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Prospace Rescue Operation

The KONE ProSpace™ Maintenance Instruction document provides guidelines for KONE technicians and authorized personnel on performing maintenance and rescue operations for the equipment. It emphasizes the importance of following safety rules, possessing necessary qualifications, and the proprietary nature of the instructions. Unauthorized use or dissemination of the instructions is strictly prohibited and may lead to legal action by KONE Corporation.
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0% found this document useful (0 votes)
148 views90 pages

Prospace Rescue Operation

The KONE ProSpace™ Maintenance Instruction document provides guidelines for KONE technicians and authorized personnel on performing maintenance and rescue operations for the equipment. It emphasizes the importance of following safety rules, possessing necessary qualifications, and the proprietary nature of the instructions. Unauthorized use or dissemination of the instructions is strictly prohibited and may lead to legal action by KONE Corporation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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KONE ProSpace™

Maintenance Instruction

R E S C U E I N S T R U C T I O N F O R K O N E P R O S PA C E ™ ( E N 8 1 -
1)

X000038335

© 2015 KONE Corporation 1 (90) AS-01.01.089


All rights reserved (C) 2018-07-18
Disclosure prohibited
KONE ProSpace™
Maintenance Instruction

© 2015 KONE Corporation


All rights reserved.

Important Notice

This guidelines and instructions document and its contents (the “Instructions”) are for training
purposes, KONE technician use, and other authorized internal use. The Instructions do not contain
all the relevant information regarding the performance of the maintenance for the equipment in
question and the installation or replacement of associated components (the “Work”). Any person
engaging in the Work must follow all instructions related to the respective equipment and all
applicable KONE safety rules. Further, such persons must be qualified and authorized to perform
the Work, which includes possessing licenses required by law and training provided by KONE for
the specific equipment.

Authorized Use - License

Only technicians who perform the Work and their supervisors, as well as other individuals KONE
may from time to time designate in writing (“Authorized User”), are intended to possess and use the
Instructions. KONE grants the Authorized User a limited, revocable license to possess and use the
Instructions during the Authorized User’s term of employment with KONE to perform the Work
(“License”). Possession or use of the Instructions in a manner inconsistent with the License granted
is strictly prohibited. Under no circumstances is the Authorized User permitted to copy, disclose,
publish, or disseminate the Instructions to anyone, unless prior written consent has been obtained
from the KONE legal function. The Authorized User shall return the Instructions to KONE upon
separation of employment with KONE. Violation of this paragraph may result in disciplinary action,
up to and including termination of employment, and legal action against the Authorized User.

Prohibited Possession or Use by Others

Possession, use, copying, disclosure, publication, or dissemination of the Instructions by an


individual who or entity that is not an Authorized User is strictly prohibited (“Prohibited Use”), unless
prior written consent is obtained from the KONE legal function. KONE disclaims any and all liability
for loss or damage including without limitation, indirect or consequential loss or damage, resulting
from or in connection with Prohibited Use. Prohibited Use shall result in legal or equitable action by
KONE against violators.

P r o p r i e t a r y, C o n f i d e n t i a l , I n t e l l e c t u a l P r o p e r t y

The Instructions are owned by KONE Corporation, its affiliates, and its subsidiaries (“KONE”). The
Instructions are proprietary, confidential, and contain KONE intellectual property and trade secrets.
The Instructions are protected by international and local intellectual property laws, including but not
limited to copyright law. Unless otherwise expressly mentioned, all trademarks and product names
in the Instructions are trademarks or registered trademarks of KONE. Unauthorized possession,
use, copying, disclosure, publication, or dissemination of the Instructions infringes upon KONE’s
legal rights and shall result in legal or equitable action by KONE against violators.

© 2015 KONE Corporation 2 (90) AS-01.01.089


All rights reserved (C) 2018-07-18
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KONE ProSpace™
Maintenance Instruction

TA B L E O F C O N T E N T S

1 ABOUT THIS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5


1.1 Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Related information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Translations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Approvals and changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 KONE PROSPACE™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Maintenance access panel(MAP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Door zone indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.4 Brake release lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.5 Lifting arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 RESCUE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1 Rescue categories and authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2 Definition of normal rescue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.3 Definition of technical rescue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4 Definition of emergency rescue by emergency services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.5 Communication with passengers during rescue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.6 Rescue safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.7 Safety space arrangement (SSA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.8 Two technician work distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4 RESCUE TOOLS AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5 NORMAL RESCUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6 TECHNICAL RESCUE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.1 Use RDF to move elevator car to door zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.2 Use lifting arm to release car from safety gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6.2.1 Prepare equipment and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6.2.2 Use lifting arm to release car from safety gear (Elevators delivered
after 2015-09-28). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.2.3 Use lifting arm to release car from safety gear (Elevators delivered
before 2015-09-28). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.3 Move the elevator car using the manual brake releasing device . . . . . . . . . . . . . . . . . . . . . . .48
6.3.1 Move the elevator car using the manual brake releasing device
(Elevators delivered after 2015–09–28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
6.3.2 Move the elevator car using the manual brake releasing device
(Elevators delivered before 2015–09–28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.4 Move the elevator car using the manual brake releasing device with car position
checks at landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
6.4.1 Move the elevator car using the manual brake releasing device with
car position checks at landing (Elevators delivered after 2015-09-
28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

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Maintenance Instruction

6.4.2
Move the elevator car using the manual brake releasing device with
car position checks at landing (Elevators delivered before 2015-09-
28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
6.5 Rescue procedures when the elevator car is in door zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7 EMERGENCY RESCUE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
8 FINALIZE RESCUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
APPENDIX A SAFETY SPACE ARRANGEMENT (SSA) DEVICES – WORKING WITH ELEVATOR
WITH INSUFFICIENT PIT AND SHAFT TOP SPACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
A.1 Safety space arrangement (SSA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
A.2 SSA devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
A.3 Car roof safety devices (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
A.4 Car roof depress board (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
A.5 Landing door opening detector(s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
A.6 Stickers and warning signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
A.7 Reset Safety Space Arrangement (SSA) devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
A.8 Go on car roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
A.9 Go to pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
A.10 Exit pit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

© 2015 KONE Corporation 4 (90) AS-01.01.089


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Maintenance Instruction

1 A B O U T T H I S I N F O R M AT I O N

This information describes actions that must be performed to rescue trapped passengers
safely out from the KONE ProSpace™ (EN 81–1) elevator .

1.1 Audience

This information is intended to be used by people who are familiar with elevator maintenance
and have received proper training on methods and safety as specified by KONE.

1.2 Signs

Risk of falling

Risk of hot surfaces.

Risk of pinching hazard.

Turn main power switch off.

Fall prevention measures sign.

General mandatory action.

Wear personal fall protection

Wear safety gloves

X0000233392 A.5

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Maintenance Instruction

1.3 Related information


– AM-01.03.001 Preventing falls from height when working on elevators, escalators and
building doors
– AM-01.03.002 Take 5 - Electrical safety when working on elevators, escalators and
autowalks
– AS-01.01.190 Environmental excellence-Maintenance
– AS-01.03.101 Elevator and building door maintenance - safety manual
– AS-01.05.007 Maintenance tool catalog
X0000237517 A.2

1.4 Feedback

Report errors in the information or suggest improvements to ktd@kone.com.

1.5 Tr a n s l a t i o n s
If you need assistance in getting technical information translated, contact ktd@kone.com.

1.6 Approvals and changes

Issue: C

D a t e : 2018–07–18

R e f e r e n c e C R : CR-044394

Changes:
– Content reorganized to XML format.
Compiled by:
– Naidu Subash Chander, Technical Writer
Checked by:
– Arto Tuhkio, Senior Specialist, Maintenance Methods
– Jouni Hakamaa, Platform Manager, TRB and Service repairs
Approved by:
– Philippe Miska, Head of Operations Development, Maintenance Business
Tr a n s l a t i o n a p p r o v e d b y :
X0000233469 A.8

X0000233330 A.5

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Maintenance Instruction

2 K O N E P R O S PA C E ™

Belt reeling of KONE ProSpace™:

1 Traction pulley
2 Diverting pulley at elevator car
3 Suspension belt anchor at pit
4 Suspension belt anchor at top of the shaft
5 Diverting pulley at pit
6 Diverting pulley at top of the shaft

X0000082969

KONE ProSpace™ has two belts reeled similarly both B and D side of the elevator.

X0000082971

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2.1 Maintenance access panel(MAP)

The Maintenance Access Panel (MAP) is on the topmost floor. In the maintenance access
panel are located the manual operating devices of the elevator.

X000038428
1. Brake release lever
2. Main switch (220)
3. LOPCB board (Door Zone LEDs, speed and direction LEDs, RDF Up button and RDF
Down button, SAFETY INPUT LED, LCEUI switches)
4. Recall Drive Feature (RDF) switch (270), RDF Run button (270:RB) and SSA reset
button (134:S)
5. Platform and release information sticker (attached on the door at the inside)

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Maintenance Instruction

N O T E : In new elevators, the brake release lever is on the topmost landing under the
machinery cover.
X0000232337 A.5

Related information
– Brake release lever (10)

2.2 Door zone indicator

Door zone indicator must indicate that the elevator car is in a door zone before the car doors
are opened. If the elevator car is not in a door zone, t r a i n e d e l e v a t o r p e r s o n n e l must move
it to a door zone using technical rescue procedures. If technical rescue fails, emergency
rescue by s p e c i a l l y t r a i n e d e m e r g e n c y p e r s o n n e l is needed.

N O T E : In rare cases the main power supply to the elevator is unavailable and the emergency
battery is empty. In such case the position of the elevator car must be checked by opening the
landing door slightly (maximum of 90 mm). Before opening the car doors, it must be visually
verified that the passengers can be assisted to the landing without causing a fall hazard.

A U2

DOOR ZONE
INDICATOR

SPEED
RDF >0.5m/s
UP
U7
S2 =0m/s

RDF
DW >0.5m/s
SPEED
MEANSUREMENTS
S1
TP4 TP3
OFFSET LW D GAIN
R127 R145
TP6 TP5

C77

F2
XL2

XL4 XL5
X000108023
Figure 1: Door zone indicator (A)

X0000082974
Figure 2: Additional door zone indicator in brake release lever (elevators delivered after 2015-
09-28)

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Maintenance Instruction

N O T E : In rare cases the main power supply to the elevator is unavailable and the emergency
battery is empty. In such case the position of the elevator car must be checked by opening the
landing door slightly (maximum of 90 mm). Before opening the car doors, it must be visually
verified that the passengers can be assisted to the landing without causing a fall hazard.
X0000233578 A.4

2.3 Main switch

The main switch is used for switching electrical power to an elevator on or off.

X0000082978

X0000083104 A.3

2.4 Brake release lever

The brake release lever is used for releasing the hoisting machine brake manually.
1. Brake is closed (holding).
2. Brake is released (open).

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Brake release lever in MAP (elevators Brake release lever on hoisting machine
delivered before 2015-09-28) (elevators delivered after 2015-09-28)

X0000083108

X000018440

X0000232463 A.3

2.5 Lifting arm

Use the car lifting arm, if car cannot be moved by other methods.

Use lifting arm, for example: When a car is stuck on safety gear, and there is no power supply
for the elevator.

N O T E : Always store the lifting arm in its regular place of storage under the machinery cover
next to machine.

Lifting arm (elevators delivered before 2015- Lifting arm (elevators delivered after 2015-
09-28) 09-28)

X0000083148
X000038360

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– When the elevator car is lifted with lifting arm, the rescue lever must be in rescue position.

X0000083152
– After rescue, the rescue lever must be returned to the normal drive position.

X0000083150

X0000233598 A.8

X0000082968 A.6

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3 RESCUE AND SAFETY

3.1 Rescue categories and authorization

Rescue operations are divided into three different categories:


1. N o r m a l r e s c u e , allowed for trained maintenance personnel of the building or trained
elevator personnel.
2. Te c h n i c a l r e s c u e , allowed only for trained elevator personnel.
3. E m e r g e n c y r e s c u e , specially trained emergency personnel, (rescue in emergency
situation).
X0000065984 B.1

3.2 Definition of normal rescue

Normal rescue describes the release of passengers from a trapped elevator car without
moving the car, entering the elevator shaft or using special rescue tools. In practice this
means that specially trained and authorized personnel are able to open the landing doors to
release the passengers when the car is in the door zone.

If rescue cannot be done using the normal rescue methods, professional and authorized
elevator maintenance personnel must be contacted for technical rescue.
X0000088561 D.1

3.3 Definition of technical rescue

Technical rescue operation is required when an elevator car is trapped more than 200 mm
above or below the landing or there is a gap below the apron.

This means that persons authorized to perform technical rescue must move the car using
recall drive feature (RDF) or brake releasing device. Exact methods vary case-by-case, they
depend for example on the position of the car and the load inside the car.

In some cases the car must be released with special equipment before the car can be moved
to the door zone.

If technical rescue does not succeed, emergency rescue is needed.


X0000088562 E.1

3.4 Definition of emergency rescue by emergency services

Emergency rescue is required when the elevator car is trapped between landings and it
cannot be moved to a door zone (technical rescue is not successful).

WA R N I N G : This kind of rescue operation must always be performed by emergency services


trained and authorized for these tasks. It is possible that passengers are too frail, injured,
disabled (for example blind) and, for example, cannot climb ladders.

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N O T E : The site-specific rescue plan must define the exact number of rescue persons
needed!

Building configuration, elevator accessories and local level emergency rescue procedures
create a wide range of possible variations for emergency rescue requirements and actual
tasks. Emergency rescue plans must therefore be made locally.

Normally the building owner, professional elevator maintenance organization and local
emergency services make such plans together. The procedures are then incorporated into the
building rescue plans. In countries where it is required, a site specific rescue plan must be
available in the elevator controller or machine room (if applicable). It must include relevant
parts of this instruction and additional, site specific content. All parties who are to be involved
in any possible emergency scenario are then trained according to the emergency plan.
Practice drills are to be held according to the local safety policy.

KONE specified rescue devices are stored in the elevator controller or machine room (if
applicable). Fall protection equipment is provided by emergency services.

N O T E : For emergency rescue by emergency services, KONE only describes the usage of
KONE elevator components. The emergency rescue method selection is the responsibility of
the emergency services.
X0000088563 H.1

3.5 Communication with passengers during rescue

Good communication between the passengers and responsible personnel is extremely


important. The elevator is always equipped with 2-way communication between controller and
car.

When you are about to start the rescue operation, inform passengers that:
– They are safe and should remain calm.
– Help is on the way to safely rescue them from the elevator car.
– Car ventilation is adequate even if car fan does not operate.
– They should stay away from the elevator door, so the doors can be opened safely.

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– Ask reassuring questions from passengers and find out what happened:
• How many passengers are inside the elevator car?
• Are passengers ok?
Does anyone need medical help?
If medical help is needed, contact paramedics at once in order to start treatment without
delay.
• Are the lights still functioning inside the elevator car?
• Are any of the call buttons lit?
• Is there a floor number displayed on the floor position indicator, which position?
• Which direction was the elevator going when it stopped?
• Which floor did you last leave?
• Which floor was to be your last stop?
X0000065985 D.3

3.6 Rescue safety

The following safety rules are mandatory:


– When starting the rescue operation, make sure that the rescue is not already in progress
by somebody else.
Coordinate with others if needed.
– Do not leave an open landing door unguarded.
– Follow the local safety regulation and safety rules (no exceptions because of an unusual
situation).
– Do not release the brake when the elevator is in the door zone (the door zone indicator
(DZI) LED is on).
– Keep in mind that the DZI LED and speed and direction LEDs do not operate if the
emergency battery is empty and normal power supply is unavailable.
– Be careful if manually releasing the hoisting machine brakes. Do not keep the brakes open
for more than 1 second at a time.
Risk of the elevator car moving too fast.
– Do not move the car without direct supervision if passengers may be able to open the car
doors.
– If there is a power break down and you cannot use the machine room or shaft lights, use
headlights or flashlights.

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WA R N I N G : If there is risk of falling for example, to stairs, use additional fall prevention
system and barriers as necessary.

WA R N I N G : Always push a stop button down before entering the elevator shaft, car roof or
pit.

X0000237558 A.2

Related information
– AS-01.03.101 Elevator and building door maintenance - safety manual
– AM-01.03.001 Preventing falls from height when working on elevators, escalators and
building doors

3.7 Safety space arrangement (SSA)

SSA devices are used in elevators where space in pit, headroom or both, differ from the
minimum required by EN 81-1. SSA ensures a temporary safe working space for personnel
installing, maintaining or inspecting the elevator. SSA complies with the requirements of
EN81–21.

Correct safety procedures must be followed when working on the car roof or in the pit of such
elevators.
X0000088908 A.2

Related information
– Safety Space Arrangement (SSA) devices – working with elevator with insufficient pit and
shaft top spaces (78)

3.8 Tw o t e c h n i c i a n w o r k d i s t r i b u t i o n

X000010430

Before the work, go through a safety talk:


1. Who is doing what and where.
2. Who is controlling and leading the work.
3. How to use the radios.

The second maintenance technician must stay at the landing during the work. The technician
on the car roof controls all car movements. Only in case of emergency, the technician at the
landing is allowed to move the car.

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Adequate communication must be maintained between maintenance technicians at all time.


All possible communication devices (for example radios or mobile telephones) must be
carefully checked before use.
X0000237607 A.4

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4 R ESCU E TO OL S AN D E QU IPM EN T

Standard maintenance tool Work stool


KM50009502R01 KM265173

X000010305

X0000071284

Door blocking tool MAP lock keys


KM871952G01 KM278355

X000102906

X0000209966

Emergency opening key Screwdriver, torx head


KM748001G01, length 200 mm Locally supplied
KM748001G02, length 400 mm
KM748001G03, length 700 mm

X0000210601
X000023108

Related information
– AS-01.05.007 Maintenance tool catalog
X0000233680 A.6

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5 NORMAL RESCUE

Calm down passengers and


inform them what you are
NORMAL RESCUE

going to do.

Check location of the car


without opening the landing
doors.

Open the maintenance


access panel (MAP).

Do the door Technical rescue by trained


zone indicator LED NO maintenance personnel is
illuminate? needed, see related information.

YES

Switch the main power (220) off.


Close the MAP.

Open the doors and help the passengers out.

NOTE: Tell passengers to pay attention when


stepping to the landing if the car sill and the
landing sill are not on the same level.

Close the landing door afterwards and ensure that it is


mechanically locked.
X0000237676

Related information
– Technical rescue (20)
X0000237679 A.2

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6 TECHNICAL RESCUE
START HERE
Open the doors and help the passengers out.
Open the bottom floor landing door
Move the car to the nearest
and switch on the shaft light. NOTE: Tell passengers to pay attention when
door zone. Door zone LED
NOTE! If the elevator has a stepping to the landing if the car sill and the Does the car
should illuminate. Perform YES
TEC H N IC A L R E SC U E

transparent (glass wall) shaft, landing sill are not on the same level. move? NO
car position checks at
opening the door is not necessary .
landing if needed.
Close the landing door afterwards and ensure that it is
mechanically locked.
Estimate the floor which is the
closest to the elevator car. YES

Move the car using a car


lifting tool.
Close the landing door and ensure Does the car
NO (Min. 150 mm up)
that it is mechanically locked. move?
d)
Release the safety gear.
Switch off the main
Go to the landing nearest to the switch (220).
elevator car. Move the car with
b)
mechanical brake.

Switch off the main switch (220).

Is the car near YES


floor level? YES Move the car with mechanical
(± 0.2 m) brake and car position checks at
c)
landing.
Is any lighting in the car
operative? Does the alarm NO
NO
buzzer sounds?

Does the car


YES move?
Is there power
supply for the NO
elevator?
NO

Move the car using a car


YES Ask the passengers if the
lifting tool.
car lighting or the car
(Min. 150 mm up)
emergency light is on.
Move the car by using recall drive d)
a) Ask them also to press Release the safety gear.
feature (RDF) at iMAP. the alarm button.

Move the car to the


Switch off the main nearest door zone by
Does the car
switch (220). using mechanical brake YES NO
Does the car move?
NO Move the car with with car position checks
move? at landing.
b)
mechanical brake.

YES

Move the car using a car


Move the car to the
lifting tool.
nearest door zone. Does the car
YES NO (Min. 150 mm up)
Door zone LED should move?
d)
illuminate. Release the safety gear.

Does the car


YES
move?

Open the doors and help the passengers out. Open the doors and help the passengers out.
NO
NOTE: Tell passengers to pay attention when NOTE: Tell passengers to pay attention when
stepping to the landing if the car sill and the stepping to the landing if the car sill and the
landing sill are not on the same level. landing sill are not on the same level.

Close the landing door afterwards and ensure that it is Close the landing door afterwards and ensure that it is
mechanically locked. mechanically locked.

EMERGENCY If the car cannot be moved, call the emergency services. They can assist passengers out
RESCUE using special equipment considering the situation .
.wmf

X000038436

Related information
– a) Use RDF to move elevator car to door zone (21)
– b) Move the elevator car using the manual brake releasing device (Elevators delivered after
and before 2015-09-28) (48)

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– c) Move the elevator car using the manual brake releasing device with car position checks at
landing (Elevators delivered after and before 2015-09-28) (59)
– d) Use lifting arm to release car from safety gear (Elevators delivered after and before 2015-
09-28) (24)

6.1 Use RDF to move elevator car to door zone


1. Inform the passengers that you are about to move the car to let them out and they must
stay calm and not try to do anything by themselves.

X0000067601

2. Open the MAP.

X0000086814

3. Switch on the RDF (270).

5 7 7

1 3 1

270
270
RB

2 4 2

6 8 8

X000010463

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4. Check that the elevator shaft lights (268) are on.

236 290:1 290:2 268

X000033096

5. Push the RDF run button 270 RB together with direction button (3) RDF UP or RDF
DOWN to drive the car to nearest door zone.

5 7 7

1 3 1

270
270
RB

2 4 2

6 8 8

X000010463

2
3 LW D

TP6 TP5
XL2

XL4 XL5

X000093142

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6. Check that the car is moving from the direction and speed indicator (2). The car is on the
door zone, when the door zone indicator LEDs turn on (1).

2
3 LW D

TP6 TP5
XL2

XL4 XL5

X000093142

7. Switch off the main switch (220).

1 3 5
L1 L2 L3

TEST
16 A

14

12.5 220

X000010477

8. Close and lock the maintenance access panel.

X0000086843

9. Open the doors and let the passengers out.


X0000235012 A.5

Related information
– Rescue procedures when the elevator car is in door zone (70)

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6.2 Use lifting arm to release car from safety gear

6.2.1 Prepare equipment and safety

1. Inform the passengers that you are about to move the car in order to let them out and
they must stay calm and not try to do anything by themselves.

X0000067601

2. Open the MAP.

X0000086814

3. Switch off the main switch (220).

1 3 5
L1 L2 L3

TEST
16 A

14

12.5 220

X000010477

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4. Check that the elevator shaft lights (268) are on.

236 290:1 290:2 268

X000033096

5. Close and lock the maintenance access panel.

X0000086843

X0000088929 B.2

Related information
– Move the elevator car using the manual brake releasing device (Elevators delivered after
2015–09–28) (48)
– Move the elevator car using the manual brake releasing device (Elevators delivered before
2015–09–28) (54)

6.2.2 Use lifting arm to release car from safety gear (Elevators delivered after 2015-09-28)

6.2.2.1 Raise car with lifting arm

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X0000083148

X000010430

N O T E : This task requires two maintenance persons. One person operates the brake release
lever and other turns the machine using car lifting arm.

WA R N I N G : If there is risk of falling, for example, to stairs, use extra fall prevention system
and barriers as necessary.

WA R N I N G : Keep the communication open. Always close and lock the MAP if it is left
unattended.

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1. Open hoisting machine cover (max. weight 8 kg).


Use MAP key.

X000038088

Use work stool if needed.

X0000086743

2. Turn the rescue lever to rescue position.

X0000083152

Use work stool if needed.

X0000086743

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3. Maintenance technician 1
Free the brake release lever out of its slot.

as1189aj
X000084021

WA R N I N G : Do not release the brake until the lifting arm is aligned, and tensioned to
the traction pulley.

4. Maintenance technician 2
Remove the lifting arm from its storage place next to machine.

X0000088998

Use the work stool if needed.

X0000086743

WA R N I N G : The lifting arm can be hot. Use work gloves.

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5. Maintenance technician 2
Put the lifting arm on the axle so that its teeth mesh with the teeth of the traction pulley.

Note the position of the traction pulley from its centre split (*).

X0000089024

1089605
X0000237738

N O T E : If the teeth do not match, rotate the rescue arm 180°.

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6. Maintenance technician 2
Tense the lifting arm firmly and keep it steady.

Inform Maintenance Technician 1 about the work phase:

" Te n s i o n e d ! "

X000015474

WA R N I N G : In the upcoming step, the brake is going to be released and a force is going
to swing the arm towards the wall. Make sure that you do not leave fingers or other body
parts prone to being squeezed between the arm and the wall.

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7. Maintenance technician 1
Pull the brake release lever to release the brake and keep the brake released.

Inform Maintenance Technician 2 about the work phase:

"Released!"

X0000088992

8. Maintenance technician 2
Turn the lifting arm approximately 30° and keep that position.

Inform Maintenance Technician 1 about the work phase:

" Tu r n e d ! "

X000015475

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9. Maintenance technician 1
Let the brakes close.

Inform Maintenance Technician 2 about the work phase:

"Closed!"

as1189al
X000084126

Move the brake release lever back into its slot.

X0000086849

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10. Maintenance technician 2


Remove the lifting arm from the axle.

X000038093

X0000088930 B.6

6.2.2.2 Raise car from safety gear

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1. Repeat the raising procedure until the traction pulley has turned at least 45°.

N O T E : Use the center split of the traction pulley as a start and finish reference point. *

X0000089026

This will release the elevator car from safety gear.


N O T E : The elevator car is released from the safety gear when it has travelled up
approximately 150 mm.

X0000095562 B.2

Related information
– Raise car with lifting arm (36)

6.2.2.3 Finalize raising

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1. Maintenance technician 2
Turn the rescue lever back to normal position.

X0000083150

Use work stool if needed.

X0000086743

2. Maintenance technician 2
Place the lifting arm back in its storage place next to the machine.

X0000089020

Use work stool if needed.

X0000086743

X0000095546 B.2

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6.2.3 Use lifting arm to release car from safety gear (Elevators delivered before 2015-09-
28)

6.2.3.1 Raise car with lifting arm

X000038360

X000010430

N O T E : This task requires two maintenance persons. One person operates the brake release
lever and other turns the machine using car lifting arm.

WA R N I N G : If there is risk of falling, for example, to stairs, use extra fall prevention system
and barriers as necessary.

WA R N I N G : Keep the communication open. Always close and lock the MAP if it is left
unattended.

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1. Open hoisting machine cover (max. weight 8 kg).


Use MAP key.

X000038088

Use work stool if needed.

X0000086743

2. Maintenance technician 2

Turn the rescue lever to rescue position.

X0000083152

Use work stool if needed.

X0000086743

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3. Maintenance technician 1
Take the brake release bar stored in the MAP and insert it in the brake release lever.

X000018504

WA R N I N G : Do not release the brake until the lifting arm is aligned, and tensioned to
the traction pulley.

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4. Maintenance technician 2
Remove the lifting arm from its storage place next to machine.

X000015472

Use the work stool if needed.

X0000086743

WA R N I N G : The lifting arm can be hot. Use work gloves.

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5. Maintenance technician 2
Put the lifting arm on the axle so that its teeth mesh with the teeth of the traction pulley.

Note the position of the traction pulley from its centre split (*).

X0000089024

1089605
X0000237738

N O T E : If the teeth do not match, rotate the rescue arm 180°.

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6. Maintenance technician 2
Tense the lifting arm firmly and keep it steady.

Inform maintenance technician 1 about the work phase:

" Te n s i o n e d ! "

X000015474

WA R N I N G : In the upcoming step, the brake is going to be released and a force is going
to swing the arm towards the wall. Make sure that you do not leave fingers or other body
parts prone to being squeezed between the arm and the wall.

7. Maintenance technician 1
Pull the brake release lever to release the brake and keep the brake released.

Inform maintenance technician 2 about the work phase:

"Released!"

X0000233885 X0000233527

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8. Maintenance technician 1

Observe from the speed and direction indicator LEDs.

Listen and observe (if possible) the other technician operating the lifting arm.

U2

DOOR ZONE
INDICATOR
SPEED
RDF >0.5m/s
UP
U7
S2 =0m/s

RDF
DW >0.5m/s
SPEED
MEANSUREMENTS
S1
TP4 TP3
OFFSET LWD GAIN
R127 R145
TP6 TP5

C77

F2
XL2

XL4 XL5
1089437
X000038091

WA R N I N G : Release the lever immediately if any of the following conditions occur:


– If any speed or direction indicator LED turns on.
– If the communication with other technician fails.
– If the situation is unclear.
– If something unplanned happens.

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9. Maintenance technician 2
Turn the lifting arm approximately 30°.

Inform the maintenance technician 1 about the work phase:

" Tu r n e d ! "

X000015475

10. Maintenance technician 1


Release the brake and let it close.

Inform maintenance technician 2 about the work phase:

"Closed!"

X0000233833

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11. Maintenance technician 2


Remove the lifting arm from the axle.

X000038093

X0000232542 A.7

6.2.3.2 Raise car from safety gear

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1. Repeat the raising procedure until the traction pulley has turned at least 45°.

N O T E : Use the center split of the traction pulley as a start and finish reference point. *

X0000089026

This will release the elevator car from safety gear.


N O T E : The elevator car is released from the safety gear when it has travelled up
approximately 150 mm.

X0000095562 B.2

Related information
– Raise car with lifting arm (36)

6.2.3.3 Finalize raising

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Maintenance Instruction

1. M a i n t e n a n c e Te c h n i c i a n 1

Remove the brake release handle from release lever.

X0000233835

2. M a i n t e n a n c e Te c h n i c i a n 1

Store the brake release lever inside the maintenance access panel. Close and lock the
door.

X0000086843

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3. M a i n t e n a n c e Te c h n i c i a n 2

Turn the rescue lever to normal drive position.

X0000083150

Use work stool if needed.

X0000086743

4. M a i n t e n a n c e Te c h n i c i a n 2

Position the lifting arm to its storage place next to machine.

X000015476

Use work stool if needed.

X0000086743

X0000234518 A.6

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6.3 Move the elevator car using the manual brake releasing device

6.3.1 Move the elevator car using the manual brake releasing device (Elevators delivered
after 2015–09–28)

When the elevator car is released from safety gear, it is moved to door zone by using the
manual brake releasing device.
N O T E : If the normal power supply and the emergency lighting battery are inoperative, move
the car with car position checks at landing.

1. Inform the passengers that you are about to move the car to let them out and they must
stay calm and not try to do anything by themselves.

X0000067601

2. Ask the passengers if the car light or car emergency lighting is on.

If the normal power supply to the elevator is unavailable but the car emergency lighting
is on, the emergency lighting battery is operative.

N O T E : Battery supplies power to the door zone LEDs, and speed and direction LEDs in
the LCE user interface.

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3. Check that landing doors are closed and that they are mechanically locked.

X000038087

4. Open the MAP.

X000038009

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5. Switch off the main switch. (220)

1 3 5
L1 L2 L3

TEST
16 A

14

12.5 220

X000010477

6. Check that the elevator shaft lights are on. (268)

236 290:1 290:2 268

X000033096

7. Close and lock the maintenance access panel.

X0000086843

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8. Open hoisting machine cover (max. weight 8 kg).


Use MAP key.

X000038088

Use work stool if needed.

X0000086743

9. Check that the elevator car is in the door zone from the LED next to the brake release
lever.

X0000082974

WA R N I N G : Never open the brakes when the elevator car is in door zone. Door Zone
(DZ) LED’s are on when the elevator car is in door zone.

WA R N I N G : If the emergency battery is inoperative, you cannot monitor elevator car


position or movement from the LCE user interface LED’s.

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10. Free the brake release lever out of its slot.

as1189aj
X000084021

Use the work stool if needed.

X0000086743

11. Pull the brake release lever to release the brakes.

Keep the brakes open maximum 1 second and then release the lever to close the
brakes.

1s

as1189ao
X0000002806

WA R N I N G : The speed can increase rapidly when you open the brake. Never keep the
brakes open more than 1 second to prevent the elevator from accelerating to
overspeed. Never open the brakes when the elevator car is in door zone.

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12. Return the brake lever to the storage position.

X0000086849

Use the work stool if needed.

X0000086743

13. Check the elevator car position.


1. If machine axle is rotated when the brake was released and the elevator car
moved, continue to the next step.
2. If the elevator car has not moved, use lifting arm.
14. Repeat the steps until the elevator car arrives to door zone.
Door zone LED turns green when the elevator car reaches to door zone.

X0000082974

X0000233844 A.10

Related information
– Rescue procedures when the elevator car is in door zone (70)
– Use lifting arm to release car from safety gear (Elevators delivered after and before 2015-09-
28) (24)

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Maintenance Instruction

6.3.2 Move the elevator car using the manual brake releasing device (Elevators delivered
before 2015–09–28)

When the elevator car is released from safety gear, it is moved to door zone by using the
manual brake releasing device.
N O T E : If the normal power supply and the emergency lighting battery are inoperative, move
the car with car position checks at landing.

1. Inform the passengers that you are about to move the car to let them out and they must
stay calm and not try to do anything by themselves.

X0000067601

2. Ask the passengers, if the car light or car emergency lighting is on.

If the normal power supply to the elevator is unavailable but the car emergency lighting
is on, the emergency lighting battery is operative.
N O T E : Battery supplies power to the door zone LED’s, and speed and direction LED’s
in the LCE user interface.

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3. Check that landing doors are closed and that they are mechanically locked.

X000038087

4. Open the MAP.

X000038009

5. Switch off the main switch. (220)

1 3 5
L1 L2 L3

TEST
16 A

14

12.5 220

X000010477

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6. Check that the elevator shaft lights are on. (268)

236 290:1 290:2 268

X000033096

7. Check the elevator car position.

A U2

DOOR ZONE
INDICATOR

SPEED
RDF >0.5m/s
UP
U7
S2 =0m/s

RDF
DW >0.5m/s
SPEED
MEANSUREMENTS
S1
TP4 TP3
OFFSET LW D GAIN
R127 R145
TP6 TP5

C77

F2
XL2

XL4 XL5

X000108023

WA R N I N G : Never open the brakes when the elevator car is in door zone. Door zone
LEDs are on when the elevator car is in door zone. (A)

WA R N I N G : If the emergency battery is inoperative, you cannot monitor elevator car


position or movement from the LCE user interface LED’s.

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8. Use manual brake release lever to move the elevator car:

X000018440

1. Install the lever to the manual brake releasing device. (1)


2. Pull the brake release lever to release the brakes. (2)
3. Hold the brakes open for maximum 1 second and then release the lever to close
the brakes. (1)

WA R N I N G : The speed can increase fast when you open the brake. Never keep
the brakes open more than 1 second to prevent the elevator from accelerating to
over speed. Never open the brakes when the elevator car is in door zone.

4. Observe from the speed and direction indicator LEDs and door zone LEDs (A).

A U2

DOOR ZONE
INDICATOR

SPEED
RDF >0.5m/s
UP
U7
S2 =0m/s

RDF
DW >0.5m/s
SPEED
MEANSUREMENTS
S1
TP4 TP3
OFFSET LW D GAIN
R127 R145
TP6 TP5

C77

F2
XL2

XL4 XL5

X000108023

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WA R N I N G : Release the lever immediately if:


– The door zone indicator LED (A) turns on.
– The second speed LED in DOWN (D64) direction turns on.

9. Check the elevator car position.

U2

DOOR ZONE
INDICATOR
SPEED
RDF >0.5m/s
UP
U7
S2 =0m/s

RDF
DW >0.5m/s
SPEED
MEANSUREMENTS
S1
TP4 TP3
OFFSET LWD GAIN
R127 R145
TP6 TP5

C77

F2
XL2

XL4 XL5
1089437
X000038091
1. If speed and direction LEDs indicated that the elevator moved when the brakes
were opened, continue to the next step.
2. If speed and direction LEDs did not turn on, but the car has moved, use manual
brake releasing device with car position checks at landings. See related
information.
3. If the elevator car has not moved, use car lifting arm.
10. Repeat steps until the elevator car reaches to door zone.

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11. Remove the brake release lever.

X000036933

12. Store the brake release lever inside the maintenance access panel. Close and lock the
maintenance access panel.

X0000086843

13. Open the doors and let the passengers out.


X0000233854 A.6

Related information
– Rescue procedures when the elevator car is in door zone (70)
– Use lifting arm to release car from safety gear (Elevators delivered after and before 2015-09-
28) (24)
– Move the elevator car using the manual brake releasing device with car position checks at
landing (Elevators delivered after and before 2015-09-28) (59)

6.4 Move the elevator car using the manual brake releasing device with car
position checks at landing

6.4.1 Move the elevator car using the manual brake releasing device with car position
checks at landing (Elevators delivered after 2015-09-28)

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This section describes moving the elevator car to a door zone using the manual brake
releasing device when the speed and direction LEDs and door zone LEDs do not operate. It is
an unlikely situation but can occur if, for example emergency lightning battery has run out.

WA R N I N G : Manual brake release must be used with extreme care. After each short brake
opening sequence, the position of the elevator car must be checked with direct visual check.

1. Inform the passengers that you are about to move the car to let them out and they must
stay calm and not try to do anything by themselves.

X0000067601

2. Check that landing doors are closed and that they are mechanically locked.

X000038087

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3. Open the MAP.

X000038009

4. Switch off the main switch. (220)

1 3 5
L1 L2 L3

TEST
16 A

14

12.5 220

X000010477

5. Check that the elevator shaft lights are on. (268)

236 290:1 290:2 268

X000033096

N O T E : If the elevator shaft lights do not work, provide adequate lighting with portable
lights, for example flashlights.

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6. Close and lock the maintenance access panel.

X0000086843

7. Check the elevator car position:


1. Open the landing doors with emergency opening key, maximum opening 90 mm.

N O T E : If the elevator has a transparent (glass wall) elevator shaft, opening the
door is not necessary.

2. Check the elevator car position.


Car must be near floor level (± 0.2 m).
– If the elevator car is near floor level, release passengers from the elevator car.
– If the elevator car is not near floor level, proceed to next step.
– Close the landing doors.
– Check that the landing doors are mechanically locked.
N O T E : Use a flashlight to locate the car in the elevator shaft.

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8. Open hoisting machine cover (max. weight 8 kg).

Use MAP key.

X000038088

Use work stool if needed.

X0000086743

N O T E : Leave the machinery cover opened for the entire time of the rescue.

9. Free the brake release lever out of its slot.

as1189aj
X000084021

Use work stool if needed.

X0000086743

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10. Pull the brake release lever to release the brakes.

Keep the brakes open maximum 1 second and then release the lever to close the
brakes.

1s

as1189ao
X0000002806

WA R N I N G : The speed can increase rapidly when you open the brake. Never keep the
brakes open more than 1 second to prevent the elevator from accelerating to over
speed. Never open the brakes when the elevator car is in door zone.

11. Move the brake release lever back into its slot.

X0000086849

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12. Check the elevator car position:


1. Open the landing doors with emergency opening key, maximum opening 90 mm.

N O T E : If the elevator has a transparent (glass wall) elevator shaft, opening the
door is not necessary.

2. Check the elevator car position.


Car must be near floor level (±0.2 m).
– If the elevator car is near floor level proceed to rescue procedures, when the
elevator car is in door zone.
– If the elevator car is not near floor level, proceed to next step.
N O T E : Use a flashlight to locate the car in the elevator shaft.

3. Close the landing doors.


4. Check that the landing doors are mechanically locked.
13. Repeat the steps until the elevator car reaches to door zone.
14. Open the doors and let the passengers out.
X0000233905 A.9

Related information
– Rescue procedures when the elevator car is in door zone (70)
– Move the elevator car using the manual brake releasing device (Elevators delivered before
2015–09–28) (54)

6.4.2 Move the elevator car using the manual brake releasing device with car position
checks at landing (Elevators delivered before 2015-09-28)

This section describes moving the elevator car to a door zone using the manual brake
releasing device when the speed and direction LEDs and door zone LEDs do not operate. It is
an unlikely situation but can occur if, for example, emergency lightning battery has run out.

WA R N I N G : Manual brake release must be used with extreme care. After each short brake
opening sequence, the position of the elevator car must be checked with direct visual check.

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1. Inform the passengers that you are about to move the car to let them out and they must
stay calm and not try to do anything by themselves.

X0000067601

2. Check that landing doors are closed and that they are locked.

X000038087

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3. Open the MAP.

X000038009

4. Switch off the main switch. (220)

1 3 5
L1 L2 L3

TEST
16 A

14

12.5 220

X000010477

5. Check that the elevator shaft lights are on. (268)

236 290:1 290:2 268

X000033096

N O T E : If the elevator shaft lights do not work, provide adequate lighting with portable
lights, for example flashlights.

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6. Check the elevator car position:


1. Open the landing doors with emergency opening key, maximum opening 90 mm.

N O T E : If the elevator has a transparent (glass wall) elevator shaft, opening the
door is not necessary.

2. Check the elevator car position.


Car must be near floor level (± 0.2 m).
– If the elevator car is near floor level, release passengers from the elevator car.
– If the elevator car is not near floor level, proceed to next step.
– Close the landing doors.
– Check that the landing doors are mechanically locked.
N O T E : Use a flashlight to locate the car in the elevator shaft.

7. Go to the maintenance access panel.


8. Use manual brake release lever to move the elevator car:

X000018440

1. Install the lever to the manual brake releasing device. (1)


2. Pull the brake release lever to release the brakes. (2)
3. Hold the brakes open for maximum 1 second and then release the lever to close
the brakes. (1)

WA R N I N G : The speed can increase fast when you open the brake. Never keep
the brakes open more than 1 second to prevent the elevator from accelerating to
over speed. Never open the brakes when the elevator car is in door zone.

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9. Remove the brake release lever.

X000036933

10. Store the brake release lever inside the maintenance access panel. Close and lock the
maintenance access panel.

X0000086843

11. Check the elevator car position:


1. Open the landing doors with emergency opening key, maximum opening 90 mm.

N O T E : If the elevator has a transparent (glass wall) elevator shaft, opening the
door is not necessary.

2. Check the elevator car position.


Car must be near floor level (± 0.2 m).
– If the elevator car is near floor level, release passengers from the elevator car.
– If the elevator car is not near floor level proceed to next step.
– Close the landing doors.
– Check that the landing doors are mechanically locked.
N O T E : Use a flashlight to locate the car in the elevator shaft.

12. Repeat the steps until the elevator car reaches to door zone.

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13. Close and lock the maintenance access panel.

X0000086843

14. Open the doors and let the passengers out.


X0000233908 A.6

Related information
– Rescue procedures when the elevator car is in door zone (70)

6.5 Rescue procedures when the elevator car is in door zone

1. Inform the passengers how to act when the doors open:


– They must stay calm.
– They must follow your instructions.
– They must move away from the car door when it is being opened.
– They must exit the car one at a time.

X0000067622

2. Open the landing door.

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3. Lever the door slightly open with a flat end screwdriver.

X000038138

4. Push the doors open by hand.

X000038139

5. Assist the passengers out of the car.


Ensure that the passengers will not stumble if the elevator car is not level with the sill.

X000030177

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6. If the doors are fully opened against its mechanical limits pull them back by hand at least
50 mm.

1089431
X000038085

7. Close the landing door.

X000038087

X0000233990 A.4

Related information
– Move the elevator car using the manual brake releasing device (Elevators delivered after
2015–09–28) (48)
– Move the elevator car using the manual brake releasing device (Elevators delivered before
2015–09–28) (54)
– Move the elevator car using the manual brake releasing device with car position checks at
landing (Elevators delivered after 2015-09-28) (59)
– Move the elevator car using the manual brake releasing device with car position checks at
landing (Elevators delivered before 2015-09-28) (65)
X0000234007 A.2

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7 EMERGENCY RESCUE

If you can not perform the rescue with normal or technical rescue methods (you can not move
the elevator car to landing), contact professional emergency personnel. Professional
emergency personnel perform the rescue with special emergency rescue equipment
according to site specific emergency rescue plan, considering the situation.
X0000089059 A.2

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8 FINALIZE RESCUE

WA R N I N G : Wear protective cut-resistant safety gloves.

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1. Ensure that the lifting arm is stored in its regular place of storage under the machinery
cover next to machine.

X000038360

Use work stool if needed.

X0000086743
Figure 3: Lifting arm (elevators delivered before 2015-09-28)

X0000083148

Figure 4: Lifting arm (elevators delivered after 2015-09-28)

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2. Ensure that the rescue lever is in normal drive position:


1. Loosen the locking screw if needed.
2. Ensure that the lever is in normal drive position.
3. Tighten the locking screw.

X0000083150

3. Close the machine cover and ensure that it is locked.

X000038095

Use work stool if needed.

X0000086743

4. If necessary, reset the SSA from MAP.


5. Check if the elevator can be returned to normal use.
6. Close and lock the maintenance access panel.

X0000086843

7. Record to logbook how many persons were in the car and if safety gear was activated.

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Related information
– Reset Safety Space Arrangement (SSA) devices (84)
X0000233988 A.6

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A P P E N D I X A . S A F E T Y S PA C E A R R A N G E M E N T ( S S A ) D E V I C E S – W O R K I N G
W I T H E L E VAT O R W I T H I N S U F F I C I E N T P I T A N D S H A F T T O P
S PA C E S
N O T E : In addition to the described Safety space arrangement (SSA) instructions, all safety
measures for normal elevator maintenance must be implemented and local safety regulations
followed.

A.1 Safety space arrangement (SSA)

SSA devices are used in elevators where space in pit, headroom or both, differ from the
minimum required by EN 81-1. SSA ensures a temporary safe working space for personnel
installing, maintaining or inspecting the elevator.

SSA complies with the requirements of EN 81-21.

Correct safety procedures must be followed when working on the car roof or in the pit of such
elevators.

A.2 SSA devices

The temporary safe working space is created with the following additional SSA equipment:
– Pit safety devices
– Car roof safety devices
– Car roof depress board
– Landing door opening detector(s)

Pit safety devices are used in elevators where space in pit differs from the minimum required
by EN 81-1.

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Table 1: Inspection and normal drive operation regarding pit safety device position

Position of pit safety device Normal drive Inspection RDF (Recall


enabled drive enabled Drive
Feature)
Normal drive position. YES YES YES

X000015454
*) Red LED is glowing.
Inspection drive position. NO NO NO

X000015455
*) Green LED is glowing.

A.3 Car roof safety devices (option)

Car roof safety devices are used in elevators where space in headroom differs from the
minimum required by EN 81-1.

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X000015456

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Table 2: Inspection and normal drive operation regarding car roof safety device position

Position of car roof safety device Normal drive Inspection RDF (Recall
enabled drive enabled Drive
Feature)
Normal drive position. YES NO YES

X000015437
To set to normal drive position, pull the
safety device away from guide rail.
Inspection drive position. NO YES NO

X000015438
To set to inspection drive position, pull
the lever with one hand and keep
other hand away from safety device
when it operates.

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A.4 Car roof depress board (option)

X000015457

Car roof depress board (A) is used in elevators where space in headroom differs from the
minimum required by EN 81-1. Stepping to car roof from any floor is detected by safety
depress board (A) covering the car roof.

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A.5 Landing door opening detector(s)

X000015458

A landing door opening with the emergency opening key is detected regardless where the
elevator is standing (detected even if the elevator is at landing).

Landing door opening detectors are located as follows:


– Bottom floor level (part of SSA as a standard)
– Next floor level (part of SSA as an option)
Check the location of detectors from elevator documentation.

At floors where the detectors are located the landing door opening keyhole(s) are equipped
with protective flap(s). Torx key for opening the flap is located in MAP.

X000015459

A.6 Stickers and warning signs

Elevators where space in pit differs from the minimum required by EN 81-1 are equipped with
pit safety devices and sticker attached to the shaft wall in the pit.

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X000015460

Elevators where space in headroom differs from the minimum required by EN 81-1 are
equipped with car roof safety devices and sticker attached to car top connection box.

X000015461

A.7 Reset Safety Space Arrangement (SSA) devices

Entering to elevator shaft is detected by following devices:


– Landing door opening detector(s)
or
– Car roof safety depress board
After entering the elevator shaft normal drive and RDF are prevented and fault F0021 displays
until SSA is reset.

WA R N I N G : SSA protects persons working in the elevator shaft. Before resetting SSA,
always verify that nobody is in the elevator shaft.

To r e s e t S S A :

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1. Check that nobody is in the elevator shaft.


2. Check that none of the stopping devices are not in STOP position.
3. Check that all devices providing safety spaces are in position for normal drive.
4. Check that all landing doors are closed.
5. Check that Recall Drive Feature RDF (270) is ON (switch ON if necessary).
6. Keep the RDF run button (270:RB) pressed and simultaneously press the SSA reset
button (134:S) and RDF direction button (RDF UP) or (RDF DW) until the elevator
moves.
7. Switch OFF the Recall Drive Feature RDF (270).

X000015462

N O T E : Direction selection up (RDF UP) or down (RDF DW) depends on situation for
example:
– Elevator on safety gear - drive up
– Elevator at topmost floor - drive down
– Elevator at bottom floor - drive up
X0000237795 A.2

Related information
– Go to pit (88)
– Finalize rescue (74)

A.8 Go on car roof

Place "Under maintenance" signs on landings.

Check that elevator car is empty.

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1. Stop the car so that you can enter the car roof.
2. Open the landing door and activate the car roof stop button.

N O T E : Do not step on the car roof before completing stop button and inspection drive
operation tests. Stepping on car roof triggers SSA.

X0000086928 X0000086926

3. Test that the car roof stop button operates.


1. Close the landing door.
2. Make a landing call and check that the elevator does not move.
4. Open the landing door.

X0000086928

5. Release the car roof stop button and switch the inspection drive unit from normal to
inspection drive

X000015463 X000015446

6. Test that the inspection drive unit operates.


1. Close the landing door.
2. Make a landing call and check that the elevator does not move.

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7. Open the landing door and activate the car roof stop button.

X0000086928 X0000086926

8. Enter the car roof and set the car roof safety devices to the inspection position.
Pull the lever with one hand and keep other away from safety device when it operates.

X0000086924

9. Close the landing door.


Check that it is mechanically locked.
10. Release the car roof stop button.

X000015463

X0000089048 C.3

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A.9 Go to pit

1. Remove the screw and protective flap from the landing door keyhole.
Use the torx key stored in the MAP.

X000015459

2. Stop the car so that you can enter the pit.


3. Open the lowest landing door and activate the pit stop button.

X0000086928 X0000089097

4. Test that the pit stop buttons operates.


1. Close the landing door.
2. Reset the SSA.
3. Make a landing call and check that the elevator does not move.

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5. Activate the pit stop button. Enter the pit and set the pit safety devices to the inspection
position.
In case of deep pit use the ladders located in the pit.

Never jump into the pit.

X0000082853

X0000089050 D.2

Related information
– Reset Safety Space Arrangement (SSA) devices (84)

A.10 Exit pit

1. Set the pit safety devices to normal drive position.

X0000082855
2. Exit the pit.

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3. Release the pit stop button.

X0000089097
4. Close the landing door.
Check that it is mechanically locked.
5. Install the protective flap with screw to the landing door keyhole.
Return the torx key to MAP after use.

X0000082919

6. Reset the SSA.


X0000242816 A.4

Related information
– Reset Safety Space Arrangement (SSA) devices (84)
X0000237811 A.4

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