Leserhp 1 Safetyvalves 1
Leserhp 1 Safetyvalves 1
Performance
Flanged Safety Relief Valves
Series 441
Series XXL
Series 444
CATALOG 1
Product Range
LESER Safety Valves for every industrial application
High
Performance
API
Series XXL
High
Efficiency
Series 444
Clean
Type 444 DIN
Service
Type 444 ANSI
Critical
H 2 SO 4
HNO 3 Service Series 441 Full nozzle
NH 3
HCL Type 441, 442 Full nozzle DIN
Options
Contents
Overview Chapter/Page Type 441, 442 ANSI 02/01
Materials
General 00/01 • Conventional design 02/02
• Balanced bellows design 02/04
Applications, General design features 00/02
How to order
Valve finder 00/03 • Numbering system 02/06
• Article numbers 02/08
Valve selection 00/05
Dimensions and weights
How to use: • Metric Units 02/10
Signs and symbols, Flange drillings and facings 00/07 • US Units 02/11
Pressure temperature ratings
How to use:
• Metric Units 02/12
Determination of coefficient of discharge Kdr / α w 00/08
• US Units 02/13
How to use: Capacity sheets 00/09 Flange drillings and facings 02/14
Order information – Spare parts 02/15
LESER Effective Orifice LEOS/G 00/11 Available options 02/16
Approvals 02/17
LESER Effective Orifice LEOL 00/12
Capacities
Sour gas service 00/13 • Steam [Metric Units + US Units] 02/18
• Air [Metric Units + US Units] 02/19
• Water [Metric Units + US Units] 02/20
Determination of coefficient of discharge Kdr / α w 02/21
Type 441, 442 DIN 01/01 Type 441, 442 XXL 03/01
Materials Materials
• Conventional design 01/02 • Conventional design 03/02
• Balanced bellows design 01/04 • Balanced bellows design 03/04
How to order How to order
• Numbering system 01/06 • Numbering system 03/06
• Article numbers 01/08 • Article numbers 03/08
Dimensions and weights Dimensions and weights
• Metric Units 01/10 • Metric Units 03/10
• US Units 01/11 • US Units 03/11
Pressure temperature ratings Pressure temperature ratings
• Metric Units 01/12 • Metric Units 03/12
• US Units 01/14 • US Units 03/13
Flange drillings and facings 01/16 Flange drillings and facings 03/14
Order information – Spare parts 01/18 Order information – Spare parts 03/15
Available options 01/20 Available options 03/16
Approvals 01/21 Approvals 03/17
Capacities Capacities
• Steam [Metric Units + US Units] 01/22 • Steam [Metric Units + US Units] 03/18
• Air [Metric Units + US Units] 01/24 • Air [Metric Units + US Units] 03/19
• Water [Metric Units + US Units] 01/26 • Water [Metric Units + US Units] 03/20
Determination of coefficient of discharge Kdr / α w 01/28 Determination of coefficient of discharge Kdr / α w 03/21
Type 441 XXL Type 441 Full Nozzle Type 456 Type 457 Type 458
Bolted lifting device H6 Cap H2 Packed lever H4 Plain lever H3 Cap H2
Closed bonnet Closed bonnet Closed bonnet Open bonnet Closed bonnet
Conventional and balanced Conventional design Conventional design Conventional design Balanced bellows design
bellows design
General Information
General
General
Applications General Design Features
LESER – High Performance Safety Valves LESERs High Performance Safety Valves
Are the ultimate solution for all industrial Offer a large variety of types, materials and options
applications for steam, gas and liquid. to suit any application:
controlled
High
Medium-
High operating to set
Yes
pressure ratio, high backpressure Efficiency
or low total height?
No
Clean
Clean Service Yes
application? Service
No
Critical
Critical Service / highly corrosive Yes
application? Service
No
Safety Valves
API
API specified Yes
application?
Spring loaded
No
No
Orifice ≥ F High
Performance
Required
Orifice letter?
Compact
Performance
Orifice ≤ F
over valve
Change-
Bursting
Best
disc
General
How to find the right Safety Valve
No
DIN EN 1092 Type 441 Full nozzle DIN
Type 442 Full nozzle DIN
Semi nozzle up to
Flange rating? 100 bar / 1450 psig Type 455
Type 456
Full nozzle up to
400 bar / 5800 psig Type 457
Type 458
≤ DN 150 / 6"
General industry
DIN EN 1092
up to Type 444 DIN
16 bar /
Stainless steel 232 psig ASME B16.5
Type 444 ANSI
OEM-application?
How to find
the right Hig Performance
Safety Valve
Valve size
Type 441, 442 441, 442 441, 442 444 444 441, 442 441, 442 455, 456 457, 458
DIN ANSI XXL DIN ANSI Full nozzle Full nozzle
DIN ANSI
Materials
Type 441, 442 441, 442 441, 442 444 444 441, 442 441, 442 455, 456 457, 458
DIN ANSI XXL DIN ANSI Full nozzle Full nozzle
DIN ANSI
Set pressure
Type 441, 442 441, 442 441, 442 444 444 441, 442 441, 442 455, 456 457, 458
DIN ANSI XXL DIN ANSI Full nozzle Full nozzle
DIN ANSI
Metric Units min. [bar] 0.1 0.1 0.2 0.1 0.1 0.1 0.1 2.5 2.5
US Units min. [psig] 1.5 3 3 1.5 1.5 1.5 1.5 36 36
Metric Units max. [bar] 40 51 25 16 16 40 51 100 300
US Units max. [psig] 580 740 360 232 232 580 740 1450 4350
General
Temperature range
Type 441, 442 441, 442 441, 442 444 444 441, 442 441, 442 455, 456 457, 458
DIN ANSI XXL DIN ANSI Full nozzle Full nozzle
DIN ANSI
acc. to DIN EN min. [°C] -270 -270 -196 -45 -45 -270 -270 -85 -270
max. [°C] 450 450 550 200 200 450 450 550 550
min. [°F] -454 -454 -321 -49 -49 -454 -454 -121 -454
max. [°F] 842 842 1022 392 392 842 842 1022 1022
acc. to ASME min. [°C] -268 -268 -184 -45 -45 -268 -268 -129 -268
max. [°C] 538 538 427 200 200 538 538 538 538
min. [°F] -450 -450 -300 -49 -49 -450 -450 -20 -450
max. [°F] 1000 1000 800 392 392 1000 1000 1000 1000
Capacity
Type 441, 442 441, 442 441, 442 444 444 441, 442 441, 442 455, 456 457, 458
DIN ANSI XXL DIN ANSI Full nozzle Full nozzle
DIN ANSI
LEOS/G min. 0.283 0.462 23.8 0.462 0.462 0.462 0.462 0.399 0.224
LEOS/G max. 23.8 7.39 76.0 4.78 4.78 1.85 7.39 5.46 11.4
OrificeS/G min. 1.4 x E 1.5 x F 1.5 x R 1.5 x F 1.5 x F 1.5 x F 1.5 x F 1.3 x F 1.1 x E
OrificeS/G max. 1.5 x R 1.2 x P 3.0 x T 1.1 x N 1.1 x N 1.0 x K 1.2 x P 1.3 x N 1.0 x Q
LEOL min. 0.316 0.516 26.6 0.516 0.516 0.516 0.516 0.429 0.241
LEOL max. 26.6 8.26 84.9 5.34 5.34 2.07 8.26 5.87 10.9
OrificeL min. 1.0 x F 1.0 x G 1.0 x T 1.0 x G 1.0 x G 1.0 x G 1.0 x G 1.4 x F 1.2 x E
OrificeL max. 1.0 x T 1.3 x P 33 x T 1.2 x N 1.2 x N 1.1 x K 1.3 x P 1.4 x N 1.7 x P
Approvals
Type 441, 442 441, 442 441, 442 444 444 441, 442 441, 442 455, 456 457, 458
DIN ANSI XXL DIN ANSI Full nozzle Full nozzle
Country Code Media DIN ANSI
– Not possible
Flange dimensions except flange thickness are in accordance with flange standard (e.g. ASME B16.5)
(*)
Flange thickness is smaller (max. 2 mm), see “Multiple pressure rating”.
L36 Flange facing as specified in flange standard (e.g. Flange facing inlet Type B2 “smooth finish”)
Multiple The flange standard shows the same drilling, facing and outer diameter for several pressure ratings, e.g. PN 16 up to PN 40
pressure rating Due to the pressure rating of the casting LESER fulfils the requirements for flange thickness e.g. of PN 16 but not PN 40
The effective MSS SP-6 (Edition 2001) does not mention “smooth finish” anymore.
In MSS SP-6 (Edition 1980) “smooth finish” is defined for finishes of contact flanges as “250 μinch (6.3 μm) AARH max.”.
Smooth finish
LESER supplies flange facings according to ASME B16.5 – 1996, paragraph 6.4.4.3:
“Either a serrated concentric or serrated spiral finish resulting in service finish from 125 μinch to 250 μinch average
roughness shall be furnished.” This finish meets the requirements of MSS SP-6 (Edition 1980), which is not valid anymore!
Stock finish is not defined in any technical standard. If purchase orders show “stock finish” LESER supplies standard
Stock finish
facing according to DIN or ASME (marked with * in table “Flange facings” of each valve series).
Materials
Please find below a summary of material codes at LESER. Please note that
- for every body material an inspection certificate 3.1 according to EN 10204 is available
- many materials have a multiple inspection certificate 3.1.
Body material is certified with 3.1 (EN 10204) for the following materials
Material code Flanged safety valve body
DIN EN ASME
xxx 1.xxxx Grey iron 0.6025 cast iron
xxx 2.xxxx Carbon steel 1.0619 WCB, WCC
xxx 4.xxxx Stainless steel 1.4408, 1.4581 CF8M (Charpy test at -196°C), CF10M
xxx 5.xxxx Nodular cast iron 0.7043 ductile Gr. 60-40-18
xxx 7.xxxx High temperature carbon steel 1.7357 WC6
General
Sample Determination of Kdr /αw : Type 441, DIN, DN 25
DN 20 – 100 S/G
0.700
DN 20 – 100 L
0.300
DN 125 – 150, L
0.200
0.100
0
0 0.050 0.100 0.150 0.200 0.250 0.300
0.21 0.243 0.270
Ratio of lift / flow diameter h / d0
1b 0.13
0.7 1.0
2b 2b
0.9
0.6
0.595 0.8
0.85
0.5 0.7
0.6
Back pressure correction factor Kb
0.4
Coefficient of discharge Kdr / αw
0.5
0.3
0.4
0.2 0.3
0.2
0.1
0.1
0 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.91
Ratio of back pressure / set pressure pa0 / p0
2a 0.648
Explanation Sample – Type 441 DIN, DN 25, flow diameter d0 = 23 mm, rated lift h = 5.6 mm, Kdr /αw S/G = 0.7
Diagram 1 Diagram 2
1 2
Determination of the restricted lift due to reduced Kdr /αw Determination of reduced Kdr /αw or Kb1) due to back pressure
Step Description Sample Step Description Sample
Calculate the required coefficent of discharge of 1a Calculate the back pressure ratio pa0 / p0 using the
1 the selected safety valve. Applicable formulars 1 actual values for set pressure p0 [bara] 0.45
are stated in codes and standards. Kdr /αw = 0.45 and back pressure pa0 [bara] 0.292 pa0 /p02a
= 0.648
Select the starting point (0.45) at the Y-axis of Select the starting point (0.648) at the X-axis
2 2
the diagram. of the diagram.
Lay a horizontal line onto the ratio graph to Lay a vertical line onto the ratio graph to
3 3
identify the intersection point. identify the intersection point.
Lay a vertical line to the X-axis to identify the 1b Lay a horizontal line to the Y-axis to Kdr /αw = 0.595
4 4 2b
ratio of lift / flow diameter (h/d0). h/d0 = 0.13 identify the reduced Kdr /αw or Kb. Kb = 0.85
Calculate the restricted lift using the formular
h = 23 x 0.13 Calculate the sizing with the established
5 h = d0 x h/d0. (For ordering a lift restriction 5
h = 3 mm Kdr /αw or Kb.
please use option code J51 refer to page 99/25)
1) Back pressure correction factor Kb acc. to API 520 topic 3.3. For further information refer to ENGINEERING at www.leser.com/engineering.
Capacities – Steam
Capacities for saturated steam according to AD 2000-Merkblatt A2, Capacities for saturated steam according to ASME Section VIII (UV),
based on set pressure plus 10 % overpressure. based on set pressure plus 10% overpressure.
9
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar Capacities at 2.07 bar (30 psig) and below are based on 0.207 bar
(1.45 psig) overpressure. (3 psig) overpressure.
1
Metric Units AD 2000-Merkblatt A2 [kg/h] US Units ASME Section VIII [lb/h]
DN I+O 200 x 300 250 x 350 2 300 x 400 400 x 500 DN I+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 3 10" x 14" 12" x 16" 16" x 20" Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Act. Orifice dia. d0 [mm] 165 200 4 235 295 Act. Orifice dia. d0 [inch] 6.5 7.87 9.25 11.61
Act. Orifice area. d0 [mm] 21382 5 31416 43374 68349 Act. Orifice area. d0 [inch2] 33.14 48.69 67,23 105.94
LEOS/G*) [inch2] 23.761 34.910 6 48.198 75.952 LEOS/G*) [inch2] 23.761 34.910 48.198 75.952
Set pressure [bar] 7 Capacities [kg/h] Set pressure [psig] Capacities [lb/h]
0.1 0 0 0 0 15 38962 57245 79034 124543
0.2 7214 0 14633 0 20 44928 66009 91134 143612
0.5 11516 16920 23360 36811 30 56859 83539 115336 181749
1 16755 24617 8 33986 53556 40 69983 102821 141958 223700
1 Code AD 2000-Merkblatt A2
General
9
Base of calculation
Metric Units US Units
Capacity calculation according to Capacity calculation according to
Code
AD 2000-Merkblatt A2 ASME Section VIII (UV)
Standard
AIR 0 °C and 1013 mbar [mn3/h] 16 °C (60 °F) [S.C.F.M.]
conditions
Standard
WATER 20 °C (68 °F) [103 kg/h] 21 °C (70 °F) [US-G.P.M.]
conditions
Calculation
Set pressure plus 10 % overpressure Set pressure plus 10 % overpressure
pressure
Calculation
Capacities at 1 bar (14.5 psig) Capacities at 2.07 bar (30 psig)
pressure
and below are based on 0.1 bar and below are based on
for low
(1.45 psig) overpressure. 0.207 bar (3 psig) overpressure.
set pressure
Set pressure Capacity calculation pressure Set pressure Capacity calculation pressure
10 bar 10 bar + 10% overpressure = 11 bar 145 psig 145 psig + 10% overpressure = 159.5 psig
0.5 bar 0.5 bar + 0.1 bar overpressure = 0.6 bar 20 psig 20 psig + 3 psig overpressure = 23 psig
LEOS/G LESER Effective Orifice (for steam, gas and vapor) [inch2] refer to page 00/11
LEOL LESER Effective Orifice (for liquid) [inch2] refer to page 00/12
This table is based on the rated coefficient of discharge for steams and gases of LESER safety valves certified by ASME.
The appropriated K-values are shown in the column “K-value” of the table.
General
This table is based on the rated coefficient of discharge for liquids of LESER safety valves certified by ASME.
The appropriated K-values are shown in the column “K-value” of the table.
Normative basis
NACE MR0175-2003 Section 1.4.2.2 Low-pressure oil and gas multiphase systems: …
In accordance with NACE standard MR 0175-2003 sour gas service
means the presence of H2S in the following conditions:
Other Sour gas standards:
NACE MR0103-2003: Materials resistance to sulfide stress
Section 1.4.1.1 All gas, gas condensate, and sour crude oil cracking in corrosive petroleum
– When the partial pressure of H2S in a wet refining environments.
(water as a liquid) gas phase of a gas, gas
DIN EN ISO 15156-1: Petroleum and natural gas industries
condensate, or crude oil system is equal to or
– Materials for use in H2S containing
exceeds 0.003 bara (0.05 psia)
environments in oil and gas pro-
Exceptions are:
duction – Part 1: General principles
Section 1.4.2.1 Low-pressure gas for selection of cracking-resistant
When the total pressure is lower than materials (ISO 15156-1:2001)
4.5 bara (65 psia) Works standard: Please refer to LWN 001.91
Based on these general statement LESER defines two sour gas level for safety valves:
Level 1 Level 2
Contact with the medium in Contact with the medium in
Part definition
closed position opened position
Conventional Balanced bellows Conventional Balanced bellows
Contact area
Pressure requirements Set pressure ≥ 4,5 bara (65 psia) Back pressure ≥ 4,5 bara (65 psia)
Safety valve operation closed closed / opened
Conventional Body / Nozzle
all
design Disc
Parts concerned Body / Nozzle
Balanced Body / Nozzle
Disc,
bellows design Disc
Bonnet spacer, Bellows
Necessary material modification
Body
Type Design Part Material Option code Material Option code
material
4412 DIN
Conventional Disc 1.4404 / 316L L44 Please choose balanced bellows design
4412 ANSI 1.0619
4412 Full nozzle DIN (WCB) Disc 1.4404 / 316L L44 1.4404 / 316L L44
Balanced bellows
4412 Full nozzle ANSI Balanced bellows 1.4571 / 316Ti J78 1.4571 / 316Ti J78
4414 DIN
Conventional No modification required No modification required
4414 ANSI 1.4408
4414 Full nozzle DIN (CF8M)
Balanced bellows Balanced bellows 1.4571 / 316Ti J78 1.4571 / 316Ti J78
4414 Full nozzle ANSI
1.0460/ Conventional Disc No modification required Please choose balanced bellows design
4412 XXL 1.0425
(Steel) Disc No modification required No modification required
Balanced bellows
Balanced bellows 1.4571 / 316Ti J78 1.4571 / 316Ti J78
1.4571 Conventional No modification required No modification required
4414 XXL
(316Ti) Balanced bellows Balanced bellows 1.4571 / 316Ti J78 1.4571 / 316Ti J78
4444 DIN 1.4404
Conventional No modification required No modification required
4444 ANSI (316L)
1.0619 Conventional Disc 1.4404 / 316L L44 Please choose balanced bellows design
4562, 4582 (WCB)
4587 1.7357 Disc 1.4404 / 316L L44 1.4404 / 316L L44
(WC6) Balanced bellows
Balanced bellows 1.4571 / 316Ti J78 1.4571 / 316Ti J78
1.4581 Conventional
4584 Not listed in NACE Not listed in NACE
(CF10M) Balanced bellows
Contents Chapter/Page
Materials
• Conventional design 01/02
• Balanced bellows design 01/04
How to order
• Numbering system 01/06
• Article numbers 01/08
Dimensions and weights
• Metric Units 01/10
Type 441 DIN • US Units 01/11
Packed lever H4
Closed bonnet Pressure temperature ratings
Conventional design • Metric Units 01/12
• US Units 01/14
Flange drillings and facings 01/16
Order information – Spare parts 01/18
Available options 01/20
Approvals 01/21
Capacities
• Steam [Metric Units + US Units] 01/22
• Air [Metric Units + US Units] 01/24
• Water [Metric Units + US Units] 01/26
Determination of coefficient 01/28
of discharge Kdr /α w
40 Cap H2
18 Adjusting screw
19 Lock nut
9 Bonnet
12 Spindle
54 Spring
55 Stud
56 Nut
14 Split ring
60 Gasket
57 Pin
61 Ball
7 Disc
5 Seat
1 Body
Please notice:
40 Cap H2
18 Adjusting screw
19 Lock nut
9 Bonnet
12 Spindle
54 Spring
14 Split ring
55 Stud
56 Nut
11 Bonnet spacer
60 Gasket
22 Lift stopper
15 Bellows
57 Pin
61 Ball
7 Disc
5 Seat
1 Body
Please notice:
1 Article Number
2 Set Pressure
3 Connections
Please state unit (in gauge)! Please refer to page 01/16 and 01/17
1 2 3 4
Please do not exceed the pressure
441 2 . 451 2 range defined in the spring charts.
2 Material code
3 Valve code
Identifies valve size and body
material, refer to page 01/09.
Type 441, 442 DIN Option code Please select required documentation:
1 2
Inspections, tests: Option code
• O-ring-disc
DIN EN 10204-3.2: TÜV-Nord
2 . 0
CR “K” J21 Certificate for test pressure M33
EPDM “D” J22 1 Code
FKM “L” J23 1. ASME Section VIII
LESER CGA (Certificate H03
FFKM “C” J20
for Global Application) 2. CE / VdTUEV
• Disc 1.4404 / 316L L44 - Inspection certificate 3.1 acc. 3. ASME Section VIII
to DIN EN 10204 + CE / VdTUEV
• Disc 1.4404 / 316L stellited J25
• Detachable lifting aid J26 - Declaration of conformity acc.
• Stainless steel bellows to PED 97/23/EC
2 Medium
- open bonnet (Type 442) J68
Material test certificate: .1 Gases
- closed bonnet (Type 441) J78
DIN EN 10204-3.1 .2 Liquids
• Elastomer bellows J79
.3 Steam
• High temperature alloy spring X01
Part Option code .0 Steam / Gases / Liquids
• Stainless steel spring X04 (valid only for CE / VdTUEV)
Body H01
• Adaptor for lift indicator H4 J39
Bonnet L30
• Lift indicator J93
Cap / lever cover L31
• Test gag
Nozzle L59
- cap H2 J70
Disc L23
- packed lever H4 J69
Studs N07
• Heating jacket
Nuts N08
- Couplings G 3/8 H29
G 3/4 H30
- Flanges DN 15 H31
DN 25 H32
• Drain hole G 1/4 J18
G 1/2 J19
• Free of oil and grease J85
• Materials
- NACE N78
Type 441
Packed lever H4
Closed bonnet
Conventional design
Metric Units
Type 441, 442 DIN
E 21 21 28 1)
US Units
Height (H4) Standard H max. 11 13/16 11 13/16 13 11/32 17 9/16 20 5/32 22 13/32 27 17/32 31 17/32 34 3/4 35 15/16 42 5/8 54 11/32
[inch] Bellows H max. 13 9/ 13 9/ 14 7/ 19 7/ 21 21/ 24 7/ 30 9/ 33 27/ 36 31/ 38 5/ 45 54 11/32
32 32 8 32 32 32 32 32 32 32
E 26/ 26/ 1 3/ 1)
32 32 32
Metric Units
DNI 20 20 25 32 40 50 65 80 100 125 150 200
DNO 32 40 40 50 65 80 100 125 150 200 250 300
Actual Orifice diameter d0 [mm] 18 18 23 29 37 46 60 74 92 98 125 165
Actual Orifice area A0 [mm2] 254 254 416 661 1075 1662 2827 4301 6648 7543 12272 21382
Body material: 0.6025 (cast iron)
DIN Flange Inlet PN 16 – PN 16 –
Outlet PN 16 – PN 16 –
Minimum
set pressure p [barg] S/G/L 0.1 – 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 –
Maximum
set pressure p [barg] S/G/L 16 – 16 16 16 16 16 16 16 16 16 –
Maximum
set pressure p [barg] S/G/L – – 40 40 40 40 40 32 40 16 16 20
Maximum
set pressure p [barg] S/G/L – 40 40 40 40 40 40 32 40 28 17 20
Maximum
set pressure p [barg] S/G/L – – 40 40 40 33 28 13.6 20 17.7 7 –
US Units
DNI 20 20 25 32 40 50 65 80 100 125 150 200
DNO 32 40 40 50 65 80 100 125 150 200 250 300
Actual Orifice diameter d0 [inch] 0.71 0.71 0.91 1.14 1.46 1.81 2.36 2.91 3.62 3.86 4.92 6.5
Actual Orifice area A0 [inch2] 0.394 0.394 0.644 1.024 1.667 2.576 4.383 6.666 10.304 11.691 19.021 33.142
Body material: 0.6025 (cast iron)
DIN Flange Inlet PN 16 – PN 16 –
Outlet PN 16 – PN 16 –
Minimum
set pressure p [psig] S/GL 1.5 – 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 –
Maximum
set pressure p [psig] S/GL 232 – 232 232 232 232 232 232 232 232 232 –
Maximum
set pressure p [psig] S/GL – – 580 580 580 580 580 464 580 232 232 290
Maximum
set pressure p [psig] S/GL – 580 580 580 580 580 580 464 580 406 247 290
Maximum
set pressure p [psig] S/GL – – 580 580 580 479 406 197 290 257 102 –
Flange drillings
DNI 20 20 25 32 40 50 65 80 100 125 150 200
DNO 32 40 40 50 65 80 100 125 150 200 250 300
1 1
– 4" x 1 /2" 1" x 1 /2" 1 /4" x 2" 1 /2" x 2 /2" x 4"
3/ 1 1 1 2" x 3" 3" x 5" 4" x 6" 5" x 8" 6" x 10" 8" x 12"
Valve size 21/2"
body material
Please select
PN 40 – – – – – – – – – –
PN 10 H50 H50
* * * * * * * *
PN 16
Outlet DIN EN 1092 * * * * * * * * * *
PN 25 – – – – – – – – – –
PN 40 – – – – – – – – – –
Body material: 0.7043 (ductile Gr. 60-40-18)
PN 10 H45 H45 H44
* * * * * * *
PN 16 H45
Inlet DIN EN 1092 * * * * * * * * *
Please select other
PN 25 – –
* * * * * * * *
body material
PN 40 * * * * * * * – – –
PN 10 H50 H50
* * * * * * * *
PN 16 (H51)
Outlet DIN EN 1092 * * * * * * * * *
PN 25 ( ) (H15) ( ) – – – – – –
* * *
PN 40 ( ) (H15) ( ) – – – – – –
* * *
Body material: 1.0619 (WCB), 1.4408 (CF8M)
PN 10 H45 H45 H45 H45 H45 H44
* * * * *
PN 16 H45 H45 H45 H45 H45 H44
DIN EN 1092 * * * * *
PN 25
Inlet * * * * * * * * * * *
PN 40
* * * * * * * * * * *
Please select other
CL150 H64 H64 H64 H64 H64 H64 H64 [H64] H64 H64 H64
body material
ASME B16.51)
CL300 – – H65 – [H65] – – – – – –
PN 10 H50 H50 H50
* * * * * * * *
PN 16
DIN EN 1092 * * * * * * * * * * *
PN 25 (H15) ( ) – – – – – H52
Outlet * * * *
PN 40 (H15) ( ) – – – – – H52
* * * *
CL150 H79 H79 H79 H79 H79 [H79] H79 H79 H79 H79 H79
ASME B16.51)
CL300 – – [H80] – – – – – – – –
Note: Flange drillings and facings meet always the requirements of mentioned flange standards.
Flange thickness and outer diameter may vary from flange standard.
1) For drillings according to ASME B16.5 please use preferred Type 441, 442 ANSI.
1.0619, 1.4408 all all L52 L53 * * CL150 H62 CL150 H63
1) LESER manufactures the groove at flanged valves by milling. If a customer demands a turned surface in the soil of the groove according to DIN EN 1092-1
an additional option code is necessary: “S01: soil of the groove drilled”.
2) Smooth finish is not defined in the effective standards.
Note: Flange drillings and facings meet always the requirements of mentioned flange standards.
Flange thickness and outer diameter may vary from flange standard.
Spare parts
DNI 20 20 25 32 40 50 65
DNO 32 40 40 50 65 80 100
Actual Orifice diameter d0 [mm] 18 18 23 29 37 46 60
Actual Orifice area A0 [mm2] 254 254 416 661 1075 1662 2827
Disc (Item 7): Metal to metal seat Material-No. / Art.-No.
Disc 1.4122 210.7039.9000 210.9739.9000 210.9839.9000 210.9939.9000 210.8739.9000 220.1639.9000
detachable lifting aid 1.4404 – 210.9749.9000 210.9849.9000 210.9949.9000 210.8749.9000 220.1649.9000
Disc (Item 7): Soft seal Material-No. / Art.-No.
Disc CR “K” 200.4939.9051 200.5049.9051 200.5149.9051 200.5249.9051 200.5349.9051 200.5449.9051
EPDM “D” 200.4939.9041 200.5049.9041 200.5149.9041 200.5249.9041 200.5349.9041 200.5449.9041
FKM “L” 200.4939.9071 200.5049.9071 200.5149.9071 200.5249.9071 200.5349.9071 200.5449.9071
FFKM “C” 200.4939.9091 200.5049.9091 200.5149.9091 200.5249.9091 200.5349.9091 on request
O-ring (Item 7.4): Soft seal Material-No. / Art.-No.
O-ring CR “K” 502.0171.2651 502.0249.3551 502.0313.3551 502.0408.3551 502.0503.3551 502.0660.5351
EPDM “D” 502.0171.2641 502.0249.3541 502.0313.3541 502.0408.3541 502.0503.3541 502.0660.5341
FKM “L” 502.0171.2671 502.0249.3571 502.0313.3571 502.0408.3571 502.0503.3571 502.0660.5371
FFKM “C” 502.0171.2691 502.0249.3591 502.0313.3591 502.0408.3591 502.0503.3591 on request
Bellows (Item 15): 1.4571 Material-No. / Art.-No.
Standard bellows 400.0149.0000 400.0949.0000 400.1049.0000 400.1149.0000 400.1249.0000 400.1349.0000
Conversion kit standard1) 5021.1040 5021.1041 5021.1042 5021.1043 5021.1044 5021.1045
Low pressure bellows 400.0149.0021 400.0949.0021 400.1049.0021 400.1149.0021 400.1249.0021 400.1349.0021
Conversion kit low pressure1) please specify in writing
Gasket – Body / bonnet (Item 60) Material-No. / Art.-No.
Gasket Graphite + 1.4401 500.0407.0000 500.0607.0000 500.0807.0000 500.1007.0000 500.1207.0000 500.1607.0000
Option code L68 Gylon (filled PTFE) 500.0405.0000 500.0605.0000 500.0805.0000 500.1005.0000 500.1205.0000 500.1605.0000
Ball (Item 61) Material-No. / Art.-No.
Ball Ball Ø [mm] 6 6 6 9 9 12
1.4404 510.0104.0000 510.0104.0000 510.0104.0000 510.0204.0000 510.0204.0000 510.0304.0000
Split ring (Item 14) Material-No. / Art.-No.
Split ring Spindle Ø [mm] 12 12 16 16 16 20
1.4404 251.0149.0000 251.0149.0000 251.0249.0000 251.0249.0000 251.0249.0000 251.0349.0000
Pin (Item 57) Material-No. / Art.-No.
Pin 1.4310 480.0505.0000 480.0505.0000 480.0705.0000 480.0705.0000 480.0705.0000 480.1005.0000
8 Guide 1
11 Bonnet spacer 1
12 Spindle 1
15 Bellows 1
55 Stud 4
60 Gasket 3
Installation instruction LWN 037.05 1
8 Guide 1
11 Bonnet spacer 1
12 Spindle 1
15 Bellows 1
55 Stud 8, 12 depends on valve size
60 Gasket 2, 3 depends on valve size
Installation instruction LWN 037.05 1
O-ring-disc Disc with inserted sealing plate Stainless steel bellows Conversion kit for
J20: FFKM “C” J44: PTFE-FDA J68: Open bonnet stainless steel bellows
J21: CR “K” J48: PCTFE J78: Closed bonnet See Art.-No. page 06/15
J22: EPDM “D” J49: SP
J23: FKM “L”
Capacities for saturated steam according to AD 2000-Merkblatt A2, based on set pressure plus 10 % overpressure.
Type 441, 442 DIN
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure.
Capacities for saturated steam according to ASME Section VIII (UV), based on set pressure plus 10% overpressure.
200 5440 8648 14078 21760 37020 56312 87039 98762 160679 279967
220 5950 9459 15398 23800 40491 61592 95200 108022 175743 306215
240 6460 10270 16718 25840 43962 66871 103360 117281 190808 332463
260 6970 11081 18038 27880 47433 72151 111520 126540 205872 358711
280 7480 11892 19358 29920 50904 77430 119680 135800 220936 384960
300 7990 12703 20677 31960 54375 82710 127841 145059 236001 411208
320 8500 13513 21997 34000 57845 87989 136001 154319 251065 437456
340 9010 14324 23317 36040 61316 93269 144161 163578 266129 463704
360 9520 15135 24637 38080 64787 98548 152321 172837 281194 489952
380 10030 15946 25957 40120 68258 103828 160482 182097
400 10540 16757 27277 42161 71729 109107 168642 191356
420 11050 17567 28597 44201 75199 114387 176802
440 11560 18378 29917 46241 78670 119666 184963
460 12070 19189 31236 48281 82141 124946 193123
480 12580 20000 32556 50321 85612 130225 201283
500 13090 20811 33876 52361 89083 135505 209443
550 14365 22838 37176 57461 97760 148704 229844
580 15130 24054 39156 60521 102966 156623 242085
Capacities for air according to AD 2000-Merkblatt A2, based on set pressure plus 10 % overpressure at 0 °C and 1013 mbar.
Type 441, 442 DIN
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure.
Capacities for air according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 16 °C (60 °F).
200 1938 3081 5016 7751 13189 20059 31006 35182 57236 9718
220 2120 2120 5486 8478 14425 21939 33913 38481 62602 10193
240 2301 3659 5957 9205 15662 23820 36820 41779 67968 10646
260 2483 3948 16427 9932 16898 25700 39727 45078 73334 11081
280 2665 4237 6897 10658 18135 27581 42633 48376 78701 11499
300 2846 4526 7368 11385 19371 29462 45540 51675 84067 11902
320 3028 4815 7838 12112 20608 31342 48447 54973 89433 12293
340 3210 5104 8308 12839 21844 33223 51354 58272 94799 12671
360 3391 5392 8778 13565 23081 35103 54261 61570 100165 13039
380 3573 5681 9249 14292 24317 36984 57168 64869
400 3755 5970 9719 15019 25554 38864 60075 68167
420 3936 6259 10189 15745 26791 40745 62982
440 4118 6548 110660 16472 28027 42626 65889
460 4300 6837 11130 17199 29264 44506 68796
480 4481 7126 11600 17926 30500 46387 71703
500 4663 7415 12070 18652 31737 48267 74610
550 5117 8137 13246 20469 34828 52969 81877
580 5390 8570 13952 21559 36683 55790 86237
Capacities for water according to AD 2000-Merkblatt A2, based on set pressure plus 10 % overpressure at 20 °C (68 °F).
Type 441, 442 DIN
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure.
Capacities for water according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 21 °C (70 °F).
240 207 329 535 827 1408 2141 3310 3756 6110 10646
260 215 342 557 861 1465 2229 3445 3909 6359 11081
280 223 355 578 894 1521 2313 3575 4057 6599 11499
300 231 368 599 925 1574 2394 3700 4199 6831 11902
320 239 380 618 955 1626 2472 3822 4337 7055 12293
340 246 391 637 985 1676 2549 3939 4470 7272 12671
360 253 403 656 1013 1724 2622 4054 4600 7483 13039
380 260 414 674 1041 1772 2694 4165 4726
400 267 425 691 1068 1818 2764 4273 4848
420 274 435 708 1095 1862 2833 4378
440 280 445 725 1120 1906 2899 4481
460 286 455 741 1146 1949 2964 4582
480 293 465 757 1170 1991 3028 4681
500 299 475 773 1194 2032 3091 4777
550 313 498 811 1253 2131 3241 5010
580 322 511 832 1286 2189 3329 5145
Kdr = αw = f (h/d0)
0.800
DN 20 – 100 S/G
0.700
0.400
Coefficient of discharge Kdr / αw
DN 20 – 100 L
0.300
DN 125 – 150, L
0.200
0.100
0
0 0.050 0.100 0.150 0.200 0.250 0.300
0.21 0.243 0.270
Ratio of lift / flow diameter h / d0
0.7 1.0
0.9
0.6
0.8
0.5 0.7
0.6
Back pressure correction factor Kb
0.4
Coefficient of discharge Kdr / αw
0.5
0.3
0.4
0.2 0.3
0.2
0.1
0.1
0 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.91
Ratio of back pressure / set pressure pa0 / p0
Contents Chapter/Page
Materials
• Conventional design 02/02
• Balanced bellows design 02/04
How to order
• Numbering system 02/06
• Article numbers 02/08
Dimensions and weights
• Metric Units 02/10
• US Units 02/11
Type 441 ANSI
Packed lever H4 Pressure temperature ratings
Closed bonnet • Metric Units 02/12
Conventional design • US Units 02/13
Flange drillings and facings 02/14
Order information – Spare parts 02/15
Available options 02/16
Approvals 02/17
Capacities
• Steam [Metric Units + US Units] 02/18
• Air [Metric Units + US Units] 02/19
• Water [Metric Units + US Units] 02/20
Determination of coefficient 02/21
of discharge Kdr /α w
40 Cap H2
18 Adjusting screw
Type 441, 442 ANSI
19 Lock nut
9 Bonnet
12 Spindle
54 Spring
14 Split ring
55 Stud
56 Nut
60 Gasket
57 Pin
61 Ball
7 Disc
5 Seat
1 Body
Materials
Item Component Type 4412 / 4422 ANSI Type 4414 ANSI
1.0619 1.4408
1 Body
SA 216 WCB SA 351 CF8M
1.4404 1.4404
5 Seat
316L 316L
Please notice:
40 Cap H2
18 Adjusting screw
19 Lock nut
9 Bonnet
12 Spindle
54 Spring
14 Split ring
55 Stud
56 Nut
60 Gasket
11 Bonnet spacer
60 Gasket
22 Lift stopper
15 Bellows
57 Pin
61 Ball
7 Disc
5 Seat
1 Body
Materials
Item Component Type 4412 / 4422 ANSI Type 4414 ANSI
1.0619 1.4408
1 Body
SA 216 WCB SA 351 CF8M
1.4404 1.4404
5 Seat
316L 316L
1.4122 1.4404
7 Disc
Hardened stainless steel 316L
Please notice:
1 Article Number
2 Set Pressure
3 Connections
Type 441, 442 ANSI
2 1.0619 (WCB)
4 1.4408 (CF8M)
3 Valve code
Identifies valve size and body
material, refer to page 02/09.
4 Options
5 Documentation
6
Code and Medium
Type 441, 442 ANSI Option code Please select requested documentation:
1 2
Type 441
Cap H2
Closed bonnet
Conventional design
Type 441
Packed lever H4
Closed bonnet
Conventional design
Type 442
Plain lever H3
Open bonnet
Conventional design
Article numbers
Valve size 1" x 2" 1 1/2" x 2" 1 1/2" x 2 1/2" 2" x 3" 3" x 4 " 4" x 6"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 92
Actual Orifice area A0 [mm2] 416 661 1075 1662 2827 6648
Body material: 1.0619 (WCB)
Bonnet H2 Art.-No. 4412. 4812 4822 4832 4842 4862 4872
closed H3 Art.-No. 4412. 4813 4823 4833 4843 4863 4873
Metric Units
Valve size 1" x 2" 1 1/2" x 2" 1 1/2" x 2 1/2" 2" x 3" 3" x 4" 4" x 6"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 92
Actual Orifice area A0 [mm2] 416 661 1075 1662 2827 6648
Weight 10 13 16 22 33 75
[lbs] with bellows 11 14 17 24 37 83
Type 441, 442 ANSI
1) Standard flange rating. For other flange drillings and facings please refer to page 02/14.
US Units
Valve size 1" x 2" 1 1/2" x 2" 1 1/2" x 2 1/2" 2" x 3" 3" x 4 " 4" x 6"
Actual Orifice diameter d0 [inch] 0.91 1.14 1.46 1.81 2.36 3.62
Actual Orifice area A0 [inch2] 0.644 1.024 1.667 2.576 4.383 10.304
Weight 22 29 35 49 73 165
[lbs] with bellows 23 30 38 52 81 183
1) Standard flange rating. For other flange drillings and facings please refer to page 02/14.
Metric Units
Valve size 1" x 2" 11/2" x 2" 11/2" x 21/2" 2 x 3" 3 x 4" 4 x 6"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 92
Actual Orifice area A0 [mm2] 416 661 1075 1662 2827 6648
Body material: 1.0619 (WCB)
ANSI Flange Inlet CL150 or CL300
Class1) Outlet CL150
Type 441, 442 ANSI
Minimum
set pressure p [barg] S/G/L 0.1 0.1 0.1 0.1 0.1 0.1
Maximum
set pressure p [barg] S/G/L 49 48 46 51 35 34
Maximum
set pressure p [barg] S/G/L 42.5 – 40 32 27 20
1) For flange rating class 150 the pressure temperature ratings according to ASME ANSI B 16.34 apply.
2) Min. set pressure standard bellows = Max. set pressure low pressure bellows.
3) Between -10 °C and lowest temperature indicated „AD 2000-Merkblatt“ W10 shall be taken into account.
US Units
Valve size 1" x 2" 11/2" x 2" 11/2" x 21/2" 2 x 3" 3 x 4" 4 x 6"
Actual Orifice diameter d0 [inch] 0.91 1.14 1.46 1.81 2.36 3.62
Actual Orifice area A0 [inch2] 0.644 1.024 1.667 2.576 4.383 1.304
Body material: 1.0619 (WCB)
ANSI Flange Inlet CL150 or CL300
Class1) Outlet CL150
Maximum
set pressure p [psig] S/G/L 711 696 667 740 508 493
Maximum
set pressure p [psig] S/G/L 616 – 580 464 392 290
1) For flange rating class 150 the pressure temperature ratings according to ASME ANSI B 16.34 apply.
2) Min. set pressure standard bellows = Max. set pressure low pressure bellows.
3) Between -10 °C and lowest temperature indicated „AD 2000-Merkblatt“ W10 shall be taken into account.
Flange drillings
Valve size 1" x 2" 11/2" x 2" 11/2" x 21/2" 2" x 3" 3" x 4" 4" x 6"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 92
Actual Orifice area A0 [mm2] 416 661 1075 1662 2827 6648
Gehäusewerkstoff: 0.6025 (Grauguss)
CL150 H64 H64 H64 H64 H64 H64
Inlet ASME B16.5
CL300
* * * * * *
Type 441, 442 ANSI
CL150
Outlet ASME B16.5 * * * * * *
CL300 – – – – – –
Flange facings
Indication Standard Inlet Outlet Remark
General
Flange undrilled – H38 H39
Linde-V-Nut, Form V48 Linde Standard 420-08 J07 J08 Groove: Rz 16
Linde-V-Nut, Form V48A LWN 313.36 J05 J06 Groove: Rz 4, e.g. with hydrogen
Lens seal form L DIN 2696
J11 J12
(without sealing lens) LWN 313.35
Acc. to DIN EN 1092
Inlet Outlet Remark
Flange facing Rz-data according to
PN 10 – PN 40 PN 10 – PN 40
(see also LWN 313.40) DIN EN 1092 in μm
Type B1 Facing: Rz = 12.5 – 50
Raised face * *
Type B2 L36 L38 Facing: Rz = 3.2 – 12.5
Tongue face C1) H94 H92
Groove face D1) H93 H91 Steel flanges only
1.0619, 1.4408 all all L52 L53 CL150 H62 CL150 H63
* *
1) LESER manufactures the groove at flanged valves by milling. If a customer demands a turned surface in the soil of the groove according to DIN EN 1092-1
an additional option code is necessary: “S01: soil of the groove drilled”.
2) Smooth finish is not defined in the effective standards.
Note: Flange drillings and facings meet always the requirements of mentioned flange standards.
Flange thickness and outer diameter may vary from flange standard.
Spare parts
Valve size 1" x 2" 11/2" x 2" 11/2" x 21/2" 2" x 3" 3" x 4" 4" x 6"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 92
Actual Orifice area A0 [mm2] 416 661 1075 1662 2827 6648
Disc (Item 7): Metal to metal seat Material-No. / Art.-No.
Disc 1.4122 210.9739.9000 210.9839.9000 210.9939.9000 210.8739.9000 220.1639.9000 220.1839.9000
detachable lifting aid 1.4404 210.9749.9000 210.9849.9000 210.9949.9000 210.8749.9000 220.1649.9000 220.1849.9000
8 Guide 1
11 Bonnet spacer 1
12 Spindle 1
15 Bellows 1
55 Stud 4, 8 depends on valve size
60 Gasket 2, 3 depends on valve size
Installation instruction LWN 037.05 1
O-ring-disc Disc with inserted sealing plate Stainless steel bellows Conversion kit for
J20: FFKM “C” J44: PTFE-FDA J68: Open bonnet stainless steel bellows
J21: CR “K” J48: PCTFE J78: Closed bonnet See Art.-No. page 02/15
J22: EPDM “D” J49: SP
J23: FKM “L”
Approvals
Valve size 1" x 2" up to 4" x 6"
Actual Orifice diameter d0 [mm] 23 – 92
Actual Orifice area A0 [mm2] 416 – 6648
Europe Coefficient of discharge Kdr
PED/DIN EN ISO 4126-1 Approval No. 072020111Z0008/0/08 Rev.3
S/G 0.7
Capacities for saturated steam according to AD 2000-Merkblatt A2, Capacities for saturated steam according to ASME Section VIII (UV),
based on set pressure plus 10 % overpressure. Capacities at 1 bar based on set pressure plus 10% overpressure. Capacities at 2.07 bar
(14.5 psig) and below are based on 0,1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
Valve size 1"x 2" 11/2" x 2" 11/2"x 21/2" 2"x 3" 3"x 4" 4"x 6" Valve size 1"x 2" 11/2"x 2" 11/2"x 21/2" 2"x 3" 3"x 4" 4"x 6"
Act. Orifice dia. d0 [mm] 23 29 37 46 60 92 Act. Orifice dia. d0 [inch] 0.91 1.14 1.46 1.81 2.36 3.62
Act. Orifice area A0 [mm2] 416 661 1075 1662 2827 6648 Act. Orifice area A0 [inch2] 0.644 1.024 1.667 2.576 4.383 10.304
LEOS/G*) [inch2] 0.462 0.734 1.195 1.847 3.142 7.387 LEOS/G*) [inch2] 0.462 0.734 1.195 1.847 3.142 7.387
Set pressure [bar] Capacities [kg/h] Set pressure [psig] Capacities [lb/h]
0.1 0 0 0 0 0 0 15 757 1204 1959 3028 5152 12113
Type 441, 442 ANSI
0.2 140 223 363 561 954 2243 20 873 1388 2259 3492 5941 13968
0.5 224 356 579 895 1523 3580 30 1105 1756 2859 4419 7519 17677
1 326 518 843 1302 2215 5209 40 1360 2162 3519 5439 9254 21757
2 519 825 1343 2075 3531 8302 50 1615 2567 4179 6459 10989 25837
3 699 1111 1808 2794 4754 11178 60 1870 2973 4839 7479 12725 29917
4 871 1385 2254 3485 5928 13938 70 2125 3378 5499 8499 14460 33997
5 1043 1658 2699 4172 7097 16687 80 2380 3783 6159 9519 16196 38078
6 1214 1930 3142 4856 8262 19426 90 2635 4189 6819 10539 17931 42158
7 1381 2196 3574 5525 9399 22098 100 2890 4594 7479 11559 19666 46238
8 1551 2466 4014 6205 10556 24818 120 3400 5405 8799 13600 23137 54398
9 1721 2736 4454 6884 11712 27535 140 3910 6216 10118 15640 26608 62558
10 1891 3006 4893 7562 12866 30250 160 4420 7027 11438 17680 30079 70719
12 2230 3545 5770 8919 15174 35675 180 4930 7838 12758 19720 33550 78879
14 2562 4073 6629 10247 17433 40987 200 5440 8648 14078 21760 37020 87039
16 2900 4610 7505 11600 19735 46400 220 5950 9459 15398 23800 40491 95200
18 3239 5149 8382 12955 22041 51820 240 6460 10270 16718 25840 43962 103360
20 3578 5688 9260 14312 24350 57249 260 6970 11081 18038 27880 47433 111520
22 3907 6212 10111 15629 26590 62515 280 7480 11892 19358 29920 50904 119680
24 4247 6752 10991 16988 28903 67953 300 7990 12703 20677 31960 54375 127841
26 4588 7294 11873 18351 31222 73405 320 8500 13513 21997 34000 57845 136001
28 4930 7837 12757 19718 33547 78873 340 9010 14324 23317 36040 61316 144161
30 5272 8382 13644 21089 35880 84358 360 9520 15135 24637 38080 64787 152321
32 5616 8929 14534 22465 38220 89860 380 10030 15946 25957 40120 68258 160482
34 5945 9451 15384 23779 40455 95115 400 10540 16757 27277 42161 71729 168642
36 6290 10000 16278 25160 42806 420 11050 17567 28597 44201 75199 176802
38 6637 10551 17175 26547 45165 440 11560 18378 29917 46241 78670 184963
40 6985 11104 18076 27939 47533 460 12070 19189 31236 48281 82141 193123
42 7334 11660 18980 29337 480 12580 20000 32556 50321 85612 201283
44 7685 12218 19888 30740 500 13090 20811 33876 52361 89083 209443
46 8037 12778 20800 32150 550 14365 22838 37176 57461 97760
48 8391 13341 33566 600 15640 24865 40476 62561
50 8747 34988 650 16915 26892 43775 67661
51 8900 35600 700 18190 28919 72762
740 19210 76842
Capacities for air according to AD 2000-Merkblatt A2, based on set pres- Capacities for air according to ASME Section VIII (UV), based on set
sure plus 10 % overpressure at 0 °C and 1013 mbar. Capacities at 1 bar pressure plus 10 % overpressure at 16 °C (60 °F). Capacities at 2.07
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. bar (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
Valve size 1"x 2" 11/2" x 2" 11/2"x 21/2" 2"x 3" 3"x 4" 4"x 6" Valve size 1"x 2" 11/2"x 2" 11/2"x 21/2" 2"x 3" 3"x 4" 4"x 6"
Act. Orifice dia. d0 [mm] 23 29 37 46 60 92 Act. Orifice dia. d0 [inch] 0.91 1.14 1.46 1.81 2.36 3.62
Act. Orifice area A0 [mm2] 416 661 1075 1662 2827 6648 Act. Orifice area A0 [inch2] 0.644 1.024 1.667 2.576 4.383 10.304
LEOS/G*) [inch2] 0.462 0.734 1.195 1.847 3.142 7.387 LEOS/G*) [inch2] 0.462 0.734 1.195 1.847 3.142 7.387
Set pressure [bar] Capacities [mn3/h] Set pressure [psig] Capacities [S.C.F.M.]
0.1 0 0 0 0 0 0 15 270 429 698 1079 1835 4315
Capacities for water according to AD 2000-Merkblatt A2. based on set Capacities for water according to ASME Section VIII (UV). based on set
pressure plus 10 % overpressure at 20 °C (68 °F). Capacities at 1 bar pressure plus 10 % overpressure at 21 °C (70 °F). Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
Valve size 1"x 2" 11/2" x 2" 11/2"x 21/2" 2"x 3" 3"x 4" 4"x 6" Valve size 1"x 2" 11/2"x 2" 11/2"x 21/2" 2"x 3" 3"x 4" 4"x 6"
Act. Orifice dia. d0 [mm] 23 29 37 46 60 92 Act. Orifice dia. d0 [inch] 0.91 1.14 1.46 1.81 2.36 3.62
Act. Orifice area A0 [mm2] 416 661 1075 1662 2827 6648 Act. Orifice area A0 [inch2] 0.644 1.024 1.667 2.576 4.383 10.304
LEOL*) [inch2] 0.516 0.821 1.336 2.065 3.513 8.259 LEOL*) [inch2] 0.516 0.821 1.336 2.065 3.513 8.259
Set pressure [bar] Capacities [103kg/h] Set pressure [psig] Capacities [US-G.P.M.]
0.1 4.25 6.76 11.0 17.0 28.9 68.0 15 54.0 85.9 140 216 368 864
Type 441, 442 ANSI
0.2 5.21 8.28 13.5 20.8 35.4 83.3 20 61.1 97.1 158 244 416 977
0.5 7.37 11.7 19.1 29.5 50.1 118 30 73.1 116 189 293 498 1170
1 10.0 15.9 25.8 39.9 67.9 160 40 84.5 134 219 338 575 1351
2 14.1 22.4 36.5 56.4 96.0 226 50 94.4 150 244 378 643 1511
3 17.3 27.5 44.7 69.1 118 276 60 103 164 268 414 704 1655
4 19.9 31.7 51.6 79.8 136 319 70 112 178 289 447 760 1787
5 22.3 35.5 57.7 89.2 152 357 80 119 190 309 478 813 1911
6 24.4 38.8 63.2 97.7 166 391 90 127 201 328 507 862 2027
7 26.4 42.0 68.3 106 180 422 100 134 212 346 534 909 2136
8 28.2 44.8 73.0 113 192 451 120 146 233 379 585 996 2340
9 29.9 47.6 77.4 120 204 479 140 158 251 409 632 1075 2528
10 31.5 50.1 81.6 126 215 505 160 169 269 437 676 1150 2702
12 34.6 54.9 89.4 138 235 553 180 179 285 464 717 1219 2866
14 37.3 59.3 96.6 149 254 597 200 189 300 489 755 1285 3021
16 39.9 63.4 103 160 271 638 220 198 315 513 792 1348 3169
18 42.3 67.3 110 169 288 677 240 207 329 535 827 1408 3310
20 44.6 70.9 115 178 304 714 260 215 342 557 861 1465 3445
22 46.8 74.4 121 187 318 748 280 223 355 578 894 1521 3575
24 48.9 77.7 126 195 333 782 300 231 368 599 925 1574 3700
26 50.9 80.9 132 203 346 814 320 239 380 618 955 1626 3822
28 52.8 83.9 137 211 359 844 340 246 391 637 985 1676 3939
30 54.6 86.8 141 219 372 874 360 253 403 656 1013 1724 4054
32 56.4 89.7 146 226 384 903 380 260 414 674 1041 1772 4165
34 58.2 92.5 151 233 396 931 400 267 425 691 1068 1818 4273
36 59.8 95.1 155 239 407 420 274 435 708 1095 1862 4378
38 61.5 97.7 159 246 418 440 280 445 725 1120 1906 4481
40 63.1 100 163 252 429 460 286 455 741 1146 1949 4582
42 64.6 103 167 259 480 293 465 757 1170 1991 4681
44 66.2 105 171 265 500 299 475 773 1194 2032 4777
46 67.6 108 175 271 550 313 498 811 1253 2131
48 69.1 110 276 600 327 520 847 1308
50 70.5 282 650 340 541 881 1362
51 71.2 285 700 353 562 1413
740 363 1453
0.600
0.400
Coefficient of discharge Kdr / αw
1" – 4" L
0.300
0.200
0.100
0
0 0.050 0.100 0.150 0.200 0.250 0.300
0.243
Ratio of lift / flow diameter h / d0
0.7 1.0
0.9
0.6
0.8
0.5 0.7
0.6
Back pressure correction factor Kb
0.4
Coefficient of discharge Kdr / αw
0.5
0.3
0.4
0.2 0.3
0.2
0.1
0.1
0 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.91
Ratio of back pressure / set pressure pa0 / p0
Materials
• Conventional design 03/02
• Balanced bellows design 03/04
How to order
• Numbering system 03/06
• Article numbers 03/08
Dimensions and weights
• Metric Units 03/10
• US Units 03/11
Pressure temperature ratings
• Metric Units 03/12
• US Units 03/13
Flange drillings and facings 03/14
Order information – Spare parts 03/15
Available options 03/16
Approvals 03/17
Capacities
• Steam [Metric Units + US Units] 03/18
• Air [Metric Units + US Units] 03/19
• Water [Metric Units + US Units] 03/20
Determination of coefficient 03/21
Type 441 XXL
Packed lever
of discharge Kdr /α w
Closed bonnet
Conventional and
balanced bellows design
40 Bolted Cap H1
18 Adjusting screw
19 Lock nut
69 Needle bearing
9 Bonnet
12 Spindle
54 Spring
Type 441, 442 XXL
14 Split ring
55 Stud
56 Nut
60 Gasket
22 Lift stopper
21 Lift stopper
57 Pin
61 Ball
7 Disc
5 Seat
1 Body
88 Spacer
87 Plug
Materials
Item Component Type 4412 XXL / 4422 XXL Type 4414 XXL
1.4060/1.0425 1.4571
1 Body
Carbon steel 316Ti
1.0305 stellited, 1.0460 stellited 1.4571
5 Seat
Carbon steel, stellited 316Ti
1.4404 1.4571
7 Disc
316L 316Ti
DN 200 – 250: 0.7040 1.4404
Guide with bushing Ductile Gr. 60-40-18 / Chrome steel 316L
8
DN 300 – 400: 1.4404 1.4404
Guide 316L 316L
0.7043 or 1.0254 1.4571
9 Bonnet
Ductile Gr. 60-40-18 or Steel 316Ti
1.4021 1.4404
12 Spindle
420 316L
Please notice:
40 Bolted Cap H1
18 Adjusting screw
19 Lock nut
69 Needle bearing
9 Bonnet
12 Spindle
Type 441, 442 XXL
54 Spring
14 Split ring
55 Stud
56 Nut
60 Gasket
8 Guide with bushing
15 Bellows
22 Lift stopper
57 Pin
61 Ball
7 Disc
5 Seat
1 Body
88 Spacer
87 Plug
Materials
Item Component Type 4412 XXL / 4422 XXL Type 4414 XXL
1.4060/1.0425 1.4571
1 Body
Carbon steel 316Ti
Seat 1.0305 stellited 1.4571
DN 200 – 250 Carbon steel, stellited 316Ti
5
1.0460 stellited 1.4571
DN 300 – 400
Carbon steel, stellited 316Ti
1.4404 1.4571
7 Disc
316L 316Ti
1.4571 1.4571
8 Guide
316Ti 316Ti
0.7043 or 1.0254 1.4571
9 Bonnet
Ductile Gr. 60-40-18 or Steel 316Ti
1.4404 1.4404
12 Spindle
316L 316L
Please notice:
1 Article Number
2 Set Pressure
3 Connections
2 Material code
1.0460/1.0425
2
(Carbon steel)
4 1.4571 (316Ti)
3 Valve code
Identifies valve size and body
material, refer to page 03/09.
bolted
4 lifting device H6
bolted
5 H3
lifting device
4 Options
5 Documentation
6
Code and Medium
Type 441, 442 XXL Option code Please select requested documentation:
1 2
• O-ring-disc
Inspections, tests: Option code 2 . 0
CR “K” J21
DIN EN 10204-3.2: TÜV-Nord
EPDM “D” J22
Certificate for test pressure M33 1 Code
FKM “L” J23
Article numbers
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x16" 16" x 20"
Actual Orifice diameter d0 [mm] 165 200 235 295
Actual Orifice area A0 [mm2] 21382 31416 43374 68349
Body material: 1.0460 / 1.0425 (Carbon steel)
Bonnet H1 Art.-No. 4412. 4752 4762 4772 4782
closed H3 Art.-No. 4412. – – – –
H6 Art.-No. 4412. 4754 4764 4774 4784
open H6 Art.-No. 4422. 4755 4765 4775 4785
Body material: 1.4571 (316Ti)
Bonnet H1 Art.-No. 4414. 4792 4802 4902 4912
closed H6 Art.-No. 4414. 4794 4804 4904 4914
Metric Units
DNI+o 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x14" 12" x 16" 16" x 20"
Actual Orifice diameter d0 [mm] 165 200 235 295
Actual Orifice area A0 [mm2] 21382 31416 43374 68349
E 20 20 20 20
1) For pressure rating outlet higher than PN 10 centre to face dimension will change
2) Standard flange rating. For other flange drillings and facings please refer to page 03/14.
E
C
B
D
US Units
DNI+o 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x14" 12" x 16" 16" x 20"
Actual Orifice diameter d0 [inch] 6.5 7.87 9.25 11.61
Actual Orifice area A0 [inch2] 33.143 48.695 67.229 105.942
1) Standard flange rating. For other flange drillings and facings please refer to page 03/14.
E
C
B
D
Metric Units
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Actual Orifice diameter d0 [mm] 165 200 235 295
Actual Orifice area A0 [mm2] 21382 31416 43374 68349
Body material: 1.0460 / 1.0425 (Carbon steel)
DIN Flange Inlet PN 25 PN16
Outlet PN 10
Minimum
set pressure p [barg] S/G/L 0.2 0.2 0.2 0.2
Maximum
set pressure p [barg] S/G/L 20 13.4 9.25 1.25
Type 441, 442 XXL
Maximum
set pressure p [barg] S/G/L 1.45 0 0 0
1)
Min. set pressure standard bellows = Max. set pressure low pressure bellows.
US Units
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Actual Orifice diameter d0 [inch] 6.5 7.87 9.25 11.61
Actual Orifice area A0 [inch2] 33.143 48.695 67.229 105.942
Body material: 1.0460 / 1.0425 (Carbon steel)
ANSI Flange Inlet CL150 or CL300
Class1) Outlet CL150
Minimum
set pressure p [psig] S/G/L 2.9 2.9 2.9 2.9
Maximum
set pressure p [psig] S/G/L 290 194 134 18
Maximum
set pressure p [psig] S/G/L 21 0 0 0
1) For flange rating class 150 the pressure temperature ratings according to ASME ANSI B 16.34 apply.
2)
Min. set pressure standard bellows = Max. set pressure low pressure bellows.
Flange drillings
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Actual Orifice diameter d0 [mm] 165 200 235 295
Actual Orifice area A0 [mm2] 21382 31416 43374 68349
Body material: 1.0460 / 1.0425 (Carbon steel), 1.4571 (316Ti)
PN 10 H44 H44 H44 H44
PN 16 H45 H45
DIN EN 1092
PN 25
*
H46
*
H46
Inlet
PN 40
*– *– – –
CL150 H64 H64 H64 H64
ASME B16.5
CL300 H65 – – –
PN 10
PN 16
*
H51
*
H51
*
H51
*
H51
DIN EN 1092
PN 25 – – – –
Outlet
PN 40 – – – –
CL150 H79 H79 H79 H79
ASME B16.5
CL300 – – – –
Type 441, 442 XXL
Flange facings
Indication Standard Inlet Outlet Remark
General
Flange undrilled – H38 H39
Linde-V-Nut, Form V48 Linde Standard 420-08 J07 J08 Groove: Rz 16
Linde-V-Nut, Form V48A LWN 313.36 J05 J06 Groove: Rz 4, e.g. with hydrogen
Lens seal form L DIN 2696
J11 J12
(without sealing lens) LWN 313.35
Acc. to DIN EN 1092
Inlet Outlet Remark
Flange facing Rz-data according to
PN 10 – PN 40 PN 10 – PN 40
(see also LWN 313.40) DIN EN 1092 in μm
Type B1 Facing: Rz = 12.5 – 50
Raised face * *
Type B2 L36 L38 Facing: Rz = 3.2 – 12.5
Tongue face C1) H94 H92
Steel flanges only
1.0619, 1.4408 all all L52 L53 CL150 H62 CL150 H63
* *
1) LESER manufactures the groove at flanged valves by milling. If a customer demands a turned surface in the soil of the groove according to DIN EN 1092-1
an additional option code is necessary: “S01: soil of the groove drilled”.
2) Smooth finish is not defined in the effective standards.
Note: Flange drillings and facings meet always the requirements of mentioned flange standards.
Flange thickness and outer diameter may vary from flange standard.
Spare parts
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Actual Orifice diameter d0 [mm] 165 200 235 295
Actual Orifice area A0 [mm2] 21382 31416 43374 68349
Disc (Item 7): Metal to metal seat Material-No. / Art.-No.
Disc
1.4571 230.1549.9000 230.1649.9000 200.2349.9000 200.2449.9000
with detachable lifting aid
Bellows (Item 15): 1.4571 Material-No. / Art.-No.
Standard bellows 1.4571 400.5449.0000 400.5349.0000 on request on request
Conversion kit standard1) single parts single parts on request on request
Gasket – Body / bonnet (Item 60) Material-No. / Art.-No.
Gasket Graphite + 1.4401 500.2807.0000 500.2807.0000 500.3507.0000 500.3607.0000
Ball (Item 61) Material-No. / Art.-No.
Ball Ball Ø [mm] 18 18 18 18
1.4401 510.0504.0000 510.0504.0000 510.0504.0000 510.0504.0000
Split ring (Item 14) Material-No. / Art.-No.
Split ring Spindle ø [mm] 35 35 35 35
8 Guide 1
11 Bonnet spacer –
12 Spindle 1
15 Bellows 1
22 Lift stopper 1
60 Gasket 3
Installation instruction LWN 037.05 1
Approvals
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Actual Orifice diameter d0 [mm] 1665 200 235 295
Actual Orifice area A0 [mm2] 21382 31416 43374 68349
Europe Coefficient of discharge Kdr
PED/DIN EN ISO 4126-1 Approval No. 072020111Z0008/0/08 Rev.3
S/G 0.75 0.7 0.7 0.7
L 0.56 0.52 0.52 0.52
Germany Coefficient of discharge α w
PED/AD 2000-Merkblatt A2 TÜV SV 576
S/G 0.75 0.7 0.7 0.7
L 0.56 0.52 0.52 0.52
United States Coefficient of discharge K
ASME Sec. VIII Div. 1 Approval No. M37044
S/G 0.699
Approval No.
Capacities for saturated steam according to AD 2000-Merkblatt A2, Capacities for saturated steam according to ASME Section VIII (UV),
based on set pressure plus 10 % overpressure. Capacities at 1 bar based on set pressure plus 10% overpressure. Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500 DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20" Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Act. Orifice dia. d0 [mm] 165 200 235 295 Act. Orifice dia. d0 [inch] 6.5 7.87 9.25 11.61
Act. Orifice area A0 [mm2] 21382 31416 43374 68349 Act. Orifice area A0 [inch2] 33.14 48.69 67.23 105.94
LEOS/G*) [inch2] 23.761 34.910 48.198 75.952 LEOS/G*) [inch2] 23.761 34.910 48.198 75.952
Set pressure [bar] Capacities [kg/h] Set pressure [psig] Capacities [lb/h]
0.1 0 0 0 0 15 38962 57245 79034 124543
0.2 7214 0 14633 0 20 44928 66009 91134 143612
0.5 11516 16920 23360 36811 30 56859 83539 115336 181749
1 16755 24617 33986 53556 40 69983 102821 141958 223700
2 26704 39234 54168 85359 50 83107 122104 168579 265652
3 35954 52826 72932 114929 60 96231 141386 195201 307603
4 48036 65872 90944 143312 70 109355 160668 221823 349554
5 57507 78859 108875 171568 80 122479 179951 248444 391505
6 66947 91804 126747 199731 90 135603 199233 275066
Type 441, 442 XXL
Capacities for air according to AD 2000-Merkblatt A2, based on set pres- Capacities for air according to ASME Section VIII (UV), based on set
sure plus 10 % overpressure at 0 °C and 1013 mbar. Capacities at 1 bar pressure plus 10 % overpressure at 16 °C (60 °F). Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500 DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20" Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Act. Orifice dia. d0 [mm] 165 200 235 295 Act. Orifice dia. d0 [inch] 6.5 7.87 9.25 11.61
Act. Orifice area. A0 [mm2] 21382 31416 43374 68349 Act. Orifice area. A0 [inch2] 33.14 48.69 67.23 105.94
LEOS/G*) [inch2] 23.761 34.910 48.198 75.952 LEOS/G*) [inch2] 23.761 34.910 48.198 75.952
Set pressure [bar] Capacities [mn3/h] Set pressure [psig] Capacities [S.C.F.M.]
0.1 0 0 0 0 15 13879 20392 28153 44365
0.2 8354 0 16945 0 20 16004 23514 32464 51158
0.5 13528 19876 27441 43242 30 20254 29758 41085 64743
1 19970 29341 40509 63835 40 24929 36627 50568 79687
2 32251 47384 65420 103090 50 29604 43496 60051 94631
3 43930 64544 89110 140423 60 34280 50365 69534 109575
4 59080 81016 111853 176261 70 38955 57234 79018 124519
5 71093 97489 134596 212100 80 43630 64102 88501 139463
6 83106 113962 157339 247939 90 48305 70971 97984
Capacities for water according to AD 2000-Merkblatt A2, based on set Capacities for water according to ASME Section VIII (UV), based on set
pressure plus 10 % overpressure at 20 °C (68 °F). Capacities at 1 bar pressure plus 10 % overpressure at 21 °C (70 °F). Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
DNI+O 200 x 300 250 x 350 300 x 400 400 x 500 DNI+O 200 x 300 250 x 350 300 x 400 400 x 500
Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20" Valve size 8" x 12" 10" x 14" 12" x 16" 16" x 20"
Act. Orifice dia. d0 [mm] 165 200 235 295 Act. Orifice dia. d0 [inch] 6.5 7.87 9.25 11.61
Act. Orifice area A0 [mm2] 21382 31416 43374 68349 Act. Orifice area A0 [inch2] 33.14 48.69 67.23 105.94
LEOL*) [inch2] 26.565 39.031 53.887 84.916 LEOL*) [inch2] 26.565 39.031 53.887 84.916
Set pressure [bar] Capacities [103kg/h] Set pressure [psig] Capacities [US-G.P.M.]
0.1 272 372 513 808 15 2780 4084 5639 8886
0.2 334 455 628 990 20 3142 4617 6374 10044
0.5 472 644 889 1400 30 3764 5530 7635 12031
1 639 871 1203 1896 40 4346 6386 8816 13893
2 903 1232 1702 2681 50 4859 7139 9857 15532
3 1106 1509 2084 3284 60 5323 7821 10797 17015
4 1278 1743 2406 3792 70 5749 8447 11662 18378
5 1428 1949 2690 4240 80 6146 9031 12468 19647
6 1565 2135 2947 4644 90 6519 9578 13224
Type 441, 442 XXL
0.500
0.400
Coefficient of discharge Kdr / αw
DN 250 – 400, L
0.300
DN 200 welded L
0.200
0
0 0.050 0.100 0.150 0.200 0.250 0.300
0.243
Ratio of lift / flow diameter h / d0
0.7 1.0
0.9
0.6
0.8
0.5 0.7
0.6
Back pressure correction factor Kb
0.4
Coefficient of discharge Kdr / αw
0.5
0.3
0.4
0.2 0.3
0.2
0.1
0.1
0 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
0.91
Ratio of back pressure / set pressure pa0 / p0
Contents Chapter/Page
Materials
• Conventional design 04/02
How to order
• Numbering system 04/04
• Article numbers 04/06
Dimensions and weights
• Metric Units 04/07
• US Units 04/07
Pressure temperature ratings
• Metric Units 04/08
• US Units 04/08
40 Cap H2
18 Adjusting screw
19 Lock nut
54 Spring
12 Spindle
9 Bonnet
14 Split ring
7 Disc
5 Seat
1 Body
Materials
Item Component Type 4444 DIN
1.4404
1 Body
SA 479 316L
1.4404
5 Seat
316L
1.4404
7 Disc
316L
1.4404
Guide
316L
8
PTFE +15% glass
with bushing
PTFE +15% glass
1.4404
9 Bonnet
SA 479 316L
1.4404
12 Spindle
316L
1.4404
14 Split ring
316L
1.4404
16 / 17 Spring plate
316L
Adjusting screw 1.4404, PTFE + 15% glass
18
with bushing 316L, PTFE + 15% glass
1.4404
19 Lock nut
316L
1.4404
22 Lift stopper
316L
1.4404
40 Cap H2
316L
Please notice:
1 Article Number
2 Set Pressure
3 Connections
2 Material code
3 Valve code
Identifies valve size and body
material, refer to page 04/09.
Type 444 DIN
4 Options
5 Documentation
6
Code and Medium
Type 444
Cap H2
Closed bonnet
Type 444 DIN
Conventional design
Type 444
Packed lever H4
Closed bonnet
Conventional design
Article numbers
DNI 25 25 50 65 80 80
DNo 50 80 80 100 100 100
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] 0.1 – 6.8 6.81 – 16
see page 04/08
Set pressure range S/G/L [psig] 1.5 – 98.6 98.61 – 232
Body material: 1.4404 (316L)
Bonnet H2 Art.-No. 4444. 3642 3662 3672 3682 3692 3702
closed H4 Art.-No. 4444. 3644 3664 3674 3684 3694 3704
Metric Units
DNI 25 40 50 65 80 80
DNo 50 80 80 100 100 100
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] see page 04/08 0.1 – 6.8 6.81 – 16
Weight [kg] 7 13 14 23 24 24
Center to face Inlet a 85 110 110 125 125 125
[mm] Outlet b 90 128 128 160 160 160
Height (H4) [mm] Standard H max. 308 519 519 631 631 631
US Units
DNI 25 40 50 65 80 80
DNo 50 80 80 100 100 100
Actual Orifice diameter d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Actual Orifice area A0 inch2] 0.644 1.667 2.576 4.383 6.666 6.666
Set pressure range S/G/L [psig] see page 04/08 1.5 – 98.6 98.61 – 232
Weight [Ibs] 16 29 31 51 53 53
Center to face Inlet a 33/8 45/16 45/16 415/16 415/16 415/16
Conventional design
Metric Units
DNI 25 40 50 65 80 80
DNO 50 80 80 100 100 100
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Body material: 1.4404 (316L)
DIN Flange Inlet PN 16
Outlet PN 16
Minimum
set pressure p [barg] S/G/L 0.1 0.1 0.1 0.1 0.1 6.81
Maximum
set pressure p [barg] S/G/L 16 16 16 16 6.8 16
US Units
DNI 25 40 50 65 80 80
DNO 50 80 80 100 100 100
Actual Orifice diameter d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Actual Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
Body material: 1.4404 (316L)
DIN Flange Inlet PN 16
Outlet PN 16
Minimum
set pressure p [psig] S/G/L 1.5 1.5 1.5 1.5 1.5 98.61
Type 444 DIN
Maximum
set pressure p [psig] S/G/L 232 232 232 232 98.6 232
Flange drillings
DNI 25 40 50 65 80
DNO 50 80 80 100 100
Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4"
Actual Orifice diameter d0 [mm] 23 37 46 60 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301
Body material: 1.4404 (316L)
PN 10 – – – – –
PN 16
DIN EN 1092 * * * * *
PN 25 – – – – –
Inlet
PN 40 – – – – –
CL150
ASME B16.5 Please use Type 444 ANSI
CL300
PN 10 – – – – –
PN 16
DIN EN 1092 * * * * *
PN 25 – – – – –
Outlet
PN 40 – – – – –
CL150
ASME B16.5 Please use Type 444 ANSI
CL300
Flange facings
Indication Standard Inlet Outlet Remark
General
Flange undrilled – H38 H39
Lens seal form L DIN 2696
J11 J12
(without sealing lens) LWN 313.35
1) LESER manufactures the groove at flanged valves by milling. If a customer demands a turned surface in the soil of the groove according to DIN EN 1092-1
an additional option code is necessary: “S01: soil of the groove drilled”.
Note: Flange drillings and facings meet always the requirements of mentioned flange standards.
Flange thickness and outer diameter may vary from flange standard.
Spare parts
DNI 25 40 50 65 80 80
DNO 50 80 80 100 100 100
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] 0.1 – 6.8 6.81 – 16
see page 04/08
Set pressure range S/G/L [psig] 1.5 – 98.6 98.61 – 232
Disc (Item 7): Metal to metal seat Material-No. / Art.-No.
Disc
detachable lifting aid 1.4404 225.4149.9000 225.4349.9000 225.4449.9000 225.4549.9000 225.4649.9000 225.4649.9000
Screwed cap H2
H2
Packed lever H4
H4
Approvals
DNI 25 40 50 65 80 80
DNO 50 80 80 100 100 100
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] 0.1 – 6.8 6.81 – 16
see page 04/08
Set pressure range S/G/L [psig] 1.5 – 98.6 98.61 – 232
Europe Coefficient of discharge Kdr
PED/DIN EN ISO 4126-1 Approval No. 072020111Z0008/0/08 Rev.3
S/G 0.7 0.55
L 0.48 0.48
Germany Coefficient of discharge α w
PED/AD 2000-Merkblatt A2 Approval No. TÜV SV 576
S/G 0.7 0.55
L 0.48 0.48
United States Coefficient of discharge K
ASME Sec. VIII Div. 1 Approval No. M37044 –
S/G 0.699 –
Approval No. M37055 M37055
L 0.521 0.521
Canada Coefficient of discharge K
Canada: CRN Approval No. For current approval no. see www.leser.com
S/G 0.699 –
L 0.521 0.521
China Coefficient of discharge α w
AQSIQ Approval No. For current approval no. see www.leser.com
S/G 0.7 0.55
Type 444 DIN
L 0.48 0.48
Russia Coefficient of discharge α w
GOST R / RTN Approval No. For current approval no. see www.leser.com
S/G 0.7 0.55
L 0.48 0.48
Kazakhstan Coefficient of discharge α w
GOST-K Approval No. For current approval no. see www.leser.com
S/G 0.7 0.55
L 0.48 0.48
Belarus Coefficient of discharge α w
GOSPROMNAZADOR Approval No. For current approval no. see www.leser.com
S/G 0.7 0.55
L 0.48 0.48
Classification societies
on request
Capacities for saturated steam according to AD 2000-Merkblatt A2, Capacities for saturated steam according to ASME Section VIII (UV),
based on set pressure plus 10 % overpressure. Capacities at 1 bar based on set pressure plus 10% overpressure. Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
DNI 25 40 50 65 80 80 DNI 25 40 50 65 80 80
DNO 50 80 80 100 100 100 DNO 50 80 80 100 100 100
Act. Orifice dia. d0 [mm] 23 37 46 60 74 74 Act. Orifice dia. d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Act. Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301 Act. Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 4.779 LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 4.779
Set pressure [bar] Capacities [kg/h] Set pressure [psig] Capacities [lb/h]
0.1 112 274 405 720 1093 15 758 1962 3032 5159 7847
0.2 144 353 524 927 1417 20 874 2262 3496 5948 9047
0.5 223 546 822 1434 2221 30 1106 2862 4423 7525 11447
1 324 790 1209 2086 3262 40 1361 3522 5443 9261 14087
2 529 1285 2002 3413 5377 50 1616 4182 6463 10996 16726
3 699 1761 2770 4695 7237 60 1871 4842 7483 12732 19366
4 872 2256 3487 5932 9023 70 2126 5501 8503 14467 22006
5 1043 2700 4174 7101 10801 80 2381 6161 9523 16202 24646
6 1215 3143 4858 8266 12573 90 2636 6821 10543 17938 27285
7 1382 3575 5526 9402 11237 100 2891 7481 11563 19673 29925
8 1552 4015 6206 10559 12619 120 3401 8801 13604 23144 35205
9 1721 4455 6885 11714 14000 140 3911 10121 15644 26615 40484
10 1891 4894 7564 12868 15380 160 4421 11441 17684 30086 45764
12 2230 5772 8922 15179 18141 180 4931 12761 19724 33557 51043
14 2562 6631 10249 17437 20840 200 5441 14081 21764 37027 56323
16 2901 7507 11603 19740 23593 220 5951 15401 23804 40498 61602
230 6206 16060 24824 42234 64242
Capacities for air according to AD 2000-Merkblatt A2, based on set Capacities for air according to ASME Section VIII (UV), based on set
pressure plus 10 % overpressure at 0 °C and 1013 mbar. Capacities pressure plus 10 % overpressure at 16 °C (60 °F). Capacities at 2.07 bar
at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) over- (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
pressure.
DNI 25 40 50 65 80 80 DNI 25 40 50 65 80 80
DNO 50 80 80 100 100 100 DNO 50 80 80 100 100 100
Act. Orifice dia. d0 [mm] 23 37 46 60 74 74 Act. Orifice dia. d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Act. Orifice area A0 [mm2] 416 661 1075 1662 2827 6648 Act. Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 4.779 LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 4.779
0.1 – 6.81– 1.5 – 98.61 –
Set pressure S/G [barg] Set pressure S/G [psig]
6.8 16 98.6 232
Set pressure [bar] Capacities [mn3/h] Set pressure [psig] Capacities [S.C.F.M.]
0.1 129 316 466 829 1257 15 269 697 1077 1832 2786
0.2 167 409 607 1073 1640 20 310 803 1241 2112 3212
0.5 262 640 964 1683 2607 30 393 1016 1571 2672 4064
1 386 941 1440 2484 3884 40 483 1250 1933 3288 5002
2 639 1551 2416 4119 6489 50 574 1485 2295 3904 5939
3 853 2150 3382 5732 8835 60 664 1719 2657 4521 6876
4 1071 2772 4284 7289 11088 70 755 1953 3019 5137 7814
5 1289 3335 5155 8771 13341 80 845 2188 3381 5753 8751
6 1506 3899 6026 10252 15594 90 936 2422 3744 6369 9688
7 1724 4462 6897 11733 14023 100 1026 2656 4106 6985 10625
8 1942 5025 7767 13214 15793 120 1208 3125 4830 8218 12500
9 2159 5588 8638 14696 17564 140 1389 3594 5555 9450 14375
10 2377 6152 9509 16177 19334 160 1570 4062 6279 10682 16249
12 2812 7278 11250 19140 22875 180 1751 4531 7003 11915 18124
14 3248 8405 12991 22102 26416 200 1932 5000 7728 13147 19998
16 3683 9532 14733 25065 29956 220 2113 5468 8452 14380 21873
230 2204 5703 8814 14996 22810
Type 444 DIN
Capacities for water according to AD 2000-Merkblatt A2, based on set Capacities for water according to ASME Section VIII (UV), based on set
pressure plus 10 % overpressure at 20 °C (68 °F). Capacities at 1 bar pressure plus 10 % overpressure at 21 °C (70 °F). Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
DNI 25 40 50 65 80 80 DNI 25 40 50 65 80 80
DNO 50 80 80 100 100 100 DNO 50 80 80 100 100 100
Act. Orifice dia. d0 [mm] 23 37 46 60 74 74 Act. Orifice dia. d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Act. Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301 Act. Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
LEOL*) [inch2] 0.516 1.336 2.065 3.513 5.343 5.343 LEOL*) [inch2] 0.516 1.336 2.065 3.513 5.343 5.343
0.1 – 6.81 – 1.5 – 98.61 –
Set pressure L [barg] Set pressure L [psig]
6.8 16 98.6 232
Set pressure [bar] Capacities [103kg/h] Set pressure [psig] Capacities [US-G.P.M.]
0.1 4.54 11.8 18.2 30.9 47 15 54.1 140 216 368 560
0.2 5.56 14.4 22.2 37.8 57.6 20 61.1 158 245 416 633
0.5 7.87 20.4 31.5 53.5 81.4 30 73.2 190 293 498 758
1 10.6 27.6 42.6 72.5 110 40 84.6 219 338 576 875
2 15.1 39 60.2 102 156 50 94.6 245 378 643 979
3 18.4 47.7 73.8 126 191 60 104 268 414 705 1072
4 21.3 55.1 85.2 145 220 70 112 290 447 761 1158
5 23.8 61.6 95.3 162 246 80 120 310 478 814 1238
6 26.1 67.5 104 178 270 90 127 328 507 863 1313
7 28.2 72.9 113 192 292 100 134 346 535 910 1384
8 30.1 77.9 120 205 312 120 146 379 586 997 1516
9 31.9 82.7 128 217 331 140 158 409 633 1077 1638
10 33.7 87.2 135 229 349 160 169 438 677 1151 1751
12 36.9 95.5 148 251 382 180 179 464 718 1221 1857
14 39.8 103 159 271 412 200 189 489 756 1287 1958
16 42.6 110 170 290 441 220 198 513 793 1350 2053
230 203 525 811 1380 2099
DN 25 S/G
0.7 DN 40 S/G
DN 65 S/G
0.6
DN 50 S/G DN 80 S/G
0.5
Coefficient of discharge Kdr / αw
0.4
DN 80 L
DN 25 L
0.3 DN 40 L
DN 65 L
0.2 DN 50 L
0.1
0
0 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Ratio of lift / flow diameter h / d0
0.8 0.6
DN 25 1.0
0.7 1.0
DN 80 (0.1 – 6.8 bar) 0.5 0.9
(1.5 – 98.6 psig) 0.9
0.6 0.8
0.8
0.4 0.7
0.5 DN 40 – 65
0.7 DN 80 (6.81 – 16 bar)
(98.61 – 232 psig)
0.6
0.6
Back pressure correction factor Kb
0.4 0.3
Coefficient of discharge Kdr / αw
0.5
0.5
0.3 0.4
0.4 0.2
0.3
0.2 0.3
0.2 0.2
0.1
0.1
0.1 0.1
0 0 0 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0.909 0.909
Ratio of back pressure / set pressure pa0 / p0 Ratio of back pressure / set pressure pa0 / p0
Contents Chapter/Page
Materials
• Conventional design 05/02
How to order
• Numbering system 05/04
• Article numbers 05/06
Dimensions and weights
• Metric Units 05/07
• US Units 05/07
Pressure temperature ratings
• Metric Units 05/08
• US Units 05/08
Flange drillings and facings 05/09
Order information – Spare parts 05/10
Available options 05/11
Approvals 05/12
Capacities
• Steam [Metric Units + US Units] 05/13
• Air [Metric Units + US Units] 05/14
• Water [Metric Units + US Units] 05/15
Type 444 ANSI
40 Cap H2
18 Adjusting screw
19 Lock nut
54 Spring
12 Spindle
9 Bonnet
14 Split ring
61 Ball
7 Disc
5 Seat
1 Body
Materials
Item Component Type 4444 ANSI
1.4404
1 Body
SA 479 316L
1.4404
5 Seat
316L
1.4404
7 Disc
316L
1.4404
Guide
316L
8
PTFE +15% glass
with bushing
PTFE +15% glass
1.4404
9 Bonnet
SA 479 316L
1.4404
12 Spindle
316L
1.4404
14 Split ring
316L
1.4404
16 / 17 Spring plate
316L
Adjusting screw 1.4404, PTFE + 15% glass
18
with bushing 316L, PTFE + 15% glass
1.4404
19 Lock nut
316L
1.4404
22 Lift stopper
316L
1.4404
40 Cap H2
316L
1.4310
54 Spring
Stainless steel
1.4310
57 Pin
302
EPDM-FDA
60 O-ring
EPDM-FDA
1.4401
61 Ball
316
EPDM-FDA
67 O-ring
EPDM-FDA
Type 444 ANSI
1.4401
68 Clamp
316
Please notice:
1 Article Number
2 Set Pressure
3 Connections
2 Material code
3 Valve code
Identifies valve size and body
material, refer to page 05/06.
4 Options
5 Documentation
6
Code and Medium
Type 444
Cap H2
Closed bonnet
Conventional design
Type 444
Packed lever H4
Closed bonnet
Conventional design
Type 444 ANSI
Article numbers
Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x4" 3" x 4" 3" x 4 "
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] 0.1 – 6.8 6.81 – 16
see page 05/08
Set pressure range S/G/L [psig] 1.5 – 98.6 98.61 – 232
Body material: 1.4404 (316L)
Bonnet H2 Art.-No. 4444. 8902 8922 8932 8942 8952 8962
closed H4 Art.-No. 4444. 8904 8924 8934 8944 8954 8964
Metric Units
Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4" 3" x 4"
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] see page 05/08 0.1 – 6.8 6.81 – 16
Weight [kg] 7 13 14 23 24 24
Center to face Inlet a 85 110 110 125 125 125
[mm] Outlet b 90 128 128 160 160 160
Height (H4) [mm] Standard H max. 308 519 519 631 631 631
US Units
DNI 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4" 3" x 4"
Actual Orifice diameter d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Actual Orifice area A0 inch2] 0.644 1.667 2.576 4.383 6.666 6.666
Set pressure range S/G/L [psig] see page 05/08 1.5 – 98.6 98.61 – 232
Weight [Ibs] 16 29 31 51 53 53
Center to face Inlet a 3 3/8 4 5/16 4 5/16 4 15/16 4 15/16 4 15/16
[inch] Outlet b 3 1/2 5 1/16 5 1/16 6 5/16 6 5/16 6 5/16
Height (H4) [inch] Standard H max. 12 1/ 20 7/ 20 7/ 20 13/ 20 13/ 20 13/16
8 16 16 16 16
Conventional design
Metric Units
Valve size 1" x 2" 11/2" x 2" 2" x 3 " 21/2" x 4" 3" x 4" 3" x 4 "
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Body material: 1.4404 (316L)
ANSI Flange Inlet CL150
Class1) Outlet CL150
Minimum
p [barg] S/G/L 0.1 0.1 0.1 0.1 0.1 6.81
set pressure
Maximum
p [barg] S/G/L 16 16 16 16 6.8 16
set pressure
Temperature min. [°C] -45
acc. to DIN EN max. [°C] +200
Temperature min. [°C] -45
acc. to ASME max. [°C] +200
US Units
Valve size 1" x 2" 11/2" x 2" 2" x 3 " 21/2" x 4" 3" x 4" 3" x 4 "
Actual Orifice diameter d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Actual Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
Body material: 1.4404 (316L)
ANSI Flange Inlet CL150
Class1) Outlet CL150
Minimum
p [psig] S/G/L 1.5 1.5 1.5 1.5 1.5 98.61
set pressure
Maximum
p [psig] S/G/L 232 232 232 232 98.6 232
set pressure
Temperature min. [°F] -49
acc. to DIN EN max. [°F] +392
Temperature min. [°F] -49
acc. to ASME max. [°F] +392
1) For flange rating class 150 the pressure temperature ratings according to ASME ANSI B 16.34 apply.
Type 444 ANSI
Flange drillings
DNI 25 40 50 65 80
DNO 50 80 80 100 100
Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4"
Actual Orifice diameter d0 [mm] 23 37 46 60 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301
Body material: 1.4404 (316L)
PN 10
PN 16
DIN EN 1092 Please use Type 444 DIN
PN 25
Inlet
PN 40
CL150
ASME B16.5 * * * * *
CL300 – – – – –
PN 10
PN 16
DIN EN 1092 Please use Type 444 DIN
PN 25
Outlet
PN 40
CL150
ASME B16.5 * * * * *
CL300 – – – – –
Flange facings
Indication Standard Inlet Outlet Remark
General
Flange undrilled – H38 H39
Acc. to DIN EN 1092
Note: Flange drillings and facings meet always the requirements of mentioned flange standards.
Flange thickness and outer diameter may vary from flange standard.
Spare parts
Valve size 1" x 2" 11/2" x 2" 2" x 3" 21/2" x 4" 3" x 4" 3" x 4"
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
Actual Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] 0.1 – 6.8 6.81 – 16
see page 05/08
Set pressure range S/G/L [psig] 1.5 – 98.6 98.61 – 232
Disc (Item 7): Metal to metal seat Material-No. / Art.-No.
Disc
detachable lifting aid 1.4404 225.4149.9000 225.4349.9000 225.4449.9000 225.4549.9000 225.4649.9000 225.4649.9000
Screwed cap H2
H2
Packed lever H4
H4
Lift indicator H4
Valve size 11/2" up to 3"
J39: Adaptor H4
Type 444 ANSI
Approvals
Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4" 3" x 4"
Actual Orifice diameter d0 [mm] 23 37 46 60 74 74
2
Actual Orifice area A0 [mm ] 416 1075 1662 2827 4301 4301
Set pressure range S/G/L [barg] 0.1 – 6.8 6.81 – 16
see page 05/08
Set pressure range S/G/L [psig] 1.5 – 98.6 98.61 – 232
Europe Coefficient of discharge Kdr
PED/DIN EN ISO 4126-1 Approval No. 072020111Z0008/0/08-2
S/G 0.7 0.55
L 0.48 0.48
Germany Coefficient of discharge α w
PED/AD 2000-Merkblatt A2 Approval No. TÜV SV 576
S/G 0.7 0.55
L 0.48 0.48
United States Coefficient of discharge K
ASME Sec. VIII Div. 1 Approval No. M37044 –
S/G 0.699 –
Approval No. M37055 M37055
L 0.521 0.521
Canada Coefficient of discharge K
Canada: CRN Approval No. For current approval no. see www.leser.com
S/G 0.699 –
L 0.521 0.521
China Coefficient of discharge α w
AQSIQ Approval No. For current approval no. see www.leser.com
S/G 0.7 0.55
L 0.48 0.48
Russia Coefficient of discharge α w
GOST R / RTN Approval No. For current approval no. see www.leser.com
S/G 0.7 0.55
L 0.48 0.48
Kazakhstan Coefficient of discharge α w
GOST-K Approval No. For current approval no. see www.leser.com
S/G 0.7 0.55
L 0.48 0.48
Belarus Coefficient of discharge α w
Type 444 ANSI
Capacities for saturated steam according to AD 2000-Merkblatt A2, Capacities for saturated steam according to ASME Section VIII (UV),
based on set pressure plus 10 % overpressure. Capacities at 1 bar based on set pressure plus 10% overpressure. Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
Valve size 1" x 2" 11/2" x 3" 2"x 3" 21/2" x 4" 3"x 4"1) 3"x 4"2) Valve size 1" x 2" 11/2" x 3" 2"x 3" 21/2" x 4" 3"x 4"1) 3"x 4"2)
Act. Orifice dia. d0 [mm] 23 37 46 60 74 74 Act. Orifice dia. d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Act. Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301 Act. Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 4.779 LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 4.779
0.1 – 6.81– 1.5 – 98.61 –
Set pressure S/G [barg] Set pressure S/G [psig]
6.8 16 98.6 232
Set pressure [bar] Capacities [kg/h] Set pressure [psig] Capacities [lb/h]
0.1 112 274 405 720 1093 15 758 1962 3032 5159 7847
0.2 144 353 524 927 1417 20 874 2262 3496 5948 9047
0.5 223 546 822 1434 2221 30 1106 2862 4423 7525 11447
1 324 790 1209 2086 3262 40 1361 3522 5443 9261 14087
2 529 1285 2002 3413 5377 50 1616 4182 6463 10996 16726
3 699 1761 2770 4695 7237 60 1871 4842 7483 12732 19366
4 872 2256 3487 5932 9023 70 2126 5501 8503 14467 22006
5 1043 2700 4174 7101 10801 80 2381 6161 9523 16202 24646
6 1215 3143 4858 8266 12573 90 2636 6821 10543 17938 27285
7 1382 3575 5526 9402 11237 100 2891 7481 11563 19673 29925
8 1552 4015 6206 10559 12619 120 3401 8801 13604 23144 35205
9 1721 4455 6885 11714 14000 140 3911 10121 15644 26615 40484
10 1891 4894 7564 12868 15380 160 4421 11441 17684 30086 45764
12 2230 5772 8922 15179 18141 180 4931 12761 19724 33557 51043
14 2562 6631 10249 17437 20840 200 5441 14081 21764 37027 56323
16 2901 7507 11603 19740 23593 220 5951 15401 23804 40498 61602
230 6206 16060 24824 42234 64242
*)
LEOS/G = LESER Effective Orifice steam/gas please refer to page 00/11
How to use capacity-sheets refer to page 00/09
Capacities for air according to AD 2000-Merkblatt A2, based on set Capacities for air according to ASME Section VIII (UV), based on set
pressure plus 10 % overpressure at 0 °C and 1013 mbar. Capacities pressure plus 10 % overpressure at 16 °C (60 °F). Capacities at 2.07 bar
at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) over- (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
pressure
Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4"1) 3" x 4"2) Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4"1 3" x 4"2)
Act. Orifice dia. d0 [mm] 23 37 46 60 74 74 Act. Orifice dia. d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Act. Orifice area A0 [mm2] 416 1075 662 2827 4301 4301 Act. Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 – LEOS/G*) [inch2] 0.462 1.195 1.847 3.142 4.779 4.779
0.1 – 6.81 – 1.5 – 98.61 –
Set pressure S/G [barg] Set pressure S/G [psig]
6.8 16 98.6 232
Set pressure [bar] Capacities [mn3/h] Set pressure [psig] Capacities [S.C.F.M.]
0.1 129 316 466 829 1257 15 269 697 1077 1832 2786
0.2 167 409 607 1073 1640 20 310 803 1241 2112 3212
0.5 262 640 964 1683 2607 30 393 1016 1571 2672 4064
1 386 941 1440 2484 3884 40 483 1250 1933 3288 5002
2 639 1551 2416 4119 6489 50 574 1485 2295 3904 5939
3 853 2150 3382 5732 8835 60 664 1719 2657 4521 6876
4 1071 2772 4284 7289 11088 70 755 1953 3019 5137 7814
5 1289 3335 5155 8771 13341 80 845 2188 3381 5753 8751
6 1506 3899 6026 10252 15594 90 936 2422 3744 6369 9688
7 1724 4462 6897 11733 14023 100 1026 2656 4106 6985 10625
8 1942 5025 7767 13214 15793 120 1208 3125 4830 8218 12500
9 2159 5588 8638 14696 17564 140 1389 3594 5555 9450 14375
10 2377 6152 9509 16177 19334 160 1570 4062 6279 10682 16249
12 2812 7278 11250 19140 22875 180 1751 4531 7003 11915 18124
14 3248 8405 12991 22102 26416 200 1932 5000 7728 13147 19998
16 3683 9532 14733 25065 29956 220 2113 5468 8452 14380 21873
230 2204 5703 8814 14996 22810
Capacities for water according to AD 2000-Merkblatt A2, based on set Capacities for water according to ASME Section VIII (UV), based on set
pressure plus 10 % overpressure at 20 °C (68 °F). Capacities at 1 bar pressure plus 10 % overpressure at 21 °C (70 °F). Capacities at 2.07 bar
(14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure. (30 psig) and below are based on 0.207 bar (3 psig) overpressure.
Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4"1) 3" x 4"2) Valve size 1" x 2" 11/2" x 3" 2" x 3" 21/2" x 4" 3" x 4"1) 3" x 4"2)
Act. Orifice dia. d0 [mm] 23 37 46 60 74 74 Act. Orifice dia. d0 [inch] 0.91 1.46 1.81 2.36 2.91 2.91
Act. Orifice area A0 [mm2] 416 1075 1662 2827 4301 4301 Act. Orifice area A0 [inch2] 0.644 1.667 2.576 4.383 6.666 6.666
LEOL*) [inch2] 0.516 1.336 2.065 3.513 5.343 5.343 LEOL*) [inch2] 0.516 1.336 2.065 3.513 5.343 5.343
0.1 – 6.81 – 1.5 – 98.61 –
Set pressure L [barg] Set pressure L [psig]
6.8 16 98.6 232
Set pressure [bar] Capacities [103kg/h] Set pressure [psig] Capacities [US-G.P.M.]
0.1 4.54 11.8 18.2 30.9 47.0 15 54.1 140 216 368 560
0.2 5.56 14.4 22.2 37.8 57.6 20 61.1 158 245 416 633
0.5 7.87 20.4 31.5 53.5 81.4 30 73.2 190 293 498 758
1 10.6 27.6 42.6 72.5 110 40 84.6 219 338 576 875
2 15.1 39 60.2 102 156 50 94.6 245 378 643 979
3 18.4 47.7 73.8 126 191 60 104 268 414 705 1072
4 21.3 55.1 85.2 145 220 70 112 290 447 761 1158
5 23.8 61.6 95.3 162 246 80 120 310 478 814 1238
6 26.1 67.5 104 178 270 90 127 328 507 863 1313
7 28.2 72.9 113 192 292 100 134 346 535 910 1384
8 30.1 77.9 120 205 312 120 146 379 586 997 1516
9 31.9 82.7 128 217 331 140 158 409 633 1077 1638
10 33.7 87.2 135 229 349 160 169 438 677 1151 1751
12 36.9 95.5 148 251 382 180 179 464 718 1221 1857
14 39.8 103 159 271 412 200 189 489 756 1287 1958
16 42.6 110 170 290 441 220 198 513 793 1350 2053
230 203 525 811 1380 2099
1" S/G
0.7 11/2" S/G
21/2" S/G
0.6
2" S/G 3" S/G
0.5
Coefficient of discharge Kdr / αw
0.4
3" L
1" L
0.3 11/2" L
21/2" L
0.2 2" L
0.1
0
0 0.05 0.1 0.15 0.20 0.25 0.3 0,35
Ratio of lift / flow diameter h / d0
1" 1.0
0.7 1.0
3" (0.1 – 6.8 bar) 0.5 0.9
(1.5 – 98.6 psig) 0.9
0.6 0.8
0.8
0.4 0.7
0.5 1 1/2" – 2 1/2"
0.7
3" (6.81 – 16 bar)
(98.61 – 232 psig)
0.6
0.6
Back pressure correction factor Kb
Back pressure correction factor Kb
0.4 0.3
Coefficient of discharge Kdr / αw
Coefficient of discharge Kdr / αw
0.5
Type 444 ANSI
0.5
0.3 0.4
0.4 0.2
0.3
0.2 0.3
0.2
0.2 0.1
0.1
0.1 0.1
0 0 0 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.2 0.3 0.4 0.5 0.7 0.6 0.8 0.9 1.0
0.909 0.909
Ratio of back pressure / set pressure pa0 / p0 Ratio of back pressure / set pressure pa0 / p0
Overview 99/02
Caps and Levers 99/04
Caps and Levers bolted 99/06
Metal seat 99/08
Soft seal disc 99/10
Soft seal 99/12
Balanced bellows 99/14
High temperature equipment 99/16
Elastomer bellows 99/17
Disc 99/18
Heating jacket 99/20
O-ring damper 99/22
Lift indicator 99/24
Lift restriction 99/25
Options
Options
Type 441, 442 DIN 441, 442 XXL 444 DIN 441 FN DIN 455/456 457/458
441, 442 ANSI 444 ANSI 441 FN ANSI
442 FN DIN
Option code 442 FN ANSI
Disc (Item 7)
Disc with detachable lifting aid J26 ✓ * * ✓ * *
Bull race disc J24 ✓ ✓ ✓ ✓ * *
Disc with detachable lifting aid,
J25 ✓ ✓ ✓ ✓ * *
Bull race, stellited
Type of sealing (Item 5 and 7)
Metal seat Disc 1.4404 L44 ✓ ✓ ✓ ✓ ✓ ✓
Disc 1.4404 stellited J25 ✓ ✓ ✓ ✓ ✓ ✓
CR “K” J21 ✓ on request – ✓ ✓ ✓
NBR “N” J30 ✓ on request – ✓ ✓ ✓
O-ring
select
Low pressure bellows J78J63 ✓ – Type 4414 ✓ on request on request
Item – Numbers of the components please refer to standard master bill of materials and sectional drawing.
Options
Options
Type 441, 442 DIN 441, 442 XXL 444 DIN 441 FN DIN 455/456 457/458
441, 442 ANSI 444 ANSI 441 FN ANSI
442 FN DIN
Option code 442 FN ANSI
Spring (Pos. 54)
Heat resistant X01 ✓ ✓ ✓ ✓ ✓ ✓
Corrosion resistant 1.4310 X04 ✓ ✓ ✓ ✓ ✓ ✓
INCONEL X-750 X08 on request on request on request on request ✓ ✓
Test gag
H2 (H1) J70 ✓ ✓ ✓ ✓ ✓ ✓
H4 (H6) J69 ✓ ✓ ✓ ✓ ✓ ✓
Bonnet (Item 9)
closed ✓ ✓ ✓ ✓ ✓ ✓
open ✓ ✓ – ✓ ✓ ✓
Heating jacket
✓ – – ✓ ✓ ✓
Lift indicator
Cap/Lifting device H2 (H1), H4 (H6) J39J93 ✓ ✓ ✓ ✓ ✓ ✓
Bonnet J38J93 – – ✓ – – –
Lift stopper
Bush J51 ✓ ✓ ✓ ✓ ✓ ✓
H2 J52
Gag ✓ ✓ ✓ ✓ ✓ ✓
H4 J50
Drain hole
G1/4 J18
✓ ✓ – ✓ ✓ ✓
G1/2 J19
O-ring damper ( Item 40)
H2 J65 ✓ – ✓ ✓ – –
H4 J66 ✓ – ✓ ✓ – –
Bursting disc KUB
✓ – ✓ ✓ ✓ ✓
See Catalog „Best Availability“
Options
12
2 14 1.5
25 13
25
24 3a
24
1.6
23
23
1.8
1.10
1.7
1.11
1.9
1.4
14
93 93.5
6
13
3b
1
22 BLOCKED
23 Remove
after testing
24
10
Materials
Steel Stainless steel
Item Component Cap H2 Plain lever H3 Packed lever H4 Cap H2 Packed lever H4
Please notice:
Options
21
2
20
3
14 1.1
24
13
1.5
23
24 12
21 1.6
20
23
Test gag
Bolted cap H1: J70
Bolted lifting device H6: J69
1.8
1.7
BLOCKED
93 Remove after testing 1.10
93.5
1.9
1.4
24
23
Options
Materials
Steel Stainless steel
Item Component Bolted cap H1 Bolted lifting device H6 Bolted cap H1 Bolted lifting device H6
– 0.7040 – 1.4408
1.1 Lever cover
– Gr. 60-40-18 – CF8M
– 1.0718 – 1.4404
1.4 Shaft/bolt
– Steel – 316L
– 1.4408 – 1.4408
1.5 Lifting fork
– CF8M – CF8M
– 1.0036 – 1.4571
1.6 Lever
– Carbon steel – 316Ti
– Steel – 1.4401
1.7 Washer
– Steel – 316
– 1.0501 – 1.4401
1.8 Nut
– 2H – 8M
– Graphite – Graphite
1.9 Bushing
– Graphite – Graphite
– 1.4104 – 1.4404
1.10 Packing gland
– Chrome steel – 316L
0.7040 – 1.4408 –
2 Cap
Gr. 60-40-18 – CF8M –
Graphite / 1.4401 Graphite / 1.4401 1.4571 1.4571
3 Gasket
Graphite / 316L Graphite / 316L 316Ti 316Ti
– 1.0718 – 1.4404
12 Spindle cap
– Carbon steel – 316L
– Steel – 1.4401
13 Pin
– Steel – 8M
– 1.4571 – 1.4571
14 Retaining clip
– 316Ti – 316Ti
1.1181 1.1181 1.4401 1.4401
20 Stud
Steel Steel B8M B8M
1.0501 1.0501 1.4401 1.4401
21 Nut
2H 2H 8M 8M
Plastic Plastic Plastic Plastic
23 Seal
Plastic Plastic Plastic Plastic
1.4541 1.4541 1.4541 1.4541
24 Seal wire
321 321 321 321
1.4401 1.4401 1.4401 1.4401
93 Test gag
B8M B8M B8M B8M
Fiber Fiber Fiber Fiber
93.5 Washer
Fiber Fiber Fiber Fiber
Please notice:
The LESER metal seats (disc and nozzle) are lapped to optical „Improved tightness“ Option code J86 is available on request.
flatness to ensure a tight seal. LESER safety relief valves are
supplied with standard leak tightness according to API 527.
1
1 1
2 3 5
1 3
2 2 2
4
7.1
7.1 7.1
5
5
EN 10088-3, 1.4122 hardened Hardened stainless steel ≥ 40 HRC LWN 325.01 Harding procedure 42 – 46 HRC
EN 10272, 1.4404 SA 479 316L ≤ 215 HBW EN 10272 Table 7 16 – 19 HRC1)
EN 10272, 1.4404 stellited SA 479 316L stellited ≥ 35 HRC Manufacturers specification 40 HRC
HBW: BRINELL hardness acc. DIN EN ISO 6506-1 / HRC: ROCKWELL hardness acc. DIN EN ISO 6508-1
Options
1) Rockwell hardness values below 20 HRC are not allowed according to DIN EN ISO 6508-1.
Lower, fictitious values were created for better comparison.
Design of soft seal O-ring disc / Option codes J20 - J23, J30
ER
LES
5 n t act
se c
o sign
Plea l de
s p ezia om 3
for ser.c
3 a l e s@le 1
s
1 5
4 4
Code letter
Design of soft seal Disc with sealing plate / Option codes J44, J48, J49
Series 441
Series 441 Full Nozzle
Code letter
For temperature limits, medium resistance and option codes please refer to the soft seal selection table, page 99/12.
Materials for soft seal discs see page 99/11.
Options
4 O-ring See soft seal selection table page 99/12 See soft seal selection table page 99/12
1.4401 1.4401
5 Nut
8M 8M
4 Sealing plate See soft seal selection table page 99/12 See soft seal selection table page 99/12
1.4401 1.4401
5 Nut
8M 8M
Options
Buna-N®
NBR (Nitrile-Butadiene) N J30 -25 -13 100 212 Hydraulic oil, vegetable and animal grease and oil
Options
FO
Compensation for back pressure pa
The back pressure acts on the reverse side of the disc, creat- FC
ing a force in the closing direction (Fc) of the safety valve. The AS
magnitude of this force depends on the seat area and the level
of the back pressure. The balanced bellows constitute an oppo-
site area with the same area like the seat. The back pressure
acts on, thereby reducing or eliminating the closing force. This
reduction of the force in the closing direction can be viewed as
a compensating force acting in the opening directon (Fo).
A quantitative representation is shown in the table below:
Actual area Back pressure Actual force Direction of force Compensation criteria
Balanced bellows
Series 441, 441 Full nozzle XXL 458
G 1/4 15.2
Design 15.2
G 1/4
15.2
11
15.5
11
15.3
15.3 15.3
15.1 15.1
15.1
Bonnet spacer * – *
Bellows housing – * *
The bellows housing protects the bellows against turbulences during discharge to avoid bellows vibration and to guarantee a longer life-time.
Control DIN ISO 228-1, G 1/4 * * *
thread ASME B1.20.1 NPT 1/2" ✓ ✓ ✓
A control thread DIN ISO 228-1 size G 1/4 is fitted into the bonnet to monitor the condition of the bellows.
A discharge pipe can be fitted to the G 1/4 control thread to allow safe discharge of aggressive or toxic fluids.
Option code
Standard bellows J68 J68 J68
Open
bonnet Low pressure bellows J68, J63 J68, J63 J68, J63
Other materials than stand. S15 + material designation S15 + material designation S15 + material designation
Standard bellows J78 J78 J78
Low pressure bellows J78, J63 J78, J63 J78, J63
Closed
bonnet Other materials than stand. S15 + material designation S15 + material designation S15 + material designation
Control thread NPT 1/2"
Options
Hastelloy® ✓ ✓ ✓
Inconel® ✓ ✓ ✓
Conversion kits
Item Component Quantity Material
1 1.4404
8 Guide
316L
1 1.4404
11 Bonnet spacer
316L
1 1.4404
12 Spindle
316L
1 1.4571
15 Bellows
316Ti
4, 8, 12 depends on valve size 1.4401
55 Stud
B8M
2, 3 depends on valve size Graphite / 1.4401
60 Gasket
Graphite / 316
Installation instruction 1
– LWN 037.05
Options
For article no. and spare parts please refer to spare part page for each type.
For fluid temperatures higher than 400 °C / 752 °F high tem- shown is only fitted in Type 457 / 458. For all other Types an
perature equipment is necessary to protect the inner parts and open bonnet and a stainless steel bellows is necessary for fluid
the spring against inadmissible influence of temperature. The temperatures exceeding 400 °C / 752 °F up to max. 450 °C /
maximum inlet temperature is 550 °C / 1022 °F. The equipment 842 °F.
Specification
Series 458
Design
54
55
56
7 11
5 1
15
1.7357
1 Body
WC6
1.4404
5 Nozzle
316L
1.4404 stellited
7 Disc
316L stellited
1.0619
9 Bonnet open
WCB
1.4404
11 Cooling spool
316L
1.4571
15 Bellows
316L
1.7102, 1.8159
54 Spring
High temperature alloy steel
1.7709
Options
55 Studs
B16
1.7258
56 Nuts
7M
Application
Elastomer bellows reliably seal the bonnet from the outlet The range of application for the elastomer bellows is limited
chamber, protecting the guides, moving parts and the spring by:
from problems associated with the media, such as dirt, cor- - chemical resistance of the bellows
rosion or impurities, which can cause the valve the fail. The - fluid temperatur
elastomer bellows is a cost effective alternative to the stainless - set pressure
steel bellows. - back pressure
Elastomer bellows
Design
71
70
72
Bellows design The bellows simple, compact, single wall design allows it to be used in small relieving spaces.
Its one-piece construction also allows to be easily replaced and extends its service life.
Flexibility The bending of the elastomer bellows provides maximum flexibility for
spindle movement and reduces wear.
Bonnet vent A control bore Ø 10 mm / 0,4 inch is designed in the bonnet to vent and to monitor the
tightness of the bellows.
Design height No alteration.
Materials
Valve size DN 20 – 65 DN 80 – 150 DN 20 – 150
1" – 3" 4" 1" – 4"
DN 20 – 50: J87
Option code J79 J79
DN 65 – 150: J87+S70
Item Component
Operating conditions
Temperature limits [°C] -50 up to +130 -50 up to +130 -25 up to +100
[°F] -58 up to +266 -58 up to +266 -13 up to +212
Set pressure max. [barg] 10
max. [psig] 145
Options
Built-up [barg] up to 3
back pressure
[psig] up to 43,5
1
1
1
3 5
2 5
2
6 2
1
1
3
5
2
2
Availability
Type 441, 442 DIN 441, 442 XXL 444 DIN 441 FN DIN 455/456 457/458
441, 442 ANSI 444 ANSI 441 FN ANSI
442 FN DIN
442 FN ANSI
Disc Option code
Disc with detachable lifting aid J26 * * J26 * *
Bull race disc J24 J24 J24 J24 * *
Options
Options
DN
G DN
D G A DN A
DN
B B
C C E E
1. Heating jacket for balanced bellows 2. Heating jacket with couplings 3. Heating jacket with slip on flanges
design
Heating jacket
DNI 25 32 40 50 65 80 100 125 150 200 ≥ 250
Valve size inlet 1" 1 1/2" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" ≥ 10"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 74 92 98 125 165 ≥ 200
Materials
Body Series 441 1.4408 1.4408 1.4408 1.4408 1.4408
Series 441 Full nozzle 1.4408 1.4408 1.4408 1.4408 optional optional optional optional optional 1.0619 –
1.0619 1.0619 1.0619 1.0619 1.0619
1.0460 1.0460
Series XXL – – – – – – – – –
1.0425 1.0425
1.4581 1.4581 1.4581 1.4581 1.4581
Series 458 1.4581 1.4581 1.4581 1.4581 optional optional optional optional optional – –
1.0619 1.0619 1.0619 1.0619 1.0619
Heating jacket 1.4541
321
Connections
Option code
Slip on 1.4571, 1.4404 –
H 31 DN 15, PN 25
flange 316Ti, 316L –
DIN – 1.4571, 1.4404
H 32 DN 25, PN 25
– 316Ti, 316L
Slip on
1/2", CL150
1.4404 –
flange K 31
316L –
ANSI B16.5 – 1.4404
K 32 1", CL150
– 316L
Couplings 1.4571
H 29 G 3/8
DIN 2986 316Ti
Options
1.4571
H 30 G 3/4
316Ti
Heating 1.4404
jacket H 33
spacer 316L
Metric Units
DNI 25 32 40 50 65 80 100 125 150 200 ≥ 250
Valve size inlet 1" 1 1/2" 11/2" 2" 21/2 " 3" 4" 5" 6" 8" ≥ 10"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 74 92 98 125 165 ≥ 200
Series 441, Series 441 Full nozzle, Series XXL Dimensions
[mm] A 115 130 160 160 200 165 160 170 390 on request on request
D 152 170 198 220 255 300 300 370 445 on request on request
E 121 121 121 136 161 176 176 200 200 on request on request
Slip on flange DN 15 15 15 15 15 25 25 25 25 25 25
[inch] Couplings G 3/8 3/8 3/8 3/8 3/8 3/4 3/4 3/4 3/4 3/4 3/4
Operating conditions Operating pressure [bar]
Operating 20 °C 25 25 25 25 15 15 15 15 12 12 on request
temperature 300 °C 18 18 18 18 11 11 11 11 9 9 on request
US Units
DNI 25 32 40 50 65 80 100 125 150 200 ≥ 250
Valve size inlet 1" 1 1/2" 1 1/2" 2" 2 1/2" 3“ 4" 5" 6" 8" ≥ 10"
Actual Orifice diameter d0 [mm] 23 29 37 46 60 74 92 98 125 165 ≥ 200
Series 441, Series 441 Full nozzle, Series XXL Dimensions
[inch] A 4 1/2 5 1/8 6 5/16 6 5/16 7 7/8 6 1/2 6 5/16 6 11/16 15 3/8 on request on request
C 3 3/4 3 3/4 4 5/16 4 5/16 5 5/16 5 11/16 6 3/8 6 3/8 6 3/8 on request on request
D 6 6 11/16 7 13/16 8 11/16 10 1/16 11 3/4 13 3/8 14 5/8 17 1/2 on request on request
E 4 3/4 4 3/4 4 3/4 5 3/8 6 3/8 6 15/16 7 7/8 7 7/8 7 7/8 on request on request
The O-ring damper can be employed to suppress or reduce Flutter: “Abnormal rapid reciprocating motion of the movable
oscillations of moving parts in a safety valve. (Flattern) parts of a pressure relief valve in which the disc does
not contact the seat.” Causes for fluttering are vibra-
tions with small or hardly measurable amplitude, where
Background high frequency vibrations accumulate from external
In every spring loaded safety valve the movable parts disc, influences. The vibrations are usually induced by sepa-
spindle, lower spring plate and the spring form a so called rate units (e.g. motors, pumps) and transmitted via a
spring-mass system. As with all spring-mass systems, these mechanical connection or the medium to the safety
parts can become excited by unfavorable operating conditions valve.
(e.g. inlet pressure drop) or by vibrations transferred from other
equipment. Vibrations occuring at resonance frequency can LESER developed the O-ring damper at LESER‘s certified test
cause the safety valve to undergo rapid, uncontrolled opening labs based on long experience in the operation of safety valves.
and closing, which will cause the valve to function improperly The O-ring damper is able to completely stabilize function or
and not allow it to relieve the certified capacity. reduce oscillations to slow, uncritical movements. Also, the
safety valve will still operate within the required ranges of the
In general two kinds of uncontrolled oscillations exists (defini- applicable codes and standards. Due to its design, the O-ring
tions according to ASME PTC 25-2001, chapter 2.7): damper is able to be used for any type of oscillation.
Chatter: “Abnormal rapid reciprocating motion of the mov- LESER offers the O-ring damper incorporated in the gastight
(Rattern) able parts of a pressure relief valve in which the disc cap H2 or in a modified lifting device H4 with packed lever.
contacts the seat.” Causes for chattering are, among For applications with lubricating fluids, e.g. oil, the balanced
other things, high pressure losses in the inlet piping, bellows design must be selected to protect the O-ring damper
excessive built-up back pressure and operation of the from the fluid.
valve in the partial load range.
Available designs
Cap H2 Packed lever H4
Design 82
22
83
27
15
82
13
22
14
83
1
27
-20 °C – +180 °C
-4 °F – +356 °F
Availability
Cap H2 and Packed lever H4
Valve size Pressure range
Series 441
DN 25 – DN 50 0.5 – 40 bar
1" – 2" 7.25 – 580 psig
DN 65 0.26 – 40 bar
21/2" 3.77 – 580 psig
DN 80 0.60 – 22.5 bar
3" 8.70 – 326 psig
DN 100 1.17 – 19.2 bar
4" 17 – 278 psig
Series 458
DN 25, d0 20 30 – 90 bar
1", d0 20 435 – 1305 psig
DN 50, d0 40 32 – 67 bar
2", d0 40 464 – 971 psig
LESER has ensured proper performance of the O-ring damper through be performed, which will require a longer lead time; please contact
extensive tests at its certified test labs. If an O-ring damper is required sales@leser.com.
for a set pressure not listed in the table above further testing must
Materials
Item Component Cap H2 Packed lever H4
– 1.4408
1 Lever cover
– CF8M
1.4404 1.4404
2 Cap H2
316L 316L
– 1.4401
13 Parallel pin
– B8M
– 1.4571
14 Securing ring
– 316Ti
– 1.4404
15 Spindle
– 316L
1.4404 1.4404
22 Opposite ring
316L 316L
1.4404 –
27 Bush
316L –
– PFTE 15% glass
27 Nozzle
– PFTE 15% glass
1.4310 1.4310
82 Spring
Stainless steel Stainless steel
FKM FKM
83 O-ring
FKM FKM
Options
40 Lifting device H4 with adaptor for proximity switch M18 x 1 [mm] J39
Lift indicator
94 J93
M18 x 1, used type = PEPPERL+FUCHS NJ5-18GK-N
Operating chart
A, closed position B, open position
Low
Options
A lift restriction may be needed to reduce the certified discharge valve. If a lift restriction is used the following requirements of
capacity of a safety valve to the required discharge capacity. codes and standards must be considered.
The lift restriction does not interfere with the operation of the
Requirements
Code / standard EN ISO 4126-1, section 5.1.3 ASME Code case 1945-4 AD 2000-Merkblatt A2, section 10.3
The restriction of valve capacity shall be permitted only by the use of a lift restraining device, which shall
Design according to ASME
limit valve lift and shall not otherwise interfere with flow throughout of the valve. The lift restricting device
code case 1945-4
shall be designed so that the adjustable feature can be mechanically locked and have access sealed.
Lift restrictions
Lift restriction by bush Lift restriction by gag
93
Design
96
22
1.4404 –
22 Bush
316L –
– 1.4401
Options
93 Stud
– B8M
– 1.4401
96 Hex nut
– 8M