A L T R A I N D U S T R I A L M O T I O N

Electric Actuators
and Actuator Controls
Measurements in Imperial and Metric Units
Warner Linear is dedicated to designing and manufacturing the
broadest selection of rugged service electromechanical actuators
that serve the…

Food & Beverage

Mobile Off-Highway
Medical
Packaging
Turf & Garden
Material Handling &
Marine Industries
worldwide

Warner Linear offers a full line of standard electric actuators, each

specifically designed to meet the needs of

light-duty, general-duty,
or rugged-duty applications.

All are engineered for maintenance-free, long-life service, providing maximum value for our customers.
Our electric actuators are engineered and produced using quality components from ISO registered key
suppliers.

Warner Linear provides a full line of actuator controls well suited for a broad range of application needs.
They range from simple to use switch box controls for basic extend/retract function, to state-of-the-art
microprocessor based digital electronic controls using SMT design and manufacturing processes.

Our manufacturing facilities are

located in New Hartford, CT (USA)
and Angers, France.
 Warner Linear…Customer Focused, Quality Driven
Products designed and manufactured for reliable, long-lasting performance

Quality Processes Custom Solutions

Warner Linear is dedicated to designing and manufacturing We recognize how critical our actuators are to the overall
“best-in-class” electromechanical actuators and controls. performance of your equipment. Working closely with your
engineering and development staff, we strive for an early
We subscribe to a standard of quality derived from Altra's understanding of how you want your linear actuator to
operational excellence initiative, a comprehensive business perform.
management approach designed to drive world-class
performance. Building a direct communication line from our engineer to your
engineer provides a number of significant benefits.
Our quality starts in product design. It is demonstrated in
the attention given to design details and the refinement of • A teaming of creative resources
prototypes. It is apparent in our fast response to requests for • Joint understanding of our actuator capabilities and how
quotes, and our strict adherence to deadlines in every stage of they can be tailored to your application.
the work flow.
• An understanding of the lowest cost solution to meet your
Design and Testing actuator requirements.
Our application engineers and design specialists work closely • Providing a complete solution that includes controls as
with our customers to define both lab and field testing required.
requirements.
Please contact our knowledgeable staff
Our solid model design capabilities, computer assisted testing, with all of your Linear Product needs.
and manufacturing floor pre-shipment cycle test, all provide
assurance that your Warner Linear actuators will meet or
exceed your expectations (for application and technical service
call 1-800-825-9050).

Our linear actuator testing capabilities include dual load life

cycling stands, low and high pressure washdown test tanks,
lift test stands and thermal shock submersion. Our test service
providers add material analysis, noise and vibration evaluation
capabilities.

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 1

Contents
Applications/
Performance
Linear actuators to meet
Features............................. 4-5 your specific requirements
M-Track
Design Features....................6 Warner Linear offers a full line of standard electric actuators, each specifically designed to
meet the needs of light-duty, general-duty, or rugged-duty applications. All are engineered
M-Track
for maintenance-free, long-life service, providing maximum value for our customers.
Configurator..........................7
M-Track 1........................ 8-12
Scan to watch!
S-Track.......................... 13-18 Linear Actuator Basic Selection Video
https://p.widencdn.net/ydtpk6
I-Track............................ 19-21
B-Track
Design Features..................22 QUICK SELECTION GUIDE
B-Track
Configurator........................23 Light Duty General Duty
B-Track K2vl................. 24-27
B-Track K2.................... 28-31
B-Track K2ac................. 32-35
B-Track K2x.................. 36-39
B-Track K2xac............... 40-43
Custom Actuators........ 44-54 M-Track 1 S-Track & I-Track
Compact, completely Programmable Unique inline actuator with power-off
Performance self-contained and sealed to S-Track release feature and designed to fit in
Features...............................55 allow for use in small spaces Intended for general duty limited space applications for loads up to
Power Supply/ without sacrificing power or applications with need for 200 lbs. (890 N).
Control/Accessory capability. controllability and quieter
Selection Guide...................56 operation.
Simple Switch
Box Controls........................57 IP69K Static IP69K Static IP69K Static
IP65 Dynamic IP65 Dynamic IP66 Dynamic
M-Track
Power Supply......................58 Drive Type: Drive Type: Drive Type:
K2/K2x Acme Screw Acme Screw Ball Screw
Power Supply................ 59-60 Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed lbs. @
Switch Only lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) in./sec. (N@mm/sec)
Units SO...............................61 25 @ 1.75 (111@45) 125 @ 1.0 (556 @ 25) 200 @ 1.1 (890 @ 26)
50 @ 0.80 (222@20) 175 @ 0.75 (778 @ 18)
P1.x Electronic
100 @ 0.45 (445@11) 200 @ 0.50 (890 @ 12)
Stroke Limit Control...........62
165 @ 0.25 (734@6) 225 @ 0.62 (1001 @ 15)
Controls – 300 @ 0.33 (1334 @ 8)
BTc P1-DC..................... 63-64 400 @ 0.25 (1779 @ 6)
EP1.x Electronic Stand. Stroke Length in. (mm)
Stroke Limit Control...........65 Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm)
2 to 12 in 2” increments
2, 4, 6, 8, 10, 12 2 to 12 in 2” increments
Controls – (50 to 300 in 50 mm
(50, 100, 150, 200, 254, 300) (50 to 300 in 50 mm increments)
PQS................................. 66-67 increments)

Controls – Input Voltage (vdc): Input Voltage (vdc): Input Voltage (vdc):
BTc P2-DC...........................68 12, 24 12, 24 12, 24

Controls – Typical Applications: Typical Applications: Typical Applications:

BTc RP..................................69 • Throttle Control • Indoor Office Equipment • Throttle controls
Controls – • Air Vent Opening • Medical • Hydraulic flow controls
Wireless...............................70 • Remote Window Operation • Deck Lifts • Bus Door Operator
• Remote Mirror Positioning • Gate Openers • Hatch lift applications
General Mounting
Information..........................71 • Gate Opening • Handicap Van Lifts
• Shutter Control • Engine Controls
Glossary......................... 72-73
• Emergency Door (lock and unlock via
Application VDC)
Data Form............................76
Pg 6-12 Pg 13-18 Pg 19-21
 Contents Quick Selection Guide
Actuator Controls
Simple extend/retract Basic controls and digital Microprocessor based controls
switch boxes electronic options (available for special needs)
• SBC-DC • Adjustable stroke limits • Signal Follower Function
• SBC-AC • Fixed electronic stroke limits – • Programming pendant
ESL • Adjustable position and current
Pg. 56-70 • QS Quick Stop bi-directional limit options
current limit control • Remote mounting capable
• Position feedback options –
potentiometer or digital outputs

General Duty Rugged Duty

B-Track K2vl B-Track K2 B-Track K2x B-Track K2ac B-Track K2xac

Intended for severe service Uses a patented straight Completely sealed, designed Uses a patented straight line Completely sealed, designed
requirements and loads up line load transfer offering for tough, high load load transfer offering high for tough, high load
to 600 lbs. (2669 N) Lowest high load capability in a applications. Able to perform load capability in a small applications. Able to perform
priced model in the B-Track small package size. Bronze in harsh environments package size. Bronze or in harsh environments
family. or Delrin® nut options high providing years of trouble- Delrin® nut options for high providing years of trouble-
impact load applications up free service. impact load applications up free service.
to 1,500 lbs. (6672 N). to 1,100 lbs. (4893 N).
IP69K Static IP69K Static IP69K Static IP54 IP54
IP66 Dynamic IP65 Dynamic IP65 Dynamic
Drive Type: Drive Type: Drive Type: Drive Type: Drive Type:
Hybrid Acme Hybrid Acme Ball Screw & Ball Nut Hybrid Acme Ball Screw & Ball Nut
Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed
lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec)
200 @ 2.0 (890 @ 50) 300 @ 2.0 (1334 @ 50) 600 @ 2.0 (2669 @ 50) 500 @ 1.0 (2224 @ 25) 500 @ 2.0 (2224 @ 50)
300 @ 1.0 (1334 @ 25) 600 @ 1.0 (2669 @ 25) 1200 @ 1.0 (5338 @ 25) 750 @ 0.50 (3336 @ 12) 1000 @ 1.0 (4448 @ 25)
600 @ 0.5 (2669 @ 12) 1200 @ 0.5 (5338 @ 12) 2200 @ 0.5 (9786 @ 12) 1100 @ 0.33 (4893 @ 0.4) 1500 @ 0.5 (6672 @ 12)
1500 @ 0.35 (6672 @ 9) 2800 @ 0.25 (12455 @ 6) 2000 @ 0.33 (8900 @ 8)

Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm)
2 to 12 in 2” increments 2 to 24 in 2” increments 2 to 24 in 2” increments 4 to 24 in 2” increments 4 to 24 in 2” increments
(50 to 300 in 50 mm (50 to 600 in 50 mm (50 to 600 in 50 mm (100 to 600 in 50 mm (100 to 600 in 50 mm
increments) increments) increments) increments) increments)
Input Voltage (vdc): Input Voltage (vdc): Input Voltage (vdc): Input Voltage (vac): Input Voltage (vac):
12, 24 12, 24, 36, 48, 90 12, 24, 36, 48, 90 115, 230 115, 230
Typical Applications: Typical Applications: Typical Applications: Typical Applications: Typical Applications:
• Fertilizer Gate Control • Residential Mower Decks • Paving Outriggers • Engine Lifts • Indoor Applications
• Mower Decks • Gate & Valve Operation • Commercial Mower Decks • Tables • Machine Tools
• Gate Openers • Snow Blowers • Spray Booms • Indoor Applications • HVAC
• Scooter & Cycle Lifts • Spouts & Chutes • ATV Dump Box Lifts • Machine Tools • Hood Lifts
• Pull Behind Implement Lifts • Engine Lifts • Boat Engine Lifts • Egg Rotation • Tables
• Tables • Hydraulic Cylinder
• Wagon Lifts Replacement
• Combine Concaves • Construction Equipment
Pg 24-27 Pg 28-31 Pg 36-39 Pg 32-35 Pg 40-43
 Applications and Performance Features

Warner Linear Actuators are available

for a wide variety of applications.
• Golf Cart Height Adjust • Round Baler Cover Lift • Combine Spout Positioning
• Mower Blade Lift • Walk Behind Floor Washer • Adjustable Height Work
Table
• Solar Panel Adjust • Bulldozer Engine Cover
• Conveyor Lateral Guide
• 55 Gallon Drum Lift • Air Foil Adjust
Positioning
• Fire Engine Valve Adjust • Construction Sign
• Street Sweeper Bristle Lift
Positioning
• Automated Dumpster
• RV/Bus Compartment
• Forage Harvester Spout
• Scissor Lift Table Extension
Positioning

Dependable Operation
Compact design
A Warner Linear actuator with a two inch stroke can provide
up to 2800 pounds (12455 N) of force capacity in a compact
package.

Maintenance-free
Units are lubricated for life during assembly. There are no adjustments or maintenance
required for units after they have left the factory. Consistent performance is provided for
the entire life of the actuator.

Equal capacity in both directions

Warner Linear actuators can push-and-pull or lift-and-lower loads ranging
from one pound to over 2800 pounds (12455 N) up
to 24 inches (600 millimeters) with equal capacity in
both directions of travel.

Efficient operation
Warner Linear actuators consist of an electric motor combined with a high efficiency
gear train and lead screw. This direct conversion of electrical to mechanical energy
results in effective, economic linear movement. Units are completely self-contained and
require minimal installation hardware or wiring.

Superb load holding power

Warner Linear actuators operate loads in both tension and compression equally well.
They will hold a load stationary without power in either direction. Static load holding
capability will always exceed the dynamic load moving capability.

Advantages
• No hydraulic pumps, hoses, valves, or leaks
• Holds load when power is off
• Overload clutches prevent damage due to excess weight
• Simple to install and use
• Easily adaptable for position
control
• Integrated sensors provide
electrical position signals

4 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 Performance Features

Warner Linear Actuators are built for performance.

Rugged and reliable Component Protection and DC Motors:
Warner Linear actuators incorporate high strength, high DC motors can produce large voltage and current spikes
quality components and are designed to assure trouble-free when powered on or off. Back-to-back Zener diodes across
service. Rugged spur gearing, industrial quality synthetic the motor are recommended to help suppress the large spike
lubricants and high performance motors combine to provide from affecting other sensitive components in the system. Use
maximum capability and value for the end user. Units are a 20V-30V back-to-back Zener for a 12VDC motor and a
gasketed and sealed for operation in industrial and mobile 30V-40V back-to-back Zener for a 24VDC motor. Consult the
outdoor applications. Thermal overload switches are included factory for further recommendations.
for motor protection; and high performance corrosion
protection features are standard. Versatile
With their compact size, Warner Linear actuators can be
Energy efficient located in confined areas, and move loads from 0 to 2800
Electric control provides clean, smooth linear motion without pounds (12455 N). Their static load holding ability ensures
fluids, plumbing or other expensive components. Warner Linear that a load will remain in position when power is turned off.
actuators require power only when in motion. No power is Gearing ratios create speeds that range from 0.3 to over 2
required to hold loads stationary. inches (7 to 50 millimeters) per second. Standard models are
mounted using two parallel pins and require only simple wiring
Lead screw drive systems and switches. They are self-contained, lubricated for life, and
Warner Linear actuators use either acme, hybrid rolled, or designed for use where rugged and durable performance
highly efficient ball bearing screws. Models which use acme is required for almost any lift-and-lower or push-and-pull
or hybrid rolled screws with bronze or plastic nuts will not application.
backdrive when power is off. A bi-directional load holding
brake is a standard feature on all ball bearing units and holds
loads in position when power is off.
Available Customized Features
• Direct drive manual override
• Mounting and end fitting variations
• DC Motor voltage variations
• AC and DC motor options
• Motor lead wire connectors
Acme Screw
• End of stroke limit switches – fixed or adjustable
• Position feedback outputs (0-10vdc scaled) – potentiometer
and digital
Ball Screw
Also available
Overload protection • Basic switch box controls
Motors incorporate thermal switches in their windings to • Integrated electronic position controls
shut the actuator motor off in case of overheating or high
overcurrent. Reset is automatic after the motor has cooled.
A standard overload clutch detects if the load is excessive or
reaches end of stroke.

Note: Clutch is not incorporated in M-Track and S-Track due to size

constraints.

Fuse Recommendation for All Systems:

The fuse should be sized to 135% of full-load steady-state
current.

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 5

M-Track Features
Light Duty Actuators

Key Features
• Compact size
Integral end of stroke
• Efficient design
limit switches standard.
• Easy to use and install Thermal overloads in windings
No clutch required.
protect the motor

Standard Models
M1

Lightweight aluminum
extension rod

Dual quad ring

bearing provides
double protection
and rod support
Sealed limit switches Optional potentiometer
assures accurate,
consistent positioning
Integrated rear feedback
Unique Hi-Load solid
clevis for easy thrust ring
pin-to-pin
mounting

Compact spur gear design

allows compact space
requirements

IP69K and Temporary Immersion

Neoprene Sealing Boot available upon request.
Please see pages 9 & 10 for dimensional information.
Consult factory for ordering details.

6 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 M-Track Configurator

How To Select

Step 1 – Determine Load and Stroke length requirements Important Unit Restrictions
Use the Quick Selection guide to identify the model that will
Side loading and shock loads must be considered in actuator
provide the load capacity and stroke length needed for your
applications. Side loading and cantilevered mounting should
application.
be eliminated through proper machine design. Side loading
Step 2 – Identify motor type and voltage will dramatically reduce unit life. While actuators can withstand
Select DC motor and motor voltage. limited shock loads, it is recommended that shock loading be
avoided wherever possible. (See General Mounting Information
Step 3 – Confirm Speed and Current draw requirements on page 71)
Using the charts provided, confirm that unit speed and current
draw is appropriate for the intended use. Step 5 – Unit Options
M-Track units include end-of-travel limit switches as a standard
Step 4 – Confirm the application Duty Cycle feature. For positional feedback, a 12K linear membrane
At full load capacity, actuators have a 25% duty cycle. potentiometer can be factory installed. The changing
potentiometer value provides unit movement feedback for units
on-time
Duty cycle is the amount of that are not visible to the machine operator.
on-time + off-time
A unit that runs for 15 seconds should be off for 45 seconds.

M-Track Configurator

M1 – D012 – 0050 – A 02 – L P

Actuator Model No. Limit Switch

Screw Type Options
M1 – M-Track 1 A = Acme Screw L– Limit switches
included

Motor Voltage Options

D012– 12 volt DC Potentiometer
D024– 24 volt DC Stroke Length P– With Potentiometer
01 – 1 in. (25 mm) N– No Potentiometer
02 – 2 in. (50 mm)
Load Capacity 04 – 4 in. (100 mm)
0025 – 25 lbs. (111 N) 06 – 6 in. (150 mm)
0050 – 50 lbs. (222 N) 08 – 8 in. (200 mm) For Protective Boot
0100 – 100 lbs. (445 N) 10 – 10 in.(254 mm) Consult factory for ordering details.
0165 – 165 lbs. (734 N) 12 – 12 in.(300 mm)

Note: Not all load ratings are Note: Not all stroke lengths are
standard for all units. standard on all units. Consult
Consult unit page for details. unit page for details.

Scan to watch!
Linear Actuator Basic Selection Video
https://p.widencdn.net/ydtpk6

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 7

M-Track 1
DC Motor Acme Screw
Features
• An Acme Screw drive delivers up
to 165 pounds (734 N) of force at a
minimum extension rate of 0.25 inches
(6.35 millimeters) per second.
• The anodized aluminum alloy housing
resists corrosion and provides protection
from dirt, dust and humidity.
• Temperature operating range of
–20º F to +150º F (-26º to +65º C).
–40º F to +185º F (-40º to +80º C)
available.
• Standard stroke lengths of 1, 2, 4, 6, 8,
10, 12 inches (50, 100, 150, 200, 254, 300
millimeters) are available.
• Internal limit switches automatically shut
off the unit at end of stroke.
• Optional potentiometer can provide
positional location feedback.
• IP69K Static, IP65 Dynamic
Up to 165 lb. (734 N) Rated Load • Temporary Immersion with protective
Up to 1.75 in. (45 mm)/sec. Travel Speed boot (see page 10).
• Rod is non rotating during operation, can
M-Track 1 compact units are completely self-contained and sealed to be rotated for mounting purposes.
allow use in small spaces without sacrificing power or capability. The
load and length capabilities provide solutions for a diverse range of
intermittent duty applications. Typical Applications
Light load and short distance applications
Functionally, M-Track 1 actuators are easily interchanged with
such as:
comparable size hydraulic or pneumatic cylinders on intermittent
duty applications. The actuator provides consistent, repeatable • Valve and vent adjustments
performance even for applications with operating conditions including • Light weight tilt or lift positioning
temperature extremes, high humidity, or significant dust.
• Vise and clamp operations

Specifications
Specifications
Load Capacity 25 lbs. (111 N) 50 lbs. (222 N) 100 lbs. (445 N) 165 lbs. (734 N)
Speed at Full Load 1.75 in. (45 mm)/sec 0.80 in. (20 mm)/sec 0.45 in. (11 mm)/sec 0.25 in. (6 mm)/sec
Input Voltage 12 or 24 volt DC for all models
Static Load Capacity 300 lbs. (135 N) for all models
Stroke Length 1, 2, 4, 6, 8, 10 and 12 in. (50, 100, 150, 200, 254, 300 mm) for all models
Clevis Ends .25 in. (6.4 mm) diameter
Duty Cycle 25% for all models
Operation Temperature Range -20º F to +150º F (-26º to + 65º C) for all models, -40º F to +185º F (-40º C to +80º C) available
Environment IP65 Dynamic, IP69K and Temporary Immersion with Protective Boot
Limit Switch Fixed end of stroke limit switches standard for all units
Potentiometer Linear membrane potentiometer optional on all units

8 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 M-Track 1

Dimensions
in. mm in. mm in. mm in. mm in. mm in. mm
7 Stroke 6 2 50 5 4 100 6 4 150 8 200
3 10 254 2 12 300 1
M-Track A (w/o POT) 6.22 158.0 8.23 209.0 10.24 260.1 12.24 310.9 14.25 362.0 16.26 413.0
A (POT) 7.55 191.8 9.57 243.1 11.57 293.9 13.58 344.9 15.58 395.7 17.58 446.5
Note: Special lengths available; metric stroke length for reference only

["A"]
"A" RETRACTED
[ 355
304 ]
STROKE TOLERANCE
IS +/-.078 [1.98]
14.0 [ 7.7 ]
[ 38.2 ] 12.0 .30 [ 8.3 ]
1.50 .33
[ 9.1 ]
[ 19.1 ] [
19.94 - 00.051 ] .36
[ 33 ]
1.30 [ 16.4 ]
.75
Ø .785 +.000
- .002 .65

[ 73.3 ]
2.89 [ 52.1 ]
[ 38.10 ]
2.05
[ 6.58
6.43 ] [ 6.579
6.426 ]
Ø 1.500
Ø .259
.253
THRU 2X Ø .259 THRU
[ 29.5 ] [ 9.5 ] .253
1.16 DELPHI PACKARD MALE CONNECTOR .38
8911773 BODY [ 37.4 ]
6294511 TERMINALS (2) [ 106.2 ]
1.47 4.18
CONNECT (+) TO & (-) TO BLACK
ALL DIMENSIONS ARE NOMINAL TO EXTEND ACTUATOR
UNLESS OTHERWISE SPECIFIED
NO CONNECTOR ON POTENTIOMETER UNIT
Measurements in inches, metric in brackets.

• Stroke and its tolerance are based on a unit with no • Mounting points in the applicationCREATEDTuesday, must allow the
June 26, 2007 8:32:43actuator
AM
attached load operating at rated voltage +/-.5VDC, 70° F to reach full-extend and full-retract DRAWN to ensureNAME
the
DATE
TWC 3/17/2014
internal limit
BEAR LINEAR
controlled temperature environment. Note normal wear, switches are activated. If this
PROPRIETARY AND CONFIDENTIAL
is not possible
CHECKED
ENG APPR.
another
JRZ 3/17/2014 TITLE
method
M-TRACK OUTLINE
temperature changes and load variations all affect the stroke for shutting off the actuator must
THE INFORMATION CONTAINED IN THIS be employed.
MFG APPR.
Q.A.
MATERIAL

DRAWING IS THE SOLE PROPERTY OF

tolerance. If stroke tolerance is critical it is advisable that the BEAR LINEAR. ANY
REPRODUCTION IN PART OR AS A WHOLE
COMMENTS:

• If the actuator encounters an obstruction at mid-stroke

WITHOUT THE WRITTEN PERMISSION OF SIZE PART NUMBER

selected unit be evaluated for performance in the specific B M Track Dimensions

BEAR LINEAR IS PROHIBITED.
SCALE 1:2 SHEET 1 OF 1

application.7 6 5 and4 is not allowed to reach

3 the internal limit
2 switches the 1

actuator will stall. An internal thermal circuit breaker is

• The retract pin to pin dimension and its tolerance are designed to protect the motor from damage during stalling
based on a unit with no attached load operating at rated and/or overheating due to exceeding duty cycle. If tripped it
voltage +/-.5VDC, 70° F controlled temperature environment. will self reset after a short period of time. The thermal is rated
Note normal unit wear, temperature changes and load to protect the motor in the event of a stall condition. It is not
variations all affect the stroke tolerance. If the retract pin to designed to protect any other device in the circuit.
pin dimension is critical it is advisable that the selected unit
be evaluated for performance in the specific application. • Warner Linear recommends an externally mounted fuse
of 6 AMPs max for 12VDC and 3 AMPs max for 24VDC
• Rotation of the extension tube is allowed up to one full turn circuit protection. Anything connected to the actuator must
to aid mounting. Rotate rod clockwise until it is fully seated in be sized to withstand the actuator’s power consumption or
the unit. Rotate counterclockwise no more than one full turn independently isolated from the circuit.
to align clevis pins.

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 9

 M-Track 1 with Protective Boot
For Rubber Bellow Application
Features
• All features as M-Track
• Protective Boot for temporary immersion

Typical Applications
Light load and short distance applications
such as:
• UTV differential locks
• Transmission Shifting

Dimensions
in. mm in. mm in. mm in. mm in. mm in. mm
M-Track
8 7 6 5 4 3 2 1
Stroke 2 50 4 100 6 150 8 200 10 254 12 300
with
M TRACK FOR RUBBER A
Boot LN/LP 9.48 241 9.48 241 11.48 292 13.48 342 15.48 393 17.48 444

BELLOW APPLICATION B 11.48 292 13.48 342 17.48 444 21.48 546 25.48 647 29.48 749
Note: Special lengths available D
D
SPECIAL LENGTHS AVAILABLE

"A" RETRACTED
"B" EXTENDED
7.7
38.2 .30 8.3
1.50 ACTUATOR .33
9.5 BREATHER TUBE USED
BODY WIDTH
19.1 .38 (APPROX.) FOR PROPER VENTING
9.5
.75 33 .38
1.30 16.4
.65
C C
65
2.56 BOOT
[73.3]
73.3
2.892.89 ACTUATOR
ACTUATOR (APPROX.)
BODY BODY HEIGHT 52.2
HEIGHT
2.05
19.9
.79 ROD 6.50
45.7 6.35
ALL DIMENSIONS ARE NOMINAL 1.80 BOTH SIDES
38.1 2X .256 THRU
.250
1.50
UNLESS OTHERWISE SPECIFIED
Measurements in inches, metric in brackets. 106.2
B 4.18 B

NOTE: 2" Stroke Length unavailable with a Rubber Boot.

Alternate method is to use 4" Stroke with 2" Limits

ALL DIMENSIONS ARE NOMINAL

UNLESS OTHERWISE SPECIFIED

CREATEDTuesday, June 26, 2007 8:32:43 AM

NAME DATE
A DRAWN TWC 10/9/2014 BEAR LINEAR A
CHECKED JRZ 10/9/2014 TITLE

PROPRIETARY AND CONFIDENTIAL ENG APPR.

M-TRACK BOOT OUTLINE
NOTE: MFG APPR. MATERIAL

THE INFORMATION CONTAINED IN THIS Q.A.

2" STROKE LENGTH UNAVAILABLE WITH A RUBBER BOOT

DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY COMMENTS:
REPRODUCTION IN PART OR AS A WHOLE

ALTERNATE METHOD IS TO USE 4" STROKE WITH 2" LIMITS

WITHOUT THE WRITTEN PERMISSION OF SIZE PART NUMBER REV.
BEAR LINEAR IS PROHIBITED. B M Track Catalog Representation NW

10 Warner Linear7 800-825-6544 6 3

.....
2 P-1581-WL
SCALE 1:2
8/17
SHEET 1 OF 1

8 4 1
5
 M-Track 1
Speed Performance Graphs Imperial
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

M1-D012-0025
Load Capacity 25 lbs. Nominal Performance M1-D024-0025 Nominal Performance
For Metric Measurements, see page 12.
M1-D012-0025 Current Draw Speed M1-D024-0025 Current Draw Speed

2 1.74 1 1.74

1.71 1.71
1.75 0.875
Current Draw - Amps

Current Draw - Amps

1.68 1.68

Speed - IPS

Speed - IPS
1.5 0.75
1.65 1.65
1.25 0.625
1.62 1.62

1 0.5
1.59 1.59

0.75 1.56 0.375 1.56

0 5 10 15 20 25 0 5 10 15 20 25
Load - lbs Load - lbs

M1-D012-0050
Load Capacity 50 lbs. Nominal Performance M1-D024-0050 Nominal Performance
For Metric Measurements, see page 12.
M1-D012-0050 Current Draw Speed M1-D024-0050 Current Draw Speed

2.5 1.005 1.25 1.005

1 1
2 1
Current Draw - Amps

Current Draw - Amps

0.995 0.995
Speed - IPS

Speed - IPS
1.5 0.99 0.75 0.99

1 0.985 0.5 0.985

0.98 0.98
0.5 0.25
0.975 0.975

0 0.97 0 0.97
0 10 20 30 40 50 0 10 20 30 40 50
Load - lbs Load - lbs

M1-D012-0100
Load Capacity 100 lbs.Nominal Performance M1-D024-0100 Nominal Performance
For Metric Measurements, see page 12.
M1-D012-0100 Current Draw Speed M1-D024-0100 Current Draw Speed

4.5 0.7 2.25 0.7

4 2
0.66 0.66
Current Draw - Amps

Current Draw - Amps

3.5 1.75
Speed - IPS

Speed - IPS
3 0.62 1.5 0.62
2.5 1.25
2 0.58 1 0.58

1.5 0.75
0.54 0.54
1 0.5
0.5 0.5 0.25 0.5
0 20 40 60 80 100 0 20 40 60 80 100
Load - lbs Load - lbs

Load Capacity 165 lbs.Nominal Performance

M1-D012-0165 M1-D024-0165 Nominal Performance
For Metric Measurements, see page 12.
M1-D012-0165 Current Draw Speed M1-D024-0165 Current Draw Speed

3.5 0.43 1.75 0.43

3 0.42 1.5 0.42

Current Draw - Amps

Current Draw - Amps

2.5 0.41 1.25 0.41

Speed - IPS

Speed - IPS

2 0.4 1 0.4

1.5 0.39 0.75 0.39

1 0.38 0.5 0.38

0.5 0.37 0.25 0.37

0 15 30 45 60 75 90 105 120 135 150 165 0 15 30 45 60 75 90 105 120 135 150 165
Load - lbs Load - lbs

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 11

 M-Track 1
Performance Graphs Metric Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

M1-D012-0025
Load Capacity 111 N Nominal Performance M1-D024-0025 Nominal Performance
For Imperial Measurements, see page 11.
M1-D012-0025 Current Draw Speed M1-D024-0025 Current Draw Speed

2 44 1 44

1.75 43 0.875 43
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
1.5 42 0.75 42

1.25 41 0.625 41

1 40 0.5 40

0.75 39 0.375 39
0 22 45 67 89 111 0 22 45 67 89 111
Load - N Load - N

M1-D012-0050
Load Capacity 223 N Nominal Performance M1-D024-0050 Nominal Performance
For Imperial Measurements, see page 11.
M1-D012-0050 Current Draw Speed M1-D024-0050 Current Draw Speed

2.5 25.5 1.25 25.5

25.4 25.4
2 25.3 1 25.3
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
25.2 25.2
1.5 0.75
25.1 25.1
25 25
1 0.5
24.9 24.9

0.5 24.8 0.25 24.8

24.7 24.7
0 24.6 0 24.6
0 45 89 134 178 223 0 45 89 134 178 223
Load - N Load - N

M1-D012-0100
Load Capacity 445 N Nominal Performance M1-D024-0100 Nominal Performance
For Imperial Measurements, see page 11.
M1-D012-0100 Current Draw Speed M1-D024-0100 Current Draw Speed

4.5 18 2.25 18
4 2
17 17
Current Draw - Amps

Current Draw - Amps

3.5 1.75
Speed - MMPS

Speed - MMPS
3 16 1.5 16
2.5 1.25
2 15 1 15

1.5 0.75
14 14
1 0.5
0.5 13 0.25 13
0 89 178 267 356 445 0 89 178 267 356 445
Load - N Load - N

M1-D012-0165
Load Capacity 734 N Nominal Performance M1-D024-0165 Nominal Performance
For Imperial Measurements, see page 11.
M1-D012-0165 Current Draw Speed M1-D024-0165 Current Draw Speed

3.5 11 1.75 11

3 10.75 1.5 10.75

Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS

2.5 10.5 1.25 10.5

2 10.25 1 10.25

1.5 10 0.75 10

1 9.75 0.5 9.75

0.5 9.5 0.25 9.5

0 67 134 200 267 334 401 467 534 601 668 734 0 67 134 200 267 334 401 467 534 601 668 734
Load - N Load - N

12 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 S-Track and Programmable S-Track Features
Acme Screw
Features
• The end limits are factory set to the maximum
allowable stroke of the actuator.
• The current and temperature of the motor
are monitored at all times and power will be
removed from the motor when exceeded to
protect components from failure.
• Several standard input and output features
through the 8-pin molded connector to monitor
the operation of the actuator.
• 0-10 VDC position output follows linearly with
the position of the actuator and is offered in
many different voltages and currents.
Up to 400 lb. (1779 N) Rated Load
• End of stroke limit outputs indicate when
Up to 1 in. (25.4 mm)/sec. Travel Speed the actuator reaches the fully retracted and
extended positions.
New S-Track electric actuators are designed for better control and
• These outputs can be set at the factory as,
quieter operation in general duty applications including medical, active low or active high independently and are
industrial, turf & garden and recreational vehicles. good for up to 1 Amp.
• Live power feature is available to maintain all
S-Track Adjustable Control of these output signals when switched power
The control functions the same as the basic control, but also has the is off.
capability to stop at up to four different positions. The stop positions • IP50 Standard or IP65 Dynamic, IP69K
are programmed by using a membrane keypad mounted to the Static Configurable.
actuator. The main benefit is to be able to change the end limit stop • Temporary Immersion Boot available
locations and two additional stops if needed. upon request. Consult factory.

S-Track Basic Control Features to Adjustable Control

The control allows for 12 or 24 • 4 adjustable stop positions using a simple 4
button membrane keypad.
VDC switched power operation
of the S-Track actuator by • Customer can adjust Retract & Extend
stops using membrane keypad. These values
turning power off to the motor will be stored in permanent EEPROM memory
automatically when the internal for the life of the actuator.
end limits are reached. • Adjusted stop positions can also be erased
at any time to go back to factory default.
• Retract is Stop 1 and Extend is Stop 2. Stop 3
and Stop 4 can be set anywhere inside these
two values.
Specifications • When Stop 1 (Retract) and Stop 2 (Extend)
positions are reached the actuator will
G07 G11 G14 G17 G26 G35 automatically stop and not allow movement in
125 lbs. 175 lbs. 200 lbs. 225 lbs. 300 lbs. 400 lbs. that direction. Power will have to be reversed in
Load Capacity the opposite direction to move the actuator.
(556 N) (778 N) (890 N) (1001 N) (1334 N) (1779 N)
• If Stop 3 and Stop 4 positions are used, when
1.0 in. 0.75 in. 0.62 in. 0.50 in. 0.33 in. 0.25 in.
these positions are reached the control will
Speed at Full Load (25 mm)/ (18 mm)/ (15 mm)/ (12 mm)/ (8 mm)/ (6 mm)/
remove power to the actuator until input power
sec sec sec sec sec sec
is cycled. Then when power is reapplied it can
Input Voltage 12 or 24 volt DC for all models move in either direction.
Static Load Capacity 700 lbs. (315 kg) for all models • Positional Accuracy, under no load conditions
from the initial stop position setting is within
2, 4, 6, 8, 10 and 12 in. (50, 100, 150, 200, 254, 300 mm) 0.10". This will improve with loaded applications
Stroke Length
for all models since there will be less coast.
Duty Cycle 25% for all models • Repeatability of hitting the same stop position
every time is within .010".
Operation Temperature -20º F to +150º F (-29º C to + 65º C) for all models,
Range -40º F to +185º F (-40º C to +80º C) Available
Typical Applications
Environment IP50 Standard, IP65 Dynamic, IP69K Static Configurable • Indoor Office Equipment • Deck Lifts
• Medical • Gate Openers

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 13

 S-Track
Dimensions & Configurator
7 6 5 4 3 2

Dimensions
in. mm in. mm in. mm in. mm in. mm
S-Track Stroke 4 102 6 152 8 203 10 254 12 305
A 9.32 236.7 11.32 287.5 13.32 338.3 15.32 389.1 17.32 439.9

Note: Special lengths available

["A"]
"A" RETRACTED
STROKE TOLERANCE
IS +/-.078 [1.98]
[ 7.9 ] [ 181.1 ]
[ 51.6 ] .31 7.13
2.03 [9]
[ 14.5 ] .36
[ 43.9 ] .57
[ 11 ]
1.73 VENT FOR .125" [3.18] [ 37 ] .43
BREATHER TUBE 1.46
[ 32.2 ]
1.27
[19.92±0.13] [ 19.8 ]
Ø .784±.005 .78
[ 106.4 ]
4.19
[ 9.65
9.53 ]
Ø .380
.375 THRU
BOTH ENDS
MALE METRIPACK 150 (SHOWN)
MATES TO ACTUATOR HOUSING
[ 35.4 ] USE 16AWG WIRES
1.39 PIN A: LIVE POWER (+)
PIN B: EXTEND LIMIT OUTPUT ALL DIMENSIONS ARE NOMINAL
[ 69 ]
2.72 PIN C: LIVE INPUT UNLESS OTHERWISE SPECIFIED
PIN D: LIVE POWER (-) Measurements in inches, metric in brackets.
PIN E: RETRACT LIMIT OUTPUT
PIN F: POTENTIOMETER OUTPUT
PIN G: LIVE GROUND
PIN H: SIGNAL GROUND

S-Track Configurator
S1 P1 G11 – 12V – DN – 08 – 1

Actuator Model No. Voltage

Stroke Length
Dimensions S1 – Aluminum Housing 12 – 12 VDC
S2 – Plastic Housing 24 – 24 VDC 02 – 02 in. (50 mm)
Stroke “A” 04 – 04 in. (100 mm)
2" (50 mm) 9.32 06 – 06 in. (150 mm) IP-Rating
4" (100 mm) 9.32 08 – 08 in. (200 mm) Blank– IP 50
6" (150 mm) 11.32 10 – 10 in. (250 mm) 1– IP 65/IP69K
8" (200 mm) 13.32 12 – 12 in. (300 mm) Wednesday, July 27, 2011 8:30
10" (254 mm) 15.32 Output/Limit Switch NAME DATE
Gear Ratio DRAWN TWC 3/17/2014 WA
12" (300 mm) 17.32 CHECKED JRZ 3/17/2014 TITLE
P0 – Basic Control, No ENG APPR.
DIME
G07 1" 44 .375 - 8 screw PROPRIETARY AND CONFIDENTIAL
Outputs ALL DIMENSIONS ARE NOMIMAL MAX MFG APPR. MATERIA
G11 .75" 44 .375 - 12 screw THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MATERIAL CONDITION UNLESS TOLERANCES
ARE APPLIED TO DIRECTLY TO EACH DIMENSION
Q.A.
SEE BO
P1 – S-Track Basic Control, G14 .62" 44 .375 - 16 screw BEAR LINEAR. ANY End Fitting
REPRODUCTION IN PART OR AS A WHOLE
CONTACT WARNER LINEAR FOR ADDITIONAL
INFORMATION ON MANUFACTURING
COMMENTS:

SIZE P
POT output and Limit G17 .50" 18 .375 - 8 screw WITHOUT THE WRITTEN PERMISSION OF TOLERANCES
C
Blank– STD
BEAR LINEAR IS PROHIBITED.
SCALE 2
Switches G26 .33" 18 .375 - 12 screw
7 6 5 4 R90 – 90
G35 .25" 18 .375 - 16 screw
K1 – Key Pad Control

Scan to watch!
Linear Actuator Basic Selection Video For Protective Boot
https://p.widencdn.net/ydtpk6 Consult factory for ordering details.

14 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 S-Track
Wiring Diagram & Performance Graphs
Imperial* Measurements
Wiring Diagram for Basic and Adjustable Control
S-Track Actuator Customer Supplied
Switch EXAMPLE: Input
Momentary DPDT Power
Switch with 12/24VDC
Center Off 12VDC, 15 Amp
24VDC, 7.5 Amp
Metri-Pack Pin A: 12/24VDC Input Power Fuse Recommended
Connector
12047937
Pin D: 12/24VDC Input Power
Plugs into Extend = Pin A + & Pin D –
connector Retract = Pin A – & Pin D +
cavity on
S-Track Pin B: Extend Limit Output, 12/24VDC @ 1 Amp Extend Lamp, Relay, 1 Amp Fuse
Actuator or Isolated PLC Input Recommended
Pin C: +12/24VDC Live Power Input
Pin E: Retract Limit Output, 12/24VDC @ 1 Amp Extend Lamp, Relay,
or Isolated PLC Input
All dashed lines are
Pin F: Analog Output, 0-10 VDC Display, Meter, or customer supplied
Isolated PLC Input connections
Pin G: Live Power Ground Input
Pin H: Signal Ground

Performance Graphs Imperial Speed

Current Draw
Measurements*
*Performance Chart Measurements are Nominal

Load Capacity 125 lbs. Nominal Performance

S Track G07-12VDC S Track G07-24VDC
ForNominal Performance
Metric Measurements, see pages 17-18.

S Track G07-12VDC Current Draw Speed S Track G07-24VDC Current Draw Speed

4.5 1.09 2.25 1.09

4 1.07 2 1.07
Current Draw - Amps

Current Draw - Amps

3.5 1.05 1.75 1.05

Speed - IPS

Speed - IPS
3 1.03 1.5 1.03

2.5 1.01 1.25 1.01

2 0.99 1 0.99

1.5 0.97 0.75 0.97

1 0.95 0.5 0.95

0 25 50 75 100 125 0 25 50 75 100 125
Load - lbs Load - lbs

Load Capacity 175 lbs. Nominal Performance

S Track G11-12VDC S Track G11-24VDC
ForNominal Performance
Metric Measurements, see pages 17-18.
S Track G11-12VDC Current Draw Speed S Track G11-24VDC Current Draw Speed

6 0.83 3 0.83

5 0.8 2.5 0.8

Current Draw - Amps

Current Draw - Amps

0.77 0.77
4 2
Speed - IPS

Speed - IPS

0.74 0.74
3 1.5
0.71 0.71
2 1
0.68 0.68
1 0.65 0.5 0.65

0 0.62 0 0.62
0 25 50 75 100 125 150 175 0 25 50 75 100 125 150 175
Load - lbs Load - lbs

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 15

 S-Track
Performance Graphs Imperial Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

Load Capacity 225 lbs. Nominal Performance

S Track G14-12VDC S Track G14-24VDC
ForNominal Performance
Metric Measurements, see pages 17-18.
S Track G14-12VDC Current Draw Speed S Track G14-24VDC Current Draw Speed

6 0.63 3 0.63

5 0.6 2.5 0.6

Current Draw - Amps

Current Draw - Amps

4 0.57 2 0.57

Speed - IPS

Speed - IPS
3 0.54 1.5 0.54

2 0.51 1 0.51

1 0.48 0.5 0.48

0 0.45 0 0.45
0 25 50 75 100 125 150 175 200 225 0 25 50 75 100 125 150 175 200 225
Load - lbs Load - lbs

Load Capacity 250 lbs. Nominal Performance

S Track G17-12VDC S Track G17-24VDC
ForNominal Performance
Metric Measurements, see pages 17-18.
S Track G17-12VDC Current Draw Speed S Track G17-24VDC Current Draw Speed

5 0.55 2.5 0.55

4 0.52 2 0.52
Current Draw - Amps

Current Draw - Amps

Speed - IPS
Speed - IPS

3 0.49 1.5 0.49

2 0.46 1 0.46

1 0.43 0.5 0.43

0 0.4 0 0.4
0 25 50 75 100 125 150 175 200 225 250 0 25 50 75 100 125 150 175 200 225 250
Load - lbs Load - lbs

Load Capacity 300 lbs. Nominal Performance

S Track G26-12VDC S Track G26-24VDC
ForNominal Performance
Metric Measurements, see pages 17-18.
S Track G26-12VDC Current Draw Speed S Track G26-24VDC Current Draw Speed

6 0.34 3 0.34

0.33 0.33
5 2.5
Current Draw - Amps

Current Draw - Amps

Speed - IPS
0.32 0.32
Speed - IPS

4 2
0.31 0.31
3 1.5
0.3 0.3

2 1
0.29 0.29

1 0.28 0.5 0.28

0 50 100 150 200 250 300 0 50 100 150 200 250 300
Load - lbs Load - lbs

Load Capacity 400 lbs. Nominal Performance

S Track G35-12VDC S Track G35-24VDC
ForNominal Performance
Metric Measurements, see pages 17-18.
S Track G35-12VDC Current Draw Speed S Track G35-24VDC Current Draw Speed

7 0.27 3.5 0.27

6 3
0.25 0.25
Current Draw - Amps

Current Draw - Amps

5 2.5
Speed - IPS
Speed - IPS

4 0.23 2 0.23

3 0.21 1.5 0.21

2 1
0.19 0.19
1 0.5

0 0.17 0 0.17
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Load - lbs Load - lbs

16 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 S-Track
Speed Performance Graphs Metric
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

Load Capacity 556 N Nominal Performance

S Track G07-12VDC S Track G07-24VDC Nominal
For Imperial Performance
Measurements, see pages 15-16.
S Track G07-12VDC Current Draw Speed S Track G07-24VDC Current Draw Speed

4.5 27.5 2.25 27.5

4 27 2 27
Current Draw - Amps

Current Draw - Amps

3.5 26.5 1.75 26.5

Speed - MMPS

Speed - MMPS
3 26 1.5 26

2.5 25.5 1.25 25.5

2 25 1 25

1.5 24.5 0.75 24.5

1 24 0.5 24
0 111 223 334 445 556 0 111 223 334 445 556
Load - N Load - N

Load Capacity 779 N Nominal Performance

S Track G11-12VDC S Track G11-24VDC Nominal
For Imperial Performance
Measurements, see pages 15-16.
S Track G11-12VDC Current Draw Speed S Track G11-24VDC Current Draw Speed

6 21 3 21

5 2.5
20 20
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
4 2
19 19
3 1.5
18 18
2 1

17 17
1 0.5

0 16 0 16
0 111 223 334 445 556 668 779 0 111 223 334 445 556 668 779
Load - N Load - N

Load Capacity 1001 N Nominal Performance

S Track G14-12VDC S Track G14-24VDC Nominal
For Imperial Performance
Measurements, see pages 15-16.
S Track G14-12VDC Current Draw Speed S Track G14-24VDC Current Draw Speed

6 16 3 16

5 2.5
15 15
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
4 2
14 14
3 1.5
13 13
2 1

12 12
1 0.5

0 11 0 11
0 111 223 334 445 556 668 779 890 1001 0 111 223 334 445 556 668 779 890 1001
Load - N Load - N

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 17

 S-Track
Performance Graphs Metric Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

Load Capacity 1113 N Nominal Performance

S Track G17-12VDC S Track G17-24VDC Nominal
For Imperial Performance
Measurements, see pages 15-16.
S Track G17-12VDC Current Draw Speed S Track G17-24VDC Current Draw Speed

5 13.5 2.5 13.5

13 13
4 2
Current Draw - Amps

Current Draw - Amps

Speed - MMPS
12.5 12.5

Speed - MMPS
3 12 1.5 12

2 11.5 1 11.5

11 11
1 0.5
10.5 10.5

0 10 0 10
0 111 223 334 445 556 668 779 890 1001 1113 0 111 223 334 445 556 668 779 890 1001 1113
Load - N Load - N

Load Capacity 1335 N Nominal Performance

S Track G26-12VDC S Track G26-24VDC Nominal
For Imperial Performance
Measurements, see pages 15-16.
S Track G26-12VDC Current Draw Speed S Track G26-24VDC Current Draw Speed

6 8.5 3 8.5

8.25 8.25
5 2.5
Current Draw - Amps

Current Draw - Amps

Speed - MMPS
Speed - MMPS

8 8
4 2
7.75 7.75
3 1.5
7.5 7.5

2 1
7.25 7.25

1 7 0.5 7
0 223 445 668 890 1113 1335 0 223 445 668 890 1113 1335
Load - N Load - N

Load Capacity 1780 N Nominal Performance

S Track G35-12VDC S Track G35-24VDC Nominal
For Imperial Performance
Measurements, see pages 15-16.
S Track G35-12VDC Current Draw Speed S Track G35-24VDC Current Draw Speed

7 7 3.5 7

6 6.5 3 6.5
Current Draw - Amps

Current Draw - Amps

Speed - MMPS
5 2.5
Speed - MMPS

6 6
4 2
5.5 5.5
3 1.5
5 5
2 1

1 4.5 0.5 4.5

0 4 0 4
0 223 445 668 890 1113 1335 1558 1780 0 223 445 668 890 1113 1335 1558 1780
Load - N Load - N

18 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 I-Track
General Duty In-line Actuator DC Motor Ball Screw

Features
• Models available in 12VDC and 24VDC.
• Loads up to 200 lbs thrust.
• In-line design reduces base footprint.
• Releasing clutch allows rod to float with
clutch power-off. Clutch power is separate
from motor power.
• Clutch also acts as over-load protection.
• Motor thermal for added motor protection.
• Optional Potentiometer output scaled to
stroke.
Up to 200 lbs. (890 N) Rated Load
• Can be driven by PWM (not supplied)
Up to 1 in. (25 mm)/sec. Travel Speed controller to achieve multiple velocities.

I-Track is a general duty inline actuator suited for applications needing a • Can be mounted at the body by trunnions
power-off releasing the rod into a float mode. This unit utilizes a ball screw (shoulder bolts) or as traditional clevis.
and planetary drive for long life in a compact space. Models can be fitted • Rod end mounts are configurable.
with a potentiometer that is directly coupled to the rod that will provide
• Ball screw and nut for long life.
position feedback regardless if the rod is in float or locked mode. It can
be driven by PWM to control velocity. For controlling the float and locked • Operating temperatures -40° F to +185° F
rod setting there is a separate input independent of the motor connection. (-40° C to 85° C).
The rod can also be configured to be permanently locked for applications • Steel rod for durability.
where a floating rod is not required. The unit incorporates a ratchet-free
overload slip clutch to protect the drive system. • Nitrile impregnated gaskets for superior
sealing.
• Black powder coat for 250 hour salt spray
protection.
Specifications • Nitrotec® coated steel components for
Operating Voltage 9-15VDC or 22-26VDC 250 hour Salt Spray Protection.
Passed EMI Immunity • IP69K Static; IP66 Dynamic. Rod bellow
ISO 11452-4 Certified
Testing will allow for temporary operation IP67
Operating Load 200 lbs. (890 N) Thrust, 800 lbs. (3,559 N) Static submersion.
Stroke Length 2, 4, 6, 8, 10 and 12
Duty Cycle 25% max.
Typical Applications
No-Load Speed 1.1"/SEC (27.94 mm/sec) • Throttle controls
Floating Rod Design • Mobility lifts for vehicles requiring manual
Operation Temperatures operation in emergency situations
-40° F to 185° F (-40° C to 85° C)
Range • Hydraulic flow controls
Potentiometer 560-10K Optional
• Bus Door Operator
Environment IP69K Static, IP66 Dynamic
• Hatch lift applications
• Handicap Van Lifts
• Engine Controls
• Emergency Door (lock and unlock via VDC)

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 19

 I-Track
Performance Graphs Imperial & Metric Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

Imperial Measurements*
I Track G05-12VDC
I Track Operating Nominal Performance
Load 200 Lbs. I1XG05-24VDC Nominal Performance
G05-12VDC G05-24VDC Current Draw Speed

9 1.2 4.5 1.2

8 1.1 4 1.1
I Track G05-24VDC
Amps

Amps
Draw -- Amps
7 3.5
Draw --Amps

1 1

IPS

IPS
Speed - IPS
6 3

Speed -- IPS
0.9 0.9
Current Draw

Current Draw
5 2.5

Speed

Speed
0.8 0.8
4 2
Current

Current
0.7 0.7
3 1.5
2 0.6 1 0.6

1 0.5 0.5 0.5

0 25 50 75 100 125 150 175 200 0 25 50 75 100 125 150 175 200
Load- -lbslbs
Load Load -- lbs
lbs

Metric Measurements*
I Track G05-12VDC
I Track Operating Load 890 N Nominal Performance I1XG05-24VDC Nominal Performance
G05-12VDC G05-24VDC Current Draw Speed

9 28 4.5 28
8 26 4 26
Amps

Amps
Draw -- Amps

7 3.5
Draw --Amps

24 24
MMPS

Speed - MMPS
Speed - MMPS

6 3
22 22
Current Draw

Current Draw

5 2.5
20 20
Speed

Speed
4 2
Current

Current

18 18
3 1.5
2 16 1 16

1 14 0.5 14
0 111 223 334 445 556 668 779 890 0 111 223 334 445 556 668 779 890
Load
Load --NN Load - N
Load

I-Track Configurator

I1X P G05 – 12V – 02

Actuator Voltage Stroke Length

Model No.
12V – 12 volt DC 02 – 2 in (50 mm)
I1X – I-track 24V – 24 volt DC 03 – 3 in (75mm)
04 – 4 in (100 mm)
06 – 6 in (150 mm)
08 – 8 in (200 mm)
Potentiometer 10 – 10 in (250 mm)
P– Potentiometer Gear Ratio 12 – 12 in (300 mm)
Blank– No Potentiometer
G05 – 5:1 200LBF

Scan to watch!
Linear Actuator Basic Selection Video
https://p.widencdn.net/ydtpk6

20 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 I-Track
Dimensions

E±0.50
E±.02
"A"±0.51
D±0.50
+0.25 "A"±.02
AA 9.53 - 0.25 D±.02 EE
+0.76
.01 22.86 - 0.51
+
.38 .01
- C±0.50 .03
2x Ø .27 .78 .90 +.02
M8X1.25 - 6H .63 C±.02 -
BB 31.81 FF
(Both Sides) B±0.50
1.25
B±.02
Retracted GG

DD
CC

+0.13 HH
9.55 0 Integral Connector Mates To Tyco
.005 Connector Part Number:
Ø .376 +.000 M10 X 1.5-6g
- 776494-1 8 Position, Socket Housing, Key Position 1 II
Connections: 15.75
Port 1= Motor (Connect-12vdc Tp Retract) .62 FLATS JJ
Port 2= Clutch (-12vdc) For Mounting
Port 3= Optional Potentiometer Input Vdc
+0.60
ALL DIMENSIONS ARE NOMINAL Port 4= Optional Potentiometer Input Vdc 36.97 - 0.20
Port 5= Optional Vent Tube (Consult Factory)
UNLESS OTHERWISE SPECIFIED Port 6= Optional Potentiometer Output Vdc .02
1.46 +.01
-
Measurements in inches, metric in brackets. Port 7= Clutch (+12vdc)
Port 8= Motor Connect (+12vdc To Retract)

Dimensions
in. mm in. mm in. mm in. mm in. mm in. mm in. mm
I1XG05-12V-XX
Stroke 2 50 3 75 4 100 6 150 8 200 10 254 12 300
OPERATING VOLTAGE: 9-15VDC FOR A12VDC NOMINAL
2.00 50.80 3.00 76.20 4.00 101.60 6.00 152.40 8.00 203.20 10.00 254.00 12.00 304.80
22-26VDC FOR 24VDC NOMINAL
I-Track -40 B TO1601.69F (-40 42.93
OPERATING TEMPERATURE: C TO 71 C)
2.69 68.33 3.69 93.73 5.69 144.53 7.69 195.33 9.69 246.13 11.69 296.93
ENVIRONMENT: IP66 OPERATING IP69K STATIC
PASSED EMI IMMUNITY TESTING C 7.65 194.31 8.65 219.71 9.65 245.11 11.65 295.91 13.65 346.71 15.65 397.51 17.65 448.31
OPERATING LOAD: 200 LBS THRUST 800 LBS STATIC
NO-LOAD SPEED: 1.1"/SEC D 13.29 337.57 14.29 362.97 15.29 388.37 17.29 439.17 19.29 489.97 21.29 540.77 23.29 591.57
FLOATING ROD DESIGN
OPTIONAL POTENTIOMETER E 14.42 366.27 15.42 391.67 16.42 417.07 18.42 467.87 20.42 518.67 22.42 569.47 24.42 620.27
Note: Special lengths available

Dimensions (Side Views)

[34.55±0.51]

AA
[ 36.49
+0.50
-0.20 ] DD
1.36±.02
HH
[29.54
+0.60
- 0.10 ] Monday, October 24, 2011 2:00:58 PM
DRAWN
NAME

JRZ
DATE

9/10/2014 WARNER LIN

[ ]
1.44 +0.02 +0.02 CHECKED JRZ 9/10/2014 TITLE
DIMENSIONAL OUTLINE
+0.50 1.16
PROPRIETARY AND CONFIDENTIAL
ENG APPR.

-0.01 92.02 - 0.00 MFG APPR. MATERIAL

UNLESS NOTED:

- 0.20
THE INFORMATION CONTAINED IN THIS DIMENSIONS ARE IN MM
EE
Q.A.
DRAWING IS THE SOLE PROPERTY OF TOLERANCES:
INLINE ACTUATOR
COMMENTS:

+0.02 [30.31±0.51]

BB
[ 19.35
+0.40
-0.20 ] 3.62
- 0.01
II
1.16±.02

[ ] [ ]
+0.02
.76 +0.40 +0.40
-0.01 75.79 60.63
FF - 0.20 JJ - 0.20
+0.02 +0.02

CC
[
68.66
+0.40
-0.20 ] 2.98
- 0.01
2.39
- 0.01

+0.02 [19.91±0.25]
2.70 GG
-0.01 Ø .78±.01

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 21

B-Track Features
Rugged Duty Actuators

Key Features Standard Models

• Weather-tight sealed K2vl, K2, K2x, K2ac, K2xac
• Patented in-line load transfer Option Models
• Heavy wall rod and cover tube K2Pl/K2xPl Threaded rod connection Nitrotec®
• High performance motors K2JS/K2xJS allows optional end fittings. treated end
fitting for
• Up to 2,800 lb. (12455 N) capacity K2RA superior
• Speeds up to 2" per second Hydraulic Cylinder type strength and
Rod Wiper Seal with corrosion
High strength aluminum gear integral extension rod resistance.
box provides maximum heat bearing support for
Ball bearing, Bronze
dissipation. High strength smooth operation and
or Delrin® screw nut
stainless thru-bolt fasteners high side load capability.
configurations
Efficient gear design provide high load capability.
provide broad load
minimizes motor bearing O-ring sealed and gasketed
and performance
load. Gear materials for washdown use.
capability.
selected for high load
Bi-directional
impact and durability.
holding brake
Gear profile optimized for
standard on K2x
quiet operation. High
models.
performance synthetic
lifetime lubes used
throughout.
Unique screw end
bearing guide provides
smooth extension operation,
high side load capability
and aids in screw
re-lubrication. (Patented)

Nitrotec® treated steel

extension rod provides
40% stronger cross
section compared to
competitive products.

Heavywall extension tube has 30%

stronger cross section compared to
competitive products.

Optional electronic control module

with integral electronic stroke
limits and power connections.
Heavy Duty, Sealed Double Ball Adjustable torque limit option.
Bearing Motors For more information see Controls
Integrated • Auto reset thermal protection Section.
manual Mechanical torque • Easy field replacement
override limiter for end of stroke • 12, 24, 48 or 90 volts (vdc) available
– standard and overload protection. (others available on request)
• Standard Packard 56 connector,
Patented in-line design transfers loads to the end
others available
fitting via ball bearing screw pivot. Efficient load
• Washdown sealed
transfer reduces noise and current draw.
• Solid mount pinion gear
Nitrotec® treated end fittings with integral O-ring seals • Lifetime bearing lube
for superior weather and corrosion resistance.
6 available mounting orientations.

22 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track Configurator

How To Select
Step 1 – Determine Load and Stroke length requirements Step 6 – Select Nut Type
Use the Quick Selection guide to identify the model family that Select nut for unit selected. (K2x are all ball bearing).
will provide the load capacity and stroke length needed for your
application. Step 7 – Select Stroke Length
Choose standard lengths from chart. For special length
Step 2 – Determine Gear Ratio consult factory.
Select gear ratio from performance charts for allowable current
draw and needed load. Step 8 – Select end fitting orientation
Leave blank for standard orientation.
Step 3 – Identify motor type and voltage
Select DC motor and motor voltage.

Step 4 – Motor Type Important Unit Restrictions

Select M for ignition protected motor (12 VDC only). Side loading and shock loads must be considered in actuator
Select needed motor voltage. applications. Side loading and cantilevered mounting should
be eliminated through proper machine design. Side loading
Step 5 – Confirm the application Duty Cycle will dramatically reduce unit life. While actuators can withstand
At full load capacity, actuators have a 25% duty cycle. Duty limited shock loads, it is recommended that shock loading be
cycle is the amount of ‘on-time’ compared to cooling time. A avoided wherever possible. (See page 71)
unit that runs for 15 seconds should be off for 45 seconds.

B-Track Configurator

K2x P1.x G20 – 12V M – BR – 04 – R120

Actuator Model No. Nut Type* Stroke Length Base Fitting

Gear Ratio
K2x Blank– K2x 04 – 4.00 (100 mm) Alignment
K2 G30 = 30:1 BR – Bronze Nut 06 – 6.00 (150 mm)
G20 = 20:1 Blank– Standard
K2vl BRL – Bronze Nut - Long 08 – 8.00 (200 mm) R30 – 30˚ Fitting
G10 = 10:1 DN – Delrin® Nut 12 – 12.00 (300 mm)
G05 = 5:1 R60 – 60˚ Fitting
18 – 18.00 (450 mm) R90 – 90˚ Fitting
*BRL matches K2x 24 – 24.00 (600 mm)
pin to pin R120 –120˚ Fitting
R150 –150˚ Fitting
Motor Voltage
12V – 12 volts
90 ° =R90
Control Model 24V – 24 volts
120 ° =R120
P1.x Fixed Limit Switch 36V – 36 volts
P2.x Position Feedback 48V – 48 volts
EP1.x Adjustable Limit 60 ° =R60 150 °= R150
Switches 90V – 90 volts
RP Low Switching
115V – 115 volts 30 ° =R30
(K2vl Not Available)
230V – 230 volts
Note: See control pages for full
listing of model numbers.
STANDARD

Motor Type
M – Ignition Protected Motor
For standard motor, leave blank.

Scan to watch!
Linear Actuator Basic Selection Video
https://p.widencdn.net/ydtpk6 CL CL LOCATION
OF CLEVIS PIN

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 23

B-Track K2vl
General Duty Actuator DC Motor Acme Screw
Features
• Protective coatings and O-ring seals
throughout
• Hybrid nut and screw design, no
brake needed
• Ball detent over­load clutch
• Stroke lengths 2 to 12 inches
(50 to 300 millimeters)
• Load capacities up to 600 pounds (2669 N)
• Speeds up to 2.7 inches
(68.58 millimeters)/sec. travel
• Thermal overload incorporated into
the motor
• Heavy wall construction
• Double ball bearing motors
• Heat treated gears
Up to 600 lbs. (2669 N) Rated Load
• Rugged extension rod bearing support
Up to 2.7 in. (68.58 mm)/sec. Travel Speed
Typical Applications
This value model of the B-track family is well suited for the toughest
• Flow gate open/close
applications not needing the full load capability of standard K2
models. The K2vL uses a flange bronze bearing configuration for • Deck and implement lifts for tractors and
internal load transfer, offering the lowest cost while maintaining the mobile applications
rugged-duty performance capabilities of the B-track family. • Wheelchair and scooter lifts

K2vL units feature Nitrotec® corrosion protection on end fittings and • Bin and tank cover lifts
rods, high performance powder coat paint on cover tubes and gear • Remote engine clutch engagement
box covers, providing a totally sealed, weatherproof, and durable
finish for years of trouble-free service.

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C)
(in-line load) •W
 eather resistant enclosure & seals (IP69K Static, IP65
•R
 efer to performance chart for load/current/speed capable, 250 hour salt spray, 500 hour for paint)
capabilities •N
 ormal operating voltage: 10-16 vdc (Ratings are at 12
• Stroke Length Tolerance: +/-.06” (1.52mm) vdc Normal.)
•M
 otor is protected with auto reset breaker inside motor
Control/Connections
housing (temperature/current/time dependent)
• Overload clutch setting: +25% over rated dynamic load •1
 4 gauge stranded lead wires-UL style 1230 w/PVC
insulation Class F 105° C
•D
 uty cycle is time/temperature/load dependent,
suggested guidelines are: •U
 se momentary contact double pole/double throw switch
- 50% max on-time/50% off-time for loads up to 50% in powering unit for extend/retract operation.
of capability (ON)-OFF-(ON) DPDT
- 25% max on-time/75% off-time for loads between •C
 onnectors:
50%-80% of capability - Packard 56 series or Delphi Weather-Pack
- 10% max on-time/90% off-time for loads between - Packard 56 series with 56 series blades
80%-100% of capability (#2984883 & #2962987)
(Load/stroke profiles will allow some adjustment - Delphi Weather-Pack series (#121015792 & #12010973)
variation from these guidelines.)

24 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2vl
Speed Performance Graphs Imperial
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2VLG05-12VDC
Load Capacity 200 lbs.Nominal Performance K2VLG05-24VDC Nominal Performance
For Metric Measurements, see page 26.
K2vlG05-12VDC Current Draw Speed K2vlG05-24VDC Current Draw Speed

25 3.25 12.5 3.25

3 3
20 10
Current Draw - Amps

Current Draw - Amps

2.75 2.75

Speed - IPS

Speed - IPS
15 7.5
2.5 2.5
10 5
2.25 2.25

5 2.5
2 2

0 1.75 0 1.75
0 25 50 75 100 125 150 175 200 0 25 50 75 100 125 150 175 200
Load - lbs Load - lbs

Load Capacity 300 lbs.Nominal Performance

K2VLG10-12VDC K2VLG10-24VDC Nominal Performance
For Metric Measurements, see page 26.
K2vlG10-12VDC Current Draw Speed K2vlG10-24VDC Current Draw Speed

25 1.4 12.5 1.4

1.3 1.3
20 10
Current Draw - Amps

Current Draw - Amps

1.2 1.2
Speed - IPS

Speed - IPS
15 7.5
1.1 1.1
10 5
1 1

5 2.5
0.9 0.9

0 0.8 0 0.8
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Load - lbs Load - lbs

Load Capacity 600 lbs.Nominal Performance

K2VLG20-12VDC K2VLG20-24VDC Nominal Performance
For Metric Measurements, see page 26.
K2vlG20-12VDC Current Draw Speed K2vlG20-24VDC Current Draw Speed

25 0.75 12.5 0.75

0.7 0.7
20 10
Current Draw - Amps

Current Draw - Amps

0.65 0.65
Speed - IPS

Speed - IPS
15 0.6 7.5 0.6

10 0.55 5 0.55

0.5 0.5
5 2.5
0.45 0.45

0 0.4 0 0.4
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Load - lbs Load - lbs

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 25

 B-Track K2vl
Performance Graphs Metric Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2VLG05-12VDC
Load Capacity 890 N Nominal Performance K2VLG05-24VDC Nominal Performance
For Imperial Measurements, see page 25.
K2vlG05-12VDC Current Draw Speed K2vlG05-24VDC Current Draw Speed

25 85 12.5 85
80 80
20 10
Current Draw - Amps

Current Draw - Amps

75 75

Speed - MMPS

Speed - MMPS
15 70 7.5 70
65 65
10 60 5 60
55 55
5 2.5
50 50
0 45 0 45
0 111 223 334 445 556 668 779 890 0 111 223 334 445 556 668 779 890
Load - N Load - N

K2VLG10-12VDC
Load Capacity 1335 N Nominal Performance K2VLG10-24VDC Nominal Performance
For Imperial Measurements, see page 25.
K2vlG10-12VDC Current Draw Speed
K2vlG10-24VDC Current Draw Speed

25 35 12.5 35

32.5 32.5
20 10
Current Draw - Amps

Current Draw - Amps

30 30
Speed - MMPS

Speed - MMPS
15 7.5
27.5 27.5
10 5
25 25

5 2.5
22.5 22.5

0 20 0 20
0 223 445 668 890 1113 1335 0 223 445 668 890 1113 1335
Load - N Load - N

K2VLG20-12VDC
Load Capacity 2670 N Nominal Performance K2VLG20-24VDC Nominal Performance
For Imperial Measurements, see page 25.
K2vlG20-12VDC Current Draw Speed K2vlG20-24VDC Current Draw Speed

25 18 12.5 18

17 17
20 10
Current Draw - Amps

Current Draw - Amps

16 16
Speed - MMPS

Speed - MMPS
15 15 7.5 15

10 14 5 14

13 13
5 2.5
12 12

0 11 0 11
0 445 890 1335 1780 2225 2670 0 445 890 1335 1780 2225 2670
Load - N Load - N

26 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2vl
Dimensions
8 7 6 5 4 3 2 1

Dimensions
in. mm in. mm in. mm in. mm in. mm in. mm
B-Track
Stroke 2 51 4 102 6 152 8 203 10 254 12 305
K2vl
A 8.32 211.3 10.32 262.1 12.32 312.9 14.32 363.7 16.32 414.5 18.32 465.3
Note: Special lengths available

["A" ±3.18]
"A"±.125 RETRACTED
STROKE TOLERANCE
[78.63±0.38] IS +/- .060 [1.52]
3.08±.015
[11.43±0.38] [13.46±0.38]
.450±.015
[39.51±0.13] [50.80 +0.30
0 ]
.530±.015
1.54±.005 [16.63±1.52]
[28.58 -0.08
0
] .655±.060 Ø 2.000 +- .012
.000
[14.87±0.56]
.585±.022
Ø 1.125 +- .000
.003 (ROD)

[25.40±0.38]
[148.88±0.43] Ø 1.000±.015
5.861±.017

[109.76±0.30]
[12.93
12.78 ]
BARE WIRES
4.321±.012 Ø .509 THRU
.503
BOTH ENDS
[ 63.5 +0.3
-1.3 ]
Ø 2.50 +.01
- .05
10"/[254] LEAD WIRE LENGTH [24.24±0.46]
CONNECT (+) TO GRAY WIRE .954±.018
& (-) TO BLACK WIRE TO EXTEND
THE ACTUATOR [175.86±5.08]
ALL DIMENSIONS ARE NOMINAL PACKARD 56 CONNECTOR 6.924±.200
UNLESS OTHERWISE SPECIFIED
Measurements in inches, metric in brackets.

Friday, October 21, 2005 7:41:48 AM

DRAWN
NAME
TWC
DATE
3/17/2014
BEAR LINEAR
CHECKED JRZ 3/17/2014 TITLE
ENG APPR.
DIMENSIONAL OUTLINE
MFG APPR. MATERIAL
PROPRIETARY AND CONFIDENTIAL
Q.A.
THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR
COMMENTS:
DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY
REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER
WITHOUT THE WRITTEN PERMISSION OF C K2VL Dimensions
BEAR LINEAR IS PROHIBITED. SCALE 1:1

8 7 6 5 4 1

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 27

B-Track K2
Rugged Duty Actuator DC Motor Acme Screw
Features
• Protective coatings and O-ring seals
throughout
• Patented in-line load system
• Hybrid Acme style nut and screw design,
no brake needed
• Ball detent over­load clutch
• Stroke lengths 2 to 24 inches
(50 to 600mm)
• Load capacities up to 1500 pounds
Shown with optional (6672 N)
adjustable limit switch feature • Speeds up to 2.7 inches
(68.58 millimeters)/sec. travel
• Thermal overload incorporated
Up to 1,500 lbs. (6672 N) Rated Load into the motor
Up to 2.7 in. (68.58 mm)/sec. Travel Speed • Heavy wall construction
• Double ball bearing motors
The K2 is the base model in the B-Track family. It incorporates a patented • Heat treated gears
in-line load transfer design which provides high load capability for rugged- • Rugged extension rod bearing support
duty use, efficient power use, compact package size, excellent corrosion • Optional 90 vdc motor for use with
and washdown protection, and high performance synthetic lubrication for SBC-AC control (IP54)
life, all at an affordable price. • Custom mounting options available

The K2 uses a solid bronze or Delrin® nut with a rolled hybrid Acme style Typical Applications
screw yielding high impact capability and long screw life. Heavy-duty • Heavy duty platform and engine lifts
double-ended ball bearing motors, hardened gears, O-ring seals and an • Deck and implement lifts for tractors and
mobile applications
extension rod bearing system that provides best in class capabilities.
• Table positioning
Now Available Optional Adjustable Limit Switch These easy to use • Wheelchair and scooter lifts
adjustable switches are mounted in a channel on the cover tube with • Bin and tank cover lifts
custom cap for protection. They are easily moved to enable the end-user • Flow gate open/close
the flexibility of setting the stroke length at any position within the full Scan to watch!
stroke capability. Just pop the cap off, loosen the set screw and slide the How to Adjust the Limit Switches for a K2 or
K2X Actuator with External or EP Limit Switches
switch into the desired position. https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C),
(in-line load) -40º F to +176º F (-40º C to +80º C) Upon Request.
• Refer to performance chart for load/current/speed • Weather resistant enclosure & seals (IP69K Static, IP65
capabilities capable, 250 hour salt spray, 500 hour for paint)
• Stroke Length Tolerance: +/-.06” (1.52 mm) • Normal operating voltage: 10-16 vdc (Ratings are at 12
• Motor is protected with auto reset breaker inside motor vdc Normal.)
housing (temperature/current/time dependent)
Control/Connections
• Overload clutch setting: +25% over rated dynamic load
• 14 gauge stranded lead wires-UL style 1230 w/PVC
• Duty cycle is time/temperature/load dependent,
insulation Class F 105°C
suggested guidelines are:
- 50% max on-time/50% off-time for loads up to 50% of • Lead wires abrasion protected with spiral covering
capability • Use momentary contact double pole/double throw switch
- 25% max on-time/75% off-time for loads between in powering unit for extend/retract operation.
50%-80% of capability (ON)-OFF-(ON) DPDT
- 10% max on-time/90% off-time for loads between • Connectors:
80%-100% of capability - Packard 56 series or Delphi Weather-Pack
(Load/stroke profiles will allow some adjustment - Packard 56 series with 56 series blades
variation from these guidelines.) (#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)
Upon Request

28 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2
Speed Performance Graphs Imperial
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2G05-12VDC
Load Capacity 300 lbs.Nominal Performance K2G05-24VDC Nominal Performance
For Metric Measurements, see page 30.
K2G05-12VDC Current Draw Speed
K2G05-24VDC Current Draw Speed

25 3 12.5 3

2.75 2.75
20 10
Current Draw - Amps

Current Draw - Amps

Speed - IPS
2.5 2.5

Speed - IPS
15 7.5
2.25 2.25
10 5
2 2

5 2.5
1.75 1.75

0 1.5 0 1.5
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Load - lbs Load - lbs

K2G10-12VDC Nominal Performance K2G10-24VDC Nominal Performance

Load Capacity 600 lbs. For Metric Measurements, see page 30.
K2G10-12VDC Current Draw Speed
K2G10-24VDC Current Draw Speed

25 1.5 12.5 1.5

20 1.3 10 1.3
Current Draw - Amps

Current Draw - Amps

Speed - IPS

Speed - IPS
15 1.1 7.5 1.1

10 0.9 5 0.9

5 0.7 2.5 0.7

0 0.5 0 0.5
0 100 200 300 400 500 600 0 100 200 300 400 500 600

Load - lbs Load - lbs

K2G20-12VDC Nominal Performance K2G20-24VDC Nominal Performance

Load Capacity 1200 lbs. For Metric Measurements, see page 30.
K2G20-12VDC Current Draw Speed
K2G20-24VDC Current Draw Speed

25 0.76 12.5 0.76

0.7 0.7
20 10
Current Draw - Amps

Current Draw - Amps

0.64 0.64
Speed - IPS

Speed - IPS
15 0.58 7.5 0.58

10 0.52 5 0.52

0.46 0.46
5 2.5
0.4 0.4

0 0.34 0 0.34
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200

Load - lbs Load - lbs

K2G30-12VDC Nominal Performance K2G30-24VDC Nominal Performance

Load Capacity 1500 lbs. For Metric Measurements, see page 30.
K2G30-12VDC Current Draw Speed
K2G30-24VDC Current Draw Speed

25 0.46 12.5 0.46

0.44 0.44
20 10
Current Draw - Amps

Current Draw - Amps

0.42 0.42
Speed - IPS

Speed - IPS

15 0.4 7.5 0.4

10 0.38 5 0.38

0.36 0.36
5 2.5
0.34 0.34

0 0.32 0 0.32
0 300 600 900 1200 1500 0 300 600 900 1200 1500
Load - lbs Load - lbs

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 29

 B-Track K2
Performance Graphs Metric Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2G05-12VDC
Load Capacity 1335 NNominal Performance K2G05-24VDC Nominal Performance
For Imperial Measurements, see page 29.
K2G05-12VDC Current Draw Speed
K2G05-24VDC Current Draw Speed

25 76 12.5 76

70 70
20 10
Current Draw - Amps

Current Draw - Amps

Speed - MMPS
64 64

Speed - IPS
15 7.5
58 58
10 5
52 52

5 2.5
46 46

0 40 0 40
0 223 445 668 890 1113 1335 0 223 445 668 890 1113 1335
Load - N Load - N

K2G10-12VDC
Load Capacity 2670 NNominal Performance K2G10-24VDC Nominal Performance
For Imperial Measurements, see page 29.
K2G10-12VDC Current Draw Speed
K2G10-24VDC Current Draw Speed

25 40 12.5 40

35 35
20 10
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
30 30
15 7.5
25 25
10 5
20 20

5 2.5
15 15

0 10 0 10
0 445 890 1335 1780 2225 2670 0 445 890 1335 1780 2225 2670
Load - N Load - N

K2G20-12VDC
Load Capacity 5340 NNominal Performance K2G20-24VDC Nominal Performance
For Imperial Measurements, see page 29.
K2G20-12VDC Current Draw Speed
K2G20-24VDC Current Draw Speed

25 20 12.5 20

18 18
20 10
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
16 16
15 7.5
14 14
10 5
12 12

5 2.5
10 10

0 8 0 8
0 890 1780 2670 3560 4450 5340 0 890 1780 2670 3560 4450 5340
Load - N Load - N

K2G30-12VDC
Load Capacity 6675 NNominal Performance K2G30-24VDC Nominal Performance
For Imperial Measurements, see page 29.
K2G30-12VDC Current Draw Speed
K2G30-24VDC Current Draw Speed

25 12 12.5 12
11.5 11.5
20 10
Current Draw - Amps

Current Draw - Amps

11 11
Speed - IPS

Speed - IPS

15 10.5 7.5 10.5

10 10
10 9.5 5 9.5
9 9
5 2.5
8.5 8.5
0 8 0 8
0 1335 2670 4005 5340 6675 0 1335 2670 4005 5340 6675
Load - N Load - N

30 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2
Dimensions

in. mm in. mm in. mm in. mm in. mm in. mm

B-Track K2 Stroke 2 51 4 102 6 152 8 203 10 254 12 305
A 8.32 211.3 10.32 262.1 12.32 312.9 14.32 363.7 16.32 414.5 18.32 465.3
Note: Special lengths available

7 6 5 4 3 2 1
in. mm in. mm in. mm in. mm in. mm in. mm
B-Track K2 Stroke 14 356 16 406 18 457 20 508 22 559 24 610
A 20.32 516.1 22.32 566.9 24.32 617.7 29.32 744.7 31.32 795.5 33.32 846.3
Note: Special lengths available

["A"] ±3.18
"A" ±.125 RETRACTED
NOMINAL STROKE IS .091 [2.31]
LONGER THAN ADVERTISED
[78.23±0.38] TOLERANCE IS +.036/-.005 [+.91/-.13]
3.080±.015 [11.43±0.38] [13.46±0.38]
.450±.015 .530±.015
[39.12±0.13]
[18.31±1.52] [50.80 +0.30
0 ] [14.87±0.56]
1.540±.005
[ 28.58 -00.08 ] .721±.060
Ø 2.000 +-.012 .585±.022
.000 .000
Ø 1.125 +-.003 (ROD)

[25.40±0.38]
[148.88±0.43] Ø 1.000±.015
5.861±.017 [ 12.93
12.78]
[109.76±0.30] Ø .509 THRU
.503
4.321±.012 BOTH ENDS WIRES PROTECTED WITH [ 63.5 +0.3
-1.3 ]
BLACK SPIRAL WRAP
Ø 2.50 +.01
- .05
10" [254] LEAD WIRE LENGTH
[24.24±0.46]
CONNECT (+) TO GRAY WIRE .954±.018
& (-) TO BLACK WIRE TO EXTEND
THE ACTUATOR
PACKARD 56 CONNECTOR [177±5.08]
ALL DIMENSIONS ARE NOMINAL 6.969±.200
UNLESS OTHERWISE SPECIFIED
Measurements in inches, metric in brackets.

Friday, October 21, 2005 7:41:48 AM

DRAWN
NAME
TWC
DATE
3/17/2014
BEAR LINEA
CHECKED JRZ 3/17/2014 TITLE
ENG APPR.
DIMENSIONAL OUTLINE
MFG APPR. MATERIAL
PROPRIETARY AND CONFIDENTIAL
Q.A.
THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR
COMMENTS:
DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY
REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER
WITHOUT THE WRITTEN PERMISSION OF C K2 Dimensions
BEAR LINEAR IS PROHIBITED. SCALE 1:1

7 6 5 4

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 31

B-Track K2ac
Rugged Duty Actuator AC Motor Acme Screw
Features
• Protective coatings and O-ring seals
throughout
• Patented in-line load system
• Hybrid nut and screw design, no brake
needed
• Ball detent over­load clutch
• Stroke lengths 4 to 24 inches
(100 to 600 millimeters)
• Load capacities up to 1100 pounds
(4893 N)
• Speeds up to 1 inches
(25.4 millimeters)/sec. travel
Up to 1,100 lbs. (4893 N) Rated Load • Thermal overload incorporated
into the motor
Up to 1 in. (25.4mm)/sec. Travel Speed
• Heavy wall construction
The K2 is the base model in the B-Track family. It incorporates a • Double ball bearing motors
patented in-line load transfer design which provides high load capability • Heat treated gears
for rugged-duty use, efficient power use, compact package size, excellent • Rugged extension rod bearing support
corrosion and washdown protection, and high performance synthetic • Custom mounting options available
lubrication for life, all at an affordable price.
• Limit switches offered only in the
adjustable version (EP1.x)
The K2 uses a solid bronze or Delrin® nut with a rolled hybrid
screw yielding high impact capability and long screw life. Heavy-duty
Typical Applications
double-ended ball bearing motors, hardened gears, O-ring seals and an
• Ergonomic lift tables
extension rod bearing system that provides best in class capabilities.
• Roof vents
Now Available Optional Adjustable Limit Switch These easy to use • Conveyor diverters
adjustable switches are mounted in a channel on the cover tube with • Bin/tank cover lifts
custom cap for protection. They are easily moved to enable the end-user
the flexibility of setting the stroke length at any position within the full stroke Scan to watch!
How to Adjust the Limit Switches for a K2 or
capability. K2X Actuator with External or EP Limit Switches
https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C),
(in-line load) -40º F to +176º F (-40º C to +80º C) Upon Request.
• Refer to performance chart for load/current/speed • Weather resistant enclosure & seals (IP 54 capable, 250
capabilities hour salt spray, 500 hour for paint)
• Stroke Length Tolerance: +/-.06” (1.52 mm) • Normal operating voltage: 115 VAC or 230 VAC
• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent) Control/Connections
• Overload clutch setting: +25% over rated dynamic load
• 14 gauge stranded lead wires-UL style 1230 w/PVC
• Duty cycle is time/temperature/load dependent,
insulation Class F 105° C
suggested guidelines are:
- 50% max on-time/50% off-time for loads up to 50% of • Use momentary contact switch in powering unit for
capability extend/retract operation.
- 25% max on-time/75% off-time for loads between (ON)-OFF-(ON) SPDT
50%-80% of capability
- 10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/stroke profiles will allow some adjustment
variation from these guidelines.)

32 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2ac
Dimensions

8 7 6 5 4 3 2 1

in. mm in. mm in. mm in. mm in. mm in. mm

B-Track
Stroke 4 100 6 150 8 200 12 300 18 450 24 600
K2ac
A 14.96 380.0 16.97 431.0 18.94 481.1 22.95 582.9 28.94 735.1 34.92 887.0
Note: Special lengths available

["A" ±3.18]
"A" ±.125 RETRACTED
NOMINAL STROKE IS .091
LONGER THAN ADVERTISED
[78.23±0.38] TOLERANCE IS +.036/-.005
[11.11±0.38] [13.46±0.38]
3.080±.015 .438±.015 .530±.015
[39.12±0.13]
0 [31.18±1.52] [50.80 +0.30
0 ] [14.87±0.56]
1.540±.005
[ 28.58 -0.08 ] 1.228±.060 Ø 2.000 +.012
- .000
.585±.022
Ø 1.125 +.000 (ROD)
-.003
[25.40±0.38]
[156.39±0.43] Ø 1.000±.015
6.157±.017 [12.93
12.78 ]
[117.28±0.30] .509
Ø .503 THRU
4.617±.012
BOTH ENDS
23.5" [597] CABLE W/18AWG WIRES
HOT TO RED WIRE TO EXTEND [24.2±0.46]
HOT TO BLACK WIRE TO RETRACT
.954±.018
WHITE WIRE IS NEUTRAL
GROUND TO GREEN WIRE
86.9 +-1.3
0.3
[ ]
ALL DIMENSIONS ARE NOMINAL
Ø 3.42 .01
+
UNLESS OTHERWISE SPECIFIED - .05
[320.68±5.08]
Measurements in inches, metric in brackets. 12.625±.200

Friday, October 21, 2005 7:41:48 AM

DRAWN
NAME
TWC
DATE
3/17/2014
BEAR LINEAR
CHECKED JRZ 3/17/2014 TITLE
ENG APPR.
DIMENSIONAL OUTLINE
MFG APPR. MATERIAL
PROPRIETARY AND CONFIDENTIAL
Q.A.
THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR
COMMENTS:
DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY
REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV.
WITHOUT THE WRITTEN PERMISSION OF C K2AC Dimensions NW
BEAR LINEAR IS PROHIBITED. SCALE 1:2 SHEET 1 OF 1

8 7 6 5 4 1

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 33

 B-Track K2ac
Performance Graphs Imperial Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2G10-115VAC
Load Capacity 500 lbs.Nominal Performance K2G10-230V Nominal Performance
For Metric Measurements, see page 35.
K2G10-115Vac Current Draw Speed
K2G10-230Vac Current Draw Speed

3.1 1.08 1.6 1.08

3 1.06 1.55 1.06
Current Draw - Amps

Current Draw - Amps

2.9 1.5
1.04 1.04

Speed - IPS

Speed - IPS
2.8 1.45
1.02 1.02
2.7 1.4
1 1
2.6 1.35
0.98 0.98
2.5 1.3
2.4 0.96 1.25 0.96

2.3 0.94 1.2 0.94

0 100 200 300 400 500 0 100 200 300 400 500
Load - lbs Load - lbs

K2G20-115VAC
Load Capacity 750 lbs.Nominal Performance K2G20-230VAC Nominal Performance
For Metric Measurements, see page 35.
Current Draw Speed Current Draw Speed
K2G20-115Vac K2G20-230Vac
2.7 0.6 1.35 0.6
2.65 1.325
0.58 0.58
Current Draw - Amps

Current Draw - Amps

2.6 1.3
Speed - IPS

Speed - IPS
2.55 0.56 1.275 0.56
2.5 1.25
2.45 0.54 1.225 0.54

2.4 1.2
0.52 0.52
2.35 1.175
2.3 0.5 1.15 0.5
0 150 300 450 600 750 0 150 300 450 600 750
Load - lbs Load - lbs

K2G30-115VAC
Load Capacity Nominal Performance
1100 lbs. K2G30-230VAC Nominal Performance
For Metric Measurements, see page 35.
K2G30-115Vac Current Draw Speed
K2G30-230Vac Current Draw Speed

2.55 0.4 1.28 0.4

2.5 0.39 1.26 0.39

Current Draw - Amps

Current Draw - Amps

1.24
2.45 0.38 0.38
Speed - IPS

Speed - IPS
1.22
2.4 0.37 0.37
1.2
2.35 0.36 0.36
1.18
2.3 0.35 1.16 0.35

2.25 0.34 1.14 0.34

0 100 200 300 400 500 600 700 800 900 1000 1100 0 100 200 300 400 500 600 700 800 900 1000 1100
Load - lbs Load - lbs

34 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2ac
Speed Performance Graphs Metric
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2G10-115VAC
Load Capacity 2225 N Nominal Performance K2G10-230VAC Nominal Performance
For Imperial Measurements, see page 34.
K2G10-115Vac Current Draw Speed
K2G10-230Vac Current Draw Speed

3.1 27.5 1.6 27.5

3 27 1.55 27
Current Draw - Amps

Current Draw - Amps

2.9 1.5
26.5 26.5

Speed - MMPS

Speed - MMPS
2.8 1.45
26 26
2.7 1.4
25.5 25.5
2.6 1.35
25 25
2.5 1.3
2.4 24.5 1.25 24.5

2.3 24 1.2 24
0 445 890 1335 1780 2225 0 445 890 1335 1780 2225
Load - N Load - N

K2G20-115VAC
Load Capacity 3338 N Nominal Performance K2G20-230VAC Nominal Performance
For Imperial Measurements, see page 34.
Current Draw Speed Current Draw Speed
K2G20-115Vac K2G20-230Vac
2.7 15 1.35 15
2.65 1.325
14.5 14.5
Current Draw - Amps

Current Draw - Amps

2.6 1.3
Speed - MMPS

Speed - MMPS
2.55 14 1.275 14
2.5 1.25
2.45 13.5 1.225 13.5

2.4 1.2
13 13
2.35 1.175
2.3 12.5 1.15 12.5
0 668 1335 2003 2670 3338 0 668 1335 2003 2670 3338
Load - N Load - N

K2G30-115VAC
Load Capacity 4895 N Nominal Performance K2G30-230VAC Nominal Performance
For Imperial Measurements, see page 34.
K2G30-115Vac Current Draw Speed
K2G30-230Vac Current Draw Speed

2.55 10.2 1.28 10.2

2.5 10 1.26 10
Current Draw - Amps

Current Draw - Amps

9.8 1.24 9.8

Speed - MMPS

Speed - MMPS
2.45
9.6 1.22 9.6
2.4
9.4 1.2 9.4
2.35
9.2 1.18 9.2
2.3 9 1.16 9

2.25 8.8 1.14 8.8

0 445 890 1335 1780 2225 2670 3115 3560 4005 4450 4895 0 445 890 1335 1780 2225 2670 3115 3560 4005 4450 4895
Load - N Load - N

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 35

B-Track K2x
Rugged Duty Actuator DC Motor Ball Screw
Features
• Protective coatings and O-ring seals
Up to 2,800 lbs. (12455 N) Rated Load throughout
Up to 2.1 in. (53.34mm)/sec. Travel Speed • Efficient in-line ball screw system
• Integral load holding brake
• Ball detent over­load clutch
• Stroke lengths 2 to 24 inches (50 to 600
millimeters)
• Load capacities up to 2,800 pounds
(12455 N)
• Speeds up to 2.1 inches (53.34 mm)/sec.
travel
• Thermal overload incorporated
into the motor
The K2x model provides the highest load rating in its class. This • Heavy wall construction
model incorporates all of the base K2 features with a ball nut screw • Double ball bearing motors
for a 2,800 lb. (12455 N) load capability within a compact package • Heat treated gears
size. The K2x includes a bi-directional wrap spring brake for load • Rugged extension rod bearing support
holding capability. These units are well suited for the most demanding
• Optional 90 vdc motor for use with
applications where an alternative to hydraulic or air cylinders is needed SBC-AC control (IP 54)
or where hydraulic power sources are not available. • Custom mounting options available
Combining the K2x actuator with BTc control functionality results in Typical Applications
precision actuator control at a fraction of the cost of more complicated
• Paving equipment
servo actuator systems. See Controls Section for more information on
• Deck and implement lifts for tractors and
BTc controls. mobile applications
Now Available Optional Adjustable Limit Switch These easy to • Spray booms
use adjustable switches are mounted in a channel on the cover tube • Scissor and dump box lifts
with custom cap for protection. They are easily moved to enable the Scan to watch!
end-user the flexibility of setting the stroke length at any position within How to Adjust the Limit Switches for a K2 or
the full stroke capability. K2X Actuator with External or EP Limit Switches
https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C),
(in-line load) -40ºF to +176ºF (-40ºC to +80ºC) Upon Request.
• Refer to performance chart for load/current/speed • Weather resistant enclosure & seals (IP69K static, IP65
capabilities capable, 250 hour salt spray, 500 hour for paint)
• Stroke Length Tolerance: +/-.06” (1.52 mm) • Normal operating voltage: 10-16 vdc (Ratings are at 12
• Motor is protected with auto reset breaker inside motor vdc Normal.)
housing (temperature/current/time dependent) Control/Connections
• Overload clutch setting: +25% over rated dynamic load
• 14 gauge stranded lead wires-UL style 1230 w/PVC
• Duty cycle is time/temperature/load dependent,
insulation Class F 105° C
suggested guidelines are:
- 50% max on-time/50% off-time for loads up to 50% of • Lead wires abrasion protected with spiral covering
capability • Use momentary contact double pole/double throw switch
- 25% max on-time/75% off-time for loads between in powering unit for extend/retract operation.
50%-80% of capability (ON)-OFF-(ON) DPDT
- 10% max on-time/90% off-time for loads between • Connectors:
80%-100% of capability - Packard 56 series or Delphi Weather-Pack
(Load/stroke profiles will allow some adjustment - Packard 56 series with 56 series blades
variation from these guidelines.) (#2984883 & #2962987)
- Delphi Weather-Pack series
(#121015792 & #12010973) Upon Request

36 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2x
Speed Performance Graphs Imperial
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2XG05-12VDC
Load Capacity 600 lbs.Nominal Performance K2XG05-24VDC Nominal Performance
For Metric Measurements, see page 38.
K2XG05-12VDC Current Draw Speed K2XG05-24VDC Current Draw Speed

25 2.75 12.5 2.75

2.5 2.5
20 10
Current Draw - Amps

Current Draw - Amps

2.25 2.25

Speed - IPS

Speed - IPS
15 2 7.5 2

10 1.75 5 1.75

1.5 1.5
5 2.5
1.25 1.25

0 1 0 1
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Load - lbs Load - lbs

K2XG10-12VDC
Load Capacity Nominal Performance
1200 lbs. K2XG10-24VDC Nominal Performance
For Metric Measurements, see page 38.
K2XG10-12VDC Current Draw Speed
K2XG10-24VDC Current Draw Speed

25 1.6 12.5 1.6

20 1.4 10 1.4
Current Draw - Amps

Current Draw - Amps

Speed - IPS

Speed - IPS
15 1.2 7.5 1.2

10 1 5 1

5 0.8 2.5 0.8

0 0.6 0 0.6
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200
Load - lbs Load - lbs

K2XG20-12VDC
Load Capacity Nominal Performance
2200 lbs. K2XG20-24VDC Nominal Performance
For Metric Measurements, see page 38.
K2XG20-12VDC Current Draw Speed
K2XG20-24VDC Current Draw Speed

25 0.8 12.5 0.8

0.7 0.7
20 10
Current Draw - Amps

Current Draw - Amps

0.6 0.6
Speed - IPS

Speed - IPS
15 7.5
0.5 0.5
10 5
0.4 0.4

5 2.5
0.3 0.3

0 0.2 0 0.2
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
Load - lbs Load - lbs

K2XG30-12VDC
Load Capacity Nominal Performance
2800 lbs. K2XG30-24VDC Nominal Performance
For Metric Measurements, see page 38.

K2XG30-12VDC Current Draw Speed K2XG30-24VDC Current Draw Speed

25 0.47 12.5 0.47

0.45 0.45
20 10
Current Draw - Amps

Current Draw - Amps

0.43 0.43
Speed - IPS

Speed - IPS

15 0.41 7.5 0.41

10 0.39 5 0.39

0.37 0.37
5 2.5
0.35 0.35

0 0.33 0 0.33
0 400 800 1200 1600 2000 2400 2800 0 400 800 1200 1600 2000 2400 2800
Load - lbs Load - lbs

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 37

 B-Track K2x
Performance Graphs Metric Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2XG05-12VDC
Load Capacity 2670 N Nominal Performance K2XG05-24VDC Nominal Performance
For Imperial Measurements, see page 37.
K2XG05-12VDC Current Draw Speed K2XG05-24VDC Current Draw Speed

25 70 12.5 70

20 60 10 60
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
15 50 7.5 50

10 40 5 40

5 30 2.5 30

0 20 0 20
0 445 890 1335 1780 2225 2670 0 445 890 1335 1780 2225 2670
Load - N Load - N

K2XG10-12VDC
Load Capacity 5340 N Nominal Performance K2XG10-24VDC Nominal Performance
For Imperial Measurements, see page 37.
K2XG10-12VDC Current Draw Speed K2XG10-24VDC Current Draw Speed

25 40 12.5 40

20 35 10 35
Current Draw - Amps

Current Draw - Amps

Speed - MMPS

Speed - MMPS
15 30 7.5 30

10 25 5 25

5 20 2.5 20

0 15 0 15
0 890 1780 2670 3560 4450 5340 0 890 1780 2670 3560 4450 5340
Load - N Load - N

K2XG20-12VDC
Load Capacity 9790 N Nominal Performance K2XG20-24VDC Nominal Performance
For Imperial Measurements, see page 37.
K2XG20-12VDC Current Draw Speed K2XG20-24VDC Current Draw Speed

25 20 12.5 20

18 18
20 10
Current Draw - Amps

Current Draw - Amps

16 16
Speed - MMPS

Speed - MMPS
15 14 7.5 14

10 12 5 12

10 10
5 2.5
8 8

0 6 0 6
0 890 1780 2670 3560 4450 5340 6230 7120 8010 8900 9790 0 890 1780 2670 3560 4450 5340 6230 7120 8010 8900 9790
Load - N Load - N

K2XG30-12VDC
Load Capacity Nominal Performance
12,460 N K2XG30-24VDC Nominal Performance
For Imperial Measurements, see page 37.
K2XG30-12VDC Current Draw Speed K2XG30-24VDC Current Draw Speed

25 12 12.5 12

11.5 11.5
20 10
Current Draw - Amps

Current Draw - Amps

11 11
Speed - MMPS

Speed - MMPS

15 10.5 7.5 10.5

10 10 5 10

9.5 9.5
5 2.5
9 9

0 8.5 0 8.5
0 1780 3560 5340 7120 8900 10680 12460 0 1780 3560 5340 7120 8900 10680 12460
Load - N Load - N

38 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2x
Dimensions

in. mm in. mm in. mm in. mm in. mm in. mm

B-Track
Stroke 2 51 4 102 6 152 8 203 10 254 12 305
K2x
A 9.89 251.2 11.89 302.0 13.89 352.8 15.89 403.6 17.89 454.4 19.89 505.2
Note: Special lengths available

7 6 5 4 3 2

in. mm in. mm in. mm in. mm in. mm in. mm

B-Track
Stroke 14 356 16 406 18 457 20 508 22 559 24 610
K2x
A 21.89 556.0 23.89 606.8 25.89 657.6 30.89 784.6 32.89 835.4 34.89 886.2
Note: Special lengths available

["A"±3.18]
"A" ±.125 RETRACTED
NOMINAL STROKE IS .091 [2.31]
LONGER THAN ADVERTISED
[78.23±0.38] TOLERANCE IS +.036/-.005 [+.91/-.13]
3.080±.015
[11.43±0.38] [13.46±0.38]
.450±.015 .530±.015
[39.12±0.13]
1.540±.005 [18.51±1.52]
[
50.80 +0.30
0 ]
[ 0
]
28.58 - 0.08 .729±.060 .012
Ø 2.000 +.000
-
[14.87±0.56]
.585±.022
+.000
Ø 1.125 - .003 (ROD)

[25.40±0.38]
[148.88±0.43] Ø 1.000±.015
5.861±.017

[109.76±0.30] [ 12.93
12.78 ]
4.321±.012
Ø .509 THRU
WIRES PROTECTED WITH
BLACK SPIRAL WRAP
[63.5 +0.3
- 1.3 ]
.503
BOTH ENDS Ø 2.50 +.01
- .05
[24.24±0.46]
10" [254] LEAD WIRE LENGTH .954±.018
CONNECT (+) TO GRAY WIRE
& (-) TO BLACK WIRE TO EXTEND
THE ACTUATOR [177±5.08]
PACKARD 56 CONNECTOR 6.969±.200

ALL DIMENSIONS ARE NOMINAL

UNLESS OTHERWISE SPECIFIED
Measurements in inches, metric in brackets.

Friday, October 21, 2005 7:41:48 AM

DRAWN
NAME
TWC
DATE
3/17/2014
BEAR LINE
CHECKED JRZ 3/17/2014 TITLE
ENG APPR.
DIMENSIONAL OUTLINE
MFG APPR. MATERIAL
PROPRIETARY AND CONFIDENTIAL
Q.A.
THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR
COMMENTS:
DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY
REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER
WITHOUT THE WRITTEN PERMISSION OF C K2X Dimensions
BEAR LINEAR IS PROHIBITED. SCALE 1:1

7 6 5 4

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 39

B-Track K2xac
Rugged Duty Actuator AC Motor Ball Screw
Features
• Protective coatings and O-ring seals
throughout
• Efficient in-line ball screw system
• Integral load holding brake
• Ball detent over­load clutch
• Stroke lengths 4 to 24 inches (100 to 600
millimeters)
• Load capacities up to 2,000 pounds
(8900 N)
• Speeds up to 2.1 inches
(53.34 millimeters)/sec. travel
Up to 2,000 lbs. (8900 N) Rated Load • Thermal overload incorporated
Up to 2.1 in. (53.34 mm)/sec. Travel Speed into the motor
• Heavy wall construction
The K2x model provides the highest load rating in its class. This model • Double ball bearing motors
incorporates all of the base K2 features with a ball nut screw for a 2,000
• Heat treated gears
lb. (8900 N) load capability within a compact package size. The K2x
• Rugged extension rod bearing support
includes a bi-directional wrap spring brake for load holding capability.
• Custom mounting options available
These units are well suited for the most demanding applications where an
alternative to hydraulic or air cylinders is needed or where hydraulic power • Limit switches offered only in the
adjustable version (EP1.x)
sources are not available.

Combining the K2x actuator with BTc control functionality results in

Typical Applications
precision actuator control at a fraction of the cost of more complicated • Engine Lifts
servo actuator systems. See Controls Section for more information on • Tables
BTc controls. • Indoor Applications
• Machine Tools
Now Available Optional Adjustable Limit Switch These easy to use • Egg Rotation
adjustable switches are mounted in a channel on the cover tube with
custom cap for protection. They are easily moved to enable the end-user Scan to watch!
How to Adjust the Limit Switches for a K2 or
the flexibility of setting the stroke length at any position within the full K2X Actuator with External or EP Limit Switches
stroke capability. https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C),
(in-line load) -40º F to +176º F (-40º C to +80º C) Upon Request.
• Refer to performance chart for load/current/speed • Weather resistant enclosure & seals (IP 54 capable, 250
capabilities hour salt spray, 500 hour for paint)
• Stroke Length Tolerance: +/-.06” (1.52 mm) • Normal operating voltage: 110-240 VAC
• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent) Control/Connections
• Overload clutch setting: +25% over rated dynamic load
• 14 gauge stranded lead wires-UL style 1230 w/PVC
• Duty cycle is time/temperature/load dependent,
insulation Class F 105° C
suggested guidelines are:
- 50% max on-time/50% off-time for loads up to 50% of • Use momentary contact switch in powering unit for
capability extend/retract operation.
- 25% max on-time/75% off-time for loads between (ON)-OFF-(ON) SPDT
50%-80% of capability
- 10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/stroke profiles will allow some adjustment
variation from these guidelines.)

40 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2xac
Speed Performance Graphs Imperial
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2XG05-115VAC
Load Capacity 500 lbs. Nominal Performance K2XG05-230VAC Nominal Performance
For Metric Measurements, see page 42.
Current Draw Speed
K2xG05-115Vac Current Draw Speed K2xG05-230Vac
3.25 1.8 1.7 1.8

1.6 1.7
1.7
3
Current Draw - Amps

Current Draw - Amps

1.5
1.6 1.6

Speed - IPS

Speed - IPS
2.75 1.4
1.5 1.5
1.3
2.5
1.4 1.4
1.2
2.25 1.3
1.3 1.1

2 1.2 1 1.2
0 100 200 300 400 500 0 100 200 300 400 500
Load - lbs Load - lbs

K2XG10-115VAC
Load Capacity 1000 lbs.Nominal Performance K2XG10-230VAC Nominal Performance
For Metric Measurements, see page 42.
K2xG10-115Vac Current Draw Speed K2xG10-230Vac Current Draw Speed

3.1 1.08 1.55 1.08

3 1.06 1.5 1.06

Current Draw - Amps

Current Draw - Amps

2.9 1.04 1.45 1.04

Speed - IPS

Speed - IPS
2.8 1.02 1.4 1.02

2.7 1 1.35 1

2.6 0.98 1.3 0.98

2.5 0.96 1.25 0.96

2.4 0.94 1.2 0.94

0 200 400 600 800 1000 0 200 400 600 800 1000
Load - lbs Load - lbs

K2XG20-115VAC
Load Capacity 1500 lbs.Nominal Performance K2XG20-230VAC Nominal Performance
For Metric Measurements, see page 42.
Current Draw Speed Current Draw Speed
K2xG20-115Vac K2xG20-230Vac
2.7 0.56 1.36 0.56

2.65 0.55 1.33 0.55

Current Draw - Amps

Current Draw - Amps

2.6 0.54 0.54

1.3
Speed - IPS

Speed - IPS
2.55 0.53 0.53
1.27
2.5 0.52 0.52
1.24
2.45 0.51 0.51

2.4 0.5 1.21 0.5

2.35 0.49 1.18 0.49

0 250 500 750 1000 1250 1500 0 250 500 750 1000 1250 1500
Load - lbs Load - lbs

K2XG30-115VAC
Load Capacity 2000 lbs.Nominal Performance K2XG30-230VAC Nominal
For MetricPerformance
Measurements, see page 42.
K2xG30-115Vac Current Draw Speed K2xG30-230Vac Current Draw Speed

2.55 0.4 1.28 0.4

2.5 0.39 1.26 0.39

Current Draw - Amps

Current Draw - Amps

1.24
2.45 0.38 0.38
Speed - IPS

Speed - IPS

1.22
2.4 0.37 0.37
1.2
2.35 0.36 0.36
1.18
2.3 0.35 1.16 0.35

2.25 0.34 1.14 0.34

0 250 500 750 1000 1250 1500 1750 2000 0 250 500 750 1000 1250 1500 1750 2000
Load - lbs Load - lbs

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 41

 B-Track K2xac
Performance Graphs Metric Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

K2XG05-115VAC
Load Capacity 2225 N Nominal Performance K2XG05-230VAC Nominal Performance
For Imperial Measurements, see page 41.
K2xG05-115Vac Current Draw Speed K2xG05-230Vac Current Draw Speed

3.25 45 1.7 45

1.6
3 42.5 42.5
Current Draw - Amps

Current Draw - Amps

1.5

Speed - MMPS

Speed - MMPS
2.75 40 1.4 40

2.5 37.5 1.3 37.5

1.2
2.25 35 35
1.1

2 32.5 1 32.5
0 445 890 1335 1780 2225 0 445 890 1335 1780 2225
Load - N Load - N

K2XG10-115VAC
Load Capacity 4450 N Nominal Performance K2XG10-230VAC Nominal Performance
For Imperial Measurements, see page 41.

K2xG10-115Vac Current Draw Speed K2xG10-230Vac Current Draw Speed

3.1 27.5 1.55 27.5

3 27 1.5 27
Current Draw - Amps

Current Draw - Amps

2.9 26.5 1.45 26.5

Speed - MMPS

Speed - MMPS
2.8 26 1.4 26

2.7 25.5 1.35 25.5

2.6 25 1.3 25

2.5 24.5 1.25 24.5

2.4 24 1.2 24
0 890 1780 2670 3560 4450 0 890 1780 2670 3560 4450
Load - N Load - N

K2XG20-115VAC
Load Capacity 6675 N Nominal Performance K2XG20-230VAC Nominal Performance
For Imperial Measurements, see page 41.
K2xG20-115Vac Current Draw Speed K2xG20-230Vac Current Draw Speed

2.7 14.25 1.36 14.25

2.65 14 1.33 14
Current Draw - Amps

Current Draw - Amps

2.6 13.75 13.75

Speed - MMPS

Speed - MMPS
1.3
2.55 13.5 13.5
1.27
2.5 13.25 13.25
1.24
2.45 13 13

2.4 12.75 1.21 12.75

2.35 12.5 1.18 12.5

0 1113 2225 3338 4450 5563 6675 0 1113 2225 3338 4450 5563 6675
Load - N Load - N

K2XG30-115VAC
Load Capacity 8900 N Nominal Performance K2XG30-230VAC Nominal Performance
For Imperial Measurements, see page 41.
K2xG30-115Vac Current Draw Speed K2xG30-230Vac Current Draw Speed

2.55 10 1.28 10

2.5 9.8 1.26 9.8

Current Draw - Amps

Current Draw - Amps

1.24
Speed - MMPS

Speed - MMPS

2.45 9.6 9.6

1.22
2.4 9.4 9.4
1.2
2.35 9.2 9.2
1.18
2.3 9 1.16 9

2.25 8.8 1.14 8.8

0 1113 2225 3338 4450 5563 6675 7788 8900 0 1113 2225 3338 4450 5563 6675 7788 8900
Load - N Load - N

42 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2xac
Dimensions

in. mm in. mm in. mm in. mm in. mm in. mm

B-Track
8 7 6 5 4 3 2 1
Stroke 4 100 6 150 8 200 12 300 18 450 24 600
K2xac
A 14.96 380.0 16.97 431.0 18.94 481.1 22.95 582.9 28.94 735.1 34.92 887.0
Note: Special lengths available

["A" ±3.18]
"A" ±.125 RETRACTED
NOMINAL STROKE IS .091
LONGER THAN ADVERTISED
[11.11±0.38] TOLERANCE IS +.036/-.005 [+.91/-.13]
[78.23±0.38] [13.46±0.38]
3.080±.015 .438±.015 .530±.015
[39.12±0.13]
1.540±.005
[ 0
28.58 -0.08 ] [31.30±1.52] [50.80 +0.30
0 ] [14.87±0.56]
+.000 1.232±.060 .585±.022
Ø 1.125 -.003 (ROD) Ø 2.000 +-.012
.000

[25.40±0.38]
Ø 1.000±.015
[156.39±0.43]
6.157±.017 [ ]
12.93
12.78
[117.28±0.30] Ø .509
.503
THRU
4.617±.012
BOTH ENDS
23.5" [597] CABLE W/18AWG WIRES
HOT TO RED WIRE TO EXTEND [24.24±0.46]
.954±.018
HOT TO BLACK WIRE TO RETRACT
WHITE WIRE IS NEUTRAL
[86.9 +-1.3
0.3
]
ALL DIMENSIONS ARE NOMINAL GROUND TO GREEN WIRE Ø 3.42 +.01
- .05
UNLESS OTHERWISE SPECIFIED [320.68±5.08]
Measurements in inches, metric in brackets. 12.625±.200

Friday, October 21, 2005 7:41:48 AM

DRAWN
NAME
TWC
DATE
3/17/2014
BEAR LINEAR
CHECKED JRZ 3/17/2014 TITLE
ENG APPR.
DIMENSIONAL OUTLINE
MFG APPR. MATERIAL
PROPRIETARY AND CONFIDENTIAL
Q.A.
THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR
COMMENTS:
DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY
REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV.
WITHOUT THE WRITTEN PERMISSION OF C K2XAC Dimensions NW
BEAR LINEAR IS PROHIBITED. SCALE 1:2 SHEET 1 OF 1

8 7 6 5 4 1

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 43

 Custom Actuators 8 7 6 5 4 3

ROD END
.72 OPTION #4
.45
STANDARD Warner Linear offers a broad range of standard actuators
3.04 to suit many
D
ROD END needs. We realize though, that often special application parameters dictate
special actuator configurations and modifications. Warner1.36
Linear actuators
Ø .509
.503 THRU
are designed with this in mind, asR.75
many of our products can be readily
customized to suit specific requirements. Ø1

Our products
1.36
are built on modules that can be mixed and matched in final
assembly. Our final assembly operations
Ø .63 THRU are configured to provide flexible
5/8-18 THREADS Ø .509
.503 THRU
ROD END assembly to accommodate custom orders, quickly and cost effectively.
OPTION #1
C
If your application has a special need that our standard catalog products
8 7
1/2-20 UNF-2A
6 are unable to fit,
5 please contact 4your Warner Linear3 .53
representative or2
X .88 DEEP
Examples of special consult with our technical specialists so we can configure
(2) a product to fit
request features ROD END FLATS .44 ROD END
8
.72
7 your6 need. 5
OPTION #4 4 3
OPTION
2
#5 1.27
.45 ROD END
A few of our standard special offerings: 1.27 RO
3.04
ROD END
STANDARD .72 1.36 OPTION #4 Ø 1.00 OPT
D
ROD END .45
OPTION
• Special pin to pin lengths and stroke #6
lengths .44
1.36 3.04 1.2
STANDARD ROD END
D
Ø .509
ROD END OPTION #2 • Special endR.75
fittings and mounting configurations
.503 THRU 1.36 .509
.44
B
5/8-18 UNF-2A • Special paints and motor lead wire lengths and connectors Ø .503 THRU
Ø 1.00 1.23
R.75
Ø .509
.503 THRU
X .75 DEEP
1.36 Ø 1.00
B-Track Rod End Mounting Options Ø .63 THRU 5/8-18 THREADS
Dimensions are in inches
Ø .509
.503
.72
THRU
ROD
7 END 6 5 3.04 4 2 1.20
8
1.36 3 1
8 7 6
Rod End
5 4 3 Rod End 2
.45
1
Ø .509
OPTION #1 Ø .63 THRU Option 6 5/8-18ROD
THREADS .503 THRU
8 7 6 Option5 3 ROD
ROD
4 END
END 3 2
ROD END END 1 1.20
C
ROD END1/2-20 UNF-2A 1.36 ROD END OPTION
STANDARD .45
.72
.72OPTION #1 X .88 DEEP
OPTION
OPTION
ROD END #4#4 .53 OPTION
ROD END #5#5
R.66 OPTION
(2) #7
Rod End .45 .72
C OPTION #43.04 OPTION1.27#5
TANDARD 1/2-20 UNF-2A 3.04 FLATS
FLATS 1.27
.44 CREATED
NDARD .45 ROD ENDX .88 DEEP .53 Ø .38 THRU D
ROD END
D END A 3.04 (2).44.44 1.271.27 D
NDARD OPTION #3 1.36
DRAWN

8 6 5 4 1.36 FLATS
2 .44 D
CHECKED

D END 7
R.75 ROD END
3
.44
PROPRIETARY AND CONFIDENTIAL 1 UNLESS NOTED: ENG APPR.

Ø .509 1.36 Ø 1.00 DIMENSIONS ARE IN INCHES

.503 THRU R.75 1.27

MFG APPR.
1.36
Ø .509
THE INFORMATION CONTAINED IN THIS

OPTION #6
TOLERANCES:

.503 THRU Ø .50 THRU ROD END Ø 1.00

ROD END
DRAWING IS THE SOLE PROPERTY OF
WARNER LINEAR. ANY
.XXX = +/-.005" & MAX FINISH 60 Ra
.XX = +/-.010" & MAX FINISH 125 Ra
Q.A.

R.75
FINISH:
.509 OPTION 1/2-20
#4 THREADS ROD END Ø 1.00
REPRODUCTION IN PART OR AS A WHOLE

OPTION #5
.X = +/-.060" & MAX FINISH 250 Ra

Ø .503 THRU ROD.72END

WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3
1.36 WARNER LINEAR IS PROHIBITED.
Ø 1.00 GEOMETRIC TOLERANCING PER ANSI Y14.9

.45 OPTION #2 OPTION #6 Ø 1.00 1.27 4

BREAK ALL CORNERS .010" NO SHARP BURRS

1.36 3.04 3
ARD 1.36 8 7 6 5 .509 .509
B
ROD END5/8-18 UNF-2A Rod End
Ø .63 THRU 5/8-18 THREADS Ø
Ø
.509 .503 THRU
THRUØ .503 THRU 1.23 D
ND Rod End 1.36
OPTION #2 X .75 DEEP Ø .63 THRU
Option 4 5/8-18 THREADS .503 .44 1.20
DOD END
END Option 1 Ø .63 THRU
1.36
5/8-18 THREADS Ø .509
.503 THRU 1.20.509
PTION
ON #1#1
B
5/8-18 UNF-2A R.75 Ø .503 THRU
1.20 1.23
END Ø .509
.503 THRU X .75 DEEP .72 C
ON #1 1/2-20 UNF-2A
1/2-20 XUNF-2A 3.04 .53 Rod ØEnd 1.00
C

.88 DEEP .53

X .88 DEEP (2) Option 7
.45 C
1/2-20
5 UNF-2A 4 2 (2) .72
3 .53FLATS 1
.44
X .88 DEEP 1.36 1.36 3.04 FLATS
(2) ROD END .44 .509 THRU
ROD Ø1.27
ROD END Ø .63 THRU FLATSEND OPTION5/8-18 THREADS #7 .44 1.27 .503 .45
ND OPTION #4 R.66 ROD END
1.36
OPTION #5 1.20
1.36 ROD END ROD END Ø1.27 1.00 CREATEDWednesday, August 18, 2010 10:35:10
#1 ROD END 1.36 OPTION #6 1.27 Ø Ø .38
1.00 THRU
A 3.04 R.66
Rod End OPTION
ROD #6
END OPTION #7 W ARNER L IN
NAME DATE

OPTION #31.36 TAJC DRAWN 4/22/2014

RodUNF-2A
1/2-20 End Option 5 Ø D1.00 JRZ
DOD END
CHECKED 4/22/2014 TITLE
BASEAugust
CLEVIS
END Option
X .88 DEEP2 ROD 1.36END OPTION #6.44 .53 PROPRIETARY AND CONFIDENTIAL
Ø .38 THRU DIMENSIONS ARE IN INCHES
UNLESS NOTED:
CREATEDWednesday,
ENG APPR.
18
PTION
ON #2#2 A (2) THE INFORMATION CONTAINED IN THIS TOLERANCES:
MFG APPR.
W
NAME
MATERIAL DATE

END OPTION Ø .50#3

TAJ DRAWN 4/22/2014
DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A.

R.75 5/8-18 UNF-2A THRU FLATS .509 THRU.44 REPRODUCTION WARNER LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra
B JRZ 4/22/2014 TITLE

Ø .503
CHECKED
.509 1.23
IN PART OR AS A WHOLE
FINISH:

ON #2
.X = +/-.060" & MAX FINISH 250 Ra
5/8-18 XUNF-2A 1/2-20 THREADS Ø .503 THRU 1.23
PROPRIETARY AND CONFIDENTIAL
WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3 UNLESS NOTED: B ENG APPR.

.75 DEEP 1.27 WARNER LINEAR IS PROHIBITED. DIMENSIONS ARE IN INCHES

GEOMETRIC TOLERANCING PER ANSI Y14.9
B Base Options MFG APPR.
SIZE DRAWING NUMBER
MATERIAL

X .75 DEEP Ø 1.00 .509 THE INFORMATION CONTAINED IN THIS TOLERANCES:

BREAK ALL CORNERS .010" NO SHARP BURRS
5/8-18 UNF-2A Ø .503 THRU B
DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A.

Ø .50 THRU 1.23 WARNER LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra
SCALE 1:2

ROD END 1/2-20 THREADS 3 2 FINISH:

4 REPRODUCTION IN PART OR AS A WHOLE 1
X .75 DEEP 1.36
8 7 6 5
Ø 1.00 WITHOUT THE WRITTEN PERMISSION OF
.X = +/-.060" & MAX FINISH 250 Ra
ANGULAR: +/- 3 SIZE DRAW

OPTION #6
WARNER LINEAR IS PROHIBITED. GEOMETRIC TOLERANCING PER ANSI Y14.9
.72 BREAK ALL CORNERS .010" NO SHARP BURRS
B Base
3.04 .72
Ø7 .509 4
SCALE 1:2

3.04 .503 THRU 4 3 2

ND Ø .63 THRU 8 5/8-18 THREADS 6
.45 5
2
.72
3.04 1.20 .45
#2
1.36 ROD END .45 .509
5/8-18 UNF-2A 1.36 ROD END Ø .503 THRU 1.23
B

XR.66
.75 DEEP 1.36
OPTION
OPTION #7#7 C
Rod End Mounting .53
R.66 Option Examples ROD END
OPTION #7 options)
CREATEDWednesday, August 18, 2010 10:35:10 AM 1
ROD END
D END (Available for B-Track
R.66 (2) models only, consult factory for more Ø .38 THRU
Ø .38 THRU 6
CREATEDWednesday, August 18, 2010 10:35:10 AM
NAME
W ARNER L INEAR
DATE
A
PTION #3 FLATS .44 TAJ
W 2010 L INEAR
NAME DATE4/22/2014
.72
DRAWN
CREATEDWednesday, TAJ JRZ August 18, ARNER 10:35:10 AM A
ON #3 3JRZ
DRAWN 4/22/2014

D END
4/22/2014 TITLE
3.04 Ø .38 THRU
CHECKED
4/22/2014 BASE CLEVIS OPTIONS
TITLE
1.27 PROPRIETARY AND CONFIDENTIAL
W ARNER L INEAR
CHECKEDENG APPR.NAME DATE
UNLESS NOTED:
BASE CLEVIS OPTIONS
1. 1/2" Threaded rod end 5. 1" Extended rod end A
PROPRIETARY AND CONFIDENTIAL
ON #3 THE.45
UNLESSDIMENSIONS TAJ
NOTED: ARE IN INCHES ENG APPR.
DRAWN MFG APPR.
4/22/2014 MATERIAL
INFORMATION CONTAINED IN THIS TOLERANCES:
DIMENSIONS ARE IN INCHES
JRZ
MFG APPR.
CHECKED 4/22/2014 MATERIAL
TITLE
BASE CLEVIS OPTIONS
DRAWING CONTAINED
THE INFORMATION IS THE SOLEINPROPERTY
THIS OF TOLERANCES:.XXX = +/-.005" & MAX FINISH 60 Ra Q.A.

ROD
Ø .50
Ø .50 THRU END
THRU
Ø 1.00
PROPRIETARY
DRAWING ISAND CONFIDENTIAL
THEWARNER
SOLE LINEAR. OF
PROPERTY ANY .XX = +/-.010"
.XXXNOTED:
UNLESS = +/-.005" & MAX 60
& MAX FINISH FINISH
Ra 125 Ra Q.A.
ENG APPR.
FINISH:

2. 5/8" #6 Threaded 1.36 rod1/2-20end 6. Flat sided RODend

rod END
REPRODUCTION
WARNER LINEAR.IN PART
ANY OR AS A WHOLE .XARE =
.XX = +/-.010"
DIMENSIONS IN +/-.060" & MAX125
& MAX FINISH
INCHES FINISH
Ra 250 Ra
1/2-20 THREADS MFG APPR.
FINISH: MATERIAL

OPTION
WITHOUT
REPRODUCTION
THE INFORMATION THE WRITTEN
IN PART OR AS IN
CONTAINED PERMISSION
A WHOLE
THIS OF TOLERANCES: ANGULAR:&+/-
.X = +/-.060" MAX3 FINISH 250 Ra
THREADS
SIZE DRAWING NUMBER REV.
WITHOUT IS WARNER
THE SOLELINEAR
WRITTEN IS PROHIBITED.
PERMISSIONOF OF =GEOMETRIC
+/- 3&TOLERANCING
MAX FINISH 60PERRa ANSI Y14.9
DRAWING THE PROPERTY ANGULAR:
.XXX +/-.005" Q.A.
B Base Options NW
OPTION #7
SIZE DRAWING NUMBER
Ø .50 THRU
REV.
WARNER
WARNERLINEAR IS PROHIBITED.
LINEAR. ANY .XX =BREAK
GEOMETRIC ALL&CORNERS
TOLERANCING PER.010"
125NO
ANSI RaSHARP BURRS
Y14.9
+/-.010" MAX FINISH
B Base Options NW
R.66
FINISH: SCALE 1:2 SHEET 3 OF 3
REPRODUCTION IN PART OR AS A WHOLE BREAK
.X =ALL CORNERS .010"FINISH
NO SHARP
250 RaBURRS

3. 1/2" Spherical 7.
+/-.060" & MAX

8
8
7
7 rod end
1/2-20 THREADS
6
3/8"
6 Rod end insert 5
WITHOUT THE WRITTEN PERMISSION OF
4
WARNER LINEAR IS PROHIBITED.
4
ANGULAR: +/- 3
GEOMETRIC TOLERANCING PER 3
3
ANSI Y14.9
CREATEDWednesday,
2
2 August 18, 2010
B Base Options
SCALE 1:2
1
SIZE DRAWING NUMBER
10:35:10 AM 1 NW
SHEET 3 OF 3
REV.

5
ND Ø .38 THRU BREAK ALL CORNERS .010" NO SHARP BURRS
SCALE 1:2 SHEET 3 OF 3

W ARNER L INEAR
NAME DATE

#3 8 4. 5/8" Spherical 7 rod end .509

6
Ø .503 THRU
5
4 3
B
DRAWN TAJ 2 4/22/2014 1 A
1.23 PROPRIETARY AND CONFIDENTIAL
CHECKED JRZ 4/22/2014
BASE CLEVIS5OPTIONS
TITLE

7
UNLESS NOTED: ENG APPR.
DIMENSIONS ARE IN INCHES MFG APPR. MATERIAL

Consult with factory for specific mounting configuration needs.

THE INFORMATION CONTAINED IN THIS TOLERANCES:
DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A.

Ø .50 THRU WARNER LINEAR. ANY

REPRODUCTION IN PART OR AS A WHOLE
.XX = +/-.010" & MAX FINISH 125 Ra
.X = +/-.060" & MAX FINISH 250 Ra
FINISH:

1/2-20 THREADS .72 WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3 SIZE DRAWING NUMBER REV.

Standard
WARNER LINEAR IS PROHIBITED. GEOMETRIC TOLERANCING PER ANSI Y14.9
BREAK ALL CORNERS .010" NO SHARP BURRS
B Base Options NW
SCALE 1:2 SHEET 3 OF 3

8 7 .45 6 5
4 3 2 1
44 Warner Linear 800-825-6544 ..... P-1581-WL 8/17
ROD END
 Custom Actuator Solutions

We recognize how critical our actuators are to the overall Warner Linear routinely provides actuators modified to
performance of your equipment. Working closely with your meet specific customer application requirements
engineering and development staff, we strive for an early
understanding of how you want your linear actuator to Some common versions of these are shown as our K2PL/
perform. K2XPL and K2JS/K2XJS families.
Building a direct communication line from our engineer to
your engineer provides a number of significant benefits. Additional common modifications are:
• A teaming of creative resources
• Joint understanding of our actuator capabilities and how
they can be tailored to your application
Modified Seal design for expanded
contamination protection
• An understanding of the lowest cost solution to meet your
actuator requirements
5 • Providing a complete solution that includes controls as
4 3 2 1

required

Tube/Trunnion Mount F

"XI"
(Customer To Specify Full Retract)
Modified Seal

B-Track Base Clevis Options D

1.67 Dimensions are in inches
1.48 1.48
1.48 1.48 FLATS1.67
ON .53
1.67 1.67
.53
Base .53 .53
1.48 (2) 1.67 (2) (2) (2)
STANDARD 1.48 FLATS 1.67 FLATS .53
Base FLATS FLATS
.53
SE Ø 1.00 FLATS Ø 1.00
ON
Ø 1.00 Ø 1.00 FLATSON
FLATS ON ON
FLATS 8 Ø 1.00 7
Ø 61.00
Ø 1.00 Ø 1.00
(2)
(2)
FLATS 5 4

TD BASE BASE BASE FLATS

TD Ø 1.00 BASE
Ø 1.00 FLATS
FLATS ON
BASE Ø 1.00
TD BASE ON Ø .59Ø 1.00
BASE Ø .509 Ø .509
.509 .509 BASE 8
Ø .59
7 Ø6 .59 Ø .59 5 4
.503 .503
Ø .503 Ø .503
.509
BASE C
Ø .59
Ø .59
Ø .503 1.17
.95 .95 Ø .509
.503 D
1.17 1.17 1.17
.95 .95
1.17
.95
.95 SPHERICAL 3.83 3.83THREADED
1.17
3.83 Base 3.83
1/2-20 R.66
1.87 1.87
1.87 1.87 Base
D 1/2-20 THREADED R.66 R.66 R.66
EXTENDED 1.87 BASE 1/2-20 3.83
3.83 R.66
1/2-20 UNF-2A
X .62 DEEP
Base 1.87 R.66
THREADED
ED
XTENDED BASE 1/2-20 B
1/2-20 UNF-2A
SPHERICAL SPHERICAL
SPHERICAL
SPHERICAL Ø .50 Ø .50
Ø .50 Ø .50 X .62 DEEP
TENDED
ASE
XTENDED 1.37 1.37
BASE 1/2-20 BASE1/2-20
1/2-20
SE
1.37 1.37 BASE SPHERICAL
BASE 1/2-20
SPHERICAL 1/2-20 THREADS
Ø .50
1/2-20 THREADS 1.48
Ø .50 THREADS
ASE 1.37 BASE 1/2-20
1/2-20 THREADS
1/2-20
1.37 BASE 1/2-20 C
1.48 1.48
1.48 1.48 1/2-20 THREADS
1/2-20 THREADS
1.48
3.17 3.17 1.48
C
3.17 1.48 3.17
Friday, October 21, 2005 7:41:48 AM THREADED
SPHERICAL NAME DATE
BEAR LINEAR Base3.17
5/8-18
.67 R.75DIMENSIONAL OUTLINE
A R.75 3.17
Base 5/8-18
TAJ

.67
DRAWN 5/12/2010

.67 .67 CHECKED DS 5/12/2010 TITLE

R.75 R.75
BLUNT
ENG APPR.
MFG APPR. MATERIAL
PROPRIETARY AND CONFIDENTIAL
.67 R.75
Base THREADED
Q.A.
THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR
.67 COMMENTS:
R.75
SPHERICAL
DRAWING IS THE SOLE PROPERTY OF

LUNT BASE 5/8-18SPHERICAL

BEAR LINEAR. ANY

SPHERICAL
SPHERICAL
SIZE PART NUMBER REV.
REPRODUCTION IN PART OR AS A WHOLE
C trunnnion mount NW
Ø 1.00 Ø 1.00 WITHOUT THE WRITTEN PERMISSION OF
BEAR LINEAR IS PROHIBITED.
Ø .63
BASE5/8-18
5/8-18
SCALE 1:1 SHEET 1 OF 1

Ø 1.00 Ø 1.00
LUNT
ASE
LUNT
5 4 Ø .63
THREADED BASEØ .635/8-18 Ø .63
BASE
1
SPHERICAL
BASE 5/8-18 5/8-18 UNF-2A

ASE
Ø 1.00 B SPHERICAL X .62 DEEP
ASE
Ø 1.00
BASE 5/8-185/8-18 THREADS
5/8-18 THREADS
Ø .63
5/8-18 THREADS
Ø .63
5/8-18 THREADS BASE 5/8-18
BASE 5/8-18
1.48 1.48 5/8-18 UNF-2A
1.48 1.48 5/8-18 THREADS X .62 DEEP
B 5/8-18 THREADS
3.36 3.36 1.48 1.48
3.36 1.483.36
3.36
3.36
P-1581-WL 8/17.... 6 NAME DATE Warner Linear
NAME DATE
800-825-6544
BEAR LINEAR
1.48 45
BEAR LINEAR
DRAWN NAME TAJ DATE4/22/2014 NAME DATE
BEAR
4/22/2014 LINEAR BEAR LINEAR
DRAWN TAJ 4/22/2014
DRAWN CHECKED TAJ JRZ
4/22/2014
4/22/2014
DRAWN TAJ
TITLE

PROPRIETARY AND CONFIDENTIAL

CHECKED JRZ
UNLESS NOTED:
4/22/2014 TITLE
BASE CLEVIS OPTIONS
CHECKEDENG APPR. JRZ 4/22/2014
CHECKED TITLE
NAMEJRZ
BASETITLECLEVIS OPTIONS
4/22/2014
DATE
PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: ENG APPR.
B-Track K2pl / K2xpl
Power Lift Actuator DC Motor – Acme or Ball Screw
Features
• Protective coatings and O-ring seals
Up to 2,200 lbs. (9786 N) Rated Load throughout
Up to 2.1 in. (53.34 mm)/sec. Travel Speed • Efficient in-line load system
• Patented hybrid nut and screw design,
no brake needed in K2 model
• Integral load holding brake on K2x model
• Ball detent over­load clutch
• Stroke lengths 4 to 24 inches
(100 to 600 millimeters)
• Load capacities up to 2200 pounds
(9786 N)
• Speeds up to 2.1 inches
(53.34 millimeters)/sec. travel
Shown with optional direct drive
manual override feature without • Thermal overload incorporated into the
protective cap.
motor
• Heavy wall construction
• Double ball bearing motors
• Heat treated gears
B-Track Power Lift models are modified K2 or K2x actuators. • Optional 90 vdc motor for use with
Power Lift units utilize all the standard components and retain all the SBC-AC control
performance features of the K2 family, without the external cover tube.
This allows the Power Lift actuator features to be integrated into • Custom mounting options available
a variety of customer designed structures, where a cover tube is
not needed. Typical Applications
• Wheelchair and scooter lifts
Extended gear box screws are provided allowing easy attachment to a
• Traffic signs
customer frame. A straight through manual override option is available
as shown above. Suggested for tension applications only. Consult • Beds and tables
factory for compression loading applications. • Light masts

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C),
(in-line load) -40º F to +176º F (-40º C to +80º C) Upon Request.
• Refer to performance chart for load/current/speed • Weather resistant enclosure & seals (250 hour salt spray,
capabilities 500 hour for paint)
• Stroke Length Tolerance: +/-.06” (1.52 mm) • Normal operating voltage: 10-16 vdc (Ratings are at 12
• Motor is protected with auto reset breaker inside motor vdc Normal.)
housing (temperature/current/time dependent) Control/Connections
• Overload clutch setting: +25% over rated dynamic load
• 14 gauge stranded lead wires-UL style 1230 w/PVC
• Duty cycle is time/temperature/load dependent,
insulation Class F 105° C
suggested guidelines are:
- 50% max on-time/50% off-time for loads up to 50% • Lead wires abrasion protected with spiral covering
of capability • Use momentary contact double pole/double throw switch
- 25% max on-time/75% off-time for loads between in powering unit for extend/retract operation.
50%-80% of capability (ON)-OFF-(ON) DPDT
- 10% max on-time/90% off-time for loads between • Connectors:
80%-100% of capability - Packard 56 series or Delphi Weather-Pack
• (Load/stroke profiles will allow some adjustment - Packard 56 series with 56 series blades
variation from these guidelines.) (#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)

46 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B-Track K2PL / K2xPL

Performance Graphs

See pages 29-30 for K2PL performance charts.

See pages 37-38 for K2xPL performance charts.

Dimensions
in. mm in. mm in. mm in. mm in. mm in. mm
B-Track
Stroke 4 102 6 152 8 203 10 254 12 305 14 356
K2pl
A 7.03 178.6 9.03 229.4 11.03 280.2 13.03 331.0 15.03 381.8 17.03 432.6
Note: Special lengths available

in. mm in. mm in. mm in. mm in. mm

B-Track
Stroke 16 406 18 457 20 508 22 559 24 610
K2pl
A 19.03 483.4 21.03 534.2 23.03 585.0 25.03 635.8 27.03 686.6
Note: Special lengths available

in. mm in. mm in. mm in. mm in. mm in. mm

B-Track
Stroke 4 102 6 152 8 203 10 254 12 305 14 356
K2xpl
A 8.53 216.7 10.53 267.5 12.53 318.3 14.53 369.1 16.53 419.9 18.53 470.7
Note: Special lengths available

in. mm in. mm in. mm in. mm in. mm

B-Track
Stroke 16 406 18 457 20 508 22 559 24 610
K2xpl
A 20.53 521.5 22.53 572.3 24.53 623.1 26.53 673.9 28.53 724.7
Note: Special lengths available

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 47

 8 7 6 5 4 3 2 1

B-Track K2pl / K2xpl

Dimensions F

["A" ±3.18]
B-Track K2pl
"A" ±.125 RETRACTED
NOMINAL STROKE IS .091 [2.31]
[78.23±0.38] LONGER THAN ADVERTISED
3.080±.015 TOLERANCE IS +.036/-.005 [+.91/-.13]
[22.2]
.88 [62.6]
[39.12±0.13] [11.43±0.38]
1.540±.005 (MTG STUD)
[ 0
28.58 -0.08 ] .450±.015 [18.5]
2.46 E

Ø 1.125 +-.000 (ROD) .73 TYP MANUAL

.003 OVER-RIDE
[44.5] 3/8 HEX
1.75 W/ PROTECTIVE
[148.88±0.43] (MTG STUD) CAP
5.861±.017 [12.93
12.78 ]
[109.76±0.30] Ø .509 THRU
4.321±.012 .503 [63.5 +0.3
-1.3 ] D

10" [254] LEAD WIRE LENGTH WIRES PROTECTED WITH Ø 2.50 +.01
CONNECT (+) TO GRAY WIRE BLACK SPIRAL WRAP -.05
& (-) TO BLACK WIRE TO EXTEND [31.99]
8 [31.8] 7 THE ACTUATOR
6 5 4 3 2 1.260 1
1.25 PACKARD 56 CONNECTOR
(MTG STUD) [184.76±5.08]
[63.5] 7.274±.200
2.50 4X #10-32 UNF-2B
(MTG STUD) BOLTS FOR MOUNTING
INCLUDES LOCK NUTS ALL DIMENSIONS ARE NOMINAL C

UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

B-Track K2xpl
["A" ±3.18]
"A" ±.125 RETRACTED
NOMINAL STROKE IS .091 [2.31]
LONGER THAN ADVERTISED B

TOLERANCE IS +.036/-.005 [.91/-.13] [62.6]

2.46
[78.23±0.38] [22.2]
3.080±.015 .88 [39.9]
(MTG STUD) [11.43±0.38] 1.57
[39.12±0.13]
1.540±.005 [28.58 -00.08] .450±.015 [18.5]
.73 TYP MANUAL
Ø 1.125 +-.000 (ROD) OVER-RIDE
.003
Friday, October 21, 2005 7:41:48 AM 3/8 HEX
[44.5] NAME
BEAR LINEAR
DATE
W/ PROTECTIVE A
1.75
DRAWN TWC 3/17/2014
CHECKED
ENG APPR.
JRZ 3/17/2014
CAP
TITLE
DIMENSIONAL OUTLINE

[148.88±0.43] PROPRIETARY AND CONFIDENTIAL MFG APPR. MATERIAL

[12.93
12.78 ]
Q.A.
KODIAK ACTUATOR
5.861±.017 THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY
COMMENTS:

REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV.

Ø .509 THRU
C K2PL Dimensions
[109.76±0.30] NW

[ ]
WITHOUT THE WRITTEN PERMISSION OF

63.5 +0.3
BEAR LINEAR IS PROHIBITED. SCALE 1:1 SHEET 1 OF 1

8 4.321±.012
7 6 5 .503 4
-1.3 1

WIRES PROTECTED WITH Ø 2.50 +.01

10" [254] LEAD WIRE LENGTH BLACK SPIRAL WRAP -.05
CONNECT (+) TO GRAY WIRE [31.99]
[31.8] & (-) TO BLACK WIRE TO EXTEND
1.260
1.25 THE ACTUATOR
(MTG STUD) PACKARD 56 CONNECTOR [184.76±5.08]
[63.5] 7.274±.200
2.50 4X #10-32 UNF-2B
(MTG STUD) BOLTS FOR MOUNTING
INCLUDES LOCK NUTS ALL DIMENSIONS ARE NOMINAL
UNLESS OTHERWISE SPECIFIED
Measurements in inches, metric in brackets.

Friday, October 21, 2005 7:41:48 AM

DRAWN
NAME
TWC
DATE
3/17/2014
BEAR LINEAR
CHECKED JRZ 3/17/2014 TITLE
ENG APPR.
DIMENSIONAL OUTLINE
MFG APPR. MATERIAL
PROPRIETARY AND CONFIDENTIAL
Q.A.
THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR
COMMENTS:
DRAWING IS THE SOLE PROPERTY OF
BEAR LINEAR. ANY
SIZE PART NUMBER
48 Warner Linear 800-825-6544 ..... P-1581-WL
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
BEAR LINEAR IS PROHIBITED. 8/17 C K2XPL Dimensions
SCALE 1:1

8 7 6 5 4 1
 B-Track K2js / K2xjs
Jack Stand Actuator DC Motor – Acme or Ball Screw
Features
• Protective coatings and O-ring seals
throughout
• Efficient in-line ball screw system
• Integral load holding brake on K2x model
• Ball detent over­load clutch
• Stroke lengths 8 to 16 inches
(200 to 400 millimeters)
• Load capacities up to 2,800 pounds
(12455 N)
• Speeds up to 2.1 inches (53.34
Shown with optional millimeters)/sec. travel
switch box, direct drive
manual override, and • Thermal overload incorporated
footpad. into the motor
• Heavy wall construction
• Double ball bearing motors
Up to 2,800 lbs. (12455 N) Rated Load • Heat treated gears
Up to 2.1 in. (53.34 mm)/sec. Travel Speed • Rugged extension rod bearing support
• Custom mounting options available
The B-Track Jack Stand actuator incorporates a large diameter
extension rod providing the maximum offset load capability within the
Typical Applications
K2 family. The extension rod is slightly smaller than the cover tube and
®
slides on Teflon bearings within the cover tube. This feature makes • Trailer jack stands
the K2js suitable for high-load, free-standing use. • Trailer and vehicle outriggers
• Implement lifts
A number of mounting options are available including trunnion
mounts, or with standard flange plate (as shown). These units can be • Machine height adjustment
customized with an integral switch box, direct drive manual override, or • Camper lifts
pivoting footpad. • Load Levelers

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C),
(in-line load) -40º F to +176º F (-40º C to +80º C) Upon Request.
• Refer to performance chart for load/current/speed • Weather resistant enclosure & seals (IP 54 capable, 250
capabilities hour salt spray, 500 hour for paint)
• Stroke Length Tolerance: +/-.06” (1.52 mm) • Normal operating voltage: 10-16 vdc (Ratings are at 12
• Motor is protected with auto reset breaker inside motor vdc Normal.)
housing (temperature/current/time dependent) Control/Connections
• Overload clutch setting: +25% over rated dynamic load
• 14 gauge stranded lead wires-UL style 1230 w/PVC
• Duty cycle is time/temperature/load dependent,
insulation Class F 105° C
suggested guidelines are:
- 50% max on-time/50% off-time for loads up to 50% • Lead wires abrasion protected with spiral covering
of capability • Use momentary contact double pole/double throw switch
- 25% max on-time/75% off-time for loads between in powering unit for extend/retract operation.
50%-80% of capability (ON)-OFF-(ON) DPDT
- 10% max on-time/90% off-time for loads between • Connectors:
80%-100% of capability Packard 56 series or Delphi Weather-Pack
(Load/stroke profiles will allow some adjustment - Packard 56 series with 56 series blades
variation from these guidelines.) (#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 49

 B-Track K2js / K2xjs
Performance Graphs
7 6 5 4 3 2

See page 29-30 for K2JS performance charts.

See page 37-38 for K2xJS performance charts.

Dimensions
in. mm in. mm in. mm in. mm in. mm
B-Track K2js/
Stroke 8 203 10 254 12 305 14 356 16 406
K2xjs
A 20.98 532.9 22.98 583.7 24.98 634.5 26.98 685.3 28.98 736.1
Note: Special lengths available
["A" ±3.18]
"A" ±.125 RETRACTED
B-Track K2js
NOMINAL STROKE IS .091 [2.31]
LONGER THAN ADVERTISED
[78.23±0.38] TOLERANCE IS +/-.060 [+/-1.52]
3.080±.015 [13.46±0.38]
[19.1] .530±.015
[39.12±0.13] .75
[27.3]
[
50.80 0
+0.30
]
1.540±.005 [14.87±0.56]
[44.22±0.38] 1.08 Ø 2.000 +.012 .585±.022
- .000
1.741±.015

[25.40±0.38]
[148.88±0.43] Ø 1.000±.015
5.861±.017

[109.76±0.30]
[12.93
12.78 ]
4.321±.012 Ø .509
.503 THRU
WIRES PROTECTED WITH
BLACK SPIRAL WRAP
[63.5 +0.3
-1.3 ]
BOTH ENDS Ø 2.50 +.01
- .05
NON-ROTATING ROD
[24.24±0.46]
10" [254] LEAD WIRE LENGTH .954±.018
8 7 6
CONNECT (+) TO GRAY WIRE5 4 3 2 1
& (-) TO BLACK WIRE TO EXTEND [177±5.08]
ALL DIMENSIONS ARE NOMINAL THE ACTUATOR 6.969±.200
UNLESS OTHERWISE SPECIFIED PACKARD 56 CONNECTOR
Measurements in inches, metric in brackets.

B-Track K2xjs

[111.13 -00.38 ] ["A" ±3.18]

"A" ±.125 RETRACTED
+.000 NOMINAL STROKE IS .091 [2.31]
Ø 4.375 -
.015 LONGER THAN ADVERTISED
[78.23±0.38] TOLERANCE IS +/-.060 [+/-1.52]
3.080±.015 [177.80±0.38]
(BODY PROFILE) [13.10] 7.00±.015
[39.12±0.13] [19.1]
1.540±.005
4X Ø .516
THRU .75
[27.2]
[50.80 +0.30
0 ] [23] Friday, October 21, 2005 7:41:48 AM
.012 .91
(BODY PROFILE) Ø 2.000 +-.000 BEAR LI
NAME DATE

[44.22±0.38] 1.07 DRAWN TWC

JRZ
3/17/2014
TITLE
MANUAL 3/17/2014 DIMENSIONAL OUTLIN
CHECKED

1.741±.015 ENG APPR.

OVER-RIDE MATERIAL
[44.5] PROPRIETARY AND CONFIDENTIAL
MFG APPR.
Q.A.

[22.2] 1.75 THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF 3/8 HEX
COMMENTS:
KODIAK ACTUATOR

.88 BEAR LINEAR. ANY

REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
W/ PROTECTIVESIZEC PART NUMBER
K2JS Dimensions
[148.88±0.43] [44.5]
BEAR LINEAR IS PROHIBITED.
CAP SCALE 1:1

5.861±.017 7 6
1.75
5 4

[109.76±0.30] [ ]
12.93
12.78
4.321±.012 Ø .509
.503
THRU WIRES PROTECTED WITH
[63.5 +0.3
-1.3 ]
BLACK SPIRAL WRAP +.01
Ø 2.50 -.05
10" [254] LEAD WIRE LENGTH NON-ROTATING ROD
CONNECT (+) TO GRAY WIRE [32.39]
& (-) TO BLACK WIRE TO EXTEND 1.275
THE ACTUATOR [185.03±5.08]
PACKARD 56 CONNECTOR 7.285±.200
ALL DIMENSIONS ARE NOMINAL
UNLESS OTHERWISE SPECIFIED
Measurements in inches, metric in brackets.

50 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B­­-Track K2ra
Rotary Actuator DC Motor

Features
• Protective coatings and O-ring seals
throughout
• Efficient in-line load system
• Ball detent over­load clutch
• Speeds up to 850 RPM
• Thermal overload incorporated
into the motor
• Heavy wall construction
Optional Configurations • Double ball bearing motors
• Heat treated gears
• Rugged output bearing support
Shown with extended • Customized mounting configurations
gear box screws for
ease of attachment. available
• Optional 24 vdc motor available to
provide more speed selections

Up to 140 in.-lb. (16 Nm) Torque Output Typical Applications

Speeds from 250 to 850 RPM
• Salt/seed spreaders
K2ra rotary actuators are motor driven gear boxes and use the base • Scooter lift mechanisms
drive design and components of the K2 linear actuator. K2ra models • Spout rotation
incorporate all of the features of the K2 model providing excellent
• Turntables
weatherproofing for outdoor applications. The same long-life motors,
hardened gears, corrosion protection, and lubrication are utilized. • Cable winch
Several output shaft and mounting configurations are available with the
standard configuration shown above.

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: -20° F to +150° F (-29º C to +65º C),
(in-line load) -40º F to +176º F (-40º C to +80º C) Upon Request.
• Refer to performance chart for current/speed capabilities • Weather resistant enclosure & seals (IP 65 capable, 250
• Motor is protected with auto reset breaker inside motor hour salt spray, 500 hour for paint)
housing (temperature/current/time dependent) • Normal operating voltage: 12, 24, 36, 48 vdc
• Overload clutch setting: match customer requirements (Ratings are at 12 vdc Normal.)
• Duty cycle is time/temperature/load dependent, Control/Connections
suggested guidelines are:
- 50% max on-time/50% off-time for loads up to 50% • 14 gauge stranded lead wires - SAE J1128 SXL cross
of capability linked polyethylene insulation Class F 257° F (125º C)
- 25% max on-time/75% off-time for loads between • Lead wires abrasion protected with spiral covering
50%-80% of capability • Use momentary contact double pole/double throw switch
- 10% max on-time/90% off-time for loads between in powering unit. (ON)-OFF-(ON) DPDT
80%-100% of capability
• Connectors:
(Load/RPM profiles will allow some adjustment - Packard 56 series or Delphi Weather-Pack
variation from these guidelines.) - Packard 56 series with 56 series blades
(#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 51

 B­­-Track K2ra
Performance Graphs Imperial Speed
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

Load Capacity 30 in-lbs.Nominal Performance

K2RAG05-12VDC K2RAG05-24VDC Nominal Performance
For Metric Measurements, see page 53.
K2raG05-12VDC Current Draw Speed K2raG05-24VDC Current Draw Speed

25 900 12.5 900

20 800 10 800
Amps

Amps
Draw --Amps

Draw --Amps
RPM

RPM
Speed -- RPM

Speed -- RPM
15 700 7.5 700
Current Draw

Current Draw
Speed

Speed
10 600 5 600
Current

Current
5 500 2.5 500

0 400 0 400
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Load in-lbs
Load in-lbs Load
Load in-lbs
in-lbs

K2RAG10-12VDC
Load Capacity 60 in-lbs.Nominal Performance K2RAG10-24VDC Nominal Performance
For Metric Measurements, see page 53.
K2raG10-12VDC Current Draw Speed K2raG10-24VDC Current Draw Speed

25 450 12.5 450

400 400
20 10
Amps

Amps
Draw --Amps

Draw --Amps

350 350
RPM

RPM
Speed -- RPM

Speed -- RPM
15 7.5
Current Draw

Current Draw

300 300
Speed

Speed
10 5
Current

Current

250 250

5 2.5
200 200

0 150 0 150
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Load in-lbs
Load in-lbs Load
Load in-lbs
in-lbs

Load Capacity 120 in-lbs.

K2RAG20-12VDC Nominal Performance K2RAG20-24VDC Nominal Performance
For Metric Measurements, see page 53.
K2raG20-12VDC Current Draw Speed K2raG20-24VDC Current Draw Speed

25 225 12.5 225

20 200 10 200
Amps

Amps
Draw --Amps

Draw --Amps
RPM

RPM
Speed - RPM

Speed - RPM
15 175 7.5 175
Current Draw

Current Draw
Speed

Speed
10 150 5 150
Current

Current

5 125 2.5 125

0 100 0 100
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Load in-lbs
Load in-lbs Load
Load in-lbs
in-lbs

Load Capacity 180 in-lbs.

K2RAG30-12VDC Nominal Performance K2RAG30-24VDC Nominal Performance
For Metric Measurements, see page 53.
K2raG30-12VDC Current Draw Speed K2raG30-24VDC Current Draw Speed

25 150 12.5 150

130 130
20 10
Amps

Amps
Draw --Amps

Draw --Amps

110 110
RPM

RPM
Speed - RPM

Speed - RPM

15 7.5
Current Draw

Current Draw

90 90
Speed

Speed

10 5
Current

Current

70 70

5 2.5
50 50

0 30 0 30
0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120 140 160 180
Load in-lbs
Load in-lbs Load
Load in-lbs
in-lbs

52 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 B­­-Track K2ra
Speed Performance Graphs Metric
Current Draw
Measurements*
*Performance Chart Measurements are Nominal

Load Capacity 3.4 N-mNominal Performance

K2RAG05-12VDC K2RAG05-24VDC Nominal Performance
For Imperial Measurements, see page 52.
K2raG05-12VDC Current Draw Speed K2raG05-24VDC Current Draw Speed

25 900 12.5 900

20 800 10 800
Amps

Amps
Draw --Amps

Draw --Amps
RPM

RPM
Speed --RPM

Speed --RPM
15 700 7.5 700
Current Draw

Current Draw
Speed

Speed
10 600 5 600
Current

Current
5 500 2.5 500

0 400 0 400
0.0 0.6 1.1 1.7 2.3 2.8 3.4 0.0 0.6 1.1 1.7 2.3 2.8 3.4
Load N-m
Load N-m Load N-m
Load N-m

K2RAG10-12VDC
Load Capacity 6.8 N-mNominal Performance K2RAG10-24VDC Nominal Performance
For Imperial Measurements, see page 52.
K2raG10-12VDC Current Draw Speed K2raG10-24VDC Current Draw Speed

25 450 12.5 450

400 400
20 10
Amps

Amps
Draw --Amps

Draw --Amps

350 350
RPM

RPM
Speed -- RPM

Speed -- RPM
15 7.5
Current Draw

Current Draw

300 300
Speed

Speed
10 5
Current

Current

250 250

5 2.5
200 200

0 150 0 150
0.0 1.1 2.3 3.4 4.5 5.7 6.8 0.0 1.1 2.3 3.4 4.5 5.7 6.8
Load N-m
Load N-m Load N-m
Load N-m

Load Capacity 13.6 N-m

K2RAG20-12VDC Nominal Performance K2RAG20-24VDC Nominal Performance
For Imperial Measurements, see page 52.
K2raG20-12VDC Current Draw Speed K2raG20-24VDC Current Draw Speed

25 225 12.5 225

20 200 10 200
Amps

Amps
Draw --Amps

Draw --Amps
RPM

RPM
Speed -- RPM

Speed -- RPM
15 175 7.5 175
Current Draw

Current Draw
Speed

Speed
10 150 5 150
Current

Current

5 125 2.5 125

0 100 0 100
0.0 2.3 4.5 6.8 9.0 11.3 13.6 0.0 2.3 4.5 6.8 9.0 11.3 13.6
Load N-m
Load N-m Load N-m
Load N-m

Load Capacity 20.3 N-m

K2RAG30-12VDC Nominal Performance K2RAG30-24VDC Nominal Performance
For Imperial Measurements, see page 52.
K2raG30-12VDC Current Draw Speed K2raG30-24VDC Current Draw Speed

25 150 12.5 150

130 130
20 10
Amps

Amps
Draw --Amps

Draw --Amps

110 110
RPM

RPM
Speed -- RPM

Speed -- RPM

15 7.5
Current Draw

Current Draw

90 90
Speed

Speed

10 5
Current

Current

70 70

5 2.5
50 50

0 30 0 30
0.0 2.3 4.5 6.8 9.0 11.3 13.6 15.8 18.1 20.3 0.0 2.3 4.5 6.8 9.0 11.3 13.6 15.8 18.1 20.3
Load N-m
Load N-m Load N-m
Load N-m

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 53

 8 7 6 5 4 3 2 1

B­­-Track K2ra
Dimensions
[99.3]
3.91
Ø .250±.005 [6.35±0.13] THRU [11.1]
.44
[63.5]
2.50 Ø .751 [19.08] 1.000 [25.40]
[ 50.80 +0.30
0 ] [10.9]
(MTG STUD) +.012
Ø 2.000 -.000 [
28.52
0
]
- 0.08
.43 STUD
LENGTH
+.000
PILOT Ø 1.123
-.003
WIRES PROTECTED WITH
[44.5] BLACK SPIRAL WRAP [25.40±0.38]
1.75
(MTG STUD) Ø 1.000±.015
[148.88±0.43]
5.861±.017
[109.76±0.30]
4.321±.012
[63.5 +0.3
-1.3 ] #10-32 STUD
10" [254] LEAD WIRE LENGTH +.01
CONNECT (+) TO GRAY WIRE Ø 2.50 4 PLACES
& (-) TO BLACK WIRE TO EXTEND -.05
THE ACTUATOR
PACKARD 56 CONNECTOR [16.5]
[39.12±0.13] .65
1.540±.005
[169.28]
6.664
[78.23±0.38]
3.080±.015
ALL DIMENSIONS ARE NOMINAL
UNLESS OTHERWISE SPECIFIED
Measurements in inches, metric in brackets.

DRAWN
NAME
TWC
DATE
3/17/2014
BEAR LINEAR
CHECKED TAJ 3/17/2014 TITLE
ENG APPR.
PROPRIETARY AND CONFIDENTIAL MFG APPR. MATERIAL
Q.A.
THE INFORMATION CONTAINED IN THIS K2 ROTARY ACTUATOR
DRAWING IS THE SOLE PROPERTY OF COMMENTS:
BEAR LINEAR. ANY
REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER
WITHOUT THE WRITTEN PERMISSION OF C K2RA Dimensions
BEAR LINEAR IS PROHIBITED. SCALE 1:1.5

8 7 6 5 4 3 2 1

54 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 Performance Features
Warner Linear Actuator Dependable Operation
Controls available for a Warner Linear controls are state-of-the-art using surface mount electronic
components and automated circuit board manufacturing methods. Each
wide variety of applications control is field durability tested for use in demanding applications.

Rugged and Reliable

Warner Linear provides a full line of Use of SMT manufacturing processes
actuator controls well suited for a broad assures consistent performance from control
range of application needs. to control.

They range from simple to use • Integrated actuator sensors are protected
from the environment
switch box controls for basic extend/
retract function, to state-of-the-art • Solid-state electronic components and
microprocessor based digital electronic non-contact sensors (Hall effect)
controls using SMT design and • Actuator mounted or remote mountable
manufacturing processes.
Easy To Use
• Simple plug-and-play switch box controls are hassle-free – just plug in
Offered functions: and connect the power clips.
• B
 asic position controls are integrated with the actuators to simplify
• Basic extend and retract ease of use and maintain the rugged duty capabilities of Warner Linear
actuators. They are easy to use and plug-and-play ready.
• Electric switch and electronic
• Advanced microprocessor based controls are also available. They
stroke limits employ digital electronics using SMT processes and offer a broad
range of intelligent actuator control options. Consult your Warner Linear
• End of stroke outputs technical specialist on how advanced controls might suit your needs.

• Position feedback potentiometer Warner Linear BTc controls are specifically designed for use with the
and encoder outputs B-Track line of actuators. Some controls and options are also suitable for
use with the M-Track models.
• Electronic current limit –
fixed and programmable

• Electronic dynamic braking

• Fixed, manual and electronic

adjustable end stops

• Signal follower

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 55

Power Supply/Control/Accessory Selection Guide

Customer Provides Power

Switch Box for 12, 24, or 48 volt motor actuators . . . . . . . . . . . . . . . . . . . . . Page 57
Input: 12ft. (3.66m) cable
Output: 1ft. cable or optional cables (M1, K2, K2x, RA actuators)

Switch Box for 115 or 230 volt actuators . . . . . . . . . . . . . . . . . . . . . . . . . Page 57

Input: 6ft (1.83m) cable
Output: Customer supplied connector (K2ac, K2xac actuators)

Power Supply Required

12 or 24 volt DC Power Supply for M-Track Actuator . . . . . . . . . . . . . . . . . . . . Page 58
Options: AC input with plug
AC input without plug
Switch included
Switch not included

90 volt DC Power Supply for K2/K2x Actuator . . . . . . . . . . . . . . . . . . . . . . . Page 59

Options: AC input with plug
AC input without plug
Switch included
Switch not included
Speed Potentiometer

24 volt DC Power Supply for K2/K2x Actuator . . . . . . . . . . . . . . . . . . . . . . . Page 60

Options: AC input with plug
AC input without plug
Switch included
Switch not included

NOTE: All power supply designs are provided with a one foot long cable for connection to
actuator. Accessory cables are available in lengths of 5, 10, 20, 25 foot (1.524, 3.048,
6.096, 7.62mm) length.

Controls
End of Travel Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 61-62
Factory set/not adjustable (P1) . . . . . . . . . . . . . . . . . . . . . Pages 63-64
Field Adjustable (EP1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 65

Quick Stop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 66-67

Position Feedback Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 68

Low Input Switching Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 69

Wireless Actuator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 70

56 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 Simple Switch Box Controls
All actuators are controlled using an external-retract-off switching function. The SBC-DC and SBC-AC provide a simple
mounted switch compatible with Warner Linear actuators.

SBC-DC
Power: Compatible with 12, 24 and 48 volt DC actuators
Function: Extend, Retract, Off via DPDT momentary toggle switch
Enclosure: ABS plastic enclosure 4.7” L x 3.2” W x 2.2” H (119.38mm L x 81.28mm W x 55.88m H)
Input Cable: 12ft. (3.66m), 2 wire, 14AWG cable with alligator clip ends
Output Cable: 1ft. (.30m) cable provided. Designate connector appropriate to actuator being used
Optional extension cables are available in 5-25ft (1.524 - 7.62m) lengths

SBC – DC 3 – 10

SBC Model No. DC Input Power Length of Mating Cable in Feet

(If blank, switch has no mating
connector)
Connector Style:
(One End Female Weatherpack)
Other End is Male Version of:
1– Mini Packard 56 (M-Track)
2– Packard 56
3– Weatherpack
4– Deutsch (DT06-2S)

SBC-AC
Power: Compatible with 115 or 230 volt VAC input
Function: Extend, Retract, Off via DPDT momentary contact switch
Enclosure: 4.72” L x 4.72” W x 3.15” (119.89mm L x 119.89mm W x 80.01mm H) long dust tight
enclosure
Protection: Externally mounted 5 Amp fuse on outside of enclosure for easy replacement
Input Cable: 6ft. (1.829m) open ended tinned AC input cable provided
Output Cable: Sealed cable gland included for customer supplied output cable

SBC – AC – A

SBC Model No. AC Input Power Input Wire Style

Blank– 6’ (1.829m) Open-ended (3) Strand Wire
A – 6’ (1.829m) Long 3 Prong Plug

Optional Extension and Control Power Cables

Power supplies include a 1ft. (.30m) length cable to connect to actuator.

Accessory cables may be ordered in lengths of 5, 10, 20 and 25 feet (1.524, 3.048, 6.096 and 7.62 meters) with the appropriate
connector for the actuator selected. (mini-packard, Packard 56, Weatherpack, Deutsch)

Live Power (LP) cables are required to provide constant power to BTc Limit switch or potentiometer feedback circuits mounted on the
actuator. LP cables provide two connectors.

Signal Cables (SC) provide the LP cable with two additional connectors for use with limit switch or potentiometer feedback.

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 57

M-Track Power Supply
Extension Cable Part Number
Example: SBC – 2 PC – 3 Y – 20 (6.096)

SBC Model No. Number of Connector Style: Length in Feet (Meters)

12 & 24 Volt Model Conductors One End Male, One End Female
1– Mini Packard 56 (M-Track)
2– Packard 56 Dual Output “Y” Cable
Cable Type 3– Weatherpack
4– Deutsch (DT06-2S) (Used only on PC & LP options)
PC – Power Cable (Carol “J” Cord with Shrink Sleeves)
SC – Signal Cable (with Shrink Sleeves Only)
LP – Live Power (22 AWG, 4 conductor wire but only use
red & black wires. Trim white & green wires flush with
insulation.)

SBC-AC Power Supply

Input: 85-264 volts AC

Output: 12 volts @ 5.4Amps

24 volts @ 2.7Amps

Input Cable: Standard: 6ft. (1.829m) open end, tinned cable

Optional: 6ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: 1ft. (.30m) length cable with 2-pin Packard 56 (for M-Track 1)
Optional extension cables can be ordered in 5-25ft. (1.524-7.62m) lengths

Enclosure: 4.72” x 4.72” x 3.15” (119.89mm L x 119.89mm W x 80.01mm H)

polycarbonate housing NEMA 4, 4x, 12, 13

Operating
Temperature: -30º F to 140º F (-34º C to 60º C)

Ratings: CE, TUV, UL/cUL Conducted EMI meets EN55022 and ROHS

Protection: External fuse provided

Switching: No switch or DPDT momentary switch

Example: SBC – AC2 – 12V 1 – A S R

SBC Model No. Output Power Input Wire Style

Readout
AC Power Supply 12V – 12VDC Blank– 6' (1.829m) Open (3) Strand
(M-Track Only) Wire R– 0-10V
24V – 24VDC A – 6' (1.829m) Long 3 Prong
Plug (Plug only available on
Input Power 115 VAC input)
AC – 115 VAC input
AC2 – 230 VAC input
Connector Style: Switch
(Female Gender) S – Rocker Switch
1– Mini Packard 56 (M-Track) Blank– No Switch

58 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 K2/K2x Power Supplies
SBC-AC/SBC-AC2 Power Supply 90 volt output

Input: AC: 115 volt AC

AC2: 230 volt AC

Output: 90 volts DC @ 5 Amps

Input Cable: Standard: 6 ft. (1.829m) open end, tinned cable

Optional for 115 AC 6 ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: 1 ft. (.30m) cable with 3-pin Deutsch connector

Optional extension cables can be ordered in 5-25 ft.
(1.524-7.62m) lengths

Enclosure: 4.72”L x 4.72”W x 3.15”H (119.89mm L x 119.89mm W x

80.01mm H) polycarbonate housing NEMA 4, 4x, 12, 13

Fusing: External fuse mounted on enclosure for easy replacement

Switching: DPDT momentary rocker switch for manual actuator control or

Customer may supply their own switch

Potentiometer: Optional speed pot allows for output voltage adjustment

(varies actuator speed)

Example: SBC – AC2 – 90V 4 – A S P

SBC Model No. Output Power Input Wire Style

Potentiometer
AC Power Supply 90V – 90VDC Blank– 6' (1.829m) Open (3) Strand
Wire P– Potentiometer (used
A – 6' (1.829m) Long 3 Prong for speed control)
Plug (Plug only available on Blank– No Potentiometer
Input Power 115 VAC input)
AC – 115 VAC input
AC2 – 230 VAC input
Connector Style: Switch
(Female Gender) S – Rocker Switch
4– Deutsch DT06-3S Blank– No Switch

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 59

K2/K2x Power Supplies
SBC-AC/SBC-AC2 Power Supply 24 volt output
Input: AC: 115 volt AC
AC2: 230 volt AC

Output: 24 volts @ 12 Amps

Input Cable: Standard: 6 ft. (1.829m) open end, tinned cable

Optional for 115 AC 6 ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: Standard 1 ft. (.30m) cable: specify connector to match actuator:
1. Mini Packard standard for M-Track actuators
2. Packard 56 standard on K2 and K2x model actuators
3. Packard WeatherPack optional on K2 and K2x model actuators
4. Deutsch DT06-2S optional on K2 and K2x model actuators
5. Optional extension output cables can be ordered in 5-25 ft.
(1.524-7.62m) lengths

Enclosure: 6.69”L x 6.69”W x 3.54”H (169.93mm L x 169.93mm W x

89.916mm H) polycarbonate housing NEMA 4, 4x, 12, 13

Fusing: External fuse mounted on enclosure for easy replacement

Switching: DPDT momentary rocker switch for manual actuator control or

Customer may supply their own switch

Live Power
Option: When used with BTc control options (limit switch, potentiometer
feedback) the Live Power option is required. Live power option
provides a constant output power source for external control
components regardless of output power to the actuator. (See
Extension Cable selection to select the correct cable for this option.)

Example:

SBC – AC2 – 24V 2 – A H L S

SBC Model No. Output Power Input Wire Style Live Power
AC Power Supply 24V – 24VDC Blank– 6' (1.829m) Open (3) Strand (Required on P1.2 and
12V – 12VDC (S-Track Wire P2.0 Control Systems)
and I-Track Only) A – 6' (1.829m) Long 3 Prong Blank=No Live Power
Plug (Plug only available on
Input Power 115 VAC input)
AC – 115 VAC input Connector Style:
AC2 – 230 VAC input Switch
(Female Gender) AMP Output
2– Packard 56 (B-Track) S – Rocker Switch
Blank– Standard 12 Amp Output Blank– No Switch
3– WeatherPack (B-Track) H – High Current 20 AMP Output
4– Deutsch DT06-2S (B-Track) (Can run 2 actuators from same
5– S-Track power supply. B-Track Only)
6– I-Track

60 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 Switch Only Units SO

Any of Warner Linear’s K2 or K2x actuators can be provided with Hall effect or reed switches to be used by the customer
to control actuator start/stopping & positioning. The Hall effect and reed switches are both non-contact, and use a magnet
mounted on the screw inside the actuator tube to activate. Actuators can have 2-4 switches dependent on stroke length.

Hall Effect Reed

The Hall effect switch is an NPN output/current sinking and The reed switch can only be provided on a K2e or K2xe
requires a pull-up resistor to operate. actuator (adjustable unit). Switches can be selected as
normally open (O) or normally closed (C).
The Hall effect switches can also be configured to provide
positioning information. A ten tooth wheel with two switches Reed Switch Part Numbers Available, with K2e or K2xe actuator
is used to provide an A and B pulse for position and direction product only:
along with a home switch and fully extended switch. This unit SO2O – 2 Normally Open, adjustable reed switches
would be a “SO4” configuration. SO2C – 2 Normally Closed, adjustable reed switches
SO3O – 3 Normally Open, adjustable reed switches
Hall Effect Switch Part Numbers Available, with K2 actuator SO3C – 3 Normally Closed, adjustable reed switches
product: SO4O – 4 Normally Open, adjustable reed switches
SO2H – 2 end limit switches SO4C – 4 Normally Closed, adjustable reed switches

Hall Effect Switch Part Numbers Available, with K2e or K2xe Note 1: Consult factory for other options if needed
actuator product: Note 2: Units with 3 switches can be no shorter than 4” and
SO2H – 2 end limit switches units with 4 switches can be no shorter than 6”.
SO3W – 2 wheel position switches & home end limit switch
SO3H – 2 end & 1 mid limit switches Reed
SO4W – 2 wheel position switches & 2 end limit switches
SO4H – 2 end & 2 mid limit switches Supply Voltage: Up to 200 VDC max. O switch
Up to 175 VDC max. C switch
Note 1: Consult factory for other options if needed Switching 1.2 Amps max. O switch
Note 2: Units with 3 switches can be no shorter than 4” and Current: 1.5 Amps max. C switch
units with 4 switches can be no shorter than 6”. Contact Rating: 10 Watts max. O switch
5 Watts max. C switch 1K/5K ohm

1K/5K ohm
Lead Wires: 24 AWG
Hall Effect
Operating -40° C to +105° C
Supply Voltage: 4.75 to 24 VDC
Temperature:
Output: Current sinking, max. of 25mA
Housing: Hermetically sealed
Lead Wires: 24 AWG
Operating -40° C to +85° C
Temperature:
SO2O Normally Open Reed
Protection: Reverse polarity protected Adjustable
Switch
Housing: Rugged thermoplastic, sealed

Switch
SO2H Hall Effect Cable

Connector
DT04-3P
Switch Deutsch
Cable
Pin C: Green, Extend Switch Output
Connector
Supply Power Pin B: White, Retract Switch Output
DT06-4S
Deutsch Pin 4: Green, Extended Output, 20mA max. 4.5 to 24VDC Pin A: Black, Switch Inputs
Pin 3: Red, Supply Power 1K/5K ohm

Pin 2: White, Retract Output, 20mA max. 1K/5K ohm

Pin 1: Black, Supply Ground

All dashed lines are customer supplied connections

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 61

P1.x Electronic Stroke Limit Control
Standard
Specifications
Power: 25 Amps max. @ 12 volts
12.5 Amps max. @ 24 volts
Operating
Temperature: -20º F to +150º F (-29º C to 66º C)

Options
P1.0 Standard Stoke Limit Control
P1.1 Same as P1.0 with two LEDs on the
outside of the control module. LEDs
indicate when end of travel has been
reached.
P1.2 Same as P1.0 with two 12/24 volt,
0.5 Amps outputs that can be used to
signal an external switch, relay, lamp or
PLC input.
P1.2LE Two +5 VDC 25ma outputs plus a
ground to provide a signal when end
of travel is reached. This output can be
The P1.x Limit Switch control provides end of travel used to power LEDs.
positioning through the use of a Hall effect sensor and
motor mounted relay.

Hall effect sensors are factory mounted within the actuator

cover tube. The sensor position is set at the factory and
is not field adjustable (See EP.1 for adjustable switch
functions). The Hall effect sensors are sealed for life and
are not subject to wear.

The Electronic Stroke control package consists of the

Hall effect sensors and a motor mounted relay within an
enclosure suited for harsh environments.
ø 2.62 (66.55)
A Zener diode suppression is used on both input and
outputs for added protection from electrical spikes. Unit
reversing is achieved by reversing input power polarity to 2.13 (54.10)
the motor. ADDED TO
MOTOR LENGTH
9.10 (231.14)

62 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 BTc Controls P1-DC
P1 Electronic Stroke Limit Control
Model Selection
Maximum
Input Voltage Output Current
Model No. (vdc) (Amps) Features
P1.0 (DC12) 12 25 Base = Electronic Stroke Limit with Electronic Dynamic Braking
P1.0 (DC24) 24 12.5 Base = Electronic Stroke Limit with Electronic Dynamic Braking
P1.1 (DC12) 12 25 Base & LED indicators on Housing
P1.1 (DC24) 24 12.5 Base & LED indicators on Housing
P1.2 (DC12) 12 25 Base & +12 vdc Outputs
P1.2 (DC24) 24 12.5 Base & +24 vdc Outputs
P1.2LE (DC12) 12 25 Base & LED Outputs +5 vdc
P1.2LE (DC24) 24 12.5 Base & LED Outputs +5 vdc
Note: For adjustable external end limits add E before P

Wiring Diagrams

P1 Module
P1.0-DC12/24
Switch Fuse
Connector
Momentary DPDT 24VDC 15A
2-wire, 14awg
Center Off 12VDC 30A
Packard 56
Black

12 or 24VDC
Gray Power Supply
Input
P1 Actuator Extend = Gray +, Black -
Control Actuator Retract = Gray -, Black +

All dashed lines are customer supplied connections

Operation
When the “Customer Supplied Switch” is held in the When the switch is held in the opposite direction so the
direction allowing positive 12 or 24VDC to the gray wire positive lead of the 12 or 24VDC signal is on the black
and 12 or 24VDC ground to the black wire, the actuator wire and the 12 or 24VDC ground is on the gray wire, the
will extend until it reaches the end of stroke. At the end of actuator will retract until it returns to the full home position
stroke, which is determined by the factory set location of which is determined by the factory set location of the
the Hall effect switches inside the actuator cylinder, power second Hall effect switch.
will be removed to the actuator by the P1.0 control. The
actuator will no longer move in that direction even if the If the actuator does not stop when at either end then
customer supplied switch is held. something in the actuator or P1.0 control may be damaged.
Please call the factory for further analysis.

The actuators are 100% tested before leaving the factory.

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 63

BTc Controls P1-DC
P1 Electronic Stroke Limit Control

Gray + Ext
Connector Switch Power Supply
Gray + Ret 12 or 24VDC
14-2 AWG Momentary DPDT Input
Black - Packard 56 Center Off + _

Gray
P1.2 Fuse
Control 24VDC 15A
12VDC 30A
Connector
DT04 - 4P
Deutsch

Pin 4 Green +12V or 24V Extend Output Extend Lamp

Relay or Isolated
PLC Input
Pin 3 Red +12V or 24V Live Power Input

Pin 2 White +12v or 24V Retract Output Retract Lamp

Relay or Isolated Fuse
PLC Input 1 Amp
Pin 1 Black Ground

All dashed lines are customer supplied connections

Operation
When the “Customer Supplied Switch” is held in the Apply +12 VDC (for 12VDC unit) or +24 VDC (for @24VDC
direction allowing positive 12 or 24VDC to the gray wire unit) to the red wire of the Deutsch (DT04-4P) 4 pin
and 12 or 24VDC ground to the black wire, the actuator connector and ground to the black wire. This supply needs
will extend until it reaches the end of stroke. At the end of to be the same supply as the actuator and will require less
stroke the “Extend Output” (green wire) will have +12 or 24 than 500mA.
Volts to ground, indicating it is at the end. This signal can When the switch is held in the opposite direction so the
be used to light a Lamp, signal a relay coil, or an isolated positive lead of the 12 or 24VDC signal is on the black
PLC input that only requires 500mA or less. This output wire and the 12 or 24VDC ground is on the gray wire, the
will only be on as long as power is maintained from the actuator will retract until it returns to full home position. At
“Customer Supplied Switch”. the full home position, the “Retract Output” (white wire) will
However, if the output needs to be on even if the have +12 or 24 volts to ground.
“Customer Supplied Switch” is not activated then the “Live CAUTION Do not reverse polarity at live power input
Power input” can be used. This will provide power all the (i.e. 22GA red & black wires) or damage will occur.
time for the output to remain on whenever the Actuator is at
either travel end.

64 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 EP1.x Electronic Stroke Limit Control

Specifications
Power: 25 Amps max. @ 12 volts
12.5 Amps max. @ 24 volts
Operating
Temperature: -20º F to +150º F (-29º C to 66º C)

Options
EP1.0 Standard Stoke Limit Control
EP1.1 Same as P1.0 with two LEDs on the
outside of the control module. LEDs
indicate when end of travel has been
reached.
EP1.2 Same as P1.0 with two 12/24 volt,
0.5 Amps outputs that can be used to
signal an external switch, relay, lamp or
PLC input.
EP1.2LE Two +5 VDC 25ma outputs plus a
ground to provide a signal when end
of travel is reached. This output can be
The EP1.x Limit Switch control provides end of travel
used to power LEDs.
positioning through the use of a magnetic switch and
EP1.4 Same as P1.0, end limit stopping with
motor mounted relay.
0-10K ohm potentiometer output.
The EP1 limit switches are mounted in a channel on the
EP1.5 End limit stopping with end limit outputs
actuator cover tube accessible below a durable cover. and 0-10K potentiometer outputs.
(For factory set limit switches see P1.0 designs). The EP1
switches are field adjustable.
Scan to watch!
The Electronic Stroke control package consists of the How to Adjust the Limit Switches for a K2 or
magnetic sensors and a motor mounted relay within an K2X Actuator with External or EP Limit Switches
https://p.widencdn.net/imzc9v
enclosure suited for harsh environments.
A Zener diode suppression is used on both input and
outputs for added protection from electrical spikes.
Unit reversing is achieved by reversing input power polarity
to the motor.

ø 2.62 (66.55)

2.13 (54.10)
ADDED TO
MOTOR LENGTH
9.10 (231.14)

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 65

Controls PQS
PQS Quick Stop Control
Specifications
Supply Power: 12 or 24 VDC
Maximum 25 Amps @ 12VDC / 12.5 Amps @
Current 24VDC (at 25% duty cycle)
Operating
Temperature: -20° F to +150° F (-29° C to +66° C)

The PQS is a bi-directional current limit control. The control ø 2.62 (66.55)
monitors current during actuator motion and quickly
stops the actuator if an object gets in the way or at the
end of stroke. The actuator will remain off until power is 2.13 (54.10)
reapplied. The current limit setting is adjustable with two ADDED TO
potentiometers that are accessible through two plugged MOTOR LENGTH
holes on the side of the housing. 9.10 (231.14)

Features
Quick Stop: Field adjustable potentiometers limit the amount
of current through the motor in one or both directions. Both Adjusting Extend &/or Retract Trip Current
potentiometers are factory set to the maximum actuator • Remove access plugs on the side of control.
current unless otherwise specified. Potentiometers field
adjustable also. • Rotate trim pot counter clockwise for min. load.

Motor Power: Switched by on board relay. The relay allows • Rotate trim pot clockwise for max. load.
power to the motor as long as the actuator is not being • Adjust the Retract pot to control closing force.
commanded to go past the end limits.
• Adjust the extend pot to control lifting force.
Faster Stopping: Electronic dynamic braking, (EDB) is applied
• Adjust as viewed with
after every move for more accurate and faster stops.
extension rod pointing up. LOAD
Load Limit Trip Outputs: These outputs indicate when the
• Reinstall access plugs.
current limit has been exceeded in either direction. They are
active low transistor outputs. - +

RETRACTED EXTENDED
Enclosure: Attaches to back of motor or other surface and is FORCE FORCE
potted to work in harsh environments. ADJUST ADJUST
Protection: Zener diode suppression on the input and output
for extra protection in noisy environments.

Electric Rating & Model Selection

Maximum
Input Voltage Output Current
Model No. (vdc) (Amps) Features
PQS-12V 12 25
Base = Electronic Stroke Limit with mid-stroke current limit and Electronic Dynamic Braking
PQS-24V 24 12.5
PQS.2-12V 12 25 Base & +12VDC Trip Outputs
PQS-24V 24 12.5 Base & +24VDC Trip Outputs

66 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 Controls PQS
PQS Quick Stop Control
Wiring Diagrams

PQS-12V/24V Module

Switch Fuse
Connector Momentary DPDT 24VDC 15A
2-wire, 14awg Center Off 12VDC 30A
Packard 56
Black

+ 12 or 24VDC
Gray Power Supply

PQS Actuator Extend = Gray +, Black -

– Input

Control Actuator Retract = Gray -, Black +

All dashed lines are customer supplied connections

PQS.2-12V/24V Module

Switch Fuse
Connector Momentary DPDT 24VDC 15A
2-wire, 14awg Center Off 12VDC 30A
Packard 56
Black

+
12 or 24VDC
Gray Power Supply
PQS – Input
Control
Connector Extend Lamp
DT04-4P Relay, or isolated
Deutsch Pin 4: Green, Extend Load Limit Trip Output, 150mA max. – PLC input +
Pin 3: Red, Supply Power + (12VDC or 24VDC)
Pin 2: White, Retract Load Limit Trip Output, 150mA max.
Extend Lamp
Pin 1: Black, Supply Power Ground – Relay, or isolated +
PLC input
Load Limit Trip Output Wiring
-outputs are active low
All dashed lines are customer supplied connections

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 67

BTc Controls P2-DC
P2-DC Position Feedback Control
Specifications
Supply Power: 25 Amps max. @ 12 volts
12.5 Amps max. @ 24 volts
Operating
Temperature: -20º F to +150º F (-29º C to 66º C)
Protection: Zenerdiode suppression on the input
and output for protection from electrical
noise.

The P2.0 Position Control is a microprocessor position

feedback control providing a 0-10 volt DC output indicating
actuator travel. The control uses two inductive pulse count
sensors and a counting wheel to accurately determine actuator
position. A third sensor at the full retract position provides a
zero or home position indication.
ø 2.62 (66.55)
Hall effect limit switches (those used in the P1.0 control) are
used to provide end of travel positioning and will shut off the
actuator at both full extend and retract settings. All sensors are
non-contact and sealed for life. They are integrated within the 2.13 (54.10)
actuator and control to protect them from contamination. ADDED TO
MOTOR LENGTH

Live power is needed to maintain the 0-10VDC analog output 9.10 (231.14)
signal even when the “Customer Supplied Switch” is not
activated. This feature has to be connected to ensure position
is saved. The power has to be the same as the switched
power supplied to the actuator and requires less than 100mA.
Switch Power Supply
Connector
12 or 24VDC
14-2 AWG Momentary DPDT Input
Black - Packard 56 Center Off + _

Wiring Diagram
P2 Module Gray +
Gray + Ext Fuse
P2.0-DC12/24 P2 Gray - Ret 24VDC 15A
Control All dashed lines are customer 12VDC 30A
supplied connections

Connector
DT04-6P Pin 6 Orange 0 - 10V
Deutsch
Isolated PLC Input
Pin 5 Blue +0 - 1V Or Other Device

Pin 4 Green No Connection

Pin 3 Red +12 or 24VDC

Pin 2 White No Connection Fuse
Pin 1 Black Ground 1 Amp

Model Selection
Maximum
Input Voltage Output Current
Model No. (vdc) (Amps) Features
P2.0 (DC12) 12 25 Base = Electronic Stroke Limits with 0 to + 10V Analog Output and EDB
P2.0 (DC24) 24 12.5 Base = Electronic Stroke Limits with 0 to + 10V Analog Output and EDB

68 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 BTc Controls RP
RP Low Input Switching Control
Specifications
Main Power Input: 12 VDC
Main Input
25 Amps (at 25% duty cycle)
Current:
Operating
-20° F to +150° F (-29° C to 66° C)
Temperature:
Auxiliary 12V
12VDC
Power Output:
Low Input
67mA
Switching Current:

This control provides the switching logic to use low current

signal inputs for extending and retracting the actuator rod/screw.
It mounts on the back end of Warner Linear’s 12VDC B-Track
motor/actuator product.

Typical Wiring

Auxiliary 12V Power Output

Green - Ret
Orange - Ext Extend Fuse
12VDC 30A
Retract
Red +
Black -
12 VDC Power
2-pin Packard 56 Supply
Connectors Input

All dashed lines are customer supplied connections Actuator Extend = Orange +12VDC
Actuator Retract = Green +12VDC

Control Operation
Apply 12 VDC to the main power input. Use the same 12 The auxiliary power output is used to power additional
VDC supply to apply positive voltage to the orange wire to 12VDC items as needed. The power is the same as the
extend the actuator rod. When done extending, remove the “Main Power Input” applied by the customer to the 2-pin
positive 12 VDC from the orange wire and apply to the green Packard 56 connector. The total power available is based
wire to retract the actuator. on the customer supplied Power Input provided. The fuse
should then be sized to 135% of the total power needed.

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 69

Wireless Actuator Control

Specifications
Power: 12/24 VDC
Maximum
Current: 20 Amps single, 10 Amps dual
Operating
Temperature: -20º F to +150º F (-28º C to 66º C)
Operating
Frequency: 915 MHz
Enclosure: IP67
Replaceable CR2032, life expectancy dependent on
Remote Battery: use, but should last approx. 2 years

Models Available
SBC-S12V-WR: 20 Amp, Single Output

SBC-D12V-WR: 10 Amp, Dual Output

Warner Linear’s wireless actuator control can be used
to remotely control a 12 or 24VDC actuator up to 100 ft. SBC-D24V-WR: 10 Amp, Dual Output
away. It can be used with our standard line of P1 end limit
controls. The unit is offered in a single and dual actuator
output for the 12VDC unit. The 24VDC unit is only available Specifications
with two actuator outputs. All models have a manual
Dual Output: SBC-DWT
override feature to operate the actuator without a remote.
The wireless system is an RF design operating at 915MHz. Remote Lanyard: 059-0200-50
Remote Holder
One remote is provided with the receiver unit, but the w/ Clip: SBC-HDR
receiver can have up to four remotes programmed to work
Connector: Delphi 135 21467 for single output Tyco
with it.
350735-1 for dual output

Typical Wiring

Fuse
Connector 24VDC 15A
2-wire, 14awg 12VDC 30A
Packard 56
Black

Power Supply
Gray
Input

Actuator Extend = Gray +, Black - SBC-S12V-WR

Actuator Retract = Gray -, Black +

All dashed lines are customer supplied connections

70 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 General Mounting Information

Warner Linear actuators are quickly and easily mounted Scan to watch!
by slipping pins through the holes at each end of the unit Proper Steps and Best Practices for Mounting
and into the brackets on the machine frame and load to be of Warner Linear Actuators Video
https://p.widencdn.net/k3etry
moved.

Use of solid pins provide maximum holding capability with a

retaining ring or cotter pin on each end to prevent the solid
pin from falling out of the mounting bracket (it is best to
avoid roll pins and spring pins). Load Load

X Right Wrong

Actuator
Axis

Mounting pins must be parallel to each other as shown Loads should act along the axis of the actuator.
above. Pins which are not parallel can cause excess Off-center loads may cause binding and lead to
vibration or actuator binding. premature unit failure.

Cantilever
Yoke Mount Mount

Right Wrong
Ensure that mounting pins are supported at both ends. Do not attempt to mount M-Track actuators by the cover
Cantilevered mounting is unacceptable. Failure to provide tube. The tube is not designed to support the forces
proper support will shorten unit life. required for tube mounting.

All actuator mounting supports must be capable of

withstanding the load and torque developed when the
unit extends or retracts. Restraining torque values are also
provided with the details on each unit.

M-Track Torque created 20 inch pounds (2.3 Nm)

All others Torque created 100 inch pounds (2.3 Nm)

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 71

Glossary

Axial load
A load along the axis of the actuator screw (see figure 1).

Back drive
Force applied on a ball bearing nut that causes rotational torque to reverse
Figure 1 Axial load direction. A force sufficient to cause a unit to change direction.

BTc
B-Track control family.

Cantilevered mount
A mounting where the mounting pin is not supported on both sides. Cantilevered
mounts are common causes of failure (see figure 2).

Clevis mount
A U-shaped metal piece that has the ends drilled to accept a pin or bolt
(see figure 3).
Figure 2 Cantilevered mount
Compression load
Compression loading will press on the unit (see figure 4).

Cover tube
The outer tube or cover that encloses the screw and extension tube for an
actuator.
Figure 3 Clevis mount
Current vs. load
The load on the motor is measured by amperes (current). Current draw will
increase as load increases.
COMPRESSION
LOAD
Cycle
Movement from a fully retracted to fully extended position and back to fully
retracted.

Duty cycle
The amount of ‘on-time’ vs total time. A 25% duty cycle means that a unit
operates for 10 seconds out of 40 seconds, or 4 seconds out of 16 seconds.

Figure 4 Compression load Eccentric load

An off-center load which may cause binding and shorten actuator life (see figure 5).
Load Load
End play
The amount of backlash or movement between the extension tube and the body
Right Wrong
of the actuator.
Actuator
Axis

Extension rate
The rate of speed at which the actuator extends or retracts. This will vary based
on loading (impact of load on speed is greater on DC units than on AC units).

Figure 5 Eccentric load Efficiency

Ratio of input power to output power.

ESL
Electronic Stroke Limit magnetically activated Hall effect switches that turn power
off at end of stroke.

Figure 6 Extended length

72 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 Glossary

Extended length
X
The overall length of the actuator from the center of the rear clevis to the center
of the extension tube pin hole when the unit is at full extension (see figure 6).

Load
X
The force, measured in pounds, that is applied as an axial load on the actuator.
Figure 7 Pin mount
Load holding
The ability of the actuator to hold a load stationary when power is off.

Peak load
The maximum dynamic load that will be applied to the actuator, or that the
actuator is capable of moving.

Pin mount Figure 8 Radial load also side loading

The use of a dowel or pin through the hole in the clevis mount (on the rear of an
actuator) or the extension tube (on the front of an actuator) (see figure 7).

Radial load
A load applied to the side of the extension tube or across the body of the actuator.
Normally radial loading will have a negative impact on unit life (see figure 8).

Restraining torque
The torque required to prevent torque within the unit from causing rotation on the Figure 9 Restraining torque
body or extension tube of the unit (see figure 9).

Retracted length
The overall length of the actuator from the center of the rear clevis to the center of
the extension tube pin hole when the unit is at full retracted position (see figure 10).

Side load
See radial loading (see figure 8).
Figure 10 Retracted length
Static load
The maximum non-operating (or non-moving) load. Static load is the load holding
capability of an actuator.

Synchronous position
Having more than one actuator extend and retract together maintaining ± 0.20
position relative to each other.

Tension load
A load that will tend to pull on the unit (see figure 11).
TENSION
LOAD
Thermal overload
A switch within the motor that will open if the motor exceeds a predetermined
heat level.
Figure 11 Tension load

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 73

Notes

74 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

 Notes

P-1581-WL 8/17.... 6 Warner Linear 800-825-6544 75

General Project Specifications
Mail or Fax to: Date

Warner Linear Company

Application Engineering
6593 Revlon Dr. Plant #1, Address
Belvidere, IL 61008
City State Zip
FAX: 815.389.6678
Phone: 800.825.9050 Name

Title Phone ( )

Project Specifications

Dynamic Load_____________ N_______________ 0.00 lbs. Environment________________ Operating Temperature:

_______ C Min_______ 32.0 F (0º C)
Side Load_____________ N_______________ 0.00 lbs Conditions:

_______ C Min_______ 32.0 F (0º C)
Full Load Speed (min):_____________ mm/s___________ 0.00 inches/s Corrosives/Salt_____________
Duty Cycle (for one full extend + retract)
Full Load Speed (max):_____________ mm/s___________ 0.00 inches/s Oil Splash__________________

______ Time On (Time on +Time off)
Stroke:_____________ mm_____________ 0 inches Moisture___________________ ______ Cycles per day

Life:_____________ mm_____________ 0 inches Mounting Position________________________________________________

NOTE: “Life” is total distance traveled in lifetime of product

Maximum Noise Level_______________ dB

Load Movement_________________________________
In dumping applications, when load first acts to compress
_________________________________ screw and then to retract screw (or vice versa)
_________________________________

Extension Rod Mount_________________________________ Input Voltage Type_________________________________

Gearbox Mount_________________________________
_________________________________ Input Voltage______________________________________
_________________________________

Connector Type_________________________________ Control Needed____________________________________

Mating Connector Required________________________________ If yes, which control________________________________

76 Warner Linear 800-825-6544 ..... P-1581-WL 8/17

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www.warnerlinear.com
31 Industrial Park Road 7, rue Champfleur, B.P. 20095
New Hartford, CT 06057 - USA St. Barthelemy d'Anjou - France
815-389-3771 +33 (0) 2 41 21 24 24
Fax: 815-389-2582 Fax: +33 (0) 2 41 21 24 70 P-1581-WL 8/17