COMMENTS RESOLUTION SHEET

[ CRS ]

CONTRACT NUMBER GC23104000 CLIENT PROJECT NO.

CONTRACT TITLE EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN

CLIENT EXT. TRANSMITTAL REF. PIR/GC23104000/EXT/TN/00657 DATE 14/05/2024

DOCUMENT NUMBER RLLPGBP-0-17-0003 DOCUMENT REVISION 1

DOCUMENT TITLE Criticality Rating Report for all Equipments and Packages

Previous Issued DWG Number

Made Void (if any) Last Rev.status Code : 2

CLIENT COMMENTS
No. CONTRACTOR RESPONSE REMARKS
Engineer Comments
Section
Ref ID.

1 PIE0010C Revisted to specify the certification type as 10204 1. Incorporated. Please refer Table 1 Section C Sl.
type 3.1 for following items. no. 4, 7, 8. Please note that Item 9 deleted since it
is duplication of item 7.
1. Table 1 Section C Sl. no. 4, 7, 8 & 9. 2. For Table 4 section A2 Sl. No. 4, As discussed
and aligned with QatarEnergy during the criticality
2. Table 4 section A2 Sl. No. 4. rating workshop, EN 10204 Type 2.2 certificate
retained, as these items - gaskets and bolt/nuts are
3. Table 4 section G Sl. No. 1 & 3. for utility services and the same is followed in
previous projects also. Specification already
approved in AFC status.

3. Incorporated. Pls refer Table 4 section G Sl. No.

1 & 3.
2 PTE812 As per QP-MAH-STD-030 Fire Water system (Fire As per QP-MAH-STD-030, section 7.1 and Appendix
water Tanks, Pumps) are part of Mitigate A of CORP-HSE-GDL-007, Fire Water Tanks and
safeguard during MAH pumps are SCE and already mentioned as SCE in
Scenario, update Criticality for the same. the report. However any changes based on BOW tie
Study, will be updated.

SCE applicable or not shall be updated based on Agreed.

Bow tie assessment study report
3 PTE113 For EDG, verify with Technical safety if "SCE" Verified with THSE and as per QP-MAH-STD-030,
applies . section 7.1 and Appendix A of
CORP-HSE-GDL-007, Emergency power is SCE.
Table 3 updated
4 - Section 3.2 updated as per the latest template.
Table 1, Item A 10 certification updated and Table 4,
Item E 2, Item description updated.

CRS No. : 292 Page 1 of 1 22/05/2024

CLASSIFICATION: C1 - CONTROLLED

CONTRACT NO.: GC23104000

CONTRACT TITLE: EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN

DOCUMENT TITLE:
CRITICALITY RATING REPORT FOR ALL EQUIPMENTS AND PACKAGES

CONTRACTOR: ENGINEERING CONSULTANT:

BLACK CAT CONSULTING & ENGINEERING

SERVICES W.L.L.
Consultant Reg.# : 3911
Tel: (+974) 4401 9666 Tel.: (+974) 44280374 (Board)
Fax: (+974) 4401 9777 Fax: (+974) 44280303
Address: P.O. Box 22867 Doha, Qatar Email: docc-eng@bcces.com.qa
Website: www.roots-energy.com Address: P.O. Box 206142 Doha, Qatar
Website: www.bcces.com.qa

22/05/2024 2 Re-Issued For Approval CPM JK NSK/MK

24/04/2024 1 Issued For Approval CPM JK NSK/MK
29/02/2024 0 Issued For Comments CPM JK NSK/MK
Approved
Date Rev Description Prepared Checked Approved
QatarEnergy

Document No. RLLPGBP-0-17-0003 Page: 1 of 36

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DOC TITLE: CRITICALITY RATING REPORT FOR ALL EQUIPMENTS AND

PACKAGES

DOC NO: RLLPGBP-0-17-0003 REV. 2

TABLE OF CONTENTS

GENERAL ................................................................................................................................................... 3
1.1 Introduction.............................................................................................................................................. 3
BACKGROUND .......................................................................................................................................... 3
2.1 Project Objective ..................................................................................................................................... 3
2.2 Document Objective ................................................................................................................................ 3
DEFINITIONS .............................................................................................................................................. 4
3.1 Use of Language ..................................................................................................................................... 4
3.2 Definitions................................................................................................................................................ 4
3.3 Abbreviations .......................................................................................................................................... 4
REFERENCE DOCUMENTS AND STANDARDS ..................................................................................... 5
4.1 Order of Precedence ............................................................................................................................... 5
4.2 QatarEnergy Corporate Standards and Regulations .............................................................................. 5
METHODOLOGY ........................................................................................................................................ 6
5.1 General.................................................................................................................................................... 6
5.2 Evaluation Guidelines ............................................................................................................................. 6
5.3 Items Which Default to CR1 .................................................................................................................... 7
5.4 Material test Certificates as per BS EN 10204:2004. ............................................................................. 7
5.5 Other Considerations / Notes .................................................................................................................. 8
ATTACHMENTS ......................................................................................................................................... 9
6.1 ATTACHMENT 1: CRITICALITY RATING TABLES 1 TO 5 .................................................................10
6.2 ATTACHMENT 2: CRITICALITY ASSESSMENT MATRICES (APPX D OF CORP-ENG-STD-036) ..11
6.3 ATTACHMENT 3: QUALITY INTERVENTION LEVELS- QIL (APPX C OF CORP-ENG-STD-036) ...12
6.4 ATTACHMENT 4: CRITICALITY RATING DISCIPLINE WORKSHOP- ATTENDANCE SHEET ........13

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GENERAL
1.1 Introduction
QatarEnergy has awarded CONTRACT GC23104000, EPIC FOR NEW LPG BOTTLING PLANT
AT RAS LAFFAN to ROOTS Energy who has in turn subcontracted the Detailed Design services
for the project to Black Cat Consulting and Engineering Services W.L.L. (BCCES).
BACKGROUND
As a part of the long-term strategic planning domestic refined products supply chain for the state
of Qatar, QatarEnergy had contracted ExxonMobil to carry out a study of the overall Refined
Product Supply Chain (RPSC) system. The ExxonMobil study identified weaknesses/bottlenecks
in the existing supply chain system and provided recommendations for its improvement that will
ensure strong system resiliency for the coming period up to 2040 and beyond.
The study highlighted that the existing SAMI LPG bottling plant, which is located in Doha
industrial area is capable of handling the domestic market demand through 2040 provided that
proposed project for connecting pipeline to the NGL complex in Mesaieed Industrial City (MIC)
is implemented as planned. This pipeline project is currently under EPIC stage (by others).
However, in order to improve the supply network resiliency against potential singular point failure
of the pipeline and the existing bottling plant as well as to allow for better optimization of the
bottled LPG and LPG bulk distribution, the ExxonMobil study has recommended an additional
new LPG bottling plant and new LPG supply sources in Ras Laffan.
The proposed LPG blending and LPG bottling facilities in Ras Laffan are expected to contribute
towards resiliency of LPG bottling and bulk LPG distribution to the domestic market. The project
is considered a strategic project and vital for the sustainability of refined products supply for the
state of Qatar.
FEED for this project was executed by QatarEnergy as two packages list below:-
1. Package 1: Proposed Blending plant facilities at Station A4, including new 4.5km 8” LPG
transfer pipeline to LPG bottling plant.
2. Package 2: Proposed LPG Bottling plant at Ras Laffan.
2.1 Project Objective
The objective of this project is to install a new Liquefied Petroleum Gas (LPG) bottling plant and
associated facilities at Ras Laffan (Package 2) that will improve LPG cylinder and bulk LPG
supply resiliency in case of failure of the existing LPG bottling facility in SAMI, Doha.
2.2 Document Objective
Objective of this document is to define the materials and equipment criticality ratings in
accordance with the guidelines provided in CORP-ENG-STD-036 for this project. The criticality
rating facilitates the specification of the minimum requirements for material certification and
inspection levels at the manufacturing location. This document shall be read in conjunction with
the approved project specifications and data sheet.

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DOC TITLE: CRITICALITY RATING REPORT FOR ALL EQUIPMENTS AND

PACKAGES

DOC NO: RLLPGBP-0-17-0003 REV. 2

DEFINITIONS
3.1 Use of Language
Throughout this document, the words, “will”, “may”, “should”, “shall” and “must”, when used in
context of actions by the CONTRACTOR or the CONTRACTOR’s Agents such as suppliers,
subcontractors, and others where such works/services have been assigned, have specific
meanings as follows:
• “Will” Signifies a feature which the CONTRACTOR/SUPPLIER may assume to be
already present.
• “May” Signifies a feature, which is discretionary in the context in which it is applied.
• “Should” is used where a provision is preferred.
• “Shall” is used where a provision is mandatory by the specification.
• “Must” is used only where a provision is a statutory requirement.
3.2 Definitions
For the purpose of this specification the following definitions shall apply:
“COMPANY”, denotes QatarEnergy.
“CONTRACTOR/PURCHASER”, denotes Roots Energy and Engineering Services W.L.L.
“CONSULTANT” denotes Black Cat Consulting and Engineering Services W.L.L. (BCCES), the
organization awarded by CONTRACTOR to perform detailed engineering activities for the
project
“VENDOR/SUPPLIER”, Means the party, which manufactures and/or supplies materials,
equipment and services to perform the duties as specified by the CONTRACTOR.
“SUBCONTRACTOR” Means the party which shall perform assigned works or services as
specified by the CONTRACTOR.
“OEM” means Original Equipment Manufacturer, i.e. the party that has manufactured the
equipment to VENDOR/SUPPLIER.
“THIRD PARTY INSPECTION/CERTIFYING AGENCY”, The (independent) party, which entered
into contract with QatarEnergy or Contractor/Subcontractor for the Inspection/certification of the
project’s Material, equipment, packages, and facilities.
“INSPECTOR” CONTRACTOR Representatives or member from CONTRACTOR nominated
Agencies duly appointed in writing by CONTRACTOR to act on its behalf and authorized to carry
out inspection activities.
3.3 Abbreviations
Abbreviations Descriptions
AI ASME Authorized inspector
FI Final Inspection
FAT Factory Acceptance Test
IC Inspection Category

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Abbreviations Descriptions
ITP Inspection and Test Plan
MTC Material Test Certificates
NDT Non-Destructive Testing
SAT Site Acceptance Test
SWI Stage Wise Inspection
TPC Third Party Certification
TPI Third Party Inspection

REFERENCE DOCUMENTS AND STANDARDS

4.1 Order of Precedence
In the event of any conflict between the requirements of QatarEnergy Corporate Regulations
and Philosophies and the Shell DEPs, CONTRACTOR shall report the conflict to QatarEnergy
for decision-making. The following order of precedence shall be applied, in decreasing level of
authority:
1. Qatar Statutory Regulations
2. QatarEnergy Corporate Regulations
3. QatarEnergy Corporate Philosophies
4. QatarEnergy Corporate Standards
5. QatarEnergy amendments to Shell DEPs
6. Project-Specific Amendments to Shell DEPs
7. Shell DEPs, Version 43. (See note 1)
8. Project-specific Specifications
9. QatarEnergy Engineering Standards and Specifications
10. QatarEnergy-recognized international / regional / national / industry Codes of practices
and Standards.
CONTRACTOR / CONSULTANT / VENDOR / SUPPLIER shall notify QatarEnergy for any
conflict and shall seek “approval for proceeding” in writing.
Notes:
1. DEM1 (SHALL PS) compliance shall be performed against Shell DEP version 47.

4.2 QatarEnergy Corporate Standards and Regulations

Reference Standard number Title
Corporate Standard for Criticality rating of Materials,
1 CORP-ENG-STD-036
Equipment and packages.

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Reference Standard number Title

Corporate Standard for Third Party Certification and
2 CORP-QAL-STD-005
Inspection agencies
Corporate Standard for Quality Requirements on
3 CORP-QAL-STD-004
QatarEnergy Projects and Operations
QatarEnergy Standard for Material selection for Sour
4 QP-STD-R-001
service
MAH Critical Element and Task Identification and
5 QP-MAH-STD-030
Management Requirements Standard
6 CORP-HSE-GDL-007 Corporate Guidelines for Bow-Ties

METHODOLOGY
5.1 General
Criticality evaluation is a formalized technique for assessing the importance of key materials,
and equipment procured for the project with respect to its design, manufacturing, construction,
installation, and the consequences of failure during use.
Based on the evaluation, it is therefore providing the guidelines for specifying the minimum
requirements for
• Materials Test Certificates.
• The extents of in-process (or manufacturing Stage wise) witnessed inspections.
The intention of this report is not to define an inspection and test plan for each equipment, rather
it is to provide the basic guidelines for further development of the ITP for each equipment or
materials in its own technical specifications by the discipline engineers.
5.2 Evaluation Guidelines
There are four levels of Criticality ratings (CR1, CR2, CR3, and CR4), where CR1 is the most
critical, and CR4 is the least critical.
With each criticality rating, the required quality intervention level (QIL) is also defined as QIL1,
QIL2, QIL3, or QIL4 which in turn defines the minimum QA/QC activities as per Appendix C of
reference [1].
There are five Tables provided in this report in Attachment 1, to include
1. Table 1: Mechanical Equipment (Static and Rotating), based on Reference [1] Appendix
D1, and D2.
2. Table 2: Instrumented Systems equipment, based on Reference [1] Appendix D3.
3. Table 3: Electrical Equipment, based on Reference [1] Appendix D4.
4. Table 4: Bulk Materials (Mechanical, Electrical, Instrument) based on reference [1]
Appendix D5.
5. Table 5: Bulk Materials Civil/Structural/Architectural based on Reference [1] Appendix
D6.

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Please refer Attachment 2 for Appendix D (D1,D2,D3,D4,D5,D6) of CORP-ENG-STD-036 for

criticality assessment matrices for references.
Please refer Attachment 3 for Appendix C of CORP-ENG-STD-036 for Quality Intervention
Levels ( QIL).
Criteria of evaluation depending on the type of materials included.
SN Score topic Lookup Tables in Reference [1]
1 HSE impact Table 4, Table 5, Table 6
2 Design Maturity and Reliability Table 7
3 Manufacturing Complexity Table 8
4 Manufacturer Performance Table 9
5 Consequential loss Table 10
6 Equipment cost (repair or replacement) Table 11
7 Type of Materials (For Bulks) Table 12
8 Quantity Purchased (For Bulks) Table 13

5.3 Items Which Default to CR1

The following items shall default to CR1 rating
1. Design maturity Rating as 4 (i.e., prototype design)
2. Complex manufacturing process as 4.
3. Safety Critical elements (SCE) such as Safety Relief valves, F&G detection, and ESD
systems.
Therefore, on the criticality tables there are two ratings provided: -
➢ Calculated Rating (prior to applying the default criteria).
➢ Minimum Rating (after application of default criteria).
5.4 Material test Certificates as per BS EN 10204:2004.
1. Material test certificate type have been provided in accordance with the certification
requirements mentioned in the FEED Specifications/ documents.
2. For low criticality ratings (CR3 & CR 4), Type 3.1, or Type 2.2 material test certification shall
be specified as deemed applicable.
3. For Higher criticality ratings (CR1 & CR2), or as dictated by QP-STD-R-001, Material
certification in accordance with EN10204:2004 type 3.2 and 3.1 to be specified. Since this
project is with non- sour service, QP-STD-R-001 is not applicable and no 3.2 certification
envisaged.
4. In general Type 2.2 is specified wherever materials, or equipment is standard off-shelf items,
or Type 3.1 is not relevant to the scope of supply or nature of the materials.

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5.5 Other Considerations / Notes

1. Involvement of TPI/TPC shall be as per Reference [1] Appendix C.
2. TPC is generally assigned by VENDOR/SUPPLIER for issuing the EN 10204 Type 3.2 MTC’s
(if applicable). The level of witness by the TPC is not the scope of this document since this
shall be identified by the TPC on a case-by-case basis on the actual equipment/materials
ITP based on the relevant code requirements.
3. ASME (or AI) inspector involvement is similarly not covered under this document. The scope
of the AI (assigned by the VENDOR/SUPPLIER) shall be defined by the AI agency in
accordance with the codes and standards.
4. Definition of Site acceptance tests (SAT) requirements is not the scope of this document.
The SAT requirements shall be determined and identified separately by the EPIC
CONTRACTOR based on the Contractual requirements for the project. Separate
deliverables related to SAT shall be submitted to COMPANY for approval.
5. It is to be highlighted and noted that this document DOES NOT provide Vessel category for
Pressure vessels as per Shell DEP 31.22.00.30. For Pressure vessel criticality rating
workouts, refer to individual Mechanical datasheets for subject pressure vessels.
6. When spare parts are ordered, they shall be inspected and tested by the same shop
inspection and testing procedures as the original items to which the parts apply.
7. For Witnessed Factory inspections (FAT), the PURCHASER shall notify COMPANY with at
least 4 calendar weeks’ notice.
8. Class or Category of Inspections and testing by CONTRACTOR shall not relieve the
MANUFACTURER/VENDOR from their contractual obligations to ensure conformance to the
specified Contracts or Purchase Order.
9. All inspection points required by a given class of inspection shall be included as a minimum
in the ITP which is part of the MANUFACTURER’S/VENDOR’S overall quality plan.
10. For Type 2.2,3.1,3.2 refer BS EN 10204:2004.
11. Apart from the BS EN 10204 Ty 3.1/3.2/2.2 Certification referred in this document, product
certifications such as ASME-Code Stamp, API, ATEX, UL, FM, KEMA, etc. are applicable as
per the governing project-specific requirements addressed in the specifications and
datasheets {CORP-ENG-STD-036 – Section 3.1 (14)}

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ATTACHMENTS

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6.1 ATTACHMENT 1: CRITICALITY RATING TABLES 1 TO 5

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6.2 ATTACHMENT 2: CRITICALITY ASSESSMENT MATRICES (APPX D OF CORP-ENG-STD-

036)

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Table 1 - MECHANICAL EQUIPMENT -STATIC, ROTATING (Appendix D-1, D-2)
Project EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN
Consultant Black Cat Consulting & Engineering Services W.L.L.
Contract GC23104000

HSE

LEVEL (REFER APPENDIX C OF

REPAIR/REPLACEMENT COST
CONSEQUENCE OF FAILURE/

QUALITY INTERVENTION

QUALITY INTERVENTION
DESIGN MATURITY AND

CONSEQUENTIAL LOSS

MINIMUM RATING INCL.

LEVEL (UPGRADED) (IF

CALCULATED RATING
MANUFAC./SUPPLIER

CORP-ENG-STD-036)
SR. NO. ITEM DESCRIPTION Fluid SOUR SERVICE DISCIPLINE

MANUFACTURING

(min requirement)
FLANGE RATING
SCE REFERENCE REMARKS

PO REFERENCE
PERFORMANCE
SERVICE FLUID

DEFAULT REQ.
TOTAL SCORE
DESIGN TEMP.

COMPLEXITY
RELIABILITY

EQUIPMENT

REQUIRED)
SPARE

SCE?

MTC
A MECHANICAL-STATIC
As per section 7.1 of QP-MAH-
STD-030 SCE since high stored DEP Vessel category 1 ( All
1 LPG Mounded Storage Vessels LPG NO Static 2 2 4 2 3 1 4 4 18 CR2 YES CR1 Type 3.1 QIL1 BY EPIC
energy (high volume) and four vessles)
potential for BLEVE
2 LPG Bottling Package LPG NO Static 2 2 4 2 3 3 2 3 17 CR2 NO CR2 Type 3.1 QIL2 BY EPIC Note 1

3 LPG Truck Loading/Unloading Arm Package LPG NO Static 2 2 4 2 2 1 2 2 13 CR2 NO CR2 Type 3.1 QIL2 BY EPIC Note 1

4 Closed Drain Drums LPG NO Static 1 2 4 1 1 1 2 2 11 CR3 NO CR3 Type 3.1 QIL3 BY EPIC DEP Vessel category 2

5 Instrument Air Receiver Instrument Air NO Static 1 1 1 1 1 1 2 2 8 CR4 NO CR4 Type 3.1 QIL4 BY EPIC DEP Vessel category 3

6 Mobile Diesel Fueling & Dispensing Unit Diesel NO Static 1 1 2 1 1 1 1 1 7 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

As per section 7.1 of QP-MAH-

7 Fire Water Tanks Fire Water NO Static 1 1 1 1 2 2 2 2 10 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
8 Weigh Bridge _ NO Static 1 1 1 1 1 4 3 1 11 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

9 Nitrogen Cylinder Bank Nitrogen NO Static 1 1 1 1 1 3 1 1 8 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

10 Truck Washing Unit _ _ Static 1 1 1 1 1 4 1 1 9 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

11 Manual Hoists _ _ Static 1 1 1 1 1 1 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

B MECHANICAL-ROTATING

1 LPG Recovery Compressor Package LPG NO Rotating 2 2 4 2 3 4 2 1 16 CR2 NO CR2 Type 3.1 QIL2 BY EPIC Note 1

2 API Centrifugal Pumps LPG NO Rotating 2 2 4 2 2 1 2 2 13 CR2 NO CR2 Type 3.1 QIL2 BY EPIC

All Emergency safety systems are

3 Instrument Air Compressor & Dryer Package Instrument Air NO Rotating 1 1 1 2 3 1 3 2 12 CR3 NO CR3 Type 3.1 QIL3 BY EPIC Note 1
fail closed and hence IA package
is not SCE

4 Fire Water Pumps Package ( Pump & Diesel Engine) Fire Water NO Rotating 1 1 1 2 3 1 2 2 11 CR3 YES CR1 Type 3.1 QIL1 BY EPIC Note 1

5 Jockey pumps NO Rotating 1 1 1 2 3 1 2 2 11 CR3 NO CR3 Type 3.1 QIL3 BY EPIC Note 1

6 EOT Cranes _ _ Rotating 1 1 1 1 2 1 1 1 7 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

C MECHANICAL - BUILDING SERVICES

As per section 7.1 of QP-MAH-
1 Packaged Air Conditioning Units Air NO BS-MECH 1 1 1 1 1 1 1 1 6 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
2 Air Handling Units Air NO BS-MECH 1 1 1 1 1 1 1 1 6 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
3 Air Cooled Chiller Air / Water NO BS-MECH 1 1 1 1 2 1 1 1 7 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

4 Chilled Water Pumps Chilled Water NO BS-MECH 1 1 1 1 1 1 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

As per section 7.1 of QP-MAH-

5 Smoke Management / Extract / Makeup Air Fans Air NO BS-MECH 1 2 1 1 1 1 1 1 7 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
6 Miscellaneous HVAC System (Dampers, Chemical Dosing Unit Etc.) Air / Water NO BS-MECH 1 1 1 1 1 1 1 1 6 CR4 NO CR4 Type 2.2 QIL4 BY EPIC

7 Potable/Irrigation Water Tanks ( GRE ) Water NO BS-MECH 1 1 1 1 1 1 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

8 Potable/Irrigation Water Pumps Water NO BS-MECH 1 1 1 1 1 1 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

Note
1 For individual component wise MTC certifications within the package, please refer the relevant package specification

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Table 2 - INSTRUMENTATION SYSTEMS / EQUIPMENT (Appendix D-3)
Project EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN
Consultant Black Cat Consulting & Engineering Services W.L.L.
Contract GC23104000

HSE COMPLEXITY

ENGINEERING COMPLEXITY

LEVEL (REFER APPENDIX C

QUALITY INTERVENTION

QUALITY INTERVENTION
OF CORP-ENG-STD-036)
DESIGN MATURITY AND

REPAIR/REPLACEMENT
CONSEQUENTIAL LOSS

MINIMUM RATING INCL.

LEVEL (UPGRADED) (IF

CALCULATED RATING
MANUFAC./SUPPLIER
SOUR
SR. NO. ITEM DESCRIPTION Fluid DISCIPLINE

MANUFACTURING
SERVICE

(min requirement)

PO REFERENCE
PERFORMANCE
SERVICE FLUID
SCE REFERENCE REMARKS

DEFAULT REQ.
TOTAL SCORE
APPLICATION

COMPLEXITY
RELIABILITY

EQUIPMENT

REQUIRED)
SPARE
COST

SCE?

MTC
1 New SCADA System - LPG Bottling Plant - - I&C 2 2 3 2 1 3 3 14 CR2 NO CR2 Type 2.2 QIL2 BY EPIC Note 1

As per section 7.1 of QP-

2 Cybersecurity System Panels - - I&C 2 2 3 2 1 4 3 15 CR2 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
MAH-STD-030
As per section 7.1 of QP-
3 New SIS (ESD and F&G) - LPG Bottling Plant - - I&C 3 2 3 3 1 3 3 15 CR2 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
MAH-STD-030
As per section 7.1 of QP-
4 Building Fire Alarm Panel- LPG Bottling Plant - - I&C 3 2 3 3 1 2 2 13 CR2 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
MAH-STD-030
As per section 7.1 of QP-
5 HIPPS - LPG Bottling Plant (LPG Mounded Vessels) - - I&C 3 2 3 3 1 3 3 15 CR2 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
MAH-STD-030
6 Package PLC ( Instrument Air ) - - I&C 3 2 2 3 1 2 2 13 CR2 NO CR2 Type 2.2 QIL2 BY EPIC Note 1

FEW SIF can be foreseen

7 Package PLC (LPG bottling plant ) - - I&C 3 2 3 3 3 2 2 15 CR2 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
that can prevent MAH
8 Modification of Existing Buffer PLC and SCADA System (Modicon- Schneider) at Station A4 - - I&C 2 2 2 2 1 2 2 11 CR3 NO CR3 NA QIL3 BY EPIC

9 Modification of Existing GDS SCADA System (Yokogawa) at Station A4 - - I&C 2 2 3 2 1 3 3 14 CR2 NO CR2 NA QIL2 BY EPIC
As per section 7.1 of QP-
10 Interposing Relay Cabinets - - I&C 2 2 2 3 1 3 3 14 CR2 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
MAH-STD-030
As per section 7.1 of QP-
11 New HSSD System - - I&C 2 2 1 3 1 2 2 12 CR3 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
MAH-STD-030

Note

1 For instrumentation systems, the major components shall be provided with EN 10204 - TYPE 2.2 certificates and for other componenets - EN 10204- Type 2.1 certificates.

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Table 3 - ELECTRICAL EQUIPMENT (Appendix D-4)
Project EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN
Consultant Black Cat Consulting & Engineering Services W.L.L.
Contract GC23104000

HSE COMPLEXITY

MANUFACTURING COMPLEXITY

QUALITY INTERVENTION LEVEL

QUALITY INTERVENTION LEVEL

(REFER APPENDIX C OF CORP-
REPAIR/REPLACEMENT COST

(UPGRADED) (IF REQUIRED)

DESIGN MATURITY AND

CONSEQUENTIAL LOSS

MINIMUM RATING INCL.

CALCULATED RATING
SOUR

MANUFAC./SUPPLIER
SR. NO. ITEM DESCRIPTION Fluid DISCIPLINE

TYPE TEST RATING

SERVICE

(min requirement)
SCE REFERENCE REMARKS

PO REFERENCE
PERFORMANCE
SC WITHSTAND

DEFAULT REQ.
TOTAL SCORE

ENG-STD-036)
RELIABILITY

EQUIPMENT
VOLTAGE

SPARE

SCE?

MTC
1 11KV Switchgear (Modification) - - ELECTRICAL 2 2 2 3 2 1 3 2 13 CR2 NO CR2 Type 2.2 QIL2 BY EPIC Note 4

2 Existing Power Managment System (PMS)(Modification) - - ELECTRICAL 2 2 2 2 2 1 3 1 11 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

3 High Voltage Switchgears - - ELECTRICAL 2 2 2 3 2 1 3 2 13 CR2 NO CR2 Type 2.2 QIL2 BY EPIC Note 4

4 Low Voltage Switchgears - - ELECTRICAL 2 3 2 2 2 1 3 2 13 CR2 NO CR2 Type 2.2 QIL2 BY EPIC Note 4

5 11/3.45kV Transformers - - ELECTRICAL 2 2 2 2 2 1 3 2 12 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

6 11/0.433kV Transformers - - ELECTRICAL 2 3 2 2 2 1 3 1 12 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

7 Emergency Diesel Generator (EDG) - - ELECTRICAL 2 3 2 3 3 1 3 2 15 CR2 YES CR1 Type 3.1 QIL1 BY EPIC Note 2

8 Neutral Earthing Resistor - - ELECTRICAL 2 2 2 2 2 1 2 1 10 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

9 Capacitor Bank - - ELECTRICAL 2 2 2 2 2 1 3 1 11 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

10 HV Motors - - ELECTRICAL 2 2 2 2 2 1 3 2 12 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

11 LV Motors - - ELECTRICAL 2 2 3 2 2 1 3 1 12 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

As per section 7.1 of
12 AC & DC UPS System - - ELECTRICAL 2 2 2 2 2 1 3 2 12 CR3 YES CR1 Type 2.2 QIL1 BY EPIC Note 4
QP-MAH-STD-030
13 Low Voltage Distribution Boards (Non-Hazardous) - - ELECTRICAL 2 2 2 2 2 1 3 1 11 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

14 Low Voltage Distribution Boards (Hazardous) - - ELECTRICAL 2 2 3 2 2 1 3 1 12 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

15 Electrical Network Monitoring and Control System (ENMCS) - - ELECTRICAL 2 2 2 2 2 1 3 2 12 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

16 LV Bus Duct - - ELECTRICAL 2 2 2 2 2 1 3 2 12 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 4

Note
1 For Electrical items Routine test report, Type test report, FAT report, SAT report, ATEX certificate, Statuary / OEM Certificate etc. ( as applicable) shall be provided based on the area of utilization of items.
2 For EDG, mentioned Material certificates shall be provided for Casing and shaft
3 Redundant equipment/ dual bus are available. Only 1 equipment is considered to fail at a time.
4 For Electrical Equipments, the major components shall be provided with EN 10204 - TYPE 2.2 certificates and for other componenets - EN 10204- Type 2.1 certificates.

Page 14 of 36
Table 4 - MATERIALS (MECH., ELEC., INSTRUMENT) (Appendix D-5)
Project EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN
Consultant Black Cat Consulting & Engineering Services W.L.L.
Contract GC23104000

FLANGE PRESS. RATING

HSE MECH HSE-INST HSE ELEC. OTHER

MANUFACTURING
PURCHASED QTY

MINIMUM RATING

(min requirement)
MANUFACTURER

CORP-ENG-STD-

PO REFERENCE
(UPGRADED) (IF
PERFORMANCE

APPENDIX C OF
CERTIFICATION
SERVICE FLUID

INCL. DEFAULT

INTERVENTION

INTERVENTION
LEVEL (REFER
DESIGN TEMP.

TOTAL SCORE
SOUR

CALCULATED
COMPLEXITY
SR. NO. ITEM DESCRIPTION Fluid DISCIPLINE

MATERIALS
SERVICE

REQUIRED)
/ SUPPLIER
SC RATING
VOLTAGE
SCE REFERENCE REMARKS

RATING /

QUALITY

QUALITY
TYPE OF

RATING
SPARE

LEVEL
FLUID

SCE?

REQ.

MTC
A1 PIPING (PROCESS SERVICE)
1 Pipes, Fittings and Flanges LPG No Piping 3 2 1 4 1 2 1 11 CR2 NO CR2 Type 3.1 QIL2 BY EPIC

2 Bolts and Nuts & Gaskets LPG No Piping 3 2 1 4 1 2 1 11 CR2 NO CR2 Type 3.1 QIL2 BY EPIC

3 Manual Valves LPG No Piping 2 2 1 4 2 2 1 11 CR2 NO CR2 Type 3.1 QIL2 BY EPIC

As per section 7.1 of QP-MAH-

4 Safety Relief Valves LPG No Piping 1 2 1 4 2 2 1 10 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030

5 Mechanical Valves Interlock System LPG No Piping 1 2 1 4 1 2 1 9 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

6 Piping Specialty Items LPG No Piping 1 2 1 4 1 2 1 9 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

7 Pipe Supports _ _ Piping 2 2 1 4 1 1 1 9 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

A2 PIPING (UTILITY SERVICE)

Instrument Air,
1 Pipes, Fittings and Flanges Nitrogen,Potable Water and No Piping 4 1 1 1 1 1 1 8 CR3 NO CR3 Type 3.1 QIL3 BY EPIC
Fire Water
Instrument Air,
2 GRE Pipes, Fittings and Flanges Nitrogen,Potable Water and No Piping 4 1 1 1 1 4 1 11 CR2 NO CR2 Type 3.1 QIL2 BY EPIC
Fire Water
Instrument Air,
3 HDPE Pipes and Fittings Nitrogen,Potable Water and No Piping 3 1 1 1 1 4 1 10 CR3 NO CR3 Type 3.1 QIL3 BY EPIC
Fire Water
Instrument Air,
4 Bolts and Nuts & Gaskets Nitrogen,Potable Water and No Piping 4 1 1 1 1 1 1 8 CR3 NO CR3 Type 2.2 QIL3 BY EPIC
Fire Water
Instrument Air,
5 Manual Valves Nitrogen,Potable Water and No Piping 2 1 1 1 2 1 1 7 CR3 NO CR3 Type 3.1 QIL3 BY EPIC
Fire Water
Instrument Air,
6 Safety Relief Valves Nitrogen,Potable Water and No Piping 1 1 1 1 2 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC
Fire Water
Instrument Air,
7 Mechanical Valves Interlock System Nitrogen,Potable Water and No Piping 1 1 1 1 1 1 1 5 CR4 NO CR4 Type 3.1 QIL4 BY EPIC
Fire Water
Instrument Air,
8 Piping Specialty Items Nitrogen,Potable Water and No Piping 1 1 1 1 1 1 1 5 CR4 NO CR4 Type 3.1 QIL4 BY EPIC
Fire Water
Instrument Air,
9 Pipe Supports Nitrogen,Potable Water and No Piping 2 1 1 1 1 1 1 6 CR4 NO CR4 Type 2.2 QIL4 BY EPIC
Fire Water
B INSTRUMENTATION
As per section 7.1 of QP-MAH-
1 Emergency Shutdown Valves ESD LPG No I&C 1 2 2 4 2 3 1 11 CR2 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030

2 ON OFF Valves LPG No I&C 1 2 2 4 2 3 1 11 CR2 NO CR2 Type 3.1 QIL2 BY EPIC

As per section 7.1 of QP-MAH-

3 HIPPS valves LPG No I&C 1 2 2 4 3 3 1 12 CR2 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030

4 Control Valves/ Regulator LPG No I&C 1 2 2 4 2 3 1 11 CR2 NO CR2 Type 3.1 QIL2 BY EPIC

5 Control Valves/ Regulator Instrument Air No I&C 1 1 1 1 2 3 1 8 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

Potable Water and Irrigation

6 Magnetic Level Gauges No I&C 1 2 2 4 2 2 1 10 CR3 NO CR3 Type 3.1 QIL3 BY EPIC
Water

7 Magnetic Flow Meters Potable Water No I&C 1 1 1 1 2 2 1 7 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

8 Servo Type Level Transmitters LPG No I&C 1 2 2 4 2 2 1 10 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

As per section 7.1 of QP-MAH-

9 Level Transmitters (GWR Type) LPG No I&C 1 2 2 4 2 2 1 10 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
10 Level Transmitters (Non-Contact- Radar Type) LPG No I&C 1 2 2 4 2 2 1 10 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
'LPG ,Instrument Air,
11 Pressure/ Differential Pressure Gauges Potable Water and Irrigation No I&C 1 2 1 2 1 7 CR3 NO CR3 Type 3.1 QIL3 BY EPIC
Water

12 Temperature Gauges Water No I&C 1 2 1 2 1 7 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

'LPG ,Instrument Air,

As per section 7.1 of QP-MAH-
13 Pressure/ Differential Pressure Transmitters Potable Water and Irrigation No I&C 1 2 1 2 1 7 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
Water
As per section 7.1 of QP-MAH-
14 Temperature Transmitters 'LPG ,Instrument Air, No I&C 1 2 1 2 1 7 CR3 YES CR1 Type 2.2 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
15 Thermowell 'LPG ,Instrument Air, No I&C 1 2 2 4 1 2 1 9 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030

Page 15 of 36
Table 4 - MATERIALS (MECH., ELEC., INSTRUMENT) (Appendix D-5)
Project EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN
Consultant Black Cat Consulting & Engineering Services W.L.L.
Contract GC23104000

FLANGE PRESS. RATING

HSE MECH HSE-INST HSE ELEC. OTHER

MANUFACTURING
PURCHASED QTY

MINIMUM RATING

(min requirement)
MANUFACTURER

CORP-ENG-STD-

PO REFERENCE
(UPGRADED) (IF
PERFORMANCE

APPENDIX C OF
CERTIFICATION
SERVICE FLUID

INCL. DEFAULT

INTERVENTION

INTERVENTION
LEVEL (REFER
DESIGN TEMP.

TOTAL SCORE
SOUR

CALCULATED
COMPLEXITY
SR. NO. ITEM DESCRIPTION Fluid DISCIPLINE

MATERIALS
SERVICE

REQUIRED)
/ SUPPLIER
SC RATING
VOLTAGE
SCE REFERENCE REMARKS

RATING /

QUALITY

QUALITY
TYPE OF

RATING
SPARE

LEVEL
FLUID

SCE?

REQ.

MTC
As per section 7.1 of QP-MAH-
16 F&G Detectors / Devices _ _ I&C 2 2 1 3 1 9 CR3 YES CR1 Type 2.2 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
17 Instrument and F&G Cables _ _ I&C 4 2 1 1 1 9 CR3 YES CR1 Type 2.2 QIL1 BY EPIC
STD-030

18 Flow and Restriction Orifice Plates 'LPG ,Instrument Air, No I&C 1 2 1 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

19 Instrument and F&G Junction Boxes _ _ I&C 1 2 1 2 1 7 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

20 Instrument Tubing _ _ I&C 3 2 1 2 1 9 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

21 Instrument Bulk Material (other than tubing) _ _ I&C 4 2 1 1 2 10 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

C TELECOM

1 Fiber Optic Cables - - Telecom 4 2 1 1 8 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 1

2 Fiber Optic Cable Accessories - - Telecom 2 1 1 1 5 CR4 NO CR4 Type 2.2 QIL4 BY EPIC Note 1

3 Converged LAN / WLAN - - Telecom 1 1 2 1 5 CR4 NO CR4 Type 2.2 QIL4 BY EPIC Note 1

4 Structured Cabling System - - Telecom 4 1 1 1 7 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 1

5 Closed Circuit Television System (CCTV) / ANPR - - Telecom 2 1 2 1 6 CR4 NO CR4 Type 2.2 QIL4 BY EPIC Note 1
As per section 7.1 of QP-MAH-
6 Access Control System (ACS) - - Telecom 2 1 2 1 6 CR4 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
STD-030
As per section 7.1 of QP-MAH-
7 Public Address and General Alarm (PA/GA) System - - Telecom 2 1 2 1 6 CR4 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
STD-030
As per section 7.1 of QP-MAH-
8 Telephone System - - Telecom 2 1 2 1 6 CR4 YES CR1 Type 2.2 QIL1 BY EPIC Note 1
STD-030
9 GSM and Tetra System - - Telecom 2 1 2 1 6 CR4 NO CR4 Type 2.2 QIL4 BY EPIC Note 1

10 Cyber Security - - Telecom 1 1 2 1 5 CR4 NO CR4 Type 2.2 QIL4 BY EPIC Note 1

11 Perimeter Intrusion Detection System (PIDS) - - Telecom 4 1 2 1 8 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 1

12 Audio Visual System - - Telecom 2 1 2 1 6 CR4 NO CR4 Type 2.2 QIL4 BY EPIC Note 1

13 Guard Patrolling System - - Telecom 2 1 2 1 6 CR4 NO CR4 Type 2.2 QIL4 BY EPIC Note 1

14 Bulk Materials - Telecommunications - - Telecom 4 1 1 1 7 CR3 NO CR3 Type 2.2 QIL3 BY EPIC Note 1

D ELECTRICAL

1 Power, Control and Earthing Cables - - Electrical 2 2 2 2 1 1 1 7 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

2 Electrical Bulk Materials (Hazardous) - - Electrical 2 2 2 3 2 1 1 9 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

3 Electrical Bulk Materials (Non-Hazardous) - - Electrical 2 2 2 2 1 1 1 7 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

E LOSS PREVENTION - TECHNICAL HSE

As per section 7.1 of QP-MAH-

1 Passive Fire Proofing - - LP 2 1 1 1 1 1 1 6 CR4 YES CR1 Type 2.2 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
2 Fire Hydrant, Monitor, Hose reel & Breeching Inlet - - LP 1 1 1 1 1 1 1 5 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
3 Alarm Check Valve and Sprinkler - - LP 1 1 1 1 1 1 1 5 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
4 Fire Fighting and Safety Equipment/Signs - - LP 1 1 1 1 1 1 1 5 CR4 YES CR1 Type 2.2 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
5 Deluge Skid and Water Spray Nozzles - - LP 1 1 1 1 1 1 1 5 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
6 Fire Suppression System (Clean Agent) - - LP 1 1 1 1 1 1 1 5 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030

Page 16 of 36
Table 4 - MATERIALS (MECH., ELEC., INSTRUMENT) (Appendix D-5)
Project EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN
Consultant Black Cat Consulting & Engineering Services W.L.L.
Contract GC23104000

FLANGE PRESS. RATING

HSE MECH HSE-INST HSE ELEC. OTHER

MANUFACTURING
PURCHASED QTY

MINIMUM RATING

(min requirement)
MANUFACTURER

CORP-ENG-STD-

PO REFERENCE
(UPGRADED) (IF
PERFORMANCE

APPENDIX C OF
CERTIFICATION
SERVICE FLUID

INCL. DEFAULT

INTERVENTION

INTERVENTION
LEVEL (REFER
DESIGN TEMP.

TOTAL SCORE
SOUR

CALCULATED
COMPLEXITY
SR. NO. ITEM DESCRIPTION Fluid DISCIPLINE

MATERIALS
SERVICE

REQUIRED)
/ SUPPLIER
SC RATING
VOLTAGE
SCE REFERENCE REMARKS

RATING /

QUALITY

QUALITY
TYPE OF

RATING
SPARE

LEVEL
FLUID

SCE?

REQ.

MTC
F CATHODIC PROTECTION

As per section 7.1 of QP-MAH-

1 CP ANODES ( SACRIFICIAL & ICCP) - - CP 1 1 1 1 1 1 2 6 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
As per section 7.1 of QP-MAH-
2 CP POWER SOURCE - TRANSFORMER RECTIFIER - - CP 1 2 2 2 2 1 2 8 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
STD-030
CP ANODE, NEGATIVE & TEST BOX / POSTS ENCLOSURES, As per section 7.1 of QP-MAH-
3 - - CP 1 1 1 1 1 1 2 6 CR4 YES CR1 Type 3.1 QIL1 BY EPIC
ACCESSORIES STD-030
CP CABLES, AND TERMINATION ACCESSORIES, BACKFILL,
As per section 7.1 of QP-MAH-
4 REFERENCE ELECTRODES, COUPON, PCRs, SURGE DIVERTERS - - CP 1 1 1 1 1 1 2 6 CR4 YES CR1 Type 2.2 QIL1 BY EPIC
STD-030
etc

G MECHANICAL - BUILDING SERVICES

1 Chilled Water Piping and Accessories Water No BS 2 1 1 1 1 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

2 HVAC Duct Works and Accessories Air No BS 3 1 1 1 1 1 1 7 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

3 Plumbing Piping and Accessories Water No BS 2 1 1 1 1 1 1 6 CR4 NO CR4 Type 3.1 QIL4 BY EPIC

4 Drainage Piping and Accessories Water No BS 2 1 1 1 1 1 1 6 CR4 NO CR4 Type 2.2 QIL4 BY EPIC

Note

1 For Telecom Equipments/ Systems, the major components shall be provided with EN 10204 - TYPE 2.2 certificates and for other componenets - EN 10204- Type 2.1 certificates.
2 As per Clause 3.4.6 of CORP-ENG-STD-036 - Bulk quantities of SCE may be selected as an exception to inspection requirements of CR1 as agreed by the discipline engineer and Project Quality Engineer.

Page 17 of 36
Table 5 - MATERIALS- CIVIL/STRUCTURAL (Appendix D-6)
Project EPIC FOR NEW LPG BOTTLING PLANT AT RAS LAFFAN
Consultant Black Cat Consulting & Engineering Services W.L.L.
Contract GC23104000

LEVEL (UPGRADED)
MANUFACTURER /
MANUFACTURING
PURCHASED QTY

MINIMUM RATING

(min requirement)

CORP-ENG-STD-

PO REFERENCE
PERFORMANCE

APPENDIX C OF
INCL. DEFAULT

INTERVENTION

INTERVENTION
SR. NO. ITEM DESCRIPTION Fluid DISCIPLINE

LEVEL (REFER
SOUR SERVICE

TOTAL SCORE

(IF REQUIRED)
CALCULATED
COMPLEXITY

MATERIALS
SCE REFERENCE REMARKS

SUPPLIER

QUALITY

QUALITY
TYPE OF

RATING
SPARE

SCE?

REQ.

MTC
1 PEB Buildings ( Structural Steel- Load Bearings) - - Civil/Structural 4 2 2 1 9 CR2 NO CR2 Type 3.1 QIL2 BY EPIC

2 Concrete Buildings ( Structural Steel- Load Bearings) - - Civil/Structural 3 2 2 1 8 CR3 NO CR3 Type 3.1 QIL3 BY EPIC

3 Fencing and Gates ( Structural Steel Non- Load Bearings) - - Civil/Structural 2 2 2 1 7 CR3 NO CR3 Type 2.2 QIL3 BY EPIC

4 Crash Barrier ( Structural Steel Non- Load Bearings) - - Civil/Structural 1 1 1 1 4 CR4 NO CR4 Type 2.2 QIL4 BY EPIC

As per section 7.1 of QP-

5 Fire Resistant Steel Doors - - Architectural 2 2 1 1 6 CR3 YES CR1 Type 3.1 QIL1 BY EPIC
MAH-STD-030

Page 18 of 36
Page 19 of 36
Page 20 of 36
Page 21 of 36
Page 22 of 36
Page 23 of 36
Page 24 of 36
Page 25 of 36
Page 26 of 36
Page 27 of 36
Page 28 of 36
Page 29 of 36
Page 30 of 36
CLASSIFICATION: C1 - CONTROLLED

DOC TITLE: CRITICALITY RATING REPORT FOR ALL EQUIPMENTS AND

PACKAGES

DOC NO: RLLPGBP-0-17-0003 REV. 2

6.3 ATTACHMENT 3: QUALITY INTERVENTION LEVELS- QIL (APPX C OF CORP-ENG-STD-

036)

Page 31 of 36
CLASSIFICATION: C1 - CONTROLLED

CORPORATE STANDARD FOR CRITICALITY RATING OF MATERIALS,

EQUIPMENT AND PACKAGES IN PROJECTS
DOC NO: CORP-ENG-STD-036 REV.00

APPENDIX C - THIRD-PARTY QUALITY INTERVENTION LEVEL ACTIVITY MATRIX

Sr. CR1 CR2 CR3 CR4 Notes

No. QA/QC Activity QIL1 QIL2 QIL3 QIL4 Quality
Intervention Level
1 Verification of Before proceeding
availability of Pre- with any
requisite inspections, TPIA
documents and & TPCA shall
their approval familiarize
status themselves with
the project-specific
requirements.
2 Manufacturing Depending upon
Procedure equipment/process
Specification
(MPS)
3 Sub-contractor Selective Depending upon
surveillance / equipment/process
monitoring complexity and risk
profile.
4 Inspection Test ITP or ITP or TPCA shall verify
Plan (ITP) Selective Selective the adequacy of
or Pre- or Pre- the intervention
Defined Defined levels provided and
Scope for Scope for include any
TPCA/ TPCA/ additional witness
TPIA TPIA and hold points as
deemed necessary
to enable them to
issue a 3.2
certification.
5 Pre-production / Selective Selective To include project
Inspection quality
meeting (PIM) representative and
inspector.

Page 20 of 34

Page 32 of 36
CLASSIFICATION: C1 - CONTROLLED

CORPORATE STANDARD FOR CRITICALITY RATING OF MATERIALS,

EQUIPMENT AND PACKAGES IN PROJECTS
DOC NO: CORP-ENG-STD-036 REV.00

Sr. CR1 CR2 CR3 CR4 Notes

No. QA/QC Activity QIL1 QIL2 QIL3 QIL4 Quality
Intervention Level
6 In-process Full Selective Random Selective Establish required
inspections, surveillan surveillan surveillan inspection
witness testing, ce & ce & ce & frequency; Mark up
review quality witness of witness of witness of ITP considering
records/material most key critical relevant
certificates & inspectio inspectio inspectio QatarEnergy
calibration n points n points n points Standards, DEP,
certificates including including including Manufacturers
sub- sub- sub- Specific
manufact manufact manufact Procedures, etc. as
urer urer urer required; Resident
works works works Insp/Eng. to be
approved by
QatarEnergy
7 Audit Selective Selective Audit is dependent
on project
requirements and
overall status of
supplier with
QatarEnergy
8 Verification of Selective Selective During respective
personnel stage inspections
qualification/
certifications
performing
special processes
9 Heat Treatment Selective If required, shall be
Procedure reviewed by a
relevant
QatarEnergy
discipline engineer
10 Hydrostatic Test Selective If required, shall be
Procedure reviewed by a
relevant
QatarEnergy
discipline engineer
11 Painting & Selective If required, shall be
Coating reviewed by a
relevant
QatarEnergy
discipline engineer
and a
qualified coating
specialist

Page 21 of 34

Page 33 of 36
CLASSIFICATION: C1 - CONTROLLED

CORPORATE STANDARD FOR CRITICALITY RATING OF MATERIALS,

EQUIPMENT AND PACKAGES IN PROJECTS
DOC NO: CORP-ENG-STD-036 REV.00

Sr. CR1 CR2 CR3 CR4 Notes

No. QA/QC Activity QIL1 QIL2 QIL3 QIL4 Quality
Intervention Level
12 Preservation Selective If required, shall be
Procedures reviewed by a
relevant
QatarEnergy
discipline engineer
13 FAT Test Selective If required, shall be
Procedure reviewed by a
competent
discipline engineer
14 Positive Material As per relevant
Identification DEP/scope of work
15 All Manufacturer As per relevant
Documentation Engineering
Requirement List, Information
items have been Specification
received,
reviewed and
approved.
16 Final Selective In line with ITP &
Inspection/Shipm QatarEnergy
ent Release requirements
17 SAT Selective Selective Selective Selective If required, as per
the Contract

Note 7: Quality Intervention Activity Matrix requirements shall be transferred to the specific
ITPs based on agreement between the Contractor and QatarEnergy.
Note 8: For default Criticality Rating of CR1, appropriate Quality Intervention Levels (QIL)
shall be determined.

Page 22 of 34

Page 34 of 36
CLASSIFICATION: C1 - CONTROLLED

DOC TITLE: CRITICALITY RATING REPORT FOR ALL EQUIPMENTS AND

PACKAGES

DOC NO: RLLPGBP-0-17-0003 REV. 2

6.4 ATTACHMENT 4: CRITICALITY RATING DISCIPLINE WORKSHOP- ATTENDANCE SHEET

Page 35 of 36
 Attachment 4 – Attendance sheet

Contract: GC23104000
RFP Title: EPIC for New LPG Bottling Plant at Ras Laffan
Subject: CRITICALITY RATING REPORT FOR ALL EQUIPMENT AND PACKAGES ( RLLPGBP-0-17-0003)
- Criticality Rating Discipline Workshop.

Date of Meeting: 25.03.2024,

Time: 09:00 Hours to 11:00 Hours
23.04.2024, 24.04.2024

Venue: Microsoft Teams Online

Attendees
QatarEnergy BCCES
1. Dr. Bassem Salman
1. Afthab Ahmed 2. Senthil Kumar Nallappan
2. EDR0017C Ashfaq Ahmed 3. Chella Pratap Michael Raj
3. Syed Nisar Ahmed 4. Karunakaran Jaganathan
4. Mrudang Jayprakash Mehta 5. Nijas Noor
5. Mohammad Abuazzam 6. Easwaramurthi Chellappan
6. Gopal Subhashrao Kulkarni 7. Alkaya Noyan Ture
7. Anand Pandit Khadse 8. Marciano Cacayorin
8. Riju G 9. Pankaj Bhadhe
9. Khalil 10. Mohanraj Sivaperumal
10. Ameer 11. Asokan Chathadi Valap
11. Bakhtiar Sutanto 12. Vivek Puthiyaveettil Keepall
12. Sheriff Sanno 13. Erik Bravante
13. Kulkarni D P 14. Ziad Saleh
14. Subham Banerjee 15. Manikantan Rajendran
15. PIT0001C Ramu Neelagandan 16. Abhijit Suresh Kasatkar
16. Rao Deeduvanu 17. Amir Lohani
17. Abdul Muqeet
18. Munshrim Ansari
19. Guruprasad Ramasamy Mahadevan

ROOTS
20. Prasad Samuel
21. Hari Nishanth
22. ABBAS ALI

Page 36 of 36