Innova 6 10K User Manual Draft
Innova 6 10K User Manual Draft
ONLINE UPS
INNOVA 6-10K TOWER
NOTE:
1. Safety and EMC Instructions .............................................................. 1
1.1 Installation........................................................................................ 1
1.2 Operation ......................................................................................... 2
1.3 Maintenance, servicing and faults................................................... 2
1.4 Transport ......................................................................................... 3
1.5 Storage ............................................................................................ 3
1.6 Standards ........................................................................................ 4
2. Description of Commonly Used Symbols ......................................... 5
3. Introduction .......................................................................................... 6
3.1 Feature ............................................................................................ 6
3.2 Electrical specifications ................................................................... 7
3.3 Operating Environment ................................................................... 8
3.4 Typical backup time (Typical values at 25°C in minutes)................ 9
3.5 Dimensions and weights ................................................................. 9
4. Installation .......................................................................................... 12
4.1 Moving to the installation site ........................................................ 12
4.2 Unpacking and inspection ............................................................. 12
4.3 Input and output power wires and protective earth ground
installation............................................................................................ 13
4.4 Operating procedure for connecting with the external battery...... 17
4.5 EPO Connection............................................................................ 18
5. Operation............................................................................................. 19
5.1 Display Panel................................................................................. 19
5.2 Operating mode............................................................................. 22
5.3 Turning on and Turning off UPS.................................................... 28
5.4 LCD operation ............................................................................... 29
6. Special function.................................................................................. 40
6.1 HE function .................................................................................... 40
6.2 Converter function ......................................................................... 41
6.3 Parallel function ............................................................................. 41
7. Trouble Shooting................................................................................ 47
7.1 Trouble Shooting According To Warning Indication ...................... 47
7.2 Trouble Shooting According To Fault Indication............................ 49
7.3 Trouble Shooting In Else Cases.................................................... 50
8. Battery Maintenance .......................................................................... 51
9. Communication Port.......................................................................... 52
9.1 USB Interface ................................................................................ 52
9.2 Dry contact Interface ..................................................................... 52
9.3 Intelligent slot................................................................................. 52
10. Software ............................................................................................ 53
1. Safety and EMC Instructions
Please read carefully the following user manual and the
safety instructions before installing the unit or using the
unit!
1.1 Installation
1
★ With the installation of the equipment, the sum of the leakage
current of the UPS and the connected load does not exceed 5%
of rated value of input current.
★ Do not block ventilation openings in the UPS’s housing. Ensure
allow at least 50cm of space on front and rear of the UPS.
1.2 Operation
2
★ Before carrying out any kind of service and/or maintenance,
isolate UPS and disconnect the batteries. Verify that no current
is present and no hazardous voltage exists in the capacitor or
BUS capacitor.
★ Batteries must be replaced only by qualified personnel.
★ Batteries have a high short-circuit current and pose a risk of
shock. Take all precautionary measures specified below and
any other necessary measures when working with batteries:
- remove all jewellery, wristwatches, rings and other metal
objects
- use only tools with insulated grips and handles.
★ When changing batteries, replace with the same quantity and
the same type of batteries.
★ Do not attempt to dispose of batteries by burning them. It could
cause explosion.
★ Do not open or destroy batteries. Effluent electrolyte can cause
injury to the skin and eyes. It may be toxic.
★ Replace the fuse only by a fuse of the same type and of the
same spec in order to avoid fire hazards.
1.4 Transport
1.5 Storage
3
1.6 Standards
* Safety
IEC/EN 62040-1-1
* EMI
* EMS
4
2. Description of Commonly Used Symbols
Some or all of the following symbols may be used in this manual. It is
advisable to familiarize yourself with them and understand their
meaning:
5
3. Introduction
This On-Line series is an uninterruptible power supply incorporating
double-converter technology. It provides perfect protection specifically
for computer equipments, communication servers, and data centers.
The double-converter principle eliminates all mains power
disturbances. A rectifier converts the alternating current from the utility
power to direct current. On the basis of this DC voltage, the inverter
generates an AC sinusoidal voltage, which constantly supplies the
loads. In the event of power failure, the maintenance-free batteries
power the inverter.
This manual covers the UPS listed as follows. Please confirm whether
it is the model you intend to purchase by performing a visual inspection
of the Model No. on the rear panel of the UPS.
3.1 Feature
INPUT
Model No. 6K(S) 10K(S)
Phase Single
Voltage 176~276VAC
Frequency (45~55)/(54~66) Hz
Current(A)
THDI < 5% @ full load
Power Factor > 0.99 @ full load
OUTPUT
BATTERIES
Model No. 6K 10K
Internal BAT
20×12V 7Ah 20×12V 9Ah
number and type
Current of external
30Amax 50Amax
BAT pack
Operating Temperature 0 oC to 45 oC
*The load capacity should be derated 1% every 100m heightened on the basis
of 1000m.
8
3.4 Typical backup time (Typical values at 25°C in minutes)
6K 5 ?
10K 5 ?
9
Fig. 3-1 Front view of 6K(S)/10K(S)
10
6K(S) 10K(S)
Fig. 3-2 Back View of 6K(S)/10K(S)
11
4. Installation
The system may be installed and wired only by qualified
electricians in accordance with applicable safety regulations!
The Innova series UPS has wheels making it easy to move the UPS
to the installation site after it has been unpacked. However, if the
receiving area is far from the installation site, it is recommended to
move the UPS by using a pallet jack or a truck before unpacking the
UPS.
12
2. Check all packaging materials to ensure that no items are missing.
The shipping package contains:
● A UPS
● A user manual
● A communication cable
● A parallel cable
● A parallel port cover plate
● Terminal connectors 12pcs
13
Fig. 4-5 Additional stability
4.3.2 Installation
For safety, please cut off the mains power switch before
installation!
Use cable cross section and protective device specification
Model 6k 10k
Protective earthing conductor
4mm2 (10AWG) 10 mm2 (6AWG)
Min cross section
Input L, N, G
Min conductor cross section 4mm2 (10AWG) 10 mm2 (6AWG)
Input breaker 50A/250VAC 80A/250VAC
Input fuse 60A/250VAC 90A/250AC
Output L,N,
4mm2 (10AWG) 10 mm2 (6AWG)
Min conductor cross section
External Battery Cabinet
Positive Pole(+), Negative pole(-),
4mm2 (10AWG) 10 mm2 (6AWG)
Neutral Pole
Min conductor cross section
External Battery Cabinet Fuse
in Positive Pole(+), Negative pole(-), 60A/240VDC 90A/240VDC
Neutral Pole
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External Battery Cabinet Breaker
in Positive Pole(+), Negative pole(-), 60A/240VDC 90A/240VDC
Neutral Pole
Backfeed protection device A 2-pole disconnection device with
80A/250VAC, less than 15s break
time and min. 1.4mm clearance
should be used in final installation for
backfeed protection.
Torque for fixing above terminals 3.95~4.97Nm
(35~44 1b in)
15
8) Connect other input and output wires to the corresponding input
and output terminals according to the following diagram.
9) It is recommended to use the accessorial terminal connectors
which can be compacted on the wires tightly, to ensure the
connection between the wires and the terminal block is reliable.
11) Turn off all the loads first before connecting the load with the
UPS, then perform the connection and finally turn on the loads
one by one.
12) After completing the installation, check all the wires is
connected correctly and tightly.
13) Suggest charging the batteries for 8 hours before use. After
installation, turn on the mains power switch and turn the input
breaker in the “ON” position, the UPS will charge the batteries
automatically. It can also use the UPS immediately without
charging the batteries, but the backup time may be less than the
standard value.
16
14) If it is necessary to connect the inductance load such as a
monitor or a laser printer to the UPS, the start-up power should
be used for calculating the capacity of the UPS, as its start-up
power consumption is too big to make the UPS which capacity
is small fail easily.
17
3) Set the external battery pack breaker in “OFF” position and
connect the 20 pieces of batteries in series.
4) Connect the external battery pack to the battery terminals.
Check the polarity of connection is correct.
5) Set the breaker of the battery pack in the “ON” position.
6) Set the mains input breaker in the “ON” position, the UPS
would power on and start to charge the battery pack.
The UPS has a four-button dot matric LCD with dual color backlight.
Standard back-light is used to light up the display with white text and
a blue background. When the UPS has a critical alarm, the
backlight changes the text to dark amber and the background to
amber. Besides the LCD, the UPS has four colorized LEDs to
provide more convenient information.
19
When displaying default UPS status summary
Enter main
screen, press this button for >1s to enter the
menu
main menu tree
Press this button for >1s to exit the present menu
Exit main
to default system status display menu without
menu
executing a command or changing a setting
Press this button for >100ms&<1s to scroll up the
Scroll up
menu option
20
Note:
●: Lightened constantly
★: Flashing
The UPS provides useful information about UPS itself, load status,
events, measurements, identification, and settings through the front
panel display.
During powering on, the LCD would display the Welcome logo for
several seconds and then enter to the default page which shows the
UPS status summary.
The display automatically returns to the default UPS status
summary screen when no button has been pressed for 15 minutes.
On the UPS status summary screen it provides the following
information:
Status summary, including mode and load
Notice or alarm status, if any are present
Battery status, including status and charge level
21
Fig. 5-2 The default LCD display
The more detailed operation of LCD is illustrated in the chapter of 5.5.
22
5.2.2 Battery mode
The example of LCD display in battery mode is shown in the
following diagram.
23
5.2.4 Bypass without output
The LCD display in bypass mode without output is shown in the
following diagram.
24
2) It is attention that the transfer time of UPS output from HE
mode to battery mode is about 10ms. But it is still too long for
some sensitive load.
5.2.6 Converter mode
In converter mode, the UPS would free run with fixed output
frequency (50Hz or 60Hz). Once the mains is loss or abnormal, the
UPS would transfer to battery mode and the load is supplied
continuously.
5.2.7 Warning
When the warning occurs, it illustrates that there are some
abnormal problems during the operation of UPS. Normally the
problems are not fatal and the UPS continues working, but they
should be paid attention to, or the UPS may fail.
The detailed warning table is shown in chapter of 7.
25
Fig. 5-9 Warning
5.2.8 Fault
When the fault occurs, it illustrates that some fatal problems
happened, the UPS would directly cut off the output or transfer to
bypass, and keep alarming. The backlight of LCD would also turn to
red.
The detailed fault table is shown in chapter of 7.
26
Fig. 5-11 Overload
While doing the battery test, LEDs would be lighted circularly, and
the symbol of battery test would be shown on the display.
27
5.3 Turning on and Turning off UPS
Attention: The UPS could only be turning on while connecting with the
utility at the first time.
Attention: Please switch off the connected loads first before turning
on the UPS, and switch on the loads one by one after the UPS is
turned on. Switch off all of the connected loads before turning off the
UPS.
5.3.1 Turning on UPS with utility
1) Check all the connection is correct. Check the breaker of
external battery pack is in “ON” position.
2) Set input breaker in “ON” position. At this time the fan begins to
rotate, LCD will show “WELCOME”. Then LCD will show the
default UPS status summary screen after UPS finishing
self-test.
3) By pressing button continuously for more than 1 second,
the buzzer will beep for 1s, UPS starts to turn on.
4) A few seconds later, the UPS turns into Line mode. If the utility
power is abnormal, the UPS will transfer to Battery mode
without output interruption of the UPS.
5.3.2 Turning on UPS without utility
1) Check all the connection is correct. Check the breaker of
external battery pack is in “ON” position.
2) By pressing button continuously for more than 100ms, the
UPS would be powered on. At this time the fan begins to rotate,
LCD will show “WELCOME”. Then LCD will show the default
UPS status summary screen after UPS finishing self-test.
3) By pressing button continuously for more than 1 second,
the buzzer will beep for 1s, UPS starts to turn on.
4) A few seconds later, the UPS turns into Battery mode. If the
utility power comes back, the UPS will transfer to Line mode
without output interruption of the UPS.
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5.3.3 Turning off UPS with utility
1) To turn off the inverter of UPS by pressing button
continuously for more than 1 seconds and the buzzer will beep
for 1s. The UPS will turn into Bypass mode at once.
2) When completing the above action, UPS output voltage is still
present. In order to cut off the UPS output, simply cut off the
utility power supply. A few seconds later, LCD display shuts
down and no output voltage is available from the UPS output
terminal.
5.3.4 Turning off UPS without utility
1) To power off the UPS by pressing button continuously for
more than 1 second, and the buzzer will beep once. The UPS
will cut off the output at once.
2) A few seconds later, LCD shuts down and no voltage is
available from the UPS output.
Except the default UPS status summary screen, the user could get
more useful information about UPS current status, detailed various
measurements, old events which ever occurred, UPS own
identification, and could change the settings to fit the user own
requirements, optimize the function of UPS.
5.4.1 The main menu
In the default UPS status summary screen, when pressing or
<1s, the detailed information about alarm, the parallel system,
battery would be shown.
In the default UPS status summary screen, when pressing >1s,
the display would enter main menu tree.
The main menu tree includes six branches: UPS status menu, event
log menu, measurement menu, control menu, identification menu,
setting menu.
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Fig. 5-14 Main menu tree
30
Fig. 5-15 UPS status menu tree
31
Fig. 5-16 Event menu tree
32
Main menu tree
By press >1s
Output Battery
Measurement
By press <1s
850W 1130VA 228.2V 100%
By press or <1s
... Output
Input
24.9A 75% 220.4V 60.0Hz
Output
220.4V 60.0Hz
34
Fig. 5-19 clear EPO status
35
Fig. 5-20 Identification menu tree
36
Setting menu tree
Control commands
Battery quantity
from serial port
<20>
<enabled>
<enabled> <+10%>
<230V> <-10%>
<enabled> <enabled>
37
By press on the menu of “Identification”, the display would enter
the next setting menu tree if “User password” is disabled. If “User
password” is enabled, the user should enter the password by press
, , and , then enter the next setting menu tree.
Table 5-1
Submenu item Optional Values Default value
Rated output voltage 208/220/230/240V 230V
Output frequency autosensing/50/60Hz autosensing
Power strategy* normal/high efficiency/ converter normal
Start on battery enabled/disabled enabled
AutoBypass enabled/disabled enabled
Auto Restart Function enabled/disabled enabled
Bypass voltage low limit 176~205V 176V
Bypass voltage high limit 235~276V 264V
Bypass frequency High limit 70Hz 70Hz
Bypass frequency Low limit 40Hz 40Hz
HE frequency High Limit +5% ~+10% +5%
HE frequency Low Limit -5% ~-10% -5%
HE voltage High limit +1% ~+10% +5%
HE voltage Low limit -1% ~-10% -5%
Inv short clearance enabled/disabled disabled
Site wiring fault alarm enabled/disabled enabled
Audio alarm enable enabled/disabled enabled
EPO input polarity open/close open
Automatic battery test period 0-31days 7days
Battery quantity** 19/20/21 20
Clear event log
LCD contrast -5~+5 0
*Read the chapter of 6.1 and 6.2, before using high efficiency or converter function.
**Ensure the real battery quantity is same as the setting, or the batteries would be
damaged permanently.
38
Example: set rated output voltage value
39
6. Special function
The series UPS has some special functions, which could satisfy
some special application of user. And the functions have own
features, please contact your local distributor for further information
before using the function.
6.1 HE function
40
6.2 Converter function
41
6.3.2 Parallel installation and operation
How to install a new parallel UPS system:
42
O/P Ground
43
Main
I/P Breaker
I/P Ground
TO UTILITY
TO LOAD
10) Do not switch on the output breaker of each UPS, switch on the
input breaker of the each UPS, the UPS should work in bypass
with output, observe their display to check if there are any
warning or fault information, measure the output voltage of
each UPS separately to check if the voltage difference between
them is less than 1V. If the difference is more than 1V, check
the wiring.
11) Press the button of one UPS, each UPS would start to turn
on, all the UPSs would transfer to the INV mode together.
Measure the output voltage of each UPS separately to check if
the voltage difference between them is less than 0.5V. If the
difference is more than 0.5V, the UPSs need to be regulated.
12) Press the button of one UPS, each UPS would start to turn
off and transfer to the Bypass mode, switch on the output
breaker of each UPS to parallel all the output of UPSs together.
44
13) Press the button of one UPS, each UPS would start to turn
on, after turning on, the UPSs should work parallel in the Line
mode.
46
7. Trouble Shooting
If the UPS system does not operate correctly, first check the operating
information on the LCD display.
Please attempt to solve the problem using the table below. If the
problem still persists, consult your dealer.
Site Wiring Fault Phase and neutral Reverse mains power wiring.
conductor at input of
UPS system are
reversed
Battery Disconnected Battery pack is not Do the battery test to confirm.
connected correctly
Check the battery bank is
connected to the UPS.
48
Parallel in HE mode HE function is HE function is forbidden in
enabled in parallel parallel system.
system
Parallel load unbalance UPS internal fault Consult dealer.
49
Fatal EEPROM Fault UPS internal fault Consult dealer.
Cable male and female The parallel cable is Check the parallel cable.
disconnected fault disconnected
50
8. Battery Maintenance
Battery replacement should be performed by qualified personnel.
This series UPS only requires minimal maintenance. The
battery used for standard models are value regulated sealed
lead-acid maintenance free battery. These models require
minimal repairs. The only requirement is to charge the UPS
regularly in order to maximize the expected life of the battery.
When being connected to the utility power, whether the UPS is
turned on or not, the UPS keeps charging the batteries and
also offers the protective function of overcharging and
over-discharging.
The UPS should be charged once every 4 to 6 months if it has
not been used for a long time.
In the regions of hot climates, the battery should be charged
and discharged every 2 months. The standard charging time
should be at least 12 hours.
Under normal conditions, the battery life lasts 3 to 5 years. In
case if the battery is found not in good condition, earlier
replacement should be made.
Replace batteries with the same number and same type of
batteries.
Do not replace the battery individually. All the batteries should
be replaced at the same time following the instructions of the
battery supplier.
If the battery service life (3~5 years at 25°C ambient
temperature) has been exceeded, the batteries must be
replaced.
51
9. Communication Port
9.1 USB Interface
The USB port is compliance with USB 1.1 protocol for its communication
software.
52
10. Software
Free Software Download – WinPower
WinPower is a UPS monitoring software, which provides user-friendly
interface to monitor and control UPS. This unique software provides
safely auto shutdown for multi-computer systems while power failure.
With this software, users can monitor and control any UPS on the same
LAN, which communicated with local computer through RS232 or USB
protocol, no matter how far from the UPSs.
Installation procedure:
1. Go to the website:
http://www.ups-software-download.com/winpower.htm
2. Choose the operation system you need and follow the instruction
described on the website to download the software.
3. When downloading all required files from the internet, enter the serial
No: 511C1-01220-0100-478DF2A to install the software.
When the computer restarts, the WinPower software will appear as a
green plug icon located in the system tray, near the clock.
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614-09910-00
54