Molecules 30 01506
Molecules 30 01506
Academic Editors: Rodolphe               Keywords: bio-based materials; polymer resin; cellulose nanofiber; lignocellulose; delignification
Sonnier and Roland El Hage
                           industrial use must be environmentally friendly and safe for the human body, ensuring the
                           absence of toxic or harmful chemicals.
                                 Transparent wood fabrication begins with the chemical pretreatment of lignocellulosic
                           biomass, involving either of the following processes: (1) complete lignin removal [11] or
                           (2) chemical modification of lignin with partial delignification while retaining a controlled
                           amount of lignin [8,15–18]. To produce a high-quality transparent wood material, the
                           delignified wood is impregnated with a polymer with a refractive index (RI) closely match-
                           ing that of the wood matrix [11]. Subsequently, the RI difference between the cell wall
                           and lumen is reduced, resulting in less light scattering and higher transparency. In recent
                           studies, various polymers, including epoxy, prepolymerized methyl methacrylate (PMMA),
                           polyvinyl pyrrolidone (PVP), polyethylene glycol/methyl methacrylate (PEG/MMA),
                           polyvinyl alcohol (PVA), polyurethane (PU), epoxy vitrimers, TEMPO-treated cellulose
                           nanofiber (CNF), and chitosan (CTS) polymer, have been used to make TW [14,15,17,19–22].
                           However, in recent years, various environmental issues have placed many restrictions on
                           using conventional petrochemical-based resin materials (e.g., epoxy or PMMA). Conse-
                           quently, bio-based polymers, such as limonene acrylate monomer, CNF, and CTS [14,23],
                           have been increasingly used to produce eco-friendly TW. In addition, self-densified and
                           compacted TW has demonstrated enhanced mechanical properties [24,25].
                                 Light transmittance is the most critical property of TW, typically influenced by wood
                           thickness, delignification process, light transmittance of the polymer, and difference in
                           light transmittance between the polymer and wood. Previous studies have reported
                           transmittance values of TW varying from 10% to 90% [1,2,5,10,17,21]. Several factors,
                           including wood species and type, delignification process, bleaching conditions, thickness,
                           tensile strength, expansion rate, light transmittance, and polymer properties, influence
                           the performance of TW [2,5,17]. Owing to the limitations of conventional glass, such as
                           brittleness and low thermal insulation, developing a method for producing commercially
                           viable TW with enhanced tensile strength and less brittleness is crucial. Studies have
                           demonstrated that the mechanical properties of TW could be substantially improved.
                           For example, reinforcing with epoxy resin significantly improved its longitudinal tensile
                           strength from 42.7 MPa to 45.4 MPa and from 4.5 MPa to 23.4 MPa in the radial direction [21].
                           The improvement in the tensile strength of TW was reported to be approximately 106% and
                           520% in the longitudinal and radial directions, respectively, corresponding to 10 MPa to
                           200 MPa or higher [1,5,13]. Furthermore, multilayered TW has been developed to achieve
                           enhanced mechanical properties in all directions [9,26,27]. By contrast, some studies have
                           reported a reduction in mechanical strength, with reductions from approximately 220 MPa
                           to approximately 150 MPa [2,19] or from 60 MP to 30 MPa [28,29].
                                 For the industrial application of TW, understanding the influence of raw materials
                           and fabrication processes on its mechanical properties is crucial. This review explores the
                           various types of TW, their production methods, and the impact of polymer impregnation
                           and manufacturing processes on the mechanical and optical properties of TW. Furthermore,
                           it explores advancements in nanostructured materials, high thermal insulation, and thermal
                           conductivity. This review examines various factors affecting the transmittance of TW.
                           Furthermore, it explores factors affecting transparency, such as wood types, polymers used,
                           material thickness, and manufacturing processes.
                           Figure 1.
                           Figure    Generalfabrication
                                  1. General fabrication methods
                                                         methods of
                                                                 of TW.
                                                                    TW.
                                   for the exchange process typically ranges from two to three times the volume of wood.
                                   After undergoing these processes, the wood material is ready for TW production. However,
                                    throughexchange
                                   solvent   lignin modification
                                                      is not alwayshasnecessary.
                                                                       the potential
                                                                                 TW for
                                                                                     canvarious applications
                                                                                         be produced         and large-scale
                                                                                                      by directly infiltratingpro-
                                                                                                                               the
                                    duction. into
                                   polymer    Figure
                                                  the2dried,
                                                       illustrates the lignin
                                                             bleached   wood modification   and delignification
                                                                              without a solvent-exchange        processes,
                                                                                                           process.  Table 1along
                                                                                                                              lists
                                    with
                                   the   their mechanisms.
                                       different delignification and bleaching agents used for TW fabrication.
                                   Figure 2. Delignification, lignin modification, and the development of porous wood structure through
                                    Figure 2. Delignification, lignin modification, and the development of porous wood structure
                                   bleaching [16,32–34].
                                    through bleaching [16,32–34].
                                   Table 1. Bleaching methods using various woods and bleaching agents for TW production.
                                      A washing step is performed after bleaching to remove unreacted chemicals, extracts,
         Wood Species; Size (W:L:T)
                                lignin, and impurities. DuringBleachingthis Agents
                                                                            process,and     Delignification
                                                                                        the pH   is neutralized, and a lightReferences
                                                                                                                                vacuum may
                                be applied to theKOH pretreated
                                                         (>98%) andwood  DIto remove
                                                                            water         residual
                                                                                     followed     by chemicals    and volatile
                                                                                                       NaClO (>98%)      for    components.
         Poplar veneer; 80:80:3 mm  3
                                Subsequently,   8the
                                                   h attreated
                                                         120–130wood◦ C. The
                                                                          undergoes
                                                                              amount of   a solvent-exchange
                                                                                             lignin content before  process,
                                                                                                                        and where    it is im-
                                                                                                                                   [36]
                                                                  after  bleaching     is not  indicated.
                                mersed in an ethanol and acetone solution. Depending on the purity, the amount of sol-
                                vent required for the      exchange
                                                         Boiling   withprocess
                                                                          NaOH typically         −1 ) andfrom
                                                                                    (2.5 mol Lranges             two3 to three times the vol-
                                                                                                             Na2 SO
                                                              − 1                                              mol L−1 isfor
                                ume of wood. (0.4After mol  L ) for 12these
                                                          undergoing       h. Second      Step:the
                                                                                  processes,     H2 O   2 , 2.5material
                                                                                                      wood                 ready for TW pro-
                 Basswood                                                                                                          [21]
                                duction. However, 12 h.solvent
                                                          In the first  stage, is
                                                                  exchange      lignin   contentnecessary.
                                                                                   not always      = ~12–14%;   TWsecond
                                                                                                                     can be produced by di-
                                rectly infiltrating the polymer   stage,  the
                                                                       into   lignin
                                                                            the   dried,content   ≤ 3.0%.
                                                                                           bleached      wood without a solvent-exchange
                                process. Table 1Soaking
                                                    lists thein   NaOH (2.5
                                                               different          mol/L) andand
                                                                           delignification       Nableaching
                                                                                                      2 SO3 (0.4 mol/L).
                                                                                                                  agents used for TW fabri-
                 Basswood       cation.           Boiling    for 12  h. Bleaching     with   H 2 O 2 , (2.5  mol/L).  This         [37]
                                                   resulted in 33%, 50%, and nearly 100% lignin removal.
   Poplar (Populus sp.) and Balsa wood.
                              Table 1. BleachingNaOH   (10using
                                                 methods   wt%)various
                                                                and Na  2 SO3 and
                                                                       woods  (5 wt%)   boiling
                                                                                   bleaching    for for
                                                                                             agents 2–4TW
                                                                                                        h, production.
  Width (80–300 mm), Length from 25 to        followed by boiling in DI water. Further whitening using             [38]
  300Wood
      mm andSpecies; Sizefrom
               thickness  (W:L:T)
                               1–10 mm                 Bleaching
                                                H2 O2 (30         Agents and
                                                          wt%) in boiling. The Delignification
                                                                                lignin content is ~2.8%.        References
                                            KOH    (>98%) and
                                                  Peracetic acidDI   water
                                                                  (PAA)   and followed     by NaClO
                                                                                  CH3 COOOH.          (>98%)
                                                                                                  Treated      for◦8Ch at
                                                                                                           at 80
  Balsa (Ochroma pyramidale), alder  (Alnus
       Poplar veneer; 80:80:3 mm3          120–130using    aqueous
                                                     °C. The   amount PAA    solution
                                                                         of lignin       (4 wt%)
                                                                                      content     at a and
                                                                                               before  pH of  4. 8bleach-
                                                                                                            after                   [36]
   glutinosa), birch (Betula pendula), and
                                               (adjusted with NaOH),        followed     by
                                                                      ing is not indicated.  washing  with  DI  water             [23]
          beech (Fagus sylvestris);
                                                   and acetone. Lignin removal           from  18.2%  to 27.9%  of
            0.7–3 mm thickness             Boiling withuntreated
                                                          NaOH (2.5  to mol
                                                                        0.9 to     ) andofNa
                                                                               L−12.0%       2SO3 (0.4 mol L−1) for 12 h.
                                                                                           treated biomass.
                Basswood                    Second Step: H2O2, 2.5 mol L−1 for 12 h. In the first stage, lignin                     [21]
                                                2.0 wt% NaClO2 and 0.1 wt% acetic acid glacial, bleaching
                                               content = ~12–14%;      second stage, the lignin content ≤ 3.0%.
                                                time  for 30, 60, 90, 120, and 150 min. This resulted in lignin
     Basswood (Tilia); 20:20:0.42 mm3 Soaking in NaOH (2.5 mol/L) and Na2SO3 (0.4 mol/L). Boiling for                             [17]
                                                 removal of 33, 38, 47, 51, and 64%, with treatment time of
                Basswood                   12 h. Bleaching30, with  H2120,
                                                              60, 90,   O2, (2.5
                                                                             andmol/L).
                                                                                    150 min,This resulted in 33%, 50%,
                                                                                              respectively.                         [37]
                                                               and nearly 100% lignin removal.
Molecules 2025, 30, 1506                                                                                                  5 of 15
Table 1. Cont.
Table 2. Cont.
                              2.2.4. Self-Densified TW
                                   Self-densified TW is a recent method that involves bleaching using sodium chlorite
                              (NaClO2 ) and an acetate buffer (pH 4.6) at 80 ◦ C for 12 h. The natural wood is transformed
                              into white wood, washed, and immersed in a 0.1 m sodium phosphate (PBS) solvent.
                              Subsequently, the wood is treated using the TEMPO oxidation method. Following this, the
                              wood is dried at ambient temperature to produce self-densified TW [25].
                              3. Physical Properties of TW
                              3.1. Optical Transmittance and Haziness
                                   Transmittance is the most crucial property of TW. A higher transmittance allows
                              more light to pass through, improving visibility. Light transmittance in TW is primarily
                              influenced by wood thickness, bleaching conditions, type of impregnated polymers, resins,
                              and wood type.
                                   High light transmittance and sufficient wood thickness are crucial for the successful
                              industrial or commercial application of TW. However, while thicker wood is suitable for
                              construction, it tends to have lower transmittance. In general, a thicker TW exhibits higher
                              blurriness and lower light transmittance, making it challenging to achieve clear visibility.
                                   TW with high transmittance or translucency is preferred for applications such as
                              solar cells, light management, and structural elements. However, products requiring high
                              transparency demand minimal haze. Therefore, applications in buildings and residential
                              areas require a balance between transmittance and visibility. Yaddanapudi et al. reported
                              that TW made from beech and PMMA exhibited transmittance ranging from 10 to 70%,
                              depending on the wood thickness (0.1 mm to 0.7 mm) [2]. Balsa wood has been widely
                              used for manufacturing TW, with transmittance ranging from 10 to 90%, depending on
                              the thickness [1,6,10,15]. Several studies have reported methods for preparing TWs of
                              various thicknesses. For example, Fu et al. reported TWs with a thickness of 3.5 mm and a
                              transmittance of about 70–90% depending on the infiltrated polymer component [6], and
                              Mi et al. reported various types of TWs for aesthetic wood applications with a thickness
                              of 2 mm and a transmittance of about 80% [10]. Hai et al. recently reported various
                              types of TWs with very thin layers for various applications with a transmittance of about
                              70–80% [14]. In addition, Hai et al. combined PVA and lignin nanoparticles to produce
                              TWs with a thickness of 1–2 mm for UV-blocking window applications [8,9]. High turbidity
                              and high transmittance are prioritized based on the TW application. For example, high-
Molecules 2025, 30, 1506                                                                                           8 of 15
                           transmittance and high-haze products are suitable for applications such as solar cells,
                           outdoor displays, and home lighting management.
                                In a recent study, Jia et al. [29] developed TW with a transmittance of approximately 90%
                           and haze of 10%, demonstrating clear visibility and high potential as a building material.
                                           an emerging material with significant advantages over glass, such as lightweight prop-
                                           erties, ductility, UV shielding, and low thermal conductivity. Wood is known to be a
                                           low-thermal-conductivity material, making TW a promising alternative for reducing ther-
                                           mal conductivity. Several studies have explored the thermal conductivity and UV-shielding
                                           properties of TW [4,5,10,13]. These studies have reported that TW exhibited 3–4 times lesser
                                           thermal conductivity (0.32–0.15 W m−1 K−1 ) than glass (1.0 W m−1 K−1 ). Thus, large-scale
                                           production of TW is expected to play a significant role in future construction applications.
Table 3. Cont.
                                             5. Potential Applications of TW
                                             5.1. TW for Building and House Structure
                                                  Previous studies [2,5,11,16] have highlighted the potential applications of TW, in-
                                             cluding housing structures, smart houses, walls, and rooftops. For example, several
                                             studies [1,39] have shown that CSxWO3/PMMA composites exhibited excellent insulation
                                             properties, making them ideal for use as window materials. Li et al. developed TW of
                                             various thicknesses, ranging from 20 mm to 50 mm [5]. The 20 mm thick TW impregnated
                                             with epoxy resin exhibited a transmittance of up to 40%, making it suitable for use in wall
                                             structures. In addition, Li et al. reported that TW made by impregnating epoxy resin exhib-
                                             ited significantly enhanced transmittance compared with TW infiltrated with PMMA [5].
                                             Therefore, to develop advanced TW for housing structures, reducing the turbidity of TW
                                             and further exploring technologies related to the use of various woods and fabrication
                                             processes are crucial.
                                             5.2. Light Management, House Decoration, Solar Cells and Electric Devices
                                                  TW has potential applications in buildings, lighting management, and home deco-
                                             rations [3,4,10,13,39]. It can be used in rooftops, lighting management, and decoration.
                                             Yu et al. reported that TW resulted in enhanced heat-shielding properties compared to
                                             glass [39]. Model houses with CsxWO3/MMA TW windows exhibited better insulation
                                             than existing houses using ITO glass windows, resulting in nearly double the indoor tem-
                                             perature. According to Li et al. [1], TW exhibited minimal glare, and Lang et al. [43] noted
                                             that TW infiltrated with PMMA and coated with PETDOT:PSS demonstrated significant
                                             potential as a glass substitute for windows. In addition, Mi et al. [10] noted that TW could
                                             improve lighting and insulation and create pleasant interior lighting. These properties
                                             make TW a promising material for smart houses, buildings, and windows.
                                                  In addition, TW can be used in other industries, such as electronics, sensors, and
                                             solar cells. Recent studies [5,19,21,38] have demonstrated its potential in lighting manage-
Molecules 2025, 30, 1506                                                                                         11 of 15
                           ment, solar cell materials, thermal energy storage systems, and energy-saving applications.
                           Wang et al. [38] revealed that TW and transparent-wood-based fibers exhibit extremely low
                           thermal conductivity of approximately 0.2 W/mK. By contrast, ITO glass has a thermal
                           conductivity of approximately 1.0 W/mK, approximately five times higher than that of TW.
                           This makes TW a viable energy-saving material for buildings. Montanari et al. [19] pro-
                           duced TW by immersing delignified wood in a PEG/MMA (70/30 w/w) polymer solution
                           three times. The resulting TW exhibited excellent thermal energy storage and energy-saving
                           potential. Li et al. [5] suggested combining solar cells and wooden building materials as
                           an energy-saving solution. Other studies [5,21] explored TW for solar cell applications,
                           reporting conversion efficiencies ranging from 14.4% to 16.8%. Another study used TW
                           to fabricate perovskite solar cells, consisting of a TW/ITO layer/TiO2 /perovskite/spire-
                           OMeTAD/Au layer. The perovskite solar cells exhibited a current density of 21.9 mA·cm−2 ,
                           voltage of 1.09 V, and charge rate of 70.2%. These findings indicate that TW is a promising
                           eco-friendly housing material.
                           5.4. Patents on TW
                                TW is a promising material for developing green products, potentially replacing
                           traditional window glass, structural components in buildings, and decorations and im-
                           proving sunlight management. TW development has rapidly progressed in recent years.
                           However, the emerging trend of bio-based materials and their feasibility for real-world
                           applications has led to the filing of several patents worldwide. Advanced TW offers
                           excellent mechanical properties, ease of fabrication, low thermal expansion, and mini-
                           mal environmental impact. Consequently, research groups, companies, and institutions
                           have increasingly pursued patents related to TW. In 2017, Cellutech filed a patent for a
                           method of preparing TW [46]. Cellutech listed a range of polymers for TW fabrication, such
                           as poly(hexafluoropropylene oxide), hydroxypropyl cellulose, poly(tetrafluoroethylene-
                           co-hexafluoropropylene), poly(pentadecafluoro octyl acrylate), and poly (tetrafluoro-3-
                           (heptafluoropropoxy) propyl acrylate), among others. In 2017, the University of Maryland
                           secured a patent for TW with a high transmittance of 92% [47]. The patent lists various poly-
                           mers for TW fabrication, including polyester fiberglass, polyurethane polymers, vulcanized
                           rubber, bakelite, duroplast, urea-formaldehyde, melamine resin, diallyl phthalate (DAP),
                           polyimides and bismaleimides, and cyanate esters or poycyanurates, among others [46,47].
                           In addition, they patented a process and various polymers for creating bio-based TW. With
                           TW being an emerging field with significant potential for industrial applications, research
                           since 2016 has led to several patents from companies, universities, and institutions [46]. As
                           medical window packaging. However, despite the many advantages of bio-based materi-
                           als, such as cellulose nanofibers and chitosan solutions, hydrophilicity remains a signifi-
Molecules 2025, 30, 1506   cant challenge. Further efforts are necessary to address this limitation and improve     the
                                                                                                               12 of 15
                           thickness of bio-based TW. Figure 3 illustrates the fabrication process and TW applica-
                           tions. In addition, Zhang et al. recently also developed biobased transparent wood for
                           the development
                           food               of TW
                                 packaging [44].  Thecontinues, more patentsthat
                                                      authors demonstrated   andfood
                                                                                 industrial applications
                                                                                      packaging has goodare expected
                                                                                                          UV-shield-
                           to emerge  in the future.
                           ing functionality, antioxidation, and so on.
                           Figure
                           Figure 3.3.Fabrication process
                                        Fabrication       andand
                                                     process  applications  of TW:
                                                                  applications  of (1)
                                                                                   TW:from
                                                                                        (1) wood-to-veneer   and TEMPO-treated
                                                                                            from wood-to-veneer      and TEMPO-
                           nanocellulose;  (2) bleached
                           treated nanocellulose;         wood; wood;
                                                   (2) bleached (3) TEMPO-treated    nanocellulose;
                                                                       (3) TEMPO-treated                    ′
                                                                                                    (3′) PVA;
                                                                                           nanocellulose;            (3′′ ) chitosan;
                                                                                                                (3″) chitosan;
                                                                                                          (3 ) PVA;              (3‴)
                           (3′′′ ) other
                           other    typestypes
                                           of polymers; (4) TW
                                               of polymers;      applications;
                                                            (4) TW             TWTW
                                                                   applications;  bag, window,
                                                                                    bag, window,straw,
                                                                                                  straw,solar
                                                                                                         solarcells,
                                                                                                               cells, and
                                                                                                                      and aesthetic
                           wood ceiling [14,16,28,35,39,41,43,45].
                           and disposal costs due to the use of chemicals in CNF production remain issues that will
                           be solved in the future. However, the high hydrophilicity of these materials necessitates a
                           hydrophobic coating for the resulting TW to prevent moisture absorption and humidity
                           damage caused by weather changes.
                                The size and thickness limitations of TW pose challenges for industrial and commer-
                           cial applications. However, Xia et al. [35] successfully fabricated meter-scale TW with
                           a thickness of 1 mm, marking a significant breakthrough in production scalability. Con-
                           sequently, research focused on commercialization is expected to accelerate in the near
                           future. Overcoming these challenges holds significant potential for future applications of
                           bio-based TW, particularly in improving mechanical properties, thermal expansion, light
                           management, and the customizing of thickness and filler content for improved flexibility
                           and toughness. Ongoing research focuses on optimizing hydrophilicity and hydrophobicity
                           through various physicochemical methods, which can further expand the potential of TW
                           for various applications.
                           6. Conclusions
                                 The potential applications of TW primarily include materials for residential building
                           structures, smart houses, windows, solar cells, and packaging, with significant expansion
                           anticipated in the future. High-density TW of consistent thickness is suitable for building,
                           window, and home structural applications. However, it can also be converted or fabri-
                           cated into a thin film, making it suitable for rolling, decorative, and packaging purposes.
                           Currently, the primary methods for manufacturing TW include penetration, high-pressure
                           compression, and self-densification.
                                 The fabrication of TW using eco-friendly materials such as NCF, CTS, and other bio-
                           based materials has great potential. However, various eco-friendly polymer materials
                           and manufacturing methods for TWs with desirable mechanical and functional properties
                           should be developed. In particular, the mechanical properties of TW, including tensile
                           strength, Young’s modulus, and transmittance, are greatly influenced by wood species,
                           polymers, and processing methods. As highlighted in this review, eco-friendly TW offers
                           significant market potential and a wide range of applications.
                                 This paper provides a review of the latest and updated manufacturing methods,
                           properties, and applications of bio-based composite material (TW). In particular, the effects
                           of structural modifications using various chemical reagents and combinations using various
                           polymers on the properties of TW biocomposites were also examined.
                           Funding: This research was supported by the National R&D Program through the National Research
                           Foundation of Korea (NRF), funded by the Ministry of Science and ICT (RS-2024-00408755), R&D
                           program of Korea Evaluation Institute of Industrial Technology (KEIT) grant funded by the Ministry
                           of Trade, Industry and Energy (MOTIE), Korea (RS-2024-00434298) and Hanyang University ERICA
                           (HY-2021).
                           Data Availability Statement: No new data were created or analyzed in this study. Data sharing is
                           not applicable to this article.
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