Re91650 - 2023 11 28
Re91650 - 2023 11 28
Replaces: 2021-09-03
Features Contents
▶ Robust motor with long service life Type code 2
▶ Approved for high rotational speeds Hydraulic fluid 4
▶ High starting efficiency Working pressure range 6
▶ Excellent slow-running characteristics Technical data 8
▶ Very wide control range for high travel speeds EP – Proportional control, electric 10
▶ High torque Dimensions size 125 12
▶ With integrated flushing and boost-pressure valve Dimensions size 255 14
▶ Bent-axis design Connector for solenoids 16
Flushing and boost-pressure valve 17
Speed sensor 18
Setting range for displacement 19
Installation instructions 20
Project planning notes 22
Safety instructions 23
Related documentation 24
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
A36V M 00 P 0 0 / 10 M W V 0 – 0
Size (NG)
03 Geometric displacement, see page 8 125 255
● = Available ○ = On request
1) Connectors for other electric components may deviate.
2) The adjustment values for the setting screws can be found in
the table on page 19. = Preferred program
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
A36V M 00 P 0 0 / 10 M W V 0 – 0
Standard/special version
21 Standard version 0
Hydraulic fluid
The axial piston unit is designed for operation with HLP Hydraulic fluids with positive evaluation in the Fluid
mineral oil according to DIN 51524. Rating are listed in the following data sheet:
Application instructions and requirements for hydraulic fluid ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
selection, behavior during operation as well as disposal and hydraulic components (pumps and motors)
environmental protection should be taken from the following
data sheets before the start of project planning: The hydraulic fluid should be selected so that the
▶ 90220: Hydraulic fluids based on mineral oils and operating viscosity in the operating temperature range is
related hydrocarbons within the optimum range (νopt; see selection diagram).
Notice
The maximum circuit temperature of +115°C must not be exceeded at the working ports A and B complying with the
permissible viscosity.
▼ Selection diagram
VG 32
VG 22
Viscosity ν [mm2/s]
10
100
0
10
Minimum permissible viscosity for short-term operation
7
−40 −25 −10 0 10 30 40 50 70 90 115
Temperature ϑ [°C]
1) This corresponds, for example on the VG 46, to a temperature 2) Special version, please contact us
range of +4 °C to +85 °C (see selection diagram). 3) If the temperature at extreme operating parameters cannot
be adhered to, please contact us.
Bosch Rexroth AG, RE 91650/2023-11-28
Axial piston variable motor | A36VM series 10 5
Hydraulic fluid
Rate of pressure change RA max Maximum permissible speed of pressure build-up and reduction during
with integrated pressure relief valve 9000 bar/s a pressure change across the entire pressure range.
pnom t2
Single operating period t1 tn
∆t Maximum pressure pmax
Nominal pressure pnom
Pressure p
Pressure p
∆p
Time t
Minimum pressure (high-pressure side)
▼ Minimum pressure – operation as a pump (inlet)
Time t
18
Differential pressure Δp [bar]
Technical data
0.8
NG125
NG255
0.6 Vg x
0.57
Notice
▶ Theoretical values, without efficiency and tolerances; 0.4
values rounded
0.2 5)
▶ Operation above the maximum values or below 0.14
the minimum values may result in a loss of function, 0
0.4 0.6 0.8 1.0 1.2 1.4 1.75 1.95
a reduced service life or in the destruction of the
Rotational speed n / nnom
axial piston unit. Other permissible limit values, such as
speed variation, reduced angular acceleration as
a function of the frequency and the permissible angular Determination of the operating characteristics
acceleration at start (lower than the maximum angular Vg × n
acceleration) can be found in data sheet 90261. Inlet flow qv = [l/min]
1000 × ηv
Rotational qv × 1000 × ηv
n = [rpm]
speed Vg
Vg × Δp × ηhm
Torque M = [Nm]
20 × π
2π×M×n qv × Δp × ηt
Power P = = [kW]
60000 600
Key
Vg Displacement per revolution [cm3]
1) The minimum displacement is infinitely adjustable, see type code
Δp Differential pressure [bar]
on page 2.
2) The values are applicable: n Rotational speed [rpm]
– for the optimum viscosity range from νopt = 36 to 16 mm2/s ηv Volumetric efficiency
– with hydraulic fluid based on mineral oils ηhm Hydraulic-mechanical efficiency
3) Intermittent maximum speed: short-term overspeed, ηt Total efficiency (ηt = ηv × ηhm)
t < 30 s and Δp < 200 bar
4) Torque without radial force, with radial force see page 9.
5) Values in this range on request
1 2
The electric control with proportional solenoid provides Stroking time damping
infinite adjustment of the displacement. Control is The stroking time damping impacts the swivel behavior of
proportional to the electric control current applied to the motor and consequently the machine response speed.
the solenoid. Standard
EP1, EP2 positive control EP without damping.
▶ Beginning of control at Vg min (minimum torque, Option
maximum permissible rotational speed at minimum EP with throttle pin on both sides, symmetrical (see table)
control current)
▶ End of control at Vg max (maximum torque, ▼ Throttle pin overview
Please note
▶ The control oil is internally taken out of the
high-pressure passage of the motor (A or B).
For reliable control, a working pressure of at least
30 bar is required in A (B).
M1
T1
Vg min
Vg max
T2
T1
Vg min
Vg max
A
T2
M1
302
135 2) 165
32 1) 134
M1 45° 45°
7.5 T1
M1
113
75
292)
165
ø13.5
64
89
B; A
T2 Z
max 14.6
263
31 23 T2
70
84
245 25
T1
25
-0.025
0
ø83
ø140
M1
Center of gravity
220
M1 Detail Y
T1
B
B A
B A
54
Z
T2
Detail Y
5˚
162 50 50
170
Z9 ‒ W40×2×18×9g
M12x1.751)
28
12
⌀25
57.2
M12
ø50
37 27.8
45
313
T1
160
B A
216
B; A
T2
M1 M1
362
161 210
401) 1602)
45° 45°
7.5 T1 M1
M1
126
90
332)
210
⌀17.5
24
⌀2
75
113
172
B; A
Z
295
T2
max 14.6
39 28 T2
Sa
85
100.5
302 30
309.5
T1
30
⌀180 0-0.025
⌀100
M1
Center of gravity
271 M1
T1 Detail Y
B A B A
64
Z
T2
Detail Y
204.5 64 64
219
A2 ‒ W50×2×24×9g
36
M16x21)
12
⌀32
66.7
M14
ø70
44
31.8
55
382
371
T1
172
Sa
7
Sa
B A
249
T2 B; A
M1
M1
DEUTSCH DT04-2P-EP04
Molded, 2-pin, without bidirectional suppressor diode
The following type of protection ensues with the installed
mating connector:
▶ IP67 (DIN/EN 60529) and
▶ IP69K (DIN 40050-9)
▼ Switching symbol
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
Notice
▶ If necessary, you can change the position of the
connector by turning the solenoid body.
▶ The procedure is defined in the instruction manual.
The flushing and boost-pressure valve is used to remove ▼ Circuit diagram EP1, EP2 (positive control)
Speed sensor
A
In addition to the rotational speed, the DST or DSA sensor
detects the direction of rotation of the motor and the
B
temperature at the installation location.
Type code, technical data, dimensions and details on the
connector, plus safety instructions about the sensor can
be found in the relevant data sheet 95131 (DST) or 95126
(DSA/20).
The sensor is mounted on the port provided for this
purpose with a mounting bolt. On deliveries without
sensor, the port is plugged with a pressure-resistant cover.
We recommend ordering the A36VM variable motor
complete with mounted sensor.
▼ Circuit diagram
M1
U
n T1
Vg min
Vg max
A
NG 125 255
Number of teeth 58 75
T2 A Insertion depth (tolerance -0.25) 18.4 18.4
B Contact surface 79 96
C 74.8 87
125 255
Vg max (cm /rev)
3
Vg min (cm /rev)
3
Vg max (cm /rev)
3
Vg min (cm3/rev)
from to from to from to from to
Installation instructions
Notice T2
In certain installation positions, an influence on the
adjustment or control can be expected. Gravity,
dead weight and case pressure can cause minor
characteristic shifts and changes in actuating time. ▼ Installation position 2
Notice
Port F is part of the external piping and must be
provided on the customer side to simplify the filling
T1
and air bleeding.
Above-reservoir installation
Above-reservoir installation means that the axial piston
unit is installed above the minimum fluid level of the
reservoir.
▼ Installation position 3
F
T1
T2
ht min
hmin
▼ Installation position 4
T2
T1
ht min
hmin
▶ The motor A36VM is designed to be used in closed ▶ Please note that a hydraulic system is an oscillating
circuits. system. This can lead, for example, to the stimulation
▶ The project planning, installation and commissioning of the natural frequency within the hydraulic system
the axial piston unit requires the involvement of skilled during operation at constant rotational speed over
personnel. a long period of time. The frequency of the motor to be
▶ Before using the axial piston unit, please read the observed is 9 times the rotational speed frequency.
corresponding instruction manual completely and This can be prevented, for example, with suitably
thoroughly. If necessary, this can be requested from designed hydraulic lines.
Bosch Rexroth. ▶ Please note the details regarding the tightening torques
▶ Before finalizing your design, please request a binding of port threads and other threaded joints in the
installation drawing. instruction manual.
▶ The specified data and notes contained herein must be ▶ The ports and fastening threads are designed for the
observed. permissible pressures pmax of the respective ports,
▶ For safety reasons, controls with beginning of control see the connection tables. The machine or system
at Vg min (e.g., EP1/2) are not permissible for winch manufacturer must ensure that the connecting
drives, e.g. anchor winches! elements and lines correspond to the specified
▶ Depending on the operating conditions of the application conditions (pressure, flow, hydraulic fluid,
axial piston unit (working pressure, fluid temperature), temperature) with the necessary safety factors.
the characteristic curve may shift. ▶ The service ports and function ports are only intended
▶ Preservation: Our axial piston units are supplied as to accommodate hydraulic lines.
standard with preservation protection for a maximum ▶ Please note that the series connection of motors and
of 12 months. If longer preservation protection is the operation under summation pressure affect the
required (maximum 24 months), please specify this in efficiency of the units.
plain text when placing your order. The preservation ▶ The control behavior of the motor can change slightly
periods apply under optimal storage conditions, details due to natural influences such as running-in or setting
of which can be found in the data sheet 90312 or the behavior over time. Calibration may be required.
instruction manual.
▶ Not all configuration variants of the product are
approved for use in a safety function according to
ISO 13849. Please consult the responsible contact
person at Bosch Rexroth if you require reliability
parameters (e.g. MTTFD) for functional safety.
▶ Depending on the type of control used,
electromagnetic effects can be produced when using
solenoids. Applying a direct voltage signal (DC) to
solenoids does not create electromagnetic interference
(EMI) nor is the solenoid affected by EMI.
Electromagnetic interference (EMI) potential exists
when operating and controlling a solenoid with
a modulated direct voltage signal (e.g. PWM signal)
Appropriate testing and measures should be taken by
the machine manufacturer to ensure other components
or operators (e.g. with pacemaker) are not affected by
this potential.
▶ A pressure relief valve must be provided in the
hydraulic system. In this connection, observe the
technical limits of the pressure relief valve.
Safety instructions
Related documentation
Product-specific documentation
Document type Title Document number
Instruction manual Axial piston variable motor A36VM series 10, A36VM/A36VE series 50 91650-01-B
Data sheet Storage and preservation of axial piston units 90312
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natural process of wear and aging.