CHPT 23
CHPT 23
Idle control, along with fuel control are two of the most important sub-systems of
the PGMFI fuel injection system. These two systems have a large impact on the
driveability of a car. If the idle control system is not operating correctly, many
driveability symptoms can occur, some of which are:
The main output device that controls engine idle is the idle air control (IAC)
valve. This valve was added to all models in 1988 and is controlled by at least the
following inputs:
The Honda PGMFI system is a speed/density type fuel injection system. It does
not measure actual mass airflow, but calculates it from the engine RPM and the
manifold absolute pressure (MAP) sensor input. On speed/density fuel injection
systems, idle is controlled by simply controlling the air that bypasses the throttle
plate.
The idle control system is one of the PGMFI sub systems that has seen a lot of
change since the first 1985 models. The early idle control systems were primitive
by today's standards. The curb idle was set by an air by-pass screw in the throttle
body. This screw controlled how much air bypassed the throttle blade. Except for
the fast idle controls the only other feature was a vacuum diaphragm that opened
the throttle to offset the air conditioning compressor load.
The idle control systems of these earlier models had the characteristics of a carbu-
retor. The engine control module (ECM) had no control over the idle other than
the air conditioning vacuum diaphragm. To help make the idle more stable, the
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ECM would typically widen the injector pulse width (PW) slightly, and increase
timing, when any type of load was sensed.
With a little practice, a tech should be able to identify all the methods used to per-
form idle control tasks, on any given Honda model by performing an underhood
inspection. This is helpful since most specific idle problems can be associated
with specific idle control task and the method used to perform the task.
The six main methods used to control idle speed are summarized below:
The left most arrow, in Image 23-1, highlights an IAC valve. The IAC valve was
added in 1988 to all models and it gave the ECM total control over the idle. The
IAC valve is covered in detail in the "Basic Idle Speed" section.
The middle arrow, in Image 23-1, highlights the fast idle thermo valve, which is
an all mechanical valve. The valve is heat sensitive and it will let air bypass the
throttle plate when the engine is cold. The fast idle valve is covered in detail in
the "Fast Idle" section.
The right most arrow, in Image 23-1, highlights a vacuum activated mechanical
valve that is used to add air at each start-up to temporarily increase idle speed.
The valve is covered in more detail in the "Extra Air at Start-Up" section.
A fourth technique used to add air to the intake manifold under certain circum-
stances is the use of an air dump solenoid. The solenoid is usually located in an
emission box. The solenoid would be activated by the ECM to add a fixed amount
of air to the intake manifold.
Air dump solenoids have been used by different models to compensate for a num-
ber of different loads. They have been used to offset for A/Cs, automatic trans-
mission loads, and to add air at initial startup.
The fifth technique used to control idle was the use of a simple vacuum dia-
phragm to actually open the throttle valve a set amount. This technique is covered
in more detail in the "Air Conditioning Idle Boost" section.
When the ECM senses a load on the engine, it will typically enrichen the air/fuel
mixture and add several degrees of ignition timing. This helps to stabilize the idle.
This method is covered in more detail in the "Load Event" section.
On all models, certain idle control tasks must be performed. Over the years sev-
eral different methods were used to perform these tasks. Following is a listing of
idle control tasks that have to be performed on every Honda by using some
method or a combination of methods.
The idle control systems on the earliest PGMFI systems were very basic. Other
than a fast idle system and an air conditioning idle boost, the idle was totally con-
trolled by how much air bypassed the throttle plate. This bypass air was controlled
by the idle air bypass screw. The idle air bypass screw is a large brass screw with
a flat slot and is located on the throttle body. The idle air bypass screw in Image
23-2 is shown inside the circle.
When a Honda is started cold, the idle must be increased until the engine warms
up. This is accomplished by the use of a fast idle thermo valve on most models.
The fast idle valve is located at the middle arrow in, Image 23-1.
The valves were used by the first PGMFI systems in 1985 and have been used on
most models until the late 90s. When the IAC valve was added to all models in
1988, the fast idle thermo valve was kept. Many newer systems have dropped the
fast idle valve and use the IAC valve for all idle control. When this is done the 3-
wired systems are usually used.
The valve is open when cold (below 86 Deg F) and will gradually close as the car
warms up. When the valve is open it al-
Image 23-3 lows air to by-pass the throttle blade. The
valve is closed by an expanding wax pel-
let that is heated up by the engine's cool-
ant. The valve is opened by a spring that
opposes the force from the wax pellet.
When the engine has reached a certain
temperature, the fast idle valve will be
completely closed and the idle will be un-
der the control of the IAC valve (on 88
and later models).
If a fast idle thermovalve is not closing down when the engine is fully warmed the
valve should be replaced. While some techs readjust the valve seat when the IAC
valve does not close off at full operating temperature, it is not a good practice.
When the wax pellet gets "lazy" and the plunger does not fully close, adjusting
the valve seat down to meet the plunger cuts RPMs off the fast idle on cold start-
ups.
Also note that a Honda with a coolant system that is not heating up properly may
not cause the thermovalve to close completely. Before replacing a thermovalve,
make sure the cooling system is working properly and a good supply of coolant is
being supplied to the valve.
When a Honda is initially started up, it will run better right after start up if addi-
tional air is added to the intake manifold. This is accomplished either by a me-
chanical starting air valve, electronically by the ECM activating an "air dump"
solenoid, or handled by the IAC valve. A mechanical starting air valve is shown at
the right most arrow, in Image 23-1.
Image 23-5
The mechanical style uses a starting air valve, which is
normally open and allows air to enter the intake manifold.
While the engine is cranking this valve is open and adding
air. Once the engine has started the rising intake manifold
vacuum will close the valve down and no more air will be
added to the manifold from this valve.
(usually located in an emission box), which adds air to the intake during starting.
When the IAC valve was added in 1988, many models added extra air at
start-up with it. Some models still retained a starting air valve or an air
dump solenoid even after an IAC valve was added.
All Honda PGMFI systems have a way to compensate for the load of the
air conditioning. At least four different methods have been used over the
years to do this. Following is a closer look at the methods used by the
PGMFI system.
The earliest systems used a vacuum diaphragm to actually open the throttle much
like the earlier carbureted systems did. This sys-
Image 23-6 A/C Boost tem was only used for a couple of years.
The latest method used is to simply use the IAC valve to offset the load of
the A/C. When the IAC valve was first added, in 1988, many models still
used some of the other methods to control A/C load. Later models use the
IAC valve only to control operational idle.
The ECM monitors the idle and will compensate for any load that attempts to pull
the idle down. The disadvantage with this approach is that the idle must start
dropping before the ECM can make a correction. This would result in the idle
"bobbling" on every load event.
To help prevent this, the ECM monitors most components that could have a sig-
nificant effect on the base idle. It can then begin making a correction before the
idle has a chance to drop. The PCM is programmed to apply a specific package of
adjustments to the IAC valve, PW, and ignition timing for each load event sig-
nal.
Some of the inputs that are used by the ECM to anticipate a load are:
Honda used two different types of IAC valves. The most popular is the 2-wire
unit. The two wire IAC valve uses current through a winding to open a plunger
against a spring. On some of the later model Hondas, a 3-wire IAC valve is used.
The 3-wire is a rotary type valve. The following information applies to the 2-wire
IAC valve. The 3-wire IAC valve is covered at the end to this section.
The models with IAC valves still have an idle air bypass screw that allows the
base idle to be set. The base idle speed is set by unplugging the IAC valve and
adjusting the idle air bypass screw. Unplugging the IAC valve will set a diagnos-
tic trouble code (DTC). It is best to clear the DTC with scan tool so that adaptive
learning will not be lost.
The base idle speed is important. If the base idle is set too high, the IAC valve
will not be able to bring down the idle speed by reducing the bypass air. If the
base idle is set too low, the IAC valve will not be able to add enough air to com-
pensate for large loads.
When the base idle speed is set correctly, the IAC valve will need to open some to
supply additional air for the engine to reach correct idle speed.
The ground signal supplied by the ECM is a duty cycle type signal. The current is
controlled in the IAC valve winding by controlling the amount of time the ground
is supplied.
The valve does not fully open and close, but is held open a certain amount by the
current in the valve windings. The ground is turned on and off so fast that the
plunger does not have enough time to fully closed.
Screen Capture 23-3 Screen Capture 23-3 is the same car but just warmed
up to normal operating temperature. You will notice
now that the on/off time is virtually the same.
The IAC valve is supplied heated water, via two small coolant hoses, to keep the
valve from developing ice during cold operation. The IAC valve is not sensitive to
the temperature increase from the heated water. The position of the IAC valve's
plunger is totally dependent upon the amount of time the ground is on, which is
controlled by the ECM.
IAC valves traditionally give very little trouble. You can test them for full open
and full close operation as follows:
If you want to test the IAC valve to make sure it will fully close down, you can
temporarily unplug it. When you unplug the IAC valve the idle should drop to the
base idle. When the car is fully warmed up, and is on base idle, all the air is being
controlled on the idle bypass screw. If the idle air bypass screw does not seem to
have total control over the idle, the IAC valve may not be shutting down com-
pletely, or there is another source of unmetered air.
If you want to test the IAC valve to make sure it will fully open, you can tempo-
rarily ground the wire that goes from the IAC valve to the ECM. One wire will
read steady battery voltage, and one will have varying volts. The varying volts
wire is the one you should ground. When you ground this wire, the idle should
increase significantly.
You can also test the 2-wire IAC valve winding with an ohmmeter. Make
sure there is no continuity between the winding and the case. Check for
approximately 11.5 ohms on the winding itself.
The 3-wire IAC valve is a rotary type valve and can handle larger volumes of by-
pass air. Usually a model using a 3-wire IAC valve will not utilize a fast idle
thermo valve. You will find a 3-wire IAC valve on 96-98 Civics (with A/T), 98
Accords, and 98 Odyssey.
Very little theory of operation or testing information is revealed in the Honda ser-
vice manuals about the 3-wire IAC valves. I will be doing further field research
and will have more theory of operation information and testing information avail-
able soon !
You can check the 3-wire IAC valve with an ohm meter. The center terminal is
the power feed to two windings. The two outside terminals are grounds for each
of the two windings and they are connected to the ECM. You should read 16-28
ohms between the center terminal and each outside terminal. As usual, you should
have no continuity between any windings and the body of the IAC valve.
The idle control systems on Hondas are more prone to malfunction since they are
a blend of mechanical and electrical devices. Also, older Hondas may use many
of the different idle control methods on one car. Later model Hondas are less
prone to idle control problems since virtually all the idle control is done with one
component, the IAC valve.
Following is some of the more common service problems that you may experi-
ence in the field.
Image 23-8
If you have a Honda that is equipped
with an IAC valve and it does not ap-
pear to be responding to a load, check
for a blocked inlet screen (shown in-
side the circle in Image 23-8). The inlet
screen can become clogged, and stop
bypass air even if the IAC valve is
open.
If the RPM dips or bobbles when a certain load is introduced, it is probably not
getting an "advanced warning" about the load. For instance, if every time you turn
the steering wheel the idle fluctuates, the ECM is probably not getting a signal
from the PSP switch.
This seems to be one of the more common problems with the idle control system.
Since the PGMFI is a speed/density fuel injection system, any additional air will
cause the idle to increase. Some of the sources of additional air could be:
The most common reason for a high idle is a defective fast idle thermovalve. The
testing of this valve was covered earlier in this module.
The second most common problem is that the throttle plate is not shut. The
PGMFI system is designed to run with the throttle shut and all the air that enters
the engine at idle bypassing the throttle plate.
Screen Capture 23-5 This situation is also common. This is not really a
malfunction, but more of a symptom. It is symptom
of an idle that is too high after the car is fully
warmed
The ECM determines that the car is decelerating if it sees the throttle closed and
the RPM above 1100 RPM. During deceleration (at normal operating tempera-
ture) the ECM cuts the injectors off for fuel economy and emissions control. This
same situation occurs if the idle RPM is too high (throttle closed and over 1100
RPM).
To correct this problem look for the source of air that is causing the engine to idle
so high.