Processing of Milk
Processing of milk involves several steps to ensure it is safe, hygienic, and suitable for consumption
while extending its shelf life. Below are the detailed steps:
1. Objectives of Milk Processing
- Ensure safety by removing harmful microorganisms.
- Maintain nutritional value.
- Enhance taste and texture.
- Prolong shelf life.
- Enable the production of various dairy products.
2. Steps in Milk Processing
(a) Collection and Reception
- Milk Collection: Collected from dairy farms in stainless steel cans or bulk tanks. Chilled
immediately to 4°C to prevent bacterial growth.
- Reception: Milk is tested for quality, including temperature, fat content, and microbial load.
(b) Filtration and Clarification
- Purpose: Remove dirt, debris, and impurities.
- Process: Milk is passed through filters or centrifuges to ensure cleanliness.
(c) Standardization
- Definition: Adjusting fat and solid-not-fat (SNF) content to meet specific requirements.
- Process: Skim milk and cream are blended in precise ratios.
- Examples:
- Full cream milk: ~6% fat.
- Toned milk: ~3% fat.
(d) Pasteurization
- Purpose: Destroy pathogenic microorganisms without affecting nutritional value.
- Methods:
1. Batch Pasteurization: Milk is heated to 63°C for 30 minutes.
2. HTST (High-Temperature Short Time): Milk is heated to 72°C for 15 seconds.
3. UHT (Ultra-High Temperature): Milk is heated to 135°C for 2-5 seconds.
(e) Homogenization
- Purpose: Prevent cream separation and improve texture.
- Process: Milk is forced through small openings under high pressure, breaking fat globules into
uniform sizes.
(f) Cooling and Packaging
- Cooling: Pasteurized milk is cooled to 4°C to maintain freshness.
- Packaging: Milk is packed in sterilized containers, bottles, or pouches to prevent contamination.
(g) Storage and Distribution
- Stored in cold storage at temperatures below 4°C.
- Distributed using refrigerated vehicles to maintain the cold chain.
3. Quality Control in Milk Processing
- Microbial Testing: Check for harmful bacteria.
- Chemical Testing: Ensure appropriate fat and SNF levels.
- Physical Testing: Assess color, odor, and texture.
4. Common Dairy Products from Processed Milk
- Butter and Ghee: Extracted from cream during churning.
- Cheese: Produced using rennet and bacterial cultures.
- Yogurt: Made through fermentation with specific bacteria.
- Milk Powder: Created by evaporating water from milk.
- Ice Cream: Prepared using milk, cream, sugar, and flavoring.
5. Importance of Milk Processing
- Health Benefits: Ensures milk is free from pathogens.
- Economic Advantage: Increases product variety and market value.
- Convenience: Provides ready-to-consume milk products.
6. Challenges in Milk Processing
- High operational costs for machinery and energy.
- Strict regulatory compliance for quality and safety.
- Perishability of raw milk requires efficient logistics.