DVF

Ø400MM COMPACT 5-AXIS

MACHINING CENTER

4000
 DVF 4000
Newly added 5-axis model, DVF 4000 has significantly improved reliability and productivity for high
speed 5-axis machining. And grease lubrication is applied on X/Y/Z-axis as standard for eco-friendly and
cost-saving operation. A stable structure and compact footprint is ideal for the production of small and
medium size workpieces with complex shapes.

From small high precision medical parts

to small & medium-sized automobile,
aerospace and semiconductor parts, it is
possible to cover various applications for
both AL die-cast high-speed light cutting
and titanium, inconel, CoCr difficult-to-
cut machining with DVF's high rigidity,
high speed spindle and solid column
2
strucure table.
 HIGH SPEED,
USER-FRIENDLY MACHINE HIGH PRECISION MACHINING
HIGH-PERFORMANCE 5-AXIS

• ­12000 / 15000 r/min direct-coupled • ­Compact footprint • ­Integrated thermal compensation

high speed spindle • ­Grease lubrication system systems for spindle and structure
• ­Ø400 mm rotary tilting table • ­Easy operator's access to machine • ­Spindle cooling provided as
(opt : Ø500mm) standard
• ­Compact automation system(AWC)
• ­Max. workpiece weight 200kg • ­B/C-axis rotary encoder provided
• ­Enhanced chip disposal
• ­RGC(Roller Gear Cam) driven type as standard
capability(flushing, chip conveyor)
B/C-axis
3
 BASIC STRUCTURE
High precision roller LM guideways on all X/Y/Z-axes promise higher accuracy and structural stability.

Table size

Ø400 mm
ø15.7 inch

Ø500 x 460 mm
ø19.7 inch x 18.1 inch

ø 500 mm

Maximum workpiece size

Ø500 x H480 mm
ø19.7 inch x 18.9 inch
H 480 mm

Maximum workpiece weight

200 kg
440.9 lbs

is
ax
Z-axis

Y-

Description Unit DVF 4000 X-axis

X-axis mm (inch) 620 (24.4)

Travel distance Y-axis mm (inch) 440 (17.3)

C-axis : ±360

Z-axis mm (inch) 430 (16.9)

X-axis m/min (ipm) 36 (1417.3)

Rapid traverse
Y-axis m/min (ipm) 36 (1417.3) B-axis
rate
140(-30~+110)

Z-axis m/min (ipm) 36 (1417.3)

4
SPINDLE SPECIFICATIONS
Providing stable machining performance with a high-speed, direct-coupled spindle.

Maximum speed

12000 r/min
(Grease type lubrication)

15000 r/min
(Air-oil type lubrication)

Maximum power / torque

18.5 kW / 118 N·m

24.8 hp / 87.1 ft-lbs

. Oil cooling, spindle smart thermal

control as standard
. Tool clamp confirmation sensor

COVER ALL POSSIBILITIES

With cutting-edge technology and an automation-ready framework,
this machine elevates your 5-axis capability.

5
 MAGAZINE SPECIFICATIONS
Servo tool magazine delivers high productivity and reliability.

Tool type

ISO #40

Tool capacity

DRUM TYPE 30, 40 tools

CHAIN TYPE 60, 120 tools

Maximum tool diameter

30, 40 tools CONTINUOUS 75 mm 3.0 inch

W/O ADJACENT TOOLS

125 mm 4.9 inch

Maximum tool length

300 mm 11.8 inch

Maximum tool weight

60 tools
8 kg 17.6 lb

Tool-to-tool

T-T-T 1.3 second

C-T-C 4.6 second

120 tools
6
STANDARD | OPTIONAL SPECIFICATIONS
A range of options is available to suit individual requirements.

Description Features DVF 4000

12000r/min ●
Spindle
15000r/min ○
30ea, Drum type ●
40ea, Drum type ○
Tool Magazine
60ea, Chain type ○
120ea, Chain type ○
BIG PLUS BT40 ●
Tool type(shank)
CAT40/DIN40/HSK-A63 ○
FLOOD 1.8kW, 0.2MPa, 260L/min ●
None ●
4.0kW, 2.0MPa, Cyclone filter ○
4.0kW, 2.0MPa, Paper filter ○
TSC 2.9kW, 3.0MPa, Cyclone filter ○
3.7kW, 3.0MPa, Paper filter ○
Coolant
7.5kW, 7.0MPa, Cyclone filter ○
7.5kW, 7.0MPa, Paper filter ○
Chiller 5800W(60Hz) / 4800W(50Hz) ○
None ●
OIL SKIMMER
BELT TYPE ○
Coolant level switch _Low / High ○
Chip pan ●
Chip conveyor Left side, Hinged belt type ○
Left side, Drum type ○
Folklift type, 300L ○
Chip bucket
Rotation type, 300L ○
Chip disposal
Air blower ○
Air gun ○
Coolant gun ○
Preparation(including internal hose) ○
Mist collector
0.75kW(water soluble, none water soluble) ○
Rotary joint Hyd. Fixture line thru table center(Max. 6 port) ○
Rotary table Air clamping B-axis/C-axis ○
Fixture interface 2AB+GAP SENSING(5 PORTS) ○
Spindle Smart Thermal Control ●
Structure Smart Thermal Control ●
Accuracy Linear scale X/Y/Z axis ○
Pulse encoder X/Y/Z axis ●
Rotary encoder B/C axis ●
IKC Ready_S/W only ○
IKC(Intelligent Kinematic Compensation)
IKC Ready_S/W +Receiver(RMI-Q) ○
TS27R(Renishaw, Touch type) ○
Measurement Auto tool length measurement ZX SPEED(Blum, Touch type) ○
NC4S(Renishaw, Laser type) ○
RMP60(Renishaw) ○
Auto workpiece measurement
TC-60(Blum) ○
AWC(Automatic Workpiece Changer) 6/8/12 pallets ○
Multi-AWC 28/32/40 pallets ○
Automation Front door, with safety edge ○
AUTO DOOR Side door, with safety edge ○
Roof door ○
LED work light ●
3 color signal tower ●
Others EZ Work ●
EZ Guide i ○
Automatic power off ●
✽ Please contact DN Solutions for detailed specification information. *Special Quotation.
**When using a semi-synthetic type or synthetic type, contact our sales representative or service center in advance.
Fire Safety
Precautions
There is a high risk of fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting the controlled and careful use of coolants and
modifying the machine without the consent of the manufacturer. Always check the SAFETY GUIDELINES carefully before using the machine.
7
 PERIPHERAL EQUIPMENT

Automatic Tool Measurement Automatic Workpiece Measurement

Touch type : T
 S27R / RTS(Renishaw), ZX Speed(Blum) Touch probe : RMP60(Renishaw),
TC-60(Blum)

Linear dire
ction moving type

Laser type : NC4S(Renishaw)

Intelligent kinematic compensation for 5-axis machining

For high-accuracy 5-axis machining, the Intelligent Kinematic Compensation function is recommended. This function minimizes errors in complex 5-axis
machining applications by maintaining the tool point in the correct position relative to the workpiece.

In order to use this function, the following optional items are required:

SOFTWARE RECEIVER Recommended Option

FANUC NC : IKC HEIDENHAIN NC : IKC

TOUCH PROBE Recommended Option DATUM BALL Recommended Option AUTO TOOL MEASUREMENT Recommended Option MASTER TOOL Recommended Option

8
 AWC

AWC, Multi-AWC
A compact loading/unloading automation capable of mounting up to 40 workpieces.

AWC
A compact automation system providing fast, reliable
and high productivity workpiece change capabilities.

Multi-AWC
Automation solution capable of loading up to 40 workpieces.

Max. workpiece
Description Pallet size Count Max. loading
dimensions

250 x 250 mm Φ300 x 350mm 130 kg

12ea
(9.8 x 9.8 inch) (11.8 x 13.8 inch) (286.6 lb)

350 x 350 mm Φ400 x 350mm 250 kg

AWC 8ea
(13.8 x 13.8 inch) (15.7 x 13.8 inch) (551.1 lb)

400 x 400 mm Φ450 x 350mm 250 kg

6ea
(15.7 x 15.7 inch) (17.7 x 13.8 inch) (551.1 lb)

65 kg, 130 kg
250 x 250 mm 40ea Φ300 x 350mm
(143.3, 286.6 lb)
(9.8 x 9.8 inch) (10x4 tiers) (11.8 x 13.8 inch)

Multi-
350 x 350 mm 32ea Φ400 x 350mm 250 kg
AWC
(13.8 x 13.8 inch) (8x4 tiers) (15.7 x 13.8 inch) (551.1 lb)

400 x 400 mm 28ea Φ450 x 350mm 250 kg

*Illustrated with DVF5000 & AWC(enable to partially differ from real
(15.7 x 15.7 inch) (7X4 tiers) (17.7 x 13.8 inch) (551.1 lb)
manufacturing product

AWC pallet storage-table configurations

unit : mm (inch)
W
H

W X H = 1,910 X 1,700 250 X 250 350 X 350 400 X 400 250 X 250 350 X 350 400 X 400
(75.2 X 66.9) (9.8 X 9.8) (13.8 X 13.8) (15.7 X 15.7) (9.8 X 9.8) (13.8 X 13.8) (15.7 X 15.7)
12EA 8EA 6EA 40EA 32EA 28EA
9
9
 AWC DIMENSIONS

Units : mm (inch)

3357 (132.2) (120T)

2750 (108.3) (30, 40, 60T)

4615 (181.7)
850 (33.5)
1700 (66.9)
Area for tank maintenance

850 (33.5)
1910 (75.2)

735 (28.9)
2205 (86.8) 2465 (97.0)
3288 (129.4)

6500 (255.9)

The area for maintenance

TOP
2760 (108.7)
2235 (88.0)

FRONT

10 *Some peripheral equipment can be placed in other areas

FANUC 31i PLUS
Fanuc 31i Plus maximizes customer productivity and convenience.

15" Touch screen + New OP Fanuc 31i Plus

15-inch color display
DN Solutions Fanuc 31iB/B5 Plus’


Intuitive and user-friendly design

operation panel enhances operating


USB and PCMCIA card

convenience by incorporating
QWERTY keyboard
common-design buttons and layout. It EZ-Guide i standard
features a Qwerty keyboard for fast and


 Ergonimic operator panel

4MB Memory
easy data input and operation.


 Hot keys
 Enhance AICC BLOCK
 Touch pen provided as standard

iHMI touchscreen
iHMI provides an intuitive interface that uses
a touchscreen for quick and easy operation.

Range of applications
Providing various applications related to
planning, machining, improvement and
utility, for customer convenience.

NUMERIC CONTROL SPECIFICATIONS

F31iB5 Plus 0i PLUS
Item Specifications
DVF 4000
Controlled axes 5 (X,Y,Z,B,C) 5 (X,Y,Z,B,C)
Controlled axis Simultaneously controlled axes 5 axes 4 axes
Additional controlled Axis Add 1 Axis (5th Axis) ● ●
Fast data server
Memory card input/output ● ●
Data input/output USB memory input/output ● ●
Available Option only with 15” Touch LCD
Large capacity memory(2GB)*2
(iHMI Only) *2)
Embedded Ethernet ● ●
Interface function Fast Ethernet
Enhanced Embedded Ethernet function ● ●
DNC operation Included in RS232C interface.
Operation
● ●
DNC operation with memory card ● ●
Workpiece coordinate system G52 - G59 ● ●
Addition of workpiece coordinate system G54.1 P1 X 48 (48 pairs)
Program input
● ●
Tool number command T4 digits T4 digits
Tilted working plane indexing command G68.2 TWP ● ●
AI contour control II G5.1 Q_, 200 Blocks
Feed function AI contour control II G5.1 Q_, 1000 Blocks
High smooth TCP
Operation guidance EZ Guide i (Conversational Programming Solution)
function EZ Work
Setting and display CNC screen dual display function
FANUC MTConnect
Network
FANUC OPC UA
Display unit 15" color LCD with Touch Panel
1280M(512KB)_1000 programs
2560M(1MB)_1000 programs
5120M(2MB)_1000 programs
10240M(4MB)_1000 programs
Others Part program storage size & Number of
20480M(8MB)_1000 programs
registerable programs
2560M(1MB)_2000 programs
5120M(2MB)_4000 programs
10240M(4MB)_4000 programs
20480M(8MB)_4000 programs
Network: FANUC MTConnect and FANUC OPC UA available.
11
 EZ WORK
The software developed byDN Solutions's own technology provides numerous functions
designed for convenient operation.

EZ work
The EZ work package delivers speed and efficiency. This menu-driven innovation not only helps customers reduce
setup times, but also simplifies common tasks and procedures, reducing the potential for errors. EZ work reduces
operating time, protects machinery, enhances quality and speeds up maintenance interventions.

Thermal Compensation M/G-Code List Tool Management

A function to maintain high-precision machining Functional description of M code and G code Function to manage tool information [Tool
quality by analyzing and correcting the amount information / Tool No. / Tool condition (normal,
of thermal displacement of a structure through large diameter, worn / damaged, used for the
a temperature sensor rst time, manual) / Tool name]

Operation Rate Adaptive Feed Control IKC (DCP-I)

Machine operation history management Function to control feedrate so that the The function to compensate the position of
function by date based on load cutting can be carried out at a constant load the workpiece and the tool tip to be constant
regardless of the rotation of the rotating shaft
error

Spindle Warm Up ATC Recovery Addition of Optional Block Skip

A function that assists spindle warm-up for Function to view detailed info with In addition to the OPTIONAL BLOCK SKIP of the
spindle life when the spindle has not been used recommended actions and to perform operation panel, the function to skip a specific block
for a certain period of time selected in the machining program
step-by-step operation manually (when an alarm is
12 triggered during an ATC operation)
POWER | TORQUE

12000 r/min Direct

Speed: 12000 r/min

18.5/11 kW
S3 15%
Power:
18.5 (24.8)

24.8/14.8 Hp
S3 25%
15 (20.1)
S3 15%
118 (87.1) Cont.

118 N·m
S3 25% 11 (14.8)
95.5 (70.5)

Torque:

87.1 ft-lbs
POWER : N.m (ft-lbs)

Cont.

POWER : kW (Hp)
52.5 (38.7)

1500 3000 8000

SPINDLE SPEED : r/min 2000 4000 12000

15000 r/min Direct

Speed: 15000 r/min 118 (87.1)

S3 15%

18.5/11 kW
95.5 (70.5) 18.5 (24.8)
S3 25%

Power:
15 (20.1)
Cont.

24.8/14.8 Hp
52.5 (38.7)
11 (14.8)

Torque: 118 N·m

POWER : N.m (ft-lbs)

87.1 ft-lbs
POWER : kW (Hp)

1500 4000 15000

2000
SPINDLE SPEED : r/min
13
 DIMENSIONS

Units : mm (inch)

3357 (132.2) (120T)

2750 (108.3) (30, 40, 60T)

4615 (181.7)
725 (28.5)
Table center

890 (35.0)
735 (28.9)

2205 (86.8) (without Chip Conveyor)

747 (29.4) 3288 (129.4) (with Chip Conveyor)
The area for maintenance
4500 (177.2)
TOP
2480 (97.6) (30, 40T)
2522 (99.3) (120T)

2760 (108.7)
2235 (88.0) (60T)

FRONT

14 *Some peripheral equipment can be placed in other areas

INTERFERENCE

Units : mm (inch)

620 (24.4) (X stroke)

380 (15.0) 240 (9.4)

(0.4) (5.5)
139
Spindle work range

100 430 (16.9) (Z stroke)

10
Max. workpiece size

(3.9)
(2.0)
50
Ø400 (15.7) Table Dia.(Std.)

Ø500 (19.7) (Max. Work Dia.)

440 (Y stroke)
(17.3)
220 220
(8.7) (8.7)
430 (16.9)

380 (15.0) 240 (9.4)

430 (16.9)
50 (2.0)

0˚
11
(Ma
Ø50 rkpiece
x. W
0 (1
o
9.7) dia.)

*Some peripheral equipment can be placed in other areas 15

 MACHINE SPECIFICATIONS

Description Unit DVF 4000

X axis mm (inch) 620 (24.4)

Y axis mm (inch) 440 (17.3)

Travels Travel distance Z axis mm (inch) 430 (16.9)

B axis deg 140 (-30~+110)

C axis deg 360

Table size mm (inch) Ø400 {Ø500 x 460} (Ø15.7 {Ø19.7 x 18.1})

Table Max. workpiece size mm (inch) Ø500 X H480 (Ø19.7 X H18.9)

Table loading capacity kg (lb) 200 (440.9)

Max. spindle speed r/min 12000 {15000}

Spindle Max. spindle power kW (Hp) 18.5/11 (S3 15%/Cont) (24.8/14.8)

Max. spindle torque N·m (ft-lbs) 118 (87.1)

X axis m/min (ipm) 36 (1417.3)

Y axis m/min (ipm) 36 (1417.3)

Rapid
Feedrate Z axis m/min (ipm) 36 (1417.3)
traverse rate

B axis r/min 20

C axis r/min 20

Type of tool shank - ISO #40

Tool storage capa. ea 30 {40, 60, 120}

Continous mm (inch) 75 (3.0)

Max. tool diameter
Automatic Without adjacent tools mm (inch) 125 (4.9)
tool
changer Max. tool length mm (inch) 300 (11.8)

Max. tool weight kg (lb) 8 (17.6)

Tool change (T-T-T) sec 1.3 (60Hz)

Tool change time (C-T-C) sec 4.6 (60Hz)

Tank capacity Coolant tank capacity L (gal) 485 (128.1)

Height mm (inch) 2760 (108.7)

Machine dimensions Length x Width mm (inch) 2750 x 2205 (108.3 x 86.8)

Width kg (lb) 7500 (16534.4)

Control NC system - DN Solutions Fanuc i Plus / Fanuc 31iB5 Plus

{ } : option
16
WHY 5-AXIS MACHINING?

Single setup efficiency

5-axis machining allows you to approach the workpiece from all angles, with complete access to five sides of the
part in a single setup. This reduces the overall number of part setups compared to traditional machining, which
minimizes machine downtime and maximizes chip making time.

Improved part accuracy

When making parts with multi-sided features

using traditional 3-axis machining, multiple part
setups are required. This means new inaccuracies
can arise each time the workpiece is repositioned.
5-axis machining eliminates stacked tolerances and
improves overall part dimensional accuracy.

Extended machine shop capability

DN Solutions 5-axis machines open up new doors

for your machine shop. The increased efficiency will
make you instantly more competitive, and full 5-axis
machining capabilities give you the opportunity to
quote on jobs that previously weren’t possible. So,
what are you going to make today?

“Compared with similar machines from Japan or “Our DN Solutions 5-axis is making complex, high
Europe, DN Solutions has the same level of precision precision parts for aerospace and defense. Cycle
and quality at a better value for money.” times have been reduced dramatically.”

– OMGM Group, Italy – Aerotech Precision Manufacturing, Great Britain

17
 WHY
The DN Solutions promise, MACHINE GREATNESS, has two important meanings. The first is simple: DN Solutions
makes great machines. The second is a challenge to our end-users. With a product line that is this comprehensive,
accurate and reliable, we equip our customers to machine greatness. The big question: Why should you choose
DN Solutions over other options?

Here’s why…

WHAT YOU MAKE AND HOW YOU MAKE IT MATTERS—SO MAKE IT

GREAT WITH DN SOLUTIONS.

UNBEATABLE MACHINES READILY AVAILABLE - ANYWHERE

You won’t find a more comprehensive range or IN THE WORLD
a better combination of value, performance and Machining centres (including 5-axis machines), lathes,
reliability anywhere else. multi-tasking turning centres and mill-turn machines,
and horizontal borers with best-in-class specifications
are all available…ready to install.

ROBUST PRODUCT LINE EXPERT SERVICE

We offer an impressive range of machine models and Our dedicated, experienced and knowledgeable
hundreds of configurations. Whatever your machining team is totally committed to improving your
needs and requirements, there’s a DN Solutions for you. productivity, growth and success.

18
RESPONDING TO CUSTOMERS
ANYTIME, ANYWHERE
DN Solutions Global Network
DN Solutions provides systems-based professional support services, before and after the machine tool sale, by
responding quickly and efficiently to customers. By supplying spare parts, product training, field service and
technical support, we provide the expert care, attention and assistance our customers expect from a market leader.

Global sales and service support network 51 Technical centers

Technical center, Sales support,
Service support, Parts support

4 Corporations 200 Service posts

155 Dealer networks 3 Factories

Changwon Factory

Europe
Head Office
United States
China Yantai Factory
China

India

CUSTOMER SUPPORT AND SERVICES

We’re there for you whenever you need us.
We help our customers operate at maximum efficiency by providing them with a range of tried, tested and trusted
services - from pre-sales consultancy to post-sales support.

Field services Parts supply

• On-site service • Supplying a wide range of original
• Machine installation and testing DN Solutions spare parts
• Scheduled preventive maintenance • Parts repair service
• Machine repair service

Training Technical support

• Programming, machine setup and • Supports machining methods and
operation technology
• Electrical and mechanical maintenance • Responds to technical queries
• Applications engineering • Provides technical consultancy
19
 dn-solutions.com

Head Office DN Solutions Europe DN Solutions China

19F, 10, Tongil-ro, Jung-gu Emdener Strasse 24, D-41540 Room 101,201,301, Building 39 Xinzhuan
Seoul, Republic of Korea, 04527 Dormagen, Germany Highway No.258 Songjiang District
Tel: +82-2-6972-0370/0350 Tel: +49-2133-5067-100 China Shanghai (201612)
Fax: +82-2-6972-0400 Fax: +49-2133-5067-111 Tel: +86 21-5445-1155
Fax: +86 21-6405-1472
DN Solutions America DN Solutions India
19A Chapin Road, Pine Brook No.82, Jakkuar Village Sales inquiry
New Jersey 07058, United States Yelahanka Hobil, Bangalore-560064 sales@dncompany.com
Tel: +1-973-618-2500 Tel: + 91-80-2205-6900
Fax: +1-973-618-2501 E-mail: india@dncompany.com

*For more details, please contact DN Solutions.

* Specifications and information contained within this catalogue may be changed without prior notice.

ver� EN 240103 SU