
Perform the Vertical Moveable Patient Table vertical adjustment as following procedures:
Note: Perform all height measurements listed in the Patient Table Vertical Adjustment procedure with a tape measure.
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1. Raise the Vertical Moveable Patient Table using Control Panel and measure the height of the Vertical
Moveable Patient Table (from ground to upper side frame) (see Figure 1) until the height to 909.5±1
mm.
2. Use a M3 Allen Key to push the Reset Switch on Height encoder.
The encoder turns red and then turns green(see Figure 2), the Height display on the CTBOX is 462.
Measure the
Height from the Floor
Figure 2: Reset Switch
Figure 1:
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!
WARNING: Follow all safety guidelines described in the Safety Guidelines Manual when performing the
procedures listed in this section. Failure to do so can result in severe personal injury.
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Figure 5:
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!
WARNING: Follow all safety guidelines described in the Safety Guidelines Manual when performing the
procedures listed in this section. Failure to do so can result in severe personal injury.
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Figure 6:
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3.5.2 Overview
Use the following procedure to accurately adjust the
tension of the rotation belts in the system. Measuring
This procedure requires the use of the tension meter (see Sensor
Figure 7) (listed as the Rotation Belt Stress Measurement
Device in the Installation/Service Tools list).
The tension meter stores the belt parameters and uses them
to calculate the tension created by the belt when it is
flicked.
For more information, refer to the tension meter user guide.
LCD Display
Number
Keys Select Key
Figure 7:
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Table 1:
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Measuring Point
Figure 8: Rotation Belt Tension
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Figure 9:
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Appendix A
Appendix A Calibration Phantoms
!
CAUTION: The 7 Inch Water Phantom needs to be filled with pure water and should not contain any (or
minimal) air bubbles. When positioning the phantom, make sure that any trapped air
bubbles are behind the 'bubble catcher'.
Bubble
Catcher
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