Suzlon Internal Training Modules – Phase/Semester Wise Structure
Training Timeline Overview
Month 1–2: Induction & Foundation
Month 3–5: Technical Deep Dive
Month 6–8: Field Deployment & Operations
Month 9–10: Strategic & Managerial Integration
Month 11–12 (Optional): Certification Courses + Final Evaluation
Semester 1: Induction & Foundation (1-2 Months)
Objective:
Build organisational awareness, safety consciousness, and basic wind tech knowledge.
Modules:
Overview of Suzlon's legacy and leadership in wind energy
Company History, Vision, Mission, Organizational Structure
Introduction to Wind Energy & Renewable Sector: Global and Indian context
Suzlon Product Portfolio Deep Dive (S111, S120 turbines, Hybrid systems, etc.)
Basic Electrical & Mechanical Systems Overview for Wind Energy
HSE (Health, Safety & Environment) Training – Mandatory for all field & office
employees
Industrial discipline, HR policies, ethics, grievance handling, and compliance
protocols
Methodology:
Classroom training and e-learning modules
Icebreaker sessions, buddy mentoring program
Virtual plant tours and interactive sessions with CXOs
Deliverables:
MCQ assessments
Team-building activities
Site visit (Virtual or Physical)
Submission of learning diary / reflective journal
KPIs: Completion Rate, Safety Quiz Score, Participation Index
Semester 2: Technical Deep Dive (2-3 Months)
Objective:
Develop role-based technical depth and operational readiness.
Modules (based on specialization):
Mechanical Engineering: Gearbox assembly, Blade aerodynamics, Yaw & Pitch
systems
Electrical Engineering: LV/HV Systems, Switchgear, Transformer & Inverter
technologies
Civil Engineering: Foundation design, Load calculations, Soil testing
Instrumentation/SCADA: SCADA systems, sensors, turbine monitoring interfaces
Wind Turbine Generator (WTG) Anatomy and Functionality
Tower Manufacturing, Blade Moulding, and Nacelle Assembly operations
Preventive and Predictive Maintenance concepts using CMMS
Methodology:
Instructor-led technical sessions
Factory exposure in manufacturing hubs (e.g., Daman, Gujarat)
Simulator-based training
Practical Exposure:
Shadowing senior engineers on-site
Virtual control room simulation
Minor maintenance and troubleshooting assignments
KPIs: Assessment Score, Practical Proficiency Rating, Peer Feedback
Semester 3: Field Deployment & Operations (2-3 Months)
Objective:
Apply skills in real-world scenarios and understand end-to-end site operations.
Modules:
O&M (Operations & Maintenance) Planning and Daily Maintenance Routines
Breakdown Analysis and Root Cause Identification tools (like FMEA)
Logistics & Spare Part Management using ERP
Field Report Writing & Troubleshooting Logs
Field data digitization and dashboard reporting
Field Activities:
Field posting in sites like Dhule, Satara, Kutch, Bhuj (rotational basis)
KPI tracking and performance improvement project
Handling real-time site alarms and issue escalation simulation
KPIs: Incident Resolution Rate, Reporting Quality, On-Time Task Completion
Semester 4: Strategic & Managerial Integration (1-2 Months)
Objective:
Bridge technical capabilities with leadership, sustainability, and business acumen.
Modules:
Renewable Energy Policy Framework (MNRE, state incentives)
Project Management using Primavera/MS Projects
Financial Aspects of Wind Projects: IRR, ROI, Tariff Analysis, PPA models
Introduction to Sustainability Reporting (ESG metrics, carbon offsets, SDGs)
Stakeholder Communication – Managing vendors, clients, and regulators
Activities:
Case study competition and group presentations
Leadership workshops and cross-functional team activities
Deployment Planning and career path discussion with HR
Final Assessment:
Capstone project evaluation
360° Feedback from mentors and field managers
Presentation to senior leadership panel
KPIs: Leadership Potential Score, Presentation Effectiveness, Strategic Thinking
Rubri