Introduction to Heat Transfer in Transformers
Transformers generate heat due to iron losses and copper
losses during operation. This heat must be dissipated efficiently to
prevent overheating and ensure reliable performance. The heat
transfer occurs through three primary mechanisms:
The primary methods of heat transfer involved are:
  •   Conduction: Heat transfer through the solid parts of the
      transformer, such as the core, windings, and insulation.
  •   Convection: Heat transfer from the transformer's surface to a
      coolant fluid (like oil or air), causing the fluid to circulate.
  •   Radiation: Heat transfer through electromagnetic waves from
      the transformer to its surroundings
Transformer Cooling Challenges
Cooling transformers is more challenging than cooling rotating
machines because transformers lack moving parts to assist coolant
circulation
Natural Circulation in Oil-Cooled Transformers
  •   Oil inside transformer absorbs heat through conduction from
      windings and core.
  •   Heated oil becomes lighter and rises.
  •   It moves to radiators or external surfaces, where air or water
      removes the heat.
  •   As it cools, it contracts and sinks, completing the circulation
      loop.
Oil is chosen because it:
  •   Has high thermal expansion, enhancing circulation.
  •   Is a good electrical insulator, adding an extra safety layer.
The cooling methods are categorized by the cooling agent used (oil,
air, or water) and the circulation method (natural or forced).
Here's a breakdown of the cooling methods discussed:
  •   Oil Immersed, Oil Cooling:
        o   ONAN (Oil Natural Air Natural): This method uses natural
            circulation of oil and air to cool the transformer and is
            common for transformers up to 5 MVA.
        o   ONAF (Oil Natural Air Forced): This method is similar to
            ONAN, but uses fans to force air circulation when the
            temperature rises. This allows the transformer to handle
            higher loads than with ONAN alone.
        o   OFAF (Oil Forced Air Forced): This method uses pumps for
            forced oil circulation and fans for forced air circulation,
            providing more effective cooling for higher-rated
            transformers.
        o   ONWF (Oil Natural Water Forced): This method uses
            natural oil circulation and forced water circulation through
            cooling coils inside the transformer tank.
        o   OFWF (Oil Forced Water Forced): This method uses both
            forced oil and water circulation with an external heat
            exchanger to cool the transformer.
  •   Air Cooling:
        o   AN (Air Natural): This method uses natural air circulation
            to cool the transformer and is suitable for smaller
            transformers up to 1.5 MVA.
        o   AF (Air Forced): This method uses forced air circulation to
            improve heat dissipation and is used for transformers up
            to 3 MVA