MH FJ 1A-Manual
MH FJ 1A-Manual
Carton Sealer
Use, Maintenance And Spare Parts Handbook
Rev Data
1
The machine should be exclusively operated by previously
trained personnel.
Before using the machine or carrying out maintenance operation read the following
instructions very carefully:
Before
During
à Do not wear clothing that could get tangled up in the moving parts of the
machine;
à Do not carry on maintenance operation barefoot;
à Do not put the hands or any kind of object inside the field of operation of the
machine;
à Do not load the machine with boxes heavier than those recommended by the
manufacturer.
After
2
The machine should be exclusively operated by previously
trained personnel.
Useful hints
3
INDEX
PART 3. SETTING
3.1 Pretreatment Page 25
3.2 Setting top plane head Page 25
3.3 Setting raceway cutout Page 26
3.4 Setting side wheel Page 26
3.5 Work cycle Page 27
3.6 Warning for Trouble shooting Page 27
3.7 Step for servicing Page 27
3.8 Possible troubles and processing method Page 28
3.9 Warning sign Page 29
3.10 Possible troubles menu Page 30
PART 4. SERVICE
4.1 Daily maintenance and provision Page 34
4.2 Replace raceway girdle Page 34
4.3 Wearing parts recommended list Page 35
4.4 Projects for regular maintain and cleaning Page 35
4
PART 5. CHART AND LIST FOR MAIN PARTS
5.1 Stander Page 36
5.2 Upright post component(lifting gear) Page 37
5.3 Parts of rollers Page 39
5.4 Side Powerplant Page 40
5.5 Plane head(install conveyer belt system) Page 42
5.6 Cases Round up device Page 44
5.7 Clock mechanism Page 46
5
PART 1: DETAIL INTRODUCTION
à The machine is developed for sealing cases, meanwhile it is allowed for the
purpose of using the sealing; please attention to the weight capacity in the
specification.
à Please use the machine after every term is explicit.
In the following cases, the machine does not allow to be used, such as:
Notice:
Manual folding case-lid, and then the machine automatically shut down both up and
down sides of the box.
Notice:
Cartons must be located in the middle of the machine, sealing parts of top and
bottom.
3. Tape
Plane head of machines have access to 48-72mm wide tape, it can be customized
according to customer needs.
6
4. Carton size:
Notice:
In order for the machine to good working, please consider the length and breadth
and weight of cartons.
L
W
Chart 1-1
7
5. Machine Size (refer to the chart following)
6. Technical parameters
Power supply 1P, AC220V, 50Hz, 600W
Sealing speed 19meter/minute
Weight capacity 80kg
Machine size L1090×W890×H(table top add 850)mm
Working table height 550-750mm (tunableness)
Sealing tap Kraft tap, BOPP tap
Tape size 48-72mm
Carton size L 150-∞mm; W120-480mm; H 120-480mm
Machine weight 100kg
Noise ≤75DB
Condition Humidity≤98%, temperature 0-40℃
Lubrication General application lubrication oil
When carton size is changed, Artificial
positioning adjust left and right、up and down ,
Performance
automatic timely delivery, sealing top and
bottom at the same time, side belt drive.
8
PART 2: PREPARATION BEFORE RUNNING
1. Pre-process
Some need yourself to install upright, the installation steps are as follows:
Stand the upright on end, than screw it down with screws. As shown in Chart 2-2 and
2-3
Chart 2-2
9
Chart 2-3
10
2. Nameplate
Please inform the supplier the order number and Model of products for feedback
(chart 2-4)
Chart 2-4
11
3. Moving and positioning
Forklift forks the beam(chart 2-5)removes the cork base, because of there are clock
mechanism and motor in the upper part of the machine. So pay attention to that :the
machine must set up in the enough room ,space between left and right are 800 mm
each at least.(chart 2-6)
Chart 2-5
m
0m
80
mm
800
Chart 2-6
12
4. Working position
When working ,the operator stand just right ahead away from the machine about
10cm(can operate the label object and the control panel freely will be ok).(Chart 2-7)
Chart 2-7
13
5. Inspection component and Set
14
6. working height
nut (M8)
connection plate
flex foot
Chart 2-9
Notice:
Please check that whether the length and width are just the same after over the
aforementioned work.
15
7. Concatenate rollaway
The machine is able to connect to other rollways (such as unpowered straight rollways
etc. It is used regard as work bench or feedway of pipelining) the rollway that will put
up the carton sealer directly. There are three main forms, refer to Chart 2-10, 2-11,
2-12 shown:
Chart 2-10
Chart 2-11
16
The third species:
Chart 2-12
Chart 2-13
17
The second species:
Chart 2-14
Chart 2-15
18
8. Install the plane head of bottom
Install the plane head has to get through correlation direct introductions, provide for
posterior work, service and accessories. Using the specify open ended rollaway that
accord with machine installed. Install the toward of plane head as shown Chart 2-16.
Screw bolts joint up the half hole set 1 and the hole set 3 in Chart 2-16.Put the hole set
2 up the back shaft set 4 sufficiently.
Chart 2-16
19
9. Install the plane head of upper part of carton sealer
After getting ready for the plane head of upper part of carton sealer, heave up tie bar
set 4 in chart 2-17, put the plane head in as shown, let the tie bar go when the hole set
2 in chart 2-17 is arming at the tie bar, meanwhile, the half hole set 1 is just on the
back shaft set 3 in chart 2-17 sufficiently.
Chart 2-17
20
10. Kinds of plane head
Every kind of plane head is fit for any carton sealer. It is easy and faster to install.
21
11. Connect power、electrical machine and go into service
Notice:
Before connecting power, please check that whether the power on-off is closed, if
there are other goods on the worktable or not first.
1
Chart 2-18
22
Single-phase machine
FIG 1
23
12. Debugging:
à Switch on the power supply after 2-5 minutes’ operation, check whether operation
is normal.
à Shaking the handle of adjusting width by hand to assure if the movement of side
impetus equipment is flexible.
à Shaking the handle of adjusting height by hand to assure if the movement of
Upper band conveyer equipment is flexible.
à Check whether the belt is out of side.
à Adjust the degree of tightness of the belt.
à Check whether the flow of the inner adhesive tape of the cassette mechanism is
smooth.
Notice:
The machine can only use onboard plug, please do not remove the plug wires
24
PART 3: SETTING
1. Pretreatment
Put the cartons which need sealed on the roller way, then install different conditions
properly.
Chart 3-1
Put the carton into the machine, shown as Chart 3-1, Install plane headby dint of the
racker(Chart 3-1 seat 1), make the plane head move down to the top edge of the
carton.
25
3. Install cutout of the rollaway
Put the carton on specific location, agitating the handle(Chart 3-2 seat 2) until the belt
touch the edge of the carton.
Chart 3-2
Put the roller on the upside of the carton, then fixed(Chart 3-3)
Chart 3-3
26
5. Cycle of operation
Notice:
Notice:
When the machine is broken down, please ask the professional to overhaul, the
one have to know on the electric motor and machinery. Before maintaining, must
be sure there is enough space around the machine in order that the professional
can shy away from hurt in maintaining.
7. Steps of maintenance:
27
8. Frequent trouble and troubleshooting:
8.1 The adhesive tape deviates the center of the box body:
Chart 3-4
8.3 The adhesive tape can not press through(the carton has not press firmly):
the quality of the adhesive tape is not so good or one-way rubber wheel is wrong
(Chart 3-5)
Chart 3-5
28
9. Warning mark
! WARNING
ELECTRIC SHOCK
Operate carefully
! WARNING
ROLLING
Keep hands away
! WARNING
DANGEROUS
Don't Touch
29
10. Catalogue of possible trouble
check
Power
Plug connection
If emergency switch
be shut down
If sensor be touched
off
30
10.2. Trouble description: The machine alarming.
check
Plug connection
31
10.3. Trouble description: The girde can not work.
check
32
10.4. Trouble description: Automatic circulation is broken
check
33
PART 4: SERVICE
1. Daily maintenance
It is favourable for the machine if screws require periodic inspection that to insure well
operatin.Moreover, working speed of the carton sealer is fast,in the place of big
amount of work,every machine should works 16 hours a day.Thus keep parts in good
lubrication usual.Must lubricate major parts regularly which are not listed in the
manual to make the machine long service life.
After long term usage,rollaway girdle maybe broken.If you want to replace it,please
refer to the process as followers:
à Srew off 4 screws(Chart 4-1 post 1), take down the protective cover of girdle.
à Ease grade the adjuster bolt(Chart 4-1 post 2), up to the girdle is flexible
à Replace the girdle.
à Manual rotate girdle, meanwhile ,lead the girdle in place
à Screw down the adjuster bolt(Chart 4-1 post 2).
à Correct tensity determined through pulling the middle of Rollaway lightly(Chart
4-2), Girdle swell needed about 20mm, with the screwdrive r to adjust adjuster
bolt(Chart 4-1 post 2, right to screw down, left yo relax).
à Cover the protective cover ,set screws.
Chart 4-1
34
Chart 4-2
à Must check all screws loosen or not of every part of the machine.
à Must lubricate major parts regularly.
à Remain the machine surface clean.
à Clean up foreign bodies on the blade every day.
à Spread lubricating grease on the blade if the machine is not be used in a long
time.
35
PART 5: CHART AND LIST FOR MAIN PARTS
36
2. Upright post component (lifting gear)
37
detailed parts list
38
3. Roller combination
1
2
39
4. Side power plant
40
detailed parts list
41
5. Plane head(upper band conveyer equipment)
15 16 17 18 19 20 21
14
13
12
11 1
2
3
4
5
6
7
8
10 9
42
detailed parts list
43
6. Holding box equipment
44
detailed parts list
45
7. Cassette mechanism
9 10
1 2 3 5 6 12 7 8
4
11
12
13
21
15 14
8 7
20 19 18 17 16
46
detailed parts list
47
7.1. Front claw combination
48
detailed parts list
49
7.2. Back roller side plate combination
1 2 3 4 5 6
10
9 7
6
8
50
7.3. Reicnlbation roller combination
1
2
3
4
4
6
7
51
7.4. Guide pulley combination
5
4
3
52
7.5. knife back plate combination
1 2 3 4 5 6 7
10
53
7.6. Adhesive tape wheel combination
54
7.7. guide tape wheel combination
55
7.8. Press tape board combination
56
7.9. Guide tape board combination
1
2
3
4
57
15 6
14 5
N1
R N2 L11
L11
5 6KM1 13 2
0910-M7N 12 2
QF1*10A QF2*1A LC1
D0910 11 1
10 1
9 N1
8 W1
6 N1 7 W1
6 U1
L11 N1 1 U1 W1 5 U1
4
3
2 N
58
1 L
PART 6: WIRING AND SCHEMATIC DIAGRAMS
N1 5 5 2 TN2-B1
L N
QS
1 6 2 R N2
1
SB2 SB3
HL
SB1
2010.01.12
QS 10A R QF1 10A
L11
L
220VAC N2 N1
N
PE QF2 1A
1
KM1
U1 W1
59
U1 W1 U1 W1 U1 W1
(
5
)
6
M1 M2 M3
0.2KW
:
1. ( 0 )
(0);
2.SB1 ;SB2
Carton Sealer
;SB3 ;
2009.11.23
KM1
LC1
D0910
QF1*10A QF2*1A
JF5-1.5/5
60
FR1
LRD12KN
2008.10.16