Biomaterials for medical
applications
Implants, tissue engineering
Drug delivery systems
Dr. Gisela Buschle-Diller
Auburn University
Biomedical materials
Implants: stability in Biointegratable materials:
biological tissue engineering, sutures;
environments degradation in biological
environments
Drug delivery devices
Biomedical applications
GENERAL ASPECTS, IMPLANT
MATERIALS, TISSUE ENGINEERING
Aspects to consider
I. Armentano et al., Polym. Degrad. Stabil. 95, 2010, 2126-2146
Materials commonly used for medical
applications
Silicone
PET
PMMA
Gold Very different Different proteins adsorb
Polyurethane materials at their surfaces
Stainless steel (more than 200 proteins)
Rubber
Biopolymers
….
Foreign body response:
Message: “foreign material (trash) must go out”
Bioresponses
• State of a cell depends on signals it gets from the
environment: for example, platelets circulate passively
in blood stream – upon an injury, signals are received
that activate their role in healing process
Very difficult to study on isolated cells and
biomaterials, because the biological system functions
as a whole; model systems usually do not suffice!
Biomaterials are needed that direct biological healing
responses (that interact with the cells)
Biocompatibility
• First body response is encapsulating any biomaterial
in a collagenous bag (“foreign body response”) to rid
itself of the biomaterial and to avoid contact of
device and tissue
Read Tutorial – very good!!!
http://uweb.engr.washington.edu/research/tutorials
/woundhealing.html
U Washington Engineered Biomaterials
Cells (neutrophils and macrophages)
Adsorbed proteins (1 min) interrogate the biomaterial (1 day)
Implant
Collagen
Cells form giant cells and send protein
signaling agents (cytokines)
In response fibroblasts arrive
and make collagen
Biomaterial enclosed in collagen bag (1-3 weeks)
Questions
• Why does the body not heal normally around
implants? – Still not clear
• How to work around foreign body response (hide the
implant…)?
• How to study this response outside the body (in
vitro) as opposed to inside (in vivo)?
To avoid foreign body response
• Strategy #1: Surfaces modified for better
recognition (acceptance)
• Strategy #2: Surface modification to avoid
non-specific adsorption of proteins
Initial body response to injury/implant
Replacement material
Within seconds
Most important
Protein layer formed
Cell adsorption
Primary plasma proteins: albumin (60-70% of plasma),
immunoglobulins (20%); fibrinogen; albumin seems to coat the
implant; fibrinogen denatures, then causing increasing adherence of
immunoglobulins
Possibility 1: modify biopolymer
surface
• Greater texture and porosity give better surface
interaction
• Chemical composition of surface can ease
adsorption of desired proteins
– Surface could be modified after polymer is formed
– Surface functional groups could be introduced
through use of functionalized monomer
• Hydrophobic surfaces bind more (hydrophobic)
protein
• Surface potential influences ion distribution and
interaction with protein
Possibility 2: target specific proteins
for adsorption
• Larger proteins have more surface contact
• Less crosslinked (less stable) proteins unfold
easier and make more contact possible
• Close to isoelectric point (same number of
positive and negative charges) proteins adsorb
more readily
Reality check in-vitro versus in-vivo
• Blood interaction: implant testing requires a
wound – blood is the first contact with
implant
• Blood (plasma, various kinds of cells, platelets)
• Implant surface properties determine which
proteins will be adsorbed first and at what
concentration
• Protein can undergo conformational change
upon adsorption or can be desorbed
From the biomaterial side:
• Synthetic biopolymers for tissue engineering
or implants lack biological cues for cells to
adhere or proliferate
• Nanocomposite materials from natural
polymers with synthetic biopolymers could
help improve the situation
• Coating of natural on synthetic biopolymers
Common practice of tissue engineering
Cells cultured on natural tissue, then tissue implanted into patient
Tian et al., Progress in Polymer Sci. 37, 2012, 237-280.
Biomaterial options
NATURAL PROTEINS FOR TISSUE
REPAIR
Natural choice: collagen
• Chief structural scaffolding of vertebrate body
(25-30% of total body proteins): skin, bone,
tendon, connective tissue, cartilage, membranes,
cornea…
• Family of distinct compounds (16-19 types) made
in unique triple-helix configuration of 3
polypeptide subunits known as α-chains;
different in length of helix and size of non-helical
portion of the molecule
• Responsible for strength
Collagen structure
http://www.ncbi.nlm.nih.gov/books/NBK21582/
Very good summary of the most important issues related to collagen
Primary structure: amino acids (α chains);
polypeptides
Secondary structure: left-handed helix
Tertiary structure: triple helix
Quaternary structure: staggered triple
helices
Normal collagen After arthritis
Friess, W., Europ. J. Pharma. Biopharma., 45 (1998), 113-136.
Collagen properties and applications
• Biocompatible, biodegradable, nontoxic; good
interaction with other biopolymers and natural
materials (e.g., with other proteins); forms films,
sheets, beads, sponges
• Difficult to dissolve
• Difficult to obtain in reliable way
• Biomedical uses: drug delivery, sponges for burn
wounds, tissue engineering, artificial skin, tablets,
etc. (a collagen film applied to the human eye is
decomposed/incorporated within 5-6 h)
Electrospun collagen mat
Collagen type III (calf skin)
dissolved in 1,1,1,3,3,3-hexafluoro-2-
propanol (HFP) and electrospun
Tested with bovine cells
Problem: traces of solvent and
sterilization
Student senior design
project 2004
Collagen blends with other FDA approved
polymers for medical applications
• Collagen blends with PVA, PVP, PEG and others
(if common solvent can be found):
– Wound dressing
– Tissue engineering; biomedical scaffolds, artificial
skin
– Cell adhesion improved if collagen is present
• Collagen blended with polyurethane also
possible
Drug release from collagen
• Thin films or sheets: drugs held by hydrogen bonding
or entrapment
• Combinations of collagen and elastin for drug release
• Collagen sponges by combination with elastin and
fibronectin; crosslinked or not; wound management
• Formation of small drug-loaded collagen discs for
release of antimicrobials to the cornea
www.bmglabtech.com
Guided tissue regeneration (GTR)
membranes
• Idea: create membrane based on collagen that guides
tissue regeneration by exclusion of unwanted fast
growing cells
• Currently: Teflon® membranes (PTFE,
polytetrafluoroethylene) – good, but non-biodegradable;
require additional surgery to remove
• Replacement of Teflon with collagen membrane: several
commercially available
• Collagen membranes biodegrade too fast
• Crosslinking of membranes leads to inert material that
prevents biointegration
Abu Neel et al., Adv. Drug Delivery Rev. 65, 2013, 429-456
Example of commercial collagen
membrane
Bio-Gide®, Geistlich, Switzerland: double-layer of collagen
to delay biointegration
Guided tissue and bone regeneration (dental)
www.geistlichonline.com
Fibronectin, fibrinogen and fibrin
• Fibronectin: non-collagenous adhesive protein;
enabling cells to attach to the extracellular matrix;
anchoring of cells to collagen -> important protein for
tissue engineering and repair; rod-like structure with 3
types of sections
• Fibrinogen: plasma protein produced in the liver;
important in blood clotting to stop bleeding
• Fibrin: also plasma protein important during blood
clotting – formation of a fibrillar network at the site of
a wound (too much fibrin can lead to thrombosis)
Collagen-fibronectin
• Fibronectin (1% of serum proteins) assists
communication with cells; important for
binding of a cell to collagen
• Application example: three-dimensional spinal
cord constructs from collagen-fibronectin:
– Collagen formed into a hyper-gel and co-
compressed with fibronectin to remove liquid
– collagen forms outer tube, fibronectin the inner
core
Fibrinogen to fibrin
• Protein produced in the liver (3 paired
polypeptide chains)
• Fibrinogen helps to stop bleeding by formation of
blood clots
• Primary role: in the final stage of coagulation
fibrinogen is converted to fibrin (clot)
• Fibrin forms a firm insoluble gel by crosslinking of
the protein polymer and limits bleeding
• Dysfunction: excessive bleeding or thrombosis
Blood coagulation
http://tollefsen.wustl.edu/coagulation/coagulation.html
Fibrin as natural glue
http://www.refractiveeyecare.com/2012/03/o
phthalmic-applications-of-fibrin-glue/
Elastin
• 70% (dry) of elastic material (arteries, lungs, skin,
cartilage, ligaments, etc.) for elasticity and resilience
• Limited understanding (and practical application) due
to difficult extraction of elastin from native tissue
CH2-NH-CH2 crosslinks
Triple helix
stretch
relax
Covalently crosslinked network Alignment
(coiled unorganized peptide chains)
Silk fibroin sponge
Animal protein fibroin and sericin
SILK IN BIOMEDICAL APPLICATIONS
Silk mechanical properties
Material Modulus (GPa) Elongation (%)
Silk (B.mori), no 5-12 19-20
sericin
Silk (B.mori), with 15-17 4-6
sericin
Orb spider silk 11-13 17-18
Collagen 0.0018-0.046 24-68
Crosslinked collagen 0.4-0.8 12-16
PLA 1.2-3 2-6
Fibroin properties
• Good biocompatibility
• High mechanical strength: strength to density
ratio up to 10 times that of steel!
• Very slow biodegradation
• Regenerated fibroin from salt or ionic liquid
solutions:
– biodegradation fast, but adverse reactions in body
might occur
– Films with drugs loaded
– Hydrogels
– Porous scaffolds by freeze-drying
Biomaterials made from fibroin
Hydrogels,
Powder
Tissue scaffolds
Fibers
Particles
B. Kundu et al., Adv. Drug Delivery Rev. 65, 2013, 457-470.
Medical uses of silk fibroin
• Non-absorbable suture threads with/without
modification, with/without wax or silicon coating
• Wound dressing (nonwoven mats)
• Tissue engineering scaffolds based on films from
regenerated silk solution, seeded with cells or
reinforced with ground silk
• Cornea tissue repair materials
• Stents for artery replacement (but strength not
very good yet; high cost)
• Nerve grafts, but limited availability; deformation
issues
Lawrence et al., Biomaterials 30, 2009, 1299; Kim et al., Nature Mater. 9, 2010, 511.
You invented a new biopolymer and
want to sell it for suture threads.
What would be the most important
properties it should have?
Please interview your neighbor
(2 min each)
Poly(hydroxy alkanoates) (PHA)
BIOPOLYESTER IN MEDICAL
APPLICATIONS
Most important aliphatic biopolyesters
Name Short name Source
Poly(glycolic acid) PGA Petrochemical (biomass,
(2 C) microbial not economic)
Poly(lactide) PLA Biomass, corn
(3 C, branched)
Poly(hydroxypropionate) PHP Mircobial from sugar (in
(3 C, linear) cell as storage)
Poly(hydroxybutyrate) PHB Microbial from sugar (in
PHAs (4 C) cell as storage)
Poly(hydroxyvalerate) PHV Microbial from sugar (in
…. More PHAs (5 C) cell as storage)
Poly(ε-caprolactone) PCL Petrochemical (biomass,
…. (6 C) microbial not economic)
Conditions for tissue engineering
• Biocompatibility
• Support of cell growth and adhesion
• Guide and organize cells
• Allow in-growth of cells, passage of nutrients
and waste products
• Biodegradable without forming toxic products
• Desired biodegradation time frame
Medical applications of PHAs
• Wound management (swabs, skin replacement,
sutures, staples
• Orthopedic (scaffolds, bone grafts, meniscus
regeneration, screws)
• Dentistry (tissue regeneration in periodonitis)
• Vascular systems (heart valves, patches, vascular
grafts)
• Drug delivery (spheres for anticancer therapy,
antibiotics)
PHA-copolymer films
Films used to grow cells for tissue engineering
Chee et al., Biochem. Eng. J. (2008) 38(3), 314
PHA-films loaded with drugs
No drug 10% drug loading 40% drug loading
Chee et al., Biochem. Eng. J. (2008) 38(3), 314
PHA-films with cell growth
Implants materials made from PHAs
Chen, Wu, Biomaterials (2005) 26(33), 6565
Polylactide
PLA AS BIOMEDICAL MATERIAL
PLA as biomedical material
• FDA approved biopolymer; biodegradable by enzymes or
hydrolytic conditions; natural metabolites in the body
• Degradation rate tailored by crystallinity (PLLA or PDLA) –
important for drug delivery
• However: during biointegration the pH changes due to
formation of an acid
• Good mechanical properties
• Applications in regenerative medicine, suture threads,
drug delivery
• Amphiphilic blocks with other biopolymers (natural and
synthetic) for increased hydrophilicity where needed
• PLA-copolymers with PGA for targeted cancer therapy
Market share of PLA medical devices fairly
low – why?
To anchor implants in bone:
PLA screw (top), 70% PLLA,
30% PDLA, Resomer®
(Boehringer); titanium and
PLA (bottom)
PLA market distribution 2012
NIH.gov website www.gii.co.jp
Poly(glycolic acid) PGA, poly(ε-caprolactone) PCL
ALIPHATIC BIOPOLYESTERS OTHER
THAN PLA AND PHA
Most important aliphatic biopolyesters
Name Short name Source
Poly(glycolic acid) PGA Petrochemical (biomass,
(2 C) microbial not economic)
Poly(lactide) PLA Biomass, corn
(3 C, branched)
Poly(hydroxypropionate) PHP Mircobial from sugar (in
(3 C, linear) cell as storage)
Poly(hydroxybutyrate) PHB Microbial from sugar (in
PHAs (4 C) cell as storage)
Poly(hydroxyvalerate) PHV Microbial from sugar (in
…. More PHAs (5 C) cell as storage)
Poly(ε-caprolactone) PCL Petrochemical (biomass,
(6 C) microbial not economic)
Biodegradable aliphatic polyesters PGA
and PCL made from petrochemicals
O
O Poly(glycolic acid) PGA
PGA
O Poly(ε-caprolactone) PCL
n
O
PCL
PCL and PGA
• Biopolyesters – biodegradable, compostable,
bio-integration into the body possible (FDA
approved)
• Not from renewable resources (amounts from
microbial production is too small)
• Very important for biomedical applications
Essential characteristics for biodegradable
polymers for medical applications
• Both PGA and PCL (and their decomposition
products) are biocompatible
• Rate of degradation can be matched to the rate of
new tissue formation during the healing process
• PGA, PCL and degradation products approved by FDA
• Processing with common equipment possible and
solubility in common solvents
• Economic shelf life
• Sufficient strength
PGA – not available from renewable
resource
O O
O ring-opening polym.
O C C
O H2
O n
PGA
glycolide (di-ester)
Currently obtained from petroleum (catalysts: Sn- or Al-alkoxides)
Small scale production by use of lactobacillus, similar to lactic acid
Properties of PGA
• High melting point (225°C)
• Glass transition at 35-40°C
• High MW PGA is difficult to dissolve in any solvent;
crystallinity fairly high at 45-55%
• Soluble in fluorinated solvents – formation of fibers
possible – medical applications (sutures)
• More useful in form of co-polymers, for example
with PCL (poly(glycolic-co-ε-caprolactone)) or PLA
(PGLA) – different ratios of PGA and PCL determine
solubility and time for degradation in the body
• Very useful for sutures
Nonabsorbable suture threads
Material Origin Absorbable Application
Nylon Nylon 6 or 6.6 No (dyed or clear) Soft tissue,
ophthalmic,
neurological
Polyester PET, coated No (dyed green) Soft tissue,
orthopaedic
Polypropylene Isotactic No (dyed or clear) Soft tissue,
polypropylene orthopaedic,
cardiovascular
Stainless steel No Orthopaedic,
abdominal wounds
Silk Fibroin from No (dyed black) Soft tissue, ligation,
Bombyx mori silk; cardovascular, etc.
w/wt sericin
General sterilization methods
• Steam and pressure (>150°C, 20-30 PSI); 5-30
min, autoclave
• Dry heat at higher temperature and longer
• γ-irradiation
• Ethylene oxide gas exposure (very toxic)
• Soaking in cold disinfectant solution for 10-20
min
See WHO Pharmacopoeia Library for details
Absorbable suture threads
Material Composition Absorbable Application
Surgical gut Sterile connective Yes (fast/slow Soft tissue
tissue of beef or depending on
sheep (collagen) type)
PGA 100% PGA Yes (60-90 days) Soft tissue
ophthalmic
PGA-PCL PGA-co-PCL Yes (strength loss, Soft tissue, facial
variation on starting after one wounds,
copolymer ratios week; integration pedriatric
(90:10 to 50:50) 91-120 days)
PDS Poly(-p-dioxanone) Yes, 4 months transdermal
poly-ester-ether
Biodegradation paths
PGA PDS PLA
Glycolic acid Glyoxylate
Glycine Lactic acid
Serine
Excreted in urine
Pyrovate
Acetyl coenzyme A
Caution: acidic intermediate
biodegradation products Citric acid cycle
CO2 and H2O
Commercial products of PGA suture
threads
• Most common: suture threads (made of 100%
PGA) – absorbable, can be made sterile
– PGA sutures: 84% of initial strength retained after
2 weeks; 51% after 3 weeks; 24% after 4 weeks;
total absorption time 60-90 days
– Smooth coating of thread for easier tissue passage
and minimal tissue irritation;
– Precise knot formation and knot lie-down
PGA surgical threads
Braided or not
Needles bent or straight
PGA as scaffold material
Cells obtained from patient; cell culture on PGA fiber scaffold; scaffold with new
tissue growth returned to patient
www.biology-online
PGA tubes for peripheral nerve repair
100% knit PGA
Break-down in body within
3 months
Completely resorbed 6-9 months
Kink-free, oxygen permeable to
assist nerve regeration
www.synovislife.com
PGA-PLA copolymers
Fibers
Sponge-like
www.biology-online
Examples of commercial PGLA
products
PLA-PGA barrier membranes: barrier
function up to 4 months
http://www.unicarebiomedical.com
/cytoflex_resorb.htm
Poly(ε-caprolactone) PCL
PCL – biodegradable, but not from a
renewable resource
O O
O
petroleum
cyclohexanone ε-caprolactone
Conventional industrial synthesis
Ring-opening
polymerization,
O
n also possible
PCL
O using a lipase
Poly-ε-caprolactone (PCL)
• Injection and extrusion processing possible; good
adhesion properties, miscible with pigments, fillers, other
polymers
• Problem: catalyst for controlled ring-opening process
(metal alkoxide) often remains in the product and leaches
out slowly; less controlled ROP by less harmful catalyst,
such as alcohol; enzymatic by lipase (little control)
• Tg: -60°C; Tm: +60°C
• Medical application: drug release; slow degradation,
slower than PLA; semicrystalline (50%), highly
hydrophobic
Commercial products made from PCL
• PCL in copolymer products to influence its
degradation rate and mechanical strength
– Example: PGA-PLA-PCL: terpolymer of glycolide (60%)-
lactide (30%)-caprolactone (10%): tough material with
half-life of 15-20 days
• Most applications of PCL are more related to its
low Tg than its degradation
• Commercial products from Solvay (CAPA), Daicel
(Celgren), Dow Union Carbide (Tone)
• Copolymers with other biodegradable monomers
• Drug loading for timed release possible in
biomedical devices
Typical properties of commercial PCL
Property CAPA 640 CAPA 650 CAPA 680
MW 37,000 50,000 80,000
Melting 58-60 58-60 60-62
point (°C)
Tensile 140 360 580
strength
(kg/cm2)
Elongation 660 800 900
at break (%)
PCL decomposition
• PCL degrades quickly in various environments
(fungal sludge, compost, enzymes, soil, body,
etc.) - too quick for some applications
• Control of degradation rate: blending, co-
polymerization; molecular weight; porosity;
pore size, distribution; physical form, etc.
• PCL as films, foams and solid products (easily
shaped)
Biodegradation of PCL
O
n
PCL O
Attack in the amorphous areas
lipase
or cutinase (increase of crystalline ratio)
H OH Broadening of MW distribution
O
ε-hydroxyhexanoic acid
O
Rapid MW decrease
ω-oxidation
O
H OH
O CO2 + H2O
O
Porous scaffolds from copolymers
of PCL with other polymers
50:50 PCL:PV(OH)
Poly(vinyl alcohol) is water-soluble
and washed out – pore formation
40:60
30:70
Tay et al., J. Materials Processing Technol. 182 (2007), 117.
Films made from PCL-PGLA copolymers for
improved cell adhesion by patterning
PCL:PGLA 9:1
Pure PCL
PCL:PGLA 7:3
PCL:PGLA 8:2
Modification of surface morphology and hydrophilicity
Tang et al., (2005), Biomaterials 26, 6618.
PCL foam products
• Differentiation by foam density, cell size and
distribution
• Conventional blowing agents: N2, CO2; pellets
saturated with blowing agent, then heated past the
Tg under pressure
• Microcellular foams with very small cells and very
high density for tough materials, (non-medical: car
parts, aircraft, sporting goods, etc.; better fatigue
than non-foamed polymers)
Tissue engineering
Microcellular PCL foam for scaffold materials
Luetzow et al., J. Biomechanics 40 (2007), 580.
Biomaterials as drug delivery
vehicles
What are most important points to
make a system work?
Please interview your neighbor
(4 min)
Some examples
BIOPOLYMERS FOR DRUG DELIVERY
SYSTEMS
Possible drug delivery systems
• Ingested (capsules, pills)
• Inhaled (micro-, macroparticles)
• Injected (micellar, emulsion, microparticles)
• Ocular (eye drops)
• Transdermal (patch)
• Implanted (reservoir;
matrix/hydrogel)
Actual medicine plus non-active ingredients:
Perservatives, antioxdants, surfactants, buffers, viscosity modifies,
flavors, emulsifiers, sugar, gelatin, cellulose derivates (MC, CMC)...
What’s important?
• Release at specific target (general pain relief
versus chemotherapy for cancer)
• Release with best concentration
• Non-adverse reactions of ALL ingredients,
active or non-active
• Sterilization?
• Monitoring in the body?
Requirements for effective drug
delivery
• Drug delivery systems must be stable, non-
toxic, reproducible and well-characterized
• Decomposition must be well-known
– Polymer by itself
– Release characteristics of the drug
– Differences between in-vivo and in-vitro systems
must be known
• Dynamically changing systems during bio-
deterioration
Possibilities
• Drug in matrix: polymer breaks down over time,
releasing the drug
• Drug attached to polymer backbone: cleavage by
enzyme
• Encapsulated (in gelatin, PEG or other)
• Polymers as drug carriers: enzymatic cleavage
(ester bond hydrolysis) or hydrolytically (pH,
water, etc., stomach pH 1.5-2.5; intestines pH 6.6-
7.5)
• Polymeric drugs: poly(aspirin) in water: salicylic
acid and sebacic acid
Examples of drug delivery systems
• Most studied polymers for implanted delivery
systems: PLA and copolymers (PLGA)
• Most common drugs: anticancer, hormones,
vaccines, antibiotics, proteins, anti-
inflammatory agents, etc.
• Important: hydrophilic/hydrophobic
characteristics
• Consideration: pH change during drug release
possible!
General drug release profile
Controlled release
concentration
Burst release
max. release
travel time time
application
to target
Polymer hydrolysis
• Mechanism: either random (at basic pH) or by
unzipping from the chain end (under acidic
conditions); physiological pH (or simulated
physiological): pH 7.4; 37 degrees C
• Chemical reactions induced by mechanical
stress (important for all orthopedic implants)
• Irradiation (gamma rays) and ultrasound:
accelerated breakdown
Drug release – a dynamic system
• Drug solublitity in
polymer
• Drug solubility in
release medium
(pH, composition)
• Solubility might change over time with
polymer biodegradation products present
• Release mechanism might change with time
Picture: Sigma-Aldrich
PLA electrospun coated with alginate hydrogel
M. R. Abidian, D. C. Martin, Adv. Funct. Mater. 2009, 19, 573. Penn State U.
Polymer matrix: factors of influence
• Polymer chain length (shorter chains degrade
faster)
• Crystallinity
• Chemical composition
• Production parameters (solvent used; electrolytes
present, stirring, shear rate, type of solvent
removal, etc.)
– Size and porosity of microspheres, surface
morphology, swelling, accessibility of linkages for
degradation
System parameters
• Polymer, solvent, drug interaction during
preparation of drug delivery device
• Solubility of drug in release medium
• Dynamic system
• Degradation products, lower amount of drug,
impact on entire system
Packaging a drug – some examples
Incorporation of drugs in PEGylated zein micelle
Podaralla et al., Mol. Pharmaceutics, 2012, 9, 2778
Enzyme responsive nanoparticle
systems
Copolymer breaking apart,
releasing drug
www.discover.positron.edu.au
Rica et al., Adv. Drug Delivery Rev. 64, 2012, 967-978
What will the future hold – nanosized DNA
boxes to open with key and release drugs?
www.nextbigfuture.com
Muchas gracias a
Bernal Sibaja Hernández y Vladimir
Quinones Silva (Auburn University)
y
Mariana Miñano
para ayudarme con el español