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PCD TOOLS
Industrial Tools Department
Contents
PCD Product Descriptions ................... 04
• Mono Tool
                                                                                                                        05
     PCD TOOLS
     Technical data
     Technical Data
     PCD products are manufactured by binding poly-crystalline
     diamond in high density through super high pressure process,
     which enables an extremely high wear resistance.
06
●PCD tool technical manual                                                            Grain size
                                                                              Small
 Material
  Polycrystalline diamond = Particle sintered diamond
 Structure                                                                                Ultra-fine
  [Diamond crystal grain + diamond additive (metal, ceramic)]
  Sintering with high temperature and pressure (1200℃ , 50k atm)
 Specification
  ⑴ Rough particle => High density and high heat conductivity -
                                                                                             Fine
                        Good wear resistance, but low surface roughness
  ⑵ Low oxidation temperature. Drawing oxidation can happen for
    hard material processing
  ⑶ Fine particle => Excellent resistance to wear and chipping for
                     general cutting
                                                                              Large      rough particle
  ⑷ Ultra fine particle => Excellent surface finish and chipping resistance
Carbon Ceramic
  Copper alloys
                                                     Si -Aluminum alloy
                                                Wood,
                                                Stone
                  Graphite
Rubber
                                                                                                          07
     ●PCD form
cBN
Ceramic
                                                                                   Coated
                                                                      Cermet     carbide alloy
Carbide alloy
HSS
08
●PCD material
                                                                                                  Grain                       Hardness Transverse
 Grade                Feature                                    Use                                             Grain                rupture strength
                                                                                                 size(㎛)                        (Hv)      (kgf/㎟)
              Ultra fine diamond grain     Rough machining of non ferrous metal, carbide                                         8,000
              sintered material. Good      alloy, ceramic sintered compound, embossing
 DP200                                                                                             0.5                             ~            220
              sharpness of blade and       product. Cutting and face processing of FRP,
              toughness                    hard rubber, graphite, wood and mineral board.                                       10,000
 Thermal       Under common air condition                          Oxidation from 700℃                                   Stable up to 1300℃
 stability       Under vacuum condition                            Stable up to 1400℃                                    Stable up to 1500℃
                                                                                                                                                         09
     ●Cutting test case
     Designation : SPGN120304
     Holder : FP11R
                                                                    0   10          20          30          40
                                                                                                       Cutting length(km)
                                Clearance angle wear width
                                                                                   Competitor
     Interrupted cutting test
     (Work piece : Al-20%Si)
                                                                                        DP150                  DP90
                                                             0.10
     vc = 350m/min
     fn = 0.2mm/rev
     ap = 0.18mm,         Dry                                0.05
     Designation : CNMX120408
     Holder : PCLNL2525
                                                                    0   1           2           3          4
                                                                                                       Cutting length(km)
                                Clearance angle wear width
     vc = 15m/min
     fn = 3.7mm/rev                                           0.1
     ap = 0.5mm,        Dry
     Designation : SPGN120304
     Holder : FP11R
                                                                            DP90            Competitor
                                                                                                                   Grade
10
●Chip breaker insert
  - Shorten the processing time with excellent chip elimination rate,
    and enhanced productivity
  - Make the chip stable under high speed and high carry processing
    for stable process
  - Enhance product quality and lower the defective ratio with excellent
    surface roughness and tolerance of dimension.
  - With exclusive 3 dimensional chip breaker design, cutting resistance
    and strength of cutting blade are enhanced, which extend tool life
3.0
2.5
          2.0
                                                                NM                                                NM
          1.5
1.0
          0.5                             NF
      0.25
                                                                                                                  NF
                  0.05      0.10          0.15          0.20          0.30    0.35
                                                                             fn (mm/rev)
ap (mm)
3.0 1.2
1.5 1.0
1.0 0.7
0.8 0.5
0.5 0.2
                0.10     0.15      0.20          0.25          0.30                          0.05   0.07   0.10   0.12      0.15
                                                          fn (mm/rev)                                                    fn (mm/rev)
                                                                                                                                       11
     PCD TOOLS
     Insert / Blade
     Insert / Blade
     Wide machining applicability covers turning and milling on aluminum
     alloy and non-ferrous metals. High hardness of PCD insert/blade
     results in excellent wear resistance, high precision and high efficiency.
12
●PCD insert (Negative/Positive)
                                           Grade                     Dimensions (mm)
      Type           Designation                                                                       Applicable Holder
                                    DP90 DP150 DP200 Inscribed circle Thickness   Nose R   Hole size
                    CNMM   120404            ●                12.7      4.76       0.4      5.16       DCBNR/L   DCLNR/L
CN           80°           120408            ●                12.7      4.76       0.8      5.16       MCKNR/L   MCLNR/L
             Nega
                           120412                             12.7      4.76       1.2      5.16       MCMNN     PCBNR/L
                                                                                                       PCLNR/L
                    CNMX   120404                             12.7      4.76       0.4      5.16
                           120408                             12.7      4.76       0.8      5.16
                           120412                             12.7      4.76       1.2      5.16
                                                                                                                           13
     ●PCD insert (Negative/Positive)
                                                Grade                     Dimensions (mm)
           Type           Designation                                                                       Applicable Holder
                                         DP90 DP150 DP200 Inscribed circle Thickness   Nose R   Hole size
                         TBGW   060102                             3.97       1.59      0.2       2.8       STUBR/L
                                060104                             3.97       1.59      0.4       2.8
14
●PCD milling insert
                                           Grade                  Dimensions (mm)                   Applicable
     Type           Designation
                                      DP90 DP150 DP200   length    Width   Thickness   Hole size     Holder
             CDEW      1204R-XAF                   ●     12.7       4.76       -         4.4       APD(M)
                       1204L-XAF                   ●     12.7       4.76       -         4.4       APD(M)
                       1204R-NAF                   ●     12.7       4.76       -         4.4       APD(M)
                       1204L-NAF                   ●     12.7       4.76       -         4.4       APD(M)
                       1204R-XAW                   ●     12.7       4.76       -         4.4       APD(M)
                       1204L-XAW                   ●     12.7       4.76       -         4.4       APD(M)
                       1204R-NAW                   ●     12.7       4.76       -         4.4       APD(M)
                       1204L-NAW                   ●     12.7       4.76       -         4.4       APD(M)
●PCD blade
                                           Grade                  Dimensions (mm)                   Applicable
     Type           Designation
                                      DP90 DP150 DP200   length    Width   Thickness   Hole size     Holder
                                                                                                                 15
     PCD TOOLS
     Milling Cutter
16
●Aero Mill mini
- Availability of PCD as well as carbide inserts
- Maximum adjustment range ±0.1mm, in 2㎛ as a fine control unit
- Through coolant system
- Simplified cutter structure
- Wide chip pocket area for aluminum alloy finishing and roughing
- Balance level reachable with a balancing screw : G2.5
●Aero Mill
- Milling tool for finishing aluminum alloy with an adjustable cutting height
- PCD and carbide inserts available
- Chip cover design for higher durability and better chip evacuation.
- Cutter body made of aluminum alloy for high speed machining
- Balance level reachable with a balancing screw : G2.5
Applicable inserts PCD and carbide inserts PCD and carbide inserts PCD blades
Application Roughing and finishing Roughing and finishing Medium cutting to finishing
Max. rpm 26,000 (for Ø32) 16,000 (for Ø80) 16,000 (for Ø80)
                                                                                                              17
      Aero Mill
     ●Code System
                             A                 P                D          ( M)              100                                          R         -          A                     6Z
                      Aero Mill             Approach     Insert relief                      Tool diameter                                             A : Cartridge +
                                            angle 90°       angle                             ISO : mm                                                    Insert type
                                                                           Arbor type         AISI : inch Hand of tool                                                  Number of tooth
                                                                           A : Inch                       R : Right                                                     6:6 teeth
                                                                           M : Metric                     L : Left
     ●Coolant parts
                 Diameter(mm)                   Type        Designation               Shape                                      Note            Tungsten Carbide, PCD Insert
                               Ø80                        CBP080-IN/MM
                                                                                                                                              Tungsten
                                                                                                                                              Carbide Insert
                                                                                                                                                                        0.03~0.05
                                                          CBP100-IN
                              Ø100
                                                          CBP100-MM-1
                                               Coolant
                                                          CBP125-IN                                                                                                                    PCD Insert
                                                Bolt
                              Ø125
                                                          CBP125-MM-1
                                                                                                                                  Extra         PCD Facing, PCD Wiper Insert
                                                          CBP160-IN                                                              charge
                              Ø160
                                                          CBP160-MM                                                                                                       0.2
                                                                                                                                                PCD Facing
                                                                                                                     0.03~0.05
                                                                                                                                                                                    0.03~0.05
                                                                                                                                                Insert
                              Ø200                        CCP200
                                               Coolant
                              Ø250                        CCP250
                                                Cover
                                                                                                                                                                                         PCD Wiper
                              Ø315                        CCP315                                                                                                                         Insert
6.0 5000
5.0 4000
                             4.0                                                                                         3000
                                                                                                                                                    Aluminum alloy
                                                Aluminum alloy
                             3.0                                                                                         2000                   Siunder 13% (H01, PCD)
                             2.0                                                                                         1000
                                                                                                                                           Aluminum alloy
                             1.0                                                                                            500           Si over 13%(PCD)
18
●Assembly structure of cutter                                                                                     ❶ Insert
❺ Cutter
❼ Insert Screw
                    ❷ Cartridge
                                                                                                                               ❻ Cutter Seat
Carbide insert
                                                                                                                                             Balancing
                                                                             Chip Cover                                                       Screw
            1. Please use OHP film to protect PCD insert and blade when        2. Please rotate the adjust screw to right direction only. When
               you adjust tolerance.It can cause chipping during adjusting          you exceed zero tolerance, should release cartridge screw first
               run-out                                                              and rotate adjust screw to left direction, then rotate it to right
                                                                                    and adjust again
                                                                                                                                                         19
     ●Cutting test case
     Cylinder Head
     (Aluminum alloy AC4CH-HB)
      vc = 3.534m/min                                 vc = 3.926m/min
      fn = 0.16mm/t                                   fn = 0.33mm/t
     ap = 3.5mm,Wet, Roughing                         ap = 3.5mm,Wet, Finishing
     Surface Finish
     (Aluminum alloy A6061)
      vc = 1.570m/min                           vf = 3.000m/min
      fz = 0.1mm/t                              s = 5,000rpm
     ap = 0.5mm,Wet                             machine = PCV620
                                                                                 •Rmax : 2.1㎛
                                                                                 •Rz : 1.6 ㎛
                                                                                 •Ra : 0.3 ㎛
0.4㎜ 4.4㎜
20
APD(M) - A
                                                                                                                                                AA
                                                                                                                                               90°
●Available Inserts
                                 CDEW-XCF                    CDEW-XAF,NAF                    CDEW-XAW,NAW
●Available Arbors
          Designation                                        General Arbor                                                NC Arbors
 APD(M)080R/L-A6Z                       NT*▢▢-(M/U)-FMA25.4-25                                                BT**▢▢-FMA25.4-▢▢
 APD(M)100R/L-A6Z                       NT*▢▢-(M/U)-FMA31.75-▢▢                                               BT**▢▢-FMA31.75-▢▢
 APD(M)125R/L-A8Z                       NT*▢▢-(M/U)-FMA38.1-▢▢                                                BT**▢▢-FMA38.1-▢▢
 APD(M)160R/L-A10Z                      NT*▢▢-(M/U)-FMA50.8-▢▢                                                BT**▢▢-FMA50.8-▢▢
 APD(M)200R/L-A12Z                      NT*▢▢-(M/U)-FMA47.625-25, KCP-8***                                    BT**▢▢-FMA47.625-▢▢
 APD(M)250R/L-A16Z                      NT*▢▢-(M/U)-FMA47.625-25, KCP-8***                                    BT**▢▢-FMA47.625-▢▢
 APD(M)315R/L-A18Z                      NT*▢▢-KCP-8***8***(Center Ring Plug)                                                 -
                                                                                            * -NT Number ** -BT Number ***Over Milling 5
●Parts
  Cartridge        Chip cover    Chip cover Screw       Insert Screw       Adjust Screw         Cartridge Screw Wrench for Insert Wrench for Cartridge
                                                                                                                                                         21
        Aero Mill Mini
     ●Code System
                              M               A              P               D              ( S)                            040            H          R - Z4
                              Mini          Aero Mill     Approach           Insert                Diameter(Ø)                       H : Coolant                  Number
                                                           Angle           Clearance                                                                              of tooth
                                                                             Angle   Unmarked : Cutter                                              Hand(R/L)
                                                                                     S : Shank
                             9.0                                                                                            5000
                             8.0
                                            Cemented Carbide                                                                4000
                             7.0
                             6.0                                                                                            3000
                                                                                                                                           Aluminum alloy
                             5.0
                                                                                                                            2000       Si 13% less (H01, PCD)
                             4.0
                             3.0
                                               Aluminum alloy
                                                                                                                            1000
                             2.0                                                                                                    Aluminum alloy
                                                                                                                            500    Si over 13%(PCD)
                             1.0
22
●Assembly structure of cutter
                                                                                                                      Dial gauge
❶ Insert
❺ Cutter
❷ Insert Screw
❻ Cutter Seat
❸ Adjust Screw
❹ Balance Screw
                                                                                    Insert
●How to assemble the Aero mill mini                                                 (Uncoated,PCD)
1. Use an HW20L wrench at a ⑥Cutter Seat so that the bottom                            Insert Screw
   part of an ③Adjust Screw should be very close to the cutter body
2. After clamping the ③Adjust Screw, mount an ①Insert on the
   ⑥Cutter Seat, tightening the adjacent ②Insert Screw.                            Adjustable Screw
   Repeat this with remaining inserts.
3. Assembly should be done in reverse order
                                                                                    Balancing Screw
           1. Please be advised that chipping can be caused on cutting         2. The maximum adjustment should be made within ±0.1.
              edges when using the dial gauge to adjust mounted inserts.          Too much adjusting might damage ②Insert Screws.
              It is highly recommended to using a piece of protective
                                                                               3. ②Insert
                                                                                         Screws are prone to be damaged by stress concentration.
              films like cellophane paper or OHP.
                                                                                  Please replace them with new ones every six month.
                                                                                                                                                     23
     MAPDS HR/L-Z
                                                                                                                            AA
                                                                                                                        90°
                                                                                                                            (mm)
                                                                                                            Max
             Designation                            ØD         Ød        ℓ          L              ap
                                                                                                            rpm
       MAPDS            032HR/L-Z3          3       32         20        35        100             9.5     26,000       0.35
     ●Available Inserts
                                      SNEW                   SNEW-XAF                    SNEW-NAF (Strengthened Edge)
                                                    Uncoated                                    PCD
                 Designation
                                                      H01                      DP150                         DP200
      SNEW 09T3ADFR                                      
      SNEW 09T3ADTR-XAF                                                                                           
      SNEW 09T3ADTR-NAF                                                                                           
     ●Available Arbors
                 Designation                                                  NC Arbors
      MAPD040HR/L-Z4                                                      BT**▢▢-FMC16-▢▢
      MAPD050HR/L-Z5                                                      BT**▢▢-FMC22-▢▢
      MAPD063HR/L-Z6                                                      BT**▢▢-FMC22-▢▢
     ●Parts
         Insert Screw                Adjust Screw        Balance Screw         Wrench for Insert            Adjust Wrench
24
MAPD HR/L-Z                                                                                                           90°
                                                                                                                          AA
                                                                                                                           (mm)
                                                                                                             Max
    Designation                   ØD     ØD2      Ød        a     b     E      F     Ød1     Ød2    ap
                                                                                                             rpm
 MAPD     040HR/L-Z4      4       40         34   16       8.4    5.6   18    40      9       14    9.5     24,000        0.24
●Available Inserts
                               SNEW                          SNEW-XAF                 SNEW-NAF (Strengthened Edge)
                                                  Uncoated                                    PCD
            Designation
                                                    H01                       DP150                        DP200
 SNEW 09T3ADFR                                         
 SNEW 09T3ADTR-XAF                                                                                            
 SNEW 09T3ADTR-NAF                                                                                            
●Available Arbors
            Designation                                                      NC Arbors
 MAPD040HR/L-Z4                                                          BT**▢▢-FMC16-▢▢
 MAPD050HR/L-Z5                                                          BT**▢▢-FMC22-▢▢
 MAPD063HR/L-Z6                                                          BT**▢▢-FMC22-▢▢
●Parts
    Insert Screw              Adjust Screw             Balance Screw          Wrench for Insert           Adjust Wrench
                                                                                                                                  25
      Aero Mill Plus
     ●Code System
                               A                     P                  D                 ( M)             300                                        R - PB                         6Z
                             Aero Mill             AA 90°         Relief Angle                             Diameter(Ø)                                            Aero Mill Plus
                                                                                                                                                                  blade type
                                                                                       Inch type : None                                           Hand(R/L)                          Number
                                                                                       Metric type : M                                                                               of tooth
●Coolant parts
6.0 5000
5.0 4000
                               4.0                                                                                                      3000
                                                                                                                                                             Aluminum alloy
                               3.0                                                                                                      2000                   Si 13% less
                               2.0                                                                                                      1000
                                                Aluminum alloy                                                                                        Aluminum alloy
                               1.0                                                                                                      500             Si over 13%
       ●Max. RPM
                                     Diameter (mm)                      Max. revolution (rpm)                                            Diameter (mm)                 Max. revolution (rpm)
26
●Assembly structure of cutter
❽ Dial gauge
                      ❶ PCD                                                                          ❸B
                                                                                                       lade Screw
❷ Blade ❺ Cutter
                                                                                                     ❻C
                                                                                                       utter Seat
❼ Spanner
                                                                                                     ❹A
                                                                                                       djust Screw
                                                                                                                               Blade screw
●How to Assemble the Aero Mill Plus                                                             Blade adjustable
                                                                                                          screw
1. Place ④Adjust screw in ⑥Cutter Seat                                                                                              PCD blade
2. Insert ②Blade to ④Adjust screw in ⑥Cutter Seat
                                                                                              Balancing                          Al-body
   (Fasten vertically, since screwing horizontally is not possible)                               screw                          protecting tap
3. Place ④Adjust screw in ⑥Cutter Seat
4. Disassembly is performed in reverse order of the assembly
           1. Please use OHP film to protect PCD blade when you adjust       2. Please rotate the adjust screw to right direction only.
              tolerance. It can cause chipping during adjusting run-out           When you exceed zero tolerance, should release cartridge
                                                                                  screw first and rotate adjust screw to left direction, then rotate
                                                                                  it to right and adjust again
                                                                                                                                                       27
     ●Cutting test case
     Ladder Frame
     (Aluminum alloy ADC12)
     vc = 2.356m/min
     fn = 0.042mm/min
     ap = 0.039(Main side)
          0.157(Projecting part)
     wet (Internal and external coolant)
                                              20%        80% Aero Mill Plus
                                              less
     Tools : PCD Blade BAMPR-XAF                           100%    Competitor
           Cutter APDM125R-PB10Z (10flute)
                                                                  Production costs(%)
     Timing Cover
     (Aluminum alloy ADC12)
     vc = 1.760m/min
     fz = 0.052mm/min
     ap = 0.039(Main side)
          0.157(Projecting part)
     wet (through coolant)
                                             1.2 times      13,000개 Aero Mill Plus
                                               more
     Tools : PCD Blade BAMPR-XAF                         10,350개 Competitor
           Cutter APDM080R-PB5Z (5flute)
                                                                              Pcs(ea)
28
APD(M) - PB
                                                                                                                                           AA
                                                                                                                                           90°
                                                                                                                                      32
                                                                                          32
                                   Fig. 1                Fig. 2                     Fig. 3                                   Fig. 4
                                                                                                                                            (mm)
●Available Inserts
                                BAMPR-XAF                   BAMPR-XAW                    BAMPR-XAWR
●Available Arbors
                        Designation                                                                    NC Arbors
 APD(M)080R/L-PB▢▢Z                                                    BT▢▢-FMA25.4(FMC27)-▢▢
 APD(M)100R/L-PB▢▢Z                                                    BT▢▢-FMA31.75(FMC32)-▢▢
 APD(M)125R/L-PB▢▢Z                                                    BT▢▢-FMA38.1(FMB40)-▢▢
 APD(M)160R/L-PB▢▢Z                                                    BT▢▢-FMA50.8(FMB/FMC40)-▢▢
 APD(M)200R/L-PB▢▢Z
 APD(M)250R/L-PB▢▢Z                                                    BT▢▢-FMA47.625(FMB60)-▢▢
 APD(M)315R/L-PB▢▢Z
●Parts
   Blade screw      Blade adjustable screw Al-body protecting tap      Balancing screw           Wrench for insert      Wrench for cartridge
                                                                                                                                                   29
     KMP(M)
     ●Code System
K M P ( M) 300 R - B 6Z
                                                                                                                              5000
                                                                                                  Cutting speed, vc (m/min)
                             6.0
                                                                                                                              4000
                             5.0
                                                                                                                              3000                    Aluminum alloy
                             4.0
                                                 Aluminum alloy                                                               2000                      Si 13% less
                             3.0
                             2.0                                                                                              1000
                                                                                                                                                Aluminum alloy
                             1.0                                                                                              500                 Si over 13%
     ●Max. RPM
                                   Diameter (mm)              Max. revolution (rpm)                                             Diameter (mm)            Max. revolution (rpm)
30
●Assembly structure of cutter
                                                                                          Blade screw
                       Blade adjust screw
●Features
1. The lightweight body of aluminum alloy keeps the main spindle from having overload in high speed machining.
2. The cutter specifically designed for PCD blades has now increased number of corners. Special aluminum alloy
   of which material property has high toughness was employed to provide strong cutting performance.
3. Wide chip pocket areas are applicable for finishing or roughing aluminum alloy.
4. Cutter damage problem has been solved by the use of chip covers in high speed machining.
                                                                                                    Weight
             Reduced
             Costs                                                                                  30%
                                                                                                    save
                        Steel body chip cover                      Light coolant bolt
                        - Protects aluminum body                   - Exclusive light coolant bolt
                        - Saves maintenance costs due to           - Tool weight 30% save
                          the replaceable cover
                                                                                                                 31
     Milling Cutter
     KMP(M)
32
KMP(M)                                                                                                                                             AA
                                                                                                                                                   90°
                                                                                                                                              32
                                                                                                   32
                                      Fig. 1               Fig. 2                         Fig. 3                                   Fig. 4
                                                                                                                                                    (mm)
                                                                                                                             Max
    Designation                Max      ØD       ØD1       Ød             a        b          E           F        ap                              Fig.
                                                                                                                             rpm
KMP(M) 080R/L-B6Z         6      8       80      76      25.4(27)    9.5(12.4)    6(7)      25(22)        50        5       25000       0.75        1
        100R/L-B8Z        8      10     100      95     31.75(32)    12.7(14.4)    8        32(28)        50        5       21000       0.95        2
        125R/L-B10Z      10      12     125      120     38.1(40)    15.9(16.4)   10(9)     38(30)        63        5       18000       1.8         2
        160R/L-B12Z      12      18     160      155     50.8(40)    19.0(16.4)   11(9)     38(30)        63        5       14500       2.9         2
        200R/L-B12Z      12      24     200      195    47.625(60) 25.4(25.7)      14         38          63        5       12000       4.0         3
        250R/L-B15Z      15      30     250      245    47.625(60) 25.4(25.7)      14         38          63        5       9000        6.3         3
        315R/L-B18Z      18      38     315      310    47.625(60) 25.4(25.7)      14         38          80        5       7000        11.3        4
( )Metric Size
●Available Inserts
                                                BKMPMR-XAF                    BKMPMR-XAWR
●Available Arbors
                         Designation                                                                        NC Arbors
  KMP(M)080R/L-B6Z                                                        BT ▢▢-FMA25.4(FMC27)-▢▢
  KMP(M)100R/L-B8Z                                                        BT ▢▢-FMA31.75(FMC32)-▢▢
  KMP(M)125R/L-B10Z                                                       BT ▢▢-FMA38.1(FMB40)-▢▢
  KMP(M)160R/L-B12Z                                                       BT ▢▢-FMA50.8(FMB/FMC40)-▢▢
  KMP(M)200R/L-B12Z
  KMP(M)250R/L-B15Z                                                       BT ▢▢-FMA47.625(FMB60)-▢▢
  KMP(M)315R/L-B18Z
●Parts
   Chip cover      Chip cover Screw       Adjust Screw        Balancing screw      Balancing screw             Wrench for insert   Wrench for cartridge
                                                                                                                                                           33
     PCD TOOLS
     Endmill
     Endmill
     KORLOY PCD Endmills guarantee long tool life and
     high productivity by shortening overall cycle time with
     diamond edge application
34
●Code System
PDE 2 080
PDE1000/2000
(mm)
Designation ØD Ød ℓ L
 PDE                    1040             4                6                 15            45
                        1050             5                6                 15            50
                        1060             6                6                 20            60
                        2060             6                8                 20            60
                        2070             7                8                 20            60
                        2080             8                8                 20            60
                        2090             9               10                 25            70
                        2100             10              10                 25            70
                        2120             12              12                 25            75
                                                                                                        35
     PCD TOOLS
     Drill
     Drill
     KORLOY PCD drill guarantees excellent cutting
     performance and tool life in aluminum alloy machining
     with full or partial diamond application on the tip
36
●Code System
                         PDD                                  0650
                               PCD Drill                           Diameter(Ø)
PDD
(mm)
Designation ØD Ød ℓ L
                                                                                                        37
     PCD TOOLS
     Reamer
     Reamer
     KORLOY’s PCD Reamer guarantees excellent surface finish
     and high accuracy for economical machining
                              • Using PCD tools significantly improves tool life (10 times longer than the carbide type)
                              • Excellent surface finish and high accuracy with small margins of error
                              • High cutting angle shortens cutting time and increases productivity
                              • Custom tools provided in various forms according to our customers’ cutting environment
                              • Multi-stage geometry integrated with copying form enables the possibility of machining
                                multiple holes at once
                              • Ability to produce clean unburned surfaces at cutting speeds over 300m/min
                              • Stable machining even with water-soluble emulsion type cutting fluid
                                                                                exellent
                                Surface roughness (Rz)                      3                          8
                                       Roundness                            5   exellent              10
38
●Code System
        PDR                                   2                                032
              PCD Reamer                         No. of Flute                        Diameter(Ø):
                                                                                     070 :Ø70
PDR
(mm)
Designation ØD Ød ℓ L
                                                                                                      39
     PCD TOOLS
     Form Cutter
     Forming Tool
     KORLOY PCD Forming Tools are the solution
     to today’s increased complexity of workpieces’
     shapes, while shortening cycle time
     Mono Tool
      KORLOY PCD Mono Tools are ideal for high precision
      machining due to its structure with integrated arbors
40
●Code System
PDF4000/6000                                                                                         90°
                                                                                                         AA
(mm)
Designation ØD r ap ℓ L
                                                                                                                 41
     PCD TOOLS
     Saw
     Saw
     KORLOY PCD Saw is ideal for high speed and high precision machining of
     non-ferrous metal — a metal, including alloys, that does not contain iron
     (ferrite) in appreciable amounts, such as copper, aluminum, magnesium, etc.
42
●Code System
PDS
(mm)
Designation ØD Ød T
                                                                                                        43
     Special PCD Tool Order Form
PCD Drill
Fig.1 Fig.2
PDDS
PCD Reamer
Fig.1 Fig.2
PDRS
PCD Endmill
Fig.1 Fig.2
PDES
44
                                                              ※ Unspecified tolerance would follow our standards
PDBES
Fig.1 Fig.2
PDFS
PCD Saw
PDSS
                                                                                                                   45
                                         Holystar B/D, 1350, Nambusunhwan-ro, Geumcheon-gu, Seoul, 08536, Korea
                                         Tel : +82-2-522-3181 Fax : +82-2-522-3184, +82-2-3474-4744 Web : www.korloy.com E-mail : export@korloy.com
620 Maple Avenue, Torrance, CA 90503, USA                                    Plot NO.415, Sector 8, IMT Manesar, Gurgaon 122051, Haryana, INDIA
Tel : +1-310-782-3800 Toll Free : +1-888-711-0001 Fax : +1-310-782-3885      Tel : +91-124-4391790 Fax : +91-124-4050032
www.korloyamerica.com E-mail : sales@korloy.us                               www.korloyindia.com E-mail : sales.kip@korloy.com
Gablonzer Str. 25-27, 61440 Oberursel, Germany                               Av. Aruana 280, conj.12, WLC, Alphaville, Barueri,
Tel : +49-6171-277-83-0 Fax : +49-6171-277-83-59                             CEP06460-010, SP, Brasil
www.korloyeurope.com E-mail : sales@korloyeurope.com                         Tel : +55-11-4193-3810 E-mail : vendas@korloy.com
PC01-EM-02 / 20170510