Moldino Thread Mills
Moldino Thread Mills
ET-PN
EDT-TH
EDT- (N )PT-ATH
Carbide Thread Mill series
          ・No pilot hole needed. This single tool can perform both drilling and threading simultaneously.
          ・High-strength edge shape design suppresses edge
           tip breakage in severe machining environments
           including hardened steels.                                                                           No pilot hole
          ・ATH Coating delivers improved hardness and
           oxidation resistance.
                                                                                                                  needed
                                                                                            1Startup
                                                                                            2Positioning for starting point
                                                                                             of machining
                                                                                            3Entry (gradually cutting in)
                                                                                            4Threading
                                                                                            5Release
                                                                                             (gradually detaching from cutting)
                                                                                            6Ending
DC DCON
                                                                                   LN
                            4 flutes   No incomplete                                                        LF
                                           thread
                Order Number               Stock       Thread Dia.          Thread Pitch Cutting Dia.    Neck Length Functional Length Connection Dia. Oil
                                                           TD                   TP           DC              LN             LF            DCON         Hole
                        ET-U64-3.7-PN       ★      No.1-64UNC        .073       64           .0551          .1457          1.969           .2362             -
      UN Screw Thread   ET-U56-4.4-PN       ★      No.2-56UNC        .086       56           .065           .1732          1.969           .2362             -
                        ET-U48-5-PN         ★      No.3-48UNC        .099       48           .0748          .1969          1.969           .2362             -
          DC × 2        ET-U40-5.7-PN       ★      No.4-40UNC        .112       40           .0827          .2244          1.969           .2362             -
                        ET-U32-7-PN         ★      No.6-32UNC        .138       32           .1004          .2756          1.969           .2362             -
                        ET-U36-8.3-PN       ★      No.8-36UNF        .164       36           .1299          .3268          1.969           .2362             -
                        ET-U24-9.7-PN       ★      No.10-24UNC       .19        24           .1378          .3819          2.756           .2362             -
                        ET-U20-12.7-PN      ●      ¼-20UNC           1/4        20           .187           .5             2.756           .2362             -
                        ET-U28-12.7-PN      ●      ¼-28UNF           1/4        28           .1969          .5             2.756           .2362             -
                        ET-U18-15.9-PN      ●      ⁵⁄₁₆-18UNC        5/16       18           .2362          .626           3.15            .3937             -
                        ET-U16-19.1-PN      ●      ⅜-16UNC           3/8        16           .2638          .752           3.15            .3937             -
                        ET-U14-22.2-PN      ★      ⁷⁄₁₆-14UNC        7/16       14           .3031          .874           3.15            .3937             -
                        ET-U13-25.4-PN      ●      ½-13UNC           1/2        13           .3622          1.0            3.15            .3937             -
                        ET-U12-28.6-PN      ★      ⁹⁄₁₆-12UNC        9/16       12           .4134          1.126          3.937           .4724             -
                        ET-U11-31.8-PN      ●      ⅝-11UNC           5/8        11           .4488          1.252          3.937           .4724             -
                        ET-U64-4.6-PN       ★      No.1-64UNC        .073       64           .0551          .1811          1.969           .2362             -
      UN Screw Thread   ET-U56-5.5-PN       ★      No.2-56UNC        .086       56           .065           .2165          1.969           .2362             -
                        ET-U48-6.3-PN       ★      No.3-48UNC        .099       48           .0748          .248           1.969           .2362             -
         DC × 2.5       ET-U40-7.1-PN       ★      No.4-40UNC        .112       40           .0827          .2795          1.969           .2362             -
                        ET-U32-8.8-PN       ★      No.6-32UNC        .138       32           .1004          .3465          1.969           .2362             -
                        ET-U36-10.4-PN      ★      No.8-36UNF        .164       36           .1299          .4094          1.969           .2362             -
                        ET-U24-12.1-PN      ★      No.10-24UNC       .19        24           .1378          .4764          2.756           .2362             -
                        ET-U20-15.9-PN      ●      ¼-20UNC           1/4        20           .187           .626           2.756           .2362             -
                        ET-U28-15.9-PN      ●      ¼-28UNF           1/4        28           .1969          .626           2.756           .2362             -
                        ET-U18-19.8-PN      ●      ⁵⁄₁₆-18UNC        5/16       18           .2362          .7795          3.15            .3937             -
                        ET-U16-23.8-PN      ●      ⅜-16UNC           3/8        16           .2638          .937           3.15            .3937             -
                        ET-U14-27.8-PN      ★      ⁷⁄₁₆-14UNC        7/16       14           .3031          1.0945         3.15            .3937             -
                        ET-U13-31.8-PN      ●      ½-13UNC           1/2        13           .3622          1.252          3.15            .3937             -
                        ET-U12-35.7-PN      ★      ⁹⁄₁₆-12UNC        9/16       12           .4134          1.4055         3.937           .4724             -
                        ET-U11-39.7-PN      ●      ⅝-11UNC           5/8        11           .4488          1.563          3.937           .4724             -
                        ET-0.4-4-PN         ★               M2                  0.4            1.4            4               50              6              -
                        ET-0.45-4.4-PN      ★               M2.2                0.45           1.6            4.4             50              6              -
       Metric Screw
                        ET-0.45-5-PN        ★               M2.5                0.45           1.8            5               50              6              -
          DC × 2        ET-0.5-6-PN         ●               M3                  0.5            2.4            6               50              6              -
                        ET-0.7-8-PN         ●               M4                  0.7            3.1            8               50              6              -
                        ET-0.8-10-PN        ●               M5                  0.8            3.8           10               50              6              -
                        ET-1.0-12-PN        ●               M6                  1              4.6           12               50              6              -
                        ET-1.25-16-PN       ●               M8                  1.25           6.2           16               70             10              -
                        ET-1.5-20-PN        ●               M10                 1.5            7.5           20               70             10              -
                        ET-1.75-24-PN       ●               M12                 1.75           9             24               80             10              -
                        ET-2-32-PN          ★               M16                 2             11.5           32             100              12              -
                        ET-2.5-36-PN        ★               M18                 2.5           14             36             135              16              ○
                        ET-2.5-40-PN        ★               M20                 2.5           15             40             135              16              ○
                        ET-0.4-5-PN         ★               M2                  0.4            1.4            5               50              6              -
                        ET-0.45-5.5-PN      ★               M2.2                0.45           1.6            5.5             50              6              -
       Metric Screw
                        ET-0.45-6.25-PN     ★               M2.5                0.45           1.8            6.25            50              6              -
         DC × 2.5       ET-0.5-7.5-PN       ●               M3                  0.5            2.4            7.5             50              6              -
                        ET-0.7-10-PN        ●               M4                  0.7            3.1           10               50              6              -
                        ET-0.8-12.5-PN      ●               M5                  0.8            3.8           12.5             50              6              -
                        ET-1.0-15-PN        ●               M6                  1              4.6           15               50              6              -
                        ET-1.25-20-PN       ●               M8                  1.25           6.2           20               70             10              -
                        ET-1.5-25-PN        ●               M10                 1.5            7.5           25               70             10              -
                        ET-1.75-30-PN       ●               M12                 1.75           9             30               80             10              -
                        ET-2-40-PN          ★               M16                 2             11.5           40             100              12              -
                        ET-2.5-45-PN        ★               M18                 2.5           14             45             135              16              ○
                        ET-2.5-50-PN        ★               M20                 2.5           15             50             135              16              ○
     ●: Inventory maintained in US     ★:Inventory maintained in Japan                                        ※For information about tool diameter correction,
                                                                                                               refer to the item in "Cautions on use" on p. 19.
04
Recommended Cutting Conditions
Epoch Thread Mill
  UN Screw Thread
                                    Cast Iron, Carbon Steels Stainless Steels                Tool Steels                        Pre-hardened Steels
           Work Material
                                         150~200HB            300 series                    25 ~ 35HRC                             35 ~ 45HRC
              vc (sfm)                     262 ~ 279 ~ 295                           230 ~ 246 ~ 262                           197 ~ 213 ~ 230
      Thread Dia.          DC           RPM        Feed Rate vf Feed/Tooth fz     RPM        Feed Rate vf Feed/Tooth fz     RPM        Feed Rate vf Feed/Tooth fz
          TD               (in)        (min-1)       (in/min)      (in/t)        (min-1)       (in/min)      (in/t)        (min-1)       (in/min)      (in/t)
  No.1-64UNC             .0551        19,300          6.69         .00035       17,100          5.28         .00031       14,800          4.57         .00031
  No.2-56UNC             .065         16,400          6.93         .00043       14,500          6.14         .00043       12,500          4.8          .00039
  No.3-48UNC             .0748        14,200          7.13         .00051       12,600          5.83         .00047       10,900          4.61         .00043
  No.4-40UNC             .0827        12,900          7.99         .00059       11,400          6.57         .00055        9,900          5.31         .00051
  No.6-32UNC             .1004        10,600          8.19         .00071        9,400          6.85         .00067        8,100          5.55         .00063
  No.8-36UNF             .1299         8,200          6.69         .00098        7,200          5.67         .00094        6,300          4.53         .00087
  No.10-24UNC            .1378         7,700          8.98         .00106        6,800          7.36         .00098        5,900          5.87         .00091
  ¼-20UNC                .187          5,700          8.58         .0015         5,000          7.13         .00142        4,400          5.75         .0013
  ¼-28UNF                .1969         5,400          7.24         .00157        4,800          6.1          .0015         4,100          4.8          .00138
  ⁵⁄₁₆-18UNC             .2362         4,500          8.31         .00189        4,000          6.93         .00177        3,400          5.47         .00165
  ⅜-16UNC                .2638         4,000         10.08         .00213        3,600          8.43         .00197        3,100          6.81         .00185
  ⁷⁄₁₆-14UNC             .3031         3,500         10.51         .00244        3,100          8.7          .00228        2,700          7.05         .00213
  ½-13UNC                .3622         2,900          9.33         .00291        2,600          7.8          .00272        2,200          6.1          .00252
  ⁹⁄₁₆-12UNC             .4134         2,600          8.7          .00315        2,300          7.2          .00295        2,000          5.83         .00276
  ⅝-11UNC                .4488         2,400          9.25         .00343        2,100          7.56         .00319        1,800          6.06         .00299
【Note】
 ①ET thread mills are only for threading the inside of holes.
 ②The above cutting conditions are for the thread diameters stated in the table. Cutting conditions for other thread diameters should be
  calculated taking into consideration the Cutting Considerations (page 19).
 ③The machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function.
 ④The feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the per-tooth feed rate is the
  numerical value at the cutting point.
 ⑤Since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to use the oil holes.
 ⑥Use the appropriate coolant for the work material and machining shape.
 ⑦These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions.
                                                                                                                                                                    05
        Recommended Cutting Conditions
     Epoch Thread Mill
       Metric Screw
                                         Cast Iron, Carbon Steels Stainless Steels               Tool Steels                       Pre-hardened Steels
                Work Material
                                              150~200HB            300 series                   25 ~ 35HRC                            35 ~ 45HRC
                  vc (m/min)                          80 ~ 85 ~ 90                             70 ~ 75 ~ 80                             60 ~ 65 ~ 70
          Thread Dia.           DC           RPM        Feed Rate vf Feed/Tooth fz    RPM        Feed Rate vf Feed/Tooth fz    RPM        Feed Rate vf Feed/Tooth fz
              TD                (mm)        (min-1)      (mm/min)      (mm/t)        (min-1)      (mm/min)      (mm/t)        (min-1)      (mm/min)      (mm/t)
            M2                   1.4       19,300           208         0.009        17,100          164         0.008        14,800          142         0.008
            M2.2                 1.6       16,900           203         0.011        14,900          163         0.01         12,900          141         0.01
            M2.5                 1.8       15,000           202         0.012        13,300          164         0.011        11,500          142         0.011
            M3                   2.4       11,300           154         0.017         9,900          127         0.016         8,600          103         0.015
            M4                   3.1        8,700           188         0.024         7,700          152         0.022         6,700          127         0.021
            M5                   3.8        7,100           198         0.029         6,300          163         0.027         5,400          130         0.025
            M6                   4.6        5,900           204         0.037         5,200          170         0.035         4,500          134         0.032
            M8                   6.2        4,400           198         0.05          3,900          165         0.047         3,300          128         0.043
            M10                  7.5        3,600           216         0.06          3,200          179         0.056         2,800          148         0.053
            M12                  9          3,000           216         0.072         2,700          184         0.068         2,300          145         0.063
            M16                 11.5        2,400           235         0.087         2,100          194         0.082         1,800          154         0.076
            M18                 14          1,900           171         0.101         1,700          144         0.095         1,500          117         0.088
            M20                 15          1,800           184         0.102         1,600          154         0.096         1,400          125         0.089
     【Note】
      ①ET thread mills are only for threading the inside of holes.
      ②The above cutting conditions are for the thread diameters stated in the table. Cutting conditions for other thread diameters should be
       calculated taking into consideration the Cutting Considerations (page 19).
      ③The machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function.
      ④The feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the per-tooth feed rate is the
       numerical value at the cutting point.
      ⑤Since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to use the oil holes.
      ⑥Use the appropriate coolant for the work material and machining shape.
      ⑦These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions.
06
Line up
Epoch                    Thread Mill
                                                                        Left-hand
                                                                          edge
DC DCON
                                                                            LN
                                                                                                 LF
                    4 flutes   1 incomplete thread and
                                  2 complete threads
                                                                                                                                                               07
       Line up
     Epoch                   Thread Mill
                                                                            Left-hand
                                                                              edge
DC DCON
                                                                                LN
                                                                                                       LF
                       4 flutes    1 incomplete thread and
                                      2 complete threads
                    Order Number                Stock    Thread Dia.     Thread Pitch Cutting Dia. Neck Length Functional Length Connection Dia. Oil
                                                             TD              TP           DC           LN             LF            DCON         Hole
                         EDT-0.4-4-TH            ★           M2              0.4            1.4          4                  50              6              -
                         EDT-0.45-4.4-TH         ★           M2.2            0.45           1.6          4.4                50              6              -
       Metric Screw
                         EDT-0.45-5-TH           ★           M2.5            0.45           1.8          5                  50              6              -
          DC × 2         EDT-0.5-6-TH            ●           M3              0.5            2.4          6                  50              6              -
                         EDT-0.7-8-TH            ●           M4              0.7            3.1          8                  50              6              -
                         EDT-0.8-10-TH           ●           M5              0.8            3.8         10                  50              6              -
                         EDT-1.0-12-TH           ●           M6              1              4.6         12                  50              6              -
                         EDT-1.25-16-TH          ●           M8              1.25           6.2         16                  70             10              -
                         EDT-1.5-20-TH           ●           M10             1.5            7.5         20                  70             10              ○
                         EDT-1.75-24-TH          ●           M12             1.75           9           24                  80             10              ○
                         EDT-2-32-TH             ★           M16             2             11.5         32                 100             12              ○
                         EDT-2.5-36-TH           ★           M18             2.5           14           36                 135             16              ○
                         EDT-2.5-40-TH           ★           M20             2.5           15           40                 135             16              ○
                         EDT-0.4-5-TH            ★           M2              0.4            1.4          5                  50              6              -
                         EDT-0.45-5.5-TH         ★           M2.2            0.45           1.6          5.5                50              6              -
       Metric Screw
                         EDT-0.45-6.25-TH        ★           M2.5            0.45           1.8          6.25               50              6              -
         DC × 2.5        EDT-0.5-7.5-TH          ●           M3              0.5            2.4          7.5                50              6              -
                         EDT-0.7-10-TH           ●           M4              0.7            3.1         10                  50              6              -
                         EDT-0.8-12.5-TH         ●           M5              0.8            3.8         12.5                50              6              -
                         EDT-1.0-15-TH           ●           M6              1              4.6         15                  50              6              -
                         EDT-1.25-20-TH          ●           M8              1.25           6.2         20                  70             10              -
                         EDT-1.5-25-TH           ●           M10             1.5            7.5         25                  70             10              ○
                         EDT-1.75-30-TH          ●           M12             1.75           9           30                  80             10              ○
                         EDT-2-40-TH             ★           M16             2             11.5         40                 100             12              ○
                         EDT-2.5-45-TH           ★           M18             2.5           14           45                 135             16              ○
                         EDT-2.5-50-TH           ★           M20             2.5           15           50                 135             16              ○
     ●: Inventory maintained in US     ★:Inventory maintained in Japan                                      ※For information about tool diameter correction,
                                                                                                             refer to the item in "Cautions on use" on p. 19.
08
 Recommended Cutting Conditions
  Epoch                            Thread Mill
    UN Screw Thread
                                                         Cast Iron, Carbon Steels                                   Tool Steels                                 Pre-hardened Steels
                Work Material
                                                               150~200HB                                           25 ~ 35HRC                                      35 ~ 45HRC
                   vc (sfm)                                262 ~ 279 ~ 295                                   230 ~ 246 ~ 262                                   197 ~ 219 ~ 230
         Thread Dia.                 DC               RPM         Feed Rate vf Feed/Tooth fz             RPM        Feed Rate vf Feed/Tooth fz             RPM         Feed Rate vf Feed/Tooth fz
             TD                      (in)            (min-1)        (in/min)      (in/t)                (min-1)       (in/min)      (in/t)                (min-1)        (in/min)      (in/t)
      No.1-64UNC                  .0551              19,300           4.45            .0002            17,100            3.94           .0002            14,800             3.43          .0002
      No.2-56UNC                  .065               16,400           4.41            .00028           14,500            3.9            .00028           12,500             3.39          .00028
      No.3-48UNC                  .0748              14,200           4.37            .00031           12,600            3.9            .00031           10,900             3.35          .00031
      No.4-40UNC                  .0827              12,900           4.8             .00035           11,400            4.21           .00035            9,900             3.66          .00035
      No.6-32UNC                  .1004              10,600           5               .00043            9,400            4.45           .00043            8,100             3.82          .00043
      No.8-32UNF                  .1299               8,200           4.29            .00063            7,200            3.78           .00063            6,300             3.31          .00063
      No.8-36UNF                  .1299               8,200           4.29            .00063            7,200            3.78           .00063            6,300             3.31          .00063
      No.10-32UNF                 .1378               7,700           5.67            .00067            6,800            5              .00067            5,900             4.33          .00067
      No.10-24UNC                 .1378               7,700           5.67            .00067            6,800            5              .00067            5,900             4.33          .00067
      ¼-20UNC                     .187                5,700           5.43            .00094            5,000            4.76           .00094            4,400             4.17          .00094
      ¼-28UNF                     .1969               5,400           4.53            .00098            4,800            4.02           .00098            4,100             3.43          .00098
      ⁵⁄₁₆-18UNC                  .2362               4,500           5.2             .00118            4,000            4.61           .00118            3,400             3.94          .00118
      ⁵⁄₁₆-24UNF                  .2362               4,500           5.2             .00118            4,000            4.61           .00118            3,400             3.94          .00118
      ⅜-16UNC                     .2638               4,000           6.34            .00134            3,600            5.71           .00134            3,100             4.92          .00134
      ⁷⁄₁₆-14UNC                  .3031               3,500           6.61            .00154            3,100            5.83           .00154            2,700             5.08          .00154
      ½-13UNC                     .3622               2,900           5.79            .00181            2,600            5.2            .00181            2,200             4.41          .00181
      ½-20UNF                     .3622               2,900           5.79            .00181            2,600            5.2            .00181            2,200             4.41          .00181
      ⁹⁄₁₆-12UNC                  .4134               2,600           5.43            .00197            2,300            4.8            .00197            2,000             4.17          .00197
      ⅝-11UNC                     .4488               2,400           5.75            .00213            2,100            5.04           .00213            1,800             4.33          .00213
      ⅝-18UNF                     .4488               2,400           5.75            .00213            2,100            5.04           .00213            1,800             4.33          .00213
      ¾-10UNC                     .5709               1,900           4.45            .00244            1,600            3.74           .00244            1,400             3.27          .00244
      ⅞-9UNC                      .5906               1,800           5.91            .00252            1,600            5.24           .00252            1,400             4.61          .00252
      1-8UNC                      .622                1,700           6.77            .00264            1,500            5.98           .00264            1,300             5.2           .00264
                                                                                                                                                                                                           09
        Recommended Cutting Conditions
      Epoch                     Thread Mill
       Metric Screw
                                               Cast Iron, Carbon Steels                          Tool Steels                        Pre-hardened Steels
                Work Material
                                                     150~200HB                                  25 ~ 35HRC                             35 ~ 45HRC
                  vc (m/min)                          80 ~ 85 ~ 90                             70 ~ 75 ~ 80                              60 ~ 65 ~ 70
          Thread Dia.           DC           RPM        Feed Rate vf Feed/Tooth fz    RPM        Feed Rate vf Feed/Tooth fz     RPM        Feed Rate vf Feed/Tooth fz
              TD                (mm)        (min-1)      (mm/min)       (mm/t)       (min-1)      (mm/min)       (mm/t)        (min-1)      (mm/min)       (mm/t)
            M2                   1.4        19,300          139         0.006        17,100          123         0.006        14,800           107          0.006
            M2.2                 1.6        16,900          129         0.007        14,900          114         0.007        12,900            99          0.007
            M2.5                 1.8        15,000          134         0.008        13,300          119         0.008        11,500           103          0.008
            M3                   2.4        11,300           99         0.011         9,900           87         0.011         8,600            76          0.011
            M4                   3.1         8,700          117         0.015         7,700          104         0.015         6,700            90          0.015
            M5                   3.8         7,100          123         0.018         6,300          109         0.018         5,400            93          0.018
            M6                   4.6         5,900          127         0.023         5,200          112         0.023         4,500            97          0.023
            M8                   6.2         4,400          123         0.031         3,900          109         0.031         3,300            92          0.031
            M10                  7.5         3,600          137         0.038         3,200          122         0.038         2,800           106          0.038
            M12                  9           3,000          135         0.045         2,700          122         0.045         2,300           104          0.045
            M16                 11.5         2,400          149         0.055         2,100          130         0.055         1,800           111          0.055
            M18                 14           1,900          106         0.063         1,700           95         0.063         1,500            84          0.063
            M20                 15           1,800          115         0.064         1,600          102         0.064         1,400            90          0.064
     【Note】
      ①EDT thread mills are capable of simultaneous boring and threading.
      ②The above cutting conditions are for the thread diameters stated in the table. Cutting conditions for other thread diameters should be
       calculated taking into consideration the Cutting Considerations (page 19).
      ③The machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function.
      ④The feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the per-tooth feed rate is the
       numerical value at the cutting point.
      ⑤Since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to use the oil holes.
      ⑥Use the appropriate coolant for the work material and machining shape.
      ⑦These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions.
10
  Line up
Epoch                      Thread Mill
                                                                     for PT,NPT
                                                                       Threads
                                                                                       Left-hand
                                                                                         edge
                                                                                      BHTA2
DC DCON
                                                                                 LB2
            4 flutes        1 incomplete thread and                                                            LF
                               2 complete threads
                                                                           BHTA2:1.7°
                                                                           ※The neck angle (BHTA2) of EDT-PT1(NPT1)-45-ATH is 0° (straight neck).
     NPT Thread                                      Thread Dia. TD                     Thread Reference Neck Functional Connection Oil Compensation
                                  Stock No Pilot         Pilot Hole Requred              Pitch    Dia.   Length Length     Dia.     Hole  Value
      Order Number                       Hole            (Pilot Hole Dia.)                TP      DC      LB2     LF      DCON              D2
                                        NPT¹⁄₁₆-27     NPT⅛-27(φ.1578 or larger)
 EDT-NPT1/16-18-ATH                ●     .3108                 .4032                      27           .189          .709        2.756        .2362            -          .0012
                                        NPT⅛-27                      -
 EDT-NPT1/8-19-ATH                 ●     .4032                                            27           .2244         .748        2.756        .2362            -          .0012
                                        NPT¼-18        NPT⅜-18(φ.2362 or larger)
 EDT-NPT1/4-28-ATH                 ●     .5361                 .6715                      18           .311         1.102        3.15         .3937            -          .0018
                                        NPT⅜-18                      -
 EDT-NPT3/8-28-ATH                 ●     .6715                                            18           .378         1.102        3.15         .3937            -          .0018
                                        NPT½-14        NPT¾-14(φ.3150 or larger)
 EDT-NPT1/2-35-ATH                 ●     .8356                  1.0460                    14           .4528        1.378        4.331        .4724            -          .0023
                                             -         NPT1-11.5(φ.3937 or larger)
 EDT-NPT1-45-ATH                   ●                            1.3082                    11.5         .6063        1.772        5.315        .6299            -          .0028
   PT(Rc)Thread                                      Thread Dia. TD                     Thread Reference Neck Functional Connection Oil Compensation
                                  Stock No Pilot         Pilot Hole Requred              Pitch    Dia.   Length Length     Dia.     Hole  Value
      Order Number                       Hole            (Pilot Hole Dia.)                TP      DC      LB2     LF      DCON              D2
                                         PT¹⁄₁₆-28        PT⅛-28(φ4 or large)
 EDT-PT1/16-18-ATH                 ●       7.723                 9.728                  0.9071           4.8         18.0          70.0             6.0        -          0.029
                                         PT⅛-28                      -
 EDT-PT1/8-19-ATH                  ●       9.728                                        0.9071           5.7         19.0          70.0             6.0        -          0.029
                                         PT¼-19           PT⅜-19(φ6 or large)
 EDT-PT1/4-28-ATH                  ●      13.157                16.662                  1.3368           7.9         28.0          80.0        10.0            -          0.043
                                         PT⅜-19                      -
 EDT-PT3/8-28-ATH                  ●      16.662                                        1.3368           9.6         28.0          80.0        10.0            -          0.043
                                         PT½-14           PT¾-14(φ8 or large)
 EDT-PT1/2-35-ATH                  ●      20.955                 26.441                 1.8143         11.5          35.0        110.0         12.0            -          0.058
                                             -            PT1-11(φ10 or large)
 EDT-PT1-45-ATH                    ●                             33.249                 2.3091         15.4          45.0        135.0         16.0            -          0.074
●: Inventory maintained in US Thread diameter which requires pilot hole can not be used without larger pilot hole than the values shown in the table.
       Cautions when using Epoch D Thread Mill for PT, NPT threads
                                                                          Since the Reference cutting diameter DC and the tool tip diameter DC'
                       Outer diameter line                                are different, it is necessary to correct the Thread diameter TD and
        (¹⁄16 taper line passing through the apex of thread ridge)
                                                                          program. The thread diameter TD corresponds to the reference diameter
                                                                          of the groove of the internal thread (reference diameter of the tap).
Example
        NPT Thread
                                               Cast Iron, Carbon Steels                          Tool Steels                        Pre-hardened Steels
               Work Material
                                                     150~200HB                                  25 ~ 35HRC                             35 ~ 45HRC
                  vc (sfm)                      262 ~ 279 ~ 295                          230 ~ 246 ~ 262                           197 ~ 219 ~ 230
        Thread Dia.            DC            RPM        Feed Rate vf Feed/Tooth fz    RPM        Feed Rate vf Feed/Tooth fz     RPM      Feed Rate vf Feed/Tooth fz
            TD                  (in)        (min-1)       (in/min)      (in/t)       (min-1)       (in/min)      (in/t)        (min-1)     (in/min)      (in/t)
        NPT¹⁄₁₆-27             .189        5,600            6.14        .00094       5,000           5.51        .00094       4,300          4.72        .00094
        NPT⅛-27                .224        4,700            7.95        .00114       4,200           7.09        .00114       3,600          6.1         .00114
        NPT¼-18                .311        3,400            7.17        .00157       3,000           6.3         .00157       2,600          5.47        .00157
        NPT⅜-18                .378        2,800            7.87        .00189       2,500           7.05        .00189       2,200          6.18        .00189
        NPT½-14                .453        2,400            8.23        .00217       2,100           7.2         .00217       1,800          6.18        .00217
        NPT¾-14                .453        2,400            10.98       .00217       2,100           9.61        .00217       1,800          8.23        .00217
        NPT1-11.5              .606        1,800            9.09        .00256       1,600           8.07        .00256       1,300          6.57        .00256
     【Note】
     ①Epoch D Thread Mill is capable of simultaneous boring and threading.
     ②The above cutting conditions are for the thread diameters stated in the table. Cutting conditions for other thread diameters should be
      calculated taking into consideration the cautions on use (p.19).
     ③The machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function.
     ④The feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the per-tooth feed rate is the
      numerical value at the cutting point.
     ⑤Since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to perform processing using
      the oil holes.
     ⑥Use the appropriate coolant for the work material and machining shape.
     ⑦These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions.
12
 PT (Rc) Thread
                                          Cast Iron, Carbon Steels                          Tool Steels                        Pre-hardened Steels
          Work Material
                                                150~200HB                                  25 ~ 35HRC                             35 ~ 45HRC
            vc (m/min)                           80 ~ 85 ~ 90                             70 ~ 75 ~ 80                              60 ~ 65 ~ 70
    Thread Dia.           DC            RPM        Feed Rate vf Feed/Tooth fz    RPM        Feed Rate vf Feed/Tooth fz     RPM        Feed Rate vf Feed/Tooth fz
        TD                (mm)         (min-1)      (mm/min)       (mm/t)       (min-1)      (mm/min)       (mm/t)        (min-1)      (mm/min)       (mm/t)
     PT¹⁄₁₆-28             4.8          5,600          146         0.024         5,000          131         0.024          4,300          112         0.024
     PT⅛-28                5.7          4,700          181         0.029         4,200          162         0.029          3,600          139         0.029
     PT¼-19                7.9          3,400          167         0.04          3,000          148         0.04           2,600          128         0.04
     PT⅜-19                9.6          2,800          192         0.048         2,500          171         0.048          2,200          150         0.048
     PT½-14               11.5          2,400          204         0.055         2,100          179         0.055          1,800          153         0.055
     PT¾-14               11.5          2,400          278         0.055         2,100          243         0.055          1,800          208         0.055
     PT1-11               15.4          1,800          231         0.065         1,600          206         0.065          1,300          167         0.065
【Note】
①Epoch D Thread Mill is capable of simultaneous boring and threading.
②The above cutting conditions are for the thread diameters stated in the table. Cutting conditions for other thread diameters should be
 calculated taking into consideration the cautions on use (p.19).
③The machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function.
④The feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the per-tooth feed rate is the
 numerical value at the cutting point.
⑤Since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to perform processing using
 the oil holes.
⑥Use the appropriate coolant for the work material and machining shape.
⑦These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions.
Stop marks
                                      No stop marks
                    Good finished surface without tear                               Tears easily and stop marks occurred
        Cutting conditions
                                                                               Epoch
       Work material:D2(60HRC) Tool:ET-0.7-8-PN                                Thread Mill
       n= 4,620min-1(vc=45m/min) v f =62mm/min(f z =0.015mm/t)
       Threading depth:8mm Blind hole
       Pilot hole dia.×Pilot hole depth:φ3.4×12mm Coolant:Air-blow                                     Damaged on
                                                                                                       10th hole                The first
                                                                               Conventional
                                                                                                   Damaged on                   The second
                                                                                                   7th hole
                                                                                              0   10       20        30   40        50
                                                                                                    Threading hole count (holes)
          Epoch Thread Mill                  Conventional            In the above example after 50 holes, the tool shows minimum wear.
       after threading 50 holes        after threading 10 holes.
       In the above example after 20 holes, the tool shows minimum wear.                      0                 10             20
                                                                                                    Threading hole count (holes)
        Cutting conditions
       Work material:P21 Modified(40HRC) Tool:ET-1.75-24-PN
       n=3,537min-1(vc=100m/min) v f =311mm/min  (f z =0.088mm/t)
       Threading depth:22mm Blind hole
       Pilot hole dia.×Pilot hole depth:φ10.5×28mm Coolant:Water-base
                                                                                      Epoch Thread Mill after threading 300 holes.
      In the above example after 300 holes, the tool shows minimum wear.
        Cutting conditions
       Work material:304 Stainless Steel Tool:ET-1.25-20-PN
       n=5,130min-1(vc=100m/min) v f =277mm/min(f z =0.06mm/t)
       Threading depth:20mm Blind hole
       Pilot hole dia.×Pilot hole depth:φ6.9×22mm Coolant:Water-base
                                                                                      Epoch Thread Mill after threading 300 holes.
       In the above example after 300 holes, the tool shows minimum wear.
14
  05 Threading of superalloy (M6×P1)
         Cutting conditions
        Work material:Inconel 718 (40HRC) Tool:ET-1.0-12-PN
        n=2,420min-1(vc=35m/min) v f =56mm/min(f z =0.025mm/t)
        Threading depth:12mm Blind hole
        Pilot hole dia.×Pilot hole depth:φ5.1×15mm Coolant:Water-base
Surface
     Cutting conditions
     Work material:D2(Improved)(62HRC)                         Epoch D
     Tool:EDT-1.25-16-TH                                       Thread Mill
     n =2,060min-1(vc=40m/min) v f =47mm/min(f z =0.025mm/t)
     Threading depth:15mm Blind hole
     Coolant:Air-blow
                                                                                                                The first
                                                                                                                The second
                     Tool condition of Epoch D Thread Mill
                     after machining 30 holes                                0        10          20             30
                                                                                    Threading hole count (holes)
                      Wear condition is good with no
                      chipping or damage!
     Cutting conditions
     Work material:H13(45HRC)
     Tool:EDT-1.25-16-TH
     n =2,820min-1(vc=55m/min)
     v f =75mm/min(f z =0.03mm/t)
     Threading depth:16mm Blind hole
     Coolant:Air-blow
In the above example after 150 holes, the tool shows minimum wear.
     Cutting conditions
     Work material:Pre-hardened steel(40HRC)
     Tool:EDT-0.7-10-TH
     n =5,650min-1(vc=55m/min)
     v f =75mm/min(f z =0.015mm/t)
     Threading depth:10mm Blind hole
     Coolant:Air-blow
                     In the above example after 400 holes, the tool shows minimum wear.
16
04    Simultaneous threading and drilling on stainless steels (M4×P0.7)
Cutting conditions
Work material:304 Stainless Steel
Tool:EDT-0.7-10-TH
n=3,600min-1(vc=35m/min)
v f =49mm/min(f z =0.015mm/t)
Threading depth:10mm Blind hole
Coolant:Water-base
In the above example after 600 holes, the tool shows minimum wear.
Cutting conditions
Work material:Ti-6Al-4V
Tool:EDT-0.7-10-TH
n=3,600min-1(vc=35m/min)
v f =49mm/min(f z =0.015mm/t)
 Threading depth:10mm Blind hole
Coolant:Water-base
Threading titanium alloy which is difficult to tap, is possible without a pilot hole.
                                                                                                   for PT,NPT
                                                                                                     Threads
06    Simultaneous threading and drilling on hardened steel (PT¹⁄16-28)
Cutting conditions
Work material:STAVAX(52HRC)
Tool:EDT-PT1/16-18-ATH
n=3,600min-1(vc=55m/min)
v f =94mm/min(f z =0.024mm/t)
Threading depth:16mm
Coolant:Air-blow
                In the above example after 50 holes, the tool shows minimum wear.
                                                                                                                17
     Tr o u b l e s h o o t i n g
           Suitable tool diameter correction should be performed according to the work material and tool
           wear condition. Also, please be careful not to forget to input the tool diameter compensation
           value into the machine.
Dimensional accuracy worsens when moving toward the bottom of the hole (deflection)
           A characteristic of the thread milling method is that tool deflection increases as the tool
           progresses toward the bottom of the hole.
           It may be necessary to perform zero cutting in order to perform high-accuracy thread milling
           with low deflection.
           As a countermeasure against tool breakage, performing processing with a reduced feed rate is
           effective. In addition, when processing with tool extended or when large rough cutting chips are
           produced, breakage due to chip clogging should be considered. In such cases, if processing is
           performed with a higher cutting speed, the cutting chips will be broken into smaller bits which
           may improve conditions.
If the NC program using Mitsubishi Hitachi Tool's NC program creation software doesn't work properly.
           There are differences in the programming code for the machine being used. Please contact the
           machine manufacturer for details.
           Please note that since the Epoch D Thread Mill performs boring simultaneously, it cannot
           perform thread milling for diameters of more than 1.68 times the tool diameter DC.
           There are no particular similar limitations on using the Epoch Thread Mill.
           Also, please be aware that if screws of a size smaller than the thread diameter described in
           the line-up table are processed, there is a possibility of malfunctioning the screw shape.
           Example) Threading M14×P2 with ET-2-40-PN (designed for M16×P2)
18
Cautions on use
     About coolant
・The first recommended coolant shown in the table tends to have the superior
 tool life. When priority is given to finished surface quality, water-soluble
 cutting fluids are effective. Oil-based cutting fluids are not suitable because
 they degrade chip removal characteristics.
・The holder should grip the tool shank so that the holder does not block the
 hole and the shank projection amount is 1 to 2 times the shank diameter.
 The coolant nozzle should then be positioned so that the coolant will reach
 the bottom of the hole. In addition, coolant pressure should be adjusted so
 that it removes cutting chips. If the setting is bad, cutting chip clogging may
 lead to flute tip damage or tool breakage.
・Since there is a risk of cutting chips getting inside the machine, when using
                                                                                                                                      1 to 2 times
 tools equipped with oil holes, be sure to perform processing using the oil holes.                                                    shank
                                                                                                                                      diameter
                                           ET                           EDT
         Work material
                                Air-blow        Water-base   Air-blow         Water-base
  Hardened steel,
  Pre-hardened steel
  Tool steel, Cast iron,          ◎                ○           ◎                 △
  Carbon steel
  Stainless steel                 ×                ◎           ×                 ◎
                                                                                             ◎:First recommended
  Super heat resistant alloy,
  Titanium alloy                  ×                ◎           ×                 ◎           ○:Second recommended
  Aluminium alloy,                                                                           △:Tendency to decrease tool life
                                  ○                ◎           ×                 ◎
  Copper alloy, Resin                                                                        ×:Not recommended
                                                                                                                                                     19
Los Angeles Head Office                   Toronto (Customer Service)
11250 Slater Avenue                       3535 Laird Road, Units 15 & 16
Fountain Valley, CA 92708, USA            Mississauga, Ontario, L5L 5Y7, CANADA
Tel: 714 352 6100                         Tel: 905 814 0240
Fax: 714 352 6190                         Fax: 905 814 0245
DISTRIBUTED BY:
www.mmc-hitachitool.co.jp/en-US/
(Manufacturer)
2018 1st Edition
NO. H1803A-1