4 Mecsyll
4 Mecsyll
MODULE2
One Dimensional Element:
Formulation of a linear bar element, Shape Functions Polynomial, The Potential Energy Approach,
derivation of stiffness matrix, Properties of stiffness matrix, Assembly of Global Stiffness Matrix and Load
Vector, Boundary conditions elimination method and penalty method. Numerical Problems on straight
and stepped bars. (Problems with 2 elements only).
MODULE3
Trusses and Beams:
Formulation plane trusses element, Stiffness matrix (No derivation), Numerical Problems on point load,
Formulation beam element, derivation of Hermite shape functions, stiffness matrix and load vector (No
derivations), Numerical Problems on beams carrying concentrated, UDL and couples. (Problems with 2
elements only).
MODULE4
72
SEE minimum passing mark is 35% of the maximum marks (18 out of 50 marks). A student shall be
deemed to have satisfied the academic requirements and earned the credits allotted to each subject/
course if the student secures a minimum of 40% (40 marks out of 100) in the sum total of the CIE
(Continuous Internal Evaluation) and SEE (Semester End Examination) taken together.
CIE for the theory component of the IPCC (maximum marks 50)
IPCC means practical portion integrated with the theory of the course.
CIE marks for the theory component are 25 marks and that for the practical component is 25 marks.
25 marks for the theory component are split into 15 marks for two Internal Assessment Tests (Two
Tests, each of 15 Marks with 01hour duration, are to be conducted) and 10 marks for other
assessment methods mentioned in 22OB4.2. The first test at the end of 4050% coverage of the
syllabus and the second test after covering 8590% of the syllabus.
Scaleddown marks of the sum of two tests and other assessment methods will be CIE marks for the
theory component of IPCC (that is for 25 marks).
The student has to secure 40% of 25 marks to qualify in the CIE of the theory component of IPCC.
CIE for the practical component of the IPCC
15 marks for the conduction of the experiment and preparation of laboratory record, and 10 marks
for the test to be conducted after the completion of all the laboratory sessions.
On completion of every experiment/program in the laboratory, the students shall be evaluated
including vivavoce and marks shall be awarded on the same day.
The CIE marks awarded in the case of the Practical component shall be based on the continuous
evaluation of the laboratory report. Each experiment report can be evaluated for 10 marks. Marks of
all experiments’ writeups are added and scaled down to 15 marks.
The laboratory test (duration 02/03 hours) after completion of all the experiments shall be
conducted for 50 marks and scaled down to 10 marks.
Scaleddown marks of writeup evaluations and tests added will be CIE marks for the laboratory
component of IPCC for 25 marks.
The student has to secure 40% of 25 marks to qualify in the CIE of the practical component of the IPCC.
SEE for IPCC
Theory SEE will be conducted by University as per the scheduled timetable, with common question papers
for the course (duration 03 hours)
1. The question paper will have ten questions. Each question is set for 20 marks.
2. There will be 2 questions from each module. Each of the two questions under a module (with a
maximum of 3 subquestions), should have a mix of topics under that module.
3. The students have to answer 5 full questions, selecting one full question from each module.
4. Marks scored by the student shall be proportionally scaled down to 50 Marks
The theory portion of the IPCC shall be for both CIE and SEE, whereas the practical portion will have
a CIE component only. Questions mentioned in the SEE paper may include questions from the
practical component.
Suggested Learning Resources:
Text Books:
1. Logan, D. L., A first course in the finite element method,6th Edition, Cengage Learning, 2016.
2. Rao, S. S., Finite element method in engineering, 5th Edition, Pergaman Int. Library of Science, 2010.
3. Chandrupatla T. R., Finite Elements in engineering, 2nd Edition, PHI, 2013.
4. O. C. Zienkiewicz and Y.K. Cheung, The Finite Element Method in Structural and Soild Mechanics,
McGraw Hill, London
74
Reference Books:
1. J.N.Reddy, “Finite Element Method” McGraw Hill International Edition.Bathe K. J. Finite Elements
Procedures, PHI.
2. Cook R. D., et al. “Conceptsand Application of Finite Elements Analysis” 4th Edition, Wiley & Sons,
2003.
3. C.S.Krishnamoorty, Finite ElementAnalysis, Tata McGrawHill David V. Hutton, Fundamentals of
Finite ElementAnalysis, McGraw Hill
4. D. Maity, Computer Analysis of Framed Structures, I.K. International Pvt. Ltd. New Delhi
5. Erik G. Thompson, Introduction to the Finite Element Method: Theory, Programming and
Applications, John Wiley
Web links and Video Lectures (eResources):
http://icas.bf.rtu.lv/doc/Book.pdf
http://www.adina.com/MITRES2_002S10_linear.pdf
https://www.edx.org/course/finiteelementmethodfemanalysistsinghuax70120073x
Module1
Introduction to fluid power systems
Fluid power system: components, advantages and applications. Transmission of power at static
and dynamic states. Pascal’s law and its applications.
Fluids for hydraulic system: types, properties, and selection. Additives, effect of temperature and
pressure on hydraulic fluid. Seals, sealing materials, compatibility of seal with fluids. Fluid
conditioning through filters, strainers; sources of contamination and contamination control; heat
exchangers.
Module2
Pumps and Actuators
Pumps: Classification of pumps, pumping theory of positive displacement pumps, construction and
working of Gear pumps, Vane pumps, Piston pumps, fixed and variable displacement pumps, Pump
performance characteristics, pump selection factors, problems on pumps.
Actuators: Classification cylinder and hydraulic motors, Hydraulic cylinders, single and double
acting cylinder, mounting arrangements, cushioning, special types of cylinders, problems on
cylinders. Construction and working of rotary actuators such as gear, vane, piston motors, and
Hydraulic Motor. Theoretical torque, power, flow rate, and hydraulic motor performance; numerical
problems. Symbolic representation of hydraulic actuators (cylinders and motors).
Accumulators: Types, selection/ applications of accumulators
Module3
76
Module5
Pneumatic Control Circuits
Simple Pneumatic Control: Direct and indirect actuation pneumatic cylinders, speed control of
cylinders supply air throttling and exhaust air throttling.
Signal Processing Elements: Use of Logic gates OR and AND gates in pneumatic applications.
Practical examples involving the use of logic gates.
Multi Cylinder Application: Coordinated and sequential motion control, motion and control
diagrams. Signal elimination methods, Cascading method principle, Practical application examples
(up to two cylinders) using cascading method (using reversing valves).
CIE for the theory component of the IPCC (maximum marks 50)
IPCC means practical portion integrated with the theory of the course.
CIE marks for the theory component are 25 marks and that for the practical component is 25
marks.
25 marks for the theory component are split into 15 marks for two Internal Assessment Tests
(Two Tests, each of 15 Marks with 01hour duration, are to be conducted) and 10 marks for
other assessment methods mentioned in 22OB4.2. The first test at the end of 4050% coverage
of the syllabus and the second test after covering 8590% of the syllabus.
Scaleddown marks of the sum of two tests and other assessment methods will be CIE marks for
the theory component of IPCC (that is for 25 marks).
The student has to secure 40% of 25 marks to qualify in the CIE of the theory component of
IPCC.
CIE for the practical component of the IPCC
15 marks for the conduction of the experiment and preparation of laboratory record, and 10
marks for the test to be conducted after the completion of all the laboratory sessions.
On completion of every experiment/program in the laboratory, the students shall be evaluated
including vivavoce and marks shall be awarded on the same day.
The CIE marks awarded in the case of the Practical component shall be based on the continuous
evaluation of the laboratory report. Each experiment report can be evaluated for 10 marks.
Marks of all experiments’ writeups are added and scaled down to 15 marks.
The laboratory test (duration 02/03 hours) after completion of all the experiments shall be
78
Reference Books:
1. John Pippenger, Tyler Hicks, “Industrial Hydraulics”, McGraw Hill International Edition,
1980.
2. Andrew Par, Hydraulics and pneumatics, Jaico Publishing House, 2005.
3. FESTO, Fundamentals of Pneumatics, Vol I, II and III.
4. Herbert E. Merritt, “Hydraulic Control Systems”, John Wiley and Sons, Inc.
5. Thomson, Introduction to Fluid power, Prentcie HaIl, 2004.
6. John Watton, “Fundamentals of fluid power control”, Cambridge University press, 2012.
Web links and Video Lectures (eResources):
. List of URLs, Text Books, Notes, Multimedia Content, etc
1. https://nptel.ac.in/courses/112105047/
2. https://www.youtube.com/watch?v=8xd7cWvMrvE
3. https://nptel.ac.in/courses/105103096/
4. https://nptel.ac.in/courses/112105047/37
Module2
Photo polymerization processes: Stereo lithography (SL), Materials, SL resin curing process,
Micro Stereo lithography, Process Benefits and Drawbacks, Applications of Photo polymerization
Processes.
Powder bed fusion processes: Introduction, Selective laser Sintering (SLS), Materials, Powder
fusion mechanism, SLS Metal and ceramic part creation, Electron Beam melting (EBM), Process
Benefits and Drawbacks, Applications of Powder Bed Fusion Processes.
Extrusionbased systems: Fused Deposition Modelling (FDM), Principles, Materials, Plotting and
path control, BioExtrusion, Process Benefits and Drawbacks, Applications of ExtrusionBased
Processes.
Module3
82
Module5
The use of multiple materials in additive manufacturing: Introduction, multiple material
approaches, discrete multiple material processes, porous multiple material processes, blended
multiple material processes, commercial applications using multiple materials, future directions.
AM Applications: Examples for Aerospace, defence, automobile, Biomedical and general
engineering industries. Direct digital manufacturing: Align Technology, Siemens and Phonak, DDM
drivers, manufacturing vs. prototyping, lifecycle costing, future of direct digital manufacturing.
Course outcome (Course Skill Set)
At the end of the course, the student will be able to:
1. Demonstrate the knowledge of the broad range of AM processes, devices, capabilities and
materials that are available.
2. Demonstrate the knowledge of the broad range of AM processes, devices, capabilities and
materials that are available.
3. Describe the various software tools, processes and techniques that enable advanced/additive
manufacturing.
4. Apply the concepts of additive manufacturing to design and create components that satisfy
product development/prototyping requirements, using advanced/additive manufacturing
devices and processes.
5. Elucidate characterization techniques in additive manufacturing.
6. Illustrate the latest trends and business opportunities in additive manufacturing.
83
Module1
Introduction to Product Design: Asimows Model: Definition of product design, Design by
Evaluation, Design by Innovation, Essential Factors of Product Design, Flow and Value Addition in
the ProductionConsumption Cycle. The Morphology of Design (The seven Phase), Primary Design
phase and flowcharting, role of Allowance, Process Capability.
Module2
Ergonomics and Industrial Design: Introduction general approach to the man machine
relationship workstation designworking position.
Ergonomics and Production: Ergonomics and product design –ergonomics in automated
systems expert systems for ergonomic design. Anthropometric data and its applications in
ergonomic, design limitations of anthropometric data use of computerized database. Case study.
Module3
Aesthetic Concepts: Concept of unity concept of order with variety concept of purpose style and
environment Aesthetic expressions. Style components of style house style, observation style in
capital goods, case study.
Module4
Visual Effects of Line and Form: The mechanics of seeing psychology of seeing general influences
of line and form.
Colour: Colour and light colour and objects colour and the eye colour consistency colour terms
reactions to colour and colour continuation colour on engineering equipment’s.
85
Module5
Ergonomics of Technology Management: Office Systems and Ergonomics, Consumer
Ergonomics, Ergonomics Quality and Safety, Quality of Life
SemesterEnd Examination:
Theory SEE will be conducted by University as per the scheduled timetable, with common question
papers for the course (duration 03 hours).
1. The question paper will have ten questions. Each question is set for 20 marks.
2. There will be 2 questions from each module. Each of the two questions under a module (with
a maximum of 3 subquestions), should have a mix of topics under that module.
3. The students have to answer 5 full questions, selecting one full question from each module.
4. Marks scored shall be proportionally reduced to 50 marks.
Suggested Learning Resources:
Books
1. Human Factors in Engineering and Design By Sanders & Mccormick (McGrawHill Publication)
2. Occupational Ergonomics – Principles and Applications By Tayyari & Smith (Chapman & Hall
Publication)
3. The Power of Ergonomics as a Competitive Strategy By Gross & Right (Productivity Press)
4. Industrial Design for Engineers Mayall W.H. London Hiffee books Ltd. 1988.
86
85
5. Applied Ergonomics Hand Book Brain Shakel (Edited) Butterworth scientific. London
1988. 6. Introduction to Ergonomics R. C. Bridger McGraw Hill Publications 1995.
6. Human Factor Engineering Sanders & McCormick – McGraw Hill Publications – 6th edition,
2002.
7. Ulrich, Karl T, Eppinger, Steven D, ‘Product Design and Development’, McGrawHill, 2004.
8. Bridger RS, ‘Introduction to Human Factors & Ergonomics’, Fourth Edition, Taylor & Francis,
2010.
9. Dul. J and Weerdmeester B, ‘Ergonomics for beginners, a quick reference guide, Taylor &
Francis, 2008
Course objectives:
To give an overview of Internal Combustion Engines, their classification, applications,
operation and processes.
To describe combustion phenomena in IC engines
To give complete knowledge of type of fuels used in IC engines and the fuel supply systems.
To explain the different performance analysis of IC engines
To explain the effects of exhaust emission on human health and various pollution norms
Module1
I.C. Engines Classification based on multi cylinder engine, firing order, selection criteria of IC
engines based on application, materials and manufacturing processes of ICE components.
Thermodynamic cycle analysis– Deviation from ideal processes. Effect of chemical equilibrium
and variable specific heats. Effect of air fuel ratio and exhaust gas dilution. Calculation of
combustion temperatures. Use of combustion charts. Simple. numerical problems.
Module2
Carburetion and combustion process in S.I. engines: Mixture requirements in S.I engine. Simple
Carburettor and its limitations. Knock fee and knocking combustionTheories of combustion
process in S.I. engines. Effect of Knock on engine performance. Effect of operating variables on
knocking. Knock rating of fuelsoctane number. HUCR values. Anti knock agents Preignition Post
ignition.
Combustion in C.I. engines: Ricardo's three stages of combustion process in C.I. engines. Delay
period & factors affecting delay period. Diesel knock Methods of controlling diesel knock. Knock
rating of Diesel fuels.
Module3
Combustion chambers: Requirements of combustion chambers. Features of different types of
combustion chambers system for S.I. engine. Ihead, Fhead combustion chambers. C.I. engine
combustion chambersAir swirl turbulenceM. type combustion chamber. Comparison of various
types of combustion chambers.
Fuels: Hydro carbons chemical structureinfluence of chemical structure on knock alternative
fuelsAlcoholsvegetable oils Bio gas as Diesel engine fuels.
Module4
88
Fuel injection systems: Diesel injection systemsjerk pump injectors Nozzles of different types
Petrol injection systems for S.I. enginesElectronic fuel injection system. Cooling system Water
cooling, air cooling & liquid coolingrole of thermostatsradiator construction.
Module5
Modern developments: Turbo charging and super charging of I.C.Engines, Stratified charge
engines (Lean burned SI engine) Multi fuel engines, Rotary piston engine, Two injector engines Pilot
ignition engine, all ceramic swirl chamber engines.
Emission regulation and Control systems: Mechanism of pollutant formation. Total emission
control package thermal reactor packagecatalytic converter packagecontrol of NOX Exhaust gas
recirculationWater injection.
Course outcome (Course Skill Set)
At the end of the course, the student will be able to :
CO1: Understand various types of I.C. Engines, Cycles of operation and Identify fuel metering, fuel
supply systems for different types of engines.
CO2: Explain the operating characteristics and thermodynamic analysis of common internal
combustion engine cycles.
CO3: Understand combustion phenomena in SI and CI engines and Analyze the effect of various
operating variables on engine performance.
CO4: To analyze the combustion process of common fuels.
CO5: Understand the conventional and nonconventional fuels and effects of emission formation
of IC engines, its effects and the legislation standards.
Assessment Details (both CIE and SEE)
The weightage of Continuous Internal Evaluation (CIE) is 50% and for Semester End Exam (SEE) is
50%. The minimum passing mark for the CIE is 40% of the maximum marks (20 marks out of 50)
and for the SEE minimum passing mark is 35% of the maximum marks (18 out of 50 marks). A
student shall be deemed to have satisfied the academic requirements and earned the credits allotted
to each subject/ course if the student secures a minimum of 40% (40 marks out of 100) in the sum
total of the CIE (Continuous Internal Evaluation) and SEE (Semester End Examination) taken
together.
Continuous Internal Evaluation:
The CIE is the sum of Average of Two Internal Assessment Tests each of 25 marks and Any two
Assessment methods for 25 marks.
The first test will be administered after 4050% of the syllabus has been covered, and the
second test will be administered after 8590% of the syllabus has been covered
Any two assessment methods mentioned in the 22OB , if an assignment is projectbased then
only one assignment for the course shall be planned. The teacher should not conduct two
assignments at the end of the semester if two assignments are planned.
For the course, CIE marks will be based on a scaleddown sum of two tests and other methods of
assessment for a total of 50 marks.
Internal Assessment Test question paper is designed to attain the different levels of Bloom’s
taxonomy as per the outcome defined for the course.
SemesterEnd Examination:
Theory SEE will be conducted by University as per the scheduled timetable, with common question
papers for the course (duration 03 hours).
1. The question paper will have ten questions. Each question is set for 20 marks.
2. There will be 2 questions from each module. Each of the two questions under a module (with a
maximum of 3 subquestions), should have a mix of topics under that module.
3. The students have to answer 5 full questions, selecting one full question from each module.
4. Marks scored shall be proportionally reduced to 50 marks.
89
REFERENCE BOOKS
1. Ganesan V , “Internal combustion Engine and Air Pollution”, Intext Educational Pub,1974.
2. Ferguson and Kirkpatric; Internal Combustion Engines, by Wiley publishers.
Cryogenic Fluid Storage and Transfer Systems Design of cryogenic fluid storage vessels, Inner
vessel, Outer Insulation, Suspension system, Fill and drain lines. Cryogenic fluid transfer, External
pressurization, Selfpressurization, Transfer pump. Application of Cryogenic Systems Cryogenic
application for food preservation – Instant Quick Freezing Techniques Super conductive devices,
Cryogenic applications for space technology. Application of cryogenic systems, super conducting
devices, space technology, cryogenic in biology and medicine.
Course outcome (Course Skill Set)
At the end of the course, the student will be able to :
1. Understand the cryogenic system.
2. Demonstrate the complete knowledge of cryogenic refrigeration system
3. Design gas separation and gas purification systems
4. Solve the problem in , insulation, storage of cryogenic liquids
5. Apply cryogenic in various areas and to be able take up research in cryogenics
SemesterEnd Examination:
Theory SEE will be conducted by University as per the scheduled timetable, with common question
papers for the course (duration 03 hours).
1. The question paper will have ten questions. Each question is set for 20 marks.
2. There will be 2 questions from each module. Each of the two questions under a module (with a
maximum of 3 subquestions), should have a mix of topics under that module.
3. The students have to answer 5 full questions, selecting one full question from each module.
4. Marks scored shall be proportionally reduced to 50 marks.
92
Module1
Introduction to Nontraditional machining, Need for Nontraditional machining process, Comparison
between traditional and nontraditional machining, general classification Nontraditional machining
processes, classification based on nature of energy employed in machining, selection of non
traditional machining processes, Specific advantages, limitations and applications of nontraditional
machining processes.
Module2
Ultrasonic Machining (USM): Introduction, Equipment and material process, Effect of process
parameters: Effect of amplitude and frequency, Effect of abrasive grain diameter, effect of slurry, tool
& work material. Process characteristics: Material removal rate, tool wear, accuracy, surface finish,
applications, advantages & limitations of USM.
Abrasive Jet Machining (AJM):
Introduction, Equipment and process of material removal, process variables: carrier gas, type of
abrasive, work material, standoff distance (SOD). Process characteristicsMaterial removal rate,
Nozzle wear, accuracy & surface finish. Applications, advantages & limitations of AJM.
Module3
ELECTROCHEMICAL MACHINING (ECM): Introduction, Principle of electro chemical machining,
ECM equipment, elements of ECM operation, Chemistry of ECM. ECM Process characteristics:
Material removal rate, accuracy, surface finish. Process parameters: Current density, Tool feed
rate, Gap between tool & work piece, velocity of electrolyte flow, type of electrolyte, its
concentration temperature, and choice of electrolytes. ECM Tooling: ECM tooling technique &
example, Tool & insulation materials. Applications ECM: Electrochemical grinding and
electrochemical honing process. Advantages, disadvantages and application of ECG, ECH.
CHEMICAL MACHINING (CHM): Elements of the process, Resists (maskants), Etchants. Types of
chemical machining processchemical blanking process, chemical milling process. Process
94
characteristics of CHM: material removal rate, accuracy, surface finish, advantages, limitations and
applications of chemical machining process.
Module4
ELECTRICAL DISCHARGE MACHINING (EDM): Introduction, mechanism of metal removal, EDM
equipment: spark erosion generator (relaxation type), dielectric mediumits functions & desirable
properties, electrode feed control system. Flushing types; pressure flushing, suction flushing, side
flushing, pulsed flushing.
EDM process parameters: Spark frequency, current & spark gap, surface finish, Heat Affected Zone.
Advantages, limitations & applications of EDM, Electrical discharge grinding, Traveling wire EDM.
PLASMA ARC MACHINING (PAM): Introduction, nonthermal generation of plasma, equipment
mechanism of metal removal, Plasma torch, process parameters, process characteristics. Safety
precautions. Safety precautions, applications, advantages and limitations
Module5
LASER BEAM MACHINING (LBM): Introduction, generation of LASER, Equipment and mechanism of
metal removal, LBM parameters and characteristics, Applications, Advantages & limitations.
ELECTRON BEAM MACHINING (EBM): Introduction, Principle, equipment and mechanism of metal
removal, applications, advantages and limitations.
Course outcome (Course Skill Set)
At the end of the course, the student will be able to :
CO1: Understand the compare traditional and nontraditional machining process and recognize the
need for Non traditional machining process.
CO2: Explain the constructional features, performance parameters, process characteristics,
applications, advantages and limitations of USM, AJM and WJM.
CO3: Identify the need of Chemical and electrochemical machining process along with the
constructional features, process parameters, process characteristics, applications,
advantages and limitations.
CO4: Understand the constructional feature of the equipment, process parameters, process
characteristics, applications, advantages and limitations EDM & PAM.
CO5: Understand the LBM equipment, LBM parameters, and characteristics. EBM equipment and
mechanism of metal removal, applications, advantages and limitations LBM & EBM.
Assessment Details (both CIE and SEE)
The weightage of Continuous Internal Evaluation (CIE) is 50% and for Semester End Exam (SEE) is
50%. The minimum passing mark for the CIE is 40% of the maximum marks (20 marks out of 50)
and for the SEE minimum passing mark is 35% of the maximum marks (18 out of 50 marks). A
student shall be deemed to have satisfied the academic requirements and earned the credits allotted
to each subject/ course if the student secures a minimum of 40% (40 marks out of 100) in the sum
total of the CIE (Continuous Internal Evaluation) and SEE (Semester End Examination) taken
together.
Continuous Internal Evaluation:
The CIE is the sum of Average of Two Internal Assessment Tests each of 25 marks and Any two
Assessment methods for 25 marks.
The first test will be administered after 4050% of the syllabus has been covered, and the second
test will be administered after 8590% of the syllabus has been covered
Any two assessment methods mentioned in the 22OB2.4, if an assignment is projectbased then
only one assignment for the course shall be planned. The teacher should not conduct two
assignments at the end of the semester if two assignments are planned.
For the course, CIE marks will be based on a scaleddown sum of two tests and other methods of
assessment for a total of 50 marks.
95
Internal Assessment Test question paper is designed to attain the different levels of Bloom’s
taxonomy as per the outcome defined for the course.
SemesterEnd Examination:
Theory SEE will be conducted by University as per the scheduled timetable, with common question
papers for the course (duration 03 hours).
1. The question paper will have ten questions. Each question is set for 20 marks.
2. There will be 2 questions from each module. Each of the two questions under a module (with a
maximum of 3 subquestions), should have a mix of topics under that module.
3. The students have to answer 5 full questions, selecting one full question from each module.
4. Marks scored shall be proportionally reduced to 50 marks.
Suggested Learning Resources:
Text Books:
1. Modern Machining Process by P.C Pandey and H S Shah, McGraw Hill Education India Pvt. Ltd.
2000
2. Production technology, HMT, McGraw Hill Education India Pvt. Ltd 2001
Reference Books:
1. New Technology, Dr. Amitabha Bhattacharyya, The Institute of Engineers (India) 2000
2. Modern Machining process, Aditya, 2002
Web links and Video Lectures (eResources):
.
Module2
Pumps and actuators
Pumps: Classification of pumps, pumping theory of positive displacement pumps, construction and
working of Gear pumps, Vane pumps, Piston pumps, fixed and variable displacement pumps, Pump
performance characteristics, pump selection factors,
Actuators: Classification cylinder and hydraulic motors, Hydraulic cylinders, single and double acting
cylinder, cushioning, special types of cylinders, Construction and working of rotary actuators such as
gear, vane, piston motors, and Hydraulic Motor. Symbolic representation of hydraulic actuators
(cylinders and motors).
Accumulators: Types, selection/ applications of accumulators
Module3
Components and hydraulic circuit design
Components: Classification of control valves, Directional Control Valvessymbolic representation,
constructional features of poppet, sliding spool, shuttle valve, and check valves.
Pressure control valves types, direct operated types and pilot operated types.
Flow Control Valves compensated and noncompensated FCV, needle valve, temperature
compensated, pressure compensated, pressure and temperature compensated FCV, symbolic
representation.
Hydraulic Circuit Design: Control of single and Double acting hydraulic cylinder, regenerative circuit,
97
pump unloading circuit, double pump hydraulic system, counterbalance valve application, hydraulic
cylinder sequencing circuits, cylinder synchronizing circuit using different methods, speed control of
hydraulic cylinder metering in, metering out. Hydraulic circuit examples with accumulator.
Module4
Module4: Pneumatic power systems
Introduction to Pneumatic systems: Pneumatic power system, advantages, limitations, applications,
Choice of working medium. Characteristics of compressed air and air compressors. Structure of
pneumatic control System, fluid conditionersdryers and FRL unit.
Pneumatic Actuators: Linear cylinder – types of cylinders, working, end position cushioning, seals,
mounting arrangements, and applications.
Pneumatic Control Valves: DCV such as poppet, spool, suspended seat type slide valve, pressure
control valves, flow control valves, types and construction, use of memory valve, Quick exhaust valve,
time delay valve.
Module5
Module5: Pneumatic control circuits
Simple Pneumatic Control: Direct and indirect actuation pneumatic cylinders, speed control of
cylinders supply air throttling and exhaust air throttling.
Signal Processing Elements: Use of Logic gates – OR, AND, NOT and NAND gates in pneumatic
applications. Practical examples involving the use of logic gates.
Multi Cylinder Application: Coordinated and sequential motion control, motion and control
diagrams. Signal elimination methods, Cascading method principle, Practical application examples (up
to two cylinders).
Internal Assessment Test question paper is designed to attain the different levels of Bloom’s
taxonomy as per the outcome defined for the course.
SemesterEnd Examination:
Theory SEE will be conducted by University as per the scheduled timetable, with common question
papers for the course (duration 03 hours).
1. The question paper will have ten questions. Each question is set for 20 marks.
2. There will be 2 questions from each module. Each of the two questions under a module (with a
maximum of 3 subquestions), should have a mix of topics under that module.
3. The students have to answer 5 full questions, selecting one full question from each module.
4. Marks scored shall be proportionally reduced to 50 marks.
Suggested Learning Resources:
List of Text Books:
1. Anthony Esposito, “Fluid Power with applications”, Pearson edition, 2000.
2. Majumdar S.R., “Oil Hydraulics”, Tala McGRaw HllL, 2002.
3. Majumdar S.R., “Pneumatic systems Principles and Maintenance”, Tata McGrawHill, New Delhi,
2005
Reference Books:
1. John Pippenger, Tyler Hicks, “Industrial Hydraulics”, McGraw Hill International Edition, 1980.
2. Andrew Par, Hydraulics and pneumatics, Jaico Publishing House, 2005.
3. FESTO, Fundamentals of Pneumatics, Vol I, II and III.
4. Herbert E. Merritt, “Hydraulic Control Systems”, John Wiley and Sons, Inc.
5. Thomson, Introduction to Fluid power, Prentcie HaIl, 2004
6. John Watton, “Fundamentals of fluid power control”, Cambridge University press, 2012.
Web links and Video Lectures (eResources):
. List of URLs, Text Books, Notes, Multimedia Content, etc
1. https://nptel.ac.in/courses/112105047/
2. https://www.youtube.com/watch?v=8xd7cWvMrvE
3. https://nptel.ac.in/courses/105103096/
4. https://nptel.ac.in/courses/112105047/37
Activity Based Learning (Suggested Activities in Class)/ Practical Based learning
99
Module1
Introduction: Evolution of OR, definition of OR, scope of OR, application areas of OR, steps (phases)
in OR study, characteristics and limitations of OR, models used in OR, linear programming (LP)
problemformulation and solution by graphical method. The simplex method using slack variables.
Module2
Transportation Problem: Formulation of transportation problem, types, initial basic feasible
solution using different methods, optimal solution by MODI method, degeneracy in transportation
problems, application of transportation problem concept for maximization cases. Assignment
Problem: Formulation, types, application to maximization cases and travelling salesman problem.
Module3
PERTCPM Techniques: Introduction, network construction rules, Fulkerson’s rule for numbering
the events, AON and AOA diagrams; Critical path method to find the expected completion time of a
project, floats; PERT for finding expected duration of an activity and project, determining the
probability of completing a project, predicting the completion time of project; crashing of simple
projects.
Module4
Game Theory: Formulation of games, types, solution of games with saddle point, graphical method
of solving mixed strategy games, dominance rule for solving mixed strategy games.
Queuing Theory: Queuing systems and their characteristics, Purebirth and Puredeath models
(only equations), empirical queuing models (M/M/1 model).
Module5
Sequencing: Basic assumptions, sequencing ‘n’ jobs on single machine using priority rules,
sequencing using Johnson’s rule‘n’ jobs on 2 machines, ‘n’ jobs on 3 machines, ‘n’ jobs on ‘m’
machines. Sequencing 2 jobs on ‘m’ machines using graphical method.
Course outcome (Course Skill Set)
At the end of the course, the student will be able to :
Understand the importance, phases, & limitations of operations research.
Formulate a realworld problem in OR as a mathematical model.
Apply PERT and CPM network techniques to solve project management problems.
Choose appropriate OR models to solve transportation problem, assignment model, game
theory, queuing theory and sequencing models.
100
Module4
Wind Energy:
Properties of wind, availability of wind energy in India, wind velocity and power from wind; major
problems associated with wind power, wind machines; Types of wind machines and their
characteristics, horizontal and vertical axis windmills, elementary design principles; coefficient of
performance of a windmill rotor, aerodynamic considerations of windmill design, numerical
examples.
Tidal Power:
Tides and waves as energy suppliers and their mechanics; fundamental characteristics of tidal power,
harnessing tidal energy, limitations.
Ocean Thermal Energy Conversion:
Principle of working, Rankine cycle, OTEC power stations in the world, problems associated with
OTEC.
Module5
Hydrogen Energy:
Properties of Hydrogen with respected to its utilization as a renewable form of energy, sources of
hydrogen, production of hydrogen, electrolysis of water, thermal decomposition of water, thermo
chemical production biochemical production. Storage & Transportation Methods: Gaseous, cryogenic
and metal hydrides, application of hydrogen, domestic and industrial safe burning of hydrogen.
Geothermal Energy Conversion:
Principle of working, types of geothermal station with schematic diagram, geothermal plants in the
world, problems associated with geothermal conversion, scope of geothermal energy.
Energy from Biomass:
Photosynthesis, photosynthetic oxygen production, energy plantation, biogas production from
organic wastes by anaerobic fermentation, description of biogas plants, transportation of biogas,
problems involved with biogas production, application of biogas, application of biogas in engines,
advantages.
Course outcome (Course Skill Set)
At the end of the course, the student will be able to:
1. Describe the environmental aspects of nonconventional energy resources in Comparison with
various conventional energy systems, their prospects and limitations, the need of renewable
energy resources, historical and latest developments.
2. Describe the use of solar energy and the various components used in the energy production
with respect to applications likeheating, cooling, desalination, power generation, drying,
cooking etc.
3. Explain the need of Wind Energy and the various components used in energy generation and
know the classifications.
4. Understand the concept of Biomass energy resources and their classification, types of biogas
Plants applications.
5. Compare the working principles of fuel cells, wave power, tidal power and geothermal
principles and applications.
Assessment Details (both CIE and SEE)
The weightage of Continuous Internal Evaluation (CIE) is 50% and for Semester End Exam (SEE) is 50%.
The minimum passing mark for the CIE is 40% of the maximum marks (20 marks out of 50) and for the
SEE minimum passing mark is 35% of the maximum marks (18 out of 50 marks). A student shall be
deemed to have satisfied the academic requirements and earned the credits allotted to each subject/ course if
the student secures a minimum of 40% (40 marks out of 100) in the sum total of the CIE (Continuous
Internal Evaluation) and SEE (Semester End Examination) taken together.
Continuous Internal Evaluation:
The CIE is the sum of Average of Two Internal Assessment Tests each of 25 marks and Any two
Assessment methods for 25 marks.
The first test will be administered after 4050% of the syllabus has been covered, and the
103
second test will be administered after 8590% of the syllabus has been covered
Any two assessment methods mentioned in the 22OB , if an assignment is projectbased then
only one assignment for the course shall be planned. The teacher should not conduct two
assignments at the end of the semester if two assignments are planned.
For the course, CIE marks will be based on a scaleddown sum of two tests and other methods of
assessment for a total of 50 marks.
Internal Assessment Test question paper is designed to attain the different levels of Bloom’s
taxonomy as per the outcome defined for the course.
SemesterEnd Examination:
Theory SEE will be conducted by University as per the scheduled timetable, with common question
papers for the course (duration 03 hours).
1. The question paper will have ten questions. Each question is set for 20 marks.
2. There will be 2 questions from each module. Each of the two questions under a module (with a
maximum of 3 subquestions), should have a mix of topics under that module.
3. The students have to answer 5 full questions, selecting one full question from each module.
4. Marks scored shall be proportionally reduced to 50 marks.
Suggested Learning Resources:
Books
1. NonConvention Energy Resources by B H Khan, 3rd Edition ,McGraw Hill Education (India) Pvt.
Ltd.
2. NonConventional Energy Sources by G.D Rai, Khanna Publishers (2003).
3. Solar Energy by Subhas P Sukhatme, 2nd Edition Tata Mcgraw Hill (1996).
4. Renewable energy sources and Conversion technology by N.K.Bansal, Manfred Kleeman and
Mechael Meliss, Tata Mcgraw Hill (2004).
https://www.youtube.com/watch?v=ybZbwKIB1Ic
https://onlinecourses.nptel.ac.in/noc23_ge04/preview.
https://www.youtube.com/watch?v=LOVZE9WalRE Fundamentals of Photovoltaics
https://www.youtube.com/watch?v=BcVzc6IGwS0 This lecture explores factors that affect
the amount of sunlight reaching Earth's surface: e.g. orbit and tilt, scattering in the
atmosphere, weather, and diffuse vs. direct sunlight.
Activity Based Learning (Suggested Activities in Class)/ Practical Based learning
Visit to Nearby power Plants, Solar Plants , Wind Mills etc
Case studies and Quiz.
Topic Seminar presentation.
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