V E R S I O N 0 .
CABLE ACCESSORIES PRESENTATION
ENERGIZING YOUR WORLD
elsewedyelectric.com @elsewedyelectric
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CABLE ACCESSORIES
OVERVIEW & PRODUCT RANGE
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OVERVIEW 2
CABLE ACCESSORIES
Introduction
Elsewedy SEDCO – Subsidiaries of Elsewedy Electric are The
first cable accessories Manufacturer in the Middle East since 1997, A1 Site
to cover the markets in Middle East and in Africa for their needs of 10th of Ramadan city
Low , Medium and High voltage Joints and Terminations. 6000m2
Starting at the very first step by manufacturing all the main
components , R&D Team utilizing the group resources to
accommodate and adapt our expertise and facility to give our clients
the best solutions.
Offering Pre-molded technology by Elastimold Egypt , which is
considered the most efficient method for cable jointing and
termination. This method is not dependent on labor skill, as each
product is factory molded and factory tested before delivery B3 Site
10th of Ramadan city
With Production Capacity of Over 400,000 Units Annually, we are 16,000m2
confident to fulfill our clients needs.
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PRODUCT RANGE 4
CABLE ACCESSORIES
Accessories Types - Main Insulation Part
1. Factory Fabricated
1. Single component Cold shrinkable joints and
terminations
2. Pre-molded joints , terminations and Elbows
2. Field Fabricated
1. Taped Joint components
2. Multi components Heat shrinkable joints and
terminations
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PRODUCT RANGE 5
CABLE ACCESSORIES
Accessories Types - Main Insulation Part
1. Factory Fabricated
The accessories are completely produced in the factory and
delivered to be installed in the site as a one piece.
Cold Shrink accessories Pre-molded Accessories
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PRODUCT RANGE 6
CABLE ACCESSORIES
Accessories Types - Main Insulation Part
2. Field Fabricated
These are the accessories where the main insulation part is not fully manufactured in the factory
in its final shape.it would be either fabricated or assembled at the site.
Heat Shrink accessories Taped Accessories
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PRODUCT RANGE 3
CABLE ACCESSORIES
Pre-molded advantage over Heat shrink & Cold shrink
IEEE Std 404-2012
IEEE Standard for Extruded & laminated Dielectric Shielded Cable joints Rated 2.5 KV to 500 KV
Pre-molded : A joint that is factory molded in the shape that it will take when installed. Installation is performed by sliding the
join over a prepared cable. The use of heat is not a part of installation.
procedure Production electrical testing can be performed on this type of joint because the stress control,
installation, and shield layers are integrated during the molding process.
8.Routine Production testing
Production tests shall be performed on 100% of all pre-molded joints produced & 100% of all single component cold- shrink
joints produced according to 8.1.
The production electrical tests of 8.1 cannot be performed on field fabricated joints , such as heat shrinkable , hand –taped, or
certain multi – component cold – shrinkable joints. To assure the reliability of these field fabricated joints, the manufacturer shall
perform a series of physical & electrical tests on the materials that make up the joint according to 8.2 for heat – shrink or multi
components and 8.3 for taped joint components.
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CABLE ACCESSORIES
Pre-molded Products Advantages
Unique conductive insert
Pre-molded in the factory
Molded outer semi-conductive
Long Shelf life
Watertight seal
100% factory tested
Positive heat transfer interface
Reusable if dismantled
High Mechanical strength
Fast and easy install
Withstand harsh weather conditions
No assemble tools required
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OVERVIEW 8
CABLE ACCESSORIES
Product Range
Pre-molded Cable Joints
Lugs & Connectors
Power Cable Joints (36PCJ)
Aluminum & Copper
Transmission Joints ( 69TCJ )
Bimetallic Type
Pre-molded Cable Terminations Heat Shrink Products
Power Cable Termination (35MTG) Heat Shrink Boots
Transmission Termination ( 69TCT ) Heat Shrink BreakOuts
Porcelain Termination (SEPT 72) Heat Shrink End Cap
Link Box
Pre-molded Separable Connectors
Up to 400kV Cable System
250 Amp Dead-Break
up to 1250 Amp Dead-Break
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PRODUCT RANGE 27
CABLE ACCESSORIES
PREMOLDED Joints
Interference Fit Excellent Stress management
Assures watertight seal Unique conductive insert provides
and complete dielectric optimum electrical stress relief
integrity Heat Transfer
Cloverleaf shaped design
provides positive contact
to the compression
connector
Molded Shield Reduced Assembly Forces
Conductive EPDM shield Cloverleaf design
provides nonmetallic insulation
shield
Geometrical Stress control
Relief/ Redistributing the stress occurring due to
cable preparation at cable edge, Our Molded
Configuration offers excellent stress management
PRODUCT RANGE 28
CABLE ACCESSORIES
MV Premolded Cable Joints up to 36 kV
MAIN ADVANTAGE Over other cable accessories : 100% Factory Tested
Joint housing installation steps
1. Joint housing Stored on the cable 4
2. Connector crimped 3
3. Joint restore in its final position.
4. Cable core screen restoration.
1 2
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PRODUCT RANGE 29
CABLE ACCESSORIES
Watertight seal
Our pre-molded design ASSURE PERFECT SEAL
against WATER & HARSH WEATHER
The installation methodology and the used EPDM
material guarantee this sealing and tightness.
A pre-molded joint is completely fabricated & tested
in the factory guarantees perfect sealing & fitting on
the cable non-metallic screen without using any
tapes inside the joint which means lower risk of
installation errors.
Our joints are Type Tested according to IEC 60502-4
& IEEE 404 including test in water.
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PRODUCT RANGE 30
CABLE ACCESSORIES
Cable Terminations
Premolded Modular Terminations up to 36 kV
1. Cable Lug
2. Sealant Cover
3. Non-tracking Rubber Modules
4. Molded Stress Cone
5. Ground Wire
6. Screen Cover
7. Ground Connection Point
8. Trifurcating Boot
9. Sealant Tape
10. Grounding Flat Braid
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PRODUCT RANGE 31
CABLE ACCESSORIES
Pre-molded Modular Terminations up to 36 kV
Single Core Three Cores
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PRODUCT RANGE 32
CABLES ACCESSORIES
DEAD BREAK SEPARABLE CONNECTORS UP TO 36KV
L-Shape Elbow 156 L-Shape Elbow 400
Compatible Interface A Compatible Interfaces B,C
250 Amp dead break connector. Up to 630 Amp
Up to 24KV system voltage Up to 24KV system voltage
Equipped with an integral Fully-shielded, dead-front
voltage test point. submersible cable connections.
T-Shape Elbow
Compatible Interfaces B,C&D
Up to 1250 Amp
Up to 36KV system voltage
Fully-shielded, dead-front
submersible cable connections.
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PRODUCT RANGE 34
CABLE ACCESSORIES
DEAD BREAK SEPARABLE CONNECTORS UP TO 36KV
Possible Arrangements
Easy Installation:
Various possibilities could be achieved using the correct
Faster Installation, as already Molded in Factory.
mating parts.
Which enables providing innovative solutions as per
Lower Cost of Installation, No Need of Special
customers needs.
Tools or Machinery.
Customized combinations can be achieved
SINGLE DOUBLE CONNECTION TO TRIPLE CONNECTION
CONNECTION TO EQUIPMENT FOR EXAMPLE
EQUIPMENT DUAL CABLE/PHASE BRANCHING APPLICATION
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PRODUCT RANGE 35
CABLE ACCESSORIES
HEAT SHRINK PRODUCTS
LOW VOLTAGE HEAT SHRINK JOINT LOW VOLTAGE HEAT SHRINK TERMINATION
Main Features: Main Features:
Quick, Simple installation. Quick, Simple installation.
Superior insulation. Superior insulation.
Good mechanical load-bearing ability. Good mechanical load-bearing ability.
Easy customization. Long service life.
Long service time. Reliable seal.
Easy customization.
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PRODUCT RANGE 36
CABLES ACCESSORIES
HEAT SHRINK PRODUCTS
END CAPS
CABLE BREAKOUTS
HEAT SHRINK TUBES
BOOTS .
Main Features:
Resistance against Abrasion, Corrosion, Chemicals & Fluids.
Resistance against Weather, UV & Oxidization.
Available with Adhesive or Mastic.
High Tracking Resistance.
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PRODUCT RANGE 37
CABLES ACCESSORIES
METAL ACCESSORIES
Tubular Aluminum Lugs & Connectors for MV& LV Joints
Seamless one piece Tube
High Purity (chemical composition > 99.5%)
High Conductivity > 58% IACS*
Chemically Treated
Tubular Copper Lugs & Connectors for MV & LV Joints
Seamless one piece Tube
High Purity (chemical composition >99.9%)
High Conductivity > 97% IACS*
Tin Plated
Bimetallic Lugs Used to connect AL cables with CU Bus bars or bushings
Seamless Tube
High Purity & High Conductivity
Advanced Technology
Chemically Treated:
• Low contact Resistance
• Anti cathodic Friction Lug Bimetallic Tin Plated AL Alloy Lug Bimetallic Insert Lug
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PRODUCT RANGE 38
CABLE ACCESSORIES
Supply, Installation & Training
• Our services go all the way from engineering, design & selection of accessories for suppling, training, installation and supervision.
• Starting at the very first step by manufacturing all the main components , R&D Team utilizing the group resources to accommodate and adapt
our expertise and facility to give our clients the best solutions.
• Offering Pre-molded technology, which is considered the most efficient method for cable jointing and termination. This method is less
dependent on labor skill, as each product is factory molded and factory tested before delivery
Having our own experienced project department up to 220KV, with different teams Resident in Egypt, Saudi Arabia, Qatar and Kuwait.
- Supporting Clients During Tender Stage
- Providing Flexible Schedules for Fast Track Projects
- Highly Trained & Experienced Teams Certified from Major Manufacturers.
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CABLE ACCESSORIES
Training Center
• High technical team applying trainings for utilities and
network contractors not limited to below countries :
• EGYPT
• KSA
• UAE
• QATAR
• OMAN
• ALGERIA
• SUDAN
• IRAQ
• KUWAIT
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CABLES ACCESSORIES
TYPE TESTED
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PRODUCT RANGE 42
CABLE ACCESSORIES
TYPE TESTED
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Presented By: Ahmed Ashoush
Development and Marketing Director
A.Ashoush@elsewedy.com
