Koc e 027
Koc e 027
KOC STANDARD
FOR
STANDARDS TEAM
DOC. NO. KOC-E-027 Page 2 of 47 Rev. 2
TABLE OF CONTENTS
PAGE No.
FOREWORD 4
1.0 SCOPE 5
2.0 APPLICATION 5
3.0 TERMINOLOGY 5
3.1 Definitions 5
3.2 Abbreviations 6
8.0 RELIABILITY 21
13.0 GROUNDING 31
16.0 PAINTING 36
20.0 APPENDICES
ACKNOWLEDGEMENT 47
Revision Table
Summary of Major Changes in Rev. 2
Sl. No. Clause No. Description of Major Changes
1 Foreword Foreword - updated.
2 2.0 Scope - updated.
3 3.0 3.1 “Definitions” and 3.2 “Abbreviations” - updated.
4 4.0 4.1 “Conflicts” and 4.2 “List of Standards, Codes and Specifications” - updated.
5 5.0 Sub-Clause 5.1.1 updated.
6 6.0 Health, Safety and Environment - updated.
New Sub-Clauses 7.1.3, 7.1.9, 7.1.15, 7.1.16, 7.1.22, 7.1.24, 7.1.25, 7.1.26, 7.2.1
& 7.2.3 added.
7 7.0
Sub-Clauses 7.1.2, 7.1.7, 7.1.8, 7.1.9, 7.1.10 item (a), 7.1.12 item (a), 7.1.13,
7.1.14, 7.1.17, 7.1.20, 7.1.23, 7.1.27 & 7.2.2 updated.
8 8.0 New Sub-Clause 8.2 added.
New Sub-Clauses 9.1.5 & 9.1.6 added.
9 9.0 Sub-Clauses 9.1.2, 9.1.4, 9.1.7, 9.2.1, 9.2.3 items (c) & (e), 9.2.4, 9.2.7, 9.2.8,
9.3.3 items (c) & (d), 9.4.2 items (c) & (d), 9.4.3 and 9.4.4 updated.
New Sub-Clause 10.1.6 added. Sub-Clauses 10.1.1, 10.1.4, 10.1.5, 10.1.8,
10 10.0 10.1.9, 10.1.12 & 10.1.13 updated. Sub-Clause 10.2.1 is corrected as 10.2 and
items (a) & (e) updated. Note is added. Sub-Clauses 10.3.3 & 10.3.7 updated.
11 11.0 Sub-Clauses 11.1, 11.3 & 11.4 updated.
12 12.0 Sub-Clauses 12.2, 12.6 & 12.10 updated.
Sub-Clause 14.1.3 deleted. New Sub-Clauses 14.4.3, 14.5.3 & 14.5.4 added.
13 14.0 Sub-Clause 14.3 items (i) & (k) updated.
Sub-Clauses 14.4.2 items (e) & (f), 14.4.4 and 14.5.2 item (c) updated.
14 17.0 Sub-Clause 17.1 updated. New Sub-Clause 17.3 added.
15 18.0 Sub-Clauses 18.2 & 18.3 updated.
16 19.0 Sub-Clauses 19.1 & 19.2 updated.
17 20.0 Appendices - I & II updated.
DOC. NO. KOC-E-027 Page 4 of 47 Rev. 2
FOREWORD I2I
This document “KOC Standard for Electrical Supervisory Control and Data Acquisition
(E-SCADA) System for Substation” (KOC-E-027, Rev. 2) is intended to provide the
minimum requirements for E-SCADA System to be installed at various KOC Facilities in
Kuwait. The earlier document KOC-E-027 (Rev. 1) issued in July 2011 has been revised for
incorporation of Energy Conservation measures (Metering & Monitoring Energy Consumption),
Information Security requirements, revisions of relevant International / National Standards and
latest technological developments in this field.
This Standard has been approved by the Standards Team in consultation with the ESTC
Sub-Committee (Technical) for use throughout the Engineering and Operational Functions of
Kuwait Oil Company (K.S.C.).
a) To provide technical guidance and establish the base document for developing project /
equipment specifications for Electrical Supervisory Control and Data Acquisition
(E-SCADA) System with a view to achieve uniformity, quality, reliability and efficiency in
an economical manner.
b) To assist the designers by providing technical information and engineering practices for
establishing the basis for E-SCADA System to be installed in electrical Substations to
improve the system performance and network reliability.
c) To maintain the Health, Safety & Environment (HSE) Management, including Process
Safety Management (PSM) requirements for the safety and protection of personnel,
environment and assets.
Feedback as well as any comments or suggestions derived from the application of this
Standard at any stage of design, installation or operation are invited and should be directed
to:
1.1 This Standard describes the minimum requirements for the design, construction,
installation, inspection, testing and commissioning of Electrical Supervisory
Control and Data Acquisition (E-SCADA) System for installation at various KOC
Facilities in Kuwait.
1.2 This Standard provides the general requirements for E-SCADA System for the
monitoring and control of Electrical System / Network / Equipment etc. at all
voltage levels including but not limited to 440 V, 3.3 kV, 11 kV and above 11 kV
(as applicable).
2.0 APPLICATION
2.1 The Electrical Supervisory Control and Data Acquisition (E-SCADA) System shall
comply with all the relevant requirements specified in this Standard and the reference
Standards / Codes mentioned herein.
2.2 Any exceptions or deviations from this Standard, along with their merits and
justifications, shall be brought to the attention of KOC Controlling Team for their
review, consideration and amendment by Standards Team (if required).
2.3 Compliance with this KOC Standard does not of itself confer immunity from legal or
statutory obligations.
3.0 TERMINOLOGY
Any device incorporating one or more processors with the capability of receiving
or sending data / control from or to an external source (for example, electronic
multifunction meters, digital relays, controllers).
3.1.3 Inter-Operability
The ability of two (2) or more intelligent electronic devices from the same Vendor
or different Vendors, to exchange information and use that information for correct
execution of specified functions.
AC Alternating Current
DB Database
DC Direct Current
GB Giga Byte
OS Operating System
PC Personal Computer
TB Tera Byte
UA Unified Architecture
In the event of conflict(s) between this Standard and the Standards / Codes,
Specifications referred herein, or other technical, purchase / contractual
requirements specified in the Project Documents, the subject shall be brought to
the attention of KOC Controlling Team for resolution.
I 2 I 5.1.1 The environmental conditions in Kuwait are severe and shall be considered
carefully while carrying out design, selection of equipment and installation of
Electrical Supervisory Control and Data Acquisition (E-SCADA) System. Any
equipment for outdoor installation shall be suitable for continuous operation at a
desert location under high ambient temperature and humidity. The atmosphere
shall be considered to be dusty, corrosive and may contain traces of Hydrogen
Sulphide (H2S), SOx / NOx gases & airborne chemical contaminants.
5.1.2 For detailed design information regarding the environmental, site and utility supply
conditions prevailing throughout the KOC Facilities, refer to KOC-G-007 “KOC
Standard for Basic Design Data”.
DOC. NO. KOC-E-027 Page 14 of 47 Rev. 2
5.2.1 The Electrical Supervisory Control and Data Acquisition (E-SCADA) System shall
be suitable for installations in an indoor location (Substation), unless otherwise
specified. The Electrical Supervisory Control and Data Acquisition (E-SCADA)
System shall be suitable for operation without failure under the temperature from
-3 °C to 50 °C and humidity upto 100 %.
5.2.2 All components including auxiliary devices shall have the specified ratings, which
shall be their continuous rating after being suitably derated for the specified service
conditions.
6.1 All applicable HSE requirements as per the relevant International and National
Standards shall be considered in the design, material selection and manufacture
of the E-SCADA System.
6.2 Relevant KOC HSE requirements, including the Process Safety Management
(PSM) requirements and specifically the Procedure for Inherently Safer Design
(ISD) shall be adhered to while designing, engineering, material selection,
installation and performance testing of E-SCADA System so as to safeguard
personnel, environment and assets during its use.
6.3 Appropriate Permit to Work (PTW) with applicable Job Safety Analysis (JSA)
document for the work to be carried out shall be prepared by the Contractor in line
with the relevant KOC HSE Procedures and submitted to KOC Controlling Team
for approval prior to commencement of any work within KOC areas. The PTW and
JSA documents shall address all relevant HSE requirements as per KOC HSE
Procedures “Permit to Work Procedure” (KOC.SA.004) and “Job Safety Analysis
Procedure” (KOC.SA.024).
6.4 All personnel engaged in site works shall have successfully undergone all the
applicable trainings and awareness courses as per the “Matrix of identified
Categories of personnel identified under ‘HSE Training’ and ‘HSE Awareness’ for
Contractors’ Employees” in the KOC HSE Procedure “HSE Training, Awareness
and Continued Learning Process” (KOC.GE.028).
6.5 All personnel carrying out site works, including Supervisors, shall use appropriate
Personal Protective Equipment (PPE) during the execution of works as identified
by the job requirement and in line with the requirements of KOC HSE Procedure
“Procedure for Personal Protective Equipment” (KOC.SA.010) and KOC-L-010
“KOC Standard for Personal Protective Equipment”.
DOC. NO. KOC-E-027 Page 15 of 47 Rev. 2
6.6 The Contractor personnel shall take all necessary precautionary measures to
ensure safe handling of loads during the work as per KOC HSE Procedures
“Safety procedure for Mechanical Handling of Loads” (KOC.SA.029) and “Manual
Handling of Loads” (KOC.SA.003).
6.7 The Contractor shall manage all wastes arising out of all work activities in a safe
and environmental friendly manner in accordance with the KOC HSE Procedure
“Waste Management Procedure” (KOC.EV.008). All personnel engaged at site
work in KOC areas shall be fully aware of the need for good housekeeping and
shall adhere to KOC HSE Procedure “Housekeeping Procedure” (KOC.GE.034)
during all work activities.
6.8 The tools and equipment used for the works shall be periodically inspected and
certified for safe use in all KOC Operational Areas.
6.9 All relevant HSE information and precautionary measures shall be provided to
KOC, including HSE / Safety Manual(s), pertaining to the safe handling, operation
and maintenance of the E-SCADA System.
7.1.1 The design of E-SCADA System shall be in accordance with the requirements
specified in this Standard and shall conform to the various Standards and Codes
mentioned in Clause 4.0 of this Standard. Any project specific requirements for a
particular project as detailed in the Project Documents shall also be complied with.
I 2 I 7.1.2 The E-SCADA System shall be designed to perform Substation automation and
communication with networking technology conforming to IEC 61850 series of
Standards, featuring open, inter-operable communication system with flexible
architectures, scalable to take care of the requirements, as specified in the Project
Documents. E-SCADA shall provide interoperability and connectivity between
devices from different suppliers, be capable to follow the changing communication
technology and facilitate ease of engineering and maintenance.
I 2 I 7.1.3 E-SCADA System shall have provision for signal transfer through WiMAX
(Worldwide Interoperability for Microwave Access) System, where specified in the
Project Documents.
7.1.5 The E-SCADA System shall be designed to continuously monitor / access data on
a real time basis and control the complete line-ups of High / Low voltage
switchgears and other equipment as specified in this KOC Standard and Project
Documents.
DOC. NO. KOC-E-027 Page 16 of 47 Rev. 2
I 2 I 7.1.7 The E-SCADA System shall be with high performance industrial type server, Hard
Disc Drive (HDD) and Random Access Memory (RAM) sufficient to cater for
various functions specified in this Standard as applicable for a particular Project
including spare requirements, as specified in the Project Documents. The system
shall be provided with state of the art processor, software, data transfer ports /
facility and HMI to monitor, control & configuration of various electrical network
parameters.
I 2 I 7.1.8 The data storage devices and associated components shall be capable to store the
data for a minimum period of One (1) year, unless otherwise specified in the Project
Documents. The minimum capacity of the data storage device Hard Disc Drive (HDD)
shall be four (4) TB and Random Access Memory (RAM) shall be 32 GB.
I 2 I 7.1.9 The Engineering Work Station (EWS) shall be provided with latest generation 64-bit
processor (minimum) industrial PCs and anti-virus protection software approved by
CITG, unless otherwise specified in the Project Documents.
I 2 I 7.1.10 The Engineering Work Station (EWS) shall display graphics, electrical network
parameters, single line diagram etc. and shall be configurable to indicate various
real time parameters including but not limited to the breaker status, load currents,
bus voltages etc. For further details of EWS, refer to Sub-Clause 9.2 of this
Standard.
7.1.11 The E-SCADA System communication shall be in accordance with IEC 61850.
The interoperation between different Intelligent Electronic Devices (IEDs) from
several vendors for achieving data exchange, monitoring & control requirements
and the integration of various equipment / systems to fulfil the specified functions
shall be the responsibility of the system Manufacturer. The interface with other
equipment / system based on a different Communication Protocol / Standard shall
be with prior approval from KOC for specific applications. Few examples are given
below for guidance:
I 2 I 7.1.14 The E-SCADA System shall be capable of interfacing with the 11 kV / 3.3 kV /
440 V Switchgears, UPS, Battery Chargers, Transformers, Generators, Substation
Fire & Gas Detection System / Fire Suppression System, Substation HVAC
System etc. and any other equipment as specified in the Project Documents.
I 2 I 7.1.15 Where specified in the Project Documents, the E-SCADA System shall be capable of
integration with the existing KOC Management Information System (MIS) installed at
CITG Building for transferring data as per the requirements specified in the Project
Documents. This shall include the provision for viewing the various real time
parameter dashboards by KOC Users, authorised to access the same.
I 2 I 7.1.16 Prior to the integration of E-SCADA System with KOC Management Information
System (MIS), it shall be ensured that the servers which are to be connected to KOC
domain need to be formatted and installed with KOC licensed operating system,
antivirus software etc. by relevant Team of CITG.
g) Diagnostic Information.
o) Provision for setting of Relays. This shall include but not limited to:
Note: The relays to be included to have the above facility shall be based
on the project specific requirements.
7.1.18 The E-SCADA System shall be designed / manufactured to attain & maintain high
performance and high level of integrity by using rugged, industrial type, proven
and tested components.
7.1.19 The main components of E-SCADA System shall be dual redundant to increase
the availability / reliability. This shall include but not limited to Servers, Switching
Devices, RTUs, Data Storage Devices & associated components, Power Supply
modules, Communication System etc.
I 2 I 7.1.20 The spare capacity requirements for the E-SCADA System shall be assessed
based on project specific basis and shall be specified in the Project Documents /
Datasheet.
DOC. NO. KOC-E-027 Page 19 of 47 Rev. 2
7.1.21 The E-SCADA System shall be complete with necessary licensed software for the
operation of the system. The system shall be based on the latest proven
technology with software compatible to share all data over KOC’s Communication
Network (LAN, WAN), DCS etc.
I 2 I 7.1.23 The software licenses shall be in the name of KOC without any liens / restrictions.
I 2 I 7.1.24 In order to ensure that security controls are enforced to address all known
vulnerabilities and weaknesses, a “High Level Information Security Risk
Assessment” shall be carried out with the involvement of relevant CITG Team. The
Information Security Risk Assessment will be conducted by KOC Information
Security Team (CITG) at various phases of Design and Installation of the System,
in order to ensure a secure E-SCADA System.
I 2 I 7.1.25 The risk assessment will be carried out based on security controls mentioned in
the “Secure ICS Procurement Language Guidelines”, “Procurement Language”
documents, IEC 62351, IEEE C37.240 and ISA / IEC 62443 in line with the
requirements of KOC CITG’s Information Security Policies to determine applicable
information security threats, vulnerabilities and associated impact in the event of
system compromise or failure. The recommendations on information security
requirements, as per the type of E-SCADA System integration envisaged will be
provided by CITG to the Controlling Team for incorporation into the Project
Documents.
I 2 I 7.1.26 For carrying out the High Level Information Security Risk Assessment, following
details / documents (as a minimum) shall be provided to relevant Team of CITG
by the Controlling Team:
b) Network topology diagrams for all packages (e.g.: High level network
topology diagrams, Systems communication within and external to the
system under consideration),
DOC. NO. KOC-E-027 Page 20 of 47 Rev. 2
I 2 I 7.1.27 The E-SCADA System Manufacturer shall submit detailed design drawings, block
diagrams describing overall system architecture including control, monitoring &
data acquisition equipment, all the interfaced Equipment / Systems with
communication details etc. for review and approval by KOC (Controlling / relevant
Team of CITG, as applicable).
7.2.2 The Energy Consumption measurements shall include (kWh / kVAh / kVARh) at
various distribution levels as specified in the Project Documents to monitor and
record the consumption pattern. The power system parameters to be monitored,
recorded and stored (with time / date stamping) at different voltage levels (as
applicable) shall include, but not limited to the following:
a) Voltage,
c) Voltage surges,
d) Current,
e) Power,
f) Kilowatt-hour (kWh),
g) Kilovolt-Ampere-hour (kVAh),
h) KiloVAR-hour (kVARh),
i) Frequency,
j) Power factor,
7.2.3 The E-SCADA System shall have provision for integration of Smart Energy Meters
provided in various Substations for generating reports and visualisation, where
specified in the Project Documents.
8.0 RELIABILITY
8.1 The E-SCADA System shall be designed to achieve high reliability. The failure of
any component shall not result in an undetected loss of functions or multiple and
cascading component failures.
I 2 I 8.2 The E-SCADA System components shall have a Mean Time Between Failure
(MTBF) of ≥100,000 hours, unless otherwise specified in the Project Documents.
8.3 The E-SCADA System shall be of fail-safe design such that no single failure could
cause the system to initiate an undesired control action, such as tripping or closing
of a circuit breaker or disable any critical functions (protection, control, metering
etc.).
Note: The DCS shall be directly hardwired to the equipment, which is being
controlled by DCS with no intervention from the E-SCADA System panel to
ensure normal and safe operation of the plant in the event of
non-availability / shutdown of E-SCADA System.
9.1 General
9.1.1 The E-SCADA System shall be capable of carrying out various functions including
but not limited to man-machine communication, interaction between operator and
control system, supervision and control, alarm and event handling, data
acquisition, reporting etc. Any project specific requirements to be included in the
system shall be specified in the Project Documents.
I 2 I 9.1.2 Real time data to be collected from electrical network shall include equipment
status & measurements, load flow, short-circuit & harmonics functionalities,
Transient analysis predictive simulation used for daily operational & maintenance
activities etc. Alarms shall be generated in real time to ensure that the operator
will be kept informed about any sort of discrepancies or failures from normal
function. Information on occurrence of Faults & Disturbances shall also be reported
in real time and the data stored shall be available for analysis by the operator.
9.1.3 The E-SCADA System shall communicate / interface with various systems, IEDs
etc., as required to accomplish the functions specified. Unless otherwise specified,
the communication link between E-SCADA System and other equipment shall be
using Optical Fibre Cables (ring topology). Use of other modes viz. RS 485, RJ 45
etc. shall be with prior approval from KOC, where the optic fibre connectivity is not
practical.
I 2 I 9.1.4 The E-SCADA System shall be equipped with GPS for time synchronisation,
unless otherwise specified in the Project Documents.
DOC. NO. KOC-E-027 Page 22 of 47 Rev. 2
I 2 I 9.1.5 The E-SCADA System shall be capable of carrying out Power System Studies
using real time parameters, where specifically called for in the Project
Specifications. For details of Power System Studies, KOC-E-006 “KOC
Recommended Practice for Power System Studies, Protection and Control” shall
be referred.
I 2 I 9.1.6 Where specified in the Project Documents, E-SCADA System shall have provision
for integrating with the KOC approved software (KOC licensed ETAP or
equivalent) for carrying out the following Power System Studies / Analysis (using
real time data):
b) Motor Acceleration,
c) Transient Stability,
I 2 I 9.1.7 Where specified in the Project Documents, there shall be provision for
troubleshooting / maintenance of the E-SCADA System from remote by the
Manufacturer upon specific request from KOC without affecting reliability / safety
of the power system / network and meeting the information security requirements
of KOC, approved by KOC Information Security Team of CITG.
9.2 Human Machine Interface (HMI) for Local and Centralised Control
9.2.2 The EWS in each Substation shall be capable of performing all monitoring /
controlling / displaying of various functions envisaged from the E-SCADA System
described in this Standard and Project Documents.
9.2.3 The EWS shall provide general Substation information, giving an overview of all
Substation Equipment / main components, all subsystems, Power distribution
details for various Voltage levels in the Substation with status of breakers / other
equipment, as applicable. This shall include but not limited to the following:
I2I e) Report generation from any historical or real time measurement and
Sequence of events with provision to send the same through e-mail & to
the printer,
g) Devices displays,
I 2 I 9.2.4 Industrial type Engineering Work Station (EWS) and Printer (colour) shall be
provided adjacent to the E-SCADA System panels in the Substations and in the
Maintenance Supervisor’s Office or any other locations specified in the Project
Documents with suitable level of operational restrictions / authorisations as
specified in the Project Documents. The EWS shall be with 32” screen LED
monitor (unless otherwise specified), rugged keyboard and functional keys. The
colour printer shall be laser type suitable for printing graphics / sequence of events
etc.
9.2.5 The display and graphics shall be in multicolour to show the operating condition of
the network, energised / earthed status of breakers, voltage levels of various
buses, etc. with Pan / Zoom facility. The displays shall be large enough to provide
an overview of the entire power network and enable the operators to identify at a
glance any condition that requires their immediate attention.
9.2.6 The EWS shall have menu bar, command buttons and function keys for navigation
and selection of functions.
I 2 I 9.2.7 There shall be provision for extending the local monitoring / control functions to
various Remote Stations (Maintenance Supervisor’s Office, Central Control
Station, MIS or any other locations) and DCS, as specified in the Project
Documents.
I 2 I 9.2.8 Where Central Control Station is specified in the Project Document, the E-SCADA
provided at various Substations shall be integrated to the Central
E-SCADA System with Client-Server protocol to facilitate seamless data transfer
as specified in the Project Documents. In such cases, EWS and accessories
provided shall be suitable for handling the inputs from several E-SCADA Systems
located at various Substations.
DOC. NO. KOC-E-027 Page 24 of 47 Rev. 2
9.3.1 Control of circuit breaker / other critical operations shall be accessible only to
privileged users through software based access levels / authorisation, which has
been described in Sub-Clause 9.4 of this Standard. The command operation shall
be sequenced to ensure that wrong commands are not sent to the network. The
following sequence shall be followed prior to final confirmation command for
operation, unless otherwise specified:
a) Select,
b) View status,
c) Close / Open,
d) Operate
(There shall be provision to show “warning signals” to alert the operator
prior to final operations),
e) Confirm.
9.3.2 The display and operation of the functions listed above shall be through graphics
and individual faceplate of the devices.
9.3.3 The EWS shall have the provision for the control and command execution in a
sequential order in-line with the following:
For Example: “Circuit Breaker Control” dialog shall appear when ‘CB’ is
selected.
I2I c) Command Execution, “Close” or “Open” Buttons etc. shall be provided with
“Operator Reconfirmation” button prior to sending the final command to the
circuit breaker / other equipment. The sequence of operation shall include
the following to avoid any inadvertent operations:
(i) Once the “Open” or ‘Close” command button is clicked for a Circuit
Breaker / Equipment to “open” or “close”; a confirmation is required
to further enable the system to do the particular operation.
(ii) Then the confirmation button “Operate” shall be enabled and when
clicked shall ask for a reconfirmation.
(iii) The operation shall be executed only after the completion of all the
confirmations.
I2I d) Upon completion of the actual execution, the status received from field shall
be displayed (with distinguished colours) at the EWS.
For Example:
(In case of any failure in execution of the command, the reason shall be
displayed).
9.4.1 The E-SCADA System shall be protected against illegitimate use by restriction of
access to various levels.
a) Monitoring
b) Control
I2I c) Configuration
In this mode, the system shall allow to change / retrieve access control /
security related attributes / values / configurations.
DOC. NO. KOC-E-027 Page 26 of 47 Rev. 2
I 2 I 9.4.3 The System Access requirements shall be in line with the requirements of
ISA TR 99.00.01. Unless otherwise specified, there shall be three (3) levels of
permissions / authority to ensure the system data security, as detailed below:
b) Supervisor,
c) Operator.
Note: The System access privilege to various levels shall be configurable as per
KOC requirement. The rules that define the privileges authorised under
access control accounts for personnel in various job roles shall be defined
in an “Authorisation Security Policy” that should be documented and
applied to all personnel upon authentication by the respective
Maintenance / Operation Teams.
I 2 I 9.4.4 The scope of interfacing and configuration of E-SCADA System logic, I/O’s,
alarms, graphics at Remote Stations (Maintenance Supervisor’s Office, Central
Control Station, MIS or any other locations), DCS etc. shall be based on project
specific requirements as specified in the Project Documents.
The E-SCADA System shall be designed and tested to withstand the various types
of induced, conducted and radiated electromagnetic disturbances that occur in
Substations in compliance with the requirements of IEC 61000 (relevant parts) and
IEEE C37.240. This shall include but not limited to the following:
10.1 General
I 2 I 10.1.1 The E-SCADA System panels shall be industrial type, free standing, dust and
vermin proof, sheet steel enclosed suitable for indoor installation. The front door
shall be hinged type with transparent sections for easy viewing of status / alarm
indications.
10.1.2 The panel shall be constructed from folded and welded sheet steel of minimum
thickness two (2) mm. The panel construction shall be rigid with adequate
supporting frames. The panels shall have a 100 mm high base frame, complete
with all necessary foundation bolts and accessories for grouting in the floor.
10.1.3 The ingress protection of the panel shall be not less than IP 42 in accordance with
IEC 60529, unless otherwise specified.
DOC. NO. KOC-E-027 Page 27 of 47 Rev. 2
I 2 I 10.1.4 The system shall be of rack mounted (19 inch) modular construction. The
modules / circuit cards shall be easily accessible for adjustment / removal /
replacement. For further construction details of cabinets, KOC-I-007 “KOC
Standard for Telecommunication, Instrumentation and Control System Cabinets”
and IEC 60297-3 shall be referred.
I 2 I 10.1.5 All modules / circuit cards shall be provided with plug and socket / edge connectors
incorporating retaining clips or screws to prevent accidental disconnection.
Keyways and or guide rails shall be provided where appropriate to ensure correct
location and alignment.
I 2 I 10.1.6 Separate cabinet shall be installed for Optical Fibre Cables (OFC) patching
requirements, unless otherwise specified in the Project Documents.
10.1.7 All enclosures shall be ventilated with vents or louvers, which shall be located so
as not to spoil the appearance of the enclosure. All ventilating openings shall be
provided with corrosion resistant screens to prevent entrance of insects, rodents
and filters to prevent the entrance of dust.
I 2 I 10.1.8 The E-SCADA System Manufacturer shall submit heat dissipation calculation to
KOC. Adequate means of general and local overheat detection system shall be
fitted and alarmed locally and to Remote Stations / DCS, as applicable
I 2 I 10.1.9 The E-SCADA System shall be provided with cooling fans as required to dissipate
heat. It shall be ensured that, even in the case of one (1) fan failure, the normal
operation of E-SCADA System is not hampered. Fan failure alarms shall be provided
locally and to Remote Stations / DCS as applicable.
10.1.10 Suitable lighting shall be provided inside the panel with automatic on / off door
switch.
10.1.11 All cable entries shall be from the bottom, unless otherwise specified. Removable
bottom gland plates of suitable sizes shall be provided for cable entry with cable
glands as required. The cable entry shall be sealed to prevent the insects / reptile
entry inside the panel.
I 2 I 10.1.12 All equipment in the E-SCADA System panel shall be arranged in a logical manner
to facilitate ease of operation, maintenance and repair. All components, test
terminal blocks etc. shall be located at a minimum height of 300 mm from the bottom
of the panel.
I 2 I 10.1.13 Cable ducts and covers shall be PVC type suitable for fixing on both sides of
terminal rails. Terminal rails and cable ducts shall be fixed on a mounting pan.
10.1.14 Doors shall be provided with sealing gasket and lockable handles.
10.1.15 All the materials used for construction shall be non-degradable and
environmentally safe.
10.1.16 Access to the components shall be from the panel front. All terminal strips shall be
accessible from the floor without using accessories like ladder.
DOC. NO. KOC-E-027 Page 28 of 47 Rev. 2
10.1.17 All live parts located within the enclosure shall be protected by barriers or shrouds
to prevent inadvertent contact or short circuit by personnel while performing circuit
checks / maintenance.
10.1.18 Barriers shall be of rigid transparent insulating material to enable the identification
of screened components.
I2I a) Server, Engineering Work Station with rugged keyboard and functional
keys, laser printers etc. The Operating System (OS) of the server and
workstation shall be of the latest version (64-bit or more unless otherwise
specified),
I2I e) Necessary software required for performing all the specified operational
functionalities mentioned this Standard and Project Documents, including
anti-virus protection as approved by KOC CITG with its licenses.
I2I Note: The Manufacturer shall ensure that network related equipment including
servers supplied to KOC are not already included or likely to be included in
the End of Life / End of Sale / Obsolescence list.
10.3.1 The internal wiring of E-SCADA System panel shall be designed with high integrity
to withstand the Substation environment to provide the optimum data / signal
output levels and the system shall be immune to electromagnetic / electrostatic
phenomena, voltage surges / dips etc. associated with the power system
considered.
10.3.2 The cable and termination system used shall comply with the relevant EMC
Standards (IEC 61000 Series) including the requirements of IEC TS 61000-6-5.
DOC. NO. KOC-E-027 Page 29 of 47 Rev. 2
I 2 I 10.3.3 The panel internal wiring / termination cables for data and signal shall be suitably
sized, taking into account of the requirements of the connected circuits as specified
in the Project Documents. The conductor size shall be selected based on the
maximum continuous current ratings, length of circuit etc. The minimum conductor
size shall be 0.75 mm2, unless otherwise approved by KOC based on justification
from the Manufacturer. All the cables shall be terminated with insulated lugs. Heat
shrinkable sleeve shall be used for control cable marking.
10.3.4 Any other vendor specific cables provided (Termination cables / Ribbon cables
etc.) shall be subject to verification of assurance provided by the Manufacturer
regarding the integrity of the system functionality, current carrying capacity,
maintainability & continued operation of the cable system throughout the life cycle
of the E-SCADA System.
10.3.5 The minimum cross sectional area of the wires used for power supply
connection / distribution within the panel shall not be less than 1.5 mm2. The
Manufacturer shall submit cable sizing calculations for KOC review and approval.
10.3.6 The panel wiring shall be identified with numbers allocated in accordance with
approved drawings. The wiring diagrams shall clearly identify the reference
numbers and the wires shall be terminated with approved type of terminations.
I 2 I 10.3.7 Terminal blocks shall be logically grouped, indelibly marked in accordance with the
approved Manufacturer’s drawings. Unless otherwise specified in the Project
Documents, at least 10 % spare terminals shall be provided for future use.
Segregation of different voltage levels within terminal blocks shall be achieved by
barriers and be clearly identified by labels. Rail mounted terminals shall be
identified according to approved Manufacturers drawings. Terminal blocks shall be
provided with removable plastic shrouds.
10.3.8 Wiring inside E-SCADA Panel shall be colour coded as follows, unless otherwise
specified or approved by KOC:
I 2 I 11.1 The E-SCADA System shall be suitable for operation from 110 Volts AC / DC
supply from Substation UPS, as specified in the Project Documents. The use of
any other voltage levels / types of power supply shall be with prior approval from
KOC. The E-SCADA System shall be capable of operating successfully over a
range of 85 % to 110 % of rated voltage and ± 2.5 % of rated frequency. The
Substation UPS shall be sized to have sufficient capacity to operate the E-SCADA
System for a minimum period of four (4) hours after the failure of main power
supply, unless otherwise specified in the Project Documents.
11.2 The E-SCADA System power supply modules shall be dual redundant and have
inbuilt transformation equipment to convert the voltage to the required levels for
the functioning of all associated hardware.
I 2 I 11.3 The power supply modules shall have integral fuse protection and LEDs to indicate
fuse blown / power supply faults. The fuses shall comply with the requirements of
IEC 60269.
I 2 I 11.4 Suitable indication shall be provided in the Substation and Remote Stations to
indicate status of the power supply. Alarm to the Remote Stations / DCS shall be
generated in the event of failure of one supply.
11.5 For details of UPS, refer to KOC-E-011 “KOC Standard for Uninterruptible Power
Supply System”.
12.1 The E-SCADA System panels shall be fitted with the nameplates on front and rear
side.
I 2 I 12.2 The nameplate shall be of stainless steel with identification details engraved and
shall be fastened to the enclosure on the front and rear by means of screws or
rivets of stainless material.
12.3 Identification labels shall be provided to correlate the devices in the panel and the
documentation / drawing to indicate the function or purpose of the devices.
12.4 All items within the E-SCADA System panel shall be clearly labelled using plastic
laminate material. The labels shall be firmly screwed to a fixed part of the frame or
mounting plates within the cabinet using non-corrodible screws. The nameplate /
labels shall be located such that no disassembly or parts removal is required to
view the same.
12.5 Warning labels shall be provided in all locations of the equipment, where
necessary to warn personnel of potentially dangerous situations.
12.7 Labels shall have black characters on a white background, except warning labels,
which shall have white characters on a red background.
DOC. NO. KOC-E-027 Page 31 of 47 Rev. 2
12.8 All components incorporated within the unit shall be indelibly marked with circuit
component reference. Handwritten stickers or tape labels such as Dymo etc. shall
not be used.
12.9 Fuse bases shall be labelled with their respective fuse current rating.
I 2 I 12.10 All programmable parts such as PROM, EPROM / EEPROM and similar
components should be marked with a programme identifier and versions.
13.0 GROUNDING
13.1 An earth bar of minimum size 70 mm2 shall be provided along the full length of
E-SCADA System panel. All metallic non-current-carrying parts shall be bonded
together and connected to the earth bar. External earthing terminals shall be
provided at both ends of the earth bar to facilitate connection to the earthing grid.
13.2 All the rack-mounted equipment with exposed metal parts shall be earthed.
13.3 Provision shall be made for connecting the earth continuity conductors and cable
armouring of all circuits.
13.4 Doors and hinged parts shall be bonded to the enclosure by means of a flexible
copper connection having a minimum cross-sectional area of 6 mm2, arranged in
such a way that it cannot be trapped during the opening / closing of the door.
13.5 Connections from the main earth bar to components shall be with green / yellow
PVC sheathed stranded copper conductors, provided with compression type
termination lugs.
13.6 Cabinets and enclosures of devices shall be grounded at the same point where
the electrical service neutral is grounded. All devices within one cabinet shall be
grounded together by means of ground cable.
13.7 The signal ground shall be connected to an external ground at a single point (clean
earth) so that ground loop conditions are minimised. The shielded wire, drain wire
or ground wire of input / output cables shall be terminated at one ground point in
each cabinet and shall be insulated from the cabinet ground. These ground points
shall be connected together to the clean earth system.
14.1.1 All items included in the supply shall be designed, manufactured, inspected and
tested under the control of a documented Quality Assurance system, of which the
general requirements are given in Clause 17.0 of this Standard.
14.1.2 Any special references to inspection / test referred within this Standard are
additional to and shall not replace or reduce the general QA / QC requirements.
DOC. NO. KOC-E-027 Page 32 of 47 Rev. 2
14.2.1 The Manufacturer shall submit the Inspection and Testing Plan (ITP) to KOC for
approval. All Inspection and Testing shall be as per approved Inspection and
Testing Plan (ITP).
14.2.2 The inspection and test plan shall cover the various stages of inspection and test
procedures for FAT, SAT etc.
14.2.3 The Factory Acceptance Test (FAT) shall be performed for the complete E-SCADA
System at the Manufacturer’s works where the system is engineered and
assembled. The FAT shall not be performed until the in-house test results and
certificates have been issued for KOC review.
14.2.4 The FAT shall be conducted to demonstrate that the system performs correctly.
The FAT shall include both specific performance and integrated system tests to
demonstrate that all hardware and software functions correctly.
14.2.5 The Site Acceptance Test (SAT) shall be conducted with the involvement of KOC
representatives. The scheduled date for SAT shall be communicated to KOC in
advance to enable the KOC Representatives to witness the test. The SAT shall
include a fully integrated test with all field devices, equipment, etc. connected and
powered-up.
14.2.6 Commissioning test shall be done at Site with the Manufacturer’s field assistance
as required. During commissioning, all functionalities and proper operation of the
complete system shall be verified.
While performing the inspection at the Manufacturer's Works, the following items
shall be verified as a minimum:
e) Check space available for cable termination, size & number of terminals
and cable-supporting devices.
h) Check fuses and other protective devices for rating, labelling and
accessibility.
DOC. NO. KOC-E-027 Page 33 of 47 Rev. 2
j) Check the painting for colour, finish and general suitability for the
environment.
l) All internal quality control certificates shall be reviewed for any component
failures and their corrections.
14.4.1 The Factory Acceptance Tests (FAT) shall be conducted to demonstrate that the
system performs correctly. The FAT shall include both specific performance and
integrated system tests to demonstrate that all hardware and software functions
correctly. The FAT shall be a fully integrated (I-FAT) with simulation of all
connected devices, I/Os, IEDs, equipment, etc.
14.4.2 The tests carried out at the E-SCADA System Manufacturer's Works shall be in
accordance with the relevant International Standards specified. The tests shall
include, but not limited to the following:
I2I e) Functional check on Power Supply Unit / all components / IEDs and
redundancy check (as applicable).
g) Check on Painting.
I 2 I 14.4.3 Proper functioning of all information security features to ensure the expected levels
of functionality shall be assessed during FAT.
I 2 I 14.4.4 The FAT shall be witnessed by KOC Representative and Vendor’s Quality
Assurance Representative. Signed Test Reports along with relevant drawings /
documents and certification shall be submitted to KOC for acceptance / approval.
14.4.5 Equipment shall not be delivered to KOC until all applicable tests have been
successfully completed.
14.5.1 The Site Acceptance Tests (SAT) Procedure shall be submitted to KOC for
approval sufficiently in advance, prior to the actual test. All tests carried out during
FAT shall be repeated during SAT to ensure the performance of the installed
system.
DOC. NO. KOC-E-027 Page 35 of 47 Rev. 2
14.5.2 The tests carried out at the Site after installation of the E-SCADA System shall
include, but not limited to the following:
a) System performance test, which shall include all the tests mentioned in
Sub-Clauses 14.4.2 & 14.4.3 of this Standard, with all installed equipment
to check the proper functioning of critical parameters of the E-SCADA
System components including IEDs, User interface, Communication,
Hardware, Software etc.
b) The various functionalities of the E-SCADA with actual inputs from electrical
network / equipment shall also be verified.
I 2 I 14.5.3 The information security features shall be verified after the E-SCADA System
installation and prior to commissioning for demonstrating that the System
performance is in accordance with the “Integrated Information Security Risk
Assessment”, Project Documents and System Manuals.
I 2 I 14.5.4 The verification of information security features carried out during FAT shall be
repeated in SAT to ensure mitigation have been correctly applied and all the
systems are functioning as expected. In addition, the items which are not covered
during FAT shall also be tested during SAT as specified in the ITP / Project
Documents.
For example: Any integration with KOC MIS / Corporate Network, integration with
other system(s) for remote access etc.
15.1 The Manufacturer shall provide training related to the E-SCADA System operation
and maintenance at the factory / KOC site for KOC personnel. This training shall
cover, but not limited to the following:
I 2 I 15.2 Training shall include providing any documentation and “Hands-On Exercises”
necessary to enable operations / maintenance personnel to assume full
operational responsibility of the E-SCADA System.
15.3 There shall be a “Help Menu” in the system, with E-SCADA Instruction / Training
Manual readily available for use.
15.4 The Start-up assistance shall include a working demonstration and simulation of
all operating conditions that may be encountered.
DOC. NO. KOC-E-027 Page 36 of 47 Rev. 2
16.0 PAINTING
16.1 Painting shall be in accordance with KOC-P-001 “KOC Standard for Painting and
Coating of external Metal Surface” and the Manufacturer's standard, approved by
KOC. The Manufacturer shall provide details about the type and number of
coatings of primer and final paint.
16.2 Colour shall be selected to match with the low voltage switchboard installed in the
same location, unless otherwise specified in the Project Specification.
I 2 I 17.1 The Manufacturer / Vendor shall operate a quality system to ensure that the
requirements of this Standard are achieved. The Manufacturer’s quality system shall
be preferably based on ISO 9000 Series of Standards, certified by Internationally
reputed Accredited Certification Bodies and shall demonstrate compliance by
providing a copy of their Quality Certification and Quality Manual.
I 2 I 17.3 For details of quality requirements, KOC-Q-014 “KOC Standard for Project QA / QC
General Requirements” shall be referred.
18.1 General
18.1.1 All correspondence, drawings, instruction manuals, datasheet or any other written
information shall be in English language. In case of dual language, one language
shall be English.
18.1.2 All dimensions, units of measurement, physical constant etc. shall be in SI units.
18.2 Documentation
The Project documents / drawings shall include but not limited to Design, Installation,
Inspection, Testing, Commissioning, Operation and Maintenance of the E-SCADA
System.
I2I b) The overall system may contain devices from several vendors that use
different software or methods of configuration. These device configuration
or settings files including software details shall be provided.
DOC. NO. KOC-E-027 Page 37 of 47 Rev. 2
b) Floor, rack and shelf mounting, drilling and bolting methods necessary to
secure the equipment.
c) Safety precautions.
I2I g) Inspection and Testing Plan (ITP), inspection & test procedures for FAT,
SAT etc.
I2I c) Response times of the E-SCADA System under all operational conditions
along with the average CPU loading for each network activity as specified
in the Project Documents.
e) Typical schematic layout with circuit diagram for the power, control and
protection circuits.
p) Installation guidelines.
I2I b) Functional design specification and Input (I) / Output (O) signal List.
I2I e) Response time calculations and average CPU loading figures for each
network activity.
DOC. NO. KOC-E-027 Page 39 of 47 Rev. 2
i) Parts list of all components used with all technical details, Maker’s Name,
Type, Serial Number etc.
k) Paint Specification.
I2I l) Inspection and Test Plan including FAT / I-FAT / SAT Procedures.
I2I n) List of Spare Parts for two (2) years normal operation with Part number /
Catalogue ID.
o) Packing details.
18.3.3 Each drawing supplied by the Manufacturer shall have the following information
as a minimum:
a) Drawing title.
18.3.4 For further details on packing, marking and shipping documentation, refer to
KOC-G-004 “KOC Standard for Packing, Marking and Documentation”.
DOC. NO. KOC-E-027 Page 40 of 47 Rev. 2
I 2 I 19.1 List of recommended spare parts for two (2) years normal operation of the system
with Part number / Catalogue ID shall be furnished.
I 2 I 19.2 A complete set of special tools and devices necessary for installation, operation
and maintenance of the system shall be provided, housed inside a separate
lockable enclosure mounted on wall.
19.4 Complete set of commissioning / start-up spares shall be included in the supply.
19.5 Complete details including quantity, rating, type and catalogue number of all
components used shall be provided.
19.6 For further details on spare parts and maintenance requirements, refer to
KOC-G-009 “KOC Standard for Spare Parts and Maintenance Data”.
DOC. NO. KOC-E-027 Page 41 of 47 Rev. 2
20.0 APPENDICES
The E-SCADA System shall be capable of monitoring and control of various equipment as
detailed in this Standard and specified in the Project Specification. A typical list of monitoring
and control requirements is given below for guidance. The actual requirements for a
particular Project shall be indicated in the Project Specification.
Power Factor
Voltage
Current
Frequency
THD
DOC. NO. KOC-E-027 Page 42 of 47 Rev. 2
Power Factor
Voltage
Current
THD
Note: “Close” command from E-SCADA to motors shall not bypass any Process /
DCS interlocks.
Power Factor
Voltage
Current
Power Factor
Voltage
Current
DOC. NO. KOC-E-027 Page 44 of 47 Rev. 2
Current
ON / OFF
Alarms
III GENERATOR
Power Factor
Voltage
Current
Frequency
Temperature
Excitation Current
ACKNOWLEDGEMENT
The draft of this document “KOC Standard for Electrical Supervisory Control and Data
Acquisition (E-SCADA) System for Substation” (KOC-E-027, Rev. 2) has been circulated
to KOC User Teams for their review & comments and the responses received were suitably
resolved and incorporated into the document.
The Team Leader Standards (Chairman - ESTC S-C Technical) would like to thank the KOC
User Teams, ESTC S-C (Technical) Members and Task Force Members for providing Technical
Inputs and Valuable Comments for the successful revision of this document.