ATV500
ATV500
T
O
M N
G SO
TRX500FE1/FE2/FM1/FM2
- AO U
os N
TRX500FE1 J
ot IÓ
TRX500FE1 K
M UC
TRX500FE2 J
M IB TRX500FE2 K
TRX500FM1 J
G R
TRX500FM1 K
A ST
TRX500FM2 J
TRX500FM2 K
DI
19 U
20 O S
7- ID
-0 IB
17 OH
2
PR
- AO U
FOREWORD INDEX
os N
ot IÓ
2
M UC
ENGINE GROUP
M IB
G R
A ST
FRAME GROUP 3
DI
19 U
20 O S
4
7- ID
- AO U
• This parts catalogue has been created as of June 20, 2018.
How to refer to the part information ....................................... 2
• Since this date, the sales practice for repair parts may have been
Part catalogue structure ........................................................ 3
changed or the parts may have been eliminated (listed for those
not for sale). When the parts were revised................................................. 5
Abbreviations used in the parts catalogue............................. 5
os N
Part block and serial number check ...................................... 6
ot IÓ
• The modified information is reflected on the latest Electronic
Parts Catalogue (EPC). Color label attachment position check................................... 6
Models, parts catalogue codes and applicable serial
M UC
Also, refer to the parts catalogue news for any change.
numbers................................................................................ 7
• See the parts catalogue news for any revision that is made after
Color label ............................................................................. 8
M IB
June 20, 2018.
Color chart ............................................................................. 9
G R
• Always specify the part number when ordering a part. Fuel hose, general purpose hoses and vinyl hose .............. 33
FLAT RATE SERVICE TIME............................................... 37
A ST
• Check the model, type, serial numbers, color, maker, and the
Illustrated index ................................................................... 43
size as needed before ordering a part.
ENGINE GROUP................................................................ 51 2
DI
• Note that the illustrations (part drawings) can differ from the ac- FRAME GROUP................................................................. 80 3
tual parts in shape. PART NO. INDEX.............................................................. 130 4
19 U
They are given just to help you to refer to the parts. PART NAME INDEX.......................................................... 134 5
20 O S
1
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Reference with “Illustrated index”
How to refer to the part information
- AO U
os N
ot IÓ
Reference with “Part number index”
M UC
M IB
G R
A ST
DI
19 U
2
2018.06.20 E
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Block title Block number
Part catalogue structure
Service item/Flat rate time
- AO U
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
os N
Description
ot IÓ
As semblies
• Sections framed with broken lines in the exploded view
M UC
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
M IB Note
G R
• Notes are shown with the parentheses in the part name
column.
A ST
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
DI
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
19 U
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
7- ID
3
2018.06.20 E
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• Parts enclosed within a dotted line are covered in a
different block.
- AO U
14 15 17 18 16
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
os N
• A solid arrow indicates the block No. the part in
question is connected to.
ot IÓ
17 Replacement Identification Information for
Designated Part No.
M UC
18 Location of Replacement Identification Infor-
mation for Designated Part No.
M IB • If an arrow mark is indicated in 18, the part is incompatible
with a different part No.
G R
• Make sure to order the part of the same manufacture, in-
cluding the component part.
A ST
4
2018.06.20 E
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When the parts were revised Abbreviations used in the parts catalogue
- AO U
Be sure to check the
serial number!!
RIGHT is
os N
abbreviated “L.” stands
as “R.” for LEFT
ot IÓ
M UC
* “L.” or “R.” in the description of a part stands for the LEFT hand
M IB side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
G R
A ST
The number has been When shown at the left side, When shown at the right side, A.M. ...... Attaching mark MPH .......Miles per hour
20 O S
used from the initial model it is applicable to the models it is applicable to the models
without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. ASSY. .... Assembly R. ...........Right
subsequent numbers. C.D.I. ..... Capacitive discharge RR. .........Rear
• The parts listed with "###" at the end of the parts name have limited supply period ignition STD. .......Standard
(parts not for sale).
7- ID
WL .........With labelling
IN. ......... Inlet WOL .......Without labelling
KPH ...... Kilometers per hour
5
2018.06.20 E
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Part block and serial number check Color label attachment position check
- AO U
Engine parts Throttle body Frame parts
Part block parts Colored parts
E-1~ E-23 F-1~
os N
ot IÓ
M UC
Required Engine serial Throttle body Frame serial Color label
serial number serial number number
number
CheckM IB 4
G R
point 1 2 3
A ST
DI
19 U
20 O S
7- ID
1 3
-0 IB
17 OH
4
PR
2
6
2018.06.20 E
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T
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Models, parts catalogue codes and applicable serial numbers
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
- AO U
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Applicable Applicable Applicable
Area
Model Type engine frame throttle body
os N
code
serial No. serial No. identification No.
ot IÓ
2ED European 1HFTE44W*J4400001~
M UC
U Australia 1HFTE44U*J4420001~J4439999
U Australia 1HFTE44U*J4460001~J4499999
European
ED 1HFTE44M*K4500001~
TRX500FE2K direct sales TE44E-8600001~ GQ3QA A
DI
U Australia 1HFTE44U*K4560001~
U Australia 1HFTE44U*J4400001~J4419999
2ED 1HFTE44V*J4400001~
7- ID
European
TRX500FM2J direct sales TE44E-8500001~8599999 GQ3QA A
ED 1HFTE44N*J4400001~J4499999
-0 IB
U Australia 1HFTE44U*J4440001~J4459999
European
17 OH
ED 1HFTE44N*K4500001~
TRX500FM2K direct sales TE44E-8600001~ GQ3QA A
U Australia 1HFTE44U*K4540001~
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PR
GQ3QA KC
7
2018.06.20 E
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Color label
- AO U
• When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
os N
ot IÓ
M UC
VFR800FIW
R-157
M IB R157
G R
A ST
DI
19 U
20 O S
7- ID
-0 IB
17 OH
PR
8
2018.06.20 E
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T
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Color chart
- AO U
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
TRX500FE1 (TRX500FE1J)…………2ED
os N
MODEL TRX500FE1J
ot IÓ
Close
COLOR
range camo Applicable model
Applicable
M UC
Ref.
CODE YR-A05L block
No.
No.
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
1 M IB
CAP, FR. COVER 64365-040-000 ZH
model model
F-12 15
G R
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
A ST
- AO U
Close
COLOR
range camo Applicable model
Applicable
Ref.
CODE YR-A05L block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
ot IÓ
model model
19 LID, TOOL BOX 80211-HR3-A20 ZA F-40 7
M UC
20 MARK, FR. CENTER COVER 86611-HR4-A40 ZA F-54 5
21 MARK, L. WING 86202-HR3-B20 ZA F-54 2
M IB
22 MARK, R. WING
23 MARK, RR. FENDER
86201-HR3-B20
86801-HR4-B40
ZA
ZA
F-54
F-54
1
8
G R
24 MUDGUARD, L. CENTER 80122-HR3-A20 ZA F-40 5
A ST
10
2018.06.20 E
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T
O
M N
G SO
TRX500FE1 (TRX500FE1J)…………ED,U
MODEL TRX500FE1J
- AO U
Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A40
83655-HR3-W10
ZA
ZB
ZA
ZJ
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB ZJ F-28-10 3
A ST
11
2018.06.20 E
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T
O
M N
G SO
TRX500FE1 (TRX500FE1J)…………ED,U
MODEL TRX500FE1J
- AO U
Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
ot IÓ
model model
21 LID, RADIATOR CAP 61310-HR3-A20 ZA ZA F-12 14
M UC
22 LID, TOOL BOX 80211-HR3-A20 ZA ZA F-40 7
23 MARK, FR. CENTER COVER 86611-HR4-A40 ZA ZA F-54 5
24
25
M IB
MARK, L. WING
MARK, L. WING
86202-HR3-A20
86202-HR3-W10
ZB
-
-
ZA
F-54
F-54
2
2
G R
26 MARK, R. WING 86201-HR3-A20 ZB - F-54 1
A ST
12
2018.06.20 E
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T
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TRX500FE1 (TRX500FE1K)
MODEL TRX500FE1K
- AO U
COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A40
83655-HR3-W10
ZA
ZB
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB F-28-10 3
A ST
13
2018.06.20 E
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T
O
M N
G SO
TRX500FE1 (TRX500FE1K)
MODEL TRX500FE1K
- AO U
COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
ot IÓ
model model
21 MARK, L. WING 86202-HR3-A20 ZB F-54 2
M UC
22 MARK, R. WING 86201-HR3-A20 ZB F-54 1
23 MARK, RR. FENDER 86801-HR4-A40 ZA F-54 8
24
25
M IB
MUDGUARD, L. CENTER
MUDGUARD, R. CENTER
80122-HR3-A20
80121-HR3-A20
ZA
ZA
F-40
F-40
5
4
G R
26 PIPE COMP., FR. CARRY 81150-HR4-E20 ZA F-51 4
A ST
14
2018.06.20 E
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T
O
M N
G SO
TRX500FE2 (TRX500FE2J)…………2ED
MODEL TRX500FE2J
- AO U
Close
COLOR
range camo Applicable model
Applicable
Ref.
CODE YR-A05L block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A50
83655-HR3-B20
ZA
ZC
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-B20 ZC F-28-10 3
A ST
15
2018.06.20 E
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T
O
M N
G SO
TRX500FE2 (TRX500FE2J)…………2ED
MODEL TRX500FE2J
- AO U
Close
COLOR
range camo Applicable model
Applicable
Ref.
CODE YR-A05L block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
ot IÓ
model model
21 MARK, L. WING 86202-HR3-B20 ZA F-54 2
M UC
22 MARK, R. WING 86201-HR3-B20 ZA F-54 1
23 MARK, RR. FENDER 86801-HR4-B40 ZA F-54 8
24
25
M IB
MUDGUARD, L. CENTER
MUDGUARD, R. CENTER
80122-HR3-A20
80121-HR3-A20
ZA
ZA
F-40
F-40
5
4
G R
26 PIPE COMP., FR. CARRY 81150-HR4-E20 ZA F-51 4
A ST
16
2018.06.20 E
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T
O
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G SO
TRX500FE2 (TRX500FE2J)…………ED,U
MODEL TRX500FE2J
- AO U
Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A50
83655-HR3-W10
ZA
ZB
ZA
ZJ
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB ZJ F-28-10 3
A ST
17
2018.06.20 E
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T
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TRX500FE2 (TRX500FE2J)…………ED,U
MODEL TRX500FE2J
- AO U
Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
ot IÓ
model model
21 LID, RADIATOR CAP 61310-HR3-A20 ZA ZA F-12 14
M UC
22 LID, TOOL BOX 80211-HR3-A20 ZA ZA F-40 7
23 MARK, FR. CENTER COVER 86611-HR4-A50 ZA ZA F-54 6
24
25
M IB
MARK, L. WING
MARK, L. WING
86202-HR3-A20
86202-HR3-W10
ZB
-
-
ZA
F-54
F-54
2
2
G R
26 MARK, R. WING 86201-HR3-A20 ZB - F-54 1
A ST
18
2018.06.20 E
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T
O
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G SO
TRX500FE2 (TRX500FE2K)
MODEL TRX500FE2K
- AO U
COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A50
83655-HR3-W10
ZA
ZB
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB F-28-10 3
A ST
19
2018.06.20 E
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T
O
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G SO
TRX500FE2 (TRX500FE2K)
MODEL TRX500FE2K
- AO U
COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
ot IÓ
model model
21 LID, RADIATOR CAP 61310-HR3-A20 ZA F-12 14
M UC
22 LID, TOOL BOX 80211-HR3-A20 ZA F-40 7
23 MARK, FR. CENTER COVER 86611-HR4-A50 ZA F-54 6
24
25
M IB
MARK, L. WING
MARK, R. WING
86202-HR3-A20
86201-HR3-A20
ZB
ZB
F-54
F-54
2
1
G R
26 MARK, RR. FENDER 86801-HR4-A40 ZA F-54 8
A ST
20
2018.06.20 E
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T
O
M N
G SO
TRX500FM1 (TRX500FM1J)…………2ED
MODEL TRX500FM1J
- AO U
Close
COLOR
range camo Applicable model
Applicable
Ref.
CODE YR-A05L block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A20
83655-HR3-B20
ZA
ZC
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-B20 ZC F-28-10 3
A ST
21
2018.06.20 E
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T
O
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G SO
TRX500FM1 (TRX500FM1J)…………2ED
MODEL TRX500FM1J
- AO U
Close
COLOR
range camo Applicable model
Applicable
Ref.
CODE YR-A05L block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
ot IÓ
model model
21 MARK, L. WING 86202-HR3-B20 ZA F-54 2
M UC
22 MARK, R. WING 86201-HR3-B20 ZA F-54 1
23 MARK, RR. FENDER 86801-HR4-B20 ZA F-54 7
24
25
M IB
MUDGUARD, L. CENTER
MUDGUARD, R. CENTER
80122-HR3-A20
80121-HR3-A20
ZA
ZA
F-40
F-40
5
4
G R
26 PIPE COMP., FR. CARRY 81150-HR4-E20 ZA F-51 4
A ST
22
2018.06.20 E
M OA
T
O
M N
G SO
TRX500FM1 (TRX500FM1J)…………ED,U
MODEL TRX500FM1J
- AO U
Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A20
83655-HR3-W10
ZA
ZB
ZA
ZJ
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB ZJ F-28-10 3
A ST
23
2018.06.20 E
M OA
T
O
M N
G SO
TRX500FM1 (TRX500FM1J)…………ED,U
MODEL TRX500FM1J
- AO U
Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
ot IÓ
model model
21 LID, RADIATOR CAP 61310-HR3-A20 ZA ZA F-12 14
M UC
22 LID, TOOL BOX 80211-HR3-A20 ZA ZA F-40 7
23 MARK, FR. CENTER COVER 86611-HR4-A20 ZA ZA F-54 3
24
25
M IB
MARK, L. WING
MARK, L. WING
86202-HR3-A20
86202-HR3-W10
ZB
-
-
ZA
F-54
F-54
2
2
G R
26 MARK, R. WING 86201-HR3-A20 ZB - F-54 1
A ST
24
2018.06.20 E
M OA
T
O
M N
G SO
TRX500FM1 (TRX500FM1K)
MODEL TRX500FM1K
- AO U
COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A20
83655-HR3-W10
ZA
ZB
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB F-28-10 3
A ST
25
2018.06.20 E
M OA
T
O
M N
G SO
TRX500FM1 (TRX500FM1K)
MODEL TRX500FM1K
- AO U
COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
ot IÓ
model model
21 MARK, L. WING 86202-HR3-A20 ZB F-54 2
M UC
22 MARK, R. WING 86201-HR3-A20 ZB F-54 1
23 MARK, RR. FENDER 86801-HR4-A20 ZA F-54 7
24
25
M IB
MUDGUARD, L. CENTER
MUDGUARD, R. CENTER
80122-HR3-A20
80121-HR3-A20
ZA
ZA
F-40
F-40
5
4
G R
26 PIPE COMP., FR. CARRY 81150-HR4-E20 ZA F-51 4
A ST
26
2018.06.20 E
M OA
T
O
M N
G SO
TRX500FM2 (TRX500FM2J)…………2ED
MODEL TRX500FM2J
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Close
COLOR
range camo Applicable model
Applicable
Ref.
CODE YR-A05L block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A30
83655-HR3-B20
ZA
ZC
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-B20 ZC F-28-10 3
A ST
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TRX500FM2 (TRX500FM2J)…………2ED
MODEL TRX500FM2J
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Close
COLOR
range camo Applicable model
Applicable
Ref.
CODE YR-A05L block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. YRA05 applicable applicable
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model model
21 MARK, L. WING 86202-HR3-B20 ZA F-54 2
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22 MARK, R. WING 86201-HR3-B20 ZA F-54 1
23 MARK, RR. FENDER 86801-HR4-B20 ZA F-54 7
24
25
M IB
MUDGUARD, L. CENTER
MUDGUARD, R. CENTER
80122-HR3-A20
80121-HR3-A20
ZA
ZA
F-40
F-40
5
4
G R
26 PIPE COMP., FR. CARRY 81150-HR4-E20 ZA F-51 4
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TRX500FM2 (TRX500FM2J)…………ED,U
MODEL TRX500FM2J
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Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
ot IÓ
model model
1 CAP, FR. COVER 64365-040-000 ZH ZH F-12 15
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2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A30
83655-HR3-W10
ZA
ZB
ZA
ZJ
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB ZJ F-28-10 3
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TRX500FM2 (TRX500FM2J)…………ED,U
MODEL TRX500FM2J
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Vapor
COLOR Patriot red
white R Applicable model
Applicable
Ref.
CODE R-232 NH-B75R block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 NHB75 applicable applicable
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model model
21 LID, RADIATOR CAP 61310-HR3-A20 ZA ZA F-12 14
M UC
22 LID, TOOL BOX 80211-HR3-A20 ZA ZA F-40 7
23 MARK, FR. CENTER COVER 86611-HR4-A30 ZA ZA F-54 4
24
25
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MARK, L. WING
MARK, L. WING
86202-HR3-A20
86202-HR3-W10
ZB
-
-
ZA
F-54
F-54
2
2
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26 MARK, R. WING 86201-HR3-A20 ZB - F-54 1
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TRX500FM2 (TRX500FM2K)
MODEL TRX500FM2K
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COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
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Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
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model model
1 CAP, FR. COVER 64365-040-000 ZH F-12 15
M UC
2 CARRIER, FR. LUGGAGE 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE 81300-HR3-E20 ZA F-51 6
4
5
M IB
COVER SET, FR. CENTER
COVER SET, L. SIDE
61305-HR4-A30
83655-HR3-W10
ZA
ZB
F-12
F-28-10
13
8
G R
6 COVER SET, R. SIDE 83555-HR3-W10 ZB F-28-10 3
A ST
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TRX500FM2 (TRX500FM2K)
MODEL TRX500FM2K
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COLOR Patriot red
Applicable model
Applicable
Ref.
CODE R-232 block
No.
No.
os N
Initial Final
No. Name of colored parts Basic part No. R232 applicable applicable
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model model
21 LID, RADIATOR CAP 61310-HR3-A20 ZA F-12 14
M UC
22 LID, TOOL BOX 80211-HR3-A20 ZA F-40 7
23 MARK, FR. CENTER COVER 86611-HR4-A30 ZA F-54 4
24
25
M IB
MARK, L. WING
MARK, R. WING
86202-HR3-A20
86201-HR3-A20
ZB
ZB
F-54
F-54
2
1
G R
26 MARK, RR. FENDER 86801-HR4-A20 ZA F-54 7
A ST
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Fuel hose, general purpose hoses and vinyl hose
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• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
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(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
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• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
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Fuel hoses/Tubes Fuel hoses/Tubes
Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
Length Length
M IB diameter
(mm)
(m) diameter
(mm)
(m)
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95001-30xxx-2x 95001-30001-20M 3.0 1 95001-55001-60M 1
95001-30xxx-3x 95001-30001-30M 3.0 1 95001-55xxx-3x <95001-55003-60M> 5.5 3
<95001-55008-60M> 8
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95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-6x <95001-55003-60M> 5.5 3
95001-35xxx-5x 3.5 <95001-55008-60M> 8
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<95001-35003-50M> 3
95001-35001-60M 1 95001-75001-50M 1
95001-35xxx-6x 3.5 95001-75xxx-2x <95001-75003-50M> 7.5 3
<95001-35003-60M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-2x 4.5 95001-75xxx-3x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
7- ID
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-3x <95001-45003-60M> 4.5 3 95001-75001-60M 1
<95001-45008-60M> 8 95001-75xxx-4x <95001-75003-60M> 7.5 3
-0 IB
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-4x <95001-45003-60M> 4.5 3 95001-75xxx-5x 95001-75001-50M 7.5 1
17 OH
<95001-45008-60M> 8 <95001-75003-50M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-5x 4.5 95001-75xxx-6x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
<95001-75008-60M> 8
95001-45001-60M 1
PR
1
Standard part Standard part Standard part
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Bulk part No. Inner Outer Bulk part No. Inner Outer Bulk part No. Inner Outer
No. Length No. Length No. Length
dia- meter dia-meter dia- meter dia-meter dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
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95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
ot IÓ
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
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<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1
3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-05008-60M> 8 <95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M
95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1
M IB
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
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95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
A ST
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0
DI
3 95003-43001-10M 1
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
19 U
95003-09001-60M 1
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
7- ID
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
-0 IB
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
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General purpose hoses General purpose hoses
1
Bulk part Bulk part
- AO U
Standard part No. Bulk part No. Inner Length Standard part No. Bulk part No. Inner Length
diameter diameter
(mm) (m) (mm) (m)
os N
<95005-45008-10M> 8
95005-12001-10M 1
95005-12xxx-1x <95005-12003-10M> 12.0 3 95005-45xxx-5x 95005-45001-50M 4.5 1
ot IÓ
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50xxx-3x 95005-50001-30M 5.0 1
<95005-50003-30M> 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
M UC
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
M IB
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95005-14001-50M 14.0 1 95005-55001-10M 1
G R
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
A ST
roman alphabet.
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
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• Bulk part number of fuel hose, general purpose hose and vinyl hose.
1
(Example)
- AO U
95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
os N
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
ot IÓ
0 (zero).
Types of code:
M UC
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
008: 8 m
03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OD. 9.0 mm 38: ID. 12.0, OD. 13.0 mm
05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm 39: ID. 12.0, OD. 14.0 mm
07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0 mm 40: ID. 12.0, OD. 16.0 mm
-0 IB
08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID. 13.0, OD. 15.0 mm
09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID. 14.0, OD. 18.0 mm
12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID. 16.0, OD. 19.0 mm
17 OH
10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID. 17.5, OD. 20.5 mm
11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID. 22.0, OD. 27.0 mm
3: Vinyl hose
5: General hose
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Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
1
- AO U
Flat rate service time (FRT) means the standard time required to representative service items not using repair parts (removal/
service a MC, which is listed in this manual to help the dealers installation, adjustment, inspection/measuring, and other work) are
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
os N
FRT setting system FRT setting standard
ot IÓ
• Decimal system (in unit of 0.1) is adopted to set FRT as it is
Net service time
convenient to calculate the wage.
M UC
Removal, Disassembly/reassembly, Installation Example: (0.1) 6 minutes, (0.2) 12 minutes
Inspection, Measurement, Adjustment, Confirmation [Labor cost per hour] x [FRT] = [Wage]
• FRT is set with a hand tool.
M IB
Diagnosis/troubleshooting (Electric system)
Completion inspection
• Service items and FRT can be subject to change depending on
development of tools and service equipment and improvement in
G R
service procedure.
A ST
Float time
Preparation
DI
coefficient.
7- ID
-0 IB
17 OH
PR
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Work procedure Service item whose FRT is not presented
• As the work procedure is set with the work time according to the • Accessories and service parts that are not listed to use in this
method in the separate Service Manual, refer to this Manual as manual.
1
- AO U
required. • Locations with little aging deterioration or breakage during normal
• Work methods permitting servicing in the shortest time still use.
permitting assurance of safe work and product warranty are used • Service work that can be finished by one touch.
for the setting of service items not listed in the Service Manual.
• Service work that is seldom done (i.e. extremely small causes of
os N
• Work basically is to be performed by one person, and when two or trouble and service frequency).
ot IÓ
more people are required, setting is done as the total time for the
number of people. * When FRT is not presented, please calculate wages based on ap-
M UC
• The set value for the technological level of the workers uses a propriate actual work time
person with three years of experience in the repair of Honda
vehicles as the standard. Operation not included of FRT
M IB
• Special tools and service equipment used to set FRT are those
specified or recommended in Service Manual.
• Oil and coolant water draining, Waiting time for warming up
operation and etc..
G R
• Additional operation that involves removal/installation of standard
A ST
exterior equipment.
• Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
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Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref. (Relative ref. Number)
1
- AO U
Indicating a reference No. whose operation and time are
L.O.N. F.R.T.
No. Description the same as FRT4.5 for the camshaft.
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5
os N
without an LON setting within a same block.)
ot IÓ
How to refer to the service item by using the sample
• Includes: Valve clearance adjustment (camshaft replacement)
M UC
111118A Replace rocker arm add
Open to the page of the block where the camshaft's
• • • • • • • • • • • • • • • • • • • • • • • • • 1.0
spare part illustration is shown.
M IB
Reference No. of the illustration of part that shows location
of the replacement work.
G R
Look for the camshaft illustration, and refer to the ser-
A ST
FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No.
standard service time required for the replacement.
DI
The same operation code is used regardless of the models.
20 O S
Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
7- ID
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Indication mark for the listing of service items that continues to
the following page
1 11 1 18 A
1 Ref. (Relative ref. Number)
- AO U
L.O.N. F.R.T. a c
No. Description
a) Category codes and classification
2 111118 CAMSHAFT • • • • • • • • • • • • • • • 4.5
• • • Code Category
os N
• • • 1 Engine
ot IÓ
+ 2 Transmission
M UC
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
5 Steering/Suspension
Ref.
M IB
Indication of the block with no setting of FRT
8 Controls/instrument
NO INFORMATION • • • • • • • • • • • • • • • • • • •
9 -
DI
a b c d e
20 O S
with alphabet)
6 (Overhaul-related work: Rebore)
......................... camshaft
(No regular rule of code) 7 (Overhaul-related work: Reseal)
PR
8 (Resurface)
e) Additional code ................... replace rocker arm
(No regular rule of code) 9 (Paint-related work: Refinish)
0 Repair, Cleaning, Air bleeding
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Major service items without using spare parts
Removal/Installation, Adjustment, Inspection/Measurement, Overhaul, Other work
E: Engine, F: Frame
1
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* OPERATIONS OTHER THAN REPLACING PARTS
• Removal/installation
6163A0 HEADLIGHT-AIMING 0.1
os N
Set for the configuration with the parts removed from the vehicle.
7103A3 TOE-IN-ADJUSTMENT 0.3
ot IÓ
LON DESCRIPTION FRT
REAR BRAKE-ADJUSTMENT
TILTING ENGINE ASSEMBLY- F 7113A1 0.1
EXCLUDES: Rear brake shoe adjustment
M UC
1101E5 REMOVAL/INSTALLATION 4.3
INCLUDES: All necessary adjustment 7113A2 PARKING BRAKE-ADJUSTMENT 0.1
E THROTTLE BODY ASSEMBLY-
3111D5 0.8 3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1
1101E6M IBREMOVAL/INSTALLATION
CRANKCASE SEPARATION
7.2 • Inspection/Measurement
G R
INCLUDES: Engine removal and installation
RADIATOR ASSEMBLY-
A ST
1151E6 0.9 LON DESCRIPTION FRT
REMOVAL/INSTALLATION
FINAL DRIVEN GEAR ASSEMBLY- 1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.2
F REMOVAL/INSTALLATION E
DI
2131S5 REAR 1.3 F 6105A0 INCLUDES: In case of open type battery, 0.2
checking electrolyte level and charge.
20 O S
• Adjustment
• Overhaul
LON DESCRIPTION FRT Work condition: The required Measurements, inspections,
adjustments, and cleaning/washing of each part are performed,
7- ID
41
2018.06.20 E
M OA
T
O
M N
G SO
• Other work
- AO U
OIL FILTER SCREEN-CLEANING
E 1130A1 7.2
INCLUDES: Engine removal and installation
3120A0 CLEANER ELEMENT-CLEANING 0.2
MEMORIZING THE TORQUE SENSOR
5105A0 0.1
os N
NEUTRAL POSITION
ot IÓ
F 7110A0 FRONT BRAKE-AIR BLEEDING 0.2
M UC
6185A0 ECM/PCM UPDATE 0.2
M IB
G R
A ST
DI
19 U
20 O S
7- ID
-0 IB
17 OH
PR
42
2018.06.20 E
M OA
T
O
ENGINE GROUP
M N
E-1 E-2 E-3
G SO
CYLINDER HEAD CAMSHAFT/VALVE CAM CHAIN/TENSIONER
- AO U
os N
ot IÓ
2
M UC
E-4 E-5 E-6
M IB
CYLINDER WATER PUMP COVER FRONT CRANKCASE COVER
G R
A ST
DI
19 U
20 O S
43
2018.06.20 E
M OA
T
O
ENGINE GROUP
M N
E-11 E-12 E-13
G SO
GENERATOR STARTING GEAR STARTER MOTOR
- AO U
os N
ot IÓ
2
M UC
E-14 E-15 E-16
44
2018.06.20 E
M OA
T
O
ENGINE GROUP
M N
E-23 EOP-1 EOP-2
G SO
THROTTLE BODY GASKET KIT A GASKET KIT B
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
DI
19 U
20 O S
7- ID
-0 IB
17 OH
PR
45
2018.06.20 E
M OA
T
O
FRAME GROUP
M N
F-1 F-2 F-3
G SO
HEADLIGHT METER SWITCH/CABLE
- AO U
os N
ot IÓ
M UC
F-4 F-8 F-9
3
DI
19 U
20 O S
46
2018.06.20 E
M OA
T
O
FRAME GROUP
M N
F-14 F-15 F-16
G SO
FRONT CUSHION FRONT ARM FRONT KNUCKLE/FRONT DRIVE SHAFT
- AO U
os N
ot IÓ
M UC
F-18 F-19 F-20
M IB
FRONT FINAL GEAR FRONT BRAKE CALIPER FRONT WHEEL
G R
A ST
3
DI
19 U
20 O S
47
2018.06.20 E
M OA
T
O
FRAME GROUP
M N
F-27 F-28-10 F-29
G SO
FUEL PUMP SIDE COVER/TANK COVER SEAT
- AO U
os N
ot IÓ
M UC
F-32 F-33 F-34
3
DI
19 U
20 O S
48
2018.06.20 E
M OA
T
O
FRAME GROUP
M N
F-40 F-43 F-44
G SO
REAR FENDER TAILLIGHT BATTERY
- AO U
os N
ot IÓ
M UC
F-45 F-46 F-49
M IB
WIRE HARNESS FRAME BODY RADIATOR
G R
A ST
3
DI
19 U
20 O S
49
2018.06.20 E
3
50
PR F-54
17 OH
-0 IB
7- ID
20 O S
19 U
MARK/EMBLEM
DI
A ST
G R
M IB
M UC
ot IÓ
os N
- AO U
G SO
M N
2018.06.20
M OA
O
E
T
FRAME GROUP
M OA
T
O
E-1 CYLINDER HEAD
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 2.5
.INCLUDES: Valve adjust and
reface
- AO U
2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 2.6
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 2.6
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
os N
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 2.9
ot IÓ
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
M UC
3 111115 GASKET, CYLINDER HEAD •••••••• 1.8
4 1111C4 COVER, CYLINDER HEAD ••••••••• 0.7
5 1111D2 GASKET, CYLINDER HEAD COVER •• 0.5
7 311131 INSULATOR, THROTTLE BODY/
CARBURETOR •••••••••••••••••• 0.8
M IB 12 1141B3 COVER, THERMOSTAT ••••••••••••
13 6171A9 SENSOR, WATER TEMP •••••••••••
27 614130 PLUG, SPARK ••••••••••••••••••
0.4
0.4
0.2
G R
28 (29)
114116 THERMOSTAT ••••••••••••••••••• 0.5
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 12200-HP7-A01 HEAD COMP., CYLINDER •••••••• 1 1 1 1 1 1 1 1
2 12204-HP7-305 GUIDE, VALVE(O.S.) •••••••••• 2 2 2 2 2 2 2 2
3 12251-HR0-F01 GASKET, CYLINDER HEAD ••••••• 1 1 1 1 1 1 1 1
19 U
TEMPERATURE 1 1 1 1 1 1 1 1
14 90005-MM4-000 BOLT, RECESSED, 5X32 •••••••• 1 1 1 1 1 1 1 1
15 90009-PNA-000 BOLT, FLANGE, 8X55 •••••••••• 1 1 1 1 1 1 1 1
17 OH
M N
G SO
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
26 95701-06065-00 BOLT, FLANGE, 6X65 •••••••••• 1 1 1 1 1 1 1 1
27 98079-5514E PLUG, SPARK(BKR5E-11)(NGK) •• 1 1 1 1 1 1 1 1
28 19300-HN8-305 THERMOSTAT SET •••••••••••••• 1 1 1 1 1 1 1 1
19 U
52
2018.06.20 E
M OA
T
O
E-2 CAMSHAFT/VALVE
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 111118 CAMSHAFT ••••••••••••••••••••• 4.9
.INCLUDES: Valve adjustment
111118E .Electric shift add •••••••••• 0.2
- AO U
5 (8)
1111K8 ARM, INTAKE VALVE ROCKER(ONE) 0.9
.INCLUDES: Valve adjustment
6 (8)
1111K9 ARM, EXHAUST VALVE ROCKER(ONE) 0.9
.INCLUDES: Valve adjustment
1111L8 ARM, VALVE ROCKER
os N
:FOR 1 VEHICLE •••••••••••••• 0.9
.INCLUDES: Valve adjustment
ot IÓ
7 111165 ROD, VALVE PUSH •••••••••••••• 0.6
.NOTE: Same time for two units
.INCLUDES: Valve adjustment
M UC
9 1111N0 VALVE, INTAKE(ONE) ••••••••••• 2.1
.INCLUDES: Refacing
10 1111N1 VALVE, EXHAUST(ONE) •••••••••• 2.1
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 2.3
M IB 12
.INCLUDES: Refacing
(1,11,13,14,15)
1111P2 INTAKE VALVE SPRING AND/OR
G R
+ STEM SEAL(ONE) •••••••••••••• 1.9
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 12208-MBB-003 SEAL, EX. VALVE STEM •••••••• 2 2 2 2 2 2 2 2
2 14100-HR0-F00 CAMSHAFT COMP.(38T) ••••••••• 1 1 1 1 1 1 1 1
3 14115-HP5-000 PLATE, CAM FIXING ••••••••••• 1 1 1 1 1 1 1 1
19 U
53
2018.06.20 E
M OA
T
O
E-2 CAMSHAFT/VALVE
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
+12 1111P3 EXHAUST VALVE SPRING AND/OR
STEM SEAL(ONE) •••••••••••••• 1.9
1111Q2 VALVE SPRING AND/OR STEM SEAL
- AO U
:FOR 1 VEHICLE •••••••••••••• 2.0
23 1111Q5 BEARING, CAMSHAFT •••••••••••• 7.2
.INCLUDES: Engine removal and
installation
os N
ot IÓ
2
M UC
M IB
G R
A ST
DI
19 U
20 O S
7- ID
-0 IB
17 OH
PR
54
2018.06.20 E
M OA
T
O
E-3 CAM CHAIN/TENSIONER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 110140 CHAIN, CAM ••••••••••••••••••• 4.8
110140G .Electric shift add •••••••••• 0.2
2 111130 TENSIONER, CAM CHAIN ••••••••• 3.4
- AO U
111130F .Electric shift add •••••••••• 0.2
3 111133 LIFTER, TENSIONER •••••••••••• 3.4
111133A .Electric shift add •••••••••• 0.2
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 14401-HP5-601 CHAIN, CAM(BORG WARNER)(60L) 1 1 1 1 1 1 1 1
2 14510-HP5-600 TENSIONER COMP., CAM CHAIN •• 1 1 1 1 1 1 1 1
3 14540-HN5-671 ADJUSTER, TENSIONER ••••••••• 1 1 1 1 1 1 1 1
BOLT, GEARSHIFT DRUM STOPPER
19 U
4 90023-MR5-670
ARM PIVOT 1 1 1 1 1 1 1 1
5 90417-360-000 WASHER, DRUM STOPPER •••••••• 1 1 1 1 1 1 1 1
20 O S
55
2018.06.20 E
M OA
T
O
E-4 CYLINDER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 2.2
2 111102 GASKET, CYLINDER ••••••••••••• 2.1
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 12100-HR0-F00 CYLINDER COMP. •••••••••••••• 1 1 1 1 1 1 1 1
2 12191-HR0-F01 GASKET, CYLINDER •••••••••••• 1 1 1 1 1 1 1 1
3 94301-12160 PIN A, DOWEL, 12X16 ••••••••• 2 2 2 2 2 2 2 2
19 U
56
2018.06.20 E
M OA
T
O
E-5 WATER PUMP COVER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 1141B0 COVER, WATER PUMP •••••••••••• 0.6
2 1141B1 GASKET, WATER PUMP COVER ••••• 0.5
4 (3,5)
- AO U
114130 HOSE A, WATER •••••••••••••••• 0.6
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 19220-HP7-A00 COVER COMP., WATER PUMP ••••• 1 1 1 1 1 1 1 1
2 19226-HP5-600 GASKET, WATER PUMP COVER •••• 1 1 1 1 1 1 1 1
3 19501-HR3-A40 PIPE, WATER ••••••••••••••••• 1 1 1 1 1 1 1 1
19 U
57
2018.06.20 E
M OA
T
O
E-6 FRONT CRANKCASE COVER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 1101A7 COVER, CRANKCASE :FRONT •••••• 2.5
1101A7E .Electric shift add •••••••••• 0.2
3 2101D7 COVER, REDUCTION GEAR •••••••• 0.4
- AO U
4 (2,6,27)
113127 ELEMENT, OIL FILTER •••••••••• 0.3
8 (9)
114105 IMPELLER, WATER PUMP ••••••••• 2.3
114105C .Electric shift add •••••••••• 0.2
10 114110 MECHANICAL SEAL, WATER PUMP •• 2.4
114110B .Electric shift add •••••••••• 0.2
os N
12 2121A9 PLATE, CLUTCH CAM •••••••••••• 2.2
2121A9D .Electric shift add •••••••••• 0.2
ot IÓ
14 (13,15,16)
2121A4 PLATE, CLUTCH LIFTER ••••••••• 2.3
2121A4B .Electric shift add •••••••••• 0.2
M UC
17 (18)
110111 GEAR, REDUCTION •••••••••••••• 0.4
.NOTE: Same time for two units
19 (32)
2101B8 MOTOR, SHIFT CONTROL ••••••••• 0.4
M IB 21 1101J5
1101J5A
BEARING, CRANKSHAFT
:FRONT COVER ••••••••••••••••
.Electric shift add ••••••••••
2.4
0.2
G R
22 (23)
+ 2101D8 BEARING, REDUCTION GEAR :FRONT 0.5
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 11300-HR0-F00 COVER ASSY., FR. CRANKCASE •• 1 1 1 1 - - - -
11300-HR0-E00 •••••••••••••••••••••••••••• - - - - 1 1 1 1
2 11333-HR0-F00 COVER COMP., OIL FILTER ••••• 1 1 1 1 1 1 1 1
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
+22 .NOTE: Same time for two units
2101D9 BEARING, REDUCTION GEAR :REAR 0.6
2101E0 BEARING, REDUCTION GEAR
- AO U
:FOR 1 VEHICLE •••••••••••••• 0.7
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
22 91011-HP5-601 BEARING, RADIAL BALL, 608ZZ • 2 2 2 2 - - - -
23 91050-HN7-003 BEARING, RADIAL BALL, 699ZZ • 1 1 1 1 - - - -
24 91201-965-000 OIL SEAL, 12X22X5 ••••••••••• 1 1 1 1 - - - -
19 U
59
2018.06.20 E
M OA
T
O
E-7 CLUTCH
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 2121A0 OUTER, CLUTCH •••••••••••••••• 3.1
2121A0B .Electric shift add •••••••••• 0.2
2 212112 CENTER, CLUTCH ••••••••••••••• 3.1
- AO U
212112C .Electric shift add •••••••••• 0.2
3 (4,6)
2121A1 DISC, CLUTCH FRICTION •••••••• 3.1
.NOTE: Same time for two units
or more
2121A1B .Electric shift add •••••••••• 0.2
5 2121A2 PLATE, CLUTCH DRIVE •••••••••• 2.7
os N
2121A2B .Electric shift add •••••••••• 0.2
9 (7)
ot IÓ
212107 SPRING, CLUTCH ••••••••••••••• 2.3
.NOTE: Same time for two units
or more
M UC
212107A .Electric shift add •••••••••• 0.2
11 2121E2 OUTER, CLUTCH :UPPER ••••••••• 2.6
2121E2A .Electric shift add •••••••••• 0.2
12 (10,13,19,20)
2121A6 WEIGHT SET, CLUTCH ••••••••••• 2.7
M IB 2121A6A
14 211105
211105A
.Electric shift add ••••••••••
GEAR, PRIMARY DRIVE ••••••••••
.Electric shift add ••••••••••
0.2
3.1
0.2
G R
26 (8)
+ 2121B4 BEARING, CLUTCH LIFTER ••••••• 2.2
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 22100-HP0-A00 OUTER COMP., CLUTCH ••••••••• 1 1 1 1 1 1 1 1
2 22121-HP0-A00 CENTER, CLUTCH •••••••••••••• 1 1 1 1 1 1 1 1
3 22201-MCB-610 DISK, CLUTCH FRICTION ••••••• 7 7 7 7 - - - -
19 U
22201-377-000 •••••••••••••••••••••••••••• - - - - 7 7 7 7
4 22321-HN0-670 PLATE, CLUTCH ••••••••••••••• 6 6 6 6 6 6 6 6
5 22350-HR0-F00 PLATE COMP., DRIVE •••••••••• 1 1 1 1 1 1 1 1
20 O S
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
+26 2121B4J .Electric shift add •••••••••• 0.2
27 2121C3 CLUTCH, DRIVE ONE WAY •••••••• 2.6
2121C3A .Electric shift add •••••••••• 0.2
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
23 90458-HN0-670 WASHER, THRUST, 22X45X0.8 ••• 1 1 1 1 1 1 1 1
24 90459-KB4-670 WASHER, THRUST, 20MM •••••••• 1 1 1 1 1 1 1 1
25 90605-HM8-000 CIRCLIP, 7MM •••••••••••••••• 6 6 6 6 6 6 6 6
19 U
33.5X22X7 - - - - 1 1 1 1
27 91101-HA0-004 CLUTCH, ONE WAY ••••••••••••• 1 1 1 1 1 1 1 1
7- ID
-0 IB
17 OH
PR
61
2018.06.20 E
M OA
T
O
E-9 OIL PUMP
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 2.3
113105A .Electric shift add •••••••••• 0.2
4 (8)
- AO U
113126 VALVE, RELIEF •••••••••••••••• 2.2
113126J .Electric shift add •••••••••• 0.2
5 (2)
1131B5 SCREEN, OIL FILTER ••••••••••• 7.2
.INCLUDES: Engine removal and
installation
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 15100-HP5-600 PUMP ASSY., OIL ••••••••••••• 1 1 1 1 1 1 1 1
2 15153-HR0-F00 STRAINER, OIL ••••••••••••••• 1 1 1 1 1 1 1 1
3 15155-HP0-A00 COLLAR, O-RING •••••••••••••• 1 1 1 1 1 1 1 1
19 U
62
2018.06.20 E
M OA
T
O
E-10 REAR CRANKCASE COVER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 1101A8 COVER, CRANKCASE :REAR ••••••• 4.1
2 2101E3 SHAFT, REVERSE STOPPER ••••••• 3.5
5 (6)
- AO U
611142 SUB HARNESS, ENGINE •••••••••• 0.6
7 615125 SWITCH, GEAR CHANGE •••••••••• 3.7
8 (22)
617198 SENSOR, SPEEDOMETER •••••••••• 0.3
9 (23)
617117 SENSOR, ANGLE •••••••••••••••• 0.5
17 1101J6 BEARING, CRANKSHAFT
os N
:REAR COVER ••••••••••••••••• 3.6
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 11340-HR4-A40 COVER COMP., RR. CRANKCASE •• 1 1 1 1 - - - -
11400-HR4-A20 COVER ASSY., RR. CRANKCASE •• - - - - 1 1 1 1
2 24860-HP5-000 SHAFT COMP. A, REVERSE STOPPER 1 1 1 1 1 1 1 1
19 U
M N
G SO
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
25 94301-08140 DOWEL PIN, 8X14 ••••••••••••• 3 3 3 3 3 3 3 3
26 94510-12000 CIRCLIP, EXTERNAL, 12MM ••••• 1 1 1 1 1 1 1 1
19 U
64
2018.06.20 E
M OA
T
O
E-11 GENERATOR
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 613105 ROTOR OR FLYWHEEL •••••••••••• 3.8
2 6131A3 STATOR ••••••••••••••••••••••• 3.8
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 31110-HR4-A41 FLYWHEEL COMP. •••••••••••••• 1 1 1 1 1 1 1 1
2 31120-HR4-A42 STATOR COMP. •••••••••••••••• 1 1 1 1 1 1 1 1
3 90083-GB6-911 BOLT, KNOCK, 5MM •••••••••••• 2 2 2 2 2 2 2 2
19 U
65
2018.06.20 E
M OA
T
O
E-12 STARTING GEAR
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 612120 GEAR, STARTER DRIVEN ••••••••• 3.7
3 6121A2 CLUTCH, STARTING ONE WAY ••••• 3.8
4 612125 GEAR, STARTER REDUCTION •••••• 3.5
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 28102-ME9-000 PIN, 10X44 •••••••••••••••••• 1 1 1 1 1 1 1 1
2 28110-HP5-600 GEAR COMP., STARTING DRIVEN
(72T) 1 1 1 1 1 1 1 1
19 U
66
2018.06.20 E
M OA
T
O
E-13 STARTER MOTOR
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 (13)
612105 MOTOR, STARTING •••••••••••••• 0.8
2 (3,5,8)
- AO U
6121A4 TERMINAL, BRUSH(STARTER) ••••• 0.9
.NOTE: Same time for two units
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 31200-HR0-F01 MOTOR ASSY., STARTER(MITSUBA) 1 1 1 1 1 1 1 1
2 31201-MEW-921 BRUSH SET A, CARBON ••••••••• 1 1 1 1 1 1 1 1
3 31202-MEW-921 BRUSH SET B, CARBON ••••••••• 1 1 1 1 1 1 1 1
19 U
67
2018.06.20 E
M OA
T
O
E-14 CRANKCASE
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 1101A0 CRANKCASE :FRONT ••••••••••••• 7.9
.INCLUDES: Engine removal and
installation
- AO U
2 1101A1 CRANKCASE :REAR •••••••••••••• 8.8
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 9.2
.INCLUDES: Engine removal and
installation
13 6121B4 BEARING, STARTER MOTOR ••••••• 3.7
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 11100-HR0-F01 CRANKCASE COMP., FR. •••••••• 1 1 1 1 1 1 1 1
2 11200-HR0-F01 CRANKCASE COMP., RR. •••••••• 1 1 1 1 1 1 1 1
3 90013-HR0-F00 BOLT, STUD(10X177) •••••••••• 2 2 2 2 2 2 2 2
19 U
68
2018.06.20 E
M OA
T
O
E-15 CRANKSHAFT/PISTON
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 8.1
.INCLUDES: Engine removal and
installation
- AO U
3 (2,4,5)
111103 PISTON RING AND/OR PISTON(ONE) 2.3
6 110185 SHAFT, BALANCER •••••••••••••• 8.0
.INCLUDES: Engine removal and
installation
8 1101J3 BEARING, CRANKSHAFT :REAR •••• 8.0
.INCLUDES: Engine removal and
os N
installation
9 1101F7 BEARING, CRANKSHAFT :FRONT ••• 7.4
ot IÓ
.INCLUDES: Engine removal and
installation
1101G0 BEARING, CRANKSHAFT :BOTH •••• 8.2
M UC
.INCLUDES: Engine removal and
installation
10 1101J1 BEARING, BALANCER SHAFT :FRONT 7.4
.INCLUDES: Engine removal and
installation
M IB 1101J2 BEARING, BALANCER SHAFT :REAR
.INCLUDES: Engine removal and
installation
8.1
G R
+ 1101G5 BEARING, BALANCER SHAFT :BOTH 8.3
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 13000-HR3-A40 CRANKSHAFT COMP. •••••••••••• 1 1 1 1 1 1 1 1
2 13010-HP0-A01 RING SET, PISTON(STD.) •••••• 1 1 1 1 1 1 1 1
13011-HP0-A01 RING SET, PISTON(0.25) •••••• (1) (1) (1) (1) (1) (1) (1) (1)
19 U
13012-HP0-A01 RING SET, PISTON(0.50) •••••• (1) (1) (1) (1) (1) (1) (1) (1)
3 13101-HR0-F00 PISTON(STD.) •••••••••••••••• 1 1 1 1 1 1 1 1
13102-HR0-F00 PISTON(O.S. 0.25) ••••••••••• (1) (1) (1) (1) (1) (1) (1) (1)
20 O S
13103-HR0-F00 PISTON(O.S. 0.50) ••••••••••• (1) (1) (1) (1) (1) (1) (1) (1)
4 13111-HP5-600 PIN, PISTON ••••••••••••••••• 1 1 1 1 1 1 1 1
5 13112-MAT-000 CLIP, PISTON PIN, 19MM •••••• 2 2 2 2 2 2 2 2
6 13420-HP5-600 SHAFT COMP., BALANCER(32T) •• 1 1 1 1 1 1 1 1
7- ID
69
2018.06.20 E
M OA
T
O
E-15 CRANKSHAFT/PISTON
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
+10 .INCLUDES: Engine removal and
installation
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
DI
19 U
20 O S
7- ID
-0 IB
17 OH
PR
70
2018.06.20 E
M OA
T
O
E-16 TRANSMISSION
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 (9,14,17)
210141 MAINSHAFT, TRANSMISSION •••••• 7.6
.INCLUDES: Engine removal and
- AO U
installation
210141A .Replace countershaft add •••• 0.2
3 (4,7,11,15,18,22)
210142 COUNTERSHAFT, TRANSMISSION ••• 7.6
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
os N
20 2101A7 GEAR, REVERSE IDLE ••••••••••• 7.3
.INCLUDES: Engine removal and
ot IÓ
installation
29 2101D1 BEARING, MAINSHAFT :REAR ••••• 8.2
.INCLUDES: Engine removal and
M UC
installation
30 2101D0 BEARING, MAINSHAFT :FRONT •••• 7.4
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH ••••• 8.4
M IB 32
.INCLUDES: Engine removal and
installation
2101D2 BEARING, COUNTERSHAFT :FRONT • 7.4
G R
.INCLUDES: Engine removal and
installation
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 23211-HR0-F00 MAINSHAFT(13T/18T) •••••••••• 1 1 1 1 1 1 1 1
2 23212-HP0-A00 BUSH, 17MM •••••••••••••••••• 1 1 1 1 1 1 1 1
3 23221-HR0-F00 COUNTERSHAFT •••••••••••••••• 1 1 1 1 1 1 1 1
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
33 2101D3 BEARING, COUNTERSHAFT :REAR •• 8.2
.INCLUDES: Engine removal and
installation
- AO U
2101C9 BEARING, COUNTERSHAFT :BOTH •• 8.4
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL ••••••••••• 8.6
.INCLUDES: Engine removal and
installation
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
24 90403-HN8-000 WASHER, SPECIAL, 17MM ••••••• 1 1 1 1 1 1 1 1
25 90451-KY1-000 WASHER, SPLINE, 22MM •••••••• 1 1 1 1 1 1 1 1
19 U
72
2018.06.20 E
M OA
T
O
E-19 GEARSHIFT FORK
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 (2,3)
210112 FORK, GEARSHIFT •••••••••••••• 7.6
.INCLUDES: Engine removal and
- AO U
installation
.NOTE: Same time for two units
or more
5 2101A9 DRUM, GEARSHIFT •••••••••••••• 7.6
.INCLUDES: Engine removal and
installation
6 2101B3 SHIFTER, GEARSHIFT DRUM •••••• 3.0
os N
2101B3A .Electric shift add •••••••••• 0.2
8 (9)
ot IÓ
210125 STOPPER OR SPRING, SHIFT DRUM 3.0
210125A .Electric shift add •••••••••• 0.2
10 2101P7 SPINDLE, GEARSHIFT(A) •••••••• 3.5
M UC
12 (11,14)
2101L4 PLATE, GEARSHIFT ••••••••••••• 2.8
2101L4B .Electric shift add •••••••••• 0.2
17 (16)
210123 SPINDLE, SUB GEARSHIFT ••••••• 5.1
M IB 18 210122 SPINDLE, GEARSHIFT ••••••••••• 3.0
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 24211-HP5-A50 FORK, FR. GEARSHIFT ••••••••• 1 1 1 1 1 1 1 1
2 24212-HR0-F00 FORK, CENTER GEARSHIFT •••••• 1 1 1 1 1 1 1 1
3 24213-HP5-A50 FORK, RR. GEARSHIFT ••••••••• 1 1 1 1 1 1 1 1
19 U
24620-HR0-E00 •••••••••••••••••••••••••••• - - - - 1 1 1 1
12 24631-HM7-010 PLATE, GEARSHIFT •••••••••••• 1 1 1 1 1 1 1 1
13 24641-HB3-004 SPRING, SHIFT ARM ••••••••••• 1 1 1 1 1 1 1 1
17 OH
SPINDLE - - - - 1 1 1 1
17 24680-HR0-E00 SPINDLE COMP., SUB GEARSHIFT - - - - 1 1 1 1
18 24680-HR0-F00 SPINDLE COMP., GEARSHIFT •••• 1 1 1 1 - - - -
19 90023-MR5-670 BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT 1 1 1 1 1 1 1 1
20 90417-360-000 WASHER, DRUM STOPPER •••••••• 1 1 1 1 1 1 1 1
73
2018.06.20 E
M OA
T
O
E-19 GEARSHIFT FORK
M N
G SO
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
21 90451-GF6-000 WASHER, THRUST, 12MM •••••••• 1 1 1 1 1 1 1 1
22 91010-HB7-003 BEARING, RADIAL BALL, 6807
(KOYO) 1 1 1 1 1 1 1 1
19 U
74
2018.06.20 E
M OA
T
O
E-20 FINAL SHAFT
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 2131H0
SHAFT, OUTPUT •••••••••••••••• 3.5
2 2131K7
GEAR, OUTPUT SHAFT DRIVE ••••• 3.5
3 2131H1
GEAR, OUTPUT SHAFT DRIVEN •••• 3.5
- AO U
5 2131H2
BEARING, OUTPUT SHAFT :FRONT • 7.4
.INCLUDES: Engine removal and
installation
8 2131H3 BEARING, OUTPUT SHAFT :REAR •• 3.7
2131L1 BEARING, OUTPUT SHAFT
:FOR 1 VEHICLE •••••••••••••• 8.0
.INCLUDES: Engine removal and
os N
installation
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 23611-HR3-A40 SHAFT, FINAL •••••••••••••••• 1 1 1 1 1 1 1 1
2 23621-HR0-F00 GEAR, FINAL DRIVE(16T) •••••• 1 1 1 1 1 1 1 1
3 23631-HR0-F00 GEAR, FINAL DRIVEN(30T) ••••• 1 1 1 1 1 1 1 1
19 U
75
2018.06.20 E
M OA
T
O
E-21 RECOIL STARTER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 112115 STARTER ASSY., RECOIL •••••••• 0.4
2 1121A5 ROPE, RECOIL STARTER ••••••••• 0.6
3 (7)
- AO U
1121A7 PULLEY, RECOIL ••••••••••••••• 0.6
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 28400-HR0-F21 STARTER ASSY., RECOIL ••••••• 1 1 1 1 1 1 1 1
2 28407-HM7-A11 ROPE, RECOIL STARTER •••••••• 1 1 1 1 1 1 1 1
3 28430-HP5-660 PULLEY COMP., RECOIL •••••••• 1 1 1 1 1 1 1 1
19 U
76
2018.06.20 E
M OA
T
O
E-23 THROTTLE BODY
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 617115 SENSOR, THROTTLE ••••••••••••• 0.4
8 311132 BODY ASSY., THROTTLE ••••••••• 0.9
9 311130 BODY, THROTTLE ••••••••••••••• 1.0
- AO U
11 (14)
3111N5 VALVE, IDLE AIR CONTROL •••••• 0.3
15 (10,16,17,21)
311145 INJECTOR, FUEL ••••••••••••••• 0.4
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 16060-HP6-A01 SENSOR SET •••••••••••••••••• 1 1 1 1 1 1 1 1
2 16080-HP5-601 SCREW-WASHER •••••••••••••••• 1 1 1 1 1 1 1 1
3 16080-KPH-701 BOLT, FLANGE, 5X20 •••••••••• 2 2 2 2 2 2 2 2
19 U
77
2018.06.20 E
M OA
T
O
EOP-1 GASKET KIT A
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
NO INFORMATION •••••••••••••••
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 06111-HR4-A21 GASKET KIT A •••••••••••••••• 1 1 1 1 1 1 1 1
12191-HR0-F01 GASKET, CYLINDER •••••••••••• 1 1 1 1 1 1 1 1
12251-HR0-F01 GASKET, CYLINDER HEAD ••••••• 1 1 1 1 1 1 1 1
19 U
78
2018.06.20 E
M OA
T
O
EOP-2 GASKET KIT B
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
NO INFORMATION •••••••••••••••
- AO U
os N
ot IÓ
2
M UC
M IB
G R
A ST
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 19226-HP5-600 GASKET, WATER PUMP COVER •••• 1 1 1 1 1 1 1 1
90441-706-000 WASHER, SEALING, 6MM •••••••• 1 1 1 1 1 1 1 1
91301-HR3-A40 O-RING, 58X3 •••••••••••••••• 1 1 1 1 1 1 1 1
19 U
79
2018.06.20 E
M OA
T
O
F-1 HEADLIGHT
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
4 6161A9 HEADLIGHT UNIT :RIGHT •••••••• 0.3
6 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.6
7 6161B8 HEADLIGHT, ASSIST •••••••••••• 0.2
- AO U
8 6161A8 HEADLIGHT UNIT :LEFT ••••••••• 0.3
6161B0 HEADLIGHT UNIT :BOTH ••••••••• 0.6
9 6161L9 BULB, ASSIST HEADLIGHT ••••••• 0.2
10 6161F7 BULB, HEADLIGHT :LEFT •••••••• 0.1
6161F8 BULB, HEADLIGHT :RIGHT ••••••• 0.1
6161H4 BULB, HEADLIGHT :BOTH •••••••• 0.1
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 33103-KAE-770 SCREW, PAN, 4X45 •••••••••••• 1 1 1 1 1 1 1 1
2 33103-KSC-670 SCREW, PAN, 4X55 •••••••••••• 2 2 2 2 2 2 2 2
3 33107-KAE-771 SPRING, BEAM ADJUSTING •••••• 3 3 3 3 3 3 3 3
19 U
(HOBBS) 1 1 1 1 1 1 1 1
10 34901-HR3-A21 BULB COMP., HEADLIGHT
(12V 35/35W) 2 2 2 2 2 2 2 2
-0 IB
80
2018.06.20 E
M OA
T
O
F-2 METER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 6111D7 SUB HARNESS, FRONT ••••••••••• 0.5
2 8121A1 METER ASSY., COMBINATION ••••• 0.3
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 32105-HR6-A60 SUB HARNESS, FR. •••••••••••• 1 1 1 1 1 1 1 1
2 37200-HR4-A21 METER ASSY., COMBINATION
(MPH/KPH) 1 1 - - 1 1 - -
19 U
37200-HR4-A51 •••••••••••••••••••••••••••• - - 1 1 - - 1 1
3 93913-25310 SCREW, TAPPING, 5X14(PO) •••• 3 3 3 3 3 3 3 3
20 O S
7- ID
-0 IB
17 OH
PR
81
2018.06.20 E
M OA
T
O
F-3 SWITCH/CABLE
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 811100 CABLE, THROTTLE •••••••••••••• 1.2
811100F .EPS add ••••••••••••••••••••• 0.1
2 811148 CABLE, REVERSE ••••••••••••••• 1.1
- AO U
811148E .EPS add ••••••••••••••••••••• 0.1
3 6151C8 SWITCH, LEFT HANDLE •••••••••• 0.7
6151C8A .EPS add ••••••••••••••••••••• 0.1
4 6151A3 SWITCH, HORN ••••••••••••••••• 0.6
6151A3A .EPS add ••••••••••••••••••••• 0.1
6 6151B3 SWITCH, REAR STOP :LEVER SIDE 0.1
8 6151K0 SWITCH, RIGHT HANDLE ••••••••• 0.7
os N
6151K0A .EPS add ••••••••••••••••••••• 0.1
10 8111B1 CABLE, HAND BRAKE •••••••••••• 1.4
ot IÓ
8111B1B .EPS add ••••••••••••••••••••• 0.1
13 8101C3 CASE ASSY., THROTTLE LEVER ••• 0.2
14 8101C4 ARM, THROTTLE •••••••••••••••• 0.2
M UC
15 810120 LEVER, THROTTLE •••••••••••••• 0.2
19 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
8101C1 GRIP, HANDLE :RIGHT •••••••••• 0.1
21 8101C8 BRACKET, HANDLE LEVER :LEFT •• 0.2
25 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.2
M IB 8101F5
27 8101E1
29 810170
LEVER, HANDLE :BOTH ••••••••••
ARM, REVERSE ASSISTANT •••••••
LEVER, PARKING LOCK ••••••••••
0.3
0.1
0.2
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 17910-HR3-A21 CABLE COMP., THROTTLE ••••••• 1 1 1 1 1 1 1 1
2 22880-HR3-A21 CABLE, REVERSE ASSIST ••••••• 1 1 1 1 1 1 1 1
3 35140-HR4-643 SWITCH ASSY., ELECTRIC SHIFT 1 1 1 1 - - - -
19 U
LOCK 1 1 1 1 1 1 1 1
9 43452-HR3-A20 CLAMP, BRAKE CABLE •••••••••• 1 1 1 1 1 1 1 1
10 43460-HR3-A21 CABLE COMP., HAND BRAKE ••••• 1 1 1 1 1 1 1 1
-0 IB
M N
Reqd. QTY
Ref. TRX500
Part No. Description Serial No. Parts catalogue code
G SO
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
J K J K J K J K
22 53173-376-000 HOLDER, LEVER BRACKET ••••••• 1 1 1 1 1 1 1 1
23 53174-HN5-V60 STAY, PARKING BRAKE STOPPER • 1 1 1 1 1 1 1 1
24 53177-HN5-M40 COVER, L. HANDLE •••••••••••• 1 1 1 1 1 1 1 1
- AO U
25 53178-HR6-A60 LEVER, L. STEERING HANDLE ••• 1 1 1 1 1 1 1 1
26 53179-HN5-M40 HOLDER, STOP SWITCH SUB CORD 1 1 1 1 1 1 1 1
27 53179-HR6-A60 ARM, REVERSE ASSISTANT •••••• 1 1 1 1 1 1 1 1
28 53191-HR6-A60 SPRING, PARKING LEVER(A) •••• 1 1 1 1 1 1 1 1
29 53192-HR6-G60 LEVER, PARKING BRAKE LOCK ••• 1 1 1 1 1 1 1 1
os N
30 53193-HN5-C20 SPRING, PARKING LEVER RETURN 1 1 1 1 - - - -
53193-HF1-830 SPRING, LEVER RETURN •••••••• - - - - 1 1 1 1
ot IÓ
31 53193-HR6-A60 CAP, PARKING LEVER •••••••••• 1 1 1 1 1 1 1 1
32 90107-HR3-A20 BOLT, SPECIAL, 6MM •••••••••• 1 1 1 1 1 1 1 1
33 90114-HM8-000 BOLT, HANDLE LEVER PIVOT •••• 1 1 1 1 1 1 1 1
M UC
34 90115-HR6-A60 SCREW, PARKING LEVER PIVOT •• 1 1 1 1 1 1 1 1
35 90501-HA0-000 WASHER, LOCK, 6MM ••••••••••• 1 1 1 1 1 1 1 1
36 90504-HA0-000 WASHER, 9X20 •••••••••••••••• 1 1 1 1 1 1 1 1
M IB
37 91101-MAM-A80
38 91210-HA0-003
91210-HA0-004
BALL, STEEL, #6(3/16) •••••••
DUST SEAL, 9X16X5(ARAI) •••••
DUST SEAL, 9X16X5(NOK) ••••••
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
G R
39 91531-SZ5-003 CLIP, TUBE, 3.5 ••••••••••••• 1 1 1 1 1 1 1 1
40 91532-HA0-020 PACKING, THROTTLE CASE •••••• 1 1 1 1 1 1 1 1
A ST
83
2018.06.20 E
M OA
T
O
F-4 FRONT BRAKE MASTER CYLINDER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 6151B2 SWITCH, FRONT STOP ••••••••••• 0.1
2 712127 HOSE A, FRONT BRAKE •••••••••• 0.7
.INCLUDES: Bleed brakes
- AO U
712127G .EPS add ••••••••••••••••••••• 0.1
3 712128 HOSE B, FRONT BRAKE •••••••••• 1.3
.INCLUDES: Bleed brakes
4 7121C5 PIPE, FRONT BRAKE •••••••••••• 1.0
.INCLUDES: Bleed brakes
10 712105 CYLINDER, FRONT BRAKE MASTER • 0.5
.INCLUDES: Bleed brakes
os N
13 7121G6 DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
ot IÓ
15 7121G9 PISTON SET, FRONT BRAKE MASTER 0.5
.INCLUDES: Bleed brakes
19 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
M UC
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.3
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 35340-MGS-D31 SWITCH ASSY., FR. STOP •••••• 1 1 1 1 1 1 1 1
2 45126-HR3-A21 HOSE COMP., FR. BRAKE(A) •••• 1 1 1 1 1 1 1 1
3 45127-HR4-A21 HOSE COMP., FR. BRAKE(B) •••• 1 1 1 1 1 1 1 1
19 U
MASTER(NISSIN) 1 1 1 1 1 1 1 1
11 45513-KK1-771 CAP, MASTER CYLINDER •••••••• 1 1 1 1 1 1 1 1
-0 IB
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
24 90545-300-000 WASHER, OIL BOLT •••••••••••• 6 6 6 6 6 6 6 6
25 90651-MA5-671 CIRCLIP ••••••••••••••••••••• 1 1 1 1 1 1 1 1
19 U
85
2018.06.20 E
M OA
T
O
F-8 HANDLE PIPE
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 615146 SWITCH, IGNITION ••••••••••••• 0.8
3 810100 PIPE, STEERING HANDLE •••••••• 0.7
810100J .EPS add ••••••••••••••••••••• 0.1
- AO U
6 6161V9 CASE, ASSIST HEADLIGHT ••••••• 0.2
7 8121E3 COVER, METER ••••••••••••••••• 0.7
8 8121D0 STAY, METER COVER •••••••••••• 0.4
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 35100-HR6-A61 SWITCH ASSY., IGNITION •••••• 1 1 1 1 1 1 1 1
2 35121-HF1-881 KEY, BLANK(TYPE 1)
(KEY NO. AXX / BXX) (1) (1) (1) (1) (1) (1) (1) (1)
19 U
*NH1*...................BLACK 1 1 1 1 1 1 1 1
8 53207-HR4-A20 STAY, METER COVER ••••••••••• 1 1 1 1 1 1 1 1
9 53212-HP0-A00 BOOT, ASSIST HEADLIGHT •••••• 2 2 2 2 2 2 2 2
17 OH
86
2018.06.20 E
M OA
T
O
F-9 STEERING SHAFT
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 5101B3
BUSH, STEERING ••••••••••••••• 1.8
3 5101B4
ARM, STEERING •••••••••••••••• 1.1
4 510100
STEM OR SHAFT ASSY., STEERING 1.8
- AO U
5 510118
HOLDER, STEERING SHAFT ••••••• 2.0
9 5101B8
BEARING, STEERING SHAFT •••••• 2.4
10 5101C6
DUST SEAL, STEERING SHAFT
:UPPER •••••••••••••••••••••• 2.1
11 5101B9 DUST SEAL, STEERING SHAFT
:LOWER •••••••••••••••••••••• 2.1
5101D0 DUST SEAL, STEERING SHAFT
os N
:BOTH ••••••••••••••••••••••• 2.2
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 53220-HR3-A20 HOLDER COMP., STEERING SHAFT 1 1 - - 1 1 - -
2 53221-HP1-003 BUSH, STEERING •••••••••••••• 1 1 - - 1 1 - -
3 53230-HR4-A20 ARM COMP., STEERING ••••••••• 1 1 - - 1 1 - -
19 U
87
2018.06.20 E
M OA
T
O
F-9-10 STEERING SHAFT(EPS)
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 5101F7 BUSH, STEERING(A) •••••••••••• 1.2
3 5101K0 ARM, STEERING(A) ••••••••••••• 1.2
4 5101F1 STEM OR SHAFT ASSY., STEERING
- AO U
(A) ••••••••••••••••••••••••• 1.2
5 5101E5 EPS UNIT ASSEMBLY •••••••••••• 2.5
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 53220-HR3-A20 HOLDER COMP., STEERING SHAFT - - 1 1 - - 1 1
2 53221-HP1-003 BUSH, STEERING •••••••••••••• - - 1 1 - - 1 1
3 53230-HR4-A50 ARM COMP., STEERING ••••••••• - - 1 1 - - 1 1
19 U
88
2018.06.20 E
M OA
T
O
F-10 TIE ROD
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 5101C0 END, OUTER TIE ROD :LEFT ••••• 1.1
5101C1 END, OUTER TIE ROD :RIGHT •••• 1.1
5101C2 END, OUTER TIE ROD :BOTH ••••• 1.6
- AO U
2 5101A3 END, INNER TIE ROD :LEFT ••••• 1.1
5101A4 END, INNER TIE ROD :RIGHT •••• 1.1
5101A5 END, INNER TIE ROD :BOTH ••••• 1.6
3 5101A6 ROD, TIE :LEFT ••••••••••••••• 1.2
5101A7 ROD, TIE :RIGHT •••••••••••••• 1.2
5101A8 ROD, TIE :BOTH ••••••••••••••• 1.8
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 53157-HP5-003 END COMP., R. TIE ROD
(RIGHT HAND THREAD) 2 2 2 2 2 2 2 2
2 53158-HP5-003 END COMP., L. TIE ROD
19 U
89
2018.06.20 E
M OA
T
O
F-12 FRONT FENDER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
3 8121A0 SOCKET, ACCESSORY •••••••••••• 0.2
4 (26)
4131B9 FENDER, FRONT :RIGHT ••••••••• 0.9
- AO U
12 (27)
4131B8 FENDER, FRONT :LEFT •••••••••• 0.9
4131R7 FENDER, FRONT :BOTH •••••••••• 0.9
13 413122 COVER, FRONT CENTER •••••••••• 0.9
16 4131D4 COVER, HEADLIGHT :RIGHT •••••• 0.3
17 4131D3 COVER, HEADLIGHT :LEFT ••••••• 0.3
4131M9 COVER, HEADLIGHT :BOTH ••••••• 0.6
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 31652-HP0-A01 CAP ••••••••••••••••••••••••• 1 1 1 1 1 1 1 1
2 31653-HP0-A01 NUT ••••••••••••••••••••••••• 1 1 1 1 1 1 1 1
3 31655-HP0-A01 SOCKET COMP., ACCESSORY ••••• 1 1 1 1 1 1 1 1
19 U
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
13 61305-HR4-A40ZA COVER SET, FR. CENTER(WL)
*NH1*...................BLACK 1 1 - - - - - -
61305-HR4-A50ZA *NH1*...................BLACK - - 1 1 - - - -
19 U
61305-HR4-A20ZA *NH1*...................BLACK - - - - 1 1 - -
61305-HR4-A30ZA *NH1*...................BLACK - - - - - - 1 1
14 61310-HR3-A20ZA LID, RADIATOR CAP
20 O S
*NH1*...................BLACK 1 1 1 1 1 1 1 1
15 64365-040-000ZH CAP, FR. COVER
*NH1*...................BLACK 2 2 2 2 2 2 2 2
16 66301-HR3-A20 COVER, R. HEADLIGHT ••••••••• 1 1 1 1 1 1 1 1
7- ID
91
2018.06.20 E
M OA
T
O
F-14 FRONT CUSHION
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 5111G7 CUSHION ASSY., FRONT :LEFT ••• 0.3
5111G8 CUSHION ASSY., FRONT :RIGHT •• 0.3
5111H7 CUSHION ASSY., FRONT :BOTH ••• 0.5
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 51400-HR4-A21 CUSHION ASSY., FR.(SHOWA) ••• 2 2 - - 2 2 - -
51400-HR4-A51 •••••••••••••••••••••••••••• - - 2 2 - - 2 2
2 52489-HF7-003 BUSH, DAMPER •••••••••••••••• 2 2 2 2 2 2 2 2
19 U
92
2018.06.20 E
M OA
T
O
F-15 FRONT ARM
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 5111A8 GUARD, FRONT LOWER ARM :RIGHT 0.1
2 5111A7 GUARD, FRONT LOWER ARM :LEFT • 0.1
5111J5 GUARD, FRONT LOWER ARM :BOTH • 0.1
- AO U
3 5111B4 ARM, FRONT LOWER :RIGHT •••••• 1.2
5111B4A .Replace right upper arm add • 0.2
4 5111B3 ARM, FRONT LOWER :LEFT ••••••• 1.2
5111B3A .Replace left upper arm add •• 0.2
5111B5 ARM, FRONT LOWER :BOTH ••••••• 2.3
5 5111B1 ARM, FRONT UPPER :RIGHT •••••• 1.2
5111B1A .Replace right lower arm add • 0.2
os N
6 5111B6 JOINT, UPPER ARM BALL :LEFT •• 1.4
5111B7 JOINT, UPPER ARM BALL :RIGHT • 1.4
ot IÓ
5111B8 JOINT, UPPER ARM BALL :BOTH •• 2.7
7 5111B0 ARM, FRONT UPPER :LEFT ••••••• 1.2
5111B0A .Replace left lower arm add •• 0.2
M UC
5111B2 ARM, FRONT UPPER :BOTH ••••••• 2.3
5111G9 ARM, FRONT :FOR 1 VEHICLE •••• 2.7
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 51315-HR0-F00 GUARD, R. FR. INBOARD ••••••• 1 1 1 1 1 1 1 1
2 51316-HR0-F00 GUARD, L. FR. INBOARD ••••••• 1 1 1 1 1 1 1 1
3 51350-HR4-A20 ARM ASSY., R. FR. LOWER ••••• 1 1 1 1 1 1 1 1
19 U
93
2018.06.20 E
M OA
T
O
F-16 FRONT KNUCKLE/FRONT DRIVE SHAFT
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
4 2131E1 JOINT, FRONT INBOARD :LEFT ••• 1.0
2131E2 JOINT, FRONT INBOARD :RIGHT •• 1.0
2131E3 JOINT, FRONT INBOARD :BOTH ••• 1.9
- AO U
8 2131D5 BOOT, FRONT INBOARD :LEFT •••• 1.0
2131D6 BOOT, FRONT INBOARD :RIGHT ••• 1.0
2131D7 BOOT, FRONT INBOARD :BOTH •••• 1.9
9 2131K3 BOOT SET, FRONT DRIVESHAFT
:LEFT ••••••••••••••••••••••• 1.1
2131K4 BOOT SET, FRONT DRIVESHAFT
:RIGHT •••••••••••••••••••••• 1.1
os N
2131K5 BOOT SET, FRONT DRIVESHAFT
:BOTH ••••••••••••••••••••••• 2.1
ot IÓ
10 2131D9 DRIVESHAFT SET, FRONT :RIGHT • 1.0
11 2131D8 DRIVESHAFT SET, FRONT :LEFT •• 1.0
2131E0 DRIVESHAFT SET, FRONT :BOTH •• 1.9
M UC
12 4131A5 COVER, FRONT DISC :RIGHT ••••• 0.4
13 4131A4 COVER, FRONT DISC :LEFT •••••• 0.4
4131A6 COVER, FRONT DISC :BOTH •••••• 0.7
14 5111A2 KNUCKLE :RIGHT ••••••••••••••• 0.9
15 5111A1 KNUCKLE :LEFT •••••••••••••••• 0.9
M IB 5111A3
16 5111K6
17 5111K5
KNUCKLE :BOTH ••••••••••••••••
GUARD, FRONT OUTBOARD :RIGHT •
GUARD, FRONT OUTBOARD :LEFT ••
1.7
0.1
0.1
G R
18 5111H0 JOINT, LOWER ARM BALL :LEFT •• 1.0
+ 5111H1 JOINT, LOWER ARM BALL :RIGHT • 1.0
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 42206-HA7-671 RING, SNAP •••••••••••••••••• 2 2 2 2 2 2 2 2
2 42209-HC5-003 CIRCLIP ••••••••••••••••••••• 2 2 2 2 2 2 2 2
3 44207-HN8-A41 RING, SNAP •••••••••••••••••• 2 2 2 2 2 2 2 2
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
+18 5111H2 JOINT, LOWER ARM BALL :BOTH •• 1.9
23 5111F7 BEARING, FRONT KNUCKLE :LEFT • 1.1
5111F8 BEARING, FRONT KNUCKLE :RIGHT 1.1
- AO U
5111H8 BEARING, FRONT KNUCKLE :BOTH • 2.1
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
24 94201-30180 PIN, SPLIT, 3.0X18 •••••••••• 2 2 2 2 2 2 2 2
25 94514-34000 CIRCLIP, EXTERNAL, 34MM ••••• 2 2 2 2 2 2 2 2
19 U
20 O S
7- ID
-0 IB
17 OH
PR
95
2018.06.20 E
M OA
T
O
F-18 FRONT FINAL GEAR
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 2131G5 BEARING, FRONT PINION GEAR
:FRONT •••••••••••••••••••••• 3.3
4 213155 SHAFT, PROPELLER :FRONT •••••• 0.8
- AO U
5 (3)
2131A7 JOINT, PROPELLER SHAFT ••••••• 0.9
6 (7)
2131A8 BOOT, FRONT PROPELLER SHAFT •• 0.8
.NOTE: Same time for two units
8 2131B2 GEAR ASSY., FINAL DRIVEN
:FRONT •••••••••••••••••••••• 2.0
os N
10 2131B5 CASE SET, FINAL GEAR :FRONT •• 3.8
11 2131B8 COVER SET, FINAL GEAR :FRONT • 2.9
ot IÓ
12 (48)
2131N0 JOINT, FINAL CLUTCH •••••••••• 2.2
13 (46)
M UC
2131C8 GEAR, PINION :FRONT •••••••••• 2.9
14 (44)
2131N1 SLEEVE, FINAL CLUTCH ••••••••• 2.7
15 2131D0 GEAR, RING :FRONT •••••••••••• 3.1
16 2131C3 SHIM, PINION GEAR :FRONT ••••• 2.7
M IB 17
2131C6 SHIM, DIFFERENTIAL CASE ••••••
.NOTE: Same time for two units
(18,45)
2.7
G R
2121F3 FORK, FINAL CLUTCH ••••••••••• 2.7
19 2131S7 SLEEVE, DIFFERENTIAL LOCK •••• 2.7
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 06910-HR4-A21 BEARING SET, NEEDLE ••••••••• 1 1 1 1 1 1 1 1
2 12361-035-000 CAP, TAPPET ADJUSTING HOLE •• 1 1 1 1 1 1 1 1
3 40215-HM7-000 SPRING, SHAFT ••••••••••••••• 1 1 1 1 1 1 1 1
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
20 2121P9 FORK, DIFFERENTIAL LOCK •••••• 2.7
23 (56)
2131S6 ACTUATOR, DIFFERENTIAL LOCK •• 0.5
- AO U
24 2131E4 DIFFERENTIAL ••••••••••••••••• 3.1
25 2131E5 FOLLOWER SET, CAM •••••••••••• 3.1
26 (27)
2131C7 SHIM, FRONT DIFFERENTIAL ••••• 3.1
41 2131G6 BEARING, FRONT PINION GEAR
:REAR ••••••••••••••••••••••• 2.7
42 2131F0 BEARING, FRONT RING GEAR :LEFT 3.0
os N
43 2131F1 BEARING, FRONT RING GEAR
:RIGHT •••••••••••••••••••••• 3.0
ot IÓ
2131F3 BEARING, FRONT RING GEAR :BOTH 3.2
49 2131G0 OIL SEAL, FRONT FINAL GEAR
:LEFT ••••••••••••••••••••••• 1.0
M UC
50 2131G1 OIL SEAL, FRONT FINAL GEAR
:RIGHT •••••••••••••••••••••• 1.0
2131G2 OIL SEAL, FRONT FINAL GEAR
:BOTH ••••••••••••••••••••••• 1.9
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
16) 41544-HR4-A21 SHIM E, DIFFERENTIAL CASE
(0.80) 3 3 3 3 3 3 3 3
41545-HR4-A21 SHIM F, DIFFERENTIAL CASE
19 U
(0.85) 3 3 3 3 3 3 3 3
41546-HR4-A21 SHIM G, DIFFERENTIAL CASE
(0.90) 3 3 3 3 3 3 3 3
20 O S
(1.05) 3 3 3 3 3 3 3 3
41550-HR4-A21 SHIM K, DIFFERENTIAL CASE
(1.10) 3 3 3 3 3 3 3 3
-0 IB
(1.20) 3 3 3 3 3 3 3 3
41553-HR4-A21 SHIM N, DIFFERENTIAL CASE
(1.25) 3 3 3 3 3 3 3 3
41554-HR4-A21 SHIM O, DIFFERENTIAL CASE
(1.30) 3 3 3 3 3 3 3 3
PR
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
18 41565-HR4-A21 SHAFT, SCREW •••••••••••••••• 1 1 1 1 1 1 1 1
19 41627-HR4-A21 SLEEVE, DIFFERENTIAL LOCK ••• 1 1 1 1 1 1 1 1
20 41661-HR4-A21 FORK, DIFFERENTIAL LOCK ••••• 1 1 1 1 1 1 1 1
19 U
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
36 90651-HR4-A21 CIRCLIP, EXTERNAL, 45MM ••••• 1 1 1 1 1 1 1 1
37 90652-HR4-A21 CIRCLIP, INTERNAL, 68MM ••••• 1 1 1 1 1 1 1 1
38 90653-HR4-A21 CIRCLIP, EXTERNAL, 17MM ••••• 1 1 1 1 1 1 1 1
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 7111A0 SHOE(PAD) SET, BRAKE
:LEFT FRONT ••••••••••••••••• 0.3
7111A1 SHOE(PAD) SET, BRAKE
- AO U
:RIGHT FRONT •••••••••••••••• 0.3
7111A2 SHOE(PAD) SET, BRAKE
:BOTH FRONT ••••••••••••••••• 0.5
5 (2)
7111D2 PISTON, FRONT BRAKE CALIPER
:LEFT ••••••••••••••••••••••• 0.7
.INCLUDES: Bleed brakes
os N
7111D3 PISTON, FRONT BRAKE CALIPER
:RIGHT •••••••••••••••••••••• 0.7
ot IÓ
.INCLUDES: Bleed brakes
7111D4 PISTON, FRONT BRAKE CALIPER
:BOTH ••••••••••••••••••••••• 1.2
M UC
.INCLUDES: Bleed brakes
11 7111B5 CALIPER, FRONT BRAKE :LEFT ••• 0.6
.INCLUDES: Bleed brakes
12 7111B9 BRACKET, FRONT CALIPER :LEFT • 0.4
16 7111B6 CALIPER, FRONT BRAKE :RIGHT •• 0.6
M IB .INCLUDES: Bleed brakes
7111B7 CALIPER, FRONT BRAKE :BOTH •••
.INCLUDES: Bleed brakes
1.0
G R
17 7111C0 BRACKET, FRONT CALIPER :RIGHT 0.4
7111F0 BRACKET, FRONT CALIPER :BOTH • 0.7
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 06435-HP7-A01 PAD SET, FR. BRAKE •••••••••• 2 2 2 2 2 2 2 2
2 06451-HP5-601 SEAL SET, PISTON •••••••••••• 2 2 2 2 2 2 2 2
3 43352-568-003 SCREW, BLEEDER(NISSIN) •••••• 2 2 2 2 2 2 2 2
19 U
100
2018.06.20 E
M OA
T
O
F-20 FRONT WHEEL
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 7101F0 HUB, FRONT WHEEL :LEFT ••••••• 0.5
7101F1 HUB, FRONT WHEEL :RIGHT •••••• 0.5
7101J3 HUB, FRONT WHEEL :BOTH ••••••• 0.9
- AO U
3 7101B9 FRONT WHEEL :ONE ••••••••••••• 0.8
7101C0 FRONT WHEEL :TWO ••••••••••••• 1.5
4 710139 FRONT TIRE(ONE) •••••••••••••• 0.8
7101A8 FRONT TIRE(TWO) •••••••••••••• 1.5
6 7111D7 DISC, FRONT BRAKE :LEFT •••••• 0.5
7111D8 DISC, FRONT BRAKE :RIGHT ••••• 0.5
7111D9 DISC, FRONT BRAKE :BOTH •••••• 0.9
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 42753-HF1-670 VALVE, RIM(TR412) ••••••••••• 2 2 2 2 2 2 2 2
2 44615-HR3-A20 HUB SUB ASSY., FR. •••••••••• 2 2 2 2 2 2 2 2
3 44650-HR3-A20ZA WHEEL SUB ASSY., FR.
19 U
*TYPE2*...................... 2 2 2 2 2 2 2 2
4 44711-HR0-F01 TIRE(CST)(25X8-12) •••••••••• 2 2 2 2 2 2 2 2
5 44732-HC4-010 CAP, WHEEL CENTER ••••••••••• 2 2 2 2 2 2 2 2
20 O S
101
2018.06.20 E
M OA
T
O
F-21 REAR WHEEL
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 7101B5 HUB, REAR WHEEL :RIGHT ••••••• 0.3
2 7101B4 HUB, REAR WHEEL :LEFT •••••••• 0.3
7101G0 HUB, REAR WHEEL :BOTH •••••••• 0.5
- AO U
3 7101C1 REAR WHEEL :ONE •••••••••••••• 0.8
7101C2 REAR WHEEL :TWO •••••••••••••• 1.5
4 710142 REAR TIRE(ONE) ••••••••••••••• 0.8
7101A9 REAR TIRE(TWO) ••••••••••••••• 1.5
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 42610-HR3-A20 HUB COMP., R. RR. ••••••••••• 1 1 1 1 1 1 1 1
2 42620-HR3-A20 HUB COMP., L. RR. ••••••••••• 1 1 1 1 1 1 1 1
3 42650-HR0-F40ZA WHEEL SUB ASSY., RR.
19 U
*TYPE2*...................... 2 2 2 2 2 2 2 2
4 42711-HR0-F01 TIRE(CST)(25X10-12) ••••••••• 2 2 2 2 2 2 2 2
5 42753-HF1-670 VALVE, RIM(TR412) ••••••••••• 2 2 2 2 2 2 2 2
20 O S
102
2018.06.20 E
M OA
T
O
F-22-10 REAR BRAKE PANEL
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.6
2 711160 COVER, REAR BRAKE DRUM ••••••• 0.4
4 7111F6 PANEL SET, REAR BRAKE •••••••• 0.8
- AO U
8 7111B4 CAM, BRAKE :REAR ••••••••••••• 0.7
10 7111C4 ARM, BRAKE :REAR ••••••••••••• 0.2
13 7111C8 DRUM, REAR BRAKE ••••••••••••• 0.5
18 7111E4 BEARING, REAR BRAKE PANEL •••• 1.0
20 7111E7 OIL SEAL, REAR BRAKE PANEL ••• 0.8
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 06430-HN0-A20 SHOE SET, BRAKE(ASK) •••••••• 1 1 1 1 1 1 1 1
06430-HN0-A30 SHOE SET, BRAKE(JB) ••••••••• 1 1 1 1 1 1 1 1
2 40520-HP0-A00 COVER ASSY., DRUM ••••••••••• 1 1 1 1 1 1 1 1
19 U
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
23 91355-HN2-003 O-RING, 199X3.1 ••••••••••••• 1 1 1 1 1 1 1 1
24 94050-08000 NUT, FLANGE, 8MM •••••••••••• 1 1 1 1 1 1 1 1
25 94201-25200 PIN, SPLIT, 2.5X20 •••••••••• 2 2 2 2 2 2 2 2
19 U
104
2018.06.20 E
M OA
T
O
F-26 FUEL TANK
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 310100 TANK, FUEL ••••••••••••••••••• 1.0
3 3101A8 PROTECTOR, TANK UNDER HEAT ••• 0.9
4 3101G8 PROTECTOR, TANK UNDER HEAT
- AO U
:RIGHT •••••••••••••••••••••• 0.9
13 6181A3 STAY, ENGINE CONTROL MODULE •• 0.3
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 17507-HR3-A20 TRAY, FUEL TANK ••••••••••••• 1 1 1 1 1 1 1 1
2 17510-HR3-A21 TANK COMP., FUEL •••••••••••• 1 1 1 1 1 1 1 1
3 17515-HR3-A20 PROTECTOR, TANK UNDER HEAT(A) 1 1 1 1 1 1 1 1
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 310160 STRAINER, FUEL ••••••••••••••• 1.1
2 (12)
310120 PUMP ASSY., FUEL ••••••••••••• 0.7
- AO U
11 310162 HOSE, FUEL FEED •••••••••••••• 0.5
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 16010-HR3-A21 STRAINER SET, FUEL •••••••••• 1 1 1 1 1 1 1 1
2 16700-HR3-A21 PUMP ASSY., FUEL •••••••••••• 1 1 1 1 1 1 1 1
3 16718-HR0-F00 DAMPER, CONNECTOR ••••••••••• 1 1 1 1 1 1 1 1
19 U
106
2018.06.20 E
M OA
T
O
F-28-10 SIDE COVER/TANK COVER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
3 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.2
8 (4,7)
4111H8 COVER, SIDE :LEFT •••••••••••• 0.2
- AO U
4111J0 COVER, SIDE :BOTH •••••••••••• 0.3
9 413121 COVER, FUEL TANK TOP ••••••••• 0.2
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 83501-MG7-000 GROMMET, SIDE COVER ••••••••• 2 2 2 2 2 2 2 2
2 83552-HR3-A20 MAT, R. SIDE COVER •••••••••• 1 1 1 1 1 1 1 1
3 83555-HR3-W10ZB COVER SET, R. SIDE(WL)
19 U
107
2018.06.20 E
M OA
T
O
F-29 SEAT
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 413150 SEAT ••••••••••••••••••••••••• 0.1
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 77100-HR3-621ZA SEAT COMP.
*TYPE1*...................... 1 1 1 1 1 1 1 1 -------- -------- U
77100-HR3-D20ZA *TYPE1*...................... 1 - 1 1 1 - 1 1 -------- -------- 2ED,ED
19 U
108
2018.06.20 E
M OA
T
O
F-32 AIR CLEANER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 3121A5 CASE, AIR CLEANER •••••••••••• 0.9
2 3121D5 BODY, AIR CLEANER ELEMENT •••• 0.1
3 312102 COVER, AIR CLEANER CASE •••••• 0.1
- AO U
5 3121A4 CHAMBER, AIR CLEANER ••••••••• 0.1
8 (11)
3121B6 TUBE, AIR CLEANER CONNECTING • 0.7
9 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
12 3121C2 DUCT, SNORKEL •••••••••••••••• 0.4
17 617120 SENSOR, AIR TEMP ••••••••••••• 0.2
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 17210-HR4-A20 CASE, AIR CLEANER ••••••••••• 1 1 1 1 1 1 1 1
2 17211-HP0-A00 BODY COMP., AIR CLEANER ••••• 1 1 1 1 1 1 1 1
3 17217-HR3-A20 LID, AIR CLEANER •••••••••••• 1 1 1 1 1 1 1 1
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.3
2 313120 MUFFLER •••••••••••••••••••••• 0.8
3 313125 COVER, EXHAUST PIPE •••••••••• 0.5
- AO U
4 3131B3 COVER, MUFFLER :FRONT •••••••• 0.4
5 411167 COVER, EXHAUST MUFFLER ••••••• 0.4
6 3131P2 COVER, MUFFLER :LOWER •••••••• 0.4
8 617121 SENSOR, OXYGEN ••••••••••••••• 0.4
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 18291-MN4-920 GASKET, EX. PIPE •••••••••••• 1 1 1 1 1 1 1 1
2 18300-HR3-A20 MUFFLER COMP. ••••••••••••••• 1 1 1 1 1 1 1 1
3 18321-HR3-A20 COVER, EX. PIPE ••••••••••••• 1 1 1 1 1 1 1 1
19 U
110
2018.06.20 E
M OA
T
O
F-34 PEDAL/STEP
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.3
3 6151B5 SWITCH, REAR STOP :PEDAL SIDE 0.3
5 811130 CABLE, REAR BRAKE •••••••••••• 0.3
- AO U
6 810160 PEDAL, REAR BRAKE •••••••••••• 0.4
7 8101A8 SPRING, BRAKE PEDAL •••••••••• 0.3
8 4101C5 BAR, MAIN STEP :LEFT ••••••••• 0.1
4101C6 BAR, MAIN STEP :RIGHT •••••••• 0.1
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.1
9 4101C4 BRACKET, STEP :RIGHT ••••••••• 0.4
10 4101C3 BRACKET, STEP :LEFT •••••••••• 0.4
os N
4101N7 BRACKET, STEP :BOTH •••••••••• 0.6
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 24700-HR3-A20 PEDAL, GEAR CHANGE •••••••••• - - - - 1 1 1 1
2 24781-371-000 RUBBER, CHANGE PEDAL •••••••• - - - - 1 1 1 1
3 35350-HR3-A21 SWITCH ASSY., RR. STOP •••••• 1 1 1 1 1 1 1 1
19 U
111
2018.06.20 E
M OA
T
O
F-35-10 SWINGARM
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 5121K0 GUARD, DRIVE SHAFT :REAR ••••• 0.1
2 4101D9 HITCH, TRAILER ••••••••••••••• 0.1
3 5121B0 SWINGARM ASSEMBLY •••••••••••• 1.7
- AO U
5 (13)
5121B4 PIPE, SWINGARM HOUSING :LEFT • 0.4
10 5121D5 BEARING, HOUSING PIPE •••••••• 0.6
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 50359-HR0-F00 GUARD, YOKE JOINT ••••••••••• 1 1 1 1 1 1 1 1
2 50810-HN5-670 HITCH COMP., TRAILER •••••••• 1 1 1 1 1 1 1 1
3 52100-HR3-A20 SWINGARM ASSY., RR. ••••••••• 1 1 1 1 1 1 1 1
19 U
32X58X13UU(ZHEJIANG) 1 1 1 1 1 1 1 1
11 91255-HR0-F01 OIL SEAL, 42X58X10 •••••••••• 1 1 1 1 1 1 1 1
-0 IB
112
2018.06.20 E
M OA
T
O
F-38-10 REAR FINAL GEAR
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 2131G8 BEARING, REAR PINION GEAR
:REAR ••••••••••••••••••••••• 2.5
3 2131A6 SHAFT, PROPELLER :REAR ••••••• 1.2
- AO U
5 2131H8 JOINT ASSY., YOKE •••••••••••• 1.2
6 2131H9 BOOT, YOKE JOINT ••••••••••••• 1.3
9 2131B3 GEAR ASSY., FINAL DRIVEN :REAR 1.3
10 2131B6 CASE SET, FINAL GEAR :REAR ••• 3.4
11 2131B9 COVER SET, FINAL GEAR :REAR •• 1.9
13 2131C9 GEAR, PINION :REAR ••••••••••• 1.9
14 2131D1 GEAR, RING :REAR ••••••••••••• 2.4
os N
17 2131C2 SHIM, PINION GEAR •••••••••••• 1.9
2131C5 SHIM, RING GEAR •••••••••••••• 2.4
ot IÓ
.NOTE: Same time for two units
18 7101A2 SHAFT, REAR AXLE ••••••••••••• 0.9
19 410135 PLATE, SKID •••••••••••••••••• 0.1
M UC
29 2131E9 BEARING, REAR RING GEAR :RIGHT 2.6
30 2131G7 OIL SEAL, PINION GEAR :REAR •• 1.4
31 2131F7 OIL SEAL, REAR FINAL GEAR
:RIGHT •••••••••••••••••••••• 1.5
32 2131F6 OIL SEAL, REAR FINAL GEAR
M IB :LEFT •••••••••••••••••••••••
2131F8 OIL SEAL, REAR FINAL GEAR
:BOTH •••••••••••••••••••••••
1.5
1.6
G R
37 2131A1 BEARING, REAR PINION GEAR
+ :FRONT •••••••••••••••••••••• 1.9
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 06910-HR0-F00 BEARING SET, NEEDLE ••••••••• 1 1 1 1 1 1 1 1
2 12361-035-000 CAP, TAPPET ADJUSTING HOLE •• 1 1 1 1 1 1 1 1
3 40200-HR3-A20 SHAFT COMP., RR. PROPELLER •• 1 1 1 1 1 1 1 1
19 U
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
+37 2131E8 BEARING, REAR RING GEAR :LEFT 2.6
2131F2 BEARING, REAR RING GEAR :BOTH 2.7
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
18 42311-HR3-A20 SHAFT, RR. AXLE ••••••••••••• 1 1 1 1 1 1 1 1
19 50355-HR3-A20 PLATE, SKID ••••••••••••••••• 1 1 1 1 1 1 1 1
20 50358-HM8-B40 COLLAR, SKID PLATE •••••••••• 2 2 2 2 2 2 2 2
19 U
(ZHEJIANG) 1 1 1 1 1 1 1 1
30 91251-HR0-F01 OIL SEAL, 39X70X12 •••••••••• 1 1 1 1 1 1 1 1
17 OH
114
2018.06.20 E
M OA
T
O
F-39 REAR CUSHION
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 512115 CUSHION ASSY., REAR •••••••••• 0.4
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 51489-HP5-601 BUSH, DAMPER •••••••••••••••• 1 1 1 1 1 1 1 1
2 52400-HR4-A21 CUSHION ASSY., RR.(SHOWA) ••• 1 1 1 1 1 1 1 1
3 90120-HC4-000 BOLT, FLANGE, 10X50 ••••••••• 1 1 1 1 1 1 1 1
19 U
115
2018.06.20 E
M OA
T
O
F-40 REAR FENDER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 4101B0 HOLDER, BATTERY BOX •••••••••• 0.2
3 413102 FENDER, REAR ••••••••••••••••• 1.0
4 4131N2 MUDGUARD, CENTER :RIGHT •••••• 0.2
- AO U
5 4131N1 MUDGUARD, CENTER :LEFT ••••••• 0.2
6 4131J8 COVER, REAR CENTER ••••••••••• 0.1
7 4101B1 COVER, TOOL BOX •••••••••••••• 0.2
9 3131G8 PROTECTOR, MUFFLER :REAR ••••• 0.8
10 6101A1 COVER, BATTERY ••••••••••••••• 0.8
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 77207-HA0-000 CUSHION, SEAT MOUNTING •••••• 2 2 2 2 2 2 2 2
2 80101-HR3-A20 HOLDER, BATTERY ••••••••••••• 1 1 1 1 1 1 1 1
3 80110-HR4-L50ZD FENDER SET, RR.(WL)
19 U
*NH1*...................BLACK 1 1 1 1 1 1 1 1
6 80210-HR3-A20ZA COVER, RR. FENDER
17 OH
*NH1*...................BLACK 1 1 1 1 1 1 1 1
7 80211-HR3-A20ZA LID, TOOL BOX
*NH1*...................BLACK 1 1 1 1 1 1 1 1
8 80214-HM5-850 BAND, TOOL BOX •••••••••••••• 1 1 1 1 1 1 1 1
9 80222-HR3-A20 PROTECTOR, RR. MUFFLER •••••• 1 1 1 1 1 1 1 1
PR
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
16 90653-HC4-900 CLIP, MUDGUARD •••••••••••••• 18 18 18 18 18 18 18 18
17 90660-SB2-000 CLIP, CORD •••••••••••••••••• 2 2 2 2 2 2 2 2
18 91556-SK7-003 CLIP, WIRE HARNESS(BLACK) ••• 1 1 1 1 1 1 1 1
19 U
117
2018.06.20 E
M OA
T
O
F-43 TAILLIGHT
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 6161H2 TAILLIGHT ASSEMBLY ••••••••••• 0.3
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 33700-HN1-A71 LIGHT ASSY., TAIL & STOP •••• 1 1 1 1 1 1 1 1
2 80219-HC4-000 RUBBER, TAILLIGHT MOUNTING •• 2 2 2 2 2 2 2 2
19 U
20 O S
7- ID
-0 IB
17 OH
PR
118
2018.06.20 E
M OA
T
O
F-44 BATTERY
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 610100 BATTERY •••••••••••••••••••••• 0.2
2 612115 CABLE, STARTER MOTOR ••••••••• 0.7
3 610110 CABLE, NEGATIVE BATTERY •••••• 0.6
- AO U
4 6111E9 CORD, EARTH •••••••••••••••••• 1.0
5 615113 SWITCH, STARTER MAGNETIC ••••• 0.4
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 31500-HR0-F01 BATTERY(GYZ16H)(GS YUASA) ••• 1 1 1 1 1 1 1 1 -------- -------- U
31500-HR0-F11 •••••••••••••••••••••••••••• 1 - 1 1 1 - 1 1 -------- -------- 2ED,ED
2 32405-HR3-A20 CABLE, STARTER MOTOR •••••••• 1 1 1 1 1 1 1 1
19 U
119
2018.06.20 E
M OA
T
O
F-45 WIRE HARNESS
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 614105 COIL, IGNITION ••••••••••••••• 0.5
3 6131B2 RECTIFIER, REGULATE •••••••••• 0.3
4 6111R5 SUB HARNESS, ACCESSORY ••••••• 0.5
- AO U
5 6131C1 CONDENSER •••••••••••••••••••• 0.2
6 6131B4 DIODE, THREE WAY ••••••••••••• 0.2
7 611100 HARNESS, WIRE •••••••••••••••• 2.2
611100D .EPS add ••••••••••••••••••••• 0.1
8 (9,10)
6131E0 DIODE •••••••••••••••••••••••• 0.3
.NOTE: relay box side
os N
6131E0A .Replace 1 diode add ••••••••• 0.1
13 617125 SENSOR, BANK ANGLE ••••••••••• 0.5
ot IÓ
16 616169 HORN ••••••••••••••••••••••••• 0.3
20 6111G1 RELAY, FUEL PUMP ••••••••••••• 0.3
6111U9 RELAY, FAIL SAFE ••••••••••••• 0.3
M UC
21 6111L9 RELAY, INHIBITOR ••••••••••••• 0.3
6111V0 RELAY, DIFFERENTIAL LOCK ••••• 0.3
6111V0A .Replace 1 differential lock
relay add ••••••••••••••••••• 0.1
22 611155 RELAY, MAIN •••••••••••••••••• 0.3
M IB 23
24
25
6111V1
618135
6181C2
RELAY, PULLBACK ••••••••••••••
ENGINE CONTROL MODULE(ECM) •••
CONTROL UNIT, EPS ••••••••••••
0.2
0.3
0.5
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 30510-HR3-A21 COIL COMP., IGNITION •••••••• 1 1 1 1 1 1 1 1
2 30700-MBN-671 CAP ASSY., NOISE SUPPRESSOR • 1 1 1 1 1 1 1 1
3 31600-MGZ-J01 RECTIFIER ASSY., REGULATOR •• 1 1 1 1 1 1 1 1
19 U
32100-HR4-630 •••••••••••••••••••••••••••• - - - - - - 1 1
8 32146-SH3-003 CONNECTOR, DIODE(2P) •••••••• 3 3 3 3 3 3 3 3
9 32146-SJ4-003 DIODE(3P) ••••••••••••••••••• 2 2 2 2 2 2 2 2
-0 IB
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
21 38502-MCS-G01 RELAY COMP., POWER
(MICRO ISO 5P) 3 3 3 3 3 3 3 3
22 38503-MCA-A61 RELAY COMP., POWER
19 U
38770-HR4-BA1 •••••••••••••••••••••••••••• - - - - 1 1 1 1
25 39980-HR4-A52 EPS UNIT •••••••••••••••••••• - - 1 1 - - 1 1
26 39981-HN2-B70 CUSHION, EPS UNIT ••••••••••• - - 1 1 - - 1 1
27 50330-HR3-A40 STAY, HORN •••••••••••••••••• 1 1 1 1 1 1 1 1
7- ID
121
2018.06.20 E
M OA
T
O
F-46 FRAME BODY
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
2 410100 BODY, FRAME •••••••••••••••••• 12.6
.INCLUDES: Engine removal and
installation
- AO U
410100P .EPS add ••••••••••••••••••••• 0.1
11 4101F7 GUARD, ENGINE :FRONT ••••••••• 0.4
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 32171-GJ1-003 CLIP, WIRE HARNESS •••••••••• 1 1 1 1 1 1 1 1
2 50100-HR3-W50 BODY COMP., FRAME ••••••••••• 1 1 1 1 1 1 1 1
3 50201-HP5-600 RUBBER, ENGINE HEAD MOUNTING 1 1 1 1 1 1 1 1
19 U
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
25 91558-SD5-003 CLIP, WIRE HARNESS(BLACK) ••• 1 1 1 1 1 1 1 1
26 94050-10000 NUT, FLANGE, 10MM ••••••••••• 3 3 3 3 3 3 3 3
19 U
123
2018.06.20 E
M OA
T
O
F-49 RADIATOR
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
1 1151C3 RADIATOR ••••••••••••••••••••• 1.0
2 1151H9 STAY, COOLING FAN •••••••••••• 1.0
4 1151A6 FAN, COOLING ••••••••••••••••• 1.0
- AO U
5 1151A7 MOTOR, FAN ••••••••••••••••••• 1.1
6 1151G1 COVER, RADIATOR GRILLE :LEFT • 0.2
1151G2 COVER, RADIATOR GRILLE :RIGHT 0.2
1151G8 COVER, RADIATOR GRILLE :BOTH • 0.4
7 1151B1 GRILLE, RADIATOR ••••••••••••• 0.3
8 1151B8 CAP, RADIATOR •••••••••••••••• 0.1
13 115110 TANK, RADIATOR RESERVE ••••••• 0.3
os N
14 1151D6 TUBE, RADIATOR RESERVE ••••••• 0.3
15 115103 HOSE, RADIATOR :UPPER •••••••• 0.7
ot IÓ
17 115104 HOSE, RADIATOR :LOWER •••••••• 0.7
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 19010-HR3-A21 RADIATOR COMP.(T.RAD) ••••••• 1 1 1 1 1 1 1 1 -------- -------- U
19010-HR3-J21 •••••••••••••••••••••••••••• 1 - 1 1 1 - 1 1 -------- -------- 2ED,ED
2 19015-HR3-A20 STAY, COOLING FAN ••••••••••• 1 1 1 1 1 1 1 1
19 U
M N
G SO
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
23 90303-HA0-680 NUT, SPECIAL, 6X7 ••••••••••• 1 1 2 2 1 1 2 2
24 90315-MK3-003 NUT, SERRATE, 5MM ••••••••••• 1 1 1 1 1 1 1 1
25 90653-HC4-900 CLIP, MUDGUARD •••••••••••••• 8 8 10 10 8 8 10 10
19 U
125
2018.06.20 E
M OA
T
O
F-51 CARRIER
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
3 4101H5 CARRIER, LUGGAGE :FRONT •••••• 0.2
4 4101H3 PIPE, FRONT CARRY •••••••••••• 0.7
5 4111F8 GRILLE, FRONT •••••••••••••••• 0.9
- AO U
6 4101H6 CARRIER, LUGGAGE :REAR ••••••• 0.2
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 33741-HB9-641 REFLECTOR, RR. REFLEX(RED) •• 4 4 4 4 4 4 4 4
2 33742-HB9-641 REFLECTOR, FR. REFLEX(AMBER) 2 2 2 2 2 2 2 2
3 81100-HR4-A20ZA CARRIER, FR. LUGGAGE
19 U
*NH1*...................BLACK 1 1 1 1 1 1 1 1
4 81150-HR4-E20ZA PIPE COMP., FR. CARRY
*NH1*...................BLACK 1 1 1 1 1 1 1 1
20 O S
126
2018.06.20 E
M OA
T
O
F-52 TOOLS
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
NO INFORMATION •••••••••••••••
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 38211-SNA-A21 FUSE, BLOCK(40A) •••••••••••• 1 1 1 1 1 1 1 1
2 83501-152-000 BOX, TOOL ••••••••••••••••••• 1 1 1 1 1 1 1 1
3 89102-538-000 DRIVER, SCREW(NO.2 + -) ••••• 1 1 1 1 1 1 1 1
19 U
127
2018.06.20 E
M OA
T
O
F-53 CAUTION LABEL
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
NO INFORMATION •••••••••••••••
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 87508-HN2-B70 LABEL, TRAILER HITCH •••••••• 1 1 1 1 1 1 1 1 -------- -------- U
2 87508-HN2-D10 LABEL, TRAILER HITCH •••••••• 1 - 1 1 1 - 1 1 -------- -------- 2ED,ED
3 87511-HR4-A20 LABEL, FR. CARRIER •••••••••• 1 1 1 1 1 1 1 1 -------- -------- U
19 U
128
2018.06.20 E
M OA
T
O
F-54 MARK/EMBLEM
M N
Ref. (Relative ref. Number)
L.O.N. F.R.T.
G SO
No. Description
NO INFORMATION •••••••••••••••
- AO U
os N
ot IÓ
M UC
M IB
G R
A ST
Reqd. QTY
Ref.
3
Part No. Description TRX500 Serial No. Parts catalogue code
No. FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
DI
J K J K J K J K
1 86201-HR3-A20ZB MARK, R. WING(105MM)
*TYPE1*...................... 1 1 1 1 1 1 1 1 -------- -------- ED,U
86201-HR3-B20ZA *TYPE1*...................... 1 - 1 - 1 - 1 - -------- -------- 2ED
19 U
*TYPE1*...................... - - - - - - 1 1
5 86611-HR4-A40ZA MARK, FR. CENTER COVER
*TYPE1*...................... 1 1 - - - - - -
-0 IB
129
2018.06.20 E
M OA
T
O
PART NO. INDEX
M N
Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref.
G SO
06000 14431-HR0-F00 53 5 17049-SAA-003 106 8 19037-MCA-G61 124 8 23212-HP0-A00 71 2 28000
14432-HP5-600 53 6 17210-HR4-A20 109 1 19046-MCA-G61 124 9 23213-HP0-A00 60 15
06111-HR4-A21 78 1 14440-HP5-600 53 7 17211-HP0-A00 109 2 19046-PAA-A00 124 9 23221-HR0-F00 71 3 28102-ME9-000 66 1
06112-HR4-A21 79 1 14451-HR3-A40 53 8 17217-HR3-A20 109 3 19051-KA3-830 124 10 23411-HR0-F00 71 4 28110-HP5-600 66 2
- AO U
06112-HR4-A40 79 1 14510-HP5-600 55 2 17219-HR3-A20 109 4 19052-MGH-640 105 11 23413-HP5-600 71 5 28125-HR0-F01 66 3
06430-HN0-A20 103 1 14540-HN5-671 55 3 17220-HR4-A20 109 5 124 11 23414-HA0-000 71 6 28130-HP5-600 66 4
06430-HN0-A30 103 1 14711-HR3-A40 53 9 17223-HM8-000 109 6 19084-HP0-A50 110 7 23431-HR0-F00 71 7 28400-HR0-F21 76 1
06435-HP7-A01 100 1 14721-HR3-A40 53 10 17224-HM8-B40 109 7 19104-MB0-700 124 12 23432-HR0-F00 71 8 28407-HM7-A11 76 2
06451-HP5-601 100 2 14751-HP0-A00 53 11 17253-HR4-A20 109 8 19110-HR3-A20 124 13 23441-HR0-F00 71 9 28430-HP5-660 76 3
06910-HR0-F00 113 1 14761-HP0-A00 53 12 17254-HN1-000 109 9 19111-HR3-A20 124 14 23442-HP5-600 71 10 28461-HP5-661 76 4
os N
06910-HR4-A21 96 1 14771-HP0-A00 53 13 17256-HR3-A20 109 10 19215-MEG-300 58 8 23451-HR0-F00 71 11
14775-HP0-A00 53 14 17258-HR3-A20 109 11 19216-HP5-600 58 9 23452-HP5-600 71 12 30000
ot IÓ
11000 14781-MBB-003 53 15 17259-HR3-A20 109 12 19217-MAL-300 58 10 23454-HR0-F00 71 13
17262-HN7-000 109 13 19220-HP7-A00 57 1 23461-HR0-F00 71 14 30510-HR3-A21 120 1
11100-HR0-F01 68 1 15000 17366-HR3-A20 109 14 19226-HP5-600 57 2 23471-HR0-F00 71 15 30700-MBN-671 120 2
11200-HR0-F01 68 2 17507-HR3-A20 105 1 79 1 23472-HP5-600 71 16
M UC
11300-HR0-E00 58 1 15100-HP5-600 62 1 17510-HR3-A21 105 2 19300-HN8-305 52 28 23481-HR0-F00 71 17 31000
11300-HR0-F00 58 1 15153-HR0-F00 62 2 17515-HR3-A20 105 3 19305-KV3-010 52 29 23491-HP5-600 71 18
11333-HR0-F00 58 2 15155-HP0-A00 62 3 17516-HR3-A20 105 4 19321-HP5-L10 51 12 23521-HR0-F00 71 19 31110-HR4-A41 65 1
11335-HR0-F00 58 3 15220-HP5-600 62 4 17517-HR3-A20 105 5 19501-HR3-A20 124 15 23611-HR3-A40 75 1 31120-HR4-A42 65 2
M IB
11340-HR4-A40
11400-HR4-A20
63
63
1
1
15412-HM5-A10
15413-MC8-000
15414-KF0-000
58
58
58
4
5
6
17518-HR3-A20
17521-HR3-A20
17567-KWT-901
105
106
77
6
9
18
19501-HR3-A40
19502-HR3-A40
19503-HN2-A60
57
57
124
3
4
16
23621-HR0-F00
23631-HR0-F00
23721-HR0-F00
75
75
71
2
3
20
31200-HR0-F01
31201-MEW-921
31202-MEW-921
67 1
67 2
67 3
G R
12000 15421-HR3-A40 62 5 17568-HP5-600 77 19 19503-HR3-A20 124 17 23731-HB3-000 71 21 31203-MEW-921 67 4
15650-HL5-A00 58 7 17570-HR3-A21 106 11 19503-HR3-A40 57 5 23751-HR0-F00 71 22 31204-MEW-921 67 5
12100-HR0-F00 56 1 17574-HR3-A21 106 12 19507-HP5-600 58 11 31205-HP5-601 67 6
A ST
M N
Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref.
G SO
32601-HR3-A20 119 3 37881-P2A-000 109 18 41540-HR4-A21 96 16 43000 45462-HR0-F00 84 6 51375-HP5-601 93 6
32603-HR3-A20 119 4 41541-HA0-000 113 17 45464-HR3-A20 84 7 94 18
38000 41541-HR4-A21 96 16 43010-HR3-A20 103 4 45471-HR3-A20 84 8 51380-HR4-A20 93 7
33000 41542-HA0-000 113 17 43102-319-000 103 5 45504-410-003 84 9 51400-HR4-A21 92 1
- AO U
38110-HC4-732 120 16 41542-HR4-A21 96 16 43132-HR3-A20 103 6 45510-HR3-A21 84 10 51400-HR4-A51 92 1
33103-KAE-770 80 1 38205-HP0-B11 120 17 41543-HA0-000 113 17 43134-300-000 103 7 45513-KK1-771 84 11 51489-HP5-601 115 1
33103-KSC-670 80 2 38211-SNA-A21 120 18 41543-HR4-A21 96 16 43141-HA7-670 103 8 45517-166-006 84 12
33107-KAE-771 80 3 127 1 41544-HA0-000 113 17 43141-HA7-671 103 8 45520-MG7-006 84 13 52000
33110-HR3-A20 80 4 38230-HR4-A20 120 19 41544-HR4-A21 97 16 43145-HN5-M00 103 9 45521-HA2-006 84 14
33117-KBR-730 80 5 38230-HR4-A40 120 19 41545-HA0-000 113 17 43352-568-003 100 3 45530-MCA-006 84 52100-HR3-A20
15 112 3
os N
33130-HR6-A60 80 6 38501-MCS-G01 120 20 41545-HR4-A21 97 16 43353-461-771 100 4 52101-HR3-A20 112 4
33150-HP0-A00 80 7 38502-MCS-G01 121 21 41546-HA0-000 113 17 43410-HN2-000 103 10 46000 52112-HA0-000 114 21
ot IÓ
33160-HR3-A20 80 8 38503-MCA-A61 121 22 41546-HR4-A21 97 16 43415-HM7-000 103 11 52300-HR3-W50 112 5
33700-HN1-A71 118 1 38562-663-920 106 17 41547-HA0-000 113 17 43452-HR3-A20 82 9 46394-S04-003 84 16 52400-HR4-A21 115 2
33741-HB9-641 126 1 38580-HR4-A21 121 23 41547-HR4-A21 97 16 43459-HM5-A10 103 12 46510-HR3-A20 111 6 52489-HF7-003 92 2
33742-HB9-641 126 2 38770-HR4-BA1 121 24 41548-HA0-000 113 17 43460-HR3-A21 82 10 46513-HR3-A20 111 7
M UC
38770-HR4-BD1 121 24 41548-HR4-A21 97 16 43470-HR3-A21 111 5 46666-HB9-006 84 17 53000
34000 38800-HR3-A21 63 9 41549-HR4-A21 97 16 43620-HR3-A20 103 13
41550-HR4-A21 97 16 47000 53100-HR3-A20 86 3
34901-HN2-000 80 9 39000 41551-HR4-A21 97 16 44000 53111-HR3-A20 86 4
35000 M IB
34901-HR3-A21 80 10
39980-HR4-A52
39981-HN2-B70
41552-HR4-A21
121 25 41553-HR4-A21
121 26 41554-HR4-A21
97
97
97
16
16
16
44207-HN8-A41
44220-HR3-A21
94 3
94 4
47155-MGE-D00
50000
82 11 53113-HR3-A20
53143-HM7-305
53144-HA0-010
86
82
82
5
13
14
G R
41555-HR4-A21 97 16 44225-HR3-A21 94 5 53145-HA0-770 82 15
35100-HR6-A61 86 1 40000 41556-HR4-A21 97 16 44226-HR3-A21 94 6 50100-HR3-W50 122 2 53146-HM8-000 82 16
35121-HF1-881 86 2 41557-HR4-A21 97 16 44228-HR3-A21 94 7 50201-HP5-600 122 3 53147-HM5-850 82 17
A ST
35162-MGC-003 120 14 40321-HR0-F00 113 6 41665-HR4-A21 98 21 44615-HR3-A20 101 2 50330-HR3-A40 121 27 53167-HP5-600 82 20
35163-MGC-003 120 15 40322-HN8-000 113 7 41666-HR4-A21 98 22 44650-HR3-A20ZA 101 3 50334-HR0-F00 119 7 53172-HN5-V60 82 21
35180-HM8-851 82 4 40323-HN8-000 113 8 41700-HR4-A21 98 23 44711-HR0-F01 101 4 50340-HR3-A20 122 8 53172-HN5-V70 82 21
35181-HM8-V81 82 5 40400-HR4-A20 96 4 44732-HC4-010 101 5 50350-HR3-A20 122 9 53173-376-000 83 22
19 U
M N
Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref.
G SO
53310-HR3-A70 88 4 80110-HR4-T40ZA 116 3 86611-HR4-A50ZA 129 6 90102-HR4-A21 98 29 90304-HM7-A10 101 9 90651-MA5-671 85 25
53400-HR3-A20 87 5 80110-HR4-T40ZC 116 3 86801-HR4-A20ZA 129 7 90103-147-000 122 14 102 8 90651-MA6-720 86 13
53521-HR4-A20 89 3 80121-HR3-A20ZA 116 4 86801-HR4-A40ZA 129 8 90103-HN0-A60 102 7 90305-HC0-770 87 7 90652-HF7-003 122 17
53526-679-000 89 4 80122-HR3-A20ZA 116 5 86801-HR4-B20ZA 129 7 90103-HN8-300 101 7 88 8 90652-HR4-A21 99 37
- AO U
53600-HR3-A71 88 5 80210-HR3-A20ZA 116 6 86801-HR4-B40ZA 129 8 90103-HP7-A30 88 6 92 4 90652-KT1-771 119 10
80211-HR3-A20ZA 116 7 90103-MCS-G00 84 21 93 9 90653-HC4-900 86 14
61000 80214-HM5-850 116 8 87000 90105-KR3-000 101 8 98 34 91 23
80219-HC4-000 118 2 90107-HN8-003 124 19 112 8 105 20
61100-HR4-BJ0ZC 90 4 80222-HR3-A20 116 9 87508-HN2-B70 128 1 90107-HP5-600 66 5 115 5 107 11
61100-HR4-EE0ZA 91 26 80223-HR3-A20 116 10 87508-HN2-D10 128 2 90107-HR3-A20 83 32 90305-HC4-000 89 5 109 20
os N
61100-HR4-L20ZA 90 4 87511-HR4-A20 128 3 90109-371-000 98 30 90306-181-761 112 9 117 16
61100-HR4-T20ZA 90 4 81000 87511-HR4-J20 128 4 103 15 115 6 122 18
ot IÓ
61100-HR4-T20ZC 90 4 87512-HR4-A20 128 5 114 22 90310-HB9-000 93 10 125 25
61103-HN5-670ZB 90 5 81100-HR4-A20ZA 126 3 87512-HR4-J20 128 6 90111-147-000 116 14 94 21 126 8
61103-HR0-F00ZA 90 6 81150-HR4-E20ZA 126 4 87543-HM7-700 128 7 122 15 90314-HM5-A10 101 10 90653-HR4-A21 99 38
61104-HN5-670ZA 90 7 81170-HR4-A20ZA 126 5 87543-HN8-760 128 8 90111-162-000 86 12 102 9 90654-HR4-A21 99 39
M UC
61105-KA8-000 90 8 81300-HR3-E20ZA 126 6 87544-HR4-A20 128 9 91 21 90315-MK3-003 125 24 90654-SA4-003 122 19
61107-HR4-A20 90 9 87544-HR4-J20 128 10 105 19 90401-HP0-A00 71 23 90660-SB2-000 117 17
61110-HR4-B20ZA 90 10 83000 87562-HM8-850 128 11 109 19 90403-HN8-000 72 24 90662-HN5-M00 109 21
61110-HR4-L20ZB 90 10 87576-HL3-E00 128 12 124 20 90403-HP5-600 53 18 90678-HN2-830 109 22
M IB
61110-HR4-L20ZD 90
61122-HR4-A20 90
61200-HR4-EE0ZA 91
10 83501-152-000
11 83501-MG7-000
27
127
91
107
2
18
1
87576-HL3-S00
89000
128 13 90111-187-000
90111-HP0-A00
90111-KT1-780
94
111
93
19
11
8
90406-HN2-000
90407-HN2-000
90417-360-000
60
60
55
19
20
5
90679-SG9-E01
90684-ZA0-601
90696-HN2-830
122
122
109
20
21
23
G R
61200-HR4-L20ZA 90 12 83551-MA6-000 91 19 112 7 73 20 90741-ZE2-000 69 7
61200-HR4-T20ZA 90 12 105 16 89102-538-000 127 3 90114-HM8-000 83 33 90417-HA0-000 87 8
61200-HR4-T20ZC 90 12 116 11 89103-538-000 127 4 90114-HP0-A00 94 20 88 9 91000
A ST
M N
Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref.
G SO
91202-444-015 63 19 63 24 94050-06000 85 28 121 34 96100-62040-00 72 32
91202-HP0-A01 76 6 79 1 94050-08000 104 24 95701-06016-00 64 29 96100-62050-00 75 8
91202-HR0-F01 75 6 91320-HM7-702 103 22 111 15 95701-06016-08 91 25 96100-63050-00 72 33
91204-HR0-F01 75 7 112 12 94050-08070 126 9 117 21 96220-40138 74 26
- AO U
91205-950-003 87 10 91320-MB0-000 67 14 94050-10000 123 26 95701-06018-00 121 35 96400-10040-00 92 5
91206-968-003 103 19 91351-881-000 112 13 94102-08800 59 34 95701-06020-00 51 24 96600-06040-10 65 4
91206-968-004 111 14 91351-HM8-A51 59 32 94103-04000 80 11 74 25
91208-689-005 63 20 79 1 94109-12000 68 7 95701-06020-08 99 59 98000
91210-HA0-003 83 38 91351-HR4-A21 99 56 79 1 95701-06022-00 53 21
91210-HA0-004 83 38 91355-759-003 114 34 94201-20220 89 7 121 36 98079-5514E 52 27
os N
91251-HF7-003 103 20 91355-HN2-003 104 23 94201-25200 104 25 95701-06022-08 55 6 98200-41000 121 38
91251-HR0-F01 114 30 91413-679-000 76 8 94201-30180 93 11 125 30 98200-42000 121 39
ot IÓ
91251-HR4-A21 99 48 91531-SZ5-003 83 39 95 24 95701-06025-00 57 8 98200-43000 121 40
91252-HA0-004 114 31 91532-HA0-020 83 40 94201-30250 87 12 64 30
32 91533-STK-003 121 29 88 10 95701-06025-07 85 29 99000
91252-HC5-003 99 49 91535-STK-003 121 30 111 16 95701-06030-00 59 38
M UC
50 122 22 94201-40400 101 11 105 24 99001-10120 127 11
91253-HM7-003 103 21 125 26 102 10 95701-06032-00 56 4 99001-14170 127 12
91255-HR0-F01 112 11 91535-TA0-003 83 41 94251-08000 105 22 95701-06040-00 64 31 99002-13500 127 5
91255-KV3-701 87 11 121 31 94301-08140 51 22 68 9 99005-02000 127 13
M IB
91301-428-003
91301-HR3-A40
51
78
79
20
1
1
91535-TF0-003
91536-STK-003
91556-SK7-003
122
121
117
23
32
18
59
64
68
35
25
8
95701-06050-00
95701-06055-00
51
64
59
25
32
39
G R
91301-KZL-931 77 21 122 24 94301-10160 62 9 95701-06060-00 59 40
91302-001-020 99 53 91558-SD5-003 109 24 94301-12160 51 23 68 10
114 33 123 25 56 3 95701-06065-00 52 26
A ST
91303-679-003 76 7 126 10
79 1 93500-04016-0G 83 42 95002-02080 106 18 95701-08022-00 123 28
20 O S
M N
Part name Page Ref. Part name Page Ref. Part name Page Ref.
G SO
[A ] BEARING, RADIAL BALL, BOLT, FLANGE, 6MM••••••••••••• 86 12
32X58X13UU 112 10 91 21
ACTUATOR ASSY. ••••••••••••••• 98 23 BEARING, RADIAL BALL, 93 8
ADJUSTER, TENSIONER •••••••••• 55 3 33.5X22X7 61 26 94 19
- AO U
ARM ASSY., L. FR. LOWER •••••• 93 4 BEARING, RADIAL BALL, 15X32X9• 58 21 105 19
ARM ASSY., L. FR. UPPER •••••• 93 7 BEARING, RADIAL BALL, 17X35X10 99 45 109 19
ARM ASSY., R. FR. LOWER •••••• 93 3 BEARING, RADIAL BALL, 22X47X14 75 5 111 11
ARM ASSY., R. FR. UPPER •••••• 93 5 BEARING, RADIAL BALL, 32X28X13 99 42 112 7
ARM COMP., GEARSHIFT MASTER •• 73 11 43 116 14
ARM COMP., STEERING •••••••••• 87 3 BEARING, RADIAL BALL, 32X58X13 99 41 122 15
os N
88 3 BEARING, RADIAL BALL, 35X60X14 114 29 124 20
ARM COMP., SUB GEARSHIFT BEARING, RADIAL BALL, 40X85X18 69 9 BOLT, FLANGE, 6X10•••••••••••• 110 10
ot IÓ
SPINDLE 73 16 BEARING, RADIAL BALL, 45X68X12 99 44 BOLT, FLANGE, 6X110••••••••••• 59 41
ARM COMP., THROTTLE •••••••••• 82 14 BEARING, RADIAL BALL, 6000 •••• 68 13 BOLT, FLANGE, 6X12•••••••••••• 64 27
ARM, EX. VALVE ROCKER •••••••• 53 6 BEARING, RADIAL BALL, 6003 •••• 61 26 83 50
ARM, IN. VALVE ROCKER •••••••• 53 5 BEARING, RADIAL BALL, 6004 •••• 87 9 84 21
M UC
ARM, REVERSE ASSISTANT ••••••• 83 27 BEARING, RADIAL BALL, 6007 •••• 114 37 119 13
ARM, RR. BRAKE ••••••••••••••• 103 10 BEARING, RADIAL BALL, 608ZZ••• 59 22 BOLT, FLANGE, 6X14•••••••••••• 64 28
BEARING, RADIAL BALL, 6202 •••• 53 23 72 31
[B ] BEARING, RADIAL BALL, 6203 •••• 69 10 76 9
M IB
BALL, STEEL, #6 ••••••••••••••
BAND A, BATTERY ••••••••••••••
83
127
37
10
BEARING, RADIAL BALL, 6204 ••••
BEARING, RADIAL BALL, 6205 ••••
72
72
75
29
32
8
BOLT, FLANGE, 6X16••••••••••••
121
64
91
34
29
25
31
G R
BAND A, YOKE JOINT BOOT •••••• 113 7 BEARING, RADIAL BALL, 6305 •••• 72 33 104
BAND B2, BATTERY ••••••••••••• 117 20 BEARING, RADIAL BALL, 63/28U•• 103 18 117 21
BAND B, YOKE JOINT BOOT •••••• 113 8 BEARING, RADIAL BALL, 6806 •••• 63 17 BOLT, FLANGE, 6X18•••••••••••• 59 42
A ST
BAND F, BATTERY •••••••••••••• 119 12 BEARING, RADIAL BALL, 6807 •••• 74 22 121 35
BAND SET ••••••••••••••••••••• 82 5 BEARING, RADIAL BALL, 699ZZ••• 59 23 BOLT, FLANGE, 6X20•••••••••••• 51 24
BAND, AIR CLEANER CONNECTING BODY ASSY., THROTTLE •••••••••• 77 8 74 25
TUBE 109 21 BODY COMP., AIR CLEANER••••••• 109 2 99 59
DI
BAND, SUCTION HOSE ••••••••••• 122 20 BOLT, FLANGE, 10X100 •••••••••• 98 31 105 24
BAND, TOOL BOX ••••••••••••••• 116 8 BOLT, FLANGE, 10X160 •••••••••• 87 15 BOLT, FLANGE, 6X32•••••••••••• 56 4
BAND, WATER HOSE ••••••••••••• 124 16 88 12 BOLT, FLANGE, 6X35•••••••••••• 62 10
31
-0 IB
BAND, WIRE ••••••••••••••••••• 119 10 BOLT, FLANGE, 10X35 ••••••••••• 114 25 BOLT, FLANGE, 6X40•••••••••••• 64
BAND, WIRE HARNESS ••••••••••• 86 13 BOLT, FLANGE, 10X39 ••••••••••• 88 6 68 9
BAND, WIRE, 165MM •••••••••••• 121 28 BOLT, FLANGE, 10X40 ••••••••••• 92 5 BOLT, FLANGE, 6X50•••••••••••• 51 25
17 OH
5
113 1 112 14 BOLT, FLANGE, 6X70•••••••••••• 68 11
BEARING, ANGULAR BALL •••••••• 94 23 BOLT, FLANGE, 10X66 ••••••••••• 98 32 BOLT, FLANGE, 6X85•••••••••••• 68 12
BEARING, BALL, 62/22 ••••••••• 72 30 BOLT, FLANGE, 12X58 ••••••••••• 115 4 BOLT, FLANGE, 8X16•••••••••••• 53 22
BEARING, NEEDLE, 12X16X10 •••• 74 23 BOLT, FLANGE, 5X10 •••••••••••• 77 20 87 14
BEARING, NEEDLE, 12X18X12 •••• 99 46 124 21 88 11
BEARING, NEEDLE, 20X26X12 •••• 74 24 BOLT, FLANGE, 5X20 •••••••••••• 77 3 111 17
BEARING, RADIAL BALL ••••••••• 69 8 121 37
134
2018.06.20 E
M OA
T
O
PART NAME INDEX
M N
Part name Page Ref. Part name Page Ref. Part name Page Ref.
G SO
BOLT, FLANGE, 8X16 ••••••••••• 123 27 BRACKET SUB ASSY., R. FR. CHAMBER, AIR CLEANER SUB•••••• 109 5
126 10 CALIPER 100 17 CIRCLIP••••••••••••••••••••••• 85 25
BOLT, FLANGE, 8X18 ••••••••••• 114 26 BRACKET, BRAKE LEVER •••••••••• 82 21 94 2
BOLT, FLANGE, 8X20 ••••••••••• 100 18 BRACKET, FR. GEAR CASE•••••••• 122 9 CIRCLIP, 22MM••••••••••••••••• 72 28
- AO U
114 23 BRACKET, HEAD HANGER •••••••••• 122 10 CIRCLIP, 7MM•••••••••••••••••• 61 25
BOLT, FLANGE, 8X22 ••••••••••• 123 28 BRACKET, METER STAY ••••••••••• 86 5 CIRCLIP, EXTERNAL, 12MM••••••• 64 26
BOLT, FLANGE, 8X25 ••••••••••• 98 29 BRUSH SET A, CARBON ••••••••••• 67 2 CIRCLIP, EXTERNAL, 17MM••••••• 99 38
BOLT, FLANGE, 8X27 ••••••••••• 114 24 BRUSH SET B, CARBON ••••••••••• 67 3 CIRCLIP, EXTERNAL, 34MM••••••• 93 12
BOLT, FLANGE, 8X38 ••••••••••• 86 16 BULB COMP., HEADLIGHT••••••••• 80 10 95 25
BOLT, FLANGE, 8X45 ••••••••••• 104 30 BULB, HEADLIGHT••••••••••••••• 80 9 CIRCLIP, EXTERNAL, 45MM••••••• 99 36
os N
111 18 BUSH, 17MM•••••••••••••••••••• 71 2 CIRCLIP, INTERNAL, 35MM••••••• 99 39
BOLT, FLANGE, 8X55 ••••••••••• 51 15 BUSH, 22MM•••••••••••••••••••• 60 15 CIRCLIP, INTERNAL, 42MM••••••• 63 16
ot IÓ
126 11 BUSH, 22X25X10.2•••••••••••••• 71 10 87 13
BOLT, FR. DISK, 8X24 ••••••••• 101 8 BUSH, DAMPER•••••••••••••••••• 92 2 CIRCLIP, INTERNAL, 68MM••••••• 99 37
BOLT, GEARSHIFT DRUM STOPPER 115 1 104 26
ARM PIVOT 55 4 BUSH, SPLINE•••••••••••••••••• 71 13 CIRCLIP, SPECIAL INTERNAL••••• 94 22
M UC
73 19 BUSH, SPLINE, 25MM •••••••••••• 71 6 CLAMPER, FR. BRAKE HOSE••••••• 84 7
BOLT, HANDLE LEVER PIVOT ••••• 83 33 BUSH, STEERING •••••••••••••••• 87 2 CLAMPER, FUEL HOSE•••••••••••• 77 19
84 22 88 2 CLAMP A, FR. BRAKE HOSE••••••• 84 18
BOLT, HEX., 6X25 ••••••••••••• 121 33 BUSH, THROTTLE PIVOT •••••••••• 82 18 CLAMP A, L. FR. BRAKE HOSE•••• 84 8
BOLT,
BOLT,
BOLT, M IB
HEX., 6X32 •••••••••••••
KNOCK, 5MM •••••••••••••
OIL, 10X22 •••••••••••••
60
65
84
16
3
23
[C ]
CLAMP A, R. FR. BRAKE HOSE••••
CLAMP B, FR. BRAKE HOSE•••••••
CLAMP, BRAKE CABLE••••••••••••
84
84
82
5
6
9
G R
BOLT, RECESSED, 5X28 ••••••••• 51 16 CABLE COMP., FOOT BRAKE••••••• 111 5 CLAMP, RADIATOR HOSE•••••••••• 57 6
BOLT, RECESSED, 5X32 ••••••••• 51 14 CABLE COMP., HAND BRAKE••••••• 82 10 CLAMP, TUBE••••••••••••••••••• 106 19
BOLT, SEALING, 8MM ••••••••••• 98 30 CABLE COMP., THROTTLE••••••••• 82 1 CLIP A•••••••••••••••••••••••• 84 16
A ST
BOLT, SOCKET, 6X15 ••••••••••• 94 20 CABLE, STARTER MOTOR •••••••••• 119 2 121 29
BOLT, SOCKET, 6X40 ••••••••••• 65 4 CALIPER SUB ASSY., L. FR. ••••• 100 11 30
BOLT, SPECIAL, 12MM •••••••••• 76 5 CALIPER SUB ASSY., R. FR. ••••• 100 16 31
BOLT, SPECIAL, 6MM ••••••••••• 83 32 CAMSHAFT COMP. •••••••••••••••• 53 2 122 22
19 U
37
5
BOOT, YOKE JOINT ••••••••••••• 113 6 CARRIER, RR. LUGGAGE •••••••••• 126 6 CLIP, TUBE•••••••••••••••••••• 59
BOX, TOOL •••••••••••••••••••• 127 2 CASE ASSY., THROTTLE LEVER •••• 82 13 99 57
BRACKET COMP., L. STEP ••••••• 111 10 CASE SUB ASSY., FINAL GEAR •••• 113 10 104 27
BRACKET COMP., R. STEP ••••••• 111 9 CASE SUB ASSY., FR. FINAL GEAR 96 10 106 18
BRACKET SUB ASSY., L. FR. CASE, AIR CLEANER••••••••••••• 109 1 114 35
CALIPER 100 12 CENTER, CLUTCH •••••••••••••••• 60 2 125 27
CHAIN, CAM•••••••••••••••••••• 55 1 28
135
2018.06.20 E
M OA
T
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PART NAME INDEX
M N
Part name Page Ref. Part name Page Ref. Part name Page Ref.
G SO
CLIP, TUBE, 3.5 •••••••••••••• 83 39 COVER, RR. FENDER••••••••••••• 116 6 [F ]
CLIP, WIRE HARNESS ••••••••••• 105 12 COVER, R. HANDLE LEVER•••••••• 84 20
109 24 COVER, R. HEADLIGHT ••••••••••• 91 16 FAN COMP., COOLING•••••••••••• 124 4
117 18 COVER, SIDE••••••••••••••••••• 107 7 FENDER SET, RR.••••••••••••••• 116 3
- AO U
122 1 COVER, TANK••••••••••••••••••• 107 9 FENDER, L. FR.•••••••••••••••• 90 12
24 COVER, THERMOSTAT••••••••••••• 51 12 91 27
123 25 CRANKCASE COMP., FR. •••••••••• 68 1 FENDER, R. FR.•••••••••••••••• 90 4
CLIP, WIRE HARNESS, 6MM •••••• 122 19 CRANKCASE COMP., RR. •••••••••• 68 2 91 26
CLUTCH, ONE WAY •••••••••••••• 61 27 CRANKSHAFT COMP.•••••••••••••• 69 1 FLYWHEEL COMP.•••••••••••••••• 65 1
COIL COMP., IGNITION ••••••••• 120 1 CUSHION ASSY., FR. •••••••••••• 92 1 FOLLOWER SET, CAM••••••••••••• 98 25
os N
COLLAR ••••••••••••••••••••••• 120 14 CUSHION ASSY., RR. •••••••••••• 115 2 FOLLOWER, CAM••••••••••••••••• 53 4
COLLAR A, SPLINE ••••••••••••• 71 5 CUSHION, EPS UNIT••••••••••••• 121 26 FORK COMP., FR. FINAL CLUTCH•• 97 17
ot IÓ
COLLAR B, SPLINE ••••••••••••• 71 12 CUSHION, SEAT MOUNTING •••••••• 116 1 FORK, CENTER GEARSHIFT•••••••• 73 2
COLLAR, 25X28X12.5 ••••••••••• 71 16 CYLINDER COMP. •••••••••••••••• 56 1 FORK, DIFFERENTIAL LOCK••••••• 98 20
COLLAR, CLUTCH LIFTER •••••••• 60 8 CYLINDER SUB ASSY., FR. BRAKE FORK, FR. GEARSHIFT••••••••••• 73 1
COLLAR, ENGINE HANGER •••••••• 122 7 MASTER 84 10 FORK, RR. GEARSHIFT••••••••••• 73 3
M UC
COLLAR, NUMBER BRACKET SETTING 91 20 FUSE, BLOCK••••••••••••••••••• 120 18
116 12 [D ] 127 1
COLLAR, O-RING ••••••••••••••• 62 3 FUSE, MINI•••••••••••••••••••• 121 38
COLLAR, RADIATOR MOUNTING •••• 105 11 DAMPER, CONNECTOR••••••••••••• 106 3 39
M IB
COLLAR, SKID PLATE •••••••••••
COLLAR, STOP SWITCH ••••••••••
124
114
82
11
20
7
DIAPHRAGM •••••••••••••••••••••
DIFFERENTIAL ASSY.••••••••••••
84
98
4
13
24 [G ]
40
G R
CONDENSER UNIT ••••••••••••••• 120 5 DIODE••••••••••••••••••••••••• 120 9
CONNECTOR, DIODE ••••••••••••• 120 8 DIODE ASSY., THREE WAY•••••••• 120 6 GASKET KIT A•••••••••••••••••• 78 1
10 DISK, CLUTCH FRICTION••••••••• 60 3 GASKET KIT B•••••••••••••••••• 79 1
A ST
COVER COMP., OIL FILTER •••••• 58 2 DRIVESHAFT SET, L. FR.•••••••• 94 11 GASKET, WATER PUMP COVER•••••• 57 2
COVER COMP., REDUCTION GEAR •• 58 3 DRIVESHAFT SET, R. FR.•••••••• 94 10 79 1
20 O S
COVER COMP., RR. CRANKCASE ••• 63 1 DRUM ASSY., RR. BRAKE••••••••• 103 13 GAUGE, OIL LEVEL•••••••••••••• 58 7
COVER COMP., WATER PUMP •••••• 57 1 DRUM COMP., GEARSHIFT••••••••• 73 5 GAUGE, TIRE PRESSURE•••••••••• 127 9
COVER SET, FR. CENTER •••••••• 91 13 DUCT, SNORKEL••••••••••••••••• 109 12 GEAR ASSY., FR. FINAL••••••••• 96 8
COVER SET, FUSE •••••••••••••• 120 19 DUST SEAL, 17X23X3•••••••••••• 103 19 GEAR ASSY., RR. FINAL••••••••• 113 9
COVER SET, L. SIDE ••••••••••• 107 8 111 14 GEAR COMP., DRIVE••••••••••••• 60 14
7- ID
COVER SET, R. SIDE ••••••••••• 107 3 DUST SEAL, 30X44X5•••••••••••• 87 11 GEAR COMP., STARTING DRIVEN••• 66 2
COVER SUB ASSY., FINAL GEAR •• 113 11 DUST SEAL, 41X76X19 ••••••••••• 103 21 GEAR, COUNTERSHAFT FIFTH•••••• 71 18
COVER SUB ASSY., FR. FINAL DUST SEAL, 44X58X8•••••••••••• 103 20 GEAR, COUNTERSHAFT FIRST•••••• 71 4
-0 IB
5
COVER, L. HEADLIGHT •••••••••• 91 17 EMBLEM, PRODUCT••••••••••••••• 86 11 GEAR, MAINSHAFT FIFTH••••••••• 71 17
COVER, METER ••••••••••••••••• 86 7 END COMP., L. TIE ROD••••••••• 89 2 GEAR, MAINSHAFT FOURTH•••••••• 71 14
COVER, MUFFLER ••••••••••••••• 110 4 END COMP., R. TIE ROD••••••••• 89 1 GEAR, MAINSHAFT THIRD••••••••• 71 9
5 EPS UNIT •••••••••••••••••••••• 88 5 GEAR, REDUCTION SHAFT••••••••• 58 17
COVER, MUFFLER LOWER ••••••••• 110 6 121 25 GEAR, REVERSE IDLE•••••••••••• 71 20
COVER, RADIATOR GRILLE ••••••• 124 6 GEAR, RR. PINION•••••••••••••• 113 13
COVER, RADIATOR GRILLE CENTER 124 7 GEAR, RR. RING•••••••••••••••• 113 14
136
2018.06.20 E
M OA
T
O
PART NAME INDEX
M N
Part name Page Ref. Part name Page Ref. Part name Page Ref.
G SO
GEAR, SHIFT REDUCTION •••••••• 58 18 INDICATOR, BRAKE•••••••••••••• 103 9 MARK, FR. CENTER COVER•••••••• 129 3
GEAR, STARTER REDUCTION •••••• 66 4 INJECTOR ASSY., FUEL •••••••••• 77 15 4
GRILLE, FR. •••••••••••••••••• 126 5 INSULATOR ••••••••••••••••••••• 67 9 5
GRIP ••••••••••••••••••••••••• 127 4 INSULATOR, THROTTLE BODY •••••• 51 7 6
- AO U
GRIP, HANDLE ••••••••••••••••• 82 19 MARK, L. WING••••••••••••••••• 129 2
GROMMET •••••••••••••••••••••• 120 15 [J ] MARK, RR. FENDER•••••••••••••• 129 7
GROMMET, SIDE COVER •••••••••• 91 18 8
19 JOINT ASSY., YOKE••••••••••••• 113 5 MARK, R. WING••••••••••••••••• 129 1
105 16 JOINT A, ARM BALL••••••••••••• 93 6 MAT, L. SIDE COVER•••••••••••• 107 5
107 1 94 18 MAT, R. SIDE COVER•••••••••••• 107 2
os N
116 11 JOINT B, BRAKE ARM •••••••••••• 104 29 METER ASSY., COMBINATION•••••• 81 2
GROMMET, TA SENSOR ••••••••••• 109 18 JOINT B, WASHER TUBE •••••••••• 106 17 MOTOR ASSY., CONTROL•••••••••• 58 19
ot IÓ
GUARD, ENGINE •••••••••••••••• 122 11 JOINT COMP., INBOARD •••••••••• 94 4 MOTOR ASSY., FAN•••••••••••••• 124 5
GUARD, HANDLE END •••••••••••• 82 20 JOINT SUB ASSY., FR. FINAL MOTOR ASSY., STARTER•••••••••• 67 1
GUARD, L. FR. INBOARD •••••••• 93 2 CLUTCH 96 12 MUDGUARD, L. CENTER••••••••••• 116 5
GUARD, L. FR. OUTBOARD ••••••• 94 17 JOINT, BREATHER TUBE •••••••••• 122 17 MUDGUARD, R. CENTER••••••••••• 116 4
M UC
GUARD, L. SPLASH ••••••••••••• 94 13 JOINT, FR. PROPELLER SHAFT •••• 96 5 MUFFLER COMP.••••••••••••••••• 110 2
GUARD, R. FR. INBOARD •••••••• 93 1 JOINT, INJECTOR••••••••••••••• 77 10
GUARD, R. FR. OUTBOARD ••••••• 94 16 [N ]
GUARD, R. SPLASH ••••••••••••• 94 12 [K ]
M IB
GUARD, YOKE JOINT ••••••••••••
GUIDE, BRAKE CABLE •••••••••••
GUIDE, VALVE •••••••••••••••••
112
82
51
1
12
2
KEY, BLANK••••••••••••••••••••
KEY, SPECIAL WOODRUFF, 25X18••
86
69
2
7
NUT•••••••••••••••••••••••••••
NUT-WASHER, 6MM•••••••••••••••
90
67
119
2
12
9
G R
KNOB COMP., RECOIL STARTER •••• 76 4 NUT, AXLE, 20MM••••••••••••••• 101 9
[H ] KNUCKLE ASSY., L. FR.••••••••• 94 15 102 8
KNUCKLE ASSY., R. FR.••••••••• 94 14 NUT, BEAM ADJUSTING••••••••••• 80 5
A ST
HOLDER, THROTTLE CASE •••••••• 82 17 LABEL, TRAILER HITCH •••••••••• 128 1 126 9
HOLDER, UPPER HANDLE ••••••••• 86 4 2 NUT, HEX., 12MM••••••••••••••• 89 6
HORN COMP. ••••••••••••••••••• 120 16 LEVER, L. STEERING HANDLE ••••• 83 25 NUT, HEX., 6MM•••••••••••••••• 83 48
49
-0 IB
HOSE COMP., FR. BRAKE •••••••• 84 2 LEVER, PARKING BRAKE LOCK ••••• 83 29
3 LEVER, REVERSE STOPPER •••••••• 63 3 119 11
HOSE COMP., FUEL FEED •••••••• 106 11 LEVER, R. HANDLE•••••••••••••• 84 19 NUT, HEX., 8MM•••••••••••••••• 59 33
17 OH
8
5
HUB COMP., L. RR. •••••••••••• 102 2 LID, RELAY BOX •••••••••••••••• 105 14 88
HUB COMP., R. RR. •••••••••••• 102 1 LID, TOOL BOX••••••••••••••••• 116 7 92 4
HUB SUB ASSY., FR. ••••••••••• 101 2 LIGHT ASSY., TAIL & STOP •••••• 118 1 93 9
98 34
[I ] [M ] 112 8
115 5
IMPELLER, WATER PUMP ••••••••• 58 8 MAINSHAFT ••••••••••••••••••••• 71 1 NUT, SELF-LOCK, 12MM•••••••••• 89 5
137
2018.06.20 E
M OA
T
O
PART NAME INDEX
M N
Part name Page Ref. Part name Page Ref. Part name Page Ref.
G SO
NUT, SELF-LOCK, 14MM ••••••••• 87 6 O-RING, 30.8MM •••••••••••••••• 99 53 PIN, SPLIT, 4.0X40•••••••••••• 101 11
88 7 114 33 102 10
NUT, SERRATE, 5MM •••••••••••• 125 24 O-RING, 35.5X3 •••••••••••••••• 51 20 PIPE ASSY., L. HOUSING•••••••• 112 5
NUT, SPECIAL, 6X7 •••••••••••• 122 13 78 1 PIPE COMP., FR. BRAKE••••••••• 84 4
- AO U
125 23 O-RING, 38MM•••••••••••••••••• 99 56 PIPE COMP., FR. CARRY••••••••• 126 4
NUT, SPEED, 4MM •••••••••••••• 86 10 O-RING, 4X2••••••••••••••••••• 67 14 PIPE, STEERING HANDLE••••••••• 86 3
NUT, SQUARE, 5MM ••••••••••••• 51 10 O-RING, 54X2.4 •••••••••••••••• 59 27 PIPE, WATER••••••••••••••••••• 57 3
NUT, TAPPET ADJUSTING •••••••• 53 17 79 1 PISTON•••••••••••••••••••••••• 69 3
NUT, TIE ROD LOCK •••••••••••• 89 4 O-RING, 58X3•••••••••••••••••• 79 1 PISTON SET, FR. MASTER
NUT, U, 6MM •••••••••••••••••• 126 7 O-RING, 66MM•••••••••••••••••• 112 13 CYLINDER 84 15
os N
NUT, WHEEL ••••••••••••••••••• 101 10 O-RING, 6.3X2.2••••••••••••••• 77 21 PISTON, 32MM•••••••••••••••••• 100 5
102 9 O-RING, 75X3.2 •••••••••••••••• 103 22 PLATE COMP., CLUTCH CAM••••••• 58 12
ot IÓ
112 12 PLATE COMP., CLUTCH LIFTER•••• 58 14
[O ] O-RING, 7.8X1.9••••••••••••••• 59 31 PLATE COMP., DRIVE•••••••••••• 60 5
63 24 PLATE, BEARING SETTING•••••••• 71 19
OIL SEAL, 12X22X5 •••••••••••• 59 24 79 1 PLATE, CAM FIXING••••••••••••• 53 3
M UC
63 18 O-RING, 8.2X1.5••••••••••••••• 59 30 PLATE, CLUTCH••••••••••••••••• 60 4
OIL SEAL, 12X26X7 •••••••••••• 59 25 79 1 PLATE, CLUTCH CAM••••••••••••• 58 12
OIL SEAL, 14X24X6 •••••••••••• 63 19 O-RING, 9.5X1.5••••••••••••••• 53 20 PLATE, CLUTCH LIFTER•••••••••• 60 7
OIL SEAL, 22X35X7 •••••••••••• 75 6 78 1 PLATE, CLUTCH PRESSURE•••••••• 60 6
23
OIL
OIL M IB
SEAL,
SEAL,
22X48X7 ••••••••••••
25X42X7 ••••••••••••
99
87
49
50
10
O-RING, ANGLE SENSOR ••••••••••
O-RING, CONTROL MOTOR•••••••••
63
79
59
1
32
PLATE, DIAPHRAGM••••••••••••••
PLATE, GEARSHIFT••••••••••••••
PLATE, IDLE AIR CONTROL VALVE•
84
73
77
14
12
12
G R
OIL SEAL, 25X45X7 •••••••••••• 75 7 79 1 PLATE, SHIFT GUIDE•••••••••••• 73 7
OIL SEAL, 32X52X9 •••••••••••• 76 6 OUTER COMP., CLUTCH ••••••••••• 60 1 PLATE, SKID••••••••••••••••••• 114 19
OIL SEAL, 35X49X6 •••••••••••• 114 31 11 PLIERS, 135••••••••••••••••••• 127 5
A ST
OIL SEAL, 9X18X7 ••••••••••••• 59 26 PACKING, 8MM •••••••••••••••••• 98 35 PLUG, SPARK••••••••••••••••••• 52 27
O-RING ••••••••••••••••••••••• 106 5 103 17 POCKET, SIDE•••••••••••••••••• 107 4
6 114 28 PROTECTOR, BATTERY•••••••••••• 116 10
7 PACKING, FUEL CAP ••••••••••••• 105 9 PROTECTOR, RR. MUFFLER•••••••• 116 9
19 U
O-RING, 10X2 ••••••••••••••••• 62 7 PACKING, FUEL PUMP •••••••••••• 106 12 PROTECTOR, TANK UNDER HEAT•••• 105 3
79 1 PACKING, THROTTLE CASE•••••••• 83 40 4
20 O S
O-RING, 11X1.9 ••••••••••••••• 59 28 PAD SET, FR. BRAKE•••••••••••• 100 1 PULLEY COMP., RECOIL•••••••••• 76 3
79 1 PANEL SET, RR. BRAKE •••••••••• 103 4 PUMP ASSY., FUEL•••••••••••••• 106 2
O-RING, 11.5X2.3 ••••••••••••• 76 7 PEDAL ASSY., BRAKE•••••••••••• 111 6 PUMP ASSY., OIL••••••••••••••• 62 1
79 1 PEDAL, GEAR CHANGE•••••••••••• 111 1
O-RING, 13.8X2.5 ••••••••••••• 63 21 PGM-FI UNIT••••••••••••••••••• 121 24 [R ]
23
7- ID
O-RING, 14.8X2.4 ••••••••••••• 63 22 PIN, FUEL TANK JOINT •••••••••• 105 6 REFLECTOR, FR. REFLEX••••••••• 126 2
79 1 PIN, HANGER••••••••••••••••••• 100 14 REFLECTOR, RR. REFLEX••••••••• 126 1
O-RING, 15X2.5 ••••••••••••••• 62 6 PIN, LOCK, 8MM •••••••••••••••• 105 22 RELAY COMP., POWER•••••••••••• 120 20
21
17 OH
5
O-RING, 199X3.1 •••••••••••••• 104 23 PIN, SPLIT, 2.5X20•••••••••••• 104 25 RETAINER COMP., BALL•••••••••• 58 16
O-RING, 20.6X1.9 ••••••••••••• 68 5 PIN, SPLIT, 3.0X18•••••••••••• 93 11 RETAINER, VALVE SPRING•••••••• 53 13
79 1 95 24 RING•••••••••••••••••••••••••• 67 8
O-RING, 21.8X2.4 ••••••••••••• 114 34 PIN, SPLIT, 3.0X25•••••••••••• 87 12 RING SET, PISTON•••••••••••••• 69 2
O-RING, 24.4X3.1 ••••••••••••• 67 13 88 10 RING, BACK UP••••••••••••••••• 106 8
79 1 111 16 RING, DAMPER•••••••••••••••••• 103 3
RING, FUEL PUMP LOCKING••••••• 106 16
138
2018.06.20 E
M OA
T
O
PART NAME INDEX
M N
Part name Page Ref. Part name Page Ref. Part name Page Ref.
G SO
RING, SEAL ••••••••••••••••••• 77 16 SEAL, EX. VALVE STEM •••••••••• 53 1 SHIM Q, DIFFERENTIAL CASE••••• 97 16
RING, SNAP ••••••••••••••••••• 94 1 SEAL, FR. FENDER•••••••••••••• 90 9 SHIM R, DIFFERENTIAL CASE••••• 97 16
3 SEAL, GLOVE BOX••••••••••••••• 90 11 SHOE SET, BRAKE••••••••••••••• 103 1
RING, STOPPER •••••••••••••••• 96 9 SEAL, MECHANICAL•••••••••••••• 58 10 SLEEVE, DIFFERENTIAL LOCK••••• 98 19
- AO U
113 12 SEAL, PROPELLER••••••••••••••• 99 52 SLEEVE, FR. FINAL CLUTCH•••••• 96 14
ROD COMP., PUSH •••••••••••••• 53 7 SEAL, RELAY BOX••••••••••••••• 105 15 SOCKET COMP., ACCESSORY••••••• 90 3
ROD, TIE ••••••••••••••••••••• 89 3 SEAT COMP.•••••••••••••••••••• 108 1 SPACER A, RING GEAR••••••••••• 113 17
ROLLER, 4X13.8 ••••••••••••••• 74 26 SEAT, VALVE SPRING•••••••••••• 53 14 SPACER B, RING GEAR••••••••••• 113 17
ROPE, RECOIL STARTER ••••••••• 76 2 SENSOR ASSY., AIR TEMPERATURE• 109 17 SPACER C, RING GEAR••••••••••• 113 17
RUBBER C, MOUNTING ••••••••••• 122 6 SENSOR ASSY., ANGLE ••••••••••• 63 9 SPACER D, RING GEAR••••••••••• 113 17
os N
RUBBER C, STAND STOPPER •••••• 105 23 SENSOR ASSY., BANK ANGLE•••••• 120 13 SPACER E, RING GEAR••••••••••• 113 17
RUBBER, BATTERY •••••••••••••• 119 7 SENSOR ASSY., SPEED ••••••••••• 63 8 SPACER F, RING GEAR••••••••••• 113 17
ot IÓ
RUBBER, CHANGE PEDAL ••••••••• 111 2 SENSOR ASSY., WATER SPACER G, RING GEAR••••••••••• 113 17
RUBBER, ENGINE HEAD MOUNTING • 122 3 TEMPERATURE 51 13 SPACER H, RING GEAR••••••••••• 113 17
RUBBER, ENGINE LOWER MOUNTING 122 4 SENSOR SET•••••••••••••••••••• 77 1 SPACER I, RING GEAR••••••••••• 113 17
RUBBER, FILTER ••••••••••••••• 58 5 SENSOR, OXYGEN •••••••••••••••• 110 8 SPACER, ACCESSORY SOCKET
M UC
RUBBER, FUEL FEED HOSE ••••••• 106 13 SEPARATOR COMP.••••••••••••••• 84 17 INSIDE 90 7
RUBBER, MAGNETIC SHOCK ••••••• 119 6 SHAFT ASSY., FR. PROPELLER •••• 96 4 SPACER, ACCESSORY SOCKET
RUBBER, MUFFLER MOUNTING ••••• 110 9 SHAFT COMP. A, REVERSE STOPPER 63 2 OUTSIDE 90 5
RUBBER, RADIATOR MOUNTING •••• 124 10 SHAFT COMP., BALANCER••••••••• 69 6 SPANNER, 10X12•••••••••••••••• 127 11
M IB
RUBBER, SEAT CUSHION •••••••••
RUBBER, SIDE COVER SPONGE ••••
RUBBER, SILENCER •••••••••••••
108
107
105
2
10
10
SHAFT COMP., RR. PROPELLER ••••
SHAFT COMP., STEERING•••••••••
113
87
88
3
4
4
SPANNER, 14X17••••••••••••••••
SPINDLE COMP., GEARSHIFT••••••
127
73
12
10
18
G R
RUBBER, TAILLIGHT MOUNTING ••• 118 2 SHAFT, DIFFERENTIAL LOCK FORK• 98 22 SPINDLE COMP., SUB GEARSHIFT•• 73 17
RUBBER, THERMOSTAT ••••••••••• 52 29 SHAFT, FINAL•••••••••••••••••• 75 1 SPRING ASSY., RR. BRAKE PEDAL• 111 7
SHAFT, GEARSHIFT FORK GUIDE••• 73 4 SPRING A, BRAKE ROD••••••••••• 104 28
A ST
[S ] SHAFT, REVERSE IDLE ••••••••••• 71 21 SPRING, AIR CLEANER CASE LID•• 109 6
SHAFT, ROCKER ARM ••••••••••••• 53 8 SPRING, BEAM ADJUSTING•••••••• 80 3
SCREEN, OIL FILTER ••••••••••• 62 5 SHAFT, RR. AXLE••••••••••••••• 114 18 SPRING, CAM PLATE SIDE•••••••• 58 13
SCREW-WASHER ••••••••••••••••• 77 2 SHAFT, SCREW•••••••••••••••••• 98 18 SPRING, CARBON BRUSH•••••••••• 67 5
DI
SCREW, PAN, 4X45 ••••••••••••• 80 1 SHIM A, STOPPER PIN ••••••••••• 113 16 SPRING, GEARSHIFT RETURN•••••• 73 14
SCREW, PAN, 4X55 ••••••••••••• 80 2 SHIM B•••••••••••••••••••••••• 98 26 SPRING, LEVER RETURN•••••••••• 83 30
SCREW, PAN, 5X10 ••••••••••••• 77 22 SHIM B, DIFFERENTIAL CASE ••••• 96 16 SPRING, OIL FILTER ELEMENT
SCREW, PAN, 5X14 ••••••••••••• 83 43 SHIM B, STOPPER PIN ••••••••••• 113 16 SETTING 58 6
SCREW, PAN, 5X18 ••••••••••••• 83 44 SHIM C•••••••••••••••••••••••• 98 26 SPRING, PAD••••••••••••••••••• 100 6
7- ID
SCREW, PAN, 5X28 ••••••••••••• 83 45 SHIM C, DIFFERENTIAL CASE ••••• 96 16 SPRING, PARKING LEVER••••••••• 83 28
SCREW, PAN, 6X16 ••••••••••••• 83 46 SHIM D•••••••••••••••••••••••• 98 26 SPRING, PARKING LEVER RETURN•• 83 30
SCREW, PARKING LEVER PIVOT ••• 83 34 SHIM D, DIFFERENTIAL CASE ••••• 96 16 SPRING, PLUNGER••••••••••••••• 82 11
-0 IB
SCREW, SPECIAL, 6X8 •••••••••• 116 13 SHIM E•••••••••••••••••••••••• 98 26 SPRING, REVERSE STOPPER••••••• 63 4
SCREW, TAPPET ADJUSTING •••••• 53 16 SHIM E, DIFFERENTIAL CASE ••••• 97 16 SPRING, RR. BRAKE ARM••••••••• 103 11
SCREW, TAPPING, 5X10 ••••••••• 105 21 SHIM F•••••••••••••••••••••••• 98 26 SPRING, SHAFT••••••••••••••••• 96 3
17 OH
5
SCREW, TORX •••••••••••••••••• 77 13 SHIM J, DIFFERENTIAL CASE ••••• 97 16 SPRING, VALVE INNER••••••••••• 53 12
SCREW, TORX, 5X17 •••••••••••• 77 5 SHIM K, DIFFERENTIAL CASE ••••• 97 16 SPRING, VALVE OUTER••••••••••• 53 11
SCREW, TORX, 5X8.7 ••••••••••• 77 4 SHIM L, DIFFERENTIAL CASE ••••• 97 16 STARTER ASSY., RECOIL••••••••• 76 1
SEAL RING, DUST •••••••••••••• 77 17 SHIM M, DIFFERENTIAL CASE ••••• 97 16 STATOR COMP.•••••••••••••••••• 65 2
SEAL SET, PISTON ••••••••••••• 100 2 SHIM N, DIFFERENTIAL CASE ••••• 97 16 STAY COMP., COUPLER••••••••••• 122 12
SEAL, AIR CLEANER COVER •••••• 109 4 SHIM O, DIFFERENTIAL CASE ••••• 97 16 STAY COMP., FUEL TANK••••••••• 105 5
SEAL, DUST, 51.5X72X9 •••••••• 99 48 SHIM P, DIFFERENTIAL CASE ••••• 97 16 STAY, COOLING FAN••••••••••••• 124 2
139
2018.06.20 E
M OA
T
O
PART NAME INDEX
M N
Part name Page Ref. Part name Page Ref. Part name Page Ref.
G SO
STAY, COUPLER •••••••••••••••• 122 8 VALVE, IN.•••••••••••••••••••• 53 9
STAY, ECU •••••••••••••••••••• 105 13 VALVE, RIM•••••••••••••••••••• 101 1
STAY, HARNESS CLAMPER •••••••• 77 7 102 5
STAY, HORN ••••••••••••••••••• 121 27
- AO U
STAY, METER COVER •••••••••••• 86 8 [W ]
STAY, PARKING BRAKE STOPPER •• 83 23
STEP ••••••••••••••••••••••••• 111 8 WASHER•••••••••••••••••••••••• 67 11
STOPPER COMP., GEARSHIFT DRUM 73 8 WASHER B, THRUST, 22MM•••••••• 72 27
STOPPER, L. BEARING •••••••••• 114 21 WASHER C, THRUST, 25MM•••••••• 75 4
STOPPER, TERMINAL •••••••••••• 67 10 WASHER, 10MM•••••••••••••••••• 51 19
os N
STRAINER SET, FUEL ••••••••••• 106 1 WASHER, 17.5MM •••••••••••••••• 111 13
STRAINER, OIL •••••••••••••••• 62 2 WASHER, 66X107X1.6•••••••••••• 60 20
ot IÓ
SUB HARNESS, ACCESSORY ••••••• 120 4 WASHER, 66X124X1.0•••••••••••• 60 19
SUB HARNESS, ENGINE •••••••••• 63 5 WASHER, 9X20•••••••••••••••••• 83 36
6 WASHER, ANCHOR PIN •••••••••••• 103 5
SUB HARNESS, FR. ••••••••••••• 81 1 WASHER, CONICAL SPRING•••••••• 100 15
M UC
SUB HARNESS, HEADLIGHT ••••••• 80 6 WASHER, DRAIN PLUG, 12MM •••••• 68 7
SWINGARM ASSY., RR. •••••••••• 112 3 79 1
SWITCH ASSY., CHANGE ••••••••• 63 7 WASHER, DRUM STOPPER •••••••••• 55 5
SWITCH ASSY., DIFFERENTIAL 73 20
M IB LOCK
SWITCH ASSY., ELECTRIC SHIFT •
SWITCH ASSY., FR. STOP •••••••
82
82
82
8
3
6
WASHER,
WASHER,
WASHER,
LOCK, 6MM •••••••••••••
OIL BOLT••••••••••••••
PLAIN, 4MM ••••••••••••
83
85
80
35
24
11
G R
84 1 WASHER, PLAIN, 8MM •••••••••••• 59 34
SWITCH ASSY., HORN ••••••••••• 82 4 WASHER, SEALING, 6MM •••••••••• 53 19
SWITCH ASSY., IGNITION ••••••• 86 1 57 7
A ST
TANK, RADIATOR RESERVE ••••••• 124 13 WASHER, SPRING, 6MM ••••••••••• 119 8
TENSIONER COMP., CAM CHAIN ••• 55 2 WASHER, THRUST, 12MM •••••••••• 63 14
20 O S
5
TUBE, VINYL, 5X8X230 ••••••••• 125 29
[V ]
VALVE ASSY., RELIEF •••••••••• 62 4
VALVE SET, IDLE AIR CONTROL •• 77 11
VALVE, EX. ••••••••••••••••••• 53 10
140
2018.06.20 E
PR
17 OH
-0 IB
7- ID
20 O S
19 U
DI
A ST
G R
M IB
M UC
ot IÓ
os N
- AO U
G SO
M N
M OA
O
T
M OA
T
O
M N
G SO
1
- AO U
FOREWORD INDEX
os N
ot IÓ
2
M UC
ENGINE GROUP
M IB
G R
A ST
3 FRAME GROUP
DI
19 U
20 O S
4
7- ID
A 0000.2018.06
-0 IB
7- ID
20 O S
19 U
DI
A ST
G R
M IB
M UC
ot IÓ
os N
- AO U
G SO
M N
M OA
O
T
Printed in Japan
Published by Honda Motor Co., Ltd.
D O
A L . October 21,2018
AU OS
Honda Motor Co., Ltd. PARTS
TRX500FM1J/K
CATALOGUE
Service Division Service Information Dept. TRX500FM2J/K
NEWS
Ó -A
Description
FE1
J
FE1
K
FE2
J
TRX500
FE2 FM1
K J
FM1
K
FM2
J
FM2
K
Serial No. Parts catalogue code
E-19 24 M
I
91106-HN0-671
C s
BEARING, NEEDLE, 20X26X12
(JTEKT) 1 1 1 1 1 1 1 1
D
U
B oto
91051-V19-003 BEARING, NEEDLE, 20X26X12(NTN) - 1 - 1 - 1 - 1
I
R M
S T
I
D M
SU AG
D O 9
B I 01
H I 2
O 7 -
R
P 7-0
1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
D O
A L . November 09,2018
AU OS
Honda Motor Co., Ltd. PARTS
TRX500FM1J/K
CATALOGUE
Service Division Service Information Dept. TRX500FM2J/K
NEWS
NO OT
S O M Printed in Japan NEWS NO. 002
U M COMPONENT
O G
NEW MODEL TRX500FE2K-9ED AND TRX500FM2K-9ED TYPES
N
Ó -A
PARTS-MARKETED
I
C s
U
This Parts News TRX500FE2K-9ED and TRX500FM2K-9ED types parts exclusively and respectively are based TRX500FE2J-2ED
B oto
I
and TRX500FM2J-2ED types listed on the TRX500FE1/FE2/FM1/FM2 Parts Catalogue.
R M
All other parts not listed herein are the same as TRX500FE2J-2ED and TRX500FM2J-2ED types parts.
S T
Model
D M
Area
code
I Type
Applicable
engine
Applicable
frame
Applicable
throttle body
SU AG
serial No. serial No. identification No.
European
TRX500FE2K 9ED TE44E-8600001~ 1HFTE44X*K4500001~ GQ3QA A
direct sales
D O 9 European
B I 01
TRX500FM2K 9ED
direct sales
TE44E-8600001~ 1HFTE44S*K4500001~ GQ3QA A
H I 2
O 7 -
R
P 7-0
1
1/7
D O
PARTS CATALOGUE NEWS
BOOKNo.:13HR4J02
A L .
TRX500FE2 (TRX500FE2 )…………9ED K
I Z .
MODEL
O R .R TRX500FE2K
AU OS
Applicable model
Applicable
Ref.
CODE R-232 block
No.
NO OT
Initial Final No.
No. Name of colored parts Basic part No. R232 applicable applicable
model model
1 CAP, FR. COVER
S O M
64365-040-000 ZH F-12 15
2 CARRIER, FR. LUGGAGE
U M 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE
O G 81300-HR3-E20 ZA F-51 6
4
5
COVER SET, FR. CENTER
COVER SET, L. SIDE N
Ó -A
61305-HR4-A50
83655-HR3-W10
ZA
ZB
F-12
F-28-10
13
8
6 COVER SET, R. SIDE I
C s 83555-HR3-W10 ZB F-28-10 3
7 COVER, ASSIST HEADLIGHT
U
B oto
53205-HR4-L20 ZA F-8 6
8 COVER, METER
I
R M
53206-HR4-A20 ZA F-8 7
9 COVER, RR. FENDER
S T 80210-HR3-A20 ZA F-40 6
10
11
COVER, TANK
I
D M
FENDER SET, RR.
83700-HR3-A20
80110-HR4-T41
ZA
ZA
F-28-10
F-40
9
3
SU AG
12 FENDER, L. FR. 61200-HR4-T20 ZA F-12 12
13 FENDER, R. FR. 61100-HR4-T20 ZA F-12 4
14
D O 9
GRILLE, FR. 81170-HR4-A20 ZA F-51 5
15
B I 01
GUARD, ENGINE 50360-HR3-A20 ZA F-46 11
16
H ILID ASSY., GLOVE BOX
2
61110-HR4-L20 ZB F-12 10
O 7
17
-
LID, OIL CHECK 83653-HR3-W50 ZA F-28-10 6
R
P 7-0
18
19
LID, RADIATOR CAP
LID, TOOL BOX
61310-HR3-A20
80211-HR3-A20
ZA
ZA
F-12
F-40
14
7
2/7
D O
PARTS CATALOGUE NEWS
BOOKNo.:13HR4J02
A L .
TRX500FE2 (TRX500FE2 )…………9ED K
I Z .
MODEL
O R .R TRX500FE2K
AU OS
Applicable model
Applicable
Ref.
CODE R-232 block
No.
NO OT
Initial Final No.
No. Name of colored parts Basic part No. R232 applicable applicable
model model
21 MARK, L. WING
S O M
86202-HR3-A20 ZB F-54 2
22 MARK, R. WING
U M 86201-HR3-A20 ZB F-54 1
23 MARK, RR. FENDER
O G 86801-HR4-A40 ZA F-54 8
24
25
MUDGUARD, L. CENTER
MUDGUARD, R. CENTER N
Ó -A
80122-HR3-A20
80121-HR3-A20
ZA
ZA
F-40
F-40
5
4
26 PIPE COMP., FR. CARRY I
C s 81150-HR4-E20 ZA F-51 4
27 PLUG, GLOVE BOX
U
B oto
61103-HR0-F00 ZA F-12 6
28 SEAT COMP.
I
R M
77100-HR3-D20 ZA F-29 1
29
S T
SPACER, ACCESSORY SOCKET INSIDE 61104-HN5-670 ZA F-12 7
30
31 I
SPACER, ACCESSORY SOCKET OUTSIDE 61103-HN5-670
D M
WHEEL SUB ASSY., FR. 44650-HR3-A20
ZB
ZA
F-12
F-20
5
3
SU AG
32 WHEEL SUB ASSY., RR. 42650-HR0-F40 ZA F-21 3
D O 9
B I 01
H I 2
O 7 -
R
P 7-0
1
3/7
D O
PARTS CATALOGUE NEWS
BOOKNo.:13HR4J02
A L .
TRX500FM2 (TRX500FM2 )…………9ED K
I Z .
MODEL
O R .R TRX500FM2K
AU OS
Applicable model
Applicable
Ref.
CODE R-232 block
No.
NO OT
Initial Final No.
No. Name of colored parts Basic part No. R232 applicable applicable
model model
1 CAP, FR. COVER
S O M
64365-040-000 ZH F-12 15
2 CARRIER, FR. LUGGAGE
U M 81100-HR4-A20 ZA F-51 3
3 CARRIER, RR. LUGGAGE
O G 81300-HR3-E20 ZA F-51 6
4
5
COVER SET, FR. CENTER
COVER SET, L. SIDE N
Ó -A
61305-HR4-A30
83655-HR3-W10
ZA
ZB
F-12
F-28-10
13
8
6 COVER SET, R. SIDE I
C s 83555-HR3-W10 ZB F-28-10 3
7 COVER, ASSIST HEADLIGHT
U
B oto
53205-HR4-L20 ZA F-8 6
8 COVER, METER
I
R M
53206-HR4-A20 ZA F-8 7
9 COVER, RR. FENDER
S T 80210-HR3-A20 ZA F-40 6
10
11
COVER, TANK
I
D M
FENDER SET, RR.
83700-HR3-A20
80110-HR4-T21
ZA
ZA
F-28-10
F-40
9
3
SU AG
12 FENDER, L. FR. 61200-HR4-T20 ZA F-12 12
13 FENDER, R. FR. 61100-HR4-T20 ZA F-12 4
14
D O 9
GRILLE, FR. 81170-HR4-A20 ZA F-51 5
15
B I 01
GUARD, ENGINE 50360-HR3-A20 ZA F-46 11
16
H ILID ASSY., GLOVE BOX
2
61110-HR4-L20 ZB F-12 10
O 7
17
-
LID, OIL CHECK 83653-HR3-W50 ZA F-28-10 6
R
P 7-0
18
19
LID, RADIATOR CAP
LID, TOOL BOX
61310-HR3-A20
80211-HR3-A20
ZA
ZA
F-12
F-40
14
7
4/7
D O
PARTS CATALOGUE NEWS
BOOKNo.:13HR4J02
A L .
TRX500FM2 (TRX500FM2 )…………9ED K
I Z .
MODEL
O R .R TRX500FM2K
AU OS
Applicable model
Applicable
Ref.
CODE R-232 block
No.
NO OT
Initial Final No.
No. Name of colored parts Basic part No. R232 applicable applicable
model model
21 MARK, L. WING
S O M
86202-HR3-A20 ZB F-54 2
22 MARK, R. WING
U M86201-HR3-A20 ZB F-54 1
23 MARK, RR. FENDER
O G 86801-HR4-A20 ZA F-54 7
24
25
MUDGUARD, L. CENTER
MUDGUARD, R. CENTER N
Ó -A
80122-HR3-A20
80121-HR3-A20
ZA
ZA
F-40
F-40
5
4
26 PIPE COMP., FR. CARRY I
C s 81150-HR4-E20 ZA F-51 4
27 PLUG, GLOVE BOX
U
B oto
61103-HR0-F00 ZA F-12 6
28 SEAT COMP.
I
R M
77100-HR3-D20 ZA F-29 1
29
S T
SPACER, ACCESSORY SOCKET INSIDE 61104-HN5-670 ZA F-12 7
30
31 I
SPACER, ACCESSORY SOCKET OUTSIDE 61103-HN5-670
D M
WHEEL SUB ASSY., FR. 44650-HR3-A20
ZB
ZA
F-12
F-20
5
3
SU AG
32 WHEEL SUB ASSY., RR. 42650-HR0-F40 ZA F-21 3
D O 9
B I 01
H I 2
O 7 -
R
P 7-0
1
5/7
D O PARTS CATALOGUE NEWS
BOOKNo.:13HR4J02
A L .
Block Ref.
Part No.
I Z .
Description
Reqd.QTY
Base Part No. Parts catalogue code
R .R
No. No. TRX500
FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
J K J K J K J K
E-14
E-19
1
24
11100-HR4-EK0
91051-V19-003 T O
CRANKCASE COMP., FR...........
S
BEARING, NEEDLE, 20X26X12(NTN)
-
-
-
-
-
-
1
1
-
-
-
-
-
-
1
1
11100-HR0-F01
91106-HN0-671
9ED
9ED
F-8 6 53205-HR4-L20ZA
AU OS
COVER, ASSIST HEADLIGHT
*R232*............PATRIOT RED - - - 1 - - - 1 9ED
NO OT
COVER, ASSIST HEADLIGHT
*YRA05L*.....CLOSE RANGE CAMO - - - 0 - - - 0
53205-HR4-B20ZA
9ED
F-12 4 61100-HR4-T20ZA
S O M
FENDER, R. FR.
*R232*............PATRIOT RED - - - 1 - - - 1 9ED
10 O G
61110-HR4-L20ZB LID ASSY., GLOVE BOX
N
Ó -A
*R232*............PATRIOT RED - - - 1 - - - 1 9ED
I
C s
LID ASSY., GLOVE BOX
*YRA05L*.....CLOSE RANGE CAMO - - - 0 - - - 0
61110-HR4-B20ZA
9ED
12
U
61200-HR4-T20ZA
B oto
FENDER, L. FR.
*R232*............PATRIOT RED - - - 1 - - - 1 9ED
26 I
R M FENDER, R. FR.
*YRA05L*.....CLOSE RANGE CAMO - - - 0 - - - 0
61100-HR4-EE0ZA
9ED
S T
F-26
I27
D M3 17515-HR3-A21
FENDER, L. FR.
*YRA05L*.....CLOSE RANGE CAMO
-
-
-
-
-
0
1
-
-
-
-
-
-
0
1
61200-HR4-EE0ZA
17515-HR3-A20
9ED
9ED
F-28-10
H I 2
*R232*............PATRIOT RED - - - 1 - - - 1 9ED
R
P 7-0
8 83655-HR3-W10ZB COVER SET, L. SIDE(WL)
*TYPE1*...................... - - - 1 - - - 1
83655-HR3-B20ZC
9ED
1
F-33 8 36531-HR3-A22 SENSOR, OXYGEN(NGK)........... - - - 1 - - - 1 36531-HR3-A21 9ED
6/7
D O PARTS CATALOGUE NEWS
BOOKNo.:13HR4J02
A L .
Block Ref.
Part No.
I Z .
Description
Reqd.QTY
Base Part No. Parts catalogue code
R .R
No. No. TRX500
FE1 FE1 FE2 FE2 FM1 FM1 FM2 FM2
J K J K J K J K
F-40 3 80110-HR4-T21ZA
O
FENDER SET, RR.(WL)
T S
*R232*............PATRIOT RED - - - - - - - 1 9ED
AU OS
80110-HR4-T41ZA FENDER SET, RR.(WL)
*R232*............PATRIOT RED - - - 1 - - - - 9ED
NO OT
FENDER SET, RR.(WL) 80110-HR4-EE0ZA
*YRA05L*.....CLOSE RANGE CAMO - - - - - - - 0 9ED
F-53 12
U M LABEL, FUEL................... - - - 0 - - - 0 87576-HL3-E00 9ED
13
O G
87576-HL3-S00 LABEL, FUEL................... - - - 1 - - - 1 9ED
F-54 1
N
86201-HR3-A20ZB
Ó -A
MARK, R. WING(105MM)
*TYPE1*...................... - - - 1 - - - 1
86201-HR3-B20ZA
9ED
2
I
86202-HR3-A20ZB
C s
MARK, L. WING(105MM)
*TYPE1*...................... - - - 1 - - - 1
86202-HR3-B20ZA
9ED
7 U
B oto
86801-HR4-A20ZA MARK, RR. FENDER 86801-HR4-B20ZA
8
I
R M
86801-HR4-A40ZA
*TYPE1*......................
86801-HR4-B40ZA
9ED
S T *TYPE1*...................... - - - 1 - - - - 9ED
I
D M
SU AG
D O 9
B I 01
H I 2
O 7 -
R
P 7-0
1
7/7