SISIBO TEA FACTORY
Location elgeyo Marakwet county, kaptagat sub county
Technician
Mr koech
Mr kiptoo
Sources of tea
Tea factory farms
Nandi county farmers
Elgeyo Marakwet farmers
Usin Gishu farmers
Weigh bridge
Raw tea from the farmers is weighed at this point
Firewood shapes
Stores firewood temporally before it is used
Eucalyptus is the main source of firewood
Boiler room
Produces steam from firewood
Uses of steam
Drying
Weathering
Water treatment plant
Untreated water is stored in the sedimentation tanks
Chlorine is used as the treatment agent
After treatment water pumbed for storage and usage
Sewage water is retreated within the factory
Segregation room
Stores waste products
Waste products stored are;
Oil waste
Plastics
Used sucks
Metal wastes
Fire house
Deals with fire emergency in the factory
Receiving bay
Tea from weigh bridge is received at the point
Functions done at receiving bay
Determining leave quality
Quality tea contains two leaves and a bud
Checking foreign materials like sticks, metals and other vegetation
Tea is packed in 15 kg sacks
Traffs
Tea from is receiving bay is kept at this point
Tea treatment takes place here
Fans are used to remove moisture from the tea , the fans move in a forward and reverse direction
In excess moisture steam is applied
Hydrometer measures humidity in this room
Feeding conveyors transfer tea to production unit
Production unit
Tea is brought by the way feeder
Rotorvane acts as a preconditioner
Cutting takes place in 4 steps in order to produce fine tea
CTC machines are used for cutting tea leaves
Magnets are used to remove magnetic materials from the tea
CTC machines are driven by motors
Fermentation
Takes place in the continuous fermentation unit (CFC)
Ball breakers break the from the CTC machines
ball breakers
Air humidifiers removes moisture from the tea
Temperature is reduced from 32 to 28 to 26
Fermented tea exits to the drying chamber
Drying
Takes place in the radiator
Steam is used in the drying process
Steam separators separate dry steam and moisture
Rollers turn the tea in the radiator
Dryer
Sorting
Tea is separated into lines
Line 1
Fine tea is pre-sorted
Fibro screens classes tea into 4 grades
D1
PD
DD
DP1
Line 2
Sorts tea into;
BMF
Bf2
Dust
screen
Quality control
Ways of checking tea quality
Infused
Liquors
Appearance of the product
Reasons for quality control
Control the production process
Market the product
Parking
Tea is packed in various packets starting from 15grams for sale
Some of product is for export
KIPSENENDE is the company’s marketing name for exports
Workshop
Machines found in the machine
Lathe machine
Milling machine
Chasing machine
Drill machine
Impacts of sisibo tea factory on the community
Job creation
Infrastructure development
Creation of social amenities
Enhanced security in the region