GT205S
GT205S
Contents
1. GT205S PARTS BOOK........................................................................................................................... 6
1.1. Warranty and Parts Ordering......................................................................................................... 6
1.1.1. Astec Standard Warranty.....................................................................................................6
1.1.2. Machine Model and Serial Number..................................................................................... 8
1.1.3. Astec Parts Ordering Information........................................................................................ 9
1.2. GT205 STANDARD PLANT COMPONENTS.............................................................................. 12
1.2.1. FEED BIN ASSEMBLY 12' STD........................................................................................ 12
1.2.2. FEED CONVEYOR BELT SCRAPER................................................................................17
1.2.3. FEEDER MOTOR ASSEMBLY.......................................................................................... 18
1.2.4. FEED BIN VALVE.............................................................................................................. 19
1.2.5. FEED BIN GRIZZLY HD ASSEMBLY................................................................................20
1.2.6. DELIVERY CYLINDER ASSEMBLY 3 DECK....................................................................23
1.2.7. DELIVERY CYLINDER ASSEMBLY 3 DECK....................................................................25
1.2.8. FRAME AND CATWALK ASSEMBLY................................................................................27
1.2.9. CATWALK CYLINDER ASSEMBLY RH............................................................................ 30
1.2.10. FINES CONVEYOR ASSEMBLY.....................................................................................32
1.2.11. FINES CONVEYOR HEAD SECTION ASSEMBLY......................................................... 34
1.2.12. FINES HOPPER ASSEMBLY R1.................................................................................... 38
1.2.13. FINES CYLINDER ASSEMBLY....................................................................................... 40
1.2.14. FINES CYLINDER ASSEMBLY....................................................................................... 42
1.3. GT205 TIER 3 ENGINE COMPONENTS.................................................................................... 44
1.3.1. TIER 3 ENGINE ENCLOSURE......................................................................................... 44
1.3.2. ENGINE ENCLOSURE TOP ASSEMBLY......................................................................... 46
1.3.3. TIER 3 ENGINE ENCLOSURE BASE...............................................................................49
1.3.4. ENCLOSURE SIDE PANEL...............................................................................................51
1.3.5. ENCLOSURE SIDE PANEL...............................................................................................52
1.3.6. HYDRAULIC COOLER...................................................................................................... 54
1.3.7. POWER UNIT KIT............................................................................................................. 54
1.3.8. HYDRAULIC TANK ASSEMBLY........................................................................................56
1.3.9. VALVE ASSEMBLY............................................................................................................ 58
1.3.10. RETURN MANIFOLD.......................................................................................................60
1.3.11. CAT 4.4 T3 LRC ENGINE KIT.........................................................................................62
1.3.12. T3 ENGINE ASSEMBLY..................................................................................................65
1.3.13. PUMP ASSEMBLY...........................................................................................................67
1.3.14. PUMP ASSEMBLY...........................................................................................................68
Contents | iii
Concrete
Manual Revision: 0
This manual contains operating instructions and maintenance information. Application of this information
is intended to maximize the performance and life of your equipment and minimize down time.
Safe and efficient operation requires that anyone who will be operating or maintaining this equipment read
and understand all the information contained in this manual.
Astec Industries strives to continuously improve and advance our products. Such enhancements may
cause changes to your equipment that may not be reflected in this manual.
Astec Industries reserves the right to make changes or add improvements to its products at any time,
without incurring any obligation to make such changes on previously manufactured equipment.
Although care has been taken to make sure the accuracy of this manual, Astec Industries does not
assume any liability for loss, damage, or injury caused by errors or omissions.
All rights reserved. No part of this manual may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying, recording or by any information storage or retrieval
system, without permission from Astec Industries.
Note: There is a $100 call in charge for emergency orders shipped outside of normal business
hours.
Note: Astec can also supply you with parts for your Cedarrapids/ElJay® Rollercone™ crusher
and 3-shaft screens.
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.2 - GT205 STANDARD PLANT COMPONENTS | 12
30
35
31
22
64 63 62 62 61 28
65 68 67 61 62 62 63 64
B 34
18 18 29 12
14 15 72 71 73
17
65 68 67
23
C 66 68 67
C
B
57 55 53 51 55 57 52 54 56 58
49 48
65 67 68
30
20 75 74
A 25 28 22 29 24
25 47 43 39 59 50
34 35
60
63
64
27 76 77 15 16
12 13
78 79
26
23
23
36 70 2
19 3
67 68 65
4
4
A
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.2 - GT205 STANDARD PLANT COMPONENTS | 13
73 71 70
10
10 10
33
8
65
33
7 53 57 10 10 5 53 57 9
10
6
73 73 40
35 37
30
25
13
72 71 73
16
5 11
6 SECTION A-A
61 62 62 63 64
41 41 41 41
38 42 38
75 76
44 5
39
44
44
33 46 45
65 67 68 69 45
30 1 20050679 PLATE
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37 35 36
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46 43 47
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45 43 43 44
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15 16
5 18
14 19 3
21
48 49
8
39 38 38 40 2 11 12 11 34 31 31 32
39 38 38 40
23 1 205-004-046-001 BELTING-2-220-1-1-36"X148X35
24 1 205-004-046-002 BELTING-2-220-1-1-36"X68X34
25 1 205-004-046-003 BELTING-2-220-1-1-36"X68X34
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C C 41
41 41 41 B
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41 41 41 41
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16 20
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5
26 23 25 25 23 26 4 27 13
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8 28
29
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.2 - GT205 STANDARD PLANT COMPONENTS | 28
42 5 1
18 16 16 19
12 25
2
33 34 35 36
42 DETAIL D
24 23 22
41
SECTION C-C
11 10
SECTION B-B
24 23 22 22 21
5 6
7
32 31
A
31 31 31 31 30
13 D
4
DETAIL A
13
8 9
13 1 20050901 LADDER
2 10
6 10 12
5 8 9 1 7 11 3
4 13
8
7
6 9 11
5 1
13
3
2 4
14 15
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.2 - GT205 STANDARD PLANT COMPONENTS | 31
3 11 12
3
6
11 12
A A
7 9 9 10 2
4
10 8
5 7 10
SECTION A-A
6 1 C09066-0586 BELT,1200MMX17840MM
14 12 13 1 15 16 14 12 13 5 4
A A
22
10
6 32 34 33
7
37 42 40
26
1 B
13 13
C C
21 20
15 16 7 10 3
30 29 28 27 31 34 34 33 35
B
6 5
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.2 - GT205 STANDARD PLANT COMPONENTS | 35
40 42 41 36
22
40 42 42 41 37
2 SECTION A-A 40 42 41 37
11
5 6
8
25 37 42 40
26
32 34 33
10
38 41 42 40 SECTION B-B 9
38 41 42 40
17 24 23
17 40 39 9
4
8
17
22
9
40 42 41 37
18 19 21 20 24 23
18 25
40 39
SECTION C-C 10
40 42 37 7
26
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.2 - GT205 STANDARD PLANT COMPONENTS | 36
13 12 11 2 1
1
5
12 10 11 12
11 13
3 3
7 8 4
DETAIL A
3 3 3 4
1
3 5 5 5
7
8 10 11 12
16 15 14
9 6
7
7
7
12 5 12
6
1
9
2
8
10
11 10 4
11
12
2
6 12
1
7
3
8 9
12
12
2 6
7 9
1
8
7 7 3
7
7
7
12 12
5
6
1
2
8
4 11
10
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.2 - GT205 STANDARD PLANT COMPONENTS | 43
8 6 6 7
11 6 7
3 4 5
1
1
6 9 10
28
27
29 2-PLACES
20 10
10
19 9 9
8
22 4-PLACES
23
24
25 47-PLACES
15
16
3
6 18 4-PLACES
11
31
30
30 17
4-PLACES 32 15 6
1 2-PLACES 16
2
21
19
2-PLACES 20
11 REAR VIEW 24 26 7
14 12 12 13 2-PLACES
2-PLACES
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.3 - GT205 TIER 3 ENGINE COMPONENTS | 47
8 1 20051843 WELDMENT
5 2
13
8
4
31 32
SECTION A-A 16 9 11 10 22 23
3
A
3
38 35 35 37
15
33 32
16 1
41 40 39 7 6
12 21 19 19
14
1
26 24 24 28
26 25 25 27
31 30 30 29
5
34 35 36
12 1 20051456 COVER
3
4
1
5 5
4 2 6 5 4 5 7 8-PLACES
7
8-PLACES
1 1 20051681 WELDMENT
16 7
8 15
15
14
5-PLACES
5 12
12
9 12-PLACES
13 6
16
13 12 2-PLACES
1
3
2
10 3 10 11
4-PLACES 4-PLACES
7 1 20051761 RUBBER
8 2 20051750 RUBBER
9 1 20051752 RUBBER
15 2 20072254 PLATE
16 2 20072714 PLATE
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.3 - GT205 TIER 3 ENGINE COMPONENTS | 54
5 4
2 3 1
34
12-PLACES
24-PLACES 39 11
39
37
37 11
20
32
19 46 31 25 21 18 21 18 18
18 34
24
12 12
13 36 41 40 38
13
2-PLACES
15 47
14
11
33
45 44 42 43 44 44 45
SECTION A-A
2-PLACES 4-PLACES
9 8 7
10
21 6 23 31
21 A
30
32
29
24 24
33 24
13
22
26
A
16 17 25 28
35
21 21
2-PLACES
9 1 C00033 FILTER/BREATHER-RESERVOIR
17 1 F00745 BP PLUG, 2
5
1
4
3
1 1
3
3
1
5 3 2
3 4
3
3
3 2
5
3
3
3 6 2
6
5
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.3 - GT205 TIER 3 ENGINE COMPONENTS | 59
7 3 3 7 3 7
5
6
2 3 4 4 4 4
7 7 7
3 3
3
5 6
2 3 4 4 4 4
1
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.3 - GT205 TIER 3 ENGINE COMPONENTS | 63
18
19
1
11
12 5
6 7
20 8 9 10
13 13 14 14 15
2 15
16
17
4
33
1
1
2
2
1 1 C09104 PUMP,GEAR,2.96,2.96,1.97 CI
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.3 - GT205 TIER 3 ENGINE COMPONENTS | 68
1 1 C10077 PUMP,TRIPLE,23CC/23CC/12CC,CCW
17 16 15 15 14
4
6
8
9 LOOSE ITEM
6
8
6
7
13
12
2
5 7 22 24 25 11
1 BOTH SIDES
18 19 20 21
23 24 25 10
18 19 19 20 21
7 2 3
5
8
6
8-PLACES
3
2 1 2
3 3
1
4 6
6 4
4
2
6 4
5
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.4 - 2 DECK PLANT | 73
3 2 C11402 FILTER/BREATHER-RESERVOIR
29 28 27 58
26 3
5
2 59
50 51 18 45
16 45
20 4
9 7 21 46 63
40 1 4 5
49
17 38
46 63
48 47
36 37 36 37 46
4
3 46 4 5
54 33 5 35
57 36 37 36
34
5 4
41 39 38 19 53
15
10 40 45 37 36
14 45
7 19 53
5 4
6 8
37 36
9 31 42
55 46 12
46 63 44 7 5
56 43 4
30 47
4 5 32 53 19 13
22 9
52 11
57 47 4 5
63 4 5 46
62
63
61 46 63
60
5
46 63 4
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.4 - 2 DECK PLANT | 74
B B C C
D D
33
34
32
31
DETAIL A
52 6 H00060 LOCKWASHER-3/8"
2
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.5 - 3 DECK PLANT | 78
1 1 C11957 MOTOR,HYDRAULIC,88.5CC
18 17 16 16 15 4
6 9
10 6 6
9
6
8 7
5
8 23 25 26 12 13 14
1
19 20 21 22
25 24 26 7 11 19 20 20 21 22
8 2 3
7
45
6
7
11 10 9 8
21
20 31
43
6 5 32 20 21
25 47 34 19
66 40 57 40
65 18
48
63 61 20 21
1
67 13 19
24 14
20 18 19 20 18
39 39
21 28 21
43 50 50
21 43 35
15 18 54
20 44 21 20
38
17 44 16 55 14 13 59
56 18 12 20 21 41
51 42 39
20 37 4 3 27
50
40 42
21 61 2
62 40 27 41
22
63 52 18
28 53 50 39
19 18 26
64 61 21
36
20 54 42 20
21 46 41 27
21 49 35 23 58
21 20 19 60 63
20 33 21 18
30 44 21 20
29 18 18
19 20 35
19 19
19 18 20
18 19 21
42 6 H00060 LOCKWASHER-3/8"
9
4
2
5
1
4
12
11
13
14
3
4
6
4
10
17 22 20051484 LOCKBOLT,C50LR,0.75,0.75-1.00
18 34 20051485 LOCKBOLT,C50LR,0.75,1.00-1.25
3
6
7
7 6 5 4
1 1 20054018 HOPPERWELD.T.D.SIDECONV.
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.5 - 3 DECK PLANT | 85
47 31 51 53
23
A A
15
6
16
8 45 51 53
5
17 17
18
11
28
17 1
7 B
23
9
3 11
13 12 11
B
8 1 5
23
1
18
22
54 58 59 60
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.5 - 3 DECK PLANT | 87
6 15 23
7 30 40 41 32 26
24
9 27 39
27
21
SECTION A-A
27 4
5
1
45 51
17
18 46 51 50 C
60 59 58 58 54 26
11 19
14
10 14
43 42 44
60 59 58 54
28
19
29
38
29
47 50 50 51 53
17
59 39
29 32
60 9
57
13 21
61
58 54 12
60
8 29 35
58 59 30
58 54
54 41
57
60
59
30
60 12 3 30
59 60 37
36 40
59 41
58
2 29 60
59
60 56 54 54 58
10 5
54 33 34
58 54 58
50 47 58
29 26
59
38
49 60
11
55
28 60
59 34 33
46
4
51 51 50
53
50 18 53 51
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.5 - 3 DECK PLANT | 89
47 31 51 53 15
53
51
6
58
59 24 1
60 45
24
31 20
51
53
17
54 58
53 52
25
48 52 51 16 17
52 51
19 45
51
53
25
51 14 43
53 42 44
45 50
52
48
1
17 20
17
45
51
53 51 50
31
47
7
19 25
42
43 22
44
14 31
43
44
40 4 H00063 LOCKWASHER-3/4"
6 7 8 9
9 8 5 6
3
1
9 8 5 6
9 8 7 6
6 2
3
6
4
SECTION A-A
3
5 15 14 12 13
11 10 9
1 9 10
5
5 2
2
4
8 7 6
3
4 5
5 3 2
3 1 20051989 PLATE
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.5 - 3 DECK PLANT | 95
3
13
12
11
10
2 17 18 18 19
1 4
A A 6
9 3 5
11
5 8
6
15 16 7
17 18 18 17
9 8
22 21 21 20
1 13 12 11 10
13 12 11 10 7
1
SECTION A-A
8
9
6 2 14 14 3
17 11
18 13
1 13
18 15 4
9 8 7 5 14
19 16 10
66
65
54 64
10 56 58 59 27
51 64
5 3 4 30
53 24 60
32 19
15
49
53
SECTION A-A
51 11 44 46 44 46 45 23 18
31 35 38 36
40 41 41 42 43 42 42 33
43 42 37 34 20
39 43 43 41 43 43
8 4 43 42 43 24
42 41 29 42 41 41 18
3 41
29
A A
28
4
66
65
16 49 53 51 62 64
B 7 C 66 65 64 60
32 27 30 66 61
41 41 41 41 41 41 25
41 21 D
31 30
C 55 57 57 58 59 28 45 D
14 66 65 64 60 44 46
46 22
B 13 1 55 57 57 58 59 55 57 57 58 59 54 51 51 53 53 48
44
66 65 60 66 65 64 60
54 54 51 51 53 53 48
15 3
4 6
59 58 56
12 54 53 51
6
12 49 53 51 25
9
9
21
32 27 30
20 19 61 65
64 63 60 64 65 66 64 66
SECTION B-B 11 SECTION C-C SECTION D-D
67 64
3 1 205-017-023 RUBBER,5/16X84X90
10 7
4
22
21
8
19 1
22 6 3
5
23
23 11
24 5 14
13
12 A
6
7
18 17 16 16 15 3
5
19 9 24
8 7
20 1 DETAIL A
22 8 24 21
24
7
4 7
6 12
7 13
5
1 3
2 7
11 11
11 14 16
15 15
1
7 16 14
1
5
20 19 18 18 17 12 6
8
13 9
10 10
2 4
11 11
11
5
9 6 8
2 1 4
SECTION A-A
9 B C B
17
26
17
1 8
C
44 46
46 47 48
24 24
25
24
32 32 33 33 31 31
SECTION B-B
34 30
35 15 16 14
34 7
35
30
44 46 46 47 48
48 47 46 46 44
50 54 53
31 32 33
5
5 54 53 52 49
2
SECTION C-C
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7
10
40 17
A 37 37 39 40
26
40 37
8
1 38 42
3
34 21
48 47 46 28 44
4 1 50 13
5
53 36 39 40 41
54 27
48 56
47 58 43 47 46
47 58 2
44 57
44 57
48 56
17 28 59
28 18 59
22
57 39 40 41
48 47 45
7
29
7
16 11
14 15 20
30
38 42 19 12
13 23
3
27
47 46 43 21
6
60 58 57 57 56
2
28 44 46 47 48
4
55 52 51 DETAIL A
14
3 13 21
12 13 11 12 13 11 12 13 11 15 13 14 15 15
25
25
21
42
41
42
3 B 3 37
1 39
21 A
43 5
25 17
24
20 A
22 16
36 40 40 41 42 38 32 33 34 32 8
B 34 33 32 38 26
19 28
42 26 28 29 30
28 41 28
29 40 29
35 33 31 27 37 12 3 13 11 30
4
2 5
7
SECTION A-A 18
6 17
SECTION B-B
5 20 19
3 2
3 2 4 1 4
3 2
3 2 4 1
4
1
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2
3
4
1 5
DETAIL B
1
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1
2
3
5
4
DETAIL A
2 1
3
4
2
2 5
5 4
4 1
1 7
7 8
8
5 2
11
5 9
14 6 3
2 12
13 5
16
10 2
14 14
7 7 14 7 7 14
1
2
10 8 9 3 4 5 6
14 7 14 2 14 2 7 14
3 4 5 6
2
14
14 14 7
2 7
14
7
2
3 4 5 6
1
13 11 12
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.6 - 3 DECK PLANT OPTIONS | 120
4 1 284119 STRAINER;#AA-430ML-3/4-PP-100
7 5 8 15 16
DETAIL A 5 8
8 5
8
5
4
1
3
A
2
13
10
11
12
2
3
1
4
5
8
15 16
8 5
4 5 8
A
2 3 1
13 10
11 12
4 5 8
2 3 1
4 5 8
2 3 1
2 3 1 4 5 8
8 5 4 1 3 2
8 5 8 5 7 5 8
14 13 12 15
6
DETAIL A
10 11 DETAIL B
9 8 7
3
5
6
3 14 10 11 12
2
14 10 11 12 2
6 6
5 6 18 15 16 17
14 10 11 12
13 10 10 11 12
4949 88 19 11 11 44 18
18
19
11
11 14
14
11
10
10
11
11
11
11
11
55
21
21
11
11
22
22
20
20
11
11
22
11
17
17
494988
19
19
3
3
12
12
13
13
11
11
99 11
11
25 26 25 26 11
11 11
11 3
3
2
2
48
48
19
19
4949 88
23 29 30
23 30 29
24
24
15
15
77 66
11 16
16
24 23
23
39
24
37 38 38
36 37 37
36 39
32 3434
32
55 46 4547
42 454746 42
35 34 33 31
35 35 34 34 33 33 31
40
40 46
46
15
15
3
3
18
18
27 28
27 28
55
17
17
47 46 45 43
47 46 45 43
39 38 3937 36
38 37 36 12
12
66
13
13
20
20
39 38 37 36
39 38 37 37 36
13
13 14
14
20
20 22
22 21
21
41 4547 46 47
41 45 46
11
23
23
23
23
11
29 30 23
29 30 23
15
15
24
24
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.7 - GT205 12FT FEEDER COMPONENTS | 130
27 8 H01116 SCREW-5/8-11 x 2
28 8 H00062 LOCKWASHER-5/8"
30 4 H00063 LOCKWASHER-3/4"
6
22 3
23
23
24
1
6 11 9 12 13 2 7
A
17 16 15 15 14 3
18 20
22 24 10 7 5 21 1
19
24 DETAIL A
24
8 2
10
25
44 B 39
11 3 21
44 1 25 42 10
A
43 2
7
A
20 22
37 40 40 41 42 19 16 31
B 31 33 34 36 30 29 28 26 8
30 29 28 26 34
33
36
3
27 28 29 12 13 11
10
2
5 4 32 34 35
24 23
7
18
42 41 40 38 17
8 9 SECTION A-A 20 SECTION B-B
5 6
19
3 2
4
3 2 4 1
3 2
3 2 4 1
4
4 8
9
8 12 13
5
1 3
2 8
7
7 7
16 16
15 15
1
8 14 14
5
20 19 18 18 17
10
9
12
11 1
6 6
B C B
7
25
39 39
41 41
17
40 40
9
21
24 32
31 20 10
6 C 19
14
41
40
5
41 38 8 3
40 53 51 50 DETAIL A
17 38 40 41 24
38
23 11 43 46 47
6 1 37 42
16
A 29
22 5
3 11 43 45 46 47 24 25
1 54 52 49 4 15
18 36 11 43
58 57 56 56 55 46 47
58 57 56 56 55 2 44 45 46 26 28
27
37 42
15 16
18 22
43 45 45 46 47 46 45 44
13 58 57 56 56 55
12 33 34 33 30
2 11 43 45 46 47
SECTION B-B 35
31 29 29
28 27 26 35
47 46 45 45 43 31
30 43 45 45 46 47
34 12
33 4
4 54 52 51 48
49 52 54
SECTION C-C 2 55 56 57 58
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.7 - GT205 12FT FEEDER COMPONENTS | 140
7 6
1
4
5
2
5
1
6 7
7 2
4 6
7 10 43 44 41 8 10
43 44 41 5 1 4
5 7 4 8
2
32 12 46 47 42 36 35 34 13
1 21 13
3 26 23 25
21 48 48 47 47 46 46 49 40 43 43
44 45
30
30
29
39 43 43 44 45 40 44
1 2 28 27 44 40 9 10 8
25 24
38 35 14
15
32 12 12 31 34 35 36 37 22 30 30
37 36 35 34 30
33 11 SECTION A-A
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.8 - GT205 12FT FEEDER OPTIONS | 144
4 2 2
11 10 12 14
6 1
18 16 17
8 9
A A 13 16 15
SECTION A-A
5 4
13 16 15 3 15 16 13 2 2 15 16 17
1
1
6
5 2
2
18
3
16
6
1 17
8
9 6
3
4
5
7 7
2 7
2
6 7
4 8 8 10
2 1
3
1 5 7 9 1
3
3
6
6
51 55 64 63 62 47 49
18 38 19
37 37 18 46 48
37 37 17 39 29 20
9
31 7
14
32 33
54 56 56 55 57
SECTION A-A 57 55 56 56 51
61 36
61 26
4 19 8
22 3 10
29 29 18 29 4 18 4 29 11 36 20 9
A A
55 57
52 34
25
30 30 30 30
10
28 28 22 28 28 36 28 8
36 5 23
35 15 21
56 55 50
1 19 39
4 18 4 18 2 20 21 8 10
40 35 15 52 55 57
25
60 60 58 32 35 32 23
61 59 59 31 33 31
33
24
24 24 23
49 56
52 8 34 55 57
47 55 C 8
49 47 43 1 8
44 5 52 6 9
23
15 44 48 47 49
B
13 43
41 47
54 33 49 47 43 48
12 49
56 53
42 56 55
C
55 27 1 6
16
53 56 56 55 57 24 57 6 45 49
57
DETAIL B 14 SECTION C-C
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.8 - GT205 12FT FEEDER OPTIONS | 150
10 2 20051231 PLATE
22 2 205-008-046 RUBBER,5/16X231-5/16X8-5/16
25 1 205-008-055 RUBBER,5/16X51-5/8X37-11/16
5
6
7
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.9 - GT205 Electrical System | 155
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
3
3
4
4
2 5
5
2
8
8
6
6
7
7
9
9 10
10
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
7
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.9 - GT205 Electrical System | 159
9 10
11
12
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
1
GT205S Parts Book (T3 Engine) | 1 - GT205S PARTS BOOK | 1.9 - GT205 Electrical System | 162
3
10
11
6 12
7
13
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
PART NU
ITEM QTY DESCRIPTION COMMENTS
MBER
a
F
E
D
C
B
A
All GND wires joined
Rev:
Rev:
at ring crimp to chassis
Rev: 1.0
1/6 Blue/Yellow Blue/Yellow 15/35 15/35 Downstream+
2/6 Green/Brown Green/Brown 16/35 16/35 Downstream-
1
1
Interlink
Machine
4/6 Black
Keyswitch+
Initial Release
Beltscale
GND 2/4 2/4 Black Belt Scale+
Power 1/4 1/4 Brown/Yellow -F12
Brown/Yellow 6/35 6/35
CAN L 3/4 3/4 Yellow 10A
Screener Panel (2 of 3)
2
2
14/35 14/35
/3.D3 Keyswitch+ White 1/8 1/8 White 13/35 13/35 Keyswitched Power
5/8 5/8
/3.D3 CAN L Yellow 3/8 3/8 Yellow 30/35 30/35 CAN L
CAN H Yellow/White 4/8 4/8 Yellow/White 31/35 31/35
Drawn By:
Drawn By:
/3.E3 CAN H
6/8 6/8 Green 26/35 26/35 Dual Power Inhibit Crank
Add-on
I/O Module
7/8 7/8
Power Loom
Date:
Date:
Date:
White/Red 2/35 2/35 Beacon
3
3
White/Black 10/35 10/35 EStop+ Out -F6
Siren
Black/Yellow 21/35 21/35 EStop- Out (GND) 10A
Cross-section of all wires can be assumed to be 1sq.mm unless otherwise indicated in brackets ()
Beacon
Power
Slate 3/35 3/35 EStop- In
19/8/21
Power
GND
GND
White/Purple 4/35 4/35 EStop+ In EStop+ In
5/8
1/8
3/8
4/8
8/8
6/8
7/8
2/8
1
3
4
2
1/2
2/2
1/8
6/8
5/8
7/8
3/8
8/8
4/8
2/8
2/2 2/2
1/2
2/2
1/2 1/2 A/3 A/3
B/3 B/3
Main
Beacon
2/2 2/2 C/3 C/3
Chassis/
Project Name:
4
4
Connector
35 Way
Blue Key
1/2 1/2
Conveyor Lead
Blue
Slate
Black
Brown
EStop Wiring Colours:
Connector Pin: Colour:
Astec Screener
4/4 4/4 4/4 4/4
EStop 6
EStop 1
-F2
5
5
EStop 5
1/4 1/4 1/4 1/4 24/35 24/35
1 3 3 1 28/35 28/35
29/35 29/35
Sheet Name:
EStop Breakout Box
32/35 32/35
PCB Power
33/35 33/35
2/4 2/4 1/4 2/4 27/35 27/35
2 4 3/4 3/4 4/4 3/4 4 2 8/35 8/35
4/4 4/4 3/4 4/4 9/35 9/35
EStop 4
EStop 3
6
6
Aux.Breakout Loom
Auto Greaser
Power 1/2 1/2 Brown/White Brown/White 5/35 5/35 Auto Greaser+
-F11
GND 2/2 2/2 Black 10A
7
Panel Power
'2' 4/10 4/10 '2' 4/6 4/6 Brown/Orange 18/35 18/35 Doglead CAN H
'5' 5/10 5/10 '5' 5/6 5/6 White/Orange 20/35 20/35 Doglead Stop
Worklights
control
Module
8
8
F
E
D
B
A
1 2 3 4 5 6 7 8
A A
B B
C C
Black 12 Way
12/12 CAN H
1/12 CAN L
7/12 Power
6/12 Power
Connector
5/12 GND
8/12 GND
Deutsch
10/12
11/12
2/12
4/12
3/12
9/12
2/12
7/12
6/12
5/12
8/12
1/12
12/12
3/12
4/12
9/12
10/12
11/12
D D
To Aux.Breakout Loom
White
Yellow/White
Black
Yellow
/1.E2 Keyswitch+ White
/1.E3 GND Black
/1.E2 CAN L Yellow
/1.E2 CAN H Yellow/White
E E
F F
Rev: 1.0 Initial Release Drawn By: JRD Date: 19/8/21 Project Name: Sheet Name:
Sheet
Rev: Drawn By: Date:
Astec Screener Screener Wireless Add-on
Rev: Drawn By: Date: 3 of 3 A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Black
64 Way ECU Connection
Sensor GND
J1939 High
J1939 Low
8/39 8/39
10/39 10/39
Screen
Return
11/39 11/39
GND
GND
GND
GND
GND
12/39 12/39
43/64
47/64
23/64
44/64
24/64
25/64
26/64
27/64
28/64
29/64
20/64
21/64
22/64
40/64
48/64
45/64
41/64
42/64
46/64
49/64
57/64
33/64
38/64
35/64
30/64
31/64
32/64
34/64
36/64
37/64
39/64
50/64
51/64
52/64
53/64
54/64
55/64
56/64
58/64
59/64
60/64
61/64
62/64
63/64
64/64
10/64
15/64
16/64
11/64
12/64
13/64
14/64
17/64
18/64
19/64
-FM15
4/64
2/64
3/64
9/64
7/64
8/64
5/64
6/64
1/64
25/39 25/39 Brown/Black
25A 26/39 26/39
28/39 28/39
4/64
1/64
2/64
3/64
9/64
43/64
47/64
23/64
44/64
24/64
25/64
26/64
27/64
28/64
29/64
20/64
21/64
22/64
40/64
48/64
45/64
41/64
42/64
46/64
49/64
10/64
7/64
8/64
15/64
16/64
5/64
57/64
6/64
11/64
12/64
13/64
33/64
14/64
17/64
18/64
19/64
38/64
35/64
30/64
31/64
32/64
34/64
36/64
37/64
39/64
50/64
51/64
52/64
53/64
54/64
55/64
56/64
58/64
59/64
60/64
61/64
62/64
63/64
64/64
B 1/39 1/39(2) Black
B
Black/Green
Black/Green
White
White
White
White/Orange
Green/White
Orange
Red/Black
White/Purple
Black/White
Black/Yellow
White/Black
2/39 2/39(2) Brown/Black
3/39 3/39(2)
Black
Silver
4/39 4/39(2) Glow Plugs
5/39 5/39(2) (via adapter loom)
-FM11 6/39 6/39(2) Red (10+10) Red 1/1 1/1
50A
A/3
C/3
B/3
2/3
2/2
3/3
1/2
13/39 13/39
1/3
To next sheet (Panel)
15/39 15/39 Orange Low Idle Input /2.D5
Drive circuit 16/39 16/39
B/3
2/3
1/2
2/2
C/3
A/3
3/3
1/3
19/39 19/39 Red/Black Engine Stop /2.C5
20/39 20/39
Signal
Signal
GND
GND
Power
Power
Coolant Level Sensor
21/39 21/39 White/Black EStop Relay O/P
(2) 4/4
Red/Yellow Glow Plug Drive- /2.C5
85
86
33/39 33/39
200A
W
LEAD-ACID
BATTERY G V (25)
27/39 27/39 U
31/39 31/39
M
Red
-ve Starter Motor
-ve
Black Black GND /2.F5
F Cross-section of all wires can be assumed to be 1sq.mm unless otherwise indicated in brackets () F
Rev: 1.0 Initial Release Drawn By: JRD Date: 19/1/22 Project Name: Sheet Name:
Sheet
Rev: Drawn By: Date:
Astec Screener CAT 4.4 T3 Engine Loom
Rev: Drawn By: Date: 1 of 2 A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 Ignition Key Switch 8
Screener Panel (1 of 3)
Panel Power
Panel Power
30
A A
EStop+ In 0,1
-S1
210
50 15
F11 Glowplugs -K1 86 30
50A 85 87a
87
-F9
10A
20A
-F4
35 Way Connector - Black Key Keyswitch+
B B
Module
Alternator Excite
Powerunit Lamp
Low Idle Enable
Crank Request
Panel Power
29/35 Engine Stop
Keyswitch+
J1939 High
F13 Modem
J1939 Low
GND
5A
GND
28/35
23/35
22/35
21/35
27/35
24/35
25/35
26/35
20/35
31/35
32/35
33/35
34/35
35/35
16/35
17/35
18/35
19/35
12/35
13/35
14/35
15/35
10/35
11/35
4/35
2/35
3/35
5/35
6/35
8/35
9/35
7/35
1/35
F15 Engine ECU
25A
28/35
29/35
Black 23/35
Silver 22/35
21/35
30/35
4/35
Orange 8/35
27/35
24/35
25/35
26/35
16/35
17/35
18/35
19/35
12/35
31/35
32/35
33/35
34/35
White/Black 7/35
1/35
2/35
Brown 13/35
14/35
35/35
3/35
White/Red 15/35
Brown/YEllow 10/35
White/Slate 9/35
5/35
20/35
Black 6/35
Green 11/35
C C
From previous sheet
/1.D8 Glow Plug Drive- Red/Yellow
2/2
1/2
F12 Panel
80A
2/2
1/2
GND
Power
E CAT 2.2 T3/4.4 T3 E
Powerunit Lamp
Engine Fuse Module
F Cross-section of all wires can be assumed to be 1sq.mm unless otherwise indicated in brackets () F
Rev: 1.0 Initial Release Drawn By: JRD Date: 19/1/22 Project Name: Sheet Name:
Sheet
Rev: Drawn By: Date:
Astec Screener CAT 4.4 T3 Engine Loom
Rev: Drawn By: Date: 2 of 2 A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10
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