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The document outlines the inspection procedure for the Toyota AB60E automatic transmission system, specifically addressing the P0761 DTC related to the shift solenoid valve S3 performance. It details the conditions for detecting malfunctions, the active testing process using an intelligent tester, and the steps for inspecting the shift solenoid and transmission valve body assembly. The document emphasizes the importance of diagnosing and addressing any issues with the solenoid or valve body to ensure proper transmission function.

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0% found this document useful (0 votes)
160 views6 pages

Description: Print

The document outlines the inspection procedure for the Toyota AB60E automatic transmission system, specifically addressing the P0761 DTC related to the shift solenoid valve S3 performance. It details the conditions for detecting malfunctions, the active testing process using an intelligent tester, and the steps for inspecting the shift solenoid and transmission valve body assembly. The document emphasizes the importance of diagnosing and addressing any issues with the solenoid or valve body to ensure proper transmission function.

Uploaded by

shin por
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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4/23/25, 2:12 PM Inspection Procedure - Toyota Service Information

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AB60E AUTOMATIC TRANSMISSION / TRANSAXLE AUTOMATIC TRANSMISSION SYSTEM P0761 Shift Solenoid
"C" Performance (Shift Solenoid Valve S3)

DESCRIPTION

The ECM uses signals from the output shaft speed sensor and input speed sensor to detect the actual gear position (1st, 2nd,
3rd, 4th, 5th or 6th gear).
Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical problems of the shift
solenoid valves, valve body or automatic transmission (clutch, brake or gear, etc.).
DTC Code DTC Detection Condition Trouble Area

S3 stuck ON malfunction*1:
When the ECM directs the gearshift to switch to
5th or 6th gear, the engine overruns (clutch
slips). · Shift solenoid valve S3 remains closed
The ECM determines there is a malfunction · Shift solenoid valve SLT remains closed
P0761 when either of the following conditions is met. · Valve body is blocked
(1 trip detection logic) · Automatic transmission (clutch, brake
or gear, etc.)
(a) When the ECM directs the transmission to switch to
4th gear, the actual gear is shifted to 3rd.
(b) When the ECM directs the transmission to switch to
5th gear, the engine overruns (clutch slips).

S3 stuck OFF malfunction*2:


Shifting to 1st, 2nd, and 3rd gears is
impossible.
The ECM determines there is a malfunction · Shift solenoid valve S3 remains open
when the following conditions are both met. (1 · Valve body is blocked
P0761 trip detection logic) · Automatic transmission (clutch, brake
or gear, etc.)
(a) When the ECM directs the transmission to switch to
2nd gear, the actual gear is shifted to 4th.
(b) When the ECM directs the transmission to switch to
6th gear, the actual gear is shifted to 6th.

HINT:
· Gear positions in the event of a solenoid valve mechanical problem:
ECM command
1st 2nd 3rd 4th 5th 6th
gearshift
*1: Actual gear
position under
1st 2nd 3rd 3rd N* N*
S3 stuck ON
malfunction
*2: Actual gear
position under
3rd 4th 4th 4th 5th 6th
S3 stuck OFF
malfunction

N*: Neutral
· Gear position during fail-safe operation:
If any malfunction is detected, the ECM changes into the fail-safe mode to shift into the gear positions as shown in the
table below.
Gear position
under normal 1st 2nd 3rd 4th 5th 6th
conditions
*1: Actual
gear position
under fail-safe
1st 2nd 3rd 3rd 3rd 3rd
mode when S3
stuck ON
malfunction
*2: Actual 3rd 4th 4th 4th 5th 6th
gear position

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4/23/25, 2:12 PM Inspection Procedure - Toyota Service Information

under fail-safe
mode when S3
stuck OFF
malfunction

MONITOR DESCRIPTION

This DTC indicates "stuck ON malfunction" or "stuck OFF malfunction" of the shift solenoid valve S3.
The ECM commands gear shifts by turning the shift solenoid valves "ON/OFF". When the gear position commanded by the ECM
and the actual gear position are not same, the ECM illuminates the MIL and stores the DTC.

CAUTION / NOTICE / HINT

ACTIVE TEST

HINT:
Using the intelligent tester to perform Active Tests allows relays, VSVs, actuators and other items to be operated without
removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be
discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic
time. Data List information can be displayed while performing Active Tests.

a. Warm up the engine.

b. Turn the ignition switch off.

c. Connect the intelligent tester to the DLC3.

d. Turn the ignition switch to ON.

e. Turn the intelligent tester on.

f. Enter the following menus: Powertrain / Engine and ECT / Active Test.

g. According to the display on the intelligent tester, perform the Active Test.
HINT:
While driving, the shift position can be forcibly changed with the intelligent tester.
Comparing the shift position commanded by the Active Test with the actual shift position enables you to confirm the
problem (See page Drivetrain>AB60E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSMISSION
SYSTEM>FAIL-SAFE CHART).

Engine and ECT


Tester Display Test Part Control Range Diagnostic Note

· Press "→" button: Possible to check operation


Operate shift solenoid valve Shift up of shift solenoid valves
Control the Shift Position and set each shift position · Press "←" button: [Vehicle Condition]
by yourself Shift down 50 km/h (30 mph) or less

HINT:
· This test can be conducted when the vehicle speed is 50 km/h (30 mph) or less.
· The 4th to 5th and 5th to 6th up-shift must be performed with the accelerator pedal released.
· The 6th to 5th and 5th to 4th down-shift must be performed with the accelerator pedal released.
· Do not operate the accelerator pedal for at least 2 seconds after shifting and do not shift successively.
· The shift position commanded by the ECM is shown in the Data List display on the intelligent tester.
· The shift solenoid valve SL2 turns ON/OFF normally when the shift lever is in D.
ECM command
1st 2nd 3rd 4th 5th 6th
gearshift
Shift solenoid
ON ON ON OFF OFF OFF
valve S3

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4/23/25, 2:12 PM Inspection Procedure - Toyota Service Information

PROCEDURE

1.CHECK DTC OUTPUT (IN ADDITION TO DTC P0761)

a. Connect the intelligent tester to the DLC3.

b. Turn the ignition switch to ON.

c. Turn the intelligent tester on.

d. Enter the following menus: Powertrain / Engine and ECT / DTC.

e. Read the DTCs using the intelligent tester.


Result
Result Proceed to
Only P0761 is output A
P0761 and other DTCs are
B
output

HINT:
If any other codes besides P0761 are output, perform troubleshooting for those DTCs first.

2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SHIFT SOLENOID VALVE SLT)

GO TO DTC CHART

(See pageDrivetrain>AB60E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSMISSION


SYSTEM>DIAGNOSTIC TROUBLE CODE CHART)

2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SHIFT SOLENOID VALVE SLT)

NOTICE:
· Perform the test at the normal operating ATF temperature: 50 to 80°C (122 to 176°F).
· Be careful to prevent SST hose from interfering with the exhaust pipe.
· Perform the test with the A/C OFF.

HINT:
Using the intelligent tester to perform Active Tests allows relays, VSVs, actuators and other items to be operated without
removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be
discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic
time. Data List information can be displayed while performing Active Tests.

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4/23/25, 2:12 PM Inspection Procedure - Toyota Service Information

a.

Remove the test plug on the transmission case center right side and connect SST.

SST
09992-00095 (09992-00231, 09992-00271)

b. Connect the intelligent tester to the DLC3.

c. Start the engine and warm it up.

d. Measure the line pressure with SST.

e. Turn the intelligent tester on.

f. Enter the following menus: Powertrain / Engine and ECT / Active Test.

g. According to the display on the intelligent tester, perform the Active Test.

h. Measure the line pressure.


Engine and ECT
Tester Display Test Part Control Range Diagnostic Note
ON or OFF
HINT:
· OFF: Line pressure
up (when Active
Test "Activate the
Solenoid (SLT)" is [Vehicle Condition]
Activate the Solenoid Operate the shift solenoid performed, ECM · Vehicle stopped
(SLT)* SLT and raise line pressure commands SLT · Engine idling
solenoid to turn
OFF)
· ON: No action
(normal
operation)

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4/23/25, 2:12 PM Inspection Procedure - Toyota Service Information

HINT:
*: Activate the Solenoid (SLT) in the Active Test is performed to check the line pressure changes by connecting SST to
the automatic transmission, which is used in the Hydraulic Test (See page Drivetrain>AB60E AUTOMATIC
TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSMISSION SYSTEM>HYDRAULIC TEST) as well. Please note that the
pressure values in the Active Test and Hydraulic Test are different.

OK:
The line pressure changes as specified when performing the Active Test.

OK

3.INSPECT SHIFT SOLENOID VALVE S3

NG

REPLACE SHIFT SOLENOID VALVE SLT

(See pageDrivetrain>AB60E AUTOMATIC TRANSMISSION / TRANSAXLE>VALVE BODY


ASSEMBLY>DISASSEMBLY)

3.INSPECT SHIFT SOLENOID VALVE S3

a.

Remove the shift solenoid valve S3.

b. Measure the resistance according to the value(s) in the table below.


Standard Resistance:
Tester Specified
Condition
Connection Condition
Shift solenoid
valve S3
connector
20°C (68°F) 11 to 15 Ω
terminal - Shift
solenoid valve S3
body

c. Connect the battery positive (+) lead to the terminal of the solenoid valve connector, and the negative (-) lead to the
solenoid valve body. Then check that the valve moves and makes an operating noise.
OK:

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4/23/25, 2:12 PM Inspection Procedure - Toyota Service Information

Valve moves and makes an operating noise.

OK

4.INSPECT TRANSMISSION VALVE BODY ASSEMBLY

NG

REPLACE SHIFT SOLENOID VALVE S3

(See pageDrivetrain>AB60E AUTOMATIC TRANSMISSION / TRANSAXLE>VALVE BODY


ASSEMBLY>DISASSEMBLY)

4.INSPECT TRANSMISSION VALVE BODY ASSEMBLY

a. Check the transmission valve body assembly.


OK:
There are no foreign objects on each valve.

OK

REPAIR OR REPLACE AUTOMATIC TRANSMISSION ASSEMBLY

(See pageDrivetrain>AB60E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSMISSION


ASSEMBLY>REMOVAL)

NG

REPAIR OR REPLACE TRANSMISSION VALVE BODY ASSEMBLY

(See pageDrivetrain>AB60E AUTOMATIC TRANSMISSION / TRANSAXLE>VALVE BODY ASSEMBLY>REMOVAL)

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

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