BSIV & BSVI

PARTS CATALOGUE

TVS MOTOR COMPANY

 FIG.No. 01
CYLINDER HEAD ASSEMBLY FIG.NO. 01
4 9 9A
NO. OFF
5 10
14 REF PART DESCRIPTION STAR CITY 110 REMARKS
1 2 7
6 NO. NO. CVTI PLUS
8 1 S1010320 COTTER VALVE 4 4
11
12 2 N2011040 RETAINER VALVE SPRING 2 2
3 12

13 3 N2010620 VALVE EXHAUST 1 1

4 N2010340 SPRING VALVE INNER 2 2
13
5 N2010350 SPRING VALVE OUTER 2 2
6 M1010620 SEAL VALVE STEM OIL 2 2
16 15
17 7 K3010680 SEAT VALVE SPRING 2 2
19 19A 8 N3011140 VALVE INTAKE 1 1
17
9 N8010860 CAP INSPECTION HOLE 2 2 (TIT. GREY)
9A N8011100 CAP INSPECTION HOLE 2 BSVI
22 20
18 18A 10 N8010260 O RING CAP INSPECTION HOLE 2 2
11 N8010350 SHAFT VALVE ROCKER ARM 2 2
20
12 S1010240 SCREW TAPPET ADJUSTING 2 2
13 S1010250 NUT TAPPET ADJUSTING 2 2
14 N8011000 ARM VALVE ROCKER ASSY. 2 2
15 N8200090 CRR CSK SCREW M6x16 1 1
16 N8010800 STOPPER ROCKER SHAFT 1 1
17 M1200520 HEX FL BOLT M6x16 1 1
21A
18 N80107507D HEAD CYLINDER COMP. (TIT GREY) 1 1
21A
21 18A ND010040 HEAD CYLINDER COMP. (TIT GREY) 1 BSVI
19 M1180030 SPARK PLUG CR8E 1
21
19A N3011780 SPARK PLUG UR4KC 1 BSIV
23 23A 23B 23C 1
19B K6011090 SPARK PLUG
20 N8010310 BOLT CYLINDER HEAD 4 4
21 M1010360 GASKET CYLINDER HEAD NUT 4 2
21A S1010130 GASKET CYLINDER HEAD NUT 2
22 N8010590 GASKET CYLINDER HEAD 1 1
CYLINDER HEAD ASSEMBLY
23 N80108307D CYLINDER HEAD ASSY. 1
 FIG.No. 01
CYLINDER HEAD ASSEMBLY FIG.NO. 01
4 9 9A
NO. OFF
5 10 REF PART DESCRIPTION STAR CITY 110 REMARKS
14
1 2 7 NO. NO. CVTI PLUS
6

8
11
12 23A N80108305D CYLINDER HEAD ASSY. NEW 1
3 12
23B NA010090 CYLINDER HEAD ASSY. NEW 1 BSIV
13
23C ND010050 CYLINDER HEAD ASSY 1 BSVI
13 24 NA010180 DAMPER 1 1

16 15
17
19 19A
17

22 20
18 18A

20
24

21A
21A
21

21

23 23A 23B 23C

CYLINDER HEAD ASSEMBLY

 CAMSHAFT ASSEMBLY FIG.NO. 02

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 8200130 PUNCHED WASHER 6.5x11x1.6 2

2 A200050 HEX SOC HD CAP SCREW M6x25 2
2A M1200530 HEX FL. BOLT M6x20 2 2
3 0331748 CRR PAN HEAD SCREW M6x16 2
3A M1200470 HEX FLANGE BOLT M6x30 2
4 0335578 PUNCHED WASHER 6.5x13x1 2
5 N8041200 ADOPTER COMP. CARBURETTOR 1
5A N8041460 ADOPTER COMP. CARBURETTOR 1
6 A054190 HOSE CLIP 35 1
7 N4040690 PIPE INTAKE COMP. 1
7A N8041280 PIPE INTAKE COMP. 1
7B N8041540 PIPE INTAKE COMP. 1
7C NA040080 PIPE INTAKE COMP 1 BSVI
8 N2040940 O RING PIPE INTAKE 1 1
9 N8010820 CAMSHAFT ASSY. 1
9A NA010070 CAMSHAFT ASSY. 1
10 M1010490 PIN SPROCKET KNOCK 1 1
11 N5010400 WASHER SPROCKET 1
11A M1080500 WASHER SPROCKET 1
12 N8010690 TENSIONER CAM CHAIN ES 1
12A NA010010 TENSIONER CAM CHAIN ES 1
13 N5010790 CAM CHAIN (ROLLER CHAIN) 88LINK 1
13A NA010030 CAM CHAIN (SILENT CHAIN) 88LINK 1
14 N2010960 WASHER CAM CHAIN TENSIONER 1 1
 CAMSHAFT ASSEMBLY FIG.NO. 02

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

15 N2010710 BOLT CAM CHAIN TENSIONER 1 1

16 N8010320 GUIDE CAM CHAIN 1
16A NA010060 GUIDE CAM CHAIN 1
17 M1200510 HEX FLANGE BOLT M6x25 2 2
18 N8010500 COVER CYLINDER HEAD LH 1 (SILVER)
18A N8011110 COVER CYLINDER HEAD LH 1 1 (TIT. GREY)
19 N3010550 O RING COVER CYLINDER HEAD 1 1
20 420452700 HEX SCREW M6x12 2 2
21 N5010320 SPROCKET 34T CAMSHAFT 1
21A R1010800 SPROCKET 34T CAMSHAFT 1
22 N8323560 PIPE INTAKE KIT 1
23 N5040700CN O RING 27.10x2.40 1
24 N8041580 INSULATOR PAD 1 1
24A NA040090 INSULATOR PAD 1 BSVI
25 NA040060 BODY THROTTLE ASSY 1 BSVI
26 KA060100 EFI INJECTOR 1 BSVI
27 NA040100 CAP INJECTOR 1 BSVI
28 R4040220 COVER INJECTOR 1 BSVI

** - REF. KIT & KIT CONTENTS

 FIG.No. 03
16 CYLINDER BLOCK & CRANKSHAFT ASSY. FIG.NO. 03
5

1 2 2A 4
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
6 NO. NO. CVTI PLUS

1 S1200270 TUBULAR DOWEL 11x12 4 4

3
7 8
2 N8010680 CYLINDER BLOCK KS/ES 1 1
2A NA010110 CYLINDER 1 BSVI
3 M1200520 HEX SCREW M6x16 2 2
10 10.2 4 N3011600 GASKET ADJUSTER TENSIONER ES 1 1
13 5 N3011370 ADJUSTER TENSIONER ASSY. ES/KS 1 1
9 6 M1200610 HEX SCREW M6x20 2 2
7 N2010690 PIN PISTON 1 1
8 N2200340 CIRCLIP 2 2
1 9 N8020310 RING SET PISTON STD 1 1
9A.1 N8020320 RING SET PISTON I O/S 1 1
12A
9B.1 N8020330 RING SET PISTON II O/S 1 1
14A 15A 15B
10 N8020300 PISTON KIT STD 1
12
10.1 NA020040 PISTON KIT STD 1
11 10.2 NA020100 PISTON ASSEMBLY 1 BSVI
10A N8020340 PISTON KIT I O/S 1
10A.1 NA320130 PISTON KIT I O/S 1
14
10B N8020350 PISTON KIT II O/S 1
15 10B.1 NA320140 PISTON KIT II O/S 1
11 420702000 WOODRUFF KEY 1 1
12 N8200180 PARALLEL KEY B4x4x30 1
19,19A 12A N4080290 PARALLEL KEY B4x4x30 1
13 N8010920 GASKET CYLINDER 1 1
14 N2200390 BALL BEARING 25x52x15 2
14A N8200350 BALL BEARING 25x52x15 2
CYLINDER BLOCK & CRANKSHAFT ASSY.
15 N8020190 CRANKSHAFT ASSY. 1
 FIG.No. 03
16 CYLINDER BLOCK & CRANKSHAFT ASSY. FIG.NO. 03
5

1 2 2A
NO. OFF
4
REF PART DESCRIPTION STAR CITY 110 REMARKS
6 NO. NO. CVTI PLUS

3
15A NA020030 CRANKSHAFT ASSY. 1
7 8
15B NA020140 CRANKSHAFT ASSEMBLY 1 BSVI
16 N3011670 PLUG ADJUSTER TENSIONER 1
17 17 N8323610 CYLINDER BLOCK & PISTON KIT 1 KS/ES
10 10.2
17A 17A NA320150 CYLINDER BLOCK & PISTON KIT 1 N.I
13
17B
17B ND320540 CYLINDER BLOCK & PISTON KIT 1 BSVI
9 18 N8180120 ENGINE ASSY. STAR CITY110 KS 1 "
18A N8180530 ENGINE ASSY. 110 - TCI ES 1 "
18B N8180540 ENGINE ASSY. 110 - TCI KS 1 "
1
18C NA180030 ENGINE ASSY. 110 KS 1 " KS
18D NA180040 ENGINE ASSY. 110 ES 1 " ES
12A
14A 15A 15B 18E NA180080 ENGINE ASSY. 110 KS 1 " BSIV
18F NA180070 ENGINE ASSY. 110 ES 1 " BSIV
12
18G NA180100 ENGINE_ASSY_MOTOR_CYCLE BSVI 1 BSVI
11 19 N8323820 CONNECTING ROD KIT 1 **
19A NA320170 CONNECTING ROD KIT 1 **

14

15

19,19A

CYLINDER BLOCK & CRANKSHAFT ASSY.

N.I - NOT ILLUSTRATED
** - REF. KIT & KIT CONTENTS
 CRANKCASE ASSEMBLY FIG.NO. 04

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 N2200470 REC CSK HEAD SCREW M6x22 2

1A M1200470 HEX FL. BOLT M6x30 2
2 N4080280 PUMP ASSY. OIL 1
2A R1080530 PUMP ASSY. OIL 1
3 N5080920 HOOK SPRING CAM STOPPER 1 1
4 N8322700 CRANK CASE ASSY. RH KS/ES 1 (SILVER)
4A N8030560 CRANK CASE COMP. RH (BLACK) 1 KS
4B N8323730 CRANK CASE ASSY. RH (BLACK) 1 ES
4C NA030030 CRANKCASE ASSY. RH 1 KS/ES
4D NA030160 CRANK CASE ASSY. RH 1 BSVI
5 0074010 DOWEL PIN 9x12 2 2
6 N2200150 BALL BEARING 17x40x12 2 2
7 420602000 BALL BEARING 12x32x10 1 2
8 N8030180 GASKET CRANKCASE 1
8A N4030350 GASKET CRANKCASE 1
8B NA030190 GASKET CRANKCASE 1 BSVI
9 N5080460 OIL STRAINER 1
10 S1011290 SEALING WASHER 1
11 S1200900 PLUG COMP. OIL DRAIN 1
12 N2200400 BALL BEARING 12x28x8 1
13 N5081320 LIFTER RATCHET 1 1
14 N8320190 CRANKCASE ASSY. LH KS 1 (SILVER)
14A N8322710 CRANKCASE ASSY. LH ES 1
14B N8323720 CRANKCASE ASSY. LH KS (BLACK) 1
 CRANKCASE ASSEMBLY FIG.NO. 04

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
14C N80304307D CRANKCASE COMP. LH ES (BLACK) 1
14D NA030010 CRANKCASE COMP. LH ES 1 ES
14E NA030090 CRANKCASE COMP. LH ES 1 KS
15 N8060010 CLAMP GEAR SHIFT SWITCH 1 1
15A N6080120 CLAMP GEAR SHIFT SWITCH 1 BSIV
16 0332028 CRR PAN HEAD SCREW M5x8 1 1
17 N5200160 HEX FLANGE BOLT M6x45 9
17A N2200450 HEX FLANGE BOLT M6x50 12
18 N8080410 DUST COVER GEAR SHIFTCAM 1 1
19 --- O RING GEAR SHIFT SWITCH 1 1
20 N5060080 GEAR SHIFT SWITCH 1
20A N8060340 GEAR SHIFT SWITCH 1
21 420462700 HEX SCREW M6x20 2 2
22 N8080490 OIL SEPARATOR 1
23 0331708 CRPH SCREW M5x12 2
24 R1080950 PIPE COMP. BREATHER 1
24A N2080920 PIPE COMP. BREATHER 1
25 T4080540 OIL SEAL DRIVE SHAFT 1 1
26 N2081720 OIL SEAL GS SHAFT 1
26A 0249540 OIL SEAL GS SHAFT 1
27 N8041070 HOSE CRANKCASE BREATHER 1
28 M7081870 BEARING BUSH CAM GS 36x38x8 1 1
29 N3080290 OIL FILTER 1 1
30 R1200490 O RING 1 1
31 R1011010 CAP INSPECTION HOLE 1 1
32 N5060410 SPEED SENSOR 1
33 420464700 HEX SCREW M6x16 1
34 R1200480 O RING 1 1
 FIG.No. 05
6 COVER CLUTCH ASSEMBLY FIG.NO. 05
2 2A
4 5
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

10 10A
7 7A 1 N5200170 HEX LANGE BOLT M6x35 9 10
8 2 N8080470 GAUGE OIL LEVEL 1
3
2A N1080110 GAUGE OIL LEVEL 1
9 1
7B 3 S1200860 O RING - GAUGE OIL LEVEL 1 1
4 N2080800 SPRING CLUTCH CABLE RETURN 1
4A M7070380 SPRING CLUTCH CABLE RETURN 1
5 N2080810 O RING - ROD CLUTCH RELEASE 1
6 N2080770 ROD CLUTCH RELEASE COMP. 1
6A N5070350 ROD CLUTCH RELEASE COMP. 1
7 N8030330 GASKET COVER CLUTCH 1
7A N4031120 GASKET COVER CLUTCH 1
6A
7B N4031120 GASKET CLUTCH COVER NP.104 1 BSVI
8 0074010 DOWEL PIN 9x14 2 2
4A 9 N5200150 OIL SEAL CRANKSHAFT RH 1
25 1
22 10 N8030640 COVER CLUTCH (SIL. METALLIC)
23 10A N80306407D COVER CLUTCH (TITAN GREY) 1 (BLACK)
23 7A 10B NA030060 COVER CLUTCH (TITAN GREY) 1
24
13
11 N5081240 PIPE CENTRIFUGAL FILTER 1 1
10B 12 N5081230 SPRING CENTRIFUGAL FILTER 1 1
20A
11 26 13 0332228 CRR CSK HD SCREW M6x16 3 3
14
12
15 21 14 N5081200 COVER CENTRIFUGAL FILTER 1 1
16
15 N5081250 COVER CENTRIFUGAL FILTER 1 1
17
18 16 N5081170 BODY CENTRIFUGAL FILTER 1 1
19 20
17 N5200710 NUT CRANKSHAFT FILTER 1 1
18 --- INSERT, CENTRIFUGAL 1 1 N.S
19 N5070110 DISC SPRING 1 1

COVER CLUTCH ASSEMBLY 20 N5080190 GEAR PRIMARY DRIVE 1

20A NA080020 GEAR PRIMARY DRIVE 1
 FIG.No. 05
6 COVER CLUTCH ASSEMBLY FIG.NO. 05
2 2A
4 5 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

21 N5081220 GASKET CENTRIFUGAL FILER 1 1

10 10A
22 M7200500 SPRING DOWEL 1
7 7A
23 M7200510 BEARING BUSH 2
8
3
24 M7200490 OIL SEAL 12x18x4 1
9 1 25 N5070330 BRKT CLUTCH CABLE 1
7B
26 NA080010 GEAR OIL PUMP DRIVE 1

6A

4A
25
22
23

23 7A
24
13

10B
20A
11 26
14
12
15 21
16
17
18
19 20

COVER CLUTCH ASSEMBLY

FIG.No. 06
1 2 2A
CLUTCH ASSEMBLY FIG.NO. 06
3 3A
NO. OFF
4 4A
6 STAR CITY 110
3 3A
REF PART DESCRIPTION REMARKS
7 7A
NO. NO. CVTI PLUS
1 N5070240 PIN ASSY. CLUTCH RELEASE 1 1
2 P1200070 HEX FL. BOLT M6x20 4
2A N2200500 HEX FL. BOLT M6x20 4
8 8A 3 N2200400 BALL BEARING 12x28x8 1
27 3A 0339060 BALL BEARING 12x28x8 1
9 10 11 4 N2070360 PLATE CLUITCH RELEASE 1
12
4A N5070410 PLATE CLUTCH RELEASE 1
5 N5070100 NUT CLUTCH SHAFT 1
13 5A N4200040 NUT CLUTCH SHAFT 1
14 14A 15
6 N5070110 SPRING DISC 1 1
17 17A 7 N2070370 SPRING CLUTCH 4
7A N5070470 SPRING CLUTCH 4
16 7B ND070050 SPRING CLUTCH 4
8 N8070230 HUB CLUTCH 1
8A N5070360 HUB CLUTCH 1
26
15A 9 N5200040 CUP WAHSER 1
10 N5200030 SPLIT WASHER 2
22
18 18A 11 --- PLATE CLUTCH DRIVE 4 4 REF. SL NO.17,17A

12 --- PLATE CLUTCH DRIVEN (METAL) 3 3 REF.SL NO.18,18A

13 N5200020 SHIM 1 1
21 14 N2070200 DISC CLUTCH PRESSURE 1
20
19 14A N5070390 DISC CLUTCH PRESSURE 1
19A 15 --- GEAR ASSY. PRIMARY DRIVEN 1 1 PART NO. REFER 15A

15A N3070060 GEAR ASSY. PRIMARY DRIVEN 1 1

16 N5070080 SPACER CLUTCH - BIG 1
23 24 25 17 N2320640 SET PLATE CLUTCH DRIVE 1 **
17A ND070040 SET PLATE CLUTCH DRIVE 1 "

CLUTCH ASSEMBLY
FIG.No. 06
1 2 2A
CLUTCH ASSEMBLY FIG.NO. 06
3 3A
NO. OFF
4 4A
6
3 3A 7 7A STAR CITY 110
REF PART DESCRIPTION REMARKS
NO. NO. CVTI PLUS

18 N2320750 SET PLATE CLUTCH DRIVEN 1 "

8 8A
18A N5322250 SET PLATE CLUTCH DRIVEN 1 "
27
19 N5080190 GEAR PRIMARY DRIVE 1
9 10 11
12 19A NA080020 GEAR PRIMARY DRIVE 1 BSVI
20 S1201050 DISC SPRING 1
21 M1200250 NEX NUT M16x1.5 1
13
14 14A 22 N8070330 SPACER CLUTCH - SMALL 1 NEW INT.
15
23 N6070010 INTEGRATED SPACER CLUTCH 1 1 NEW INT.
17 17A 24 N4080430 WASHER PRI DRIVEN GEAR 1 1
25 N8081130 LOCK PLATE 1 1
16
26 N3321050 CLUTCH SPRING SET 1
27 ND070030 CENTER CLUTCH ASSY 1 BSVI
26
15A

22
18 18A

21
20
19
19A

23 24 25

CLUTCH ASSEMBLY
 FIG.No. 07
MAGNETO ASSEMBLY (KS) FIG.NO. 07
1 2 3 4

5
NO. OFF
8
11 REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
6

1 N5200270 OIL SEAL 20x30x6 1

7 9
2 N5200070 O RING 95.5x2 1
3 N5200050 O RING 6x 1.7 2
8 4 N8060100 BACK PLATE MAGNETO 1
11
5 0332228 CRPH SCREW M6x16 2
6A 6 N8060130 STATOR ASSY. KS 1 CDI
19 6A N8324020 STATOR ASSY. KS 1 TCI
7A 10
7 N8060120 ROTOR ASSY. KS 1 CDI & TCI
7A N8324040 ROTOR ASSY. KS 1 TCI
9A
15 8 N3060130 PULSAR COIL 1
9 N8060110 MAGNETO ASSY. KS 100/110 1 CDI
14 9A N8060650 MAGNETO ASSY. KS 110 REF. 1 TCI
10 M1200770 HEX FLANGE NUT M12x1.25 1
11 0331718 CRR PAN HD. SCREW M5x6 2
20
12 M1200510 HEX FLANGE BOLT M6x25 5
13 N8030580 COVER MAGNETO (TIT. GREY) 1
13
14 N8060520 COMBINED CDI UNIT 1
15 420452700 HEX BOLT M6x15 1
16 N2180130 SEAL HIGH TENSIONER CORD 1
17 N8060170 SUPPRESSOR CAP 1
18 S1060310 SEAL SPARK PLUG 1
16 19 M1200820 SCREW COIL M6x25 2
20 N8030500 GASKET COVER MAGNETO 1
17
12

18

MAGNETO ASSEMBLY (KS)

FIG.No. 07A
16A MAGNETO ASSEMBLY (ES) FIG.NO.07A
17 9,9A
18
19 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
20A
1 NO. NO. CVTI PLUS

12A 2
4,4B
3 1 N8060250 STARTER MOTOR 1
2 N8030410 GASKET COVER MAGNETO 1
5 6
3 N3080420 SHAFT GEAR SM DRIVEN 1
7 8,8A
4 N8030390 COVER MAGNETO 1
10
4A N80303907D COVER MAGNETO ES TIT. GREY 1 (BLACK)
5 N3080630 GEAR COMP. SM DRIVEN 1
11
6 N9030010 GASKET COVER ELECTRIC START 1
24
7 N3202200 O-RING 58.6x2.4 1
12 10
26
13
8 N30303407D COVER ELECTRIC START TIT. GREY 1
14
25 9 N8030400 COVER ENGINE SPROCKET 1
23
16 9A N80304005D COVER ENGINE SPROCKET 1
17 10 M1200510 HEX FLANGE BOLT M6 x 25 5
18
19 11 M1200430 HEX FLANGE BOLT M6 x 55 4
12 N8060420 IGNITION COIL ASSEMBLY 1
22 20
12A N8060520 IGNITION COIL ASSY COMBI 1

15 21 12B N4060210 IGNITION COIL ASSEMBLY 1 TCI

13 N3080480 SHAFT GEAR SM IDLE 1
14 N3080660 GEAR COMP. SM IDLE 1
12C
15 N3080670 RING GEAR ASSY. 1

12B 16 N8060220 MAGNETO ASSY. ES 1

16A N8060640 MAGNETO ASSY. ES 1 TCI

MAGNETO ASSEMBLY (ES)

FIG.No. 07A
16A MAGNETO ASSEMBLY (ES) FIG.NO.07A
17 9,9A
18
19 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
20A
1 NO. NO. CVTI PLUS

12A 2
4,4B 17 R1060110 ONE WAY CLUTCH 1
3

5 6 18 N8060390 ROTOR ASSY. ES 1

7 8,8A 19 N3060130 PULSAR COIL 1

10

20 N8060380 STATOR ASSY. ES 1

11
20A N8324010 STATOR ASSY. ES 1 TCI
24
12 10 21 M1200770 HEX FLANGE NUT M12x1.25 1
26
13 14
25 22 R1200090 NEEDLE ROLLER BEARING 1
23
16

17
23 N8080940 CLAMP WIRING HARNESS 1
18
19 24 N8060340 NEUTRAL SWITCH 1

22 20 25 N2081690 O RING 1

15 21 26 N2081610 PLUG CRANK SHAFT HOLE 1

27 N8323550 GASKET KIT 1

12C

12B

MAGNETO ASSEMBLY (ES)

 FIG.No. 07B
7 MAGNETO ASSEMBLY (ES) PLUS FIG.NO.07B
3

2
1 NO. OFF
4 8
5 6 9 REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
1 N4060080 STARTER MOTOR 1

2 M1080490 SPACER GS 1

3 R1080550 GEAR STARTER IDLE 1

10 29
4 N4030420 GASKET COVER MAGNETO 1
13 5 N2081680 PLUG TDC 1

12 6 M1080420 GASKET BRATHER PLUG 1

13 32 7 M1080430 PIN STARTER IDLER 1
30A 8 NA030110 COVER MAGNETO 1
14
9 N8081050 COVER ENGINE SPROCKET 1
31A
10 M1200520 HEX FLANGE BOLT M6x16 2

11 N3060370 IGNITION COIL ASSY. 1

30 12 0074010 DOWEL PIN 9x14 2

13 N5200170 HEX FLANGE BOLT M6x35 9

31
25 13A M7200740 HEX FLANGE BOLT M6x30 9
24
15
14 N5081450 CLAMP MAGNETO LEAD 1

15 N3200220 HEX FLANGE BOLT M6x16 2

18B 16 R1060110 ONE WAY CLUTCH 1
26

27 22A 17 N3060340 MAGNETO ASSY. ES 1

11
17A N8060640 MAGNETO ASSY. ES 1 BSVI
17A
18 N5321840 ROTOR ASSY 1

18A NA320030 ROTOR ASSY 1 BSIV

18B N8060390 ROTOR ASSY. ES 1 BSVI

MAGNETO ASSEMBLY (KS/ES)
19 M1200660 SCREW PULSAR COIL 2
 FIG.No. 07B
7 MAGNETO ASSEMBLY (ES) PLUS FIG.NO.07B
3

2 NO. OFF
1
4 8 REF PART DESCRIPTION STAR CITY 110 REMARKS
9
5 6 NO. NO. CVTI PLUS

20 --- PULSAR COIL 1

21 M1200820 CRR PAN HEAD SCREW 2

22 N5321830 STATOR ASSY. 1

10 29

22A N8324010 STATOR ASSY. ES 1 BSVI

13

12 23 M1200790 HEX SOC HD CAP SCR M6x16 2

13 32
24 M1200770 HEX FLANGE NUT M12x1.25 1
30A
14
25 R1060200 SEAL HT CORD 1
31A
26 N3060150 SUPPRESSOR CAP ASSY. 1

27 M1060110 SEAL SPARK PLUG 1

30

28 NA320160 GASKET KIT 1 **

31
25
24 29 M1200510 HEX FLANGE BOLT M6x25 2
15

30 R1200090 NEEDLE ROLLER BEARING 1 ES

30A ND080020 RING GEAR BUSH 1
18B
26 31 R1080990 GEAR COMPLETE STARTER CLUTCH 1 ES
27 22A
11 31A NA080050 GEAR COMPLETE STARTER CLUTCH 1
17A
32 R4060090 THERMAL SENSOR 1

MAGNETO ASSEMBLY (KS/ES)

** - PL. REF. KIT & KIT CONTENTS

FIG.No. 08
GEAR SHIFT ASSEMBLY FIG.NO. 08

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
1 N5080930 SPRING GEAR SHIFT CAM 1 1
2 0331320 BOLT GEAR SHIFT CAM STOPPER 1 1
3 8200300 WASHER 1 1
4 N5080910 STOPPER GEAR SHIFT CAM 1 1
5 N5080920 HOOK SPRING CAP STOPPER 1 1
6 0332228 CARR CSK HEAD SCREW M6x16 1 1
7 3040013 RETAINER GS CAM COMP. 1 1
8 3044034 ROLLER CAM DRIVE 5 5
9 N5081010 CAM GEAR SHIFT 1 1
10 N2081570 SPACER ROLLER GS FORK PIN 2 2
11 N5080280 FORK GEAR SHIFT LOW SPEED 1 1
12 420452700 HEX SCREW M6x12 1 1
13 N5080940 PUNCHED WASHER 6.5x18x1.6 1 1
14 N5080620 CONTACT GEAR SHIFT SWITCH 1 1
15 N5080270 SHAFT SHIFT FORK 2 2
16 N5080290 FORK GEAR SHIFT HIGH SPEED 1 1
17 N2080500 SPRING GEAR SHIFT PAWL 1 1
18 N8080530 SHAFT COMP. GEAR SHIFT 1 1
19 N2081170 SPRING SHIFT SHAFT RETURN 1 1
19A NA080030 SPRING SHIFT SHAFT RETURN 1 BSVI
20 N9080210 LEVER ASSY GEAR SHIFT 1
20A N8080990 LEVER ASSY. GEAR SHIFT 1 (BLACK)
20B N4080250 LEVER ASSY. GEAR SHIFT 1
21 420462700 HEX BOLT M6x20 1 1
22 N2081740 RUBBER GEAR SHIFT LEVER 1 1
23 N2081720 OIL SEAL GEAR SHIFT SHAFT 1 1
24 N6080120 CLAMP GEARSIFT SWITCH 1
GEAR SHIFT ASSEMBLY 25 M1200320 PUNCHED WASHER 12.5x17x1 ZNG 1
26 M1200870 CIRCLIP 12x1.0 N IS:3075 EXT 1
FIG.No. 09
9
KICK STARTER ASSEMBLY FIG.NO. 09

3
NO. OFF
4
REF PART DESCRIPTION STAR CITY 110 REMARKS
7
1 NO. NO. CVTI PLUS
5 6

1 N1080090 LEVER ASSY. KICKSTARTER 1 1

2 N2081470 RUBBER KICK STARTER LEVER 1 1

2

3 N1080080 LEVER KICK STARTER 1 1

8
4 N2081450 PIN KICK STARTER LEVER 1 1
10 11

16 5 N2081430 SPRING KICK STARTER LEVER 1 1

17
15 14 6 N2081440 BALL KICK STARTER LEVER 1 1

18 11 13 7 N2081400 JOINT KICKSTARTER LEVER 1 1

12
19 20
8 N3200240 E RING 1 1

9 S1101250 HEX BOLT M8x35 1 1

10 0335024 SHIM 17x24x1 1 1

21
11 0330174 CIRCLIP EXT. 20x1.2 2 2
22
12 N5081370 SPRING KICK STARTER LEVER NEW 1 1

13 N5081280 GUIDE KICK STARTER SPRING NEW 1 1

14 0330164 CIRCLIP THIRD DRIVE GEAR NEW 1 1

15 S1200490 OIL SEAL K.S. SHAFT 1 1

16 K3200880 SHIM 17x24x0.5 1 1

KICK STARTER ASSEMBLY 17 N5081360 SPRING K S RATCHET NEW 1 1

FIG.No. 09
9
KICK STARTER ASSEMBLY FIG.NO. 09

NO. OFF
3 4
REF PART DESCRIPTION STAR CITY 110 REMARKS
7
1 NO. NO. CVTI PLUS
5 6

18 N5081330 RATCHET KICK STARTER NEW 1 1

2 19 N5200140 SHIM 20x25.5x1.5 1 1

20 N5080810 GEAR KICK STARTER DRIVE 22T 1 1

8
10 11
21 N4080140 SHAFT KICK STARTER 1 1
16

15 14
22 N5322270 SHAFT KICK STARTER ASSY. KIT 1 1 **
17
18 11 13

19 12
20

21

22

KICK STARTER ASSEMBLY

** - PL. REF. KIT & KIT CONTENTS

FIG.No. 10
TRANSMISSION ASSY. FIG.NO. 10
11 12
10,10A,10B
NO. OFF
22 REF PART DESCRIPTION STAR CITY 110 REMARKS
1 2

3 NO. NO. CVTI PLUS

4

3 5 1 N5200080 SHIM 12.7x22x1.5 1 1

6 2 N5080170 GEAR 4TH DRIVEN (23T) 1 1
3 N2080330 SHIM 3 3
5 3 4 N5080150 GEAR 3RD DRIVEN (26T) 1 1
13 14 5 0330174 CIRCLIP 20x1.2 2 2
7 8
6 N8080810 GEAR 2ND DRIVEN (30T) 1 1
7 N5080060 BUSH 1ST DRIVEN 1 1
15 9 8 N5080110 GEAR 1ST DRIVEN (36T) 1 1
23
9 N5080100 SHAFT DRIVE 1 1
16 17
10 N3080370 CHAIN ASSY. 110 LINKS 1
18
10A N8112760 CHAIN ASSY. 114 LINKS 1
11 N3080040 SPROCKET ENGINE 14T 1 1
17 16 19 12 N8324830 LINK SET CHAIN 1 1
13 N3080250 LOCK PLATE SPROCKET 1 1
14 M1200940 HEX SCREW M5x10 2 2
15 N5080160 GEAR 4TH DRIVE (24T) 1 1
16 N5200110 SHIM 17.1x12x1 2 2
20
17 N5200130 CIRCLIP 17x1.2 2 2
21,21A,21B,21C
18 N5080140 GEAR 3RD DRIVE (21T) 1 1
19 N8080800 GEAR 2ND DRIVE (17T) 1 1
20 N8080560 SHAFT CLUTCH (11T) 1 1
21 N8323660 CHAIN & SPROCKET KIT (14/40/110) 1 D130, **
21A N8323650 CHAIN & SPROCKET KIT (14/40/110) 1 D110, **
21B N8325610 CHAIN & SPROCKET KIT (14/41/110) 1 BS3, **
21C N8324820 CHAIN & SPROCKET KIT (14/43/114) 1 D110, **
22 N4080230 DRIVE SHAFT ASSY. DRIVEN (30T) 1 1
23 N4080240 CLUTCH SHAFT ASSY. (17T) 1 1

TRANSMISSION ASSEMBLY

** - REF. KIT AND KIT CONTENTS

FIG.No.11
AIR CLEANER ASSEMBLY (KS) FIG.NO. 11

NO. OFF
11 REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 1 0331718 CRR PAN HEAD SCREW M5x16 4

4
2
2 N2040210 SEAL AIR CLEANER 1
19 3 3 N2041690 CLAMP END CAP 1
4 N1040010 TUBE INTAKE 1
10 5 N9041150 CASE AIR CLEANER LH 1
6 N2040650 FILTER INNER 1
7 N2040640 FILTER OUTER 1

16
8 N8041450 TUBE OUTLET AIR CLEANER 1
9 N2040490 HOSE CLIP 1
17 14 15
10 N9041140 COVER AIR CLEANER 1
13 11 N8041380 AIR CLEANER ASSY. 1 KS,ES
12 M100050 HOSE CLIP 1
13 N3040750 FILTER COMP. AIR CLEANER 1
14 0332275 SCREW M6x16 3
9 15 0335608 WASHER 3
5 18
16 N3040370 CLAMP DRAIN PIPE 1
8 17 R1040780 DRAIN PIPE 1
7 6 18 N8040510 INSERT AIR CLEANER 1
12
19 N2041540 FILTER ELEMENT SAI 1

AIR CLEANER ASSEMBLY (KS)

 FIG.No.11A
AIR CLEANER ASSEMBLY (ES) FIG.NO.11A

1
NO. OFF
14 15
REF PART DESCRIPTION STAR CITY 110 REMARKS
10
2 NO. NO. CVTI PLUS
3 4
1 0331718 CRR PAN HEAD SCREW M5x16 4
2 N2040210 SEAL AIR CLEANER 1
18 5 3 N2041690 CLAMP END CAP 1
16
4 N1040010 TUBE INTAKE 1
17,17A 11,11A
11B 5 N9041150 CASE LH AIR CLEANER 1
6 N2040650 FILTER INNER 1
7 N2040640 FILTER OUTER 1
8 N8041020 TUBE OUTLET AIR CLEANER 1 KS&ES
7
8A N8041450 TUBE OUTLET AIR CLEANER 1 "
8B N8041260 TUBE OUTLET AIR CLEANER 1 KS
20 9 N2040490 HOSE CLIP 1
9 10 N9041140 COVER AIR CLEANER 1
6 11 N8041150 AIR CLEANER ASSY. 1 KS&ES
13,13A 19
11A N8041380 AIR CLEANER ASSY. 1 "
11B N8041270 AIR CLEANER ASSY. (W/O SAI) 1 KS
12 M100050 HOSE CLIP 1
12
13 N3040750 FILTER COMP. AIR CLEANER KS/ES 1
13A N8041520 FILTER COMP. AIR CLEANER KS/ES 1 PAPER FILTER
8
22
14 0332275 SCREW M6x16 3
15 0335608 WASHER 3
16 N3040370 CLAMP DRAIN PIPE 1
17 N3040360 DRAIN PIPE 1
17A R1040780 DRAIN PIPE 1
21
8A
8B 18 N2041540 FILTER ELEMENT SAI 1
19 M7041030 HOSE CLIP 1
23
20 N8041210 HOSE INLET VTI 1
21 N8040370 HOSE CLIP VACUUM 1
22 N4160190 ACTUATOR ASSY. 1
AIRCLEANER ASSEMBLY (ES) 23 N8041220 HOSE OUTLET VTI 1
FIG.No.11B
AIR CLEANER ASSEMBLY (ES) FIG.NO.11B

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1
1 N8041560 AIR CLEANER ASSY.
1
2 N5040720 TUBE OUTLET
2
3 N6040430 HOSE CLIP
2
4 0335608 PUNCHED WASHER 6.x16x1
2
5 0332275 CRR PAN HEAD SCREW 6.5x16x1.2
1
6 N8041490 HOSE BREATHER PVC
1
7 M100050 CLAMP OUTLET PIPE
1
8 N8041550 TUBE OUTLET
1
9 --- FILTER PLATE - PCV
1
10 --- FILTER - PCV

11 R3040130CN FILTER COMP. 1

12 N2041690 CLAMP END CAP 1

13 P6040110 DRAIN PIPE 1

14 N2041150 HOSE CLIP 1

15 N5040680CN SEAL AIR CLEANER 1

16 N5040660CN COVER AIR CLEANER 1

17 0331718 CRR PAN HEAD SCREW M5x16 4

AIR CLEANER ASSEMBLY ES

FIG.No.11C AIRCLEANER ASSEMBLY - SAI FIG.NO.11C
12
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

6 1 N8200170 CRR PAN HEAD TAP SCREW 3.5x16 1 1

1

2 N8040540 CASE AIR CLEANER SAI 1 1

3 N8040790 SEAL SAI AIR CLEANER 1 1

2

4 N8040650 FOAM SAI AIR CLEANER 1 1

3
4
5 N8040550 COVER AIR CLEANER SAI 1 1

5
6 N8040530 SAI AIR CLEANER ASSY. 1 1

7 8 7 N8040780 SUPPORT SAI AIR CLEANER 1 1

8 0332068 CRR PAN HEAD SCREW M6x12 1 1

9 9 M1200520 HEX FLANGE BOLT M6x16 1 1

10
10 N2041150 HOSE CLIP No: 1 1 1
11

11 K3040670 HOSE AIR ENTRY 1 1

12 N8040960 AIR CLEANER SUB ASSY. SAI 1 1

AIRCLEANER ASSEMBLY - SAI

 AIR CLEANER ASSEMBLY (ES) - BSVI FIG.NO.11D

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 NA040110 AIR CLEANER ASSY ASSY 1 BSVI

2 P6040110 DRAIN PIPE 1 BSVI
3 N6040430 HOSE BREATHER PCV 1 BSVI
4 NA040120 TUBE OUTLET EFI 1 BSVI
5 N2041690 CLAMP END CAP 1 BSVI
6 NA040190 COVER AIR CLEANER 1 BSVI
7 R3040130CN FILTER HOLDER COMP 1 BSVI
8 NA040210 SEAL AIR CLEANER 1 BSVI
9 NA040180 CASE AIR CLEANER 1 BSVI
10 N5040720 TUBE INLET 1 BSVI
11 R1140440 HOSE CLIP DIA 13 mm 1 BSVI
12 N2041150 HOSE CLIP NO.1 1 BSVI
13 K140820 HOSE CLIP 1 BSVI
14 NA040200 TUBE OUTLET EFI 1 1 BSVI
FIG.No.12
SECONDAY AIR INJECTION ASSY. FIG.NO.12

19
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
1 NO. NO. CVTI PLUS
3

18A 4 1 N2041150 HOSE CLIP No. 1 2 2

2
2 N3160220 SPACER RC LAMP 2 2
5 3 N8040640 BRACKET SAI 1 1
6A 3A NA040150 BRKT SAI MTG 1 BSVI
18 1 6 6 4 M1200520 HEX FLANGE BOLT M6x16 3 3
17 5 N8040250 SECONDARY AIR INJECTION VALVE 1 1
16 15
6 N3200190 HEX SCREW M6x30 2 2
6A M1200590 HEX SCREW M6x35 2 BSVI
7
3A 7 S1125320 CLAMP OIL HOSE No: 2 1 1
13
8 N9040300 HOSE AIR CUT VALVE 1 1
8
14 9 414147000 HOSE CLIP 2 2
9 10 N8040580 PIPE COMP SAI 1 1
14A
11 N8040340 O RING 1.9x10 AIR INJECTION 1 1
13
12 P1200050 WAVE SPRING WASHER M6 1 1
13 N8040350 HOSE CLIP AIR INJECTION 2 2
4 10 10A 1
14 N8040620 HOSE SAI OUTLET 1
12
15 N2041670 CUSHION VALVE MOUNTING 2 2
11 16 0335608 PUNCHED WASHER 6.5x16x1.2 4 4
17 420305700 HEX NUT M6 2 2
18 N8040630 HOSE SAI INLET 1 1
18A NA040170 HOSE SAI INLET 1 BSVI
19 NA040140 ELECTRIC-SAI 1 BSVI

SECONDARY AIR INJECTION ASSY.

 FIG.No. 13
CARBURETTOR ASSY. (KEIHIN MAKE)-BS II FIG.NO.13
2

3 NO. OFF
5 REF PART DESCRIPTION STAR CITY 110 REMARKS
4 6
NO. NO. CVTI PLUS

7,7A 17
1 N8041180 CARBURETTOR ASSEMBLY 1
9
2 N8321610 TOP CAP 1
3 N8321750 CAP THROTTLE 1
8 15
4 N8322930 SPRING COMPRESSION AD4G 1
11
12 13 14 16 5 N8321590 BAR CLIP 1
6 N8321790 E RING 1
10
18 7 N8321430 JET NEEDLE (NEEDLE) AD4E 1
19 7A N8323530 JET NEEDLE 1 *
20 8 N8322910 VALVE THROTTLE (PISTON) AD4G 1
21
39 38
9 N8321700 CHOKE DUST CAP 1
22
10 N8321800 SCREW WASHER BRKT MTG. 1
11 N8321810 SPRING CHOKE -1 1
23
33,33A 32 12 N8321820 HOLDER CHOKE 1
29
31 30 24
37 13 N8321830 SPRING CHOKE -2 1
34
36
14 N8321840 BUSH CHOKE CARB. 1
15 N8321720 TUBE AIR VENT 1
35
16 N8321730 CLIP TUBE 1
28 25 1
1 17 N8321850 ROD ASSY. CHOKE
27
18 N8321510 FLOAT ARM PIN 1
16 1
19 N8321470 VALVE COMP. FLOAT
26 20 N8321650 SPRING STOP SCREW 1
21 N8321640 SCREW STOP 1
CARBURETTOR ASSY. (KEIHIN MAKE)

* - APPLICABLE FOR THE VEHICLES FITTED WITH "KEIHIN AD4G" CARBURETTOR ASSY.
 FIG.No. 13
CARBURETTOR ASSY.(KEIHIN MAKE)-BS II FIG.NO.13
2

3 NO. OFF
5 REF PART DESCRIPTION STAR CITY 110 REMARKS
4 6 NO. NO. CVTI PLUS

7,7A 17 22 N8321480 FLOAT COMP. 1

9
23 N8321530 GASKET FLOAT CHAMBER 1
24 N8321520 BODY COMP. FLOAT CHAMBER 1
25 N8321540 SCREW WASHER 4x14 1
8 15
26 N8321710 TUBE OVER FLOW 1
11
12 13 14 16 27 N8321550 DRAIN SCREW 1
28 N8321560 O RING 1
10
18 29 N8322940 SCREW ADJUSTER AD4G 1
30 N8321670 SPRING IDLE MIXTURE ADJUSTER 1
19
31 N8321680 WASHER PLAIN 1
20
21 32 N8321690 O RING 1
39 38
22 33 N8322920 NEEDLE JET AD4G 1
33A N8323520 NEEDLE JET 1 *
34 N8323510 HOLDER JET NEEDLE 1
23 1
33,33A 3 2 35 N8323540 MAIN JET
29
31 30 24 36 N8322900 JET COMP. SLOW AD4G 1
37
34
36 37 N8321740 O RING 24x25 1
38 N8321860 BRKT CHOKE CABLE 1
35

28 25
1
27

16

26

CARBURETTOR ASSY. (KEIHIN M AKE)

* - APPLICABLE FOR THE VEHICLES FITTED WITH "KEIHIN AD4G" CARBURETTOR ASSY.
 FIG.No. 13A
CARBURETTOR ASSY. (KEIHIN MAKE) BSIV FIG.NO.13A
9 2
NO. OFF
5
REF PART DESCRIPTION STAR CITY 110 REMARKS
3
6
7A NO. NO. CVTI PLUS
12
13 7
8A 4
1 N8041430 CARBURETTOR ASSY. 1 1
11
14 8
17 1A NA040040 CARBURETTOR ASSY. 1 BSIV
15
10
2 N8324940 TOP CAP 1 1
39
3 N8324930 CAP THROTTLE 1 1
16
4 N8324910 SPRING COMPRESSION AD4E 1 1
38
5 N8324990 BAR CLIP 1 1
21 20 6 N8324900 E RING 1 1
7 N8324890 JET NEEDLE (NEEDLE) AD4E 1 1
7A NA320400 JET NEEDLE (NEEDLE) AD4E 1 BSIV
19 8 N8324880 VALVE THROTTLE (PISTON) AD4E 1 1
18
29
30 8A NA320390 VALVE THROTTLE (PISTON) AD4E 1 BSIV
31 22
29A 32
9 N8321700 CHOKE DUST CAP 1 1
23
10 N8321800 SCREW WASHER BRKT MTG. 1 1
37 33 11 N8321810 SPRING CHOKE -1 1 1
24 12 N8321820 HOLDER CHOKE 1 1
34
36 13 N8321830 SPRING CHOKE -2 1 1
36A 14 N8321840 BUSH CHOKE CARB. 1 1
35 15 N8324960 TUBE AIR VENT 1 1
16 N8321730 CLIP TUBE 2 2
27
17 --- ROD ASSY. CHOKE 1 1
28 18 N8321510 FLOAT ARM PIN 1 1
1 1A
26 19 N8325000 VALVE COMP. FLOAT 1 1
16 25
20 N8321650 SPRING STOP SCREW 1 1
21 N8321640 SCREW STOP 1 1
CARBURETTOR ASSEMBLY (KEIHIN MAKE) 22 N8321480 FLOAT COMP. 1 1
 FIG.No. 13A
CARBURETTOR ASSY. - BS III FIG.NO.13A
9 2
NO. OFF
5
3 REF PART DESCRIPTION STAR CITY 110 REMARKS
6
7A CVTI PLUS
NO. NO.
12
13 7
8A 4
11 23 N8321530 GASKET FLOAT CHAMBER 1 1
14 8 17 24 N8325010 BODY COMP. FLOAT CHAMBER 1 1
15
10
25 N8321540 SCREW WASHER 4x14 2 2
39
16 26 N8324970 TUBE OVER FLOW 1 1
38 27 N8321550 DRAIN SCREW 1 1
28 N8321560 O RING 1 1
21 20 29 N8324950 SCREW ADJUSTER AD4E 1 1
29A NA320410 AIR SCREW 1 1 BSIV
30 N8321670 SPRING IDLE MIXTURE ADJUSTER 1 1
19
18 31 N8321680 WASHER PLAIN 1 1
29
30 32 N8321690 O RING 1 1
31 22
29A 32 33 N8324840 NEEDLE JET AD4E 1 1
23
34 N8324850 HOLDER NEEDLE JET AD4E 1 1
37 33 35 N8324860 JET MAIN # 78 AD4E 1 1
24 36 N8324870 JET COMP. SLOW AD4E 1 1
34
36 36A NA320380 PILOT JET 1 1 BSIV
36A 37 N8321740 O RING 24x25 1 1
35 38 N8321740 BRKT CHOKE CABLE 1 1
39 N8321870 GUIDE BRKT CHOKE 1 1
27

28
1 1A
26
16 25

CARBURETTOR ASSEMBLY (KEIHIN MAKE)

 FIG.No.14
MUFFLER ASSEMBLY. FIG.NO.14
12,12A

NO. OFF
10 9 8,8A REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 T4050180 GASKET EXHAUST 1

2 N8200150 HEX BOLT M8x60 1
3 N3200210 PUNCHED WASHER 8.2x25.0x2 2
11
4 0334548 HEX NUT M8 1
5 K130190 STOPPER SEAT 1
3 6 A200050 HEX SOC HD CAP SCR M6x25 2
6 7 N8051730 MUFFLER COMPLETE 1
8 N9050580 GUARD, EXHAUST 1
8A N5221920 GUARD, EXHAUST BLACK 1
2
9 0335608 PUNCHED WASHER 6.5x16x1.2 2
1
10 0330408 WAVE SPRING WASHER M6 2
11 0331688 HEX SCREW M6x8 2
12 N8051720 MUFFLER SUB ASSY. WITH GUARD 1
12A N5050730 MUFFLER SUB ASSY. WITH GUARD 1 BLACK

3
7
4

MUFFLER ASSEMBLY.
 FIG.No.14A
MUFFLER ASSEMBLY FIG.NO.14A
12 12A

NO. OFF
10 9 REF PART DESCRIPTION STAR CITY 110 REMARKS
8
13 NO. NO. CVTI PLUS

1 T4050180 GASKET EXHAUST 1

2 N8200150 HEX BOLT M8x60 1
11 3 N3200210 PUNCHED WASHER 8.2x25.0x2 2
4 0334548 HEX NUT M8 1
5 K130190 STOPPER SEAT 1

3 6 A200050 HEX SOC HD CAP SCR M6x25 2

7 NA050030 MUFFLER COMPLETE 1

6 7A NA050160 MUFFLER COMPLETE 1 BSIV

8 NA050060 GUARD, EXHAUST 1
2
9 0335608 PUNCHED WASHER 6.5x16x1.2 2
1 10 0330408 WAVE SPRING WASHER M6 2

11 0331688 HEX SCREW M6x8 2

12 NA050020 MUFFLER SUB ASSY. WITH GUARD 1

12A NA050150 MUFFLER SUB ASSY. WITH GUARD 1 BSIV
13 N5225350 ECO THRUST 1
7 7A 3
4

MUFFLER ASSEMBLY.
 MUFFLER ASSEMBLY BSVI FIG.NO.14B

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 NA050260 MUFFLER SUB ASSY 1 BSVI

2 NA050250 MUFFLER COMP 1 BSVI
3 NA050290 MUFFLER GUARD REAR 1 BSVI
4 NA050310 LEG GUARD MUFFLER 1 BSVI
5 NA050300 GUARD EXHAUST FRONT 1 BSVI
6 335608 PUNCHED WASHER 6.5x16.0x1.2 ZNB 5 BSVI
7 P1200050 WAVE SPRING WASHER 6.5 5 BSVI
8 0331688 HEX SCREW M6X8 6.8 ZNB 5 BSVI
9 K130190 STOPPER SEAT 1 BSVI
10 N5225350 LOGO MUFFLER GUARD PHOENIX 1 BSVI
11 ND060070 OXYGEN SENSOR 1 BSVI
12 G5200280 PUNCHED WASHER 8.5 x 25 x 2 1 BSVI
13 N8200100 HEX SCREW M6x12 1 BSVI
14 K6200310 PUNCHED WASHER 130 65 16 1 BSVI
15 0334548 HEX NUT M8 1 BSVI
FIG.No. 15 FRAME ASSEMBLY FIG.NO.15

1 NO. OFF
1 REF PART DESCRIPTION STAR CITY 110 REMARKS
2 NO. NO. CVTI PLUS
3

4 1 M1200480 HEX FLANGE BOLT M8x25 4

2 0336018 PUNCHED WASHER 8.5x20x2.8 4
3 0330318 WAVE SPRING WASHER M8 4
4 N8221580 PILLION HANDLE COMP. BLACK 1
6 5
9 8 5 N8122170 FRAME COMP. 1
7
6 N8220490 GROMMET COVER FRAME 2
7 S1125290 RACE STEERING INNER 1
8 S1200700 RETAINER CLIP COMP. 1
9 N9120770 PLATE COMP. RH MTG. COVER FR. 1
10 10 0334548 HEX NUT M8 4
17 11 0331058 HEX BOLT M8x16(SPRING WASHER) 2
18
16A 12 K3100590 CUP BOTTOM 1
11
13 N8121920 BRKT FRONT ENGINE MTG. 1
10 12
14 14 N8124000 BRKT COMP. IGNITION COIL 1 "BLOCKED"

16 15 0331278 HEX FL. BOLT M8x115 2

16 N8121490 DUST COVER CRANKCASE KS 1
13 20 15
16A N8122890 DUST COVER CRANKCASE ES 1
19 17 N2140060 CUSHION FUEL TANK FRONT 2
18 N8122300 CUSHION COVER FRAME FRONT 2
19 N3200100 HEX FL. BOLT M8x80 2
20 N8200030 HEX FL. BOLT M8x75 1

FRAME ASSEMBLY

"BLOCKED" - PARTS NOT SERVICED

 FRAME ASSEMBLY FIG.NO.15A

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 420464700 HEX SCREW M6x16 1

2 P1200050 PUNCHED WASHER 1
3 N3121060 BRKT COMP. ABT CC&SL SWITCH 1
3A NA120490 BRKT STOPLAMP SWITCH 1 SBT
4 M1200890 HEX U NUT M8x1.25 7
5 S1125290 RACE STEERING INNER 1
6 N8124450 FRAME COMP. 1
7 N8122830 BATTERY HOLDER 1

7A NA120460 BATTERY HOLDER 1 BSVI

8 N3160060 BAND BATTERY 1
9 M1200480 HEX FLANGE BOLT M8x25 4
10 NA220060 PILLION HANDLE 1
11 M1200520 HEX FLANGE BOLT M6x16 2
12 N8216030 SEAT LATCH COMP. 1
13 0331278 BOLT ENGINE MOUNT L.115 2
14 N8122890 DUST COVER CRANKCASE 1
15 N3200100 HEX FL BOLT M8x80 2
16 0331288 HEX FL BOLT M8X75 1
17 N8200040 HEX FL BOLT M8X65 1
18 K3100590 CUP BOTTOM 1
19 G5200380 HEX SCREW M8x20 2
20 0332275 SCREW - CRPH M6x16 4
21 S1200700 RETAINER CLIP COMP. PANEL 1

22 N8124480 BRKT ENGINE MTG FRONT 1

23 N5122590CN CABLE GUIDE 1
 FRAME ASSEMBLY FIG.NO.15A

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

24 N8220490 GROMMET COVER FRAME 2

25 N3120410 PLUG TUBE UPPER 2
26 N8170310 CABLE COMP SEAT LOCK 1
27 0335608 PUNCHED WASHER 6.5x16x1.2 3
28 N3220800 CRASHGUARD COMP 1
29 0330318 WAVE SPRING WASHER M8 2
30 G5200400 PUNCHED WASHER 8.5x20x2 2
31 ND120640 ABUTMENT BRKT BOTTOM 1 SBT
32 P1200050 WAVE SPRING WASHER 6.5 1 SBT
33 P150270 DAMPER RUBBER LOWER 2
34 ND120960 BRACKET MOUNTING DEFLECTOR 1 BSVI
35 7130140 CUP WASHER 1 BSVI
 FIG.No. 16
2 3 4 CENTER STAND & FOOTREST ASSY. FIG.NO. 16

NO. OFF
2 STAR CITY 110
1 1A REF PART DESCRIPTION REMARKS
6 NO. NO. CVTI PLUS

5 1 N3122460 RUBBER FOOTREST PILLION 2 2

1 1A
1A N6120440 RUBBER RIDER FOOTREST 2 BSVI
2 0331058 HEX BOLT M5x16 2 2
2 3A
3 0334548 HEX NUT M8 3 1
3A M1200890 HEX NUT M8 2
4 4 0331278 HEX FLANGE BOLT M8x115 1 1
2
1
5 N8120990 BAR COMP FOOTREST FRONT 1
6A
5A N5122970 RIDER FOOTREST DISC COMP 1

5A 5B 5B NA120500 RIDER FOOTREST DISC COMP 1 BSVI

7 8 1
6 N8320060 FOOTREST ASSY. 1
9
6A N5122880 FOOTREST ASSY. 1
10
11 7 0334038 HEX NUT M10 1 1

12 8 0330328 WAVE SPRING WASHER M10 1 1

9 N3121540 SPACER CENTER STAND 1 1
3 14 14A 15 13 10 N8120930 STAND COMP. CENTER STAND 1 1
11 N3120860 SPRING CENTER STAND 1 1
16 16A 12 N8200050 HEX FL. BOLT M10x1.25x110 1 1
14B
13 N8121890 SPRING PROP STAND 1 1
14 N8124310 PROP STAND COMP. 1
14A N8121730 PROP STAND COMP. 1
15 N9200010 HEX BOLT M8x1.25x30 1 1
16 N8323740 PROP STAND KIT 1 **
16A N8320080 PROP STAND KIT 1 **
CENTER STAND & FOOTREST ASSEMBLY

** - REF. KIT & KIT CONTENTS

FIG.No. 17
7
PILLION FOOTREST ASSY. LH & RH FIG.NO. 17
1B 2A
12 13
3 23
NO. OFF
24
REF PART DESCRIPTION STAR CITY 110 REMARKS
9A 11
22 NO. NO. CVTI PLUS
1 N8122920 BAR COMP. PILLION FOOTREST 2
1A N8122910 BAR COMP. PILLION FOOTREST 2
14 15 1B N3123340 HOLDER ASSY. RH PILLION 1
1A 1C 1C ND120710 FOOTPEG ASSY PILLION 2 BSVI
2 0258100 RUBBER PILLION FOOTREST 2 2
25 5 16 2
2A N3122400 RUBBER PILLION FOOTREST
5,5A 6 7 5 16 3 0335728 PUNCHED WASHER 2 2
4 0330048 SPLIT PIN 2 2
1 2 10 5 0334548 HEX NUT M8 2
25 17A
3 4 5A M1200480 HEX FL. BOLT M8x25 2
15
8 9 15 6 A200500 WAVE SPRING WASHER 3
7 N8121640 TUBE PILLION FOOTREST RH 1 1
14 8 N2121060 CUSHION EXHAUST MTG. 1
9 N3050350 SPACER MUFFLER BRKT. 1
9A N9125590 SPACER MUFFLER BRKT. 1
10 N8121590 TUBE PILLION FOOTREST LH 1
17 10A NA120040 PILLION FOOTREST COMP 1
11 N8221440 SAREE GUARD COMP. BLACK 1 1
12 0336018 PUNCHED WASHER 8.5x20x2 2 2
13 G5200380 HEX SCREW M6x12 2 2
19
14 G5200400 PUNCHED WASHER 2 2
18 15 S1101250 HEX BOLT M8x35 2 2
16 0330318 WAVE SPRING WASHER 1 1
17 N8221460 FOOTREST SAREE GUARD BLACK 1 1
10A 3 18 ND200020 CLEVIS PIN 2 2 BSVI
21 2A 20 2 2
19 0335708 PUNCHED WASHER 15.5x26x2.3
20 N3122440 HOLDER COMP LH PILLION 1
21 N3123330 HOLDER ASSY. LH PILLION 1
18
22 N3122450 HOLDER COMP RH PILLION 1
19
23 N9125580 CUSHION EXHAUST MTG. 1
PILLION FOOTREST ASSEMBLY LH & RH 24 N9124890 CUSHION EXHAUST MTG. 1
 FIG.No. 18
3
HANDLE BAR ASSEMBLY FIG.NO. 18
1 2

4 NO. OFF
9
REF PART DESCRIPTION STAR CITY 110 REMARKS
5
10 NO. NO. CVTI PLUS

7 1
1 N5150150 BRAKE LEVER KS/ES
6

2 N3150280 SPECIAL BOLT M5 2 "

8
11,11A,11B
3 N8150150 HOLDER BRAKE 2 "
5A 1 12

4 N8160200 CASE UNDER RH 1 KS

31
3 5 N8150120 BRAKE LEVER & SWITCH ASSY. RH 1 "
31

21 5A N8160480 CONTROLE LEVER ASSY RH 1 ES

30
25

6 415021000 NYLON LOCK NUT M5 x 0.8 2

26
7 N8150190 GRIP COMP. THROTTLE 1
19
14
20 27 8 0168510 RUBBER THROTTLE GRIP 1
22 23
17
18 24 28 9 N8221100 MIRROR ASSY. RH ( DUAL TONE ) 1

29
10 N8221090 MIRROR ASSY. LH ( DUAL TONE ) 1

11 N8150110 HANDLE BAR 1

11A N81501105D HANDLE BAR 1

11B N81503805D HANDLE BAR (BLACK) 1

12 N8150180 GRIP LH 1
14 13
16 15 13 N2110690 SPRING FRONT BRAKE CABLE 1
HANDLE BAR ASSEMBLY
 FIG.No. 18
3
HANDLE BAR ASSEMBLY FIG.NO. 18
1 2

4 NO. OFF
9
REF PART DESCRIPTION STAR CITY 110 REMARKS
10 NO. NO. CVTI PLUS
5

7
6 14 N2110680 DUST SEAL FRONT BRAKE CABLE 1
15 S1111940 PIN FRONT CABLE LEVER 1

8 16 0334268 NUT FRONT BRAKE CABLE ADJ. 1

11,11A,11B
5A 1 17 N3170010 CABLE ASSY. FRONT BRAKE 1
12
18 N8170330 CABLE ASSY. THROTTLE 1

31 19 N8170040 CABLE ASSY. CLUTCH 1

3
31 20 N8170130 CABLE ASSY. CHOKE 1
21 N8161130 CONTROL SWITCH ASSY. LH 1 KS/ES
30 21
25 1
22 0332808 CRR PAN HEAD SCREW M5x25
23 3168610 BODY CHOKE LEVER 1
26
24 3160424 ADJUSTER WASHER 1
19
32 25 N8160440 HOLDER CLUTCH LH (CASE UPPER) 1
20 27 26 N8160450 CASE UNDER LH 1
22 23
17 17A
18A 18 24 28 27 0331728 CRR PAN HEAD SCREW M5x30 1
28 3168600 LEVER CHOKE 1
29
29 3160725 SET SCREW 1
30 N8160950 SWITCH STARTER 1 ES
31 N8160940 CONTROLE SWITCH CASEUNDER RH 1 "

14 13
16 15

HANDLE BAR ASSEMBLY

 FIG.No. 18A
33
HANDLE BAR ASSEMBLY FIG.NO. 18A
4 34

9 NO. OFF
1
REF PART DESCRIPTION STAR CITY 110 REMARKS
2
5 37
6 36 NO. NO. CVTI PLUS
3

15A 1 N5150370 CAP HANDLE BAR 1

14A
2 N9221080 GRIP RH 1
23 22 12 8 1
3 N9221170 GRIP COMP THROTTLE
7
21 4 N3220640 REAR VIEW MIRROR ASSY. RH 1
20 5 03320640 CRR PAN HEAD SCREW M6x16 2
24 17 18 18A 6 N3150770 COVER HANDLE BAR 1
13A
13 12 11 10 2
7 N3160310 CLAMP HANDLE SWITCH HARNESS
19 19A 19B 19C
14 8 N3150120 HANDLE BAR COMP 1
15 8A NA150290 HANDLE BAR COMP 1 BSVI
9 N3220630 REAR VIEW MIRROR ASSY. LH 1
10 N9221070 GRIP LH 1
17 16
25 11 --- HEX BOLT M6x1x33 1
27
12 N3150280 SPECIAL STUD BOLT M5 2
35 13 N9160910 CLUTCH SWITCH ASSY. 1
13A NF160370 CLUTCH SWITCH EFI 1 BSVI
26
14 N9150440 LEVER ASSY. CLUTCH LH ES 1
26A
14A NF1501605D LEVER ASSY. CLUTCH LH ES 1 BSVI
15 N9150450 BRKT LEVER LH ES 1
32 32A
15A NF150220 HOLDER COMP LEVER CLUTCH 1 BSVI
16 N9150520 LEVER CLUTCH 1
30 31
17 415021000 NYLON LOCK NUT M5 x 0.8 2
28 29
18 N5160710 SWITCH ASSY LH 1
18A N6160580 SWITCH ASSY L 1 BSVI
19 NA160010 SWITCH ASSY RH KS 1 KS
HANDLE BAR ASSEMBLY
19A NA160020 SWITCH ASSY RH ES 1 BSIV
 FIG.No. 18A
33
HANDLE BAR ASSEMBLY FIG.NO. 18A
4 34

9 NO. OFF
1 REF PART DESCRIPTION STAR CITY 110 REMARKS
2
5 37 NO. NO. CVTI PLUS
6 36
3

19B NA160260 SWITCH ASSY RH KS 1 KS

15A
14A 19C NC160150 SWITCH ASSY RH ES 1 BSIV
23 22 12 20 D163320 SWITCH STOP LAMP 1
8
7 21 -- SPRING WASHER 2
21
22 N51501705D LEVER BRAKE ASSY. RH MATTE BLACK 1
20
23 N51501505D LEVER BRAKE RH 1
24 17 18 18A
13A 24 --- BRKT LEVER RH 1 REF. S.No. 22
13 12 11 10
19 19A 19B 19C 25 N51701405D CABLE ASSY. CLUTCH MATTE BLACK 1
14 1
26 N3170200 CABLE ASSY. THROTTLE
15 26A NA170010 CABLE THROTTLE ASSY. 1 BSVI
27 N3170190 CABLE ASSY. CHOKE 1
28 0334268 NUT FRONT BRAKE CABLE ADJ. 1
17 16
25 29 0334268 PIN FRONT CABLE LEVER 1
27
30 N2110680 DUST SEAL FRONT BRAKE CABLE 1
35 31 N2110690 SPRING FRONT BRAKE CABLE 1
32 N3170010 CABLE ASSY. FRONT BRAKE 1
26 32A N3170230 CABLE ASSY. FRONT BRAKE 1 HBS / DISC
26A 33 NA222320 MIRROR ASSY. LH 1 SBS
34 NA222330 MIRROR ASSY. RH 1 SBS
32 32A 35 ND170010 CABLE ASSY. BRAKE RR 1 SBS
36 NF150260 CLAMP LEVER 1 BSVI
30 31 37 N2200500 HEX FL. BOLT M6x25 2 BSVI
28 29

HANDLE BAR ASSEMBLY

 HANDLE HOLDER ASSEMBLY FIG.NO. 19

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 N3200270 HEX FLANGE BOLT M6x30 4 4

2 N3150250 HANDLE HOLDER UPPER 2 2

3 N3150240 HANDLE HOLDER LOWER 2 2

4 9200150 3D WASHER A12.5 2 2

5 N3150220 CUSHION BOTTOM 2 2

6 N5200340 HEX SCREW M6x16 2 2

7 0330408 WAVE SPRING WASHER 2 2

8 N2100020 UPPER BRKT COMP. 1

8A N3102600 UPPER BRKT COMP 1

8B NA150280 UPPER BRKT ASSY. 1 BSVI

9 N3150230 CUSHION UPPER 2 2

10 9200160 WASHER A10.3 2 2

11 N3200040 NY LOCK NUT M10x1.25 2

11A K200570 HEX FLANGE U NUT 2

12 N3100450 CAP CENTER LOCK MTG 1 BSVI
 FIG.No. 20
BRAKE PEDAL ASSEMBLY FIG.NO. 20
2A 6 7
4,4A 5
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
2 NO. NO. CVTI PLUS

3,3A 1 N2110600 PIN REAR BRAKE CONNECTOR 1 1

1 1 1
2 N2110700 BRAKE RETURN SPRING
2A ND110280 SPRING BRAKE RETURN DRUM 1 1 SBS
3 N8110970 ROD COMP. REAR BRAKE 1
3A N8112740 ROD COMP. REAR BRAKE 1 1
4 0335578 PUNCHED WASHER 6.5X13X1 1
4A 420001700 PUNCHED WASHER A6.6 1
11 12 1 1
5 N3110360 SPRING RR BRAKE ROD ADJUSTER
6 S1111930 PIN REAR BRAKE ROD LEVER 1 1
9,9A 10 7 0334278 NUT REAR BRAKE ROD ADJ. 1 1
8 N8112380 BRAKE PEDAL ASSY. (DRUM) 1 (BLACK)
8A N51117105D BRAKE PEDAL ASSY. 1
8 8B NA110120 PEDAL BRAKE COMP. 1 SBS
9 0335558 PUNCHED WASHER 5.5x12x1 1
9A P1200140 PUNCHED WASHER A5.5 1
10 0330048 SPLIT PIN 2.0x20 1 1
11 0330028 SPLIT PIN 3.2x25 1 1
13 12 0335708 PUNCHED WASHER 15.5x26x2.3 1 1
13 N8112359 PROTECTOR BRAKE PEDAL 1
14 ND110290 SPRING BRAKE RETURN DRUM 1 1 SBS
15 ND110230 BRKT BRAKE PEDAL MTG COMP 1 SBS
15
14

8A
8B

BRAKE PEDAL ASSEMBLY

 FIG.No.21
HEAD LAMP ASSEMBLY (CITY) FIG.NO. 21
2 , 2A 4 3 5
1 5
3
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
17A 3 2 , 2A
16 6

7 1 N8221290 VISOR HEAD LAMP 1

9A 2 M7121680 BRKT COMP. HOUSING HEAD LAMP 2
17
19 18
2A N3120300 BRKT COMP. HOUSING HEAD LAMP 2
10
3 N3200150 HEX FLANGE BOLT M6x16 6
14 11
20
15 27 26 4 K3200840 RETAINER CLIP COMP. PANEL 4
12 25

13 5 N8220460 CLIP HEAD LAMP 2

6 N8161120 HEAD LAMP ASSY. 1

21 23, 23A
7 M7160190 BULB HEAD LAMP 1
11 28
8 N8220500 PLUG BRKT HOUSING HEAD LAMP 2

22 , 22A 9 --- HOUSING HEAD LAMP FRONT 1 REF.COLOUR

31
25A 10 420001700 PUNCHED WASHER A6.6 2 MATRIX
24A 29
11 N3120140 BUSH TAIL COVER 4

12 N3120130 GROMMET HEAD LAMP 2

24 13 M1200160 HEX SCREW M6x45 2

14 420201000 MULTI TOOTH LOCK WASHER A6.4 1

25B 15 N8160350 SPL HEX FLANGE BOLT M4x12 1
16 N8321770 INSERT NUT 1

17 N8220510 BRKT LICENCE PLATE 1

21
17A NA223480 BRKT LICENCE PLATE FRONT 1 BSVI
8 18 0332408 CRR PAN HEAD SCREW M5x20 2
30 ,30A 22 , 22A
31
19 N3211120 LICENCE PLATE FRONT 1
HEAD LAMP ASSEMBLY (CITY) 20 N8200080 CRR FL. PAN HD SCREW M5x10 2
 FIG.No.21
2 , 2A
HEAD LAMP ASSEMBLY (CITY) FIG.NO. 21
4 3 5
1 5
3
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
17A 3 2 , 2A
16 6

21 N8321130 LENS CUM REFLECTOR UNIT 2

7
22 1220230 BULB TURN SIGNAL LAMP 2
9A
17
19 18 22A K3160450 BULB 12V 10W 2
10 23 N8160290 TURN SIGNAL LAMP ASSY. FR. RH 1
14 11 1
20 23A N5223090 TURN SIGNAL LAMP ASSY FR. RH WHITE LENS
27 26
15 12 25 24 N8221310 BRKT COMP. HEAD LAMP HOUSING 1
13
24A N5222830 BRKT COMP. HEAD LAMP HOUSING 1
25 N8221300 HOUSING HEAD LAMP REAR 1
21 23, 23A
25A N8222050 HOUSING HEAD LAMP REAR 1 (MOBILE CH.)
11 28
25B N5222820 HOUSING HEAD LAMP REAR 1
22 , 22A 31 26 M1200610 HEX SCREW M6x20 2
25A 27 N3200130 CRR PAN HD TAP SCREW 4.2x22.5 2
24A 29
28 N8220180 GROMMET TAIL COVER 2
29 N5200440 CRR PAN HEAD SCREW M6x20 2
30 N8160280 TURN SIGNAL LAMP ASSY. FR. LH 1
24
30A N5223080 TURN SIGNAL LAMP ASSY. FR. LH 1 WHITE LENS

25B 31 N8323420 HEAD LAMP ASSY. W/O BULB 1 N.I

21

8
30 ,30A 22 , 22A
31

HEAD LAMP ASSEMBLY (CITY)

N.I - NOT ILLUSTRATED

FIG.No.21A HEAD LAMP ASSEMBLY FIG.NO. 21A
27
1 30
1 TVS
1
13
13 NO. OFF
2 2A 13
12 STAR CITY 110
REF PART DESCRIPTION REMARKS
NO. NO. CVTI PLUS
13

12 1 N3200340 CRR FL PAN HEAD TAP SCREW 4.2x13 5

2 NA2201704D VISOR HEAD LAMP 1
29 2A NA223400 VISOR HEAD LAMP 1 BSVI
12 3 N8324350 SCREW ST 2.9x13 2
26 1
4 N5227130 TURN SIGNAL LAMP FRONT RH
14 5 N5321750 LENS AND REFLECTOR TSL 2
3 4
6 K3160450 BULB 12V 2
24A
7 0335528 PUNCHED WASHER 10.5x18x1.6 1
7 25
8 24 15 1
11 22 8 0334038 HEX NUT M10
9 0330328 WAVE SPRING WAHSER M10 2
17 23 10 --- HOUSING HEAD LAMP 1 REF.COLOUR
18
9 1
11 NA220200 HEADLAMP ASSY. MATRIX
11A NA223360 HEADLAMP LED 1 BSVI
5 6 10
16 12 S1200700 RETAINER CLIP COMP. 9
9 13 0332275 SCREW CRPH M6x16 9
14 M1200610 HEX SCREW M6x20 4
15 R1200260 CUP WASHER 4

6 16 N5227120 TURN SIGNAL LAMP FRONT LH 1

5
11A 14
19 17 N8161580 CORD SET HEADLAMP 1
15 18 M7160190 BULB HEADLAMP 1
19 NA220190 BRKT COMP HSG HEADLAMP 1
28 20 420201000 MULTI TOOTH LOCK WASHER A6.4 1
21 N8160350 SPL HEX FLANGE BOLT M4x12 1
20
22 N8220460 CLIP HEADLAMP 2
21
23 NA320020 KIT CLIP HEADLAMP 1
24 NA220180 HOUSING HEADLAMP REAR 1
HEAD LAMP ASSEMBLY 24A NA223410 HOUSING HEADLAMP REAR 1 BSVI
FIG.No.21A
27
HEAD LAMP ASSEMBLY FIG.NO. 21A
1 30
1 TVS
1
13
13 NO. OFF
2 2A 13
12 REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
13

12
25 ND220970 COVER HOUSING 1 BSVI
29
26 ND220700 BRKT HSG HEADLAMP COMP 1 BSVI
12
27 NA223490 BEZEL 1 BSVI
26 28 NA223520 BRKT HSG HEADLAMP LH 1 BSVI
29 NA223530 BRKT HSG HEADLAMP RH 1 BSVI
14
3 4 30 NA220460 TVS3D LOGO 1 BSVI
24A
7 25
8 24 15
11 22

17 23
18
9

5 6 10
16
9

5 6
11A 14
19
15

28

20
21

HEAD LAMP ASSEMBLY

 FIG .No. 22
COVER FRAME & SEAT ASSY. FIG.NO. 22
1 3
2
NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
4
NO. NO. CVTI PLUS

1 N8130260 SEAT ASSEMBLY COMP. 1

2 N8130180 SEAT FOAM 1
3 N8130190 COVER COMP. SEAT 1
15
4 N8130170 SEAT BASE 1
11
5 N8130240 CUSHION SEAT 2
8 9 10 11 12
7 4
6 N3130040 SEAT REST REAR
5 7 N8130130 CUSHION SEAT 2
13
6 8 N3130070 BUSH SEAT BASE 2
11 17
14 2
9 N3130060 GROMMET SEAT BASE
12 16 10 420011700 3D WASHER A6.4 2
11 10 9 8
18 11 420462700 HEX BOLT M6x20 7
14 12 N8122610 CUP WASHER 5
19
11 13 N8221380 RC LAMP BRKT. 1
20 6
12
14 N3200340 CRR FL. PAN HD TAP SCREW 4.2x13
21 15 --- TAIL PIECE CENTER 1 REF.COLOUR
18
16 N8220180 GROMMET TAIL COVER 2 MATRIX

17 --- TAIL COVER RH 1 "

23 24 18 N3120130 GROMMET HEAD LAMP 4
19 M1201000 CRR FL. PAN HD TAP SCREW 4x13 4
14
22
20 --- COVER FRAME RH 1 "
19 1
21 N8220100 COVER FRAME FRONT RH BLACK
22 N2210030 PLATE LOCK ASSY. 1
26
25 23 --- COVER FRAME LH 1 "
24 --- TAIL COVER RH 1 "
25 N2210010 LOCK ASSY. COVER FRAME 1
26 N8220090 COVER FRAME FRONT LH BLACK 1
COVER FRAME & SEAT ASSY.
 FIG.No.22A
COVER FRAME & SEAT ASSY. FIG.NO. 22A
2
3 3A

NO. OFF
1 1A
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
4 1
1 NA130010 SEAT ASSY.
1A NA130080 SEAT ASSY. 1
2 NA130020 SEAT FOAM 1
3 N8130430 COVER COMP. SEAT ( REXIN ) 1
3A NA130090 COVER COMP. SEAT ( REXIN ) 1
4 N8130410 SEAT BASE 1
5 N3130040 SEAT REST REAR 4
5
13 6 N8130240 CUSHION SEAT 4
6 11 14 7 NA220240 COVER FRAME INNER RH 1
12
6
10 8 NA220150 COVER FRAME LOWER RH 1
5 9 --- COVER FRAME UPPER RH 1 REF.COLOUR
15
10 N3120130 GROMMET HEADLAMP 5 MATRIX
7 9 5
26
18 16 11 M1200610 HEX SCREW M6x20
16
19 12 N8122610 CUP WASHER 5
17
13 --- TAIL COVER RH 1 "
21
12 14 --- TAIL COVER CENTER 1 "
8
21 22 16 20 15 K200320 SCREW SELF TAPPING 4.2x16 6
11
16 S1200700 RETAINER CLIP COMP. 9
16 1
19 23 17 R1220350 BRKT SEAT LOCK
24
21 25 18 NA220110 BRKT TAIL LAMP 1
19 0334146 HEX FL. NUT M6 4
15 1
24A 20 R1300010 SEAT LOCK ASSY.
22A 21 21 0332275 SCREW CRPH M6x16 6
27 22 NA220300 BRKT COVER FRAME RH 1
15
22A NA223470 BRKT COVER FRAME RH 1 BSVI
23 0335876 PUNCHED WASHER 6.5x24x1.6 1
28 1
24 NA220290 BRKT COVER FRAME LH
24A NA223460 BRKT COVER FRAME LH 1 BSVI
COVER FRAME & SEAT ASSY. 25 --- COVER FRAME UPPER RH 1 REF.COLOUR
 FIG.No.22A
COVER FRAME & SEAT ASSY. FIG.NO. 22A
2
3 3A

NO. OFF
1 1A REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
4
26 N8220180 GROMMET TAIL COVER 1 MATRIX

27 NA220230 COVER FRAME INNER LH 1

28 NA220140 COVER FRAME LOWER LH 1
29 NA220350 TAPE SET COVER FRAME 3D 2
30 K210800 O RING 1

5
13
6 11 14
12
6
10

5 15

7 9
26 16
18
19
16 17
21
8 12
21 22 16 20
11

16
19 23
24
21 25

15
24A
22A 21

27
15

28

COVER FRAME & SEAT ASSY.

FIG.No. 23
15,15A FUEL TANK ASSEMBLY FIG.NO. 23
3

1
22 4 NO. OFF
5 REF PART DESCRIPTION STAR CITY 110 REMARKS

6
NO. NO. CVTI PLUS
2

1 N5140070 CAP ASSY. FUEL TANK 1

2 420515000 CRR PAN HEAD SCREW M4x10 2
7
3 420476700 HEX SCREW M6x30 2
4 0335876 PUNCHED WASHER 6.5x24x1.6 2
5 N3140160 CUSHION FUEL TANK REAR UPPER 2
6 N3140150 SPACER FUEL TANK REAR 2
8
7 N3210190 STICKER PROTECTION 1
8 --- FUEL TANK COMP. 1 REF.COLOUR
2 MATRIX
9 N3140170 CUSHION FUEL TANK REAR LOWER
10 N8220400 CUSHION COVER FRAME 2
9 1
11 S1140390 CLIP FUEL HOSE
12 K140720 HOSE FUEL 1
10 13 M1140510 O RING FUEL COCK 1
13
14 N2140060 CUSHION FUEL TANK FRONT 2

14 15 N5210590 BLANK KEY (ADEEP MAKE) 1

11 15A N5321340 BLANK KEY (SLD MAKE) 1
20
16 M1140380 COCK ASSY. FUEL 1
12
17 N3140120 GASKET FUEL COCK 2

16 18 420001700 PUNCHED WASHER A6.6 2

19 K200700 CRR PAN HEAD SCREW M6x25 1
20 N8160510 FUEL SENDER UNIT 1
17 21 N8200210 SPL HEX FL. BOLT M5x12 (F.G) 4
18 21 22 N8300130 MOBILE HOLDER 1
19

FUEL TANK ASSEMBLY

FIG.No.23A
FUEL TANK ASSEMBLY FIG.NO. 23A

NO. OFF
1 3
5 STAR CITY 110
4 REF PART DESCRIPTION REMARKS
2 CVTI PLUS
NO. NO.

1 N8140720 CAP FUEL TANK ASSY. 1

2 420515700 REC PAN HEAD SCREW M4x10 2
3 --- FUELTANK COMP. 1 REF.COLOUR
1 MATRIX
4 M1200480 HEX FL HD SCREW M5x12
5 N3210190 STICKER PROTECTION 1
6 6 N9140540 BUSH FUEL TANK REAR MTG 1
7 N9140530 CUSHION FUEL TANK REAR MTG 1
7
8 414147000 HOSE CLIP 2
9 D143080 HOSE FUEL TANK 1
10 10 K122810 CUSHION COVER FRAME 1
8 11 N2140060 CUSHION FUEL TANK 2
11 9
12 NA160110 FUEL SENDER UNIT 1
13
12 13 8200120 CRR PAN HD SCREW M5 4
14 14 NA140060 FUEL COCK ASSY. 1
15 N3140120 GASKET OIL LEVEL PLUG 2
16 N3200220 HEX FL BOLT M6x1.25x16 2

15
16

FUEL TANK ASSEMBLY

 FIG.No. 23B
4 FUEL TANK ASSEMBLY - BSIV FIG.NO. 23B
1 3
5
2 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
6
NO. NO. CVTI PLUS

8 1 NA140120 CAP FUEL TANK ASSY. 1 BSIV

9
2 420515700 REC PAN HEAD SCREW M4x10 2
3 --- FUELTANK COMP. 1 REF.COLOUR
14
1 MATRIX
4 M1200480 HEX FL HD SCREW M5x12
5 N3210190 STICKER PROTECTION 1
11
6 N9140540 BUSH FUEL TANK REAR MTG 1
7 15 7 N9140530 CUSHION FUEL TANK REAR MTG 1
44
10
40 8 414147000 HOSE CLIP 2
9 D143080 HOSE FUEL TANK 1
42 12 12A 16
34 10 K122810 CUSHION COVER FRAME 1
38
13 13A 18A 18
33 11 N2140060 CUSHION FUEL TANK 2
32A
19 17 43 12 NA160240 FUEL SENDER UNIT 1 BSIV
21A
23 20 12A NA160330 FUEL SENDER ASSY 1 BSVI
21 13 8200120 CRR PAN HD SCREW M5 4
13A R1200380 HEX FLANGE BOLT M5X14 4 BSVI
14 NA140060 FUEL COCK ASSY. 1
39
27 24 15 N3140120 GASKET OIL LEVEL PLUG 2

25 16 N3200220 HEX FL BOLT M6x1.25x16 2

23
20 22 17 N9141650 HOSE AIR INLET 1 BSIV
29
27 28 18 R1140440 HOSE CLIP DIA 13 1 BSIV
26
32 31
18A M1040650 CLAMP HOSE 1 BSVI
36 37
19 N9141840 CANISTER COMP. 1 BSIV
41 20 R1040460 CLIP HOSE BREATHER 1 BSIV
21 N5140690 HOSE PURGE VALVE 1 BSIV
27
30 27 21A NA140310 HOSE PURGE VALVE 1 BSVI
FUEL TANK ASSEMBLY - BSIV 22 N9141630 PURGE VALVE 1 BSIV
 FIG.No. 23B
1 3
4 FUEL TANK ASSEMBLY - BSIV FIG.NO. 23B
5
2
NO. OFF
6 REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

9
8 23 N4200130 HOSE CLAMP 1 BSIV
24 N5140800 HOSE CARBURETTOR 1 BSIV
14 25 N9142220 HOSE DRAIN CANISTER 1 BSIV
26 41414700 HOSE CLIP 2 BSIV
27 N8040370 HOSE CLIP VACUUM 4 BSIV
11
28 N5140680 HOSE ROLL OVER VALVE 1 BSIV
7 15 28A NA140280 HOSE ROLL OVER VALVE 1 BSVI
44
10 29 N9141640 ROLL OVER VALVE 1 BSIV
40
30 N9141990 BOOT ROLL OVER VALVE 1 BSIV
42 12 12A 16 31 K140720 HOSE CANISTER 1 BSIV
38 34
13 13A 18A 18 32 N9141590 BOOT CANISTER 1 BSIV
33
32A 32A NA140250 BOOT CANISTER 1 BSVI
19 17 43
21A 33 NA140220 FUEL PUMP MODULE BSVI 1 BSVI
23 20
34 NA140260 SEAL FUEL PUMP MODULE 1 BSVI
21
35 M1200900 HEX FLANGE NUT M6 4 BSVI
36 NA140280 HOSE ROLL OVER VALVE 1 BSVI
39 37 NA140290 HOSE CANISTER 1 BSVI
27 24 38 NA140230 HOSE INJECTOR ASSY 1 BSVI
23 25 39 K6060520 VALVE CANISTER PURGE 1 BSVI
20 22 40 ND140160 FLANGE BOTTOM FUEL PUMP MTG 1 BSVI
29
27 28 41 NA140300 HOSE THROTTLE BODY 1 BSVI
26
32 31
42 N8200060 HEX FLANGE BOLT M6x10 1 BSVI
36 37 43 P1200060 HEX NUT M6 ZNG (TSDS-0304) 1 BSVI
41 44 ND160640 CORDSET FUEL PUMP 1 BSVI

27
30 27

FUEL TANK ASSEMBLY - BSIV

 FIG.No. 24
SPEEDOMETER ASSEMBLY FIG.NO.24
1
1

NO. OFF
4B
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

8
1 N8322430 TOP COVER SPEEDOMETER 1
2 N3160610 BULB 12V 3.4W 2

2 3 3 N5320860 BULB 12V 1.7W 5

4 4A
4 N8221320 SPEEDOMETER ASSY. (W/O FI) 1 ES SPOKE
3 3 5B
2 2
4A N8221330 SPEEDOMETER ASSY. (WITH FI) 1 ES ALLOY

5 4B N8221660 SPEEDOMETER ASSY. (WITH FI) 1 KS ALLOY

5A
4C N8222110 SPEEDOMETER ASSY. (WITH FI) 1 KS SPOKE
7 , 7A , 7B 7C 7D 4D NA160050 DIGITAL SPEEDOMETER ASSY. 1
4D 4E NA160340 SPEEDOMETER ASSY 1 BSVI
1A 5 N8161090 CORDSET SPEEDOMETER (W/O FI) 1
9 9A
5A N8161100 CORDSET SPEEDOMETER (WITH FI) 1
4E 5B N8161270 CORDSET SPEEDOMETER (WITH FI) 1
5C N8161630 CORDSET SPEEDOMETER 1
13
6 N8320690 SPEEDO SCREW KIT 1
7 N8170260 CABLE ASSY. SPEEDOMETER 1
11B
7A R1170090 CABLE ASSY. SPEEDOMETER 1
7B N8170320 CABLE ASSY. SPEEDOMETER 1
4C 10
3
8 --- SPEEDO CABLE INNER 1
2
9 N8200240 SEAL COMP. SPEEDO CABLE 1

5C
2 3 14
10 N8323370 GROMMET SPEEDO METER 3
12 N8322420 BOTTOM COVER SPEEDOMETER (W/O FI) 1 N.I
10
12A N8322410 BOTTOM COVER SPEEDOMETER (W FI) 1 "
12
13 K200320 CRR PAN HD TAP SCR 4.2x16 4 4
14 NA320220 TOP COVER SPEEDOMETER 1
SPEEDOMETER ASSEMBLY
15 NA320210 BOTTOM COVER SPEEDO 1
N.I - NOT ILLUSTRATED
FIG.No. 25
UNDER BRACKET ASSEMBLY FIG.NO. 25
13

NO. OFF
1 5
REF PART DESCRIPTION STAR CITY 110 REMARKS
2 6
12 NO. NO. CVTI PLUS
3 7

8
4 1 410058700 LOCK NUT STEERING STEM 1 1
9
2 410043700 SPECIAL WASHER 1 1
10
3 N2100180 ARRESTER STEERING STEM 1 1
11,11A
4 M7101170 DUST SEAL 1 1

5 S1101150 RACE STEERING OUTER 1 1

14 15
6 420404000 BALL DIA (4.76) 22 22

7 S1125290 RACE STEERING INNER 1 1

8 K3100590 CUP BOTTOM 1 1

12A
9 N9101110 BALL GAUGE COMP LOWER 1 1
18
10 N8120910 CONE BOTTOM 1 1

11 N8120920 DUST SEAL STEERING LOWER 1

11A N9101580 DUST SEAL STEERING LOWER 1

18A
12 N8101500 UNDER BRKT COMP. 1

12A N9100460 UNDER BRKT COMP. 1 DRUM/DISC

13 N9100840 CAP LOCKNUT 1 1
17
14 420955700 HEX SCREW M8x40 2 2
16 15 N5200610 WAVE SPRING WASHER M8 2 2
19
16 N3100220 GUIDE CABLE 1 1
20 1 1
17 N3100230 CLIP
18 --- FRONT FENDER 1 REF.COLOUR
22 21
MATRIX
18A --- FRONT FENDER 1
UNDER BRACKET ASSEMBLY
FIG.No. 25
UNDER BRACKET ASSEMBLY FIG.NO. 25
13

NO. OFF
1 5 STAR CITY 110
REF PART DESCRIPTION REMARKS
2 6 NO. NO. CVTI PLUS
12
3 7

8 19 N2100150 BRACE FENDER FRONT (ALLOY) 1 1

4
9
20 M7101020 SPACER FENDER FRONT 4 4
10

11,11A 21 420454700 HEX SCREW M8x20 4 4

22 0330318 WAVE SPRING WASHER 2 2

14 15
23 N8320070 STEERING CONE KIT 1 1 **

24 NA222980 TAPE SET FENDER FRONT WHITE SBS 1

12A

18

18A

17

16
19

20

22 21

UNDER BRACKET ASSEMBLY

** - REFER KIT & KIT CONTENTS
FIG.No. 26
FRONT FORK ASSEMBLY FIG.NO.26

1,1A,1B NO. OFF

REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
2

3
4 17 1 N8100970 FORK ASSY. FRONT 110 DIA 1

5 13,13A 1A N8101700 FRONT FORK ASSY. 130 DIA 1

6 1B N81017007D FRONT FORK ASSY. 130 DIA 1 (BLACK)

7 2 N5101999 BOLT FRONT FORK 2
8 24,24A,24B
3 N5101989 WASHER 2

4 1257370 PACKING 2
18 5 N2100090 NUT FRONT FORK 2
9,9A,9B
6 N8100650 SPACER 2
14
23,23A
7 N5101979 WASHER SPRING SEAT 2
12 15 23B
8 N8100820 SPRING FRONT FORK 2
16
9 N5101819 LEG OUTER RH 1
10
19,19A,19B
9A N2100250 OUTER TUBE RH 1
20
9B N21002507D OUTER TUBE RH 1 (BLACK)
11 21
10 N3100340 CYLINDER FRONT FORK 2

11 N8101320 REBOUND SPRING 2

12 N3100330 RING DAMPER PISTON 2

13 N8101570 TUBE INNER (551mm length) 2

13A N8101280 TUBE INNER 2

14 N3100300 PIECE OIL LOCK 2

FIG.No. 26
FRONT FORK ASSEMBLY FIG.NO.26

1,1A,1B NO. OFF

REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
2

3 15 N3102410 SEAL DUST 2

4 17
16 N3100290 SNAP RING 2
5 13,13A 17 N8101500 UNDER BRACKET COMP. 1
6 18 N3102420 OIL SEAL 2
7 19 N5101829 LEG OUTER LH 1

8 24,24A,24B 19A N2100240 LEG OUTER TUBE LH 1

19B N21002407D LEG OUTER TUBE LH 1 (BLACK)
20 N8101220 PACKING ALLEN BOLT 2
18
9,9A,9B 21 N8101230 HEX ALLEN BOLT 2
22 N8101360 SHIM 2
14
23,23A 23 N8101020 LEG ASSY. LH 110 DIA 1
12 15 23B
23A N3102340 LEG ASSY. LH 130 DIA 1
16 1
23B N31023407D LEG ASSY. LH 130 DIA
10 24 N8101040 LEG ASSY. RH 110 DIA 1
19,19A,19B
24A N3102350 LEG ASSY. RH 130 DIA 1
20
24B N31023507D LEG ASSY. RH 130 DIA 1 (BLACK)
11 21
FIG.No. 26A
FRONT FORK ASSEMBLY FIG.NO.26A

1 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
17 NO. NO. CVTI PLUS
2
14
5 1 N3102640 FRONT FORK ASSY. 130 DIA 1
2 N9100910 INTEGRATED BOLT + WASHER 2
3
8 13 15 3 N8101360 SHIM 2
6
16 4 N21002407D OUTER TUBE LH 1 (BLACK)
7 18
4 5 N3100090 NUT FRONT FORK (WITH O RING) 2
12 2
6 N3102430 SPACER
10 7 N5101979 WASHER SPRING SEAT 2
8 N8100820 SPRING FRONT FORK 2
11 9 9 N21002507D OUTER TUBE RH 1 (BLACK)
19
10 N3100340 CYLINDER FRONT FORK 2
20
11 K6320560 REBOUND SPRING 2
12 N3100330 RING DAMPER PISTON 2
13 N8101280 TUBE INNER 2
14 N3100300 PIECE OIL LOCK 2
22 21
15 N3102410 SEAL DUST 2
16 N3100290 SNAP RING 2
17 N9100460 UNDER BRKT COMP. 1
18 N3102420 OIL SEAL 2
19 N8101220 PACKING ALLEN BOLT 2
20 N8101230 HEX ALLEN BOLT 2
21 N31023407D LEG ASSY. LH 130 DIA 1 (BLACK)
22 N31023507D LEG ASSY. RH 130 DIA 1 "

FRONT FORK ASSEMBLY

 FIG.No. 26B
FRONT FORK ASSEMBLY (DISC) FIG.NO.26B
1

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
3
2
NO. NO. CVTI PLUS
4 4A

5 20 1 N3102620 FRONT FORK ASSY. (DISC) 1

21
2 N9100460 UNDER BRACKET COMP. 1
6 3 N9100910 INTEGRAL BOLT 2
22 2
7 4 N2100090 NUT FRONT FORK (BLACK)
23 8 5 N9101180 O RING 2
6 N3102430 SPACER FRONT FORK 2
7 N5101979 WASHER SPRING SEAT 2
8 N3102410 DUST SEAL 2
13
9 9 N8100820 SPRING FRONT FORK 2 (BLACK)
10 N3100330 RING DAMPER PISTON 2
16 11 N3100340 PISTON 2
15 12 N8101320 SPRING 2
13 N8101280 TUBE INNER FRONT FORK 2
14 N3100300 SPINDLE TAPER 2
15 N3102420 OIL SEAL 2
24
10 16 N3100290 CIRCLIP FRONT FORK 2
17
17 M71009207D LEG OUTER TUBE LH 1
18 N8101220 PACKING ALLEN BOLT 2
11 19 N8101230 HEX ALEN BOLT 2
20 420955700 HEX SREW M8x40 2
21 0330318 WAVE SPRING WASHER M8 2 (BLACK)
14
12 18
22 N31025107D LEG ASSY. RH 1 "
12A 19
23 N31025007D LEG ASSY. LH 1
24 N93205607D LEG OUTER TUBE RH 1
FRONT FORK ASSEMBLY (DISC)
 FIG.N o. 27
FRONT WHEEL ASSY. (SPOKE) FIG.NO.27

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

6 7 1 0334158 U - NUT M12x1.25 1

1 2 3 23
2
2 0335538 PUNCHED WASHER 12.5x22x2.3 2
8 9 22
3 U1110080 SPACER COMP. 1
4 N3200010 BALL BEARING 12x37x12 2
5 N2110190 SPACER COMP. FRONT HUB 1
17
6 N8112460 TYRE FRONT 2.75x17 ATT 525 1
4 5 19
13 16
20 7 N8112340 TUBE ASSY. 2.75 x 17/ 3 1
15 18
8 N9110660 PROTECTOR WHEEL IN TUBE 1
21
4 9 N3111480 RIM WHEEL FRONT 1.6x17 1
14
26 10 N8324190 SPOKE & NIPPLE SET INNER (18Nos) 1
10 27
12 28
29 24 11 N8324200 SPOKE & NIPPLE SET OUTER (18 Nos) 1
11
31
17A 25 12 N2110060 HUB COMP. FRONT WHEEL 1
30
13 1110020 SHOE SET BRAKE DIA 130 1
14 N3110260 SEAL FRONT BRAKE PANEL OIL 1
15 R1110930 GEAR SPEEDOMETER 20T 1
16 N5110790 THRUST WASHER SPEEDO PINION 1
17 N3111130 PANEL COMP. FRONT BRAKE 1
17A N31111305D PANEL COMP. FRONT BRAKE 1 (BLACK)
18 N3110120 SHIM 5.7x10x0.4 SPEEDO PINION 1
19 0335078 SHIM 5.1x9x0.4 SPEEDOMETER 1
20 N8111570 BUSHING SPEEDOMETER PINION 1
21 N3110110 PINION SPEEDOMETER
FRONT W HEEL ASSEMBLY
 FIG.No. 27
FRONT WHEEL ASSY. (SPOKE) FIG.NO. 27

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

6 22 N3110990 AXLE FRONT 1

7
1 2 3 23 23 N5110900 SPACER FRONT WHEEL 1
8 9 2 22
24 420305700 HEX NUT M6 1
25 N3110400 LEVER FRONT BRAKE CAM FRONT 1
26 420001700 PUNCHED WASHER A6.6 1

17 27 0335698 PUNCHED WASHER 14.5x22x1.6 1

4 5 19
13 16 28 0178030 O RING CAM BRAKE 1
20
15 18
29 N2110130 CAM BRAKE 1
21
30 0331248 HEX BOLT M6x33 1
4
14 31 N8112700 WHEEL ASSY. FRONT SPOKE 1
27 26
10
12 28
11 29 24
31
17A 25
30

FRONT WHEEL ASSEMBLY

 FIG.No. 27A
6C
FRONT WHEEL ASSEMBLY (ALLOY) FIG.NO. 27A
2 8D 8E
1 3 4

6 7 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
8 NO. NO. CVTI PLUS
28D 28E
1 0334158 U - NUT M12x1.25 1 1

5 2 0335538 PUNCHED WASHER 12.5x22x2.3 2 2

29
3 U1110080 SPACER COMP. 1 1
15
4 10 11 13 3A N3110390 SPACER COMP. 1 SBS
18 17 9
4 N3200010 BALL BEARING 12x37x12 2 2
12 14
5 N2110190 SPACER COMP. FRONT HUB 1 1
16
6 N8112230 TYRE 17x 2.75 FRONT 1
6A N8112460 TYRE 17x 2.75 FRONT 1 1
30
20 6B N5111850 TYRE TUBELESS 17x2.75 1 TUBELESS
31 26 27 21
2 6C N5111850 TYRE 17x 2.75 FRONT 1 TUBE LESS
32
1 23
3 4 28 25 24 7 R1110520 TUBE ASSY. 17" 1 1
6A 6B 7 33
8 N8112280 ALLOY WHEEL FRONT (SILVER) 110 DIA 1
35 22
2 8A N8112660 ALLOY WHEEL FRONT (BLACK) 130 DIA 1
19
8B N81126605D ALLOY WHEEL FRONT (130 DIA) 1 1
36 34 8C N8112200 ALLOY WHEEL FORNT 1.6X18 130 DIA 1 BLACK
5 8D ND110010 ALLOY WHEEL FRONT 1.6x17 TUBE LESS 1 MATT. BLACK
8E ND1100108R ALLOY WHEEL FRONT 1.6x17 TUBE LESS 1 GOLD FINISH
4 10A 11 13 13A 9 N8200240 OIL SEAL 4.8x14.5x4 1
15 17 17A

12A 14A,14B 18 10 C8110090 SHOE SET BRAKE DIA 110 1

9
10A K6320590 SHOE SET BRAKE DIA 130 1 1
16 11 N3110260 SEAL FRONT BRAKE PANEL OIL 1 1

29 12 R1110930 GEAR SPEEDOMETER 1

21 12A N2110650 GEAR SPEEDOMETER 1

26
23 13 N5110790 THRUST WASHER SPEEDO PINION 1 1
8A, 8B, 8C
28A,28B,28C 28F 27
25 24 22 13A N3110280 THRUST WASHER SPEEDO PINION 1
FRONT WHEEL ASSEMBLY 14 R1111000 BRAKE PANEL COMP FRONT (110 DIA) 1
14A N31111305D BRAKE PANEL COMP FRONT (130 DIA) 1
14B N4110290 BRAKE PANEL COMP FRONT (130 DIA) 1
15 0335078 SHIM 5.7x10x0.4 SPEEDO PINION 1
 FIG.No. 27A
FRONT WHEEL ASSEMBLY (ALLOY) FIG.NO. 27A
2 6C
8D 8E
1 3 4
NO. OFF
6 7
REF PART DESCRIPTION STAR CITY 110 REMARKS
8
NO. NO. CVTI PLUS
28D 28E
16 N3110120 SHIM 5.1x9x0.4 SPEEDOMETER 1
17 N8111570 BUSHING PINION SPEEDOMETER 1
5
37 17A N3110460 BUSHING PINION SPEEDOMETER 1
15 18 R1110940 PINION SPEEDOMETER 1
10 11 13
4 19 N3110990 AXLE FRONT 1 1
18 17 9
12 14 21 420305700 HEX NUT M6 1 1
16 22 N3110400 LEVER FRONT BRAKE CAM FRONT 1 1
23 420001700 PUNCHED WASHER 1 1

30 24 0335698 PUNCHED WASHER 14.5x22x1.6 1 1

20
26 21 25 0178030 O RING CAM BRAKE 1 1
2 31 27
32 26 N2110130 CAM BRAKE 1 1
1 23
3 3A 28 25 24 27 0331248 HEX BOLT M6x33 1 1
6A 6B 7 33
4 28 N8112290 WHEEL ASSY. FRONT ALLOY 1 110 DIA
35 22
2 28A N8112670 WHEEL ASSY. FRONT ALLOY 1 130 DIA
19
28B N81126705D WHEEL ASSY. FRONT ALLOY 1 1 "
36 34
28C N31115105D WHEEL ASSY FRONT MATTE BLACK 1 TUBELESS
5
28D N31115105D WHEEL ASSY. FRONT ALLOY (MB) 1 MA.BLACK (TL)
28E N31115108R WHEEL ASSY. FRONT ALLOY (GF) 1 GOLD FINISH
4 10A 11 13 13A 15 17 17A 29 0331718 CRR PAN HEAD SCREW M5x16 1
12A 14A,14B 18
9 30 NA110140 BRAKE PANEL MC FRONT 1 SBS
31 K6111330 LEVER CAM BRAKE 1 "
16 32 N2110690 SPRING FRONT BRAKE CABLE 1 "
29
33 N2110680 DUST SEAL FRONT BRAKE CABLE 2 "
21
34 K6111340 SPRING BRAKE RETURN DRUM 1 "
26
23
35 K6111350 BRAKE ADJUSTER 2 "
8A, 8B, 8C
28A,28B,28C 27 36 0254038 PIN FRONT BRAKE LEVER 2 "
25 24 22
N9112880 VALVE TUBELESS TYRE
FRONT WHEEL ASSEMBLY 37 2
FIG.No. 27B FRONT WHEEL ASSEMBLY ( DISC ) FIG.NO. 27B
7

NO. OFF
6 STAR CITY 110
REF PART DESCRIPTION REMARKS
9 NO. NO. CVTI PLUS

1 0334158 U NUT M12x1.25 1

4 5

2 0335538 PUNCHED WASHER 12.5x22x2.3 1

3 N4110300 SPACER COMP. 1

4 3
2 4 N3200010 BALL BEARING 12x37x12 2

5 M7110160 SPACER COMP. FRONT HUB 1

6 N5111850 TYRE 2.75x17 ATT525 1

1

8
7 N5112250 WHEEL ASSY FRONT 1

8 N9112880 ADAPTOR VALVE TUBE 1

9 N5112220 ALLOY WHEEL 17x1.85 1

11
13 12 10 M7110100 SPACER COMP LH 1
2 12
11 N5111510 DISC FRONT BRAKE 1
10
12 M7110090 SCREW SPACIAL M8 6

13 N3110990 AXLE 12DIA 221.5 1

FRONT WHEEL ASSEMBLY (DISC)

 FIG.No. 28
REAR WHEEL ASSEMBLY (SPOKE) FIG.NO. 28

1 2
3 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
7 22
6
1 S1200790 CASTLE NUT M12x1.25 1
5 8 9 14 15
11 12 2 N3200080 PUNCHED WASHER 12.5x32x3.2 1
16
3 N3110030 SPACER RH REAR AXLE 1
13 17
4 420305700 HEX NUT M6 1
4 10
18 5 0335578 PUNCHED WASHER 6.5x13x1 1
6 N5110740 LEVER REAR BRAKE CAM 1
19
7 0331248 HEX BOLT M6x33 1
20 13
21 8 0178030 O RING CAM BRAKE 1
9 N2110290 BRAKE PANEL REAR COMP. 1
10 N3200070 PUNCHED WASHER 14.5x22.1.6 1
11 S1111710 CAM BRAKE 1
23
12 3171090 BRAKE SHOE SET 110 DIA 1
13 N3200010 BALL BEARING 12x37x12 2
25 26
27 14 N8112470 TYRE 3x17 ATT 525 1
28,28A
15 N8112340 TUBE ASSY. 2.5" / 3" - 17 1
29 30
16 N3110450 PROTECTOR WHEEL INNER TUBE 1
31 32

33 34
17 N9110670 RIM WHEEL REAR 1.85x17 1
24
35 18 N5320520 SPOKE & NIPPLE SET INNER (18 No.) 1 **
19 N5320530 SPOKE & NIPPLE SET OUTER (18No.) 1 "
20 N2110190 SPACER COMP. FRONT HUB 1
21 N2110670 WATER SEAL RING 1
22 N8112550 WHEEL ASSY. REAR 1
REA R W HEEL ASSE MBLY (SPO KE)
** - REFER KIT & KIT CONTENTS
 FIG.No. 28
REAR WHEEL ASSEMBLY (SPOKE) FIG.NO. 28

1 2
3 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
7 22
6
23 N2110250 HUB COMP. REAR WHEEL 1
5 8 9
14 15
11 12 24 N2110360 ABSORBER SHOCK REAR HUB 4
16
25 N3110020 SHAFT MTG. REAR SPROCKET DR. 1
13 17
4 10 26 0331318 BOLT REAR SPROCKET 4
18 27 N2110370 DRUM REAR SPROCKET MTG. 1
19 28 N5110410 SPROCKET 41T 1

20 13 28A N5081020 SPROCKET 40T (SPOKE WHEEL) 1

21
29 N3200090 BALL BEARING 20x42x12 1
30 N3110470 WASHER SPROCKET 2
31 0334548 HEX NUT M8 2

23 32 N2110390 SPACER LH REAR AXLE 1

33 J200030 HEX NUT M18 1
25 26
34 N3200020 PUNCHED WASHER 18.5x30x3.2 1
27
28,28A
35 N3110980 AXLE COMP. REAR 1
29 30
36 N8323650 CHAIN & SPROCKET KIT(14/40/110) 1 N.I" , **
31 32

24 33 34

35

REAR W HEEL ASSEM BLY (SPOKE)

** - REFER KIT & KIT CONTENTS
N.I - NOT ILLUSTRATED
FIG.No. 28A
4 4A
5 6 7
REAR WHEEL ASSEMBLY (ALLOY) FIG.NO. 28A
3
1 1A 9
8 8A
NO. OFF
11
REF PART DESCRIPTION STAR CITY 110 REMARKS
12
2 2A
NO. NO. CVTI PLUS
10

16 16A
1 S1200790 HEX FLANGE U NUT M12x1.25 1 1
17 17A 18 2 N3200020 WASHER 18.5x30x3.2 1 1
13 3 0331248 HEX BOLT M6x1x33 1 1
14 20 20A
13
4 N5110740 LEVER BRAKE CAM NEW 1 1
5 0335578 PUNCHED WASHER 6.5x13x1.0 1 1
6 N3200070 PUNCHED WASHER 14.5x22x0.8 1 1
7 0178030 O RING BRAKE CAM-BR 1 1
8 N3110030 SPACER REAR AXLE RH 1 1
21
9 N21102905D PANEL BRAKE REAR 110 DIA 1 1 (BLACK)
10 420305700 HEX NUT M6 1 1
11 S1111710 CAM BRAKE 1 1
17B
12 3171090 BRAKE SHOE SET DIA110 1 1
20B
13 N3200010 BALL BEARING 12x37x12 2 2
23
22 14 N2110190 SPACER COMP. FRONT HUB 1 1
16B
24 24A 25 25A 25B 15 N3110980 AXLE REAR 1 1
16 N8112500 WHEEL ASSY. REAR ALLOY 1
26
27 16A N81125005D WHEEL ASSY. REAR ALLOY 1 (BLACK)
28
16B NA110030 WHEEL ASSY. REAR ALLOY 1
16C N31115305D WHEEL ASSY. REAR ALLOY MAT BLACK 1 TUBELESS
15 15A
19 19A 17 N8112470 TYRE 17 3.00 REAR ATT525 1
29 29A 31
30 30A 17A NA110020 TYRE 17 3.00 REAR ATT525 1

REAR WHEEL ASSEMBLY (ALLOY) 17B N5112280 TYRE TUBELES 17 300 REAR 1 TUBELES
FIG.No. 28A
4 4A REAR WHEEL ASSEMBLY (ALLOY) FIG.NO. 28A
3 5 6 7
1 1A 9
8 8A NO. OFF
11 STAR CITY 110
REF PART DESCRIPTION REMARKS
12
2 2A CVTI PLUS
NO. NO.
10

16 16A
18 N8112340 TUBE ASSY. REAR 3.00X17 1 1
17 17A 18 20 N8112270 ALLOY WHEEL REAR 1.6x17x5 1 110 DIA
13 20A N81122705D ALLOY WHEEL REAR 1.6x17x5 1 1 "
14 20 20A
13 20B N5112230 ALLOY WHEEL REAR 1.85x17x5 MAT BLACK 1 TUBELESS
20C N51122308R ALLOY WHEEL REAR 1.85x17x5 GOLD 1
21 N3110020 SHAFT REAR SPROCKET DRUM 1 1
22 N2110360 ABSORBER RR WHEEL HUB SHOCK 1 1
23 0331318 BOLT REAR SPROCKET 4 4
21
24 N8112330 DRUM REAR SPROCKET - 110 DIA 1
24A N2110370 DRUM REAR SPROCKET 1 1
25 M7080810 SPROCKET REAR 40T 1
17B 25A N5110410 SPROCKET 41T 1
20B 20C 25B N5081020 SPROCKET 40T 1
26 N3110470 WASHER REAR SPROCKET 2 2
22 23
16B 27 0334548 HEX NUT M8 4 4
24 24A 25 25A 25B
28 N3200090 BALL BEARING 1 1
29 N2110390 SPACER REAR AXLE LH 1 1
26
27
30 J200030 HEX NUT M18 1 1
28
31 N9112880 VALVE TUBELESS TYRE 1

15 15A
19 19A
29 29A 31
30 30A

REAR WHEEL ASSEMBLY (ALLOY)

FIG.No. 29
WIRING HARNESS & BATTERY ASSY. FIG.NO. 29
1 2,2A 5
7,7A
NO. OFF
6,6A
REF PART DESCRIPTION STAR CITY 110 REMARKS
3 NO. NO. CVTI PLUS
10

8 1 M1200520 HEX FL BOLT M6x16 1

9 2 N9060290 REGULATOR ASSY. ES 1 KS/ES

22
2A N8060460 ELECTRONIC REGULATOR CONTROL 1
4
3 N8060630 TCI UNIT 1
4 N3160340 CLAMP WIRING HARNESS 4
11,11A,11B,11C 5 N5210590 BLANK KEY (ADEEP) 1
4 12 6 N5160230 STEERING / IGNITION LOCK - KS 1

13 N8161270
6A N8160490 STEERING / IGNITION LOCK - ES 1
17A
14 7 N5210080 LOCK SET KS 1 KS
17
24 7A N8211510 LOCK SET ES 1 ES
8 P1200050 WAVE SPRING WASHER 2
15
9 K200700 CRR PAN HD SCREW M6x25 2

16 10 N8161720 SOCKET MOBILE CHARGER 1

20
11 N8161070 WIRING HARNESS KS (CDI MODEL) 1 KS
25
11A N8161080 WIRING HARNESS ES (CDI MODEL) 1 ES
11B N8161260 WIRING HARNESS ES (TCI TYPE) 1 ES
26 27
18 19
21 11C N8161270 WIRING HARNESS KS (TCI TYPE) 1 KS
12 N8160010 HORN 12V DC 1
23,23A
13 420452700 HEX SCREW M6x12 2
14 0330408 WAVE SPRING WASHER M6 2
15 N3160250 SWITCH STOP LAMP RR 1
16 N8111110 SPRING SWITCH STOP LAMP 1
17 N8121560 BATTERY HOLDER KS 1
WIRING HARNESS & BATTERY ASSY.
FIG.No. 29
WIRING HARNESS & BATTERY ASSY. FIG.NO. 29
1 2,2A 5
7,7A
NO. OFF
6,6A
REF PART DESCRIPTION STAR CITY 110 REMARKS
3 10 NO. NO. CVTI PLUS

9 17A N8122830 BATTERY HOLDER ES 1

22
18 0335608 PUNCHED WASHER 6.5x16x1.2 2
4
19 0332275 SCREW CRPH M6x16 2
20 N3060310 BATTERY 12V 2.5AH (UNCHARGED) 1 KS
11,11A,11B,11C
20A K06012000 BATTERY 12V 5AH (UNCHARGED) 1 ES
4 12
21 N8122930 BRKT. BAND BATTERY HOLDER ES 1
13 N81 61270
22 N9160380 ELECTRONIC FLASHER UNIT 1
17A
14
17 23 M7160210 THROTTLE SWITCH KS/ES 1
24
23A N5160140 THROTTLE POTENTIOMETER 1

15 24 N8160520 STARTER RELAY ES 1

25 N8060480 SOLENOID ACTUATOR 1
16
20 26 N8060430 CDI UNIT (2007) 1
25
27 N8060530 CDI UNIT 2 (2008) 1

26 27
18 19
21

23,23A

W IRING HARNESS & BATTERY ASSY.

 WIRING HARNESS & BATTERY ASSY. FIG.NO. 29A

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 M1200520 HEX FL BOLT M6x16 1

2 N3163500 REGULATOR DC 1
2A NA160360 REGULATOR CUM RECTIFIER 1 BSVI
3 NA060010 TCI UNIT 1
3A NA060050 TCI UNIT1 1 BSIV
4 N3160340 CLAMP WIRING HARNESS 4
5 N8211810 BLANK KEY (ADEEP) 1
6 N8160490 STEERING / IGNITION LOCK 1
7 N5150460 LOCK SET ES 1 ES
7A NA210090 LOCK SET ES 1 BSIV
8 P1200050 WAVE SPRING WASHER 2
9 K200700 CRR PAN HD SCREW M6x25 2
10 N3160060 BAND BATTERY 1
10A NA120480 CLAMP BATTERY BSVI 1 BSVI
11 NA160030 WIRING HARNESS 1 ES
11A NA160200 WIRING HARNESS ES 1 BSIV
11B NA160040 WIRING HARNESS 1 KS
11C NA160210 WIRING HARNESS KS 1 BSIV
11D NA160300 WIRING HARNESS ES 1 BSVI
12 N9160840 HORN 1
13 G5200380 HEX SCREW M8x20 1
14 G5200400 PUNCHED WASHER 8.5x20x2 1
15 N3160250 SWITCH STOP LAMP RR 1
16 N8111110 SPRING SWITCH STOP LAMP 1
17 N8122830 BATTERY HOLDER ES 1
18 0335608 PUNCHED WASHER 6.5x16x1.2 2
19 0332275 SCREW CRPH M6x16 2
20 --- BATTERY 12V 2.5AH (UNCHARGED) 1 ES
 WIRING HARNESS & BATTERY ASSY. FIG.NO. 29A

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

20A --- BATTERY 12V 2.5AH (UNCHARGED) 1 KS

20B --- MAINTENANCE FREE BATTERY CHARGED WEGO 1 BSVI

21 N8161490 STARTER RELAY ES 1

21A N9161840 STARTER RELAY - RTR ABS 1 BSVI

22 N9160380 ELECTRONIC FLASHER UNIT 1

23 N8060430 CDI UNIT (2007) 1

24 N8060530 CDI UNIT 2 (2008) 1

25 N8161460 CORDSET STARTER REALY 1

26 NA060099 ECU UNIT 1 BSVI

27 KA160420 BOOT CONTROL RELAY 1 BSVI
28 NF160590 CONTROL RELAY EFI 1 BSVI
29 N9161260 RELAY PASS BY ASSY. WITH BOOT 1 BSVI
30 N7160620 CABLE STRAP 1
 FIG.No. 30
REAR COMBINATION LAMP ASSY. FIG.NO.30
2

1
6 4 NO. OFF
5 STAR CITY 110
REF PART DESCRIPTION REMARKS
NO. NO. CVTI PLUS
7
10
12 9
1 N8160310 TURN SIGNAL LAMP ASSY. RR RH 1
2 N8321190 LENS & REFLECTOR UNIT 2
3 N3160210 BULB 12V 2
8
3 2 4 N8160570 LAMP ASSY. REAR COMBINATION 1
5 N8160620 BULB HOLDER REAR COMBI. LAMP 1
11
6 0334146 HEX FLANGE NUT M6 2 2
7 0335608 PUNCHED WASHER 6.5x16x1.2 2
19 7
8 7130020 RETAINER CLIP PANEL 2
6 13

6 9 N8160600 LENS RC LAMP 1

17
16 1 1
10 K3160750 BULB RC LAMP 12V 21/5W
14 15 11 K200300 CRR PAN HEAD TAP SCR 3.5x16 2 2
12 N8160300 TURN SIGNAL LAMP ASSY. RR LH 1
18
13 NA220110 BRKT TAIL LAMP 1
21 22
14 N9160610 BULB HOLDER REAR COMBI. LAMP 1
7
10 23 1
15 N9160400 TAIL LAMP ASSY.
20
18 16 0334038 HEX NUT M10 2
17 0335528 PUNCHED WASHER 10.5x18x1.6 2
18 0330328 SPRING WASHER M10 2

21
22 19 N8222220 TURN SIGNAL LAMP REAR RH 1
11
20 N8324350 SCREW ST 2.9x13 2
21 K3160450 BULB 12V 2
22 N5321750 LENS AND REFLECTOR TSL 2
23 N9160410 LENS RC LAMP 1
REAR COMBINATION LAMP ASSY.
24 N8222210 TURN SIGNAL LAMP REAR LH 1
FIG.No. 31
REAR FENDER ASSY. FIG.NO. 31

NO. OFF
4 5,5A
REF PART DESCRIPTION STAR CITY 110 REMARKS
1 2
3
NO. NO. CVTI PLUS

1 N5200170 HEX FLANGE BOLT M6x35 2

2 N8220130 FENDER REAR 1
6
3 N8220300 BRKT COMP.LICE. PLATE RR MTG. 1
4 420452700 HEX FLANGE BOLT M6x12 2
5 N8121710 LICENCE PLATE REAR 1
1 5A D127420 LICENCE PLATE REAR 1
6 N3160240 REFLEX REFLECTOR 1
7
7 7130020 RETAINER CLIP PANEL 2
8 N8220390 BRKT FENDER REAR 1
8
9 9 0334146 HEX FLANGE NUT M6 2
10 420454700 HEX SCREW M8x20 2
11 0336018 PUNCHED WASHER 8.5x20x2 4
12 11 11 10
12 0334548 HEX NUT M8 2
13 0330408 WAVE SPRING WASHER M6 2
14
14 N8220240 BODY FRONT FENDER REAR 1
13 12 11

REAR FENDER ASSEMBLY

FIG.No. 31A
REAR FENDER ASSY. FIG.NO. 31A
1
NO. OFF
20 1 6
2 REF PART DESCRIPTION STAR CITY 110 REMARKS
3 2
NO. NO. CVTI PLUS
7

8 1 M1200610 HEX SCREW M6x20 4

2 0335608 PUNCHED WASHER 6.5x16x1.2 4

9
3 NA220250 FENDER REAR COMP 1

4 0330328 WAVE SPRING WASHER M10 2

4 5 5 0334038 HEX NUT M10 4

17
10 6 5227360 BULB 12V 3.4W 1

7 N9220490 NUMBER PLATE ILLUMINATOR 1

1
13 2
8 N4221270 RUBBER TOOL BOX 1
16 14
9 M7160120 REFLEX REFLECTOR 1
18
19 15
10 0335528 PUNCHED WASHER 1.5x18x16 2

11 N3200220 HEX FL BOLT M6x1.25x16 1

12 0334548 HEX NUT M8 2

13 420302700 HEX NUT 55 1

19
18 14 NA220220 BODY FRONT FENDER REAR 1
15 N3200340 CRR FL PAN HEAD TAP SCREW 4.2x13 1

16 S1125320 CLAMP OIL HOSE 1

17 0334146 HEX FL. NUT M6 2

18 420454700 HEX SCREW M8x20 2

11 12 19
19 G5200400 PUNCHED WASHER 8.5x20x2 4

20 N9227200 REFLEX REFLECTOR 2

REAR FENDER ASSEMBLY

 FIG.No. 32
SWINGARM ASSEMBLY FIG.NO. 32
5
6 7
1 2
14 NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
4
18 NO. NO. CVTI PLUS

3 1 0334158 NUT REAR SWING ARM PIVOT 1 1

11 12 13 2 420015700 PUNCHED WASHER 12.5x24 1 1
15 3 N3090670 BUSH SWING ARM 2 2
10 4 N8320040 SWING ARM ASSY. 1 (BLACK)
5 N5091010 CHAIN ADJUSTER COMP. RH 1 1
6 N5091170 CLAMP CHAIN ADJUSTER 1 1
7 420305700 HEX NUT M6 4 4
8 11
8 N3091280 AXLE REAR SWING ARM 1 1
16 17
12 9 N8090380 BUFFER 1 1
10 N3090610 TORQUE LINK REAR 1
9
11 0330048 SPLIT PIN 2x20 2 2
12 0334218 HEX NUT M8 4 4
18
13 0330318 WAVE SPRING WASHER M8 2 2
14 N5091050 CHAIN ADJUSTER COMP. LH 1 1 (SPOKE)
15 N3090700 BOLT TORQUE LINK REAR 1 1
11 12 13
16 0336018 PUNCHED WASHER 8.5x20x2.0 1 1
15
17 3207018 SPRING 1 1
19
3 18 N8324750 SWING ARM ASSY. 1
19 N8091180 TORQUE LINK REAR 1

3 11
16 17
12

SWINGARM ASSEMBLY
 FIG.No. 33
2 SHOCK ABSORBER & CHAIN COVER FIG.NO. 33
1 12,12A
11,11A
NO. OFF
2 REF PART DESCRIPTION STAR CITY 110 REMARKS
13 20 NO. NO. CVTI PLUS
3

1 0334047 CAP NUTS 2 2

20 21
2 0335628 PUNCHED WASHER 6 4
5 4
3 0335678 PUNCHED WASHER 2
1
4 N3200050 HEX FLANGE BOLT M10x1.5x36 2
3
5 N8323760 CHAIN CASE SET BLACK 1
4
6 420011700 PLAIN WASHER A6.4 4

22 7 420452700 HEX SCREW M6x12 4

8 409198000 DUST SEAL CHAIN COVER 1 1
9
9 N80903305D CHAINCASE COMP. UPPER BLACK 1
19
8 10 N80903405D CHAINCASE LOWER BLACK 1
14 11 N8091020 SHOCK ABSORBER LH (SILVER) 1
10
7 11A N80910200D SHOCK ABSORBER LH (BLACK) 1 NEW

6 12 N8091030 SHOCK ABSORBER RH (SILVER) 1

12A N80910300D SHOCK ABSORBER RH (BLACK) 1 NEW
13 K200690 HEX NUT M10x1.25 2
15 14 N8200450 HEX FLANGE BOLT M12x38.5 2
15 N8091190 CHAIN CASE COMP UPPER BLACK 1
16 N8091230 CHAIN CASE COMP. LOWER 1

18 17 0335618 PLAIN WASHER A6.4 4

16
18 P200310 HEX SCREW M6x12 4
19 N8325020 CHAIN CASE SET 1

7 17 18 20 N80911002C SHOCK ABSORBER 2

21 N80911004C SHOCK ABSORBER RED 2
SHOCK ABSORBER & CHAIN COVER G2200470 HEX NUT M12x1.75 2
22
FIG.NO. 34 DISC BRAKE ASSEMBLY FRONT FIG.NO. 34

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
REF. KIT. No.
1 --- BOOTS ASSEMBLY 1 N9321490
2 --- SNAP RING 1 "
3 --- S CUP 1 "
4 --- PISTON M/C FRONT 1 "
5 --- P CUP 1 "
6 --- SPRING 1 "
7 --- BOLT LEVER M6x1 1 ND320500
8 --- SCREW RESERVOIR CAP 2 N9321530
9 --- RESERVOIR CAP 1 "
10 --- DIAPHRAGM 1 N9321490
11 --- GAUGE COMP LEVEL 1 N9322760
12 --- HOLDER 1 N9321510
13 --- BOLT HOLDER M6x1 2 "
14 N3111860 MASTER CYLINDER ASSY. 1
15 --- LEVER RH 1 ND320500
16 --- NUT LEVER M6x1 1 "
17 --- WH FRONT BRAKE SWITCH 1 N9321520
18 --- SWITCH SCREW M4x1 1
19 --- SUB HARNESS 1
20 --- PLATE DIAPHRAGM 1
21 N3111830 CLEVIS PIN 1
22 N3111840 LEVER ASSY MC FRONT 1
23 N3111820 SPRING BRAKE RETURN DISC 1
24 8200320 CIRCLIP 5.0 1
25 N8112450 HOSE COMP BRAKE 1
26 N9111330 WASHER BANJO 2

DISC BRAKE ASSEMBLY FRONT 27 N9111320 BANJO BOLT 2

FIG.NO. 34 DISC BRAKE ASSEMBLY FRONT FIG.NO. 34

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS
REF. KIT. No.
28 N9111270 CLAMP HOSE UNDER BRACKET 1
29 0332275 CRR PAN HEAD SCREW M6x12 2
30 --- PLUG PIN 2
31 --- BLEEDER 1 N9321600
32 --- CAP BLEEDER 1 "
33 --- BODY CALIPER COMP. 1
34 --- BOOT B 1 N9321550
35 N9111120 CALIPER ASSY. AID27 TWIN PORT(VICTOR) 1
36 --- PIN BOLT A 1 N9321550
37 --- SPRING PAD 1 "
38 --- PIN HANGER 2 "
39 --- INNER HEX NUT 1 N9321570
40 --- PAD COMP INNER 1 N9111300
41 --- PAD COMP OUTER 1 "
42 U2200010 HEX FLANGE BOLT M8x27 2
43 --- SPRING WASHER 1 N9321570
44 --- PIN BOLT B 1 N9321550
45 --- PISTON CALIPER 2 "
46 --- BUSH BOOT PIN 1 "
47 --- BRACKET COMP FRONT 1 N9321570
48 --- DUST SEAL 1 2 N9321550
49 --- DUST SEAL 2 2 "
50 N9111220 CLAMP BRAKE HOSE 1
51 P1200050 WAVE SPRING WASHER 1

DISC BRAKE ASSEMBLY FRONT

FIG.NO. 34 TOOL KIT ASSEMBLY FIG.NO. 35

NO. OFF
REF PART DESCRIPTION STAR CITY 110 REMARKS
NO. NO. CVTI PLUS

1 N8210280 TOOL KIT SET 1 1

2 --- TOOL BAG 1 1

3 --- GRIP DRIVER 1 1

4 --- BIT (+) ( - ) 1 1

5 --- SPANNER 14x17 1 1

6 --- SPANNER 10x12 1 1

7 --- BOX SPANNER 16 1 1

8 --- RING SPANNER 1 1

9 N9320200 PARTS CATALOGUE STAR CITY+ REV. 00 1 1

TOOL KIT ASSEMBLY