Machine Saponific

No Part picture

1 Tank Insullation
FATTY ACID STORAGE TANK A

2 Inlet Valve

3 Outlet valve

4 Tank Insullation
TORAGE TANK A
PKO STORAGE TANK A

5 Inlet Valve

6 Outlet valve

7 Tank Insullation
CAUSTIC SODA STORAGE TANK A

8 Inlet Valve
CAUSTIC SOD

9 Outlet valve

10 Drive gear box

CAUSTIC DISSLOVING MIXER

11 Drive shaft bearing

12 Electric motor
 13 Fatty acid offloading pump

Leakage across the

14
mechanical seal
FATTY ACID UNLOADING PUMP

15 Mechanical seal

16 Electric motor
 17 Mechanical seal

18 Filter

19 Fatty acid offloading pump

Leakage across the

20
mechanical seal
IL UNLOADING PUMP
PALM OIL UNLOADING PUMP

21 Mechanical seal

22 Electric motor

23 Mechanical seal

24 Filter
 25 PKO offloading pump

Leakage across the

26
mechanical seal

27 Mechanical seal
PKO UNLOADING PUMP

28 Electric motor
29 Mechanical seal

30 Filter

31 Gear pump

32 Gear pump motor

 33 Gear pump mechanical seal

34 Gear pump mechanical seal

CAUSTIC SODA RECYCLE AND TRANSFER PUMP

35 Gears

36 Electric motor
CAUSTIC

37 Self lubricating bush

38 Bush

39 Coupling unit

40 front and rear Gasket

 41 Gear pump

42 Gear pump motor

43 Gear pump mechanical seal

44 Gear pump mechanical seal

ODA TRANSFER PUMP 1
CAUSTIC SODA TRANSFER PUMP 1

45 Gears

46 Electric motor

47 Self lubricating bush

48 Bush
 49 Coupling unit

50 front and rear Gasket

51 Fatty acid feed pump

Leakage across the

52
mechanical seal
Y ACID FEED PUMP
 53 Mechanical seal
FATTY ACID FEED PUMP

54 Electric motor

55 Mechanical seal

56 Filter
 57 PKO freeding pump

Leakage across the

58
mechanical seal

59 Mechanical seal
PKO OIL FEEDING PUMP

60 Electric motor
 61 Mechanical seal

62 Filter

63 Gear box
AGITATOR FA TANK A

64 Electric motor
 65 Gear box
AGITATOR FA TANK B

66 Electric motor
AGITATOR PALM OIL TANK A

67 Gear box

68 Electric motor
AGITATOR PALM OIL TANK B

69 Gear box

70 Electroic motor

71 Gear box
AGITATOR PKO TANK A

72 Electric motor
AGITATOR CAUSTIC DISSOLVING AGITATOR PKO TANK B

76
75
74
73

Motor
Gear box
Gear box

Electric motor
AGITATOR CAUSTIC DISS

77 Shaft

78 oil seal

79 Filter
FA TANK FILTER 1

80 seal leakage
 81 Filter
FA TANK FILTER 2

82 seal leakage

83 Filter
PALM OIL TANK FILTER 1

84 seal leakage
 85 Filter
PALM OIL TANK FILTER 2

86 seal leakage

87 Filter
PKO TANK FILTER 1

88 seal leakage
 89 Filter
PKO TANK FILTER 2

90 seal leakage

91 Electric motor

92 Pump
PUMP 1
 93 Empiller shaft
CHEMICAL DOSING PUMP 1

94 Pump

95 Mechanical seal

96 Pump
 97 Empller shaft

98 Electric motor

99 Pump

100 Empiller shaft

CHEMICAL DOSING PUMP 2
CHEMICAL DOSING PUMP 2

101 Pump

102 Mechanical seal

103 Pump

104 Empller shaft

 105 Electric motor

106 Pump

107 Mechanical seal

COOLING TOWER 1

108 Pump
 COOLI

109 Mechanical seal

110 Pump

111 Empller shaft

BRINE STORAGE TANK
LEVEL SWITCH LOW

Level switch low brine

112
storage tank
BRINE STORAGE TANK
LEVEL SWITCH HIGH

Level switch high brine

113
storage tank

114 auto valve

AUTO VALVE

115 spindle shaft

116 auto valve

AUTO VALVE
 AUTO VALVE

117 spindle shaft

INSTRUMENT AIR

118 Instrument air

PRESSURE INDICATOR
BRINE PUMP

119 Pressure indicator

PRESSURE SAFETY
VALVE BRINE

120 pressure safety valve

 121 seal leakage
FILTER A AND B BRINE

122 filter

123 Electric motor

124 Pump
 125 Mechanical seal
PUMP BRINE

126 Pump

127 Mechanical seal

128 Pump
 129 piston shaft

130 Tank Insullation

BRINE DISSOLVING TANK

131 Inlet Valve

132 Outlet valve

PRESSURE INDICATOR
BRINE PUMP

133 pressure indicator

134 Tank Insullation

EDTA DISSOLVING TANK

135 Inlet Valve

136 Outlet valve

 137 agitator
AGITATOR EDTA

138 seal leakage

FILTER EDTA

139 filter

140 Electric motor

 141 Pump

142 Mechanical seal

PUMP EDTA

143 Pump

144 Mechanical seal

 145 Pump

146 piston shaft

PRESSURE INDICATOR
EDTA

147 pressure indicator

PRESSURE SAFETY
VALVE EDTA

148 Pressure safety valve

TEMP INDICATOR TEMP INDICATOR PLATE HEAT PLATE HEAT
CONTROL HE FA CONTROL HE NA EXCHANGER CAUSTIC EEXCHANGER FA

152
151
150
149

Plate heat exchanger

Plate heat exchanger

temp. indicator control

temp. indicator control
TEMP TRANSMITTER TEMP TRANSMITTER
TEMP. VALVE HE NA TEMP. VALVE HE FA
HE FA HE NA

156
155
154
153

Temp. valve
Temp. valve

temp. transmitter
temp. transmitter
INSTRUMENT AIR HE
NA

157 Instrument air

INSTRUMENT AIR HE
FA

158 Instrument air

PRESSURE ALARM
HIGH

159 Pressure alarm high

160 Electric motor

 161 Pump

162 Mechanical seal

RECIRCULATION PUMP

163 Pump

164 Mechanical seal

 165 Pump

166 Empller shaft

RECIRCULATION
TEMPERATURE
INDICATOR

167 Temperature indicator

PRESSURE INDICATOR
RECIRCULATION

168 pressure indicator

 169 Pump
RECIRCULATION PUMP THERMOPSYPHONE

170 Mechanical seal

171 Electric motor

172 recirculation solenoid valve

RECIRCULATION SOLENOID VALVE
 RECIRCULATION SOLENOID VAL

173 recirculation solenoid valve

REACTOR

174 reactor
REACTOR TEMP.
TRANSMITTER

175 reactor temp. transmitter

INSTRUMENT AIR

176 Instrument air

TEMPERATURE GAUGE

177 temprature gauge

178 Electrical board

179 gear box oil level

180 motor end bearing

PLODDER
 181 internal part of machine
PLODDER

182 refining screen

183 gear box oil

184 Electric motor

185 Electrical board
 Saponification PM
Task description Standard tools Frequncy

There should not be any damage

Check the tank insullation for any
an excessive temperature on the W
damege
surface

Check the inlet valve for any there should not be any leakage
M
leakage on the valve and gasket

Check the discharge valve for any there should not be any leakage
2M
leakage on the valve and gasket

There should not be any damage

Check the tank insullation for any
an excessive temperature on the W
damege
surface
Check the inlet valve for any there should not be any leakage
M
leakage on the valve and gasket

Check the discharge valve for any there should not be any leakage
2M
leakage on the valve and gasket

There should not be any damage

Check the tank insullation for any
an excessive temperature on the W
damege
surface

Check the inlet valve for any there should not be any leakage
M
leakage on the valve and gasket
Check the discharge valve for any there should not be any leakage
2M
leakage on the valve and gasket

Check the oil level using the

the oil should be at the middle
approprate indicator or dipstick W
of the sight glass
topup if required

Remove the side cover and inspect The bearing housing should be
the bearing and apply proper clean from any dirt and the M
amount of lubricant properly lubricated

Execute the attached electiric all the tasks under the check list
M
motor check list should be performed
 the pump body should be free
Clean the pump using wet towles W
from any dust

Check for any leakage across the

pump mechacnical seal, if there is
There should not be any leakage
any lekage across the mechanical W
across the mechanical seal
seal report to the maintenace
controller

the old mechanical seal on the

Remove the mechanical seal and
pump should be removed and 2Y
replace it with a new one
replaced with a new

Execute the attached electric all the tasks under the check lis
2M
motor check list should be performed
Remove the mechanical seal cover
There should not be any leakage
and check for any sign of leakage 2M
across the mechanical seal
across the mechanical seal

Remeove the filter and perform There filter should be free from
2W
deep cleaning any dirt

the pump body should be free

Clean the pump using wet towles W
from any dust

Check for any leakage across the

pump mechacnical seal, if there is
There should not be any leakage
any lekage across the mechanical W
across the mechanical seal
seal report to the maintenace
controller
 the old mechanical seal on the
Remove the mechanical seal and
pump should be removed and 2Y
replace it with a new one
replaced with a new

Execute the attached electric all the tasks under the check lis
2M
motor check list should be performed

Remove the mechanical seal cover

There should not be any leakage
and check for any sign of leakage 2M
across the mechanical seal
across the mechanical seal

Remeove the filter and perform There filter should be free from
2W
deep cleaning any dirt
 the pump body should be free
Clean the pump using wet towles W
from any dust

Check for any leakage across the

pump mechacnical seal, if there is
There should not be any leakage
any lekage across the mechanical W
across the mechanical seal
seal report to the maintenace
controller

the old mechanical seal on the

Remove the mechanical seal and
pump should be removed and 2Y
replace it with a new one
replaced with a new

Execute the attached electric all the tasks under the check lis
2M
motor check list should be performed
Remove the mechanical seal cover
There should not be any leakage
and check for any sign of leakage 2M
across the mechanical seal
across the mechanical seal

Remeove the filter and perform There filter should be free from
2W
deep cleaning any dirt

Measure the tempreture of the

pump and the coupling housing (if
There should not be an
the magnetic coupling is not
excessive themprature on the W
properly working it causes high
surface
temprature increase due to eddy
currents)

The shaft should rotate

Remove the fan cover and inspect
smoothly with out abnormal M
that the shaft rotates smoothly
resistance
 the mechanical seal should be
Inspect the condition of the free from any kind of crack or
mechanical seal and change both damage and the two mating 2M
shaft and housing o-rings surfaces of the mechanical seal
should have a polished surface

the old mechanical seal on the

Replace the mechanical seal pump should be removed and 2Y
replaced with a new

. There should not be any cristal

formation on the surface of gear
clean the gears using water check .
for any cristal formation on the And the gears should be in a
2M
surface of the gears and inspect the good condition .
condition of the gears There should never be any dirt
on the rears and inside the pump
housing

Execute the attached electric all the tasks under the check lis
4M
motor check list should be performed
Inspect the condition of the self there should not any damage or
2M
lubricationg bush(9A) wear on the bush

Inspect the condition of the there should not any damage or

2M
bush(9) wear on the bush

Remove the coupling cover and

check for any leakage if there is There should not be any leakage
2M
any leakage it may be due to the inside the coupling unit
oring (48)

Inspect the condition of the gasket the gasket should be free from
2M
and replace the gasket if damaged any kind damage
Measure the tempreture of the
pump and the coupling housing (if
There should not be an
the magnetic coupling is not
excessive themprature on the W
properly working it causes high
surface
temprature increase due to eddy
currents)

The shaft should rotate

Remove the fan cover and inspect
smoothly with out abnormal M
that the shaft rotates smoothly
resistance

the mechanical seal should be

Inspect the condition of the free from any kind of crack or
mechanical seal and change both damage and the two mating 2M
shaft and housing o-rings surfaces of the mechanical seal
should have a polished surface

the old mechanical seal on the

Replace the mechanical seal pump should be removed and 2Y
replaced with a new
 . There should not be any cristal
formation on the surface of gear
clean the gears using water check .
for any cristal formation on the And the gears should be in a
2M
surface of the gears and inspect the good condition .
condition of the gears There should never be any dirt
on the rears and inside the pump
housing

Execute the attached electric all the tasks under the check lis
4M
motor check list should be performed

Inspect the condition of the self there should not any damage or
2M
lubricationg bush(9A) wear on the bush

Inspect the condition of the there should not any damage or

2M
bush(9) wear on the bush
Remove the coupling cover and
check for any leakage if there is There should not be any leakage
2M
any leakage it may be due to the inside the coupling unit
oring (48)

Inspect the condition of the gasket the gasket should be free from
2M
and replace the gasket if damaged any kind damage

the pump body should be free

Clean the pump using wet towles W
from any dust

Check for any leakage across the

pump mechacnical seal, if there is
There should not be any leakage
any lekage across the mechanical W
across the mechanical seal
seal report to the maintenace
controller
 the old mechanical seal on the
Remove the mechanical seal and
pump should be removed and 2Y
replace it with a new one
replaced with a new

Execute the attached electric all the tasks under the check lis
2M
motor check list should be performed

Remove the mechanical seal cover

There should not be any leakage
and check for any sign of leakage 2M
across the mechanical seal
across the mechanical seal

Remeove the filter and perform There filter should be free from
2W
deep cleaning any dirt
 the pump body should be free
Clean the pump using wet towles W
from any dust

Check for any leakage across the

pump mechacnical seal, if there is
There should not be any leakage
any lekage across the mechanical W
across the mechanical seal
seal report to the maintenace
controller

the old mechanical seal on the

Remove the mechanical seal and
pump should be removed and 2Y
replace it with a new one
replaced with a new

Execute the attached electric all the tasks under the check lis
2M
motor check list should be performed
Remove the mechanical seal cover
There should not be any leakage
and check for any sign of leakage 2M
across the mechanical seal
across the mechanical seal

Remeove the filter and perform There filter should be free from
2W
deep cleaning any dirt

Check the gearbox oil level and re the oil should be at the middle
M
fille if eesery of the sight glass

The motor temperature should

check the temperature W
be below 50 degrees
Check the gearbox oil level and re the oil should be at the middle
fille if eesery of the sight glass

The motor temperature should

check the temperature
be below 50 degrees

Check the gearbox oil level and re the oil should be at the middle
W
fille if eesery of the sight glass

The motor temperature should

check the temperature 6M
be below 50 degrees
Check the gearbox oil level and re the oil should be at the middle
W
fille if eesery of the sight glass

The motor temperature should

check the temprture 6M
be below 50 degrees

Check the gearbox oil level and re the oil should be at the middle
W
fille if eesery of the sight glass

The motor temperature should

check the temprture 6M
be below 50 degrees
Check the gearbox oil level and re the oil should be at the middle
W
fille if eesery of the sight glass

The motor temperature should

check the temperature 6M
be below 50 degrees

Check the gearbox oil level and re the oil should be at the middle
W
fille if eesery of the sight glass

The motor temperature should

check the temprture W
be below 50 degrees
 the shaft aligmet should be the
check the shaft aligmet 2M
center of the tak

the oil seal shouldn't be

check the oil seal for any leakage W
leakaged

The filter should be free fron

clean the filter W
any dirt

Check the filter seal for any

The seal should be seal properly W
leakage
 The filter should be free fron
clean the filter W
any dirt

Check the filter seal for any

The seal should be seal properly W
leakage

The filter should be free fron

clean the filter W
any dirt

Check the filter seal for any

The seal should be seal properly W
leakage
 The filter should be free fron
clean the filter W
any dirt

Check the filter seal for any

The seal should be seal properly W
leakage

The filter should be free fron

clean the filter W
any dirt

Check the filter seal for any

The seal should be seal properly W
leakage
 The filter should be free fron
clean the filter W
any dirt

Check the filter seal for any

The seal should be seal properly W
leakage

Execute the attached electric all the tasks under the checklist
M
motor check list should be performed

Clean the external surface of the the pump body should be free
W
pump from any dust
Remove the coupling guard and
The empeller shaft should rotate
rotate the empeller shaft manualy
smootly witout abnormal sound M
and check for abnormal sound and
or resistance
resistance

Check for any leakage on the There should not be any leakage
W
pump on the pump

the mechanical seal should be

Remove the mechanical seal and free from any kind of crack or
check the condition of the damage and the two mating 2Y
mechanical seal' surfaces of the mechanical seal
should have a polished surface

all the components of should be

Dismantle the whole pump, clean
cleaned and in a good condition
and check the condition of all the
(make shure that all the parts 2Y
components and replace all the o-
assembled are according to the
rings and gaskets
way is was put togeather)
Remove the coupling and remove
the mechanical seal clamping grub the shaft should be secured at
screw and check the pint that the middle of the upper and lower 6M
shaft is secured is according to points of axial travel
requirment

Execute the attached electric all the tasks under the checklist
M
motor check list should be performed

Clean the external surface of the the pump body should be free
W
pump from any dust

Remove the coupling guard and

The empeller shaft should rotate
rotate the empeller shaft manualy
smootly witout abnormal sound M
and check for abnormal sound and
or resistance
resistance
Check for any leakage on the There should not be any leakage
W
pump on the pump

the mechanical seal should be

Remove the mechanical seal and free from any kind of crack or
check the condition of the damage and the two mating 2Y
mechanical seal' surfaces of the mechanical seal
should have a polished surface

all the components of should be

Dismantle the whole pump, clean
cleaned and in a good condition
and check the condition of all the
(make shure that all the parts 2Y
components and replace all the o-
assembled are according to the
rings and gaskets
way is was put togeather)

Remove the coupling and remove

the mechanical seal clamping grub the shaft should be secured at
screw and check the pint that the middle of the upper and lower 6M
shaft is secured is according to points of axial travel
requirment
Execute the attached electric all the tasks under the checklist
M
motor check list should be performed

Clean the external surface of the the pump body should be free
W
pump from any dust

Remove the coupling guard and

The empeller shaft should rotate
rotate the empeller shaft manualy
smootly witout abnormal sound M
and check for abnormal sound and
or resistance
resistance

Check for any leakage on the There should not be any leakage
W
pump on the pump
 the mechanical seal should be
Remove the mechanical seal and free from any kind of crack or
check the condition of the damage and the two mating 2Y
mechanical seal' surfaces of the mechanical seal
should have a polished surface

all the components of should be

Dismantle the whole pump, clean
cleaned and in a good condition
and check the condition of all the
(make shure that all the parts 2Y
components and replace all the o-
assembled are according to the
rings and gaskets
way is was put togeather)

Remove the coupling and remove

the mechanical seal clamping grub the shaft should be secured at
screw and check the pint that the middle of the upper and lower 6M
shaft is secured is according to points of axial travel
requirment

the switch should be activated

Identify any visible signs of
and deactivated correctly when
damage, corrosion, or M
the simulated level reaches the
deterioration.
setpoint
 the switch should be activated
Identify any visible signs of
and deactivated correctly when
damage, corrosion, or M
the simulated level reaches the
deterioration.
setpoint

Cycle the valve through its full

the valve should work with out
range of motion (open to close and
any sluggishness or erratic M
back). Observe the speed and
movement.
smoothness of the operation.

Apply spray lubricant on the The actuator valve spindle

M
spindle shaft should be propely lubricated

Cycle the valve through its full

the valve should work with out
range of motion (open to close and
any sluggishness or erratic M
back). Observe the speed and
movement.
smoothness of the operation.
Apply spray lubricant on the The actuator valve spindle
M
spindle shaft should be propely lubricated

check a reliable supply of clean, the instrumental air should be

dry instrument air at the required Maintained compliance with
M
pressure and flow to all connected safety and environmental
instruments and equipment regulations.

Observe the gauge reading at

normal operating pressure. The gauge face and housing
2W
Maintain compliance with safety should be cleaned
and environmental regulations.

Clean the external surface of the There should not be any leakage
M
pressure safety valve on the safety valve
Check the filter seal for any
The seal should be seal properly W
leakage

Remove the filter and perform There filter should be free from
2W
deep cleaning any dirt

Execute the attached electric all the tasks under the checklist
M
motor check list should be performed

Clean the external surface of the There should not be any leakage
W
pump on the pump
Remove the coupling guard and
The empeller shaft should rotate
rotate the empeller shaft manualy
smootly witout abnormal sound M
and check for abnormal sound and
or resistance
resistance

Check for any leakage on the There should not be any leakage
W
pump on the pump

the mechanical seal should be

Remove the mechanical seal and free from any kind of crack or
check the condition of the damage and the two mating 2Y
mechanical seal surfaces of the mechanical seal
should have a polished surface

all the components of should be

Dismantle the whole pump, clean
cleaned and in a good condition
and check the condition of all the
(make shure that all the parts 2Y
components and replace all the o-
assembled are according to the
rings and gaskets
way is was put togeather)
Remove the coupling and remove Remove the coupling and
the mechanical seal clamping grub remove the mechanical seal
screw and check the pint that the clamping grub screw and check 6M
shaft is secured is according to the pint that the shaft is secured
requirment is according to requirment

Check the tank insullation for any there should not be any leakage
W
damege on the valve and gasket

Check the inlet valve for any there should not be any leakage
M
leakage on the valve and gasket

Check the discharge valve for any there should not be any leakage
2M
leakage on the valve and gasket
 Observe the gauge reading at
normal operating pressure. The gauge face and housing
2W
Maintain compliance with safety should be cleaned
and environmental regulations.

Check the tank insullation for any there should not be any leakage
W
damege on the valve and gasket

Check the inlet valve for any there should not be any leakage
M
leakage on the valve and gasket

Check the discharge valve for any there should not be any leakage
2M
leakage on the valve and gasket
Remove and flush the old New lubricant should be
lubricant from the bearing housing replaced and the oil should be at 6M
and replace it with a new one the right level

Check the filter seal for any

The seal should be seal properly W
leakage

Remeove the filter and perform There filter should be free from
2W
deep cleaning any dirt

Execute the attached electric all the tasks under the checklist
M
motor check list should be performed
Clean the external surface of the There should not be any leakage
W
pump on the pump

Remove the coupling guard and

The empeller shaft should rotate
rotate the empeller shaft manualy
smootly witout abnormal sound M
and check for abnormal sound and
or resistance
resistance

Check for any leakage on the There should not be any leakage
W
pump on the pump

the mechanical seal should be

Remove the mechanical seal and free from any kind of crack or
check the condition of the damage and the two mating 2Y
mechanical seal surfaces of the mechanical seal
should have a polished surface
 all the components of should be
Dismantle the whole pump, clean
cleaned and in a good condition
and check the condition of all the
(make shure that all the parts 2Y
components and replace all the o-
assembled are according to the
rings and gaskets
way is was put togeather)

Remove the coupling and remove Remove the coupling and

the mechanical seal clamping grub remove the mechanical seal
screw and check the pint that the clamping grub screw and check 6M
shaft is secured is according to the pint that the shaft is secured
requirment is according to requirment

Observe the gauge reading at

normal operating pressure. The gauge face and housing
2W
Maintain compliance with safety should be cleaned
and environmental regulations.

Clean the external surface of the There should not be any leakage
M
pressure safety valve on the safety valve
 all the dirt on the surface of the
Clean the heat exchanger using heat exchanger should be
soft cleaning brush and runnig removed (the brush used should Y
water be soft not to cause any damage
on the plates)

all the dirt on the surface of the

heat exchanger should be
Clean the temp. indicator control
removed (the brush used should Y
using soft cleaning brush
be soft not to cause any damage
on the plates)

all the dirt on the surface of

thetemp. indicator control
Clean the temp. indicator control
should be removed (the brush Y
using soft cleaning brush
used should be soft not to cause
any damage on the plates)

all the dirt on the surface of

Clean the temp. indicator control thetemp. indicator control
using soft cleaning brush and should be removed (the brush Y
runnig water used should be soft not to cause
any damage on the plates)
Clean the external surface of the There should not be any leakage
M
temp. valve on the safety valve

Clean the external surface of the There should not be any leakage
M
temp. valve on the safety valve

Check for cracks, dents, corrosion,

or other physical damage to the
temp transmitter should be
transmitter housing. Verify that M
sealed properly.
the housing is properly sealed to
prevent moisture or dust ingress

Check for cracks, dents, corrosion,

or other physical damage to the
temp transmitter should be
transmitter housing. Verify that M
sealed properly.
the housing is properly sealed to
prevent moisture or dust ingress
check a reliable supply of clean, the instrumental air should be
dry instrument air at the required Maintained compliance with
M
pressure and flow to all connected safety and environmental
instruments and equipment regulations.

check a reliable supply of clean, the instrumental air should be

dry instrument air at the required Maintained compliance with
M
pressure and flow to all connected safety and environmental
instruments and equipment regulations.

Clean the external surface of the The Pressure alarm high face
M
Pressure alarm high and housing should be cleaned

Execute the attached electric all the tasks under the checklist
M
motor check list should be performed
Clean the external surface of the There should not be any leakage
W
pump on the pump

Remove the coupling guard and

The empeller shaft should rotate
rotate the empeller shaft manualy
smootly witout abnormal sound M
and check for abnormal sound and
or resistance
resistance

Check for any leakage on the There should not be any leakage
W
pump on the pump

the mechanical seal should be

Remove the mechanical seal and free from any kind of crack or
check the condition of the damage and the two mating 2Y
mechanical seal surfaces of the mechanical seal
should have a polished surface
 all the components of should be
Dismantle the whole pump, clean
cleaned and in a good condition
and check the condition of all the
(make shure that all the parts 2Y
components and replace all the o-
assembled are according to the
rings and gaskets
way is was put togeather)

Remove the coupling and remove Remove the coupling and

the mechanical seal clamping grub remove the mechanical seal
screw and check the pint that the clamping grub screw and check 6M
shaft is secured is according to the pint that the shaft is secured
requirment is according to requirment

Observe the indicator reading at

normal operating temprature. The indicator face and housing
2W
Maintain compliance with safety should be cleaned
and environmental regulations.

Observe the gauge reading at

normal operating pressure. The gauge face and housing
2W
Maintain compliance with safety should be cleaned
and environmental regulations.
 all the components of should be
Dismantle the whole pump, clean
cleaned and in a good condition
and check the condition of all the
(make shure that all the parts 2Y
components and replace all the o-
assembled are according to the
rings and gaskets
way is was put togeather)

the mechanical seal should be

Remove the mechanical seal and free from any kind of crack or
check the condition of the damage and the two mating 2Y
mechanical seal surfaces of the mechanical seal
should have a polished surface

Execute the attached electric all the tasks under the checklist
M
motor check list should be performed

Tighten any loose electrical

all connection should be
connections. Torque to specified 6M
tightened properly
value if available
 solenoid valve should be free
inspect for external damage from any damage (cracks, dents, 2W
corrosion)

Remove and flush the old New lubricant should be

lubricant from the bearing housing replaced and the oil should be at 6M
and replace it with a new one the right level

Check for cracks, dents,

corrosion, or other physical
damage to the transmitter housing. reactor temp transmitter should
M
Verify that the housing is properly be sealed properly.
sealed to prevent moisture or dust
ingress

check a reliable supply of clean,

the instrumental air should be
dry instrument air at the required
Maintained compliance with
pressure anS d flow to all M
safety and environmental
connected instruments and
regulations.
equipment
Observe the gauge reading at
normal operating temprature. The gauge face and housing
2W
Maintain compliance with safety should be cleaned
and environmental regulations.

Execute the attached electrical All electrical board components

2W
board cleaning check list should be clean from any dirt

Check the gear box oil level and The lubricant inside the gear
M
top up if required box should be at the right level

Apply proper amount of lubricant Apply proper amount of

on the main motor end shild lubricant on the main motor end M
bearings shild bearings
Clean the internal part of the the internal parts of the macine
2w
machine should be free fron any dirt

Remove the front guard and clean

the refining screen should be
the both front and back side of the W
free fron any dirt
refining screen

Remove and flush the old The old lubricant should be

lubricant and replace it with a new completely removed from the 6M
one gear box

Execute the attached electic motor all the tasks under the check list
M
check list should be performed
Execute the attached electrical All electrical board components
board cleaning and thightening should be clean and all the M
check list components should be thight
 Owner Type of task

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Operator Inspection
Mechanical tech Inspection

Mechanical tech Inspection

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Operator Inspection

Mechanical tech I,C,L,T

Electrical
I,C,L,T
technician
 Operator Cleaning

Operator Inspection

Mechanical tech Replacment

Electrical
CIT
technician
Mechanical tech Inspection

Operator Cleaning

Operator Cleaning

Operator Inspection
Mechanical tech Replacment

Electrical
CIT
technician

Mechanical tech Inspection

Operator Cleaning
 Operator Cleaning

Operator Inspection

Mechanical tech Replacment

Electrical
CIT
technician
Mechanical tech Inspection

Operator Cleaning

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Electrical
CIT
technician
Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

 Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Electrical
CIT
technician

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Operator Cleaning

Operator Inspection
Mechanical tech Replacment

Electrical
CIT
technician

Mechanical tech Inspection

Operator Cleaning
 Operator Cleaning

Operator Inspection

Mechanical tech Replacment

Electrical
CIT
technician
Mechanical tech Inspection

Operator Cleaning

Mechanical tech Inspection

Mechanical tech Inspection

 Operator Cleaning

Mechanical tech Inspection

Operator Cleaning

Mechanical tech Inspection

 Operator Cleaning

Mechanical tech Inspection

Operator Cleaning

Mechanical tech Inspection

 Operator Cleaning

Mechanical tech Inspection

Operator Cleaning

Operator Cleaning
 Electrical
CIT
technician

Operator Inspection

Operator Cleaning

Operator Cleaning
Operator Cleaning

Operator Cleaning

Operator Cleaning

Operator Cleaning
Operator Cleaning

Operator Cleaning

Operator Cleaning

Operator Cleaning
Operator Cleaning

Operator Cleaning

Electrical
CIT
technician

Operator Cleaning
Mechanical tech Inspection

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Electrical
CIT
technician

Operator Cleaning

Mechanical tech Inspection

 Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

 Electrical
CIT
technician

Operator Cleaning

Mechanical tech Inspection

Operator Inspection
Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Inspection
Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech lubrication

Mechanical tech inspection

Mechanical tech lubrication

Mechanical tech inspection

Operator CI

Operator cleaning
Operator cleaning

Operator cleaning

Electrical
CIT
technician

Operator Cleaning
Mechanical tech Inspection

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

 Operator CI

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech replacement

Operator Cleaning

Operator Cleaning

Electrical
CIT
technician
 Operator Cleaning

Mechanical tech Inspection

Operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Operator CI

Operator Cleaning
Mechanical tech cleaning

Mechanical tech cleaning

Mechanical tech cleaning

Mechanical tech cleaning

 operator cleaning

operator cleaning

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

operator CI

Electrical
CIT
technician
 operator Cleaning

Mechanical tech Inspection

operator Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

operator CI

operator CI
Mechanical tech Inspection

Mechanical tech Inspection

Electrical
Inspection
technician

Electrical
Inspection
technician
 operator Inspection

Mechanical tech Replacement

Mechanical tech Inspection

Mechanical tech Inspection

 operator CI

Electrical
Cleaning
technician

Mechanical tech Inspection

Mechanical tech Lubrication

 Operator Cleaning

Operator Cleaning

Mechanical tech Replacement

Electrical
ICLT
technician
 Electrical
Thightening
technician
 Saponification
no parts picture
OIL TANK FARM SUMP PIT PUMP PRESSURE

186 Heat excahger plates

INDICATOR

187 Gaskets
CAUSTIC SODA TRANSFER PUMP 3 PRESSURE

188 Heat excahger plates

INDICATOR

189 Gaskets
 TEMPERATURE TEMPERATURE TEMPERATURE
INDICATOR CAUSTIC INDICATOR PKO TANK INDICATOR PKO TANK
STORAGE TANK A B A

191 Steam loss

190 Steam loss

192 Lubrication

attached SMP
Desmatle and replace
193 the parts based on the
WATER FEED TANK
HIGH LEVEL SWITCH WATER FEED FILTER WATER FEED PUMP WATER FEED TANK

197 Lubrication
196 Lubrication
195 Lubrication
194 Filter regulator
BRINE STORAGE TANK LOW LEVEL SWITCH
WATER FEED TANK

198 Lubrication

199 Lubrication

200 Water level

201 Water tank

 202 vacuum pump

203 electric motor

204 Water tank

205 Electric motor

Vacuum pump P
Vacuum pump P

206 Coupling unit

207 Coupling unit

208 mechanical seal

209 mechanical seal

210 Vacuum pump vanes

211 Vacuum pump bearing

 Saponification PM
Task description Standard tools Frequncy

Clean the heat exchanger using soft

Y
cleaning brush and runnig water

Remove the old gasket and replace it All the gaskets should be
2Y
with a new one replaced

all the dirt on the surface of

the heat exchanger should
Clean the heat exchanger using soft
be removed (the brush used Y
cleaning brush and runnig water
should be soft not to cause
any damage on the plates)

Remove the old gasket and replace it All the gaskets should be
2Y
with a new one replaced
Inspect for steam leakge across the
steam trap (the steam trap shoud not There should not be any
M
allow any steam, it should aly drain steam loss
the condesate)

Inspect for steam leakge across the

steam trap (the steam trap shoud not There should not be any
M
allow any steam, it should aly drain steam loss
the condesate)

Apply spray lubricant on the spindle The actuator valve spindle

M
shaft should be propely lubricated

The Valve sould be clean

Dismantle the whole valve and
and all the seals and
inspect, clean and replace the parts Y
packings including the valve
according to the attached SMP
steam should be replaced
 The condensate inside the
Loosen the drain plug and drain the
filter regulator should W
condensate inside the filter regulator
completely be removed

Apply spray lubricant on the spindle The actuator valve spindle

M
shaft should be propely lubricated

Apply spray lubricant on the spindle The actuator valve spindle

M
shaft should be propely lubricated

Apply spray lubricant on the spindle The actuator valve spindle

M
shaft should be propely lubricated
Apply spray lubricant on the spindle The actuator valve spindle
M
shaft should be propely lubricated

Apply spray lubricant on the spindle The actuator valve spindle

M
shaft should be propely lubricated

the water level inside the

Inspect the water level inside the
water tank should be at the
tank it should be at the middle of the W
middle of the level sight
level indicating glass
glass

Drain all the water inside the tank the water tank should be
M
and properly clean the water tank clean from any dirt
Clean the vacuum pump using the vacuum pump should be
W
towles free from any dirt

Clean the vacuum pump drive the electric motor body

W
electric motor using dry towles should be free from any dust

Clean the water tank external surface The water tank surface
W
using wet towles should be free from any dirt

Execute the attached electric motor all the tasks under the check
2M
check list lis should be performed
Remove the coupling cover and
check coupling backclash (coupling There should not be an
M
push damage result in excessive excessive backclash
backclash)

All the coupling bushes

Replace the coupling bush Y
should be replaced

the mechanical seal should

be free from any kind of
Inspect the condition of the
crack or damage and the
mechanical seal and change both Y
two mating surfaces of the
shaft and housing o-rings
mechanical seal should have
a polished surface

the old mechanical seal on

the pump should be
Replace the mechanical seal 2Y
removed and replaced with
a new
remove the front cover and inspect all the vanes inside the
the condition of the vacuum pump vacuum pump should be in 6M
vanes a good condition

Inspect the condition of the vacuum the bearing should be in a

Y
pump bearing good condition
 Owner Type of task

Mechanical tech Cleaning

Mechanical tech Replacment

Mechanical tech Cleaning

Mechanical tech Replacment

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Lubrication

Mechanical tech C,I,L,T

Mechanical tech Cleaning

Mechanical tech Lubrication

Mechanical tech Lubrication

Mechanical tech Lubrication

Mechanical tech Lubrication

Mechanical tech Lubrication

Operator Inspection

Operator Cleaning
Operator Cleaning

Operator Cleaning

Operator Cleaning

Electrical techniciaCIT
Mechanical tech Inspection

Mechanical tech Replacement

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

Mechanical tech Inspection

FATTY ACID STORAGE TANK A
FATTY ACID STORAGE TANK B
PALM OIL STORAGE TANK A
PALM OIL STORAGE TANK B
PKO STORAGE TANK A
PKO STORAGE TANK B
CAUSTIC SODA STORAGE TANK A
CAUSTIC SODA STORAGE TANK B
FUEL STORAGE TANK A
FUEL STORAGE TANK B
RAW WATER STORAGE TANK
CAUSTIC DISSLOVING MIXER
FATTY ACID UNLOADING PUMP
Oil UNLOADING BAY SUMP PIT PUMP
PALM OIL UNLOADING PUMP
PKO UNLOADING PUMP
CAUSTIC SODA RECYCLE AND TRANSFER PUMP
CAUSTIC SODA TRANSFER PUMP 1
CAUSTIC SODA TRANSFER PUMP 2
OIL TANK FARM SUMP PIT PUMP
CAUSTIC SODA TRANSFER PUMP 3
FATTY ACID FEED PUMP
PALM FEEDING PUMP
PKO OIL FEEDING PUMP
FUEL PUMP
FUEL SUMP PIT PUMP
AGITATOR FA TANK A
AGITATOR FA TANK B
AGITATOR PALM OIL TANK A
AGITATOR PALM OIL TANK B
AGITATOR PKO TANK A
AGITATOR PKO TANK B
AGITATOR CAUSTIC DISSOLVING
FA TANK FILTER 1
FA TANK FILTER 2
PALM OIL TANK FILTER 1
PALM OIL TANK FILTER 2
PKO TANK FILTER 1
PKO TANK FILTER 2
STEAM BOILER A
STEAM BOILER B
Fuel Day Tank
CONDENSATE COLLECTING TANK
CHEMICAL DOSING PUMP 1
CHEMICAL DOSING PUMP 2
Boiler A Feed Water pump 1
Boiler A Feed Water pump 2
Boiler B Feed Water Pump 1
Boiler B Feed Water Pump 2
Boiler a Burner
Boiler B Burner
SOFTENER A MMF
SOFTENER A RESINE
SOFTENER B MMF
SOFTENER B RESINE
COOLING TOWER 1
COOLING WATER PUMP 1
COOLING WATER PUMP 2 STBY
COOLING WATER PUMP 3 STBY
COOLING WATER BASINE
COMPRESSED AIR DRIER
COMPRESSED AIR COOLER
COMPRESSED AIR STORAGE TANK
COMPRESSOR
AIR FILTER 1
AIR FILTER 2
AIR FILTER 3
AIR COOLED CHILLER 1
AIR COOLED CHILLER 2 STBY
CHILLED WATER PUMP 1
CHILLED WATER PUMP 2 STBY
CHILLED WATER TANK
FA UNLOADING PRESSURE INDICATOR
Oil UNLOADING BAY SUMP PIT PUMP PRESSURE INDICATOR
PALM OIL UNLOADING PRESSURE INDICATOR
PKO UNLOADING PRESSURE INDICATOR
CAUSTIC PUMP PRESSURE INDICATOR
CAUSTIC SODA TRANSFER PUMP 1 PRESSURE INDICATOR
CAUSTIC SODA TRANSFER PUMP 2 PRESSURE INDICATOR
OIL TANK FARM SUMP PIT PUMP PRESSURE INDICATOR
CAUSTIC SODA TRANSFER PUMP 3 PRESSURE INDICATOR
FATTY ACID FEED PUMP PRESSURE INDICATOR
PALM FEEDING PUMP PRESSURE INDICATOR
PKO OIL FEEDING PUMP PRESSURE INDICATOR
FUEL PUMP PRESSURE INDICATOR
FUEL SUMP PIT PUMP PRESSURE INDICATOR
TEMPERATURE INDICATOR FA TANK A
TEMPERATURE INDICATOR FA TANK B
TEMPERATURE INDICATOR PO TANK A
TEMPERATURE INDICATOR PO TANK B
TEMPERATURE INDICATOR PKO TANK A
TEMPERATURE INDICATOR PKO TANK B
TEMPERATURE INDICATOR CAUSTIC STORAGE TANK A
FLOW INDICATOR TRANSMITTER FA LINE
FREQUENCY VARIABLE FA LINE
INSTRUMENT AIR FA LINE
FLOW INDICATOR TRANSMITTER PKO LINE
FREQUENCY VARIABLE PKO LINE
INSTRUMENT AIR PKO LINE
FLOW INDICATOR TRANSMITTER PO LINE
FREQUENCY VARIABLE PO LINE
INSTRUMENT AIR PO LINE
LEVEL RADAR GAUGE FA TANK A
LEVEL RADAR GAUGE FA TANK B
LEVEL RADAR GAUGE PO TANK A
LEVEL RADAR GAUGE PO TANK B
LEVEL RADAR GAUGE PKO TANK A
LEVEL RADAR GAUGE PKO TANK B
MULTI POINT TT FA TANK A
MULTI POINT TT FA TANK B
MULTI POINT TT PO TANK A
MULTI POINT TT PO TANK B
MULTI POINT TT PKO TANK A
MULTI POINT TT PKO TANK B
cOMPRESSOR

PRESSURE SAVETY VALVE

PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE SAFETY VALVE
LEVEL SWITCH HIGH FA TANK A
LEVEL SWITCH HIGH FA TANK B
LEVEL SWITCH HIGH PO TANK A
LEVEL SWITCH HIGH PO TANK B
LEVEL SWITCH HIGH PKO TANK A
LEVEL SWITCH HIGH PKO TANK B
LEVEL SWITCH HIGH CAUSTIC TANK A
LEVEL SWITCH HIGH CAUSTIC TANK B
LEVEL SWITCH HIGH FUEL TANK A
LEVEL SWITCH HIGH FUEL TANK B
LEVEL SWITCH HIGH RAW WATER TANK
LEVEL SWITCH HIGH CAUSTIC DISSLOVING TANK
LEVEL SWITCH HIGH FUEL DAY TANK
LEVEL SWITCH HIGH DEAERATION TANK
LEVEL SWITCH LOW FA TANK A
LEVEL SWITCH LOW FA TANK B
LEVEL SWITCH LOW PO TANK A
LEVEL SWITCH LOW PO TANK B
LEVEL SWITCH LOW PKO TANK A
LEVEL SWITCH LOW PKO TANK B
LEVEL SWITCH LOW CAUSTIC TANK A
LEVEL SWITCH LOW CAUSTIC TANK B
LEVEL SWITCH LOW FUEL TANK A
LEVEL SWITCH LOW FUEL TANK B
LEVEL SWITCH LOW RAW WATER TANK
LEVEL SWITCH LOW CAUSTIC DISSLOVING TANK
LEVEL SWITCH LOW FUEL DAY TANK
LEVEL SWITCH LOW DEAERATION TANK
BOILER A PRESSURE INDICATOR
BOILER A TEMPERATURE INDICATOR
BOILER B PRESSURE INDICATOR
BOILER B TEMPERATURE INDICATOR
CAUSTIC FEED TANK
CAUSTIC FEED PUMP
CAUSTIC FEED FILTER
CAUSTIC FEED LINE AUTOVALVE
CAUSTIC FEED AUTOVALVE INSTRUMENT AIR
CAUSTIC FEED TANK HIGH LEVEL SWITCH
CAUSTIC FEED TANK LOW LEVEL SWITCH
CAUSTIC FEED LINE PRESSURE INDICATOR
CAUSTIC FEED LINE PRESSURE CONTROL VALVE
CAUSTIC FEED LINE FLOW INDICATOR
CAUSTIC FEED LINE FREQUENCY VARIABLE
CAUSTIC FEED CONTROL VALVE INSTRUMENT AIR
WATER FEED TANK
WATER FEED PUMP
WATER FEED FILTER
WATER FEED FILTER
WATER FEED TANK HIGH LEVEL SWITCH
WATER FEED TANK LOW LEVEL SWITCH
WATER FEED LINE PRESSURE INDICATOR
WATER FEED LINE PRESSURE CONTROL VALVE
WATER FEED LINE FLOW INDICATOR
WATER FEED LINE FREQUENCY VARIABLE
WATER FEED CONTROL VALVE INSTRUMENT AIR
BRINE STORAGE TANK
LEVEL INDICATOR BRINE STORAGE TANK
LEVEL SWITCH LOW BRINE STORAGE TANK
LEVEL SWITCH HIGH BRINE STORAGE TANK
AUTO VALVE
AUTO VALVE
INSTRUMENT AIR
INSTRUMENT AIR
PRESSURE INDICATOR BRINE PUMP
PRESSURE SAFETY VALVE BRINE
FILTER A AND B BRINE
PUMP BRINE
PUMP BRINE
BRINE DISSOLVING TANK
PRESSURE INDICATOR BRINE PUMP
EDTA DISSOLVING TANK
AGITATOR EDTA
FILTER EDTA
PUMP EDTA
PRESSURE INDICATOR EDTA
PRESSURE SAFETY VALVE EDTA
AUTO VALVE
AUTO VALVE
INSTRUMENT AIR
INSTRUMENT AIR
PLATE HEAT EEXCHANGER FA
PLATE HEAT EXCHANGER CAUSTIC
INSTRUMENT AIR HE FA
TEMP. VALVE HE FA
TEMP INDICATOR CONTROL HE FA
TEMP TRANSMITTER HE FA
INSTRUMENT AIR HE NA
TEMP. VALVE HE NA
TEMP INDICATOR CONTROL HE NA
TEMP TRANSMITTER HE NA

INSTRUMENT AIR
INSTRUMENT AIR
INSTRUMENT AIR
AUTO VALVE
AUTO VALVE
AUTO VALVE
PRESSURE ALARM HIGH
PRESSURE ALARM HIGH
RECIRCULATION PUMP
RECIRCULATION TEMPERATURE INDICATOR
RECIRCULATION PRESSURE INDICATOR
RECIRCULATION PUMP THERMOPSYPHONE
RECIRCULATION SOLENOID VALVE
RECIRCULATION SOLENOID VALVE
REACTOR
REACTOR TEMP. TRANSMITTER
INSTRUMENT AIR
TEMPERATURE GAUGE
s/n code Description Part Number UOM Installed Quantity
0010 300191429A82 BLADE FOR 300500429A Pcs 1.0000
CYLINDER
0010 300500429A30 SPRING FOR 300570103A Pcs 2.0000
SCRAPER

0020 300570103AZZ PACkING 10X10 Met 1.0000

TYPE

0030 04501010 GACO O RING Pcs 2.0000

81800
0040 033681800 kEY SAFETY Pcs 1.0000
DEVICE
0050 123810292 WIPER SHAFT 300041796A Pcs
TYPE FR2093-
D1-M2k40

0060 300041796A12 BUSHING 300031202A Pcs 1.0000

0070 300031202A12 COLLAR MADE TER-4 Pcs 1.0000
OF CARBON
STEEL

0080 300110018A02 BUSHING FOR TER-5 Pcs 1.0000

SPRING MADE
OF CARBON
STEEL

0100 300650003A12 TENSION TER-6 Pcs 1.0000

SPRING
1,5X16X35

0110 300570019A10 GASkET FOR TER-7 Pcs 1.0000

GLASS WIPER
0120 300790023A89 kLINGER SIL Pcs
C4430
D.25X17X1,5

HANDGRIP Pcs 1.0000

ELESA L152/80
A6

0130 1802408008 GACO O RING Pcs 3.0000

108
0140 033600108 GACO O RING Pcs 3.0000
3075
Required Quntity
2.0000

6.0000

20.0000

6.0000

2.0000

4.0000

2.0000
2.0000

4.0000

6.0000

6.0000

6.0000

1.0000

4.0000

2.0000
 DRAWING: PART LIST: 65R-HYDR-5-075 Rev.
GROUP: VACUUM GROUP SPARE PARTS "HYDROPAC-5"
S/N Code Description Part Number UOM

COD.966 045 605 040 - pcs

0020 171551320 TRHB-50 BALL BEARING
POS. 320
0030 171551400 SET OF GASKETS REF. 400 pcs
FOR
0040 171551000 TRHB PUMP COD.GUAR B78 pcs
COUPLING INSERT AG4

0050 171551433B MECHANICAL SEAL MG12/43 pcs

POS.433 FOR TRHB-50
Installed
Required Quntity
Quantity
4.0000
2.0000

1.0000 4.0000

6.0000 1.0000

2.0000 4.0000
DRAWING: PART LIST: 65R-TCH80--003 Rev.
GROUP: SPARE PARTS X PUMP
S/N Code Description Part Number UOM

0010 1715970320 BEARING CODE 961 FOR PUMP 6307000 pcs

TCH
0020 1715970461 PACKING TCH GR.2 COD.BAD211 pcs
003 793 X "TCT/TCH"

0030 1715970524 BUSHING GROUP CH/1 GR.2 BAD pcs

F/B FOR TCT80-250
0040 1715970400R SET OF GASKET POS.400.G pcs
COD.GUAR H2R 00D 00G X
TCH80
0050 1715900008A COUPLING RUBBER INSERT AG.3 pcs
FOR TRVA 65-300
0010 1715420007 NYLON RING FOR PUMP FLF- pcs
100S
0020 1715420005 O-RING 134 FOR LOBE PUMP pcs
TYPE FLF100S
0030 1715420006 O-RING 267 FOR LOBE PUMP pcs
TYPE
0040 1715420002L SET OF GASKETS pcs
0050 1715420000C MECHANICAL SEAL 1001 CODE pcs
827300001
0010 10,171,392,201 PISTON + PIN (POS.1+19) pcs
0020 20,171,392,216 STUFFING BOX PACKING POS.16 pcs

0030 30,171,392,213 SET OF DOUBLE VALVES pcs

0040 40,171,392,223 SET OF VARIOUS GASKETS pcs
Installed Required
Quantity Quntity
2.0000 4.0000

1.0000 2.0000

1.0000 2.0000

1.0000 3.0000

1.0000 20.0000

2.0000 4.0000

2.0000 4.0000

1.0000 4.0000

1.0000 3.0000
1.0000 3.0000

1.0000 6.0000
2.0000 1.0000

2.0000 2.0000
1.0000 2.0000
 DRAWING: DI-.... PART LIST: 60R-PLV5BBPP001 Rev.
GROUP: SPARE PARTS FOR PLODDER DXV
B-300/SH ITEM PL-204.1

S/N Code

0010 300191429A82
0020 300031135A81
0030 300031280A81
0040
0050 18021908X
0060 03320006
0070 400820231A12
0080 400820232A12
0090 123810292
0100 160400263
0110 300031280A81
0120 300042008A12
0130 18021908X
0140 03320006
0150 0333106812
0170 160430157
0190 1239483606M0
0200 160260300
0210 16095013060
0220 09081225W
0230 09085067B0DCW
0240 129605024
0250 160260093
0260 129005503700
BBPP001 Rev.

Description Part Number UOM

SPACER BETWEEN HUB AND SPIDER 300191429A Pcs

BUSHING IN THE SPIDER 300031135A Pcs
BUSHING IN THE PLATE 300031280A Pcs
KNIFE HOLDING PIN 300042008A Pcs
ROTARY HANDGRIP M8 P111/37 Pcs
GACO PACKING TYPE NBR D.6 Set
MT 2,8000
10-BLADE LEFT HAND KNIFE 400820231A Pcs
10-BLADE RIGHT HAND KNIFE 400820232A Pcs
KEY SAFETY DEVICE TYPE FR2093-D1-M2K40 Pcs
THERMORESISTANCE PT 100 OHM DI16040026 Pcs
BUSHING IN THE PLATE 300031280A Pcs
KNIFE HOLDING PIN 300042008A Pcs
ROTARY HANDGRIP M8 P111/37 Pcs
GACO PACKING TYPE NBR D.6 Pcs
VACUUM RING DIAM. 12 X 3355 Pcs
CONNECTOR M8 TYPE V31-GM-5M Pcs
NR
HEATER1,0000
600 W 230 V Pcs
LEVEL PROBE MODEL SL-3 3/8" GAS-M Pcs
THERMOMETER RANGE 0-60 C DEGREES Pcs
(MUSHROOM
VALVE 1"TYPE)
-NC- PASS.24 NBR Pcs
COIL T30 24VDC BA 5W Pcs
PANEL FOR INVERTER ASC-500 Pcs
LEVEL CONTROL LRD1/S Pcs
INVERTER ACS 550-01-072A-4 +0J 400 -37 Pcs
KW- 380/480V
 Required
Installed Quantity
Quntity

2.0000 1.0000
2.0000 8.0000
2.0000 8.0000
2.0000 2.0000
1.0000 1.0000
4.0000
1.0000 2.0000
1.0000 2.0000
1.0000 2.0000
1.0000 2.0000
2.0000 2.0000
2.0000 2.0000
1.0000 1.0000
2.8000 4.0000
1.0000 2.0000
1.0000 2.0000
1.0000 4.0000
1.0000 2.0000
2.0000 2.0000
1.0000 1.0000
2.0000 4.0000
1.0000 1.0000
1.0000 2.0000
1.0000 1.0000