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Bobcat-T110-Operator Manual

The Operation & Maintenance Manual for the T110 Compact Track Loader provides essential safety warnings, operating instructions, and maintenance guidelines for safe and effective use. It emphasizes the importance of operator training, safety equipment checks, and adherence to maintenance schedules. The manual also includes specifications, warranty information, and a declaration of conformity to EC directives.

Uploaded by

Tim Thompson
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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0% found this document useful (0 votes)
97 views180 pages

Bobcat-T110-Operator Manual

The Operation & Maintenance Manual for the T110 Compact Track Loader provides essential safety warnings, operating instructions, and maintenance guidelines for safe and effective use. It emphasizes the importance of operator training, safety equipment checks, and adherence to maintenance schedules. The manual also includes specifications, warranty information, and a declaration of conformity to EC directives.

Uploaded by

Tim Thompson
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EN

Operation & Maintenance Manual


T110 Compact Track Loader

S/N AE0J11001 & Above

EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS™)

6904978-EN (3-11) Revised (11-11) (8) Printed in Belgium © Bobcat Company 2011
Original Instructions
OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, P-90216


means: “Warning, be alert! Your safety
is involved!” Carefully read the message Never use the loader without
instructions. See machine signs
that follows. (decals), Operation & Maintenance
Manual, and Operator’s Handbook.

CORRECT CORRECT WRONG

B-15570 B-15652 B-15653


Always use the seat bar and fasten Never use loader without operator Never use loader as man lift or
seat belt snugly. cab with ROPS and FOPS approval. elevating device for personnel.
Always keep feet on the foot pedals or Fasten your seat belt.
footrests when operating loader.

WRONG WRONG WRONG

B-15260 B-15654 B-15655

Do not use loader in atmosphere Never carry riders. Always carry bucket or
with explosive dust, explosive gas, attachments as low as possible.
or where exhaust can contact Keep bystanders away from work Do not travel or turn with lift arms
flammable material. area. up.
Load, unload, and turn on flat level
ground.

WRONG WRONG WRONG

B-15656 B-15657 B-15658

Never exceed Rated Operating Never leave loader with engine Never modify equipment.
Capacity. running or with lift arms up.
To park, engage parking brake and Use only attachments approved by
put attachment flat on the ground. Bobcat Company for this model
loader.
SAFETY EQUIPMENT
The Bobcat Loader must be equipped with safety items necessary for each job. Ask your dealer for information on the safe
use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. SEAT BAR: When up, it must lock the loader controls.
3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.
4. OPERATOR’S HANDBOOK: Must be in the cab.
5. SAFETY SIGNS (DECALS): Replace if damaged.
6. SAFETY TREADS: Replace if damaged.
7. GRAB HANDLES: Replace if damaged.
8. LIFT ARM SUPPORT DEVICE: Replace if damaged.
9. PARKING BRAKE
10. BOBCAT INTERLOCK CONTROL SYSTEM (BICS) OSW10-0409

1
2
CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY & TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

SYSTEM SETUP & ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

REFERENCE INFORMATION

Write the correct information for YOUR Bobcat loader in the spaces below. Always use these numbers when
referring to your Bobcat loader.

Loader Serial Number


Engine Serial Number

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

Bobcat Company Doosan Benelux SA


P.O. Box 128 Drève Richelle 167
Gwinner, ND 58040-0128 B-1410 Waterloo
UNITED STATES OF AMERICA BELGIUM

3 T110 Operation & Maintenance Manual


4 T110 Operation & Maintenance Manual
FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LUBRICANTS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11


Loader Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Buckets Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Special Applications Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Special Applications Kit Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 T110 Operation & Maintenance Manual


6 T110 Operation & Maintenance Manual
DECLARATION OF CONFORMITY

Contents of EC Declaration of Conformity


This information is provided in the operators manual to comply with
clause 1.7.4.2(c) of Annex I of Machinery Directive 2006/42/EC.

The official EC Declaration of Conformity is supplied in a separate document.

Manufacturer Directive 2000/14/EC: Noise Emission in the


Environment by Equipment For Use Outdoors

Notified Body
Bobcat Company Technical and Test Institute for Construction
World Headquarters Prague, Czech Republic
250 East Beaton Drive Notified Body Number: 1020
West Fargo, ND 58078-6000
UNITED STATES OF AMERICA
EC Certificate No.
Technical Documentation 1020-090-022395
Doosan Benelux SA
Drève Richelle 167
B-1410 Waterloo
BELGIUM Conformity Assessment Procedure(s)
2000/14/EC, Annex VIII, Full Quality Assurance

Sound Power Levels [Lw(A)]


Measured Sound Power 99dBA
Guaranteed Sound Power 101dBA

Description of Equipment Equipment conforms to CE Directive(s) Listed Below


Type of Equipment: Crawler Loader 2006/42/EC: Machinery Directive
Model Name: T110 2004/108/EC: Electromagnetic Compatibility Directive
Model Code: AE0J

Engine Manufacturer: Kubota


Engine Model: V2403-M-DI-EU37
Engine Power: 30,7 kW @ 2200 rpm

Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.

Effective From:

29 December 2009

7 T110 Operation & Maintenance Manual


8 T110 Operation & Maintenance Manual
BOBCAT COMPANY IS IS0 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau
(France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota.
Only certified assessors, like BSI, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

REGULAR MAINTENANCE ITEMS

ENGINE OIL FILTER (6 Pack) HYDRAULIC CHARGE FILTER


6657635 6681012

FUEL FILTER HYDROSTATIC FILTER


6667352 6661248

AIR FILTER, Outer BATTERY


6690907 6674687

AIR FILTER, Inner


6690908

CASE DRAIN FILTER, In-Line HYDRAULIC FILL / BREATHER CAP


6661022 6727475

NOTE: Always verify Part Numbers with your Bobcat dealer.

9 T110 Operation & Maintenance Manual


All Bobcat Equipment Only for TLS, Wheeled EXC and AL

ENGINE / LOADER TRANSMISSION HYDRAULIC/ ANTIFREEZE AXLE / TRANSMISSION BRAKE FLUID


HYDROSTATIC COOLANT

LUBRICANTS AND FLUIDS

LHM

Premixed

Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat

4 Seasons
ISO 100

Concentrated
Concentrated

SAE 0W/30
PG Coolant
PG Coolant
EG Coolant
EG Coolant

SAE 10W/30
SAE 15W/40
SAE 20W/50
Superior SH
SAE 85W/90

Bobcat Axle /
Bobcat Axle /

Bio Hydraulic

Engine Power
Engine Power
Engine Power
Engine Power
Hydraulic/Hydrostatic
Hydraulic/Hydrostatic
Packaging Lineart (Roto TLS only)

Transmission Oil
Transmission Oil
Bobcat Brake Fluid
Bobcat Brake Fluid

5L
6987500A 6904840A 6904841A 6987501A 6904842A 6904843A 6987646A 6904844A 6987596A 6987597A 6987602A 6904845A 6904846A 6987667A
Can

10
25 L
6987500B 6904840B 6904841B 6987501B 6904842B 6904843B 6987646B 6904844B 6987596B 6987597B 6987602B 6904845B 6987667B
Container

209 L
6987500C 6904840C 6904841C 6987501C 6904842C 6904843C 6987646C 6904844C 6987596C 6987597C 6987602C 6904845C 6987667C
Drum

1000 L
6987500D 6904840D 6904841D 6987501D 6904842D 6904843D 6987646D 6904844D 6987596D 6987597D 6987602D 6904845D 6987667D
Tank

Bobcat Multi-Purpose Grease 6903122

400 gr
Bobcat Supreme HD Grease 6687884
Grease

Bobcat Extreme HP Grease 6687885

4700300-EN (01-10)

T110 Operation & Maintenance Manual


SERIAL NUMBER LOCATIONS Engine Serial Number

Always use the serial number of the loader when Figure 2


requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.

Figure 1

S20105

The engine serial number is located on top of the engine


(Item 1) [Figure 2].
S20104
DELIVERY REPORT
Loader Serial Number
Figure 3
The loader serial number plate [Figure 1] is located
inside the cab on the right-hand side.

Explanation of loader Serial Number:


XXXX XXXXX

Module 2. - Production
Sequence (Series)

Module 1. - Model / Engine


Combination

1. The four digit Model / Engine Combination Module


number identifies the model number and engine
combination. B-16315

2. The five digit Production Sequence Number identifies


The delivery report [Figure 3] must be completed by the
the order which the loader is produced.
dealer and signed by the owner or operator when the
Bobcat loader is delivered. An explanation of the form
must be given to the owner.

11 T110 Operation & Maintenance Manual


LOADER IDENTIFICATION

SEAT BAR FRONT OPERATION &


LIGHTS MAINTENANCE
MANUAL AND
OPERATOR SEAT OPERATOR’S
with SEAT BELT HANDBOOK

GRAB
HANDLES
STEERING
LEVERS

TILT
CYLINDERS
FRONT AUXILIARY
QUICK COUPLERS

BUCKET
STEPS STEP WITH
SAFETY TREAD
† BUCKET NA1347A

REAR WINDOW ● OPERATOR CAB


(ROPS / FOPS)

LIFT ARM
SUPPORT DEVICE

LIFT ARM
REAR
GRILLE
LIFT
◆ BACK-UP CYLINDER
ALARM

REAR
DOOR

REAR
LIGHT
TAIL
LIGHT TRACKS
NA1903

◆ Optional or Field Accessory (Not Standard Equipment)


† Bucket - Several different buckets and other attachments are available for this machine.
● ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure per ISO 3449,
Level I. Level II is available.

12 T110 Operation & Maintenance Manual


FEATURES, ACCESSORIES AND ATTACHMENTS Options And Accessories

Standard Items Below is a list of some equipment available from your


Bobcat loader dealer as Dealer and / or Factory Installed
Model T110 Bobcat loaders are equipped with the Accessories and Factory Installed Options. See your
following standard items: Bobcat dealer for other available options and
accessories.
• Adjustable Vinyl Suspension Seat • Access Cover Kit (Foot Pedal Area)
• Automatically Activated Glow Plugs • Adjustable Air Ride Suspension Seat
• Auxiliary Hydraulics (Variable Flow / Continuous • Attachment Control Device (ACD)
Flow) • Back-up Alarm
• Bobcat Interlock Control System (BICS™) • Bucket Shields
• Bob-Tach™ • Cab Heater
• CE Certification • Catalytic Exhaust Purifier
• Deluxe Cab (includes: interior insulation, top, rear and • Deluxe Hand Controls
side windows, accessory harness, dome light and 12 • Deluxe Instrumentation Panel
volt power port) ROPS and FOPS Approved • Dual Attachment Control Kit
• Engine / Hydraulic Systems Shutdown • Dual Steering Damper
• Front Cab Door with Windshield Wiper • Fire Extinguisher
• Front Horn • FOPS Kit (Level II)
• Hydraulic Bucket Positioning (Includes On / Off • Fuel Sediment Bowl Kit
Selection) • Hose Guide
• Instrumentation: Hourmeter, Engine Temperature • Keyless Start
and Fuel Gauges and Warning Lights • Lift Kit (Single-Point)
• Lift Arm Support Device • Locking Fuel Cap
• Lights, Front and Rear • Power Bob-Tach
• Parking Brake • Rear Window Wiper
• Seat Bar • Road Kit
• Seat Belt • Road Option
• Sound Cab (Reduces noise at operator ear) • Rotating Beacon
• Sound Insulation (Reduces noise to bystanders) • Seat Belt with 3-Point Restraint
• Spark arrester Muffler • Seat Belt - 3 in. Wide
• Tailgate Lock • Seat Belt - Retractable
• Tool Container • Selectable Joystick Controls (SJC) (Selectable ‘ISO’
• Tracks, Rubber - 250 mm (9.8 in) or ‘H’ Pattern Control)
• Special Applications Kit
• Strobe Light
• Two-Speed Travel (Only available with SJC controls)
• Vinyl Cab Enclosure
• Warning Lights: Four-Way Flasher (Includes
Direction Signals)
• Windows:
Externally Removable Rear Window
Polycarbonate Rear Window
Polycarbonate Top Window

Specifications subject to change without notice and


standard items may vary.

13 T110 Operation & Maintenance Manual


FEATURES, ACCESSORIES AND ATTACHMENTS Buckets Available
(CONT’D)

These and other attachments are approved for use on


this model loader. Do not use unapproved attachments.
Attachments not manufactured by Bobcat may not be
approved.

The versatile Bobcat loader quickly turns into a multi-job


machine with a tight-fit attachment hook-up . . . from
bucket to grapple to pallet fork to backhoe and a variety BUCKET
of other attachments.

See your Bobcat dealer for information about approved Many bucket styles, widths and different capacities are
attachments and attachment Operation & Maintenance available for a variety of different applications. They
Manuals. include Construction & Industrial, Low Profile, Fertilizer
and Snow, to name a few. See your Bobcat dealer for the
Increase the versatility of your Bobcat loader with a correct bucket for your Bobcat loader and application.
variety of bucket styles and sizes.
—————————————————————————————————————————————————————
Attachments
• Angle Broom • Landplane
• Auger • Mower
• Backhoe • Pallet Forks
• Blades • Scarifier
Snow Blade • Scraper
V-Blade • Snowblower
• Breaker, Hydraulic • Soil Conditioner
• Brush Saw • Sweeper
• Buckets • Three-Point Hitch Adapter
• Digger • Tiller
• Dumping Hopper • Trencher
• Forks, Utility • Utility Frame
• Grapple, Farm / Utility • X-Change™ Frame

14 T110 Operation & Maintenance Manual


FEATURES, ACCESSORIES AND ATTACHMENTS Special Applications Kit Inspection And Maintenance
(CONT’D)
• Inspect for cracks or damage. Replace if required.
Special Applications Kit • Pre-rinse with water to remove gritty materials.
• Wash with a mild household detergent and warm
water.
• Use a sponge or soft cloth. Rinse well with water and
WARNING •
dry with a clean soft cloth or rubber squeegee.
Do not use abrasive or highly alkaline cleaners.
• Do not clean with metal blades or scrapers.
AVOID INJURY OR DEATH
Some attachment applications can cause flying
debris or objects to enter front, top or rear cab
openings. Install the Special Applications Kit to
provide added operator protection in these
applications.
W-2737-0508

Figure 4

B-25286A

Available for special applications to restrict material from


entering cab openings. Kit includes 12,7 mm (0.5 in) thick
polycarbonate front door, top and rear windows
[Figure 4].

See your Bobcat dealer for availability.

15 T110 Operation & Maintenance Manual


16 T110 Operation & Maintenance Manual
SAFETY & TRAINING RESOURCES

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


No-Text Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

17 T110 Operation & Maintenance Manual


18 T110 Operation & Maintenance Manual
SAFETY INSTRUCTIONS The dealer and owner / operator review the
recommended uses of the product when delivered. If the
Before Operation owner / operator will be using the machine for a different
application(s) he or she must ask the dealer for
Carefully follow the operating and maintenance recommendations on the new use.
instructions in this manual.

The Bobcat loader is highly maneuverable and compact.


It is rugged and useful under a wide variety of conditions.
This presents an operator with hazards associated with
off motorway, rough terrain applications, common with
Bobcat loader usage.

The Bobcat loader has an internal combustion engine


with resultant heat and exhaust. All exhaust gases can
kill or cause illness so use the Loader with adequate
ventilation.

The dealer explains the capabilities and restrictions of


the Bobcat loader and attachment for each application.
The dealer demonstrates the safe operation according to
Bobcat instructional materials, which are also available to
operators. The dealer can also identify unsafe
modifications or use of unapproved attachments. The
attachments and buckets are designed for a Rated
Operating Capacity (some have restricted lift heights).
They are designed for secure fastening to the Bobcat
loader. The user must check with the dealer, or Bobcat
literature, to determine safe loads of materials of
specified densities for the machine - attachment
combination.

The following publications and training materials provide


information on the safe use and maintenance of the
Bobcat machine and attachments:

• The Delivery Report is used to assure that complete


instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.

• The Operation & Maintenance Manual delivered with


the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation


and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.

• An Operator’s Handbook is fastened to the operator


cab of the loader. Its brief instructions are convenient
to the operator. See your Bobcat dealer for more
information on translated versions.

SI SSL EMEA-1009

19 T110 Operation & Maintenance Manual


SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator

Safe Operation Is The Operator’s Responsibility For an operator to be qualified, he or she must not use
drugs or alcoholic drinks which impair alertness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows. Understand the Written Instructions, Rules and
Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING machine signs (decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating
requirements. For driving on public roads, the
the machine. Untrained operators can cause injury or machine must be equipped as stipulated by the local
death. regulations authorising operation on public roads in
W-2001-0502 your specific country. Regulations may identify a
hazard such as a utility line.
Have Training with Actual Operation
• Operator training must consist of a demonstration and
IMPORTANT verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
This notice identifies procedures which must be • The new operator must start in an area without
followed to avoid damage to the machine. bystanders and use all the controls until he or she can
I-2019-0284 operate the machine and attachment safely under all
conditions of the work area. Always fasten seat belt
before operating.
Know the Work Conditions
• Know the weight of the materials being handled.
DANGER Avoid exceeding the Rated Operating Capacity
(ROC) of the machine. Material which is very dense
will be heavier than the same volume of less dense
The signal word DANGER on the machine and in the material. Reduce the size of the load if handling
manuals indicates a hazardous situation which, if not dense material.
avoided, will result in death or serious injury. • The operator must know any prohibited uses or work
D-1002-1107 areas, for example, he or she needs to know about
excessive slopes.
• Know the location of any underground lines.
• Wear tight fitting clothing. Always wear safety glasses
WARNING when doing maintenance or service. Safety glasses,
respiratory equipment, hearing protection or Special
Applications Kits are required for some work. See
The signal word WARNING on the machine and in the your Bobcat dealer about Bobcat Safety Equipment
manuals indicates a potentially hazardous situation for your model.
which, if not avoided, could result in death or serious
injury.
W-2044-1107

The Bobcat loader and attachment must be in good


operating condition before use.
Check all of the items on the Bobcat Service Schedule
Decal under the 8-10 hour column or as shown in the
Operation & Maintenance Manual.

SI SSL EMEA-1009

20 T110 Operation & Maintenance Manual


SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION

Avoid Silica Dust

Maintenance

The machine and some attachments have components


that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
Cutting or drilling concrete containing sand or rock damaged or incorrectly maintained, can be a source of
containing quartz may result in exposure to silica dust. arcs or sparks.
Use a respirator, water spray or other means to control
dust. Flammable debris (leaves, straw, etc.) must be removed
regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential fire hazard.

The operator’s area, engine compartment and engine


cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.

All fuels, most lubricants and some coolants mixtures are


flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.

Operation

Do not use the machine where exhaust, arcs, sparks or


hot components can contact flammable material,
explosive dust or gases.

Electrical

Check all electrical wiring and connections for damage.


Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.

Battery gas can explode and cause serious injury. Use


the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

SI SSL EMEA-1009

21 T110 Operation & Maintenance Manual


FIRE PREVENTION (CONT’D) Welding And Grinding

Hydraulic System Always clean the machine and attachment, disconnect


the battery, and disconnect the wiring from the Bobcat
Check hydraulic tubes, hoses and fittings for damage controllers before welding. Cover rubber hoses, battery
and leakage. Never use open flame or bare skin to check and all other flammable parts. Keep a fire extinguisher
for leaks. Hydraulic tubes and hoses must be properly near the machine when welding.
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage. Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Always clean fluid spills. Do not use petrol or diesel fuel Toxic dust or gas can be produced.
for cleaning parts. Use commercial non-flammable
solvents. Dust generated from repairing non-metallic parts such as
hoods, fenders or covers can be flammable or explosive.
Fueling Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Stop the engine and let it cool before adding fuel. No


smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.

Starting

Do not use ether or starting fluids on any engine that has


glow plugs or air intake heater. These starting aids can Know where fire extinguishers and first aid kits are
cause explosion and injure you or bystanders. located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Use the procedure in the Operation & Maintenance Obey the recommendations on the instructions plate.
Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System

The spark arrester exhaust system is designed to control


the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.

Check the spark arrester exhaust system regularly to


make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrester muffler (if equipped).

Sl SSL EMEA-1009

22 T110 Operation & Maintenance Manual


23 T110 Operation & Maintenance Manual
MACHINE SIGNS (DECALS)

Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat loader dealer.

Standard - 7136754 SJC - 7131520

6735140
6986652

Standard - 6728540
SJC - 7131521

6718579
6707852 Back-up Alarm
SJC - 6737248 Shoulder Belt
Inside Cab 6737189
Opt. - 6725370 7166642

Single-Point Lift
Opt. - 7201903
Single-Point Lift
Opt. - 6533898

6718391
(Behind Lift Arm
Crossmember) 1
Single-Point Lift
Opt. - 7168020 (2)
6561383 Lift Kit Option
(Behind Bob-Tach)

6577754 (2)

6812569

7168039 (2)
6718392 2

6718396
SJC - 6731757

6718393
NA1347A

24 T110 Operation & Maintenance Manual


MACHINE SIGNS (DECALS) (CONT’D)

Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.

6726303
(Externally Removable
Rear Window only)
6560573
6565990

6708929

3
6577754 (2)
7169699 Under Rear Grille

6578368

6706558

6713507 (2)
4 6809511 (4)
(On Hose & Tubeline)

6717343 (2)

6727595 (3)
7159779
(Inside Fuse Cover)

6734534

Inside Rear Door


NA1903

25 T110 Operation & Maintenance Manual


MACHINE SIGNS (DECALS) (CONT’D) NOTE: See the numbered MACHINE SIGNS
(DECALS) on Page 24 and MACHINE SIGNS
No-Text Safety Signs (DECALS) (CONT’D) on Page 25 for the
machine location of each correspondingly
Safety signs are used to alert the equipment operator or numbered no-text decal.
maintenance person to hazards that may be encountered
in the use and maintenance of the equipment. The 1. Single-Point Lift (7168020)
location and description of the safety signs are detailed in
this section. Please become familiarized with all safety This safety sign is located on the side arm of the single-
signs installed on the machine / attachment. point lift.

Vertical Configuration

HAZARD
PANEL

AVOIDANCE
PANEL

Horizontal Configuration

HAZARD
PANEL
AVOIDANCE
PANEL WARNING
The format consists of the hazard panel(s) and the FAILURE OF THE LIFT ASSEMBLY CAN CAUSE
avoidance panel(s): SERIOUS INJURY OR DEATH

Hazard panels depict a potential hazard enclosed in a BEFORE LIFTING LOADER:


safety alert triangle. 1. Check the hardware and fasteners at all lift points
for proper torque.
Avoidance panels depict actions required to avoid the 2. Inspect lift points for damage or cracked welds.
hazards. Repair or replace components as necessary.

A safety sign may contain more than one hazard panel • No riders on loader and keep 5 m (15 ft) away
and more than one avoidance panel. while lifting.
• See Operation & Maintenance Manual for more
information.
W-2840-0910

26 T110 Operation & Maintenance Manual


MACHINE SIGNS (DECALS) (CONT’D) 3. Hot Pressurised Fluid (7169699)

No-Text Safety Signs (Cont’d) This safety sign is located on the engine coolant tank cap.

2. Flying Debris or Objects (7168039)

This safety sign is located on track loader undercarriages


near the grease cylinder tensioning fittings.

WARNING
HIGH PRESSURE GREASE CAN
CAUSE SERIOUS INJURY WARNING
• Do not loosen grease fitting.
• Do not loosen bleed fitting more than 1 - 1/2 HOT PRESSURISED FLUID CAN CAUSE
turns. SERIOUS BURNS
W-2781-0109
• Never open hot.
• OPEN SLOWLY.
W-2755-EN-0909

4. Crush Hazard (6713507)

This safety sign is located on the side of each lift arm.

WARNING
Keep away from the operating machine to avoid
serious injury or death.
W-2520-0106

27 T110 Operation & Maintenance Manual


PUBLICATIONS AND TRAINING RESOURCES

The following publications are also available for your


Bobcat loader. You can order them from your Bobcat
dealer.

For the latest information on Bobcat products and the


Bobcat Company, visit our web site at
training.bobcat.com or www.bobcat.com.

OPERATION &
MAINTENANCE
MANUAL

6904978

Complete instructions on the correct operation and the


routine maintenance of the Bobcat loader.

T110 SERVICE
MANUAL

6904979

Complete maintenance instructions for your Bobcat loader.

OPERATOR’S
HANDBOOK

6986652

Gives basic operation instructions and safety warnings.

28 T110 Operation & Maintenance Manual


OPERATING INSTRUCTIONS

INSTRUMENT PANEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33


Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Left Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Standard Key Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Keyless Start Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Deluxe Instrumentation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

CONTROL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Selectable Joystick Controls (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

LIFT ARM BYPASS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

TRACTION LOCK OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

DRIVING AND STEERING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49


Available Control Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Operation (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Operation (SJC) In ‘ISO’ Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Operation (SJC) In ‘H’ Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

STOPPING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51


Using The Control Levers Or Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

29 T110 Operation & Maintenance Manual


TWO-SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Operation (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

DRIVE RESPONSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

STEERING DRIFT COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern . . . . . . . . . . . . . . . . . . . . . . . .59
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . .60
Hydraulic Bucket Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Front Auxiliary Hydraulic Control Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
FRONT Auxiliary Hydraulics Operation (Variable Flow) . . . . . . . . . . . . . . . . . . . . . . . . . . .61
FRONT Auxiliary Hydraulics Operation (Continuous Flow) . . . . . . . . . . . . . . . . . . . . . . . .62
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) . . . . . . . . . . . . . . . . . . . . .64

ATTACHMENT CONTROL DEVICE (ACD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66


Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68


Entering The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Operation & Maintenance Manual And Operator’s Handbook Locations . . . . . . . . . . . . . .68
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71


Standard Key Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Keyless Start Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Deluxe Instrumentation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

MONITORING THE DISPLAY PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78


Left Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Warning And Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

30 T110 Operation & Maintenance Manual


STOPPING THE ENGINE AND LEAVING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Installing And Removing The Attachment (Hand Lever Bob-Tach) . . . . . . . . . . . . . . . . . . 81
Installing And Removing The Attachment (Power Bob-Tach) . . . . . . . . . . . . . . . . . . . . . . 83

TRACK UNDERCARRIAGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Compact Track Loader Operating And Maintenance Tips . . . . . . . . . . . . . . . . . . . . . . . . . 86

OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Driving On Public Roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Operating With A Full Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Filling And Emptying The Bucket (Foot Pedals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Leveling The Ground Using Float (Foot Pedals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Digging And Filling A Hole (Foot Pedals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Filling And Emptying The Bucket (SJC - ‘H’ Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Leveling The Ground Using Float (SJC - ‘H’ Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Digging And Filling A Hole (SJC - ‘H’ Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Leveling The Ground Using Float (SJC - ‘ISO’ Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Digging And Filling A Hole (SJC - ‘ISO’ Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

LIFTING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97


Single-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

TRANSPORTING THE LOADER ON A TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98


Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

31 T110 Operation & Maintenance Manual


32 T110 Operation & Maintenance Manual
INSTRUMENT PANEL IDENTIFICATION Figure 7

Figure 5 SIDE PANEL

S20179

FRONT PANEL

P-76683

S0363
The left panel [Figure 5] is described in more detail.
(See Left Panel on Page 34.)
The side and front panels [Figure 7] are described in
Figure 6 more detail. (See Side Panel on Page 40.) and (See
Front Panel on Page 40.)

Cab Light

Figure 8

P-76601 P-90816C P-76597A

The right panel [Figure 6] is described in more detail.


(See Standard Key Panel on Page 38.), (See Keyless
Start Panel on Page 38.) or (See Deluxe Instrumentation
Panel on Page 39.)
1

N-22015

Push the button (Item 1) [Figure 8] to turn the light ON.


Push the button again to turn OFF.

33 T110 Operation & Maintenance Manual


INSTRUMENT PANEL IDENTIFICATION (CONT’D)

Left Panel

Figure 9

3 12
2

7 16
1
4 13

8 10 11 15
6 9

14
5

17 20

18 19

21 22

23

P-76459C

The left instrument panel [Figure 9] is the same for The table on the facing page shows the DESCRIPTION
Standard Key Panel, Keyless Start Panel and Deluxe and FUNCTION / OPERATION for each of the
Instrumentation Panel equipped machines. components of the left panel.

34 T110 Operation & Maintenance Manual


INSTRUMENT PANEL IDENTIFICATION (CONT’D)

Left Panel (Cont’d)

REF.
DESCRIPTION FUNCTION / OPERATION
NO.
1 ENGINE TEMPERATURE GAUGE Shows the engine coolant temperature.
2 LEFT TURN SIGNAL (Option) Indicates left turn signals are ON.
3 GENERAL WARNING Malfunction with one or more machine functions. (See Service Codes*)
4 TWO-SPEED (Option) High range selected. (Available with SJC controls only.)
5 ENGINE MALFUNCTION Engine malfunction or failure. (See Service Codes*)
6 ENGINE COOLANT TEMPERATURE Engine coolant temperature high or sensor error.
7 DISPLAY SCREEN Displays information. (See Display Screen in this manual.)
8 SEAT BELT Instructs operator to fasten seat belt. Remains lit for 45 seconds.
9 SEAT BAR The light comes on when the seat bar is UP.
10 LIFT & TILT VALVE The light comes on when the lift and tilt functions cannot be operated.
11 PARKING BRAKE The light comes on when the loader cannot be driven.
12 RIGHT TURN SIGNAL (Option) Indicates right turn signals are ON.
13 SHOULDER BELT Not used.
14 HYDRAULIC SYSTEM MALFUNCTION Hydraulic system malfunction or failure. (See Service Codes*)
15 FUEL Fuel level low or sensor error.
16 FUEL GAUGE Shows the amount of fuel in the tank.
17 LIGHTS - Without Road Option Press once for REAR taillights. (Right green LED will light.) Press a
second time to turn FRONT and REAR work lights ON. REAR taillights
will turn OFF. (Left green LED will light.) Press a third time to turn all
lights off. (Left and right green LEDs will be off.)
- With Road Option Press once for FRONT boom light, license plate light and REAR
taillights. (Right green LED will light.) Press a second time to turn
FRONT and REAR work lights ON. FRONT boom light, license plate
light and REAR taillights will turn OFF. (Left green LED will light.) Press
a third time to turn all lights off. (Left and right green LEDs will be off.)
- All Loaders Press and hold five seconds to show software version in display
screen.
18 HIGH-FLOW Not used.
19 AUXILIARY HYDRAULICS Press once to engage the auxiliary hydraulics. (Left green LED will
light.) Press a second time to disengage.

* See SYSTEM SETUP & ANALYSIS for Service Code description. (See DIAGNOSTIC SERVICE CODES on Page 151.)

35 T110 Operation & Maintenance Manual


INSTRUMENT PANEL IDENTIFICATION (CONT’D)

Left Panel (Cont’d)

REF.
DESCRIPTION FUNCTION / OPERATION
NO.
20 INFORMATION Cycles through (after each button press):
• Hourmeter (On start up)
• Engine rpm
• Battery voltage
• Maintenance clock
• Service codes*
21 TRACTION LOCK OVERRIDE Functions only when the seat bar is raised and the engine is running.
Press once to unlock the brakes. Allows you to use the steering levers
or joystick(s) to move the loader forward or backward when using the
backhoe attachment. (See TRACTION LOCK OVERRIDE in this
manual.) Press a second time to lock the brakes.
22 PRESS TO OPERATE LOADER Press to activate the BICS™ when the seat bar is down and operator is
seated in operating position. Button will light.
Press and hold three seconds to engage Drive Response and
Steering Drift Compensation. (See DRIVE RESPONSE and
STEERING DRIFT COMPENSATION in this manual.)
23 ALARM The alarm beeps when Error, Warning or Shutdown conditions exist.

* See SYSTEM SETUP & ANALYSIS for Service Code description. (See DIAGNOSTIC SERVICE CODES on Page 151.)

36 T110 Operation & Maintenance Manual


INSTRUMENT PANEL IDENTIFICATION (CONT’D)

Display Screen

The display screen can display the following information:

• Operating hours.
• Engine revolutions per minute (rpm).
• Speed management setting.
• Maintenance clock countdown.
• Battery voltage.
• Service codes.
• Engine preheat countdown.
• Steering drift compensation setting.
• Drive response setting.

Figure 10

3 4 5 6 7
P-76461A

The display screen is shown in [Figure 10]. The data


display will show operating hours upon startup.

1. Data Display.
2. Hourmeter.
3. Speed Management.
4. Engine Preheat.
5. Engine Revolutions Per Minute.
6. Battery / Charging Voltage.
7. Service.

37 T110 Operation & Maintenance Manual


INSTRUMENT PANEL IDENTIFICATION (CONT’D) Keyless Start Panel

Standard Key Panel Figure 12

Figure 11

2 3

4
5
6

P-90816A

S4498
This machine may be equipped with a Keyless Start
Panel [Figure 12].
This machine may be equipped with a Standard Key
Panel [Figure 11]. 1. Keypad (keys 1 through 0): Used to enter a number
code (password) to allow starting the engine. An
The Standard Key Panel is used to turn the loader asterisk will show in the left panel display screen for
electrical system on and off, and to start and stop the each key press.
engine.
2. LOCK Key: Used to lock keypad. The lock key will
display a red light to indicate a password is required
to start the loader. (See Password Lockout Feature
on Page 159.)

3. UNLOCK Key: Used to unlock keypad. The unlock


key will display a green light to indicate the loader can
be started without a password. (See Password
Lockout Feature on Page 159.)

4. START Button: Used to start the engine.

5. STOP Button: Used to stop the engine and shut


down the loader’s electrical system.

6. RUN Button: Used to turn on the loader’s electrical


system.

38 T110 Operation & Maintenance Manual


INSTRUMENT PANEL IDENTIFICATION (CONT’D) 9. Keypad: The numeric keypad has two functions:

Deluxe Instrumentation Panel - To enter a number code (password) to allow starting


the engine.
Figure 13
- To enter a number as directed for further use of the
Display Screen.

10. Start Button: Used to start the engine.

1 7
11. Run / Enter Button: Used to turn on the loader
4 electrical system.
5
Figure 14
2 3 6

9
ENTER PASSWORD
8

LANGUAGES

10 11 B-15553N
B-16165

This machine may be equipped with a Deluxe The first screen you will see on your new loader will be as
Instrumentation Panel [Figure 13]. shown in [Figure 14].

1. Display Screen: The Display Screen is where all When this screen is on the display you can enter the
system setup, monitoring, troubleshooting and error password and start the engine or change the Display
conditions are displayed. Screen setup features.

2. Bobcat Main Controller Error: Indicates NOTE: Your new loader (with Deluxe Instrumentation
communication error between Bobcat Main Controller Panel) will have an Owner Password. Your
and Deluxe Instrumentation Panel. (See dealer will provide you with this password.
DIAGNOSTIC SERVICE CODES on Page 151.) Change the password to one that you will
easily remember to prevent unauthorised use
3. Display Error: Indicates communication error of your loader. (See Changing The Owner
between instrument panel and Bobcat controller. Password on Page 159.) Keep your password
(See DIAGNOSTIC SERVICE CODES on Page 151.) in a safe place for future needs.

4. BobCARE PMSM Icon: Indicates planned Change Language: Press the Selection Button at the end
maintenance is due. (See MAINTENANCE CLOCK of the arrow [Figure 14] to go to the next screen. Use the
on Page 162.) Keypad to select the number of the language.

5. Engine Air Filter Icon: Indicates engine air filter Press EXIT. The screen will return to [Figure 14]. You
requires service. can then enter the password and start the engine.

6. Hydraulic Filter Icon: Indicates hydraulic filter See CONTROL PANEL SETUP for further description of
requires service. screens to setup the system for your use. (See
CONTROL PANEL SETUP on Page 157.)
7. Selection Buttons: The four Selection Buttons allow
you to select items from the Display Screen and scroll NOTE: Pressing the EXIT key will go to the previous
through screens. screen and you can continue pressing until
you get to the initial (home) screen.
8. Stop Button: Used to stop the engine and shut down SHORTCUT: Press the “0” (zero) key to get to
the loader electrical system. the home screen immediately.

39 T110 Operation & Maintenance Manual


INSTRUMENT PANEL IDENTIFICATION (CONT’D) Front Panel

Side Panel Figure 16

Figure 15 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 9

B-15993Y

S1819
NOTE: Parking Brake (Item 4) [Figure 16] is standard
on all loaders.
REF.
DESCRIPTION FUNCTION / OPERATION
NO. REF.
DESCRIPTION FUNCTION / OPERATION
1 POWER PORT Provides a 12 volt receptacle NO.
for accessories. 1 SELECTABLE Press the top to select ‘ISO’
2 TRAVEL LOCK Press the top of the switch to JOYSTICK Control Pattern; bottom to
lock the lift and tilt hydraulic CONTROLS select ‘H’ Control Pattern.
functions for travel. Press the (SJC) (Option)
bottom of the switch to turn 2 POWER Press and hold the up arrow to
travel lock OFF. BOB-TACH disengage the Bob-Tach
3 FRONT WIPER Press the bottom of the switch (Option) wedges. Press and hold the
to start the front wiper (press down arrow to engage the
and hold for washer fluid). wedges into the mounting
Press the top of the switch to frame holes.
stop the wiper. 3 NOT USED ---
4 REAR WIPER Press the bottom of the switch 4 PARKING BRAKE Press the top to engage the
(Option) to start the rear wiper (press (Standard on all PARKING BRAKE; bottom to
and hold for washer fluid). loaders) disengage.
Press the top of the switch to
5 HYDRAULIC Press the top to engage
stop the wiper.
BUCKET Hydraulic Bucket Positioning;
5 NOT USED --- POSITIONING bottom to disengage.
6 NOT USED --- 6 HAZARD LIGHTS Press the top to turn the
7 FAN MOTOR Turn clockwise to increase fan (Option) HAZARD LIGHTS ON; bottom
(Option) speed; anticlockwise to to turn OFF.
decrease. There are four 7 ROTATING Press the top to turn the
positions; OFF-1-2-3. BEACON (Option) LIGHT ON; bottom to turn
8 NOT USED --- or OFF.
STROBE LIGHT
9 TEMPERATURE Turn clockwise to increase the
(Option)
CONTROL temperature; anticlockwise to
(Option) decrease. 8 NOT USED ---

40 T110 Operation & Maintenance Manual


CONTROL IDENTIFICATION

This loader has two control configurations available to operate lift / tilt functions and driving / steering the loader:

• Standard Controls - Uses foot pedals for lift and tilt functions.
Uses steering levers for driving and steering the loader.

• Selectable Joystick Controls (SJC) (Option) - Uses joysticks for lift / tilt functions and driving / steering the loader.

Standard Controls

Figure 17

1
2

4 5

S4422A

REF. NO. DESCRIPTION FUNCTION / OPERATION


1 FRONT HORN Press the button to sound the front horn.
2 STEERING LEVERS See DRIVING AND STEERING THE LOADER in this manual.
3 AUXILIARY HYDRAULICS CONTROL See HYDRAULIC CONTROLS in this manual.
4 LIFT ARM PEDAL See HYDRAULIC CONTROLS in this manual.
5 TILT PEDAL See HYDRAULIC CONTROLS in this manual.
6 ENGINE SPEED CONTROL See ENGINE SPEED CONTROL in this manual.
7 LIFT ARM BYPASS CONTROL See LIFT ARM BYPASS CONTROL in this manual.

41 T110 Operation & Maintenance Manual


CONTROL IDENTIFICATION (CONT’D)

Selectable Joystick Controls (SJC)

Figure 18

1 2 3 4 5 13 14 15 16 17
8

10 11
18
6 7 19
12
B-19873A / B-15546K / B-19874A

REF. NO. DESCRIPTION FUNCTION / OPERATION


1 TWO-SPEED CONTROL See TWO-SPEED CONTROL in this manual.
SPEED MANAGEMENT See SPEED MANAGEMENT in this manual.
*2 STEERING DRIFT COMPENSATION See STEERING DRIFT COMPENSATION in this manual.
Also: DRIVE RESPONSE See DRIVE RESPONSE in this manual.
3 ATTACHMENT FUNCTION CONTROL See ATTACHMENT CONTROL DEVICE in this manual.
*4 STEERING DRIFT COMPENSATION See STEERING DRIFT COMPENSATION in this manual.
Also: DRIVE RESPONSE See DRIVE RESPONSE in this manual.
5 ATTACHMENT FUNCTION CONTROL See ATTACHMENT CONTROL DEVICE in this manual.
6 SPEED MANAGEMENT See SPEED MANAGEMENT in this manual.
7 FRONT HORN Press the front switch to sound the front horn.
8 JOYSTICKS See DRIVING AND STEERING THE LOADER and HYDRAULIC
CONTROLS in this manual.
9 FOOTRESTS Keep your feet on the footrests at all times.
10 ENGINE SPEED CONTROL (FOOT) See ENGINE SPEED CONTROL in this manual.
11 ENGINE SPEED CONTROL (HAND) See ENGINE SPEED CONTROL in this manual.
12 LIFT ARM BYPASS CONTROL See LIFT ARM BYPASS CONTROL in this manual.
13 ATTACHMENT FUNCTION CONTROL See ATTACHMENT CONTROL DEVICE in this manual.
* 14 NOT USED ---
15 FRONT AUXILIARY HYDRAULICS See FRONT Auxiliary Hydraulics Operation in this manual.
* 16 NOT USED ---
17 TURN SIGNALS (Option) Press the top to activate right signal; press again to turn off.
Press the bottom to activate left signal; press again to turn off.
18 FLOAT CONTROL See HYDRAULIC CONTROLS in this manual.
19 CONTINUOUS FLOW CONTROL FOR See FRONT Auxiliary Hydraulics Operation (CONTINUOUS
AUXILIARY HYDRAULICS FLOW) in this manual.

* Also used as Attachment Function Control: See your attachment Operation & Maintenance Manual.

42 T110 Operation & Maintenance Manual


SEAT BAR RESTRAINT SYSTEM

Operation
WARNING
Figure 19
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
1 • Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
P-90090
W-2463-1110

The seat bar restraint system has a pivoting seat bar with
armrests (Item 1) [Figure 19].

The operator controls the use of the seat bar. The seat
bar in the down position helps to keep the operator in the
seat.

WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on the controls.
W-2261-0909

When the seat bar is down, the engine is running, the


PRESS TO OPERATE LOADER button is activated, and
the brake is released, the lift, tilt, and traction drive
functions can be operated.

When the seat bar is up, the lift, tilt and traction drive
functions are deactivated and both foot pedals will be
locked when returned to neutral position.

43 T110 Operation & Maintenance Manual


BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) Figure 21

Operation

WARNING
1 2 3
AVOID INJURY OR DEATH
The Bobcat Interlock Control System (BICS™) must
deactivate the lift, tilt and traction drive functions. If it
does not, contact your dealer for service. DO NOT
modify the system. P-76459B
W-2151-1111

There are three display lights (Items 1, 2 and 3)


Figure 20 [Figure 21] located on the left instrument panel that must
be OFF to fully operate the machine.

When the seat bar is lowered, the engine is running, the


PRESS TO OPERATE LOADER button is activated, and
the parking brake is released, the lift, tilt, auxiliary
hydraulics, and traction drive functions can be operated.
1
When, the seat bar is raised, the lift, tilt, auxiliary
hydraulics, and traction drive functions are deactivated.

WARNING
P-90092
AVOID INJURY OR DEATH
The Bobcat Interlock Control System (BICS™) has a Before you leave the operator’s seat:
pivoting seat bar with armrests (Item 1) [Figure 20]. The • Lower the lift arms and put the attachment flat on
operator controls the use of the seat bar. the ground.
• Stop the engine.
The BICS™ requires the operator to be seated in the • Engage the parking brake.
operating position with the seat bar fully lowered before • Raise the seat bar.
the lift, tilt, auxiliary hydraulics, and traction functions can • Move all controls to the NEUTRAL / LOCKED
be operated. The seat belt must be fastened anytime you position to make sure the lift, tilt and traction
operate the machine. drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
WARNING W-2463-1110

AVOID INJURY OR DEATH


When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on the controls.
W-2261-0909

44 T110 Operation & Maintenance Manual


LIFT ARM BYPASS CONTROL TRACTION LOCK OVERRIDE

Operation Operation

Figure 22 Figure 24

1
P-90911 P-76683

The lift arm bypass control (Item 1) [Figure 22] is used to (Functions Only When The Seat Bar Is Raised And The
lower the lift arms if the lift arms cannot be lowered Engine Is Running) There is a TRACTION LOCK
during normal operations. OVERRIDE button (Item 1) [Figure 24] on the left
instrument panel which will allow you to use the steering
1. Sit in the operator's seat. levers to move the loader forward and backward when
2. Fasten the seat belt and lower the seat bar. using the backhoe attachment.
3. Turn the knob (Item 1) [Figure 22] clockwise 1/4 turn.
• Press the TRACTION LOCK OVERRIDE button once
4. Pull up and hold the knob until the lift arms lower.
to unlock traction drive. The PARKING BRAKE light
(Item 2) [Figure 24] will be OFF.
PARKING BRAKE

Operation • Press the button a second time to lock the traction


drive. The PARKING BRAKE light (Item 2)
Figure 23 [Figure 24] will be ON.

NOTE: The TRACTION LOCK OVERRIDE button will


1
unlock the traction drive when the seat bar is
2 raised and the engine is running.

B-15993V
NOTE: The TRACTION LOCK OVERRIDE button will
function if the parking brake is in the engaged
or disengaged position and the engine is
Press the top of the switch (Item 1) [Figure 23] to running. If the parking brake switch is turned
engage the parking brake. The red light in the switch will ON, the red light in the parking brake switch
turn on. The traction drive system will be locked. will turn OFF when TRACTION LOCK
OVERRIDE is engaged.
Press the bottom of the switch (Item 2) [Figure 23] to
disengage the parking brake. The red light in the switch
will turn off. The traction drive system will be unlocked.

NOTE: The PARKING BRAKE light on the left


instrument panel will remain ON until the
engine is started, the PRESS TO OPERATE
LOADER button is pressed and the parking
brake is disengaged.

45 T110 Operation & Maintenance Manual


EMERGENCY EXIT Front Door

The front opening on the operator cab and rear window NOTE: If the loader has a Special Application Door
provide exits. Kit installed, the window of the front door is
NOT an emergency exit.
Rear Window
Figure 27
Figure 25

P-85439
P-64994

Pull the plastic loop at the top of the window in the front
Pull on the tag on the top of the rear window to remove door to remove the rubber cord [Figure 27].
the rubber cord [Figure 25].
Figure 28
Push the rear window out of the rear of the operator cab.

Figure 26

X X

X X

S0363

P-45260B
Push the window out with your foot at any corner of the
window [Figure 28].

Exit through the rear of the operator cab [Figure 26]. Exit through the front door.

46 T110 Operation & Maintenance Manual


BACK-UP ALARM SYSTEM Operation

This machine may be equipped with a Back-up Alarm.

Description
WARNING
Figure 29
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
1 • The operator must always look in the direction of
travel.
• The back-up alarm must sound when operating
the machine in the reverse direction.
W-2783-0409

The back-up alarm will sound when the operator moves


both steering levers or joystick(s) into the reverse
position. Slight movement of the steering levers into the
reverse position is required with hydrostatic
transmissions, before the back-up alarm will sound.
P-76101

If alarm does not sound or for adjustment instructions,


The back-up alarm (Item 1) [Figure 29] is located on the see inspection and maintenance instructions for the
inside of the rear door. back-up alarm system in the preventive maintenance
section of this manual. (See BACK-UP ALARM SYSTEM
A back-up alarm is not a substitute for looking to the on Page 113.)
rear when operating the loader in reverse, or for
keeping bystanders away from the work area.
Operators must always look in the direction of travel,
including reverse, and must also keep bystanders away
from the work area, even though the loader is equipped
with a back-up alarm.

Operators must be trained to always look in the direction


of travel, including when operating the loader in
reverse and to keep bystanders away from the work
area. Other workers should be trained to always keep
away from the operator’s work area and travel path.

47 T110 Operation & Maintenance Manual


ENGINE SPEED CONTROL

Operation

Figure 30

S4006

The engine speed control lever is at the right side of the


operator's seat (Item 1) [Figure 30].

Move the lever forward to increase engine speed. Move


backward to decrease engine speed.

Figure 31

P-76060

There is a foot operated engine speed control pedal (Item


1) [Figure 31] in addition to the engine speed control
lever on SJC equipped machines. It is located on the
right side floor above the footrest.

48 T110 Operation & Maintenance Manual


DRIVING AND STEERING THE LOADER Figure 33

Available Control Configurations Standard


FORWARD BACKWARD
The loader has two configurations available:

• Standard Controls - Two Steering Levers control drive


and steering functions.

• Selectable Joystick Controls (SJC) (Option) -

(‘ISO’ Pattern) Left joystick controls the drive and


steering functions.
LEFT TURN RIGHT TURN
(‘H’ Pattern) Left and right joysticks control left and
right side drive and steering functions.

Operation (Standard)

Figure 32

LEFT RIGHT
FAST TURN FAST TURN

PI-1849C

The steering levers control forward and backward travel


P-90092
and turning the loader [Figure 33].

The steering levers (Item 1) [Figure 32] are on the left Forward Travel - Push both levers forward.
and right side in front of the seat. Backward Travel - Pull both levers backward.

Move the levers smoothly. Avoid sudden starting and Normal Turning - Move one lever farther forward than
stopping. the other.
Fast Turning - Push one lever forward and pull the other
lever backward.

WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls and hands
on steering levers.
W-2046-0108

49 T110 Operation & Maintenance Manual


DRIVING AND STEERING THE LOADER (CONT’D) Figure 36

Operation (SJC) In ‘ISO’ Control Pattern SJC in ‘ISO’


Control Pattern
Figure 34 Left Joystick
1 FORWARD 2 BACKWARD

1 3 4
FORWARD FORWARD
LEFT TURN RIGHT TURN
B-15993X
B-15993I

Select the ‘ISO’ control pattern by pressing the top of the


switch (Item 1) [Figure 34].

5 6
BACKWARD
WARNING BACKWARD
LEFT TURN RIGHT TURN

AVOID INJURY OR DEATH


When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the foot rests and hands on
control levers. 7 8
W-2399-0501 LEFT FAST TURN RIGHT FAST TURN

Figure 35

B-21970B

Left Joystick Functions (Drive And Steering) [Figure 36].

1 1. Forward Travel - Move joystick forward.

2. Backward Travel - Move joystick backward.

3. Forward Left Turn - Move joystick forward and to the


left.

P-45116 4. Forward Right Turn - Move joystick forward and to


the right.
The joystick that controls drive and steering is on the left
side in front of the seat (Item 1) [Figure 35]. 5. Backward Left Turn - Move joystick backward and to
the right.
Move the joystick smoothly. Avoid sudden starting and
stopping. 6. Backward Right Turn - Move joystick backward and
to the left.

7. Left Fast Turn - Move joystick to the left.

8. Right Fast Turn - Move joystick to the right.

50 T110 Operation & Maintenance Manual


DRIVING AND STEERING THE LOADER (CONT’D) Figure 39
Left Right SJC in ‘H’
Operation (SJC) In ‘H’ Control Pattern Joystick Joystick Control Pattern

Figure 37 1

N N FORWARD

2
N N BACKWARD

3
1 B-15993X
B-15993I N N LEFT
TURN
Select the ‘H’ control pattern by pressing the bottom of
the switch (Item 1) [Figure 37]. 4

N N
RIGHT
TURN

WARNING 5
LEFT
AVOID INJURY OR DEATH N N FAST
When operating the machine: TURN
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the foot rests and hands on 6
control levers. RIGHT
W-2399-0501 N N FAST
TURN
B-22029A
Figure 38

Joystick Functions (Drive And Steering) [Figure 39]

1. Forward Travel - Move both joysticks forward.

2. Backward Travel - Move both joysticks backward.

3. Forward Left Turn - Move the right joystick farther


1 forward than the left joystick.

4. Forward Right Turn - Move the left joystick farther


forward than the right joystick.

5. Left Fast Turn - Move the left joystick backward and


P-45116 the right joystick forward.

Both joysticks control drive and steering and are located 6. Right Fast Turn - Move the left joystick forward and
on the left and right side in front of the seat (Item 1) the right joystick backward.
[Figure 38].
STOPPING THE LOADER
Move the joysticks smoothly. Avoid sudden starting and
stopping. Using The Control Levers Or Joysticks

When the steering levers or joysticks are moved to the


neutral position, the hydrostatic transmission will act as a
service brake to stop the loader.

51 T110 Operation & Maintenance Manual


TWO-SPEED CONTROL Operation (SJC)

Description Figure 41
1 Left Joystick Right Joystick
Two-speed is only available with SJC controls. Two-
speed allows you to reduce cycle times when there is a
long travel distance between the dig site and the dump
site. You can also use the two-speed when traveling from
one job site to another at faster speeds.

WARNING P-24820

2
P-24802

HITTING OBSTRUCTIONS AT HIGH RANGE SPEEDS


CAN CAUSE SERIOUS INJURY OR DEATH
Fasten shoulder belt for additional restraint when
operating at high range speeds.
W-2754-0908

NOTE: You must disengage Speed Management


Figure 40
before you can select high range.
2
Press the top of the switch (Item 1) on the left joystick for
high range. The two-speed and shoulder belt icons
located on the left instrument panel (Item 2) [Figure 41]
will come on.

1 Press the bottom of the switch for low range.


N-21773

N-21773

NOTE: The 3-point restraint must be used when


selecting two-speed operation [Figure 40].

Connect the shoulder belt to the lap belt (Item 1). Pull the
lap belt across to the left side of the seat (Item 2)
[Figure 40] and fasten.

The shoulder belt must be positioned over your right


shoulder and lap belt over your lower hips [Figure 40].

52 T110 Operation & Maintenance Manual


SPEED MANAGEMENT The Speed Management icon (Item 1) [Figure 43] will
appear in the display and remain on until the Speed
Speed Management is available on SJC equipped Management button is pressed again or the machine is
machines. turned off.

Operation When Speed Management is engaged, the machine will


travel at the factory default setting of 57% of Standard
Speed Management allows the loader to be maneuvered Travel Speed and the percentage [SPD 57] will appear in
at a slower travel speed, even during maximum the display (Item 2) [Figure 43].
movement of the joystick(s).
NOTE: The factory default setting can be changed by
This feature can be useful when installing attachments, the operator. (See Changing The Factory
loading or unloading, and certain applications. Default Setting on Page 54.)
(EXAMPLES: Landscaping, tilling, trenching)
While Speed Management is engaged, press the top of
Figure 42 the Speed Control switch (Item 2) [Figure 42] to increase
Right Joystick the speed up to 99% [SPD 99] or the bottom of the switch
Left Joystick
2 (Item 3) [Figure 42] to decrease the speed down to 1%
[SPD 01]. The percentages will appear in the display
(Items 2, 3 and 4) [Figure 43].

Press button (Item 1) [Figure 42] again to disengage


3 Speed Management and return to Standard Travel
1 Speed. [STD] (Item 5) [Figure 43] will appear in the
1 display.
P-24820 P-24802

The system will retain the speed percentage as long as


Press the button (Item 1) [Figure 42] on the left joystick the key remains ON or the STOP button has not been
once to engage Speed Management. pressed.

Figure 43 EXAMPLE: You can be using the machine at 40%


and then disengage Speed Management to
reposition the loader, then re-engage Speed
Management. The speed percentage will still be at
40%.
1
EXAMPLE: Turning the key OFF or pressing the
STOP button will return the Speed Management
setting to default. The next time you start the
engine and engage Speed Management, the
speed will be at 57% (factory default setting) or
the last default setting saved by the operator. (See
P-76460B Changing The Factory Default Setting on Page
54.)
2

3 5
P-76461D
P-76461E
4 P-76461F
P-76461G

53 T110 Operation & Maintenance Manual


SPEED MANAGEMENT (CONT’D) Figure 45

Changing The Factory Default Setting

The Speed Management factory default setting can be


changed by the operator to save adjustment time.

EXAMPLE: Your machine is often used for


trenching and you prefer a Speed Management
setting of 28% of Standard Travel Speed for that
application. The Speed Management default
setting can be changed to 28% of Standard Travel
Speed instead of the factory default setting of P-76460B
57%. Each time you start the machine and first
select Speed Management, the machine will
default to 28% of Standard Travel Speed.
1
Engage Speed management. (See Operation on Page
53.)
P-76461K1
Figure 44
Left Joystick Right Joystick The alarm will beep once, display [SET ##] (## will be the
2
percentage you selected) (Item 1) [Figure 45] and
remain in Speed Management mode.

Pressing the button (Item 1) [Figure 44] on the left


joystick or turning the machine off will disengage Speed
3 Management and return the loader to Standard Travel
1 Speed.
1
P-24820 P-24802
When Speed Management is first selected each time the
machine is started, the percentage you selected will be
Adjust the speed percentage higher (Item 2) or lower the default setting. Speed Management can still be
(Item 3) [Figure 44] by pressing the Speed Control adjusted from 1% to 99% of Standard Travel Speed.
switch until the desired default setting is displayed.
The default setting can be changed any time the operator
Press and hold the button (Item 1) [Figure 44] on the left chooses.
joystick to save the default setting.

54 T110 Operation & Maintenance Manual


DRIVE RESPONSE Operation

Drive Response is available on SJC equipped machines. NOTE: Changes CANNOT be performed until the seat
bar is lowered, the engine is started and the
NOTE: An upgrade to the loader software may be PRESS TO OPERATE LOADER button is
required if this feature does not function as pressed to activate the BICS™.
described in this manual. See your Bobcat
dealer to update your machine software Perform pre-starting and starting procedures:
version if necessary.
1. Fasten seat belt.
Description
2. Lower seat bar.
Drive Response changes how responsive (more or less)
the loader drive and steering systems are when the 3. Place joysticks in neutral position.
operator moves the joystick(s).
4. Start the engine.
Drive Response can be changed by the operator for
different drive response preferences and various job 5. Press the PRESS TO OPERATE LOADER button.
conditions and attachment use.
6. Current drive response setting will be displayed briefly
NOTE: Changes to drive response do not affect in the data display.
braking or stopping the loader.
NOTE: Raising the seat bar or changing control
There are three drive response settings: mode (ISO / H) will cause the machine to
disengage from drive response. The last
• [DR-1] provides a smooth responsive reaction to displayed setting will remain in effect until the
joystick movement. (Drive only) STOP button is pressed or the key is turned
OFF.
• [DR-2] is the default setting and provides a normal
responsive reaction to joystick movement. (Drive
only)

• [DR-3] provides a quick responsive reaction to


joystick movement. (Drive only)

55 T110 Operation & Maintenance Manual


DRIVE RESPONSE (CONT’D) Figure 47

Operation (Cont’d)

Figure 46

1 2

1 2 3

P-76456F
P-76461K

3 4 5
P-76456F Saving The Drive Response Setting:
P-76461W
P-76461X
P-76461Y The current drive response setting can be saved by
pressing and holding the PRESS TO OPERATE
Left Joystick Right Joystick
LOADER button (Item 1) for three seconds. [SET] (Item
3) will appear in the data display (Item 2) [Figure 47] and
the machine will exit from the drive response adjustment
menu.

OR
6 7
Press the PRESS TO OPERATE LOADER button to exit
P-24820B P-24802B from the drive response adjustment menu without saving
the current setting.
Press and hold the PRESS TO OPERATE LOADER
button (Item 1) for three seconds to adjust the loader The current steering drift compensation setting (See
drive response setting. The current drive response STEERING DRIFT COMPENSATION on Page 57.) will
setting will appear in the data display (Item 2) appear in the data display (Item 2) [Figure 47] and the
[Figure 46]. upper left and upper right buttons on the left joystick will
no longer make changes to drive response.
Press the upper left button (Item 6) on the left joystick to
scroll down through the three settings. Press the upper NOTE: The last displayed drive response setting will
right button (Item 7) on the left joystick to scroll up remain in effect until the STOP button is
through the three drive response settings. The new drive pressed or the key is turned OFF. The
response setting (Item 3, 4 or 5) will appear in the data machine will revert back to the last saved
display (Item 2) [Figure 46]. Adjustments to drive drive response setting the next time it is
response will be effective immediately. started.

Adjustments to steering drift compensation can now be


made (See STEERING DRIFT COMPENSATION on
Page 57.)

OR

Press the PRESS TO OPERATE LOADER button again


to exit from the steering drift compensation menu.

56 T110 Operation & Maintenance Manual


STEERING DRIFT COMPENSATION Operation

Steering Drift Compensation is available on SJC NOTE: Changes CANNOT be performed until the seat
equipped machines. bar is lowered, the engine is started and the
PRESS TO OPERATE LOADER button is
Description pressed to activate the BICS™.

Steering Drift Compensation can be used to reduce Perform pre-starting and starting procedures:
steering drift to maintain a desired travel path in both
forward and reverse directions. 1. Fasten seat belt.

Examples of applications where this feature can be used: 2. Lower seat bar.

• To compensate for normal variations such as tyre 3. Place joysticks in neutral position.
inflation pressure, track tension, tyre wear and track
wear. 4. Start the engine.

• Using side shift attachments such as trenchers, 5. Press the PRESS TO OPERATE LOADER button.
planers and silt fence installers.
6. Current drive response setting will be displayed briefly
• Driving on uneven terrain such as crowned road in the data display.
surfaces.
NOTE: Raising the seat bar or changing control
Figure 48 mode (ISO / H) will cause the machine to
disengage from steering drift compensation.
STEERING DRIFT COMPENSATION The last displayed setting will remain in effect
until the STOP button is pressed or the key is
[S-L10] [S----] [S-R10]
turned OFF.

[S-L10] [S----] [S-R10]

B-23580B

Steering drift compensation contains a total of 21


settings. Steering drift compensation can be set to any
point from neutral to [S-L10] left and from neutral to [S-
R10] right. [S----] is displayed when set for neutral
[Figure 48].

57 T110 Operation & Maintenance Manual


STEERING DRIFT COMPENSATION (CONT’D) Press the upper right button (Item 7) on the left joystick to
adjust back toward centre. The display will decrease
Operation (Cont’d) down to neutral displayed as [S----] (Item 4). Another
press of the upper right button will cause [S-R01] (Item 5)
Figure 49 to appear in the data display (Item 2) [Figure 49]. The
number will increase by one each time you press the
button up to a maximum of [S-R10]. The higher the
number, the greater the amount of steering drift
compensation to the right. Adjustments to steering drift
compensation will be effective immediately.

Figure 50

1 2

3 4 5
P-76456F
P-76461L
P-76461N 1 2
P-76461M

Left Joystick Right Joystick

3 4

P-76456F
P-76461K
P-76461O
6 7
Saving The Steering Drift Compensation Setting:
P-24820B P-24802B

The current steering drift compensation setting can be


Press and hold the PRESS TO OPERATE LOADER saved by pressing and holding the PRESS TO OPERATE
button (Item 1) for three seconds to enter the drive LOADER button (Item 1) for three seconds. [SET] (Item
response adjustment menu. Press the PRESS TO 3) will appear in the data display (Item 2) [Figure 50] and
OPERATE LOADER button (Item 1) again to adjust the the machine will exit from the steering drift compensation
loader steering drift compensation setting. The current adjustment menu.
steering drift compensation setting will appear in the data
display (Item 2) [Figure 49]. OR
Press the upper left button (Item 6) on the left joystick to Press the PRESS TO OPERATE LOADER button to exit
adjust the machine left. [S-L01] (Item 3) through a from the steering drift compensation adjustment menu
maximum of [S-L10] will appear in the data display (Item without saving the current setting. [DONE] (Item 4) will
2) [Figure 49]. The number will increase by one each appear in the data display (Item 2) [Figure 50] and the
time you press the button. The higher the number, the upper left and upper right buttons on the left joystick will
greater the amount of steering drift compensation to the no longer make changes to steering drift compensation.
left. Adjustments to steering drift compensation will be
effective immediately. NOTE: The last displayed steering drift
compensation setting will remain in effect
until the STOP button is pressed or the key is
turned OFF. The machine will revert back to
the last saved setting the next time it is
started.

58 T110 Operation & Maintenance Manual


HYDRAULIC CONTROLS Selectable Joystick Controls (SJC) In ‘ISO’ Control
Pattern
Description
Figure 53
Two foot pedals (or optional joysticks) control the
hydraulic cylinders for the lift and tilt functions. 2

Put your feet on the pedals (or footrests) and KEEP


THEM THERE any time you operate the loader.

Standard Controls

Figure 51 1
3

B-15579 Right Joystick B-15781


2
Lift Arm Operation - (Right Hand Joystick)

1 Move the joystick backward (Item 1) [Figure 53] to


raise the lift arms.
P15579 S4065

Move the joystick forward (Item 2) [Figure 53] to


Lift Arm Operation (Left Pedal) lower the lift arms.

Push the heel (Item 1) [Figure 51] of the pedal to Lift Arm Float Position - (Right Hand Joystick)
raise the lift arms.
Press and hold the Float button (Item 3) [Figure 53]
Push the toe (Item 2) [Figure 51] of the pedal to lower while the joystick is in neutral. Move the joystick to lift
the lift arms. arm down position (Item 2) [Figure 53], then release
the button.
Lift Arm Float Position (Left Pedal)
Press Float button (Item 3) again or move the joystick
Push the toe (Item 2) [Figure 51] of the pedal all the to lift arm up position (Item 1) [Figure 53] to
way forward until it locks into the float position. disengage.

Use the float position of the lift arms to level loose Use the float position of the lift arms to level loose
material while driving backward. material while driving backward.

Raise the lift arms to disengage the float position. Figure 54

Figure 52

2
2
1
1
P15581A S4065

B-15581A Right Joystick B-15781


Tilt Operation - (Right Pedal)
Tilt Operation - (Right Hand Joystick)
Push the heel (Item 1) [Figure 52] of the pedal to tilt
the bucket backward.
Move the joystick inward (Item 1) [Figure 54] to tilt
the bucket backward.
Push the toe (Item 2) [Figure 52] of the pedal to tilt
the bucket forward.
Move the joystick outward (Item 2) [Figure 54] to tilt
the bucket forward.

59 T110 Operation & Maintenance Manual


HYDRAULIC CONTROLS (CONT’D)

Selectable Joystick Controls (SJC) In ‘H’ Control Hydraulic Bucket Positioning


Pattern
The function of hydraulic bucket positioning is to keep the
Figure 55 bucket in the same approximate position it is in before
you begin raising the lift arms.
Left Right
Joystick Joystick Figure 57

1
2
1

B-15993V
3
B-19873
B-15579 B-19874
Press the top of the BUCKET POSITIONING switch (Item
1) [Figure 57] to engage the bucket positioning function.
Lift Arm Operation - (Left Hand Joystick) The amber light in the switch will turn on. Press the
bottom of the switch to disengage. The amber light will
Move the joystick outward (Item 1) [Figure 55] to turn off.
raise the lift arms.
Bucket positioning functions only during upward lift cycle.
Move the joystick inward (Item 2) [Figure 55] to lower
the lift arms. Front Auxiliary Hydraulic Control Lockout

Lift Arm Float Position - (Left And Right Hand Joysticks) Figure 58

Press and hold the Float button (Item 3) [Figure 55]


while the joysticks are in neutral. Move the left joystick
to lift arm down position (Item 2) [Figure 55], then
release the button.

Press Float button (Item 3) [Figure 55] again or move


the left joystick to lift arm up position to disengage.

Use the float position of the lift arms to level loose


material while driving backward. 1

Figure 56

Left Right S0186


Joystick Joystick

Remove the auxiliary hydraulic control lockout bolt and


1
nut (Item 1) [Figure 58] before using the auxiliary control
2 for the first time.

B-15581A B-19873
B-19874

Tilt Operation - (Right Hand Joystick)

Move the joystick inward (Item 1) [Figure 56] to tilt


the bucket backward.

Move the joystick outward (Item 2) [Figure 56] to tilt


the bucket forward.

60 T110 Operation & Maintenance Manual


HYDRAULIC CONTROLS (CONT’D) Move the handle (Item 1) [Figure 60] to the left for
auxiliary hydraulic oil flow to the front male coupler.
FRONT Auxiliary Hydraulics Operation (Variable Hydraulic oil flow increases to the coupler as the handle
Flow) is moved to the left.

Variable Flow allows for slow-to-fast movement of Move the handle (Item 1) [Figure 60] to the right for
auxiliary hydraulic functions. auxiliary hydraulic oil flow to the front female coupler.
Hydraulic oil flow increases to the coupler as the handle
Figure 59 is moved to the right.

Move the handle to the neutral position to stop auxiliary


hydraulic oil flow.

To disengage, press the auxiliary hydraulics button (Item


1) [Figure 59] again.

The light (Item 2) [Figure 59] will be OFF.

NOTE: When the operator is seated and raises the


seat bar, the Auxiliary Hydraulic System will
deactivate.
2 1
P-76460C SJC (If Equipped)

Figure 61
Press the auxiliary hydraulics button (Item 1) [Figure 59]
once to engage auxiliary hydraulics.
1
The light (Item 2) [Figure 59] will be ON.

Standard (If Equipped)

Figure 60

P-27820A P-24802A
1
Move the front auxiliary hydraulic switch (Item 1)
[Figure 61] to the right or left to change the fluid flow
direction of the front quick couplers. If you move the
switch half-way, the auxiliary functions move at
approximately one-half speed; release the switch to stop
auxiliary functions. (EXAMPLE: Open and close grapple
teeth.)

To disengage, press the auxiliary hydraulics button (Item


1) [Figure 59] again.
S0186A
The light (Item 2) [Figure 59] will be OFF.

The handle of the right steering lever (Item 1) [Figure 60] NOTE: When the operator is seated and raises the
is also the control lever for the front auxiliary hydraulics. seat bar, the Auxiliary Hydraulic System
(Front and Rear) will deactivate.

61 T110 Operation & Maintenance Manual


HYDRAULIC CONTROLS (CONT’D) Move the handle to the neutral position to stop auxiliary
hydraulic oil flow.
FRONT Auxiliary Hydraulics Operation (Continuous
Flow) Move the handle out of the continuous flow (detent)
position before leaving the operator's seat.
Continuous Flow allows for a constant flow of auxiliary
hydraulic oil to an attachment. To disengage, press the auxiliary hydraulics button (Item
1) [Figure 62] again.
Figure 62
The light (Item 2) [Figure 62] will be OFF.

NOTE: When the operator is seated and raises the


seat bar, the Auxiliary Hydraulic System will
deactivate.

SJC (If Equipped)

Figure 64

2 1
P-76460C

1
Press the auxiliary hydraulics button (Item 1) [Figure 62] 2
once to engage auxiliary hydraulics.
P-27820A P-24802A
The light (Item 2) [Figure 62] will be ON.

Standard (If Equipped) Press the front switch (Item 2) [Figure 64] to give the
front quick couplers a constant flow of fluid with the
Figure 63 female coupler being pressurised. (EXAMPLE: Operate a
backhoe.)

1 REVERSE CONTINUOUS FLOW - To set reverse flow


(male coupler pressurised), engage auxiliary hydraulics,
then, while holding the auxiliary switch (Item 1) to the left,
press the front switch (Item 2) [Figure 64].

NOTE: Reverse flow can cause damage to some


attachments. Use reverse flow with your
attachment only if approved. See your
attachment Operation & Maintenance Manual
for detailed information.

To release from continuous operation, press the front


S0186A switch (Item 2) [Figure 64] a second time.

NOTE: When the operator is seated and raises the


Move the handle of the right steering lever (Item 1) seat bar, the Auxiliary Hydraulic System
[Figure 63] fully to the right to put it into continuous flow (Front and Rear) will deactivate.
(detent) position. This will allow constant auxiliary
hydraulic oil flow to the female coupler.

62 T110 Operation & Maintenance Manual


HYDRAULIC CONTROLS (CONT’D) Standard (If Equipped)

Quick Couplers Figure 65

WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396

S4044
WARNING
SJC (If Equipped)
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can Figure 66
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909

P-4361

To Connect: Remove dirt or debris from the surface of


both the male and female couplers, and from the outside
diameter of the male coupler. Visually check the couplers
for corroding, cracking, damage or excessive wear. If any
of these conditions exist, the coupler(s) [Figure 65] or
[Figure 66] must be replaced.

Install the male coupler into the female coupler. Full


connection is made when the ball release sleeve slides
forward on the female coupler.

To Disconnect: Hold the male coupler. Retract the sleeve


on the female coupler until the couplers disconnect.

63 T110 Operation & Maintenance Manual


HYDRAULIC CONTROLS (CONT’D) Standard (If Equipped)

Relieve Auxiliary Hydraulic Pressure (Loader And Figure 68


Attachment)

Hydraulic pressure can make it difficult to connect or 1


disconnect quick couplers.

Put the attachment flat on the ground.

Stop the engine and turn the key to RUN or press the
RUN button, but do not start the engine.

Figure 67

S0186A

Move the right steering lever handle (Item 1) [Figure 68]


to the right and left several times.

Press the auxiliary hydraulics button (Item 1) [Figure 67]


again.

Turn the key to OFF or press the STOP button.


1
P-76460C
SJC (If Equipped)

Press the auxiliary hydraulics button (Item 1) [Figure 67]. When Connecting: Push the quick couplers tightly
together and hold for five seconds; the pressure is
automatically relieved as the couplers are installed.

When Disconnecting: Push the quick couplers tightly


together and hold for five seconds; then retract the sleeve
until the couplers disconnect.

64 T110 Operation & Maintenance Manual


ATTACHMENT CONTROL DEVICE (ACD) Standard (If Equipped)

This machine may be equipped with an Attachment Figure 70


Control Device.
Left Handle Right Handle
Description
1
Figure 69

P-85442A P-85441A

Additional switches (Item 1 [Figure 70] on the left


steering lever handle are used to control some
attachment functions through the attachment control
device.
P-86997

See the appropriate attachment Operation &


Maintenance Manual for control details.
Connect the attachment electrical harness to the
attachment control device (Item 1) [Figure 69].
SJC (If Equipped)

Figure 71

3
1 2

P-27820A P-24802A

Additional switches (Items 1, 2 and 3) [Figure 71] on the


right and left joysticks are used to control some
attachment functions through the attachment control
device.

See the appropriate attachment Operation &


Maintenance Manual for control details.

65 T110 Operation & Maintenance Manual


DAILY INSPECTION

Figure 72

6734534-V

66 T110 Operation & Maintenance Manual


DAILY INSPECTION (CONT’D)

Daily Inspection And Maintenance WARNING


Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early Operator must have instructions before operating the
failures. The Service Schedule [Figure 72] is a guide for machine. Untrained operators can cause injury or
correct maintenance of the Bobcat loader. It is located death.
inside the rear door of the loader. W-2001-0502

• Engine Oil Level NOTE: Fluids such as engine oil, hydraulic fluid,
coolant, etc. must be disposed of in an
• Hydraulic / Hydrostatic Fluid Level environmentally safe manner. Some
regulations require that certain spills and
• Engine Air Filter - Check System for Damage or leaks on the ground must be cleaned in a
Leaks specific manner. See local bylaws for correct
disposal.
• Engine Coolant Level - Check System for Damage or
Leaks

• Operator Cab and Cab Mounting Hardware

• Seat Belt
IMPORTANT
PRESSURE WASHING DECALS
• Seat Bar and Control Interlocks
• Never direct the stream at a low angle toward the
decal that could damage the decal causing it to
• Bobcat Interlock Control System (BICS™)
peel from the surface.
• Direct the stream at a 90 degree angle and at
• Front Horn - Check for proper function
least 300 mm (12 in) from the decal. Wash from
the centre of the decal toward the edges.
• Grease Pivot Pins (Lift Arms, Bob-Tach, Cylinders,
I-2226-EN-0910
Bob-Tach Wedges)

• Tracks - Check for Wear or Damage

• Fuel Filter - Remove Trapped Water

• Loose or Broken Parts - Repair or Replace as


necessary

• Safety Treads and Safety Signs (Decals) - Replace as


necessary

• Lift Arm Support Device - Replace if damaged

67 T110 Operation & Maintenance Manual


PRE-STARTING PROCEDURE Operation & Maintenance Manual And Operator’s
Handbook Locations
Entering The Loader
Figure 74
Figure 73

1 2

1 2

N-20299

S4010

Read and understand the Operation & Maintenance


Manual and the Operator’s Handbook (Item 1)
[Figure 74] before operating the loader.
P-90084D
The Operation & Maintenance Manual and other
manuals can be kept in a container (Item 2) [Figure 74]
Use the bucket or attachment steps, grab handles and provided behind the operator seat.
safety treads (on the loader lift arms and frame) to get on
and off the loader [Figure 73]. Do not jump.

Safety treads are installed on the Bobcat loader to


provide a slip resistant surface for getting on and off the
WARNING
loader.
AVOID INJURY OR DEATH
Keep safety treads clean and replace when damaged. Instructions are necessary before operating or
Replacement treads are available from your Bobcat servicing machine. Read and understand the
dealer. Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807

68 T110 Operation & Maintenance Manual


PRE-STARTING PROCEDURE (CONT’D) Figure 76

Seat Adjustment

Figure 75
1 2

3
2 3
P-90817A

1
Air Ride Suspension Seat - (Option) Turn the knob (Item
P-90912
1) [Figure 76] to adjust the angle of the seat back.

Turn the knob (Item 2) [Figure 76] to adjust the lumbar


Pull the lever (Item 1) [Figure 75] up to adjust the seat support.
position for comfortable operation of the loader controls.
Push the knob (Item 3) [Figure 76] in and hold to
Pull the lever (Item 2) [Figure 75] up to adjust the angle increase the amount of air in the seat suspension. Pull
of the seat back. the knob out and hold to decrease the amount of air in
the seat suspension.
Turn the lever (Item 3) [Figure 75] to adjust the seat
cushion for weight of the operator. NOTE: The loader’s electrical system must be turned
ON to increase the amount of air in the seat
suspension.

Pull the lever (Item 4) [Figure 76] up to adjust the seat


position for comfortable operation of the loader controls.

69 T110 Operation & Maintenance Manual


PRE-STARTING PROCEDURE (CONT’D)

Seat Belt Adjustment

Figure 77
IMPORTANT
Check the seat belt and shoulder belt retractors for
correct operation.

Keep retractors clean and replace as necessary.


I-2199-0200

P-16041 Seat Bar

Figure 79

P-16038

Squeeze both seat belt adjusters to release and lengthen


each half of the seat belt [Figure 77].

Fasten the seat belt.

Pull the ends of the belt through the belt adjusters so that
the seat belt is snug and the buckle is centred between
your hips [Figure 77]. P-90091

Figure 78
Lower the seat bar and engage the parking brake
2 [Figure 79].

Put the foot pedals and steering levers in neutral position.

NOTE: Keep your hands on the steering levers and


your feet on the foot pedals (or footrests)
1 while operating the loader.
N-21774

WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
N-21773 • The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on the controls.
3-Point Restraint - (Option) Connect the shoulder belt to W-2261-0909
the lap belt (Item 1) [Figure 78]. Pull the lap belt across
to the left side of the seat (Item 2) [Figure 78] and fasten.

The shoulder belt must be positioned over your right


shoulder and lap belt over your lower hips [Figure 78].

70 T110 Operation & Maintenance Manual


STARTING THE ENGINE Figure 82

Standard Key Panel

WARNING
2
AVOID INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
1 P-76461B
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive gas. The machine will cycle the air intake heater (glow plugs)
W-2051-1086 automatically based on temperature. The engine preheat
icon (Item 1) will be ON and the cycle time remaining will
Perform the PRE-STARTING PROCEDURE. (See PRE- show in the data display (Item 2) [Figure 82].
STARTING PROCEDURE on Page 68.)
When the engine preheat icon goes OFF, turn the key
Figure 80 switch to START (Item 2). Release the key when the
engine starts and allow it to return to the RUN position
(Item 1) [Figure 81].

NOTE: Make sure both joysticks (SJC) are in the


neutral position before starting the engine. Do
1
not move the joysticks from the neutral
position when turning the key to RUN or
START with the BICS™ activated.

WARNING
AVOID INJURY OR DEATH
S4006 • Fasten seat belt, start and operate only from the
operator’s seat.
• Never wear loose clothing when working near
Move the speed control lever (Item 1) [Figure 80] to the
machine.
idle position.
W-2135-1108

Figure 81

1
2

S4498

Turn the key switch to RUN (Item 1) [Figure 81]. The


indicator lights on the left instrument panel will come ON
briefly and the Instrument Panel / monitoring system will
do a self test.

71 T110 Operation & Maintenance Manual


STARTING THE ENGINE (CONT’D) NOTE: (SJC) The light of the current switch position
(ISO or H) will flash, which will indicate
Standard Key Panel (Cont’d) PRESS TO OPERATE LOADER is required.
The light will flash when the key switch is ON
Figure 83 and continue to flash until the PRESS TO
OPERATE LOADER button is pressed,
FRONT PANEL thereafter the light will become solid. If the
1 mode (ISO / H) is changed while driving, the
active mode light will remain solid and the
pending mode light will flash. When operation
of the machine is returned to neutral, the
active mode light will then turn off and the
B-15993X pending mode light will continue to flash until
the PRESS TO OPERATE LOADER button is
pressed.
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 1)
[Figure 83].

Figure 84
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
2
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

1
P-76683

Press the PRESS TO OPERATE LOADER button (Item


1) [Figure 84] to activate the BICS™ and to perform
hydraulic and loader functions.

(SJC) The current drive response setting will be


displayed briefly in the data display (Item 2) each time the
PRESS TO OPERATE LOADER button (Item 1)
[Figure 84] is pressed.

72 T110 Operation & Maintenance Manual


STARTING THE ENGINE (CONT’D) Figure 86

Keyless Start Panel

WARNING
AVOID INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas. 2
Keep flammable material away.
• Do not use machines in atmosphere containing 3
explosive gas.
W-2051-1086
P-90816A

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on Page 68.) Press the RUN button (Item 3) [Figure 86].
Figure 85 Use the numeric keypad (Item 1) to enter the password,
then press the RUN button (Item 3) [Figure 86].

Figure 87

1
S4006 P-76461B

Set the engine speed control to the idle position The machine will cycle the air intake heater (glow plugs)
[Figure 85] automatically based on temperature. The engine preheat
icon (Item 1) will be ON and the cycle time remaining will
NOTE: Loaders with a Keyless Start Panel have a show in the data display (Item 2) [Figure 87].
permanent, randomly generated Master
Password set at the factory. Your loader will When the engine preheat icon goes OFF, press the
have an Owner Password. The password can START button (Item 2) [Figure 86]. Release the button
be changed to prevent unauthorised use of when the engine starts.
your loader. (See Password Lockout Feature
on Page 159.) Keep your password in a safe
place for future needs.

NOTE: The Password Lockout feature can be used to


allow starting of the loader without a
password. (See Password Lockout Feature on
Page 159.)

73 T110 Operation & Maintenance Manual


STARTING THE ENGINE (CONT’D) NOTE: (SJC) The light of the current switch position
(ISO or H) will flash, which will indicate
Keyless Start Panel (Cont’d) PRESS TO OPERATE LOADER is required.
The light will flash when the RUN button has
NOTE: Make sure both joysticks (SJC) are in the been pressed and continue to flash until the
neutral position before starting the engine. Do PRESS TO OPERATE LOADER button is
not move the joysticks from the neutral pressed, thereafter the light will become solid.
position when turning the key to RUN or If the mode (ISO / H) is changed while driving,
START with the BICS™ activated. the active mode light will remain solid and the
pending mode light will flash. When operation
Figure 88 of the machine is returned to neutral, the
active mode light will then turn off and the
FRONT PANEL pending mode light will continue to flash until
1 the PRESS TO OPERATE LOADER button is
pressed.

B-15993X WARNING
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 1) AVOID INJURY OR DEATH
[Figure 88]. When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
Figure 89 fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

1
P-76683

Press the PRESS TO OPERATE LOADER button (Item


1) [Figure 89] to activate the BICS™ and to perform
hydraulic and loader functions.

(SJC) The current drive response setting will be


displayed briefly in the data display (Item 2) each time the
PRESS TO OPERATE LOADER button (Item 1)
[Figure 89] is pressed.

74 T110 Operation & Maintenance Manual


STARTING THE ENGINE (CONT’D) Figure 91

Deluxe Instrumentation Panel

WARNING 1

AVOID INJURY OR DEATH


• Engines can have hot parts and hot exhaust gas.
Keep flammable material away. 3
• Do not use machines in atmosphere containing
explosive gas. 2
W-2051-1086
B-15553J

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on Page 68.) Press the RUN / ENTER button (Item 3) [Figure 91].
Figure 90 Use the numeric keypad (Item 1) to enter the password,
then press the RUN / ENTER button (Item 3) [Figure 91].

Figure 92

1
P-76461B
S4006

Move the speed control lever (Item 1) [Figure 90] to the The machine will cycle the air intake heater (glow plugs)
idle position. automatically based on temperature. The engine preheat
icon (Item 1) will be ON and the cycle time remaining
NOTE: Loaders with a Deluxe Instrumentation Panel (Item 2) [Figure 92] will show in the data display.
have a permanent, randomly generated
Master Password set at the factory. Your When the engine preheat icon goes OFF, press the
loader will be assigned an Owner Password. START button (Item 2) [Figure 91]. Release the button
Your dealer will provide you with this when the engine starts.
password. Change the password to one that
you will easily remember to prevent
unauthorised use of your loader. (See
Changing The Owner Password on Page 159.)
Keep your password in a safe place for future
needs.

NOTE: The Password Lockout feature can be used to


allow starting of the loader without a
password. (See Password Lockout Feature on
Page 159.)

75 T110 Operation & Maintenance Manual


STARTING THE ENGINE (CONT’D) NOTE: (SJC) The light of the current switch position
(ISO or H) will flash, which will indicate
Deluxe Instrumentation Panel (Cont’d) PRESS TO OPERATE LOADER is required.
The light will flash when the RUN button has
NOTE: Make sure both joysticks (SJC) are in the been pressed and continue to flash until the
neutral position before starting the engine. Do PRESS TO OPERATE LOADER button is
not move the joysticks from the neutral pressed, thereafter the light will become solid.
position when pressing the RUN / ENTER or If the mode (ISO / H) is changed while driving,
START buttons with the BICS™ activated. the active mode light will remain solid and the
pending mode light will flash. When operation
Figure 93 of the machine is returned to neutral, the
active mode light will then turn off and the
FRONT PANEL pending mode light will continue to flash until
1 the PRESS TO OPERATE LOADER button is
pressed.

B-15993X WARNING
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 1) AVOID INJURY OR DEATH
[Figure 93]. When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
Figure 94 fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

1
P-76683

Press the PRESS TO OPERATE LOADER button (Item


1) [Figure 94] to activate the BICS™ and to perform
hydraulic and loader functions.

(SJC) The current drive response setting will be


displayed briefly in the data display (Item 2) each time the
PRESS TO OPERATE LOADER button (Item 1)
[Figure 94] is pressed.

76 T110 Operation & Maintenance Manual


STARTING THE ENGINE (CONT’D) Warming The Hydraulic / Hydrostatic System

Cold Temperature Starting

IMPORTANT
WARNING When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
AVOID INJURY OR DEATH hydrostatic system will not get enough oil at low
Do not use ether with glow plug (preheat) systems. temperatures and will be damaged. Park the machine
Explosion can result which can cause injury, death, in an area where the temperature will be above -18°C
or severe engine damage. (0°F) if possible.
W-2071-0907 I-2007-0910

If the temperature is below freezing, perform the following Let the engine run for a minimum of five minutes to warm
to make starting the engine easier: the engine and hydrostatic transmission fluid before
operating the loader.
• Replace the engine oil with the correct type and
viscosity for the anticipated starting temperature.
(See Engine Oil Chart on Page 124.)

• Make sure the battery is fully charged.

• Install an engine heater, available from your Bobcat


loader dealer.

• Move engine speed control lever halfway before


starting. Return to idle position after the engine starts.

NOTE: The display screen of the Deluxe


Instrumentation Panel may not be
immediately visible when the temperature is
below -26°C (-15°F). It may take 30 seconds to
several minutes for the display screen to
warm up. All systems remain monitored even
when the display screen is off.

77 T110 Operation & Maintenance Manual


MONITORING THE DISPLAY PANELS Warning And Shutdown

Left Panel When a WARNING condition exists, the associated icon


light will come ON and there will be 3 beeps from the
Figure 95 alarm. If this condition is allowed to continue, there may
be damage to the engine or loader hydraulic systems.

When a SHUTDOWN condition exists, the associated


icon light will come ON and there will be a continuous
beep from the alarm. The monitoring system will
automatically stop the engine in 15 seconds. The engine
can be restarted to move or relocate the loader.
2
The SHUTDOWN feature is associated with the following
1
icons:

P-76460C General Warning


Engine Malfunction
Engine Coolant Temperature
Frequently monitor the temperature and fuel gauges and Hydraulic System Malfunction
BICS™ lights (all BICS™ lights must be OFF to operate
loader) [Figure 95].

After the engine is running, frequently monitor the left


instrument panel [Figure 95] for error conditions.

The associated icon will be ON if there is an error


condition.

EXAMPLE: Engine Coolant Temperature is High

The Engine Over-Temperature icon (Item 1) [Figure 95]


will be ON.

Press the Information button (Item 2) [Figure 95] to cycle


the data display until the service code screen is
displayed. One of the following SERVICE CODES will be
displayed.

• M0810 Engine Coolant Temperature High

• M0811 Engine Coolant Temperature Extremely High

Find the cause of the error code and correct before


operating the loader again. (See Service Codes List on
Page 152.)

78 T110 Operation & Maintenance Manual


STOPPING THE ENGINE AND LEAVING THE LOADER Remove the key from the switch (Standard Key Panel) to
prevent operation of the loader by unauthorised
Procedure personnel.

Stop the loader on level ground. NOTE: Activating the Password Lockout Feature on
machines with the Keyless Start Panel or the
Lower the lift arms fully and put the attachment flat on the Deluxe Instrumentation Panel allows
ground. operation of the loader without using a
password. (See Password Lockout Feature on
Figure 96 Page 159.) or (See Password Lockout Feature
on Page 159.)

Figure 98

S4006

Pull the engine speed control lever (Item 1) [Figure 96] P-90094D
fully backward to decrease the engine speed.

Engage the parking brake. Exit the loader using grab handles, safety tread and steps
(maintaining a 3-point contact) [Figure 98].
Figure 97

1 2

WARNING
AVOID INJURY OR DEATH
2 Before you leave the operator’s seat:
P-76603 P-90809A B-15553L • Lower the lift arms and put the attachment flat on
the ground.
Turn the key switch to the STOP position (Item 1) or • Stop the engine.
press the STOP button (Item 2) [Figure 97]. • Engage the parking brake.
• Raise the seat bar.
NOTE: If the loader lights are ON, they will remain ON • Move all controls to the NEUTRAL / LOCKED
for approximately 90 seconds after turning position to make sure the lift, tilt and traction
the loader OFF. drive functions are deactivated.

Move auxiliary control out of detent position. The seat bar system must deactivate these functions
when the seat bar is up. See your Bobcat dealer for
Raise the seat bar and make sure the lift and tilt functions service if controls do not deactivate.
W-2463-1110
are deactivated.

Unbuckle the seat belt.

79 T110 Operation & Maintenance Manual


ATTACHMENTS Use the correct bucket size for the type and density of
material being handled. For safe handling of materials
Choosing The Correct Bucket and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
ROC for the loader. Partial loads make steering more
difficult.
WARNING
Pallet Forks
AVOID INJURY OR DEATH
Figure 100
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments 1
can cause injury or death.
W-2052-0907

NOTE: Warranty is void if non-approved attachments Load varies with


are used on the Bobcat loader. model of pallet fork
being used.
The dealer can identify, for each model loader, the
attachments and buckets approved by Bobcat. The
buckets and attachments are approved for Rated
Operating Capacity (ROC) and for secure fastening to the
Bob-Tach. B-17255

The ROC for this loader is shown on a decal in the


operator cab. (See Performance on Page 166.) The maximum load to be carried when using a pallet fork
is shown on a decal located on the pallet fork frame (Item
The ROC is determined by using a bucket and material of 1) [Figure 100].
normal density, such as dirt or dry gravel. If longer
buckets are used, the load centre moves forward and See your Bobcat dealer for more information about pallet
reduces the ROC. If very dense material is loaded, the fork inspection, maintenance and replacement. See your
volume must be reduced to prevent overloading. Bobcat dealer for ROC when using a pallet fork and for
other available attachments.
Figure 99

WRONG
WARNING
AVOID INJURY OR DEATH
Do not exceed Rated Operating Capacity (ROC).
Excessive load can cause tipping or loss of control.
W-2053-0903

B-15656

Exceeding the ROC [Figure 99] can cause the following


problems:

• Steering the loader may be difficult.


• Tracks will wear faster.
• There will be a loss of stability.
• The life of the Bobcat loader will be reduced.

80 T110 Operation & Maintenance Manual


ATTACHMENTS (CONT’D) Figure 102

Installing And Removing The Attachment (Hand


Lever Bob-Tach)

The Bob-Tach is used for fast changing of buckets and


attachments. See the appropriate attachment Operation
& Maintenance Manual to install other attachments.

Figure 101

N-17025A

Tilt the Bob-Tach backward until the cutting edge of the


bucket (or other attachment) is slightly off the ground to
ensure the mounting frame is tight to the Bob-Tach
[Figure 102].

Stop the engine and exit the loader. (See STOPPING


N-17024A
THE ENGINE AND LEAVING THE LOADER on Page
79.)

Installing

Pull the Bob-Tach levers all the way up (Item 1)


[Figure 101]. WARNING
Enter the loader and perform the PRE-STARTING AVOID INJURY OR DEATH
PROCEDURE. (See PRE-STARTING PROCEDURE on
Page 68.) Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
Start the engine, press the PRESS TO OPERATE the ground.
LOADER button and release the parking brake. • Stop the engine.
• Engage the parking brake.
Lower the lift arms and tilt the Bob-Tach forward. • Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
Drive the loader forward until the top edge of the Bob- position to make sure the lift, tilt and traction
Tach is completely under the top flange of the bucket drive functions are deactivated.
[Figure 101] (or other attachment). Be sure the Bob-
Tach levers do not hit the bucket. The seat bar system must deactivate these functions
when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110

81 T110 Operation & Maintenance Manual


ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Hand


Lever Bob-Tach) (Cont’d) WARNING
Installing (Cont’d) AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
Figure 103 in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208

Removing

Lower the lift arms and put the attachment flat on the
ground. Lower or close any hydraulic equipment, if
applicable.

Stop the engine and exit the loader. (See STOPPING


THE ENGINE AND LEAVING THE LOADER on Page
79.)
1
N-18526A

Push down on the Bob-Tach levers until they are fully


engaged in the locked position (Item 1) [Figure 103] WARNING
(wedges fully extended).
AVOID INJURY OR DEATH
Figure 104
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
1 • Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110
2
P-31233 P-31237
Disconnect attachment electrical harness, water line and
hydraulic lines, if applicable, from the loader. (See
The wedges (Item 1) must extend through the holes (Item Relieve Auxiliary Hydraulic Pressure (Loader And
2) [Figure 104] in the mounting frame of the bucket (or Attachment) on Page 64.)
other attachment), securely fastening the bucket to the
Bob-Tach.

82 T110 Operation & Maintenance Manual


ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Power
Bob-Tach)
Installing And Removing The Attachment (Hand
Lever Bob-Tach) (Cont’d) This machine may be equipped with a Power Bob-Tach.

Removing (Cont’d) Installing

Figure 105 The Bob-Tach is used for fast changing of buckets and
attachments. See the appropriate attachment Operation
& Maintenance Manual to install other attachments.

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on Page 68.)

Start the engine, press the PRESS TO OPERATE


LOADER button and release the parking brake.

N-18525A Lower the lift arms and tilt the Bob-Tach forward.

Figure 107
Pull the Bob-Tach levers [Figure 105] all the way up.

1
WARNING B-15993Y

Bob-Tach levers have spring tension. Hold lever


tightly and release slowly. Failure to obey warning
can cause injury. 2
W-2054-1285

Enter the loader. P-31236

Perform the PRE-STARTING PROCEDURE. (See PRE- Push and hold BOB-TACH “WEDGES UP” switch (Item
STARTING PROCEDURE on Page 68.) 1) (Front Panel) until levers (Item 2) [Figure 107] are in
unlocked position (wedges fully raised).
Start the engine, press the PRESS TO OPERATE
LOADER button and release the parking brake. Figure 108
Figure 106

N-17024A
N-17024A

Drive the loader forward until the top edge of the Bob-
Tilt the Bob-Tach forward and move the loader backward, Tach is completely under the top flange of the bucket
away from the bucket or attachment [Figure 106]. [Figure 108] (or other attachment). Be sure the Bob-
Tach levers do not hit the bucket.

83 T110 Operation & Maintenance Manual


ATTACHMENTS (CONT’D) Figure 110

Installing And Removing The Attachment (Power


Bob-Tach) (Cont’d) 1

Installing (Cont’d)
B-15993Y

Figure 109
2

P-31235

N-17025A P-31233

Tilt the Bob-Tach backward until the cutting edge of the Push and hold BOB-TACH “WEDGES DOWN” switch
bucket (or other attachment) is slightly off the ground (Front Panel) (Item 1) until levers are fully engaged in the
[Figure 109]. locked position (Item 2) [Figure 110] (wedges fully
engaged).
Push and hold BOB-TACH “WEDGES UP” switch (Item
1) [Figure 107] (Front Panel) to make sure the levers are The wedges (Item 3) [Figure 110] must extend through
all the way up. the holes in the mounting frame of the bucket (or other
attachment), securely fastening the bucket to the Bob-
NOTE: The Power Bob-Tach system has continuous Tach.
pressurised hydraulic oil to keep the wedges
in the engaged position and prevent
attachment disengagement. Because the
wedges can slowly lower, the operator may
need to reactivate the switch (WEDGES UP) to
be sure both wedges are fully raised before
WARNING
installing the attachment.
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208

84 T110 Operation & Maintenance Manual


ATTACHMENTS (CONT’D) Figure 111

Installing And Removing The Attachment (Power


Bob-Tach) (Cont’d)
1
Removing
B-15993Y

Lower the lift arms and put the attachment flat on the
ground. Lower or close any hydraulic equipment, if
applicable.

If the attachment has electrical, water or hydraulic


connections to the loader:

1. Stop the engine and exit the loader. (See STOPPING


THE ENGINE AND LEAVING THE LOADER on Page P-31236
79.)

Push and hold the BOB-TACH “WEDGES UP” switch


(Front Panel) (Item 1) [Figure 111] until the wedges are
fully raised.
WARNING
Figure 112
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
N-17024A
W-2463-1110

2. Disconnect attachment electrical harness and water Tilt the Bob-Tach forward and move the loader backward,
or hydraulic lines, if applicable, from the loader. (See away from the bucket or attachment [Figure 112].
Relieve Auxiliary Hydraulic Pressure (Loader And
Attachment) on Page 64.) NOTE: The Power Bob-Tach system has continuous
pressurised hydraulic oil to keep the wedges
3. Perform the PRE-STARTING PROCEDURE. (See in the engaged position and prevent
PRE-STARTING PROCEDURE on Page 68.) attachment disengagement. Because the
wedges can slowly lower, the operator may
4. Start the engine, press the PRESS TO OPERATE need to reactivate the switch (WEDGES UP)
LOADER button and release the parking brake. when removing an attachment to be sure both
wedges are fully raised.

85 T110 Operation & Maintenance Manual


TRACK UNDERCARRIAGE SYSTEM Figure 114

Introduction CORRECT WRONG

There are many advantages of a Bobcat Compact Track


Loader. They provide very high flotation, low ground
pressure, turf friendly rubber tracks and excellent
traction.

Compact Track Loader Operating And Maintenance


Tips TS-2025 TS-2026

Track Tension: Correct track tension is important. If the


tracks are too loose, they can easily derail. If they are too Digging And Leveling: Keep the full length of the tracks
tight, they will wear faster and cause increased stress on in contact with the ground [Figure 114] for best traction.
the complete track carriage system. (See TRACK Raising the front end of the tracks off the ground
TENSION on Page 137.) [Figure 114] will reduce traction and cause increased
track wear.
Figure 113
Operating On Slopes: Go directly up or down a slope,
WRONG not across the slope to prevent tracks from derailing.

Figure 115

2
1

B-17824B B-17824C
B-15675

The track carriage components will wear faster when


Turning: Use a gradual turn (one lever farther forward operated on a slope. When the machine is operated on a
than the other) instead of a fast turn (one lever forward level surface, the weight of the machine is distributed
and one lever backward) on asphalt or concrete surfaces throughout the entire surface of the rollers to the tracks
to prevent reduced track life or derailing of tracks (Item 1) [Figure 115]. When operated on a slope, the
[Figure 113]. weight is directed to the edge of the rollers and against
the lugs of the track (Item 2) [Figure 115] which causes
Always carry the load low. increased wear.

86 T110 Operation & Maintenance Manual


TRACK UNDERCARRIAGE SYSTEM (CONT’D) Rotating: The tracks and sprockets should be
periodically rotated to the opposite side of the machine. It
Compact Track Loader Operating And Maintenance is important to rotate the tracks and sprockets as a set for
Tips (Cont’d) maximum service life. See your Bobcat dealer for track
and sprocket rotation.
Figure 116
It’s All About The Tracks:
WRONG WRONG
• Follow operating and maintenance tips.
• Keep rollers and idlers clean.
• Know what conditions can cause accelerated wear.
• Watch for abnormal wear patterns.
• Replace components and tracks as needed.

B-15296 B-17824

Operating Conditions: Avoid operating the loader with


one track on a slope and the other on flat ground
[Figure 116] or with the end of the track turned up
against a curb or mound [Figure 116]. This can cause
the tracks to derail, cracks in the edge of the tracks or
cracks at the edges of the embedded metal.

Figure 117
WRONG WRONG

B-15670 B-17824A

Avoid operating or turning on sharp objects such as


jagged rocks, broken concrete, quarry materials or scrap
applications. This can cause cuts on the lug surface of
the tracks [Figure 117].

Cleaning And Maintenance: Keep the track carriage


system as clean as possible. Remove rocks and debris
from the tracks and rollers. Use a pressure washer if
necessary.

87 T110 Operation & Maintenance Manual


OPERATING PROCEDURE Operating Near An Edge Or Water

Inspect The Work Area Keep the loader as far back from the edge as possible
and the loader tracks perpendicular to the edge so that if
Before beginning operation, inspect the work area for part of the edge collapses, the loader can be moved
unsafe conditions. back.

Look for sharp drop-offs or rough terrain. Have Always move the loader back at any indication the edge
underground utility lines (gas, electrical, water, sewer, may be unstable.
irrigation, etc.) located and marked.

Remove objects or other construction material that could


damage the loader or cause personal injury.
WARNING
Always check ground conditions before starting your
work:
MACHINE TIPPING OR ROLL OVER CAN CAUSE
SERIOUS INJURY OR DEATH
• Inspect for signs of instability such as cracks or
• Keep the lift arms as low as possible.
settlement.
• Do not travel or turn with the lift arms up.
• Turn on level ground. Slow down when turning.
• Be aware of weather conditions that can affect ground
• Go up and down slopes, not across them.
stability.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
• Check for adequate traction if working on a slope.
• Check for adequate traction.
W-2018-1109
Basic Operating Instructions

Always warm the engine and hydrostatic system before Driving On Public Roads
operating the loader.
When operating on a public road or motorway, always
follow local regulations. For example: Slow Moving
Vehicle Sign or direction signals may be required.

IMPORTANT NOTE: Road Option kits are available from your


Bobcat dealer to equip your machine for
Machines warmed up with moderate engine speed driving on public roads in European Union
and light load have longer life. (EU) countries.
I-2015-0284
Always follow local regulations. For more
Operate the loader with engine at full speed for maximum information, contact your local Bobcat dealer.
horsepower. Move the steering levers only a small
amount to operate the loader slowly.

New operators must operate the loader in an open area


without bystanders. Operate the controls until the loader
can be handled at an efficient and safe rate for all
conditions of the work area.

88 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D) Operating With An Empty Bucket

Operating With A Full Bucket Figure 120


WITH BUCKET EMPTY
Figure 118
WITH BUCKET FULL

Going Down Slope B-15677

Figure 121
Going Up Slope B-15673B
WITH BUCKET EMPTY

Figure 119
WITH BUCKET FULL

Going Up Slope B-15671

With an empty bucket, go down or up the slope with the


heavy end toward the top of the slope [Figure 120] and
Going Down Slope B-15668B [Figure 121].

Raise the bucket only high enough to avoid obstructions


With a full bucket, go up or down the slope with the heavy on rough ground.
end toward the top of the slope [Figure 118] and
[Figure 119].

89 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D) Emptying

Filling And Emptying The Bucket (Foot Pedals) Figure 124

Filling

Figure 122 2

1
1 2

B-15676 B-15973

Keep the bucket low when moving to the area where you
B-15666 B-15973 want to empty the bucket.

Level the bucket by pushing the toe of the right pedal


Figure 123 (Item 2) while raising the lift arms (or use the BUCKET
POSITIONING button if equipped) to help prevent material
from falling off the back of the bucket. Raise the lift arms by
pushing the heel of the left pedal (Item 1) [Figure 124].

Drive forward slowly until the bucket is over the top of the
truck box or bin [Figure 124].
1
Empty the bucket by pushing the toe of the right pedal
(Item 2) [Figure 124]. If all the material is near the side of
the truck or bin, use the bucket tilt to move it to the other
B-15679 B-15973 side.

Lower the lift arms all the way (Item 1) [Figure 122].

Tilt the bucket forward (Item 2) [Figure 122] until the


WARNING
cutting edge of the bucket is on the ground.
Never dump over an obstruction, such as a post, that
Drive slowly forward into the material. Tilt the bucket can enter the operator cab. The machine could tip
backward (Item 1) [Figure 123] all the way when the forward and cause injury or death.
W-2057-0694
bucket is full.

Drive backward away from the material.

WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity (ROC) shown on
sign (decal) in cab. Failure to obey warnings can
cause the machine to tip or roll over and cause injury
or death.
W-2056-0903

90 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D) Lower the lift arms all the way by pushing the toe of the
left pedal (Item 1). Put the cutting edge of the bucket on
Leveling The Ground Using Float (Foot Pedals) the ground by pushing the toe of the right pedal (Item 2)
[Figure 126].
Figure 125
Drive forward slowly and continue to tilt the bucket down
(Item 2) [Figure 126] until it enters the ground.

1 2 Raise the cutting edge a small amount by pushing the


heel of the right pedal (Item 3) to increase traction and
keep an even digging depth. Continue to drive forward
3 until the bucket is full. When the ground is hard, raise and
lower the cutting edge of the bucket (Items 2 and 3)
[Figure 126] while driving forward slowly.

B-15674 B-15973 Figure 127

Put the lift arms in float position by pushing the toe of the
left pedal (Item 1) [Figure 125] until it is locked in the
forward position.

Tilt the bucket forward by pushing the toe of the right


pedal (Item 2) [Figure 125] to change the position of the 1
cutting edge of the bucket.

With the bucket tilted farther forward, there is more force


on the cutting edge and more loose material can be B-15669 B-15973
moved.

Drive backward to level loose material [Figure 125]. Tilt the bucket backward by pushing the heel of the right
pedal (Item 1) [Figure 127] as far as it will go when the
Push the heel of the left pedal (Item 3) [Figure 125] to bucket is full.
unlock the float position.
Filling

Figure 128
IMPORTANT
Never drive forward when the hydraulic control for lift
1 2
arms is in float position.
I-2005-1285

Digging And Filling A Hole (Foot Pedals)

Digging
B-15680 B-15973
Figure 126

Lower the lift arms by pushing the toe of the left pedal
(Item 1). Put the cutting edge of the bucket on the ground
1 2 by pushing the toe of the right pedal (Item 2)
[Figure 128]. Drive forward to the edge of the hole to
push the material into the hole.
3
Tilt the bucket farther forward (Item 2) [Figure 128] as
soon as it is past the edge of the hole.

B-15681 B-15973
If necessary, raise the lift arms to empty the bucket.

91 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D) Emptying

Filling And Emptying The Bucket (SJC - ‘H’ Pattern) Figure 131

Filling

Figure 129

1 2

1 2
P-24820
B-15676 P-24802

Keep the bucket low when moving to the area where you
P-24820 want to empty the bucket.
B-15666 P-24802

Raise the lift arms (Item 1) [Figure 131]. Level the bucket
Figure 130 (Item 2) [Figure 131] while raising the lift arms to help
prevent material from falling off the back of the bucket.

Drive forward slowly until the bucket is over the top of the
truck box or bin.

Empty the bucket (Item 2) [Figure 131]. If all material is


near the side of the truck or bin, use the bucket tilt to
1 move it to the other side.

P-24820
B-15679 P-24802
WARNING
Lower the lift arms all the way (Item 1) [Figure 129].
Never dump over an obstruction, such as a post, that
can enter the operator cab. The machine could tip
Tilt the bucket forward (Item 2) [Figure 129] until the
forward and cause injury or death.
cutting edge of the bucket is on the ground.
W-2057-0694

Drive slowly forward into the material. Tilt the bucket


backward (Item 1) [Figure 130] all the way when the
bucket is full.

Drive backward away from the material.

WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity (ROC) shown on
sign (decal) in cab. Failure to obey warnings can
cause the machine to tip or roll over and cause injury
or death.
W-2056-0903

92 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D)

Leveling The Ground Using Float (SJC - ‘H’ Pattern)

Figure 132

4 2 3

1
P-24820
B-15674 P-24802

Press and hold the float button (Item 1) [Figure 132]


while the joystick is in neutral. While lowering the lift arms
(Item 2) [Figure 132], release the float button.

Tilt the bucket forward (Item 3) [Figure 132] to change


the position of the cutting edge of the bucket.

With the bucket tilted farther forward, there is more force


on the cutting edge and more loose material can be
moved.

Drive backward to level loose material.

To disengage, press the float button again or raise the lift


arms (Item 4) [Figure 132].

IMPORTANT
Never drive forward when the hydraulic control for lift
arms is in float position.
I-2005-1285

93 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D) Filling

Digging And Filling A Hole (SJC - ‘H’ Pattern) Figure 134

Digging

Figure 133

1 2

1 3 2

P-24820
B-15680 P-24802

Lower the lift arms (Item 1) [Figure 134] and put the
P-24820
B-15681 P-24802
cutting edge of the bucket on the ground (Item 2)
[Figure 134]. Drive forward to the edge of the hole to
push the material into the hole.
Lower the lift arms all the way (Item 1) [Figure 133]. Put
the cutting edge of the bucket on the ground (Item 2)
Tilt the bucket forward (Item 2) [Figure 134] as soon as it
[Figure 133].
is past the edge of the hole.
Drive forward slowly and continue to tilt the bucket down
If necessary, raise the lift arms to empty the bucket.
(Item 2) [Figure 133] until it enters the ground.

Raise the cutting edge a small amount (Item 3)


[Figure 133] to increase traction and keep an even
digging depth. Continue to drive forward until the bucket
is full. When the ground is hard, raise and lower the
cutting edge (Items 2 and 3) [Figure 133] while driving
forward.

Tilt the bucket backward (Item 3) [Figure 133] as far as it


will go when the bucket is full.

94 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D) Emptying

Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern) Figure 137

Filling

Figure 135
2

1
2
P-24820
B-15676 P-24802

Keep the bucket low when moving to the area where you
P-24820 want to empty the bucket.
B-15666 P-24802

Raise the lift arms (Item 1) [Figure 137]. Level the bucket
Figure 136 (Item 2) [Figure 137] while raising the lift arms to help
prevent material from falling off the back of the bucket.

Drive forward slowly until the bucket is over the top of the
truck box or bin.

Empty the bucket (Item 2) [Figure 137]. If all material is


near the side of the truck or bin, use the bucket tilt to
1 move it to the other side.

P-24820
B-15679 P-24802
WARNING
Lower the lift arms all the way (Item 1) [Figure 135].
Never dump over an obstruction, such as a post, that
can enter the operator cab. The machine could tip
Tilt the bucket forward (Item 2) [Figure 135] until the
forward and cause injury or death.
cutting edge of the bucket is on the ground.
W-2057-0694

Drive slowly forward into the material. Tilt the bucket


backward (Item 1) [Figure 136] all the way when the
bucket is full.

Drive backward away from the material.

WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity (ROC) shown on
sign (decal) in cab. Failure to obey warnings can
cause the machine to tip or roll over and cause injury
or death.
W-2056-0903

95 T110 Operation & Maintenance Manual


OPERATING PROCEDURE (CONT’D) Digging And Filling A Hole (SJC - ‘ISO’ Pattern)

Leveling The Ground Using Float (SJC - ‘ISO’ Digging


Pattern)
Figure 139
Figure 138
1
2

3 2
3

1
P-24820
4 B-15681 P-24802
P-24820
B-15674 P-24802
Lower the lift arms all the way (Item 1) [Figure 139]. Put
the cutting edge of the bucket on the ground (Item 2)
Press and hold the float button (Item 1) [Figure 138] [Figure 139].
while the joystick is in neutral. While lowering the lift arms
(Item 2) [Figure 138], release the float button. Drive forward slowly and continue to tilt the bucket down
(Item 2) [Figure 139] until it enters the ground.
Tilt the bucket forward (Item 3) [Figure 138] to change
the position of the cutting edge of the bucket. Raise the cutting edge a small amount (Item 3)
[Figure 139] to increase traction and keep an even
With the bucket tilted farther forward, there is more force digging depth. Continue to drive forward until the bucket
on the cutting edge and more loose material can be is full. When the ground is hard, raise and lower the
moved. cutting edge (Items 2 and 3) [Figure 139] while driving
forward.
Drive backward to level loose material.
Tilt the bucket backward (Item 3) [Figure 139] as far as it
To disengage, press the float button again or raise the lift will go when the bucket is full.
arms (Item 4) [Figure 138].
Filling

Figure 140

IMPORTANT 1

Never drive forward when the hydraulic control for lift


arms is in float position.
I-2005-1285 2

P-24820
B-15680 P-24802

Lower the lift arms (Item 1) [Figure 140] and put the
cutting edge of the bucket on the ground (Item 2)
[Figure 140]. Drive forward to the edge of the hole to
push the material into the hole.

Tilt the bucket forward (Item 2) [Figure 140] as soon as it


is past the edge of the hole.

If necessary, raise the lift arms to empty the bucket.

96 T110 Operation & Maintenance Manual


TOWING THE LOADER LIFTING THE LOADER

Procedure Single-Point Lift

Because of the design of the loader, there is not a


recommended towing procedure.

• The loader can be lifted onto a transport vehicle.


WARNING
• The loader can be skidded a short distance to move AVOID INJURY OR DEATH
for service (EXAMPLE: Move onto a transport • Before lifting, check fasteners on single point lift
vehicle.) without damage to the hydrostatic system. and operator cab.
(The tracks will not turn.) There might be slight wear • Assemble front cab fasteners as shown in this
to the tracks when the loader is skidded. manual.
• Never allow riders in the cab or bystanders within
The towing chain (or cable) must be rated at 1.5 times the 5 m (15 ft) while lifting the machine.
W-2007-0910
weight of the loader. (See Performance on Page 166.)

The loader can be lifted with the Single-Point Lift which is


available as a kit from your Bobcat loader dealer.

The Single-Point Lift, supplied by Bobcat, is designed to


lift and support the Bobcat loader without affecting roll
over and falling object protection features of the operator
cab.

Figure 141

TS-2025A

Attach lift to lift eye [Figure 141].

NOTE: Be sure the lifting equipment is of adequate


size and capacity for the weight of the loader.
(See Performance on Page 166.)

97 T110 Operation & Maintenance Manual


TRANSPORTING THE LOADER ON A TRAILER Fastening

Loading And Unloading Figure 143

WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
S4759 S4758
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807

Be sure the transport and towing vehicles are of


adequate size and capacity for weight of loader. (See
Performance on Page 166.)

Figure 142

P-90096D

Use the following procedure to fasten the Bobcat loader


to the transport vehicle to prevent the loader from moving
during sudden stops or when going up or down slopes
[Figure 143].

1 1. Lower the bucket or attachment to the floor.


P-90097D
2. Stop the engine.

A loader with an empty bucket or no attachment must be 3. Engage the parking brake.
loaded backward onto the transport vehicle [Figure 142].
4. Install chains at the front and rear loader tie down
The rear of the trailer must be blocked or supported (Item positions [Figure 143].
1) [Figure 142] when loading or unloading the loader to
prevent the front end of the trailer from raising up. 5. Fasten each end of the chain to the transport vehicle.

98 T110 Operation & Maintenance Manual


PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105


Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Inspection Checkbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106


Inspecting The BICS™ (Engine STOPPED - Key ON) . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Inspecting The Seat Bar Sensor (Engine RUNNING) . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Inspecting The Traction Lock (Engine RUNNING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Inspecting The Lift Arm Bypass Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Inspecting Deactivation Of Lift And Tilt Functions (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . 107
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine RUNNING) . . . . . 108

SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Maintaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111


Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Adjusting Switch Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Cab Door Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

REAR DOOR (TAILGATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117


Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

REAR GRILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117


Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

99 T110 Operation & Maintenance Manual


HEATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Heater Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119


Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121


Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124


Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126


Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Removing And Replacing Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Fuse And Relay Location / Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Removing And Installing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132


Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Removing And Replacing Hydraulic / Hydrostatic Filter . . . . . . . . . . . . . . . . . . . . . . . . . .134
Removing And Replacing Case Drain Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Removing And Replacing Hydraulic Charge Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

SPARK ARRESTER MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136


Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

TRACK TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

HYDROSTATIC DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139


Removing And Replacing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139

100 T110 Operation & Maintenance Manual


TRACK SPROCKET MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Tightening Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140


Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141


Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

LUBRICATING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142


Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

TRACK ROLLER AND IDLER LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

BOB-TACH (HAND LEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

BOB-TACH (POWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

LOADER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147


Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

101 T110 Operation & Maintenance Manual


102 T110 Operation & Maintenance Manual
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

P-90216 B-15659 B-15660


Never service the Bobcat Compact Use the correct procedure to lift or Cleaning and maintenance are
Track Loader without instructions. lower operator cab. required daily.

WRONG WRONG WRONG

B-15664 B-15661 B-15662


Have good ventilation when Disconnecting or loosening any Never work on loader with lift
welding or grinding painted parts. hydraulic tubeline, hose, fitting, arms up unless lift arms are held
Wear dust mask when grinding component or a part failure can by an approved lift arm support
painted parts. Toxic dust and gas cause lift arms to drop. Do not go device. Replace if damaged.
can be produced. under lift arms when raised Never modify equipment or add
Avoid exhaust fume leaks which unless supported by an attachments not approved by
can kill without warning. Exhaust approved lift arm support device. Bobcat Company.
system must be tightly sealed. Replace it if damaged.

WRONG WRONG WRONG

B-15665 B-15663 B-6589

Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW09-0409

103 T110 Operation & Maintenance Manual


104 T110 Operation & Maintenance Manual
SERVICE SCHEDULE

Chart

Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat loader.
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

SERVICE SCHEDULE HOURS


■ ■ ■
ITEM SERVICE REQUIRED 8-10 50 100 250 500 1000
Engine Oil Check the oil level and add as needed. Do not overfill.
Engine Air Filter and Air System Service only when required. Check for leaks and damaged components.
Engine Cooling System Clean debris from oil cooler, radiator and grille. Check coolant level COLD and
add premixed coolant as needed.
Fuel Filter Remove the trapped water.
Lift Arms, Cylinders, Bob-Tach Lubricate with multipurpose lithium based grease.
Pivot Pins and Wedges
Seat Bar, Control Interlocks, Seat Check the condition of seat belt. Clean or replace seat belt retractors as
Belt, Seat Belt Retractors needed. Check the seat bar and control interlocks for correct operation. Clean
dirt and debris from moving parts.
Bobcat Interlock Control Systems Check for correct function. Lift and Tilt functions MUST NOT operate with seat
(BICS™) bar raised. See details in this Manual.
Front Horn Check for proper function.
Safety Signs and Safety Treads Check for damaged signs (decals) and safety treads. Replace any signs or
safety treads that are damaged or worn.
Operator Cab Check the fastening bolts, washers and nuts. Check the condition of the cab.
Indicators and Lights Check for correct operation of all indicators and lights.
Heater Filters (If Equipped) Clean or replace filters as needed.
Hydraulic Fluid, Hoses and Check fluid level and add as needed. Check for damage and leaks. Repair or
Tubelines replace as needed.
Tracks Check for damaged or worn tracks and correct tension. ❏
Parking Brake, Foot Pedals, Check for correct operation. Repair or adjust as needed.
Hand Controls and Steering
Levers or Joysticks
Spark Arrester Muffler Clean the spark chamber.
Battery Check cables, connections and electrolyte level. Add distilled water as needed.
Steering Lever Pivots Grease fittings.
Fuel Filter Replace filter element.
Engine / Hydro. Drive Belt Check for wear or damage. Check idler arm stop. ▲
Drive Belts (Alternator, water Check condition and tension. Adjust or replace as needed.
pump)
Bobcat Interlock Control System Check the function of the lift arm bypass control.
(BICS™)
Engine Oil and Filter Replace oil and filter. ▲ ✶
Track Sprocket Nuts Check torque. Tighten as needed. See procedure in this manual.
Hydraulic / Hydrostatic Filter, Replace the hydraulic / hydrostatic filter, charge filter, and the reservoir ●
Charge Filter, Reservoir Breather breather.
Hydraulic Reservoir Replace the fluid.
Case Drain Filters Replace the filters. ▲
Engine Valves Adjust the engine valves. ❍
Coolant Replace the coolant Every 2 years
■ Or every 12 months.
▲ Perform at first 50 hours, then as scheduled.
❏ Check every 8 - 10 hours for the first 24 hours, then at 50 hour intervals.
● Replace the hydraulic / hydrostatic filter element after the first 50 hours, then when service code [M0217] is displayed
or as scheduled.
✶ Change oil and filter every 100 hours when operating under severe conditions.
❍ Perform at first 500 hours, then as scheduled.

NOTE: The Inspection Checkbook can be ordered for you by your local dealer. Part number 4420300.

105 T110 Operation & Maintenance Manual


SERVICE SCHEDULE (CONT’D) BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)

Inspection Checkbook Inspecting The BICS™ (Engine STOPPED - Key ON)

Regularly scheduled maintenance is essential to Figure 144


continuous operation and operating safety. The life
expectancy of your machine depends on proper and 1 2 3
meticulous care.

The Inspection Checkbook contains the following


information:
6
Doosan Benelux S.A. Warranty Conditions
Protection Plus Extended Warranty Conditions
General Parts Policy
General Information
5
First Inspection
Scheduled Services 4
Identification
Authorised Identification
Lubricants and Fluids Table P-76459A
Service Parts Chart

Your local dealer can order the Inspection Checkbook. 1. Sit in operator’s seat. Turn key to RUN or press RUN
Part number: 4420300. button. Lower seat bar and disengage parking brake.
Press the PRESS TO OPERATE LOADER button
(Item 4). Two BICS™ lights (Items 1 and 2)
[Figure 144] [SEAT BAR AND LIFT & TILT VALVE] on
left instrument panel must be OFF. The PRESS TO
OPERATE LOADER button will light.

2. Raise seat bar fully. All three BICS™ lights (Items 1,


2 and 3) [Figure 144] [SEAT BAR, LIFT & TILT
VALVE AND PARKING BRAKE] on left instrument
panel must be ON. The PRESS TO OPERATE
LOADER button light will turn OFF.

Inspecting Deactivation Of The Auxiliary Hydraulics


System (Engine STOPPED - Key ON)

3. Sit in operator’s seat, lower seat bar and press the


PRESS TO OPERATE LOADER button (Item 4).
Press the auxiliary hydraulics button (Item 5). The
auxiliary hydraulics light (Item 6) [Figure 144] will be
ON. Raise the seat bar. The light must be OFF.

106 T110 Operation & Maintenance Manual


BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) Inspecting Deactivation Of Lift And Tilt Functions
(CONT’D) (SJC)

Inspecting The Seat Bar Sensor (Engine RUNNING) 9. Sit in operator’s seat and fasten seat belt. Lower seat
bar, start engine and press the PRESS TO OPERATE
4. Sit in operator’s seat, lower seat bar, engage parking LOADER button.
brake and fasten seat belt.
10. Raise lift arms about 2 m (6 ft) off the ground.
5. Start engine and operate at low idle. Press the
PRESS TO OPERATE LOADER button. While raising 11. Turn key OFF or press STOP button, and wait for the
the lift arms, raise the seat bar fully. The lift arms must engine to come to a complete stop.
stop. Repeat using the tilt function.
12. Turn key ON or press RUN button. Press the PRESS
Inspecting The Traction Lock (Engine RUNNING) TO OPERATE LOADER button, move the control
(foot pedal, hand control or joystick) to lower the lift
6. Fasten seat belt, disengage parking brake, press the arms. Lift arms must not lower.
PRESS TO OPERATE LOADER button and raise
seat bar fully. Move steering levers or joystick(s) 13. Move the control (foot pedal, hand control or joystick)
slowly forward and backward. The TRACTION lock to tilt the bucket (or attachment) forward. The bucket
must be engaged. Lower the seat bar. Press the (or attachment) must not tilt forward.
PRESS TO OPERATE LOADER button.

7. Engage parking brake and move steering levers or


joystick(s) slowly forward and backward. The
TRACTION lock must be engaged. WARNING
NOTE: The PARKING BRAKE light on the left AVOID INJURY OR DEATH
instrument panel will remain ON until the The Bobcat Interlock Control System (BICS™) must
engine is started, the PRESS TO OPERATE deactivate the lift, tilt and traction drive functions. If it
LOADER button is pressed and the parking does not, contact your dealer for service. DO NOT
brake is disengaged. modify the system.
W-2151-1111
Inspecting The Lift Arm Bypass Control

8. Raise the lift arms 2 m (6 ft) off the ground. Stop


engine. Turn lift arm bypass control knob clockwise 1/
4 turn. Pull up and hold lift arm bypass control knob
until lift arms slowly lower.

107 T110 Operation & Maintenance Manual


BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 15. Install an attachment with hydraulic connections.
(CONT’D) (See Installing And Removing The Attachment (Hand
Lever Bob-Tach) on Page 81.) or (See Installing And
Inspecting Deactivation Of The Auxiliary Hydraulics Removing The Attachment (Power Bob-Tach) on
System (Engine RUNNING) Page 83.) Perform the pre-starting procedure. (See
PRE-STARTING PROCEDURE on Page 68.) Fasten
Standard Controls (If Equipped) the seat belt, lower the seat bar and make sure the
parking brake is engaged. Start the engine. Press the
Perform the procedures on flat level ground and make auxiliary hydraulics button (Item 1). The auxiliary
sure the area is clear of bystanders. hydraulics light (Item 2) [Figure 145] will be ON.
Move the auxiliary hydraulic control to the left or the
Figure 145 right. (See FRONT Auxiliary Hydraulics Operation
(Variable Flow) on Page 61.) Raise the seat bar. The
auxiliary hydraulic oil flow to the attachment must
STOP.

P-76459A

14. Install an attachment with hydraulic connections.


(See Installing And Removing The Attachment (Hand
Lever Bob-Tach) on Page 81.) or (See Installing And
Removing The Attachment (Power Bob-Tach) on
Page 83.) Perform the pre-starting procedure. (See
PRE-STARTING PROCEDURE on Page 68.) Fasten
the seat belt, lower the seat bar and make sure the
parking brake is engaged. Start the engine. Move the
auxiliary hydraulic control to the left or the right. (See
FRONT Auxiliary Hydraulics Operation (Variable
Flow) on Page 61.) There must not be hydraulic oil
flow to the attachment.

Press the auxiliary hydraulics button (Item 1). The


auxiliary hydraulics light (Item 2) [Figure 145] will be
ON. Move the auxiliary hydraulic control to the left or
the right. (See FRONT Auxiliary Hydraulics Operation
(Variable Flow) on Page 61.) The auxiliary hydraulic
oil will flow to the attachment.

108 T110 Operation & Maintenance Manual


SEAT BAR RESTRAINT SYSTEM Lower the seat bar, press the PRESS TO OPERATE
LOADER button, lower the lift arms. Operate the lift
Description control. While the lift arms are going up, raise the seat
bar. The lift arms must stop.
The seat bar restraint system has a pivoting seat bar with
armrests. Lower the seat bar, press the PRESS TO OPERATE
LOADER button, lower the lift arms and put the
The operator controls the use of the seat bar. The seat attachment flat on the ground. Stop the engine. Raise the
bar in the down position helps to keep the operator in the seat bar. Operate the foot pedals (if equipped) to be sure
seat. they are firmly locked in the NEUTRAL position.

Models With Standard Controls have hydraulic valve Maintaining


spool interlocks for the lift and tilt functions. The spool
interlocks require the operator to lower the seat bar in See the service schedule for correct service interval.
order to operate the foot pedal controls. (See SERVICE SCHEDULE on Page 105.)

When the seat bar is down, the PRESS TO OPERATE Figure 146
LOADER button is activated and the engine is running,
the lift, tilt and traction drive functions can be operated. 2

When the seat bar is up, the lift and tilt control pedals are
locked when returned to the NEUTRAL position.

Models With Selectable Joystick Controls (SJC) have


electrical deactivation of joystick functions. Activation of
1
functions require the operator to lower the seat bar.

When the seat bar is down, the PRESS TO OPERATE


LOADER button is activated and the engine is running,
the lift, tilt and traction drive functions can be operated.
N-19225
When the seat bar is up, the joystick functions are
deactivated even though the joystick does not
mechanically lock. Use compressed air to clean any debris or dirt from the
pivot parts. Do not lubricate. Inspect all mounting
Inspecting hardware. The correct hinge bolt (Item 1) torque is 34 -
38 N•m (25 - 28 ft-lb). The seat bar sensor nut (left side
Sit in the seat and fasten the seat belt. Engage the only) (Item 2) [Figure 146] torque is 6 - 8 N•m (50 - 70 in-
parking brake. Pull the seat bar all the way down. Start lb).
the engine. Press the PRESS TO OPERATE LOADER
button. If the seat bar system does not function correctly, replace
parts that are worn or damaged. Use only genuine
Operate the hydraulic controls to check that both the lift Bobcat replacement parts.
and tilt functions operate correctly. Raise the lift arms
until the attachment is about 600 mm (2 ft) off the ground.

Raise the seat bar. Move the hydraulic controls. Pedals (if
equipped) must be firmly locked in the NEUTRAL
WARNING
position. There must be no motion of the lift arms or tilt
(attachment) when the controls are moved. The seat bar system must deactivate the lift and tilt
control functions when the seat bar is up. See your
Bobcat dealer for service if hydraulic controls do not
deactivate.
W-2465-111

109 T110 Operation & Maintenance Manual


SEAT BELT Figure 147

Inspection And Maintenance 1

WARNING 3

Failure to properly inspect and maintain the seat belt


can cause lack of operator restraint resulting in
serious injury or death.
W-2466-0703

Check the seat belt daily for correct function. 2 4

Inspect the seat belt system thoroughly at least once


each year or more often if the machine is exposed to
severe environmental conditions or applications.

Any seat belt system that shows cuts, fraying, extreme or


unusual wear, significant discolourations due to
ultraviolet UV exposure, dusty / dirty conditions, abrasion
to the seat belt webbing, or damage to the buckle, latch
plate, retractor (if equipped), hardware or any other
obvious problem should be replaced immediately.
B-22283

The items below are referenced in [Figure 147].

1. Check the webbing. If the system is equipped with a


retractor, pull the webbing completely out and inspect
the full length of the webbing. Look for cuts, wear,
fraying, dirt and stiffness.

2. Check the buckle and latch for correct operation.


Make sure latch plate is not excessively worn,
deformed or buckle is not damaged or casing broken.

3. Check the retractor web storage device (if equipped)


by extending webbing to determine if it looks correct
and that it spools out and retracts webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV)


rays from the sun or extreme dust or dirt. If the original
colour of the webbing in these areas is extremely
faded and / or the webbing is packed with dirt, the
webbing strength may have deteriorated.

See your Bobcat dealer for seat belt system replacement


parts for your machine.

110 T110 Operation & Maintenance Manual


LIFT ARM SUPPORT DEVICE

Installing
WARNING
Maintenance and service work can be done with the lift
arms lowered. If the lift arms are raised, use the following
Before the cab or the lift arms are raised for service,
procedures to engage and disengage an approved lift
jackstands must be put under the rear corners of the
arm support device.
frame. Failure to use jackstands can allow the
machine to tip backward causing injury or death.
W-2014-0895

WARNING Figure 148

Never work on a machine with the lift arms up unless


the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.

Service lift arm support device if damaged or if parts


are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2572-0407 1
1
P43747

DANGER Install jackstands (Item 1) [Figure 148] under the rear


corners of the loader frame.

Figure 149

P-90328
3
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure 2
can cause lift arms to drop.
• Keep out of this area when lift arms are raised
unless supported by an approved lift arm 1
support. Replace if damaged.
D-1009-0409
P-54468A

Remove attachment from the loader. (See Installing And


Disconnect the spring (Item 1) from the lift arm support
Removing The Attachment (Hand Lever Bob-Tach) on
device retaining pin. Support the lift arm support device
Page 81.) OR (See Installing And Removing The
(Item 2) with your hand and remove the retaining pin
Attachment (Power Bob-Tach) on Page 83.)
(Item 3) [Figure 149].

111 T110 Operation & Maintenance Manual


LIFT ARM SUPPORT DEVICE (CONT’D) Removing

Installing (Cont’d) Remove the retaining pin (Item 2) [Figure 151] from the
lift arm support device.
Figure 150
Figure 152

1
1

P54469
P-54472A

Lower the lift arm support device to the top of the lift
cylinder. Hook the free end of the spring (Item 1) Connect the spring (Item 1) [Figure 152] from the lift arm
[Figure 150] to the lift arm support device so the spring support device to the bracket below the lift arms.
does not interfere with the support device engagement.
Sit in the operator’s seat, fasten the seat belt and lower
Sit in the operator seat, fasten the seat belt and lower the the seat bar. Start the engine.
seat bar. Start the engine.
Figure 153
Figure 151

1 2

P-54468A
P-54470A N-20524B

Raise the lift arms a small amount. The spring will lift the
support device off the lift cylinder rod. Lower the lift arms.
Raise the lift arms until the lift arm support device drops
Stop the engine.
onto the lift cylinder rod (Item 1) [Figure 151].
Raise the seat bar, unbuckle the seat belt, move the
Lower the lift arms slowly until the support device is held
pedals until both lock and exit the cab.
between the lift arm and the lift cylinder. Stop the engine.
Disconnect the spring from the bracket.
Raise the seat bar, disconnect the seat belt and move the
pedals until both lock.
Raise the support device into storage position and insert
the retaining pin (Item 1) [Figure 153] through the lift arm
Install the retaining pin (Item 2) [Figure 151] into the rear
support device and through the bracket. Connect the
of the lift arm support device below the cylinder rod.
spring to the retaining pin.

Remove the jackstands.

112 T110 Operation & Maintenance Manual


BACK-UP ALARM SYSTEM Inspect the back-up alarm electrical connections (Item 1)
[Figure 155], wire harness (Item 2) [Figure 155] and
Description back-up alarm switches (if equipped) (Item 2)
[Figure 156] for tightness and damage. Repair or
The back-up alarm will sound when the operator moves replace any damaged components.
both steering levers or joystick(s) into the reverse
position. Slight movement of the steering levers into the If the back-up alarm switches require adjustment, (See
reverse position is required with hydrostatic Adjusting Switch Position on Page 113.)
transmissions, before the back-up alarm will sound.
Adjusting Switch Position
Inspecting

Figure 154 NOTE: Joystick equipped machines do not have


back-up alarm switches and cannot be
adjusted. See your Bobcat dealer for service if
your back-up alarm does not sound.
1
Standard Controls (If Equipped)

Stop the engine and raise the operator cab. (See Raising
on Page 114.)

Figure 156

P-76108 1 1

Inspect for damaged or missing back-up alarm decal


(Item 1) [Figure 154]. Replace if required.
2
2
Sit in the seat and fasten the seat belt. Engage the
parking brake. Pull the seat bar all the way down. Start
the engine. Press the PRESS TO OPERATE LOADER
button. Disengage the parking brake. Switch Roller contacting Bellcrank
S35967
Move both steering levers or joystick(s) into the reverse
position. The back-up alarm must sound when all wheels
or both tracks are moving in reverse. Place the steering levers in the neutral position.

The back-up alarm is located on the inside of the rear Loosen the screws (Item 1) [Figure 156] securing the
door. back-up alarm switches.

Figure 155 Position the back-up alarm switch rollers so that they just
make contact with bellcranks without compressing the
switch springs [Figure 156]. Torque the screws (Item 1)
[Figure 156] securing the switches to the bracket to 1,6 -
2,1 N•m (14 - 19 in-lb).

Lower the operator cab (See Lowering on Page 115.) and


inspect back-up alarm system for proper function. (See
1 Inspecting on Page 113.)

2
P-90915

113 T110 Operation & Maintenance Manual


OPERATOR CAB

Description
WARNING
The Bobcat loader has an operator cab (ROPS and
FOPS) as standard equipment to protect the operator
Before the cab or the lift arms are raised for service,
from rollover and falling objects. The seat belt must be
jackstands must be put under the rear corners of the
worn for rollover protection.
frame. Failure to use jackstands can allow the
machine to tip backward causing injury or death.
Check the ROPS / FOPS cab, mounting and hardware for W-2014-0895
damage. Never modify the ROPS /FOPS cab. Replace
the cab and hardware if damaged. See your Bobcat
dealer for parts. Figure 157

ROPS / FOPS - Roll Over protective Structure per ISO


3471, and Falling Object Protective Structure per ISO
3449, Level I. Level II is available.

Level I
Protection from falling bricks, small concrete blocks,
and hand tools encountered in operations such as
motorway maintenance, landscaping, and other
construction sites.

Level II P-43747

Protection from falling trees, rocks: for machines


involved in site clearing, overhead demolition or
Install jackstands under the rear of the loader frame
forestry.
[Figure 157].

Figure 158

WARNING
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Changes to
the cab can cause loss of operator protection from
rollover and falling objects, and result in injury or
death.
W-2069-0200

Raising

Always stop the engine before raising or lowering the


P-31288 P-31289
cab.

Stop the loader on a level surface. Lower the lift arms. If Remove the nut and plate [Figure 158] (both sides) at
the lift arms must be up while raising the operator cab, the front corners of the cab.
install the lift arm support device. (See LIFT ARM
SUPPORT DEVICE on Page 111.) NOTE: Move the engine speed control lever forward
before raising the operator cab to prevent
damage to lever or cab.

114 T110 Operation & Maintenance Manual


OPERATOR CAB (CONT’D) Support the cab and release the latching mechanism
(Inset) [Figure 160]. Remove your hand from the latch
Raising (Cont’d) mechanism when the cab is past the latch stop. Use both
hands to lower the cab all the way down.
Figure 159

WARNING
PINCH POINT CAN CAUSE INJURY
Remove your hand from the latching mechanism
when the cab is past the latch stop.
W-2469-0803

Figure 161

P-45261

Lift on the grab handles and bottom of the operator cab


[Figure 159] slowly until the cab is all the way up and the
latching mechanism engages.

Lowering

Always stop the engine before raising or lowering the


cab.

NOTE: Always use the grab handles to lower the cab.


P-31288 P-31289
NOTE: Move the engine speed control lever forward
before lowering the operator cab to prevent
damage to lever or cab. Install the plates and nuts (both sides) [Figure 161].

Figure 160 Tighten the nuts to 54 - 61 N•m (40 - 45 ft-lb) torque.

N-20120 P-45262A

Pull down on the bottom of the operator cab until it stops


at the latching mechanism [Figure 160].

NOTE: The weight of the cab increases when


equipped with options and accessories such
as cab door, heater, etc. In these cases, the
cab may need to be raised slightly from the
latch to be able to release the latch.

115 T110 Operation & Maintenance Manual


OPERATOR CAB (CONT’D) Figure 164

Cab Door Sensor

This machine may be equipped with a Cab Door Sensor.

Figure 162

P-76461Q

The LIFT & TILT VALVE light (Item 1) [Figure 163] will be
ON when the door is open, the key switch is turned to
RUN or the RUN / ENTER button is pressed, the seat bar
1 is lowered and the PRESS TO OPERATE LOADER
button is pressed.

[DOOR] will appear in the data display [Figure 164].


P-68116B

The cab door has a sensor (Item 1) [Figure 162]


installed which deactivates the lift and tilt valves when the
door is open.

Figure 163

P-76459B

The LIFT & TILT VALVE light (Item 1) [Figure 163] will be
OFF when the door is closed, the key switch is turned to
RUN or the RUN / ENTER button is pressed, the seat bar
is lowered and the PRESS TO OPERATE LOADER
button is pressed.

116 T110 Operation & Maintenance Manual


REAR DOOR (TAILGATE) Adjusting

Opening And Closing Figure 167

Figure 165

P-76970A

P-90910A P-76068
The door latch (Item 1) [Figure 167] can be adjusted up
or down for alignment with the door latch mechanism.
Reach into the slot in the rear door and pull the latch
handle [Figure 165]. Close the rear door before operating the loader.

Pull the rear door open. REAR GRILLE

Figure 166 Removing

Open the rear door.


1
Figure 168

P-16366 P-16367

Move the door stop into the engaged position (Item 1)


[Figure 166] to hold the door open.

Move the door stop up (Item 2) [Figure 166] to


S20129
disengage the door stop and allow the door to close.

Close the rear door. Lift and pull the rear grille to remove it from the loader
[Figure 168].

Installing
WARNING Align the tabs of the rear grille into the slots in the loader
frame (Inset) [Figure 168].
Keep the rear door closed when operating the
machine. Failure to do so could seriously injure a Lower the rear grille and close the rear door.
bystander.
W-2020-1285

117 T110 Operation & Maintenance Manual


HEATING SYSTEM Heater Coil

This machine may be equipped with a Heating System. Raise the operator cab. (See Raising on Page 114.)

Cleaning And Maintenance Figure 171

The heating system requires regular inspection and


maintenance. (See SERVICE SCHEDULE on Page 105.)

Filters

Figure 169 1

1
P-76565

Remove the cover screws (Item 1) [Figure 171] and


remove the cover.
P-48012
Figure 172

The Fresh Air Filter (Item 1) [Figure 169] is located


below the rear window outside the cab. Remove the 1
clamping knobs, filter cover and filter.

Shake the filter or use low pressure air to remove dirt.


This can be done several times before replacement is
required. Install the filter, filter cover and clamping knobs.

Figure 170

P-43852A

Use low pressure air or water to remove debris from the


heater coil (Item 1) [Figure 172].

Install the cover and lower the operator cab. (See


Lowering on Page 115.)

Troubleshooting
1 P-48005
If the fan does not run, check the fuse. (See
ELECTRICAL SYSTEM on Page 128.)
The Recirculation Filter (Item 1) [Figure 170] is located
in front of the rear window inside the cab. Remove the
clamping knobs, filter cover, and filter.

Shake the filter or use a vacuum to clean. This can be


done several times before replacement is required. Install
the filter with the arrows pointing forward (Inset)
[Figure 170], install the filter cover and clamping knobs.

118 T110 Operation & Maintenance Manual


AIR CLEANER SERVICE Outer Filter

Replacing Filter Elements Figure 174

Open the rear door. (See REAR DOOR (TAILGATE) on


2
Page 117.)

Figure 173
1

P-90182
2
1 Open the evacuator valve (Item 1) [Figure 174] to get rid
of large particles of dust and dirt.

P-90182 Remove the dust cover by lifting the lever (Item 2)


[Figure 174].
Replace the large (outer) filter element only when the red
ring shows in the window of the condition indicator (Item Figure 175
1) [Figure 173].

NOTE: Before replacing the filter element, push the


button on the condition indicator (Item 2)
[Figure 173]. Start the engine. If the red ring
does not show, do not replace the filter
element.

S20132

Pull the outer element (Item 1) [Figure 175] straight out.

Install a new outer element.

Install the dust cover.

Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.

119 T110 Operation & Maintenance Manual


AIR CLEANER SERVICE (CONT’D)

Replacing Filter Elements (Cont’d)

Inner Filter

Replace the inner filter element every third time the outer
filter is replaced or when the red ring still shows in the
indicator window after the outer filter has been replaced.

Figure 176

S20133

Remove the inner element (Item 1) [Figure 176].

NOTE: Make sure all sealing surfaces are free of dirt


and debris.

Install new inner element.

Install the outer element.

Install the dust cover.

Close the rear door.

120 T110 Operation & Maintenance Manual


FUEL SYSTEM Biodiesel Blend Fuel

Fuel Specifications Biodiesel blend fuel has unique qualities that should be
considered before using in this machine:
Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1. • Cold weather conditions can lead to plugged fuel
system components and hard starting.
The following is one suggested blending guideline which
should prevent fuel gelling during cold temperatures: • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination which can cause
TEMPERATURE C° (F°) NO. 2 NO. 1 corrosion and plugging of fuel system components.

-9° (+15°) 100% 0% • Use of biodiesel blend fuel may result in premature
Down to -29° (-20°) 50% 50% failure of fuel system components, such as plugged
Below -29° (-20°) 0% 100% fuel filters and deteriorated fuel lines.

• Shorter maintenance intervals may be required, such


At a minimum, low sulfur diesel fuel must be used in this
as cleaning the fuel system and replacing fuel filters
machine. Low sulfur is defined as 500 mg/kg (500 ppm)
and fuel lines.
sulfur maximum.
• Using biodiesel blended fuels containing more than
The following fuels may also be used in this machine:
five percent biodiesel can affect engine life and cause
deterioration of hoses, tubelines, injectors, injector
• Ultra low sulfur diesel fuel. Ultra low sulfur is defined
pump and seals.
as 15mg/kg (15 ppm) sulfur maximum.
Apply the following guidelines if biodiesel blend fuel is
• Biodiesel blend fuel - Must contain no more than five
used:
percent biodiesel mixed with low sulfur or ultra low
sulfur petroleum based diesel. This is commonly
• Ensure the fuel tank is as full as possible at all times
marketed as B5 blended diesel fuel. B5 blended
to prevent moisture from collecting in the fuel tank.
diesel fuel must meet ASTM D975 (US Standard) or
EN590 (EU Standard) specifications.
• Ensure that the fuel tank cap is securely tightened.

• Biodiesel blend fuel can damage painted surfaces,


remove all spilled fuel from painted surfaces
immediately.

• Drain all water from the fuel filter daily before


operating the machine.

• Do not exceed engine oil change interval. Extended


oil change intervals can cause engine damage.

• Before vehicle storage; drain the fuel tank, refill with


100% petroleum diesel fuel, add fuel stabiliser and
run the engine for at least 30 minutes.

NOTE: Biodiesel blend fuel does not have long term


stability and should not be stored for more
than three months.

121 T110 Operation & Maintenance Manual


FUEL SYSTEM (CONT’D) Figure 178

Filling The Fuel Tank WRONG

WARNING
AVOID INJURY OR DEATH
Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0807

Open the rear door. (See REAR DOOR (TAILGATE) on B-15650A


Page 117.)

Figure 177 Use a clean, approved safety container to add fuel of the
correct specification. Add fuel only in an area that has
free movement of air and no open flames or sparks NO
SMOKING! [Figure 178].

Install and tighten the fuel cap (Inset) [Figure 177].

Close the rear door.

WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
P-90182
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Remove the fill cap (Inset) [Figure 177]. explosion or fire.
W-2103-0508

122 T110 Operation & Maintenance Manual


FUEL SYSTEM (CONT’D) Removing Air From The Fuel System

Fuel Filter After replacing the filter element or when the fuel tank
has run out of fuel, the air must be removed from the fuel
For the service interval for removing water from, or system before starting the engine.
replacing the fuel filter (See SERVICE SCHEDULE on
Page 105.)

Removing Water WARNING


Figure 179
AVOID INJURY OR DEATH
3 Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807

1 2 Figure 180

P-90182

Loosen the drain (Item 1) [Figure 179] at the bottom of


the filter element to remove water from the filter.

Replacing Element

Remove the filter element (Item 2) [Figure 179].

Clean the area around the filter housing. Put clean oil on
the seal of the new filter element. Install the fuel filter, and P-90182
hand tighten.

Remove air from the fuel system. (See Removing Air Open the vent (Item 3) [Figure 179] on the fuel filter
From The Fuel System on Page 123.) housing.

Squeeze the hand pump (priming bulb) (Inset)


[Figure 180] until fuel flows from the vent with no air
bubbles.
WARNING
Close the vent (Item 3) [Figure 179] on the fuel filter
housing.
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
Start the engine.
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

123 T110 Operation & Maintenance Manual


ENGINE LUBRICATION SYSTEM Engine Oil Chart

Checking And Adding Engine Oil Figure 182


ENGINE OIL
Check the engine oil level every day before starting the RECOMMENDED SAE VISCOSITY NUMBER
engine for the work shift. (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
Figure 181

S20134A

TEMPERATURE RANGE ANTICIPATED BEFORE


Park the machine on level ground. Open the rear door NEXT OIL CHANGE (DIESEL ENGINES MUST USE API
and remove the dipstick (Item 1) [Figure 181]. CLASSIFICATION CI-4 OR BETTER)
[1] Synthetic Oil - Use recommendation from Synthetic
Keep the oil level between the marks on the dipstick. Do Oil Manufacturer.
not overfill.
Use good quality engine oil that meets API Service
Classification of CI-4 or better [Figure 182].

124 T110 Operation & Maintenance Manual


ENGINE LUBRICATION SYSTEM (CONT’D) Open the rear door. (See REAR DOOR (TAILGATE) on
Page 117.)
Removing And Replacing Oil And Filter
Figure 185
For the service interval for replacing the engine oil and
filter (See SERVICE SCHEDULE on Page 105.)

Run the engine until it is at operating temperature. Stop 2


the engine.

Figure 183

1 3

S20134A

2 Remove the oil filter (Item 3) [Figure 185] and clean the
filter housing surface. Put clean oil on the new oil filter
gasket, install new filter and hand tighten.

P100254A Install and tighten the drain hose cap. Return the drain
hose to its storage position [Figure 184].
This machine may be equipped with a cover on the right
Install the cover (Item 2) and bolts (Item 1) [Figure 183],
rear corner [Figure 183].
if equipped.
Remove the bolts (Item 1) and cover (Item 2)
Remove the fill cap (Item 2) [Figure 185]. Put oil in the
[Figure 183].
engine. For the correct quantity (See Capacities on Page
168.) Do not overfill.
NOTE: Some machines use one bolt to hold the cover
in place.
Start the engine and let it run for several minutes. Stop
the engine and check for leaks at the oil filter.
Figure 184
Remove the dipstick (Item 1) [Figure 181] and check the
oil level. Add oil as needed if it is not at the top mark on
the dipstick. Install the dipstick and close the rear door.

WARNING
AVOID INJURY OR DEATH
1 Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
S20159B

Remove the drain hose (Item 1) [Figure 184] from its


storage position.

Remove the drain hose cap and drain the oil into a
container. Recycle or dispose of used oil in an
environmentally safe manner.

125 T110 Operation & Maintenance Manual


ENGINE COOLING SYSTEM Checking Level

Check the cooling system every day to prevent over- Open the rear door. (See REAR DOOR (TAILGATE) on
heating, loss of performance or engine damage. Page 117.)

Remove the rear grille. (See REAR GRILLE on Page


117.)
WARNING
Figure 187
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. 1
W-2019-0907

Cleaning

Open the rear door. (See REAR DOOR (TAILGATE) on


Page 117.)
S20140
Remove the rear grille. (See REAR GRILLE on Page
117.)
Check coolant level using the level markers (Item 1)
Figure 186 [Figure 187] on the tank. Coolant must be between the
top and bottom markers when the engine is cold.

Install the rear grille and close the rear door.

S20129

Use low air pressure or water pressure to clean the top of


the radiator (Item 1) [Figure 186].

Check the cooling system for leaks.

Install the rear grille and close the rear door.

126 T110 Operation & Maintenance Manual


ENGINE COOLING SYSTEM (CONT’D) NOTE: Fluids such as engine oil, hydraulic fluid,
coolant, etc. must be disposed of in an
Removing And Replacing Coolant environmentally safe manner. Some
regulations require that certain spills and
Open the rear door. (See REAR DOOR (TAILGATE) on leaks on the ground must be cleaned in a
Page 117.) specific manner. See local bylaws for correct
disposal.
Remove the rear grille. (See REAR GRILLE on Page
117.) Mix new coolant in a separate container. (See Capacities
on Page 168.)
Figure 188
NOTE: The loader is factory filled with propylene
glycol coolant (purple colour). DO NOT mix
propylene glycol with ethylene glycol.
1
Add premixed coolant, 47% water and 53% propylene
glycol to the recovery tank. (See Checking Level on Page
126.)

IMPORTANT
S20140
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.

Remove the coolant fill cap (Item 1) [Figure 188]. Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
Figure 189 damage.

Too little antifreeze reduces the additives which


protect the internal engine components; reduces the
boiling point and freeze protection of the system.

Always add a premixed solution. Adding full strength


concentrated coolant can cause serious premature
engine damage.
1 I-2124-0497

The correct mixture of coolant to provide a -37°C (-34°F)


freeze protection is 5 L propylene glycol mixed with 4,4 L
of water OR 1 U.S. gal propylene glycol mixed with 3.5 qt
of water.
S20134A
Fill the tank until it is between the top and bottom
markers on the tank.
Connect a hose to the engine block drain valve (Item 1)
[Figure 189]. Open the drain valve and drain the coolant
Use a refractometer to check the condition of propylene
into a container.
glycol in the cooling system and replace coolant fill cap.
After all the coolant is removed, close the drain valve and
NOTE: When installing the coolant fill cap, the cap
remove the hose.
must be tightened until it clicks.

Run the engine until it is at operating temperature. Stop


the engine. Check the coolant level when cool. Add
coolant as needed.

Install the rear grille and close the rear door.

127 T110 Operation & Maintenance Manual


ELECTRICAL SYSTEM Figure 192

Description
9 11 13 15
1 5 17
Figure 190
2 6 18

3 7 19
P-13849
8 16 20
4 10 12 14
7159779

P100083

The loader has a 12 volt, negative earth alternator


charging system. The electrical system is protected by
fuses located in the engine compartment and a 100
ampere master fuse (Inset) [Figure 190] located under N-19660
the air cleaner. The fuses will protect the electrical
system when there is an electrical overload. The reason
for the overload must be found before starting the engine The location and sizes are shown below and
again. [Figure 192].

Fuse And Relay Location / Identification REF DESCRIPTION AMP REF DESCRIPTION AMP
1 Unswitched 25 11 Front & Marker R
Figure 191 Horn Lights
2 ACS/AWS/SJC 5 12 Fuel Shutoff R
Switched
3 Alternator & 25 13 Rear Lights R
Accessories
Back-up Alarm
4 Attachments 25 14 Traction R
5 Heater & Air 25 15 Glow Plugs R
Conditioning
6 Front & Marker 15 16 Starter R
Lights
7 Rear Lights 15 17 Traction 30

P-90182
8 Bobcat Controller 25 18 Fuel Shutoff 30
9 Heater & Air R 19 Power Plug 15
Conditioning
The electrical system is protected from overload by fuses
and relays under the fuse panel cover (Inset) 10 Switch Power R 20 ACS/AWS/SJC 25
[Figure 191]. A decal is inside the cover to show location Unswitched
and amperage ratings.
R - Relay
Remove the cover to check or replace the fuses.

128 T110 Operation & Maintenance Manual


ELECTRICAL SYSTEM (CONT’D)

Battery Maintenance

Figure 193

P-09589 P-09590

The battery cables must be clean and tight [Figure 193].


Check electrolyte level in the battery. Add distilled water
as needed. Remove acid or corrosion from battery and
cables with sodium bicarbonate (baking soda) and water
solution.

Put Battery Saver (6988074) or grease on the battery


terminals and cable ends to prevent corrosion.

WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.


In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.

If electrolyte is taken internally drink large quantities


of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807

129 T110 Operation & Maintenance Manual


ELECTRICAL SYSTEM (CONT’D) Connect the end of the first cable (Item 1) [Figure 194] to
the positive (+) terminal of the booster battery. Connect
Using A Booster Battery (Jump Starting) the other end of the same cable (Item 2) [Figure 194] to
the positive terminal on the loader starter.
If it is necessary to use a booster battery to start the
engine, BE CAREFUL! There must be one person in the Connect the end of the second cable (Item 3)
operator’s seat and one person to connect and [Figure 194] to the negative terminal of the booster
disconnect the battery cables. battery. Connect the other end of the same cable (Item 4)
[Figure 194] to the engine.
The key switch must be OFF or the STOP button must be
pressed. The booster battery must be 12 volt. Keep cables away from moving parts. Start the engine.
(See STARTING THE ENGINE on Page 71.)

After the engine has started, remove the earth (-) cable
WARNING (Item 4) [Figure 194] first. Remove the cable from the
positive terminal (Item 2) [Figure 194].
BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
IMPORTANT
Damage to the alternator can occur if:
Do not jump start or charge a frozen or damaged • Engine is operated with battery cables
battery. Warm battery to 16°C (60°F) before disconnected.
connecting to a charger. Unplug charger before • Battery cables are connected when using a fast
connecting or disconnecting cables to battery. Never charger or when welding on the loader. (Remove
lean over battery while boosting, testing or charging. both cables from the battery.)
W-2066-0910
• Extra battery cables (booster cables) are
connected wrong.
Figure 194 I-2023-1285

3 1

P-31860A

130 T110 Operation & Maintenance Manual


ELECTRICAL SYSTEM (CONT’D) Figure 196

Removing And Installing Battery

WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.


In case of eye contact get prompt medical attention
P-09589 P-09590
and wash eye with clean, cool water for at least 15
minutes.
Always clean the battery terminals and cable ends when
If electrolyte is taken internally drink large quantities installing a new or used battery [Figure 196].
of water or milk! DO NOT induce vomiting. Get
prompt medical attention. When installing the battery in the loader, do not touch any
W-2065-0807
metal parts with the battery terminals.

Open the rear door. (See REAR DOOR (TAILGATE) on Connect the negative (-) cable last to prevent sparks.
Page 117.)
Connect and tighten the battery cables.
Figure 195
Install and tighten the battery hold down.

Close the rear door.


3

1
WARNING
BATTERY GAS CAN EXPLODE AND CAUSE
2 SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
P-90182
Do not jump start or charge a frozen or damaged
battery. Warm battery to 16°C (60°F) before
Disconnect the negative (-) cable (Item 1) [Figure 195]. connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
Remove the battery hold down clamp (Item 2) lean over battery while boosting, testing or charging.
[Figure 195]. W-2066-0910

Disconnect the positive (+) cable (Item 3) [Figure 195]


from the battery.

Remove the battery from the loader.

131 T110 Operation & Maintenance Manual


HYDRAULIC / HYDROSTATIC SYSTEM Hydraulic / Hydrostatic Fluid Chart

Checking And Adding Fluid Figure 198


HYDRAULIC / HYDROSTATIC FLUID
Check the hydraulic / hydrostatic fluid level every day RECOMMENDED ISO VISCOSITY GRADE (VG)
before starting the work shift. AND VISCOSITY INDEX (VI)

Park the loader on a level surface, lower the lift arms and
tilt the Bob-Tach fully back.

Stop the engine.

Figure 197

TEMPERATURE RANGE ANTICIPATED


DURING MACHINE USE
[1] VG 100; Minimum VI 130
1 [2] VG 46; Minimum VI 150
[3] BOBCAT All-Season Fluid
[4] BOBCAT Synthetic Fluid
[5] BOBCAT Biodegradable Hydraulic / Hydrostatic
Fluid (Unlike biodegradable fluids that are vegetable
based, Bobcat biodegradable fluid is formulated to
prevent oxidation and thermal breakdown at operating
temperatures.)

P100363
S20147
Use only recommended fluid in the hydraulic system
[Figure 198].

2
P100364 S20148

Remove the fill cap (Item 1) [Figure 197].

Add fluid as needed to bring the level to the middle of the


sight gauge (Item 2) [Figure 197]. Do not overfill.

Remove the screen (Item 3) [Figure 197] and clean with


solvent as needed.

Install the fill cap (Item 1) [Figure 197].

132 T110 Operation & Maintenance Manual


HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure 200

Removing And Replacing Hydraulic Fluid

For the correct service interval (See SERVICE


SCHEDULE on Page 105.)

Replace the fluid if it becomes contaminated or after


major repair.

Always replace the hydraulic / hydrostatic filter, the case


drain filters and the hydraulic charge filter whenever the 1
hydraulic fluid is replaced. (See Removing And Replacing
Hydraulic / Hydrostatic Filter on Page 134.)

Figure 199 S20152

Disconnect the hose (Item 1) [Figure 200] from the


hydraulic reservoir and drain the fluid into a container.

Reconnect the hose when reservoir is empty.

1 Recycle or dispose of used fluid in an environmentally


safe manner.

WARNING
P100363
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
Remove the fill cap (Item 1) [Figure 199]. sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Raise the operator cab. (See Raising on Page 114.) explosion or fire.
W-2103-0508

Lower the operator cab. (See Lowering on Page 115.)

Add the correct fluid to the reservoir until the fluid level is
at the centre of the sight gauge. (See Checking And
Adding Fluid on Page 132.)

133 T110 Operation & Maintenance Manual


HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Case Drain Filters

Removing And Replacing Hydraulic / Hydrostatic For the correct service interval (See SERVICE
Filter SCHEDULE on Page 105.)

For the correct service interval (See SERVICE Raise the operator cab. (See Raising on Page 114.)
SCHEDULE on Page 105.)
Figure 202
Open the rear door. (See REAR DOOR (TAILGATE) on
Page 117.)

Figure 201

S20152

Disconnect the hoses and fittings at the ends of both


P-90182
case drain filters (Inset) [Figure 202].

Remove the mounting clamp from the filters.


Remove the filter (Inset) [Figure 201].
Install fittings on new filters.
Clean the surface of the filter housing where the filter seal
contacts the housing. Install new filters, install mounting clamp.

Put clean oil on the seal of the new filter element. Install Reconnect and tighten hoses.
and hand tighten the filter element.

WARNING
WARNING
AVOID INJURY OR DEATH
AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames,
Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.
sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause
Failure to use care around combustibles can cause explosion or fire.
explosion or fire. W-2103-0508
W-2103-0508

Lower the operator cab. (See Lowering on Page 115.)


Close the rear door.
Start the engine and operate the loader hydraulic
Start the engine and operate the loader hydraulic controls. Stop the engine and check for leaks.
controls.
Check the fluid level in the reservoir and add as needed.
Stop the engine and check for leaks at the filter. (See Checking And Adding Fluid on Page 132.)

Check the fluid level in the reservoir and add as needed.


(See Checking And Adding Fluid on Page 132.)

134 T110 Operation & Maintenance Manual


HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)

Removing And Replacing Hydraulic Charge Filter WARNING


The hydraulic charge filter is located under the cab. For
the correct service interval (See SERVICE SCHEDULE AVOID INJURY OR DEATH
on Page 105.) Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
NOTE: SJC equipped machines do not have a death. Fluid leaks under pressure may not be visible.
Hydraulic Charge Filter. Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
Raise the operator cab. (See Raising on Page 114.) enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
Figure 203 W-2072-0807

Stop the engine and check for leaks at the filter.

Check the fluid level in the reservoir and add as needed.


(See Checking And Adding Fluid on Page 132.)

Breather Cap

2 See the SERVICE SCHEDULE for the correct


replacement interval. (See SERVICE SCHEDULE on
1 Page 105.)

Figure 204

S20151

Disconnect the hoses (Item 1) and remove the filter (Item


2) [Figure 203].

Install new filter. 1

Connect and tighten hoses.

WARNING
P100363

AVOID INJURY OR DEATH


Always clean up spilled fuel or oil. Keep heat, flames,
Remove and discard the hydraulic breather (Item 1)
sparks or lighted tobacco away from fuel and oil.
[Figure 204].
Failure to use care around combustibles can cause
explosion or fire.
Install new breather.
W-2103-0508

Lower the operator cab. (See Lowering on Page 115.)

Start the engine and operate the loader hydraulic


controls.

135 T110 Operation & Maintenance Manual


SPARK ARRESTER MUFFLER

Cleaning Procedure WARNING


See the SERVICE SCHEDULE for service interval for
cleaning the spark arrester muffler. (See SERVICE When the engine is running during service, the
SCHEDULE on Page 105.) driving and steering controls must be in neutral and
the parking brake engaged. Failure to do so can
Do not operate the loader with a defective exhaust cause injury or death.
system. W-2006-1209

Start the engine and run for about 10 seconds while a


second person, wearing safety glasses, holds a piece of
IMPORTANT wood over the outlet of the muffler.

This machine is factory equipped with a spark This will force contaminants out through the cleanout
arrester exhaust system. hole.

Stop the engine.


The spark arrester muffler, if equipped, must be
cleaned to keep it in working condition. The spark
Install and tighten the plug.
arrester muffler must be serviced by dumping the
spark chamber every 100 hours of operation. Close the rear door.
On some models, the turbocharger functions as the
spark arrester and must operate correctly for proper
spark arrester function.
WARNING
If this machine is operated on flammable forest,
brush, or grass covered land, a spark arrester AVOID INJURY OR DEATH
attached to the exhaust system may be required and When an engine is running in an enclosed area, fresh
must be maintained in working order. Refer to local air must be added to avoid concentration of exhaust
laws and regulations for spark arrester requirements. fumes. If the engine is stationary, vent the exhaust
I-2284-EN-0909 outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807
Stop the engine. Open the rear door.

Figure 205

WARNING
Stop engine and allow the muffler to cool before
cleaning the spark chamber. Wear safety goggles.
1 Failure to obey can cause serious injury.
W-2011-1285

WARNING
S20161 Never use machine in atmosphere with explosive
dust or gases or where exhaust can contact
flammable material. Failure to obey warnings can
Remove the plug (Item 1) [Figure 205] from the bottom cause injury or death.
of the muffler. W-2068-1285

136 T110 Operation & Maintenance Manual


TRACK TENSION Measure the track sag at either middle track roller (Item
1) [Figure 207]. The correct gap is 13 mm (1/2 in).
Description
Figure 208
Correct track tension is important for good performance
and to prevent the tracks from derailing or wearing
prematurely.

NOTE: The wear of track rollers vary with the working


conditions and different types of soil
conditions.

Figure 206

P-28176B

Figure 209

N-18491

Track
13 mm Roller
The MEL1560 - Bleed Tool [Figure 206] is required to (1/2 in)
decrease track tension.

Checking

Park the loader on a level surface.

Figure 207
Track B-22482

DO NOT put your fingers into the pinch points between


the track and the roller. Use a 13 mm (1/2 in) bolt, dowel
or block to check the gap [Figure 208] and [Figure 209].

1
WARNING
AVOID INJURY
Keep fingers and hands out of pinch points when
checking the track tension.
W-2142-0903
P100923

Raise one side of the loader and put jackstands at the


front and rear of the loader frame so that the track is
about 76 mm (3 in) off the ground [Figure 207]. Lower
the loader to the jackstands. Be sure the jackstands do
not touch the tracks.

137 T110 Operation & Maintenance Manual


TRACK TENSION (CONT’D) Figure 211

Adjusting

Figure 210 1
2

S20162B

Pressure must be released from the grease cylinder to


S20162A
decrease track tension.

Loosen the cover bolts and turn the access cover down Install the bleed tool (MEL1560) on the bleed fitting (Item
[Figure 210]. 1), adjust and tighten the collar (Item 2) [Figure 211] to
fit behind the edge of the access cover hole.
Increase Track Tension
Figure 212
Add grease to the grease fitting (Item 1) [Figure 210]
until the track adjustment is correct [Figure 208] and
[Figure 209]. (Left side shown.)

NOTE: Do not remove grease fitting unless pressure


is released using the bleed fitting. (See
Figure 211 on Page 138.) 1

NOTE: If replacement is necessary, always replace


grease fitting (Item 1) [Figure 210] with
genuine Bobcat Parts. The grease fitting is a
special fitting designed for high pressure.
N-18489A
Decrease Track Tension

Tighten the cover bolt (Item 1) [Figure 212] to secure the


tool.

WARNING Turn the tool 1/4 turn anticlockwise and let the grease
flow into a container. Release pressure [Figure 212] until
HIGH PRESSURE GREASE CAN the track adjustment is correct [Figure 208] and
CAUSE SERIOUS INJURY [Figure 209].
• Do not loosen grease fitting.
• Do not loosen bleed fitting more than 1 - 1/2 Tighten the bleed fitting. Pivot the access cover closed
turns. and tighten the access cover bolts.
W-2781-0109
Raise the loader and remove the jackstands.

Repeat the procedure for the other track.

Dispose of grease in an environmentally safe manner.

138 T110 Operation & Maintenance Manual


HYDROSTATIC DRIVE MOTOR TRACK SPROCKET MAINTENANCE

Removing And Replacing Oil Tightening Procedure

The hydrostatic drive motors require no maintenance. For the correct service interval (See SERVICE
SCHEDULE on Page 105.)
See your Bobcat dealer for track replacement.
Figure 213

S20183A

Check the torque of the track sprocket nuts (Item 1)


[Figure 213]. Tighten the nuts to 550 N•m (406 ft-lb)
torque.

139 T110 Operation & Maintenance Manual


ALTERNATOR BELT Belt Replacement

Belt Adjustment Stop the engine.

Stop the engine. Open the rear door. (See REAR DOOR (TAILGATE) on
Page 117.)
Open the rear door. (See REAR DOOR (TAILGATE) on
Page 117.) Loosen the alternator mounting and adjustment
bolts (Items 1 and 2) [Figure 214] and loosen the belt all
Figure 214 the way.

Remove the belt and install a new belt.

Move the alternator until the belt has 2,14 mm (0.09 in)
movement at the middle of the belt span between the
crankshaft pulley and the water pump pulley with 10,3 -
11,1 N (2.31 - 2.495 lb) of force.

The measured frequency of a properly tensioned belt in


this span is 141 - 147 Hz.

Tighten the adjustment and mounting bolts.

Close the rear door.


S20134

S20138

Loosen the alternator mounting bolt (Item 1)


[Figure 214].

Loosen the adjustment bolt (Item 2) [Figure 214].

Move the alternator until the belt has 2,14 mm (0.09 in)
movement at the middle of the belt span between the
crankshaft pulley and the water pump pulley with 11,9 -
12,8 N (2.67 - 2.87 lb) of force.

The measured frequency of a properly tensioned belt in


this span is 152 - 158 Hz.

Tighten the adjustment and mounting bolts.

Close the rear door.

140 T110 Operation & Maintenance Manual


DRIVE BELT

Belt Adjustment

Drive belt tension is automatically maintained, no


adjustment is necessary.

Belt Replacement

Stop the engine.

Open the rear door. (See REAR DOOR (TAILGATE) on


Page 117.)

Disconnect the negative (-) battery cable.

Remove the drive belt shield fasteners and remove the


drive belt shield.

Figure 215

S20144
S20144

Loosen the drive belt (Item 2) by pulling the tension


wheel (Item 1) [Figure 215] upwards with a socket
wrench.

Remove the drive belt.

Install new drive belt.

Lower the tension wheel onto the drive belt.

Install the drive belt shield and drive belt shield fasteners.

Connect the negative (-) battery cable.

Close the rear door.

141 T110 Operation & Maintenance Manual


LUBRICATING THE LOADER Figure 218

Lubrication Locations

Lubricate the loader as specified for the best


performance of the loader. (See SERVICE SCHEDULE
on Page 105.).
2
Record the operating hours each time you lubricate the
Bobcat Loader.

Always use a good quality lithium based multipurpose


grease when you lubricate the loader. Apply the lubricant
until extra grease shows.
S20164
Lubricate the following locations on the loader:
2. Base End Lift Cylinder (Both Sides) (2) [Figure 216]
Figure 216 and [Figure 218].
3
Figure 219

2
4

3
1

P-90181

Figure 217 S20166

3. Lift Arm Pivot Pin (Both Sides) (2) [Figure 216] and
[Figure 219].

S20165

1. Rod End Lift Cylinder (Both Sides) (2) [Figure 216]


and [Figure 217].

142 T110 Operation & Maintenance Manual


LUBRICATING THE LOADER (CONT’D) Figure 222

Lubrication Locations (Cont’d)

Figure 220

P100410

S20167
8. 250 Hours: Steering Lever Shaft (2) under the
operator cab [Figure 222].
4. Base End Tilt Cylinder (Both Sides) (2) [Figure 216]
and [Figure 220].
TRACK ROLLER AND IDLER LUBRICATION
Figure 221
Procedure
6
5 The track rollers and idlers have sealed bearings and do
not require lubrication.

S20169

5. Rod End Tilt Cylinder (Both Sides) (2) [Figure 221].

6. Bob-Tach Pivot Pin (Both Sides) (2) [Figure 221].

7. Bob-Tach Wedge (Both Sides) (2) [Figure 221].

143 T110 Operation & Maintenance Manual


PIVOT PINS Figure 225

Inspection And Maintenance

Figure 223 6

S20169

Check that the lock nuts are tightened to 48 - 54 N•m (35


- 40 ft-lb) torque (Both Sides) (Items 1 - 6) [Figure 224]
S20168
and [Figure 225].

All lift arm and cylinder pivots have a large pin held in
position with a retainer bolt and lock nut (Item 1)
[Figure 223].

Figure 224
3

2
4

5 P-90181

144 T110 Operation & Maintenance Manual


BOB-TACH (HAND LEVER) If the wedge does not contact the lower edge of the hole
[Figure 227], the attachment will be loose and can come
Inspection And Maintenance off the Bob-Tach.

Figure 226 Figure 228

N-17027

Move the Bob-Tach levers down to engage the wedges


[Figure 226].

The levers and wedges must move freely.

WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208

Figure 227
B-17460

1
Inspect the mounting frame on the attachment and Bob-
Tach, linkages and wedges for excessive wear or
damage [Figure 228]. Replace any parts that are
2 damaged, bent or missing. Keep all fasteners tight.

Look for cracked welds. Contact your Bobcat dealer for


repair or replacement parts.
Wedge must contact
lower edge of hole in the Lubricate the wedges. (See SERVICE SCHEDULE on
attachment. Page 105.) and (See LUBRICATING THE LOADER on
Page 142.)
P-31233 B-15177

The wedges (Item 1) [Figure 227] must extend through


the holes in the attachment mounting frame.

The spring loaded wedge (Item 1) must contact the lower


edge of the hole in the attachment (Item 2) [Figure 227].

145 T110 Operation & Maintenance Manual


BOB-TACH (POWER) The spring loaded wedge (Item 1) must contact the lower
edge of the hole in the attachment (Item 2) [Figure 230].
This machine may be equipped with a Power Bob-Tach.
If the wedge does not contact the lower edge of the hole
Inspection And Maintenance [Figure 230], the attachment will be loose and can come
off the Bob-Tach.
Figure 229
Figure 231

.B-15993Y

Push and hold the BOB-TACH “WEDGES UP” switch


(Item 1) until wedges are fully raised. Push and hold the
BOB-TACH “WEDGES DOWN” switch (Item 2)
[Figure 229] until the wedges are fully down.

The levers and wedges must move freely.

WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208

Figure 230

2
B-17460

Inspect the mounting frame on the attachment and Bob-


Wedge must contact Tach, linkages and wedges for excessive wear or
lower edge of hole in damage [Figure 231]. Replace any parts that are
the attachment. damaged, bent or missing. Keep all fasteners tight.

Look for cracked welds. Contact your Bobcat dealer for


P-31233 B-15177
repair or replacement parts.

Lubricate the wedges. (See SERVICE SCHEDULE on


The wedges (Item 1) [Figure 230] must extend through
Page 105.) (See LUBRICATING THE LOADER on Page
the holes in the attachment mounting frame.
142.)

146 T110 Operation & Maintenance Manual


LOADER STORAGE AND RETURN TO SERVICE Return To Service

Storage After the Bobcat loader has been in storage, it is


necessary to follow a list of items to return the loader to
Sometimes it may be necessary to store your Bobcat service.
loader for an extend period of time. Below is a list of items
to perform before storage. • Check the engine and hydraulic oil levels; check
coolant level.
• Thoroughly clean the loader including the engine
compartment. • Install a fully charged battery.

• Lubricate the loader. • Remove grease from exposed cylinder rods.

• Replace worn or damaged parts. • Check all belt tensions.

• Park the loader in a dry protected shelter. • Be sure all shields and guards are in place.

• Lower the lift arms all the way and put the bucket flat • Lubricate the loader.
on the ground.
• Check track condition and remove blocks from under
• Put blocks under the frame to remove weight from the frame.
tracks.
• Remove cover from exhaust pipe opening.
• Put grease on any exposed cylinder rods.
• Start the engine and let run for a few minutes while
• Put fuel stabiliser in the fuel tank and run the engine observing the instrument panels and systems for
a few minutes to circulate the stabiliser to the pump correct operation.
and fuel injectors.
• Operate machine, check for correct function.
If biodiesel blend fuel has been used, perform the
• Stop the engine and check for leaks. Repair as
following:
needed.
Drain the fuel tank, refill with 100% petroleum diesel
fuel, add fuel stabiliser and run the engine for at least
30 minutes.

• Drain and flush the cooling system. Refill with


premixed coolant.

• Replace all fluids and filters (engine, hydraulic /


hydrostatic).

• Replace air cleaner and heater filters.

• Put all controls in neutral position.

• Remove the battery. Be sure the electrolyte level is


correct then charge the battery. Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.

• Cover the exhaust pipe opening.

• Tag the machine to indicate that it is in storage


condition.

147 T110 Operation & Maintenance Manual


148 T110 Operation & Maintenance Manual
SYSTEM SETUP & ANALYSIS

DIAGNOSTIC SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151


Viewing Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Service Codes List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

CONTROL PANEL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157


Right Panel Setup (Deluxe Instrumentation Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Attachment Control Information (Deluxe Instrumentation Panel) . . . . . . . . . . . . . . . . . . . 158

PASSWORD SETUP (KEYLESS START PANEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159


Password Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Changing The Owner Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Password Lockout Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) . . . . . . . . . . . . . . . . . . . . . . 160


Password Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Changing The Owner Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Changing The User Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Password Lockout Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

MAINTENANCE CLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

149 T110 Operation & Maintenance Manual


150 T110 Operation & Maintenance Manual
DIAGNOSTIC SERVICE CODES Deluxe Instrumentation Panel

Viewing Service Codes The optional Deluxe Instrumentation Panel offers an


additional view of service codes.
The Service Codes will aid your dealer in diagnosing
conditions which can damage your machine. Figure 233

Figure 232
Press TOOL / SETUP

2 B-16163

Press OWNER UTILITIES

B-24288

Enter PASSWORD (owner or master)


on Keypad
1 P-76455G
then press ENTER
to Continue
B-24290
Press the INFORMATION button (Item 1) to cycle the
DATA DISPLAY (Item 2) [Figure 232] until the service
code screen is displayed. If more than one SERVICE
CODE is present, the codes will scroll on the DATA Press SERVICE CODES
DISPLAY.
B-24291
NOTE: Corroded or loose earths can cause multiple
service codes and / or abnormal symptoms.
All instrument panel lights flashing, alarm
Press NEXT to view the next 8
sounding, headlights and taillights flashing, Service Codes. (A total of 40 Codes
could indicate a bad earth. The same can be stored.)
symptoms could apply if the voltage is low, B-24298
such as loose or corroded battery cables. If
you observe these symptoms, check earths
and positive leads first.
The Display Panel will list the Code Number, (CODE)
hourmeter reading when the error occurred (HOUR), and
the User (USER) who was logged in to operate the
machine when the error occurred [Figure 233].

A total of 40 Codes can be stored. When more than 40


codes occur, the oldest code will disappear and the
newest code will be in the number 1 position.

151 T110 Operation & Maintenance Manual


DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List

Figure 234 The following word errors may be displayed:

2 [REPLY] One or both instrument panel(s) not


1
communicating with the controller.

[CODE] The controller is asking for a password.


(Keyless Start and Deluxe Instrumentation Panels
only.)

[ERROR] The wrong password was entered.


(Keyless Start and Deluxe Instrumentation Panels
P-76461H only.)
P-76461P
P-76455G
[SHTDN] A shutdown condition exists.

Service Codes may be either a word (Item 1) or a number [DOOR] Operator cab door is open. (Lift and Tilt
(Item 2) [Figure 234]. functions will not operate.)

CODE DESCRIPTION CODE DESCRIPTION


A0618 Wheel speed out of range A8406 ACD output ‘E’ short to ground
A3623 ACD not programmed A8407 ACD output ‘E’ open circuit
A4621 Sensor supply 2 out of range high A8432 ACD output ‘E’ overcurrent
A4622 Sensor supply 2 out of range low A8502 ACD output ‘F’ error ON
A4721 Sensor supply 1 out of range high A8503 ACD output ‘F’ error OFF
A4722 Sensor supply 1 out of range low A8505 ACD output ‘F’ short to battery
A8002 ACD output ‘A’ error ON A8506 ACD output ‘F’ short to ground
A8003 ACD output ‘A’ error OFF A8507 ACD output ‘F’ open circuit
A8005 ACD output ‘A’ short to battery A8532 ACD output ‘F’ overcurrent
A8006 ACD output ‘A’ short to ground A8602 ACD output ‘G’ error ON
A8007 ACD output ‘A’ open circuit A8603 ACD output ‘G’ error OFF
A8032 ACD output ‘A’ overcurrent A8605 ACD output ‘G’ short to battery
A8102 ACD output ‘B’ error ON A8606 ACD output ‘G’ short to ground
A8103 ACD output ‘B’ error OFF A8607 ACD output ‘G’ open circuit
A8105 ACD output ‘B’ short to battery A8702 ACD output ‘H’ error ON
A8106 ACD output ‘B’ short to ground A8703 ACD output ‘H’ error OFF
A8107 ACD output ‘B’ open circuit A8705 ACD output ‘H’ short to battery
A8132 ACD output ‘B’ overcurrent A8706 ACD output ‘H’ short to ground
A8202 ACD output ‘C’ error ON A8707 ACD output ‘H’ open circuit
A8203 ACD output ‘C’ error OFF A8802 Reverse solenoid error ON
A8205 ACD output ‘C’ short to battery A8803 Reverse solenoid error OFF
A8206 ACD output ‘C’ short to ground
A8207 ACD output ‘C’ open circuit D3905 Left joystick X-axis not in neutral
A8232 ACD output ‘C’ overcurrent D3907 Left joystick Y-axis not in neutral
A8302 ACD output ‘D’ error ON D4007 Right joystick Y-axis not in neutral
A8303 ACD output ‘D’ error OFF D7501 CAN joystick communication error
A8305 ACD output ‘D’ short to battery D7504 No communication from drive controller
A8306 ACD output ‘D’ short to ground D7505 Left joystick X-axis not in neutral
A8307 ACD output ‘D’ open circuit D7507 Left joystick Y-axis not in neutral
A8332 ACD output ‘D’ overcurrent D7508 Right joystick Y-axis not in neutral
A8402 ACD output ‘E’ error ON D7509 Operating mode switch short to ground or battery
A8403 ACD output ‘E’ error OFF D7510 Improper joysticks installed
A8405 ACD output ‘E’ short to battery D7511 Left speed sensor not connected

152 T110 Operation & Maintenance Manual


DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List (Cont’d)

CODE DESCRIPTION CODE DESCRIPTION


D7512 Right speed sensor not connected D7564 Left rear steer retract short to ground
D7513 Right front wheel angle sensor stuck D7565 Steer pressure short to ground
D7514 Left front wheel angle sensor stuck D7566 Back-up alarm error OFF
D7515 Right rear wheel angle sensor stuck D7567 No communication from Gateway controller
D7516 Left rear wheel angle sensor stuck D7568 Angle sensors not calibrated
D7517 Left swash plate not in neutral D7569 Battery voltage out of range high
D7518 Right swash plate not in neutral D7570 Interrupted power (also occurs after software update)
D7519 Left joystick X-axis out of range high D7571 Battery voltage out of range low
D7521 Left joystick Y-axis out of range high D7572 Drive pump not calibrated
D7522 Right joystick Y-axis out of range high D7573 Operating mode switch flipped while operating
D7523 Right front wheel angle sensor out of range high D7574 Right wheel speed uncommanded motion
D7524 Left front wheel angle sensor out of range high D7575 Left wheel speed uncommanded motion
D7525 Right rear wheel angle sensor out of range high D7576 No communication from ACS controller
D7526 Left rear wheel angle sensor out of range high D7577 Left speed sensor out of range high
D7527 Left swash plate out of position D7578 Right speed sensor out of range high
D7528 Right swash plate out of position D7579 Left speed sensor out of range low
D7529 Left joystick X-axis out of range low D7580 Right speed sensor out of range low
D7531 Left joystick Y-axis out of range low D7581 Right front steer retract short to battery
D7532 Right joystick Y-axis out of range low D7582 Left front steer retract short to battery
D7533 Right front wheel angle sensor out of range low D7583 Right rear steer retract short to battery
D7534 Left front wheel angle sensor out of range low D7584 Left rear steer retract short to battery
D7535 Right rear wheel angle sensor out of range low D7585 Sensor supply 1 out of range high
D7536 Left rear wheel angle sensor out of range low D7586 Sensor supply 2 out of range high
D7537 Sensor supply 1 out of range low D7587 Software update required
D7538 Sensor supply 2 out of range low D7588 Switched power stuck ON
D7539 Left swash plate sensor out of range high D7589 Switched power error OFF
D7540 Left swash plate sensor out of range low D7590 Drive calibration performed
D7541 Right swash plate sensor out of range high D7591 Left swash plate sensor reversed
D7542 Right swash plate sensor out of range low D7592 Right swash plate sensor reversed
D7543 Left forward drive solenoid error ON D7593 Right speed sensor unresponsive
D7544 Left reverse drive solenoid error ON D7594 Left speed sensor unresponsive
D7545 Right forward drive solenoid error ON D7595 Left speed sensor reversed
D7546 Right reverse drive solenoid error ON D7596 Right speed sensor reversed
D7547 Right front steer extend short to battery D7597 Controller programmed
D7548 Left front steer extend short to battery D7598 In drive calibration mode
D7549 Right rear steer extend short to battery D7599 In angle calibration mode
D7550 Left rear steer extend short to battery
D7551 Steer pressure short to battery H1121 Boost Sensor out of range high
D7552 Back-up alarm error ON H1122 Boost Sensor out of range low
D7553 Left forward drive solenoid error OFF H1221 Right Primary out of range high
D7554 Left reverse drive solenoid error OFF H1222 Right Primary out of range low
D7555 Right forward drive solenoid error OFF H1224 Right Primary not in neutral
D7556 Right reverse drive solenoid error OFF H1321 Left Primary out of range high
D7557 Right front steer extend short to ground H1322 Left Primary out of range low
D7558 Right front steer retract short to ground H1324 Left Primary not in neutral
D7559 Left front steer extend short to ground H2005 Boost solenoid short to battery
D7560 Left front steer retract short to ground H2006 Boost solenoid short to ground
D7561 Right rear steer extend short to ground H2007 Boost solenoid open circuit
D7562 Right rear steer retract short to ground H2032 Boost solenoid overcurrent
D7563 Left rear steer extend short to ground H2205 Pressure control solenoid short to battery

153 T110 Operation & Maintenance Manual


DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List (Cont’d)

CODE DESCRIPTION CODE DESCRIPTION


H2206 Pressure control solenoid short to ground H7328 Remote control no signal
H2207 Pressure control solenoid open circuit H7404 Main controller no communication
H2232 Pressure control solenoid overcurrent H7604 Left hand panel no communication
H2305 Rear base solenoid short to battery
H2306 Rear base solenoid short to ground L0102 Left panel button 1 error ON
H2307 Rear base solenoid open circuit L0202 Left panel button 2 error ON
H2332 Rear base solenoid overcurrent L0302 Left panel button 3 error ON
H2405 Rear rod solenoid short to battery L0402 Left panel button 4 error ON
H2406 Rear rod solenoid short to ground L7404 Left panel main controller no communication
H2407 Rear rod solenoid open circuit L7672 Left panel programming error
H2432 Rear rod solenoid overcurrent
H2505 Rear aux relief short to battery M0116 Air filter not connected
H2506 Rear aux relief short to ground M0117 Air filter plugged
H2507 Rear aux relief open circuit M0216 Hydraulic/Hydrostatic filter not connected
H2605 Front base solenoid short to battery M0217 Hydraulic/Hydrostatic filter plugged
H2606 Front base solenoid short to ground M0309 Battery voltage low
H2607 Front base solenoid open circuit M0310 Battery voltage high
H2632 Front base solenoid overcurrent M0311 Battery voltage extremely high
H2705 Front rod solenoid short to battery M0314 Battery voltage extremely low
H2706 Front rod solenoid short to ground M0322 Battery voltage out of range low
H2707 Front rod solenoid open circuit M0409 Engine oil pressure low
H2732 Front rod solenoid overcurrent M0414 Engine oil pressure extremely low
H2805 Diverter rod solenoid short to battery M0415 Engine oil pressure shutdown
H2806 Diverter rod solenoid short to ground M0421 Engine oil pressure out of range high
H2807 Diverter rod solenoid open circuit M0422 Engine oil pressure out of range low
H2905 High-flow solenoid short to battery M0509 Hydraulic charge pressure low
H2906 High-flow solenoid short to ground M0510 Hydraulic charge pressure high
H2907 High-flow solenoid open circuit M0511 Hydraulic charge pressure extremely high
H2932 High-flow solenoid overcurrent M0514 Hydraulic charge pressure extremely low
H3028 Controller memory failure M0515 Hydraulic charge pressure shutdown
H3128 Interrupted power failure M0521 Hydraulic charge pressure out of range high
H3648 ACD multiple M0522 Hydraulic charge pressure out of range low
H3913 Left joystick grip no communication M0610 Engine speed high
H3916 Left joystick not connected M0611 Engine speed extremely high
H3928 Left joystick failure M0613 Engine speed no signal
H3948 Left joystick multiple M0615 Engine speed shutdown
H4013 Right joystick grip no communication M0618 Engine speed out of range
H4016 Right joystick not connected M0634 Engine speed invalid data from ECU
H4028 Right joystick failure M0710 Hydraulic oil temperature high
H4048 Right joystick multiple M0711 Hydraulic oil temperature extremely high
H4302 Horn error ON M0715 Hydraulic oil temperature shutdown
H4303 Horn error OFF M0721 Hydraulic oil temperature out of range high
H4423 Auxiliary not programmed M0722 Hydraulic oil temperature out of range low
H4502 Right signal error ON M0810 Engine coolant temperature high
H4503 Right signal error OFF M0811 Engine coolant temperature extremely high
H4602 Left signal error ON M0815 Engine coolant temperature shutdown
H4603 Left signal error OFF M0821 Engine coolant temperature out of range high
H4721 Sensor supply 1 out of range high M0822 Engine coolant temperature out of range low
H4722 Sensor supply 1 out of range low M0909 Fuel level low
H7314 Remote control failure M0921 Fuel level out of range high

154 T110 Operation & Maintenance Manual


DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List (Cont’d)

CODE DESCRIPTION CODE DESCRIPTION


M0922 Fuel level out of range low M2821 Throttle secondary out of range high
M1016 Hydraulic charge filter not connected M2822 Throttle secondary out of range low
M1017 Hydraulic charge filter plugged M3128 Interrupted power failure
M1121 Seat bar sensor out of range high M3204 Workgroup no communication
M1122 Seat bar sensor out of range low M3304 Deluxe panel no communication
M1128 Seat bar sensor failure M3404 Deluxe panel no communication
M1305 Fuel hold solenoid short to battery M3505 Hydraulic fan short to battery
M1306 Fuel hold solenoid short to ground M3506 Hydraulic fan short to ground
M1307 Fuel hold solenoid open circuit M3507 Hydraulic fan open circuit
M1402 Fuel pull output error ON M3532 Hydraulic fan overcurrent
M1403 Fuel pull output error OFF M3705 Two-speed secondary short to battery
M1407 Fuel pull output open circuit M3706 Two-speed secondary short to ground
M1428 Fuel pull output failure M3707 Two-speed secondary open circuit
M1502 Traction lock pull output error ON M3732 Two-speed secondary overcurrent
M1503 Traction lock pull output error OFF M3805 Auxiliary hydraulic lock short to battery
M1507 Traction lock pull output open circuit M3806 Auxiliary hydraulic lock short to ground
M1528 Traction lock pull output failure M3807 Auxiliary hydraulic lock open circuit
M1605 Traction lock hold solenoid short to battery M3832 Auxiliary hydraulic lock overcurrent
M1606 Traction lock hold solenoid short to ground M4109 Alternator low
M1607 Traction lock hold solenoid open circuit M4110 Alternator high
M1705 Hydraulic lock valve solenoid short to battery M4304 Keyless panel no communication
M1706 Hydraulic lock valve solenoid short to ground M4404 Auxiliary no communication
M1707 Hydraulic lock valve solenoid open circuit M4521 Water in fuel sensor out of range high
M1732 Hydraulic lock valve solenoid overcurrent M4522 Water in fuel sensor out of range low
M1805 Lift spool lock short to battery M4530 Water in fuel sensor fault
M1806 Lift spool lock short to ground M4621 5 volt sensor supply out of range high
M1807 Lift spool lock open circuit M4622 5 volt sensor supply out of range low
M1832 Lift spool lock overcurrent M4721 8 volt sensor supply out of range high
M2005 Two-speed primary short to battery M4722 8 volt sensor supply out of range low
M2006 Two-speed primary short to ground M4802 Front light relay error ON
M2007 Two-speed primary open circuit M4803 Front light relay error OFF
M2032 Two-speed primary overcurrent M4807 Front light relay open circuit
M2102 Glow plug output error ON M4902 Rear light relay error ON
M2103 Glow plug output error OFF M4903 Rear light relay error OFF
M2107 Glow plug output open circuit M4907 Rear light relay open circuit
M2128 Glow plug output failure M5002 Front light output error ON
M2202 Starter output error ON M5003 Front light output error OFF
M2203 Starter output error OFF M5007 Front light output open circuit
M2207 Starter output open circuit M5028 Front light output failure
M2228 Starter output failure M5102 Rear light output error ON
M2302 Starter relay error ON M5103 Rear light output error OFF
M2303 Starter relay error OFF M5107 Rear light output open circuit
M2402 Fuel pull relay error ON M5128 Rear light output failure
M2403 Fuel pull relay error OFF M5202 PTOL switch error ON
M2502 Traction pull relay error ON M5221 PTOL switch out of range high
M2503 Traction pull relay error OFF M5222 PTOL switch out of range low
M2602 Glow plug relay error ON M5305 PTOL LED short to battery
M2603 Glow plug relay error OFF M5306 PTOL LED short to ground
M2721 Throttle primary out of range high M5405 Tilt spool lock short to battery
M2722 Throttle primary out of range low M5406 Tilt spool lock short to ground

155 T110 Operation & Maintenance Manual


DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List (Cont’d)

CODE DESCRIPTION CODE DESCRIPTION


M5407 Tilt spool lock open circuit M8615 Engine speed derate shutdown
M5432 Tilt spool lock overcurrent M8625 Engine speed derate unresponsive
M5902 DPF force regeneration switch error ON M8715 Torque derate shutdown
M5948 DPF switch multiple M8725 Torque derate unresponsive
M6002 DPF inhibit regeneration switch error ON
M6402 Switched power relay error ON W3223 ACS calibration required
M6403 Switched power relay error OFF W3224 ACS calibration performed
M6505 EEC power short to battery W3225 ACS calibration failed
M6506 EEC power short to ground W3231 Tilt actuator fault
M6507 EEC power open circuit W3232 Tilt actuator wiring fault
M6604 EEC power no communications W3233 Tilt handle wiring fault
M6702 HVAC output error ON W3234 Tilt actuator not in neutral
M6703 HVAC output error OFF W3235 Tilt handle / pedal not in neutral
M6707 HVAC output open circuit W3236 Lift actuator fault
M6728 HVAC output failure W3237 Lift actuator wiring fault
M6802 HVAC relay error ON W3238 Lift handle wiring fault
M6803 HVAC relay error OFF W3239 Lift actuator not in neutral
M7002 Switched power output error ON W3240 Lift handle / pedal not in neutral
M7003 Switched power output error OFF W3241 No communication
M7007 Switched power output open circuit W3249 Lift actuator short to ground
M7028 Switched power output failure W3250 Tilt actuator short to ground
M7102 Electric fan 1 output error ON W3251 Lift actuator short to battery
M7103 Electric fan 1 output error OFF W3252 Tilt actuator short to battery
M7128 Electric fan 1 output failure W3253 Lift handle / pedal short to ground
M7202 Electric fan 1 relay error ON W3254 Tilt handle / pedal short to ground
M7203 Electric fan 1 relay error OFF W3255 Lift handle / pedal short to battery
M7207 Electric fan 1 relay open circuit W3256 Tilt handle / pedal short to battery
M7304 Remote control no communication W3257 Lift actuator reduced performance
M7316 Remote control not connected W3258 Tilt actuator reduced performance
M7423 Main controller not programmed W3259 Lift actuator wrong direction
M7472 Main controller in boot code W3260 Tilt actuator wrong direction
M7497 Main controller software updated W3261 Handle lock short to ground
M7504 Drive no communication W3262 Handle lock short to battery
M7604 Left display panel no communication W3263 Pedal lock short to ground
M7748 Key switch multiple W3264 Pedal lock short to battery
M7839 Hourmeter changed W3265 Sensor supply voltage out of range
M7974 Door open W3266 Battery voltage out of range
M8541 DPF automatic regeneration active W3267 Handle/pedal switch flipped while operating
M8542 DPF automatic regeneration active W3268 Lift handle information error
M8543 DPF regeneration required W3270 Right hand drive short to ground
M8550 DPF service regeneration required W3271 Right hand drive short to battery
M8551 DPF regeneration required but inhibited W3274 Left joystick X-axis out of range
M8552 DPF regeneration required but inhibited W3275 Interrupted unswitched power
M8553 DPF service regeneration required W3276 CAN joystick information error
M8554 DPF service regeneration required W3277 Remote control information error
M8560 DPF service regeneration active W3297 Controller programmed
M8561 DPF service regeneration active W3905 Left joystick X-axis not in neutral
M8562 DPF service regeneration active W4005 Right joystick X-axis not in neutral
M8563 DPF service regeneration active W4007 Right joystick Y-axis not in neutral
M8564 DPF service regeneration active

156 T110 Operation & Maintenance Manual


CONTROL PANEL SETUP

Right Panel Setup (Deluxe Instrumentation Panel) Examples


Icon Identification
Figure 236
Figure 235

Press
TOOL / SETUP

SELECTION
EXAMPLE
BUTTONS

Press
B-16162 LOADER FEATURES

Make selection by pressing the SELECTION BUTTON


adjacent to the icon [Figure 235].

ICON DESCRIPTION
LOCK / UNLOCK: Allows machine to be Press
locked / unlocked. You must lock machine to DISPLAY OPTIONS
activate security system.
When system is unlocked, the user can press
RUN / ENTER then press START to begin
operation.
A valid password will need to be entered at
startup to run a locked machine.
TOOL / SETUP: Access system options.
Use to set clock, check system warnings,
select language, set passwords, etc.
Press
? HELP: Access help on current menu item. ADJUST CONTRAST
EXIT EXIT returns you to previous level menu.
11:23 CLOCK / JOB CLOCK: Press to clear or lock
0.0 job clock; TOOL / SETUP to set time.
UP ARROW: Goes backward one screen.
DOWN ARROW: Goes forward one screen.
Press
OUTLINE ARROWS: No screen available UP OR DOWN
(backward / forward). Arrow to
change
contrast
SELECTION ARROW: Use to select menu
item.
Press EXIT to
NEXT Goes to the NEXT screen in series. return to
previous level
EXAMPLE: the next Active Warning screen. menu
INFO Goes to more information about attachments.
B-16163/B-24288/B-16161A/B-16166/B-16167
YES / NO Answer yes / no to current setup question.
CLEAR Removes previously installed password.
SET Set accepts current installed password.

157 T110 Operation & Maintenance Manual


CONTROL PANEL SETUP (CONT’D) Attachment Control Information (Deluxe
Instrumentation Panel)
Right Panel Setup (Deluxe Instrumentation Panel)
(Cont’d) The Deluxe Instrumentation Panel allows the user to view
information concerning the operation of Bobcat
More Examples attachments.

Clocks Figure 237

Press . . .
TOOL / SETUP Press
LOADER FEATURES
TOOL / SETUP
DISPLAY OPTIONS
CLOCKS

SET CLOCK
Use the keypad to set time.
Press RUN / ENTER to set clock. Press
Press EXIT to return to previous level menu.
LOADER FEATURES
RESET JOB CLOCK (Password required)
(Job Clock keeps a running total for job hours)
Press CLEAR to reset Job Clock to zero.
Press LOCK / UNLOCK to unlock.
Enter Password and press RUN / ENTER.
Press
Languages ATTACHMENTS

Press . . .
TOOL / SETUP
LOADER FEATURES
DISPLAY OPTIONS

LANGUAGES Press
Select the language, press RUN / ENTER. RUN / ENTER BUTTON
Press EXIT to return to previous level menu. on keypad

Vitals (Monitor the engine, hydraulic / hydrostatic,


electrical functions when engine is running.)
Press
UP OR DOWN
Press . . . Arrow to
TOOL / SETUP scroll through
LOADER FEATURES. attachments

VITALS
Press SELECTION ARROW to select METRIC or
ENGLISH (M / E) readouts
Press
the keypad number
You can monitor real-time readouts of: of a switch to view
Engine Oil Pressure a description of the
Engine Coolant Temperature attachment function
Hydraulic Charge Pressure of the switch
Hydraulic Oil Temperature
System Voltage B-16163/B-24288/B-16161A/B-15753A/B-15754A/B-15755A
Engine Speed

The Deluxe Instrumentation Panel is easy to use. Attachments are listed alphabetically [Figure 237]. Press
Continue to set your own preferences for running / the exit button to return one screen or press the “0” (zero)
monitoring your Bobcat loader. key to return to the home screen immediately.

158 T110 Operation & Maintenance Manual


PASSWORD SETUP (KEYLESS START PANEL) Password Lockout Feature

Password Description This feature allows the owner to unlock the password
feature so that a password does not need to be used
Master Password: every time the engine is started.

A permanent, randomly selected password set at the Press the RUN button to turn on the loader’s electrical
factory which cannot be changed. This password is system.
used for service by the Bobcat dealer if the owner
password is not known; or to change the owner Enter the five digit owner password using the number
password. keys (1 through 0).

Owner Password: Figure 239

Allows for full use of the loader. It must be used to


change the owner password.

Changing The Owner Password

Press the RUN button to turn on the loader’s electrical


system.

Enter the five digit owner password using the number


keys (1 through 0) if locked.

Figure 238
1 2

P-90816B

Press the unlock key (Item 2) [Figure 239].

The left panel display screen will show [CODE].

Enter the five digit owner password using the number


keys (1 through 0). The unlock key green light will flash,
then become solid.

1 2 The loader can now be started without using a password.

P-90816B NOTE: Use the following procedure to reset the


machine lock so that the loader requires a
password to start the engine.
Press and hold the lock (Item 1) and unlock (Item 2)
[Figure 238] keys for two seconds. Press the RUN button to turn on the loader’s electrical
system.
The lock key red light will flash and the left panel display
screen will show [ENTER]. Press the lock key (Item 1) [Figure 239].

Enter a new five digit password using the number keys (1 The lock key red light will flash and the left panel display
through 0). An asterisk will show in the left panel display screen will show [CODE].
screen for each key press.
Enter the five digit owner password using the number
The left panel display screen will show [AGAIN]. keys (1 through 0). The unlock key green light will flash,
then the lock key red light will become solid.
Enter the new five digit password again.
You must now enter the password every time to start the
The lock key red light will become solid. loader.

159 T110 Operation & Maintenance Manual


PASSWORD SETUP (DELUXE INSTRUMENTATION Changing The Owner Password
PANEL)
Figure 240
Password Setup is available on machines with a Deluxe
Instrumentation Panel.
Press TOOL / SETUP
Password Description

All new machines with a Deluxe Instrumentation Panel


arrive at Bobcat dealerships with the keypad in locked
mode. This means that a password must be used to start Press OWNER UTILITIES
the engine.

For security purposes, your dealer may change the


password and also set it in the locked mode. Your dealer
will provide you with the password.
Enter PASSWORD (owner or master)
Master Password: on Keypad
then press ENTER
A permanent, randomly selected password set at the to Continue
factory which cannot be changed. This password is
used for service by the Bobcat dealer if the owner
password is not known; or to change the owner Press PASSWORD UTILITIES
password.

Owner Password:

Allows for full use of the loader and to setup the Press MODIFY OWNER
Deluxe Instrumentation Panel. There is only one
owner password. It must be used to change the owner
or user passwords. Owner should change the
password as soon as possible for security of the
loader.

User Password: Enter new OWNER


PASSWORD on Keypad
Allows starting and operating the loader; cannot then press ENTER
change password or any of the other setup features. to Continue

For the procedures to change passwords (See Changing


The Owner Password on Page 160.) (See Changing The Re-Enter new OWNER
User Passwords on Page 161.) PASSWORD on Keypad
then press ENTER
to Continue

OWNER PASSWORD procedure


is now complete

B-16163/B-24288/B-24290/B-24291/B-16171/B-24292/B-24293/B-24294

160 T110 Operation & Maintenance Manual


PASSWORD SETUP (DELUXE INSTRUMENTATION Password Lockout Feature
PANEL) (CONT’D)
This feature allows the owner to unlock the password
Changing The User Passwords feature so that a password does not need to be used
every time the engine is started.
Figure 241
Figure 242
Press TOOL / SETUP
Press
LOCK / UNLOCK

Press OWNER UTILITIES

Enter PASSWORD (owner or master) Enter OWNER


on Keypad PASSWORD
then press ENTER on Keypad
to Continue then press ENTER
to Continue

Press PASSWORD UTILITIES

Press
Press MODIFY USER UNLOCK MACHINE

Enter USER number


on Keypad (There can be up to 8
different Users, each with their
own password)
then press ENTER to Continue

Press
EXIT
Enter USER PASSWORD
on Keypad
then press ENTER to Continue
Machine is now
USER PASSWORD procedure UNLOCKED and
is now complete. Enter can be started
another USER number without using a
password
OR
Press EXIT

B-16163/P-76075/P-76076/P-76076A/P-76077
B-16163/B-24288/B-24290/B-24291/B-16171/B-24295/B-24296/B-24297A

161 T110 Operation & Maintenance Manual


MAINTENANCE CLOCK This message will remain for 10 seconds before reverting
back to the previous screen and will appear for 10
Description seconds every time the machine is started until the
maintenance clock is reset.
The Maintenance Clock alerts the operator when the next
service interval is due. EXAMPLE: The Maintenance Figure 245
Clock can be set to a 250 hour interval as a reminder for
the next 250 hour planned maintenance.

Figure 243

1
B-16163A
3

P-76461R The Deluxe Instrumentation Panel, if equipped, will


display a wrench icon (Item 1) [Figure 245] alerting the
operator to service the machine. This icon will remain on
During machine operation, a two beep alarm will sound the display until the maintenance clock is reset.
when there are less than 10 hours until the next planned
maintenance. NOTE: Loaders equipped with a Standard Key Panel
or Keyless Start Panel will not display the
The remaining hours before maintenance is required will BobCARESM PM message or wrench icon on
appear in the data display (Item 1) for five seconds while the right panel.
the service icon (Item 3) and hourmeter icon (Item 2)
[Figure 243] flash. Setup

NOTE: The display will show negative numbers after See your Bobcat dealer about installation of this feature.
counting down to zero.
Reset
The display will then revert back to the previous display
and will appear for five seconds every time the machine See your Bobcat dealer to reset the maintenance clock.
is started until the maintenance clock is reset.

Figure 244

1
P-76122

The Deluxe Instrumentation Panel, if equipped, will


display a message (Item 1) [Figure 244] alerting the
operator to service the machine.

162 T110 Operation & Maintenance Manual


SPECIFICATIONS

(T110) LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165


Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Ground Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Fuel Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

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(T110) LOADER SPECIFICATIONS

Machine Dimensions

• Dimensions are given for loader equipped with standard track and 50 in. Construction & Industrial bucket and may
vary with other bucket types. All dimensions are shown in millimeters. Respective imperial dimensions are given in
inches enclosed by parentheses.

• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.

95°

3474 mm
(136.8 in)

41°

579 mm
(22.8 in) 2634 mm
(103.7 in)

1882 mm 1999 mm
(74.1 in) (78.7 in)

37° 28°

1299 mm
159 mm (51.1 in)
(6.2 in)
2263 mm
(89.1 in)

2972 mm
(117.0 in)

1199 mm
(47.2 in) 1270 mm
(50.0 in)
949 mm
(37.4 in)

1852 mm P-85559C
(72.9 in) P-85560B
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the
loader parts.

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(T110) LOADER SPECIFICATIONS (CONT’D)

Performance

STANDARD CONTROLS SELECTABLE JOYSTICK


CONTROLS (SJC)
Rated Operating Capacity (ISO) 499 kg (1100 lb) 499 kg (1100 lb)
Tipping Load (ISO) 1443 kg (3181 lb) 1552 kg (3422 lb)
Operating Weight 2379 kg (5244 lb) 2470 kg (5445 lb)
SAE Breakout Force - Lift 1122 kg (2473 lb) 1377 kg (3035 lb)
SAE Breakout Force - Tilt 1071 kg (2360 lb) 1010 kg (2226 lb)
Push Force 1428 kg (3147 lb) 1356 kg (2990 lb)
Travel Speed - Single Speed 0 - 8,4 km/h (0 - 5.2 mph) 0 - 8,4 km/h (0 - 5.2 mph)
- Two-Speed (Option) --- 0 - 13,5 km/h (0 - 8.4 mph)

Engine

Make / Model Kubota / V2403-M-DI-E3B Interim Tier IV


Fuel / Cooling Diesel / Liquid
Horsepower (SAE Net) 28,9 kW (38.8 hp) @ 2200 rpm
Low Idle 1220 rpm
High Idle 2450 rpm
Torque (SAE Net) 150,4 N•m (110.9 ft-lb) @ 1400 rpm
Number of Cylinders 4
Displacement 2,434 L (148.53 in3)
Bore / Stroke 87 mm / 102,4 mm (3.43 in / 4.03 in)
Lubrication Gear Pump Pressure System with Filter
Crankcase Ventilation Closed Breathing
Air Cleaner Dry replaceable paper cartridge with separate safety element
Ignition Diesel - Compression
Air Induction Naturally Aspirated
Starting Aid Glow Plugs - Automatically activated as needed in RUN position.

Controls

Vehicle Steering Direction and speed controlled by two hand operated steering levers or optional
joystick(s)
Loader Hydraulics
- Lift and Tilt Controlled by separate foot pedals or optional Selectable Joystick Control (SJC)
- Front Auxiliary (Standard) Controlled by lateral movement of the right hand steering lever or optional Right
Hand Selectable Joystick Control (SJC)
Auxiliary Pressure Release Front quick couplers. (See Relieve Auxiliary Hydraulic Pressure in this manual.)
Engine Hand lever speed control; key-type start switch or optional Deluxe
Instrumentation Panel and function error shutdown.
Starting Aid Glow Plugs automatically activated as needed by Instrument Panel
Service Brake Two independent hydrostatic systems controlled by two hand operated steering
levers or optional joystick(s)
Secondary Brake One of the hydrostatic transmissions
Parking Brake (Standard) Spring applied pressure release multi-disk brake activated by manually operated
switch on front instrument panel

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(T110) LOADER SPECIFICATIONS (CONT’D)

Drive System

Main Drive Fully hydrostatic, rubber track drive


Transmission Infinitely variable tandem hydrostatic piston pumps
Final Drive 2 fully reversing hydrostatic drive motors driving rubber tracks

Hydraulic System

Pump Type Engine driven, gear type


Pump Capacity - Standard 47,5 L/min (12.5 U.S. gpm) @ 2200 Engine rpm @ 91% Efficiency
System Relief Valve Setting 20,7 MPa (207 bar) (3000 psi)
Filter (Hydraulic) Full flow replaceable, 3-micron synthetic media element
Hydraulic Cylinders Double-acting; tilt cylinders have cushioning feature on dump and rollback
Bore Diameter: Lift Cylinder (2) 50,8 mm (2.00 in)
Tilt Cylinder (2) 57,2 mm (2.25 in)
Rod Diameter: Lift Cylinder (2) 31,8 mm (1.25 in)
Tilt Cylinder (2) 31,8 mm (1.25 in)
Stroke: Lift Cylinder (2) 653,5 mm (25.73 in)
Tilt Cylinder (2) 302,0 mm (11.89 in)
Control Valve 3-Spool, open center type with spring detent for lift float and manually controlled
auxiliary spool
Fluid Lines SAE Standard tubelines, hoses and fittings
Fluid Type Bobcat Fluid
6903117 - (2.5 U.S. gal)
6903118 - (5 U.S. gal)
6903119 - (55 U.S. gal)
Hydraulic Function Time (Standard
Controls / SJC):
Raise Lift Arms 3.0 / 2.8 Seconds
Lower Lift Arms 1.9 / 1.9 Seconds
Bucket Dump 1.6 / 1.5 Seconds
Bucket Rollback 1.3 / 1.2 Seconds

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(T110) LOADER SPECIFICATIONS (CONT’D)

Electrical

Alternator Belt driven, 90 amperes, open


Battery 12 volts, 600 cold cranking amperes @ -18°C (0°F)
115 Minute reserve capacity @ 25 amperes
Starter 12 volts, gear type, 2,7 kW (3.6 hp)
Instrumentation Gauges: Engine Coolant Temperature, Fuel Level.
Warning lights: Fuel Level, Seat Belt, Engine Coolant Temperature, Engine
Malfunction, Hydraulic Malfunction, General Warning.
Indicators: BICS™ Functions, Two-Speed, 3-Point Shoulder Belt, Turn Signals,
Engine Preheat.
Data Display: Operating Hours, Engine rpm, Speed Management Setting,
Maintenance Clock Countdown, Battery Voltage, Service Codes, Engine
Preheat Countdown, Steering Drift Compensation Setting, Drive Response
Setting.
Other: Audible Alarm, Lights, Option / Accessory Switches.
Optional Deluxe Instrumentation Panel:
*Additional bar-type gauges for: Engine Oil Pressure, System Voltage,
Hydrostatic Charge Pressure and Hydraulic Oil Temperature.
*Additional Features Included: Keyless Start, Digital Clock, Job Clock,
Attachment Control Information, Password Lockout, Multi-language Display,
Help Screens, Diagnostic Capability and Engine / Hydraulic Systems Shutdown
Function.

Capacities

Fuel 45,2 L (11.9 U.S. gal)


Engine Lubrication and Filter 6,3 L (6.7 qt)
Engine Cooling System w/o Heater 11,0 L (11.6 qt)
Engine Cooling System w/ Heater 12,0 L (12.7 qt)
Hydraulic / Hydrostatic Reservoir 13,0 L (3.4 U.S. gal)
Hydraulic / Hydrostatic System 24,0 L (6.3 U.S. gal)

Tracks

Standard 250 mm (9.8 in) Rubber, C-Pattern

Ground Pressure

STANDARD CONTROLS SELECTABLE JOYSTICK


CONTROLS (SJC)
Standard track 0,0317 MPa (0,317 bar) (4.6 psi) 0,0331 MPa (0,331 bar) (4.8 psi)

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(T110) LOADER SPECIFICATIONS (CONT’D)

Fuel Consumption

Engine Load Full - 100% High - 70% Medium - 50% Low - 30%
Fuel Consumption Rate Per Hour 7,6 L (2.0 U.S. gal) 5,7 L (1.5 U.S. gal) 4,9 L (1.3 U.S. gal) 4,5 L (1.2 U.S. gal)
NOTE: The engine fuel consumption chart is to be used as a guideline only. The actual results may vary.

Environmental

Noise / Vibration Levels Uncertainties (If Applicable)


Noise level LpA (EU Directive 2000/14/EC) 99 dB(A) ---
Operator position noise level (ISO 6396) 86,3 dB(A) ---
Whole body vibration (ISO 2631-1) (limit 0,5 m/s2) 1,01 m/s 2
0,455 m/s2
Hand-arm vibration (ISO 5349-1) (limit 2,5 m/s2) 2,94 m/s2 1,42 m/s2

Temperature Range

Operation and storage -26 - +38°C (-14.8 - +100.4°F)

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170 T110 Operation & Maintenance Manual
WARRANTY

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

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172 T110 Operation & Maintenance Manual
WARRANTY

WARRANTY
BOBCAT LOADERS
DOOSAN BENELUX S.A. warrants to its authorised dealers who in turn warrant to the end-user / owner that each new Bobcat
loader will be free from proven defects in material and workmanship for twelve months from the date of delivery to the end-
user / owner or 2000 hours of machine usage, whichever occurs first.

During the warranty period, the authorised selling Bobcat dealer shall repair or replace, at DOOSAN BENELUX S.A.'s option,
without charge for parts, labour and travel time of mechanics, any part of the Bobcat product which fails because of defects
in material and workmanship. The end-user / owner shall provide the authorised Bobcat dealer with prompt written notice
of the defect and allow reasonable time for replacement or repair. DOOSAN BENELUX S.A. may, at its option, request failed
parts to be returned to the factory. Transportation of the Bobcat product to the authorised Bobcat dealer for warranty work
is the responsibility of the end-user / owner.

Service schedules must be adhered to, documented and genuine parts / lubricants must be used. The warranty does not
cover oils and lubricants, coolant fluids, filter elements, tune-up parts, bulbs, fuses, ignition system parts (glow plugs, fuel
injection pumps, injectors), alternator fan belts, drive belts and other high-wear items. Pins and bushings are considered to
be normal consumable items and are not warranted.

The warranty does not apply to tyres or other trade accessories not manufactured by Bobcat. The owner shall rely solely on
the warranty, if any, of the respective manufacturers thereof. The warranty does not cover damages resulting from abuse,
accidents, alterations, use of the Bobcat product with any bucket or attachment not approved by Bobcat, air flow
obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.
DOOSAN BENELUX S.A. EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATIONS OF ALL KINDS,
EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING ALL IMPLIED WARRANTIES
AND CONDITIONS RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR
PURPOSE.

CORRECTIONS BY DOOSAN BENELUX S.A. OF NONCONFORMITIES WHETHER PATENT OR LATENT, IN THE MANNER
AND FOR THE TIME PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILMENT OF ALL LIABILITIES OF DOOSAN
BENELUX S.A. FOR SUCH NONCONFORMITIES, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE,
INDEMNITY, STRICT LIABILITY OR OTHERWISE WITH RESPECT TO OR ARISING OUT OF SUCH PRODUCT.

THE REMEDIES OF THE END-USER / OWNER SET FORTH UNDER THE PROVISIONS OF THE WARRANTY OUTLINED
ABOVE ARE EXCLUSIVE AND THE TOTAL LIABILITY OF DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY,
ASSOCIATED OR AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO THIS SALE OR THE PRODUCT AND
SERVICE FURNISHED HEREUNDER IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM
DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER THIS SALE,
WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE
SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY AND
DISTRIBUTOR SHALL IN NO EVENT BE LIABLE TO THE END-USER / OWNER, ANY SUCCESSORS IN INTEREST OR ANY
BENEFICIARY OR ASSIGNEE RELATING TO THIS SALE FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES ARISING OUT OF THIS SALE OR BY ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF,
OR MALFUNCTION OF THE PRODUCT UNDER THIS SALE, WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR
REVENUE, INTEREST, LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF
SHUTDOWN OR NON-OPERATION, INCREASED EXPENSES OF OPERATION OR CLAIMS OF USER OR CUSTOMERS OF
THE USER FOR SERVICE INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.

4700002-EN (1-10) Printed in Belgium

173 Operation & Maintenance Manual


WARRANTY

WARRANTY
BOBCAT TRACK WARRANTY
Every new rubber track is warranted to be free of defects in material and workmanship for the life of the original tread design within
the limits of the normal warranty conditions.
Original tread life is considered completed when the track has 10 percent or less of remaining tread in any position of its original
tread depth, in any portion of its original tread design.
If upon presentation of the track to the authorised Bobcat representative, the representative determines the warranty claim is valid
during the first 10 percent of tread life, DOOSAN BENELUX S.A. and the authorised dealer will supply a comparable new track at no
charge. If the warranty claim is granted after the first 10 percent of tread life of the track has worn away, but before the original tread
life is completed, the original buyer will receive a pro-rata replacement credit toward the purchase of a comparable new track, relative
to the unused portion of the tread on the original track based on a predetermined schedule in effect at the time of replacement. The
end-user/owner pays all applicable taxes and disposal costs relating to the replacement.
This warranty only applies when the track is installed on the approved recommended Bobcat product. This warranty does not cover
track failures as a result of tears, cuts, fire or vandalism, damaged or broken cords due to improper adjustment, age conditions such
as cracks, and extreme temperature exposure.
This warranty is solely for the benefit of the end-user/owner of the track and is not assignable.
DOOSAN BENELUX S.A. EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATIONS OF ALL KINDS, EXPRESSED OR
IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING ALL IMPLIED WARRANTIES AND CONDITIONS
RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR PURPOSE.
CORRECTIONS BY DOOSAN BENELUX S.A. OF NONCONFORMITIES WHETHER PATENT OR LATENT, IN THE MANNER AND FOR
THE TIME PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILMENT OF ALL LIABILITIES OF DOOSAN BENELUX S.A. FOR
SUCH NONCONFORMITIES, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY
OR OTHERWISE WITH RESPECT TO OR ARISING OUT OF SUCH PRODUCT.
THE REMEDIES OF THE END-USER/OWNER SET FORTH UNDER THE PROVISIONS OF THE WARRANTY OUTLINED ABOVE ARE
EXCLUSIVE AND THE TOTAL LIABILITY OF DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR
AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO THIS SALE OR THE PRODUCT AND SERVICE FURNISHED
HEREUNDER IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM DELIVERY, INSTALLATION, REPAIR
OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER THIS SALE, WHETHER BASED ON CONTRACT, WARRANTY,
TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE
PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY AND DISTRIBUTOR
SHALL IN NO EVENT BE LIABLE TO THE END-USER/OWNER, ANY SUCCESSORS IN INTEREST OR ANY BENEFICIARY OR
ASSIGNEE RELATING TO THIS SALE FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES
ARISING OUT OF THIS SALE OR BY ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF, OR MALFUNCTION OF THE
PRODUCT UNDER THIS SALE, WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST, LOST
GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR NON-OPERATION,
INCREASED EXPENSES OF OPERATION OR CLAIMS OF USER OR CUSTOMERS OF THE USER FOR SERVICE INTERRUPTION
WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT
LIABILITY OR OTHERWISE.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT THOSE OF TITLE), EXPRESSED OR IMPLIED, AND THERE ARE
NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL THE AUTHORISED
SELLING DEALER OR BOBCAT COMPANY BE LIABLE FOR DOWNTIME EXPENSES, LOSS OF MACHINE USE OR OTHER
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES
AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORISED BOBCAT DEALER BE
LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT
LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON
CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR
THE AUTHORISED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF
BOBCAT EUROPE AND THE AUTHORISED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED
HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

4700008-EN (1-10) Printed in Belgium

174 Operation & Maintenance Manual


ALPHABETICAL INDEX

(T110) LOADER SPECIFICATIONS . . . . . 165 MACHINE SIGNS (DECALS) . . . . . . . . . . . 24


AIR CLEANER SERVICE . . . . . . . . . . . . . 119 MAINTENANCE CLOCK . . . . . . . . . . . . . . 162
ALTERNATOR BELT . . . . . . . . . . . . . . . . . 140 MAINTENANCE SAFETY . . . . . . . . . . . . . 103
ATTACHMENT CONTROL DEVICE (ACD) . 65 MONITORING THE DISPLAY PANELS . . . . 78
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . 80 OPERATING PROCEDURE . . . . . . . . . . . . 88
BACK-UP ALARM SYSTEM . . . . . . . . . . . 113 OPERATOR CAB . . . . . . . . . . . . . . . . . . . . 114
BACK-UP ALARM SYSTEM . . . . . . . . . . . . 47 OPERATOR SAFETY WARNINGS . . . . . . . . 1
BOBCAT COMPANY IS IS0 9001 CERTIFIED PARKING BRAKE . . . . . . . . . . . . . . . . . . . . 45
................................... 9 PASSWORD SETUP (DELUXE
BOBCAT INTERLOCK CONTROL SYSTEM INSTRUMENTATION PANEL) . . . . . . . . . . 160
(BICS™) . . . . . . . . . . . . . . . . . . . . . . . . . . 106 PASSWORD SETUP (KEYLESS START
BOBCAT INTERLOCK CONTROL SYSTEM PANEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
(BICS™) . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . 144
BOB-TACH (HAND LEVER) . . . . . . . . . . . 145 PRE-STARTING PROCEDURE . . . . . . . . . 68
BOB-TACH (POWER) . . . . . . . . . . . . . . . . 146 PUBLICATIONS AND TRAINING
CONTROL IDENTIFICATION . . . . . . . . . . . 41 RESOURCES . . . . . . . . . . . . . . . . . . . . . . . 28
CONTROL PANEL SETUP . . . . . . . . . . . . 157 REAR DOOR (TAILGATE) . . . . . . . . . . . . . 117
DAILY INSPECTION . . . . . . . . . . . . . . . . . . 66 REAR GRILLE . . . . . . . . . . . . . . . . . . . . . . 117
DECLARATION OF CONFORMITY . . . . . . . 7 REGULAR MAINTENANCE ITEMS . . . . . . . 9
DELIVERY REPORT . . . . . . . . . . . . . . . . . . 11 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . 19
DIAGNOSTIC SERVICE CODES . . . . . . . 151 SEAT BAR RESTRAINT SYSTEM . . . . . . 109
DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . 141 SEAT BAR RESTRAINT SYSTEM . . . . . . . 43
DRIVE RESPONSE . . . . . . . . . . . . . . . . . . 55 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . 110
DRIVING AND STEERING THE LOADER . 49 SERIAL NUMBER LOCATIONS . . . . . . . . . 11
ELECTRICAL SYSTEM . . . . . . . . . . . . . . 128 SERVICE SCHEDULE . . . . . . . . . . . . . . . 105
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . 46 SPARK ARRESTER MUFFLER . . . . . . . . 136
ENGINE COOLING SYSTEM . . . . . . . . . . 126 SPEED MANAGEMENT . . . . . . . . . . . . . . . 53
ENGINE LUBRICATION SYSTEM . . . . . . 124 STARTING THE ENGINE . . . . . . . . . . . . . . 71
ENGINE SPEED CONTROL . . . . . . . . . . . . 48 STEERING DRIFT COMPENSATION . . . . . 57
FEATURES, ACCESSORIES AND STOPPING THE ENGINE AND LEAVING THE
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . 13 LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
FIRE PREVENTION . . . . . . . . . . . . . . . . . . 21 STOPPING THE LOADER . . . . . . . . . . . . . 51
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 121 TOWING THE LOADER . . . . . . . . . . . . . . . 97
HEATING SYSTEM . . . . . . . . . . . . . . . . . . 118 TRACK ROLLER AND IDLER LUBRICATION
HYDRAULIC / HYDROSTATIC SYSTEM . 132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
HYDRAULIC CONTROLS . . . . . . . . . . . . . . 59 TRACK SPROCKET MAINTENANCE . . . . 139
HYDROSTATIC DRIVE MOTOR . . . . . . . . 139 TRACK TENSION . . . . . . . . . . . . . . . . . . . 137
INSTRUMENT PANEL IDENTIFICATION . . 33 TRACK UNDERCARRIAGE SYSTEM . . . . 86
LIFT ARM BYPASS CONTROL . . . . . . . . . 45 TRACTION LOCK OVERRIDE . . . . . . . . . . 45
LIFT ARM SUPPORT DEVICE . . . . . . . . . 111 TRANSPORTING THE LOADER ON A
TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
LIFTING THE LOADER . . . . . . . . . . . . . . . . 97
TWO-SPEED CONTROL . . . . . . . . . . . . . . 52
LOADER IDENTIFICATION . . . . . . . . . . . . 12
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . 173
LOADER STORAGE AND RETURN TO
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . 147 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . 174
LUBRICANTS AND FLUIDS . . . . . . . . . . . . 10
LUBRICATING THE LOADER . . . . . . . . . . 142

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