Annamalai University Annamalai University Annamalai University Annamalai University
Annamalai University Annamalai University Annamalai University Annamalai University
346E2440(4)
1 –15
ANNAMALAI UNIVERSITY
CENTRE FOR DISTANCE AND ONLINE EDUCATION
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Editorial Board
Dr. K Vijayarani
Dean
Faculty of Arts
Annamalai University
Dr. T. Srinivasan Dr. L. Mullainathan
Director Director
Centre for Distance and Online Education Directorate of Academic Affairs
Annamalai University Annamalai University
Externals
Dr.S.Usha Dr. P.R. Muthusamy
Assistant Professor Director
Department of Management Studies Kovai Medical Centre
University of Madras Aranai Road
Chennai Coimbatore – 641 114
Lesson Writer
Dr.S.Sivakumar
Assistant Professor / Programmer
Department of Computer and Information Science
Annamalai University
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1. Introduction to ERP 1
UNIT-I : INTRODUCTION
LESSON - 1
INTRODUCTION TO ERP
1.1 INTRODUCTION
To survive, thrive and best the competition in today's competitive world, one
has to manage the future. Managing the future means managing information. The
national economy is undergoing substantial changes. The changes are due
globalization and the extensive growth of global trade and international trade. The
other change, which the trend in the market, is technological change. The
rapidness of the technological growth is that every day a new product is being
offered in the market especially electronic market. These changes are to be met with
adaptability of the technology. The advent of the client/server concept has made
remarkable difference in approach of a customer in deciding a solution of his/her
need and choice. The core aspect of business process is orientation and
implementation of these aspects to achieve a competitive advantage. This can be
realized only by accepting the concept of Enterprise Resource Planning.
1.2 OBJECTIVE
This lesson aims focuses on overview of Enterprise resource planning.
Towards the end of this lesson the reader will be able to understand the
concept of Integrated Management System.
1.3 CONTENTS
ERP is one of the fastest growing segments of information technology today. If
ERP packages are chosen correctly, implemented judiciously and used efficiently
they have the ability to raise productivity and profits of companies dramatically.
Many companies fail in this because of incorrect selection of a package, haphazard
implementation and ineffective usage. The most crucial factor that decides the
success of an ERP implementation is how the employees use the system. Even the
best ERP system can fail if the employees are not interested, or is using it wrongly
or inefficiently. To receive total and complete employee support and participation,
the organization must make it a point to educate its employee about the potential
benefits and provide them the requisite training.
The Key strength of Enterprise Resource Planning (ERP) is integration. It
integrates all the functions of an organization. The success of ERP also hinges on
its synergy between technology and management. ERP software not only uses
cutting edge technology but also embeds the best of the breed management
practices from the leading edge companies such as Intel, Compaq, Microsoft, GM,
Mercedes Benz, Boeing, Unilever, Philips, Exxon, British Petroleum, Lufthansa,
AT&T and Motorola. The ERP bandwagon had already become a buzzword in the
Indian corporate houses as well as among the student community.
1.3.1 Integrated Management Information
Today's users require flexible reporting tools to extract the information as and
when they need it without depending on an information systems department to
produce the report. They also need electronic data interchange (EDI) to
electronically accept customer information like purchase orders, schedule
amendments or cash and electronically send data such as order acknowledgment
and invoices to customers.
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Seedless Integration
The upper two quadrants in the above figure represent the strategic and
business planning activities supporting an enterprise, while the lower two
quadrants represent the operational planning and execution activities. The left
quadrants depict functionality relating to materials while the right side depicts it for
resources. The upper-left quadrant represents activities that go into the strategic
and business planning process for materials. The most crucial is engineering
change management. Whether it is the management of new product introductions
or changes to existing products, integrating this application fully into enterprise
system is important. The engineering change management should include
electronic approval routing, complete affectivity control, revision-level, control,
change-order process routing, automatic generation of product structure and also
handle multiple parents and existing assemblies by issuing a single engineering
change order.
1.3.2 Evolution of ERP
1. Material Requirement Planning (MRP)
Developed in 1970s, Material Requirement Planning is widely used approach
for production planning and scheduling in industry. It is the approach embedded in
many commercially available software applications.
The function of MRP is to provide material availability (i.e.,) it is used to
produce requirement quantities on time. This process involves monitoring of stocks
and demand, leading to automatic creation of procurement proposals for
purchasing or production. The main objective of MRP is to determine which
material is required, quantity required and by when it is required.
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sectors and segments. Data in this is internally and externally published and
subscribed. It includes departmental modules, CRM, SCM and other stake holders
modules. It emphasis on intangible assists.
2. Reduction of Lead-Time
Lead-Time is the elapsed time between placing an order and receiving it. By
reducing Lead-Time organization should have an efficient inventory management
system, which is integrated with the purchasing, production planning and
production departments.
3. On Time Shipment
ERP system are designed to help your company to reduce data transfer time,
reduce errors and increase design productivity. By using steps of ECO i.e.
Engineering Change Order, ERP system automatically implements change in
production database. Thus by using these, an ERP system ensures on time delivery
of goods to customers.
4. Reduction in Cycle Time
It is time between the placement of order and delivery of product. There are
two types of situations; one is make-to-order and second one is make-to-stock. In
both cases cycle time can be reduced but more time is saved in make-to-order case
because in this ERP system save time by integrating with CAD/CAM systems.
5. Better Customer Satisfaction
ERP system is capable of producing goods in a flexible way with consideration
of time and cost management. It means will get individual attention and get
services without spending more money or waiting for long period.
6. Increased Flexibility
Product flexibility is type of ability of the operation to efficiently produce highly
customized and unique products. ERP system not only improve flexibility of
manufacturing operations, but is also improve flexibility of organization.
1.3.4 Fundamental Technology of ERP
When it comes time for your organization to evaluate ERP systems, whether
you are replacing a small business accounting package or an aging ERP, It is
important to clarify the components. Each piece (often called module) of the ERP
system delivers different value for your organization. To get the most from the full
system, make sure your evaluation team understands the fundamentals.
Financial Management
At the core of ERP are the financial modules, including general ledger,
accounts receivable, accounts payable, billing and fixed asset management. If your
organization is considering the move to an ERP system to support expansion into
global markets, make sure that multiple currencies and languages are supported.
Other functionality in the financial management modules will include budgets,
cash-flow, expense and tax reporting. The evaluation team should focus on areas
that are most important to support the strategic plans for your organization.
Business Intelligence
Business Intelligence (BI) has become a standard component of most ERP
packages. In general, BI tools allow users to share and analyze the data collected
across the enterprise and centralized in the ERP database. BI can come in the form
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LESSON - 2
BUSINESS ENGINEERING AND ERP
2.1 INTRODUCTION
Business Engineering revolves around information technology and continuous
change. It is the constant refinement of an organization's changing needs. The
sudden popularity of the term business process reengineering (BPR) has led many
to dismiss it as the latest business buzzword, BPR, however, is not a passing fancy.
According to Michael Hammer and James Champy, authors of the hugely
successful Reengineering the Corporation, business reengineering represents the
radical transition that companies must make to keep pace with today's ever-
changing global markets. "In the post-industrial age we are now entering", write
Hammer and Champy, "corporations will be founded and built around the idea of
reunifying tasks into coherent business processes."
2.2 OBJECTIVES
This lesson aims focuses on Business Engineering and its significances.
Towards the end of this lesson the reader will be able to understand the various
phases of BPR.
2.3 CONTENTS
2.3.1 Business Engineering
The industrial expert may say that Business Engineering is a new animal in
the society, and even some expert may argue that in the hot alphabetical soup of
three-lettered management terms, ERP, MRP, JIT, TQM, CRM, and so on, BPR is
the leader as it will have the components of all the other systems. On the face of it,
BPR does what ERP sets about doing in a more elaborate and comprehensive
manner. The most accepted definition of BPR is given by Michael Hammer and
James Champy "BPR is the fundamental rethinking and radical redesign of
processes to achieve dramatic improvement in critical, contemporary measures of
performance such as cost, quality and service and speed".
2.3.2 Significance of Business Engineering
The uncertainty which prevailed during the earlier nineties and the down size
became a battle cry for consultants and the managers. As the urge to consolidate
the new organization increased, business engineering came to replace the outdated
and simplistic views implied by downsizing.
While many pro-downsizing programmers spoke of obliterating existing
organizations, consultants provided guidelines on how to restructure the learner, to
more efficient companies. With the advent of new technology the approach in
business has made a tremendous change from normal approach to process-
oriented approach. This new infrastructure was designed to meet the challenge of
creating a business environment that would optimize performance enough to
accommodate changes.
BPR would take a long time to achieve, say two or three years, and a radical
BPR means enormous change and the organization should be willing to undertake
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such an exercise, which is no easy task. ERP solutions on the other hand come in
the form of an integrated software package easy to implement without requiring
major organizational shake up. Much of the ERP process would "seamlessly" fit in
with the normal working schedules. BPR is something, which completely
transforms the organization and in the process may also cause systematic chaos for
a long period of time to cope with.
The leading multinational accounting firm, KPMG conducted a survey of
Indian organizations to find out how organizations approach ERP and also to
establish the relationship between BPR and ERP. The survey indicated that no one
had gone for full-scale BPR even though most of the people interviewed said that
ERP has become a competitive compulsion in India for the future.
The survey established that ERP could be a technological enabler for future
implementation of BPR. ERP acts as a stepping-stone and brings about a pro-
change culture in the organization.
Whatever may be stated as merits and demerits of both the approaches, the
fact is that both are complementary to each other and their implementation would
depend upon the type of solutions one may need, based on the level of problems
one may be facing in one's organizations.
2.3.3 BPR - The Different Phases
According to Peter F. Drucker, "Reengineering is new, and it has to be done."
The tasks experts agree upon to successfully perform BPR can be grouped into
seven steps, or phases. All successful BPR projects begin with the most critical
requirement communication throughout the organization.
1. Begin organizational change
2. Building the re-engineering organization
3. Identifying BPR opportunities
4. Understanding the existing process
5. Reengineering the process
6. Blueprint the new business system
7. Perform the transformation
Phase 1: Begin Organizational Change
The main activities in this step are:
Assess the current state of the organization
Explain the need for change
Illustrate the desired state
Create a communications campaign for change
The first step is to take a long, hard look at how the organization operates. The
focus of this analysis is on the operating procedures and the bottom-line results
that are generated by them. The purpose of performing the analysis described below
is to determine whether dramatic changes are possible by doing the BPR.
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that someone is m charge of how that process performs. The executive leader
usually appoints process owners.
The process owner convenes a reengineering team to actually reengineer
his/her process. The team, dedicated to the reengineering of a specific process
should be made up of insiders who perform the process and are aware of its
strength and weakness alone with output who can provide objective input to spark
creative ideas for redesign. The team must be small, usually five to ten people.
Since they will be the ones who investigate the existing process, and oversee the
redesign and implementation, they should be credible in their respective areas. The
inclusive of the employees in the team is very important and plays a vital role in
reducing the resistance by company personnel to the new process.
Lastly, a reengineering specialist or consultant can be an invaluable addition
to the overall effort. A reengineering specialist can assist each of the reengineering
teams by providing tools, techniques and methods to help them with their
reengineering tasks.
Phase 3: Identify BPR Opportunities
This phase consists of the following activities:
Identify the core/high-level processes
Recognize potential change-enablers
Gather performance metrics within the industry
Gather performance metrics outside the industry
Select processes that should be reengineered
Priorities selected processes
Evaluate pre-existing business strategies
Consult with customers to know their desires
Determine customer's actual needs
Formulate new process performance objectives
Establish key process characteristics
Identify potential barriers to implementation
In this phase, we begin to break away from normal patterns of identifying
business opportunities. We start by dividing the entire organization into high-level
processes rather than the usual, vertical business areas such as marketing,
production, finance, etc. These processes, usually less than a dozen, are the major
processes of the organization. This activity is not a time consuming task, but it is
difficult because it requires a good knowledge of how the company thinks about itself.
In many cases, seeing the company from the customer's point of view can help
identify what these high-level processes might be. For examples, when Texas
Instruments outlined their major processes for their semiconductor business, they
came up with only six processes as follows: Strategy Development, Product
Development, Customer Design and Support, Order Fulfillment, Manufacturing
Capability Development, and Customer Communications. Each of these processes
converts inputs into outputs.
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Equally important is the "outside" perspective of some who will look at the
process with a "fresh eye" and raise questions about operating assumptions that
may not be obvious of the insider, as he might be too close to the process to be
objective.
Lastly, a technologist will provide insight as to how technology can be applied
in new and innovative ways. In other words, the technologist will help to visualize
how the process can be performed outside the boundaries of the current
implementation. Including both outsiders and technologists on the team will help
spark "out-of-box" thinking creatively above and beyond the current restrictions.
The Re-engineering Team now has to conduct brainstorming sessions to create
new process ideas. According to Dr. Hammer, brainstorming sessions are most
successful when the following BPR principles are considered.
Several jobs are combined into one
Workers make decisions
The steps in a process are performed in a natural order
Processes have multiple versions
Work is performed where it makes the most sense
Checks and controls are reduced
Reconciliation is minimized
A case manager provides a single point of contact
Hybrid centralized / decentralized operations are prevalent
During the brainstorming sessions, the Reengineering Team must also
consider new technologies. They will need to evaluate the impact of new technology
on the process. Technologies that are often considered enablers of reengineering
include:
EPR systems
Internet technologies
Distributed computing platforms
Client/server architectures
Work/flow automation technologies
Groupware
The Reengineering Team should also search for uses of new information as
well as-new ways to use existing information. The reengineered process may enable
the organization to collect data that was not gathered before, thereby bringing new
knowledge into the process to help in decision-making.
Lastly, the Reengineering team must consider all process stakeholders in the
redesign of a process. Stakeholders are those people whose actions impact the
organization, and those who are impacted by the organization's actions.
Stakeholders include both those internal to the process and those external to the
process.
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Phased approach
Pilot project
Creating an entirely new business unit
An important point to consider is the integration of the new process with other
process. If only one process is reengineered, then it must interact with the other
existing processes. If multiple processes are slated for reengineering, then the new
process must not only integrate with existing processes, but also with the newly
reengineered processes that will come online in the near future/Therefore, the
implementation of the new process must be flexible enough to be easily modified
later on.
Successful transformation depends on consciously managing behavioral as
well as structural change, with both sensitivity to employee attitudes and
perceptions, and a tough-minded concern for results. BPR implementation requires
the reorganization, retraining and retooling of business systems to support the
reengineered process. The new process will probably require a new organization,
different in structure, skills and culture. The new management structure should
result in the control paradigm being changed to the facilitation paradigm. The new
process team structure should result in the managed paradigm being changed to
the empowered paradigm. Once the new structures are established, we should map
tasks in the process to functional skill levels, and ultimately to workers.
Transforming the workforce will require an array of activities. It begins with an
assessment of the current skills or capabilities of the workforce to include soft,
operational and technical skills. This skill inventory compilation may require
personal, peer and supervisor evaluations. Feedback should be provided to all
personnel to ensure accuracy of current skills and interest for all staff.
An educational pyramid is an effective way to transfer knowledge of team
building, self-mastery, and subject matter knowledge. System training is essential
to understand the use of new information systems and how to take advantage of
their capabilities. Process training may be needed to help employees think beyond a
linear process to a more holistic interdependent process. Facilitating training for
the management is critical in order to develop their abilities of listen, allow
mistakes, handle disputes among process experts, and transition to a
coach/facilitator role. Education may be necessary for Total Quality Management
(TQM), Statistical Process Control (SPC), or Continuous Process Improvement (CPI),
if these mechanisms are designed into the new processes.
Transforming information systems to support the new process may involve
retooling the hardware, software and information needs for the new process. One
approach to this transition could be a controlled introduction. The method would
ensure that each part of the system is operational for a segment of the business
before the next module is implemented.
2.3.4 Principles of Business Engineering
In the past, the companies have followed the old way of cost cutting that is by
reducing the production costs the output can be increased. This allowed them to
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offer standard products and services to large, relatively stable consumer markets
and to concentrate on optimizing tasks in well-defined areas. Competition and
increased customer power have now undermined the importance of economy of
scale. The current relationship between a company and its customers is no longer
limited to just the buying and selling of a product. It encompasses the whole gamut
of business activities, from customer service, consulting and pricing, to production
and shipping. With more goods available to them than ever before, consumers can
now be more selective. The selectivity has caused executives to reexamine their
business processes. They have discovered that organizational structure, job
definitions, and workflow created to manage the growth era of the 1950 to 1970s
are now outdated and require drastic change.
Business engineering makes companies more customer-focused and
responsive to changes in the market. It achieves these results by reshaping
corporate structures around business processes. BE implements change not by the
complete automation of a business but rather by the redefinition of company tasks
in holistic or process-oriented terms.
Only companies with innovative staff, products, and services as well &s short
development cycles, will be able to retain their share of the market or hope to get a
bigger slice of the pie. By maximizing individual and team creativity and
emphasizing a process-oriented approach, BE enables a company to realize these
goals.
2.3.5 Business Engineering with Information Technology
BPR has been around for quite some time and a lot has been written about it
in both, the practitioner trade press and the academic research journals. However,
the controversy still remains about whether there is any accurate description of
BPR, or BPR is just a fad an appealing label to tag on whatever your company is
doing, to suggest that your latest and greatest work is in vogue. But if reengineering
is to continue in the long run, then it must do more than advertise its considerable
successes to data. It must become more proactive and inclusive with regard to
human, organizational and motivational change issues.
The definition is worth considering again as one is about to deal about the
Business Engineering with information technology. Dr. Michael Hammer defines
BPR- as "in the fundamental rethinking and radical redesign of business processes
to achieve dramatic improvements in critical, contemporary measures of
performance such as cost, quality, set vice and speed." One of the main tools for
making this change is the Information Technology (IT). Any BPR effort that fails to
understand the importance of IT, and goes through the pre-BPR analysis and
planning phases without considering the various IT options available, and the effect
of the proposed IT solutions on the employees and the organization, is bound to
crash during takeoff.
The various business processes of the organization will help the modern
developments in IT. With a good ERP package, the organization will have the
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the management must make sure the ERP vendor has the same version of the
software available in all the countries the company is implementing the system.
Vendor claims regarding global readiness may not be true, and the implementation
team may need to cross-check with subsidiary representatives regarding the
availability of the software. Vendors also may not have substantial presence in the
subsidiary countries. It is important to evaluate if the vendor staffers in these
countries are knowledgeable and available. If there is a shortage of skilled staff,
bringing people from outside could solve the problem, but it would increase the
costs of implementation.
Selecting the Right Employees
Companies intending to implement an ERP system must be willing to dedicate
some of their best employees to the project for a successful implementation. Often
companies do not realize the impact of choosing the internal employees with the
right skill set. The importance of this aspect cannot be overemphasized. Internal
resources of a company should not only be experts in the company's processes but
also be aware of the best business practices in the industry. Internal resources on
the project should exhibit the ability to understand the overall needs of the
company and should play an important role in guiding the project efforts in the
right direction. Most of the consulting organizations do provide comprehensive
guidelines for selecting internal resources for the project. Companies should take
this exercise seriously and make the right choices. Lack of proper understanding of
the project needs and the inability to provide leadership and guidance to the project
by the company's internal resources is a major reason for the failure of ERP
projects. Because of the complexities involved in the day-to-day running of an
organization, it is not uncommon to find functional departments unwilling to
sacrifice their best resources toward ERP project needs. However, considering that
ERP system implementation can be a critical step in forging an organization's
future, companies are better off dedicating their best internal resources to the
project.
Training Employees
Training and updating employees on ERP is a major challenge. People are one
of the hidden costs of ERP implementation. Without proper training, about 30
percent to 40 percent of front-line workers will not be able to handle the demands
of the new system. The people at the keyboard are now making important decisions
about buying and selling -- important commitments of the company. They need to
understand how their data affects the rest of company. Some of the decisions front-
line people make with an ERP system were the responsibility of a manager earlier.
It is important for managers to understand this change in their job and encourage
the front-line people to be able to make those decisions themselves.
Training employees on ERP is not as simple as Excel training in which you give
them a few weeks of training, put them on the job, and they blunder their way
through. ERP systems are extremely complex and demand rigorous training. It is
difficult for trainers or consultants to pass on the knowledge to the employees in a
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short period of time. This "knowledge transfer" gets hard if the employees lack
computer literacy or have computer phobia. In addition to being taught ERP
technology, the employees now have to be taught their new responsibilities. With
ERP systems you are continuously being trained. Companies should provide
opportunities to enhance the skills of the employees by providing training
opportunities on a continuous basis to meet the changing needs of the business
and employees.
Employee Morale
Employees working on an ERP implementation project put in long hours (as
much as 20 hours per day) including seven-day weeks and even holidays. Even
though the experience is valuable for their career growth, the stress of
implementation coupled with regular job duties (many times employees still spend
25 to 50 percent of their time on regular job duties) could decrease their morale
rapidly. Leadership from upper management and support and caring acts of project
leaders would certainly boost the morale of the team members. Other strategies,
such as taking the employees on field trips, could help reduce the stress and
improve the morale.
2.4 REVISION POINTS
1. BPR
BPR is the fundamental rethinking and radical redesign of processes to
achieve dramatic improvement in critical, contemporary measures of performance
such as cost, quality and service and speed.
2. PHASES IN BPR
The tasks experts agree upon to successfully perform BPR can be grouped into
seven steps, or phases.
3. EXECUTIVE LEADER
The leader must be a high-level executive who has the necessary authority to
make people listen, and the motivational power to make people follow.
2.5 INTEXT QUESTIONS
1. Define Business Engineering.
2. What are the significances of Business Engineering? Explain.
2.6 SUMMARY
BPR is the leader as it will have the components of all the other systems. On
the face of it, BPR does what ERP sets about doing in a more elaborate and
comprehensive manner. The uncertainty which prevailed during the earlier nineties
and the down size became a battle cry for consultants and the managers. All
successful BPR projects begin with the most critical requirement communication
throughout the organization. If an organization wishes to change the way it
operates, it must turn to its people to make it happen. One of the most important
members of the reengineering effort is the executive leader.
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Oracle Netsuite does not make its pricing public. Instead, you must contact
them for a quote.
2. Sage ERP Software
Sage ERP Software is an excellent choice for small businesses looking for their
first ERP system. The interface can be accessed directly from your web browser on
multiple devices, which makes the software accessible from anywhere. And for
business owners that have to travel on a daily basis, that’s a crucial feature. The
software offer solutions based on your type of industry. They currently support food
& beverage, manufacturing, distribution, chemicals, and service industries. Each
one provides tools and features that cater to your business type. It also offers a
plethora of financial tools to take advantage of. Some of these include inventory
management, sales & purchasing management tools, shop floor control, BOM
planning, budgets and accounting, and even fixed assets to name a few.
Benefits of Sage ERP Software
The mobile interface is clean and responsive.
Options available to add other Sage software to your business.
A helpful FAQ and knowledge base is available.
Price of Sage ERP Software
Sage does not make its pricing public. Thus, you must contact them to
receive a quote.
3. Infor
If you have a mid-sized business, software built for small businesses won’t cut
it. That’s why in for built a solution just for you. The entire software is cloud-based
to make it accessible from any location, including mobile devices with a dedicated
app. And like most ERP software, the solutions are industry-specific. They include a
broad assortment of industries like fashion, food & beverage, distribution,
automotive, manufacturing, chemicals, casino & gambling, hotels & resorts,
education, banking & financial, health care, and plenty more. And each solution is
tailored for the specific industry. To enhance your business’s ability to operate
effectively, you can take advantage of prepackaged workflows that similar
businesses use. For example, you can receive tips from an AI that uses data to
predict and recommend improvements to your business.
Benefits of Infor
Infor certification exams are available to help you learn the software inside
and out.
Ensures that your company is following regulations in your area.
View a full report on your business’s finances in a few clicks.
Price of Infor
Infor does not provide pricing details. Thus, you must contact them for a
quote.
4. Microsoft Dynamics
Many people may not realize this but included in your Microsoft 365
subscription, is a 30-day free trial of Microsoft Dynamics 365. While it lacks a lot of
features offered by the top ERP software, it is a great option to consider when
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starting out. Keep in mind that this service is only available in the United States
and Canada. The software focuses on small to midsize businesses and provides
users the familiar Microsoft interface. Thus, it’s really easy to use. And as you
would expect, this software integrates with Microsoft Office and other Microsoft
tools. In fact, you’re encouraged to connect everything on the landing page. One
feature that really sets Dynamics apart from the competition is that it includes
fixed asset support. In most cases, ERP software does not include this functionality
or it costs a premium. You can enter an asset and its value into the program and
then use a straight line, declining balance, or depreciation to calculate the worth in
a half-year format.
Benefits of Microsoft Dynamics
The launch screen provides an easy to read summary of day-to-day
activities.
The inventory system allows you to pair a picture with the item.
Graphs are easy to read and simplify the data.
Price of Microsoft Dynamics
Sales Professional plans start at $65 per month per user.
Sales Enterprise plans start at $95 per month per user.
And Sales Premium plans start at $135 per month per user.
Microsoft Relationship Sales plans start at $165 per month per user.
5. Account Mate
If you’re looking for robust reporting tools and options in your ERP software,
look no further than Account Mate. This software provides the most reporting
options out of any software, but keep in mind that many of these options may only
be available if you purchase certain modules. However, it must be said that the
visuals in this software are not the best. This software is module-based. Each
module adds or improves a specific functionality of the platform, thus it can grow
with your business. However, this software really only works for small businesses.
There are many features or necessities that are not baked into the software, even
with additional modules. Yet, for small businesses that don’t need all of the bells
and whistles and want a simple ERP software, Account Mate fits the bill. As the
name suggests, it has a strong focus on accounting needs and will make inventory
management much easier. While it’s not flashy, it gets the job done.
Benefits of Account Mate
Only pay for the features you need.
Utilizes a spreadsheet format for inventory that is easy to import and export.
Supports local and hosted environments.
Price of Account Mate
Account Mate does not make its pricing visible. Instead, you must contact
them for a quote.
6. SAP Business One
Last on our list, but certainly not least, is SAP Business One. This ERP
software provides an excellent user experience, robust and powerful tools to handle
day-to-day management, and can be accessed from any device, especially on
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mobile. In fact, I will go as far as to say that this ERP solution has the best mobile
app available. The mobile app allows you to manage leads, customer accounts, view
stock, scan QR codes, provide maps to customer residencies (great for contractors),
and even place an order. It offers close to the same power that the desktop version
offers. However, there is one thing everyone needs to be aware of…the setup is not
quick or easy. In fact, it’s unlikely you will be able to get it working without help.
Those said, after you set up the software and connect it with your business,
everything else is smooth sailing.
Benefits of SAP Business One
The dashboard shows important information for at a glance check-ins.
Supports multiple currencies.
Provides plans for small, mid, and enterprise-sized businesses.
Price of SAP Business One
SAP Business One does not make its pricing public. Thus, you must contact
them for a quote.
Small, Medium and Large Enterprise Vendor Solutions
The flexibility which ERP offers is definitely a very big advantage which interests the
small business. Flexibility and the real time control over the price and the jobs are the
key features for a small sized company. Concise reporting is also a main factor which
decides the quality of the company. Based on these needs, ERP vendors have made
installation of the related software as very less complex with much less manual job
needed. The user friendliness of the applications also got improved. Adding more users
or customers will no way affect the functionality of ERP. Many small businesses are
already enjoying the benefits after successful ERP implementation. The profit of the
company has certainly increased after the usage of ERP provided the implementation
procedures are followed perfectly. Business which implemented ERP successfully saw
their business profit increasing within one year itself.
A good ERP system comes with essential features that will provide the functionality
of comparing the hours of working of the professionals and the actual hours of work
which was paid as a salary. In fact, many small businesses just doubled their return on
income with just using this service effectively. With this ERP, they were able to monitor
the time of production, cost, employee activity, overall performance of the company and
many more crucial information. Before setting up ERP systems, small business must
first identify the business requirements. The impact which the ERP is going to have on
the business should be well analyzed. Cost factor involved in implementation should be
set aside initially. Once the requirements are well planned, then comparison can be
made on different vendors available and the vendor which provides cost effective service
and be opted.
Organizations are implementing Enterprise Resource Planning system to
streamline their internal business process and for smooth flow of data between the
different functional departments like inventory, purchase, production, accounts,
etc. The different functional modules of the ERP software look after the respective
functional department. Some of the functional modules in the ERP are as follows:
28
1) Production Planning Module: The Enterprise Resource Planning system has evolved
from Material Resource Planning which was used for the manufacturing
requirements of the companies. ERP is more robust software for production
planning as it optimizes the utilization of the manufacturing capacity, material
resources and the parts using production data and sales forecasting.
2) Purchasing Module: This module aids in streamlining the procurement of required
raw materials. It is integrated with the inventory control and production planning
modules and often with the supply chain management software. This module
automates the process of identifying potential suppliers, supplier evaluation. It is
used for automation and management of purchasing.
3) Inventory Control Module: This module aids in managing the company's resource
inventory and the product inventory. It helps in handling the replenishment of the
product and maintenance of the stock levels of the products. The inventory control
module monitors the inventory stock present at the different locations like at the
warehouse, office and stores. The module can manage the inventory of raw
materials used for product planning. It enables the company to plan the future
production and keep a stock of products which go below critical level.
4) Sales Modules: This module automates the sales tasks, customer orders, invoicing
and shipping of products. It is integrated with the company's ecommerce websites
and many vendors provide with online storefront as a part of this module. The sales
department is an important area for the organization.
5) Accounting and Finance Modules: Accounting and finance are the core areas of an
organization. This module interacts with the other functional modules to collect the
financial data for the general ledger and other financial statements of the company.
6) Human Resource Module: This can be used as an independent module. It is used
for integrating the recruitment process, payroll, training and the performance
evaluation process. The module handles the history of the employee, tracks the
employees laid off and aids in rehiring of the employees.
7) Manufacturing Module: This module includes product designing, bills of material,
cost management, workflow, etc.
8) Marketing Module: The ERP marketing module supports lead generation and the
promotional activities.
Each of these above functional modules of ERP software plays an important
role. The organizations can choose to implement some of the modules or all
according to their requirements. The companies opt for the modules which are
technically and economically feasible to them. These modules streamline the flow of
the communication across the company by integrating the various functional
departments. The enterprise resource system is bound with all these functional
modules. These distinct yet seamlessly integrated modules cover most of the
functional needs of an organization. The functional modules of ERP software help to
achieve efficiency of operations, cost savings and help to maximize the profits.
Processes, organization, structure and information technologies are the key
components of BPR, which automates business processes across the enterprise and
provides an organization with a well-designed and well-managed information
system. While implementing ERP, the organizations have two options to consider.
29
3.6 SUMMARY
The ERP software compiles information from each area of your company in one
location. The Oracle Netsuite really can accommodate any business size or model,
which simplifies everything. The Sage ERP software currently supports food &
beverage, manufacturing, distribution, chemicals, and service industries. Infor
includes a broad assortment of industries like fashion, food & beverage,
distribution, automotive, manufacturing, chemicals, casino & gambling, hotels &
resorts, education, banking & financial, health care, and plenty more. The mobile
app allows you to manage leads, customer accounts, view stock, scan QR codes,
provide maps to customer residencies and even place an order. Business Process
Management updates the processes in real-time. It is a process-centric approach
for improving business performance that combines information technology with
governance methodologies.
3.7 TERMINAL EXERCISES
1. Give a brief note on Account mate.
2. Briefly explain about Oracle Netsuite.
3.8 SUPPLEMENTARY MATERIALS
1. Ray, Enterprise Resource Planning, Tata McGraw-Hill Education, 2011.
2. Goyal, Enterprise, D. P., Resource Planning, Tata McGraw-Hill Education, 2011.
3. Vinod Kumar Garg, Venkitakrishna, N. K., Enterprise Resource Planning:
Concepts and Practice, 2nd Ed, PHI Learning Pvt. Ltd., 2003.
4. Leon, Enterprise Resource Planning. New York, NY: Tata McGraw-Hill
Education, 2013.
5. Parthasarthy, S., Enterprise Resource Planning: A Managerial & Technical
Perspective. New Delhi, NY: New Age International, 2007
3.9 ASSIGNMENTS
1. Discuss the SAP Business One with its advantages and disadvantages.
2. Explain in detail about the Business Process Management.
3.10 REFERENCE BOOKS
1. Sinha P. Magal and Jeffery Word, Essentials of Business Process and
Information System, Wiley India, 2012
2. Jagan Nathan Vaman, ERP in Practice, Tata McGraw-Hill, 2008
3. Alexis Leon, Enterprise Resource Planning, 2nd, Tata McGraw-Hill, 2008.
4. Mahadeo Jaiswal and Ganesh Vanapalli, ERP Mc Millan India, 2009
5. Vinod Kumar Grag and N.K. Venkitakrishnan, ERP- Concepts and Practice,
Prentice Hall of India, 2006. 6. Summer, ERP, Pearson Education, 2008
3.11 LEARNING ACTIVITIES
1. Describe the functional modules in ERP.
2. Compare the Small, Medium and Large enterprises vendor solutions.
3.12 KEYWORDS
1. BPM – Business Process Management
2. BOM – Bills of Material
3. SAP – System Applications and Products
31
LESSON - 4
BUSINESS MODELING FOR ERP
4.1 INTRODUCTION
The approach to ERP is to first develop a business model comprising the
business processes or activities that are the essence of business. ERP is generally
termed as a business model, showing the interconnection and sequence of the
business subsystems or processes that drive it. ERP is developed to provide the
required information to the organization to manage the processes that are part of
the business model.
4.2 OBJECTIVES
This lesson aims focuses on Building Business Model. Towards the end of
this lesson the reader will be able to understand the concepts of new
enterprise model.
4.3 CONTENTS
4.3.1 Building the Business Model
ERP has a way of invading organization like a well-trained army. All one has to
do is to begin somewhere. As one prepares to do that there is a need to first assess
what one already has on one's plate. After all, before committing crores for a new
technology it is necessary to know why the existing technologies painstakingly built
within the organization at considerable cost and precious man-hours will not be
enough to do the bidding. Here, again a self-test is needed to know about the health
and reach of management information system (MIS) and draw up an IT road map
for the organization. Once this is done, choosing ERP would be the most natural
thing one would do. To guarantee success one just need to take few concepts and
ideas of MIS and the following paragraphs gives some idea about the type of MIS
environment necessary and also an enterprise model centered around this
environment, all in order to present a case for bringing in ERP.
ERP solution is linked with MIS planning and requires the development of a
business model comprising the core business processes or activities of the
business. The arrows show how planning is done to arrive at the process from top-
down while the MIS that helps to understand how the process works upwards. An
ERP solution is developed to provide the required logistic support to the
organization to manage the processes that are part of the business model.
The following illustration further explains the point. Irrespective of the nature
of the company the general principles of business process analysis remain the
same.
32
reference model by one's company to list the processes and then subsequently
modify them to suit one's special requirements. The following table summarizes the
core processes in a manufacturing company.
Process Description
1. Forecasting Sales, long-term fund flows, say ten years
2. Fund management Determines the necessity of funds and define risk
between alternatives
3. Auditing Routine inspection of organizational processes
4. Product planning Decides product line, a complicated and
unstructured process
5. Place planning, the use of Decisions about how product is to be distributed
EDI, etc
6. Promotional Selling, advertising, marketing and sales
7. Price Pricing decisions, technology for feedback and
sensitivity analysis
8. Budget Computerized algorithms to decide about fund
allocation
9. Product design CAD, CAE approach to product design
10. Facilities design Plant layout, assembly line, shop-floor design
11. Production scheduling, Process of making new products and chain of
MRP, materials planning processes involved
12. Quality control Quality checking through statistical quality control
or process control
13. Order information Process to collect customer orders on demand and
time period basis
14. Verification of orders Checking product numbers/description, intimating
customer
15. Credit authentication Method of payment, credit status
16. Customer notification Intimating customer about order status, use of EDI
17. Filling orders New orders, back orders matching of stock levels,
issue of packing slip
18. Reordering stock Optimizing inventories, integrating suppliers to
inventory system
19. Invoice preparation Invoice creation and statement of receivables
20. Shipping goods Packing of goods to final loading including shipping
instructions
21. Receivable data Edits transactions, invoices, packing slips and also
credits payments
22. Outstanding and Current and past dues, sales analysis, tracking
remainders balances
23. Vendor selection Vendor research based on cost, quality and other
advantages
24. Order commitments Negotiating with vendors, for terms
34
Process Description
25. Purchase orders Document management, imaging and EDI use for
purchases
26. Inventory Data of RM, WEP and finished goods along with
reorder data
27. Shippers' data Data about shipping agencies and their capabilities
28. Purchase commitments Data relating to company's products and services
29. Payroll data Data about salaries, tax, other deductions
30. General ledger Integrated transaction data, basis for budgeting and
planning data
Besides the above, the following entities have to be taken into consideration
wherever necessary.
External data comprising details of consumers, suppliers, competitors and
distributors.
Internal data forming information generated from the firm's transaction
processing system, internal forecasts or parameters monitored.
35
selecting an ERP provider, including the vendor’s history and stability, and the
support offered during implementation. A company should research the ERP
provider’s sales records for the past year, as well as third party integration of
products with the ERP, and potential system upgrades.
Cisco Systems, Inc. took an entirely different approach to the selection of their
ERP software. In 1993, Cisco ran on a UNIX-based software package that
maintained its transaction processing. Financials, manufacturing, and order entry
systems were the functional areas utilized. At the time it was a $500 million
company, but had its sights on being a $5 billion-plus company. The current
system could not handle the growth, redundancy, reliability, and maintainability
needed. The application had become too customized for Cisco’s needs, and the
software vendor offered an upgrade. However, the size of company the upgraded
application could support was $300 million, and this would not be sufficient for a
rapidly- growing Cisco. Cisco was constantly band-aiding their existing systems,
experiencing an 80% annual growth rate, and suffering routine system outages.
In January 1994, Cisco experienced a major meltdown of their legacy systems
so dramatic that it caused the company to shut down for two days, as Cisco’s
central database had become corrupt. The existing systems could no longer
perform. Originally Cisco’s approach was for each functional area to come up with
its own solution, but they later came to the conclusion that it would take too much
time. A team was put together to investigate options and replace the existing
application. Cisco also felt it needed strong partners to help with the selection and
eventual implementation. The newly formed team of about 20 people had a strategy
of building as much knowledge as possible by leveraging the experiences of others.
The team reached out to other large corporations, the “Big Six” accounting firms,
and the Gartner Group to gather information. Cisco moved quickly by deciding on 5
packages within two days, and narrowed the candidacy to two after one week. One of
Cisco’s big considerations was that they wanted to choose a vendor that was not
smaller in size than their own company. Request for Proposals (RFP) went out to the
top two vendors and in the meantime, Cisco visited a series of selected-vendor
reference clients. A three-day demonstration that included a sample of Cisco’s data
was requested from each vendor, and the vendors explained how Cisco’s requirements
would be met or not met. Throughout this time, the cost had not even been considered.
It was not until the selection team met with the company’s Board, that they ever
considered the cost and time needed for implementation. The overall time from
inception to final selection of a vendor took 75 days.
How is Cisco’s selection process different than others? First, the time spent
from inception to final selection was aggressive. Costs, time, and risks were not
even considered until before meeting with the Board. Contract negotiations had
already commenced with the chosen software vendor. Before going to the Board,
and after negotiations started, the timetable and the budget for the project were
decided on. Usually, the timeframe and budget are defined during the planning
phase.
39
Typically, the ERP selection process can include the following steps:
The ERP selection team is comprised of individuals from each of the functional
areas of the business. The team made up of the best and brightest individuals who
know the ins and outs of their departments. The team members will be
cheerleaders for the positive change to the new enterprise system, leading the
infusion of information sharing and integration. The reason behind the change to a
new enterprise system, and the conditions that exist, will be communicated to the
implementation team. The team will also need to understand what the end result
should look like.
5.3.2 ERP Selection Overview Diagram
The typical ERP selection process steps are a part of the phases of selecting an
ERP system. The presented phases mirror the same stages or phases for project
management and are used to simplify the selection process. Planning, request for
information, evaluation, and selection phases are not linear or circular in nature. In
the diagram, the phases overlap. They are iterative, meaning each phase may need
to be revisited and tweaked throughout the process of selecting the ERP system.
40
After a short list has been compiled, ERP vendor product demonstrations, a
business case, and management commitment must all be created or obtained. The
ERP demos require a scripted demo outline to be developed. Typically, scripted
demos identify strategic company business processes, problems facing the company
in certain organizations, or both. These scripted scenarios should identify key
business processes that may be challenges with the existing legacy system that
would provide substantial benefit to the organization if they were supported by
better information and functionality. “What are the 10 to 15 key things that are
difficult to do today with the current systems that would provide substantial benefit
to the organization if they were supported by better information and functionality?”
Most often, this separates the ERP vendors that are or aren’t a fit with the
company’s business objectives and goals.
The scripts should list the detailed steps, functions, and if available, sample
data for a particular business process. It is suggested that the demonstration
scripts be prioritized and keep short with eliminating important detail. Keeping to
these guidelines allows the ERP vendor sufficient time to prepare the scripted
demos, and puts emphasis on the most important business issues. Management
and users of the current system should review and accept the scripts. This
demonstrates that the selection process is business driven and not technology
driven. Subsequently, the selection phase commences once the evaluation phase
has been completed.
Many times a proof of concept is requested from a potential vendor. Typically,
when the vendor list is narrowed to two or three vendors is when it is appropriate to
solicit for this type of request. A vendor will put a lot of time and effort into the
preparation of a proof of concept hoping to win a company’s business. When the
vendor demonstrates the proof of concept, close attention to the existing ERP
system functionality and the amount of customization required to meet business
requirement are important to ERP vendor selection.
5.3.6 Selection Phase
The ERP Selection phase culminates with a “final choice” or “recommendation”
for an ERP vendor solution. Site visits are an important aspect of the ERP vendor
selection process. It allows the acquisition team and other interested individuals to
see first-hand a particular ERP vendor solution in operation. Keep in mind there
are unique company processes that may appear to be similar, but vary based on
the industry and process. For example, company size matters – performance and
technology infrastructure can be different as you increase the number of users or
the volume of transactions. The ERP vendor will usually provide a list of reference
clients that a company can visit or call on.
Now the acquisition team has re-evaluated the potential ERP vendors as “fit”
solutions. Further examination is now the total cost of ownership. All cost
associated with acquisition is thoroughly scrutinized for the next step in the
process. Clarification questions are posed; customization requirements are refined
43
the company or its needs. Internal teams will have knowledge of the company, but
may not have the expertise or resources to put forth.
Flow Chart of a Preliminary ERP Selection Process
here and there. The ERP selection team is comprised of individuals from each of the
functional areas of the business. The typical ERP selection process steps are a part
of the phases of selecting an ERP system. The planning phase is one of the most
critical phases of the process; this is the phase where many companies fail
regardless of whether it is selection of an ERP system, implementing a new or
updated system, or some other project. Depending on the size of the company and
its requirements the RFI and RFP can be combined to fulfill the same objectives.
Typically, the RFI/RFP phase is when a company will identify a comprehensive list
of ERP system vendors that potentially meet the requirements based on the
selection and evaluation criteria outlined during initial planning. The evaluation
phase is the process of assessing the different vendor options. The ERP Selection
phase culminates with a “final choice” or “recommendation” for an ERP vendor
solution.
5.7 TERMINAL EXERCISES
1. Briefly explain about RFI phase.
2. Give a brief account on Selection Trade-offs
5.8 SUPPLEMENTARY MATERIALS
1. Ray, Enterprise Resource Planning, Tata McGraw-Hill Education, 2011.
2. Goyal, Enterprise, D. P., Resource Planning, Tata McGraw-Hill Education, 2011.
3. Vinod Kumar Garg, Venkitakrishna, N. K., Enterprise Resource Planning:
Concepts and Practice, 2nd Ed, PHI Learning Pvt. Ltd., 2003.
4. Leon, Enterprise Resource Planning. New York, NY: Tata McGraw-Hill
Education., 2013.
5. Parthasarthy, S., Enterprise Resource Planning: A Managerial & Technical
Perspective. New Delhi, NY: New Age International, 2007.
5.9 ASSIGNMENTS
1. What are the different ways and steps to selecting an ERP system? Explain.
2. Describe the evolution phase.
5.10 REFERENCE BOOKS
1. Sinha P. Magal and Jeffery Word, Essentials of Business Process and
Information System, Wiley India, 2012
2. Jagan Nathan Vaman, ERP in Practice, Tata McGraw-Hill, 2008
3. Alexis Leon, Enterprise Resource Planning, 2nd, Tata McGraw-Hill, 2008.
4. Mahadeo Jaiswal and Ganesh Vanapalli, ERP Mc Millan India, 2009
5. Vinod Kumar Grag and N.K. Venkitakrishnan, ERP- Concepts and Practice,
Prentice Hall of India, 2006. 6. Summer, ERP, Pearson Education, 2008
5.11 LEARNING ACTIVITIES
1. Explain the ERP Selection overview diagram.
2. Draw a flowchart for Preliminary ERP Selection Process and explain.
5.12 KEYWORDS
1. RFI – Request For Information
2. RFP – Request For Proposal
46
LESSON - 6
ERP IMPLEMENTATION – AN OVERVIEW
6.1 INTRODUCTION
The best way to begin the process of inducting of ERP is to start denying it to
the enterprise in these meetings. This radical and self-defeating approach is base
on the experience of many CEOs who went about finding out what the enterprise
can do to/save costs without having to implement costly solutions like ERP systems
are now sleeping easy with a robust ERP system taking care of their enterprise.
While the people went about searching for solutions they actually found the root of
the problems and the ways to solve them after which it was a simple matter of
applying the universal healing balm of the information age, ERP.
This way one has also earned the commitment of various sections of
management whose help one could count on when the ERP bandwagon start
rolling. The exercise would also prove to be useful for you to learn about the
organization in a new light and also make one understand how much or how often
one can push one's core team. And finally, whatever reservations one may have had
about shelling out the fancy price for the ERP package would vanish, and in its
place there would be an eager expectation about when to begin, and once one does
the excitement of what to expect from the whole exercise.
6.2 OBJECTIVES
This lesson aims focuses on implementation of Enterprise Resource
Planning. Towards the end of the lesson the reader will be able to
understand the role of customers, vendors and users and data migration.
6.3 CONTENTS
6.3.1 Startup
Nevertheless here are a few startup tips one can use. While modeling a
company format these tips will be useful. The manager or the person has to take
some steps before he could implement the ERP. The responsibility of the person in
charge or the Manager is very high in nature, if one is going to handle then these
tips are going to be vital.
1) Create a base case of annual savings from cost cuts that could be made without the
ERP system in place.
2) Create a case for annual savings that could be made with the ERP in place. This
should include the savings that may be made without ERP as well.
3) Subtract the base case savings from the ERP case savings on as annual basis and
calculate the NPV of residual cash flow. A positive NPV will indicate that one should
proceed with the deployment of the ERP system. And if it is negative NPV then
conduct sensitivity analysis of the business process, for one may find one's business
bleeding from all sides.
4) Ask one's IT people to prepare a workable IT road map, say for the next three to five
years. This would be needed to ensure that one is not hit by technological
47
obsolescence and one's accountant does not ask too many questions when the ERP
vendor suggests his whopping price tag!
5) Make sure that one spends enough hours agonizing one's top team whether to go all
out or in incremental stages implementing an ERP solution. This is crucial as
whether packaged or custom built, ERP system would eventually lead to
reengineering several parts and processes of one's enterprise which needs to be
prepared.
9) The team is as important as the leader. One should make sure that the best
and the brightest join the team. Remember a lot of good people may not like to
be pulled out of their current jobs. The fact that they have to sacrifice their
known turf to prove themselves once again in an unknown environment is
disincentive enough. This means, one has to make some promises that one
should be willing to keep. But fortunately, ftp most of the people moving into
the ERP arena, the cast has been set and much of employee reluctance is
already vanishing with the kind of hype the whole business is receiving.
10) Since in any event there are quite a few already initiated in it and are otherwise
willing to put their hat in the ring, why not use it to for advantage? One of the
best ways to do this is to encourage the ERP vendors, supporters and
educators to conduct periodic workshops and seminars with the promise that a
sufficient number of one's employees would ultimately be part of the ERP team
one way or the other. If it is the ERP education institute one can always work
out a system of compensating one's employee the atrocious fees these
institutes seem to be charging. If one is clever one could invest this money on
one's employees and recover it by way of discounts while the ERP vendors come
knocking at one's door, as more often than not, it is the same institution that
would be running the ERP teaching too! As for you, one has won the employee
loyalty and his willingness to join the team and, at the same time, one has also
won the goodwill of the would-be ERP vendor, a factor that would go a long way
in helping one while implementing the package.
11) Lot of spare time at the initial stages of ERP implementation would save lot of
hushed discussions, muted dissent and wile rumors of eventual job losses.
When people find their years of grind simply going out of the window and they
are asked to relearn their job all over again, things will not be easy. The trouble
with ERP is that one cannot halt everything No that is not the way with ERP.
Like a well-trained enemy agent, ERP will have to infiltrate the system slowly
and thoroughly even while the show goes on as usual.
12) If one is opting for a customized solution, one's job may be a bit easy-more of
this later but if one were implementing a package, one would have a lot to pray
literally. These expensive packages need to be reinvented literally on the job
with much of the work being done by the vendor himself, which keeps everyone
else in one's organization in the dark heightening the animosity and perhaps
hatred to this outside interference. Besides, most of the solutions have been
developed in an environment and organizational culture far removed from one's
and despite the best reassurances that the best industry norms have been
followed for each of the solutions, these often do not work in practice.
6.3.2 In-house Implementation-Pros and Cons
To successfully set up and implement an ERP package, which functions
perfectly, is not an easy task. One cannot go in for a trial-and-error method of
implementation strategy due to the huge amount of investments involved. The
consequences of a failed ERP implementation can be quite catastrophic. It might
put the organization out of business. Also, the ERP implementation process cannot
go on for a long time, it has to be completed within reasonable time period.
49
implementation is over; one will not need that many experts to keep the system
running-the post-implementation phase. One will need only a handful of people
may be a few of them in each functional area, to effectively handle the post-
implementation scenario. If the company is planning to do the ERP
implementation all by itself, then it will be wasting a lot of its resources and
spending a lot of money on training-most of which are not needed after the
package implementation.
In summary, it is better for companies to concentrate on their business and
leave the job of ERP implementation to people who are in that business. But to get
maximum benefit out of a packaged solution, the company personnel should
participate fully during the implementation of the package. The company should
plan the participation so that its people play an appropriate role in the
implementation project so that it has enough experts in-house, once the
implementation is over. The company should bring in the know-how and experience
that will guarantee the best possible use of the acquired package.
6.3.3 ERP implementation life cycle
of process mapping can be used here. The map should give one the following details
for any business process:
The total time the business process takes to complete.
The total number of decision points involved.
The number of departments/geographical locations that the business
process involves.
The flow of information.
The number of reporting points
Deciding upon the desired would be situation for one's business: In this
step, one decides on what one wants the business processes to finally look like.
Here one uses the techniques of benchmarking to ensure that the targets set are
comparable to the best in the industry. Benchmarking can be done on various
aspects of the business like cost, quality, lead-time service, etc.
Re-engineering of the business processes to achieve the desired results:
To achieve the new business processes one re-engineers the existing
processes in such a manner that:
The business process cycle time is reduced significantly.
The number of decision points is reduced to the bare minimum.
The flow of information is streamlined, that is there is no unnecessary to-
and-fro flow of information between departments.
Evaluation of the various ERP packages: In this step various ERP package
available in the market are evaluated with respect to the following aspects.
Global presence: Check the performance and acceptability of the package
globally.
Local presence: Check how the package id performance in the local market,
gives an idea as to how well a package is taking care of the country specific
business needs.
Investment in R&D: Evaluate the package from the point of view of
investments the ERP vendor is making in R&D to continuously upgrade their
product. A good investment in R&D is a healthy indication of the longevity of the
package.
Target market: See which segments of the industry the package is basically
aiming at. Some packages, for example, are specific to process industry type of
applications whereas others cater specifically to discrete manufacturing. Choose a
package that has a strong hold in one's type of industry.
Price: This is of course the main criteria which will decide what package one
will finally go in for.
Modularity: This aspect needs to be considered when one wants to implement
only some particular functions in the ERP package. The availability of the package
as independent modules is a must in this case.
53
Parallel run
Concurrence from user on satisfactory working of the system
Migration to the new system
User documentation
Post-implementation support
System monitoring and fine-tuning
6.4 REVISION POINTS
1. Good Leadership Skills: ERP implementation will involve dealing with a lot
of people and good leadership and communication skills are very effective.
2. Training Skills: Every ERP project involves considerable amount of training'
at various levels and in various details.
3. Good People Skills: Any ERP implementation will face resistance from the
employees. The resistance could be due to ignorance about the product, fear
of unemployment, fear of training, fear of technology and so on.
4. Project Planning: When kicking off any project, it needs to be planned
out perfectly, so that there are no surprises during the implementation.
6.5 INTEXT QUESTIONS
1. Define Good leadership skill.
2. List the Pros and Cons of In-house implementation.
6.6 SUMMARY
The responsibility of the person in charge or the Manager is very high in
nature, if one is going to handle then these tips are going to be vital. Developing an
ERP package is a very complex and time-consuming process, which needs a lot of
skilled manpower and other resources. Designing and implementing integrated
software packages is not the business of most companies, or focus of their
executives, the systems that their in-house team comes up with will never equal in
quality, scope, functionality or technology. ERP implementation process cannot go
on for a long time; it has to be completed within reasonable time period. A good
package vendor need not be good at implementing his own product. The company
should plan the participation so that its people play an appropriate role in the
implementation project so that it has enough experts in-house, once the
implementation is over.
6.7 TERMINAL EXERCISES
1. Explain the steps before the manager could implement the ERP.
2. Describe ERP implementation Life Cycle.
6.8 SUPPLEMENTARY MATERIALS
1. Ray, Enterprise Resource Planning, Tata McGraw-Hill Education, 2011.
2. Goyal, Enterprise, D. P., Resource Planning, Tata McGraw-Hill Education, 2011.
3. Vinod Kumar Garg, Venkitakrishna, N. K., Enterprise Resource Planning:
Concepts and Practice, 2nd Ed, PHI Learning Pvt. Ltd., 2003.
4. Leon, Enterprise Resource Planning. New York, NY: Tata McGraw-Hill
Education., 2013.
55
LESSON - 7
ROLE OF CONSULTANTS, VENDORS AND USERS
7.1 INTRODUCTION
Vendors are the people who have developed the ERP packages. They are the
people who have invested huge amounts of time and effort in research and
development to create the packaged solutions. If one studies the history of the ERP
packages and finds out how each package evolved, it soon becomes evident that
every ERP package grew out of the experience or opportunity of a group of people,
working in a specific business, who created systems that could deal with certain
business segments. Now with the ERP market places becoming crowded with more
and more players entering the market and the competition becoming hot, today’s
ERP packages have features and functionality to cater to the needs of business in
almost all sectors. The ERP vendors spent billions of rupees in research to come up
with innovations that make the packages more efficient, flexible, and easy to
implement and use.
7.2 OBJECTIVES
This lesson aims focuses on role of consultants, vendors and users. Towards
the end of this lesson the reader will be able to understand the concepts of
customization, precautions and Data migration.
7.3 CONTENTS
7.3.1 Role of the Vendor
First and foremost, the vendor should supply the product and its
documentation as soon as the contract is signed. Only after the software is
delivered, can the company develop the training and testing environment for the
implementation team. The vendor is responsible for fixing any problems in the
software that the implementation team encounters. So the vendor should have
liaison officers who should constantly interact with the implementation team.
Another role the vendor has to play is that of the trainer to provide the initial
training for the company's key users, people who will play lead roles in the
implementation of the system. These key users are the ones who will define,
together with the consultants, how the software is to serve the company. In other
words, it is these in-house functional experts who will decide how the
functionalities are to be implemented, as well as how to use or adapt the product to
suit the company's unique requirements. So it is very critical that these key users
are given a through training on the features of the package. Vendor's training
should achieve the goal of showing the key users how the package works, what are
the major components, how the data and information flows across the system, what
is flexible and what is not, what can be configured and what cannot, what can be
customized and what should not, what are the limitations, what are the strengths
and weaknesses and so on.
The consultants also have a role to play during this vendor training. They
should participate in the training sessions to evaluate how the users react to the
57
reality that is starting to take shape from the detailed presentations and demos.
The role of the package vendor does not end with the training. The vendor also
plays an important project support function and must exercise the quality control
with respect to how the product is implemented. It is the vendor who understands
the finer details and subtleties of the product and can make valuable suggestions
and improvements that could improve the performance of the system. It is also in
the best interests of the vendor that this participation continues, because if the
implementation fails, most of the blame will fall on the vendor.
The vendor has other responsibilities also. There will be 'gaps' between the
package and the actual business process. The software might have to be
customized to suit the company's needs. Customizing learns altering the product so
that it is suited for the company's purposes. The choice of whether to customize or
not, is the one that can have enormous impact on the project and it often
constitutes a point of conflict between the consultants and users. But if the
decision to customize has been taken, it is the vendor's duty to carry out the
necessary modifications. This is because only the vendor knows the product well
enough to make the necessary changes without affecting the other parts.
7.3.2 Consultants
Business consultants are professionals who specialize in developing
techniques and methodologies for dealing with the implementation and with the
various problems that will crop up during the implementation. They are experts in
the administration, management and control of these types of projects. Each of
them will have many man-years of implementation experience with various
industries and would have time-tested methodologies and business practices that
will ensure successful implementation. They will be good at all phase of the
implementation lifecycle, right from package evaluation to end-user training. The
only problem with them is that they are expensive.
Many of the big consulting firms, having forecasted the ERP boom, invested a
great deal on money in developing a range of consulting services in this field and
assigned many of their professionals to become specialists in the various aspects of
ERP packages and their implementation. These firms researched the various
products, developed an in-depth understanding of each product's strengths and
weakness, worked by the side of the ERP vendors, confirmed that the vendor's
packages worked and learned the tricks and techniques of the trade, found out the
pitfalls and mistakes that should be avoided and thus created a pool of experts who
could handle the ERP implementation without failure.
Thus, consultants are people who have made the business of ERP
implementation their business and have invested huge amount, of money and
manpower for that purpose. So when one wants to get the service of these
consultants, the first question that will be asked is "Are they going to be
expensive?" The answer is a definite YES. The consultants will be expensive, so the
company will have to formulate a plan regarding best optimum utilization of the
58
money spent on consultants. If one studies the statistics, one can see that a well-
selected, integrated system that was successfully implemented and which is
successfully working, usually pays for itself in a relatively short period between 10
and 30 months. If one analyzes the cost break-up one will find that the most
expensive part of the implementation was the consultation charges.
For a typical ERP implementation, the cost of consultants is 1.5 to 3 times for
every rupee invested in the software product. Sounds amazing, but it is true and it
is also true that the software will pay for itself the software cost, the consultant's
charges and other expenses incurred during implementation in the above-
mentioned period (10-30 months). But the catch is that the product has to be the
right one and the implementation has to be successful. That is why the expertise of
the consultants becomes invaluable and the money spent on good consultation is
never wasted. So finding the right consultants people who have the necessary
know-how, who will work well with the company personnel, people who will transfer
their knowledge to the company's employees and people who are available in case
their services are required again is very important.
7.3.3 Role of Consultants
The role of the consultants is very familiar to all of us because one has seen
many of them in action. The company places its trust in the consultants, that its
business objectives will be achieved. In fact, it is a better practice that the contract
between the company and the consultants should have all the performance clauses
in place. The consultants should guarantee the success of the project and should
be able to show the results (quantifiable results like reduction in cycle time,
increased response time, improved productivity and so on) to the satisfaction of the
company's management.
Consultants are responsible for administering each of the phase of
implementation, so that the required activities occur at the scheduled time and at
the desired level of quality and with effective participation of-all those who must
participate. For keeping the promises that the consultants have made during the
negotiations, they have to transform their approaches and methodologies into
detailed work plans. The methodology will have to be converted into tasks and
should be allocated to the right people.
Consultants should add value to the project. They bring the know-how about
the package and about its implementation. The know-how that is not included in
the standard documentation. This know-how (also known as practical knowledge) is
derived from their expertise, which stems from practical experience. Because the
consultants have seen many projects and have made or seen many mistakes, they
can avoid the phenomenon of 'reinventing the wheel'. They will know what will work
and what will not. Thus by eliminating the trial-and-error method of
implementation and by doing it right the first time, the consultants help in saving
huge amounts of money, time and effort.
59
ERP POST-IMPLEMENTATION
8.1 INTRODUCTION
After an ERP implementation, organizations should not sit back and relax,
depending on the scope of the ERP implementation exercise; several options can be
explored to further maximize the gains. The first thing that an organization should
look forward to, after an ERP implementation, is improved morale of the workforce.
Needless to say, it would have a cascade effect in terms of increased productivity
and better customer response.
On the monetary side, depending on the level of success, ROI should also be
on the way up. It is estimated that a well-managed ERP project can have up to 200
per cent return on investment within a short period of time while a poorly managed
ERP project can yield a return on investment as low as 25 per cent.
8.2 OBJECTIVES
This lesson aims focuses on role of ERP post implementation technology.
Towards the end of this lesson the reader will be able to understand the
concepts of open technology and maintenance of ERP.
8.3 CONTENTS
8.3.1 ERP Post-Implementation Technology
The speed with which things are getting mixed up, technology has ceased to
exist as belonging to special brand of scientific-minded or scientifically trained folk,
which also means one does not have to have any compunction in sticking our finger
into decisions that are usually certified as being "technical" in nature.
Also, partly owing to the massive budgets involved and mainly because the impact
of the process is going to be all pervading, the decision about ERP cannot be left to the
team of nerds who run one's information and technology wing. This may come as a
major disappointment to MIS heads, without leaving any alternatives. They can at least
be a part of the core team that would ultimately deliberate the introduction of ERP in
the company and nothing more. The real thing is not even the finance team, even
though they are the first one to point to the marketing, consumer support one can go
for ERP. To make things more complicated not just one's company folks, even our
dealers, the retailers, the transport operators, and security agency and countless other
people to whom one outsource work are going to be involved in the process. In fact this
is the interesting thing about the knowledge-based solutions. They do not underscore
the fact that our organization cannot exist in isolation nor can one dictate terms to
one's fancied set of vendors or markets.
The ultimate transparency aspect of ERP and its ease of use with which it may
become a "Damocles1 sword on many heads in one's organization, which otherwise
had worn the crown of power and attention, can earn you their wrath. In other
words, since ERP is going to affect everyone, why leave the decision to the MIS team
alone? But the trouble is, as in democracy, one cannot have too many people trying
to take a decision, which perforce means the ball is squarely backed into your turf.
The buck after all stops at one's door as CEO.
65
The team of apex management should know what to expect from the whole exercise,
so that one can decide whether or not to put our necks on the chopping block. It is a
decision that ideally should be based on business needs and benefits. Unfortunately
though, that does not actually happen.
Indian politicians, despite their "earthy and often vague" ways of handling
their politics, have given the IT world an interesting tool to handle in extremely
tricky situations hammer together a committee of wise men and leave them to
decide, or better still, to dilate.
So the way to go about it is to bring together a core team comprising:
1) Directors
2) Business mangers
3) Implementation task group
4) Project mangers
5) Technical support representatives
6) General administration and finance staff
7) Consultants
8) Union representatives
8.3.2 ERP maintenance steps
An ERP maintenance step include enterprise performance management, and
regularly up keeping the software that helps plan, budget, and report and even
predict an organization’s financial results. In short: ERP systems connect a
multitude of data points and business processes, enabling the flow of data between
them. ERP systems are powerful because they eliminate data duplication and
provide data integrity: hence the title of “the single source of truth”. So, what are
the steps to follow in ERP maintenance? Read on to find out.
1. Educate yourself about your ERP maintenance
Part of learning about your ERP beyond choosing the right software, is
learning how to maintain it. For this, you need to learn everything about your
system, including familiarizing yourself with your ERP vendor, to understand the
system’s upgrade path. In the process, you will learn how your software fits your
business’ needs, what its benefits and drawbacks are, and ultimately, how it aligns
with your overall strategy. This way, you will understand the full spectrum of
options available when it comes to choosing and implementing your ERP – as well
as what key steps to take to ensure ERP maintenance runs smoothly.
2. Assess your in-house talent
Do you rely on ERP specialists within your IT department? Or have you
contacted an ERP vendor to take care of implementing it? Depending on your
answers, you can assess whether to bring in ERP maintenance specialists or if you
have the manpower to take care of it in-house. Overall, an analysis of your internal
capabilities is essential to ensure the next steps move forward smoothly.
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Unix System
Hardware vendors AT&T, Bull, Data General, Digital, IBM, HP,
Pyramid, Sequent, SNI, SUN
Operating systems (UNIX AT&T UNIX, DG-UX, Digital UNIX, AIX, HP-UX,
flavors) DC/OSX, DYNIX/ptx, SINLX, SOLARIS
Databases Adabas D, DB2for AIX, Informix Online, Oracle 7
SAP GUI (presentation) Windows 3.11, Windows95, Windows NT,
Presentation Manager, Macintosh, OSF/Motif
Windows NT System
Hardware vendors AT&T, Bull, Compaq, Data General, Digital (Intel),
Digital, (Alpha), HP (Intel), IBM (Intel), Sequent, SIN
Databases Adabas D, MS SQL, Server, Oracle
SAP GUI (Presentation) Windows 3.11, Windows 95,Windows NT,
Presentation Manager, Macintosh, OSF/Motif
Other System
Hardware IBM AS/400
68
design and functionality is homogeneous across the entire system, which makes
training easier and more straightforward for all level of SAP users.
8.4 REVISION POINTS
1. Service level agreement: It protects the maintenance service from being
available to clients 24/7, but it also protects you from high charges at the end
of the month due to receiving special, hands-on attention.
2. Safeguard ERP: System reviews are one of the best tools for your business to
assess your ERP system.
3. Open Technology at Database level: R/3 supports various relational
database systems such as Oracle, Informix, Adabas D, DB2, and SQL-Server
4. Open Technology at System level: Support for multiple operating system
platforms such as UNIX, Windows NT, and AS/400.
8.5 INTEXT QUESTIONS
1. Define Service Level Agreement.
2. Write a note on user interface.
8.6 SUMMARY
The first thing that an organization should look forward to, after an ERP
implementation, is improved morale of the workforce. To make things more
complicated not just one's company folks, even our dealers, the retailers, the transport
operators, and security agency and countless other people to whom one outsource
work are going to be involved in the process. The ultimate transparency aspect of ERP
and its ease of use with which it may become a "Damocles1 sword on many heads in
one's organization, By maintaining your ERP, you can ensure all business processes
are aligned and bug-free for executing your strategy without a hitch.
8.7 TERMINAL EXERCISES
1. How to safeguard your ERP? Explain.
2. Give a detailed account on Open Technology.
8.8 SUPPLEMENTARY MATERIALS
1. Ray, Enterprise Resource Planning, Tata McGraw-Hill Education, 2011.
2. Goyal, Enterprise, D. P., Resource Planning, Tata McGraw-Hill Education, 2011.
3. Vinod Kumar Garg, Venkitakrishna, N. K., Enterprise Resource Planning:
Concepts and Practice, 2nd Ed, PHI Learning Pvt. Ltd., 2003.
4. Leon, Enterprise Resource Planning. New York, NY: Tata McGraw-Hill
Education., 2013.
5. Parthasarthy, S., Enterprise Resource Planning: A Managerial & Technical
Perspective. New Delhi, NY: New Age International, 2007
8.9 ASSIGNMENT
1. List and explain the steps for ERP maintenance.
8.10 REFERENCE BOOKS
1. Sinha P. Magal and Jeffery Word, Essentials of Business Process and
Information System, Wiley India, 2012
2. Jagan Nathan Vaman, ERP in Practice, Tata McGraw-Hill, 2008
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LESSON - 9
ORGANIZATIONAL AND INDUSTRIAL IMPACT
9.1 INTRODUCTION
ERP systems have revolutionized businesses around the globe. Processes are
leaner and more efficient, costs are minimized, positive customer service is more
prevalent, and government compliance is present. Companies have saved
significant amounts of money, sometimes even in the millions, when their
operations are run by an ERP system. The ERP system not only affects the
company itself, but also the supply chain including external entities, both
customers and suppliers. Throughout this chapter, you will see the importance and
impact that ERP systems make on industry and organizations.
9.2 OBJECTIVES
This lesson aims focuses on Business and IT value of ERP systems. Towards
the end of this lesson the reader will be able to understand the importance
of strategic alignment of ERP with business goals.
9.3 CONTENTS
9.3.1 Benefits and Importance
There are many benefits to having an ERP system within the organization.
Information is readily available for the proper users, all data is kept in a central
repository, data redundancy is minimized, and there is a greater understanding of
the overall business picture. If a company does not have an ERP system and
employs separate standalone systems for functional areas of a business, the
company will not be running at its full potential.
Data may be compromised because it is stored in multiple locations. When a
customer calls to inquire about an order, the customer may be bounced around to
numerous departments within the company because the customer service
representative does not have all the answers at his or her fingertips. Here is an
illustration of this type of scenario produced by Hammer and Company.
72
With this illustration, the cycle has come full circle; back to the original
starting point. How much easier would it have been for the customer if the
customer service representative had the answers to every question that the
customer asked? One of the most significant features of an ERP system is that all of
the information kept by a company, including within functional areas, is retained in
one central data repository, or in other words, the information is saved in a single
database. By having the information in one location with authority levels for access
in place, a customer service representative would have been able to answer all the
questions posed by the customer instead of having to transfer the customer from
department to department. All of the information is shifted from functional areas to
the front-line, or in other words, to the person the customer will first contact when
communicating with the company. From the above illustration, the importance of
the correct employees having the correct information is crucial to delivering
exceptional customer service, and in turn serving the customer in the most
valuable way. Fuβ have researched multiple articles and developed a list of
anticipated benefits of ERP systems.
The list includes the following benefits:
Improved security and availability
Increase in organizational flexibility
Cost reduction
Fast amortization of investment
More efficient business processes
Higher quality of business processes
Improved integrability
Reduced complexity and better harmonization of IT infra- structure
Better information transparency and quality
Better and faster compliance with legal requirements and frameworks
An ERP system allows users and the company to formulate a better
understanding of the overall business picture. With access to multiple functional
areas in one system, and the ability to generate any report necessary, the benefits
of an ERP system are endless. Management and executives can formulate better
business decisions because of all the data readily available within the system.
Business performance can improve since the ERP system integrates business
processes that traverse multiple business functions, divisions, and geographical
locations.
9.3.2 Value of ERP Systems
Getting the most out of IT is not a one-shot effort, but rather a continuous and
evolving process. Included is not just the IT investment, but also how a company
approaches improvement opportunities in support of its business strategy and
objectives, business processes, and value assessments.
73
KPI is a tool that can be used to measure the ERP systems and process
performance. Once an organization has defined its operational and strategic goals,
progress can be measured. The value of KPIs is a quantifiable measurement that
reflects critical success factors of an organization. KPIs are established prior to the
ERP implementation and will differ depending on the organization. For example, a
KPI could be defined to measure
(a) percentage of payable invoices that do not match a purchase order.
(b) accuracy of purchase orders that are received without defect, complete, and
on time.
(c) elapsed time for order approval.
9.3.3 IT Value of ERP Systems
When examining the value of ERP systems, investing in technology is only half
of what is needed to realize its benefit. According to SAP Executive Agenda,
“investment in IT without analogous improvements in the management practices
around IT will lead only to a slight increase in productivity”. It is suggested that
companies that invest in IT while enhancing management practices and
governances have experienced sustainable results in increased value and improved
productivity, in some instances as much as a 20% boost.
Research has demonstrated a circular cycle where one IT success gives rise to
yet another IT success more favorable than the first. The cycle typically gets started
with an investment in core ERP systems software generating the landscape to
facilitate a homogeneous integrated platform. Once the core ERP software
demonstrates sound operational performance, investments to extend and add value
to processes such as customer relationship management (CRM), supply chain
management (SCM), and business analytics components are examined.
9.3.4 Business Value of ERP Systems
Not only is IT value prevalent in ERP systems, but there is sound business
value as well. For example, an ERP human capital management (HCM) system can
help align a company’s business strategy. This provides integrated processes and
reporting, the managing of workforce to place the right people in the right jobs,
develop and reward top performers, retain key talent for the long term, and increase
efficiency and operating performance throughout the entire organization. An HCM
ERP provides substantial benefit to a company while delivering a blueprint for
transforming a company’s human resource operations. These types of ERP systems
make it possible to rapidly experience return on investment through reduced
operation costs and increased efficiency. The HCM ERP system connects employees
and management to deliver business processes and automate common
administrative tasks, while leveraging industry best practices.
74
benefits. However, with the increased benefits comes increased complexity and care
to ensure minimum risk to map correctly a company’s business process to the ERP
system processes. Implementing the processes incorrectly can lead to poor
integration between modules in the system, leading to significant operational
deficiency. Additionally, there exists considerable risk in changing multiple
processes at a time. The risk is certain to increase if a fallback plan is non-existent.
and the proposed ERP solution. What is practiced by most companies is listed
below, based on a survey by Forester Research.
LESSON - 10
GUIDELINES FOR ERP IMPLEMENTATION
10.1 INTRODUCTION
Companies today face tougher competition in the market place in optimizing
the resources availability, improving profitability and satisfying customers. Hence,
many organizations have realized the importance of implementing an ERP Solution.
ERP implementation reduces the complexity and implements new strategy which
helps to support the overall growth of the company. However, an ERP
implementation has several aspects to be considered and if not executed properly, it
may lead to a business disaster rather than an advantage. Hence choosing an ERP
solution that meets your specific business requirements will enable you to have a
smoother implementation
10.2 OBJECTIVES
This lesson aims focuses on various ERP software Evolution criteria.
Towards the end of this lesson unit the reader will be able to understand the
guidelines for ERP implementation.
10.3 CONTENTS
10.3.1 ERP Software Evaluation Criteria
The following tips are offered by the senior consultant of BaaN Info systems, while
evaluating ERP software.
1) Functional fitness with the company's business processes
2) Degree of integration between the various components of the ERP system
3) Flexibility and scalability
4) Complexity; user friendliness
5) Quick implementation; shortened ROI period
6) Ability to support multi-site planning and control
7) Technology; client /server capabilities, database independence, security
8) Availability of regular upgrades
9) Amount of customization required ^
10) Local support infrastructure
11) Availability of reference sites
12) Total costs, including cost of licenses, training, implementation,
maintenance, customization and hardware requirements
10.3.2 Implementing ERP
The success of an ERP solution depends on how quick the benefits can be
reaped from it. This necessitates rapid implementations, which lead to shortened
ROI periods. Traditional approach to implementation has been to carry out a
business process re-engineering exercise and define a "TO BE" model before the
ERP system implementation. This led to mismatches between the proposed model
and the ERP functionality, the consequence of which was customizations, extended
implementation time frames, higher costs and loss of user confidence.
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End-user training: Celebrations are one thing but the real test of whether one
would work or not would depend upon whether everyone in the organization feels
the presence and is willing to bid to do things which otherwise was impossible to
complete so far. For this staff at every level beginning with the crucial ones who
would handle the bulk of ERP-based work should be trained.
Post-implementation phase: This is important phase where efforts are going
to have their say. Put together a crack team of maintenance engineers and software
developers to see that the ERP always works night or day and all through the year.
10.3.3 Four Guidelines of ERP
1. Project Alignment & Changes Management
Most of the project problems arise because of the misalignments between the
goals, expectation and reality. The executive team should have a perfect alignment,
timeline, budget, overall scope of the project and commitment throughout the
project. The Team leaders and members should be well versed in the ERP
technology to provide guidance and should know to prepare the change
management to make the team more productive. A good change management relies
on, effectively communicating the value of changes to everyone in the organization.
2. Understanding the Business Processes
Process followed in the organizations should be mapped to focus on, what you
do, what can be easily done and what are the changes to improve the processes.
Team members should analyze the business process, and during team discussions,
the following queries to be considered. Are your procedures up to date? Are there
processes that could be automated? Etc. With the more understanding of the
current state, you can plan better to reach the desired state.
3. Vertical industry focus
There may be different verticals and strategies followed in an industry and
there may be variations between the processes followed. All these verticals should
be addressed and the vendors should provide the right solution meeting specific
needs of the business processes. This may avoid deadlines and delayed
implementation of the processes.
4. Vendor Partnership
Now it is a time to arrive a final decision for successful ERP implementation. It
is very essential to establish a close relationship with ERP vendors who understand
your business processes. ERP Vendor and the organization should work together
and communicate well to make ERP implementation, a successful one.
10.4 REVISION POINTS
1. End-user training: Celebrations are one thing but the real test of whether
one would work or not would depend upon whether everyone in the
organization.
2. Post-implementation phase: This is important phase where efforts are
going to have their say.
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Sales returns
Additionally the following activities can be recorded with the ERP sales and
marketing module:
Automating the sales force activities such as visits to customers and
tracking their expenses.
Target setting for marketing personnel.
Business partners and franchises are common in today's businesses.
Marketing personnel need to work closely with business partners to promote
their business. Recording of these activities.
Recording of payments received from customers after dispatches are made.
An ERP sales and marketing module allows marketing executives to contact
customers and follow-up each and every sales invoice and receive payments
for invoices.
Track lost orders and identify the reasons for loosing those orders.
Allow the preparation of comprehensive reports of the sales and marketing
activities of the company such as track sales trends over different periods,
drill down for the consolidated data and allow for sales forecast.
system should support this multiple dispatches against single Sales Order. In the
Sales Order data entry screen, in the customer field, customer lookup displays
customer names to select a customer name. System also provides items look up to
select items.
Sometimes there is a need for customized Item Processing
The Sales module also enables you to take orders for special items. These
orders can be for one-time and on custom specifications. Billing for these order are
done based on labor cost for that order and materials cost.
Sales forecast
Sales forecasts are expected future sales or orders by customer. Many ERP
systems include a variety of tools to generate forecasts from past sales patterns.
These forecasts are useful to predict future orders and correspondingly raw
materials procumbent schedules and production planning.
Pending orders
ERP system can generate report on pending orders based on today, this week,
current month and next month time periods.
Sales reports on a geographic location
ERP system can generate sales reports on a geographic location and based on
sales persons. Usually, each sales person will be attached to a territory within the
system and he will be responsible for orders, bookings, and backorders in that
geographical area. Sometimes customers make advance payments to book orders.
The system accommodates this advance amount and adjusts by raising a sales
voucher automatically.
11.3.3 Management Control Process
Controlling function of management can be defined as comparison of actual
performance with the planned performance. If there is any difference or deviation
then finding the reasons for such difference and taking corrective measures or
action to stop those reasons so that future thee is match between actual and
planned performance. The meaning of controlling makes it clear that controlling
function is undertaken for right and timely implementation of plans.
Steps Involved in the Management Control Process
Management control process is the continuous and ongoing dynamic process
of monitoring performance and taking action to ensure desired results.
1. Setting Up of (target) Standards
Standards mean target or the yardstick against which the actual performance
is measured. The standards must be achievable, high or very high standards which
cannot be achieved are of no use. Standards must be set up keeping in mind the
resources of the organization and as far as possible standards must be set up in
numerical or measurable terms. Sometimes it is not possible to express the
standards in numerical terms. For example, setting up of quality standards or
standards for managerial work etc. The standards must specify the time limit
within which they have to be achieved and as far as possible the standards must be
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set up for short term. If long term standards are set up they must be divided into
short term. With short term targets or standards the errors can be detected early
and timely actions can be taken. The standards must be revised from time to timely
actions can be taken. The standards must be revised from time to time keeping in
mind the changes of business environments.
2. Measuring of Performance
After setting up standards of the performance of the employees is measured by
evaluating the actual work done by the employees. When the performance can be
measured numerically then it is very convenient to measure the performance. While
measuring the performance the quantitative as well as qualitative aspect of
performance is kept in mind. Sometimes employees achieve the quantitative
standards by ignoring qualitative standards. That is why while measuring
the performance quality standards are also measured. Certain quality parameters
are fixed to measure the quality standard when numbers of rejection or sales return
increases. It indicates low standard of quality.
Generally the performance of managers is measured by looking at the overall
efficiency level of the organization. The performance of research and development
department is measured by change in technology and updating of production
department. The performance of financial department is measured by checking the
solvency and liquidity ratios etc. the performance must be measured periodically in
short period of time.
3. Compare Performance against a Standard
After measuring the performance the manager compares the actual
performance with the planned performance and standard. If there is match in both
then the controlling function ends there only. But if there is mismatch or deviation
then the manager tries to find out the extent of deviation. If the deviation is minor
then it should be ignored. But if the deviation is more than timely action must be
taken.
4. Analyzing Deviations
All deviations need not be brought to the notice of top management. A range of
deviations should be established and only cases beyond this range should be
brought to the knowledge of top level management. They must divide the deviations
in two categories deviations which need to be attended urgently in one category and
minor or insignificant decisions in other category. These two categories must be
controlled by following ways:
Critical point control: It means keeping focus on some key areas (KRAs) and
if there is any deviation in these key areas, and then it must be attended urgently.
Key areas are those which have impact on whole organization. For example, if there
is increase in production cost by 2$, per unit and there is increase in postal cost by
10$, then more focus should be to find out reasons for increase in cost of
production as it will affect the profits and future revenue of organization whereas
postal cost is incurred rarely and managers have no control over postal cost.
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11.9 ASSIGNMENTS
1. Describe the various features of sales module.
2. Show the diagrammatic representation of stock updates and reports in sales
module.
11.10 REFERENCE BOOKS
1. Sinha P. Magal and Jeffery Word, Essentials of Business Process and
Information System, Wiley India, 2012
2. Jagan Nathan Vaman, ERP in Practice, Tata McGraw-Hill, 2008
3. Alexis Leon, Enterprise Resource Planning, 2nd, Tata McGraw-Hill, 2008.
4. Mahadeo Jaiswal and Ganesh Vanapalli, ERP Mc Millan India, 2009
5. Vinod Kumar Grag and N.K. Venkitakrishnan, ERP- Concepts and Practice,
Prentice Hall of India, 2006. 6. Summer, ERP, Pearson Education, 2008
11.11 LEARNING ACTIVITY
1. Explain the activities in sales and marketing with neat sketch.
11.12 KEYWORDS
1. MCP- Management Control Process
2. Critical Point Control
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LESSON - 12
CUSTOMER RELATIONSHIP MANAGEMENT
12.1 INTRODUCTION
Customer Relationship Management (CRM) has become an essential part of
the ERP business, as one of the avowed goals of ERP is to improve this area. There
are some within the industry who are even prepared to say that ERP as a
nomenclature would soon be replaced by CRM.
Customer Relationship Management is the new concept available in this
technology field. Furthermore it is eCRM the hottest in the market about the people
management, eCRM solutions seem to be quite strong. The bottleneck of proper
data not being filtered into analytics engines from the various media from call
centers to field officers interactions to even legacy database over which CRM-related
communication happens still looms large. However, things are looking brighter for
eCRM product companies.
12.2 OBJECTIVES
This lesson aims focuses on understanding eCRM, Market outlook and
eCRM strategy. Towards the end of this lesson the reader will be able to
understand the technology architecture and prototype development.
12.3 CONTENTS
Customer Relationship Management is a concept as old as the barter system.
It became more apparent when small bazaars sprouted across the ancient world,
from Greece to Babylon, from Indus to Arabia. Shopkeepers selling merchandise as
varied as spice and gems and silk knew exactly what their customers wanted their
choices and their tastes and knew how best to extract business out of them.
In all this, the most important factor was the personal touch since individual
shopkeepers understood their customers inside out. Information about individual
customers was all on their fingertips how often they shopped, their demographics,
favorite products and key events in their life. Based on this information, they
determined inventory, pricing, discounting and credit policy so that sales could
happen as often as possible.
The greatest advantage of personalized relationships with customers was
tailor-made shopping experiences. The personal touch could be addressing
customers directly by their first name or a salutation indicating a more personal
level to the relationship. They also presented proactive offers for purchases, gifts or
services that customers found appealing. In addition, shopkeepers transacted with
every customer, providing them with useful information and becoming a trusted
source over time.
Since then, superior economics of mass markets, chain stores, improved
highways and mass advertising via television and radio created more attractive
value propositions to consumers than the small town shopkeeper's customer
service strengths. Now, at the beginning of the 21st century, Electronic Customer
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expanded customer base which is online and whose fulfillment needs have to be
catered to, in real-time.
Several other reasons have prompted increased top management attention on
CRM. The Customer of today is a totally different 'animal* than what marketers,
have been used to. There is a global context to Customer locations and availability
of alternative. These have made it even more imperative that the Quality of offering
is personalized and customized to the target segment of ONE, and of a comparable
/ better standard to what he / she will have access at from other providers. There
is an added complexity of product and service delivery whether it is for a CD,
groceries that you may shop for over the web, or for one's daily news. All of these
have to be tailored with geographical and cultural sensibilities in mind and these
sensibilities should be reflected at all customer touch points across employees,
dealers, website, agents, associates, ATMs, interactive kiosks etc.
The new-age customer is therefore:
Different, complex a challenge to manage.
Approaches businesses over multiple touch-points and has several products
to his choice.
Has a rising expectations from product, services that he/she may want
Since the entry of the web, and the availability of better aid more trusted
means of fulfillment and distribution logistics, there are no entry/exit
barriers loyalty has to be earned.
Businesses therefore have to successfully map increasing number of
electronic channels of contact.' CRM is the key to differentiate and several
companies like Dell Computers are global leaders to effectively use CRM.
The following are other reasons why companies are increasingly turning to CRM:
Diminishing ability to sustain competitive differentiation with traditional
mechanisms (product innovational, price value, etc.).
Globalization and deregulation resulting in increasing competitive reach.
Customer empowerment-access to increasing amounts of information and a
variety of suppliers.
Churn (annual turnover of customer base) rates reaching an all-time high
(especially in the financial services industry).
Customer loyalty from delivery to the "segment of one" emerges as the only
sustainable differentiation.
What is CRM?
Several reasons have led to the concept of CRM being misunderstood and it
may be common to hear people describe a Call Center implementation as CRM or
automation of Sales Support & Order Tracking as CRM. To top it all, because
technology as a key enabler has a very easy to assume that CRM is a technology
decision or software package that one can buy off the shelf which will provide
succor for all one's customer management concerns. Nothing0can be further from
the truth. CRM is a well-defined business strategy comprising a series of functions
skills, processes and technologies, which together allow companies to:
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what are called information silos where data is maintained as if in a repository with
no channels for info exchange. These different departments also follow differing
processes /ways in dealing with information. Companies have made several bold
moves to transition to new economy companies. However, integration with legacy
systems of clients is a major issue.
Companies have also come to realize the inherent value that their customer
data presents and how this can be used to draw insights to influence "outside-in"
customer-oriented thinking rather than an "Inside-out" perspective that companies
follow. By doing this, CRM software helps to effectively address SLA and Quality
Audit requirements. The speed at which information moves within one's
organization is critical to how.lithe1 an organization is in today's environment. It is
imperative that there are no latencies in any of the process. Customers require real-
time, vice and real-time fulfillment. With several companies increasingly
considering outsourcing RM services as a viable option, the security of data is a
crucial issue that needs to be considers
Any CRM application has to take into consideration the following:
Touching the customer more frequently and in a more measurable manner.
Analyzing customer information across channels and leveraging it more
quickly.
Synchronizing communications between online and offline channels.
Understanding the customer in a truly individualized manner, in order to
deliver the most personalized communications.
Regardless of the form of Customer interactions like letter, fax, email,
telephone or a personal visit to the Customer Care Center of the client, the tracking
system enables each of these interactions to be recorded along with actions taken
to satisfy a customer’s request.
12.3.3 FEATURES IT DELIVERS
1. Personalized Customer Service
Interactions are handled uniformly by converting them into interaction vectors
i.e., capturing all relevant data received from and sent to the customer. This is
done irrespective of the channels these interactions originate from.
The Customer Relationship Associate (CRA) has access to all past interactions
of the Customer, and hence is able to provide personalized support to the
Customer with minimum tenancies.
Customer leverage can be integrated with client's databases (knowledge
banks) so that the CRA ha access to data in other systems. This helps in
servicing customers better and faster.
2. Minimal Communication Latencies
The web-based architecture allows the system to be accessed from within or
outside the organisation.
The workflows originating out of the interaction is accessible instantly to all
the people/departments who need to participate in the resolution of the
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mandatory. For instance, instead of storing user profile and preference information
in an RDBMS, consider using LDAP, store all calendar information in iCAL format
etc. This will allow seamless integration of applications without the need of gluing
together the applications by slow and unreliable methods. Invariably, storage of
data is taken quite lightly. Decisions need to be taken on whether to adopt internal
storage, direct attached storage or network-attached storage.
Data intensive operations are probably best built on a "Storage Area Network"
which allows multiple paths to data and removes internal data traffic from the
Internet user traffic network, followed by storage, backup and recovery strategies
need to be spelt out. This largely depends on the "permissible maximum time to
recover" as dictated by business requirements. Disaster recovery sites may become
necessary for 99.99% availability.
The technology architecture should also take into account the synchronization
or replication needs of server farms, if several geographically dispersed servers are
used for better performance. If synchronous replication is necessary, which will
invariably be the case, a VPN between the server farms with dedicated clean
bandwidth commitments needs to be planned.
12.3.7 Prototype Development
The "Interface Development Team" which would typically consist of interactive
visualizers and web-writers would now begin creating the look and feel of the eCRM
solution. This needs to be integrated with the functionality modules developed by
the software engineering group. The prototype needs to be validated for the overall
approach to the solution so that large-scale re-work is avoided.
Module Development, Integration, Internal Testing
The final solution may be a mix of third party solutions, an ASP solution and
custom built modules. Integration and testing plays an extremely critical role and
may consume as much as 30% to 40% of the total development time.
Data Mining, Profiling and Personalization
Powerful tools are available which can map customer interaction and create
profiles of customers based upon their interaction history.
These can be used to define new business rules, which will appear to be
intuitively sensing the customer's needs and servicing him.
To summarize, the eCRM strategy is built upon an iterative and incremental
approach where the organization Is constantly learning about the needs of the
customers, predicting his behavior and offering him a multi-channel based
consistent service experience.
12.4 REVISION POINTS
Personalized Customer Service:
Interactions are handled uniformly by converting them into interaction vectors
i.e., capturing all relevant data received from and sent to the customer. This is done
irrespective of the channels these interactions originate from.
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Technological Benefits
The software is server-based, which reduce administration, distribution and
versioning costs.
e-CRM Strategy
The Customer today has instant access to information, the ability to sieve
through structured and unstructured comparative analysis of products and
services and the ability to transact in a flash.
Consultants
Business consultants are professionals who specialize in developing
techniques and methodologies for dealing with the implementation and with the
various problems that will crop up during the implementation.
12.5 INTEXT QUESTIONS
1. How to Understand eCRM?
2. Write a note on Consultants.
12.6 SUMMARY
Customer Relationship Management is a concept as old as the barter system.
It became more apparent when small bazaars sprouted across the ancient world.
Marketing of goods and services in industries such as retailing, financial services,
healthcare, automotive, steel and agri-business is shifting from mass marketing of
standardized goods to one-to-one marketing of personalized offers. CRM software is
designed to aggregate and automate front-office tasks, such as sales, marketing
and customer support. The consultants also have a role to play during this vendor
training. Consultants are responsible for administering each of the phase of
implementation, so that the required activities occur at the scheduled time and at
the desired level of quality and with effective participation of-all those who must
participate. . The impact of ERP on this is very vital on corporate Information
Systems.
12.7 TERMINAL EXERCISES
1. How to create the information Design?
2. Explain vendor and its role.
12.8 SUPPLEMENTARY MATERIALS
1. Ray, Enterprise Resource Planning, Tata McGraw-Hill Education, 2011.
2. Goyal, Enterprise, D. P., Resource Planning, Tata McGraw-Hill Education,
2011.
3. Vinod Kumar Garg, Venkitakrishna, N. K., Enterprise Resource Planning:
Concepts and Practice, 2nd Ed, PHI Learning Pvt. Ltd., 2003.
4. Leon, Enterprise Resource Planning. New York, NY: Tata McGraw-Hill
Education., 2013.
5. Parthasarthy, S., Enterprise Resource Planning: A Managerial & Technical
Perspective. New Delhi, NY: New Age International, 2007.
12.9 ASSIGNMENTS
1. Discuss the role of consultants.
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LESSON - 13
ACCOUNTING AND FINANCE CONTROL PROCESS
13.1 INTRODUCTION
Enterprise resource planning software is an optimal way to manage business
activities, especially in the finance sector. To meet the companies’ requirements, the
accounting and finance module in ERP has some specific features to streamline all
your business finance activities. They are collecting and storing finance data, asset
management, cash management, even creating reports and supporting analysis of
financial data. Moreover, you can integrate the accounting module with various
activities like purchasing, ordering, cash flow management to have sufficient
financial data and view your financial picture carefully. With the accounting
module in ERP, enterprises can have accurate data, avoid regretting mistakes,
forecast the financial statement and have effective plans.
13.2 OBJECTIVES
This lesson aims focuses on key benefits of ERP for accounting and financial
management. Towards the end of the unit the reader will be able to
understand how the companies can completely automate accounting and
financial tasks.
13.3 CONTENTS
By using ERP for accounting and financial needs, companies can completely
automate accounting and financial tasks. For example, a business can streamline
accounts payable and accounts receivable management and cash management.
Automation can also let businesses track their financial transactions more quickly
13.3.1 Key Benefits of ERP for Accounting and Financial Management
Enterprise Resource Planning (ERP) software has become an inevitable part of
modern businesses. It provides business functionalities that are designed to
address inventory requirements, the quality of finished products, productivity, and
visibility to crucial business processes. The benefits of ERP systems are many, but
how does it benefit the accounting and financial management department in an
organization?
5. Key Benefits of ERP for Accounting and Financial Management
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1. Finance and Accounting ERP provides greater financial control through business integration
The Finance and Accounting department in every business is indispensable.
The way they work can be unique and different, but the objective is almost the
same in every case. Every financial manager aims at:
improving profit margins
minimizing expenses
promoting savings
ensuring safety and optimization of investments
increasing the firm’s value
From estimation of capital requirements to disposal of surplus assets to
management of cash and financial control, there are many responsibilities of the
financial team. ERP lets you unify the data and bring it all together in one place. An
integrated ERP system improves cost accounting by allowing managers to
accurately define budget and allocate costs for raw material, labor, transportation,
and other overhead costs.
Whether making payment to vendors, paying wages to employees, or financial
forecasting, an ERP system helps you to better manage all activities of a finance
department. Also, when you have a single business management system, i.e. an
ERP system, to look after multiple departments, you eliminate the need to work in
multiple systems which minimizes costs, increases productivity, and improves
processes.
2. Better tracking and management of finances with accounting and financial ERP
An ERP financial management software handles customer payment schedules,
revenue tracking, and credit management across the business. ERP systems also
include a CRM (Customer Relationship Management) system to automate
reminders and prevent customer complaints. With increased tracking capabilities
and simple to use automated payment systems, you can easily manage billing,
payments, and revenue. Finance ERP helps with cost analysis, profit tracking,
invoice tracking, budgeting, investment management, and more.
3. Real-time visibility and secure financial data
When processes are well organized and resources are optimized, you can
better examine future opportunities to enhance your bottom line. ERP for
finance provides fast access to in-depth information so you can drill down to see
what is best for your organization. Financial data is confidential and can’t be
disclosed openly. An ERP finance module allows you to safeguard your information
and co-author, edit, and manage it according to the access you allow. Multiple
reporting options and modules eliminate the need for maintaining spreadsheets and
paper files for increased security.
4. Integrated and automated data across the organization even in multiple countries
With ERP software you get immediate data synchronization, improved data
quality, and an updated view of the organization at the push of a
button. Generating information, consolidating it, and managing company-wide
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4. Equipment Improvement
Equipment needs regular maintenance and cleaning to ensure its smooth
functioning. But most often, things like these are delayed, which results in lost
productivity as machines fail to meet their production targets. However, with ERP
in production planning, you can schedule regular maintenance management and
ensure timely cleaning for the underperforming equipment. It will make sure that
equipment is able to meet the targeted outputs and the optimal use of resources.
5. Plant Morale Improvement
When you have a systematic workflow, it reduces stress on the shop floor and
helps increase workers’ productivity. Stress acts as a great hindrance in
manufacturing as it results in distraction and defects on the shop floor. This can be
avoided by implementing ERP in the production planning process. An ERP will
ensure that everyone is well-coordinated, and there is no rush in meeting
deadlines. The floor workers are aware of their tasks and can meet their goals in an
organized manner.
6. Idle Time Reduction
Idle time in manufacturing refers to when workers are getting paid, but a
worker or machine is unproductive. This is generally due to a shortage of raw
materials or various machine repairs. This period of low productivity can easily be
avoided with the help of a manufacturing system. The ERP in production planning
minimizes downtime by scheduling timely replenishment of stock and regular
preventive maintenance. It effectively coordinates with the purchase departments
for the release of materials, ensuring that every production step is right on
schedule.
7. Improved Delivery Performance
Another significant advantage of ERP in production planning is that it keeps
quality checks in control. Delivering high-quality products is critical to running a
business successfully. Your customers are more likely to endorse your brand if they
are satisfied with your product quality. It’s important that your products meet
industry standards at various checkpoints in the manufacturing process. The
product planning process looks after the aspect of procuring quality raw material
and resource optimization. This will ensure that the delivery of your final products
is not compromised.
14.3.4 Material Management Module
Material Management in ERP System determines needs, identifies a potential
source of supply, compare alternative quotations, create a purchase order, track
the status of the purchase order, receive goods, and verify invoices upon receipt of
goods. An ERP System provides a needed integration between Material Management
System and other sub-modules. For example, all purchase orders are assigned to a
cost center in the Management Accounting module. In production planning, the
inventory function post component needed to fill Production Orders. This shows
purchasing and financial accounting share common vendor data.
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sent to the consumer, importing raw material, amount of goods available in the
Warehouse can be easily traced by an organization which makes the work of
organization much easier.
iv) Product Life Cycle Management: New products and old products are the backbones
of an organization. So every organization make the analysis of the new and old
product and measure the demand and supply of that product. So the product
which is more demanded having a high life span.
For example: Let us take 2 products from a company suppose A and B.
Out of its product A highly demanded and Product B is very less demanded.
So in that company Product A is manufactured more and the company will
spend more on Advertising of that Product.
A new product in an Organization when manufactured have gone through five stages:
Introduction Stage
Growth Stage
Maturity Stage
Decline Stage
Abandonment Stage
Disadvantages of Material Management:
Data integration issue cause when Material is placed in Multi-Location.
Engineering requisition issues are also caused.
Inaccurate Inventory level caused due to Shipping and Receiving Error.
14.4 REVISION POINTS
1. Traceability
Consumer goods and Raw Material consist of Lot number or serialized
number which is used to track the location of goods.
2. Material Valuation
Material Valuation helps in determining the price of the material and
recording tracking and moving material.
3. Smooth Workflow
If you want to enjoy running your business, you want to make sure that
your workload is not overburdened with poor workflow.
14.5 INTEXT QUESTIONS
1. What is Production Management
2. Write a note on material management module.
14.6 SUMMARY
Product Management is an organizational lifecycle function within a company
dealing. Product management are very similar with product marketing. An ERP
system comprises an array of integrated business management systems that assist
with production planning. The production planning module in ERP streamlines the
process right from the procurement of raw materials until its conversion to the final
product. Workload automation processes ensure smooth and reliable workflow,
eliminating repetitive tasks such as data entry. ERP in inventory management is
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the lifeblood of the manufacturing process. The efficient and structured Material
Management Module is very advantageous for many companies.
14.7 TERMINAL EXERCISES
1. List the steps involved in the Production Planning.
2. Exemplify the importance of material management.
3. Discuss the objectives of material management.
14.8 SUPPLEMENTARY MATERIALS
1. Ray, Enterprise Resource Planning, Tata McGraw-Hill Education, 2011.
2. Goyal, Enterprise, D. P., Resource Planning, Tata McGraw-Hill Education,
2011.
3. Vinod Kumar Garg, Venkitakrishna, N. K., Enterprise Resource Planning:
Concepts and Practice, 2nd Ed, PHI Learning Pvt. Ltd., 2003.
4. Leon, Enterprise Resource Planning. New York, NY: Tata McGraw-Hill
Education., 2013.
5. Parthasarthy, S., Enterprise Resource Planning: A Managerial & Technical
Perspective. New Delhi, NY: New Age International, 2007.
14.9 ASSIGNMENTS
1. How the ERP System Lead to Productivity? Explain.
2. Explain the benefits of ERP in Production Planning.
14.10 REFERENCE BOOKS
1. Sinha P. Magal and Jeffery Word, Essentials of Business Process and
Information System, Wiley India, 2012
2. Jagan Nathan Vaman, ERP in Practice, Tata McGraw-Hill, 2008
3. Alexis Leon, Enterprise Resource Planning, 2nd, Tata McGraw-Hill, 2008.
4. Mahadeo Jaiswal and Ganesh Vanapalli, ERP Mc Millan India, 2009
5. Vinod Kumar Grag and N.K. Venkitakrishnan, ERP- Concepts and Practice,
Prentice Hall of India, 2006. 6. Summer, ERP, Pearson Education, 2008
14.11 LEARNING ACTIVITY
1. Discuss the advantages and disadvantages of Material Management System.
14.12 KEYWORD
1. MRP – Material Requirement Planning
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LESSON - 15
SUPPLY CHAIN MANAGEMENT
15.1 INTRODUCTION
At this juncture supply, chain management deserves some treatment. Supply
chain, also called logistics management. This is about using various IT tools to
study the flow of supply of raw materials and finished goods from one point in the
organization to another. It would deal with:
(a) Supply of raw materials
(b) Maintenance of inventory
(c) Operational activities, including manufacturing and purchasing
(d) Distribution of goods
(e) Shop floor control
(f) Resource management
To be effective any ERP solution should be comprehensive, flexible, open-
ended and modular for replication, fully integrated, going beyond the company's
immediate frame work to reach out to customers, suppliers, bankers and
government in order to create a compete logistical chain covering the entire route
from supply to delivery, across multiple geographies, currencies and country-
specific rules. It should also be able to point to the best business practices in the
industry and be able to benchmark one's enterprise on real-time basis to help one
to make the course corrections and it should also be flexible enough for
technological up gradation with minimum cost. Above, all it should be insulated
from problems like Y2K that may impair its usefulness.
15.2 OBJECTIVE
This lesson aims focuses on supply chain management and Resource
management. Towards the end of this lesson the reader will be able to
understand the concepts of Integrated Data model.
15.3 CONTENTS
15.3.1 Benefits of ERP
Gives one sustainable competitive advantage;
Reduces overall cycle-time and hence cost of one's finances;
Homogenizes the organization process in such a way that every point in one's
organization would have the full backing of the organization, a crucial factor
while dealing with vendors and customers;
Dramatic rise in one's response to competition and customer care;
Total transparency and information leads to better external and internal
communication;
High customer responsiveness would build better relationships;
One's brand positioning and customer service costs would be drastically
reduced;
One's scenario planning and other forecasting model will be more scientific:
One's long-term survivability will be truly enhanced;
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satisfaction, and so on. In this lesson some of the benefits of the ERP system will be
discussed. They are:
Reduction of lead-time
On-time shipment
Reduction in cycle-time
Improved resource utilization
Better customer satisfaction
Improved supplier performance
Increased flexibility
Improved information accuracy and decision-making capability
15.3.4 Reduction of Lead-Time
The elapsed time between placing and receiving is known as the lead-time. It
plays a significant role in purchasing and inventory control. Most purchasing
departments urge the managers to anticipate material demands well ahead of
actual need. All inventory system have safety mechanisms like safety stock, re-
order level and so on built into them, to avoid the situation where the material is
out of stock. The consequences of the non-availability of an item that is required
and production can result in a lot of problems like missing the delivery schedules.
Losing the customer goodwill due to delayed delivery or even losing the customer to
the competition. One can avoid this situation by requesting for the materials well in
advance rather than when they are actually needed (early requests), or by keeping
large buffer stock, or by maintaining a very high re-order level. But all this means
that larger inventories must be kept, which block the money. Also the practical
consequence of allowing longer times for delivery this is due to the ‘squeaky wheel
principle’ buyers who expect the shortest lead-times complain the loudest when
deliveries are late and thereby receives the most attention from suppliers. So the
company should find out minimum lead-time and should attempt to correct
supplier’s delivery delays instead of automatically increasing existing lead-time.
In order to reduce the lead-times, the organization should have an efficient
inventory management system, which is integrated with the purchasing, production
planning and production departments. In this era of just-in-time manufacturing,
the knowledge of the exact lead-times for each and every item is paramount
importance for uninterrupted production. For a company dealing with hundreds
and thousands of raw materials and components, keeping track of the lead-times of
each and every individual item manually, is practically an impossible task.
The ERP system helps in automating this task and thus, makes the inventory
management more efficient and effective. Also since, the ERP system is integrated
and the material management module is integrated with other modules like sales,
marketing, purchasing manufacturing and production planning, the demand for a
particular item can be known as early as an order is received.
15.3.5 On-Time Shipment
Today, companies must be able to deliver customer-specific products (made-
to-order) with the lead-time of standard, off-the-shelf products. The companies
must be able to change the mode of production from make-to-stock to make-to-
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order, yet retain the cost and time advantages of off-the-shelf products. Today, the
ERP system provides the freedom to change manufacturing and planning methods
as needs change, without modifying or reconfiguring the workplace or plant
layouts. With ERP system, businesses are not limited, many manufacturing
method, such as make-to-stock or make-to-order. Instead, many manufacturing
and planning methods can be combined within the same operation, with unlimited
flexibility to choose the best method or combination or methods for each product at
each stage throughout its life cycle. In efficiently manage different types of
production. Because these systems support the entire range of production
strategies, only one system is needed to manage all manufacturing activities.
Engineer-to-order products are planned using these systems, while the forecasting
and distribution planning features handle make-to-stock items. Products that are
assembled to order can be planned using the extensive production planning
capabilities of these ERP packages. Various production scenarios can be simulated
using the simulation features and the best one can then be selected. Also since the
different functions involved in the timely delivery of the finished goods to the
customer purchasing, materials management, production planning, plant
maintenance, sales and distribution are integrated and the procedures automated,
the chances of errors are minimal and the production efficiency will be high. Since
all the information is available to the management at the desired level of detail and
since the system has exception handling features the management can keep track
of things and can take corrective actions at the appropriate time.
15.3.6 Reduction in Cycle-Time
Cycle-time is the time between receipt of the order and delivery of the product.
At one end of the manufacturing spectrum is the make-to-order operation, where
the cycle-time and cost of production are high. This is because in a make-to-order
situation the manufacturer starts making the product or designing the product only
after receiving the order. He will procure the materials and components required for
production only after getting the order. On the other end of the manufacturing
operations is the make-to-stock approach, where the products are manufactured
and kept in the finished goods inventory before the order is placed.
In both cases the cycle-time can be reduced, but the reduction will be more in
the case of make-to-order systems. In the case of make-to-stock, the items are
already manufactured and kept in warehouses or with distributors for the sales.
Here, the cycle-time is reduced not in the shop floor, but during the order
fulfillment. In the earlier days, even for the made-to-stock items, the cycle-time
used to be high. This was because the process was manual and if computerised,
not integrated. Suppose a customer places an order. The order entry clerk has to
check whether the order is available in the warehouse nearest to the customer. If it
is not available there, he will have to check whether it is available in any other
warehouse or with any of the distributors. Then he will have to process the order,
inform the concerned warehouse or distributor to ship the item, inform the finance
department to raise the invoice, and so on. All this used to take a lot of time few
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days or sometimes even weeks. But with an ERP system, as soon as the order is
entered into the system, the system checks the availability of the items. If it is not
available with the nearest manufacturer, then the warehouse that is closest to the
customer and which has the item in stock is identified. The warehouse is informed
about the order and the shipment details are sent to the distribution module, which
will perform the necessary tasks like packaging and picking so that the delivery is
effected. The finance module is also alerted about the order so that they can raise
the invoice. All these actions are triggered by the click of a button by the order
entry clerk. Since all the data, updated to the minute, is available in the centralised
database and since all the procedures are automated, almost all of these activities
are done without human intervention. This efficiency of the ERP systems helps in
reducing the cycle-time.
15.3.7 Improved Resource Utilization
As manufacturing processes become more sophisticated as the philosophies of
elimination of waste and constraint management achieve broader acceptance,
manufacturers place increased emphasis upon planning and controlling capacity.
The creation of an accurate, achievable production schedule requires the
availability of both material and capacity. It is not necessary, to have financial
resources tied up in material, if the capacity is insufficient or improperly planned.
Waste not only raises costs, it also affects customer service levels and customer
goodwill.
The capacity planning features of most ERP systems offer both rough-cut and
detailed capacity planning. The system loads each resource with production
requirement from master production scheduling, Material requirements planning
arid shop floor control (detailed capacity planning). All planned and released,
production is evaluated and loaded against capacity definitions for each resource,
and all capacity requirements are pegged back to the order comprising the load.
Capacity definitions are provided from work center and machine records. Work
center's can be facility-specific or enterprise-wide. Any work centre can be
designated as a critical work centre for evaluation by rough out capacity planning.
This capacity provides an easy and efficient way to designate bottleneck operations
that act as system constraints. As the constraints change over time, the user can
redesignate the work centres as critical or non-critical High volume repetitive
environments are further supported with both 'from and to’ material movement
location designations. These locations are used for pull system backflushing
/replenishment and can be designated by individual machines within the work
centre. These systems provide further refinement of available capacity by providing
definition for specific machines or pieces of equipment. Each work centre also has
user-defined input/output control tolerance factors to control the level of labour
and machine, designation of shift/hours schedule and maximum desired load
percentage (with 100% as the default). Capacity minimums can also be designated
for processes involving vessel size constraints and fixed cycle constraints (heat
treating pickling, plating, sand blasting, paint dipping, etc.).
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The ERP systems also have simulation capabilities that help the capacity and
resource planners to simulate the various capacity and resource utilisation
scenarios and choose the best option. The efficient functioning of the different
modules in the ERP system like manufacturing, materials management, plant
maintenance, sales and distribution ensures that the inventory is kept to a
minimum level, the machine down time is minimum, the goods are produced only
as per the demand and the finished goods are delivered to the customer in the most
efficient way. Thus, the ERP systems help the organization in drastically improving
the capacity and resource utilisation.
15.3.8 Better Customer Satisfaction
Customer satisfaction means meeting or exceeding customer's requirements
for a product or service. Assessment of the degree of satisfaction is usually made on
at least three measures:
Whether the product or service includes the features that are most
important to the customer.
Whether the company can respond to the customer's demands in a timely
manner a criterion that is especially important for custom products and
services.
Whether the product or service is free of defects and performs as expected.
ERP system has proved that they can produce goods with the flexibility of
make-to-order approach without loosing the cost and time benefits of made-to-
order operations. This means that the customer will get individual attention and
the features that he/she wants, without spending more money or waiting for long
periods, with the introduction of the order and make the payment sitting at home.
The customer could get technical support by either accessing the company's
technical support knowledge base (help desk) or by calling the technical support.
Since all the details of the product and the customer are available to the person at
the technical support department, the company will be able to provide better
support to the customer.
15.3.9 Improved Supplier Performance
The quality of the raw materials or components and the capability of the
vendor to deliver them on time, are of critical importance for the success of any
organization. So an organization needs to choose its suppliers or vendors very
carefully and monitor their activities closely, so that problems can be corrected
before it can disrupt the functioning of the company, To realise these benefits,
corporations rely heavily on supplier management and control systems to help
plan, manage, and control the complex processes associated with global supplier
partnerships. The ERP systems provide vendor management and procurement
support tools designed to coordinate all aspects of the procurement process. They
support the organization in its efforts to effectively negotiate, monitor and control
procurement costs and schedules while assuring superior product quality. The
supplier management and control processes are comprised of features that will help
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of flexibility without increasing the production cost, but could not be applied to all
situations. Along the broad spectrum of make-to-order manufacturing, there is a
growing convergence between strictly assemble-to-order (limited options and
features) and completely engines no-order (just about anything goes, at a cost)
environments. This evolving environment is often referred to as configure-to-order.
Most ERP systems have now also added this technique to their systems. Using a
rules-based product configuration system, configure-to-order (CTO) manufacturers
are able to simplify the order entry process and retain engineer-to-order (ETO)
flexibility, without maintaining bills of materials for every possible combination of
product options.
15.3.11 E-MARKETPLACE
E-marketplaces connect buyers and sellers together on a single platform for
commercial activity. When you talk about marketplaces, you definitely hear terms
like B2C, B2B, C2C or peer-to-peer.
The way how they are connected and how the services or products are being
sold on the platform categories the marketplace into different types. These
marketplaces are also often defined under the term multi-vendor marketplace
and sharing economy platforms.
Types of E-marketplace
1. Product Online Marketplace
This type is what we typically call as an ecommerce marketplace, where people
buy and sell products. The platform brings together all types of sellers into a one-
stop-shop that is convenient for consumers to not only check prices for the best
deals but do so all under one electronic roof. Also, with features like auction and
fixed price sale, the seller lists a product and sets a deadline; buyer with the
highest bid gets the item. Usually, this type of marketplace is owned by an operator
who enables third-party sellers to sell products alongside the marketplace owner's
regular offerings.
Examples include Amazon, Flipkart, eBay, etc. Here, the vendor business
model plays a major role that determines the profit for marketplace owners. Hence,
it is wise to choose the right multi-vendor software that has a flexible model and
suits your requirements.
2. Online Service Marketplace
The online marketplace is no longer restricted to just selling products. You can
even cater to the service industry. For a startup business that wants to launch a
marketplace with minimal input, it is good to offer different services that people
search for. In a services marketplace, the discovery of services forms the basis of its
offering to customers and opportunities for paid work form the basis of its offering
to freelancers. Platforms like Fiverr, Upwork are freelance services marketplaces.
With the service business, all you have to do is to offer a robust & reliable
online platform to connect service seekers with service providers. The platform acts
as a bridge connecting both these ends. You can earn a commission on each
successful transaction.
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Even though securing business transactions on the web remains a pressing issue
for consumers and enterprises, e-business continues to grow at a healthy pace.
BOTTOM OF FORM
Components of Electronic Business
The core components of e-business are information, communication,
and transaction. Business partners use digital networks (i.e. public or private
communication networks) to conduct business processes using innovative
technologies to improve efficiency. Three key areas are particularly important for e-
business:
E-procurement: the electronic sourcing of products and services by companies,
focused on reducing costs and effort.
Online stores: the electronic sale of products and services via appropriate
platforms, such as online stores.
Online marketplaces: electronic commerce via digital networks, connecting the
buyers and suppliers of products and services.
There are also two further areas of e-business:
Online communities: electronic communication network between individuals
and organizations, which supports data and knowledge sharing as well as the
preparation of transaction decisions.
Online companies: electronic business cooperation for connecting individual
company services, resulting in a virtual business with a common transaction offer.
Features of E-Business
To fully understand the concept of e-business, you must first grasp the link
between e-business and the net economy and know who the typical market
participants are in the industry.
Net economy and e-business
The range of e-business is determined by the net economy. This refers to the
commercial use of digital data networks for handling information, communication,
and transaction processes via various platforms.Since the late 90s, or even earlier,
the development of digitalization not only led to a major structural change in
society, but also in the economy. Since then, the focus has shifted to the
information sector. The systematic use of technology to collect and utilize
information laid the foundations of a so-called “information economy,” in which
competitiveness is achieved through knowledge superiority.
Market participants in e-business
E-business can take place between a large number of market participants:
between businesses and consumers, various private individuals, public
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Examples of e-business
There are countless examples of different e-business activities, but here is a
brief selection.
The e-procurement sector includes the following activities:
Organize the implementation of a desktop purchasing system (DPS) that
supports the whole procurement process, such as checking stock availability
and handle the order and payment
Constructing and operating an online marketplace for products and services
Integrating various electronic supplier catalogs into your own enterprise
resource planning (ERP) system to support procurement, warehouse
management, order processing, production management, and logistics
The e-commerce sector includes the following activities:
Designing and maintaining an internet presence and/or an online
store including: products or services accessible from anywhere at all times,
multiple payment options, automatic e-mail notifications on orders, and
customer support (live chat, hotlines, or help centers)
Developing and provisioning additional content, such as an informational
blog or comparison portal
Expanding online marketing and targeting advertising to customers, for
example by using big data from cookies, purchase behavior, and customer
data
E-businesses provide consumers the convenience of shopping and purchasing
products without physically visiting stores. The business model saves time and
money. Existing studies reveal that small businesses are rapidly adopting e-
business to keep up with market and consumption trends. This shift in the
business strategy allows SMEs to compete with large online business examples
such as Amazon and Walmart.
E-businesses can assume the form of online marketplaces of storefronts. Examples
of these types of e-business include;
Shopify
WooCommerce
Magento
Squarespace
Typically, these enterprises operate through websites, allowing SMEs the
flexibility to run an online store. Other examples of e-businesses function as
marketplaces that link buyers and sellers. Examples include;
Fiverr
Upwork
eBay
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Etsy
Examples of businesses that offer online services include;
Uber
Lyft
E-SUPPLY CHAIN MANAGEMENT (E-SCM)
E-Supply chain management is practiced in manufacturing industries. E-SCM
involves using internet to carry out value added activities so that the products
produced by the manufacturer meets customers’ and result in good return on
investment.
components of e-scm
Electronic supply chain management (e-SCM) has six significant components.
An effective e-SCM policy has a few separate parts that work in congress with each
other. The first of these is e-procurement.
E-procurement is any business-to-business, business-to-consumer and
business-to-government method to purchase and sell supplies, services and other
goods through the internet. Depending on how you must source your product, this
can also include information networking.
Business-to-business e-procurement describes the process of your business
buying from another business.
For example, if you buy widgets that go into your final product from A
Corporation, you are engaged in a business-to-business relationship. Using an
online supply management system will allow you to order parts more effectively and
would be considered an e-procurement system.
Players of E-Supply Chain Management
ESCM chain consists of the following players — manufacturer, logistics
companies, distributors, suppliers, retailers and customers. E-Supply Chain
Management concentrates on the coordination between the various players in the
chain. Coordination is very essential for the success of the organization. E-SCM
focuses on reducing the inventory cost.
15.3.12 SUPPLY CHAIN MANAGEMENT FLOW
ESCM flows can be divided into three main activities
1) Product flow,
2) Information flow and
3) Financial flow.
1) Product Flow: The product flow includes the movement of goods from a
supplier to a customer, and also any goods returned by customers.
2) Information flow: The information flow involves transmitting orders and
updating the status of delivery.
3) Financial flow: The financial flow consists of credit terms, payment schedules,
consignment and title ownership arrangements.
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