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Super Splendor

The document serves as a preface and owner's manual for the Hero MotoCorp Super Splendor motorcycle, emphasizing the company's commitment to environmental performance and compliance with emission regulations. It includes essential information on vehicle features, maintenance schedules, and safety tips, along with a delivery certificate for the vehicle. The manual outlines the importance of proper care for optimal performance and provides details on authorized service support.

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kofoni4452
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
185 views92 pages

Super Splendor

The document serves as a preface and owner's manual for the Hero MotoCorp Super Splendor motorcycle, emphasizing the company's commitment to environmental performance and compliance with emission regulations. It includes essential information on vehicle features, maintenance schedules, and safety tips, along with a delivery certificate for the vehicle. The manual outlines the importance of proper care for optimal performance and provides details on authorized service support.

Uploaded by

kofoni4452
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PREFACE No : HHD

Thank you for selecting a Hero MotoCorp Super Splendor. We wish you many miles of
continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable environment legislation and strengthen the green
supply chain.
Your vehicle is conforming to latest (Bharat stage-IV norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp Super Splendor. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘GLAMOUR PROGRAMMED FI COMPLIES WITH
THE LATEST EMISSION NORMS.
CONTENTS
Pg. No. Pg. No.
DELIVERY CERTIFICATES î Maintenance Schedule 26
FREE SERVICE COUPONS î Oil filter screen & Centrifugal filter 29
SERVICE RECORD SHEET î Spark plug 29
SERVICE ADVICE SHEET î Air cleaner 30
OWNERSHIP RECORD AND DATA î Throttle operation 32
VEHICLE IDENTIFICATION 1 î Valve clearance 33
PRODUCT SPECIFICATION 2 î Carburetor 34
SAFE RIDING TIPS 4 î Clutch 34
ACCESSORIES & MODIFICATIONS 5 î Drive chain 35
ANTI-THEFT TIPS 5 î Drive chain slider 37
TIPS FOR HEALTHY ENVIRONMENT 6 î Front brake 38
VEHICLE VIEWS 7 î Rear brake 39
PARTS FUNCTION 10 î Brake wear indicators 40
î Instruments & Indicators 10 î Battery 40
î Ignition switch 11 î Fuse replacement 42
LEFT HANDLEBAR CONTROLS 12 î Stop lamp switch 42
RIGHT HANDLEBAR CONTROLS 12 î Side Stand 43
STEERING LOCK 13 î Headlamp adjustment 43
i3s SYSTEM (idle stop start system) 13 SUSPENSION
SIDE STAND INDICATOR/SIDE STAND SWITCH 15 44
FUEL VALVE 15 FRONT WHEEL 44
FUEL TANK 16 REAR WHEEL 46
ENGINE OIL 17 WASHING THE VEHICLE 47
ENGINE OIL LEVEL CHECK/TOP UP PROCESS 17 CATALYTIC CONVERTER 47
ENGINE OIL REPLACEMENT PROCESS 18 AIR SUCTION VALVE 47
TYRES 18 BASIC TROUBLESHOOTING
PRE-RIDE INSPECTION 20 48
RIDING 21 ROAD SIGNS 50
BRAKING/PARKING/UTILITY BOX 22 WARRANTY DETAILS
TOOL KIT/FIRST AID KIT 23 HERO GENUINE PARTS
STARTING THE ENGINE 24 HERO GOODLIFE
MAINTENANCE 25
î The Importance of Maintenance 25 ZONAL/REGIONAL/AREA OFFICES
î Safety Precaution 25
CU
ST
OM
ER
Hero MotoCorp Ltd.

’S
CO
PY
DELIVERY CERTIFICATE
No.: HHD
DEALER CODE

I certify having taken delivery of one Hero MotoCorp Super Splendor


Vehicle bearing the following particulars:-
Engine No.
Frame No.
Colour/Model Key No.
Allotment No. Date of Sale
Customer’s Name
I have been explained by the dealer about correct and safe driving habits,
warranty terms and conditions, service schedules and maintenance tips.

Customer’s Copy
Hero MotoCorp Ltd.
Alongwith the vehicle I have also received the following:-
1. Owner’s Manual and Warranty Booklet
2. 2 Nos. Keys
3. 1 Set of tools (for details see below)
4. First Aid Kit (for details see below)
5. Standard Accessories
6. Battery Make Sr. No.
7. Tyre Front Make Sr. No.
Rear Make Sr. No.
The vehicle has been delivered in factory fresh conditions to my satisfaction & I
have understood all terms and conditions of warranty and shall abide by them.
Dealer Code Customer’s Signature
Dealer’s Name Name
Dealer’s Address Address
Details of Tool kit
Tool Bag, Driver No.2 +, -, Wrench sparking plug, Spanner 14 x 17, No.3
Cross, Point Screw Driver, Pin Spanner
Details of first aid kit
Anticeptic Cream -1 No., Sterilised Dressing -1 No., Water Proof Plaster -1 No.,
Elastic Bandage -1 No., Gauze (Rolled Bandage) -1 No., Sterilised Elastic
Plaster -1 No., First Aid Bag -1 No.
DE
AL
ER
Hero MotoCorp Ltd.

’S
CO
P Y
DELIVERY CERTIFICATE
No.: HHD
DEALER CODE

I certify having taken delivery of one Hero MotoCorp Super Splendor


Vehicle bearing the following particulars:-
Engine No.
Frame No.
Colour/Model Key No.
Allotment No. Date of Sale
Customer’s Name
I have been explained by the dealer about correct and safe driving habits,
warranty terms and conditions, service schedules and maintenance tips.

Dealer's Copy
Hero MotoCorp Ltd.
Alongwith the vehicle I have also received the following:-
1. Owner’s Manual and Warranty Booklet
2. 2 Nos. Keys
3. 1 Set of tools (for details see below)
4. First Aid Kit (for details see below)
5. Standard Accessories
6. Battery Make Sr. No.
7. Tyre Front Make Sr. No.
Rear Make Sr. No.
The vehicle has been delivered in factory fresh conditions to my satisfaction & I
have understood all terms and conditions of warranty and shall abide by them.
Dealer Code Customer’s Signature
Dealer’s Name Name
Dealer’s Address Address
Details of Tool kit
Tool Bag, Driver No.2 +, -, Wrench sparking plug, Spanner 14 x 17, No.3
Cross, Point Screw Driver, Pin Spanner
Details of first aid kit
Anticeptic Cream -1 No., Sterilised Dressing -1 No., Water Proof Plaster -1 No.,
Elastic Bandage -1 No., Gauze (Rolled Bandage) -1 No., Sterilised Elastic
Plaster -1 No., First Aid Bag -1 No.
Service Date Km
1st
2nd
FIRST FREE FIRST FREE 3rd
SERVICE SERVICE 4th
5th
Hero MotoCorp Ltd.
500-750 KM OR 60 DAYS FROM THE DATE OF
COUPON NO. PURCHASE WHICHEVER IS EARLIER
COUPON NO. : HHD
REGN NO. OWNER’S NAME
JOB NO. VEHICLE REGN. NO.
SERVICED ON SELLING SOLD ON
DEALER CODE
KM SERVICING SERVICED ON
DEALER CODE
Please ask the supervisor to
update the service record KM
sheet at the end of this booklet
ENGINE NO.
FRAME NO.
DEALER’S SIGNATURE
& STAMP CUSTOMER’S SIGNATURE
Note : Replacement of oil, fuel, consumables are at customer’s expenses.
Hero MotoCorp Ltd.
MANDATORY CHECKS DURING 1st FREE SERVICE
Ÿ Test drive the vehicle if required for reported troubles, if any.
Ÿ Wash the vehicle, blow dry with air.
Ÿ Fuel line inspection.
Ÿ Inspect throttle free play and operation, adjust if necessary.
Ÿ Clean carburetor, adjust if necessary.
Ÿ Clean air cleaner element.
Ÿ Inspect and clean the spark plug, adjust if necessary.
Ÿ Inspect the valve clearance, adjust if necessary.
Ÿ Replace engine oil.
Ÿ Clean engine oil strainer screen.
Ÿ Clean engine oil centrifugal filter.
Ÿ Inspect electric starter operation.
Ÿ Inspect oil circulation.
Ÿ Inspect, clean, lubricate and adjust the drive chain, if necessary.
Ÿ Inspect the drive chain slider.
Ÿ Inspect battery voltage and charge if required.
Ÿ Inspect brake shoe wear, adjust if necessary.
Ÿ Inspect stop lamp switch, horn and adjust if necessary.
Ÿ Inspect headlamp focus and adjust if necessary.
Ÿ Inspect clutch lever free play, adjust if necessary.
Ÿ Lubricate the side stand and main stand.
Ÿ Inspect and clean the side stand switch.
Ÿ Inspect whether i3s system is working properly.
Ÿ Inspect nuts, bolts, fasteners and tighten it to the specified torque.
Ÿ Inspect the wheel bearings free play, replace if necessary.
Ÿ Inspect wheels/tyres. Inflate tyre to specified pressure.
Ÿ Inspect steering for smooth operation.
Ÿ Inspect front suspension/oil.
Ÿ Inspect rear suspension mounting bushes play, replace if necessary.
Ÿ Inspect the hoses for deterioration, damage or loose connections and
canister for cracks or other damages.
Ÿ Test drive the vehicle for repair of problems reported.
Ÿ Polish entire vehicle.
The service has been carried out to my entire satisfaction. CUSTOMER’S SIGNATURE
Service Date Km
1st
2nd
SECOND FREE SECOND FREE 3rd
SERVICE SERVICE 4th
5th
Hero MotoCorp Ltd.
3000-3500 KM OR 160 DAYS FROM THE DATE OF
COUPON NO. PURCHASE WHICHEVER IS EARLIER
COUPON NO. : HHD
REGN NO. OWNER’S NAME
JOB NO. VEHICLE REGN. NO.
SERVICED ON SELLING SOLD ON
DEALER CODE
KM SERVICING SERVICED ON
DEALER CODE
Please ask the supervisor to
update the service record KM
sheet at the end of this booklet
ENGINE NO.
FRAME NO.
DEALER’S SIGNATURE
& STAMP CUSTOMER’S SIGNATURE
Note : Replacement of oil, fuel, consumables are at customer’s expenses.
Hero MotoCorp Ltd.
MANDATORY CHECKS DURING 2nd FREE SERVICE
Ÿ Test drive the vehicle if required for reported troubles, if any.
Ÿ Wash the vehicle, blow dry with air.
Ÿ Fuel line inspection.
Ÿ Inspect throttle free play and operation, adjust if necessary.
Ÿ Adjust carburetor if necessary.
Ÿ Clean air cleaner element.
Ÿ Inspect and clean the spark plug, adjust if necessary.
Ÿ Inspect the valve clearance, adjust if necessary.
Ÿ Inspect and top up engine oil.
Ÿ Inspect electric starter operation.
Ÿ Inspect oil circulation.
Ÿ Inspect, clean, lubricate and adjust the drive chain if necessary.
Ÿ Inspect the drive chain slider.
Ÿ Inspect battery voltage and charge if required.
Ÿ Inspect brake shoe wear, adjust if necessary.
Ÿ Clean brake drum and lubricate brake system (brake cam & brake pedal)
Ÿ Inspect stop lamp switch, horn and adjust if necessary.
Ÿ Inspect headlamp focus and adjust if necessary.
Ÿ Inspect clutch lever free play, adjust if necessary.
Ÿ Lubricate the side stand and main stand.
Ÿ Inspect and clean the side stand switch.
Ÿ Inspect whether i3s system is working properly.
Ÿ Inspect nuts, bolts, fasteners and tighten it to the specified torque.
Ÿ Inspect the wheel bearings free play, replace if necessary.
Ÿ Inspect wheels/tyres. Inflate tyre to specified pressure.
Ÿ Inspect steering for smooth operation, adjust if necessary.
Ÿ Inspect front suspension/oil.
Ÿ Inspect rear suspension mounting bushes play, replace if necessary.
Ÿ Inspect the hoses for deterioration, damage or loose connections and
canister for cracks or other damages.
Ÿ Test drive the vehicle for repair of problems reported.
Ÿ Polish entire vehicle.

The service has been carried out to my entire satisfaction. CUSTOMER’S SIGNATURE
Service Date Km
1st
2nd
THIRD FREE THIRD FREE 3rd
SERVICE SERVICE 4th
5th
Hero MotoCorp Ltd.
6000-6500 KM OR 260 DAYS FROM THE DATE OF
COUPON NO. PURCHASE WHICHEVER IS EARLIER
COUPON NO. : HHD
REGN NO. OWNER’S NAME
JOB NO. VEHICLE REGN. NO.
SERVICED ON SELLING SOLD ON
DEALER CODE
KM SERVICING SERVICED ON
DEALER CODE
Please ask the supervisor to
update the service record KM
sheet at the end of this booklet
ENGINE NO.
FRAME NO.
DEALER’S SIGNATURE
& STAMP CUSTOMER’S SIGNATURE
Note : Replacement of oil, fuel, consumables are at customer’s expenses.
Hero MotoCorp Ltd.
MANDATORY CHECKS DURING 3rd FREE SERVICE
Ÿ Test drive the vehicle if required for reported troubles, if any.
Ÿ Wash the vehicle, blow dry with air.
Ÿ Fuel line inspection.
Ÿ Inspect throttle free play and operation, adjust if necessary.
Ÿ Clean carburetor, adjust if necessary.
Ÿ Clean air cleaner element.
Ÿ Inspect and clean the spark plug, adjust if necessary.
Ÿ Inspect the valve clearance, adjust if necessary.
Ÿ Replace engine oil.
Ÿ Clean engine oil strainer screen.
Ÿ Clean engine oil centrifugal filter.
Ÿ Inspect electric starter operation.
Ÿ Inspect oil circulation.
Ÿ Inspect, clean, lubricate and adjust the drive chain if necessary.
Ÿ Inspect the drive chain slider.
Ÿ Inspect battery voltage and charge if required.
Ÿ Inspect brake shoe wear, adjust if necessary.
Ÿ Inspect stop lamp switch, horn and adjust if necessary.
Ÿ Inspect headlamp focus and adjust if necessary.
Ÿ Inspect clutch lever free play, adjust if necessary.
Ÿ Lubricate the side stand and main stand.
Ÿ Inspect and clean the side stand switch.
Ÿ Inspect whether i3s system is working properly.
Ÿ Inspect nuts, bolts, fasteners and tighten it to the specified torque.
Ÿ Inspect the wheel bearings free play, replace if necessary.
Ÿ Inspect wheels/tyres. Inflate tyre to specified pressure.
Ÿ Inspect steering for smooth operation.
Ÿ Inspect front suspension/oil.
Ÿ Inspect rear suspension mounting bushes play, replace if necessary.
Ÿ Check idle CO emission along with idle rpm/idle CO adjustment (if required).
Ÿ Inspect the hoses for deterioration, damage or loose connections and
canister for cracks or other damages.
Ÿ Test drive the vehicle for repair of problems reported.
Ÿ Polish entire vehicle.
The service has been carried out to my entire satisfaction. CUSTOMER’S SIGNATURE
Service Date Km
1st
2nd
FOURTH FREE FOURTH FREE 3rd
SERVICE SERVICE 4th
5th
Hero MotoCorp Ltd.
9000-9500 KM OR 360 DAYS FROM THE DATE OF
COUPON NO. PURCHASE WHICHEVER IS EARLIER
COUPON NO. : HHD
REGN NO. OWNER’S NAME
JOB NO. VEHICLE REGN. NO.
SERVICED ON SELLING SOLD ON
DEALER CODE
KM SERVICING SERVICED ON
DEALER CODE
Please ask the supervisor to
update the service record KM
sheet at the end of this booklet
ENGINE NO.
FRAME NO.
DEALER’S SIGNATURE
& STAMP CUSTOMER’S SIGNATURE
Note : Replacement of oil, fuel, consumables are at customer’s expenses.
Hero MotoCorp Ltd.
MANDATORY CHECKS DURING 4th FREE SERVICE
Ÿ Test drive the vehicle if required for reported troubles, if any.
Ÿ Wash the vehicle, blow dry with air.
Ÿ Fuel line inspection.
Ÿ Inspect throttle free play and operation, adjust if necessary.
Ÿ Adjust carburetor if necessary.
Ÿ Clean air cleaner element.
Ÿ Inspect and clean the spark plug, adjust if necessary.
Ÿ Inspect the valve clearance, adjust if necessary.
Ÿ Inspect and top up engine oil.
Ÿ Inspect electric starter operation.
Ÿ Inspect oil circulation.
Ÿ Inspect, clean, lubricate and adjust the drive chain if necessary.
Ÿ Inspect the drive chain slider.
Ÿ Inspect battery voltage and charge if required.
Ÿ Inspect brake shoe wear, adjust if necessary.
Ÿ Clean brake drum and lubricate brake system (brake cam & brake pedal).
Ÿ Inspect stop lamp switch, horn and adjust if necessary.
Ÿ Inspect headlamp focus and adjust if necessary.
Ÿ Inspect clutch lever free play, adjust if necessary.
Ÿ Lubricate the side stand and main stand.
Ÿ Inspect and clean the side stand switch.
Ÿ Inspect whether i3s system is working properly.
Ÿ Inspect nuts, bolts, fasteners and tighten it to the specified torque.
Ÿ Inspect the wheel bearings free play, replace if necessary.
Ÿ Inspect wheels/tyres. Inflate tyre to specified pressure.
Ÿ Inspect steering for smooth operation, adjust if necessary.
Ÿ Inspect front suspension/oil.
Ÿ Inspect rear suspension mounting bushes play, replace if necessary.
Ÿ Inspect the hoses for deterioration, damage or loose connections and
canister for cracks or other damages.
Ÿ Test drive the vehicle for repair of problems reported.
Ÿ Polish entire vehicle.

The service has been carried out to my entire satisfaction. CUSTOMER’S SIGNATURE
Service Date Km
1st
2nd
FIFTH FREE FIFTH FREE 3rd
SERVICE SERVICE 4th
5th
Hero MotoCorp Ltd.
12000-12500 KM OR 460 DAYS FROM THE DATE
COUPON NO. OF PURCHASE WHICHEVER IS EARLIER
COUPON NO. : HHD
REGN NO. OWNER’S NAME
JOB NO. VEHICLE REGN. NO.
SERVICED ON SELLING SOLD ON
DEALER CODE
KM SERVICING SERVICED ON
DEALER CODE
Please ask the supervisor to
update the service record KM
sheet at the end of this booklet
ENGINE NO.
FRAME NO.
DEALER’S SIGNATURE
& STAMP CUSTOMER’S SIGNATURE
Note : Replacement of oil, fuel, consumables are at customer’s expenses.
Hero MotoCorp Ltd.
MANDATORY CHECKS DURING 5th FREE SERVICE
Ÿ Test drive the vehicle if required for reported troubles, if any.
Ÿ Wash the vehicle, blow dry with air.
Ÿ Fuel line inspection.
Ÿ Inspect throttle free play and operation, adjust if necessary.
Ÿ Clean carburetor, adjust if necessary.
Ÿ Replace air cleaner element.
Ÿ Replace spark plug.
Ÿ Inspect the valve clearance, adjust if necessary.
Ÿ Replace engine oil.
Ÿ Clean engine oil strainer screen.
Ÿ Clean engine oil centrifugal filter.
Ÿ Inspect electric starter operation.
Ÿ Inspect oil circulation.
Ÿ Inspect, clean, lubricate and adjust the drive chain if necessary.
Ÿ Inspect the drive chain slider.
Ÿ Inspect battery voltage and charge if required.
Ÿ Inspect brake shoe wear, adjust if necessary.
Ÿ Inspect stop lamp switch, horn and adjust if necessary.
Ÿ Inspect headlamp focus and adjust if necessary.
Ÿ Inspect clutch lever free play, adjust if necessary.
Ÿ Lubricate the side stand and main stand.
Ÿ Inspect and clean the side stand switch.
Ÿ Inspect whether i3s system is working properly.
Ÿ Inspect nuts, bolts, fasteners and tighten it to the specified torque.
Ÿ Inspect the wheel bearings free play, replace if necessary.
Ÿ Inspect wheels/tyres. Inflate tyre to specified pressure.
Ÿ Inspect and lubricate steering head bearing, adjust if necessary.
Ÿ Inspect front suspension/oil.
Ÿ Inspect rear suspension mounting bushes play, replace if necessary.
Ÿ Check idle CO emission along with idle rpm/idle CO adjustment (if required).
Ÿ Inspect the hoses for deterioration, damage or loose connections and
canister for cracks or other damages.
Ÿ Test drive the vehicle for repair of problems reported.
Ÿ Polish entire vehicle.
The service has been carried out to my entire satisfaction. CUSTOMER’S SIGNATURE
SERVICE RECORD SHEET
To be Filled in by Supervisor
Free/Paid Km. Range Date Reading Km. Job Card Servicing Dealer
Service No. (Sig. & Stamp)
I 500 - 750
II 3000 - 3500
III 6000 - 6500
IV 9000 - 9500
V 12000 - 12500
VI 15000 - 15500
VII 18000 - 18500
VIII 21000 - 21500
IX 24000 - 24500
X 27000 - 27500
XI 30000 - 30500
XII 33000 - 33500
XIII 36000 - 36500
XIV 39000 - 39500
XV 42000 - 42500
XVI 45000 - 45500
XVII 48000 - 48500
NOTE
It is mandatory to avail all free and paid services as per the recommended schedule to be eligible for the warranty
benefits. Please ensure that each paid service is availed within 90 days from the date of previous service or as per
the recommended schedule, whichever is earlier.
SERVICE RECORD SHEET
To be Filled in by Supervisor
Free/Paid Km. Range Date Reading Km. Job Card Servicing Dealer
Service No. (Sig. & Stamp)
XVIII 51000 - 51500
XIX 54000 - 54500
XX 57000 - 57500
XXI 60000 - 60500
XXII 63000 - 63500
XXIII 66000 - 66500
XXIV 69000 - 69500
XXV 72000 - 72500
REMARKS (IF ANY)
SERVICE ADVICE SHEET
Normal wear and tear components replacement advice (Not covered under warranty)
Km Dealer Completion Dt.
Date Job Card No. Advice Sig. & Stamp Job Card No.
Hero MotoCorp Ltd.
OWNERSHIP RECORD AND DATA
NAME__________________________________________________________________________
ADDRESS______________________________________________________________________
MODEL_______________________________ REGN. NO. ______________________________
ENGINE NO.____________________________________________________________________
CHASSIS NO.___________________________________________________________________
DATE OF PURCHASE___________________ KM. READING _________________________
DEALER’S NAME________________________________________________________________
ADDRESS______________________________________________________________________
_________________________________________________________________________________
BATTERY MAKE_______________________ SERIAL NO._____________________________

DEALERS STAMP AND SIGNATURE


VEHICLE IDENTIFICATION

MBLX
XR
XXXXEGY

03XY
ZXYYYYY

ZXYYY
YY
Frame No. Engine No.
Location: Stamped on the right side of the Location: Stamped on the lower side of the
steering head tube. left Crankcase.
Frame: MBLXXR03XYZXYYYYY
MBL XXR03 X Y Z X YYYYY
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: XXXXEGYZXYYYYY
XXXXEG Y Z X YYYYY
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: Super Splendor
Variant Frame Engine
Electric start/Cast wheel/Drum brake/i3s R03 EG
Frame and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with Legal & Insurance Departments.
1
TOP VIEW VEHICLE VIEWS
8 9 10 11 12 13 14 15

7
6 16
17
5
18
19
4
20
3
2 21
1

(1) Trip meter knob (12) Odometer


(2) Side stand indicator (13) Turn signal indicator
(3) Headlamp dimmer switch (14) Fuel indicator
(4) Horn switch (15) Trip meter
(5) Turn signal switch (16) i3s switch
(6) Passing switch (17) Front brake lever
(7) Rear view mirror (18) Throttle grip
(8) High beam indicator (19) Electric starter switch
(9) i3s indicator (20) Ignition switch with steering lock
(10) Neutral indicator (21) Fuel tank cap
(11) Speedometer
*Accessories and features shown may not be part of standard fitment.
7
LEFT SIDE VIEW VEHICLE VIEWS
13

14
12
15
11
10

1 2 3 4 5 6 7 8 9
(1) Fuel valve (7) Side stand (11) Tail/Stop lamp
(2) Carburetor (8) Pillion foot rest (12) Rear grip
(3) Gear shift pedal (9) Saree guard with (13) Side cover left
(4) Rider foot rest women pillion step (14) Clutch lever
(5) Side stand switch (10) Reflex reflector (15) Front turn signal lamp
(6) Main stand
*Accessories and features shown may not be part of standard fitment.
8
RIGHT SIDE VIEW VEHICLE VIEWS
13

12

11

14 10
15

1 2 3 4 5 6 7 8 9

(1) Pillion foot rest (6) Oil filler cap (11) Headlamp
(2) Kick starter pedal (7) Starter motor (12) Front visor
(3) Rider foot rest (8) Leg guard (13) Battery compartment (inside)
(4) Oil level window (9) Utility box (14) Rear turn signal lamp
(5) Rear brake pedal (10)Front suspension (15) Rear shock absorber
*Accessories and features shown may not be part of standard fitment.
9
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 1995 mm
Overall width 735 mm
Overall height 1095 mm
Wheelbase 1265 mm
Saddle height 785 mm
Ground clearance 150 mm
Weight
Kerb weight 121 kg
Capacities
Engine oil 0.95 litre at disassembly and 0.75 litre at draining
Fuel tank 13 litres (Minimum)
Fuel reserve capacity 1.0 litre (Usable reserve)
Front fork oil disassembly 157 ml
Engine
Maximum power 6.72 kW (9 BHP) @ 7000 rpm
Maximum torque 10.35 N-m @ 4000 rpm
Bore and stroke 52.4x57.8 mm
Compression ratio 9.1:1
Displacement 124.7 cc
Spark plug NGK CPR 6EA9
Spark plug gap 0.8-0.9 mm
Valve clearance (cold) Intake (cold) 0.05 mm
Exhaust (cold) 0.05 mm
Idle speed 1400±100 rpm
Chassis and suspension
Front Suspension Telescopic Hydraulic Shock Absorbers
Rear Suspension Rectangular swingarm with 5 step adjustable
Hydraulic Shock Absorber
Caster angle 26°
Trail length 89 mm
2
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Tyre size Front 2.75x18-42P/4PR
Rear 2.75x18-48P/6PR
Brakes Front (Drum type) Dia. 130 mm
Rear (Drum type) Dia. 130 mm
Front Wheel Cast Wheel
Rear Wheel Cast Wheel
Transmission
Primary reduction 3.350 (67/20)
Final reduction 3.000 (42/14)
Gear ratio,1stnd 2.769 (36/13)
2 1.500 (30/20)
3rdth 1.095 (23/21)
4 0.913 (21/23)
Electricals
Battery *MF Battery, ETZ-4:12V-3Ah
Alternator 94 W @ 5000 rpm
Starting system Electric Start
Headlamp (High/Low) 12V-35/35W Halogen Bulb-**MFR
Tail/Stop lamp 12V-21/5W-**MFR
Turn signal lamp 12V-10Wx4 (Amber bulb) with clear lens-**MFR
Meter illumination 12V-1.7Wx3
Neutral indicator 12V-1.7W
Turn signal indicator 12V-3.4Wx2
Position lamp 12V-3.0W
Hi Beam indicator 12V-1.7W
Side stand indicator 12V-1.7W
i3s indicator 12V-1.7W
Fuse 15A/20A
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector

3
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously
Modifying your vehicle or using non-Hero impair your vehicle's handling, stability and
MotoCorp accessories can make your vehicle braking, making it unsafe to ride. Removing or
unsafe. Before you consider making any modifying your lamps, mufflers, emission
modifications or adding an accessory, be sure control system or other equipment can also
to read the following information. make your vehicle illegal.
! WARNING
ANTI-THEFT TIPS
Ÿ Always lock the steering and never leave the
Ÿ Improper accessories or modifications can key in the ignition switch. This sounds
cause a crash in which you can be seriously simple but people do forgets.
hurt or killed. Ÿ Be sure the registration information for your
Ÿ Follow all instructions in this owner's manual vehicle is accurate and correct.
regarding accessories and modifications. Ÿ Park your vehicle in a locked garage
Accessories whenever possible.
Ÿ Make sure that the accessory does not Ÿ Use an additional anti-theft device of good
obscure any lamps, reduce ground quality.
clearance, limit suspension travel or steering Ÿ Never park your vehicle in an isolated area.
travel, affect your riding position or interfere Park as for as possible in a designated area.
with operating any controls. Ÿ Enter your name, address and phone
Ÿ Be sure electrical equipment does not number in this Owner's Manual and keep it
exceed the vehicle's electrical system in your vehicle at all times. Many times
capacity (page 3). A blown fuse can cause a stolen vehicles are identified by information
loss of lights. in the Owner's Manuals that are still with
Ÿ Do not pull a trailer or sidecar with your them.
vehicle. This vehicle was not designed for NAME: _____________________________________________
these attachments, and their use can seriously ADDRESS: _______________________________________
impair your vehicle's handling.
Modifications _______________________________________________________
We strongly advise you not to remove any _______________________________________________________
original equipment or modify your vehicle in _______________________________________________________
any way that would change its design or PHONE NO : _____________________________________

7
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of Ride defensively
service and pleasure if you take responsibility Always pay due attention to other vehicles
for your own safety and understand the around you, and do not assume that other
challenges you can meet on the road. drivers see you. Be prepared to stop quickly or
There is much that you can do to protect perform an evasive maneuver.
yourself when you ride. You will find many Make yourself easily visible
helpful recommendations through out this Some drivers do not see vehicles because they
manual. Following are a few that we consider are not looking for them. To make yourself more
most important. visible, wear bright reflective clothing, position
Always wear a helmet yourself so that others can see you, signal before
It is a proven fact, Helmet significantly reduces turning or changing lanes, and use horn which
the number and severity of head injuries. So will help others to notice you.
always wear a helmet and make sure your Ride within your limits
pillion rider does the same. We also Pushing the limits is another major cause of
recommend that you wear eye protection, vehicle accidents. Never ride beyond your
sturdy boots, gloves and other protective gear. personal abilities or faster than conditions
Before riding your vehicle demand. Remember that fatigue and
Make sure that you are physically fit, mentally negligence can significantly reduce your ability
focused and free of alcohol and drugs. Check to make good judgements and ride safely.
that you and your pillion are both wearing an Do not drink and ride
approved vehicle helmet and protective Riding under the influence of alcohol or drugs
apparel. Instruct your pillion on holding onto is dangerous. Alcohol can reduce your ability
the grab rail or your waist, leaning with you in to respond to changing conditions and reduce
turns, and keeping their feet on the footrest, the reaction time. Do not drink and ride.
even when the vehicle is stopped. Keep your vehicle in safe condition
Take time to learn & practice your For safe riding, its important to inspect your
vehicle vehicle before every ride and perform all
Even if you have ridden other vehicles, recommended maintenance. Never exceed
practice riding in a safe area to become load limits, and only use accessories that have
familiar with how this vehicle works and been approved by Hero MotoCorp for this
handles, and to become accustomed to the vehicle.
vehicle's size and weight.
8
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or Ÿ Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether Ÿ Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or
vehicle is involved in the crash. Helmets and eye protection
If you decide to continue riding, first evaluate Your Helmet is your most important piece of
the condition of your vehicle. If the engine is riding gear because it offers the best
still running, turn it off. Inspect for fluid leaks, protection against head injuries. A helmet
check the tightness of critical nuts and bolts, should fit your head comfortably and securely.
and check the handlebar, brake levers, brakes, A bright coloured helmet can make you more
and wheels. Ride slowly and cautiously. Your noticeable in traffic, as can reflective strips.
vehicle may have suffered damage that is not An open-face helmet offers some protection,
immediately apparent. Have your vehicle but a full-face helmet offers more. Always
thoroughly checked at a qualified service were face shield or goggles to protect your
facility as soon as possible. eyes and help your vision.
PROTECTIVE APPAREL Additional riding gear
For your safety, we strongly recommend that In addition to a helmet and eye protection, we
you always wear an approved helmet (ISI also recommend:
marked), eye protection, boots, gloves, long Ÿ Sturdy boots with non-slip soles to help
pants and a long sleeve shirt or jacket protect your feet and ankles.
whenever you ride. Take care of loose/ Ÿ Leather gloves to keep your hands warm
hanging clothes while solo/pillion riding. and help prevent blisters, cuts, burns, and
Although complete protection is not possible, bruises.
wearing proper gear can reduce the chance of Ÿ A two wheeler riding suit or jacket for
injury when you ride. comfort as well as protection. Bright
Following are suggestions to help you choose coloured reflective clothing can help make
proper riding gear. you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.

9
SAFE RIDING TIPS
Do's: Don't:
Ÿ Always conduct simple pre-ride inspection Ÿ Never use cell phone while riding the
(page 20). vehicle.
Ÿ Always wear a helmet (ISI marked) with Ÿ Avoid sudden acceleration, braking and
chin strap securely fastened and insist on a turning of your vehicle.
helmet for your pillion rider. Ÿ Never shift gears without disengaging
Ÿ While riding, sit in a comfortable position
with your legs close to fuel tank. the clutch and closing the throttle.
Ÿ Ride defensively and at a steady speed Ÿ Never touch any part of the hot exhaust
(between 40-50 km/hr). system like muffler.
Ÿ For stopping vehicle, use both brakes Ÿ Never ride under the influence of alcohol or
simultaneously, keeping throttle in the close drugs.
position. Ÿ Concentrate on the road and avoid talking
Ÿ Respect road signs and obey traffic rules for to the pillion rider or others on the road.
your own safety and that of others on the Ÿ Do not litter the road.
road (page 54). Ÿ Do not cross the continuous white/yellow
Ÿ During night time, dip headlamps of your
vehicle for oncoming traffic, or when line in the center of the road, while
following another vehicle. overtaking.
Ÿ Give way to others on the road and signal Ÿ Do not attach large or heavy items to the
before you make a turn. handlebars, front forks, or fenders.
Ÿ To make yourself more visible, wear bright Ÿ Never take your hands off the steering
reflective clothing that fits well. handle while riding.
Ÿ Take care of loose/hanging clothes while
solo/pillion riding.
Ÿ Get your vehicle serviced regularly by the
Authorised Hero MotoCorp workshop.
Ÿ Before riding make sure in which mode you
are riding whether with i3s switch “ON’ or
“OFF”.
10
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
Ÿ Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
Ÿ Regular servicing: Get your vehicle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
Ÿ Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
Ÿ Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
Ÿ Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
Ÿ Emission pollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months.
Ÿ Fuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
11
PARTS FUNCTION 1
Ignition switch
“ON” ( )
Position
2
3
“OFF”( )
Position/
Lock Open
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
“LOCK” Position

Key Position Function Key Removal


The engine can be started, Turn signal lamps,
Horn, Tail/Stoplamp and Passing Switch can be Key cannot be removed
“ON” ( ) operated. Fuel Gauge and Pass lamp will be
functional.
Engine cannot be started and no electrical Key can be removed
“OFF”( ) system will be functional.
“LOCK” Steering can be locked Key can be removed

10
PARTS FUNCTION 1 2 3
Instruments and Indicators
The indicators are in the speedometer panel 10
above the headlamp. The functions are as 9
below.

876 5 4
Sl. No. Description Function
(1) Speedometer Indicates riding speed.
(2) Odometer Shows accumulated distance traveled.
(3) Fuel gauge Indicates approximate fuel quantity.
(4) Tripmeter Shows the distance travelled during a trip.
(5) Tripmeter knob Knob when pressed resets tripmeter to zero.
(6) Side stand indicator Light glows when the vehicle is parked on the side stand.
(7) Hi Beam indicator Light glows when headlamp is in Hi beam.
(8) Neutral indicator Light glows when vehicle is in neutral.
(9) i3s indicator Indicator glows for few seconds and turns “OFF”
indicating that i3s system is functional.
(10) Turn signal indicators Flashes when turn signal switch is operated.

11
FEATURES 1. Passing switch
Steering lock Gives an indication for passing ahead.
Steering lock is with ignition switch. Put the Functions in DC when the passing switch
ignition key (1) to "OFF" position & turn the knob is pressed in the following condition.
handle bar towards left or right & push the key Ÿ Headlamp is “ON” in low beam due to
downwards & turn towards "Lock" position. AHO.
After locking take out the key. 2. Headlamp dimmer switch
1 The headlamp operates only when the engine
is running or when passing switch is operated.
Select “ ” for high beam and “ ” for low
beam.

4
(1) Ignition key
HANDLEBAR SWITCHES CONTROL 5
(a) Left handlebar controls
3
(4) Turn signal switch (5) Horn switch
1 3. Clutch switch
There is a clutch switch (3) provided for the
safety of the rider. The vehicle cannot be
started by electric starter switch until the clutch
2 lever is operated when the vehicle is engaged
in gear.
4. Turn signal lamp switch ( )
Shift the turn signal switch(4) sideways for
(1) Passing switch (2) Headlamp dimmer switch Right/Left indications and leave it to come
(3) Clutch switch back to its normal position on its own.
12
IMPORTANT: To switch “OFF” the turn Ÿ During electric or clutch start, the engine
signal after completing the turn, gently push will cut-off if engine reaches 900 rpm if the
the knob inside. relay is engaged for more than 5 seconds.
5. Horn switch ( ) i3s (Idle stop start system)
Press the horn switch(5) to operate the horn. Starting & Warm up the engine:
(b) Right handlebar controls Keep the i3s switch (1) to “OFF” position.
1. Electric starter switch Turn the ignition key to “ON” position. The
Ensure starter switch (1) is operated when the i3s indicator (2) will glow on the speedometer
vehicle is in neutral gear. If the vehicle is console for 2 seconds and turn “OFF”.
Start the engine and let it idle for 2-3 minutes.
engaged in gear, press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.

1
1 (1) i3s switch
(1) Electric starter switch (2) i3s Switch
2. i3s Switch
There is an i3s switch (2) provided to enable 2
the rider for turning i3s mode “ON” or “OFF”
based on the traffic conditions.
! CAUTION
Ÿ Never hold electric starter switch continuously
more than 5 seconds as continuous cranking
of engine will drain the battery. (2) i3s indicator
13
NOTE the i3s system will not work and the vehicle
will be in normal operating conditions as other
Ÿ The engine will stall if the i3s switch is in vehicles and no special functions will be
“ON” position during warmup. performed.
Ÿ Use choke during cold conditions.
Initial Activation of the i3s system: NOTE
Keep the i3s switch (1) to “ON” position. Ÿ will If the battery voltage is low, the i3s system
Turn the Ignition key to “ON” position. The speedometer not work. The i3s indicator on the
i3s indicator (2) on the speedometer console rpm is less than console will start to blink, if the
will glow for 2 seconds and turn “OFF”. Start indicator goes off 2000 rpm and the i3s
if the rpm is more than
the vehicle and allow the engine to run in 2000 rpm. The vehicle will be in normal
neutral gear position with the rpm less than operating conditions as other vehicles and
2000 rpm. The engine will cut off in 30 secs. no special functions will be performed.
After the first stop start every subsequent stop Ÿ If the vehicle is driven without battery or
will be in 5 secs. with the dead battery, the i3s system will not
In this condition, the engine can be restarted work. The i3s indicator on the speedometer
either with kick or electric start only.
Driving with i3s Switch in “ON” vehicle will console start to glow continuously. The
will be in normal operating
position: conditions as other vehicles and no special
While driving, if the engine is kept idling (while functions will be performed.
waiting in a traffic signal), the engine will cut Ÿ During electric or clutch start, the engine
off in 5 secs. (The vehicle should be in neutral will cut-off
less then 2000 rpm with clutch lever/throttle Ÿ if engine reaches 900 rpm
is in released position) By pressing the clutch Ÿ if the relay is engaged for more than 5
lever, the engine will start again and gear can seconds.
be engaged to move the vehicle.
Driving with i3s Switch in “OFF” SIDE STAND INDICATOR/SWITCH
position: For the safety of the customer a side stand
While driving in a traffic jam/or very dense indicator (1) is provided.
traffic where the vehicle has to encounter a When the vehicle is parked on side stand
stop and go situation, the i3s switch can be (Ignition Switch “ON”), an indicator lamp
changed to “OFF” position. Once this is done, glows in the speedometer panel.

14
the key hole cover (2), insert ignition key
(3) turn it clockwise and remove the cap.

3
2
1
1
(1) Side stand indicator
A side stand switch (2) is provided in the side
stand, when the vehicle is parked on side stand (1) Fuel tank cap (2) Key hole cover
(Ignition Switch “ON”), the switch enables the (3) Ignition key
side stand indicator lamp to glow on the Ÿ Do not overfill the tank, there should be no
speedometer panel. fuel in the filler neck (4). Fill the tank with
fuel (5) as shown.
4 5

2
(2) Side stand switch (4) Filler Neck (5) Fuel
Fuel tank Ÿ To lock, position the cap with “▲” mark
Fuel tank capacity is 13 litres (Minimum) facing towards the front, back on the opening
including reserve supply of 1.0 litre (Usable). and press gently. The key springs back to the
Ÿ To unlock and remove fuel tank cap (1), lift normal position and the cap gets locked.
15
! CAUTION “ON” ( ) Position
At “ON” position (2), fuel will flow from the
Do not park the vehicle under direct sunlight tank
as it causes evaporation of petrol due to heat to the carburetor.
and deterioration of paint gloss due to ultra
violet rays.
! WARNING
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do not
smoke or allow flames or sparks in the area 2
where the vehicle is refilled or where petrol
is stored.
Fuel valve (2) “ON” ( ) position
The three way fuel valve is on the left side of “RES” ( )Position
the carburetor. At “RES” position (3), fuel will flow from the
“OFF” ( ) Position reserve fuel supply to the carburetor. Use the
At “OFF” position (1), fuel cannot flow from reserve fuel only when the main supply is
the tank to the carburetor. Turn the valve gone. Refill the tank as soon as possible after
“OFF” whenever the vehicle is not in use. switching to “RES”. The usable reserve fuel
supply is 1.0 litre (Usable).

(1) “OFF” ( ) position (3) “RES” ( ) position


16
NOTE Ÿ Drive chain-Check condition and
Ÿ Do not operate the vehicle with the fuel valve slackness (page 37). Adjust and lubricate if
in the “RES” ( ) position after refilling. You necessary.
may run out of fuel, with no reserve. Ÿ Throttle-Check for smooth opening and
Ÿ Do not keep the fuel valve between “ON” ( ) closing in all steering positions (page 36).
and “OFF” ( ) position while driving, since Lamps and Horn-Check that headlamp,
this may drain reserved fuel from the tank. Ÿ

PRE-RIDE INSPECTION tail/stop lamp, turn signal lamps and horn


You should conduct pre-ride inspection function properly.
before riding the vehicle to enhance riding Ÿ Rear view mirror-Ensure that the rear
comfort and safety. view mirror gives a good rear view when you
Clean your vehicle regularly. It protects the are sitting on the vehicle.
surface finish. Avoid cleaning with products Ÿ i3s Switch-Make sure whether the i3s
that are not specifically designed for vehicle switch is in “ON” or “OFF” position (page
surfaces. 16).
Inspect your vehicle very day before you start
the engine. The items listed here will only take Ÿ i3s system-Make sure that i3s system is
a few minutes, and in the long run they can functional properly (page 16).
save time, expense and possibly your life. Side stand indicator-make sure that the
Please follow the tips as given below: Ÿ
Ÿ Engine oil level-Check and top up engine side stand is up. If it is in down position the
oil if required (page 30). Check for leaks. side stand indicator (page 15) will glow on
Ÿ Fuel level-Ensure sufficient fuel is available the speedometer panel.
in your fuel tank for journey (page 14). Ÿ Fitting & Fasteners-Check & tighten if
Check for leaks. necessary.
Ÿ Front and Rear brakes-Check operation. Ÿ Steering-Check for smooth action for
Adjust free play if necessary (page 41). easy maneuverability.
Ÿ Tyres-Check condition and pressure
(page 46). Ÿ Air suction valve-Make sure all tube
Ÿ Clutch-Check for smooth operation. connections are secured properly (page 53).
Adjust free play (page 36).

17
STARTING THE ENGINE
1 2 3 4

Turn the ignition switch Turn the fuel valve “ON” Select neutral position & Make sure whether the
“ON” ( ). ( ). check N indicator glows i3s switch is in “ON” or
on instrument cluster with “OFF” position.
ignition “ON”.
5 6 7

Push the choke lever Open the throttle slightly Pull the choke lever
forward to “ON” position & press the starter switch. backward to “OFF”
as indicated (Use choke (Alternatively kick pedal position as indicated, after
during cold conditions). can be used for starting). the engine gets sufficiently
warmed-up to have a
stable throttle response.
! WARNING
Never run the engine in a closed area, the exhaust contains poisonous gases.
NOTE
î To start the engine in any gear position using the electric starter, press the clutch lever and
push the starter switch.
î Kick starting will not be possible when the transmission gears are engaged. Shift the
transmission into neutral before kick starting.
î Never attempt to kick start while vehicle is moving forward or backward. This may lead to
damage to the product and is not safe as well.
24
Flooded Engine speed, close the throttle, press the clutch
If the engine fails to start after repeated lever and shift to 2nd gear by depressing the
attempts, it may be flooded with excess fuel. gearshift pedal.
To clear a flooded engine, turn the ignition Ÿ The sequence is repeated progressively to
switch “OFF” and turn the bystarter to “OFF”. shift 3rdand 4th (top gear).
Close the throttle fully and crank the engine Recommended shifting speed
several times with the kick starter. Turn the 1strd 0-20 km/hr 2ndth 15-30 km/hr
ignition switch “ON” and start the engine 3 20-40 km/hr 4 30 km/hr and above
without using bystarter.
Running in
During first 1000 km, do not operate the
vehicle at more than 65 km/hr speed in
top gear, 45 km/hr in third gear, 30 km/hr
in second gear and 15 km/hr in first gear.
Avoid full throttle operation.
During initial running-in, newly machined
surfaces will be in contact with each other and
these surfaces will wear-in quickly. Running in
precautions till 1000 km will reduce initial
wear of engine components and increase its
service life. ! CAUTION
RIDING Do not shift gears without operation of clutch
Ÿ After the engine has been warmed up, the and without closing the throttle otherwise this
vehicle is ready for riding. would lead to damage of gears.
Ÿ While the engine is idling, press the clutch
lever and depress the gearshift pedal to shift BRAKING
into 1st (low) gear. Ÿ For normal braking, close the throttle and
Ÿ Slowly release the clutch lever and at the gradually apply both front and rear brakes
same time, gradually increase engine speed simultaneously while shifting down gears to
by opening the throttle. Coordination of the suit your road speed.
throttle and clutch lever will assure a smooth Ÿ For sudden deceleration/quick stopping,
positive start. close the throttle and apply the front and
Ÿ When the vehicle attains a moderate rear brakes simultaneously.
22
! WARNING UTILITY BOX
Independent use of only the front or rear To store some important utility items a utility
Ÿ
brake increases stopping distance. box has been provided.
Ÿ Extreme braking may cause wheel locking To open, insert the key (1), rotate it clockwise,
and reduce control over the vehicle. pull the outer utility box cover (2) and slide it
Ÿ Wherever possible, reduce speed or apply side ways to disengage it from the hook (3).
brake before entering a turn, closing the 2 3
throttle or braking in mid turn may cause
wheel slip. Wheel slip will reduce control
over the vehicle.
Ÿ When riding in wet or rainy conditions, or on
loose surfaces the ability to stop the vehicle
reduces.
Ÿ All your actions should be smooth under
these conditions. Sudden acceleration,
braking or turning may cause loss of control.
For your safety, exercise extreme caution
when braking, accelerating or turning. 1
Ÿ When descending a long steep slope use (1) Key (2) Cover (3) Hook
engine braking (power) by changing to lower Press open upwards the inner utility box cover
gears, with intermittent use of both brakes. (4) from upper two hooks (5).
Continuous brake application can overheat
the brakes and reduce their effectiveness.
PARKING
After stopping the vehicle, shift the 5
transmission to neutral, turn the fuel valve 4
“OFF”, turn the ignition switch “OFF”, park
the vehicle on main stand, lock the steering
and remove the key.
! CAUTION
Ÿ Park the vehicle on firm level ground to
prevent overturning.
Ÿ While parking on side stand engage the first (4) Inner utility box cover (5) Upper hook
gear.
23
To close the outer utility box cover engage on Kit contains the following items:
the hook, turn & hold the key in clockwise Ÿ Antiseptic Cream-1 No.
direction and slide the cover back and release Ÿ Sterilized Dressing-1 No.
the key after proper seating. Ÿ Water Proof Plaster-1No.
TOOL KIT/FIRST AID KIT Ÿ Elastic Bandage-1No.
The tool kit (1) is located below the seat in the Ÿ Gauze (Rolled Bandage)-1 No.
rear. For some emergency repairs, minor Ÿ Sterilized Elastic Plaster-1No.
adjustments and parts replacement can be Ÿ First Aid Bag -1No.
performed with the tools contained in the kit.
Kit consists of following tool: CLEANING AND WASHING OF VEHICLE
Ÿ Tool Bag,
Follow the below mentioned steps for washing
Ÿ +, - No. 2 Driver,
the vehicle.
Ÿ Wet the vehicle with light water spray. Avoid
Ÿ Wrench sparking plug directing water to muffler outlets and
Ÿ Spanner 14x17 electrical parts.
Ÿ Pin Spanner Ÿ Clean the headlamp lens and other plastic
Ÿ No. 3 cross point screw driver parts using a cloth or sponge dampened
with a solution of mild detergent and water.
Ÿ Rub the soiled area gently rinsing it
frequently with fresh water.
Ÿ After cleaning spray water thoroughly.
Ÿ Dry the vehicle by wiping with dry soft cloth.
NOTE
Ÿ We at dealership take all above mentioned
precautions like recommended detergents
and usage of muffler caps/plugs during wash
2 1 to ensure quality wash.
(1) Tool kit (2) First aid kit Ÿ Do not use high pressure water (or air). It can
damage certain parts of the vehicle.
The first aid kit (2) is located below the seat in
the rear. Some emergency first aid can be
performed by medicine contained in the kit.

17
MAINTENANCE Maintenance safety
The importance of maintenance This section includes instructions on some
A Well-maintained vehicle is essential for safe important maintenance tasks. You can
economical and trouble-free riding. It will also perform some of these tasks with the tools
help reduce pollution. provided (if you have basic mechanical skills).
To help you, take proper care of your vehicle, Other tasks that are more difficult and require
the following pages include a maintenance special tools are best performed by
schedule and a maintenance record for regular professionals. Wheel removal should normally
scheduled maintenance. be handled only by a Hero MotoCorp
These instructions are based on the authorised workshop skilled technician or
assumption that the vehicle will be used other qualified technician; instructions are
exclusively for its designed purpose. Sustained included in this manual only to assist in
high speed operation or operation in emergency service.
unusually wet or dusty conditions will require You will come across some of the most
more frequent service than specified in the important safety precautions in the following
maintenance schedule. Consult your pages of this manual.
Authorised Hero MotoCorp Dealer for However, we cannot warn you of every
recommendation applicable to your individual conceivable hazard that can arise in
needs and use. performing maintenance. Only you can decide
If your vehicle overturns or is involved in a whether or not you should perform a given
crash, be sure your Authorised Hero task.
MotoCorp workshop inspects all major parts,
even if you are able to make some repairs. ! WARNING
Ÿ Failure to follow maintenance instructions
! WARNING and precautions properly can seriously
injure you.
Ÿ Improperly maintaining this vehicle or Ÿ Always follow the procedures and precautions
failing to correct a problem before you ride in this owner's manual.
can cause a crash in which you can be
seriously hurt or killed.
Ÿ Always follow the inspection and maintenance
recommendations and schedules in this
owner's manual.

24
Safety precautions
Ÿ Make sure the engine is “OFF” before you
begin any maintenance or repair. This will
help to eliminate several potential hazards:
Ÿ Carbon monoxide poisoning from
engine exhaust.
Be sure there is adequate ventilation
whenever you operate the engine.
Ÿ Burns from hot parts.
Let the engine and exhaust system cool
before touching.
Ÿ Injury from moving parts.
Do not run the engine unless instructed
to do so.
Ÿ Read the instruction before you begin and
make sure you have the tools and skills
required.
Ÿ To help prevent the vehicle from falling
over, park it on a firm, level surface on the
main stand.
Ÿ To reduce the possibility of a fire or
explosion, be careful when working around
petrol or batteries. Use only nonflammable
solvent, not petrol, to clean parts. Keep
cigarettes, sparks and flames away from the
battery and all fuel-related parts.
Remember that your Authorised Hero
MotoCorp workshop knows your vehicle
best and is fully equipped to maintain and
repair it.
To ensure best quality and reliability, use only
new Hero MotoCorp Genuine Parts for
repair and replacement.
17
Maintenance schedule
Perform the Pre-ride Inspection (page 20) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE T: TOP UP
O: OIL CHANGE E: EMISSION CHECK
The following Maintenance Schedule specifies all maintenance required to keep your vehicle in
peak operating condition. Maintenance work should be performed in accordance with
standards and specifications of Hero MotoCorp by properly trained and equipped technicians.
Your Authorised Hero MotoCorp workshop meets all of these requirements.
Ensure that each paid service is availed within 90 days or 3000 km from the date of previous
service, whichever is earlier.
To be serviced by your Authorised Hero MotoCorp workshop unless the owner
has the relevant tools, technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by
your Authorised Hero MotoCorp workshop.
Note-1 : At higher odometer readings, repeat the frequency interval established here.
Note-3 : Replace engine oil once in every 6000 km. Top up if the oil level is at or near the
lower level mark
Note-4 : Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication
and adjustment of drive chain at every 2000 km.
Note-5 : Replace once in every two years or 30000 km, whichever is earlier.
Note-6 : Inspect & maintain specified torque.
Note-7 : Inspect the bearings free play, replace if necessary.
Note-8 : Inspect for any play in the mounting bushes, replace if necessary.
Note-9 : Check idle CO emission along with idle rpm/idle CO adjustment (if required).
Note-10: Inspect the hoses for deterioration, damage or loose connections and canister for
cracks or other damages.
Note: Always wipe the water from the vehicle after washing. Use clean soft cloth or
pressurized air for completely drying the water.

17
MAINTENANCE SCHEDULE
Dear Customer,
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. Vehicle subjected to severe use or ridden
in dusty area will require more frequent servicing.
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS 1st 60 Next Next Next Next
100 100 100 100
KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000
750 3500 6500 9500 12500
Fuel Line I I I I I I
Throttle Operation I, A I, A I, A I, A I, A I, A
Choke Lever I I I I I I
Operation
Carburetor/Engine C, A A C, A A C, A A C, A
Idle Speed
Air Cleaner Element C C C C R C R
Spark Plug I, C, A I, C, A I, C, A I, C, A R I, C, A R
Valve Clearance I, A I, A I, A I, A I, A I, A
Engine Oil Note-3 O I, T O I, T O I, T O
Engine Oil Strainer C C C C
Screen
Engine Oil C C C C
Centrifugal Filter
Electric Starter I I I I I I
Oil Circulation I I I I I I
Drive Chain Note-4 I,C,L,A at every 2000 km I,C,L,A at every 2000 km
Drive Chain Slider I I I I I
Battery Voltage I I I I I I

27
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS Next
1st 60 100 Next Next Next
100 100 100
KM Note-1 500- 3000-
750 3500
6000-
6500
9000- 12000- 3000
9500 12500 6000 9000 12000 15000
Brake System (Brake C, L C, L C, L C, L
Cam & Brake Pedal)
Stop Lamp Switch I, A I, A I, A I, A I, A I, A
Headlamp Focus I, A I, A I, A I, A I, A I, A
Clutch lever free play I, A I, A I, A I, A I, A I, A
Side Stand/Main Stand L L L L L L
Side Stand Switch I, C I, C I, C I, C I, C I, C
i3s System I I I I I I
Nut, Bolts & Fasteners Note-6 I I I I I I
Wheels Bearings Note-7 I I I I I I
Wheels/Tyres I I I I I I
Steering Head Bearing I I, A I I, A I, L, A I I, A I, L, A
Front Suspension/Oil Note-5 I I I
Rear Suspension Note-8 I I I I I I
Secondary Air Injection I I I
Muffler Note-9 I, E I, E I, E
(Catalytic Converter)
Evaporative Emission Note-10 I I I I I I
Control System

28
Spark plug inspection Ÿ Make sure that the spark plug gap is 0.8-
Recommended plugs: NGK-CPR6EA9 0.9 mm using a wire-type feeler gauge. If
For most riding conditions this spark plug heat adjustment is necessary, bend the side
range number is satisfactory. However, if the electrode carefully. Make sure the plug
vehicle is going to be operated for washer is in good conditions.
extended periods at high speeds or near
maximum power in hot climates, the spark 0.8-0.9 mm
plug should be changed to a cold heat range
number, consult Authorised Hero MotoCorp
workshop on this if required.
Ÿ Clean any dirt around the spark plug base.
Ÿ Disconnect the noise suppressor cap (1)
and remove the spark plug (2) with the help
of spark plug box wrench provided in the
tool bag.
1
Ÿ With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading.
Ÿ Tighten a new spark plug 1/2 turn with
spark plug wrench to compress the washer.
If you are reusing a plug, it should only take
1/8-1/4 turn after the plug seats.
Engine oil
Use only hero genuine engine oil.
2 BRAND: Hero 4T plus
(1) Noise suppressor cap (2) Spark plug GRADE: SAE 10W 30 SJ Grade
Ÿ Visually inspect the spark plug electrodes for (JASO MA).
wear. The center electrode should have Manufactured by:
square edges and the side electrode should Ÿ Tide Water Oil Co. (India) Ltd.
not be eroded. Discard the spark plug if Ÿ Savita Oil Technologies Limited.
there is apparent wear or if the insulator is Ÿ Bharat Petroleum Corporation Limited.
cracked or chipped. OIL CAPACITY: 0.95 litre
16
ENGINE OIL LEVEL CHECK Ÿ Quantity of the oil to be filled is 0.75 litre
Check engine oil level each day before (approx.) during oil change.
operating the vehicle. Ÿ Reinstall oil filler cap & check for oil leaks.
Oil level should be between upper (3) and lower ENGINE OIL REPLACEMENT
(4) level marks in the oil level window (2). PROCESS
Do top up if oil level reaches towards the Drain engine oil with the engine warm and
lower level mark or every 3000 km park the vehicle on its main stand.
whichever is earlier. Ÿ To drain the oil, remove the oil filler cap and
ENGINE OIL TOP UP PROCESS drain plug (1).
Ÿ Start the engine & let it idle for 3-5 minutes.
Ÿ Stop the engine & park the vehicle on its Ÿ After the oil has completely drained, replace
main stand on level ground. the sealing washer (2) with a new one and
Ÿ After 2-3 minutes, check the oil level in the reinstall the drain plug.
oil level window (2). It must be between 2
upper and lower level marks.
Ÿ Add the specified oil by removing the oil filler
cap (1) and filling till the upper level mark.
Do not overfill. 1
3
1

(1) Drain plug (2) Sealing washer


Ÿ Fill the crankcase through the filler hole with
2 0.75 litre (approx.)of the recommended
grade oil.
Ÿ Reinstall the oil filler cap.
4 Ÿ Start the engine and allow it to idle for few
(1) Oil filler cap (3) Upper level mark minutes.
(2) Oil level window (4) Lower level mark Ÿ Stop the engine and let the engine oil settle
down.
16
Ÿ Re check the oil level.
Ÿ Make sure that oil level is at the upper level 2
mark of the oil window with the vehicle in an
upright position, and that there are no oil
leaks. 1
! CAUTION
Ÿ Running the engine with insufficient oil can
cause serious engine damage.
Ÿ Running the engine with excessive oil can 3
cause spark plug fouling & loss in 4 5
performance. (1) Kick starter pedal (2) Clutch cable
Ÿ Engine oil is a major factor affecting the (3) Muffler (4) Rider foot rest
performance and service life of the engine. (5) Right crankcase cover
Non-detergent, vegetable or castor based Ÿ Remove centrifugal filter cover (7) & clean
racing oils are not recommended. the centrifugal filter (8) with non flammable
Oil filter screen & centrifugal filter or high flash point solvent (kerosene).
Ÿ Drain the engine oil thoroughly. Ÿ Reinstall the centrifugal filter cover, right
Ÿ Remove the kick starter pedal (1), crankcase cover, kick start pedal & clutch
disconnect the clutch cable (2), remove the cable.
muffler (3), remove the right side rider Ÿ Fill the crankcase with clean engine oil as
footrest (4) and remove the right crankcase per specification.
cover (5). NOTE
Ÿ Remove the oil filter screen (6) and wash it
Clean
in clean non flammable or high flash point schedule. filters as specified in the maintenance
solvent (kerosene).
Ÿ Reinstall the oil filter screen with the sharp
edged side facing inwards.
7
8
296

(6) Oil filter screen (7) Centrifugal filter cover


(8) Centrifugal filter
Air cleaner Ÿ Pull out the air cleaner assembly (6) by
The air cleaner element is of Dry Paper separating the mounting clamp (7) from
Pleated type and it should be serviced at the clamp holder.
regular intervals (page 26). When riding in 6
dusty areas, more frequent service may be
necessary.
Ÿ Remove the side cover (1) by removing side
cover screw (2). Pull out lug (3) & push the 7
cover towards rear.

3
(6) Air cleaner assembly
(7) Mounting clamp
2 Ÿ Air cleaner cleaning
– Remove the air cleaner element (8) from
1 the element holder (9).
(1) Side cover (2) Side cover screw (3) Lugs 8 9
Ÿ Remove the air cleaner cover screws (4) and
the cover (5).

4
5

(8) Air cleaner element (9) Element Holder

(4) Air cleaner cover screws 30


(5) Air cleaner cover
– The air cleaner element should be cleaned by Ÿ Replace it earlier if it becomes very dirty,
blowing moisture free pressurized air. damaged on surface or on the sealing area.
– Start cleaning by directing the air nozzle (10) Ÿ Install the air cleaner element on holder,
inside the element and cleaning it by rotating insert the air cleaner assembly into the inlet
the element about its axis. Ÿ air duct & press gently to fix the mounting
10 clamp in housing. Ensure cover lug should
take proper seat on the other side of the
mounting clamp.
! CAUTION
Ÿ Never wash the air cleaner element. Only blow
air for cleaning the dust, as explained. Replace
air cleaner element every 12000 km.
Ÿ Never blow air initially from outside to inside
as the fine dust particles may go deep inside
the element.
(b) Air cleaner drain tube cleaning
(10) Air Nozzle Remove the drain tube plug (1) from the tube
– Now blow the dust from the surface of the and drain the deposit into a suitable container.
paper element about 50 mm away from it, Reinstall the drain tube plug.
with the air nozzle at an angle of 45O and
moving it along the paper pleats.
50 m
m
45 O

1
(1) Drain tube plug

31
Follow the above process more frequently
when riding in rain or at full throttle.
NOTE A
Always ensure to reinstall the drain tube plug B
after draining the deposit.
Carburetor cleaning (Idle speed )
The carburetor is factory preset in order to
achieve optimum performance and meet
emission standards.
However in case of specific requirement of 2 1
tuning due to engine stalling in idle speed, (1) Throttle stop screw (A) Decrease rpm
please follow the instructions given here (2) Air screw (B) Increase rpm
under: VALVE CLEARANCE
Ÿ Warm up the engine and park the vehicle on Excessive valve clearance will cause noise, and
the main stand. little or no clearance will prevent the valve
Ÿ Adjust idle speed with the throttle stop from closing and cause valve damage and
screw (1). power loss. Check valve clearance at the
IDLE SPEED: 1400 ± 100 RPM specified intervals (page 26).
NOTE
Always adjust the idle speed in i3s switch
“OFF” position. 2
! CAUTION
Never adjust air screw (2). Air screw
adjustment is to be done only by Authorised 1 4
Hero MotoCorp workshop.
If air screw is tampered it affects the overall 3
performance characteristics of the vehicle.
(1) Crankshaft hole cap (2) Timing hole cap
(3) 'T' mark (4) Index mark

32
NOTE If they are tightO the valves are open, rotate the
The checking or adjusting of valve clearance flywheel 360 anticlockwise and re-align the
should be performed while the engine is cold. 'T' mark with the index mark.
The clearance will change as the engine
temperature rises.
Adjustment 7
Ÿ Remove the crankshaft hole cap (1) and
timing hole cap (2) and tappet covers.
Ÿ Rotate the flywheel anticlockwise until
the 'T' mark (3) on the flywheel coincides
with the index mark (4) on the left crankcase
cover. In this position the piston will either be
on the compression or exhaust stroke.
5
(7) Feeler gauge
Ÿ Check the clearance by inserting the feeler
gauge (7) between the adjusting screw (5)
and valve stem tip.
6 Standard clearance (Cold condition )
Intake: 0.05 mm; Exhaust: 0.05 mm
Adjust by loosening the lock nut (6) and turning
the adjusting screw (5) until there is a slight drag
on the feeler gauge. After tightening the lock nut
(6), check again the clearance.
(5) Adjusting screw (6) Lock nut Ÿ Install the parts in the reverse order of
The adjustment must be made when the disassembly.
piston is at Top dead center and both the inlet NOTE
and exhaust valves are closed. Before inserting the feeler gauge, smear a bit
of engine oil on the feeler gauge to avoid
This condition can be determined by moving damage
the rocker arms. If they are free, it is an to the feeler gauge.
indication that the valves are closed and the
piston is in compression stroke.
33
Clutch lever free play adjustment specified free play. Tighten the lock nut and
Clutch adjustment may be required if the check the adjustment.
vehicle stalls when shifting into gear or tends Ÿ Start the engine, press the clutch lever and
to creep or if the clutch slips, causing shift into gear. Make sure the engine does
acceleration to lag behind engine speed. not stall, and vehicle does not creep.
Normal clutch lever free play (1) is 10-20 Gradually, release the clutch lever and open
mm at the lever (2). the throttle. The vehicle should start
2 smoothly and accelerate specified free play.
Tighten the lock nut and check the
1 adjustment.
Other Checks
Ÿ Check the clutch cable for kinks or signs of
wear that could cause sticking or failure.
Ÿ Check for clutch cable model. Use genuine
clutch cables.
Ÿ Check for clutch cable routing.
NOTE
(1) Free play 10-20 mm (2) Clutch lever If proper adjustment cannot be obtained or the
Ÿ To adjust the free play, loosen the lock nut clutch does not work correctly, visit your
(3). Turn the adjusting nut (4) to obtain the Authorised Hero MotoCorp workshop.
specified free play. Tighten the lock nut and Throttle operation & free play
check the adjustment. adjustment
B Cable inspection
Check for smooth rotation of the throttle grip
3 from the fully opened to the fully closed position.
4 Check at full left and full right steering
positions. Inspect the condition of the throttle
A cable from the throttle grip down to the
carburetor. If the cable is kinked, chafed or
improperly routed, it should be replaced or
rerouted. Standard throttle grip free play (1)
is approximately 2-6 mm of grip rotation.
(3) Lock nut (4) Clutch cable adjusting nut 34
(A) Decrease free play (B) Increase free play
Drive chain slackness adjustment
1 The service life of the drive chain is depends
2-6 mm upon proper lubrication and adjustment.
Poor maintenance can cause premature wear
or damage to the drive chain and sprockets.
The drive chain (1) should be checked and
lubricated as part of the Pre-ride Inspection
(page 20). Under severe usage, or when the
vehicle is ridden in unusually dusty areas.
more frequent maintenance will be necessary.
(1) Free play 2-6 mm Inspection
Ÿ Turn the engine “OFF”, park the vehicle on its
Free Play Adjustment main stand and shift the transmission to
Slide the boot (2), loosen the lock nut (3) and neutral. Remove hole cap (2).
turn the adjuster (4). Ÿ Drive chain slack (3) should be adjusted to
allow approximately 30 mm vertical
movement by hand.
1
A
3
B
3

2 4
(2) Boot (3) Lock nut (4) Adjuster
(A) Decrease free play (B) Increase free play 2
(1) Drive chain (2) Hole cap
(3) Drive chain slack: 30 mm

35
Rotate the wheel and check drive chain slack
as the wheel rotates. Drive chain slack Sprocket Teeth
should remain constant as the wheel rotates. orn
If the chain is slack in one section and tight in W

Da
another, some links are kinked and binding.

maged Sprock
Binding can be eliminated by frequent

th
lubrication.

e
Te
Ÿ Turn the chain to view chain lock plate (4)

et
tT ck
inside the hole. Ensure that the chain lock

e
eet p ro
h
N o r m al S
plate open end (5) is installed in the
opposite direction of the chain rotation.
Ÿ Inspect the sprocket teeth for wear or Adjustment
damage. Ÿ Park the vehicle on its main stand with the
Ÿ If the drive chain or sprockets are transmission in neutral and the ignition
excessively worn or damaged, they should switch
be replaced. Never use a new chain with Ÿ Looseninthe "OFF" position.
worn out sprockets since this will result in nut (2). rear axle nut (1) and sleeve
rapid chain wear.

1
(4) Chain lock plate (5) Open end (1) Rear axle nut
Ÿ Loosen the drive chain lock nut (3).
Ÿ Turn both the adjusting nuts (4) in an equal
number of turns until the correct drive chain
slack is obtained.
36
Ÿ Turn the adjusting nut clockwise to decrease Lubrication
the slack or anticlockwise to increase the Ÿ Turn the engine “OFF”, park the vehicle on
slack of the chain. its main stand and shift the transmission into
2 3 neutral.
Ÿ Lubricate the drive chain by applying liberal
amount of SAE#90 oil.
! CAUTION
Regular adjustment and lubrication as per the
maintenance schedule would ensure high
performance and longer life.
NOTE
5 6 4 Visit Authorised Hero MotoCorp workshop
for inspection, cleaning, lubrication and
(2) Sleeve nut (3) Drive chain lock nut adjustment of drive chain at every 2000 km.
(4) Drive chain adjusting nut (5) Index mark
(6) Rear edge of adjusting slot Drive chain slider inspection
Ÿ Align the chain adjuster index mark (5) with (Refer to “Maintenance Schedule” on
the rear edge (6) of the adjusting slots on (page 27).
both sides of the swing arm equally. 2
Ÿ If the drive chain slack is excessive when the
rear axle is moved to the farthest limit of
adjustment, the drive chain is worn and
must be replaced.
Ÿ Tighten the rear axle nut and sleeve nut. CUTOUT
Rear axle nut torque 5.4 kgf- m.
Sleeve nut torque 4.4 kgf- m
Ÿ Check the drive chain slack again.
Ÿ Rear brake pedal free play is affected when
repositioning the rear wheel to adjust 1
driveChain slack. Check rear brake pedal (1) Drive chain slider (2) Wear limit
free play and adjust as necessary (page
39).
37
Check the chain slider (1) for wear, The chain 3 (A) Decrease free play (CW)
slider must be replaced if the or wear limit is
reached. For replacement, visit your
Authorised Hero MotoCorp workshop.
Brakes
(a) Front brake inspection B
Adjustment
Ÿ Park the vehicle on its main stand.
Ÿ Measure the distance of front brake lever
A
4 (B) Increase free play (ACW)
(1) moves before the brakes starts to take
hold. Free play (2) should be 10-20 mm
at the tip of the brake lever. X
1
2
3 4 3 4
(A) Cut-out not seated (B) Cut-out seated
(3) Adjusting nut (4) Brake joint pin
NOTE
If proper adjustment cannot be obtained by
(1) Front brake lever (2) Free play 10-20 mm this method, visit your Authorised Hero
Ÿ Make free play adjustment by turning the MotoCorp workshop.
adjusting nut (3). (b) Rear brake inspection
Ÿ Make sure the cut-out on the adjusting nut Adjustment
is seated on the brake joint pin (4) after Ÿ Park the vehicle on its main stand.
making final free play adjustment. Measure the distance of brake pedal (1) free
Ÿ Apply the brake several times and check for Ÿ play before the brake starts to take hold. Free
free wheel rotation when released.
play (2) should be 20-30 mm.
38
NOTE
If proper adjustment cannot be obtained by
this method, visit your Authorised Hero
2 MotoCorp workshop.
Brake wear indicator inspection
When the brake is applied, an arrow (1), fixed
to the brake arm (2), moves towards a
reference mark (3) on the brake panel (4). If the
arrow aligns with the reference mark on full
1 application of the brake, the brake shoes
(1) Rear brake pedal (2) Free play 20-30 mm must be replaced.
Ÿ If adjustment is necessary, turn the rear
brake adjusting nut (3). Brake wear indicator inspection
Ÿ Make sure that the cut-out on the adjusting
When the brake is applied, an arrow (1), fixed
to the brake arm (2), moves towards a
nut is seated on the brake joint pin (4) after reference mark (3) on the brake panel (4). If the
the final adjustment has been made. arrow aligns with the reference mark on full
Ÿ Apply the brake several times and check for application of the brake, the brake shoes must
free wheel rotation when released. be replaced.
3 (A) Decrease free play (CW)

3 1
B
4 2

A
4 (B) Increase free play (ACW)
(3) Adjusting nut (4) Brake joint pin (1) Arrow (2) Brake arm
(3) Reference mark (4) Brake panel
CW- Clockwise, ACW- Anticlockwise
39
Rear brake wear indication Check the rear shock absorber by pushing
Ÿ
hard downwards on rear grip while the
vehicle is not parked on stand. The
3 1 suspension action should be smooth and
their should be no oil leakage.
(b) Rear shock absorber adjustment
4 Rear shock absorber adjustment can be
made according to the load/road conditions.
Ÿ In direction A: Stiffer
2 Ÿ In direction B: Softer
1
(1) Arrow (2) Brake arm
(3) Reference mark (4) Brake panel
Suspension
(a) Front and rear suspension inspection
Ÿ Check the front forks by locking the A
front brake and pumping the front fork up B
and down vigorously. The suspension action
should be smooth and there should be no oil
leakage. (1) Pin spanner
Front Rear
NOTE
Always adjust both the rear shock absorber to
the same position. Use the rear shock absorber
adjustment tool (pin spanner) (1) available in
the tool kit.
FRONT WHEEL REMOVAL
ŸRaise the front wheel off the ground.
ŸRemove the speedometer cable (1) by
pressing the tab (2) & pulling cable out.

40
Ÿ Disconnect the brake cable (3) from the 11
brake arm (4) and brake panel (5) by
removing the front brake adjusting nut (6).
Ÿ Remove the axle nut (7).
Ÿ Remove the axle (8) and side collar (9).
Ÿ Remove the wheel. 10
9 2 1
5

7 (10) Lug (11) Slot


4
Ÿ Rotate the front wheel & see if the
speedometer needle is working.
Ÿ Tighten the axle nut.
6 8 3 Axle nut torque : 5.4 kgf- m
Ÿ Adjust the brake (page 38).
(1) Speedometer cable (2) Tab (3) Brake cable Ÿ After installing wheel, apply the brake
(4) Brake Arm (5) Brake panel several times and check for free wheel
(6) Front brake adjusting nut (7) Axel nut rotation when released.
(8) Axle (9) Side collar
Ÿ Installation (b) Rear wheel removal
Ÿ Support the vehicle securely on the main
Ÿ Reverse the removal procedure. stand and raise the front wheel off the
Ÿ Install the front wheel by ensuring that the ground.
lug (10) on the left fork is located in the slot Ÿ Remove the rear brake adjusting nut (1)
(11) in the brake panel. and disconnect the brake rod (2) from the
brake arm (3) by pushing down the brake
pedal. Disconnect the brake stopper arm
(4) from the brake panel (5) by removing
split pin (6) and lock nut (7).

45
2 Installation
Ÿ Reverse the removal procedure
5 Axle nut torque: 5.4 kgf-m.
3 Brake stopper arm nut torque:
2.2 kgf-m
Ÿ Adjust the brake (page 42) and drive chain
(page 37).
Ÿ After installing the wheel, apply the brake
several times and check for free wheel
rotation when released.
1 6 7 4
! CAUTION
(1) Rear brake adjusting nut (2) Rear brake Always replace used
rod (3) Brake arm (4) Brake stopper arm split pins with new ones.
(5) Brake panel (6) Split pin (7) Lock nut Main/Side stand lubrication
Ÿ Remove the rear axle nut (8). Ÿ Park the vehicle on the level surface.
Ÿ Pull out the axle (9) and collar (10). Ÿ Check the main/side stand return spring for
Ÿ Remove the wheel. damage or loss of tension.
Ÿ Check the main stand (1)/side stand (2)
10 for freedom of movement.
Ÿ Lubricate the side stand pivot if necessary.
9 Ÿ Make sure the side stand is not bent.

8
(8) Axle nut (9) Rear axle (10) Collar 2 1

(1) Main stand (2) Side stand


46
Tyre
The tyres that are fitted on your vehicle are
designed to match the performance 1
capabilities of handling, braking, durability and
comfort.
NOTE
The imported tyre(s) if fitted without ISI mark;
are in compliance of BIS standard and Central
Motor Vehicle Rules 1989, as declared by the
Tyre manufacturer.
To safely operate your vehicle, the tyres must (1) Air pressure gauge
be of recommended type and size, in good Rider only Rider and Pillion
condition with adequate tread, and correctly
inflated. The recommended tyres size is : Front 1.75 kgf/cm2 (25 psi) 1.75 kgf/cm2 (25 psi)
Front 2.75x18-4PR Rear 2.25 kgf/cm2 (33 psi) 2.80 kgf/cm2 (41 psi)
Rear 2.75x18-6PR
Air Pressure ! CAUTION
Over inflation/Under inflation will affect the
Properly inflated tyres provide the best performance.
combination of handling, tread life, and riding
comfort. Generally, under inflated tyres wear Inspection
unevenly, adversely affect handling, and are Whenever you check the tyre pressure, you
more likely to fail from being overheated. should also examine tyre treads & side walls
Under inflated tyres can also cause wheel for wear, damage & foreign objects:
damage in rocky terrain. Look for :
Over inflated tyres make your vehicle ride Ÿ Bumps or bulges in the side of the tyre or
more harshly, are more prone to damage from the tread. Replace the tyre if you find any
surface hazards and wear unevenly. bumps or bulges.
Make sure the valve stem caps are secure. Ÿ Cuts, splits or cracks in the tyre. Replace the
If necessary, install a new cap. tyre if you can see fabric or cord.
The recommended “cold” tyre pressure are:

18
Unidirectional Tyres
Ensure the arrow mark (2) on the tyre is in
the same direction as that of forward rotation
of the wheel, whenever the tyre is removed
and put back in case of puncture.

Ÿ Excessive tread wear.


2
1
(1) Tread wear indicator (2) Arrow mark
! WARNING
Ÿ Using tyres that are excessively worn or
improperly inflated can cause a crash in
which you can be seriously hurt or killed.
Ÿ Operation with excessively worn tyres is
Also, if you hit a pothole or hard object, pull to hazardous and will adversely affect traction
and handling.
the side of the road as soon as you safely can Ÿ Follow all instruction in this owner’s manual
and carefully inspect the tyres for damage. regarding tyre inflation and maintenance.
Tread Wear ŸUnder-inflation may result in the tyre
Replace tyres immediately when the tyres get slipping on or tyre coming off the rim.
worn upto the wear indicator (1) on the tyre. Nuts, bolts & fasteners
The tread limits are : Ÿ Tighten bolts and nuts at regular interval
MINIMUM TREAD DEPTH: shown in the maintenance schedule.
Front:1.0 mm Rear: 1.0 mm Ÿ Check that all chassis nuts and bolts are
Check the tread wear indicator for tyre wear. tightened to correct torque values.
45
Ÿ Check that all cotter pins, safety clips, hose Ÿ Battery is a Maintenance Free (sealed) type
clamps and cable stays are in place. and can be permanently damaged if the
sealing strip is removed.
Ÿ An improperly disposed battery can be
harmful to the environment and human
health. Always confirm local regulations for
battery disposal.
! WARNING
Ÿ The battery gives off explosive hydrogen gas
during normal operation.
Ÿ A spark or flame can cause the battery to
explode with enough force to seriously hurt you.
Ÿ Wear protective clothing and a face shield,
Battery or have skilled technician do the battery
Location maintenance.
The battery is located behind the right side cover. Battery charging
Specification Always visit your Authorised Hero MotoCorp
12V-3 Ah (ETZ-4), MF Battery workshop if you see any symptom of battery
It is not necessary to check the battery discharge as earliest as possible to get the
electrolyte level or add distilled water as the battery charged. The battery has a tendency to
battery is a Maintenance Free (sealed) type. discharge rapidly if optional electrical
If your battery seems weak and electrolyte is accessories are fitted on the vehicle.
leaking (causing hard starting or other Battery storage
electrical troubles), contact your Authorised Ÿ If in case your vehicle is not used for more
Hero MotoCorp workshop. then a month remove the battery, fully
NOTE charge and store in a cool and dry place.
This symbol on the battery means that Ÿ If the battery is expected to be stored for
this product must not be treated as more then two months, ensure to fully
household waste. charge the battery once in a month.
This symbol on the battery means the old Ÿ Always ensure the battery is fully charged
battery must be returned to your Authorised before installation.
Hero MotoCorp workshop as it must be Ÿ Ensure the battery leads are properly
treated as recyclable material. connected to the battery terminals during
installation.
50
Battery removal Ÿ Disconnect the negative (-)ve terminal lead
Ÿ Make sure the ignition switch is "OFF" (5) from the battery first, then disconnect
Ÿ Remove the seat (page 18). the positive (+)ve terminal lead (6).
Ÿ Remove the right side cover screws (1) and Ÿ Pullout the battery from the battery box.
remove the side cover (2). 5 6
2

1 (5) (-)ve terminal (6) (+)ve terminal


(1) Right side cover screws (2) Side cover Battery installation
Ÿ Remove the battery clamp bolt (3) and the Reinstall in the reverse order of removal. Be
Ÿ
battery clamp (4). sure to connect the positive (+)ve terminal
3
first, then the negative (-)ve terminal.
Ÿ Check all bolts and other fasteners are
secured.
Fuse replacement
Fuse Box (1) : Location : Mounted on the
battery clamp (2).
The specified fuse is 15A (3) with a spare
fuse 15A (4).
4 Fuse Holder (5) Location : Over the
(3) Battery clamp bolt (4) Battery clamp solenoid switch adjacent to battery.
The specified fuse is 20A (6) with a spare
fuse 20A (7).
48
3 4 ! WARNING
Ÿ Never use a fuse with a different rating from
that specified. It may lead to serious damage
to the electrical system or a fire due to short
circuit.
Ÿ Battery gives off explosive gases. Keep
sparks, flames & cigarettes away.
! CAUTION
Ÿ Do not attempt to start or ride the vehicle
1 2 without a charged battery, it can cause
(1) Fuse box (3) In circuit fuse: 15A fusing of the bulbs and permanent damage
(2) Battery clamp (4) Spare fuse: 15A to certain electrical components.
Starter Magnetic Switch (B) Ÿ Turn the ignition switch "OFF" before
checking or replacing the fuse to prevent
Location: Inside right side cover accidental short-circuiting.
Fuse Type: Blade fuse Stop lamp switch
Location: Below starter magnetic switch. The stop lamp switch (1) must be adjusted so
1 that stop lamp will glow when rear brake is
applied. Rear brake free play (page 42)
should be adjusted before performing stop
lamp switch adjustment. The procedure for
adjusting stop lamp switch is as follows :
Ÿ Turn the ignition switch to the “ON”
position.
Ÿ Turn the adjusting nut (2) to position stop
lamp switch at a point where the stop lamp
2 B will glow just before the brake pedal is
depressed to the limit of its free play.
(1) In circuit fuse: 20A (2) Spare fuse: 20A

48
1
2 1
A B

(1) Stop lamp switch (A) Advance


(2) Adjusting nut (B) Retard (1) Adjusting bolt
Ÿ Turn the adjusting nut in direction (A) to WARNING
advance switch timing or in direction (B) to An improperly !adjust headlamp may blind
retard switch timing. oncoming rider/driver or it may fail to light
Headlamp focus adjustment the road for a safe distance.
Headlamp is factory preset. However in case
of adjustment required, please follow the steps Catalytic converter
as given below: This vehicle is equipped with a catalytic
Ÿ Headlamp adjustment is done by the converter in the muffler to meet the emission
headlamp adjusting bolt (1) located below norms.
headlamp.
Ÿ Park the vehicle on level ground.
Ÿ Adjust the headlamp beam vertically by
loosening the bolt (1) and move the
headlamp unit forward and backward for
correct focus adjustment.
Ÿ Tighten the bolt after adjustment.

1
(1) Catalytic converter
48
This catalytic converter contains noble metals
that serve as catalyst, promoting chemical
reactions to convert CO and HC in the
exhaust to CO2 and H2O (water vapour).
A defective catalytic converter contributes to
air pollution and can impair your engine’s
performance.
Follow these guidelines to protect your
vehicle’s catalytic converter.
Ÿ Always use unleaded petrol. Even a small
amount of leaded petrol can contaminate 1
the catalyst metals, making the catalytic (1) Canister
converter ineffective.
Ÿ Keep the engine tuned up. POLISHING OF VEHICLE
After washing your vehicle, wax all painted
Evaporative emission control system surfaces (except matte painted surfaces) using
This vehicle is equipped with an evaporative a commercially available polish/quality liquid
emission control system to meet emission or paste wax to finish the job. Use only a non
standards. During warm weather, the petrol abrasive polish or wax made specifically for
vapours which contain HC evaporates easily automobiles. Apply the polish or wax
into the atmosphere from the fuel tank, if the according to the instructions on the container.
fuel system is unsealed or open. The NOTE
evaporative emission control system is used to Polishing or waxing is not applicable for
prevent petrol vapours from escaping into the models having matte paint.
atmosphere from fuel tank. The canister (1)
collects the fuel vapour from the fuel tank and
then the fuel vapour is drawn into the engine
for re-burning to avoid pollution caused by
the fuel vapour diffused into the air.

53
BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Fuel System
Check fuel valve position “OFF” Turn to “ON” position
“ON” position
Check fuel in fuel tank No fuel Refill
Ok
Check fuel lines Leakage/air lock Rectify
Ok
Consult Authorised Hero MotoCorp Workshop
B. Electric Starter Not Working
Check fuse Fused Replace fuse (ref. Page 51)
Ok
Inspect battery Weak Consult Authorised Hero MotoCorp
Refill Workshop
Ok
Check connections, ignition switch/starter switch Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop
C. No Spark At Spark Plug
Check ignition switch “OFF” Turn ignition switch “ON”
Ok
Check spark plug for fouling/ Replace spark plug/adjust
Improper electrode gap No spark Spark plug gap (0.6-0.7 mm)
Ok
Check for poorly connected Secure properly
Or loose spark plug wire Loose contact
Ok
Consult Authorised Hero MotoCorp Workshop
2. ENGINE STARTS BUT STALLS
Check choke lever position “ON” Turn to “OFF” position
“OFF” position
Check air cleaner Dirty Clean and refit
Ok
Consult Authorised Hero MotoCorp Workshop
48
BASIC TROUBLESHOOTING
3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
Ok
Check air cleaner Clogged Clean and refit (ref. Page 30)
Ok
Check brake binding Improper Readjust free play of rear brake lever/pedal
Ok Adjustment
Check tyre inflation pressure Under inflated Correct tyre pressure
Ok
Consult Authorised Hero MotoCorp Workshop
4. ELECTRICAL SYSTEM
Feeble horn sound or no light
Check fuse Fused Replace fuse
Ok
Inspect battery Weak Consult Authorised Hero MotoCorp Workshop
Ok
Check bulbs Fuse/wrong wattage Replace bulbs
Ok
Check connections Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop
5. i3s SYSTEM
Check i3s switch “ON”/“OFF” position Turn i3s switch “ON”
Ok
Inspect fuse Fused Replace fuse
Ok Consult
ReplaceAuthorised
Bulbs
Inspect battery Hero MotoCorp Workshop
Ok Weak/i3s indicator blinking
Check neutral indication Loose contact Secure connections/replace switch
Ok
Consult Authorised Hero MotoCorp Workshop
49
ROAD SIGNS
Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain
stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by
the bright red circle with black and blue markings. It is imperative that all riders follow these signs as
they help avoid accidents. Their violation can be penalised under the Motor Vehicle Act.
Mandatory

Stop Give Way One Way No Horn No Bicyles No Automobiles

No Hand Craft No Pedestrians No Right Turn No ‘U’ Turn Overtaking Prohibited Speed Limit

No Stopping No Parking Length Limit High Limit Restriction Ends Compulsory-


or Standing Ahead Only

Compulsory-Turn Compulsory-Right Compulsory-Ahead Compulsory-Keep Compulsory-Bicycle Compulsory-Sound


Left Ahead or Turn Right Left Track Horn

57
ROAD SIGNS
Cautionary signs: These signs inform the driver/rider of the road conditions ahead.
Cautionary signs therefore serve as a warning. They are usually in a red triangle with black
pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about
dangers ahead. Cautionary road signs are as important as mandatory signs. However, the
violation of cautionary signs does not attract penalty.
Cautionary
Preface : AHO and BSIV norms
Contents : As per new layout
Free service coupon rear side : As per maintenance sche
Right Hand Curve Right Reverse Bend Incline Ahead Narrow Road Ahead Narrow Bridge Pedestrian Crossing Vehicle identification page-1 : Engine and frame numb
Vehicle views (Page-xx) : 3-Pages shift as per new
Vehicle safety (Page-xx) : 2-Pages addition
Ignition switch (Page-xx) : ON & OFF symbol addit
Left handlebar controls (Page-xx) : Delete Headlamp switch
School Ahead Gap in Medium Cross Road Men at Work Roundabout Hump Road Fuel valve (Page-xx) : Fuel valve symbol add in
ROAD SIGNS Page -xx) : Cleaning and washing o
Informatory signs: These are facility signs that provide important information about road directions Page -xx) : Air cleaner drain tube cl
are maps of specific destinations. On highways, they provide information about the location of public Page -xx) : Evaporative emission co
telephones, restaurants, hospitals, parking, petrol pumps, resting-places and more. These signs are Page -xx) : POLISHING OF VEHIC
usually rectangular, with black or white pictures on a blue background.
Informatory
NAJAFGARH 3 Delhi
ROHTAK 58
NEW DELHI 40 Hospital First Aid
Post
Petrol
Pump
Eating
Place
Resting
Place
Public
Telephone
Place Identification
Place
NAJAFGARH
Bahadurgarh 10
NEW DELHI
ROHTAK
Rohtak 48

Destination Sign Light Taxi Stand Parking Both Parking This No Through No Through Re-assure Sign
Refreshment Sides Side Road Side Road
Signs and Signals are language of the road. Learn them, respect them.
58
Hero MotoCorp Ltd.
WARRANTY
Scope of warranty
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp') warrants its Super Splendor
vehicles, assembled/manufactured in its Plants and sold through its authorized dealers, to be
free from any defect-both in material and workmanship, under normal use and conditions,
subject to the following terms & conditions.
Terms & conditions
a) Super Splendor vehicle is warranted for a period of 5 years or 70000 Km, whichever
is earlier, from the date of purchase.
b) It is mandatory to avail all free and paid services from the Hero MotoCorp’s authorized
workshop only, as per the recommended schedule, to be eligible for warranty benefits. Each
paid service should be availed within 90 days from the date of previous service or as per the
recommended schedule, whichever is earlier.
c) If any defect is observed in Super Splendor vehicle, Hero MotoCorp's only obligation/
liability is to repair or replace that part/those parts which is/are considered to be the cause
of such defect, provided however that such defect has not resulted due to
misuse/improper handling etc. of the vehicle. Any Super Splendor vehicle needing repair
should be brought along with Owner's Manual to Hero MotoCorp's authorized workshop
for necessary inspection and carrying rectification job.
Hero MotoCorp Ltd.
LIMITATIONS OF WARRANTY
The warranty shall not apply—
(1) If all free services/paid services/oil top-ups are not availed from the Hero MotoCorp's authorized workshop as per their
recommended schedule.
(2) If any other engine oil which is not recommended or non compatible with product is used other than Hero 4T Plus genuine oil
SAE 10W30 SJ Grade (JASO MA).
(3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive chain & sprockets,
bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber bellows, plastic
parts breakage and wheel rim for misalignment/bend.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/accessories fitted other than the ones
recommended by Hero MotoCorp.
(5) If Super Splendor vehicle has been used in any competitive events like races or rallies or for any commercial purposes as taxi etc.
(6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(7) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the vehicle.
(8) To any damage caused due to usage of improper oil/grease, non-genuine parts.
(9) If any defect crops or repairs needed as a result of using adulterated fuel.
(10) If any maintenance/repairs required due to bad road conditions or misuse of Super Splendor vehicle.
(11) If any defect crops or repairs needed as a result of Super Splendor vehicle meeting to some accident.
(12) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(13) To any part of the Super Splendor vehicle which has been tampered OR got repaired at unauthorized outlet.
(14) For Super Splendor vehicle not used in accordance with the guidelines given in this Owner's Manual.
(15) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms & conditions of respective
manufacturers and directly handled by them only.
(16) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to
fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminium parts oxidation and
cracking & discoloring of control switches etc.
Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be final and binding
on all concern.
Subject to DELHI JURISDICTION only.
Hero MotoCorp Ltd.
BATTERY WARRANTY CARD

Manufacturing date on battery to be entered here

Name of the owner :............................................................................................


Vehicle model :..................................................................................................
Vehicle registration number :..............................................................................
Battery make :...................................................................................................
Battery type :.....................................................................................................
Date of purchase of vehicle :................................................................................
Kilometers :......................................................................................................

Name, Address & Telephone no. of OEM Dealer


Applicable for MF Battery.
Hero MotoCorp Ltd.
BATTERY WARRANTY PERIOD
1. 18 months from date of sale of vehicle or 20000 kms. or
2. 21 months from the date of charging (whichever is earlier).
3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
Terms and condition of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to making good of
defects rising solely from the use of faulty material or workmanship during manufacturing and developing under proper use.
The warranty commences from the date of delivery to the original purchase of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station or any OEM
dealer. On inspection, battery would be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle purchase invoice
to enable processing.
4. The warranty terms are subject to our overall agreement with the OEM.
5. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where the battery is
replaced, the defective battery becomes the property of the company and no scrap rebate will be given for it. The warranty period on
the battery being repaired/replaced shall commence from the date of sale of the original battery as stated in the original warranty card.
6. All liabilities under this warranty will cease on the transfer of the battery to any party other than the original purchaser of the
vehicle/or to any vehicle. Other than that on which the battery was originally fitted and on the expiry of the warranty period as
mentioned above.
7. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery replacement/
repair includes cost of charging.
8. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling, improper
handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse, destruction by fire, collusion, theft
or recharging.
9. Breakage of container and cover do not come under the purview of this warranty.
10. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure.
11. Extra fitment of horn, light etc., added after the purchase of the original vehicle will automatically render the warranty invalid.
12. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
13. The Octroi Duty and all local taxes which is leviable on the battery under repair or replacement will be borne by the customer.
14. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the vehicle.
Hero MotoCorp Ltd.
EMISSION WARRANTY
Scope of warranty
Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to
comply with emission standards as specified in S.No. 3 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules,
1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two and three wheeled petrol driven vehicles shall not exceed
3.0 percent by volume and HC (Hydro Carbon) 3000 ppm, subject to following terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 km, whichever
occurs earlier, from the date of vehicle purchase.
b) In case any defect is observed in any emission-related component, Hero MotoCorp's only obligation/liability shall be to repair
and/or replace those part (s) which is/are considered to be the cause of non-compliance with the emission standards.
c) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero MotoCorp
Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the owner's manual.
d) The customer should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission
warranty.
e) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorised
person/workshops etc, then the emission warranty shall stand cancelled.
f) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission warranty.
Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as per the maintenance
schedule provided in owner's manual and dealer's advice.
g) It is mandatory to avail the free/paid services as per the recommended schedule to be eligible for the emission warranty benefits.
Please ensure that each paid service is availed within 90 days from the date of previous services or as per the recommended
schedule, whichever is earlier. All service details should be completely filled by the dealer, in the Service Record Sheet given in
the owner's manual.
h) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission standards please
contact the Authorised dealer immediately alongwith the previous OK certificate, for the necessary rectification. The manufacturer or the
dealer is not responsible for any penalty levied on you on account of non-compliance with the emission standards.
I) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final binding on
all concerned.
Subjected to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
ŸAssures long life
ŸEnsures economy for a long time
ŸSafety of vehicle and rider
ŸPeace of mind
ŸValue for money
ŸAssured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Ÿ Material used is inferior
Ÿ Damages other parts of clutch like, clutch center and
Clutch Plate outer clutch
Ÿ Affects fuel efficiency
Ÿ Poor acceleration

Cam Chain Kit Ÿ Poor performance


Ÿ Reduced life
Ÿ Improper sealing
Gasket Cylinder Head Ÿ Engine knocking
Ÿ Leads to leakage and smoky exhaust
Ÿ Higher emission level
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Ÿ Improper air filtration resulting in premature engine failure
Element Air Cleaner Ÿ Affects fuel efficiency
Ÿ Poor engine performance

Ÿ Frequent stalling of engine


Spark Plug Ÿ Higher emission level
Ÿ Poor engine performance
Ÿ Affects fuel efficiency
Ÿ Poor braking efficiency
Brake Pads/Shoes Ÿ Rider safety-an issue
Ÿ Discs/Drum wear out, resulting in subsequent repair cost

Chain Sprocket Kit Ÿ Noisy Operation


Ÿ Failure of chain can cause fatal accident
ZONAL/REGIONAL/AREA OFFICES
For any of your service related query/requirements you may contact the respective
Zonal/Regional/Area Offices
CENTRAL ZONE
Hero MotoCorp Ltd., No. 209-210, Ganpati Plaza, M.I. Road, Jaipur-302001, (Rajasthan).
Tel: +91 141 238903, +91 141 2389156, Fax: 91 141 2389252, E-mail: jaipur@heromotocorp.com
Hero MotoCorp Ltd., Off. No.8 1st Floor, Ashoka, Millenium, Ring Road No.1, Raipur (C.G.) -492 001, India.
Tel: +91-771-4034749/50, 2411813, E-mail: raipur@heromotocorp.com
Hero MotoCorp Ltd., Third Floor, Alankar Palace, Plot No. 11, Zone II, M.P. Nagar Bhopal-462011, India.
Tel: +91-755-4203160, 2553697, 4272429, 2550086, Fax: +91-755-4272428, E-mail: bhopal@heromotocorp.com
EAST ZONE
Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091, India.
Tel : +91-33-44026841,32580052, Fax : 033-22808923, E-mail : kolkata@heromotocorp.com
Hero MotoCorp Ltd., A/69-Mallick Commercial Complex,1st Floor, Unit-III, Kharvela Nagar, Bhubaneshwar-751001, India.
Tel: +91-674-2575380, 2570011, Fax : +91-674-2530011 E-mail: bhubaneshwar@heromotocorp.com
Hero MotoCorp Ltd., 208, Commerce Tower, Opp. G.E.L. Church Complex, Main Road, Ranchi-834001, India.
Tel: +91-651-2330089, 2331399 Fax: +91-651-2330594 E-mail: ranchi@heromotocorp.com
Hero MotoCorp Ltd., Plot No - 8 B, Shakra Manzil, S.K. Puri, Patna-800 001, India.
Tel: +91-0612-2541026/27/28 E-mail: patna@heromotocorp.com
NORTH ZONE
Hero MotoCorp Ltd., F-126, Katwaria Sarai, Opposite Qutub Institutional Area, New Delhi-110016, India.
Tel: +91-11-26533981-2, 47619300, Fax: +91-11-26533983, E-mail: delhi@heromotocorp.com
Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
Tel: +91-172-2623773, 2623774, 2623775, Fax: +91-172-2770780, E-mail: chandigarh@heromotocorp.com
Hero MotoCorp Ltd., Hotel Mandakini Compound, 01, Haridwar Road, Dehradun-248001, India.
Tel: +91-135-2724661-62, Fax: +91-135-2724663, E-mail: dehradun@heromotocorp.com
Hero MotoCorp Ltd., Princeton Business Park, (3rd Floor), 28/35, 16-Ashok Marg, Lucknow-226001, India.
Tel: (0522) 2288694, 2288695, E-mail: lucknow@heromotocorp.com
Hero MotoCorp Ltd., First Floor, S-20/51-G-B, Nepali Kothi, Varuna Bridge, Nadesar, Varanasi, Uttar Pradesh - 221002, India.
Tel: +91-0542-2508440, 2508441, Fax: +91-0542-2508442, E-mail: varanasi@heromotocorp.com
ZONAL/REGIONAL/AREA OFFICES
For any of your service related query/requirements you may contact the respective
Zonal/Regional/Area Offices
SOUTH ZONE
Hero MotoCorp Ltd., No. 294, 2nd Floor, 6th Main, Off 100 Ft. Road Hal 2nd Stage, Indiranagar, Bangalore-560038, India.
Tel: +91-80- 25207258/59, 25582436, 25321139, Fax: +91-80- 25594036, E-mail: bangalore@heromotocorp.com
Hero MotoCorp Ltd., 3-6-475/3/B1- First Floor, Kalpavruksha Estates, Himayatnagar, Hyderabad-500029, India.
Tel:+91-40-27604140, 27604186, Fax: +91-40- 55824340, E-mail: hyderabad@heromotocorp.com
Hero MotoCorp Ltd.,18/1, (Old No. 30/1) PLN Complex, Third Floor Coronosmith Road, Gopalapuram, Chennai-600086, India.
Tel: +91-44- 28350974, 28350975, 28350976 Fax: +91-44- 28350977, E-mail: chennai@heromotocorp.com
Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor, Kochi-682017, India.
Tel: +91-0484- 4039646 -7, E-mail: cochin@heromotocorp.com
Hero MotoCorp Ltd., 723 A&B Thirumalai Tower, Door No. IV C, Avanashi Road, Coimbatore - 641018, India.
Tel: +9-422-2200058, 2200061, Fax 91-422-2211944, E-mail: coimbatore@heromotocorp.com
Hero MotoCorp Ltd., First Floor VA Kalburgi Mahalakshmi Mansion, Mandakini Hospital Road, New Cotton Market,
Hubli-580029, India. Tel: 0836-2269717, 2361038, E-mail: hubli@heromotocorp.com
Hero MotoCorp Ltd., D.NO. 54-11-18 E, 2nd Floor, Sai Oddessey Building, Opp Executive Club, Near NH-5,
Vijayawada-520008, Andhra Pradesh, India. Tel: +91-866-2546859, 2546860, E-mail: vijaywada@heromotocorp.com
WEST ZONE
Hero MotoCorp Ltd., 15-A, Bhale Estate, Rear Wing, Third Floor, Pune-Mumbai Road, Wakadewali, Pune-411003, India.
Tel: +91-2067249900, Fax: +91-2067249999, E-mail: pune@heromotocorp.com
Hero MotoCorp Ltd., 604, Gunjan Tower, Off Alembic Gorwa Road, Baroda-390023, India.
Tel: +91-265-2286569/2286570, Fax: +91-265-2286568, E-mail: baroda@heromotocorp.com
Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001, India.
Tel: +91-712-2545990-91, Fax: +91-712-2545991, E-mail: nagpur@heromotocorp.com
Hero MotoCorp Ltd., Astarc House-Third Floor, 76/79, Makwana Lane, Off. Andheri-Kurla Road, Andheri (East), Mumbai-400059, India.
Tel: +91-22-28562071, Fax: +91-22-292582025, E-mail: mumbai@heromotocorp.com
Hero MotoCorp Ltd., 604, Kings Plaza, Astron Chowk, Rajkot, Gujarat - 360001
Tel: 0281-2460622, 2930530, Fax: 0281-2460623, E-mail: rajkot@heromotocorp.com

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