Injection Molding Machine

Operation Manual V3.0

For System TM11

TMC Technology Corp.

No.726, Jieh Shou Road, Sec. 2, Pa Teh,
Taoyuan, Taiwan
Tel : 866-3-3688127
Fax : 886-3-3684959
E-mail : tmcinc@ms29.hinet.net
Website : Http://www.tmcint.com
 Injection Molding Machine Chapter 0

Content Ver. 3.0

Chapter 1: Safety

1. Operator safety protection……………..……………………………………………………… 1-1

1.1 Electrical ............................................................................................................................. 1-2
1.2 Hydraulic safety device....................................................................................................... 1-2
1.3 Machinery safety device ..................................................................................................... 1-3

2. Safety operation of machine …...……………………………………………………………... 1-4

2.1 Operation environment........................................................................................................ 1-4
2.2 Disposal of scrap products or waste.................................................................................... 1-4
2.3 Clamping unit...................................................................................................................... 1-4
2.4 Injection unit ....................................................................................................................... 1-4
2.5 Hydraulic unit...................................................................................................................... 1-5
2.6 Electrical unit ...................................................................................................................... 1-5

3. Safety labels and alarm devices...……………………………………………………………... 1-6

3.1 Definition of labels.............................................................................................................. 1-6
3.2 Adhering position................................................................................................................ 1-6
3.3 Alarm light and buzzer........................................................................................................ 1-8
3.4 Escape when trapped in machine ........................................................................................ 1-8

4. Machine maintenance warranty……………………………………………………………….. 1-8

Chapter 2:Machine specifications

1. Machine specifications………..…………………………………...………………………….. 2-1
2. Machine dimensions………….……………………………………………………………….. 2-4
3. Operating position…………………………………………………………………………….. 2-5
4. Safety devices layouts…..…………………………………………………………………….. 2-6
5. Position of signs and labels…..……………………………………………………………….. 2-7

Chapter 3: Preparation of installation and test running

1. Placing of the machine ............................................................................................................... 3-1

2. Foundation of the machine......................................................................................................... 3-1

3. Transportation ............................................................................................................................ 3-2

3.1 Transportation preparation .................................................................................................. 3-2
3.2 Process of transportation ..................................................................................................... 3-2

4. Leveling……………………………………………………………………………………….. 3-6

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5. Adjusting of mounting pad………………………..………………………………………….. 3-7

6.Ventilation……………………………………..……………………………………………….. 3-8
7. Preparation before operation………………………………………………………………….. 3-9
7.1 Power supply....................................................................................................................... 3-9
7.2 Cooling water ...................................................................................................................... 3-10
7.3 Main power/water connection position............................................................................... 3-10
7.4 Material ............................................................................................................................... 3-10
7.5 Hydraulic oil, lubrication oil and grease ............................................................................. 3-11
7.6 Operating temperature and humidity .................................................................................. 3-11

8. Pre-operation checkpoints…………………………………………………………………….. 3-12

4.1 Check before power ON...................................................................................................... 3-12
4.2 Check before motor starting................................................................................................ 3-12
4.3 Motor starting inspection .................................................................................................... 3-12
4.4 Check the mold condition ................................................................................................... 3-14

Chapter 4: Operation

1. Operation panel………………………………………………………………………………... 4-1

1.1 Screen /function selection key ............................................................................................ 4-1
1.2 Number/alphabet key.......................................................................................................... 4-1
1.3 Direction/screen operation instruction key......................................................................... 4-1
1.4 Manual operation switch ..................................................................................................... 4-1

2. Screen layout and operation…………………………………………………………………… 4-3

2.0 Main page of operation screen............................................................................................ 4-5

2.1 Main page of operation screen............................................................................................ 4-7
2.2 Machine monitoring screen ................................................................................................ 4-8
2.3 Clamp open/close setting.................................................................................................... 4-9
2.4 Clamping parameters .......................................................................................................... 4-11
2.5 Ejector setting ..................................................................................................................... 4-13
2.6 Ejector parameter................................................................................................................ 4-15
2.7 Corepull setting................................................................................................................... 4-17
2.8 Corepull parameters............................................................................................................ 4-19
2.9 Injection setting .................................................................................................................. 4-20
2.10 Injection parameters........................................................................................................... 4-22
2.11Injection closed loop control .............................................................................................. 4-24
2.12 Charge/Carriage setting ..................................................................................................... 4-26
2.13 Charge/Carriage parameters .............................................................................................. 4-28
2.14 Temperature setting ........................................................................................................... 4-30
2.15 Temperature parameters .................................................................................................... 4-31
2.16 Molding data store…….………………………………………………………………... 4-33
2.17 SPC data …………………………………………………………………………………. 4-34
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2.18 Function setting/pressure testing ....................................................................................... 4-36

2.19 Production management .................................................................................................... 4-38
2.20 Automatic mold adjustment............................................................................................... 4-39
2.21 Automatic purge function .................................................................................................. 4-41
2.22 External I/O monitor.......................................................................................................... 4-42
2.23 Charge record..................................................................................................................... 4-46
2.24 Alarm record...................................................................................................................... 4-47
2.25 Maintenance check point ................................................................................................... 4-48
2.26 Molding support................................................................................................................. 4-50
2.27 System self diagnostic function ......................................................................................... 4-51
2.28 Internal IO monitor ............................................................................................................ 4-52
2.29 T/C setting ......................................................................................................................... 4-53
2.30 Screen print........................................................................................................................ 4-54

3. Machine operation procedures ................................................................................................... 4-55

4. Start up…..……………………………………………………………………….…………... 4-55

4.1 Manual operation ................................................................................................................ 4-55
4.2 Semi-automatic operation................................................................................................... 4-56
4.3 Fully automatic operation ................................................................................................... 4-57
4.4 Emergency stop .................................................................................................................. 4-57
4.5 Alarm clearance .................................................................................................................. 4-57
4.6 Re-start after safety interlock devices were tripped ........................................................... 4-58
5. Molding operation…………………………………………………………………………….. 4-58
5.1 Preparation before molding operation ................................................................................. 4-58
5.2 Check before molding operation ......................................................................................... 4-58
5.3 Molding condition setting.................................................................................................... 4-59
5.4 Start molding ....................................................................................................................... 4-60
5.5 Change material or color change ......................................................................................... 4-60
5.6 Store/read molding condition by memory card ................................................................... 4-60

6. Machine shutdown procedures 4-61

Chapter 5: Trouble shooting

1. Mechanical unit……………………………………………………………………………….. 5-1

1.1 Motor can not be started...................................................................................................... 5-1
1.2 No clamp close.................................................................................................................... 5-1
1.3 No clamp open .................................................................................................................... 5-2
1.4 No ejector advance .............................................................................................................. 5-2
1.5 No ejector retract................................................................................................................. 5-2
1.6 No injection......................................................................................................................... 5-3
1.7 No suck back ....................................................................................................................... 5-3
1.8 No charge ............................................................................................................................ 5-4
1.9 No carriage advance and backward..................................................................................... 5-4
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1.10 No mold adjustment ........................................................................................................... 5-5

1.11 No automatic clamping force ............................................................................................. 5-5
1.12 Core failure......................................................................................................................... 5-6
1.13 Temperature control abnormal ........................................................................................... 5-6

2. Electric unit…………………………………………………………………………………… 5-7

2.1 Warning screen description................................................................................................. 5-7
2.2 Warning content and maintenance message indication ...................................................... 5-8
2.3 System message and description......................................................................................... 5-14
3. Hydraulic unit…………………………………………………………………………………. 5-15

Chapter 6: Maintenance

1. Safety device inspection………………………………………………………………………. 6-1

1.1 Electric safety...................................................................................................................... 6-1
1.2 Hydraulic safety .................................................................................................................. 6-1
1.3 Mechanical safety................................................................................................................ 6-1

2. Periodic inspection…………………………………………………………………………….. 6-2

2.1 Daily inspection items......................................................................................................... 6-2
2.2 Monthly inspection items .................................................................................................... 6-2
2.3 Halt-year inspection items................................................................................................... 6-2
2.4 Maintenance and check chart .............................................................................................. 6-3

3. Cleaning……………………………………………………………………………………….. 6-5
3.1 Screw removal/installation and cleaning ............................................................................ 6-5
3.2 Barrel removal/installation and cleaning ............................................................................ 6-6
3.3 Cooler removal/installation and cleaning............................................................................ 6-7
3.4 Hopper window glass replacement ..................................................................................... 6-7
3.5 Filter removal/installation and cleaning.............................................................................. 6-7
3.6 Water distributor removal/installation and cleaning ........................................................... 6-8

4. Lubrication…………………………………………………………………………………….. 6-9
4.1 Toggle system lubrication .................................................................................................... 6-9
4.2 Grease lubrication ................................................................................................................ 6-10
4.3 Lubrication points and timing…………………………………………………………….. 6-11
4.4 Lubrication for die height adjustment gear……………………………………………….. 6-12

5. Spare parts…………………………………………………………………………………….. 6-13

Chapter 7: Adjustments

1. Mechanism adjustments……………………………………………………………………... 7-1

1.1 Adjustment of carriage center height .................................................................................. 7-1
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1.2 Adjustment of moving platen shoes.................................................................................... 7-2

2. System adjustments.................................................................................................................... 7-3

2.1 Adjustment of transducer…………………………………………………………………. 7-3
2.2 Adjustment of proportional valve………………………………………………………… 7-5
2.3 Adjustment of motor overload protector…………………………………………………. 7-6

Appendix A
1 Hydraulic sequence ………………………………………………………… A-1
2 How to re-open clamp when it locked …………………………………………………. A-17

Appendix B
Notes on motion/no motion…………………. ……………………………………………… B-1

Appendix C: Robot Connection………………………………………………………………….. C-0

Appendix D: USB file operation…………………………………………..…………………….. D-0

Chapter 8：Drawings
1. Description of major component parts and their positions installed on the machine
1.1 View from operational side
1.2 View from rear operation side

2. Appearance dimension drawing

3. Screw/Barrel unit assembling drawing

4. Hydraulic circuit drawing

5. Hydraulic manifold drawing

5.1 Injection manifold
5.2 Clamp manifold
5.3 Ejector manifold

6. Oil pipes layout drawing

7. Electrical wiring diagram

8. Control box layout drawing

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Chapter 1：Safety

1. Operator safety protection………..…... 1-1

1.1 Electrical device .............................. 1-2
1.2 Hydraulic safety device ................... 1-2
1.3 Mechanical safety device ................ 1-3

2. Safe operation of machine………….. 1-4

2.1 Operation environment.................... 1-4
2.2 Disposal of scrap products or waste 1-4
2.3 Clamping unit .................................. 1-4
2.4 Injection unit .................................... 1-4
2.5 Hydraulic unit .................................. 1-5
2.6 Electrical unit................................... 1-5

3. Safety labels and alarm devices……… 1-6

3.1 Definition of labels ........................... 1-6
3.2 Adhering position............................. 1-6
3.3 Alarm light and buzzer..................... 1-8
3.4 Escape when trapped in machine ... 1-8

4. Machine maintenance warranty .......... 1-8

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Chapter 1：Safety
This machine has equipped with mechanical，hydraulic and electrical triple safety devices，
however，only qualified personnel by the user company can operate this machine, the user
company must have the operators to read and execute all safety rules to ensure safety.
Only manufacture or manufacture’s agent qualified technical personnel can perform
maintenance or repair works on the machine, the technical personnel must have sufficient
knowledge regarding all safety precautions and operating elements.

1 Operator safety protection

Daily inspections shall be performed in accordance with the maintenance and checklists
displayed upon the operation of the machine to ensure the safety of the operator and
machine.
02D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0
MAINT. 10h250m10s
LIST M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

DAILY CHECK & MAINTENANCE MONTHLY CHECK & MAINTENANCE

1.PUSH EMERGENCY BUTTON TO CHECK PUMP STOP. 1.CK.AND CLEAN HYD. FILTER.
2.CK. I/O 101,103,109 FUNCTION BY OPEN/CLOSE DOOR. 2.CK.NO LEAKING IN HYD. SYSTEM.
3.CK. SAFETY DROP BAR MOVES SMOOTH. 3.CK.AND CLEAN OIL COOLER.
4.CK. BARREL COVER IS FIXED. 4.CK.NO MOVING PARTS ARE LOOSENED.
5.CK. LUB. OF MOVING PARETS ARE OK. 5.CK.AND CLEAN ELECTRIC CABINET.
6.CK. NO PARTS IS LOOSENED OR ABNORMAL. 6.TIGHT ALL WIRING TERMALS.
7.CK. COLD START PROTECT. TIME AND DANGER 7.CLEAN AND ADJUST ALL
TEMP. SET OK. THERMOCOUPLES.
8.CK. TEMP. SET OF HYD. OIL & COLLAR ARE OK. 8.TEST PRESS. AND SPEED LINEARILITY.
9.CK IF PUMP HAS ANY NOISE. 9.CLEAN WASTE OIL.
10.CK.HYD.& LUB.OIL ARE ENOUGH.(NO RECYCLE OIL) HALF YEARLY CHECK AND MAINTENANCE
11.CK. NO HOSE/PIPE IS LOOSENED/LEAKING. 1.CK.PALTEN'S PARALLELISM.
12.CK. NO AIR IS BLENDED INTO HYD. SYSTEM. 2.CHANGE HYD. SYSTEM OIL.
13.CK. ALL GROUDINGS ARE CONNECTED OK. 3.CK.SCREW/BARREL FUNCTION WELL.
14.CK. MOLD CLAMP ARE TIGHT. 4.MACHINE LEVELING ADJUST.
15.CK. MOLD PROTECTION DEVICE IS OK.

F1 F2 F3 F4 F5 LOG F6 MOLD F7 EXTERN F8

17 MENU MAINTEN. SUPPORT I/O

Screen 1-1

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1.1 Electrical device

1.1.1 Emergency button：Each machine is equipped with two emergency buttons located
respectively on the control panel and rear operation side. Upon emergency，press the
emergency button nearby. When the emergency condition is cleared，rotate emergency
button clockwise to release it.

Emergency Emergency
Button Button

1.1.2 Safety door switch：Change screen to EXTERNAL I/O screen，open/close all safety
doors and check corresponding I/O status，they must be normally ON/OFF.
Opening the front operation door，I/O 101，I/O 109 must be OFF (highlighting disappears)，
opening rear safety door or other side doors，I/O 103 must be OFF. Close front door to have
I/O 101，I/O109 on，close rear door to have I/O 103 on.

1.1.3 Mold height limit switch：Upon pressing the minimum mold thickness limit switch，or
actuate the proximity switch，I/O 111 must be OFF； upon actuate the maximum mold
thickness switch，I/O 112 must be OFF

1.2 Hydraulic safety device

Inspect hydraulic safety valve V35 on clamping manifold ，when opening the front operation
door，I/O 101，109 must be OFF，and mold close is disabled at the time. For testing，unplug
the electrical plug of V35，and close the operation door then close mold manually，mold close
operation cannot be performed at the time.

V35 Mold-clamping safety

valve

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1.3 Mechanical safety device

A Open/close the front operation door ， and check the action of drop bar plate for
smoothness.
B Barrel guard：check barrel cover，injection nozzle guard fixing screws.

Drop bar Barrel cover

Injection nozzle guard

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2 Safe operation of machine

2.1 Operating environment
For a safety operating environments, personal protection devices are required; safety shoes
and other protection devices required by the user country regulations are necessary.
If the noise level of operation environment is over 80dB，protection device like ear-mask is
required.
User company is responsible to provide a well-lit space complied with local regulations and
dry and flat ground for operating.

2.2 Disposal of scrap products or wastes

Disposal of scrap products or wastes must follow local laws and regulations.

2.3 Clamping unit

★It is absolutely prohibited to remove any mechanical，hydraulic safety device or short circuit
of electrical safety limit switch.
★Please don’t extend your hands or any part of your body into areas protected by the safety
guard during operation.
★When it is necessary to adjust the mold on the machine，be sure to turn off pump motor；
power off and hang the sign [Don’t Turn On Power] on the power switch.
★Only authorized and qualified personnel are allowed to operate the machine.
★Prior to starting the machine，please confirm all the safety guards are at normal positions.
★After starting the machine，please confirm the normal operation of the safety gate.
★Please check if the mold is fixed tightly on the platens.

2.4 Injection unit

★Do not touch the barrel to avoid electrical shock or get burned.
★Do not step on the barrel guard to avoid get electrical shock or damage thermocouples.
★Do not remove the barrel guard.
★When it is necessary to remove barrel guard to replace the heater band，please power off
machine first and make sure barrel unit is cooled down before starting to work.
★Make sure the power is off when taking out the screw. Do not stand in the direction of
screw when it will be pulled out.
★When the melted material is still flowing out from the nozzle，do not clean the nozzle.
★Do not heat the plastic material exceeding its processing temperature，especially for the
PVC、POM which might generate gas.
★When the nozzle or barrel end cap is not installed，do not nor perform charge nor injection
operation.
★Upon cleaning inside of the hopper，make sure machine power is off.
★When PVC，POM or corrosive glass fiber added material are used，upon material change
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or before machine shutdown，please use PP material to clean the barrel.

★Prior to move the carriage forward，be sure to close the mold.

2.5 Hydraulic unit

★Do not set pressure over the maximum system operation pressure according to machine
specification.
★Power off machine and wait for no residual hydraulic pressure before disassemble any
hydraulic or mechanical parts.
★When damage is found on the high pressure hose，replace it immediately；otherwise，
when the high pressure hose is ruptured，the high pressure hydraulic oil will erupt thus
causing injury to the personnel.
★The operation temperature of hydraulic oil is 35℃-50℃，continuous operation between 20
℃-55℃ is allowed；however，when the temperature is below 20℃，please perform oil
pre-heat process to heat up the temperature，oil temperature less than 20℃ will make the
system very unstable.
★When the hydraulic hose or valve is found loose，please tighten them up immediately thus
preventing oil leakage or other problems.

2.6 Electrical unit

★Turn the power off before opening the control cabinet to prevent electrical shock.
★Turn the power off before removing the barrel guard.
★Turn the power off before replacing the heater band.
★Turn the power off before wiring the circuits in the terminal box of heater band.
★Make sure the machine has been properly and independently grounded(earthed)，phase N
shall not be in connection with grounding G.
★Make sure no water accumulated in the machine to prevent the water from getting into the
electrical control cabinet and result in electric leakage or damage on the machine.

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3 Safety labels and alarm devices

3.1 Definition of labels
◇Safety label shall be adhered on/fixed to some corresponding positions to remind operators
of protecting their own safety.
◇Do not remove the safety labels or hide them behind other objects.
◇When the safety labels are old or damaged to such an extent that they are illegible，
please buy the new ones from our agent or distributor.

3.2 Adhering position

DAILYCHECK AND MAINTENANCE
1. CHECK IF LUBRICANT IS PLENTY AND CLEAN， AND ALL MOVABLE PARTS ARE
WELL LUBRICATED.
2. CHECK IF THERE IS PLENTY HYDRAULIC OIL.
3. CHECK IF EACH HYDRAULIC PRESSURE IS ACCURATE.
4. CHECK IF THERE IS ANY ABNORMAL NOISE ON HYD. SYSTEM.
5. CHECK IF BOLTS AND NUTS OF TIE ROD ARE LOOSEN.
6. CHECK THE COOLING SYSTEM.
7. CHECK IF THE EMERGENCY STOP BUTTON FUNCTION NORMALLY.
8. CHECK IF BARREL HEATING ELEMENTS AND TEMPERATURE CONTROLLER ARE
NORMAL.

WEEKLY CHECK AND MAINTENANCE

1. REMOVE HYDRAULIC OIL FILTER FOR CLEANING.
2. CHANGE HYDRAULIC OIL IF BUBBLES DIRT OR DEGENERATION ARE FOUND.
3. CHECK IF ANY LEAKAGE ON THE HYDRAULIC PIPING SYSTEM.
4. CLEAN THE INSIDE OF COOLING SYSTEM.
5. CHECK IF ANY MOVABLE PARTS ARE LOOSEN.
6. REMOVE THOROUGHLY ANY RESIN ADHERED TO THE HEATING ELEMENTS OR
ELECTRICAL WIRES ON BARREL.
7. CLEAN THE INSIDE OF ELECTRICAL CONTROL BOARD AND SWITCH BOX.
MAKE SURE THE WIRING TERMINALS ARE WELL FASTENED.

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WARNING
1. WARNING OPERATORS NOT TO OPERATE MACHINE UNLESS THOUOUGHLY
INSTRUCTED ON SAFETY RULES AND OPERATIONS.
2. INSPECT AND CHECK OFF PROCEDURES FOR ELECTRIC， HYDRAULIC， AND
MECHANICAL SAFETY DEVICES.
3. MAKE SURE CLAMP CAN NOT BE CLOSED WHEN OPENING ANY SAFETY GATE.

DANGER WARNING
High Voltage-High Temperature 1. Personnel who do not understand the machine shall not
be assigned to operate the machine.
2. Please check and confirm normal operation of the
mechanical， hydraulic， electrical safety devices.
3. Please confirm that when the safety door is open， the
mold shall not be clamped.

ATTENTION

MOLD FIXING SCREW CHECK PALLELELISM

SPEC. SCEW DEPTH INTO PLATEN

M16 x P2.0 25 mm
M20 x P2.5 30 mm
M24 x P3.0 40 mm
PLATEN
MOLD

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3.3 Alarm light and buzzer

Each machine has an alarm red light and an alarm buzzer, when any fault condition was
occurred, alarm light and buzzer are fired and kept, the alarm status can only be
acknowledged in manual mode, and only after fault conditions was cleared, alarm can be
released.
The red alarm light is always on or flashing according to function setup, the alarm buzzer can
be on or temporarily disabled according to function setup, disable alarm buzzer doesn’t
disable faults detection.

4 Machine maintenance warranty

Machines sold through the sales department，agents，distributors of TMC，one-year warranty
for parts is provided under normal operating conditions. However，the one-year warranty shall
not include the following conditions：
◇Machine has been modified without the written approval of TMC.
◇Machine components have been removed without the written approval of TMC.
◇Machine has been re-sold without the written approval of TMC (e.g. The second hand
machine purchased by the customer)
◇Machine has been installed with peripheral equipment without the consent of TMC thus
affecting the performance of the machine.
◇Machine has been damaged due to fire，earthquake，flood，war，act of God (so-called force
majeure).
◇Machine has been damaged due to improper operation.
◇Machine has not been under normal maintenance thus causing malfunction.

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Chapter 2：Machine specifications

1. Machine specifications……….……….. 2-1

2. Machine dimensions…………………… 2-4

3.Operating position…….………………… 2-5

4.Safety devices layouts….……………… 2-6

4.Position of signs and labels…………… 2-7

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Chapter 2：Machine description

All devices and specifications herein are TMC standard only, it’s will be different according to
different order，customer’s machine may not have the same specifications or all the device.
Contact TMC for specific model’s data.

1 Machine Specifications
Machine Model Number TMC 30E TMC 60E TMC 90E TMC 120E
International Size Code 300/104 600/140 900/230 1200/380
A. Injection Unit Code 104 140 230 380
1. Screw size A B C A B C A B C A B C
2. Screw diameter mm 20 22 25 25 30 32 32 35 40 35 40 45
3. Screw length to diameter ratio L/D 22 20 20 24 20 18.75 21.9 20 17.5 22.9 20 17.8
4. Injection pressure @ 140bar bar x x x 23301618 1422 1915 1600 1225 2194 1680 1327
5. Injection pressure @ 170bar bar 2519 2040 1686 28291964 1727 2324 1943 1488 2664 2040 1612
6. Injection stroke mm 100 120 150 180
7. Calculated injection volume cm3 31 38 49 59 85 97 121 144 188 173 226 286
8. Injection capacity - PS gm 29 35 45 54 78 89 111 133 173 159 208 263
9. Plasticizing rate LS/HT kg/hr x x x 17 26 30 32 45 59 41 53 76
HS/LT kg/hr 15 19 27 21 32 36 39 54 71 57 74 106
10. Injection rate @ 70kg/cm2 cm3/sec 59 71 92 55 79 90 88 105 137 97 127 161
11. Screw speed / torque LS/HT rpm/Nm 220/550 240/640 217/950
HS/LT rpm/Nm 350/310 275/450 288/550 303/670
12. Nozzle force kN 35 60 60 60
13. Heating input power kW 4.0 5.5 6.3 8.2
14. Barrel heating zones no. 3+2 3+2 3+2 3+2
B. Clamping Unit Code 300 600 900 1200
1. Clamping force kN 300 600 900 1200
2. Mold opening stroke mm 230 270 300 350
3. Open daylight mm 550 590 660 775
4. Die-height available (Std.) mm 120-320 100-320 150-360 150-425
5. Size of platens H x V mm 460*420 500*500 590*590 640*640
6. Space between tie-bars mm 320*280 320*320 400*400 425*425
7. Tie-bar diameter mm 45 55 65 75
8. Ejector force kN 17 44 44 44
9. Ejector stroke mm 60 80 80 100
C. General
1. Pump motor power kW (hp) 11.25 (15) 11.25 (15) 15 (20) 18.75 (25)
2. Hydraulic system pressure bar 170 140 or 170 140 or 170 140 or 170
3. Total installed power kW 15.25 16.7 21.3 27
4. Oil tank capacity liter 100 260 260 300
5. Hopper capacity kg 12 36 36 36
6. Total machine weight (approx.) kg 2500 3100 3800 5200
7. Machine dimensions LxWxH m 3.25*1.10*1.45 3.90*1.15*1.85 4.10*1.25*1.90 4.40*1.30*1.95

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Machine Model Number TMC 150E TMC 200E TMC 250E TMC 350E
International Size Code 1500/640 2000/960 2500/1500 3500/2700
A. Injection Unit Code 640 960 1500 2700
1. Screw size A B C A B C A B C A B C
2. Screw diameter mm 40 45 50 50 55 60 55 60 65 70 75 80
3. Screw length to diameter ratio L/D 22.5 20 18 22 20 18.3 21.8 20 18.5 21.4 20 18.8
4. Injection pressure @ 140bar bar 2083 1645 1333 1952 1613 1355 2036 1711 1458 1964 1711 1504
5. Injection pressure @ 170bar bar 2529 1998 1618 2370 1959 1646 2473 2078 1770 2385 2078 1826
6. Injection stroke mm 180 250 300 350
7. Calculated injection volume cm3 226 286 353 491 594 707 713 848 995 1347 1546 1759
8. Injection capacity - PS gm 208 263 325 452 546 650 656 780 916 1239 1423 1619
9. Plasticizing rate LS/HT kg/hr 57 81 107 94 128 159 132 164 210 198 227 242
HS/LT kg/hr 67 94 125 126 170 211 165 205 263 247 283 302
10. Injection rate @ 70kg/cm2 cm3/sec 128 162 200 196 237 283 242 288 338 292 336 382
11. Screw speed / torque LS/HT rpm/Nm 233/1090 205/1760 212/2280 164/3640
HS/LT rpm/Nm 271/950 273/1330 265/1760 205/2650
12. Nozzle force kN 60 60 60 96
13. Heating input power kW 9.3 15 19.2 32
14. Barrel heating zones no. 3+2 3+2 3+2 4+2
B. Clamping Unit Code 1500 2000 2500 3500
15. Clamping force kN 1500 2000 2500 3500
16. Mold opening stroke mm 380 430 510 640
17. Open daylight mm 880 980 1110 1390
18. Die-height available mm 150-500 200-550 200-600 300-750
19. Size of platens H x V mm 670*670 760*760 850*850 1050*1050
20. Space between tie-bars mm 450*450 510*510 560*560 710*710
21. Tie-bar diameter mm 80 90 100 120
22. Ejector force kN 44 70 70 90
23. Ejector stroke mm 100 120 140 180
C. General
24. Pump motor power kW (hp) 22.5 (30) 30 (40) 37.5 (50) 45 (60)
25. Hydraulic system pressure bar 140 or 170 140 or 170 140 or 170 140 or 170
26. Total installed power kW 31.8 45 56.7 77
27. Oil tank capacity liter 310 500 600 800
28. Hopper capacity kg 36 68 68 90
29. Total machine weight (approx.) kg 5800 8000 10000 16000
30. Machine dimensions LxWxH m 4.60*1.35*2.00 5.50*1.40*2.20 5.85*1.50*2.25 7.40*1.80*2.40

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Machine Model Number TMC 500E TMC 750E TMC 1000E

International Size Code 7500/5700 7500/5700 10000/9200
A. Injection Unit Code 5700 5700 9200
1. Screw size A A B A B A B B C
2. Screw diameter mm 80 85 95 95 100 110 110 120 130
3. Screw length to diameter ratio L/D 21.3 20 17.9 21.1 20 18.2 21.8 20 18.5
4. Injection pressure @ 140bar bar 1998 1770 1417 1787 1613 1333 1862 1565 1333
5. Injection pressure @ 170bar bar 2426 2149 1721 2170 1958 1619 2261 1900 1619
6. Injection stroke mm 450 450 520
7. Calculated injection volume cm3 2011 2270 2835 3190 3534 4276 4942 5881 6902
8. Injection capacity - PS gm 1850 2088 2608 2935 3252 3934 4546 5411 6350
9. Plasticizing rate LS/HT kg/hr 147 200 277 305 320 409 508 611 680
HS/LT kg/hr 211 286 397 438 461 587 642 765 812
10. Injection rate @ 70kg/cm2 cm3/sec 352 397 496 517 573 693 779 927 1088
11. Screw speed / torque LS/HT rpm/Nm 100/6650 111/8060 138/9580
HS/LT rpm/Nm 143/4550 158/5600 173/8060
12. Nozzle force kN 96 125 125
13. Heating input power kW 41 50 82
14. Barrel heating zones no. 4+2 4+2 4+2
B. Clamping Unit Code 5000 7500 10000
15. Clamping force kN 5000 7500 10000
16. Mold opening stroke mm 820 1000 1150
17. Open daylight mm 1720 2000 2350
18. Die-height available mm 350-900 400-1000 600-1200
19. Size of platens H x V mm 1250*1250 1500*1500 1700*1700
20. Space between tie-bars mm 850*850 1000*1000 1150*1150
21. Tie-bar diameter mm 150 180 200
22. Ejector force kN 110 170 215
23. Ejector stroke mm 200 240 300
C. General
24. Pump motor power kW (hp) 56 (75) 75 (100) 112 (150)
25. Hydraulic system pressure bar 140 or 170 140 or 170 140 or 170
26. Total installed power kW 97 125 194
27. Oil tank capacity liter 1000 1400 1600
28. Hopper capacity kg 90 120 120
29. Total machine weight (approx.) kg 25000 40000 60000
30. Machine dimensions LxWxH m 8.70*2.00*2.55 10.70*2.15*2.85 12.00*2.45*3.05

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2 Machine dimensions

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3 Operating position

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4 Safety devices layouts

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5 Position of signs and labels

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1：Front emergency stop 2：Rear emergency stop

3：Cycle start

4：Daily check and maintenance 5：Weekly check and maintenance

6：Lifting indication 7：Danger

8：Warning 9：Safety valve

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10：Lubrication 11：Warning

12：Danger 13：Shock Warning

14：Turn off power 15：Name plate

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Chapter 3: Preparation for installation

and test running

1. Placing of the machine........................ 3-1

2. Foundation of the machine ................. 3-1

3. Transportation 3-2
3.1 Transportation preparation ............ 3-2
3.2 Process of transportation .............. 3-2

4. Leveling…………………………………. 3-6

5. Adjusting of mounting pad…………….. 3-7

6.Ventilation……………………………….. 3-8

7. Preparation before operation 3-9

7.1 Power supply ............................... . 3-9
7.2 Cooling water................................ 3-10
7.3 Main power/water connection 3-10
position……………………………...
7.4 Material……………………………... 3-10
7.5 Hydraulic oil，lubrication oil and
grease .......................................... 3-11
7.6 Operating temperature and
humidity …………………………… 3-11

8. Pre-operation checkpoints ……….…... 3-12

8.1 Check before power ON ............... 3-12
8.2 Check before motor starting ......... 3-12
8.3 Motor starting inspection............... 3-12
8.4 Check the mold condition ............. 3-14

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Chapter 3: Preparation for installation and test running

1 Placing of the machine

For the convenience of machine operation and maintenance，a space of 1~1.5m shall be
reserved around the machine at least，if more than two machines are arranged in abreast
with one another，the distance between two machines shall be more than 1.5m to facilitate
change of molds.
The minimum space for operation and maintenance are as listed below.

(mm) L 1 2 W 3 4 H
E30 2500 1000 1000 1000 1200 1200 1500
E60 3900 1000 1000 1150 1200 1200 1850
E90 4100 1000 1000 1250 1200 1200 1900
E120 4400 1200 1200 1300 1200 1200 1950
E150 4600 1200 1200 1350 1200 1200 2000
E200 5500 1500 1500 1400 1500 1500 2200
E250 5850 1500 1500 1500 1500 1500 2250
E350 7400 2000 2000 1800 2000 2000 2400
E500 8700 2500 2500 2000 2200 2200 2550
E750 10700 2500 2500 2150 2500 2500 2850
E1000 12000 2700 2700 2450 2700 2700 3050

2 Foundation of the machine

A plant with smooth and solid floor，well dried and ventilation condition in conjunction with the
mounting pads are the prerequisites for stable operation of the machine.
The ground flatness between the two ends of machine touch position must within 10mm.
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It’s not necessary to prepare a fixed foundation for the machine, using machine mounting
pads with good leveling (0.2mm/M) is usually enough, in case fixed foundation is needed, call
TMC or agent to get all necessary information.

3 Transportation
3.1 Transportation preparation
a. Secure safety gates and hopper cover firmly by rope.
b. Choose appropriate transport vehicle or container according to machine dimensions and
weights.
E-series Weight (kg) Dimension L*W*H mm
30 1500 2500*1000*1500
60 3100 3900*1150*1850
90 3800 4100*1250*1900
120 5200 4400*1300*1950
150 5800 4600*1350*2000
200 8000 5500*1400*2200
250 10000 5850*1500*2250
350 16000 7400*1800*2400
500 25000 8700*2000*2550
750 40000 10700*2150*2850
1000 60000 12000*2450*3050

3.2 Process of transportation

3.2.1 Lift tools
a. Movable crane：10 tons， 20 tons.
b. Lift car：5 tons，10 tons.
c. Wire rope：JIS G3525，type 3， 6*19 G， D=18mm.
d. Steel pipe：JIS G3459，D=76.3mm，t=7.0mm and D=60.5mm，t=5.5mm. Length of pipe
must be 200mm longer than machine width.
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e. U-bolt：JIS F3022，65-3(used in 30E~250E).

f. Eye-bolt：JIS B1168，M16(used in 30E~150E)

3.2.2 Machine lift support position

a. 30E~250E
Method 1:

1Wire rope 2Eye-bolt 3H-beam，machine frame.

4U-bolt on machine H beam 5Steel pipe, D=76.3mm, t=7mm,be used to lift at both side.
6Shackle, JIS B2801, SD-12.
Method 2:
Put skates beneath machine bottom, use 10 tons forklift to push it.

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b. 350E~500E

1Wire rope 2Machine frame 3H-beam，machine frame.

4 Steel pipe, D=76.3mm, t=7mm,be used to lift at both side.
5Movable crane︰20 tons, use two at the same time.
c. 750E~1000E
Machine of this model is disassembled to three main parts for shipment.
C1：Machine frame-clamping side

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1Wire rope 2Machine frame 3H-beam，machine frame.

4 Steel pipe, D=76.3mm, t=7mm,be used to lift at both side.
5Movable crane︰20 tons, use two at the same time.
C2：Machine frame-injection side

Lifting device and method are same as C1.

C3：Clamping unit

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1Through holes on top of platen.

2Wire rope does through holes.
3Operate two 20 tons move cranes simultaneously.

Re-assembly works must be performed by manufacture’s and/or agent qualified personnel.

4 Leveling
Machine must be leveled after installation; unleveled machine has potential risks and can
cause damages both to operator and machine itself.

a. Adjust horizontal level at front side

Check level on tie bars in horizontal direction by level gauge (precision 0.05mm/M), and
adjust mounting pads to have level within 0.2mm/M.

b. Adjust horizontal level at back side

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c. Adjust level from front to back

Remarks︰1.Adjust mold height to maximum position before checking level.

2.Clean tie bars surface.
3.Use auxiliary gauge when check level in front-back direction.

5 Adjusting of mounting pads

Adjust mounting pads to have a good machine level.

Adjust pads height by swivel 1 and fix it by tightening 2.

Different mounting pads may have different structure, refer to manufacture’s instruction
manual.

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6 Ventilation
If ventilation is necessary when processing some specific plastic resin (according to resin
supplier recommendation)，suggestion on ventilation apparatus position is shown below.

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7 Preparation for operation

7.1 Power supply
To meet the power requirement in different countries and
areas ， we provide machines with different voltage

CE-type cabinet
rating，please confirm the voltage specification of the
machine prior to operation.
◇An independent circuit breaker(NFB) hooked up with
the power supply shall be used to provide power for the
machine.

Standard type

A) It is very important to hook up the grounding wire with terminal “G” in the
electrical control box.
Caution

B) Size of each wire R，S，T，N，G have to conform to the specification(as shown

in the table below)
C) Confirm that the voltage conforms to the operation voltage of the machine.
D) N，G must be connected independently.
E) Size of N，G should be at least half size of R，S，T，same size is preferred.

Model Motor (kW) Heating(kW) Breaker (NFB) Wire section area (mm2)
60E 11.2 5.5 75A(50A) 20(14)
90E 15 6.3 75A(50A) 20(14)
120E 18.75 8.2 100A(60A) 30(14)
150E 22.5 9.3 125A(75A) 38(22)
200E 30 15 150A(100A) 50(30)
250E 37.5 19.2 200A(125A) 80(50)
350E 45 32 350A(200A) 150(100)
500E 56 41 400A(250A) 250(125)
750E 75 50 500A(300A) 325(200)
1000E 112 82 800A(500A) 500(400)
※ Figures shown in Table above are for 220V/60HZ Figures in ( ) are for 380V/50HZ
※Power supply voltage must be within 0.9~1.1 nominal voltage, and frequency tolerance is
0.99~1.01.
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7.2 Cooling water

This machine needs cooling water to cool down hydraulic oil，barrel feeding throat，and mold.
Required water flow rate and the size of pipes are shown in the table below and the
connection positions are shown in the photos below：

Model 60E/90E 120E 150E 200E 250E 350E 500E 750E 1000E
Pipe Diameter 3/4“ 1“ 1 1/4“
Water volume 40L/min 60L/min 70L/min 80L/min 120L/min

7.3 Main power/water connection position

7.4 Material
The standard barrel unit of this machine is “B” type general screw，which can produce most of
the plastic materials. However，material with glass fiber，rigid PVC，Nylon，PC， etc.，special
screw(e.g. bimetallic screw/barrel unit) has to be purchased.

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7.5 Hydraulic oil，lubrication oil and grease

Prior to operation ， the hydraulic oil tank and
lubrication oil reservoir have to be filled，the filling
ports are as shown in the drawings. The oil filled
shall be within the upper and lower limit of the oil
gauge. If it’s too full，the oil will erupt from the filter，
and when it is insufficient，alarm will be activated
and machine will stop.
Lubrication
Lubrication pressure
oil entrance gauge

Hydraulic oil
level gauge

Hydraulic oil
filling port

Specification of oil product:

◇ Hydraulic oil ： viscosity 46~68cSt/40 ℃ anti-wear oil shall be used ， such as
SHELL”TELLUS-S46，68. Recommends use viscosity 46 for cold temperature，68 for
tropical temperature climate.
◇Grease：common grease No.0 or 1 shall be accepted.
◇Lubrication oil：viscosity 150~220cSt/40℃ high pressure-resist gear oil shall be used，
such as “SHELL”OMALA-150.

7.6 Operating temperature and humidity

Machine working environment temperature must be within +5~50℃，and humidity 50% at 40
℃，90% at 20℃.

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8 Pre-operation checkpoints
8.1 Check before power ON
★Check 3-phase voltage.
★Check machine grounding wire.
★Check motor wire.

After the checkpoints mentioned above are confirmed，operation procedures shall be：
A)Turn the power switch on the power control cabinet to the “ON” position.
B)Power for the main control cabinet shall be turned on in the same manner.
※60E-250Emodel has only one control cabinet.

8.2 Check before motor starting

★Check the hydraulic oil in the oil tank
★Check the cooling water pipe for proper connection and water supply.
★Check the hydraulic pipes for being tightened up without any damage.

After the checkpoints mentioned above are confirmed，operation procedures shall be:
A)Turn machine power on，TMC screen will appear.

Screen 2-1

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B)Press any key，the screen of maintenance checking points appears.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0
MAINT. 10h250m10s
LIST M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

DAILY CHECK & MAINTENANCE MONTHLY CHECK & MAINTENANCE

1.PUSH EMERGENCY BUTTON TO CHECK PUMP STOP. 1.CK.AND CLEAN HYD. FILTER.
2.CK. I/O 101,103,109 FUNCTION BY OPEN/CLOSE DOOR. 2.CK.NO LEAKING IN HYD. SYSTEM.
3.CK. SAFETY DROP BAR MOVES SMOOTH. 3.CK.AND CLEAN OIL COOLER.
4.CK. BARREL COVER IS FIXED. 4.CK.NO MOVING PARTS ARE LOOSENED.
5.CK. LUB. OF MOVING PARETS ARE OK. 5.CK.AND CLEAN ELECTRIC CABINET.
6.CK. NO PARTS IS LOOSENED OR ABNORMAL. 6.TIGHT ALL WIRING TERMALS.
7.CK. COLD START PROTECT. TIME AND DANGER 7.CLEAN AND ADJUST ALL
TEMP. SET OK. THERMOCOUPLES.
8.CK. TEMP. SET OF HYD. OIL & COLLAR ARE OK. 8.TEST PRESS. AND SPEED LINEARILITY.
9.CK IF PUMP HAS ANY NOISE. 9.CLEAN WASTE OIL.
10.CK.HYD.& LUB.OIL ARE ENOUGH.(NO RECYCLE OIL) HALF YEARLY CHECK AND MAINTENANCE
11.CK. NO HOSE/PIPE IS LOOSENED/LEAKING. 1.CK.PALTEN'S PARALLELISM.
12.CK. NO AIR IS BLENDED INTO HYD. SYSTEM. 2.CHANGE HYD. SYSTEM OIL.
13.CK. ALL GROUDINGS ARE CONNECTED OK. 3.CK.SCREW/BARREL FUNCTION WELL.
14.CK. MOLD CLAMP ARE TIGHT. 4.MACHINE LEVELING ADJUST.
15.CK. MOLD PROTECTION DEVICE IS OK.

F1 F2 F3 F4 F5 LOG F6 MOLD F7 EXTERN F8

17 MENU MAINTEN. SUPPORT I/O

Screen 2-2

C)Press the pump start/stop button on the operation panel to start motor.

8.3 Motor starting inspection

◇ If motor rotation direction is wrong ，
exchange any two of the R，S，T wires.

※ After inspection ， press button on the

panel to stop motor.

In confirming motor rotation direction，the pump must be at the “ON”

WARNING position，however，the pump shall not be in continuous operation for over 3
seconds.

◇ Intermittent Operation
After the completion of the inspection mentioned above，press pump on button on the
operation panel to start pump. After about one second，press this button again to stop pump.

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After about 3 seconds，press this button again to start the pump，repeat this operation for over
10 times for expelling the air being sucked in the pipe.

◇ Continuous Operation
After the completion of the inspection mentioned above，press the pump on button on
the operation panel to start pump for continuous operation thus checking the pipelines for
air/oil leakage.

8.4 Check the mold condition

◇ Check if the mold dimensions are listed in the table below

Min. Mold Mold Space Mold platen Locating Locating Nozzle

Machine Model Hm×Vm Thickness between tie dimension ring ring radius
T-slot bars Hp×Vp φP(JIS) φP(EURO) Rm
hp×vp
60E 190×190 100-320 320×320 500×500 100 125 R15
90E 220×220 150-360 400×400 590×590 100 125 R15
120E 240×240 150-425 425×425 640×640 100 125 R15
150E 250×250 150-500 460×460 670×670 100 125 R15
200E 280×280 200-550 510×510 760×760 150 160 R15
250E 320×320 200-600 580×580 850×850 150 160 R15
350E 380×380 300-750 710×710 1050×1050 150 160 R15
500E 450×450 350-900 850×850 1250×1250 150 200 R15
750E 550×550 400-1000 1000×1000 1500×1500 200 250 R15
1000E 650×650 600-1200 1150×1150 1700×1700 200 250 R15
Remark: Data above may be different to your machine.

hp

Rm

Vm vp Vp
OP

Hm T Hp

◇Check the injection volume of the mold

◇Check the mold opening stroke
◇Check the ejector pins for meeting the requirement of the mold.
◇Check the screw of the machine for meeting the requirement of the mold
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Chapter 4: Operation

1. Operation panel……………………. 4-1 4. Strat up……………………………… 4-55

1.1 Screen/Function selection key.. 4-1 4.1 Manual operation........................ 4-55
1.2 Number/Alphabet key………… 4-1 4.2 Semi-automatic operation .......... 4-56
1.3 Direction/Screen operation 4.3 Fully automatic operation ........... 4-57
instruction key…………………. 4-1
1.4 Manual operation switch….….. 4-1 4.4 Emergency stop ......................... 4-57
4.5 Alarm clearance ......................... 4-57
2. Screen layout and operation……… 4-3 4.6 Re-start after safety devices
were tripped……………………… 4-58

2.0 Main page of operation screen 4-5 5. . Molding operation……………………. 4-58

2.1 Main menu……………………… 4-7 5.1 Preparation before operation...... 4-58
2.2 Machine monitoring screen 4-8 5.2 Check before operation .............. 4-58
2.3 Clamp open /close setting ........ 4-9 5.3 Molding condition setting............ 4-59
2.4 Clamping parameters ............... 4-11 5.4 Start molding .............................. 4-60
2.5 Ejector setting .......................... 4-13 5.5 Change material or color change 4-60
2.6 Ejector parameters ................... 4-15 5.6 Store/read molding condition by
memory card…………………….. 4-60
2.7 Corepull setting ........................ 4-17
2.8 Core parameters ...................... 4-19 6. Machine shutdown procedures 4-61
2.9 Injection setting ........................ 4-20
2.10 Injection parameters ............... 4-22
2.11 Injection closed loop control ... 4-24
2.12 Charge/Carriage setting ......... 4-26
2.13 Charge/Carriage parameters.. 4-28
2.14 Temperature setting ............... 4-30
2.15 Temperature parameters ....... 4-31
2.16 Molding data store.................. 4-33
2.17 SPC data................................ 4-34
2.18 Function setting/Pressure 4-36
testing ....................................
2.19 Production management ........ 4-38
2.20 Automatic mold adjustment .... 4-39
2.21 Automatic purge function ....... 4-41
2.22 External I/O monitor ............... 4-42
2.23 Change record ...................... 4-46
2.24 Alarm record…………..……... 4-47
2.25 Maintenance check point ....... 4-48
2.26 Molding support...................... 4-50
2.27 System self diagnostic ......... 4-51
2.28 Internal I/O monitor…….…… 4-52
2.29 T/C setting…………………… 4-53
2.30 Screen print…………………. 4-54

3. Machine operation procedures…… 4-55

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Chapter 4: Operation

1 Operation panel
1.1 Screen/function selection key
When power is turned on，the TMC logo will appear on the screen. Press any key to display
the maintenance checklists screen. Press the HOT key or FUNCTION key to access the
screen required by the operator.
Operator can use the HOT key on the screen to select the screen required on the operator
screen.

1.2 Number/Alphabet key

To provide function for inputting figures and alphabets，such function is only effective for input
on MEMORY screen.

1.3 Direction/Help key

To provide the function for cursor moving direction，the HELP key in the center is operation
description key，press once to display operation description on the current screen，press
again to return to the original operation screen.

1.4 Manual switch

• Prior to operation of manual movement， corresponding function must be selected in the
function setting screen，otherwise，warning message will appear:
34 Function setting not selected
Select this function first.
◇The key on the right side of operator panel is the data control switch. When it is turned to
“0”，all the buttons and switches on the operation panel are locked(except manual )，
however，the machine can be in semi-automatic /fully automatic operation.

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SCREEN DISPLAY
AREA

FUNCTION KEY

HOT KEY

MOTOR ON/OFF

HEATER ON/OFF

ALARM RESET

DATA LOCK

MANUAL KEYS

CYCLE START

EMERGENCY
STOP

MOTION KEY:
USA ONLY
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1.5 Key definition

a) Manual key (green background)
MOLD OPEN MOLD CLOSE

EJECTOR BACKWARD EJECTOR FORWARD

MOLD HEIGHT MORE MOLD HEIGHT LESS

CORE 1 OUT CORE 1 IN

CORE 2 OUT CORE 2 IN

CORE 3 OUT CORE 3 IN

INJECTION SUCKBACK

CARRIAGE FORWARD CARRIAGE BACKWARD

AIR BLAST 2 AIR BLAST 2

CHARGE LUBRICATION

LOCK PIN IN LOCK PIN OUT

GATE OPEN GATE CLOSE

b) Mold key (yellow background)

MANUAL MODE PUMP ON/OFF

SEMI-AUTO MODE HETER ON/OFF

FULL-AUTO MODE ALARM ACKNOLEDGE

c) Page access key (white background)

CLAMP SETUP EJECTION SETUP

CORE SETUP INJECTION SETUP

CHARGE SETUP TEMPERATURE SETUP

DATA STORAGE SPC DATA

d) Function key
~ SOFT FUNCTION KEY DATA LOCK ON/OFF

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2 Screen layout and operation

When the power is on，TMC logo screen shown up as follows：

Screen 4-1

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Press any key to display the screen of maintenance checklist:

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0
MAINT. 10h250m10s
LIST M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

DAILY CHECK & MAINTENANCE MONTHLY CHECK & MAINTENANCE

1.PUSH EMERGENCY BUTTON TO CHECK PUMP STOP. 1.CK.AND CLEAN HYD. FILTER.
2.CK. I/O 101,103,109 FUNCTION BY OPEN/CLOSE DOOR. 2.CK.NO LEAKING IN HYD. SYSTEM.
3.CK. SAFETY DROP BAR MOVES SMOOTH. 3.CK.AND CLEAN OIL COOLER.
4.CK. BARREL COVER IS FIXED. 4.CK.NO MOVING PARTS ARE LOOSENED.
5.CK. LUB. OF MOVING PARETS ARE OK. 5.CK.AND CLEAN ELECTRIC CABINET.
6.CK. NO PARTS IS LOOSENED OR ABNORMAL. 6.TIGHT ALL WIRING TERMALS.
7.CK. COLD START PROTECT. TIME AND DANGER 7.CLEAN AND ADJUST ALL
TEMP. SET OK. THERMOCOUPLES.
8.CK. TEMP. SET OF HYD. OIL & COLLAR ARE OK. 8.TEST PRESS. AND SPEED LINEARILITY.
9.CK IF PUMP HAS ANY NOISE. 9.CLEAN WASTE OIL.
10.CK.HYD.& LUB.OIL ARE ENOUGH.(NO RECYCLE OIL) HALF YEARLY CHECK AND MAINTENANCE
11.CK. NO HOSE/PIPE IS LOOSENED/LEAKING. 1.CK.PALTEN'S PARALLELISM.
12.CK. NO AIR IS BLENDED INTO HYD. SYSTEM. 2.CHANGE HYD. SYSTEM OIL.
13.CK. ALL GROUDINGS ARE CONNECTED OK. 3.CK.SCREW/BARREL FUNCTION WELL.
14.CK. MOLD CLAMP ARE TIGHT. 4.MACHINE LEVELING ADJUST.
15.CK. MOLD PROTECTION DEVICE IS OK.

F1 F2 F3 F4 F5 LOG F6 MOLD F7 EXTERN F8

17 MENU MAINTEN. SUPPORT I/O

Screen 4-2
★Users must perform all the inspections in accordance with the inspection items on this
screen thus ensuring the safety of the machine and operator.

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2.0 Main page of operation screen

A3
A2
A1 A6 A7 A10 A12

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s A
M.: A5 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
n
A4 A8 A9 A11 A13
INJ.V 9 8 7 6 5 4 3 2 1 CH.END SUCK.B
V% 40 50 60 70 80 90 100 10 15

PT mm 12.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 100.0 105.0 +10.0

P bar 30 70 70 100 140 140 140 140 140

INJ. MONITOR T. 10.00sec

HOLD P. 5 4 3 2 1 P/V TRANS. POINT

10 10 10 10 10 ON < 12.0> 0.0 B
V% PT mm
TIMEsec 0.50 0.50 0.50 0.50 0.50 TIME OFF < 2.00> 0.00
P bar 40 50 60 70 140 P bar OFF < 000> 0

CUSHION MONITOR:LOW < 8.0> ,HIGH < 9.0> INJ. PRESS ACTUAL 0
INJ. DELAY T. < 0.0> 0.0 INJ. SPEED ACTUAL 0
COOLING T. < 4.0> 0.0 INJ. START PT. 0.0
INJ. END PT 0.0
C1 INJECTION V4 W254 [0.0 100.0] C2 C3 10 C

F1 F2 INJ. F3 AUTO F4 INJ. F5 CHANGE F6 MOLD F7 F8 PROD.

04 MENU PARAMETER PURGE PROFILE LOG SUPPORT FUNCTION MANAG. D

Screen4-3

2.0.1 Machine status area: black characters with white background.

Ａ１ ：It is an icon of present screen.
Ａ２ 03D05M07Y ：This position displays the date where D - day， M - month，
Y - year. 03D05M07Y means 03 MAY. 2007.
Ａ３ 10h 25m 10s ：This position displays the time where h stands for hour， m
stands for minute， s stands for second. 10h 25m 10s
means that the time is 10:25:10
Ａ４ 3 W 20℃ ：This position displays the week and the electric cabinet
temperature.
0 W stands for Sunday， 1W stands Monday.
Ａ５ Action status ：The active command of the machine
M: C. CLOSE M：stands for manual mode，S：stands for semi-automatic
mode，A：stands for automatic mode.
C. CLOSE：stands for mold clamping is in progress.
Ａ６ 110.0mm ：The present mold clamping position is at 110.0mm.
Ａ７ 50.0mm ：The present screw position is at 50.0 mm.
Ａ８ 1.0mm ：The present ejector position is at 1.0 mm.
Ａ９ 100.0mm ：The present carriage position is at 100.0 mm.
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Ａ10 V1 0/ 0 ：The output value of the first set proportional flow valve. On
the left side is the command number，on the right side is
the command value.
Ａ11 P1 0/ 0 ：The output value of the first set proportional pressure valve.
On the left side is the command number，on the right side is
the command value.
Ａ12 V2 0/ 0 ：The output value of the second set proportional flow valve.
On the left side is the command number，on the right side is
the command value.
Ａ13 P2 0/ 0 ：The output value of the second set proportional pressure
valve. On the left side is the command number，on the right
side is the command value.

2.0.2 Parameters setting area Ｂ

Operator screen is with GREEN background，while engineering screen is with BLUE
background.

ITEM FORWORDGROUND BACKGROUND

SPEED BLACK BLUE
POSITION RED GREY
PRESSURE RED LIGHT BLUE
TIME BLACK
FUNCTION DARK BLUE
ACTUAL VALUE WHITE (READ ONLY)

Use ※ key to enter decimal point.

2.0.3 Help text area

Ｃ１ Instruction of the position of cursor & massage of alarm.
Ｃ２ Display the minimum and maximum limit value at present cursor
position that can be entered.
Ｃ３ The display of typing，check ok than push ENTER

2.0.4 Function key areaＤ

Push F1 to enter MAIN MENU，push F1 twice to enter MACHINE MONITORING.

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2.1 Main menu

Main menu screen is classified into three options，and accessing is controlled by different
password. After starting the machine，the password level is set to first，e.g. password 1. If you
want to get into a certain screen，and the password is required，the system will prompt
automatically “Lock mode key in password ”，when the correct password is entered，
accessing to the screen is allowed.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

MAIN 10h25m10s
MENU M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

PASSWORD 1 PASSWORD 1 PASSWORD 2 PASSWORD 3

CLAMPING INJ. GRAPH CLAMPING PAR. DIAGNOSTIC
EJECTION BACK PRESS. GRAPH EJECTION PAR. INTERNAL I/O
CORE MOULD ADJ. CORE PAR. T/C
INJECTION AUTO PURGE INJECTION PAR. P/V RAMP
CHARGE EXTERNAL I/O CHARGE PAR. AI ADJ.
TEMPERATURE CHANGE LOG TEMPERATURE PAR.
MEMORY ALARM LOG FUNCTION
SPC MAINTENANCE PROD.MANAGEMENT
MACHINE MONITOR MOULD SUPPORT

E2007

Screen 4-4

The ex-factory password 1 is set to 1，the password 2 is set to 2. Please contact TMC or the
local agent to get password 3.

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2.2 Machine monitoring page

Press F1 twice to enter the MACHINE MONITORING screen.

03D05M07Y ACTION STATUS 100.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

D
CLAMP P 140bar FORCE 250 Ton. INJ.PRESS 0bar

210 210 210 190 180 E

200
65 180 rpm

45
B
A C
SET CURR. PRE. SET CURR. PRE.
CYCLE T. < 10.0> 10.0 10.0 INJ. MONITOR T. <000.0> 000.0 000.0
INTERVAL T. <000.0> 000.0 000.0 CHARGE MONITOR T. <000.0> 000.0 000.0
MOLD PROTECTION T. <000.0> 000.0 000.0 CHARGE DELAY T. <000.0> 000.0 000.0
CLOSE MONITOR T. <000.0> 000.0 000.0 COOLING T. <000.0> 000.0 000.0
OPEN MONITOR T. <000.0> 000.0 000.0 CHARGE END PT. <000.0> 000.0 000.0
EJECT COUNT < 000> 000 INJ. END PT. 000.0 000.0
GOOD PARTS 123456 INJ. START PT. 000.0 000.0

F1 F2 PROD. F3 INJ. F4 F5 CHANGE F6 MOLD F7 EXTERN F8 MAIN-

01 MENU MANAG. CURVE LOG SUPPORT I/O TENANCE

Screen 4-5

Ａ It represents the transducer of clamp. The left triangle represents clamp opened to the
maximum stroke，the right represents the clamp close to end position.
Ｂ It represents the transducer of carriage. The black block displays the current position of
carriage.
Ｃ It displays the oil temperature.
Ｄ It displays the collar temperature.
Ｅ It displays the RPM of the screw.

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2.3 Clamp open/close setting

Press hot key or use directional key in the main menu to move the cursor to CLAMPING
and press ENTER to display CLAMPING screen.
03D05M07Y ACTION STATUS 210.0mm 100.0mm V1: 0/ 0 V2: 0/ 0
10h25m10s
M: 0.5mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
1'S 2'S 3'S 4'S LOW P/V LOCK CLOSE END
V% 90 10 10 100

PT mm 180.0 B 120.0 C 50.0 D 5.0

P Bar 50 50 0 100

OPEN END 4'S 3'S 2'S 1'S DECOMPRESS

20 50 10 V%

220 A 100 F 40.0 E PT mm

20 100 140 P Bar

MOLD PROTECTION T. < 1.0> 0.0 G J ROBOT SIGNAL PT. / T. <220.0/ 5.0> OFF K
CLOSE MONITOR T. < 5.0> 0.0 H CYCLE T. < 20.0> 0.0
OPEN MONITOR T. < 5.0> 0.0 I INTERVAL T. < 1.0> 0.0

F1 F2 CLAMP F3 F4 F5 CHANGE F6 MOLD F7 EXTERN F8 MAIN-

01 MENU PARAMETER MOLD ADJ. LOG SUPPORT I/O TENANCE

Screen 4-6

V %：Speed setting in percentage，0%~100%.

PT mm：Position setting，uses the ※ on the panel to input decimal point.
P bar：Pressure setting.

Ａ OPEN END：Clamp open end position.

Ｂ If the contact force of male and female mold halves is too strong，increase switching
position set value of rapid to low speed for earlier speed slow down.

Ｃ Setting of clamp close low pressure to high pressure position：first of all，set this position
to be same as Ｄ，do manual clamp close，when mold travels to the male and female
mold touch position，check the present value of clamp position on the upper portion of the
screen. Take this value and add 3.0~5.0 as set value in toggle model，for fully hydraulic
type，add 0.1 to be the low pressure to high pressure switching position setting.

Ｄ Clamp CLOSE END position：Toggle type is set at 5.0：Fully hydraulic type is set at 0.0，

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which is set by the internal parameter.

Ｅ Mold opening decompression position：it’s the switching position of mold opening from
low speed to high speed，usually this value is set same as mold clamping high pressure
mold locking position Ｃ. Before this position，only small pump is active，if this position is
set to 0，opening decompression is bypassed. This position can’t be set to 0 in normal
condition，always set it properly to achieve open decompression.

Ｆ Clamp must run with low pressure and low speed in last opening step，this is to achieve
stable stop position，adjust high speed to low speed position so that the clamp open
operation can be transited smoothly from high speed to low speed before stopping.

Ｇ MOLD PROTECTION T.：It must be set a little bit more than Ｂ → Ｃ actual time.

Ｈ CLOSE MONITOR T.：It must be set a little bit more than Ｂ → Ｄ actual time.

Ｉ OPEN MONITOR T.：It must be set a little bit more than Ｅ → Ａ actual time.

Ｊ ROBOT SIGNAL PT./T.：When the mold is opened to the set position or greater than
mold open end set position，computer will output a signal (I/O 196) to robot interface to
trigger picking up of the finished parts. The second set point is robot signal check timer，
robot must give a signal to allow mold close within interval time or robot signal check
time.
Case 1：Interval timer >= robot signal timer：next cycle starts when interval timer expired
and robot enable mold close signal is on，otherwise alarm no.36 is fired.

Case 2：Interval timer < robot signal timer：next cycle starts when robot enable mold close
signal is on before robot signal timer expired，otherwise alarm no.36 is fired.

Set interval timer = 0 and appropriate robot signal timer，this will initiate next cycle start
once robot enable mold close signal is on.

Ｋ It must be set ON if machine runs with robot.

◇The position of clamp close from low pressure to high pressure position is
the male and female mold halves are just contacted +3.0~5.0.
CAUTION ◇ The position of clamp open low speed to high speed position is the male
and female mold halves are just touched (clamp release position) －
5.0~10.0.

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2.4 Clamping parameters

On CLAMPING screen press F2 CLAMPING PARAMETER，or use the directional key in the
main menu to move the cursor to CLAMPING REF.，press ENTER if the massage area show
[Lock mode key in password…02]，after the correct password is input，press ENTER twice to
access to this screen. (Press ENTER the first time is to confirm the password while press
ENTER the second time is to display the screen.)

03D05M07Y ACTION STATUS 210.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 0.5mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

A CLAMP DECOMPRESS OFF H RE-CLOSE COUNT < 0>0

B DECOMPRESS PT. < 50.0> I EJECT ON FLY PT. <200.0> mm

CLAMP PRESS SLOPE OFF J LUBRICATION T. < 20.0> 0.0

OFF K LUB. COUNT < 100 > 10
CLAMP SPEED SLOPE
N GREASE LUB. T. *1hr < 300 > 0 HR

C INJ. COMPRESS OFF

D MOLD COMPRESS PT. < 45.0> mm L CLOSE <2> SECTION
M OPEN <2> SECTION
E INTERVAL T. COUNT OFF
F CHARGE ON FLY OFF
G CLOSE RELEASE OFF

F1 F2 P/V F3 F4 F5 CHANGE F6 MOLD F7 EXTERN F8 MAIN-

20 MENU RAMP MOLD ADJ. LOG SUPPORT I/O TENANCE

Screen 4-7
Ａ CLAMP DECOMPRESS：After screw charge，the mold open to DECOMPRESS PT.
position and stop waiting for the completion of cooling，then open again to open end
position.
Ｂ DECOMPRESS PT.：Clamp pre opening position for clamp decompression function.
Ｃ INJ. COMPRESS：When this function is on，mold close will stop at MOLD COMPRESS
PT.，then injection starts，after injection process is finished，mold close to CLOSE END
position. This can achieve single stage injection compression.
Ｄ MOLD COMPRESS PT.：Mold close midway stop position for INJ. COMPRESS function.
Ｅ INTERVAL T. COUNT：Disable interval timer when set on，usually used in mold setup
mode.
Ｆ CHARGE ON FLY：Option feature. When set on，mold can be opened while charge is still
in progress.
Ｇ CLOSE RELEASE：When set on，performing sensitive mold protection function by
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completely release mold close hydraulic pressure.

Ｈ RE-CLOSE COUNT：If mold is not closed to the end point before MOLD PROTECTION T.
expired，then mold open→ ejector advance/retract→ mold close again，if the mold can
not be locked up within the counters of clamp re-close，alarm is activated.
Ｉ EJECT ON FLY PT.：Option feature. When mold is opened to this position，ejector
sequences start.
Ｊ LUBRICATION T.：It’s the lubrication time for each lubrication process. Please refer to
Table 4-1.
Ｋ LUB. COUNT：Total mold close cycle that to initiate lubrication process.
Ｌ CLOSE < > SECTION：Mold close sections.
Ｍ OPEN < > SECTION：Mold open sections.
Ｎ Reserved function.

Time The 1st week The 2nd week The 2nd month The 2nd year
Model LUB. LUB. LUB. LUB. LUB. LUB. LUB. LUB.
TIME COUNT TIME COUNT TIME COUNT TIME COUNT
60E-150E 20.0 15 20.0 30 20.0 90 20.0 150
200E-350E 25.0 10 25.0 20 25.0 60 25.0 90
500E-1000E 30.0 5 35.0 10 35.0 30 35.0 50
Table 4-1

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2.4.1Mold Compression (for H2-SE model)

On 於 MOLD ADJ. screen， press F2 to enter this screen.

10D05M10Y STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M: 10.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
1W 20°C

A INJ. END MOLD COMPRESS OFF CLAMPING STATUS : 0 TON

B COMPRESS START INJ.PT. < 16.5> PRESENT MOLD PRESSURE : 0 Bar

1 2 3 4 5
C V% 50 50 50 50 50
D PBar 35 50 75 100 140

F1 F2 MOLD F3 AUTO F4 AUTO F5 CHANGE F6 ALARM F7 MOLD F8

11 MENU COMPRESS DIE HEIGHT TONNAGE LOG LOG SUPPORT

畫 面 3-8A
This sequences can reduce injection pressure during molding process， therefore
eliminate product warpage and increase finished parts reproducibility， mold
structures has to be suitable for compression sequences.

Set Ａ OFF， Ｂ position to 0.0 when it is not used.

Ａ INJ. END MOLD COMPRESS： when set ON， compression sequences start at
transfer position， mold lock pressure increases according to setup point， hence
clamping force also increases to compress molded parts.
Ｂ COMPRESS START INJ.PT.： compression sequences start when injection
position reached this set position， mold lock pressure increases according to setup
point， hence clamping force also increases to compress molded parts.
Ｃ V%： speed command of mold closed。
Ｄ PBar： pressure command for mold closed， it must be bigger one after another.

Compression sequences run according to speed and pressure commands，when actual lock-up pressure
reached setup pressure，sequence shifts to next step.

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2.5 Ejector setting

Press HOT key or use the direction key in the main menu to move cursor to EJECTION
then press ENTER to display ejector screen.

14D05M10Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
0.2mm 100.0mm P1: 0/ 0 P2: 0/ 0
5W 20°C

RET.END RET.2 RET.1 FWD.1 FWD.2 FWD. END

10 30 V% 90 100

0.5 10.0 PT mm 25.0 80.0

30 50 P bar 40 140
0.2 DELAY E 0.2 0.3
COUNT D 3 4

A EJECT FUNCTION ON F EJECT RET. MID. PT. < 60.0>

B EJECT SHAKING OFF G ROBOT CYCLE TIME < 60.0>
C PRODUCT SENSOR OFF

F1 F2 EJECT. F3 F4 F5 CHANGE F6 MOLD F7 EXTERN F8 PROD.

02 MENU PARAMETER MOLD ADJ. CORE LOG SUPPORT I/O MANAG.

Screen 4-8

Ａ EJECT FUNCTION：Set on to run ejector process.

Ｂ EJECT SHAKING：To run ejector shaking sequences，set EJECT RET. MID. PT. a little
smaller than FWD END position，ejector will move forward to FWD. END and then move
backward to EJECT RET. MID. PT. until EJECT COUNT is reached. This process will
make ejector move forward and backward quickly to shake parts down.(No need to set
the function on)
Ｃ PRODUCT SENSOR：Photo sensing device is used to confirm dropped parts. It is an
OPTIONAL DEVICE.
Ｄ EJECT COUNT: FWD.1 1
2 FWD.1
RET.1 3 PT.
1
EJECT RET. 2
MID. PT 3
4
RET. END PT.
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Ejector forward will be counted one time and ejector backward will also be counted one
time. If count 2 is odd number, ejector will stay at forward position, and it will retract
automatically before next mold close action.
If EJECT ON FLY function is on，ejector counter 1 IS NOT used，use ejector counter 2
ONLY.
Ｅ DELAY：The delay time for ejector advance and retract，it is to be used when machine
runs with robot，delay some time to let robot move into mold area to catch parts.
Forward delay time is only used for one time，while backward delay is used in every
backward movement.

Ｆ EJECT RET. MID. PT.：It is the retracted position for ejector forward 2 sequences. ejector
advances to forward position 2，then ejector retracts to EJECT RET. MID. PT.，3 ejector
advances to the FWD. END，4 ejector retracts to RET. END.
Ｇ ROBOT CYCLE TIME.：Total cycle time of robot sequences，timer start count when
IO.196 is on (enable robot move in mold area)，timer stops when IO.222 is on (enable
mold close).

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2.6 Ejector parameters

On EJECTION screen press F2 EJECT. PARAMETER or use the direction key in the main
menu to move the cursor to EJECTION PAR. then press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
0.2mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

A ALARM OFF EJECT OFF F EJECT ON FLY OFF

G EJECT ON FLY DELAY < 0.00> 0.00
H EJECT ON FLY PT. < 000.0> mm
B C E
AIR BLAST SW. POSITION DELAY INTERVAL TIME
MOVE SIDE OFF 320.0 000.0 000.0 D 000.0 000.0
FIX SIDE OFF 320.0 000.0 000.0 000.0 000.0
BLAST #3 OFF 320.0 000.0 000.0 000.0 000.0

I IN MOLD CUT OFF PRE EJE.B PRE EJE.F

J IN MOLD CUT DELAY < 0.0 > 0.0 10 V% 100
K CUT EJ.BACK DELAY < 0.0 > 0.0
10.0 PT. mm 30.0

30 P Bar 140

F1 F2 P/V F3 F4 F5 CHANGE F6 MOLD F7 EXTERN F8 PROD.

01 MENU RAMP MOLD ADJ. LOG SUPPORT I/O MANAG.

Screen 4-9

Ａ ALARM OFF EJECT：When set on，ejector doesn’t move forward when alarm occurred to
prevent mixing good parts and bad parts.
Ｂ POSITION：when the mold is opened to this set position，air blast blowing delay time will
start timing，upon completion of timing，blow operation takes action.
Ｃ DELAY：air blast delay time，when the mold is opened to air blast start position， air blast
delay time will start timing，upon completion of timing，blow operation takes action.
Ｄ INTERVAL：time interval between air blast on and off，set zero to make air blast on
contineously.
Ｅ TIME：air blast on time.
Ｆ EJECT ON FLY：start ejector process while mold is still opening.
Remarks: this is an option feature.

Ｇ EJECT ON FLY DELAY：when EJECT ON FLY is on，and mold is opened to EJECT ON

FLY PT.，this timer starts.
Ｈ EJECT ON FLY PT：when mold is opened to this position and EJECT ON FLY DELAY
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time is finished，ejector process starts no matter where mold position is at open end
position or not.

I， J， K is an special option feature.

Ｉ IN MOLD CUT：When set on，after charge，IN MOLD CUT DELAY starts timing，when
time’s up，ejector advances to ejector advance position 1，then retracts to RET. END
position，then do charging，cooling，mold open ……
Ｊ IN MOLD CUT DELAY：delay time after injection for ejector advance.
Ｋ CUT EJ.BACK DELAY：delay time for ejector retracts.
Remark: this function MUST work with special designed mold.

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2.7 Corepull setting

Press hot key or use the direction key in the main page to move the cursor to CORE，

press ENTER to display core screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

CORE 1 CORE 2 CORE 3

ON OFF OFF
IN OUT IN OUT IN OUT
A CORE MODE OPN_E EJ_F CLO_E POSIT. OPN_E CLO_E
B V% 100 100 100 100 100 100
C PT mm 250.0 250.0 250.0 250.0 250.0 250.0
D P bar 140 140 140 140 140 140
E TIME 000.0 000.0 000.0 000.0 000.0 000.0
F DELAY T. 000.0 000.0 000.0 000.0 000.0 000.0
G COUNT 100 100 100 100 100 100
H I/O 131 132 133 134 331 332

F1 F2 CORE F3 F4 INJ. F5 CHANGE F6 MOLD F7 EXTERN F8

01 MENU PARAMETER PROFILE LOG SUPPORT I/O

Screen 4-10

Ａ CORE MODE：1 OPN-E ：Clamp open end → Core in → Clamp close → Injection…
→Clamp open end → Core out.
2 POSIT ：Core in and out at specified clamp position.
3 CLS-E ：Clamp close to end → Core in → Injection….
→ Core out→ Clamp open
4 EJ_F ：Clamp open end → Ejector forward → Core out → Core in
→ Ejector backward → Clamp close
5 EJ_END ：Clamp open end → Ejector forward → Ejector backward →
Core out → Core in→ Clamp close
6 AS_EJ ：Clamp open end → Core out → Core in → Ejector forward
→ Ejector backward → Clamp close

Ｂ PT mm：To set the position of clamp open and close position that initiates operation of
core in and core out.
For example，set the core in position at 100.0，then core starts move in when the position

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of clamp close is at 100.0.

Ｃ TIME：use timer to control core in/out operation.
Ｄ COUNT：use counter to control core in/out，the user has to install the core counting
detection device to core in and out I/O.
If only one counting device is used，connect it to CORE IN I/O and short bridged IN and
OUT I/O.
Ｅ I/O monitor：use limit switch to control the core in/out position，the user has to install limit
switch at the corresponding I/O point. (Take off bridges on terminal board)

2.7.1 All timer，counter，limit switch must be made to complete core process. When only limit
switch is used，the timer and counter shall be set to 0. When limit switch is not used，
I/O.131，132，133，134，331，332 and C must be short-circuited.

2.7.2 Unscrewing
If core is used as unscrewing，COUNT value takes first priority，i.e. once counting is finished，
and unscrewing stops no matter what the timer is.
In order to get precise stop position，set CORE VALVE OFF DELAY to 0 and CORE SPEED
RAMP to 0 and runs with low speed.

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2.8 Corepull parameters

On CORE screen press F2 CORE PARAMETER or use the direction key in main menu
screen to move the cursor to CORE PAR.， press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h250m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

A CORE ON FLY OFF

B CORE PRESS HOLD OFF
C VALVE GATE OFF

F1 F2 P/V F3 F4 INJ. F5 CHANGE F6 MOLD F7 EXTERN F8

22 MENU RAMP PROFILE LOG SUPPORT I/O

Screen 3 –11

Ａ CORE ON FLY：When set on，core sequence is performed while mold is still opening.
Option feature.
Ｂ CORE PRESS HOLDING：Energizes core valve during injection to prevent core is
pushed out by cavity pressure. (Core 1 in pressure and speed settings are used as
holding commands in E-2 model. 2008/09/22 changed)
Ｃ VALVE GATE function：When set on，the core 1 and core 2 hydraulic circuits will be
converted to VALVE GATE sequence.

CORE IN CORE IN TIME CORE OUT CORE OUT TIME

INJECTION

CHARGE

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2.9 Injection setting

Press hot key or use the direction key to move the cursor to the INJECTION，press
ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M.:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

INJ.V 9 8 7 6 5 4 3 2 1 CH.END SUCK.B

V% 40 50 60 70 80 90 100 10 15

PT mm 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 100.0 105.0 +10.0

P bar 30 140 140 140 140 140 140 140 140

INJ. MONITOR T. 100.0sec

HOLD P. 5 4 3 2 1 P/V TRANS. POINT

V% 10 10 10 10 10 PT mm ON < 10.0> 9.9
TIMEsec 0.50 0.50 0.50 0.50 0.50 TIME OFF <1.0> 0.6
P bar 40 50 60 70 140 P bar OFF < 000> 000

CUSHION MONITOR:LOW < 8.0> ,HIGH < 9.0> INJ. PRESS ACTUAL 000
INJ. DELAY T. < 0.0> 000.0 INJ. SPEED ACTUAL 000
COOLING T. < 4.0> 000.0 INJ. START PT. 000.0
INJ. END PT 000.0

F1 F2 INJ. F3 AUTO F4 INJ. F5 CHANGE F6 MOLD F7 F8 PROD.

04 MENU PARAMETER PURGE PROFILE LOG SUPPORT FUNCTION MANAG.

Screen 4-12

2.9.1 Three major stage of injection V / P

V Injection speed control
1. INJ. SPEED < > SECTION can be set on the INJECTION PAR. screen.
2. It is recommended to set low speed to 10~20%. 3.0~10.0 mm before P/V TRANS. POINT
position.
3. It is recommended that the pressure before P/V TRANS. POINT should be the reading of
actual maximum injection pressure plus 10 bars.
4. All pumps are active before P/V TRANS. POINT while only small pump is active after P/V
TRANS. POINT thus reduces energy consumption.
5. If P/V TRANS. POINT is not reached before INJ. MONITOR T. times up，alarm is fired.

/ P/V TRANS. POINT

1. P/V TRANS. POINT: One or more of PT mm，TIME or P bar must be selected to control
P/V TRANS. POINT，any one condition is made，injection filling process will be switched to
holding process.
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2. PT mm: 92~98% of the entire injection travel is the approximate position for P/V TRANS.
POINT. In the case of high injection speed，uses small value of 92%，in the case of slow
injection speed， higher value of 98% shall be used.
Method for obtaining the P/V TRANS. POINT: First of all，set the pressure holding TIME of
all sections to be 0，change P/V TRANS. POINT PT mm(e.g.，the injection ending position
without pressure holding process)，so that the cavities can be fully filled but parts are with
serious shrinkage，this is the ideal P/V TRANS. POINT.

P Holding pressure control

1. Pressure holding V % is usually set at 10~20%，and shall not set to 0%.
2. Set the pressure holding TIME to 0 can reduce the sections of holding pressure. Or the
holding pressure sections required can be directly set on the INJECTION PAR. screen.
3. To reduce the INJ. HOLD PRESS < > SECTION according to the solidification process
of the product thus reducing the stress of the product.
4. CUSHION MONITOR: When set on，the injection end position will be compared with the
low and high cushion limit every shot，if the end position is within the limits，parts will be
seen as good，if not，part is seen as bad，bad parts counter is increased by one and an
alarm will be fired.
If the total bad parts counter is reached，production is stopped.

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2.10 Injection parameters

On INJECTION screen press F2 INJ. PARAMETER.，or use the direction key in the main
menu screen to move the cursor to INJECTION PAR.，press ENTER to display this screen.

03D05M07Y ACTION STATUS 210.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

F GAS ASSIST INJ. OFF

A CUSHION MONITOR OFF
GAS ASSIST SIGNAL <100.0> mm
INJECTION SLOPE OFF
GAS ON DELAY T. <10.0> 0.0
HOLD PRESS SLOPE OFF 0.0
GAS ON T. <10.0>
B SHUT OFF NOZZLE OFF < 45 >mm
G1 SCREW DIA.
OFF NOZZLE DELAY T. < 0.0> 0.0 < 1.00 >
G2 RESIN DENSITY
G3 UNIT WEIGHT < 60>g
C INTRUSION OFF < 12.0>mm
G4 PRESET CUSHION
D INTRUSION T. < 5.0> 0.0 G5 HOLD PRESS VOL.5~10% < 00 >
G6 PRESET SUCK BACK < 0.00 >mm
E GAS VENT OFF
E1 GAS VENT PT. < 20.0> G PARAMETER AUTO SET OFF
E2 GAS VENT DELAY T. < 0.0> 0.0
E3 MOLD OPEN PT. < 40.0>
E4 GAS VENT T. < 2.0> 0.0 H INJ. SPEED < 3 > SECTION
E5 GAS VENT COUNT < 4> 00 I INJ. HOLD PRESS < 4 > SECTION

F1 F2 P/V F3 AUTO F4 INJ. F5 CHANGE F6 MOLD F7 F8 PROD.

23 MENU RAMP PURGE PROFILE LOG SUPPORT FUNCTION MANAG.

Screen 4-13

Ａ CUSHION MONITOR： When set on，injection end position must be in between low and
high limit position，if not，alarm will be fired and bad parts counter is increased by one set.
Ｂ SHUT OFF NOZZLE：Option device，if purchased，set it on.
Ｃ INTRUSION：If the injection volume is still insufficient even at the maximum charge
stroke，for some plastic material of low viscosity，such as PP，PE，PU，charging can be
performed to intrude some plastic material into mold cavity before the injection is
performed.
The first charge section setting is used to run intrusion.
Ｄ INTRUSION T.：Charge running time for intrusion.
Ｅ GAS VENT：When set on，run gas vent sequences as below.

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GAS VENT

END E1 E3 END
MOLD CLOSE INJECTION MOLD OPEN MOLD CLOSE INJECTION

E2 E4
DELAY TIME

COUNT E5

HOLDING END END

CHARGE MOLD OPEN
NORMAL
SEQUENCE
COOLING

Ｆ GAS ASSIST INJ.：Set on to run gas assist injection sequences.

GAS ON DELAY T.
GAS ASSIST SIGNAL mm
GAS ON T.

ON
I/O 54

HOLDING INJECTION

Ｇ PARAMETER AUTO SET function：key in A SCREW DIA. and some other data of
G1~G6 ，then move cursor to PARAMETER AUTO SET and set on，computer will
automatically set charge end position CH. END and P/V TRANS. POINT.
Ｈ INJ. SPEED < > SECTION：set desired steps for injection phase.
Ｉ INJ. HOLD PRESS < > SECTION：set desired steps for holding phase.

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2.11 Injection closed loop control

On INJECTION screen press F4 INJ. GRAPH or use the direction key in the main menu
screen to move the cursor to INJ. GRAPH，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
P ACTUAL : 100Bar TRANS. PT : 10.0mm START PT. : 80.0mm
V ACTUAL : 100% INJ. END PT. : 6.5mm INJ. T. : 1.2sec
C %
bar
180 100 D

135 75
HOLD P INJ.
CPM 10 10
CPP 50 50
90 50
CPI 10 10
CPD 0 0
45 25 FUNCT. ON ON
B A

0 0
100% E 100%
= 2.5 sec. P SET : 100bar V SET : 75% = 50.0mm X=TIME:OFF F
= sec. P ACT : 95bar V ACT : 76% = 50.0mm

F1 F2 P/V F3 CURSOR F4 CLEAR F5 F6 WINDOW F7 WINDOW F8

01 MENU RAMP MODE DATA SCALE<- SCALE->

Screen 4-14

1.It is an optional device，by means of a pressure transducer on the injection cylinder，the

actual pressure of the cylinder can be measured，through the high speed closed loop control
inside the control computer，makes the molding process more accurate.

2. CPM， CPP， CPI， and CPD are closed loop control parameters，which have been
adjusted precisely before factory delivery，users shall not change them to prevent affecting
the machine performance.

3.When F3 CURSOR MODE ON，direction key”↑” is for quickly left shift，“←” is for slightly
left shift，“↓” is for quickly right shift，“→” is for slightly right shift. They can be used to move
vertical line to check the position，pressure，speed and time.

4.When F3 CURSOR MODE OFF，press F6▲ P/V TRANS. POINT move to left，press F7
▲ P/V TRANS. POINT move to right. It could be used to enlarge and reduce the injection
speed and holding pressure scale.
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Ａ Injection function ON：injection speed will be immediate feedback to perform closed loop
control.
Ｂ Pressure holding function ON：holding pressure will be immediate feedback to perform
closed loop control.
Ｃ Y coordinate on the left is the pressure.
Ｄ Y coordinate on the right is the speed.
Ｅ X coordinate is the time or position. To the left ▲ X coordinate is time，to the right，X
coordinate is position，when X-TIME is on，the X coordinate is changed to time scale.
Ｆ X-TIME：When set on，unit of x-axis is changed to time scale.

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2.12 Charge /Carriage setting

Press hot key or use the direction key in the main menu screen to move the cursor to
CHARGE，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

INJ. END 1 2 3 CH. END SUCK B. SUCK

V% 50 100 100 RPM 0 40 BACK

PTmm 10.0 20.0 B 50.0 C 100.0 D +10.0 E

A
Pbar 70 70 60 WGT. g 50
BPbar 10 10 10 120.0

B.P ACT. 0

F.W. END 2 1 B.W. END

20 80 V% 80
CARRIAGE
10.0 G 250.0 PTmm 250.0 H
F
100 70 Pbar 70
SUCK BACK ON CHARGE MONITOR T. < 10.0> 000.0
COOLING T. < 5.0> 0.0 CHARGE DELAY T. <000.0> 000.0

F1 F2 CHARGE F3 AUTO F4 B.P. F5 CHANGE F6 MOLD F7 F8 PROD.

01 MENU PARAMETER PURGE PROFILE LOG SUPPORT FUNCTION MANAG.

Screen 4-15

V %：Speed setting in percentage，0%~100%.

PT mm：Position setting，uses the ※ on the panel to input decimal point..
P bar：Charge pressure setting value. (Screw rotation pressure)
BP bar：Charge backpressure setting valve. (Digital back pressure model)

2.12.1 Charge setting

Ａ INJ. END：It is the read value of injection end position，which could not be changed.
Ｂ Charge speed 1 to speed 2 switch position：usually a short distance is set so that screw
can be started slowly from standstill.
Ｃ Charge speed 2 to speed 3 switch position：this is the position for changing fast speed to
low speed，and it is usually set at 3.0~5.0 before charging stop position for enhancing the
stability of stop position.
Ｄ CH. END：This is charging end position.
CHARGE DELAYT. can be adjusted to delay charging startup to reduce material
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residence time in barrel. The best setting is charging just finished before cooling is over.
2.12.2 Setting suck back
Ｅ Suck back is controlled by position or timer (the timer setting is on the CHARGE PAR.
screen)，it will stop on either condition is satisfied.
Suck back setting value is charge stop position + suck back distance，for instance，if the
charge end is set at 50.0，and suck back setting at +3.0，the final position shall be at 53.0.
If suck back before charge function is on，screw will suck back at the setting distance
before charge starts.

2.12.3 Carriage setting

Ｆ Speed 1 to speed 2(low speed) position is usually set to the position of 20.0~50.0 before
nozzle contacts with the mold.
Ｇ Carriage forward stop position F.W. END is usually set to the position plus 1.0mm which
nozzle hits against the mold.
Ｈ Carriage retract limit position B.W. END：In automatic or semi-automatic mode，when
carriage movement function is ON，this position is carriage automatic retract stop position.

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2.13 Charge/Carriage parameters

On CHARGE screen press F2 CHARGE PARAMETER or use the direction key in the main
menu screen to move the cursor to CHARGE PAR，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

A CARRIAGE MOVEMENT OFF I SUCK BACK T. < 10.0> 0.0

B CHARGE ONE TOUCH OFF J CARRIAGE MONITOR T. < 15.0> 0.0
K CARRIAGE HOLD T. < 2.0> 0.0
C INTRUSION OFF
D INTRUSION T. < 5.0> 0.0 L CHARGE SECTION <3>

E CHARGE ON FLY OFF

F SUCK BACK BEFORE CHARGE OFF
G SUCK BACK AFTER CHARGE OFF
H SUCK BACK BEFORE OPEN OFF

F1 F2 P/V F3 AUTO F4 B.P. F5 CHANGE F6 MOLD F7 F8 PROD.

01 MENU RAMP PURGE PROFILE LOG SUPPORT FUNCTION MANAG.

Screen 4-16

Ａ CHARGE MOVEMENT：Set on to activate automatic carriage retract after charge and

advance before injection during auto cycle.

Ｂ CHARGE ONE TOUCH：Press the charge key once，charge operates continuously.

Press again to stop charge.

Ｃ INTRUSION：Refer to page 4-22.
Ｄ INTRUSION T.：Refer to page 4-22.
Ｅ CHARGE ON FLY: when set on，charge keeps running while mold open and close is still
on process.
Remarks: Option feature.
Ｆ SUCK BACK BEFORE CHARGE：Run suck back first then charge.
Ｇ SUCK BACK AFTER CHARGE：Run charge first then suck back.
Ｈ SUCK BACK BEFORE OPEN：Run suck back just before mold open.
Ｉ SUCK BACK T.：Suck back monitor time，if this time is up，suck back stops no matter
what screw position is.
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Ｊ CARRIAGE MONITOR T.：Carriage movement monitor time. When this time is up，
carriage movement stops no matter what carriage position is.
Ｋ CARRIAGE HOLD T.：The time for carriage been pressurized to hit against the mold
before injection，it is usually set at 0.5~1.0 second.
Ｌ CHARGE SECTION.：Charge steps setting.

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2.14 Temperature setting

Press hot key or use the direction key on the main screen to move the cursor to
TEMPERATURE，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

TEMP CONDITION READY A DANGER/HEATER CUT OFF <400>

TEMP KEEPING % <80> B COLD START T.min. <10.0>10.0

ON ON ON ON ON OFF OFF

ZONE NUMBER H1 H2 H3 H4 H5 H6 H7 HYD.OIL

C ALARM STATUS OK OK OK OK OK OK OK OK
ACTUAL TEMP 210 210 210 210 210 210 42 D 45
PRESET TEMP 210 210 210 210 210 210 45 45
POWER SWITCH ON ON ON ON ON ON ON OFF
HIGH ALARM 20 20 20 20 20 20 20 20

LOW ALARM 10 10 10 10 10 10 10 10

F1 F2 TEMP F3 F4 INJ. F5 CHANGE F6 ALARM F7 DIAGNO F8 TEMP

01 MENU PARAMETER PROFILE LOG LOG -STIC KEEP

Screen 4-17

Ａ DANGER HEATER CUT OFF：Usually set to maximum temperature +50℃.

Ｂ COLD START T. min.：Each time the heater is on，after read temperature in every zones
reaches to the set temperature within 5℃，cold start protection timer starts counting，
screw is only allowed for operation after completion of the timer.

Ｃ ALARM STATUS： O.K. Actual temperature is in the range of set temperature＋(high

limit)，－(lower limit)
HI Actual temperature exceeds set temperature＋high limit
LO Actual temperature is below set temperature－low limit
ABN heating circuit disconnected，please check SSR，FUSE and
heater band
INV Thermocouple wire is connected inversely
DIS Thermocouple wire is disconnected

Ｄ H7 is the temperature of water collar.

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2.15 Temperature parameters

On TEMPERATURE screen press F2 TEMP PARAMETER or use the direction key to move
the cursor to TEMPERATURE PAR.，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
D
A ALARM OFF HEATER OFF E COOL FAN ON OFF COLD START T. SKIP OFF
INJ. WITH TEMP KEEP OFF F TEMP.OVER COOL+ 5
B NOZZLE TEMP KEEP OFF

EARLY HEATING TEMP KEEP START AT THE SAME TIME

WEEK SUN MON TUE WED THE FRI SAT SET 00:00 TO CANCEL
START T. 0: 0 0: 0 0: 0 0: 0 0: 0 0: 0 0: 0
C
STOP T. 0: 0 0: 0 0: 0 0: 0 0: 0 0: 0 0: 0

F1 F2 F3 F4 INJ. F5 CHANGE F6 ALARM F7 DIAGNO F8 TEMP

01 MENU TEMP PID PROFILE LOG LOG -STIC KEEP

Screen 4-18

Ａ ALARM OFF HEATER：If this function is on in auto mode，when the machine stop
because of alarm. Unless the alarm is resolved，the heater will be shut off when
unattended time is up
Ｂ NOZZLE TEMP KEEP：When set on，temperature setting unit in H1 is changed to %，
100 or greater means H1 is always on，20 means heater is on for 20% heating cycle，
heater is off for 80% heating cycle.
Ｃ ON T./ OFF T.：Heater automatic start and stop time setting，set 0：0 to disable early
heating function.
Ｄ COLD START T. SKIP：When set on，the cold start protection timer only activate one
time after machine power up.
Remarks: Only the COLD START T. SKIP in machine parameter setting 2 is set on， then
this function is allowed to set on.
Ｅ COOL FAN ON.：For those machine equipped with optional barrel cooling fans，when set
on at heater off status，cooling fans will energized all the time.
Ｆ TEMP.OVER COOL+：When actual temperature is higher than this setting，cooling fan
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starts running to cool down barrel.

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2.16 Mold memory save

Press hot key or use the direction key to move the cursor in main menu screen to
MEMORY，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

A NO. : MOLD NAME DATE NO. : MOLD NAME DATE

01 TM5-001 01/17/02 10 TM5-010 01/17/02

02 TM5-002 01/17/02 11 TM5-011 01/17/02
03 TM5-003 01/17/02 12 TM5-012 01/17/02
04 TM5-004 01/17/02 13 TM5-013 01/17/02
05 TM5-005 01/17/02 14 TM5-014 01/17/02
06 TM5-006 01/17/02 15 TM5-015 01/17/02
07 TM5-007 01/17/02 16 TM5-016 01/17/02
08 TM5-008 01/17/02 17 TM5-017 01/17/02
09 TM5-009 01/17/02 18 TM5-018 01/17/02

B TO MOULD NO. : 30 D GATE:

C COPY FROM 0 TO 0 TARGET 0

F1 F2 F3 F4 CURSOR F5 MOULD F6 MOULD F7 F8 MAIN

07 MENU PAGE UP PAGE DOWN MODE SAVE . . . LOAD . . . COPY . . . -TENANCE

Screen 4-19
Ａ NO.：1~100 are stored in internal memory on CPU board.
101~200 are stored in memory card.(USB disk) *New USB file operations refer to
Appendix D.
F4 CURSOR MODE：Upon on，cursor can be moved for input of mold name with letter key.
Upon OFF，cursor can be moved to MOULD NO. then press ENTER.
F5 MOULD SAVE：Writing data into mould memory card. It could write while the machine is
running.
F6 MOULD LOAD：Reading data from mould memory card. Please switch the machine to
manual mode，and turn the PUMP OFF，HEATRE OFF.
Ｂ TO MOULD NO.：Set cursor off，input mould number and press enter to go to the
specified mould number position directly.
Ｃ COPY FROM：If set COPY FROM 51 to 60 TARGET 151，means mould data stored in
position 51~60 will be copied to 151~160，set ＤGATE=65 then press F7 COPY.

WARNING When inserting/removing the memory card，be sure to turn main

power off lest the data in the memory card will be corrupted.
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2.17 SPC Data

Press SPC hot key or use direction key in the main menu screen to move cursor to SPC，
pressing ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

SPC 10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
C
A SAMP. ITEM: INJ. END PT. B SPACE : 0 SAMPLE : 1
LAST MOULD
STATISTICS : 0
M.D. : 0.0000
S.D. : 0.0000
AVG. 10.0 +/- 20 D
MAX. : 10.0
MIN. : 10.0

00 : 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
10 : 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
20 : 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
30 : 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
40 : 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
50 : 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0

F1 F2 F3 F4 CLEAR F5 F6 F7 F8
08 MENU PAGE DOWN DATA REDRAW

Screen 4-20

Ａ Press ※ to change items continuously，check the selected sampling items at the

message area，press ENTER.
Sampling items
0: Injection front position 10: Charging time 20: H3 temperature
1: Injection time 11: Suck back stop position 21: H4 temperature
2: Injection 1 → 2 time 12: Clamp open end position 22: H5 temperature
3: Inject max. pressure 13: Clamp open time 23: H6 temperature
4: Holding pressure transfer 14: Clamp close time 24: H7 temperature
PT.
5: Holding press. transfer 15: Max. clamp force 25: H8 temperature
press.
6: Holding pressure flow 16: Mid. Time 26: Room temperature
7: Holding mold pressure 17: Cycle time 27: Spare 1
8: Injection end position 18: H1 temperature 28: Spare 2
9 : Charging end position 19: H2 temperature 29: Spare 3

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Ｂ SPACE：sampling interval，for example，3 means skip 3 mold before take next sample.
Ｃ SAMPLE：set how many continuous samples to be taken，for example sample=2，
space=3 ， take 2 continuous samples then skip 3 continuous samples the take 2
continuous sample again….
Ｄ Move the cursor to AVG，it would change the band scale from 1 to 200 for easy reading.
F6：Press F6 can update curve display.
F4：Press F4 can clear the DATA on screen.

F3：Next page，it is the statistics for main items

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

SPC 10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
LAST MOLD C.: 10
SAMPLE X M.D. S.D. MAX. MIN. M.D. MEAN DEV.
INJ. END S.D. STANDARD DEV.
INJ. START MAX. MAX VALUE
MIN. MIN VALUE
INJ. T.
X MATH. AVARAGE
INJ. P.
CHARGE T.
CYCLE T.
TEMP 1
TEMP 2
TEMP 3
TEMP 4
TEMP 5
TEMP 6

F1 F2 F3 F4 CLEAR F5 F6 F7 F8
01 MENU PAGE UP DATA

Screen 4-21

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2.18 Function setting/Pressure testing

On INJECTION or CHARGE screen press F7 FUNCTION，or use the direction key to move
the cursor on the main menu screen to FUNCTION，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

P.W. 1 SET ********** PUMP 2 OFF G ALARM T. < 1.0>

F ********** OFF
P.W. 2 SET P.W. 1 NOT USE ALARM INTERVAL T. < 0.5>
P.W. 3 SET ********** SCREEN SLEEP ON PART LOTS BUZZ T. < 10.0>
P.W. 4 SET ********** J SCREEN PRINT OFF I BUZZER DISABLED OFF
(0:OFF ,2:USB) OFF < 0> V1 < 50> OFF
A TEST P1
E REVISE T. H COUNT RESET OFF TEST P2 < 0> V2 < 50> OFF
26D.12M.07Y. SHOT-CNT 1234 0 (0:Bar, 1:PSI)
17H.25M.00S. K SPC.PRINT OFF B PRESS.UNIT
0 (0:°C, 1:°F)
3W. TEMP REC.MODE OFF C TEMP.UNIT
TEMP REC.TIME 20 D LANGUAGE 0 (0:CHI, 1:ENG, 2:OTR)

SUM_CHECK: L_PASS /S.V.RAM. /EEPROM : O O O / 7611 / 318 / 318

SYSTEM. S/N: MT07021201 SYSTEM. TYPE: M98_TM11
SHIPPING DATE: 20070213 MACHINE No.:
USER'S ROM V. : TM11-US M98-SYS V1.41 TMNOF04-20-2007
PLC.'S ROM V. : M98-TM11 PLC OS V1.00 04-30-2007
SCREEN ROM V. : M98-TM11 SCREEN OS V1.00 04-30-2007

F1 F2 FUNCT. F3 HYD. F4 TEST F5 CHANGE F6 INTER F7 EXTERN F8 SHOT

01 MENU PARAMETER OIL HEAT PRESSURE LOG -NAL I/O -NAL I/O CNT RST

Screen 4-22

Ａ TEST P1：At TEST P1，key in testing pressure value，at V1 the value is about 50，press
F4 to set function ON to test the pressure，at this time，the main pressure gauge on the
operation panel will rise to the set value of TEST P1，if the reading on the pressure gauge
is far from set value，pressure linearity shall be re-adjusted.
Ｂ PRESS UNIT: BAR or PSI can be selected as pressure unit.
Ｃ TEMP UNIT: ℃ or ℉ can be selected as temperature unit.
Ｄ LANGUAGE: 0，1，2 can be selected to change display language，after change to another
screen，language will be switched automatically.
Ｅ REVISE T.: Move cursor to REVISE T.，key in correct time and date press ENTER. Use
the 24-hour time format.
Week:
0：Sunday. 1：Monday.
2：Tuesday. 3：Wednesday.
4：Thursday. 5：Friday.
6：Saturday.

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Ｆ P.W. ? SET：Factory default password 1 is 1，password 2 is 2.

Ｇ ALARM T.：The time for alarm sound ON，ALARM INTERVAL T. is intermittent time for
alarm sound OFF，different values can be set for different machines for identification when
several machines issue alarms at the same time.
Ｈ COUNT RESET：If it is set on，the number of preset total and lot count would be reset on
the PROD.MANAGEMENT.
Ｉ BUZZER DISABLED：Disable alarm buzzer when alarm is active，but keep the alarm light
flashing.
Ｊ SCREEN PRINT：Set on in order to print present screen to usb disk(in BMP format).
Ｋ SPC.PRINT：Set on in order to print SPC data to usb disk.

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2.19 Production management

On EJECTION， INJECTION or CHARGE screen press F8 PROD. MANG.，or use the
direction key to move the cursor to PROD. MANAGEMENT，press ENTER to display this
screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

PROD.
10h25m10s M:
MANAG. 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

MOLD NO. 10 DATE 2007-12-21 PRODUCT START T. 01M 20D 10h 10m
MOLD NAME TMC-150 MODIFY MODIFY PRODUCT END T. 01M 21D 09h 00m
ESTIMATE PRODUCT 01M 21D 10h 00m
CAVITY < 10> END T.

A BAD PARTS ALLOW < 10> 1 BAD PARTS 0

B PRESET TOTAL <999999> 10000 GOOD PARTS 1000
C LOT COUNT < 10000> 200
D PACKING SIGNAL < 2.0> 0.0
CYCLE T. < 20.0> 20.0

E
F1 F2 F3 STOP F4 CLEAR F5 CHANGE F6 MOLD F7 PROD. F8 PROD.
28 MENU STATISTIC DATA LOG SUPPORT START END

Screen 4-23

Ａ BAD PARTS：When cushion monitor function is on，and the continuous defective parts
judged by cushion monitor is over BAD PARTS setting，alarm is fired.
Ｂ PRESET TOTAL：When total production parts counter is reached，alarm is fired and
machine will stop production.
Ｃ LOT COUNT：When counter is over，alarm is fired but machine will continue production
during alarm period.
Ｄ PACKING SIGNAL：when LOT COUNT is reached，the time for alarm is determined by
packing signal value
Ｅ F3 STOP STATISTIC：pressing F3 will suspend statistics，e.g.，counting of number of
products produced shall be suspended.

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2.20 Automatic mold adjustment

On CLAMP or EJECTION screen press F3 MOLD ADJ.，or use the direction key in the main
menu screen to move the cursor to MOULD ADJ. To display this screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

CLAMPING FORCE : 120 TON

ORIGINAL DIE HEIGHT : 100.0 mm ORIGINAL CLAMPING FORCE : 120 TON

E PRESET DIE HEIGHT : 100.0 mm G PRESET CLAMPING FORCE : 120 TON

A DIE HEIGHT ADJ. : OFF B DIE HEIGHT ADJ. PRESS : 50 bar

I DIE HEIGHT JOG : OFF C DIE HEIGHT ADJ. SPEED : 8%

J MOLD SETUP MODE : OFF

D
NOTE 1. CHECK LUB. CONDITION IS WELL AT DIE HEIGHT MECHANISM.
2. DO AUTO DIE HEIGHT WITHOUT MOLD FIT ON.
3. DO AUTO TONNAGE AFTER AUTO DIE HEIGHT AND MOLD FIT ON.

F H
F1 F2 F3 AUTO F4 AUTO F5 CHANGE F6 ALARM F7 MOLD F8
01 MENU DIE HEIGH TONNAGE LOG LOG SUPPORT

Screen 4-24

Ａ DIE HEIGHT ADJ.: Before adjust die height，die height adjustment function has to be turn
ON.
Ｂ DIE HEIGHT ADJ. PRESS: Die height adjusting pressure shall not be set higher than
50bar.
Ｃ DIE HEIGHT ADJ. SPEED: Die height adjusting speed shall not be set higher than10%.
Ｄ Make sure that there is no mold on the machine.
Ｅ PRESET DIE HEIGHT: Measure mold thickness with ruler and key in to preset mold
thickness，close safety door.
Ｆ AUTO DIE HEIGH: Press function key F3，automatic die height adjustment process start，
at this time，original die height value will change as gear rotating until it is equal that
preset die height setting，then machine will give an alarm signaling completion of die
height adjustment.
Upon completion of the above operation，open the safety gate and load the mould in and
secure it.
Ｇ PRESET CLAMPING FORCE: After fitted mold，key in the present clamping force，close

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safety door.
Ｈ F4 AUTO TONNAGE：Press F4，automatic mold clamping force adjustment process will
start，it takes about one minute before finishing，alarm will be activated upon completion.
Ｉ DIE HEIGHT JOG：When set on，manual die height adjusting operation is running in fine

mode，when push mold thick or mold thin key on the panel，die height adjustment

gear will only rotate one tooth.

Ｊ MOLD SETUP MODE: when both DIE HEIGHT ADJ. and MOLD SETUP MODE are set
on， clamp close， clamp open and ejector advance are controlled by internal P/V setting
that is low pressure and low speed. This mode is used for mould setup. When machine
power is restarted or operation mode is switched from manual to semi-auto or full-auto
mode， MOLD SETUP MODE and DIE HEIGHT ADJ. function will be reset to off.

NOTES ON MOLD SETUP MODE in USA model

USA machines ranging from 60E to 250E，top guard with limit switch is fitted over mould
area，mould setup mode is activated by following conditions.

1 When fitting mold，if rear operator gate is opened，pump will be shut off and alarm be fired，
by opening front operator gate can disable buzzer sound temporarily but alarm condition
still exists.

2 With both front operator gate and rear operator are closed and DIE HEIGHT ADJ. function
is on，opening top guard will not shut off pump，this condition is taken as MODE SETUP
MODE，in this mode，clamp close and ejector advance will be forced to run in low
speed/pressure only，regardless of what clamp/ejector settings.

3 For safety reason，in mold setup mode，if pump is off by pushing pump key by purpose， top
guard must be closed again in order to re-start pump.

4 If top guard is opened while DIE HEIGHT ADJ. function is off，pump will be shut off and
alarm be fired.

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2.21 Automatic purge function

On INJECTION or CHARGE screen press F3 AUTO PURGE，or use direction key to move
the cursor on the main menu screen to AUTO PURGE，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

TIMER/COUNT P bar V% A

10.0 50 80 PURGE ON/OFF OFF

20.0 50 80

0.5
DELAY T.
5 70 50

INTERVAL T. 1.0

CYCLE 10

C B
F1 F2 F3 AUTO F4 INJ. F5 CHANGE F6 MOLD F7 EXTERN F8 PURGE
01 MENU PURGE PROFILE LOG SUPPORT I/O ON/OFF

Screen 4-25

In the end of production or the operator wants to change material，this function can be used
to automatic purge residual material from screw barrel.

Ａ Set proper pressure and speed settings.

Ｂ PURGE ON/OFF: Set purge ON/OFF switch to on，press F3，purge processes start.
Ｃ Upon completion of all procedures，machine will stop automatically and purge function
switches off automatically.
During automatic purge operation，if F3 is press again，automatic purge cycle will stop.

During automatic purge cycle，all other operations are inhibited.

If temperature condition is not ready，automatic purge is inhibited.
Automatic purge is only functional under manual mode.

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2.22 External I/O monitor

On FUNCTION screen press F7 EXTERNAL I/O，or use direction key on the main menu
screen to move the cursor to EXTERNAL I/O monitor，press ENTER to display this screen.

03D05M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

I/O 10h25m10s M:
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

INPUT 101 103 109 110 111 112 113 121 122 131 132 133 134 135 136 137
IO1-1
OUTPUT 156 157 158 159 176 177 178 179 180 181 182 183 184 187 188 196

INPUT 201 202 203 204 211 212 213 214 221 222 231 232 233 234 235 236
IO1-2
OUTPUT 251 252 253 254 255 261 266 267 271 272 291 292 293 294 295 297

INPUT 301 302 303 304 305 306 307 308 311 312 313 314 315 316 331 332
IO2-1
OUTPUT 351 352 353 354 355 356 357 358 359 362 363 364 365 385 386 389

INPUT 011 012 013 014 015 016 017 018 021 022 023 024 025 026 027 028
IO2-2
OUTPUT 051 052 053 054 055 056 057 058 061 062 063 064 065 066 067 068

F1 F2 OUT F3 IN F4 T/C F5 INTER- F6 DIAGNO F7 F8 PROD.

14 MENU MONITOR MONITOR MONITOR NAL I/O -STIC FUNCTION MANAG.

Screen 4-26
When any input or output is on，the corresponding number will be highlighted.
The position of number is in accordance with the terminal position on I/O W board.

Pressing F2/F3 key to display output/input definitions screen as follows：

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29D08M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

IN 10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
IN1-1 IN1-2 IN2-1 IN2-2
101 = OPERATOR GATE 201 = INJ. FR. GATE 301 = ENA. CLOSE 011 =
103 = REAR GATE 205 = INJ. REAR GATE 302 = ENA. EJE. ADV. 012 =
109 = SAFETY VALVE 209 = DROP BAR 303 = ENA. EJE. RET. 013 =
110 = TOP GUARD 210 = NOZZLE GUARD 304 = ENA. CORE IN 014 =

111 = DIE LESS 211 = HYD. OIL LEVEL 305 = ENA. CORE OUT 015 =
112 = DIE MORE 212 = OIL FILTER 306 = NO ROBOT 016 =
113 = DIE PULSE 213 = LUB. OIL 307 = H.P. FILTER 017 =
121 = MOLD PROTECT. 214 = LUB. PRESS. 308 = ACC. PRS. LOW 018 =

122 = PART DROP 221 = EMG. STOP 311 = GATE BUMPER 021 = DRIVER READY
131 = CORE 1 IN 222 = ROBOT SIGNAL 312 = GATE CLOSE 022 = DRIVER ALARM
132 = CORE 1 OUT 231 = MOTOR 1 YD 313 = GATE OPEN 023 = DRIVER TMP. HI.
133 = CORE 2 IN 232 = INJ.UNIT SWIVEL 314 = CLOSE SLOW 024 =

134 = CORE 2 OUT 233 = START BY GATE 315 = OPEN SLOW 025 =
135 = MC MONITOR 234 = OPEN AFT. INJ. 316 = 026 =
136 = ROB. ENA. CORE 235 = CYCLE START 331 = CORE 3 IN 027 = CORE 5 IN
137 = R TYPE PANNEL 236 = SCREW RPM 332 = CORE 3 OUT 028 = CORE 5 OUT
F1 F2 EXTERN F3 OUT F4 T/C F5 INTER- F6 DIAGNO F7 F8 PROD.
41 MENU I/O MONITOR MONITOR NAL I/O -STIC FUNCTION MANAG.

Screen 4-27
Pressing F2 key to display output definitions page as follows:
29D08M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0
OUT 10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
OUT1-1 OUT1-2 OUT2-1 OUT2-2
156 = CLOSE 251 = MOTOR ON 351 = GATES CLOSED 051 = AIR BLAST 4
157 = BK.PRS.(H LOW) 252 = PUMP 1 REL. 352 = AUTO MODE 052 =
158 = DECOMPRESS 253 = PUMP 2 REL. 353 = CLAMP CLOSED 053 = GREEN LIGHT
159 = OPEN(H FAST) 254 = LUB. PUMP 354 = EJE. ADVANCED 054 =

176 = EJE. ADVANCE 255 = K.O. ON FLY 355 = EJE. RETRACTED 055 = YELLOW LIGHT
177 = EJE. RETRACT 261 = INJECTION 356 = CORE IN 056 =
178 = DIE.LES(H HP) 266 = CHARGE 357 = CORE OUT 057 =
179 = DIE.MOR(H FIL) 267 = SUCK BACK 358 = NO INJECTION 058 =

180 = BAR PART 271 = CARRI. ADV. 359 = ACC. CHARGE 061 = DRIVER RESET
181 = CORE 1 IN 272 = CARRI. RET. 362 = GATE CLOSE 062 = SCR. MOT. STOP
182 = CORE 1 OUT 291 = COOLER 363 = GATE OPEN 063 =
183 = CORE 2 IN 292 = COLLAR 364 = CLOSE SLOW 064 =

184 = CORE 2 OUT 293 = BUZZER 365 = OPEN SLOW 065 =

187 = AIR BLAST 2 294 = ALARM LIGHT 385 = CORE 3 IN 066 =
188 = AIR BLAST 1 295 = HEATER ON 386 = CORE 3 OUT 067 = CORE 5 IN
196 = ROBOT SIGNAL 297 = DIE BRAKER 389 = AIR BLAST 3 068 = CORE 5 OUT
F1 F2 EXTERN F3 IN F4 T/C F5 EXTERN F6 DIAGNO F7 F8 PROD.
01 MENU I/O MONITOR MONITOR I/O -STIC FUNCTION MANAG.

Screen 4-28

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I/O Board 1:
101 Operator gate limit switch 156 Mold close
103 Rear gate limit switch 157 Mold close back pressure (H series-close
low speed )
109 Hydraulic safety valve switch 158 Mold open decompression (H series-close
high speed)
110 Top guard limit switch 159 Mold open
111 Mold thin limit switch 176 Ejector forward
112 Mold thick limit switch 177 Ejector retract
113 Mold height pulse 178 Die height adjusting forward valve (H
Series-high pressure valve)
121 Mold protection 179 Die height adjusting backward valve (H
Series pre-fill valve)
122 Part drop sensor 180 Bad part detection (V35 ON)
131 Core 1 in limit switch 181 Core 1 in
132 Core 1 out limit switch 182 Core 1 out
133 Core 2 in limit switch 183 Core 2 in
134 Core 2 out limit switch 184 Core 2 out
135 Motor contactor monitor 187 Air blast valve on stationary platen
136 Robot enable core action 188 Air blast valve on moving platen
137 R type panel 196 Robot start signal

I/O board 2:
201 Injection front safety gate limit switch. 251 Motor 1
205 Injection rear safety gate limit switch. 252 Pump1 relief valve
209 Drop bar switch 253 Pump 2 relief valve
210 Nozzle purge guard 254 Lubrication pump
211 Hydraulic oil level 255 Knock out on the fly
212 Hydraulic suction filter 261 Injection
213 Lubrication oil level 266 Charge
214 Lubrication pressure 267 Suck back
221 Emergency stop circuit signal 271 Carriage forward
222 Robot input signal 272 Carriage retract
231 1st motorΔ confirmation 291 Cooler valve
232 Injection unit swivel input 292 Collar valve
233 Start cycle by safety gate 293 Alarm
234 Allow gate open after injection 294 Alarm light
235 Cycle start 295 Heater contactor
236 Screw rpm. 297 Mold adjusting brake

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I/O board 3:
301 Robot permits mold clamping 351 Safety gate closed
302 Robot permits ejector forward 352 Automatic mode
303 Robot permits ejector retract 353 Clamp closed
304 Robot permits core in 354 Ejector advanced
305 Robot permits core out 355 Ejector retracted
306 Robot not in use 356 Core in completed.
307 High pressure filter 357 Core out completed.
308 Accumulator pressure insufficient 358 Injection not performed
311 Pneumatic power gate bumper 359 Accumulator charging
312 Pneumatic power gate close stop 362 Pneumatic power gate close
313 Pneumatic power gate open stop 363 Pneumatic power gate open
314 Pneumatic power close low speed 364 Pneumatic power gate close low speed
315 Pneumatic power gate open low speed 365 Pneumatic power gate open low speed
316 Reserved 385 Core 3 in
331 Core 3 in limit 386 Core 3 out
332 Core 3 out limit 389 Air blast valve 3

Remarks: Some of IO may be reassigned according to special applications，following are

typical assignments.

I/O 150 V35 is reassigned to I/O 180.

I/O 290 shut off nozzle is reassigned to I/O 292.
I/O 53 green light is reassigned to I/O 293.
I/O 55 yellow light is reassigned to I/O 255.
I/O 268 backpressure is reassigned to I/O 266.
I/O 369 zero backpressure is reassigned to I/O 253.

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2.23 Change record

On MACHINE MONITORING screen press F5 CHANGE LOG or use direction key to move
the cursor on main menu page to CHANGE LOG，press ENTER to display this screen.

Screen 4-29

1 In new machines， as there is no existing information in the changing log memory ，

therefore， some contents might have random data. This is a normal condition. Later on，
when the change information is recorded one by one， the random data will be overwritten
automatically.
2 Log data has 5 pages totally ， latest change records are stored on page 1 with the
biggest serial number.
3 Press F8 can clear recorded data，and password 3 has to be entered.
4 CLAMP LOG is a special OPTION DEVICE.

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2.24 Alarm record

On ALARM LOG page press F6 ALARM LOG or use direction key to move the cursor on
main menu screen to ALARM LOG，press ENTER to display this screen.

Screen 4-30

1 Log data has 4 pages with 60 data totally，the latest alarm is stored on page 1 with the
biggest serial number.
2 Press F8 can clear recorded data，and password 3 has to be entered.

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2.25 Maintenance checklist

When TMC screen appears on the screen， depressing any key will have maintenance
checklist screen displayed or use direction key to move the cursor on main menu screen to
MAINTENANCE， press ENTER to display this screen.
Prior to operation of the machine， user must check every item thus ensuring safety of
personnel and machine operation.

29D07M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0

MAINT. 10h250m10s
LIST M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

DAILY CHECK & MAINTENANCE MONTHLY CHECK & MAINTENANCE

F1 F2 F3 F4 F5 LOG F6 MOLD F7 EXTERN F8

17 MENU MAINTEN. SUPPORT I/O

Screen 4-31

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Press F5 LOG MAINTEN. on the MAINT LIST page to have this screen displayed.
29D08M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0
MAINT.
10h25m10s
LOG M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

0 1 2 3 4 5 6 7
0 06/21/02 05/21/02 04/21/02 03/21/02 02/21/02 01/21/02 12/21/01 11/21/01
8 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
16 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
24 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
32 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
40 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
48 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
56 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
64 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
72 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
80 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00
88 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00 00/00/00

F1 F2 F3 F4 F5 MAIN- F6 MOLD F7 EXTERN F8 CONF.

18 MENU TENANCE SUPPORT I/O MAINTAN.

Screen 4-32

Upon completion of maintenance， press F8 CONF. MAINTEN. key and computer will record
maintenance date automatically.
If maintenance request isn’t acknowledged， computer will prompt maintenance request
periodically.

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2.26 Molding Support

On MACHINE MONITORING screen press F6 MOLD SUPPORT or use the direction key to move
the cursor on menu screen to MOLD SUPPORT，press ENTER to display this screen.
29D08M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0
MOLD 10h25m10s
SUPP. M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

MOLD NO. 10 DATE 2004-08-10 SCREW DIM. < 45.0> mm

MOLD NAME TMC-150 MODIFY 14:20:30 RESIN DENSITY < 1.10>
MATERIAL < 2>
MOLD THICKNESS < 250.0> mm PARTS WEIGHT < 200> g
CLAMPING FORCE < 150> TON PRESET CUSHION < 10.0> mm
CLAMPING STROKE < 150> mm PRESET SUCK BACK < 5> mm
EJECT STROKE < 80.0> mm HOLDING VOLUME 5~10% < 5> %
EJECT COUNT < 4 >

TRANSFER POSITION OFF

AUTO SET

F1 F2 F3 CLEAR F4 F5 CHANGE F6 ALARM F7 F8 PROD.

29 MENU DATA LOG LOG FUNCTION MANAG.

Screen 4-33

This screen can assist the operator in setting charge end position CH. END and P/V TRANS. POINT，
after key in the SCREW DIA.，RESIN DENSITY， MATERIAL， WEIGHT PER MOLD， PRESET
CUSHION， PRESET SUCK BACK， HOLD PRESS VOLUME， then turn ON the SET AUTO
FOR PARAMETER POSITION.

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2.27 System self diagnostic

On TEMPERATURE screen press F7 DIAGNOSTIC，or on main menu use the direction key to move
cursor to DIAGNOSTIC， press ENTER to display this screen.
29D08M07Y ACTION STATUS 110.0mm 100.0mm V1: 0/ 0 V2: 0/ 0
DIAGN- 10h25m10s
OSTIC M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
LOOP BLOCK MONITOR
00= 05= 10= 15= 20= 25=
01= 06= 11= 16= 21= 26=
02= 07= 12= 17= 22= 27=
03= 08= 13= 18= 23= 28=
04= 09= 14= 19= 24= 29=
AUTO RUN METER (HOUR) = 100.0
NO. NAME BUS POWER ROM RAM
HOUR METER (HOUR) = 210.0
1 SCREEN O O POWER COUNTER =15
2 CPU BOARD OO OO LOOP OVER RECORD (OK=0) =000
3 I/O 1 BOARD O OOOO SCREEN RECEIVE (OK=0) = 000
4 PT 1 BOARD O O PLC RECEIVE (OK=0) =000
5 PV 1 BOARD O O SCREEN T.RING MAX (OK,512)= 14
6 TEMP 1 BOARD O O PLC T.RING MAX (OK<512)= 18
1000
7 Ai BOARD X X
00 00 00 00 00 00 00 00 21717
8 PV 2 BOARD X X
00 00 00 00 00 00 00 00
9 I/O 2 BOARD O OXOX
00 00 00 00 00 00 00 00
10

F1 F2 UP F3 DOWN F4 T/C F5 INTER- F6 DIAGN- F7 F8

30 MENU EXT.I/O CVDW MO. MONITOR NAL I/O OSTIC

Screen 4-34

If system function is normal， BUS， POWER， ROM， or RAM must display [O]， if any hardware
function is abnormal or the system is not equipped with that interface card，BUS，POWER，ROM，
and RAM will display [X].
AUTO RUN METER：This meter records machine’s total running hours in automatic mode.
HOUR METER：when machine power is on，this meter runs.

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2.28 Internal I/O monitor

On EXTERNAL I/O screen press F5 or use the direction key to move the cursor to INTERIOR I/O，
press ENTER to display this screen.
29D08M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0
INT 10h25m10s
M:
I/O 3W 20°C
1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
INT. I/O: 360
000 017 034 051 068 085 102 119 136 153 170 187 204 221 238
001 018 035 052 069 086 103 120 137 154 171 188 205 222 239
002 019 036 053 070 087 104 121 138 155 172 189 206 223 240
003 020 037 054 071 088 105 122 139 156 173 190 207 224 241
004 021 038 055 072 089 106 123 140 157 174 191 208 225 242
005 022 039 056 073 090 107 124 141 158 175 192 209 226 243
006 023 040 057 074 091 108 125 142 159 176 193 210 227 244
007 024 041 058 075 092 109 126 143 160 177 194 211 228 245
008 025 042 059 076 093 110 127 144 161 178 195 212 229 246
009 026 043 060 077 094 111 128 145 162 179 196 213 230 247
010 027 044 061 078 095 112 129 146 163 180 197 214 231 248
011 028 045 062 079 096 113 130 147 164 181 198 215 232 249
012 029 046 063 080 097 114 131 148 165 182 199 216 233 250
013 030 047 064 081 098 115 132 149 166 183 200 217 234 251
014 031 048 065 082 099 116 133 150 167 184 201 218 235 252
015 032 049 066 083 100 117 134 151 168 185 202 219 236 253
016 033 050 067 084 101 118 135 152 169 186 203 220 237 254

F1 F2 UP F3 DOWN F4 T/C F5 INTER- F6 DIAGNO F7 F8

01 MENU EXT. I/O CVDW MO. MONITOR NAL I/O -STIC

Screen 4-35

Internal I/O information is mainly used for maintenance purpose.

When specific I/O is ON， it is highlighted. To check the present status of a certain I/O， just move the
cursor to INT. I/O entry field on the upper right side and directly enter I/O number.

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2.29 T/C setting

On main menu screen， use the direction key to move the cursor to T/C， press ENTER to display this
screen.
29D08M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0
T/C
10h25m10s
SET M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

0 1 2 3 4 5 6 7 8 9

32x : 5.0 20.0 0.0 5.0 1.0 5.0 1.0 10.0 0.1 0.1
33x : 600.0 1.0 1.0 0.5 0.0 0.0 20.0 10.0 0.0 0.0
34x : 2.0 3.0 0.1 0.0 0.2 0.5 0.1 0.1 0.1 0.5
35x : 3.0 3.0 3.0 2.0 2.0 1.0 5.0 1.0 1.0 0.1
36x : 0.1 20.0 20.0 800.0 5.0 3.0 1.0 1.0 0.2 5.0
37x : 60.0 10.0 10.0 0.1 0.2 60.0 0.0 0.0 2.0 0.5
38x : 10.0 10.0 10.0 0.2 20.0 0.0 2.0 0.1 0.1 0.1
39x : 0.1 0.1 0.5 2.0 2.0 0.1 0.1 2.0 10.0 0.1
40x : 0.1 0.0 1.0 0.1 2.0 2.0 2.0 2.0 0.0 0.0
41x : 2.0 5.0 2.0 2.0 5.0 0.0 900.0 0.0 200.0 0.0
42x : 20.0 1.0 0.1 50.0 0.0 0.0 0.0 0.1 0.0 0.2
43x : 0.1 0.1 0.1 0.0 0.1 0.1 0.1 0.1 0.1 0.1
44x : 4.0 15.0 1800.0 0.0 100.0 0.0 10.0 9999.0 2.0 10.0
45x : 600.0 600.0 10.0 0.0 0.0 0.0 0.0 0.0 0.0 2.0
46x : 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

F1 F2 UP F3 DOWN F4 T/C F5 PRESS F6 RAMP F7 F8 SPEC.

30 MENU CVDW MO. AI ADJ. MONITOR /SPEED DELAY POSITION PARAMETE

Screen 4-36

All timers，counters are displayed on this screen to provide a quick way for quick inspection and
setting for experienced engineers， most of these settings are also located in corresponding screen，for
general users usage.

When using directional keys to move cursor to any desired set point，brief descriptions about that
setting will show on bottom left area of screen.

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2.30 Screen print

On INJECTION or CHARGE screen press F7 FUNCTION or use the direction key to move the cursor
on the main menu screen to FUNCTION，then press ENTER to display this screen.
03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0
10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

P.W. 1 SET ********** PUMP 2 OFF ALARM T. < 1.0>

P.W. 2 SET ********** P.W. 1 NOT USE OFF ALARM INTERVAL T. < 0.5>
P.W. 3 SET ********** SCREEN SLEEP ON PART LOTS BUZZ T. < 10.0>
P.W. 4 SET ********** A SCREEN PRINT 0 BUZZER DISABLED OFF
(0:OFF, 2:USB) TEST P1 < 0> V1 < 50> OFF
REVISE T. COUNT RESET OFF TEST P2 < 0> V2 < 50> OFF
26D.12M.01Y. SHOT-CNT 1234 0 (0:Bar, 1:PSI)
OFF PRESS.UNIT
17H.25M.00S. SPC.PRINT
TEMP.UNIT 0 (0:°C, 1:°F)
3W. TEMP REC.MODE OFF
TEMP REC.TIME 20 LANGUAGE 0 (0:CHI, 1:ENG, 2:OTR)

SUM_CHECK: L_PASS /S.V.RAM. /EEPROM : 0/0/0 7505/9331/9331

SYSTEM. S/N: MT07021201 SYSTEM. TYPE: M98-TM11
SHIPPING DATE: 2007-02-13 MACHINE No.: WR07102
USER'S ROM V. : TM11-US M98-SYS V1.41 TMNOF04-20-2007
PLC.'S ROM V. : M98TM11 PLC OS V1.00 04-19-2007
SCREEN ROM V. : M98TM11 SCREEN OS V1.00 04-24-2007
SCREEN BOOT ROM: S20070407A PLC BOOT ROM: P20070402A

F1 F2 FUNCT. F3 HYD. F4 TEST F5 CHANGE F6 INTER F7 EXTERN F8 SHOT

36 MENU PARAMETER OIL HEAT PRESSURE LOG -NAL I/O -NAL I/O CNT RST

Screen 4-37

Ａ Put USB disk in CPU board，set SCREEN PRINT to 2.

Change screen to desired one， press * key on keypad， the message of ‘IF YOU PRINT SCREEN，
Press” ENTER”’ will display on the left bottom line of screen， then press ENTER again， printing
process will start.

The screen will be stored in USB disk in BMP format，uses windows painter to process it.

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3 Machine operation procedures

CORE IN CORE IN

MOLD
CYCLE START CLOSE GATE EJECTOR RET.
CLOSE

MOLD
CYCLE END
LOCKED

ROBOT CORE IN

EJECTOR CARRIAGE
RETRACT ADVANCE

CORE OUT INTRUSION

INJECTION
HOLDING

CORE OUT CORE OUT COOLING

PRE-SUCK
BACK

MOLD OPEN MOLD CARRIAGE SUCK

BACK CHARGE
END OPEN RETRACT

Screen 4-38

4 Start up

Check all safety related items are ok according to maintenance screen (P1-1)，then release emergency
push buttons，turn on main power， turn on heater power，turn on pump motor power，wait until
temperature conditions are OK.

4.1 Manual operation

Clamp open

Ejector adv.

Ejector ret.
Clamp close

Suck back
Advance.

Injection
Carriage

Carriage
Charge

Retract

→ → → → → → → → →

Ａ) Press manual key to switch to manual mode，close all safety guards/doors.

Ｂ) Press manual clamp close key until clamp close is completed.
Ｃ) Press manual carriage advance key to perform carriage advance operation.

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Ｄ) Press manual injection key to perform injection operation.

Ｅ) Press manual charge key (One Touch)，starts charging to setting position.

Ｆ) Press manual suck back key to perform suck back operation.
Ｇ) Press manual carriage retract key to perform carriage retract operation.
Ｈ) Press manual clamp open key until clamp open is completed.
Ｉ) Press manual ejector advance key to perform ejector advance operation.
Ｊ) Press manual ejector retract key to perform ejector retract operation.

4.2 Semi automatic operation

After completion of manual operation，open front operator gate，do the following semi-auto operation
procedures:
Ａ) On clamp close screen， set INTERVAL T. properly.
Ｂ) On charge screen set CHA. END position to 0. (Refer to following figure)
Ｃ) On charge screen set SUCK B. position properly. (Refer to following figure)
Ｄ) Press semi-auto key .
Ｅ) Close front operator gate，press and manual clamp close key (One Touch).
Ｆ) Upon end of cycle，open front operator gate，then close it again，and press and release manual
clamp close key again(One Touch)，machine will perform next cycle.

03D05M07Y ACTION STATUS 110.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h2510s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C

INJ END 1 2 3 CH. END SUCK B. SUCK

V% 50 50 50 RPM 0 40 BACK

PTmm 10.0 0.0 0.0 0.0 +100.0

Pbar 100 100 100 WGT. g 50

BPbar 0 0 0 60.0

B.P ACT 0

F.W. END 2 1 B.W. END

CARRIAGE 10 80 V% 80

10.0 30.0 PTmm 150.0

70 70 Pbar 70
SUCK BACK ON CHARGE MONITOR T. < 15.0> 0.0
COOLING T. < 20.0> 0.0 CHARGE DELAY T. < 0.2> 0.0

F1 F2 CHARGE F3 AUTO F4 B.P. F5 CHANGE F6 MOLD F7 F8 PROD.

05 MENU PARAMETER PURGE PROFILE LOG SUPPORT FUNCTION MANAG.

Screen 4-39

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CAUTION In semi-auto mode，machine stops at clamp open stop position when cycle end，
open safety gate and take out finished product then repeat next cycle. However，if
the safety gate isn’t opened within the interval time，alarm will initiate.

4.3 Fully automatic operation

After completion of semi-auto operation，open front operator gate and proceed following fully-auto
operation procedures：
Ａ) Press fully automatic mode key .
Ｂ) Close all safety gate，press cycle start key.
Ｃ) When cycle is completed and INTERVAL T. times up，next cycle will start again.

CAUTION The interval time is the time duration between cycle end and starting of next cycle.
This time must be set long enough for taking products out or let it drop，otherwise，
mold will be damaged.

CAUTION When manual key is pressed，auto operation will be stopped immediately and the
machine is switched to manual mode.

CAUTION During clamp close operation，opening safety gate will stop clamping close operation
immediately.

4.4 Emergency stop

One emergency stop push button is located on operation panel and the other one is located at the rear
operation side，pressing any one can shut off motor and heater immediately.

CAUTION Don’t let mold locked over 5 minutes，otherwise it will be difficult to open the mold.

Rotating the emergency stop push button according to the arrow direction to release it from activated
position.

Press pump on and heater on to re-start machine.

4.5 Alarm clearance

When the alarm is activated，alarm red light lit and alarm buzzer sounded，please clear it in accordance
with the action shown on the screen，such as open and close operation gate once or press the alarm

reset key .

CAUTION To clear alarm situation，switch operating mode to manual mode first.

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4.6 Re-Start after safety interlock devices were tripped

MANUAL MODE：When gate 2，gate 3，gate 4 were opened，pump motor will be shut of immediately

alarm fired，to clear the alarm，close all gates， then press alarm reset key .

When any hydraulic movement key was pressed while any doors was opened，alarm fired，to clear the

alarm，close all gates，then press alarm reset key .

SEMI-AUTO or FULLY-AUTO MODE：When gate 2，gate 3，gate 4 were opened，pump motor will
be shut of immediately and alarm fired，to clear the alarm，close all gate and change mode to manual，

then press alarm reset key .

When gate 1，5，6，7，8 were opened，all hydraulic movements are stopped and alarm fired，to clear

the alarm，close all gates and change mode to manual，then press alarm reset key .

Remark：refer to P2-6 for gates number designation.

5 Molding operations
After testing of manual operation，semi-auto operation and auto operation，molding operation can be
performed.

5.1 Preparation before molding operation

After dry running，before molding operation，confirm the following items again:
★Clamp open operation has been completed，machine stays at clamp open stop position.
★Charge operation has been completed.
★Clamp open stroke is sufficient for taking out/falling the product.
★Charge stroke has met required shot volume.
★Injection command has been properly set. Nozzle has touched sprue of mold.
★Ejector stroke has met the requirement of product.

CAUTION Please confirm that position of carriage advance， carriage advanced end position have
to be set 1mm ahead before nozzle touched the mold.
Otherwise，early injection will result in material leakage，causes damage to nozzle，
heater band/thermocouple.

5.2 Check points before molding operation

Prior to molding operation，confirm the following items first:
★Confirm all safety guards/gates are all in proper position with normal function.
★Confirm mold cooling pipes have been installed without leakage.
★Confirm mold cavities have been cleaned without foreign objects.
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★Confirm no unnecessary tools，foreign objects on the machine and circumference of the machine has
been cleaned without any litter.
★Confirm barrel temperature has been proper set and cold start protection time has met the
requirement of the set value.
★Confirm material hopper has been filled with sufficient plastic material.

5.3 Setting of molding condition

ＡHeater temperature control：(refer to page 4-24 of chapter 4 for setup).
Heating zones are : H1， H2， H3， H4， H5， H6(model above 350E )， usually， H1 has the
highest setting value， then， lowering in sequence to the lowest setting value of fifth zone.

Ｂ Injection pressure：(refer to page 4-20 of chapter 4 for setup).

Injection pressure is divided into 9 sections of filling processes and 5 sections of holding processes.
Usually，in filling process set suitable injection pressure ，while gradually decrease holding pressure in
holding process.

Ｃ Injection speed：(refer to page 4-20 of chapter 4 for setup).

Injection speed is divided into 9 sections to control the speed for filling plastic material into the mold，
usually，low speed is required before holding transfer point，then adjustment is depended on molding
condition.

Ｄ Injection monitor time：(refer to page 4-204 of chapter 4 for setup).

It’s the time required for the screw advances from starting position of injection to holding transfer
position，usually injection monitor time must be set longer than the actual injection time，failure to
reach to the holding transfer position within the time will result in alarm.

Ｅ Cooling time：(refer to page 4-20 of chapter 4 for setup).

Cooling time starts timing when injection finished， it varies with such factors as plastic material，
injection speed， mold temperature， wall thickness of the molding product， adjustment is depending
on molding condition.

Ｆ Charge speed：(refer to page 4-26 of chapter 4 for setup).

The faster the charge speed is， the higher of the shearing heat generated. However，if the speed is too
fast，the plasticizing condition and color-mixing ability will be lowered，if the speed is too slow，the
low shearing heat will result in insufficiency of plastic material heating thus making higher viscosity
for short shot. Therefore，in the beginning of operation，lower speed shall be set，then，adjustment shall
be made depending on molding condition.

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5.4 Start molding

Upon completion of sections 5.1， 5.2， 5.3，preparations shall be made for before production，usually
semi-auto operation shall be confirmed before change to auto operation..

CAUTION Please confirm once again that sufficient plastic material has been available in the
hopper and material type is correct.

5.5 Material or color change

Upon material or color change，the automatic purge function provides the convenience for easy
operation.
ＡAfter setting each timer (recommended values shown in table below)，retract carriage to proper
position.
ＢPress F3 barrel purge function to start this function.

CAUTION Please confirm once again that sufficient plastic material has been available in the
hopper and material type is correct.

CAUTION Please confirm that operation mode is manual， otherwise， no actuation can be
made.

Item Suck back Charge

Delay time Injection time Interval time Number of cycles
time time
Recommended
2.0-5.0 5.0 5.0-10.0 2.0-7.0 5.0-10.0 1.0-2.0
value (sec)

5.6 Save/Load molding data from memory card

Upon completion of mold change or mold testing run，please save the molding conditions in the
memory card immediately，for operation procedures，please refer to page 4-32 of chapter 4.

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6 Machine shutdown procedures

Machine shutdown procedures are as follows：
Ａ) Switch hoppers baffle plate to close position.
Ｂ) Press semi-auto key .
Ｃ) Wait until completion of mold opening，take out the product，press manual key .
Ｄ) Press clamp close key and hold until mold halves just contact，be sure not to let the mold under
locked position.
Ｅ) Press carriage retract key to retreat the carriage to retract nozzle away from the mold.
Ｆ) Press charge key ，machine starts charging continuously until screw retracted to set position.

Ｇ) Press injection key to purge out residual material from barrel.

Ｈ) Repeat procedures F，G，until charge operation can not retract screw to set position，then press
charge key ，machine stops charge operation.
Ｉ)Turn off the heater and motor.
Ｊ) Turn off the main power of the machine.
Ｋ) Press front and rear emergency push buttons of the machine.

WARNING Before turning off the motor，please confirm that the mold is not in locked position.

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Chapter 5: Trouble Shooting

1. Mechanical Part…………………………. 5-1

1.1 Motor can not be started .................... 5-1
1.2 No clamp close .................................. 5-1
1.3 No clamp open................................... 5-2
1.4 No ejector forward............................. 5-2
1.5 No ejector retract ............................... 5-2
1.6 No injection ....................................... 5-3
1.7 No suck back ..................................... 5-3
1.8 No charge........................................... 5-4
1.9 No carriage advance & retract ........... 5-4
1.10 No mold thickness adjustment........... 5-5
1.11 No automatic clamping force .............. 5-5
1.12 Corepull failure.................................... 5-6
1.13 Temperature control abnormal ............ 5-6

2. Electrical part ........................................... 5-7

2.1 Warning screen description 5-7
2.2 Warning contents and maintenance
message indication............................... 5-8
2.3 System message and description ......... 5-14

3. Hydraulic part .......................................... 5-15

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Chapter 5: Trouble Shooting

1. Mechanical Part
Item Possible Causes Solution
A Power not being turned on A Turn power on
1.1 Motor can not be started

B Front or rear emergency switch is B Rotate emergency stop button to release

lock
pressed.
C Over-load relay tripped. C Reset overload relay
D Poor signal transmission D Turn on system self diagnosis function to
check whether or not various modules (PC
E Fuse blown out boards) are normal (O)
F I/O W (6A) fuse blown out E Replace fuse
F Replace fuse

A Safety gate isn’t closed properly A Check I/O 101， 103， 109， 110 must be
B Robot enable clamp close signal isn’t on
on B Check robot circuit， I/O 222 must be on
C I/O W (6A) fuse blown out
D In manual mode， core in not C Replace fuse
completed D Manually operate corepull in until
No clamp close

operation is completed.
E Corepull operation not completed E Check corepull setting conditions
1.2

F Ejector retract not completed F Check ejector set position

G Directional valve stuck G Clean direction valveV6， V7， manually
H Directional valve signal wire failure operate spool
H Repair signal line 156/0， 157/0 andV35
I Decompression circuit failure
I check V10 or rotate F8 clockwise to
tighten it up
J Clamp close pressure too low J Set clamp close pressure 60~80Bar
K Clamp close back pressure time too K Set clamp close back pressure time
short 0.2~0.5

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 Injection Molding Machine Chapter 5

Item Possible Causes Solution

A Clamp open stop position A Set clamp open stop position
improper
B In manual mode， corepull out B Manually operates corepull out until
operation is completed.
not completed
C Corepull operation not completed C Check corepull setting condition
D Decompression circuit failure D CheckV8， F8 or set fast speed to slow
No clamp open

speed position to 0
E Clamp locked time too long E Contact maintenance department of TMC
1.3

agent.
F Clean direction valve V8， V9， V10
F Directional valve stuck
G Repair signal wire156/0， 157/0 andV35
G Directional valve signal wire
failure
H Mold stuck， can not be opened H Repair mold
I Speed setting too small I Increase speed setting
J Pressure is insufficient J Increase pressure setting

A Clamp not fully opened A Open clamp again or adjust clamp open
stop position
B Eject pressure， speed not being B Adjust set value
Ejector advance failure

set properly
C Eject has reached to set position C Adjust set value
D Mold stuck， ejector plate can not D Repair mold
move advance
1.4

E Directional valve stuck E Clean direction valve V26， manually press

SPOOL
F Directional valve signal wire F Repair signal wire 176/0
failure
G Ejector plate hole position not G Confirm ejector hole position of the mold.
conform to the mold

A Ejector pressure， speed are not A Adjust set value

set properly
B Ejector retract has reached set B Adjust set value
Ejector retract failure

position
C Mold stuck， ejector pin can not C Repair mold
be pulled back
1.5

D Direction valve stuck D Clean direction valve V27， manually press

spool
E Direction valve signal wire failure E Repair signal wire 177/0

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 Injection Molding Machine Chapter 5

Item Possible Causes Solution

A Temperature condition not ready A Check temperature setting page
B Carriage doesn’t advance to end B Adjust parameter setting
point
C I/O W (5A) fuse blown out C Replace fuse
D Injection delay time is set too long D Adjust parameter setting
E During auto clamp close， carriage E Check clamp close and carriage in operation
in not reach to end position
F Suck back logic valve stuck and F Clean L17，C16，V17
failure
G Back pressure valve improperly G Clean and repair R6
adjusted or failure
No injection

H Directional valve stuck H Clean direction valveV11，V17， manually

1.6

press SPOOL
I Directional valve signal wire I Repair signal wire261/0， 267/0
failure
J Injection parameter not set J Adjust injection parameter
properly
K Material not melt K Adjust temperature parameter
L Injection piston loose L Repair injection cylinder
M Nozzle blocked or screw tip M Remove nozzle or screw and cleaning
assembly damaged
N Check valve or screw worn out N Replace with new part
O No material in the barrel O Check hopper， barrel feed throat
P Carbonized material in barrel. P Remove screw for cleaning
A Temperature condition not ready A Check temperature setting page
B Position， pressure， speed， time B Adjust parameter setting
No suck back

are not set properly

C Directional valve stuck C Clean L17， V17， V17-1， manually press
1.7

spool
D Directional signal wire failure D Repair signal wire 261/0， 267/0
E Screw connecting semi-circle ring E Repair locking semi-circle ring.
loose

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 Injection Molding Machine Chapter 5

item Possible causes Solution

A Temperature condition not ready A Check temperature setting page
B Charge position ， pressure ， B Adjust parameter setting
speed， time are not set properly
C Barrel temperature insufficient C Check temperature control system
D Charging delay time is set too long D Adjust parameter setting
E Pre-suck back function is on.
F Charge back pressure too high E Revise function setting
F Lower down back pressure setting
No charge

G No material in the barrel.

H Carbonized material in the barrel. G Check hopper， barrel feeding port
1.8

I Resin temperature too high or H Remove barrel for cleaning

gasified. I Clean barrel
J Screw check valve worn out J Replace screw tip assembly.
K Directional valve stuck K Clean and repairV16， V16-1
L Directional valve signal wire L Repair signal wire 266/0
failure
M Hydraulic motor torque M Increase pressure or replace hydraulic motor
insufficient
N Quill damaged N Add grease， replace bearing， key， quill.
A Position， pressure， speed are not A Adjust parameter setting
No carriage adv. / ret.

set properly
B Directional valve stuck B Clean V21， V22， manually press spool
C Directional valve signal wire C Repair signal wire 271/0， 272/0
failure
1.9

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Item Possible Causes Solution

A Mold is not unloaded from A Unload mold first
machine
B Mold adjusting gear locking screw B Release locking screw
is not loosened.
C Mold adjusting brake is not C Check mold adjusting braking device
released
No mold thickness adjustment

D Mold height limit switch OFF D Check and repair LS28， LS29
E Poor lubrication on die adjusting E Add grease for lubrication
device or tie bar.
F Poor sensing of proximity switch F Check distance/circuit of proximity switch
1.10

G Improper setting of preset die G Correct settings

height available.
H Improper setting of pressure and H Correct settings
speed
I Foreign objects are existed I Clear foreign matters
between gear set.
J Supporting bracket and strut for J Tighten up
the gear are loose
K Directional valve stuck K Clean V28， V29 manually press spool
L Directional valve signal wire
failure L Check and repair signal wires 178/0， 179/0
A Clamp close monitor time too short A Increase clamp close monitor time
B Error in die height available and B Correct parameter
actual mold size exceeding 5mm
C Thermal expansion of mold and C Increase high pressure mold locking position
Automatic clamping force fails

improper high pressure mold

locking position.
D mold is dirty D Clean mold
1.11

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Item Possible Causes Solution

A Clamp open and close not in A Correct clamp open， close and corepull
position position
B Mold stuck B Check and repair mold
Corepull failure

C Hydraulic piping not conform to C Check and repair pipeline and operation
actuation sequence sequence
1.12

D Actuation conditions are not D Perform clamp open/close operation first

satisfied.
E Improper setting of corepull E Correct setting value
position， pressure， speed.
F Directional valve stuck F Clean V31， V32 manually press spool
G Directional valve circuit failure G Check and repair signal wires 181/0， 182/0
A Heater switch is not turned on A Turn heater switch on
B Cold starting protection time in B Wait for completion of time
action
C Temperature doesn’t reach the C Wait for temperature rising or correct setting
range of setting value within –5 value
degree when starting machine first
time.
D Heater band failure D Check and repair heater band
Temperature control abnormal

E Heater contactor M4 damaged E Check and replace contactor

F Temperature in control box F Poor connection of +20， C in signal transfer
indicates –17 degrees board
G Temperature unstable G Check thermocouple wire or replace TMP
temperature board
1.13

H Temperature board TMP LED light H Check the power of switching power supply
not flicker +5VDC
I Temperature keeping function is I Turn off temperature keeping function
on
J “LO” temperature too low J Adjust and set temperature upper and lower
limits
K “HI” temperature too high K Adjust and set temperature upper and lower
limits
L “ABN” heating circuit failure L Check SSR， fuse， terminal， circuit，
heater band， etc.
M “DIS” thermocouple broken M Check or replace thermocouple
N “INV” thermocouple polarity N Exchange thermocouple wire + ， -
wrongly connected.
connection

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2. Electrical Control Part

2.1 Description on Warning screen

Screen 5-1

When alarm happens，alarm red light lit and buzzer sounded，alarm number and message are indicated
on the massage area. If no action is taken for a period of time，alarm screen will be displayed
automatically. The operator shall perform trouble shooting in accordance with the descriptions on the
alarm page. After remedy is made， open and close front operation gate once or press button to
reset alarm. If button is pressed before malfunction is solved，alarm sound can be stopped，
however， alarm is not cleared and the machine cannot be in operation.

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2.2 Warning contents and maintenance message indicated

M：Manual operation S：Semi-auto operation A：Auto operation

Alarm Massage Cause of Alarm Reset of Alarm
01. Mold protection S/A:T/C 324 mold clam 1. Open safety gate
Please check mold protection time over 2. Adjust T/C 324 set value
and mold protection 3. Adjust mold clamp low
time pressure to high pressure
position set value
02. Lubrication oil 1. M/S/A: I/O 213 ON， 1. Open safety gate
shortage IO214 OFF 2. Check lubrication oil level
Please check lub. oil 2. T/C 361- I/O 214 OFF 3. Check lubrication piping
& input no. 213 ，214 when lubrication over and pressure switch
04. Cycle time over S/A: T/C 321 exceeded 1. Open safety gate
Please check full 2. Adjust T/C 321set value
cycle status 3. Check actual operation
status of machine
05. Injection time over S/A: T/C 385-injection 1. Open safety gate
Please check monitor time over 2. Adjust T/C 384 set value or
injection settings P/V TRANS. POINT
3. Check mold and nozzle for
blockage

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Content of Alarm Cause of Alarm Release of Alarm

06. Plasticization time S/A: T/C 336- charge 1. Open safety gate
over monitor time over 2. Adjust T/C 336 set value
Please check plastic 3. Check plastic material supply
material condition
4. Check back pressure set
value
07. Cushion over S/A: Injection ending 1. Open safety gate
Please check mold & position is not within 2. Adjust injection volume
Injection/charge injection volume upper high and low limit set value
settings and lower limit
08. Heater band M/S/A: Temperature can not 1. Check SSR
disconnection be raised 2. Check fuse
Please check 3. Check heater band
temperature page
heater band &
S.S.R.& fuse
09. Hold press .transf. S/A: Upon pressure holding 1. Check transfer point
press over switch， pressure settings
Please check inj. page exceeded setting value 2. Check mold and nozzle for
blockage
12. Hyd. oil temperature M/S/A: Oil temperature 1. Check oil temperature high
fault exceed high and low and low setting value
Please check limit 2. Check cold water for
temperature page availability
13. Hyd. oil level low M/S/A：I/O 211 OFF 1. Open safety gate
Please check hyd. oil & 2. Check oil level in tank
fill it up please check 3. Check oil level gauge
input no. 211
15. Barrel Temperature M/S/A：Actual temperature is 1. Open safety gate
fault or not ready not within high and 2. Check temperature high and
Please check low limit. low limit set value
temperature page and 3. Adjust T/C 449 setting
wait for heating up value
16. SERVO valve filter M/S/A：filter clogged 1. Open safety gate
plugged (I/O 212 OFF) 2. Clean the filter element or
change new one.

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Content of Alarm Cause of Alarm Release of Alarm

17. Safety door front be M/S/A: I/O 101 OFF Close operation safety gate
open
Please check front
safety door & input
no. 101
18. Safety door rear be M/S/A: I/O 103 OFF Close rear safety gate
open
Please check rear
safety door & input
no. 103
21. Thermocouple M/S/A: Thermocouple 1. Check heater band， wire，
abnormal disconnected. fuse， SSR， thermocouple
Please check
temperature
page(opn/inv)check
couple open/inverse

24. Mold open time over S/A: T/C 325 clamp open 1. Open safety gate
Please check clamp monitor time over 2. Adjust T/C 325 set value
setting 3. Check clamp open/close
mechanism and hydraulic
circuit.
25. Core in/out position M：manual corepull 1. Open safety gate
abnormal performed not in core-in 2. M: move clamp open/close
Please check core core-out position to corepull position， then
position & setting S/A: during corepull perform corepull.
operation， T/C 321-full 3. S/A: adjust T/C 325 set
cycle time over value
M/S/A: eject operation 4. Check corepull device.
performed not in
corepull out ending
position.
27. Lot parts count over S/A: T/C 445-lot quantity 1. Open safety gate
counting exceeded 2. Upon completion of T/C
444 lot quantity， alarm
time will be cleared
automatically

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Content of Alarm Cause of Alarm Release of Alarm

28. Total parts count over S/A: Product counting 1. Open safety gate
Please check part shot exceeded 2. Reset product counter
count & setting
29. Control panel temp. M/S/A: temperature inside 1. Open safety gate
too HI./LOW control box exceeds 2. Improve temperature
Please check control 65 degree or in condition inside control box
panel. Temperature & negative 3. TP board +20， C wire
cooling it down less 50 temperature breaking
℃
30. Mould dose not open M: clamp open/close position 1. Open safety door
end (not end) is not at end position 2. Clamp must be open before
Please open the mould before barrel cleaning cleaning barrel
at open end position
31. Purge cover be open M/S/A: I/O 210 OFF 1. Open safety gate
Please check purge 2. Close nozzle cover
cover & input no. 210 3. Check limit switch
32. Parts not pass S/A: When T/C 326 starts 1. Open safety gate
(confirmation) time counting I/O 122 2. Check product pick-out
Please check parts & OFF device
input no.122
33. Heater temperature M: Temperature reaches to 1. Open safety gate
ready set value and T/C 42-
Please open the door cold material start
and close to reset protection time
alarm completed.
34. Function not selected M: function selection not 1. Open safety gate
Please check this performed before 2. Select this function
function is it enable! operation of manual
button

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Content of Alarm Cause of Alarm Release of Alarm

36. Robot connection S/A: T/C 326 time counting 1. Open safety gate
error completed I/O 222 OFF 2. Adjust T/C 326 set value
Please check robot 3. Check robot
input I/O222
37. Auto mold adjustment M: function not selected 1. Open safety gate
not finish before operation or set 2. Adjust die height
Please check die height value improperly adjustment set value
adjustment 3. Check mold actual
condition
38. Auto mold adjustment M: Auto mold adjustment 1. Open safety gate
finished completed
39. Emergency circuit is M/S/A: front or rear 1. Open safety gate
opened emergency stop 2. Release emergency stop
Check emergency button is pressed or button
circuit side gate on clamp 3. Close side door， e.g.， rear
side or rear operation gate.
operation gate is
opened.
41. Motor Ì not confirm M/S/A: after pump motor is 1. Open safety gate
IO 231， IO 232 “ON” I/O 231， I/O 2. Check motor circuit
232 is not ON
71. Temperature over M/S/A: Actual temperature 1. Open safety gate
danger point Exceeding 4. Check temperature set value
dangerous 3. Check temperature control
temperature circuit

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Content of Alarm Cause of Alarm Release of Alarm

73. Under mold adjust S/A: Mold adjusting function 1. Open safety gate
mode not off 2. Turn off mold adjusting
function
76. Safety door #3 rear be S/A: No.3 safety gate not 1. Open safety gate
open I/O 110 closed 2. Close No.3 safety gate
77. Safety door #4 rear be S/A: No.4 safety gate not 1. Open safety door
open I/O 201 closed 2. Close No.4 safety door
78. Safety door #5 rear be S/A: No.5 safety gate not 1. Open safety gate
open I/O 205 closed 2. Close No.5 safety gate
89. Hyd. Safety valve M/S/A: After operation door 1. Open safety gate
monitor device is is closed 2. Check safety valve monitor
opened I/O 109 not ON device
92. Core in not completed M: Core-in operation not 1. Open safety gate
before clamp close completed 2. Perform manual core in
3. Check corepull device
93. Core out not M: core –out operation not 1. Open safety gate
completed before completed. 2. Perform manual core out
clamp open 3. Check corepull device
97. Machine not M/S/A: maintenance cycle 1. Press alarm buzzer button
maintenance reached. 2. Switch to manual mode
3. Do maintenance procedure
4. Press F8 on maintenance log
screen

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2.3 System Message & Description

01 Power on- system test 31 Transfer to manual operation first!!!

02 Information being transmitted， please wait! 32 No operation until after machine is started!
03 Information being received， please wait! 33 if correction is required， please input new
week!
04 Information transmission---OK--- 34 input pre-heat time: HH:MM
05 Information transmission ---error--- 35 input pre-heat week: 0-6
06 Information receiving---OK--- 36 several buttons shall not be depressed
simultaneously!!
07 Information receiving---error--- 37 alarm condition cut off signal not cleared!!
08 Input---OK--- 38 --- push button being locked ---
09 Input---error--- 41 CPU board J2 being protected
10 Input---machine in operation--- 42 Only EEPROM can be written in
11 Information transmission ---error--- 43 mold adjustment can not be made [I/O
204*255]
12 Alarm!RAM error! 44 information being protected， input code
1!
13 Module memory being written in， please 45 operator parameter being protected!
wait
14 Module memory being read， please wait 46 if screen information is to be printed，
please depress “ENTER” button
15 Module memory transmission completed 47 if printing is to be terminated， please
depress “ENTER” button
16 Information being protected， input code 1! 48 please turn power off and remove memory
card
17 Information being protected， input code 2! 49 insert information card!(INFO)
18 Insert program edit card!(EDIT) 50 ‘BLOCK’ number repeat!!!
19 Insert module memory card!(MOLD) 51 ‘LD?_??’ command too short
20 If correction is required， please input new 52 ‘COUNT’ command has no times counting
date signal!!!
21 If correction is required， please input new 53 ‘BLOCK’ number not appear!!!
time
22 Code error!! 54 Command code error!!!
23 Information being protected， input code! 77 Printer not connected!!!
24 C.P.U. board write-in being protected 78 Information being printed!!!
26 Memory card category is being
reset...please wait!!!
27 Machine in operation! not to operate this
button!!!
28 Program being edited! no operation shall be
made!!!
29 This module code can not be written in!!!
30 This module code can not be read out!!!
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3. Hydraulic part

Symptom Possible causes Solution

3.1 Pump noisy A Sucking side air leakage A Check O ring or packing on
B Coupling damaged filter suction line
C Motor damaged B Check rubber gasket of coupling
D Pump damaged C Check motor
D Check pump
3.2 No system pressure A PV board damaged or A Adjust PV board or replace
improper adjustment B Check or replace fuse (2A)，
B PV fuse burnt out or no Replace transformer PT2
power
C Loose wiring of proportion C Check proportion valve
valve connecting wire
D Proportion valve D Clean/replace proportion valve
seizure/damage
3.3 Pressure unstable A Air is in proportion valve A Expel air in proportion valve
B Suction pipe air leakage B Check according to 3.1 above
C Oil viscosity too low or too C adjust oil temperature(20-50℃)
high D change hydraulic oil
D Oil contaminated
/deteriorated
3.4 Vibration during A Air in system line A Expel air in cylinder or system
operation B lubrication not enough line
C Hyd. cylinder damaged B more lubrication
C. Check hydraulic cylinder
3.5 Machine A Pressure insufficient A Increase pressure
inoperative B Flow insufficient B Increase flow
C Directional valve no signal C Check signal wire & terminal
D Directional valve seized D Clean direction valve
E Hyd. cylinder leakage E Replace piston oil seal
F Back pressure too high F Decrease back pressure
3.6 Hydraulic system A Oil pipeline connector A Tighten the bolt or nut
oil leakage loosened B Replace hydraulic hose
B Hyd. hose aged
3.7 Cylinder leakage A Bolt loosened A Tighten nuts
B Cylinder oil seal B Replace cylinder oil seal
damaged/aged

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Chapter 6: Maintenance

1. Safety device inspection………….……… 6-1

1.1 Electrical safety..................................... 6-1
1.2 Hydraulic safety .................................... 6-1
1.3 Mechanical safety ................................. 6-1

2. Periodical inspections……………………. 6-2

2.1 Daily inspection items........................... 6-2
2.2 Monthly inspection items...................... 6-2
2.3 Half-year inspection items .................... 6-2
2.4 Maintenance and check chart................ 6-3

3. Cleaning…………………………………. 6-5
3.1 Screw removal/installation and 6-5
cleaning .................................................
3.2 Barrel removal/ installation and 6-6
cleaning .................................................
3.3 Hopper window glass replacement ....... 6-6
3.4 Cooler removal/installation and 6-7
cleaning .................................................
3.5 Filter removal/installation and cleaning 6-7
3.6 Water distributor removal/installation 6-8
and cleaning ..........................................

4. Lubrication………………………………. 6-9
4.1 Toggle system lubrication..................... 6-9
4.2 Grease lubrication ................................. 6-10
4.3 Lubrication points and timing ............... 6-11
4.4 Lubrication for die height adjustment 6-12
gear……………………………………

5. Spare parts………………………………. 6-13

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Chapter 6: Maintenance
Attention: Before doing any maintenance work，make sure the power supply is cut off.
1 Safety devices inspection
Upon machine starting，safety devices have to be inspected in detail thus ensuring the safety in machine
operation，safety devices are laid out as follows:

Drop bar and Scotch bar set Hydraulic safety device

1.1 Electrical safety
LIMIT SWITCH controls front and rear safety gates，minimum and maximum mold thickness，and
inspection method is：
A) Open front/rear safety door in clamp side，inspect I/O 101，103 on I/O monitor screen，they must be
off（no highlighted）
，open front/rear safety door in injection side，inspect I/O 201，202 on I/O monitor
screen，they must be off.
B) Activate limit switch of minimum/maximum mold thickness，inspect I/O 111（min. mold thickness），
I/O 112（max. mold thickness）on I/O monitor screen，when limit switch is depressed，highlight of
the corresponding I/O disappeared.
C) Open the clamp side gate，emergency stop circuit will actuate，highlight of I/O 221 disappears.
D) Press front or rear emergency stop button to activate emergency stop circuit，highlight of I/O 221
disappeared.

1.2 Hydraulic safety

The front/rear safety door interlocking circuits control V35 directional valve，and V35 controls the
hydraulic safety logic valve on the clamp manifold.
Methodsr inspection is：
◇When front or rear safety door is opened，clamp cannot be closed.
◇Clamp cannot be closed with V35 unplugged.

1.3 Mechanical safety

Inspection methods for drop bar/scotch bar set，clamp safety guards，barrel guards are:
◇Open front safety gate，the drop bar set will drop on the scotch bar.
Close front safety gate，the drop bar set will rise thus getting away from the scotch bar.
◇Check tightness the fixing screw of clamp safety guards，barrel guards，etc.

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2 Periodical inspections
2.1 Daily inspection items
★Press emergency stop button to check whether or not PUMP/MOTOR stops immediately.
★Open and close safety gate to check whether or not I/O 101，103 have on/off.
★Open and close safety gate to check whether or not drop bar can operate smoothly.
★Check the barrel guard for security.
★Check all moving parts for good lubrication.
★Check hydraulic oil and lubrication oil for sufficiency.
★Check cold start protection time，dangerous temperature setting for being proper.
★Check collar temperature，hydraulic oil temperature for being proper.
★Check hydraulic pump for abnormal noise.
★Check operation of various parts for any abnormality or looseness.
★Check hydraulic hoses for looseness or oil leakage.
★Expelling air in hydraulic system.
★Check machine grounding wire for being proper
★Check mold fixing screw for security.
★Check mold protection device for normality.

2.2 Monthly inspection items

★Inspect and clean filters of hydraulic system.
★Check of hydraulic system for oil leakage.
★Inspect and clean the oil cooler.
★Check all moving parts for looseness.
★Check and clean dust and dirt in the control cabinet.
★Check and clean off the plastic particles on the barrel.
★Test proportional pressure /flow of hydraulic system for correctness.
★Cleaning thermocouples and adjust contact tightness.
★Waste oil handling

2.3 Half-year inspection items

★Check parallelism of platens.
★Change hydraulic oil.
★Check screw/barrel unit for leakage or back flow.
★Adjust mounting pads and level machine base.

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2.4 Maintenance and check chart

2.2.I

1).Refer to the TM3 operation manual's inspection items on page 5-2

2).Grease lubrication refer to the drawing E0001-LUB03 (page 5-8)

Visual control

Cleaning

Drain

Hydraulic oil temperature control (hydraulic oil : use 46cSt/ 40°C)

Checking, made only by a skilled specialist

圖圖
Filling oil for centralized lubrication system
圖圖 E0001-CHK01

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1).Refer to the TM3 operation manual's inspection items on page 5-2

2).Grease lubrication refer to the drawing E0001-LUB03 (page 5-8)

Visual control

Cleaning

Changing of content tank

Cooling water

Changing,renewal regularity

Checking,made only by a skilled specialist E0001-CHK02

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3 Cleaning
3.1 Screw removal/installation and cleaning
Procedures for removing the screw for cleaning are:
A) Carriage retract all the way back，adjust mold thickness to
maximum ， injection to end ， clamp open to maximum ，
temperature still maintained.
B) Remove screw lock ring from quill
C) Remove the barrel end cap
D) Suck back to pull out the screw from quill Barrel head
E) Use copper bar or non-metal object to push the part between screw
and coupling (quill) to eject the screw out of the barrel with
injection operation.
F) Draw the screw away from the barrel from between fixed platen
and movable platen.

Procedures for installing the screw back in the barrel after screw is
cleaned are:
A) Install the screw into the barrel from between fixed platen and
moving platen. Screw locking ring
B) Use copper bar or non-metal object to push the part between screw
head and movable platen to hit the screw into the barrel with
clamp close operation.
C) Install screw into coupling (quill) and lock up screw pressing
cover.
D) Clean the contact surface between barrel end cap and barrel，
apply anti-rusting agent on the bolt and tighten it up
symmetrically and evenly.
E) Install heater band and thermocouple.

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3.2 Barrel removal/installation and cleaning

Procedures for removing barrel are:
A) Carriage retract all the way back，adjust mold thickness
to maximum ， injection to end ， open the mold to
maximum，turn off heater.
B) Remove all heater band，thermocouple & barrel cover.
C) Remove screw lock ring from quill
D) Suck back to pull out the screw from quill
E) Remove barrel fixing nut.
F) Use steel cable to hang the barrel，use copper bar or
Fixing nut
non-metal object to push the part between screw and
coupling (quill) to eject the screw out of the inj. unit
with injection operation.

Procedures for installing the barrel are：

A) Use steel cable to hang the barrel，use copper bar or non-metal object to hit against the part between
barrel end cap and movable platen to push the barrel into the injection unit by clamp close operation.
B) Tighten barrel fixing nut.
C) Install screw into coupling (quill) and fix the screw lock ring.
D) Install all heater bands，thermocouples and barrel guard cover

3.3 Hopper window glass replacement

The hopper has a glass window for operator to
check the plastics resin inside it, if the glass was
broken or wasn’t clear to see through, operator must
replace it with a new one, the dimensions are 33mm
width by 115mm length by 1/8” thickness, tempered
glass type.

Glass window

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3.3 Cooler removal/installation and cleaning

Cooler must be checked and cleaned every
season to ensure its cooling efficiency.
Failing to do such maintenance will lead to
fracture of cooling tubes inside cooler, and
make oil and water mixed together, this
fault will seriously damage machine.

The procedures are:

A) Turn off the water for cooler.
B) Take off cooler end cup E) Use only soften agent to remove limescale, ask
C) Use compressed air to blow out dirt agent supplier for usage.
inside copper tubes. F) Install cooler piping cover and end cover, luck up
fixing screw.
D) Clean the inside copper tube of cooler
G) If limescale is too much, replace a new cooler to
with plastics brush. avoid serious breakdown.
Do not clean tubes with high-pressure water
or metal rods.

3.4 Filter removal/installation and cleaning

Procedures for removing and cleaning oil
filter are：

A) Take off the red oil filter cover.

B) Oil filter screen, remove O-ring.
C) Soak entire set of oil filer screen in the
cleaning solvent for about 5 minutes, and
then takes it out.
D) Use compressed air to dry up the entire oil
filter screen.
E) Install entire oil filter set.

oil filter screen

Caution It is very important that O-ring on the oil filter cover shall maintain sealed condition.
Upon installing the entire oil filter screen，be sure that O-ring shall not be damaged.

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3.5 Water distributor removal/installation and cleaning

Procedures for removing the transparent tube of water
distributor for cleaning are: Return water knob
A) Pull out water supply knob and rotate it clockwise
to stop water supply. Transparent tubes
B) Rotate transparent tube fixing nut counter
clockwise to remove it. Fixing nut
C) Draw out the transparent tube and clean it with the Water supply knob
attached plastic brush smearing with detergent.
D) Install the transparent tube and rotate the fixing nut
clockwise for tightening up.

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4 Lubrication
4.1 Toggle lubrication system
6
10 3
11

4
2

5
9

2 6

7
8
4
Note:1.cSt150~250 Oil is Recommended For Toggle Lub.

1 2.Lub. Counter & Time Refer To Page 5-7.

Part No. Descripation Specification Quantity

1 Lub. Unit LCB-4011B 1
2 Distributor RH3300 4
3 Distributor RH3200 2
4 Nylon Tube
5 Aluminum Tube
6 Nylon Tube
7 T Joint PK6 1
8 Nipple PD6+PA6+PB6 5
9 Elbow PHD6+PA6+PB6 2 E60-E150
10 Nipple PH4+PA4+PB4 16 LUBRICATION SYSTEM

11 Elbow PHD4+PA4+PB4 16 E0060-LUB01

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4.2 Grease lubrication

Recommend Setting For Toggle Lub. Counter & Time

Note:
1.cSt150~250 Oil Is Recommend For Toggle Lubrication.

2.Depending On Clamp Tonnage And Cycle Time Of Each Case.

Setting Of Lub. Counter Can Be Varied By Divide The % Of Clamp Tonnage.

3.For Example:
The 250E, Time Of Used Is 1 Year & Clamp Is 200T (200T/250T=80%).
a. See The FIG 1, 350day A B Point C
D Point =118,
The Lub. Counter Is 118 80%=148.
b. See The Table 1, The Lub. Time Is 25sec.

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4.3 Lubrication points and timing

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4.4 Lubrication for die height adjustment gear

For machine of 750 tons and above， there are three imbedded grease holes in each die
height adjustment gear; special extended grease nipple is needed for greasing the gear
mechanism. Fist screw in extended grease nipple into grease holes， greasing as usual，
take it off after finishing greasing， otherwise die height adjustment mechanism will be
seriously damaged.

Extended grease nipple Grease hole for die height gear

Screw in extended grease nipple into

greasing hole
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5 Spare Parts
Each machine go with a tool box and some model related spare parts，below spare parts are for reference
only，exact parts are listed in packing list.

E120 spaer pars list

No. PN. Number Name Specification Unit Q’ty

1 04421-23-0600500350 Heater band-full circle ψ60*50*350W*230V PCS 1

2 04421-23-1051051300 Heater band-full circle ψ105*105*1300W*230V PCS 1

3 74230-01-16 Thermocouple 1.6M PCS 1

4 042161-11-8104 Limit switch MZ-8104 PCS 1

5 74433-01-04 Nylon pipe ψ4 m 2

6 74433-01-06 Nylon pipe ψ6 m 2

7 74342-02-04 Pipe sleeve PB-4 PCS 5

8 74342-02-04 Pipe sleeve PB-6 PCS 5

9 04406-11-22025 Solid state relay 25A*220V PCS 1

10 74411-01-16 Fuse 16A PCS 1

11 74411-01-06 Fuse 6A PCS 1

12 74521-01-06-016 Bolt B1 M6*16L PCS 4

13 74521-01-08-020 Bolt B1 M8*20L PCS 4

14 74522-01-06-010 Set screw B2 M6*10L PCS 4

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15 74524-02-04-016 Bolt B4 M4*16L PCS 4

16 74524-02-05-016 Bolt B4 M5*16L PCS 4

17 74526-02-05-020 Bolt B6 M5*20L PCS 4

18 74526-02-06-012 Bolt B6 M6*12L PCS 4

19 74526-02-06-016 Bolt B6 M6*16L PCS 4

20 74541-11-030 O ring G30 PCS 1

21 74541-11-075 O ring G75 PCS 2

22 74541-11-060 O ring G60 PCS 4

23 74541-21-016 O ring P16 PCS 1

24 74541-21-020 O ring P20 PCS 1

25 74551-13-050 Seal IDI 50*65*10 PCS 1

26 74551-15-030 Seal USI 30*40*6 PCS 2

27 74551-15-050 Seal USI 50*60*6 PCS 2

28 74935-01-01 Tool box Red PCS 1

29 74936-01-14 Hex-wrench 14mm PCS 1

30 74936-03-09 Hex-wrench 10 pcs SET 1

31 74937-01-01 Grease gun With hose SET 1

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32 061-120-3141 Nozzle head S45C PCS 1

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Injection Molding Machine Chapter 7

Chapter 7: Adjustments

1. Mechanism adjustments……………….. 7-1

1.1 Adjustment of carriage center height.. 7-1
1.2 Adjustment of moving mold plant
slide shoes ........................................... 7-2

2. System adjustments…………………….. 7-3

2.1 Adjustment of electronic transducer ... 7-3
2.2 Adjustment of proportion valve .......... 7-5
2.3 Adjustment of motor overload
protector .............................................. 7-6

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Chapter 7: Adjustments

1 Mechanism Adjustments
1.1 Adjustment of nozzle center
The purpose of this adjustment is to make the center of nozzle hole and the mold center hole (center of
locating ring) to be on the same centerline. Adjustment procedures are as follows:

Fixing bolt Adjusting

5304 4013

Ａ) Loosen the bolt that secures carriage rod.

Ｂ) Loosen the bolt that secures support.
Ｃ) Adjusting of carriage support bolt.
Clockwise rotation：increase the height
Counter clockwise rotation：decrease the height
Ｄ) After center is adjusted，lock up the bolt that secures carriage support.
Ｅ) Lock up the bolt that secures carriage rod.

WARING Mold shall be installed with locating ring and shall align with the center of nozzle
to facilitate mold erection and nozzle center alignment
Don’t adjust injection unit for centering of nozzle and mold.

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CAUTION Center height of nozzle has been adjusted upon factory delivery， unless injection
base deflection is confirmed，it is better not to make any adjustment arbitrarily.

Machine Model 60E 90E 120E 150E 200E 250E 350E

Locating ring φ100×φ150×15 depth φ150×φ200×15 depth

Machine Model 500E 750E 1000E

Locating ring φ150×φ250×15 depth φ200×φ300×15 depth

1.2 Adjustment of moving platen shoes

The purpose of this adjustment is to make the four tie bar holes，fixed platen and moving platen to be
on the same central line. Adjustment procedures are as follows：

Fixing bolt

Shoe

Ａ) Confirm that no mold is set between platens.

Ｂ) Loosen the nut that secures 1251，pull the shoe out.
Ｃ) Mount a dial gauge on moving platen, measure the vertical displacement of tie bar.
Ｄ) Pushes the shoe into mating slant slot by hand.
Ｅ) Tighten up adjusting bolt and nut until dial gauge reads 0.02 more.
Ｆ) Apply sufficient grease.
Ｇ) Perform clamp open/close with maximum stroke for several times to confirm that height has been
properly adjusted.

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2 System adjustments
2.1 Adjustment of transducer
This adjustment is to enable transducer to give correct position. Adjustment procedures are as follows：

Up
Ａ) Make sure that transducer has been secured 1
properly and is still in normal operation. 2
3
Ｂ) Open control box door (power is still “ON”) 4
5
Ｃ) Adjust 7 variable resistors on the upper side of 6
7
M93PT8 board to min. value（NULL），and Down
1
adjust 7 variable resistors on the lower side of 2
M93PT8 board to max. value（SCALE） 3
4
Clockwise rotation：lower 5
6
Counter clockwise rotation：higher 7
Ｄ) If the mechanism to be adjusted is attempted to
stop at the min. position，adjust to min. value
（NULL）
Ｅ) If the mechanism to be adjusted is attempted to
stop at the max. position， adjust to max. value
（SCALE）
Ｆ ) Make sure once again that whether min.
value/max. value is corresponding to set value

CAUTION Transducers have been adjusted upon factory delivery，unless given position is not
correct by sure，it is better not to make any adjustment arbitrarily.

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Arrangement sequence，up to down：

Serial No. Definition Mechanism relative position
Upper row 1 Accumulator pressure min. value Nil
2 Injection speed min. value（NULL） Nil
3 Injection pressure min. value（NULL） Nil
4 Carriage position min. value（NULL） Carriage forward to the end
5 Ejector position min. value（NULL） Ejector retract to the end
6 Clamp position min. value（NULL） Clamp close to the end
7 Injection position min. value（NULL） Injection to the end
Lower row 1 Accumulator pressure max. value Nil
2 Injection speed max. value（SCALE） Nil
3 Injection pressure max. value（NULL） Nil
4 Carriage position max. value（SCALE） Carriage retract to the end
5 Ejector position max. value(SCALE） Ejector forward to the end
6 Clamp position max. value（SCALE） Clamp open to the end
7 Injection position max. value（SCALE） Suck back to the end

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Max. value 60E 90E 120E 150E 200E 250E 350E 500E 750E 1000E
Injection 120.0 150.0 180.0 180.0 250.0 300.0 350.0 400.0 450.0 520.0
Clamp 197.5 255.0 308.5 302.5 355.0 418.0 533.0 691.0 823.0 939.0
Ejector 80.0 80.0 100.0 100.0 120.0 140.0 180.0 200.0 240.0 300.0
Carriage 250.0 300.0 300.0 300.0 350.0 350.0 450.0 500.0 600.0 700.0

2.2 Adjustment of proportional valve

This adjustment is to make the output of proportional valve to match with the set value thus enabling
the machine to be in correct and smooth operation. Adjustment procedures are as follows：

Ａ) Make sure that wire connection Pressure

of proportional valve is good and Unit 1
the valve is still in normal Flow
operation.
Ｂ) Open control box door（Power
is still “ON”）. Pressure
Ｃ) There is a total of 4 sets (3 per Unit 2
set) variable resistors on Flow
theM95PV board ， 1 set of
proportional pressure flow valve
is controlled by 2 sets of variable
resistors.
Ｄ) There are 3 places on the upper
side of each set for pressure
adjustment， in sequence， min.
value (NULL)/dither frequency
（ DITHER ） /max. value.
(SCALE)， while 3 places on the
lower side of each set for flow
adjustment， in sequence， min.
value/dither frequency/max.
value.
Clockwise rotation: lower
Counter clockwise rotation:
higher

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 Injection Molding Machine Chapter 7

Ｅ) On charge screen， set screw speed at low value 5%， adjust flow to min. value to check whether
RPM is less than 10 revolutions， then， set screw speed at high value 100%， adjust flow to max.
value to comply with the highest revolution of hydraulic motor， in such a way， repeat adjustment
for several times.
Ｆ) On function setting screen， set pressure/ speed， then based on the value displayed on the
pressure gauge adjust the min./max. pressure values.
Ｇ) Make sure once again that whether the min./max. value of pressure and flow correspond to the
value set.

WARING The dither frequency of M95PV board has been adjusted with instrument in
factory，therefore，no adjustment shall be made under any circumstance.

CAUTION Proportional valve has been adjusted upon factory delivery，unless it’s output
linearity is not comply with settings. Do not make any adjustment arbitrarily.

CAUTION When the linearity isn’t complying with settings，please notify service department
for help.

2.3 Adjustment of motor overload protector（thermal relay）

When motor load exceeds the set current， motor overload protector will be tripped automatically to
stop motor from operation. At this time， the following procedures shall be executed:

Ａ) Open electric control box door.

Ｂ) Check the set value of current setting
Brand TECO
knob for correctness.
Ｃ) Depress RESET bar once
Ｄ) Close electric cabinet door，turn power Curren t setting
on.
Ｅ) Depress pump on/off switch to restart the
motor to continue production. RESET

Curren t setting

RESE
Brand Siemens

WARING If improper current is set（too high or too low），this safety device can not be in
normal operation thus possibly causing motor overheat ，burned and fire hazards.
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 Injection Molding Machine Chapter 7

CAUTION Motor overload protector has been adjusted upon factory delivery，unless it doesn’t
comply with set value. Do not make any adjustment arbitrarily

Operation Set current value of various machine models

Voltage 60E 90E 120E 150E 200E 250E 350E 500E 750E 1000E
220V 40A 54A 38A 38A 45A 65A 85A 105A 38+105A 105+105A
380V 26A 35A 22A 26A 33A 41A 51A 61A 22+61A 61+61A

The values above may differ from your machine，please contact TMC for details before you adjust
overload protector.

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Injection Molding Machine Appendix A

Appendix A
1 Hydraulic sequence---------- A-1

2 How to re-open clamp when it

locked---------------------- A-17

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 Injection Molding Machine Appendix A

1 Hydraulic Sequence
1.1 ALL GATES CLOSED

INPUTS: 101,103,109,110,111,112,
201,205,209,210,211,212,212,213,221,222,231,233 ON.

OUTPUTS: 251,295 ON.

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 Injection Molding Machine Appendix A

1.2 CLAMP CLOSING

CLAMP CLOSE
Depend on CLOSE < > SECTION setting
V240 V246
V241 V242 V288
V1 V287
P162
P160
P207 P230 P208
P161
P1

PT37 PT46 PT47 PT48 PT30 PT31 (PT32)

IO156
IO157
TC322
IO252
IO253

IO158 IF CLOSE RELEASE IO895 ON

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 Injection Molding Machine Appendix A

1.3 CARRIAGE ADVANCE

If CARRIAGE MOVEMENT ON, then

CARRIAGE ADVANCE

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 Injection Molding Machine Appendix A

1.4 INJECTION

INJECTION

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Injection Molding Machine Appendix A

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 Injection Molding Machine Appendix A

1.5 CHARGING

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 Injection Molding Machine Appendix A

If CARRIAGE MOVEMENT ON, then

CARRIAGE RETRACT

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 Injection Molding Machine Appendix A

1.6 CLAMP OPENING

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 Injection Molding Machine Appendix A

1.7 EJECTOR CYCLE

21D11M01Y ACTION STATUS 210.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mmP1: 0/ 0 P2: 0/ 0
3W 20°C

RET.END RET.1 FWD.1 FWD.2 FWD.END

V300 V267 V% V265 V266
PT27 PT85 PTmm PT25 PT26

P220 P187 Pbar P185 P186

EJECT FUNCTION IO891 EJECT F.W. DELAY T. <TC347>

EJECT SHAKING IO867 EJECT B.W. DELAY T. <TC348>
PRODUCT SENSOR IO926 EJECT COUNT <TC440 >
EJECT RET.MID. PT. <PT84> OFF
ROBOT CYCLE TIME TC852

F1 F2 EJECT. F3 F4 F5 CHANGE F6 MOLD F7 EXTERN F8 PROD.

02MENU PARAMETER MOLD ADJ. LOG SUPPORT I/O MANAG.

EJECTOR RETRACT

1.8 NEW CYCLE REPEATED.

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 Injection Molding Machine Appendix A

1.9 AUXILIARY SEQUENCE

1.9.1 CORE

MODE: OPN_E :Start core movement when mold is at open-end

position.
CLS_E :Start core movement when mold is at close-end
position.
POSIT. :Start core movement when mold is at specified mold
position.
EJ_F :Start core movement when ejector is at forward end
position.
EJ_END :Start core movement when ejector cycle is finished.
AS_EJ :Core outputs is used as standard ejector.

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 Injection Molding Machine Appendix A

1.9.1.1 CORE IN

CORE 1 IN

CORE MODE : OPN_E POSIT CLS_E

Core 1 Core 2 Core 3

Core In Delay TC359 TC344 TC390
Core In Time TC351 TC353 TC376
Core In L.S. IO131 IO133 IO331
Core In Valve 1O182 IO184 IO385

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 Injection Molding Machine Appendix A

1.9.1.2 CORE OUT

CORE 1 OUT

CORE MODE : OPN_E POSIT CLS_E

Core 1 Core 2 Core 3

Core Out Delay TC360 TC345 TC391
Core Out Time TC352 TC354 TC377
Core Out L.S. IO132 IO134 IO332
Core Out Valve 1O181 IO183 IO386

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 Injection Molding Machine Appendix A

1.9.1.3 COLLAPSIBLE CORE

CORE MODE: EJ_F ->COLLAPSIBLE CORE

BACKWARD FORWARD
EJECTOR

CORE OUT

CORE IN

MOLD OPEN END´EJECTOR FORWARD´CORE OUT´CORE IN´EJECTOR BACKWARD´NEW

CYCLE.

If ejector count =1, then sequence act as

MOLD OPEN END´EJECTOR FORWARD´CORE OUT´ NEW CYCLE
´CORE IN´EJECTOR BACKWARD´MOLD CLOSE …

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 Injection Molding Machine Appendix A

1.9.2 GAS VENT SEQUENCE

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 Injection Molding Machine Appendix A

1.9.3 INJECTION COMPRESSION SEQUENCE

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 Injection Molding Machine Appendix A

1.9.4 GAS VENT+INJECTION COMPRESSION

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 Injection Molding Machine Appendix A

1.9.5 VALVE GATE FUNCTION

VALVE GATE

If VALVE GATE function is ON, core 1 and core 2 functions are change to
valve gate function REGARDLESS of core’s function ON/OFF.

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 Injection Molding Machine Appendix A

INJECTION

INJECTION DELAY

INJECTION

CORE 1 IN DELAY

CORE 1 IN

CORE 1 IN TIME

CORE 2 IN DELAY

CORE 2 IN

CORE 2 IN TIME

CORE 1 OUT DELAY

CORE 1 OUT

CORE 1 OUT TIME

CORE 2 OUT DELAY

CORE 2 OUT

CORE 2 OUT TIME

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 Injection Molding Machine Appendix A

2 How to re-open clamp when it locked

In case the clamp locked after machine was stopped accidentally, do following
procedures.
2.1 Set clamp DECOMPRESS. position to 0, 1’S pressure to 140, speed to
99.

2.2 Press manual clamp open/close key intermittently to re-open mold.

NACHI Proportional System
2.3 If the clamp still can’t be opened, tighten the knob in proportional
pressure valve R1 (fully C.W in) completely, then press manual clamp
open/close key intermittently to re-open it again.

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 Injection Molding Machine Appendix A

Attention: 1 The knob in R1 must be loosened after the clamp is opened.

2 Restore the original decompression position and pressure
settings.

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 Injection Molding Machine Appendix A

BOSCH Proportional System

2.4 If the clamp still can’t be opened, turn max. adjustable resistor
in pressure control board PV60 (fully C.W in), then press manual clamp
open/close key intermittently to re-open it again.

Attention: The adjustable resistor max. must be restored after the clamp
is opened.

CALL TMC OR TMC LOCAL AGENT IF MOLD STILL CAN’T BE OPENED.

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 Injection Molding Machine Appendix B

APPENDIX B
Notes on Motion/ No motion
This function is for USA machine ONLY.

1 It is ONLY effective in SEMI-AUTO MODE.

2 When motion on, CLAMP OPEN, EJECTOR ADVANCE, CORE OUT are allowed with
operator gate opened after all movements in injection unit have finished.

3 EJECTOR COUNT. must be set to 1 ONLY when motion on.

4 Collapsible core mode is not allowed when motion on.

5 Starting procedures
5.1 Open operator gate.

5.2 Turn semi-auto mode on.

5.3 Turn motion key to OFF then to ON position again.

5.4 Close operator gate.

5.5 Push cycle start button to start cycle.

Remarks:
For anti tie-down safety, motion key must be turned OFF then turned ON
in semi-auto mode to activate motion function.
This procedure is only needed to do one time if machine is running in
semi-auto continuously.

B-1 V2.0
Injection Molding Machine Appendix C

Appendix C: Robot Connection

1 Signal Definition----------- C-1

2 Wiring Example-------------- C-2

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 Injection Molding Machine Appendix C

Appendix C: Robot Connection

The connections described herein is for TMC’s standard robot interface,

if machine is equipped with Euromap or SPI robot interface, refer to related
circuit diagram for wirings.

1 Signal definitions

IO222：Robot enables clamp close，when IO222 is ON, clamp close is allowed.

IO196：Signal for robot to come in, when clamp opened to OPEN END position
or clamp position is greater than ROBOT SIGNAL PT. setting value, IO196
is ON.
IO136：Robot enables core movement, core movement is enabled only when
IO136 is ON.
IO101：It is ON when operator gate is closed, is OFF when gate is opened.
IO1020：Internal IO, set on when machine has euromap or spi robot interface.
Remarks: IO status can be monitored on EXTERNAL I/O screen, highlighted
represents ON status.

C-1 V3.0
 Injection Molding Machine Appendix C

21D11M01Y ACTION STATUS 210.0mm 50.0mm V1: 0/ 0 V2: 0/ 0

10h25m10s
M: 1.0mm 100.0mm P1: 0/ 0 P2: 0/ 0
3W 20°C
1'S 2'S 3'S 4'S LOW P/V LOCK CLOSE END
V% V240 V241 V242 V288 V287 V246

PTmm PT46 PT47 PT48 PT30 PT31 PT32

Pbar P160 P207 P230 P208 P161 P162

OPEN END 4'S 3'S 2'S 1'S DECOMPRESS.

V298 V289 V245 V244 V243 V%

PT37 PT82 PT29 PT36 PT35 PTmm

P233 P209 P165 P164 P163 Pbar

MOLD PROTECTION T. <TC324> <PT58/TC >
CLOSE MONITOR T. <TC323> CYCLE T. <TC321>
OPEN MONITOR T. <TC325> INTERVAL T. <TC326>

F1 F2 CLAMP F3 F4 F5 CHANGE F6 MOLD F7 EXTERN F8 MAIN-

01 MENU PARAMETER MOLD ADJ. LOG SUPPORT I/O TENANCE

2 Wiring example

222

IN MAIN CABINET
CN/IOL

M90 IO2

GATE CLOSED
(fitted by robot provider)

IN IO BOX
CN/IOL

M90 IO1

196

C-2 V3.0
Injection Molding Machine Appendix D

Appendix D: USB file operation

1 Program date---------------- D-1

3 Operation items-------------- D-1

4.Function descriptions and

operations-------------------- D-3

D-0 V1.0
 Injection Molding Machine Appendix D

Appendix D: USB file operation

1.These functions are supported in screen and PLC program dated in

2010/04/23 and after.

2.When put in USB disk, wait until USB symbol stopped blinking, USB
operation screen will pop up automatically. (USB disk must be FAT32 format)

Graph (A): used in items: (1), (3), (4), (5)

3.Operation items
Press F2 to change operation item, there are 10 function items.
(1)LOAD MEMO (.SET): Load mold data from USB disk to machine.
(2)SAVE MEMO (.SET): Save present molding data to USB disk.
(3)LOAD US (.USC): Load user program in USB disk to machine.
(Stop motor power and heater power first)
(4)LOAD OS (.OSC): Load screen program in USB disk to machine.
(5)LOAD PLC (.PLC): Load PLC program in USB disk to machine.
(6)SAVE US (.USC): Backup machine user program to USB disk.
(7)SAVE OS (.OSC): Backup machine screen program to USB disk.
(8)SAVE PLC (.PLC): Backup machine PLC program to USB disk.
D-1 V1.0
 Injection Molding Machine Appendix D

(9)MEMO COPY TO INSUDE: Transfer mold data in USB disk to machine internal
mold memory.

(10)MEMO COPY TO OUTSIDE: Transfer mold data in machine internal mold

memory to USB disk.

4.Function descriptions and operations

(1) LOAD MEMO (.SET): Select mold data in USB, for example, the filename
is XXX.SET.

This function is to load molding data in USB disk to machine current molding
setup, only molding data are loaded.(when using special engineer USB disk,
then machine related parameters will also be loaded.)

Steps: press F2 [ITEM CHANGE] UNTIL [(1)LOAD MEMO (.SET)] is showed Æ

user F3,F4, ↑,↓ to select data.
Move cursor to desired item position, press ENTER, and data will be loaded
to machine. During loading process, system messages show on left bottom
side.
SEEPROM DATA CHECK
GROUP TANS OK.
101. PLC USER BOOTING START.
Loading process is finished.
D-2 V1.0
 Injection Molding Machine Appendix D

(2) SAVE MEMO (.SET): This function will save current machine mold data
in USB disk.

a .SET file size is about 5Kbyte, maximum savable mold data numbers is
depended on USB disk size, USB disk size 2G or bigger must be formatted
in FAT32 file structure.
Steps: press F2 [ITEM CHANGE] UNTIL [(1)SAVE MEMO (.SET)] is showed Æ
use F3,F4, ↑,↓ to select data, press ENETR to overwrite selected data.
Press F5 will move cursor to SAVE AS position, enter desired mold name
without .SET extensions filename, then pressure ENTER to save mold data
in a new created filename.(maximum filename length is 31 letters)

(3)LOAD US (.USC): used to update user program, file extension name can
only be .USC (96Kbyte).
Steps: press F2 [ITEM CHANGE] UNTIL [(1)LOAD US (.USC)] is showed, Æ use
F3,F4, ↑, ↓ to select user program, press ENTER to update user program.
Wait until system messages show on left bottom side.
GROUP TRANS OK.
PLC USER BOOTING.

D-3 V1.0
 Injection Molding Machine Appendix D

(4)LOAD OS (.OSC): used to update screen program, file extension name

can only be .OSC (1536Kbyte).

D-4 V1.0
 Injection Molding Machine Appendix D

Steps: press F2 [ITEM CHANGE] UNTIL [(1)LOAD OS (.OSC)] is showed, Æ use

F3,F4, ↑, ↓ to select screen program, press ENTER to update screen program.
After pre ENTER, operation screen will switch off, and processing system
messages show:
LOAD FILE 100%
CHECK SUM OK
UPDATE TO FLASH 100% OK.
THEN TURN OFF MAIN POWER AND TURN ON AGAIN.

(5) LOAD PLC (.PLC): This function is to update PLC program, the extension
file name can only be .PLC, for example, M98TM11-20100423.PLC (384Kbyte).

Steps: press F2 [ITEM CHANGE] UNTIL [(1)LOAD PLC (.PLC)] is showed, Æ

use F3,F4, ↑,↓ to select screen program, press ENTER to update PLC program.
Wait until system messages show.
UPDATE OK PLEASE RESET SYSTEM

D-5 V1.0
 Injection Molding Machine Appendix D

Graph (B): used in items: (2), (6), (7), (8)

(6) SAVE US (.USC): This function will save current machine user program
in USB disk.

Steps: press F2 [ITEM CHANGE] UNTIL [(1)SAVE US (.USC)] is showed, Æ use

F3,F4, ↑,↓ to select destination folder.
Press F5 will move cursor to SAVE AS position, enter desired file name
without extensions filename, then pressure ENTER to save user program
in a new created filename, extension file name .USC will be added
automatically.
Filename must be different from existed files.
Wait until system messages show.
SAVE FILE COMPLETE 100%.

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 Injection Molding Machine Appendix D

(7) SAVE OS (.OSC): This function will save current machine screen program
in USB disk.

D-7 V1.0
 Injection Molding Machine Appendix D

Steps: press F2 [ITEM CHANGE] UNTIL [(1)SAVE OS (.OSC)] is showed, Æ use

F3,F4, ↑,↓ to select destination folder.
Press F5 will move cursor to SAVE AS position, enter desired file name
without extensions filename, then pressure ENTER to save screen program
in a new created filename, extension file name .OSC will be added
automatically.
Filename must be different from existed files.
Wait until system messages show.
SAVE FILE COMPLETE 100%.

(8) SAVE PLC (.PLC): This function will save current machine PLC program
in USB disk.

Steps: press F2 [ITEM CHANGE] UNTIL [(1)SAVE PLC (.PLC)] is showed, Æ

use F3,F4, ↑,↓ to select destination folder.
Press F5 will move cursor to SAVE AS position, enter desired file name
without extensions filename, then pressure ENTER to save PLC program in
a new created filename, extension file name .PLC will be added automatically.

D-8 V1.0
 Injection Molding Machine Appendix D

Filename must be different from existed files.

Wait until system messages show.
SAVE FILE COMPLETE 100%.

Graph(C): used in item (9)

(9) MEMO COPY TO INSIDE: copy mold data (.SET) stored in USB disk to machine
internal memory.
This function will overwrite existed mold data in internal memory.
Steps: press F2 [ITEM CHANGE] UNTIL [(9)MEMO COPY TO INSIDE ] is showed,
Æ use F3,F4, ↑,↓ then enter to select mold file, selected files are colored
in purple, repeat above steps to choose multiple files.
Press F5 will move cursor to INSIDE MEMORY NAME area, enter to selected
destination file position, and repeat selection by using move/enter keys.
Press F6 to start copying processes.
Wait until system messages show.
COPY OK.

Graph (D): used in item (10)

D-9 V1.0
 Injection Molding Machine Appendix D

(10) MEMO COPY TO OUTSIDE: copy mold data stored in USB disk to machine
internal memory.
This function will overwrite existed mold data in USB disk.
Steps: press F2 [ITEM CHANGE] UNTIL [(10)MEMO COPY TO OUTSIDE ] is showed,
Æ use F3,F4, ↑,↓ then enter to select mold file, selected files are colored
in purple, repeat above steps to choose multiple files.
Press F5 will move cursor to INSIDE MEMORY NAME area, enter to selected
source file position, and repeat selection by using move/enter keys.
Press F6 to start copying processes, if there is any mold file has the
same file name as in source file, system will automatically add –1,-2 ,-3…
to the filename.
Wait until system messages show.
COPY OK.

D-10 V1.0
Injection Molding Machine Chapter 8

Chapter 8: Drawings
1. Appearance dimension drawing

2. Barrel assembling drawing

3. Hydraulic circuit drawing

4. Hydraulic manifold drawing

5.1 Injection manifold
5.2 Clamp manifold
5.3 Ejector manifold

5. Oil hoses drawing

6. Electrical wiring diagram

8-0
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