Operation Manual

X-ray Inspection System

XR75 Series

21th Edition

This manual covers the software versions V2.04 or later.

* Actual products may differ from photographs / pictures / illustrations in this manual.
* Content current as of November 2022.
* All rights reserved. No part of this manual may be reproduced without the prior written permission of
ANRITSU CORPORATION.
* The operational instructions of this manual may be changed without prior notice.

For safety and warning information, please read this manual before attempting to use the equipment.
Keep this manual with the equipment.
 To Our Valued Customers

Thank you for choosing ANRITSU X-ray Inspection System (XR75 Series)

The X-ray inspection system is an essential tool as one of the efficient method of
non-destructive inspections including contaminants detection in products. The X-ray
inspection system has been carefully designed for safety and has been manufactured and
shipped in accordance with the ISO9001 quality control standards. However, to ensure that it
is used with maximum safety, please observe the following rules.

(1) Monitor the operator work hours, provide periodic health checks (normal checks) and
keep good records.

(2) Perform pre-work and periodic inspections and keep maintenance records.

(3) Perform periodic measurement of leakage X-ray dose and keep the measurement
records.

(4) NEVER disassemble or modify the main unit of the X-ray Inspection System or
attached upstream and downstream equipment.

NEVER remove or modify the safety covers, and safety interlocks.

For other items, read the operation manual carefully and pay sufficient attention to
safety management.

To ensure continued high-level safety, ANRITSU offers comprehensive after-sales

support programs, including extended warranties, periodic checking services,
leakage X-ray dose measurement, etc. Contact the support of the supplier.

ANRITSU CORPORATION

2
 X-ray Inspection System
XR75 Series
KXS7522AWCLE/AVCLE/CWCLE/CVCLE
KXS7534AWCLE/AVCLE/CWCLE/CVCLE

Operation Manual

21th Edition

This manual covers the software versions V2.04 or later.

Read this manual before using the equipment.

Keep the manual with the equipment.

ANRITSU CORPORATION

3
 Introduction
Thank you for purchasing our product. Please read this manual carefully and use it. Also, please keep it
with the equipment so that you can check it at any time.

Estimated Average Life Expectancy of X-ray Sensor and X-ray Tank

The estimated average life expectancy of the X-ray sensor and X-ray tank varies depending
on the operating environment (temperature, humidity, etc.) and the conveyance conditions
(product temperature, processing capacity, etc.) of the inspected product.
The system wears out significantly when the internal temperature is high.
When inspecting an inspected product over 40C, consult with the support of the supplier.

(1) Manual Contents

This manual explains the installation, settings, operation, maintenance and checking of the X-ray
Inspection System. The basic operation method is explained in Section 1 Basic Operations.

X-ray Inspection Capability

This X-ray Inspection System may not detect all kinds of contaminants.
The Minimum size of contaminant that the system can detect depends primarily on the type
of inspected product (dimensions, shape, components, etc.), the kind of contaminant
(material and shape), and the installation conditions.
In addition, used algorithms and each limit set value may reduce the sensitivity for detecting
large contaminants rather than that for detecting small contaminants. Before stating
operation, always check the sensitivity using each size contaminants.
For the actual detection sensitivity, refer to the delivery specifications or the standard
values recorded at acceptance inspection.

(2) Checking X-ray Inspection System and Components

Check the following when the X-ray Inspection System is delivered:
- No damage to any parts
- All components described in "Checking the Package Contents"
If there is any damage to the equipment, contact the support of the supplier.

4
(3) Symbol used in the text
In this manual, the following symbols are used.

Symbol Discription

 Indicates another page for reference.

Indicates supplementary notes and related information.

Indicates the type of spanner for the work

7: 7-mm spanner for M4 hexagonal bolts
10: 10-mm spanner for M6 hexagonal bolts
30: 30-mm spanner for M20 hexagonal bolts

Phillips head screwdriver

Flat-bladed screwdriver

Special screwdriver (accessory)

Indicates the work requiring a hexagon socket screw key for M3 hexagonal bolts
2.5
with width across flats of 2.5 mm.

(4) Before Use

This X-ray Inspection System uses the Microsoft Windows Operating Systems (Windows OS).
Under the terms of the End User License Agreement for Embedded Systems, the following Attachment
must be supplied at purchase of product using the licensed OS. Read the Attachment and contact
Microsoft Corporation if you have any questions.
ANRITSU does not accept any liability for any problems with the embedded Microsoft OS used in this
equipment.
 P. 425 Copyright, etc.

5
Contents
■ To Our Valued Customers ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2 ● Check the transmittance images of previously

■ Front page ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3 inspected products ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ205

■ Introduction ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 4 ● Setting External I/O Signals ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ208

■ Contents ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 6 ● Setting Data Communication

by Serial Connectionꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ225
■ Safety Precautions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8
● Connecting to the Network ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ228
■ For Safetyꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 9
■ Changes the image display format ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 233
■ Residual Risk Map ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 16
● Set Transmittance Image Hold Condition ꞏꞏꞏꞏꞏꞏꞏꞏ233
■ Residual Risk List ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 18
● Checking a still image and moving image
■ XR75 Series X-ray Inspection System ꞏꞏꞏꞏꞏ 21
in the sub window ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ234
■ Checking the Package Contents ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 22
● Set Zoom Display of System Condition ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ235
■ Names and Functions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 23
● Change Display Setting of Projection Monitor or
■ Description of Operation Screen ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 27
Product Effect Monitorꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ236

● Changing the display magnification

1 Basic Operations ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 38
of a still image ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ237
■ Basic Usage ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 39
● Adjust the contrast of the displayed image ꞏꞏꞏꞏꞏꞏ238
● Turning On/Off Power ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 39
■ Other Settings and Adjustments ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 239
● Changing Access Levelꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 39
● Checking the X-ray sensor ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ239
● Operation and Stopping ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 41
● Checking the X-ray tank ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ242
● Register New Productꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 42
● Checking Version Info ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ243
● Product Recognition by Work Detect Signal ꞏꞏꞏꞏꞏꞏ 76
● Setting the Date and Time ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ243
● Checking Operations ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 78
● Setting display languageꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ245
● Adjusting Registered Product ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 89
● Setting Conveyor Speed ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ246
● Creating the Area for Inspection and Maskingꞏꞏ 120
● Monitoring Function ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ247
● Handling Errors and Alarms ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 132
● Setting Key Touch Operation ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ250
■ Daily Operation Procedure ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 134
● Setting error processing ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ253
● Daily operation according to the Smart guide ꞏꞏ 134
■ Options and Peripheral Devices ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 254
● Setting Signal Tower/Buzzer ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ254
2 Advanced Operations ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 144
● Setting the Printer ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ259
■ Screen Hierarchy ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 145
● Setting Rejector ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ261
■ Adjusting Inspection Condition ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 152
● Using the User Management functionꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ264
● Adjusting Contamination Detection Condition ꞏꞏ 152
● Using the Prod. Master
● Adjusting Sealing Inspection Condition ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 159
management function ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ269
● Adjusting Missing Inspection Condition ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 164
■ Other Useful Functions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 272
● Adjusting Shape Inspection Condition ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 171
● Displaying Product List ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ272
● Adjusting Virtual Weight Inspection Condition ꞏꞏ 179
● Deleting Registered Product ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ273
■ Saving, Inputting, and Outputting Data ꞏꞏꞏꞏꞏꞏ 189
● Copy/Paste Registered Product ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ273
● Saving a screen capture to USB memory ꞏꞏꞏꞏꞏꞏꞏ 189
● Changing the Product Name
● Saving Data in USB Memory ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 190
of the Registered Product ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ273
● Saving transparent images to USB memory ꞏꞏꞏꞏ 202
● Clearing Statistics ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ274

● Stats Control ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ275

6
 ● Setting All Products ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 276 ● Maintenance of stainless steel ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ337

● Using in Conveyor Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 277 ● Cleaning the external-air-side heatsink

● Setting Multi-lane Rows <With the optional rear-mount cooler> ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ337

1 Basic Operations
for Conveying Products to Inspect ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 279 ■ Installing/Removing Componentsꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 338
● Viewing Activity History ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 283 ● Removing and installing the conveyor cover ꞏꞏꞏꞏ338

● Setting the warming-up operation function ꞏꞏꞏꞏꞏꞏ 287 ● Removing and installing the carrying belt ꞏꞏꞏꞏꞏꞏꞏꞏ340

● Setting Operation Time ● Meandering adjustment of the carrying belt ꞏꞏꞏꞏꞏ343

of Sensitivity Adjustment ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 289 ● Removing and installing the
● Checking X-ray Inspection System conveyor unit rollers ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ344
Usage Time ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 290 ● Removing and installing the driven unit and
● Setting Access Level per Function ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 290 drive unit ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ346

2 Advanced Operations
● Setting the access level to ● Removing and installing the filter ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ347
1a after non-operation time has elapsedꞏꞏꞏꞏꞏꞏꞏꞏꞏ 293 ● Removing and installing the
● Changing/Initializing the password detachable curtain ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ348
of the access level ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 294 ● Removing/installing the exterior cover ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ350
● Limiting the operation to reset errors/alarmsꞏꞏꞏꞏ 296 ■ Check Items for Failureꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 352
● Displaying a daily reports ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 298 ■ Error Messages and Solutions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 353
● Selecting the Product Change Method ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 301 ● Error/Alarm Displays ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ353
● About Other Functions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 303 ■ Changing Backup Batteryꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 391

3 Installation and Connection

● Re adjust Registered Product ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 308 ■ Adjusting Photocell ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 392
● Setting the RJ timing ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 309 ■ Setting Forced Operation ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 399
■ Releasing the circuit protector operation ꞏꞏꞏꞏꞏ 401
3 Installation and Connection ꞏꞏꞏꞏꞏꞏꞏꞏ 312 ■ Maintenance X-ray Tank and
■ Selecting Installation Location and X-ray Sensor ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 402
Transportation ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 313
■ Connect external equipment ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 322 5 Appendix ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 404
■ Connecting Power Supply and Grounding, ■ Parts List ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 405
Turning On the Power ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 323 ■ Fastening Parts above Conveyor ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 409
■ External I/O Specifications ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 413
4 Maintenance ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 324
4 Maintenance
■ RJ Output Specification ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 418
■ Routine Maintenance ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 325
■ RJ-I/F UNIT (optional)
● Daily Maintenance Check Contents ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 325 RJ I/O Specifications ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 419
● Weekly Maintenance Check Contents ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 328 ■ Timing Chart ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 422
● Monthly Maintenance Check Contents ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 331 ■ Specifications ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 423
● Maintenance Check Contents ■ Copyright, etc. ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 425
of Every 6 monthsꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 332
■ CE Conformity Markingꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 434
■ Cleaning ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 333
● Cleaning the cabinet ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 333
5 Appendix

● Cleaning the conveyor unit ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 334

● Cleaning the filter ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 336

● Cleaning the curtain ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 337

7
 Safety Precautions
To prevent the risk of personal injury or loss related to x-ray inspection system malfunction, ANRITSU
CORPORATION (ANRITSU) uses the following symbols to indicate precautions. Insure that you
clearly understand the meanings of the symbols BEFORE using the equipment. Some or all of the
symbols may not be used on this equipment. In addition, when drawings are included in this manual,
labels on the equipment may not be shown on them.

Symbols Used in Manual

This indicates a very dangerous procedure that could result in death or

DANGER serious injury if not performed properly.

This indicates a hazardous procedure that could result in death or serious

WARNING injury if not performed properly.

This indicates a hazardous procedure or danger that could result in

CAUTION light-to-severe injury, or loss related to equipment malfunction, if proper
precautions are not taken.

Symbols Used on Equipment and/or in Manual

The following symbols are used inside or on the equipment near operation locations, and/or in
manual to provide information about safety items and operation precautions. Insure that you clearly
understand the meanings of the symbols and take the necessary precautions BEFORE using the
equipment.

This indicates a prohibited operation. The prohibited operation is indicated in

or near the barred circle.

This indicates an obligatory safety precaution. The obligatory operation is

indicated in or near the circle.

This indicates an obligatory safety precaution. The obligatory operation is

indicated in or near the triangle.

This indicates a note. The contents are described in the box.

These indicate that the marked part should be recycled, or be disposed in

accordance with local laws.

8
 For Safety
DANGER
There are high voltage parts in this equipment. Take sufficient care in servicing around
the part.

WARNING
1. ALWAYS refer to the operation manual when working near locations at which this
alert mark is attached. If the operation, etc., is performed without heeding the advice
in the operation manual, there is a risk of personal injury. In addition, the equipment
performance may be reduced. Moreover, this alert mark is sometimes used with
other marks and descriptions indicating other dangers.

2. When supplying power to this equipment, ground the green/yellow wire to a ground
terminal at the installation place. If power is supplied without grounding the
equipment, there is a risk of receiving a severe or fatal electric shock.

3. This symbol is the X-ray radiation hazard marking. Never work on or touch a location
that has this symbol. If you do, there is a risk of exposure to X-ray radiation.

4. This symbol is used to indicate the presence of X-rays at the conveyor entrance.
Never put your hands into parts indicated by this marking.

5. Exposure to X-rays can cause serious injury; NEVER cut, modify or remove shield
curtains. In addition, NEVER use the equipment with damaged or deformed shield
curtains.
6. This symbol indicates a dangerous part which may entangle your fingers or hand to
injury. Keep a distance from this part and do not touch in operation.

7. This symbol indicates a circuit breaker. A separate power switch on the switchboard
should be installed when the power is turned on/off frequently.
8. This symbol indicates high temperatures. Do not touch or come close to these parts
while the equipment is running or immediately after it has stopped.

9. The surface of the motor is heated during operation and is still hot immediately after
it has stopped. Avoid careless contact otherwise you may get burnt.
10. This equipment cannot be repaired by the user. DO NOT attempt to open the
cabinet or to disassemble internal parts. Only service personnel trained by
ANRITSU or staff from your sales representative with a knowledge of electrical fire
and shock hazards should service this equipment. There are high-voltaged parts in
this equipment that could present a risk of severe injury or fatal electric shock to
untrained personnel. In addition, there is a risk of damage to precision parts.
Repair

11. NEVER disassemble or modify the main unit of the X-ray Inspection System or
attached upstream and downstream equipment. NEVER remove or modify the
safety covers, and safety interlocks. If modification is required; contact the support
of the supplier.

9
 For Safety

WARNING
12. The KXS7522AxCLE, KXS7534AxCLE use a shield curtain containing lead to
protect against X-ray leakage. Consequently, always inspect packaged food. If
unpackaged food comes into contact with the leaded shield curtain, there could be a
When the
health hazard. If you need to inspect unpackaged food, special modification* is
inspected
required; consult ANRITSU CORPORATION.
products are
*Removing shield curtain and installing upstream and downstream conveyors with
foods
X-ray leakage protection covers

13. This equipment is not explosion-proof. Do not use it in explosive atmospheres.

With the 14. X-ray leak amount may increase locally by the gap generated between the curtain
PRODUCT and the guide when you use the product guide. Never look inside the curtain. If you
GUIDE find the gap too big, adjust the width of the PRODAUCT GUIDE to decrease it.

CAUTION
1. Clean the power inlet regularly. If dust accumulates around the power pins, there is a
Cleaning
risk of fire.
Changing
memory
2. This equipment uses lithium batterys to back-up the memory. These battery must be
back-up replaced by a service engineer when they have reached the end of their useful life;
battery contact the ANRITSU CORPORATION sales section or your nearest representative.
Note: The battery has a maximum useful life of 5 years.

3. When disposing of this equipment, comply with the Waste Management and Public
Cleansing Act and the laws or regulations of your country and local government.
(1) This equipment uses X-ray shieldings that contains lead for X-ray tank (X-ray
generator), X-ray sensor (detector), and shield curtains.

(2) This equipment uses X-ray tank (X-ray generator) that contains beryllium.

(3) This equipment uses insulating oil to cool the X-ray tank. The oil contains highly
refined petroleum oil and mineral oil as constituents.

Disposal (Applied in Japan only)

(4) 本機には，X 線装置内部を冷却するためエアコンを搭載している機種があります。本
エアコンは「フロン排出抑制法」の第一種特定製品に該当するため，廃棄を行う場合
は，同法律に従って廃棄する必要があります。エアコンには，下記のようなフロン銘板
が貼ってあります。

（※1.旧名称の「フロン回収・破壊法」と記載されていることがあります。）

10
 For Safety

CAUTION
4. When the inspected products are foods, “if the food jammed inside the conveyor
section for some reason, there is a possibility that it will receive an excess dose
X-rays.” Always dispose of any food that jammed inside the equipment. However,
ANRITSU will not accept responsibility for any losses incurred.
When the
BEFORE removing jammed food from the conveyor, ALWAYS press the Stop button
inspected or the Emergency Stop button to stop the X-ray radiation. If jammed food is removed
products have while X-rays are being radiated, there is a high risk of serious injury. NEVER attempt
jammed to remove objects while the system is running.

5. Inspected products hotter than 40°C may accelerate the deterioration of

consumables, such as the carrying belt and shield curtains.
6. When operating the touch panel, do not press two or more points simultaneously.
Touch panel
Pressing two or more points simultaneously is recognized as pressing the middle
operation point between them. If the recognized point is on a button, the button is activated.
7． エアコン搭載機器をお使いの場合「フロン排出抑制法」の第一種特定製品のため，お客様
(Applied in による下記運用が必要です。
Japan only) ・ 簡易点検
簡易点検の実 ・ 点検記録簿の保管
・ フロン漏洩量の報告
施
※「フロン排出抑制法」については，関連省庁の情報をご参照ください。

11
 For Safety

Notice
1. If the shield curtain is used in an environment where the following inspected products
are processed, it may deform prematurely, and X-ray leakage to the outside of the
system may exceed the specified value of ANRITSU. Do not use it.
- Pickles
- Other foods containing vinegar
Environment When using the equipment in an environment producing any of the inspected
products above, consult with the support of the supplier.

2. This equipment supports the conveyance of inspected products from -20 to 40C.
When using the equipment in an environment producing inspected products other
than those specified above, consult with the support of the supplier.
3. To ensure long-term stable operation, ANRITSU recommends checking at periodic
Periodic intervals. Periodic checking can be performed by the branch offices described in the
checking back of the operation manual; contact a branch office, sales representative or agent
to request checking.
4. This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
FCC operation manual, may cause harmful interference to radio communications.
Compliance Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his
own expense.
Modifying the equipment without ANRITSU' written authorization may result in the
equipment no longer complying with FCC requirements for Class A digital devices. In
that event, your right to use the equipment may be limited by FCC regulations.

12
 For Safety

Safety of inspected products

The WHO concluded in 1980 that irradiation A product inspected by this system receives
up to 10 kGy introduces no special a maximum dose of 0.001 Gy, which is much
toxicological, nutritional or microbiological lower than the value designated by WHO.
problems in foods.
Even if a product stops inside the system,
→
X-ray irradiation is stopped to prevent the
dose from exceeding 0.1 Gy.

Note: When the function to detect a product

stopping inside operates properly.

Safety of personnel

We are always exposed to radiation; in the The X-ray leakage from our X-ray Inspection
natural world, we receive radiation of 1100 Systems is 1μSv/h or less.
μSv a year on average, and 300 μSv from a
chest X-ray. (The unit μSv [micro Sievert] Example:
indicates the radiation level of X-rays.) (Working conditions of 10 h/day x 5
→ days/week and 3 months calculated as 13
weeks)
<X-ray leakage dose for 3 months>
(1 μSv/h) x (10 h) x (5 days) x 13 weeks
= 0.65 mSv/3 months

In accordance with Japanese regulations, the following symbol is attached to the front side of the
equipment for the use in Japan.

本機内部は X 線管理区域になっています。
本機内部に立ち入る場合は X 線を停止させてください。

The inside of this inspection system is a controlled area. ALWAYS stop the operation before working
inside.

IMPORTANT
Comply with the local laws and regulations regarding the installation and use of the X-ray Inspection System.

13
 For Safety

Equipment Certificate
ANRITSU guarantees that this equipment was inspected at shipment and meets the published
specifications.

ANRITSU Warranty
ANRITSU will repair this equipment free-of-charge if a malfunction occurs within 1 year after shipment
due to a manufacturing fault, under the condition that this warranty is void when:

• The fault is outside the scope of the warranty conditions described in the operation manual.
• The fault is due to mishandling, misuse, or unauthorized modification or repair of the equipment by
the customer.
• The fault is due to severe usage clearly exceeding normal usage.
• The fault is due to improper or insufficient maintenance by the customer.
• The fault is due to natural disaster including fire, flooding, earthquake, etc.
• The fault is due to use of non-specified peripheral equipment, peripheral parts, consumables, etc.
• The fault is due to use of a non-specified power supply or in a non-specified installation condition.

In addition, this warranty is valid only for the original equipment purchaser. It is not transferable if the
equipment is resold.
ANRITSU shall assume no liability for injury or financial loss of the customer due to the use of or a failure caused
by this equipment, unless the damage or loss is caused due to ANRITSU’s intentional or gross
negligence.

14
 For Safety

Maintenance Period after Production Discontinuation

ANRITSU will provide service and spares for this equipment for 7 years after it is no longer
manufactured.

ANRITSU Contact
If this equipment develops a fault, contact ANRITSU or its representatives.

Charged Work Estimates

Charges will be estimated when the customer requests ANRITSU or its representatives to perform the work
procedures described in this manual.

Notes on Export Management

1. This equipment and manuals may require an Export
License/Approval by the government of the country of origin for
re-export from your country.
2. Before re-exporting the equipment and manuals, please contact us
to confirm whether they are export-controlled items or not. When
disposing of export-controlled items, the equipment/manuals must
be destroyed / shredded to prevent illegal use, such as military
applications.

15
 Residual Risk Map
Read and understand the operation manual before using the equipment. This document only serves as a
reference material for the main operation manual. Do not only rely on the descriptions in this document
when using the equipment.

The residual risks are classified and described according to the following definitions:
▪ ！ DANGER: This indicates a very dangerous procedure that is likely to result in death or serious
injury if protective measures are not taken.
▪ ！ WARNING: This indicates a very dangerous procedure that could result in death or serious injury
if protective measures are not taken.
▪ ！ CAUTION: This indicates a procedure that could result in minor injury, if proper precautions are
not taken.

Symbols and numbers in the figures correspond to the symbols and numbers described in the " Residual
Risk List"
For details about each residual risk, refer to the "List of residual risks for which protective measures must
be taken by machinery users."

▪ KXS7522AVCLE/AWCLE
▪ KXS7534AVCLE/AWCLE

! DANGER ― ! DANGER No.18

Conveyor cover ! WARNING ― Inside the main unit ! WARNING No.3, 8, 19
! CAUTION No.15, 16, 17 ! CAUTION ―

Shield curtain ! DANGER ―

Conveyor ! WARNING No.4, 6, 7, 9, 10
openings ! CAUTION

! DANGER ―
Conveyor ! WARNING No.14
! CAUTION ―

! DANGER ―
Motor ! WARNING No.11
! CAUTION ―

Driving roller ! DANGER ― Residual risks not related ! DANGER ―

Driven roller ! WARNING No.11 to a specific location on ! WARNING No.1, 12
Free roller ! CAUTION No.5 the equipment ! CAUTION ―

! DANGER ―
Power cable ! WARNING No.2
! CAUTION No.13

16
 Residual Risk Map

▪ KXS7522CVCLE/CWCLE ! DANGER No.18

▪ KXS7534CVCLE/CWCLE Inside the main unit ! WARNING No.3, 8, 19
! CAUTION ―

Conveyor cover ! DANGER ―

Opening/Closing ! WARNING ―
cover ! CAUTION No.15, 16, 17

! DANGER ―
Conveyor
opening ! WARNING No.4, 6, 9,10
! CAUTION ―

! DANGER ―
Conveyor ! WARNING No.14
! CAUTION ―

! DANGER ―
Motor ! WARNING No.11
! CAUTION ―

! DANGER ―
Power cable ! WARNING No.2

! DANGER ― ! CAUTION No.13

Driving roller
! WARNING ―
Driven roller Residual risks not related ! DANGER ―
! CAUTION No.5
to a specific location on ! WARNING No.1, 12
the equipment ! CAUTION ―

▪ Residual risk map when an option is installed ! DANGER ―

Opening/Closing
! DANGER ― ! WARNING ―
cover
Hopper ! WARNING ― ! CAUTION No.15
! CAUTION No.20

Scraper ! DANGER ―
Delivery plate ! WARNING ―
! DANGER ―
Delivery roller ! CAUTION No.5 PRODUCT
! WARNING No.4
GUIDE
! CAUTION No.5

17
 Residual Risk List
Be sure to read and understand the contents of this manual before using this equipment.
License
Phase Location
and Page in the
of on the Residual Description of risk Protective measure
No. Work training operation
operati machinery risk (*1) /risk event taken by user
required manual
on (*2)
for work
The unit might fall
Relocating over if it is dragged Section 3:
Take care in
and Training during relocation or Selecting
Prepar Not handling devices
1 transportin on WARNING transportation, or if it Installation
ation identified during relocation
g the main handling is moved forcibly by Location and
and transportation
unit using a forklift, Transportation
resulting in injury.
Connection to a Check power supply
Section 3:
Power distribution board voltage
Connecting
Power cable outside the scope of specifications.
Prepar Maintenan Power Supply
2 cable External WARNING the specifications or Connect a dedicated
ation ce training and Grounding,
connection power incorrect ground power wiring cable
Turning On the
panel wiring might cause and make sure it is
Power
electric shock or fire. grounded.
A short circuit or
current leakage
caused by contact Check the power
between terminals supply voltage Section 3:
Connectio
Training and the unit during specifications. Installation/conn
Prepar n with Inside the
3 on WARNING operation or Check the ection
ation external main unit
handling conductive material connectors. Take Connection with
devices
entering the care when touching external devices
equipment might peripheral parts.
cause electric shock
or fire.
Make a daily
An excessive
inspection and
amount of radiation
check for damage,
might leak due to the
Shield flaws and
Inspection use of a degraded or Section 4:
Training curtain deformation on the
Prepar before damaged curtain Maintenance
4 on WARNING specified shield
ation starting PRODUC (shield board) or the Daily Inspection
handling curtain, and replace
operation T GUIDE curtain being caught Items
it periodically
by the product guide,
Check the conditions
resulting in radiation
of the product guide
exposure.
and curtain.
Conveyor
unit(Roller,
Belt, Motor Introduction:
Contacting etc) Hands or fingers For Safety
the Training might get caught in Take care when
Operat Skid, Section 4:
5 operating on CAUTION the driving roller and handling the roller
ion Passing Maintenance
conveyor handling conveyor, causing and conveyor.
roller, Daily
by mistake injury.
Scraper, maintenance
Product
guide
Inserting Do not insert your
hands into hands into the
Inserting hands into
the conveyor opening. Introduction:
Training the conveyor
Operat opening of Conveyor Prevent people For Safety
6 on WARNING opening might lead
ion the opening touching the Names and
handling to excessive
conveyor conveyor opening by functions
radiation exposure.
during using a conveyor
operation cover.
Pulling back the
curtain and looking
Introduction
Looking Training inside during Never open the
Operat Shield For Safety
7 inside the on WARNING irradiation might lead curtain during
ion curtain Names and
curtain handling to excessive operation.
Functions
exposure to
radiation.

18
 Residual Risk List

License
Phase Location
and Page in the
of on the Residual Description of risk Protective measure
No. Work training operation
operati machinery risk (*1) /risk event taken by user
required manual
on (*2)
for work
The filter might be
clogged, preventing
Always keep the
Operation heat from being Section 4:
Training filter clean. Ensure
Operat with Internal properly dissipated Maintenance
8 on WARNING there is sufficient air
ion clogged parts and causing the Weekly
handling flow through the
filter internal temperature inspection items
vent.
to rise. This could
cause a fire.
Inserting hands in a
Removing clogged conveyor
Do not insert your Introduction
clogged Training opening without
Operat Conveyor hands when For Safety
9 products on WARNING stopping the
ion opening removing a jammed Names and
on the handling equipment might
product. Functions
conveyor lead to excessive
ration exposure.
Modifying
the shield Modifying the shield
Conveyor Section 3:
curtain to curtain by cutting it
Training opening Selecting
Operat allow might lead to Do no modify the
10 on WARNING Installation
ion products Shield leakage of radiation shield curtain.
handling Location and
to flow curtain leakage, resulting in
Transportation
more excessive exposure.
easily
Touching
the motor
by mistake
Touching the heated
during
Training motor surface for an
Operat operation Take care when Introduction:
11 on Motor WARNING extended period
ion or touching the motor For Safety
handling might result in a
immediatel
burn.
y after it
has
stopped
Using the
equipment
The equipment
in an
might be damaged
explosion- Do not use the
Training and injury might
Operat proof Not equipment in an Introduction:
12 on WARNING occur if the
ion environme identified explosion-proof For Safety
handling equipment is used in
nt outside environment.
an explosion-proof
the
environment.
specificati
ons
Dirt and dust Clean the power
Daily Training
Operat Power accumulated on the outlet periodically as Introduction:
13 maintenan on CAUTION
ion outlet outlet might cause a part of daily For Safety
ce handling
fire. maintenance.
Forcibly Touching a conveyor
operating that has been set to Section 4:
the Maintenan operate when the Receive training for Maintenance
Emerg
14 conveyor ce Conveyor WARNING power switch is how to perform
ency Setting Forced
when the education turned on in an forced operation.
equipment emergency might Operation
is faulty lead to injury.
Section 4:
Maintenance
Installing/Remov
Conveyor
Roughly opening ing the conveyor
Opening/ Training cover Receive training to
Mainte and closing the cover
15 Closing on Opening/ CAUTION open/close the cover
nance cover might lead to Section 4:
the cover handling Closing slowly.
injury. Maintenance
cover
Removing and
installing the
carrying belt

19
 Residual Risk List

License
Phase Location
and Page in the
of on the Residual Description of risk Protective measure
No. Work training operation
operati machinery risk (*1) /risk event taken by user
required manual
on (*2)
for work
Dropping the
conveyor cover Section 4:
Removing Grip the handle when
Training while attaching, Maintenance
Mainte the Conveyor carrying the conveyor
16 on CAUTION detaching, and Installing/Remov
nance conveyor cover cover and slowly open
handling moving it might ing the conveyor
cover and close it.
result in a foot cover
injury.
Dropping the Section 4:
Removing Training conveyor or roller Maintenance
Mainte Conveyor Handle heavy loads
17 the on CAUTION support plate Installing/
nance cover with care.
conveyor handling might result in a Removing the
foot injury. drive/driving part
Coming into Turn off the power
Inside the contact with a high supply switch before
Starting
Mainte Maintenan front and voltage area inside opening the front or Introduction
18 maintenan DANGER
nance ce training the back the equipment back door. For safety use
ce work
doors might result in Do not modify the
electric shock. equipment.
Action
taken Lithium
when battery for A degraded battery Ask a service engineer Section 4:
Mainte battery Maintenan memory might leak, to replace the battery. Maintenance
19 WARNING
nance exhaustion ce training backup resulting in electric Do not touch the Replace the
alarm inside the shock. battery. backup battery.
occurs front door
(A020)
Conducting the Section 4:
Crushing of foot
When Training training and education Maintenance
Mainte and others due to
20 removing on Hopper CAUTION for handling the Removing and
nance the fall of the
the hopper handling hopper by holding the installing the
hopper
handle carrying belt
*1) The residual risks are classified and described according to the following definitions:
▪ DANGER: This indicates a very dangerous procedure is likely to result in death or serious injury if
protective measures are not taken.
▪ WARNING: This indicates a very dangerous procedure that could result in death or serious injury if
protective measures are not taken.
▪ CAUTION: This indicates a procedure that could result in minor injury if proper precautions are not
taken.
*2) The symbols in the “Location on the machinery” column correspond to the symbols shown on the
“Residual risk map” in this document. See the “Residual risk map” for the location of each point.

20
 XR75 Series X-ray Inspection System

X-ray Inspection System

The X-ray inspection system can detect contaminants in the inspected product using X-rays in a
short time and send a selection signal to the sorter.

Detectable contaminants
Metal, glass, stone, hard bone, natural rubber, high-density plastics.
However, those may not be detectable depending on physical properties of inspected
products.
See Appendix for the inspection area (inspected product size).
 P. 423 Specifications

Non-detectable contaminants
Hair, bugs, cartilage, wood, paper, textiles, low-density plastics

Features
1. This inspection system can detect contaminants in packaged inspected products as well as in
aluminum retort pouches, aluminum sealed containers and aluminum cans.
2. This inspection system detects contaminants with the conveyor speed of 90 m/minute (when
applicable).
3. The contaminant location can be confirmed on the inspection screen.

Principles of Detection
The X-rays emitted from the X-ray tube are irradiated as a narrow beam onto the inspected product
moving on the conveyor. The X-ray beam passes through the inspected products and the number of
transmitted X-rays is measured by an X-ray detector installed under the conveyor. The amount of
X-ray transmission becomes lower if the inspected products are carried on the conveyor, while it
becomes higher if no inspected product is on the conveyor. In the case of a contaminant in an
inspected product, the amount becomes much lower.
X-ray
100％
transmittance
through
inspected
X-ray transmittance

product

Contaminant
detection level

Contaminant
21
Checking the Package Contents
Make sure that all of the following items are present. If any item is damaged or missing, please
contact us.

□ Main Unit 1
☑ Operation Manual 1
□ Accessories 1
□ Operation key 1
□ Special screwdriver 1

□ Spare parts 1
□ Filter for fan 1

Note: Test pieces and eye bolts are options. They are not included in the standard component.

Operation key
Special Screwdriver
Cover open/close key

22
 Names and Functions
● Main Unit

[4] [7] [9] [12]

[1]
[10]
[6]
[3] [14]

[8]
[5] [6]
[13]

[2], [11]

Do not modify this machine by drilling holes, etc., nor disassemble it,
WARNING otherwise harmful X-rays may leak outside.

[1] Front door locking screws [7] Operation screen

Locking screws for front door Displays screens for setting,
[2] Back cover locking screw (back) operation, and image of product
Locking screws for back cover inspected.
[3] Operation key [8] Conveyor cover
It is a key switch to switch the Blocks leakage of X-rays
operation ON / OFF of the device [9] Power switch
[4] USB memory port Switch for tuning power on and off
Port for USB memory [10] Front door
[5] Cover open/close key [11] Rear cover
Key for opening/closing conveyor [12] Filter cover
cover For the KXS75xxxWCLE only
[6] Emergency stop switch [13] Duct/filter cover
Immediately stops X-ray radiation For the KXS75xxxVCLE only
and conveyor operation in an
[14] Rear-mount cooler (option)
emergency.
KXS75xxxWCLE only

23
Names and Functions
[15] [16]
[15] X-ray radiation indicator
Lights at both sides when X-rays are being
radiated. When abnormality occurs, the
[18] irradiation of X-ray is stopped and it blinks.
[16] Shield curtain
Blocks leakage of X-rays.
[17] Hand insertion detection photocells
Stops X-ray radiation upon detecting an
object inserted into conveyor, such as
hand.
With the standard setting, X-ray radiation
is stopped if hand insertion detection
[17] photocells are blocked for four seconds.
[18] Conveyor
Carrys inspected product.

▪ To avoid the risk of radiation exposure, never put your hands into the
WARNING system during the operation.
▪ To avoid exposure to X-rays, never cut or modify the shield curtain, or
do not use the shield curtain in a damaged or deformed state.

Be careful not to contact the conveyor (rollers and conveyor belts) in

CAUTION operation.Your hands or fingers may get caught and cause injury.

24
 Names and Functions
● Operation Screen
【Touch screen type color LCD display operation panel】

[10] [11] [12] [13] [14] [15]

A [Status] bar
Display main information
A regarding the system
[16] status.
B [Control] bar
[17] Calls up the functions used
[18] in the displayed screen

[19]
[1] [Start] button
Start the operation of the
X-ray Inspection System.
[9] Edge of the start button
blinks in green when the
X-ray Inspection System is
B operating.
[2] [Stop] button
[8] [7] [6] [5] [4] [3] [2] [1] Stops the operation. Edge of
the stop button blinks red
Screen displayed when the machine is stopped when the X-ray Inspection
System is stopped.
[3] [Fn] button
Switch the display type and call up the convenient function menu. (List of menu varies
from screen display)
[4] [Set/Adj] button
Calls the setting and adjustment menu.
[5] [Pro Cntl] button
Calls the production control menu.
[6] [Ope. Check] button
Calls the operation check menu.
[7] [Display] button
Switches screens.
[8] [Menu] button
Opens the setting menu.
[9] [X-ray image display]
Displays the X-ray image of the inspected product.
[10] [Home] button
It returns to the display screen selected by the [Display] button.

25
Names and Functions

[11] [X-ray radiation state display]

Displays the X-ray radiation state. Displayed in red when X-rays are irradiated.
[12] [Operation mode/Product display]
Displays the current operation mode of the X-ray Inspection System or current product
(switches according to the screen type).
[13] [Date and Time] button
Displays the current date and time. Press the button to set the internal clock.
[14] [Access Level] button
Displays the level of authority to operate. When the button is pressed, "Access Level
Change" screen is displayed.
[15] [Help] button
Displays supplementary menu.
[16] [Full Screen Display] button
Displays the X-ray image full-screen without displaying statistics.
[17] [Current Product Display]
Displays the product number and product name of the current product.
[18] [Statistics Display]
Displays the statistics of each inspection result.
[19] [Detailed Statistics Display] button
Changes to display or hide NG Statistics Detail.
[20] [Release Display] button
Releases freezing of the image.
[21] [Product Detect Display] line
Green: A line appears in green for the part with the work detect executed.
Pink: A line appears in pink for the part with no work detect executed.

[20] [21] [22] [Evaluation Result]

Displays the inspection
result of a conveyed product.
[23] [Product Gray-scale Image
Projection] monitor
[Still Image Display] area
[22]
Displays the projection of the
gray-scale image of the
product displayed in the
[X-ray Image Display] area.
[23] Red: Standard line of the
product effect value
(Default: 170)
Blue: Projection of the
product effect value

Screen displayed when the equipment is operating.

26
 Description of Operation Screen
● Inspection display screen list
The display screen of the XR75 series X-ray Inspection System can be changed according to
purpose.
Press the [Display] button at the bottom of the screen to display the list of selectable screens.
You can select the screen from the “General”, “Contaminant Detection”, “Missing Inspection”,
“Shape inspection”, “Virtual weight inspection”, and “Sealing inspection” screens.

The screen of the unused inspection item does not appear.

GENERAL
The “General” screen is the basic screen of the
X-ray Inspection System.
On this screen, you can check the statistics for
each type (total number of inspections and the
number of OK/NG products), system status, and
inspection result images.

27
Description of Operation Screen

CONTAMINANT DETECTION
The “Contaminant Detection” screen allows you
to adjust the contaminant detection sensitivity by
looking at the image displayed in the X-ray Image
Display area and the Projection Monitor displayed
at the bottom of the screen.

 P.152 Adjusting Contamination Detection

Condition

MISSING INSPECTION
The “Missing Inspection” screen allows you to
adjust the upper and lower missing inspection
limit values while checking the screen displayed
in the X-ray Image Display area and the
Projection Monitor displayed at the bottom of the
screen. The missing inspection is classified into 3
types: [Amount(Total)], [Amount(Portion)], and
[Count inspection].

 P. 164 Adjusting Missing Inspection Condition

SHAPE INSPECTION
The “Shape inspection” screen allows you to
adjust the upper and lower shape inspection limit
values while checking the screen displayed in the
X-ray Image Display area and the Projection
Monitor displayed at the bottom of the screen.
The missing inspection is classified into 2 types:
[Shape(Split)]and [Shape(Missing)].

 P. 171 Adjusting Shape Inspection Condition

28
 Description of Operation Screen

VIRTUAL WEIGHT INSPECTION

The “Virtual weight inspection” screen allows you
to adjust the upper and lower weight check limit
values while checking the screen displayed in the
X-ray Image Display area and the Projection
Monitor displayed at the bottom of the screen.

 P. 179 Adjusting Virtual Weight Inspection

Condition

SEALING INSPECTION
The “Sealing inspection” screen allows you to
adjust the limit of the limit of the sealing level in
the inspection area while checking the screen
displayed in the X-ray Image Display area and
the Projection Monitor displayed at the bottom of
the screen. The sealing inspection is classified
into 2 types: [Frame check] and [Shape check].

 P. 159 Adjusting Sealing Inspection Condition

29
Description of Operation Screen
● Evaluation mark
The inspection result can be seen by looking at the evaluation mark shown in the Statistics
Display area in addition to the OK/NG display in the X-ray Image Display area.( In the following
explanation, we will use the example of "General" screen.)

Evaluation mark Mark name Result

No problem found with the inspection

OK mark results.

NG mark Problem found with the inspection results.

A contaminant was detected.

Contaminant The contaminant inspection result
NG mark exceeded the threshold value of the
contaminant detection limit.
A sealing NG product was detected.
Sealing NG The product effect value in the sealing
mark check area has exceeded the inspection
limit.
A missing product was detected.
Missing NG It was less than the threshold value of the
mark amount or count inspection limit of missing
inspection.
Shape NG was detected.
Shape NG
It was less than the threshold of broken or
mark chip inspection limit of shape inspection.
An overweight product was detected.
Overweight The result of the virtual weight inspection
NG mark exceeded the threshold of the over weight
limit.
An underweight product was detected.
Underweight The result of the virtual weight inspection
NG mark was less than the lightweight limit
threshold.
A NG signal was received from external
External NG equipment.
mark  P. 208 Setting External I/O Signals
The evaluation could not be completed
because the product was not conveyed
Conveyance properly.
NG The reason of the conveyor error can be
checked with the alarm displayed at the top
mark of the screen.
 P. 353 Error Messages and Solutions

Up to two external NGs can be registered. If two external NGs are registered, the statistics of
those two NGs are displayed separately on the screen.

30
 Description of Operation Screen
● Priority of evaluation result
If multiple NGs are found, high priority NG items are counted according to the table below for
statistical values on the “General” screen.

Priority of evaluation result

High Conveyance NG (Unjudged)

Contaminant NG

Sealing NG

Missing NG

Shape NG

External NG2

External NG

Conveyance NG

Mass NG

Low OK

When alarm code A812 occurs, the conveyance NG counts up to the NG item with the highest
priority.

31
Description of Operation Screen
● Operation and input method
■ Touch screens buttons
When the button is pressed, the corresponding
function starts.

EXAMPLE 1 [Menu]
The first layer of the setting menu is called.
When a button is pressed, the detailed setting
menu is displayed.

EXAMPLE 2 [Ope.Check], [Pro Cntl], [Set/Adj]

When a button is pressed, the submenu is
displayed above the button. When an item is
pressed, the function is called directly without
opening another menu.

32
 Description of Operation Screen

■ Address bar
When the first layer is called with the [Menu]
button and the setting menu is selected, the
Address bar is displayed to indicate which
layer for screen is currently displayed.

When the mark in the right side of the

screen name is pressed, a list of setting
menus in the same layer is displayed.
When a setting item is selected from the list,
the selected setting screen is displayed.
When the leftmost button is pressed, the first
layer menu screen is displayed.

When moving to another screen using the address bar, pressing the [Back] button on the left
bottom of the screen to return to the screen before moving by the address bar.

■ Information display area of the touch panel

When the information display area in the frame is pressed, the related settings and display
screens are called.
 P. 152 Adjusting Inspection Condition

EXAMPLE
When the product number is pressed, the Product List screen is displayed.

To Product list screen

33
Description of Operation Screen

■ Setting screen (menu)

Set inspection conditions for the product and X-ray Inspection System operation.
When pressing item in the list, the setting input screen or a setting list of deeper layer is
displayed.
The cursor moves to the top of the displayed
page. When it is pressed again, the previous
page is displayed. Keep pressing to move to the
top of the list

The cursor moves to one line above.

Keep pressing to let it move continuously.

The number of setting items and the number of

the selected item are displayed

The cursor moves to one line below.

Keep pressing to let it move continuously.

The cursor moves to the end of the displayed

page. When it is pressed again, the next page
is displayed. Keep pressing to move to the end
The name of the selected item and setting of the list.
range are displayed.

You can switch the maximum number of items displayed in the list on one page to 8 or 14 by
pressing the [Display] button on the lower left of the screen.

34
 Description of Operation Screen

■ Setting selection
When a setting is to be selected from the
provided options, a list screen containing the
options is displayed.
Select an option (the selected option is
highlighted) and press the [OK] button to
specify the option.

■ Software keypad
When a numeric value is to be entered, the keypad is displayed.
Enter a number and press the [OK] button to set the value.

The name of the parameters and

unit to be set is displayed.

The possible range of setting is

displayed.

BS key
Deletes the last digit.

▲ key
Increases the value by one.

▼ key
Decreases the value by one.

C key
Clears the input value to zero.

+/- key
Reverses positive and negative.

To change the limit value of the inspection items, product level value, and others while a still image
is displayed, if you change the numerical value of the numeric keypad and wait one second, the
image is automatically replayed.

35
Description of Operation Screen

■ Software Keyboard
When characters are to be entered, the software keyboard is displayed.
Enter characters and press the [OK] button to set the characters.

BS key
Deletes the last character before the cursor.

< > key Aa key

Moves the cursor by one character. Switches upper case and lower case.

ABCDEF keyboard QWERTY keyboard

Space key Num key

Enters one space. Switches to Numerical Input.

Select the alphabetical keyboard layout from the ABCDEF keyboard or QWERTY keyboard.
 P. 251 Keyboard Layout

Pressing [Aa] turns orange and the input

key switches to lowercase.
Each press of [Aa] toggles between
uppercase and lowercase letters.

36
 Description of Operation Screen

Entering numbers
Press the button in the upper left part of
the screen to switch the display to [NUM]
and enter with the numeric keys on the left
side of the screen.
In addition to numbers, frequently used
units and symbols can be entered.

Entering symbols
Switch the display to [Symbol] by pressing
the button at the upper left of the screen
and enter with the symbol key.

37
 1 Basic Operations
This chapter describes the basic operations.
1 Basic Operations

Basic Usage 39

Daily Operation Procedure 134

38
 Basic Usage
Basic Usage

> Turning On/Off Power

After power-off, wait at least 1 minute before supplying power

CAUTION

1 Basic Operations
again. The power unit inside may not run normally.
To turn the power on, turn the power switch
clockwise.
To turn off the power, turn it counterclockwise.

2 Advanced Operations
ON
Power switch

OFF

3 Installation and Connection

Before turning off the power, be sure to stop operation and set the
CAUTION screen to the “Home” screen. If the power is turned off on any
other screen, stored parameters and statistics counters may be
damaged.

> Changing Access Level

The Access level can limit the range of operation according to the level of the operator.

Level 1a : Operator Level 1 4 Maintenance

Only basic operations such as running, stopping, changing the product,
Operation Check, and Clear Statistics are allowed.

Level 1b : Operator Level 2

In addition to the operations permitted by Level 1a, registration of new
products and adjustment of registered products are allowed.

Level 2 : Manager Level

This level is for manager of the Operator. In addition to the operations
permitted by Level 1b, managers are allowed to set production conditions.
5 Appendix

Level 3 : Service engineer level

ANRITSU It cannot be used because it is for service engineers only.

39
 Basic Usage
1 Tapping the key icon at the upper right part of the “Home” screen displays the “Access
Level Change” screen.
1 Basic Operations
2 Advanced Operations

2 Select the Manager Level radio button and click [OK]. The password input screen is
displayed.
3 Installation and Connection

3 Enter the password “7777” and tap [OK] to change the access level to Manager Level.

To change the level from Level 1a to Level 1b or Level 2, or from Level 1b to Level 2, enter the
password.
The password to Level 1b is “5555”.
The password to Level 2 is “7777”.

It is also possible to access the “Access Level Change” screen by selecting the “Menu”
screen → [Control Panel] → [Access level change].
4 Maintenance
5 Appendix

40
 Basic Usage
> Operation and Stopping

For the stability inspection, perform the operation for 20 minutes or more, stop the operation

1 Basic Operations
once, execute the sensitivity adjustment immediately, and then restart the operation while X-rays
are irradiated (recommended).

■ Operating
Press [Start] to display the sensitivity
adjustment screen. If the product type is not
registered, the "Auto setting has not been
applied" message appears. Select [Yes] to
start the operation without applying the auto

2 Advanced Operations
setting.
 P. 42 Register New Product

3 Installation and Connection

When sensitivity adjustment has been completed, the “General” screen is displayed again
and the conveyor starts for operation. The periphery of the [Start] button blinks green.
4 Maintenance

At initial operation after turning the power on or changing the product type, sensitivity adjustment
is securely performed. At the start of the operation for the second time or more, if the sensitivity
adjustment timing ([Maint. and Setting] → [Functions] → [Sensitivity Adjustment] → [At
sens.correction]) is set to [ At condition change ] and the X-ray Tube Voltage/X-ray Tube
current/Conveyor Speed settings remain unchanged, the sensitivity adjustment is not executed.
Since the initial value of the sensitivity adjustment timing is [Every Time], change it to [At
condition change] if you do not want to perform sensitivity adjustment after the second time.

■ Stopping
5 Appendix

Press [Stop]. The conveyor stops, and the periphery of the [Stop] button blinks red.

41
 Basic Usage
> Register New Product
In this X-ray Inspection System, parameters of up to 200 products can be registered.
Registering products allows you to perform production control properly and operate the
1 Basic Operations

system effectively.
When [Register new product] is tapped in “Menu” screen, the “Product Registration Start”
screen is displayed. Input and set a product and its parameters by following the on-screen
instructions.

(1) Please use the reference product that confirmed that no contaminant is mixed in.
(2) Please prepare several products with the same size, weight, component, packaging state as
the product normally produced.
2 Advanced Operations

1 Prepare reference products, and press the [Next].

3 Installation and Connection
4 Maintenance
5 Appendix

42
 Basic Usage
2 When the [Next] is pressed, the following screen is displayed. Follow the instructions
on the screen to complete [Product information], [Conveyor condition], [Inspection
criteria/Mask condition], [Determine X-ray output], [Rejector operation setting] and
[Other setting] to complete the necessary settings.

1 Basic Operations
An unnecessary setting item can be omitted by clearing the check box.

2 Advanced Operations
Check the items to set, and press the [Next].

3 Installation and Connection

If you want to return to the previous screen, please press [Back].

4 Maintenance
5 Appendix

43
 Basic Usage
3 Select the product to register. When the selected product number area is pressed, the
following screen is displayed. Select the product to register, and press the [OK].
1 Basic Operations
2 Advanced Operations

The product No. with the product type information unregistered is automatically selected on the
initially displayed screen.
3 Installation and Connection

You can also select the following registration methods.

• If [Set Prod. after delete.] is checked, the information on the product type being
selected is deleted once, and then newly registered. If it is unchecked, only the
changed information on the product type being selected is overwritten.

• If [Auto select unregistered Prod.] is pressed, the unregistered product type is

automatically selected from the top of the product type list.
4 Maintenance

Next, enter the product name. When the product name display area is pressed, the
keyboard is displayed. Enter the product name, and press the [Next].
You can enter the product name in another product (English) in the display type 2
area.
 P. 36 Software Keyboard
5 Appendix

44
 Basic Usage
4 Set the conveyor speed and product recognition method. Select Packaged or Bulk Type
for the product conveying method. Additionally, the keypad appears when the conveyor
speed display area is pressed. Enter the main unit conveyor speed, and press [OK].

1 Basic Operations
2 Advanced Operations
Next, select a product recognition method, and press the [Next].

Product recognition Description

3 Installation and Connection

Photocell Detects products with a photocell for inspection.
Detects products based on the gray-scale level of products for
Auto recognition
inspection.
Photocell and auto Detects products by using a photocell and the gray-scale level of
recognition products for inspection.
 P. 76 Product Recognition by Work Detect Signal

If [Bulk Type] is selected as the product conveying method, selection of the product recognition
is not required.
4 Maintenance
5 Appendix

45
 Basic Usage
5 Select the inspection type and masking to be used, and press [Next].
If the target product shape is packaged, it is effective to use [Edge Mask]. Or if the
shape of the target product is the metal-verge columnar-shape-like cans, select
[Canned mask].In the following sections of this manual explains the case where
1 Basic Operations

[Contamination detection], [Missing], [Count inspection], [Shape(Split) inspec.],

[Shape(Missing) inspec.], [Virtual weight overall inspec], [Virtual weight indiv inspec],
and [Sealing Check] is selected from the inspection types and the case where [Edge
mask], [Canned mask], and [Deoxidizer mask] is selected from the masking types.
An unnecessary type can be omitted by clearing the check box.
2 Advanced Operations
3 Installation and Connection

(1) If [Bulk Type] is specified as the product conveying method, [Missing], [Count inspection],
[Virtual wt overall inspec], [Canned mask], and [Deoxidizer mask] cannot be set.
(2) To select [Amount(Portion)], the area to be inspected must be specified in advance.
 P. 120 Creating the Area for Inspection and Masking
4 Maintenance
5 Appendix

46
 Basic Usage
6 Select the [Contam. Detec. Algorithm] and [Contam. Detect. in mask], and press [Next].
For the selection procedure, refer to List of contaminant detection algorithms.
If no mask setting item is selected in Step 5, the [Contam. Detect. In mask] is not
displayed.

1 Basic Operations
2 Advanced Operations
When the [Contam. Detec. Algorithm] number display area is pressed, the following
screen is displayed. Select a contaminant detection algorithm suitable for the product

3 Installation and Connection

by referring to the description and the effect image displayed to the left. The
contaminant detection algorithms No.0002 to 0005 are specialized for product shapes
and features.
For [Contam. Detect. in mask], use No.0501.

Select a [Contam. Detec. Algorithm] and [Contam. Detect. in mask], and press the
[Set], press the [Next].

4 Maintenance
5 Appendix

47
 Basic Usage
■ List of contaminant detection algorithms
Algorithm No. Description Target product example
It is a general purpose algorithm. It is relatively easy
to adjust contaminant detection sensitivity. However,
1 Basic Operations

0001 For general purpose.

compared to algorithm numbers No.0002 to 0005,
detection sensitivity is inferior.
Suitable for uniform shaped product with small edge For powder product in
0002
effect or with corrugated surface. a flat bag.
0003 Suitable for uniform products with the edge effect. For carton.
Suitable for products with an uneven product shape For Macaroni etc. or
0004
clearly with granular or linear shape. Nuts etc. in a bag.
2 Advanced Operations

Suitable for uneven products with unevenness due For Candy or

0005
to overlapping, etc. Sweets in a bag

■ Contamination detection algorithm in the mask

Algorithm No. Description
0501 Algorithm used for contaminant detection in the mask. This cannot be changed.
3 Installation and Connection
4 Maintenance
5 Appendix

48
 Basic Usage
7 If [Count inspection], [Shape(Split) inspec.] or [Shape(Missing) inspec.] and [Virtual wt
indiv inspec] is selected on the preceding “Inspection type” screen, the following screen
appears. Set the number of items contained in the product to [Count]. After setting,
press [Next].

1 Basic Operations
2 Advanced Operations
■ No. of product detection algorithms

3 Installation and Connection

Algorithm No. Description
For the products whose contents don’t touch each other.

5001

For the products whose contents touch each other.

Pattern 1:The target products are partially touching.
5002

For the products whose contents touch each other. 4 Maintenance

Pattern 2: The target products are 30 mm or larger and
5003
partially touching.
5 Appendix

49
 Basic Usage
8 If [Amount(Total)] or [Amount(Portion)] of Missing inspection is selected on the
preceding “Inspection type” screen, the following screen appears. Select [%] or [No]
for [Unit]. After setting, press [Next].
1 Basic Operations
2 Advanced Operations

■ Amount (Total) algorithm

Algorithm No. Description
3 Installation and Connection

This algorithm is used to check for missing products amongst all inputs.
6001
Cannot be changed.

If [Amount(Portion)] is specified, [Detect Algorithm] is fixed at 6051.

■ Unit
Setting
Name Description
(Default: _ )
4 Maintenance

The area value of the calculated

acceptable product is set as the
% reference value (100%). Set this
unit to manage the upper- and
%
Unit lower-limit values in % units.
No
For the area value exceeding the
product level, set this to manage
No
the upper- and lower-limit values
directly with numeric values.
5 Appendix

50
 Basic Usage
9 If [Shape(Split) inspec.] or [Shape(Missing) inspec.] is selected on the preceding
“Inspection type” screen, the following screen appears. Set [Unit]. After setting, press
[Next].

1 Basic Operations
2 Advanced Operations
■ Unit
Setting
Name Description
(Default: _ )

3 Installation and Connection

The area value of the calculated
acceptable product is set as the
% reference value (100%). Set this
unit to manage the upper- and
%
Unit lower-limit values in % units.
No
For an area value outside the
product level, set this to manage
No
the upper- and lower-limit values
directly with numeric values.
4 Maintenance

When both [Shape(Split) inspec.] and [Shape(Missing) inspec.] are used, the setting screens for
Shape(Split) and Shape(Missing) are displayed in turn. Perform setting for each of them.
5 Appendix

51
 Basic Usage
10 If [Virtual wt overall inspec] is selected on the preceding “Inspection type” screen, the
following screen appears. Select [%], [g], [lb], [oz] or [No] for [Unit]. If [Unit] is [g] [lb]
[oz], set [Scale] and [Reference mass].After setting, press [Next].
1 Basic Operations
2 Advanced Operations

■ Virtual weight overall inspection algorithm

Algorithm No. Description
6301 Algorithm used for Virtual weight overall inspection. Cannot be changed.
3 Installation and Connection

If [Virtual wt indiv inspec] is selected on the preceding “Inspection type” screen, the
following screen appears. The virtual weight inspection condition is the same setting
as [Virtual wt overall inspec].
4 Maintenance

When [Virtual wt indiv inspec] is set, the setting screen is displayed separately from [Virtual wt
5 Appendix

overall inspec]. Make the setting separately.

If [Virtual wt indiv inspec] is specified, [Detect Algorithm] is not displayed.

52
 Basic Usage
■ Unit
Setting
Name Description
(Default: _ )
The volume value of the

1 Basic Operations
acceptable-weight product (PASS) is
% set as the reference value (100%). Set
this unit to manage the upper- and
lower-limit values in % units.
%
g The volume value of the
g
lb acceptable-weight product (PASS) is
Unit lb
converted to the reference weight
oz
value. Set this unit to manage the
No

2 Advanced Operations
oz upper- and lower-limit values in g/lb/oz
units.
Specify this unit to manage the upper-
No and lower-limit values directly with the
volume value.

■ Scale
Setting
Name Description
(Default: _ )

3 Installation and Connection

1
Set when [Unit] is [g] [lb] [oz]. Set the weight
Scale 10
range of the value to be measured.
0.1

■ Reference mass
Setting
Name Description
(Default: _ )
Scale: 1
1.0 to 100.0 to 5,000.0
4 Maintenance

Scale: 10 Set when [Unit] is [g] [lb] [oz]. Set the weight to
Reference mass
10 to 1,000 to 50,000 be managed as acceptable weight.
Scale: 0.1
0.10 to 10.00 to 500.00
5 Appendix

53
 Basic Usage
11 If [Sealing Check] is selected on the preceding “Inspection type” screen, the following
screen appears. Select the seal width of the edge to be inspected in millimeter units.
Enable [Inner frame adj.] for the sealing the inner ring with 4 round corners. After
setting, press [Next].
1 Basic Operations
2 Advanced Operations

Round corners: Square corners:

Valid [Inner frame adj.]. Invalid [Inner frame adj.].
3 Installation and Connection

Change the [Detect Algorithm] depending on the position of the edge to be inspected.
4 Maintenance
5 Appendix

54
 Basic Usage
■ Sealing check algorithm
Algorithm No. Description
For a 4-side sealing product: The target product is a square or rectangular
4001
product that has one sealed side or two or more sealed sides.

1 Basic Operations
For a 2-side (right and left) sealing product: The target product is a square or
4002 rectangular product that has one (right or left) sealed side or two (right and
left) sealed sides in the flow direction.
For a 2-side (top and bottom) sealing product: The target product is a square
4003 or rectangular product that has one (top or bottom) sealed side or two (top
and bottom) sealed sides in the flow direction.
For pillow packing products.: The target product is a square or rectangular
product that has one (right or left) sealed side or two (right and left) sealed

2 Advanced Operations
4004 sides in the flow direction. Algorithm 4004 can successfully capture the seal
as it is suitable for rectangular or square products with lower X-ray
transmission than algorithm 4002.

3 Installation and Connection

4 Maintenance
5 Appendix

55
 Basic Usage
12 If [Deoxidizer mask] is selected on the preceding “Inspection type” screen, the
following screen appears. Set the deoxidizer size in millimeter units.
1 Basic Operations
2 Advanced Operations

Change the [Deox. masking Algorithm] setting depending on the overlapping or

irregularity of the product shape.
3 Installation and Connection
4 Maintenance

■ Deoxidizer masking algorithm

Algorithm No. Description Product example
Irregularity surface: For Products with
Bag confectionery
3111 unevenness due to overlapping of
Noodle product
products or linear/granular shapes.
With smooth surface: For products Cheese/butter carton products
3112 with even shape and without Kraft bags such as wheat flour and
irregularity macaroni
5 Appendix

56
 Basic Usage
13 Select the X-ray output best suited to the product. Select either [Auto Setting],
[Manual setting], [No change on X-ray output] and press the [Next] button. The
conveyor starts to drive after sensitivity adjustment is completed.

1 Basic Operations
If [Auto Setting] is selected, feed one product to set the X-ray output.
If [Manual setting] or [No change on X-ray output] is selected, perform product
registration from Step 15.

2 Advanced Operations
3 Installation and Connection
■ X-ray output setting method
Setting method Description
Feed one product to equipment, the optimal X-ray output is set
Auto Setting automatically when one product is fed. Feed the thickest product among
the multiple master samples provided.
Auto Setting is implemented by manually set X-ray tube voltage. For
X-ray tube current, the optimal current value is automatically entered
when the X-ray tube voltage is entered.
Manual setting The keypad appears by pressing the input area of the X-ray tube voltage. 4 Maintenance
Please enter within the following range according to used model.
[KXS75xxAxCLE] :30 to 80 [kV]
[KXS75xxCxCLE] :30 to 60 [kV]
The Auto Setting is performed with the X-ray output set in the current
No change on X-ray
product No. (The currently set X-ray output is displayed in the manual
output
setting column when displaying the screen.)
5 Appendix

57
 Basic Usage
14 The screen for automatically setting the X-ray output used for inspection is displayed.
Feed the thickest product of more than one prepared products to follow the step on
the screen. After the product is fed and the X-ray output is determined, the screen is
switched, and then the screen to automatically set the detection level appears.
1 Basic Operations
2 Advanced Operations

Feed one product.

3 Installation and Connection
4 Maintenance
5 Appendix

58
 Basic Usage
15 Perform auto setting of detection level. Feed the prepared master product (OK
product) 10 times. Feed the product, the product image data is displayed in the lower
right of screen. Feed the product once, the [Next] is displayed to proceed to the next
setting. Taking product variations into account, it is recommended to feed 10 times.

1 Basic Operations
2 Advanced Operations
When the product is fed more than 10 times, it will be out of the object of automatic setting in

3 Installation and Connection

order from the old product image.

If unexpected images are accumulated when feeding the products, these images can
be deleted. For example, if 4th has contaminant mixed product, select the image of the
4th product, and press [Undo]. When feeding products is finished, press [Next].

4 Maintenance
5 Appendix

59
 Basic Usage
16 If [Edge mask] is selected on the preceding “Inspection type” screen, the set
parameter of the edge mask can be automatically adjusted by using the accumulated
images. During this adjustment, the character [Replay] appears at the center of the
screen. After completion of adjustment, the image with the edges masked appears.
1 Basic Operations

If the masked edges are not required, proceed with the product type registration from
step 18.
2 Advanced Operations
3 Installation and Connection

17 When auto setting of the edge masking has been completed, check whether masking
of all the accumulated images has been completed correctly. Select the thumbnail
image at the lower right-hand corner to display the image with the edges masked.
During the processing, the character [Replay] appears.

For adjusting the parameter, press the

◄ or ► mark on the right- or left-hand
side of the set value, or press the
numeric value area to enter with the
software numeric keypad. For each
4 Maintenance

press of the ◄ or ► mark, the value

increases or decreases one by one.

If the masking is not performed correctly, adjust [Frame level].

(1) The images to be adjusted are displayed darker than the normal image.
(2) The image displayed during [Frame level] adjustment is displayed with the entire product
masked. Adjust the [Frame level] so that the entire image of the product is masked.
(3) If the image of the product protrudes from the mask even after adjusting [Edge mask],
5 Appendix

please use [Area mask].

60
 Basic Usage
If the mask enters inside the product as the result image shown the in the lower
left-hand image, decrease the [Frame level] value. By setting to the extremely smaller
value, masking can be avoided as shown in the right-hand image. If the masking is
not performed as shown in the lower right-hand image, increase the [Frame level]

1 Basic Operations
value.

2 Advanced Operations
If the masking width is extremely thinner or thicker, adjust [right and left (A)] or [top
and bottom (B)]. The masking width becomes thicker by increasing the expansion
width value, while thinner by decreasing the value. "To right and left" means the
lateral direction on the operation screen, while "To top and bottom" means the vertical

3 Installation and Connection

direction on the operation screen.

4 Maintenance

When adjustment of Frame mask is completed, press [Next].

5 Appendix

61
 Basic Usage
18 If [Canned mask] is selected on the preceding “Inspection type” screen, the set
parameter of the can mask can be automatically adjusted by using the accumulated
images.
1 Basic Operations

If the canned edge mask function is not required, proceed with the product type
registration from step 20.
2 Advanced Operations

19 When auto setting of the canned edge mask has been completed, check whether
3 Installation and Connection

masking of all the accumulated images have been completed correctly. Select the
thumbnail image at the lower right-hand corner to display the image with the canned
edge masked.

If the masking is not performed correctly,

adjust [Can mask level].

If the inner side of the contour of the image is masked as shown in the lower left image,
increase the value of [Can mask level]. If it is set to an extremely large value, it will not
be masked as shown in the lower right image. Also, if it is not masked like the image on
4 Maintenance

the right, lower the value of [Can mask level].

5 Appendix

When canned edge masking adjustment has been completed, press [Next].

62
 Basic Usage
20 If [Deoxidizer mask] is selected on the preceding “Inspection type” screen, the set
parameter of the deoxidizer mask can be automatically adjusted by using the
accumulated images. After completion of calculating, the image with the deoxidizers
masked appears.

1 Basic Operations
If the deoxidizer mask function is not required, proceed with the product type
registration from step 22.

2 Advanced Operations
3 Installation and Connection
21 When auto setting of the deoxidizer mask has been completed, check whether
masking of all the accumulated images have been completed correctly. Select the
thumbnail image at the lower right-hand corner to display the image with the
deoxidizers masked.

If the masking is not performed correctly,

adjust [Product recognition], [Deoxidizer
aggregation], [Extension width], and
[Ignored area]. 4 Maintenance

■ Deoxidizer masking
Setting
Name Description
(Default: _ )
Product Set the border values of the gray-scale level of the
1 to 180 to 255
recognition X-ray image of the deoxidizer and product.
Adjusts the particle condition level inside the
5 Appendix

Deoxidizer level 1 to 5 to 255 deoxidizer. In normal circumstances, changing this

item is not required.

63
 Basic Usage
Setting
Name Description
(Default: _ )
If the area to be masked inside the deoxidizer is
Deoxidizer
1 to 3 to 10 split, increase the [deoxidizer aggregation] value
1 Basic Operations

aggregation
and adjust to combine the split areas.
The masking size expands in units of dots. If the
masking area is smaller than the image of the
Extension width 0 to 5 to 15
deoxidizer, increase the [Extension width] value and
expand the masking area.
If the small areas other than the deoxidizer are
masked, increase the [Ignored area] value and
remove unnecessary masking area. If the inspected
2 Advanced Operations

Ignored area 0 to 800 to 1000 product has less uneven shape, adjust it with
[Product recognition]. If the inspected product is a
shape with many irregularities, adjust it with the
[Ignored area] value.

If the deoxidizer is not masked partially as the result image shown the in the lower
left-hand figure, decrease the [Product recognition] value. By specifying a much
smaller value, the masking area becomes larger as shown in the right-hand figure,
3 Installation and Connection

covering the product image.

4 Maintenance

If the image of the deoxidizer protrudes, increase the value of [Extension Width] and
expand the mask area. If the area to be masked inside the deoxidizer is split,
increase the value of the [Deoxidizer aggregation] and adjust to combine the split
areas. If the small areas other than the deoxidizer are masked, increase the [Ignored
area] value and remove unnecessary masking area.

When deoxidizer masking adjustment has been completed, press [Next].

5 Appendix

64
 Basic Usage
22 The value of the contaminant inspection limit is automatically adjusted by using the
accumulated images. During this adjustment, the character [Replay] appears at the
center of the screen. After adjustment has been completed, the character [Replay]
disappears, and the value of adjusted parameters appears in the list. By pressing

1 Basic Operations
[CT6 to 10] next to the [Detection algorithm], the value of the limit after adjustment
can be checked in the order of [CT6 to 10], [CT11 to 14], and [CT0 to 5]. Select the
image to be displayed from the thumbnail screen at the lower right-hand corner of the
screen, check the settings of all the images, and press [Next].

2 Advanced Operations
3 Installation and Connection
23 Then, the product level for [Count inspection], [Shape(Split) inspec.], [Shape(Missing)
inspec.] and [Virtual wt indiv inspec] is automatically calculated. During the
calculation, the character [Replay] appears at the center of the screen. After
calculation has been completed, the character [Replay] disappears, and the
calculated [Product level(common)] and [Noise remove(common)] appear. Manually
adjust [Product level(Common)] so that the area to be inspected is filled in green and
the shape of the product is clear. If an image not to be inspected appears, adjust
[Noise remove(common)] manually. Select the image to be displayed from the
thumbnail screen at the lower right-hand corner of the screen, check the all images,
4 Maintenance

and press [Next].

5 Appendix

65
 Basic Usage
■ Setting for count inspection condition
Setting
Name Description
(Default: _ )
Set the value of the gray scale level for the
1 Basic Operations

detection targets to want to be extracted. This value

Product level
1 to 50 to 255 is also used for the [Count inspection],
(common)
[Shape(Split) inspec.], [Shape(Missing) inspec.],
and [Virtual wt indiv inspec] in common.
Set the degree of removing noise components
other than the detection targets to want to be
Noise remove
0 to 400 to 800 extracted. This value is also used for the [Count
(common)
inspection], [Shape(Split) inspec.], [Shape(Missing)
2 Advanced Operations

inspec.], and [Virtual wt indiv inspec] in common.

24 The product level used for the Missing inspection Amount(total) is automatically
adjusted by using the accumulated images. During this adjustment, the character
[Replay] appears at the center of the screen. After adjustment has been completed,
the character [Replay] disappears, and the adjusted product level appears. Manually
adjust [Prod level] so that the image of the product to be inspected filled in green.
Select the image to be displayed from the thumbnail screen at the lower right-hand
3 Installation and Connection

corner of the screen, check the all images, and press [Next].
4 Maintenance
5 Appendix

66
 Basic Usage
25 Then, the [Ref.Value] of the area for Missing inspection Amount(total) is automatically
calculated. During the calculation, the character [Replay] appears at the center of the
screen. After calculation has been completed, the character [Replay] disappears, and
the calculated [Ref. Value] appears. Change the image displayed from the thumbnail

1 Basic Operations
screen at the lower right-hand corner of the screen, and check the difference of
[Ref.Value] in each image. The [Ref. Value] of each screen is displayed at the lower
left of the screen. Set the [Upper limit(+)] and [Lower limit(-)] values to be used in
Missing inspection Amount(total) from the difference value of [Ref.Value]. When
setting has been completed, press [Next].

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

67
 Basic Usage
26 The [Broken level] or [Missing Prod. Lv] necessary for Shape inspection is
automatically calculated from the accumulated image. During this adjustment, the
character [Replay] appears at the center of the screen. After adjustment has been
completed, the character [Replay] disappears, and the adjusted [Broken level] or
1 Basic Operations

[Missing Prod Lv] appears. Manually adjust [Broken level] or [Missing Prod. Lv] so
that the image of the product to be inspected filled in blue. Select the image to be
displayed from the thumbnail screen at the lower right-hand corner of the screen,
check the all images, and press [Next].
2 Advanced Operations
3 Installation and Connection

Setting
Name Description
(Default: _ )
Set the gray-scale level of the image of the target
Broken level 1 to 50 to 255
product for [Shape (Split) inspection].
Set the gray-scale level of the image of the target
Missing Prod. Lv 1 to 50 to 255
product for [Shape (Missing) inspection].
4 Maintenance
5 Appendix

68
 Basic Usage
27 Then, the [Ref.Value] of the area for Shape inspection is automatically calculated.
During the calculation, the character [Replay] appears at the center of the screen.
After calculation has been completed, the character [Replay] disappears, and the
calculated [Ref. Value] appears. Change the image displayed from the thumbnail

1 Basic Operations
screen at the lower right-hand corner of the screen, and check the difference of
[Ref.Value] in each image. The difference value of each image with respect to
[Ref.Value] is displayed at the lower left of the screen. Set the [Upper limit(+)] and
[Lower limit(-)] values to be used in Shape inspection from the difference value of
[Ref.Value]. When setting has been completed, press [Next].

2 Advanced Operations
3 Installation and Connection
When the [Unit] is set as [No], [Ref. Value] is not displayed.

4 Maintenance
5 Appendix

69
 Basic Usage
28 The [Prod level] and [Product level 2] used for virtual weight overall inspection are
automatically adjusted by the accumulated images. During adjustment, the character
[Replay] appears at the center of the screen. After adjustment has been completed,
the character [Replay] disappears, and the adjusted product level appears. Manually
1 Basic Operations

adjust [Prod level] so that the entire image of the object of Virtual weight overall
inspection is filled with green. Adjust [Product level 2] manually so that the part you
want to measure relative weight is filled with blue. In [Product level 2], please confirm
the image with the software keypad displayed. After checking using the thumbnail
screen at the lower right-hand corner of the screen, press [Next].

Setting
Name Description
(Default: _ )
2 Advanced Operations

Set the gray-scale level of the target product for the

Virtual weight inspec.. In Virtual weight inspec.,
gray-scale values in the area exceeding [Prod level]
Prod level 1 to 320 to 4095
and the sum of areas are candidates for weight
conversion. Adjust the value so that the
corresponding part of the product becomes green.
Adjust [Product level 2] when you want to eliminate
components that you do not want to convert to weight
values such as belt surface noise in the green areas
3 Installation and Connection

Product level 2 1 to 600 to 4095 extracted by adjusting [Prod level]. Adjust it so that
only the parts you ultimately want to measure as
relative weight become blue. Also, set a value
greater than [Prod level].
4 Maintenance
5 Appendix

70
 Basic Usage
29 Then, the [Ref.Value] of the volume for Virtual wegiht inspection (All) is automatically
calculated. During the calculation, the character [Replay] appears at the center of the
screen. After calculation has been completed, the character [Replay] disappears, and
the calculated [Ref.Value] appears. Set the [Upper limit(+)] and [Lower limit(-)] values

1 Basic Operations
to be used in Virtual weight overall inspection from the calculated value of [Ref.Value].
When setting has been completed, press [Next].

2 Advanced Operations
3 Installation and Connection
30 The [Prod level] used for Sealing Check is automatically adjusted by the accumulated
images. During this adjustment, the character [Replay] appears at the center of the
screen. After adjustment has been completed, the character [Replay] disappears, and
the adjusted product level appears. Manually adjust [Prod level] so that the image of
the product to be inspected filled in yellow. Select the image to be displayed from the
thumbnail screen at the lower right-hand corner of the screen, check the all images,
and press [Next].

4 Maintenance
5 Appendix

71
 Basic Usage
Setting
Name Description
(Default: _ )
Sets the border value of the gray-scale level that
distinguishes between the Product including the
1 Basic Operations

sheet and the Belt surface. The area higher than the
Prod level 1 to 50 to 255
product level is displayed in yellow when the keypad
for adjustment is displayed. Adjust to the value so
that the entire product is displayed in yellow.
Seal width (Up,
Set width of each side for which the sealing check is
Bottom, Left and 0.0 to 10.0 to 30.0
performed.
Right)
Valid this for the sealing inner ring with 4 round
2 Advanced Operations

corners.

Round corners Square corners

Invld.
Inner frame adj.
Valid
3 Installation and Connection

Set the roundness of the inner frame with the

Inner frame adj.
1 to 22 to 100 numeric value. The roundness degree increases as
level
the value increases.
4 Maintenance
5 Appendix

72
 Basic Usage
31 Then, the [Sealing detection limit] is automatically calculated. During the calculation,
the character [Replay] appears at the center of the screen. After calculation has been
completed, the character [Replay] disappears, and the list of calculated parameters
appears. By pressing [Details] next to the detection algorithm, [Ignored area] can be

1 Basic Operations
adjusted. Select the image displayed from the thumbnail screen at the lower
right-hand corner of the screen, and check the setting with all the images. After
checking, press [Next]

2 Advanced Operations
3 Installation and Connection
Setting
Name Description
(Default: _ )
Detect Algorithm 4051 (Fix) Fix the value to 4051.
If the effect value in the specified seal area exceeds
the detection limit, this is evaluated as the sealing
Detec. Limit 1 to 100 to 255
NG. The sealed area is painted in pink. By pressing
SC1 to 3, this setting can be disabled.
Noise removal Removes the effect due to the noise element of the
1 to 255
level product.
4 Maintenance

Press Details ▶ to display.

Adjust this value if the element that cannot be
Ignored area 0 to 255
removed by the noise removal function remains.
5 Appendix

73
 Basic Usage
32 Set the rejection conditions [Double interruption mask], [RJ delay time1], and [RJ
operation time1].
1 Basic Operations
2 Advanced Operations

33 After all the settings have been completed, the list of parameters adjusted for the
product type registration appears. Press [Next], check the specified settings. Press
[Completed] to complete product type registration.
3 Installation and Connection
4 Maintenance
5 Appendix

74
 Basic Usage

1 Basic Operations
2 Advanced Operations
3 Installation and Connection
Product type registration has been completed.

Start the operation, feed the product, and check that the inspection items can be
4 Maintenance

evaluated correctly and that the product is rejected correctly.

Select [Eval./RJ Confirm.] from [Operation Check] to check that the inspection can be
performed correctly.

If the inspection is not correctly judged, or if the product cannot be correctly rejected,
repeat the procedure from step 1 again or correct the wrong parameters from [Adjust
registered products.].
 P. 89 Adjusting Registered Product
5 Appendix

75
 Basic Usage
> Product Recognition by Work Detect Signal
The X-ray Inspection System detects an object based on the intensity of the photocell and
the X-ray transmission image, and the recognition of the product to be inspected is based
1 Basic Operations

on the object detection signal. If the object is not detected correctly, appropriate
inspection cannot be performed. Adjust the [Double interruption mask], [Product
recognition ([Photocell], [Auto recognition], or [Photocell and auto recognition])], and
[Product recognition level], etc, and make sure that the object is detected correctly.

(1) When the inspected products are recognized entirely

Product detection indicator line

2 Advanced Operations

Packing material

Content

(Conveyor direction: Left → Right)

Inspected product
3 Installation and Connection

(2) When the contents of the inspected products are recognized

(Conveyor direction: Left → Right)

(3) When the double interruption mask distance from the edge of the inspected product
4 Maintenance

contents is recognized

(Conveyor direction: Left → Right)

5 Appendix

76
 Basic Usage
When enabling the drift adjust function, please adjust so that the Product detect display
line is as shown in the figure (1) which includes both ends of the product within the range.
If the adjustment is difficult, contact the support of the supplier.
 P. 91 Double interruption mask

1 Basic Operations
 P. 90 Product recognition
 P. 91 Drift adjustment function

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

77
 Basic Usage
> Checking Operations
This is a function to check the equipment is operating correctly.
By confirming that it is normal at the beginning and end of daily production, or at the
1 Basic Operations

beginning and end of the lot, you can indirectly guarantee the certainty of the operation
during production.
Press the “Menu” → [Operation Check], the following screen will be displayed.
2 Advanced Operations
3 Installation and Connection

■ Operation check by Check Mode

By switching to [Check Mode], it is possible to confirm that the equipment is correctly
judged without including the data of confirmation by the test piece or NG sample product
in operation in the statistical count. Press [Ope. Check] on the control bar and select
[Check Mode] to switch to “Check Mode” without statistical counting. Note that you can
also switch to “Check Mode” by selecting [Check Mode] from [Operation Check] in the
[Menu]. If you press the [Fn] button and set [Display timing], the product length and
product interval of the inspected product will be displayed at the bottom of the screen.
Press [Back] to return to the normal mode. You can switch modes while operating.
4 Maintenance
5 Appendix

78
 Basic Usage
■ Checking Evaluation/Rejection
This is a function to check if the equipment performs evaluation and rejection correctly.
Check that the product has been properly determined by flowing a good product and a
contaminant NG product a specified number of times. The number of times the product

1 Basic Operations
flows can be set arbitrarily. The initial value is 5 times. In addition, [Eval/RJ Confirm] can
be made by changing the order of flowing products and setting various test pieces used
for checking contaminant NG. Use the product that is actually produced as the product to
be flowed for [Eval/RJ Confirm].

([Operation Check] → [Eval. & RJ check settings])

Setting
Name Description

2 Advanced Operations
(Default: _ )
Classified by eval.result
Sets the rejecting direction of products to be
RJ direction at Classified to Dir.1
transported at the time of evaluation/rejection
operation check Classified to Dir.3
check.
Classified to Dir.5

Detect/reject img. Manual Set the conditions under which the image will
stop cond. All stand still at evaluation/rejection check.

3 Installation and Connection

([Adjust registered products.] → [Ope. check condition] → [Eval. & RJ check settings])

Setting
Name Description
(Default: _ )
Checks PASS and contaminant NG
No products only without using test piece
settings.

Manage.STD No Allows setting of the procedure for 4 Maintenance

setting Eval./RJ Check as desired. In
Yes
addition to PASS product check, the
Yes
contaminant NG check is performed
for each test piece according to test
piece settings.
5 Appendix

79
 Basic Usage
The following 14 types of test pieces are available when the [Manage.STD setting] is
[Yes].
Name Remarks
Fe This test piece is common to the metal detector.
1 Basic Operations

SUS This test piece is common to the metal detector.

Free piece 1 The desired name can be set.
Free piece 2 The desired name can be set.
SUS wire –
SUS ball –
Ceramic ball –
2 Advanced Operations

Glass ball –
EPDN rubber ball –
Silicon rubber ball –
Nylon ball –
PTFE ball –
Polycarbonate ball –
Aluminum ball –
3 Installation and Connection
4 Maintenance
5 Appendix

80
 Basic Usage
■ Eval./RJ Confirmation without using the management standard settings
1 Confirm the product number, press [Ope. Check] on the control bar, and select [Eval./RJ
Confirm.]. In addition, you can select “Menu” → [Operation Check] → [Eval./RJ Confirm.].

1 Basic Operations
2 Advanced Operations
2 On the screen to start operation check, press the [Next]. After sensitivity adjustment is
complete, the "Confirming evaluation on OK product" screen is displayed. Follow the

3 Installation and Connection

instruction on the screen and feed an OK product up to 5 times. When the OK product is
fed, the evaluation result with the current settings is displayed. If it is evaluated as OK,
"Normal" is displayed as the confirmation result. If it is not evaluated as OK, "Err." is
displayed. When operation check for OK product is complete, press the [Next].

4 Maintenance
5 Appendix

81
 Basic Usage
3 The "Confirming evaluation on contam. NG product." screen is displayed. Follow the
instruction on the screen and feed a contaminant NG product up to 5 times. If it is
evaluated as Contaminant NG, "Normal" is displayed as the confirmation result. If it is
not evaluated as Contaminant NG, "Err." is displayed. When operation check for the
1 Basic Operations

contaminant NG product is complete, press the [Next].

2 Advanced Operations
3 Installation and Connection

The rejector operates when it is connected. Be careful of its movement.

4 Maintenance
5 Appendix

82
 Basic Usage
4 The operation check result appears. Check the result is “Normal”, and press
[Completed] to exit the operation check.

1 Basic Operations
2 Advanced Operations
If any of confirming evaluation on OK product or confirming evaluation on contaminant
NG product is evaluated as "Err.", the operation check result is "Err.". If the result is an
error, press [Redo Ope.check] to restart the operation check, or press [Completed] to
exit the operation check and restart the operation check after readjusting the

3 Installation and Connection

inspection limit.
 P.93 Contamination detection condition

4 Maintenance
5 Appendix

83
 Basic Usage
■ Eval./RJ Confirmation using the management standard settings
1 Check the product No., select [Adjust registered products.] on the “Menu” screen →
[Ope. check condition] → [Eval. & RJ check settings] and set [Manage. STD setting] to
[Yes].
1 Basic Operations
2 Advanced Operations

2 Set the following parameter in “Menu” screen [Adjust registered products.] → [Ope.
3 Installation and Connection

check condition] → [Eval. & RJ check settings].

Setting
Name Description
(Default: _ )
Set whether to specify the count to feed products
during Eval./RJ Confirmation.
For each inspection item, products can be
Invld.
Invld. fed up to 1 to 5 times as required.
Test count setting
Valid The counts to feed products can be
specified for each inspection item.
Valid
4 Maintenance

To specify test count, products for the

specified counts must be fed.
When [Test count setting] is valid, you can set the
OK test count 1 to 5 to 10
number of times OK products are feed.
5 Appendix

84
 Basic Usage
3 Select [Adjust registered products.] → [Ope. check condition] → [Eval. & RJ check
settings] → [Test piece setting], and set the following parameter for each test piece. To
apply the parameter to the test piece, click the [Update] button after setting.

1 Basic Operations
2 Advanced Operations
Setting
Name Description
(Default: _ )

3 Installation and Connection

Mng. Disable
Set whether to use the test piece for Eval./RJ Check.
Standard Enable
Regardless of
Japanese (full width) or
Sample This is a test piece name. Only Free piece 1 and Free
alphanumeric
Name piece 2 can be set.
characters
Up to 8 characters
Set the reference sensitivity of the test piece to be
Test used. The set value will be displayed on the screen at
piece 0.00 to 1.00 to 20.00 the time of evaluation/rejection check. When it is set
size to 0.00, it is treated as not set, and the size will be
4 Maintenance

hidden at the time of evaluation/rejection check.

When [Test count setting] is valid, It set the number of
Test count 1 to 5 to 10 times to transport the test piece. It is necessary to
carry it by the set number of times.
5 Appendix

85
 Basic Usage
4 Select [Adjust registered products.] → [Ope. check condition] → [Eval. & RJ check
settings] → [Test step setting], the right-hand screen appears. Set the order to use the
test pieces for Eval./RJ Check by using the button on the right side of the screen. Click
the [Update] button to apply the settings.
1 Basic Operations
2 Advanced Operations

To change the test order, select the test piece to change the order, and select the test
3 Installation and Connection

piece by using the following button.

Button Description

Swap the order of the selected test piece and the test piece immediately
above it.

Swap the order of the selected test piece and the test piece immediately
below it.

The test order is initially set according to the order of the test pieces that were set to [Enable] in
4 Maintenance

[Test piece setting].

5 Appendix

86
 Basic Usage
5 Press [Ope.Check] in the control bar, and select [Eval./RJ Confirm.]. Also, by pressing
[Eval./RJ Confirm.] from [Operation Check] in the "Menu", operation check can be
started.

1 Basic Operations
2 Advanced Operations
6 Press [Next] on the screen where the operation check starts. After the sensitivity
adjustment, the check screen for each test piece appears in the specified test order.
Feed the PASS products or products to which the specified test pieces are attached
according to the instructions on the screen. The count to feed products is the count

3 Installation and Connection

specified for each test piece if [Test count setting] is enabled, but the count is up to five
if this setting is invalid. If a product is fed, the evaluation result in accordance with the
current settings appears. If the operation check is completed, press [Next]. If [Test
count setting] is enabled, the next screen appears right after the products for the count
specified for each test piece are fed.

4 Maintenance
5 Appendix

The rejector operates when it is connected. Be careful of its movement.

87
 Basic Usage
7 The operation check result appears. Check the result is “Normal”, and press
[Completed] to exit the operation check.
1 Basic Operations
2 Advanced Operations

If any evaluation results in “Err.”, the operation check result shows “Err.”. If the result is
an error, press [Redo Ope.check] to restart the operation check, or press [Completed]
to exit the operation check and restart the operation check after readjusting the
3 Installation and Connection

inspection limit.
 P.93 Contamination detection condition
4 Maintenance
5 Appendix

88
 Basic Usage
> Adjusting Registered Product
This procedure is used to change the conditions specified for a registered product. Also,
settings omitted in [Register new product.] can be entered.

1 Basic Operations
“Menu” → [Adjust registered products] → [Product information]. The following screen is
displayed.

2 Advanced Operations
3 Installation and Connection
Set and adjust each item by referring to the tables below.

■ Product information
([Adjust registered products.] → [Product information])

Name Setting Description

(Max. 14 characters in
Japanese)
Product Name Sets the product name.
(Max. 28 characters in
alphabet)
Product name 2 (Max. 28 characters) Sets the product name. Can leave as blank.
4 Maintenance

(Max. 14 characters in
Japanese)
Product code Sets the product code.
(Max. 28 characters in
alphabet)
(Max. 32 characters in
Japanese) Any information related to the product can be
Comment
(Max. 64 characters in entered.
alphabet)
0 to Set up the item code to identify the product. It can
5 Appendix

Item code 999999999999999999 be used for direct variety switching. If it is 0, it will be

treated as unregistered.

89
 Basic Usage
Name Setting Description
Set the item code to identify the product. The code
(Max. 10 characters in
Lot No. is available for direct variety switching.
alphabet)
0 is regarded as unregistered.
1 Basic Operations

■ Basic inspecting conditions

([Adjust registered products.] → [Ins. condition set.] → [Basic Inspecting Condition])

Setting
Name Description
(Default: _ )
The lower the setting of the X-ray tube
voltage, the more the contrast of the
2 Advanced Operations

KXS75xxAxCLE transmitted image and the foreign matter

30 to 40 to 80 [kV] detection sensitivity tend to be better.
However, if the product is thick, or when the
conveyor speed is high, the X-ray output
X-ray tube voltage
may be insufficient. In that case, you need to
set the X-ray tube voltage higher.
KXS75xxCxCLE Basically use recommended values set
30 to 40 to 60 [kV] automatically.
X-ray output (voltage × current) is limited to
3 Installation and Connection

100 W.
Basically the recommended values are set
by auto setting.
X-ray tube current 0.4 to 2.5 to 3.3 [mA]
X-ray output (voltage × current) is limited to
100 W.
The photocell and X-ray
transmission amount
detects entry of the
Packaged
product, and inspection
for each product is
Packaged
Conveying style performed.
4 Maintenance

Bulk Type
Performs the inspection
in spite of the presence
Bulk Type or absence of a product.
Only NG products are
counted as the statistics.
5 Appendix

90
 Basic Usage
Setting
Name Description
(Default: _ )
Detects products with a
Photocell
photocell for inspection.

1 Basic Operations
Detects products based
Photocell
Auto recognition on the gray-scale level of
Auto recognition
Product recognition products for inspection.
Photocell and
auto recognition Detects products by
Photocell and using a photocell and the
auto recognition gray-scale level of
products for inspection.
Sets the threshold value for determining as a
Product recognition

2 Advanced Operations
0 to 3200 to 4095 product if [Product recognition] is [Auto
level
recognition].
This mask prevents one product from being
recognized as multiple items due to
chattering produced during product
recognition process by photocell or
Double interruption
0 to 30 to 300 [mm] gray-scale. (by photocell or auto recognition)
mask
After detecting the product end, products
detected within this [Double interruption

3 Installation and Connection

mask] are recognized as one product,
including them.
KXS7522AxCLE
10 to 20 to 90 [m/min]
KXS7534AxCLE
Conveyor speed Sets the main unit conveyor speed.
10 to 20 to 60 [m/min]
KXS75xxCxCLE
10 to 20 to 50 [m/min]

Scanning speed of X-ray sensor.

416.667 to 833.334 to
4 Maintenance
Scanning speed Calculate automatically when setting
1666.667 [scan/s]
[Conveyor speed]. There is no need to set it.

■ Drift adjustment function

([Adjust registered products.] → [Ins. condition set.] → [Basic Inspecting Conditions] → [Drift adjustment
function])

Setting
Name Description
(Default: _ )
5 Appendix

Valid or invalid the drift adjustment. Set this function if

Invld.
Drift adjustment the X-ray image deteriorates due to a change in the
Valid
temperature in the installation environment.

91
 Basic Usage
■ Drift adjustment setting
([Adjust registered products.] → [Ins. condition set.] → [Basic Inspecting Condition] → [Drift adjustment
function] → [Drift adjustment setting])
1 Basic Operations

Setting
Name Description
(Default: _ )
Set the product interval required for the drift
adjustment. The drift adjustment accuracy is
Lines before improved as the set value is larger. If the product
1 to 160
product reached interval is narrow, the product will be affected by
adjacent products, drift adjustment cannot be
performed correctly.
2 Advanced Operations

The drift adjustment function is enabled only if the following use conditions are met.
● Set [Conveying style] to [Packaged]. (If [Conveying style] is set to [Bulk Type],
it is not displayed.).
● Check the belt for attachment such as a water droplet or condensation. If
anything attaches to the belt, the inspection NG may occur.
● Adjust both edges of a product so that the edges are within the scope of the
work detect signal during the inspection (refer to the following figures).
3 Installation and Connection

If the drift adjustment cannot be performed If the drift adjustment can be performed
correctly correctly
The top edge or rear edge is out of the scope The top edge or rear edge is within the scope
of the work detect signal. of the work detect signal.

Product detection indicator line Product detection indicator line

Contents Contents
4 Maintenance

Packaging material Packaging material

Conveyor direction Conveyor direction

Even if the drift adjustment is enabled, perform the sensitivity adjustment once every eight hours
basically.
5 Appendix

92
 Basic Usage
■ Contamination detection condition
([Adjust registered products.] → [Ins. condition set.] → [Contamination detection condition])

Setting
Name Description

1 Basic Operations
(Default: _ )
Contamination Invld. Valid or invalid the contaminant detection
detection Valid function.
Contaminant Detection setting
Select a contaminant detection algorithm suitable
Contam. detec. for the product by referring to the description and
0001 to 0005
algorithm the sample image.
 P. 48 List of contaminant detection algorithms

2 Advanced Operations
If the effect value after image processing is
outside the detection limit, it is evaluated as a
contaminant. If this setting is not used for
Detec. Limit 1 to 50 to 255
contaminant detection, press CT1 to 10 to
disable the settings. However, CT0 cannot
disable the setting.
Removes the effect due to the noise element of
Noise remove 1 to 255
the product.

3 Installation and Connection

Setting
Name Description
(Default: _ )
Contaminant detection function in the mask (When using Mask condition)
Contam. Inspec. in Invld. Valid or invalid the contaminant detection
mask Valid function in the mask.
Contam. Detect. setting in mask
This is automatically selected when the masking
Contam. Detect. in
501 function is enabled. Only the masked area is
mask
inspected. 4 Maintenance
If the effect value after image processing is
outside the detection limit, it is evaluated as a
Detec. Limit 1 to 50 to 255 contaminant. If this setting is not used for
contaminant detection, press CT11 to 14 to
disable the settings.
5 Appendix

93
 Basic Usage
■ Missing inspection condition
([Adjust registered products.] → [Ins. condition set.] → [Missing check condition])

Setting
Name Description
1 Basic Operations

(Default: _ )
Valid or invalid the quantity total detection function.
The area with a gray-scale value outside the product
level is calculated to inspect whether the contents
Invld.
Amount(Total) (quantity) included in the product are within the
Valid
specified range. If the product is detected as NG, it is
counted as Missing NG. This function cannot be
used at the same time as the [Amount(Portion)].
Amount(Total) setting
2 Advanced Operations

Contents all area This is automatically selected when the quantity total
6001
algorithm detection function is enabled. Fix the value to 6001.
Set the gray-scale level of the area for quantity
Prod level 1 to 50 to 255 detection. The area outside the product level shall be
the criterion in quantity total detection.
The area value of the calculated pass product
is set as the reference value (100%). Set this
%
unit to manage the upper- and lower-limit
%
3 Installation and Connection

Unit values in % units.

No
For an area value outside the product level,
No set this to manage the upper- and lower-limit
values directly with numeric values.
0.1 to 10.0 to
% Set the upper and lower limits that cause quantity
300.0
Upper limit (+) NG. When [Unit] is [%], set a relative value with
1 to 10 to 100% as the reference value. When [Unit] is set as
No
1,000,000 [No], set an area value directly because there is no
0.1 to 10.0 to reference value. In that case, note that the value is
% not relative.
100.0
Lower limit (-) If you do not want to use the upper or lower limit,
4 Maintenance

1 to 10 to
No press the [Upper limit] or [Lower limit] to disable it.
1,000,000
1 to 1000 to Set this when [Unit] is [%]. The value set in [Ref.
Ref. Value
1,000,000 Value] will be 100%.
5 Appendix

94
 Basic Usage
Setting
Name Description
(Default: _ )
Valid or invalid the quantity partial detection
function. Set the inspection area in advance and

1 Basic Operations
calculate the area with a gray-scale value outside
the product level to inspect whether the contents
Amount Invld.
(quantity) included in the product are within the
(Portion) Valid
specified range. Up to 30 areas can be registered. If
the product is detected as NG, it is counted as
Missing NG. This function cannot be used at the
same time as the quantity total detection.
Amount(Portion) setting

2 Advanced Operations
This is automatically selected when the quantity
Contents
6051 partial detection function is enabled. Fix the value to
area algorithm
6051.
Set the gray-scale level of the area for quantity
detection. The area (element count) outside the
Prod level 1 to 50 to 255
product level shall be the criterion in quantity partial
detection.
Select the standard for evaluation in the quantity
detection; measuring the area (element count) at
Measuring Area measuring

3 Installation and Connection

the product level or higher or measuring the volume
method Mass measuring
(accumulated value of the gray scale values for
each element).
Set the value to manage the lower- and
upper-limit values in percentage (%) units,
%
assuming the element count set in [Ref.
% Value] to be 100%.
Unit
No For an element count outside the product
level, set this to manage the upper- and
No
lower-limit values directly with numeric
values.
4 Maintenance
5 Appendix

95
 Basic Usage
Setting
Name Description
(Default: _ )
% 0.1 to 10.0 to 300.0
Measuring method :
1 Basic Operations

Area measuring
1 to 10 to
Upper limit (+) 1,000,000 Set the upper- and lower-limit values to detect
No as NG for each specified area. When [Unit] is
Measuring method :
Mass measuring [%], set a relative value with 100% as the
reference value. When [Unit] is set as [No], set
1 to 10,000 to
an area value directly because there is no
1,000,000,000
reference value. In that case, note that the value
% 0.1 to 10.0 to 100.0 is not relative.
2 Advanced Operations

Measuring method : If you do not want to use the upper or lower limit,
Area measuring press the [Upper limit] or [Lower limit] to
1 to 10 to 1,000,000 disable it.
Lower limit (-)
No Measuring method :
Mass measuring
1 to 10,000 to
1,000,000,000
Measuring method : Area
3 Installation and Connection

measuring
1 to 1,000 to 1,000,000
Set this when [Unit] is [%]. The value set in [Ref.
Ref. Value Measuring method : Mass
Value] will be 100%.
measuring
1 to 10,000 to
1,000,000,000
4 Maintenance
5 Appendix

96
 Basic Usage
Setting
Name Description
(Default: _ )
Valid or invalid the count inspection function. The
number of areas to extract is counted to inspect
Invld.

1 Basic Operations
Count inspection whether the count included in the product is within
Valid
the specified range. If the product is detected as NG,
it is counted as Missing NG.
Count inspection setting
For the products whose contents don’t
5001
touch each other.
For the products whose contents touch
Shape
5002 each other. Pattern 1:The target products
recognition 5001 to 5003

2 Advanced Operations
are partially touching.
algorithm
For the products whose contents touch
5003 each other. Pattern 2: The target products
are 30 mm or larger and partially touching.
Set the value of the gray scale level for the detection
Product level targets to want to be extracted. This value is also
1 to 50 to 255
(common) used for the [Virtual wt indiv inspec], [Shape(Split)
inspec.], and [Shape(Missing) inspec.] in common.
Set the degree of removal of noise components other

3 Installation and Connection

than the detection targets to extract. This value is
Noise remove
0 to 400 to 800 also used for the [Virtual wt indiv inspec],
(common)
[Shape(Split) inspec.], and [Shape(Missing) inspec.]
in common.
Set the number of the inspection targets included in a
Count 1 to 200
PASS product.
 P. 120 Creating the Area for Inspection and Masking

4 Maintenance
5 Appendix

97
 Basic Usage
■ Shape inspection condition
([Adjust registered products.] → [Ins. condition set.] → [Shape check condition])

Setting
Name Description
1 Basic Operations

(Default: _ )
Valid or invalid the Shape(Split) inspection function.
Shape(Split) detection uses the shape of a pass
Invld. product as the reference score to which values are
Shape(Split)
Valid compared, and judges the product as NG when it is
outside the upper or lower limit value. If the product is
detected as NG, it is counted as shape NG.
Shape(Split) setting
2 Advanced Operations

For the products whose contents don’t

5001
touch each other.
For the products whose contents touch
Shape
5002 each other. Pattern 1:The target products
recognition 5001 to 5003
are partially touching.
algorithm
For the products whose contents touch
5003 each other. Pattern 2: The target products
are 30 mm or larger and partially touching.
Set the value of the gray scale level for the detection
3 Installation and Connection

targets to want to be extracted. This value is also

Product level
1 to 50 to 255 used for the [Virtual wt indiv inspec], [Count
(common)
inspection], and [Shape(Missing) inspec.] in
common.
Set the degree of removal of noise components other
than the detection targets to extract. This value is
Noise remove
0 to 400 to 800 also used for the [Virtual wt indiv inspec], [Count
(common)
inspection], and [Shape(Missing) inspec.] in
common.
Set the gray-scale level of the target product for
Broken level 1 to 50 to 255
Shape(Split) inspection.
4 Maintenance

The calculated score of the pass product

is set as the reference value (100%). Set
%
this unit to manage the upper- and
%
Unit lower-limit values in % units.
No
For a score outside the product level, set
No this to manage the upper- and lower-limit
values directly with numeric values.
5 Appendix

98
 Basic Usage
Setting
Name Description
(Default: _ )
0.1 to 10.0 to
%
300.0 Set the upper and lower limits that cause NG. When

1 Basic Operations
Upper limit (+) [Unit] is [%], set a relative value with 100% as the
1 to 100 to
No reference value. When [Unit] is set as [No], set a
10,000
score directly because there is no reference value. In
0.1 to 10.0 to that case, note that the value is not relative.
%
100.0
Lower limit (-) If you do not want to use the upper or lower limit,
1 to 100 to press the [Upper limit] or [Lower limit] to invalid it.
No
10,000
Set this when [Unit] is [%]. The value set in [Ref.
Ref. Value 1 to 100 to 10,000
Value] will be 100%.

2 Advanced Operations
([Adjust registered products.] → [Ins. condition set.] → [Shape check condition])
Setting
Name Description
(Default: _ )
Valid or invalid the Shape(Missing) inspection
function. Missing part inspection uses the shape of a
Invld. pass product as the reference score to which values
Shape(Missing)
Valid are compared, and judges the product as NG when it

3 Installation and Connection

is outside the upper or lower limit value. If the product
is detected as NG, it is counted as shape NG.
Shape(Missing) setting
For the products whose contents don’t
5001
touch each other.
For the products whose contents touch
Shape
5002 each other. Pattern 1:The target products
recognition 5001 to 5003
are partially touching.
algorithm
For the products whose contents touch
5003 each other. Pattern 2: The target products 4 Maintenance
are 30 mm or larger and partially touching.
Set the value of the gray scale level for the detection
Product level targets to want to be extracted. This value is also
1 to 50 to 255
(common) used for the [Virtual wt indiv inspec], [Count
inspection], and [Shape(Split) inspec.] in common.
Set the degree of removal of noise components other
Noise remove than the detection targets to extract. This value is
0 to 400 to 800
(common) also used for the [Virtual wt indiv inspec], [Count
inspection], and [Shape(Split) inspec.] in common.
Set the gray-scale level of the target product for
5 Appendix

Missing Prod. Lv 1 to 50 to 255

Shape(Missing) inspection.

99
 Basic Usage
Setting
Name Description
(Default: _ )
The calculated score of the pass product
is set as the reference value (100%). Set
1 Basic Operations

%
this unit to manage the upper- and
%
Unit lower-limit values in % units.
No
For a score outside the product level, set
No this to manage the upper- and lower-limit
values directly with numeric values.
0.1 to 10.0
%
to 300.0 Set the upper and lower limits that cause NG. When
Upper limit (+) [Unit] is [%], set a relative value with 100% as the
1 to 10 to
2 Advanced Operations

No reference value. When the display unit is set as [No],

1,000,000
set a score directly because there is no reference
0.1 to 10.0 value. In that case, note that the value is not relative.
%
to 100.0 If you do not want to use the upper or lower limit,
Lower limit (-)
1 to 10 to press the [Upper limit] or [Lower limit] to invalid it.
No
1,000,000
1 to 1,000 to Set this when [Unit] is [%]. The value set in [Ref.
Ref. Value
1,000,000 Value] will be 100%.
3 Installation and Connection

■ Virtual weight inspection condition

([Adjust registered products.] → [Ins. condition set.] → [Virtual Weight condition])

Setting
Name Description
(Default: _ )
Valid or invalid the virtual weight overall inspection
function. Compares gray-scale values over the
Virtual wt overall Invld. product level and the sum of areas (volume value)
inspec. Valid with the acceptable-weight product to detect the
relative weight of the entire product. If the product is
detected as NG, it is counted as mass NG.
4 Maintenance

Virtual wt overall inspec.

This is automatically selected when the virtual
Virtual wt all area
6301 weight overall inspection function is enabled. Fix the
algorithm
value to 6301.
Set the gray-scale level of the target product for the
relative weight detection. In relative weight
detection, gray-scale values in the area outside
Prod level 1 to 320 to 4095
[Prod level] and the sum of areas are candidates for
weight conversion. Adjust the value so that the
5 Appendix

corresponding part of the product becomes green.

100
 Basic Usage
Setting
Name Description
(Default: _ )
Adjust [Product level 2] when you want to eliminate
components that you do not want to convert to

1 Basic Operations
weight values such as belt surface noise in the green
Product level 2 1 to 600 to 4095 areas extracted by adjusting [Prod level]. Adjust it so
that only the parts you ultimately want to measure as
relative weight become yellow. Also, set a value
greater than [Prod level].
The volume value of the
acceptable-weight product (PASS) is set
% as the reference value (100%). Set this
unit to manage the upper- and lower-limit

2 Advanced Operations
values in % units.
The volume value of the
acceptable-weight product (PASS) is
g converted to the reference weight value.
Set this unit to manage the upper- and
% lower-limit values in g units.
g The volume value of the
Unit lb acceptable-weight product (PASS) is

3 Installation and Connection

oz lb converted to the reference weight value.
No Set this unit to manage the upper- and
lower-limit values in lb units.
The volume value of the
acceptable-weight product (PASS) is
oz converted to the reference weight value.
Set this unit to manage the upper- and
lower-limit values in oz units.
Specify this unit to manage the upper- and
No lower-limit values directly with the volume
value. 4 Maintenance
1 It is displayed when [Unit] is set to [g] [lb] [oz].
Scale 10 Specifies the weight range of the value to be
0.1 measured.
5 Appendix

101
 Basic Usage
Setting
Name Description
(Default: _ )
0.1 to 10.0 to
%
300.0
1 Basic Operations

Scale: 1
0.0 to 10.0
to 5,000.0
g Scale: 10
Upper limit (+) lb 0 to 100
oz to 50,000
Scale: 0.1
0.00 to 1.00
Set the upper and lower limits that cause mass NG.
to 500.00
2 Advanced Operations

When [Unit] is [%], set a relative value with 100% as

1 to 10,000 to the reference value. When the display unit is set as
No
1,000,000,000 [No], set a score directly because there is no
0.1 to 10.0 to reference value. In that case, note that the value is
% not relative.
100.0
If you do not want to use the upper or lower limit,
Scale: 1
press the [Upper limit] or [Lower limit] to invalid it.
0.0 to 10.0
to 5,000.0
g Scale: 10
3 Installation and Connection

Lower limit (-) lb 0 to 100

oz to 50,000
Scale: 0.1
0.00 to 1.00
to 500.00
1 to 10,000 to
No
1,000,000,000
It is displayed when [Unit] is set to [%] or [g] [lb] [oz].
1 to 1,000 to
Ref. Value Set the volume value of the acceptable-weight
1,000,000,000
product.
Scale: 1
4 Maintenance

1.0 to 100.0
to 5,000.0
Scale: 10
It is displayed when [Unit] is set to [g] [lb] [oz].
Reference mass 10 to 1,000
Set the weight to be managed as acceptable weight.
to 50,000
Scale: 0.1
0.10 to 10.00
to 500.00
5 Appendix

102
 Basic Usage
Setting
Name Description
(Default: _ )
Valid or invalid the virtual weight individual inspection
Virtual wt indv. Invld. function. Detects the relative weight of the individual

1 Basic Operations
inspec. Valid objects contained in the product. If the product is
detected as NG, it is counted as mass NG.
Virtual wt indv. inspec.
For the products whose contents don’t
5001
touch each other.
For the products whose contents touch
Shape
5002 each other. Pattern 1:The target products
recognition 5001 to 5003
are partially touching.

2 Advanced Operations
algorithm
For the products whose contents touch
5003 each other. Pattern 2: The target products
are 30 mm or larger and partially touching.
Set the value of the gray scale level for the detection
Product level targets to want to be extracted. This value is also
1 to 50 to 255
(common) used for the [Count inspection], [Shape(Split)
inspec.], and [Shape(Missing) inspec.] in common.
Set the degree of removal of noise components other
Noise remove than the detection targets to extract. This value is

3 Installation and Connection

0 to 400 to 800
(common) also used for the [Count inspection], [Shape(Split)
inspec.], and [Shape(Missing) inspec.] in common.

4 Maintenance
5 Appendix

103
 Basic Usage
Setting
Name Description
(Default: _ )
The volume value of the
acceptable-weight product (PASS) is set
1 Basic Operations

% as the reference value (100%). Set this

unit to manage the upper- and lower-limit
values in % units.
The volume value of the
acceptable-weight product (PASS) is
g converted to the reference weight value.
Set this unit to manage the upper- and
% lower-limit values in g units.
g
2 Advanced Operations

The volume value of the

Unit lb acceptable-weight product (PASS) is
oz lb converted to the reference weight value.
No Set this unit to manage the upper- and
lower-limit values in lb units.
The volume value of the
acceptable-weight product (PASS) is
oz converted to the reference weight value.
Set this unit to manage the upper- and
3 Installation and Connection

lower-limit values in oz units.

Specify this unit to manage the upper- and
No lower-limit values directly with the volume
value.
1 It is displayed when [Unit] is set to [g] [lb] [oz].
Scale 10 Specify the weighing range of the mass value you
0.1 want to measure.
4 Maintenance
5 Appendix

104
 Basic Usage
Setting
Name Description
(Default: _ )
0.1 to 10.0 to
%
300.0

1 Basic Operations
Scale: 1
0.0 to 10.0
to 5,000.0
g Scale: 10
Upper limit (+) lb 0 to 100
oz to 50,000
Scale: 0.1
0.00 to 1.00 Set the upper and lower limits that cause mass NG.
to 500.00

2 Advanced Operations
When [Unit] is [%], set a relative value with 100% as
1 to 10,000 to the reference value. When the display unit is set as
No
1,000,000,000 [No], set a score directly because there is no
0.1 to 10.0 to reference value. In that case, note that the value is
% not relative.
100.0
Scale: 1 If you do not want to use the upper or lower limit,
0.0 to 10.0 press the [Upper limit] or [Lower limit] to disable it.
to 5,000.0
g Scale: 10
lb

3 Installation and Connection

Lower limit (-) 0 to 100
oz to 50,000
Scale: 0.1
0.00 to 1.00
to 500.00
1 to 10,000 to
No
1,000,000,000
It is displayed when [Unit] is set to [%] or [g] [lb] [oz].
1 to 1,000,000 to
Ref. Value Set the volume value of the acceptable-weight
1,000,000,000
product.
Scale: 1
4 Maintenance
1.0 to 100.0 to
5,000.0
Scale: 10
It is displayed when [Unit] is set to [g] [lb] [oz].
Reference mass 10 to 1000 to
Set the weight to be managed as acceptable weight.
50,000
Scale: 0.1
010 to 10.00 to
500.00
5 Appendix

105
 Basic Usage
■ Sealing inspection condition
([Adjust registered products.] → [Ins. condition set.] → [Sealing inspec. cond.])

Setting
Name Description
1 Basic Operations

(Default: _ )
Valid or invalid the sealing inspection function with
the peripheral inspection. If the product shape is
square or rectangular, the seal part on the edges or
of another desired part of the product is specified as
the inspection area, and then if the sealing part of the
product is bitten, it is evaluated as an NG product. If
Frame check the product is detected as NG, it is counted as
Invld. sealing NG.
(Sealing
2 Advanced Operations

peripheral Valid
detection)

 P. 160 How to set Sealing inspection with

Frame check
3 Installation and Connection
4 Maintenance
5 Appendix

106
 Basic Usage
Setting
Name Description
(Default: _ )
Sealing frame inspec.
This algorithm detects the product edges.

1 Basic Operations
For a 4-side sealing product: The target
product is a square or rectangular product
4001
that has one sealed side or two or more
sealed sides.
For a 2-side (right and left) sealing product:
The target product is a square or
4002 rectangular product that has one (right or
left) sealed side or two (right and left)

2 Advanced Operations
sealed sides in the flow direction.

Seal frame For a 2-side (top and bottom) sealing

4001 to 4004 product: The target product is a square or
algorithm
4003 rectangular product that has one (top or
bottom) sealed side or two (top and bottom)
sealed sides in the flow direction.
For pillow packing products.: The target
product is a square or rectangular product
that has one (right or left) sealed side or two

3 Installation and Connection

(right and left) sealed sides in the flow
4004
direction. Algorithm 4004 can successfully
capture the seal as it is suitable for
rectangular or square products with lower
X-ray transmission than algorithm 4002.
Set the gray-scale level to identify the entire product,
including the sheet, and the belt side of the system.
Regions above the product level are displayed in
Prod level 1 to 50 to 255
yellow when the keypad for adjustment is opened, so
adjust the value so that the whole product turns
yellow.
4 Maintenance

Seal width (Up, Please set the width to be the area to be seal
Bottom, Left and 0.0 to 10.0 to 30.0 inspection around the product up/bottom/left/right. If
Right) 0.0 is set, inspection is not performed.
Valid this for the sealing inner ring with 4 round
corners.

Round corners Square corners

Invld.
Inner frame adj.
Valid
5 Appendix

107
 Basic Usage
Setting
Name Description
(Default: _ )
Set the roundness of the inner frame with the
Inner frame adj.
1 to 22 to 100 numeric value. The roundness degree increases as
1 Basic Operations

level
the value increases.
Set the sealing check target area.
The target area is the product
Perimeter only
Perimeter only periphery only.
Detect Area
Per. and cre. area The target area is the area
Per. and cre. area created as required in addition to
the product periphery.
2 Advanced Operations

Setting
Name Description
(Default: _ )
Seal the check limit (SC1 to 3). Press Details ▶ to display.
It is an algorithm for detecting the product where
Sealing NG occurred within the inspection area.
The target is the product with the seal that is
4051 free from wrinkles or folds, and a product
Seal frame detec. bitten in the sealing check area is detected.
3 Installation and Connection

4051 to 4052
algorithm The target is the product with the seal that is
free from wrinkles or folds, and a product
4052 bitten in the sealing check area is detected.
This algorithm detects a Sealing NG smaller
than 4051.
If the effect value in the specified seal area is outside
the detection limit, this is evaluated as the sealing
Detec. limit 1 to 100 to 255
NG. The sealed area is painted in pink. By pressing
SC1 to 3, this setting can be invalid.
Removes the effect due to the noise element of the
Noise remove 1 to 255
product.
4 Maintenance
5 Appendix

108
 Basic Usage
Setting
Name Description
(Default: _ )
The products whose content is molded and that are
sealed according to the content are the inspection

1 Basic Operations
target, and the shape of the content is memorized. If
a difference from the content shape is detected, the
product is evaluated as NG. If the product is detected
as NG, it is counted as sealing NG.
Shape check
Invld.
(Sealing shape
Valid
inspection)

2 Advanced Operations
 P. 161 How to set Sealing inspection with
Shape check
Sealing shape inspec.
This algorithm extracts the area for sealing
Seal from inspection (shape inspection). This is automatically
4301
algorithm selected when the sealing inspection function (shape
inspection) is enabled. Fix the value to 4301.

3 Installation and Connection

Set the gray-scale level of the seal part to be
detected. The area outside the product level is
Prod level 1 to 30 to 255 displayed in green when the software numeric
keypad for adjustment is displayed. Adjust the value
so that the corresponding seal part becomes green.
Set the gray-scale level to recognize the shape of the
product in a normal state without a seal. Since the
difference from the product level is the range to
Product level 2 1 to 50 to 255 detect the seal, set a value larger than [Prod level].
Adjustment software Adjust so that the product
extracted when opening the keypad is displayed in
4 Maintenance

blue.
Select [Single] if it can be determined that the
Number of Multiple number of areas is one. Select [Multiple] if the
product Single products are completely separated and you can
judge that there are multiple areas.
Adjust the value if the noise element cannot be
Ignored area 0 to 400 to 800 removed completely by the adjustment of [Prod level]
and [Product level 2].
In products where sheets are stacked with contents
5 Appendix

Wrinkle recog. Invld. in between, many wrinkles are generated at the joint,
ON/OFF Valid and if there are many wrong detections, set it to
valid.

109
 Basic Usage
Setting
Name Description
(Default: _ )
Set the degree of removing a wrinkle. Increase this
Wrinkle filtering 1 to 10 to 255
value to remove a larger wrinkle.
1 Basic Operations

Sealing check limit (USC1 to 2) Press Details ▶ to display.

It is an algorithm for detecting products that became
Seal from detec. Sealing NG within the inspection area. It will be
4351
algorithm selected automatically when this function is
activated. Fix the value to 4351.
If the effect value in the set sealing inspection area
exceeds the detection limit, it is judged as Sealing
Detec. Limit 1 to 100 to 255
NG. The place where Sealing NG occurred is colored
2 Advanced Operations

with pink color.

Removes the effect due to the noise element of the
Noise remove 1 to 10 to 255
product.
 P. 120 Creating the Area for Inspection and Masking

■ Undetectable are entry condition

([Adjust registered products.] → [Ins. condition set.] → [Undetectable area entry cond.])

Setting
3 Installation and Connection

Name Description
(Default: _ )
Sets whether to determine as Conveyance NG or
ignore when a product partially passes the
Undetectable Invld.
non-inspection area on the front or rear side of the
area entry Valid
belt. For multiple-lane setting, a product passing the
lane border area is determined as Conveyance NG.
Undetectable area entry limit
Sets the product effect value to determine that a
product has entered the area specified in
[Undetectable area width]. If a product intrudes into
Detection limit 1 to 100 to 255
4 Maintenance

the set area, the product effect value detected is not

detected as NG if it is lower than the value set in
[Detection limit].
Undetectable Sets the area width to determine that a product has
0 to 1 to 10 [mm]
area width entered the inspection border area.
 P. 249 Undetectable area entry
5 Appendix

110
 Basic Usage
■ Edge mask Condition
([Adjust registered products.] → [Mask Condition] → [Edge mask condition])

Setting
Name Description

1 Basic Operations
(Default: _ )
Invld.
Edge mask Valid or invalid the edge mask function.
Valid
Edge mask condition
Frame mask This is automatically selected when the edge mask
3001
algorithm function is valid.
Set the gray-scale level of the product edge. The
Frame level 1 to 50 to 255
area determined as the product edge is masked.

2 Advanced Operations
Adjust the masking width in the transverse directions
right and left 0 to 11 to 33
on the operation screen.
Adjust the masking width in the longitudinal
top and bottom 0 to 11 to 33
directions on the operation screen.

■ Canned mask condition

([Adjust registered products.] → [Mask Condition] → [Canned mask condition])

3 Installation and Connection

Setting
Name Description
(Default: _ )
Invld.
Canned mask Valid or invalid the canned mask function.
Valid
Canned mask condition
Canned mask This is automatically selected when the canned mask
3101
Algorithm function is valid. Fix the value to 3101.
Set the gray-scale level of the can edge. The area
Can mask level 1 to 10 to 255
determined as the product edge is masked.
4 Maintenance
■ Area mask condition
([Adjust registered products.] → [Mask Condition] → [Area mask condition])

Setting
Name Description
(Default: _ )
Invld.
Area mask Valid or invalid the area mask function.
Valid
Area mask condition
 P. 120 Creating the Area for Inspection and Masking
5 Appendix

111
 Basic Usage
■ Deoxidizer mask condition
([Adjust registered products.] → [Mask Condition] → [Deoxidizer mask condition])

Setting
Name Description
1 Basic Operations

(Default: _ )
Invld.
Deoxidizer mask Valid or Invalid the deoxidizer mask function.
Valid
Deoxidizer mask condition
Deoxidizer masking algorithm for products
3111
Deox. masking 3111 with irregularity.
Algorithm 3112 Deoxidizer masking algorithm for products
3112
without irregularities.
2 Advanced Operations

Product Set the border values of the deoxidizer and product

1 to 180 to 255
recognition transmittance image gray-scale level.
Adjusts the particle condition level inside the
Deoxidizer level 1 to 5 to 255 deoxidizer. In normal circumstances, changing this
item is not required.
If the area to be masked inside the deoxidizer is split,
Deoxidizer
1 to 3 to 10 increase the deoxidizer aggregation level value and
aggregation
adjust to combine the split areas.
3 Installation and Connection

The masking size expands in units of dots. If the

Extension width 0 to 5 to 15 extracted deoxidizer area is smaller than the masking
area, increase the extension width value.
If it is masked in a small area other than the
deoxidizer, increase the value of [Ignored area] and
remove unnecessary mask areas. For inspected
Ignored area 0 to 800 to 1000
products with less irregularity, adjust using [Product
Recognition]. For inspected products with more
irregularity, adjust using [Ignored area].
Press Details▶ to display.
Detects whether the specified number of deoxidants
4 Maintenance

Deoxidizer count Invld.

are contained in the product. If the product is
inspec. Valid
detected as NG, it is counted as Missing NG.
Set the specified number of deoxidants contained in
Deoxidizer count 1 to 255
the product.
Detects whether deoxidants for the specified area
Deoxidizer Invld.
are contained in the product. If the product is
volume inspec. Valid
detected as NG, it is counted as Missing NG.
5 Appendix

112
 Basic Usage
Setting
Name Description
(Default: _ )
Set this when deoxidant quantity detection is
performed.

1 Basic Operations
The calculated score of the acceptable
product is set as the reference value (100%).
% %
Unit Set this unit to manage the upper- and
No
lower-limit values in % units.
For a score outside the product level, set this
No to manage the upper- and lower-limit values
directly with numeric values.
0.1 to 10.0 to
% Set the upper and lower limits that cause deoxidant

2 Advanced Operations
300.0
Upper limit (+) quantity NG. When [Unit] is [%], set a relative value
1 to 10 to with 100% as the reference value. When [Unit] is
No
1,000,000 [No], set a score directly because there is no
0.1 to 10.0 to reference value. In that case, note that the value is
% not relative.
100.0
Lower limit (-) If you do not want to use the upper or lower limit,
1 to 10 to
No press the [Upper limit] or [Lower limit] to invalid it.
1,000,000
1 to 1,000 to Set this when [Unit] is [%]. The value set in [Ref.
Ref. Value

3 Installation and Connection

1,000,000 Value] will be 100%.

Clip Mask is an option feature. If you want to perform an inspection using a clip mask, please
contact the support of the supplier.

4 Maintenance
5 Appendix

113
 Basic Usage
■ RJ condition
([Adjust registered products.] → [RJ Condition])

Setting
Name Description
1 Basic Operations

(Default: _ )
RJ conveyor 10 to 20 to 120
Sets RJ conveyor speed.
speed [m/min]
Set the time from detection of product to start of
T3(Rejection 1 to 2,000 to 30,000
rejection operation by [Product recognition]
delay time) [ms]
(Photocell/Auto recognition).
T4(RJ operation 5 to 900 to 30,000 Sets the time from the start to the end of rejection
time) [ms] operation.
2 Advanced Operations

Sets the adjustment time for the sorting operation

when the [external NG (sync 2)] signal of the General
External NG 0 to 200 to 10,000 IO input is input.
Adj.Time(Sync 2) [ms] Displayed only when [Conveying style] is set to [Bulk
Type] and [External NG (Sync 2)] or [External NG2
(Sync 2)] is set to [Type] in [IO Input Setting].
RJ timing settings
KXS7522AxCLE
10 to 20 to 90
3 Installation and Connection

[m/min]
KXS7534AxCLE
Conveyor speed 10 to 20 to 60 Sets the main unit conveyor speed.
[m/min]
KXS75xxCxCLE
10 to 20 to 50
[m/min]
RJ conveyor 10 to 20 to 120
Sets RJ conveyor speed.
speed [m/min]
Set the time from detection of product to start of
4 Maintenance

T3(Rejection 1 to 2,000 to 30,000

rejection operation by [Product recognition]
delay time) [ms]
(Photocell/Auto recognition).
T4(RJ operation 5 to 900 to 30,000 Sets the time from the start to the end of rejection
time) [ms] operation.
 P. 309 Setting the RJ timing
5 Appendix

114
 Basic Usage
■ Colored Mark display
([Adjust registered products.] → [Screen Display]→ [Colored Mark])

Setting
Name Description

1 Basic Operations
(Default: _ )
Contamination detection
Filling The contamination detection area is filled.
The contamination detection area is
Filling Mark
marked and expanded to display the
Inspected part Mark (Large) (Large)
detection position clearly.
Frame of mark
Frame The region where contaminant is detected
of mark is enclosed.

2 Advanced Operations
Seal check
Filling The sealing NG detection area is filled.
Filling The sealing NG detection area is marked
Inspected part Mark
Mark (Large) and expanded to display the detection
(Large)
position clearly.
The detection area around the product is
Filling filled for the package check (peripheral
Filling inspection).
Sealed part

3 Installation and Connection

Frame of mark The detection area around the product is
Frame
marked by surrounding the sealing check
of mark
(peripheral inspection).
Relative mass measure
No No The area is not colored.
Product part
Filling Filling The detected product area is filled.
Shape inspection
No No The area is not colored.
Product part
Filling Filling The detected product area is filled. 4 Maintenance
Undetectable area entry
The product area that entered the
Filling
uninspected area is filled.
Filling
Inspected part The product area that entered the
Frame of mark Frame
uninspected area is marked by enclosing
of mark
it.
Mask
Filling The created masking area is filled.
Filling
Masking part Frame The created masking area is marked by
Frame of mark
5 Appendix

of mark enclosing it.

115
 Basic Usage
■ Image displaying
([Adjust registered products.] → [Screen Display] → [Image displaying])

Setting
Name Description
1 Basic Operations

(Default: _ )
Set the stationary condition of the product transparent
image to be displayed on the screen.
The image is only stopped when the
Manual Manual
Image hold image display area is tapped/touched.
At NG occurrence
setting At NG The image is stopped when an NG
All
occurrence product is detected.
The image is stopped whenever a
2 Advanced Operations

All
product is conveyed during production
Sets how to cancel the image stop state. If it is [Eval.],
the image still state is canceled when the next image
static condition is satisfied.
If it is [Time], the image still state is canceled when the
condition set in [Image hold setting] occurs after the set
How to release Eval.
time of [Image holding time (sec)] has elapsed.
image paused Time
To cancel the still state in the middle, please push the
button indicated below in the status bar at the top of the
3 Installation and Connection

screen.

Image holding 0.5 to 8 to 25.5 When [How to release image paused] is set to [Time],
time [sec] set the time to hold the image still state in seconds.

(1) Parameters related to [Image displaying] should be set for each products.
(2) [How to release image paused] and [Image holding time (sec)] are ignored when displaying
sub window.
4 Maintenance
5 Appendix

116
 Basic Usage
■ Hazard level monitoring
([Adjust registered products.] → [NG condition setting] → [Hazard monitoring])

Setting
Name Description

1 Basic Operations
(Default: _ )
Hazard Invld.
Valid or Invalid the hazard level monitoring function.
monitoring Valid
Hazard Alarm Set whether to set the system condition as the alarm
notification Error or error if a hazardous object is detected.

About determination of hazard level monitoring

When a detected foreign object exceeds the hazard level, it is judged that a dangerous object was

2 Advanced Operations
detected. When dangerous objects are detected, users are notified by an error or alarm.

It recognizes that dangerous goods are

detected, generates an error or alarm
危険物を検知したと認識し、
and notifies it.
エラーまたはアラームを発生させます

3 Installation and Connection

ハザードレベル
Hazard Level

Contaminant
異物検出リミット
detection limit

製品影響値
Product effect value

4 Maintenance
5 Appendix

117
 Basic Usage
■ Hazard Level
([Adjust registered products.] → [NG condition setting] → [Hazard monitoring] → [Hazard level])

Setting
Name Description
1 Basic Operations

(Default: _ )
Hazard Level (CT0 to 10)
Determines that a hazardous material has been
detected if the effect value after image processing
exceeds [Hazard Level]. Set a value greater than the
Hazard Level 1 to 255
contaminant detection limit in CT0 to 10. Press [CT0
to 10] to valid the hazard level.
Press [CT0 to 10] again to invalid it.
2 Advanced Operations

Press [Details] to display. Determines that a

hazardous material has been detected if the region
Detection size where contamination was detected in CT0 is larger
1 to 1,000,000
(Only for CT0) for one product. Specify the region size with the
element count. Press [CT0] to valid the detection
size. Press [CT0] again to invalid it.

■ Hazard Level in Mask

([Adjust registered products.] → [NG condition setting] → [Hazard monitoring] → [Hazard Level in Mask])
3 Installation and Connection

Setting
Name Description
(Default: _ )
Hazard Level in Mask (CT11 to 14)
Determines that a hazardous material has been
detected if the effect value after image processing
exceeds [Hazard Level]. Set a value greater than the
Hazard Level 1 to 255
contaminant detection limit in CT11 to 14. Press
[CT11 to 14] to valid the hazard level.
Press [CT11 to 14] again to invalid it.
4 Maintenance
5 Appendix

118
 Basic Usage
■ NG rate NG
([Adjust registered products.] → [NG condition setting] → [NG rate: NG])

Setting
Name Description

1 Basic Operations
(Default: _ )
Set the NG rate as the condition of NG rate NG.
NG Rate Alarm 0 to 100 [%]
When the NG rate is 0%, no NG rate is calculated.
Set the NG rate batch.
Number of NG An alarm (or an error) is displayed if the NG rate in
1 to 100
Batch ratio the NG rate batch is above the specified value (NG
rate) during NG rate NG evaluation.
Except OK

2 Advanced Operations
Contam. NG
Sealing NG
Missing NG
NG type Shape NG Set the target products for monitoring of NG rate NG.
Ext. NG2
External NG
Cnv. NG
Mass NG
 P. 305 NG Rate: NG

3 Installation and Connection

■ Auto Setting
([Adjust registered products.] → [Auto Setting])

If inspection sensitivity becomes worse due to a change in the characteristics of the

product, and false detection occurs, the X-ray output and detection level are readjusted.
 P. 308 Re adjust Registered Product

4 Maintenance
5 Appendix

119
 Basic Usage
> Creating the Area for Inspection and Masking
If the area to be inspected and the area not to be inspected are mixed, set or register
each area in advance to improve the inspection accuracy. The regions can be set for the
1 Basic Operations

following functions.

[1] Amount(Portion) inspection

If there are products out of the specified quantity range in the previously specified
area, they are judged as Missing NG.
Select "Menu" screen → [Adjust registered products.] → [Ins. condition set.] → [Missing
check condition] → [Amount(Portion) setting] to display the “Amount(Portion) setting”
screen, and set this function from [Area setting].
2 Advanced Operations

To perform Amount(Portion) inspection by [Register new product.], be sure to create the area in
advance of the inspection. Otherwise, the correct set value cannot be calculated.

[2] Sealing inspection with peripheral detection

If there are seal products in the previously specified area, they are judged as sealing
NG. From the "Menu" screen, select [Adjust registered products.] → [Ins. condition
set.] → [Sealing inspec cond.] to display the “Sealing frame inspec.” screen, and set
3 Installation and Connection

this function from [Area setting].

[3] Area mask

Perform the masking processing of the previously specified area.
From the "Menu" screen, select [Adjust registered products.] → [Mask Condition] to
display the “Area mask condition” screen, and set this function from [Area setting].

[4] Inspection by area

Set multiple areas in one product and specify different inspection conditions for each
area to improve inspection accuracy. It can be used for [Amount (Total) inspection],
[Amount (Portion) inspection], [Count inspection], [Shape (Split) inspection], [Shape
4 Maintenance

(Missing) inspection], [Virtual weight overall inspection], and [Virtual weight individual
inspection].
From the "Menu" screen, select [Adjust registered products.] → [Setting by area]
screen, and set this function from [Area setting].

By using the area tracking function together, there is no need to regulate the product
transfer position with the work guide.
5 Appendix

120
 Basic Usage

When area tracking function is valid, the time required for sorting may be required from the
normal time. Note that the rejection time depends on the positional relationship with the
downstream rejector or other equipment and on the product length. Please confirm that the

1 Basic Operations
rejection time is sufficient in time and use it.
The image projected in the image display area get stationary on screen until the system inspects
the following product.

The tracking function either enabled or disabled does not link to other functions. To enable or
disable the function, go to the respective setting screen.

2 Advanced Operations
The tracking function does not correlate to the area of your definition or deviates significantly,
enable the drift adjustment function (P. 91) and redefine the area.

3 Installation and Connection

4 Maintenance
5 Appendix

121
 Basic Usage
The procedure for creating the area is described using the Area mask function as
example.

■ Procedure for creating the area

1 Basic Operations

1 Press the “Area mask condition” screen → [Area setting] on. The message to move to
the “Area setting” screen appears if the operation stops. The message to stop the
operation and move to the “Area setting” screen appears during the operation. Press
[Yes] for each message to move to the “Area setting” screen. During the operation, it
stops.
2 Advanced Operations

2 To set the area, the product (master work) must be fed to the system. Press [OK] for
3 Installation and Connection

the confirmation message, and press [Start].

4 Maintenance
5 Appendix

122
 Basic Usage
3 After the X-ray irradiation is started, after the conveyor is driven, please feed the target
product (master work). The transparent image of the product is displayed on the screen.
Up to 5 product images can be accumulated. Select the desired image to display it on
the screen.

1 Basic Operations
Screen horizontal scroll

2 Advanced Operations
Image accumulation area

If the image protrudes from the screen, slide the scroll bar at the top of the image display area

3 Installation and Connection

horizontally to display the overall image from the product top to the rear edge.

4 Press [Creat New] to enable area registration. Select the button of almost the same
shape as the area to be registered.

Creates a square area.

Creates a triangular area.
Creates a circular area.
4 Maintenance
5 Appendix

123
 Basic Usage
5 Specify the starting point (upper left-hand corner of the externally placed rectangle) of
the area to be registered on the transmittance image. A blue cross-shaped mark
appears at the point to be specified. Press to determine the specified position.
Specify the ending point and press to create the area. If the points are wrongly
1 Basic Operations

specified, press to cancel the specified points.

2 Advanced Operations

6 Press to register the designed area. The color of the registered area changes,
3 Installation and Connection

and the size is displayed in the [width X] and [Y width].

4 Maintenance
5 Appendix

124
 Basic Usage
7 The area can be moved, copied, and deleted. To move the area, move the area to the
desired position while pressing the area on the transmittance image display area with
your area, and then remove your area from the display. To copy or delete the area,
select the area from the image display area or the list (the selected area turns pink),

1 Basic Operations
and press the following button.

Copy the selected area.

Delete the selected area.

8 The position of the area can be adjusted again vertically and horizontally. After

2 Advanced Operations
selecting the area, press [Setting] to adjust the position in the following screen.

3 Installation and Connection

4 Maintenance

9 Additionally, the area can be rotated and gridironed. Press [Setting] and press
on the following screen to switch the display and set the rotation angle and
number of the grid.
5 Appendix

125
 Basic Usage

Grid width Y
1 Basic Operations

Grid width X
2 Advanced Operations

Example: Grid X: 3, Grid Y: 3 30°

Example: Grid X: 3, Grid Y: 3, Rotation: 30(°)

10 After editing of the area has been completed, select the previously accumulated
images or convey another product for displaying a new image to check that the area
position is correctly specified. After checking has been completed, press [Update] to
3 Installation and Connection

reflect the registered area.

4 Maintenance

The [Area Mask] function was used as example for the above description of the procedure for
creating areas. Create the areas used in [Amount(Portion) setting] and [Sealing frame inspec.]
(Peripheral inspection) according to the same procedure.
5 Appendix

126
 Basic Usage
■ To use the area tracking function
It is possible to make the registered area follow the conveyance posture of the product.
Press [Details] to valid [Area tracking ON/OFF] on the displayed screen, and specify the
gray-scale level to a border between the conveyed product and belt surface to [Area

1 Basic Operations
tracking recog.]. If the place other than the inspection object becomes green, please
reduce the value of [Area tracking recog.] and adjust so that only the inspection target
product turns green. With the keypad displayed, press the [OK] button after confirming the
image, and when you finish the setting press [Update].
Wrong adjustment, product may not be recognized correctly, image may be distorted,
magnified image may be displayed. Be sure to adjust [Area tracking recog.] so that only
the inspection target product turns green.

2 Advanced Operations
3 Installation and Connection
(1) The area track function can be used only for apparently square products
(2) It is the range where the product inclination can follow up to ± 30°.
(3) If [Area tracking ON/OFF] is enabled, the product position may change.
If the position of the product changes, the position of the area setting also changes, so it is
4 Maintenance

necessary to reconfirm.
5 Appendix

127
 Basic Usage
■ Performing inspection by changing settings for different areas
It is possible to change the setting for each area and to inspect it: Amount(Total)
inspection, Amount(Portion) inspection, Count inspection, Shape(Split) inspection,
Shape(Missing) inspection, Virtual weight overall inspection, and Virtual weight individual
1 Basic Operations

inspection. Up to 20 areas can be registered.

1 From "Menu" screen → [Adjust registered products.] → [Setting by area], set the
value of area setting to [valid]. Set up the area in the same way as described above
( P. 122 Procedure for creating the area 1 to 8).
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

128
 Basic Usage
2 In addition, it is possible to divide the area into rotation and lattice shape. Press
[Setting] and switch the display by pressing the on the following screen
displayed and set the angle and number of partitions you want to rotate. Up to 4 areas
can be registered. Areas with no area specified will become "Area0".

1 Basic Operations
2 Advanced Operations
3 Installation and Connection
Area3

Area1

4 Maintenance
Area2
5 Appendix

129
 Basic Usage
3 Press [Back]. Select the "Menu" screen → [Adjust registered products.] → [Ins condition
set.], and select Amount(Total) inspection, Amount(Portion) inspection, count inspection,
Shape(Split) inspection, Shape(Missing) inspection, Virtual weight overall inspection, and
Virtual weight individual inspection. The following screen is displayed. Select the areas
1 Basic Operations

(Area) you want to set. (Multiple areas can be selected.) When Area 0 is selected, all
areas are selected.
2 Advanced Operations
3 Installation and Connection

To specify no area, set [ALL(All area)] to [Valid].

4 On each of the inspection setting screens, press the [Area0 to 4] button at the top of the
screen to select the area you want to set. Then, the specified parameters become the
setting values of the specified area.
4 Maintenance
5 Appendix

When using the Smart Guide function, press the [Manuf.date] button at the top of the screen and
the [Area0 to 4] button will be displayed.

130
 Basic Usage
5 When [Usable function] is selected from [Fn] of the “Home” screen, the currently set areas
can be viewed.

1 Basic Operations
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

131
 Basic Usage
> Handling Errors and Alarms
If the equipment detects any abnormality, the error message or alarm message is
displayed on the screen.
1 Basic Operations

If an error occurs, the error screen shows the occurrence date, model, serial number, and
detailed explanation. If an alarm is issued, press [Help (?)] at the upper right corner of the
screen to display the same information as the error.
The equipment cannot be operated if an error is displayed.
You can operate the equipment even when an alarm is issued.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

132
 Basic Usage

WARNING [1] When the necessity of emergency stop occurs, please push the
emergency stop switch on the front door or the rear side. An error
message (E361) is displayed on the operation screen.

1 Basic Operations
Emergency stop
Switch

2 Advanced Operations
Releasing Emergency Stop Switch and recovery Release lock

method
(a) Release Emergency Stop Switch. Turn the
head of the switch in the marked direction.
(b) Use the Reset button to reset the error.
Tap the Reset [//Reset] button displayed on
the screen.
(c) Address the cause of the emergency stop,

3 Installation and Connection

remove the product on the conveyor and
rejector, and restart operations.
[2] For safety, NEVER touch any moving part during operation.
[3] For safety, NEVER operate the X-ray Inspection System when it is
partly disassembled.
[4] For safety, ALWAYS ensure that the operator is clear from any
moving part before operating the X-ray Inspection System by
remote control.
4 Maintenance
5 Appendix

133
 Daily Operation Procedure
Daily Operation Procedure

> Daily operation according to the Smart guide

■ About Smart Guide
By using the smart guide, you can prevent incorrect operation and procedure omission.
1 Basic Operations

If the operation check results before and after the start of production are normal, it can be
determined that the operation during production is normal. You can also view reports that
record production status.
 P. 298 Displaying a daily reports

■ Setting when using the Smart guide

([Maint.and Setting] → [Functions] → [Smart guide])
2 Advanced Operations

Setting
Name Description
(Default: _ )
Select the Smart guide function to be used.
No
Smart guide No Does not use the Smart guide function.
Standard
Standard Uses the standard Smart guide function.
In Phase 2, select the access level that you can
[Register new product.].
No
Does not display the [Register new
3 Installation and Connection

Phase2: Register 1a No
product.] button.
brand 1b
Displays the [Register new product.]
2
1a to 2 button at the access level higher than
the selected level.
In Phase 2, select the access level that you can
[Adjust detection cap].
No
Does not display the [Adjust detection
Phase2: Adjust 1a No
cap] button.
detection cap 1b
Displays the [Adjust detection cap]
2
1a to 2 button at the access level higher than
4 Maintenance

the selected level.

In Phase 4, select the access level that you can
[During Prod. Check].
No
Does not display the [During Prod.
Phase4: Validate 1a No
Check] button.
production 1b
Displays the [During Prod. Check] button
2
1a to 2 at the access level higher than the
selected level.
Set the number of times you can perform operation
5 Appendix

Verify post-pro confirmation after production end. We only check the

1 to 5 to 10
validations operation after completion of production for the set
number of times.

134
 Daily Operation Procedure

If the settings are different from the setting values of the operation access permission settings,
the button is displayed but the operation cannot be performed.
 P. 290 Setting Access Level per Function

1 Basic Operations
■ Workflow in accordance with the Smart guide
The following describes the standard flow of operations when using Smart Guide.

1 Perform an inspection before starting operations.

Checking the Daily Maintenance Check Contents
 P. 325 Daily Maintenance Check Contents

2 Advanced Operations
2 Turn the power on.
 P. 39 Turning On/Off Power

3 Perform an inspection and check before starting production.

If the screen does not display the Smart guide, press [Display] and set [Smart guide].

3 Installation and Connection

4 Maintenance
5 Appendix

135
 Daily Operation Procedure
Perform the following operations by following the on-screen instructions.

• Selecting an access level

Press [Access Level] to set the access level according to the work type.
1 Basic Operations

 P. 39 Changing Access Level

2 Advanced Operations

• Selecting the manufacture date and manufacture division

3 Installation and Connection

Press [Date] to set the production date and production segment. By selecting the
manufacturing date and manufacturing division, you can optionally set a division for
each date, each time zone, each user, and so on.
4 Maintenance

(1) [No Shift] is used when there is no break in production.

5 Appendix

(2) [Test] is used when you want to check prior to actual production.

136
 Daily Operation Procedure
• Inspection before starting production
Press [Inspection] to display the inspection items on the screen. Confirm and press
[Next] to proceed to product type selection.

1 Basic Operations
2 Advanced Operations
• Selecting a product
Press [Prod] to check and select the target product name, and press [Prod.Chg.].

3 Installation and Connection

4 Maintenance
5 Appendix

137
 Daily Operation Procedure
• Preparation
Press [Next] after checking the product name.
To register a new product, Press [Register new product.] and set it.
1 Basic Operations
2 Advanced Operations

(1) If product registration has not been completed, you cannot transition to the next process.
Set the product parameter in [Register new product], and confirm that product registration is
3 Installation and Connection

complete.
(2) Press [Adjust detection cap] to move to the “General” screen and to operate in the check
mode. Carry a product and adjust the detection limit on this screen if required.
4 Maintenance
5 Appendix

138
 Daily Operation Procedure
• Preprod.check
Press [Start validation] to check operation before production.

1 Basic Operations
2 Advanced Operations
After the operation check is completed, press [Completed] to exit it.

3 Installation and Connection

4 Maintenance

If the operation check result is abnormal, press [Redo Ope. check] or [Completed] to
go to the operation check before start, and press [Back] to go to the product
selection, and press [Adjust detection cap] adjust the detection limit from, and check
the operation again.

Production cannot be started unless the operation check is completed successfully.

5 Appendix

139
 Daily Operation Procedure
4 Start production.
Press [Start] to display the “Home” screen. Please start production.
1 Basic Operations
2 Advanced Operations

When you press [Stop], the "Smart Guide" screen is displayed.

You can check the operation during production by pressing [During Prod. Check].
3 Installation and Connection
4 Maintenance
5 Appendix

140
 Daily Operation Procedure
If the access level is an manager level, you can terminate the work by pressing [Force
end].

1 Basic Operations
2 Advanced Operations
(1) Forcing termination of work can only be performed by users of manager level or higher.
(2) Forcing termination of work can only be done during stopped.

3 Installation and Connection

4 Maintenance
5 Appendix

141
 Daily Operation Procedure
5 Perform a check at production completion.
The following screen is displayed when you select [Stop production]. When ending
production, press [Start validation] to check the operation at the end of production.
1 Basic Operations
2 Advanced Operations

In accordance with the instructions on the screen, the operation check performed
before the start of production will also be performed at the end.
3 Installation and Connection

Confirm that the operation confirmation result is normal, then press [Completed]. If the
operation check result is abnormal, perform the operation check again, or change the
access level to the manager level and forcibly terminate the work.

6 Check production statistics.

After checking the production statistics, press [Next].
4 Maintenance
5 Appendix

142
 Daily Operation Procedure
7 Execute end process.
Press [Inspection], and perform inspection according to the instructions on the screen.
After the inspection finishes, press [Complete current process.] to exit.

1 Basic Operations
Select [Add production] if you want to produce another product.

2 Advanced Operations
8 Turn the power off.

3 Installation and Connection

 P. 39 Turning On/Off Power

9 Perform a cleaning after ending operations.

• Clean the system.
 P. 333 Cleaning the cabinet

4 Maintenance
5 Appendix

143
 2 Advanced Operations
This chapter describes the operations according to the purpose.

Screen Hierarchy 145

Adjusting Inspection Condition 152

Saving, Inputting, and Outputting Data 189

2 Advanced Operations

Changes the image display format 233

Other Settings and Adjustments 239

Options and Peripheral Devices 254

Other Useful Functions 272

144
 Screen Hierarchy
Screen Hierarchy

The screen system of this machine is as follows.

 P. 39 Changing Access Level

1 Basic Operations
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

145
 146
■ Adjust registered products. (1/2)
Screen Hierarchy
1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix
 Screen Hierarchy
■ Adjust registered products. (2/2)
1b Mask Condition 1b Edge mask

1b Edge mask condition

1 Basic Operations
1b Canned mask

1b Canned mask condition

1b Area mask

1b Area mask condition

1b Deoxidizer mask

1b Deoxidizer mask condition

1b RJ Condition 1b RJ conveyor speed(m/min)

2 Advanced Operations
1b T3(Rejection delay time)

1b T4(RJ operation time)

1b RJ timing settings

1b Screen Display 1b Colored Mark 1b Contamination detection

1b Seal check

1b Relative mass measure

1b Shape inspection

3 Installation and Connection

1b Undetectable area entry

1b Mask

1b Image displaying 1b Image hold setting

1b How to release image paused

1b Image holding time(Sec)

1b NG condition setting 1b Hazard monitoring 1b Hazard monitoring

1b Hazard notification

1b Hazard Level

1b Hazard Level in Mask

4 Maintenance

1b Full detection 1b Complete number of products

1b Box full corresponding product

1b NG Rate: NG 1b NG Rate Alarm

1b Number of NG Batch ratio

1b NG type

1b CONVEYOR MODE 1b CONVEYOR MODE

1b Setting by area
5 Appendix

1b Ope. check condition 1b Eval. & RJ check settings 1b Manage. STD setting

1b Auto Setting

147
 Screen Hierarchy
■ Control Panel
1a Access level change

1a Password Change
1 Basic Operations

1a Initialize password

1a Key touch operation 1a Direct-push command

1b Date Setting 1a Keyboard layout

1a Version Info. 1a Touch Panel Adj

■ Operation Check
2 Advanced Operations

1a Check Mode

2 Check Mode Settings 2 Start/Stop Message

1a Eval./RJ Confirm.

2 Eval. & RJ check settings 2 RJ direction at operation check

2 Detect/reject img. stop cond.

3 Installation and Connection

■ Stats Control

■ USB Mem
4 Maintenance

1b Saving image to USB 1b Registering image

1a Save to USB 1b Registering timing

2 Retrieve from USB 1b Image auto save

1b Image file format

1b JPEG Quality after Processing

1b Image file name format

1b Image file name optimization

5 Appendix

148
 Screen Hierarchy
■ Maint. and Setting(1/3)
2 Unit/connected device set. 2 Photocell 2 Photocell monitoring

2 Monitor for photocell err.

1 Basic Operations
2 Rejector 2 Rejector is error

2 RJ output type

2 No Product RJ Direction

2 RJ direction setting

2 RJ Direction Count

2 X-ray sensor 2 X-ray sensor check

2 Advanced Operations
2 X-ray Tank 2 X-ray tank position adjusting

2 Signal tower / Buzzer 2 Signal tower

2 Sig. tower settings

2 Expansion interlock 2 Expansion interlock1

2 Expansion interlock2

2 Expansion interlock3

2 Expansion interlock4

3 Installation and Connection

2 Expansion interlock5

2 Connecting to external units 2 Gen. I/O connection 2 IO common setting

2 I/O input settings

2 I/O output settings

2 I/O input setting(detail)

2 I/O output setting(detail)

2 Serial connection 2 Serial2（A）

2 Serial3（B）

2 Network connection 2 Network common setting

4 Maintenance

2 Communication setting

2 Image output settings

2 SNTP setting

2 Remote maintenance setting

5 Appendix

149
 Screen Hierarchy
■ Maint. and Setting(2/3)
2 Functions 2 Sensitivity Adjustment 2 At sens.correction

2 Sens.adj correction notice

1 Basic Operations

2 Interval at Sens.Adjust(h)

2 Sensitivity correction now

2 Correction now sort direction

2 Screen Setting 2 Histogram background

2 Projection monitor display

2 Subwindow

2 Zoom Device status

2 Advanced Operations

2 Multi-lane inspection 2 Name of lanes

2 Number of lanes

2 Area1 Start(mm)

2 Area1 End(mm)

2 Air pressure monitor 2 Air Press.Err.Moni.Time(sec)

2 Full detection 2 Box full monitoring time(sec)

3 Installation and Connection

2 NG Rate: NG 2 NG rate notification

2 NGBox Monitoring 2 Door open alarm warning time

2 Door open error warning time

2 Warming-up 2 Warming-up

2 Warm-up start message

2 Warm-up time(min)

2 Start standby time(min)

2 Warm-up resume time process

2 Smart guide 2 Smart guide

4 Maintenance
5 Appendix

150
 Screen Hierarchy
■ Maint. and Setting(3/3)

2 Error notification 2 Statistical data exceeding

2 Sensitivity correction now

1 Basic Operations
2 Emergency stop

2 Usage time 2 Main unit usage time(h)

2 Total hrs of X-ray ON

2 Total hrs of X-ray received

2 Security and Rules 2 Opr. Permiss. Set. 2 Stop Operation

2 Product Change

2 Advanced Operations
2 Operation Check

2 Product Registration

2 Clear Stats

2 Maintenance

2 Policy setting list 2 Error/Alarm

2 Auto Logoff

2 Prod. management settings 2 Direct product change

3 Installation and Connection

4 Maintenance
5 Appendix

151
 Adjusting Inspection Condition
Adjusting Inspection Condition

> Adjusting Contamination Detection Condition

Press [Display] to select the "Contaminant Detection" screen. This screen allows you to
display only on contaminant detection and set the functions. You can adjust the
1 Basic Operations

contaminant detection limit or noise removal limit while checking the projection waveform
or previously inspected product effect value for the product image.
2 Advanced Operations
3 Installation and Connection

Press [Product effect] or [Projection monitor] at the upper right of the area that shows the
product No. to change the display between [Product effect] or [Projection monitor]. Press
[Single display] or [Display all] to change the display only of the specified limit or of all
limits.
4 Maintenance

Single-display projection monitor All-display projection monitor

5 Appendix

Single-display product effect monitor All-display product effect monitor

152
 Adjusting Inspection Condition
When [Single display] is selected, change the detection limit of [Projection Monitor] or
[Product effect] to be displayed on the lower part of the screen with the CT0 to 14 buttons.
To hide [Projection Monitor] or [Product effect], press the same button as the selected CT.
When [Display all] is selected, select the area from the CT0 to 14 and change the

1 Basic Operations
contaminant detection limit of [Projection Monitor] or [Product effect] to be displayed on
the lower part of the screen. CT11 to 14 is displayed when [Contam. Detect. Limit in mask]
is [Valid].

When the product type is changed or the system is rebooted, [Product effect] is reset. To reset
manually, execute [Prod Effect Clear] from [Fn].

2 Advanced Operations
■ Determining based on button colors

3 Installation and Connection

One of the methods used to adjust the contaminant detection limit is to check the colors of
the buttons CT0 to 14. The button colors are determined based on the maximum value
(product effect value) after image processing every time a product is fed. The product
effect value is displayed in the upper right corner of the projection monitor display area.
4 Maintenance

As shown on the next page, if the product influence value is less than 60% of the
detection limit, the margin is large and it is displayed in green. If the product influence
value is 60% or more too less than 80% of the detection limit, the margin becomes
medium and it is displayed in yellow. If the product influence value is 80% or more to less
than 100% of the detection limit, the margin becomes small and it is displayed in orange.
The button color helps you to visually determine the margin for product variations.
On the screen above, assuming that an OK product is fed, CT2 and CT7 have a low
margin, and CT3 and CT8 have no margin with a high possibility of false detection. For
5 Appendix

CT4, CT5, CT9, CT10 and CT11 to 14, the detection limit must be set above 124.

153
 Adjusting Inspection Condition

During image holding, the colors of the buttons CT0 to 14 are according to the image displayed.
The evaluation result display above indicates the latest state.
1 Basic Operations

NG Red : NG zone
Detection Limit
100%
OK Orange : Low margin zone
80%
OK Yellow : Medium margin zone
60%
Product effect value

OK Green : High margin zone

2 Advanced Operations

0%
Button Color

■ Adjusting a contaminant detection limit

Press the CT0 to 14 buttons to display the projection monitor corresponding to the
selected button under the image display. The product effect value corresponding to the
position of the product image is displayed on the projection monitor.
3 Installation and Connection

The detection limit and noise removal parameters

of the selected contaminant detection limit are
displayed at the lower right-hand corner of the
screen. Each push of the ◄ or ► mark on both
sides increase or decrease the number one by one.
Press the numeric value area to display the keypad
and enter the value. To reflect the changed value,
press [Update].
4 Maintenance
5 Appendix

154
 Adjusting Inspection Condition
Value adjustment is enabled also by pressing the red line of the detection limit displayed
on the projection monitor or product effect monitor with your finger and moving the line
vertically while pressing it.
For the left screen before limit adjustment, there is little margin because of the high

1 Basic Operations
product effect and low detection limit. In this case, noise removal can be increased to
re-adjust the detection limit (right screen) to lower the product effect so that contaminants
can be detected with a greater margin.
Increasing the value of the detection limit makes it possible to set the position of the red
line for foreign particle determination high, and by increasing the noise removal value, the
blue measurement data which is the product influence value can be kept low.

2 Advanced Operations
3 Installation and Connection
Red
Blue

The contaminant detection result (detection part) displayed

in the "Contaminant Detection" screen is displayed in two
colors (red and blue). When a CT0 to 14 is selected, the
parts detected with the selected detection limit are displayed
in red.
In the example shown to the right, the four dots from the left
4 Maintenance

are displayed in red, indicating that those four were detected

with CT9. The dots displayed in blue were detected with
limits other than CT9.

Red
5 Appendix

Blue

155
 Adjusting Inspection Condition
■ Change the contaminant detection mark
On the "Contaminant Detection" screen or "General" screen, you can change the display
format of the mark that shows the position of the detected contamination. By changing the
mark display format, it can be utilized for various operations such as emphasizing the
1 Basic Operations

detection position or checking the gray scale of the actual contamination by sight.

When you press the [Fn] button on the control bar and select [Contam.mark] from the
"General" screen or select [Colored Mark] from the "Contaminant detection" screen, three
types of [Filling], [Mark(Large)] and [Frame of Mark] are displayed. You can change the
mark by selecting from the "Menu" screen → [Adjust registered products.] → [Screen
Display] → [Colored Mark] → [Contamination detection].
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

156
 Adjusting Inspection Condition
The contamination mark display varies depending on the selected item as shown below:

1 Basic Operations
[Contamination mark display: Filling] [Contamination mark display: Frame of mark]

2 Advanced Operations
Filling the area where foreign Surrounding the area where foreign
matter was detected. matter was detected is displayed.

3 Installation and Connection

[Contamination mark display: Mark(Large)]
Expand the area where foreign matter was detected and mark it.
Displays the detected position in an easy-to-understand manner.

4 Maintenance
5 Appendix

157
 Adjusting Inspection Condition
■ Adjust the whole limits based on the still images.
On the “Contaminant Detection” screen, the contaminant detection limits CT0 to 14 can
be adjusted as a whole to evaluate the still image screens as OK. For example, if one of
the OK products is inspected and wrong detection occurs in more than one contaminant
1 Basic Operations

detection limit, this function enables the wrongly detected limits to be evaluated OK as a
whole. Select [Limit auto adjust] from [Set/Adj], and press [Update] after adjustment.
2 Advanced Operations
3 Installation and Connection

CT2 to 4 and CT7 detected the products wrongly.(Red display)

4 Maintenance

Adjustment has been completed so that all CTs can be

evaluated as OK.

If this function is enabled even for contaminated products, the contamination that must be
5 Appendix

detected will be passed. Be sure to perform this setting only for OK products.

158
 Adjusting Inspection Condition
> Adjusting Sealing Inspection Condition
The sealing check is the inspection of the compressed part (hereafter, referred to as a
seal) of the compressed product whether the content is bitten or whether the product

1 Basic Operations
shape has collapsed due to biting. If the compressed seal part enters the product, outside
air enters the product, the product content leaks outside, the product is disfigured, and it
undergoes other impacts. These products are identified as unacceptable products, and
evaluated as NG products.

There are 2 types of inspection methods for the sealing check.

[1] To inspect whether the product peripheral seal or the seal of the specified area is
bitten: Frame check

2 Advanced Operations
[2] To inspect whether the product peripheral seal is bitten based on the shaped product
or content: Shape check

3 Installation and Connection

From the "Menu" screen, select [Adjust registered products.] → [Ins. condition set.] →
[Sealing inspec cond.] to set the inspection method.

(1) [Frame check] and [Shape check] cannot be specified simultaneously.

(2) The sealing check cannot be performed if [Conveying style] is set to [Bulk Type].
4 Maintenance
5 Appendix

159
 Adjusting Inspection Condition
■ How to set Sealing inspection with Frame check
1 From the "Menu" screen, select [Adjust registered products.] → [Ins. condition set.] →
[Sealing inspec cond.] to set [Frame check] to [Valid].
1 Basic Operations

You cannot change the setting of [Invld./Valid] in [Frame check] while operating.

2 When [Sealing frame inspec.] is selected, the “Sealing frame inspec.” screen is
displayed.
2 Advanced Operations
3 Installation and Connection

3 Start operation and transport the product. The contamination detection area is
displayed in pink. Select [Prod level] and [Seal width (Up, Bottom, Left and Right)] and
adjust so that the yellow frame fits the seal part of the product.
4 Maintenance

If the prod level is

incorrectly set
5 Appendix

If the seal width is set to 0.0, sealing check is not performed for the product edge.

160
 Adjusting Inspection Condition
4 If the seal inner frame is rounded, set [Inner frame adj.] to [Valid]. To adjust the
roundness, adjust the value of [Inner frame adj. level]. The roundness degree
increases as the value increases.

5 After seal setting has been completed, press [Details] and adjust the limits of SC1 to 3.

1 Basic Operations
Adjust the [Detec. Limit] and [Noise remove] values to extract products with seals
bitten. The area where the bitten seal is detected turns pink. Adjustment of these
values can be performed on the "Sealing check display" screen while checking the
projection monitor.

6 After setting, press [Update] to reflect the changed setting.

2 Advanced Operations
(1) The product type for the sealing check (Frame check) can be created from "Menu" screen →
[Register new product.].
(2) To set the seal area to be inspected or enable the created range to track the conveyed
product, register the range according to the procedure in "Creating the Area for Inspection and
Masking".
 P. 120 Creating the Area for Inspection and Masking

■ How to set Sealing inspection with Shape check

1 From the "Menu" screen, select [Adjust registered products.] → [Ins. condition set.] →

3 Installation and Connection

[Sealing inspec cond.] to set [Shape check] to [Valid].

You cannot change the setting of [Invld./Valid] in [Shape check] while operating.

2 When [Sealing shape inspec.] is selected, the “Sealing shape inspec.” screen is
displayed.

4 Maintenance
5 Appendix

161
 Adjusting Inspection Condition
3 Start the operation from the “Sealing shape inspec.” screen, and convey the bitten
product. Display the keypad of [Product level 2] and adjust the value so that the
normal product part turns blue. Display the keypad of [Prod level] and adjust the value
so that the part including the bitten area turns green. The area not displayed in blue is
1 Basic Operations

the target of the sealing check. Set the [Product level 2] value greater than the [Prod
level] value.
2 Advanced Operations
3 Installation and Connection

4 If the difference between the [Product level 2] and [Prod level] values is not created
even by adjusting the [Product level 2] value due to the impact of the smaller-area
product, increase the [Ignored area] value to decrease the product area.

5 If a wrinkle is included in the compressed seal and this wrinkle is wrongly evaluated as
biting, set [Wrinkle recog. ON/OFF] to [Valid] and increase the [Wrinkle filtering] value
so that the impact of the wrinkle is removed.

6 If the products are separated into the several groups, set [Number of product] to
[Multiple].

7 After seal setting has been completed, press [Details] and adjust the limits of USC1 to
4 Maintenance

2. Adjust the [Detec. Limit] and [Noise remove] values to extract products with seals
bitten. Adjustment of these values can be performed on the "Sealing check display"
screen while checking the projection monitor. The characteristics of the USC1 and
USC2 limits are described below:

Limit Characteristics
USC1 Limit to inspect biting due to close contact with the product
USC2 Limit to inspect biting of products at an interval.
5 Appendix

8 After setting, press [Update] to reflect the changed setting.

162
 Adjusting Inspection Condition
■ How to adjust the limit on the “Sealing inspection” screen
Press [Display] to select the "Sealing inspection" screen. This screen enables you to
check the projection monitor of the sealing check area in addition to the information that
can be checked on the "General" screen.

1 Basic Operations
You can adjust the sealing detection limit or noise removal limit while checking the product
image and projection monitor simultaneously.

2 Advanced Operations
3 Installation and Connection
On the "Sealing inspection" screen, the transmittance image and projection monitor of the
selected sealing check limit are displayed. The button colors of the sealing check limits
SC1 to 3 on the screen are the same as the contaminant detection limits: red, orange,
yellow and green. These colors indicate the margins of the actual effect value and
specified limit. Refer to them for adjustment.
Additionally, the operation to adjust the detection limit and noise removal limit of SC1 to 3
is the same as the contaminant detection limit. After adjustment has been completed,
press [Update].
4 Maintenance

SC3 secures only 20% or less of the

margin.( Orange)
SC2 secures 20 to 40% of the margin.
(Yellow)
SC1 detects the bitten part.(Red)
5 Appendix

The yellow frame is the sealing

inspection area.
(For frame check specifications)

163
 Adjusting Inspection Condition

The same as the “Contaminant Detection” screen, [Product effect], [Display all], [Limit auto adjust]
and other functions are also enabled on the “Sealing check display” screen.
1 Basic Operations

> Adjusting Missing Inspection Condition

Inspect whether the content (amount) or quantity (count) in a product is within the
specified limit in missing product detection. For example, it is judged as NG that products
whose number is less than the number determined, such as a product having half size of
the prescribed content amount or only 9 pieces which should be 10 products should be
included I will.
2 Advanced Operations

There are 3 types of inspection methods for missing inspection.

[1] To inspect the content (amount): Amount(Total)
[2] To check the content (quantity) in the previously registered area:
Amount(Portion)
[3] To inspect quantity (count): Count inspection

From the “Menu” screen, select [Adjust registered products]  [Ins. Condition set.] 
3 Installation and Connection

[Missing check condition] to set the inspection method.

(1) You cannot use [Amount(Total)] and [Amount(Portion)] together.

(2) Missing product detection is not available when [Conveying style] is [Bulk Type].
4 Maintenance
5 Appendix

164
 Adjusting Inspection Condition
■ How to set Missing inspection
1 From the “Menu” screen, select [Adjust registered products.] → [Ins.condition set.] →
[Missing check condition] to set [Amount(Total)] or [Amount(Portion)] to [Valid].

1 Basic Operations
You cannot change the setting of [Invld./Valid] in [Amount(Total)] and [Amount(Portion)] while
operating.

2 When [Amount(Total) setting] or [Amount(Portion) setting] is selected, the “Amount

setting” screen is displayed.

2 Advanced Operations
3 Installation and Connection
To set enable the created range to track the conveyed product, register the range according to the
procedure in "Creating the Area for Inspection and Masking".
 P. 120 Creating the Area for Inspection and Masking

4 Maintenance
5 Appendix

165
 Adjusting Inspection Condition
3 When operation is started from the “Amount(Total) setting” screen and the products
are conveyed, the area higher than [Prod level] turns green. If a still image is displayed,
the area value of the inspection target appears at the lower left-hand corner of the
screen. Adjust [Prod level] so that the inspection target area is displayed in green
1 Basic Operations

when OK products are fed.

Expression of the area value displayed on the lower part of the screen varies depending on the
[Unit] setting.

Unit: [%]
2 Advanced Operations

Unit: [No]
3 Installation and Connection

4 If [Unit] is set to [%], set [Ref. Value] (Example: 77700 on the screen) and set the
upper- and lower-limit values to be used as criteria by referring to the value enclosed
in parentheses at the lower left-hand corner when feeding OK products.

If [Unit] is set to [No], set the upper- and lower-limit values to be used as criteria by
referring to the value at the lower left-hand corner of the screen.
4 Maintenance

When [Unit] is set to [%], set as shown below to manage the control criteria in the 20% range.
Upper limit(+): 20
Lower limit(-): 20
When [Unit] is set to [No], set as shown below to manage the control criteria likewise, assuming
the figure shown lower left on the screen is 10000.
Upper limit: 12000
Lower limit: 8000
5 Appendix

166
 Adjusting Inspection Condition
5 Press [Upper limit(+)] or [Lower limit(-)]. The background color turns grey and
evaluation is disabled. This is useful when you use either the upper limit or the lower
limit.

1 Basic Operations
Upper limit
Invalid

6 Then, press the [Update] to reflect the change.

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

167
 Adjusting Inspection Condition
■ How to adjust the limit on the “Missing Inspection” screen
Press [Display] to select the "Missing inspection" screen. This screen, you can adjust the
upper and lower-limit values while check the product image and missing product effect
monitor in addition to the information that can be checked on the "General" screen.
1 Basic Operations
2 Advanced Operations

The "Missing inspection" screen displays the product effect monitor that shows the
transmittance image and trend of the previously measured values. The colors of the
missing detection limits MPx on the screen are the same as the contaminant detection
limits: red, orange, yellow and green. These colors indicate the margins of the actual
3 Installation and Connection

measured area value and upper and lower missing detection limit values. Refer to them
for adjustment.
Additionally, the operation to adjust the upper and lower missing detection limit values of
MPx is the same as the contaminant detection limit. After adjustment has been completed,
press [Update].
4 Maintenance

40% or more of the margin is secured.

(Green)
5 Appendix

If [Amount(Portion)] is selected, the product effect monitor graphically displays 3 trends of the area
value (orange) of the largest area and the value (blue) and average value (blue violet) of the smallest
area from the created areas.

168
 Adjusting Inspection Condition
■ How to set Count inspection
1 From the “Menu” screen, select [Adjust registered products.] → [Ins. condition set.] →
[Missing check condition] to set [Count inspection] to [Valid].

1 Basic Operations
You cannot change the setting of [Invld./Valid] in [Count inspection] while operating.

2 When [Count inspection setting] is selected, “Count inspection setting” screen is

displayed.

2 Advanced Operations
3 Installation and Connection
3 Set the quantity of OK products to [Count].
4 When operation is started from the “Count inspection setting” screen and the products
are conveyed, the region higher than the [Product level(common)] is displayed in
green. When you display a still image, the quantity of detected products is displayed
on the lower left of the screen.

4 Maintenance
5 Appendix

169
 Adjusting Inspection Condition
5 Adjust [Product level(common)] so that the region for inspection will turn green when
OK products are fed.

6 When areas other than those for inspection such as taint on the belt turn green,
1 Basic Operations

increase the [Noise remove(common)] value so that only products for inspection will
turn green.

7 If the inspected products are closely placed and they cannot be correctly separated even
by adjusting [Product level (common)] or [Noise remove (common)], change the [Shape
recognition algorithm] and perform adjustment again according to steps 4 to 6. The
characteristics of [Shape recognition algorithm] are described below:

Algorithm No. Characteristics

2 Advanced Operations

For the products whose contents don’t touch each other.

5001

For the products whose contents touch each other.

Pattern 1:The target products are partially touching.
5002
3 Installation and Connection

For the products whose contents touch each other.

Pattern 2: The target products are 30 mm or larger and
partially touching.
5003

8 Then, press the [Update] to reflect the change.

4 Maintenance
5 Appendix

170
 Adjusting Inspection Condition
> Adjusting Shape Inspection Condition
Inspect whether split or missing in shape inspection. “Split” and “Missing” are shown
below.

1 Basic Operations
Shape inspection includes two inspection methods.
[1] To detect split product: Shape(Split)
[2] To detect missing part: Shape(Missing)

“Split” status “Missing“ status

A product is split, but not separated and partly A product is partly missing or concave.
appressed. Note that it is not detected as split

2 Advanced Operations
when the product is separate.

3 Installation and Connection

From the “Menu” screen, select [Adjust registered products.] → [Ins. condition set.] →
[Shape check condition] to set the inspection method.

If products contact with each other or overlap, OK products may be evaluated as Shape NG 4 Maintenance
products.
5 Appendix

171
 Adjusting Inspection Condition
■ Setting shape(Split) inspection
1 From the "Menu" screen, select [Adjust registered products.] → [Ins. condition set.] →
[Shape check condition] to set [Shape(Split)] to [Valid].
1 Basic Operations

You cannot change the setting of [Invld./Valid] in [Shape(Split)] while operating.

2 When [Shape(Split)] is selected, “Shape(Split) setting” screen is displayed.

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

172
 Adjusting Inspection Condition
3 When you start operation on the “Shape(Split) setting” screen, the region higher than
the [Broken level] is displayed in blue. When you display a still image, the area value
for inspection is displayed on the lower left of the screen. When a product is evaluated
as NG, a red x-mark is added to the end of the product image.

1 Basic Operations
Expression of the area value displayed on the lower part of the screen varies depending on the
[Unit] setting.

2 Advanced Operations
3 Installation and Connection
Unit: [%] Unit: [No]

4 Maintenance

4 Adjust [Product level (common)] so that only the inspection target is blue. Adjust the
[Noise Remove (common)] value if parts other than the product to be inspected turn
blue, such as dirt on the belt surface.

5 Adjust [Broken level] so that the inspection target area is displayed in blue when OK
products are fed.

6 When [Unit] is set to [%], set [Ref. Value] (screen example: 1601) and the lower and
upper limits for the criteria using examples from the figure in parentheses shown lower
5 Appendix

left when OK products are fed. When [Unit] is set to [No], set the lower and upper limits
for the criteria using examples from the figure shown lower left.

173
 Adjusting Inspection Condition

When [Unit] is set to [%], set as shown below to manage the control criteria in the 20% range.
Upper limit(+): 20
Lower limit(-): 20
1 Basic Operations

When [Unit] is set to [No], set as shown below to manage the control criteria likewise, assuming
the figure shown lower left on the screen is 8000.
Upper limit: 9600
Lower limit: 6400

7 Press [Upper limit(+)] or [Lower limit(-)]. The background color turns grey and
evaluation is disabled. This is useful when you use either the upper limit or the lower
2 Advanced Operations

limit.

Upper limit
Invalid

8 Then, press the [Update] to reflect the change.

3 Installation and Connection
4 Maintenance
5 Appendix

174
 Adjusting Inspection Condition
■ Setting shape(missing) inspection
1 From the “Menu” screen, select [Adjust registered products.] → [Ins. condition set.] →
[Shape check condition] to set [Shape(Missing)] to [Valid].

1 Basic Operations
You cannot change the setting of [Invld./Valid] in [Shape(Missing)] while operating.

2 When [Shape(Missing) setting] is selected, “Shape(Missing) setting” screen is

displayed.

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

175
 Adjusting Inspection Condition
3 When you start operation on the “Shape(Missing) setting” screen, the region higher
than the [Missing Prod.Lv] is displayed in blue. When you display a still image, the
area value for inspection is displayed on the lower left of the screen. When a product is
judged as NG, a red □ mark is added to the end of the product image.
1 Basic Operations

Expression of the area value displayed on the lower part of the screen varies depending on the
[Unit] setting.
2 Advanced Operations
3 Installation and Connection

Unit: [%] Unit: [No]

4 Maintenance

4 Adjust [Product level (common)] so that only the inspection target is green. Adjust the
[Noise Remove (common)] value if parts other than the product to be inspected turn
green, such as dirt on the belt surface.

5 Adjust [Missing Prod.Lv] so that the inspection target area is displayed in blue when
OK products are fed.
5 Appendix

176
 Adjusting Inspection Condition
6 When [Unit] is set to [%], set [Ref.Value] (screen example: 1601) and the lower and
upper limits for the criteria using examples from the figure in parentheses shown lower
left when OK products are fed.

1 Basic Operations
When [Unit] is set to [No], set the lower and upper limits for the criteria using examples
from the figure shown lower left on the screen.

When [Unit] is set to [%], set as shown below to manage the control criteria in the 20% range.
Upper limit(+): 20
Lower limit(-): 20
When [Unit] is set to [No], set as shown below to manage the control criteria likewise assuming the
figure shown lower left on the screen is 8000.

2 Advanced Operations
Upper limit: 9600
Lower limit: 6400

7 Press [Upper limit(+)] or [Lower limit(-)]. The background color turns grey and
evaluation is invalid. This is useful when you use either the upper limit or the lower
limit.

3 Installation and Connection

Upper limit
Invalid

8 Then, press the [Update] to reflect the change.

4 Maintenance
5 Appendix

177
 Adjusting Inspection Condition
■ How to adjust the limit on the “Shape inspection” screen
Press [Display] to select the "Shape inspection" screen. This screen, you can adjust the
upper and lower-limit values while check the product image and shape product effect
monitor in addition to the information that can be checked on the "General" screen.
1 Basic Operations
2 Advanced Operations

The "Shape inspection" screen displays the product effect monitor that shows the
transmittance image and trend of the previously measured values. The button colors of
3 Installation and Connection

the shape inspection crack limit SPM1 and chip limit SPx1 on the screen are the same as
the contaminant detection limits: red, orange, yellow, and green. These colors indicate the
margins of the scores of the actually measured crack and chip values and upper and
lower shape inspection limit values. Refer to them for adjustment.
Additionally, the operation to adjust the upper and lower shape inspection limit values of
SPM1 or SPx1 is the same as the contaminant detection limit. After adjustment has been
completed, press [Update].
4 Maintenance

The chip inspection limit is unused.

(Gray)
The crack inspection limit secures
40% or more of the margin.(Green)
5 Appendix

178
 Adjusting Inspection Condition

For products formed in multiple areas, the score with the highest crack/missing value (orange) in
the recognized area and the score with the smallest crack/missing value (blue) and average value
(blue violet) are shown on the product effect monitor Respectively.

1 Basic Operations
> Adjusting Virtual Weight Inspection Condition
Virtual weight inspection allows you to measure the sum of product effect value by X-ray
dosage (hereinafter called as “volume value”) and measure the relative virtual weight from
the ratio of the volume value (volume ratio) between the inspected products and the
reference master product. You can set an NG limit for the virtual weight and determine
whether the virtual weight of the inspected product is excessive or deficient.

2 Advanced Operations
This function converts the content of an inspected product to the mass instead of the area
and can detect NG for the product for which missing product detection failed to determine
its excess or deficiency.

Virtual weight inspection includes two measurement methods.

[1] To measure the mass (volume) of the entire product:
Virtual wt overall inspec

3 Installation and Connection

[2] To measure individual content in the product:
Virtual wt indiv inspec

From the “Menu” screen, select [Adjust registered products.]  [Ins. condition set.] 
[Virtual Weight condition] to set the inspection method.

(1) [Virtual wt overall inspec] is not available when [Conveying style] is [Bulk Type].
(2) If products contact with each other or overlap OK products may be evaluated as NG products
in [Virtual wt indiv inspec]. 4 Maintenance
5 Appendix

179
 Adjusting Inspection Condition
■ Setting virtual wt overall inspection
1 From the “Menu” screen, select [Adjust registered products.]  [Ins. condition set.] 
[Virtual Weight condition] to set [Virtual wt overall inspec] to [Valid].
1 Basic Operations

You cannot change the setting of [Invld./Valid] in [Virtual wt overall inspec] while operating.

2 When [Virtual Wt All area inspec] is selected, “Virtual Wt All area inspec” setting
screen is displayed.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

180
 Adjusting Inspection Condition
3 When operation is started on the "Virtual Wt All area in spec" screen, the area above
[Prod level] is green, and the area above [Product level 2] is blue. When you display a
still image, the volume value for inspection is displayed on the lower left of the screen.

1 Basic Operations
(1) Expression of the volume value displayed on the lower part of the screen varies depending on
the [Unit] setting.
(2) The target of the virtual weight check is the area (displayed in green during adjustment) higher
than [Prod level], and the area (displayed in blue during adjustment) higher than [Product level
2] must be included. For example, even if there are more than [Prod level] or more in areas
other than the target products, if the area other than the target product is [Product level 2] or
less, only the area of the target products is subject to inspection. To use this method, a greater
value must be set for [Product level 2] than [Prod level].

2 Advanced Operations
3 Installation and Connection
Unit: [%] Unit: [No]
4 Maintenance

Unit: [g]
5 Appendix

181
 Adjusting Inspection Condition
4 Adjust [Prod level] and [Product level 2] so that the region for inspection will turn green
when OK products are fed.

5 When [Unit] is set to [%], set [Ref. Value] (screen example: 1000) and the lower and
1 Basic Operations

upper limits for the criteria using examples from the figure in parentheses shown lower
left when OK products are fed. When [Unit] is set to [No], set the lower and upper limits
for the criteria using examples from the figure shown lower left.

6 When [Unit] is set to [g], set the mass value converted from [Ref. value] to [Reference
mass].

When [Unit] is set to [%], set as shown below to manage the control criteria in the 20% range.
2 Advanced Operations

Upper limit(+): 20
Lower limit(-): 20
When [Unit] is set to [g], set as shown below to manage the control criteria likewise, assuming the
figure shown lower left on the screen is 100g.
Upper limit (+): 120
Lower limit (-): 80
When [Unit] is set to [No], set as shown below to manage the control criteria likewise, assuming
the figure shown lower left on the screen is 10000.
Upper limit: 12000
3 Installation and Connection

Lower limit: 8000

7 Press [Upper limit(+)] or [Lower limit(-)]. The background color turns grey and
evaluation is disabled. This is useful when you use either the upper limit or the lower
limit.

Upper limit
Invalid
4 Maintenance

8 Change [Scale] to change the measurement range and the precision after the decimal
point.

9 Then, press the [Update] to reflect the change.

5 Appendix

182
 Adjusting Inspection Condition
■ Setting virtual wt indiv inspection
1 From the “Menu” screen, select [Adjust registered products.]  [Ins. condition set.] 
[Virtual Weight condition] to set [Virtual wt indiv. Inspec] to [Valid].

1 Basic Operations
You cannot change the setting of [Invld./Valid] in [Virtual wt Indiv inspec] while operating.

2 When [Virtual Wt Indv. Inspec] is selected, “Virtual Wt Indv. Inspec” screen is

displayed.

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

183
 Adjusting Inspection Condition
3 When you start operation on “Virtual Wt Indv. Inspec” screen, [Product level(common)]
area is displayed in green. When you display a still image, the volume value for
inspection is displayed on the lower left of the screen.
1 Basic Operations

Expression of the volume value displayed on the lower part of the screen varies depending on the
[Unit] setting.
2 Advanced Operations
3 Installation and Connection

Unit: [No]

Unit: [%]
4 Maintenance

Unit: [g]
5 Appendix

184
 Adjusting Inspection Condition
4 Adjust [Product level(common)] so that the region for inspection will turn green when
OK products are fed.

5 When [Unit] is set to [%], set [Ref. Value] (screen example: 67132000) and the lower

1 Basic Operations
and upper limits for the criteria using examples from the figure in parentheses shown
lower left when OK products are fed.

When [Unit] is set to [No], set the lower and upper limits for the criteria using examples
from the figure shown lower left.

6 When [Unit] is set to [g], set the mass value converted from [Ref. Value] to [Reference
mass].

2 Advanced Operations
When [Unit] is set to [%], set as shown below to manage the control criteria in the 20% range.
Upper limit(+): 20
Lower limit(-): 20
When [Unit] is set to [9], set as shown below to manage the control criteria likewise assuming the
figure shown lower left on the screen is 100g.
Upper limit: 120
Lower limit: 80
When [Unit] is set to [No], set as shown below to manage the control criteria likewise assuming the
figure shown lower left on the screen is 10000.

3 Installation and Connection

Upper limit: 12000
Lower limit: 8000

7 When areas other than those for inspection such as taint on the belt turn green,
increase and adjust the [Noise remove(common)] value so that only products for
inspection will turn green.
8 Press [Upper limit(+)] or [Lower limit(-)]. The background color turns grey and
evaluation is disabled. This is useful when you use either the upper limit or the lower
limit.
4 Maintenance

Upper limit
Invalid

9 Change [Scale] to change the measurement range and the precision after the decimal
point.

10 Then, press the [Update] button to reflect the change.

5 Appendix

185
 Adjusting Inspection Condition
■ How to adjust the limit on the “Virtual weight check” screen
Press [Display] to select the "Virtual weight check" screen. This screen, you can adjust
the upper and lower-limit values while check the product image and virtual weight product
effect monitor in addition to the information that can be checked on the "General" screen.
1 Basic Operations

You can adjust the reference value if [Unit] is [No] for full inspection.
2 Advanced Operations

Virtual Wt All area Inspec(RMT) Virtual Wt Indv. Inspec(RMI)

The "Virtual weight check" screen displays the product effect monitor that shows the
transmittance image and trend of the previously measured values. The button colors of
3 Installation and Connection

the relative weight detection limits RMT on the screen are the same as the contaminant
detection limits: red, orange, yellow, and green. These colors indicate the margins of the
actually measured weight value and upper and lower virtual weight check limit values.
Refer to them for adjustment.
Additionally, the operation to adjust the upper and lower virtual weight check limit values
of RMT is the same as the contaminant detection limit. After adjustment has been
completed, press [Update].
4 Maintenance

The virtual weight check limit secures

40% or more of the margin.(green)
5 Appendix

186
 Adjusting Inspection Condition

In being created area, selecting [Virtual wt indiv. Inspec] displays 3 trends such as the mass value
(orange) of maximum mass area, the mass value (bluet) of minimum mass area and the mean
value (blue violet) in the product effect monitor as a graph.

1 Basic Operations
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

187
 Adjusting Inspection Condition
■ Automatically setting the reference value with reference to still images
You can set the volume value of the still display image as the reference value when [Unit]
is other than [No] on the “Virtual weight check” screen for full inspection. Select [Set/Adj]
and [Ref.value auto adjust] and then press [Update].
1 Basic Operations

To perform [Ref. Value auto adjust], it is necessary to freeze the transparent image displayed on
the operation screen.
 P. 116 Image displaying
2 Advanced Operations
3 Installation and Connection

Reference value not set

4 Maintenance

Reference value set

If you execute this function for a product whose internal capacity exceeds or is under the limit, the
5 Appendix

weight of the specimen is incorrectly evaluated. Make sure you use the function for OK products.

188
 Saving, Inputting, and Outputting Data
Saving, Inputting, and Outputting Data

> Saving a screen capture to USB memory

You can save the displayed screen to the USB memory as an image file. Press the [ ? ]
button at the upper right corner of the screen, and select [Screen Capture].

1 Basic Operations
A file "(YYYYMMDDhhmmss+100ms).png" with the date and time as the file name is
saved to the USB memory.

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

189
 Saving, Inputting, and Outputting Data
> Saving Data in USB Memory
You can save the following information in the USB memory(Option) mounted on this
equipment.
1 Basic Operations

▪ Product statistics
▪ Activity History (operation, parameter, alarm)
▪ Operation check History
▪ NG History
▪ Parameters set on this equipment (Product Parameter Common Parameter)
▪ 10,000 product effect values
▪ Capture image of the screen
 P. 189 Saving a screen capture to USB memory
2 Advanced Operations

▪ Inspected X-ray image

 P. 202 Saving transparent images to USB memory

The data recorded in the USB memory are CSV format. You can easily edit the data with
a spreadsheet application such as Microsoft Excel.

The specification of USB memory is shown below.

3 Installation and Connection

Item Description
File system FAT16/FAT32
USB memory maximum capacity Up to 2 GB
Assuming that the general image file size is about 50
Number of image files that can be
kB based on the inspection conditions, about 40,000
saved
images can be saved.
Maximum save capacity 150 products per minute
Anritsu Corporation specified USB flash
memory(Option)
Recommended USB memory
Data retention period: >10 years
4 Maintenance

Rewritable count: >2,000,000 times

Be sure to close the cap after removing the USB memory.

CAUTION Otherwise, contaminants and water may enter the equipment due
to cleaning and cause a failure and an electric shock.
5 Appendix

190
 Saving, Inputting, and Outputting Data

(1) How to use a USB memory

Do not save data other than files created by this equipment in the USB memory. The
equipment may recognize files in the USB memory incorrectly, damaging the data. Also, there

1 Basic Operations
is a possibility that this unit cannot record the data.
(2) Removing/inserting a USB memory
You can take remove/insert in a USB memory when the power is on. Remove a USB memory
after the writing indicator LED of the USB memory has turned off. If you remove the USB
memory while the LED is blinking, you may damage the data and be unable to read it (the
same thing happens when the power is turned off suddenly while the LED is blinking).
Do not insert the USB memory immediately after removal. The equipment may not recognize

2 Advanced Operations
that it has been inserted again.
(3) Behavior when a USB memory is not inserted
Alarm occurs when a USB memory is not inserted, but the equipment is operable as usual.
However, you cannot record the data when you have not inserted a USB memory.
(4) Behavior when USB memory capacity is exceeded
Alarm occurs when USB memory capacity is exceeded.
You cannot record the data in the USB memory after an alarm occurred. Move the data to your
PC periodically to avoid exceeding the capacity.

3 Installation and Connection

(5) Using a recommended USB memory
Use a recommended USB memory. We do not guarantee the operation of other USB
memories than those recommended.

■ Installing a USB memory

This section describes how to insert a USB
memory.

1 Turn the knob to open the cover of the

USB memory port.
4 Maintenance

2 Insert the USB memory to the equipment

paying attention to the insertion direction.
5 Appendix

3 Close the cover and turn the knob.

191
 Saving, Inputting, and Outputting Data
■ Removing a USB memory
This section describes how to remove a USB memory.
1 Basic Operations

Be sure to perform [Eject USB] operation on this equipment to safely remove the USB memory.

1 Select [Pro Cntl] on the "Home" screen → [Save to USB], and press [Eject USB] at the
bottom of the screen or select [USB Eject] from [ ? ] at the upper right-hand corner of
the screen.
2 Advanced Operations
3 Installation and Connection

2 Turn the knob to open the cover of USB

memory port.

3 Check that the LED mounted on the USB memory is not blinking.
4 Maintenance

If you remove the USB memory during recording of the data, you may destroy the data and be
unable to read. Be sure to check if the LED is not blinking before removing the USB memory.

4 Remove the USB memory from the

equipment.

5 Close the cover and turn the knob.

5 Appendix

192
 Saving, Inputting, and Outputting Data
■ Folder/file structure of USB memory
The data recorded by this system are stored in folders separated by date.
“Recording type” and “Serial number” are automatically added to the file name. The serial
number is incremented in the following cases to create a new file. The serial number

1 Basic Operations
returns to 0 when the date changes. Note that the serial number 0 is not added to the file
name.
▪ When the data size of a file exceeds 1 Mbyte
▪ When a USB memory is inserted
▪ When the power is turned on again

Example of folders generated automatically Recorded data

2 Advanced Operations
Recording type Date ([Recording type_serial number].csv)
USB memory drive
20170701 STTS.csv
STTS.csv
Statistics STATS 20170702 STTS_1.csv
recording
HEVT.csv
directory
HOC.csv
History 20170701 HNG.csv
recording HIST 20170702 HEVT.csv
directory HEVT_1.csv

3 Installation and Connection

HOC.csv
Parameter HNG.csv
recording
directory PARAM 20170701 PARAM.csv
20170702 PARAM.csv
PARAM_1.csv

4 Maintenance
5 Appendix

193
 Saving, Inputting, and Outputting Data
■ Saving product statistics data
From the “Menu” screen, select [USB Mem] → [Save to USB] or on “Home” screen select
[Pro Cntl] → [Save to USB]. Select [Product statistics] from the list shown far left and
press [Save].
1 Basic Operations

Select [Save all product data] to save all registered product data.
2 Advanced Operations

(1) Folder and file name

Statistics data is saved in a file "STTS_△△.csv" (△△ indicates a serial number) in the
3 Installation and Connection

date folder under "STATS".

(2) Recording format

The data are recorded in USB memory in CSV format (separated by a comma) in the
order corresponding to the items shown below.
Item Description
STATISTICS DATA Type of statistics
Line Line No.
Transmit Date when the activity history was output (YYYY/MM/DD HH:MM:SS)
4 Maintenance

Prod No. Product number

Product Name Product name
Start date Date to start collecting statistics data
End date Date to stop collecting statistics data
Total Total inspection quantity (only in [Packaged])
Number of OK OK quantity and % data (two decimal places)
NG count NG quantity and % data (two decimal places)
NG quantity by inspection NG quantity and % data (two decimal places) in each inspection item
5 Appendix

194
 Saving, Inputting, and Outputting Data
■ Saving parameter data
From the “Menu” screen, select [USB Mem] → [Save to USB].
Select [Parameter] from the list shown far left and press [Save].

1 Basic Operations
2 Advanced Operations
(1) Folder and file name
Parameter data is saved in a file "PARAM_△△.csv" (△△ indicates a serial number) in

3 Installation and Connection

the date folder under "PARAM".

(2) Recording format

Record the data in USB memory in CSV format (separated by a comma) in the order
corresponding to the items shown below.
Item Description
Unit Displays the unit number.
Object version. Display version information of the object.
Machine Parameter Displays the machine parameter.
4 Maintenance

Product Parameter Displays the product parameter.

5 Appendix

195
 Saving, Inputting, and Outputting Data
■ Saving history data
From the "Menu" screen, select [USB Mem] → [Save to USB]. Select [History] from the
list on the far left and press [Save].
1 Basic Operations
2 Advanced Operations

Setting
Name Description
(Default; _ )
Activity History
3 Installation and Connection

NG History
Type Selects the types of events to be saved.
Operation check
History
All Data Saves all the registered histories.
All Data Saves the history registered at
Exact date
Search range: Exact date the specified day.
500 From Set Date 500 From Set Saves 500 items of histories
Date starting from the specified date.
Ope. History
Histories Parameter History Selects the type of the history to be output.
4 Maintenance

Alarm History

(1) Folder and file name

History data are recorded under the folder “HIST” as “HEVT_**.csv” file.
The operation check history data file is named as “HOC_△△.csv”, and recorded in the
folder named with the date under the folder “HIST”. The NG history data is recorded
under "HIST" as the file name "HNG_△△.csv" (△△ indicates the serial number).
5 Appendix

196
 Saving, Inputting, and Outputting Data
(2) Recording format
The data are recorded in USB memory in CSV format (separated by a comma) in the
order corresponding to the items shown below.

1 Basic Operations
[Activity History]
Item Description
Activity History History type
Line Line No.
Transmit Date when the history was output (YYYY/MM/DD HH:MM:SS)
History type to be output (Activity history, parameter history, alarm
History type
history)

2 Advanced Operations
Prod Product No.
History output No. Serial number of the history
Date/Time Date on which the event occurred (YYYY/MM/DD HH:MM:SS)
Event Occurred event
Contents Details of the event that occurred
Access level when event is generated. If it is not a user operation, "-"
Access Level
is displayed.

3 Installation and Connection

The user who generated the event. When user management function
User Name (option) is invalid, "-" is displayed. Also, "System" is displayed if it is
not user operation, "-" is displayed at logoff.

[Operation Check History]

Item Description
OPERATION CHECK
History type
HISTORY
Transmit Date when the history was output (YYYY/MM/DD HH:MM:SS)
Prod Product No. 4 Maintenance
History output No. History serial number
Date on which the operation check is completed (YYYY/MM/DD
Date/Time
HH:MM:SS)
Access Level Access level at checking the operation
User at checking the operation (displayed when the user management
User
function is valid)

Event Operation check type

Res. Operation check results
Manage. STD setting Yes/No the management standard setting parameter
5 Appendix

Nth validation name Detailed evaluation of the operation check items

Nth validation result Results of the operation check items

197
 Saving, Inputting, and Outputting Data
[NG History]
Item Description
NG HISTORY History type
1 Basic Operations

Line Line No.

Transmit Date when the history was output (YYYY/MM/DD HH:MM:SS)
Prod Product No.
Line number Valid only for multiple-lane setting. Fixed to 1 if is a single-lane.
History output No. Serial number of the history
Date/Time Date on which the event occurred (YYYY/MM/DD HH:MM:SS)
Type of NG evaluation (All types are output for NG evaluation of more
NG Kind
than one inspection item.)
2 Advanced Operations

Details Limit that caused the NG evaluation and measured value

CT0 to 14 Contaminant detection effect values
MPx1, MPx1_Ave,
Missing product quantity
MPx1_Min, MPx1_Max
MNP Missing product count
SPM1_Ave, SPM1_Min,
Shape split effect values
SPM1_Max
3 Installation and Connection

SPx1_Ave, SPx1_Min,
Shape missing effect values
SPx1_Max
RMT Weight measured value
RMI_Ave, RMI_Min,
Partial weight measured values
RMI_Max
SC1 to 6 Sealing effect values
USC1 to 2 Sealing effect values (Shape)
4 Maintenance
5 Appendix

198
 Saving, Inputting, and Outputting Data
■ Displaying USB information
(1) Displaying USB memory information

1 Basic Operations
2 Advanced Operations
Total Space: The total space of the USB memory is displayed.
Used Space: The used space of the USB memory is displayed.
Free Space: The free space of the USB memory is displayed.

3 Installation and Connection

“- - -” is displayed when no USB memory is inserted.

(2) Format
Press the [Format] to format a USB memory.
When you are unable to record data to a USB memory, you need to format it.
You can format a USB memory on this equipment or on your PC.

4 Maintenance
When you format a USB memory, all data will be erased. Once the data is erased, it will not be
recovered.
5 Appendix

199
 Saving, Inputting, and Outputting Data
■ Saving product effect values of the past 10,000 products
You can save the product effect values of the 10,000 products inspected in the past to the
USB memory in the CSV file format. Press the [Fn] button of the “Home” screen other
than the “General” screen, and select [Prod. effect CSV output].
1 Basic Operations
2 Advanced Operations

(1) Folder and file name

Product effect values are saved in a file "Prod_△△△.csv" (△△△ indicates a serial
number) in the date folder under "Prod".
3 Installation and Connection

(2) Recording format

The data in CSV format (separated with commas ",") is recorded in the USB memory
stick.
Item Explanation
[1] File type PROD ALL
Date when the CSV was output
[2] Transmit
(YYYY/MM/DD HH:MM:SS)
[3] Prod No. Product No.
4 Maintenance

[4] Line number Line No.

(Line feed)
Date when the effect value data was output
[5] Date/Time
(YYYY/MM/DD HH:MM:SS)
[6] to [20] Contaminant
CT0 to 14
detection effect values
[21] to [24] Missing
MPx1,MPx1_Ave, MPx1_Min, MPx1_Max
product quantity
[25] Missing product
5 Appendix

MNP
count

200
 Saving, Inputting, and Outputting Data
Item Explanation
[26] to [28] Shape split
SPM1_Ave, SPM1_Min, SPM1_Max
effect values
[29] to [30] Shape

1 Basic Operations
SPx1_Ave, SPx1_Min, SPx1_Max
missing effect values
[32] Weight measured
RMT
value
[33] to [35] Partial weight
RMI_Ave, RMI_Min, RMI_Max
measured values
[36] to [41] Sealing effect
SC1 to 6
values

2 Advanced Operations
[42] to [43] Sealing effect
USC1 to 2
values(Shape)

(CSV output example)

[1] PROD ALL

[2] Trancemit 2015/3/30 14:38

[3] Prod No. 199

[4] Line number 2

3 Installation and Connection

[5] [6] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] [41] [42] [43]
Date/Time

CT0

CT14

Mpx1

MPx1_Ave

MPx1_Min

MPx1_Max

MNP

SPM1_Ave,

SPM1_Min,

SPM1_Max

SPx1_Ave,

SPx1_Min,

SPx1_Max

RMT

RMI_Ave

RMI_Min,

RMI_Max

SC1

SC6

USC1

USC2
1

･
4 Maintenance

･
･

When [Multi-line inspection] or [Inspection by area]is being used, the CSV file is output for the line
where the product effect values is displayed.. Once the data is erased, it will not be recovered.
5 Appendix

201
 Saving, Inputting, and Outputting Data
> Saving transparent images to USB memory
Transparent images can be saved by selecting [USB Mem] → [Saving image to USB] →
[Image auto save] → [Valid] on the “Menu” screen.
1 Basic Operations

■ Saving image USB setting

([USB Mem] → [Saving image to USB])

Setting
Name Description
(Default; _ )
Set an image type to be saved in the USB memory.
Set [Display] to save the image displayed on the
2 Advanced Operations

Registering Display screen.

image Row image With enabling [Raw image] with the inspection
system does not enable QUICCA to output the
image; to do so, change to [Display].
Set a timing to save the inspected product image in
the USB memory.
When you touch the transparent image display area
Manual
while the moving image of the product is displayed in
Registering timing ALL
[Manual], the still image is automatically saved in the
NG
3 Installation and Connection

USB memory.
When [Image auto save] is set to [Valid], [ALL] is not
displayed.
Invld. Set [Valid] to automatically save the image displayed
Image auto save
Valid on the screen in the USB memory.
JPEG
Set a format of the image file to be saved in the USB
Image file format TIFF
memory.
PNG
JPEG Quality Set the JPEG image quality of files saved to USB
0 to 100
after Processing memory.
4 Maintenance

Set in Image file name format.

Wen searching the saved image with the data
management function, set to Format3
Format1
Image file name Format1 Save in “DateTime_Line” format.
Format2
format Save in “Line_ProductNo_DateTime”
Format3 Format2
format.
Save in “Line_ProductNo_DateTime_
Format3
OKNG_EvaluationResult” format.
Image file name
Optimizes the saved image file name.
5 Appendix

optimization

202
 Saving, Inputting, and Outputting Data
Image files recorded by this equipment are stored in folders separated by date and
time. File names are given by the output date and time.
Image file
(LINE-number_product-number_
Date Time

1 Basic Operations
date.extension)
USB Memory Drive ImageData 20141201 00 1_200_20141201000000001.jpg
1_200_20141201005959999.jpg

01 1_200_20141201012345678.jpg

23 1_200_20141201230159345.jpg

(1) If the system produces 150 or more products per minute, it may not save all image files.

2 Advanced Operations
(2) Operation with [Raw image] specified, either alarms - A976 “Saved image is set to raw
image in current operation” (USB related) or A977 “Saved image is set to raw image in
current operation” (QUICCA related) – will be displayed. Verify the status. If not applicable,
press [//Reset] to continue the operation.

■ Save display image

You can save the displayed image. Select [Saving image] from the [Fn] button on the
“Home” screen. The still image is saved on the USB memory.

3 Installation and Connection

4 Maintenance

When no still image is displayed, [Saving image] is not displayed.

5 Appendix

203
 Saving, Inputting, and Outputting Data

Some transparent images having been saved may found without contamination mark; they
do not compromise the inspection operation.
(1) The contamination marks do not attend on NG products while in [Missing check
1 Basic Operations

condition] and [Virtual weight condition] screen. Therefore, the saved images do not
have them.
(2) Any substance passing in between the products that is not large enough that the
photocell detects as a product is determined as a contaminant. The "Contamination NG"
is applied to the subsequent product; its image is saved without marking.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

204
 Saving, Inputting, and Outputting Data
> Check the transmittance images of previously inspected products
Up to 200 transmittance images of products previously inspected during production can
be registered on the data management screen. Select [ALL] or [NG] for [Registering

1 Basic Operations
timing] by [Saving image USB] beforehand for the images to be registered.

■ How to display the data management screen

1 On the “Home” Screen, Press [Pro Cntl] in the control bar, and select [Data Mng.].
2 The data management
screen appears, and
data registered during

2 Advanced Operations
production is listed in
chronological order. This
screen enables you to
check the registration
date or evaluation
results.

3 Installation and Connection

3 Select the data to be
checked from the data
list. More than one data
item can be selected. To
cancel the selection,
select the same data
again. Press
[SelectAll/release] to
4 Maintenance

select or cancel all data.

5 Appendix

205
 Saving, Inputting, and Outputting Data
4 Press [Conditions], you
can narrow down the
data to be displayed.
1 Basic Operations

5 Press [Display] to
display an image of the
selected data.
2 Advanced Operations

6 Press or at the upper right and left to change the image to the previous or
succeeding image and display it.

7 To save the displayed

image in the USB
memory, press [USB
Save] in the control bar.
3 Installation and Connection

8 To delete the displayed

image, press [Delete] in
the control bar.

9 Press [Back] to return to

the screen that shows
the previous data list.

10 Press [ChgScreen] to
4 Maintenance

move to the screen that

shows a thumbnail of
the registered image
and detailed record data.
Also, on this screen,
each selected image
can be displayed by
pressing [Display].
5 Appendix

206
 Saving, Inputting, and Outputting Data
11 Press [ChgScreen] to
move to the screen that
shows the thumbnails
only. Also, on this

1 Basic Operations
screen, each selected
image can be displayed
by pressing [Display].

12 Press [ChgScreen] to
return to the initial data
list display.

13 Press [USB Save] or

2 Advanced Operations
[Delete] on the screen
that shows the data list
or thumbnails to save
or delete the more than
one selected data item.

14 To refer to the images

saved in the USB memory,

3 Installation and Connection

press [USB Mem] to
change the display.
The images saved in the
USB memory are
displayed in the data list or
on the thumbnail screen.
The procedure is the
same as the procedure for
referring to the image in
[Int. Mem].
4 Maintenance

15 To change the display to the memory in the system, press [Int. Mem].

(1) To save the inspection images in the USB memory automatically without using the data
management screen, use the [Image auto save] function. In this case, this function cannot
be used at the same time as the image registration in the memory in the system.
(2) The images registered in the internal memory are cleared completely by turning the system
power off. Be sure to save the necessary images in the USB memory.
 P. 202 Saving image USB setting
5 Appendix

207
 Saving, Inputting, and Outputting Data
> Setting External I/O Signals
This section describes input and output signals for external control.
1 Basic Operations

This system has 2 points of contact I/O as standard. If you add the option KCU2504A, you
can add 8 additional points. See the table below for a summary of I/O setting.
Destination I/O Input Setting I/O Output Setting
IN1 OUT1
Standard I/O
IN2 OUT2
OUTA1, OUTA2, OUTA3,
Expansion INA1, INA2, INA3, INA4,
OUTA4, OUTA5, OUTA6,
I/O INA5, INA6, INA7, INA8
2 Advanced Operations

KCU2504A OUTA7, OUTA8

(option) Extended OUTB1, OUTB2, OUTB3,
INB1, INB2, INB3, INB4,
I/O for OUTB4, OUTB5, OUTB6,
INB5, INB6, INB7, INB8
ANRITSU OUTB7, OUTB8

For the models with a rear cooler (option), use OUT1 to control the power of rear cooler. The “IO
output setting” screen does not display OUT1.
3 Installation and Connection

1 From the "Menu" screen, select [Maint. and Setting] → [Connecting to external units]
→ [Gen. I/O connection].
4 Maintenance

2 In [IO common setting], select whether to make the standard port [Output setting] or
Expansion A port [Output setting(Expansion A)] and set to all products[common] or
5 Appendix

product-type [By Product].

208
 Saving, Inputting, and Outputting Data
3 Select [I/O input settings], and perform I/O input setting.

1 Basic Operations
2 Advanced Operations
When [Connect to] is selected and [Type]/[Logic]/[Delay time] /[LINE] is pressed, the input
screen is displayed. Assign settings according to the table below.

Types of input signals

3 Installation and Connection

Type Description
Not connecting No signal input.
Input for switching Run/Stop.
Mot. ON/OFF
Run and Stop are toggled each time this signal input goes ON for at
(Momentary)
least 500 ms.
Input for switching Run/Stop.
Mot. ON/OFF
The motor runs while this input signal is ON. Set the input ON/OFF
(Alternate)
time to 500 ms or higher.
When this input signal is ON, the conveyor motor is stopped
Mot. OFF
forcefully. After that, operation can be restarted by panel operation
4 Maintenance
(LateInPriority)
even if the signal is ON.
The operation stops when the input signal setting changes from OFF
Mot. OFF
to ON. The operation cannot be enabled when the signal is set to
(Par. Priority)
ON.
Error release Input for releasing errors and alarms.
Clear stats Clears the statistics data.
E864 External device error occurs when an error signal is turned ON
External device error
from the external equipment.
E082 Low air pressure error occurs when the air pressure error
5 Appendix

Air pressure monitor

signal is ON continuously for the air pressure error monitoring time.

209
 Saving, Inputting, and Outputting Data
Type Description
Detects that the NGBOX is full of selected products.
NG BOX full
A865 NGBOX full and E865 NGBOX full occur.
1/2/3/4/5/6
 P. 303 Full detection
1 Basic Operations

Release image capture The external signal releases the still X-ray Image on the screen.
Input to reject the inspecting products to the external NG direction.
The rejection gate operates at the same timing of other NG.
 P. 422 Timing Chart
External NG (Sync) When the evaluation of products resulted in a higher priority than
external NG in X-ray Inspection System, the products are added to
the statistics or rejected according to priority.
 P. 31 Priority of evaluation result
2 Advanced Operations

Input for rejecting all products waiting to be inspected to the NG

direction during inspecting, while the signal is ON. Use this input to
reject the visual determination products. The rejection direction
(evaluation) is decided at the time of inputting the External NG
(Sync2) signal. The products may be added to the statistics as
external NG or may not be added.
When the evaluation of products resulted in a higher priority than
external NG in X-ray Inspection System, the products are added to
the statistics or rejected according to priority.
3 Installation and Connection

 P. 31 Priority of evaluation result

The rejection timing differs depending on the product recognition
method “Packaged” or “Bulk”.
External NG (Sync2)
“Packaged”
The rejection gate operates as usual according to the rejection delay
time T3, the rejection operation time T4.
“Bulk Type”
The rejection gate operates only at the time of “the rejection delay
time T3 + the rejection operation time T4 + External NG (Sync2)”
after detecting signal start-up. Continuously turning on the signal
4 Maintenance

keeps the rejection gate turning on continuously as well. The signal

is turned OFF and after the end of “the rejection delay time T3 + the
rejection operation time T4”, the rejection gate is turned off.
* Neither “Packaged” nor “Bulk Type” supports External NG
(Sync2) input in the conveyor mode.
Input for rejecting the inspecting products to the external NG2
direction. The rejection gate operates at the same timing as other
NG.
 P. 422 Timing Chart
External NG2 (Sync)
When the evaluation of products resulted in a higher priority than
5 Appendix

external NG2 in X-ray Inspection System, the products are added to

the statistics or rejected according to priority.
 P. 31 Priority of evaluation result

210
 Saving, Inputting, and Outputting Data
Type Description
Input for rejecting all products waiting to be inspected to the NG
direction during inspecting, while the signal is ON. Use this input to
reject the visual determination products. The rejection direction

1 Basic Operations
(evaluation) is decided at the time of inputting the External NG2
(Sync2) signal. The products may be added to the statistics as
external NG2 or may not be added.
When the evaluation of products resulted in a higher priority than
external NG2 in X-ray Inspection System, the products are added to
the statistics or rejected according to priority.
 P. 31 Priority of evaluation result
The rejection timing differs depending on the product recognition
method “Packaged” or “Bulk Type”.

2 Advanced Operations
External NG2 (Sync2)
“Packaged”
The rejection gate operates as usual according to the rejection delay
time T3, the rejection operation time T4.
“Bulk Type”
The rejection gate operates only at the time of “the rejection delay
time T3 + the rejection operation time T4 + External NG (Sync2)”
after detecting signal start-up. Continuously turning on the signal
keeps the rejection gate turning on continuously as well. The signal

3 Installation and Connection

is turned OFF and after the end of “the rejection delay time T3+the
rejection operation time T4”, the rejection gate is turned off.
* Neither “Packaged” nor “Bulk Type” supports External
NG2(Sync2) input in the conveyor mode.
This signal is used as the unlock signal input for each NGBOX when
the electronically locked NGBOX (option) is used.
NGBOX RJ1/2/4/5
When this signal is set to ON, the NGBOX is regarded as unlocked
and an alarm occurs if this remains for 5 seconds or more.
A868 Box status alarm and E868 Box Error occur when the door of
NG Box Door Status the NGBOX is open.
 P. 307 NGBox Monitoring
4 Maintenance

Logic and Delay Time

Setting
Name Description
(Default; _ )
Non-reverse
Logic Input signal logic can be set.
Reverse
Delay Time 0 to 9999 [ms] Set the delay time from the terminal input.
If [External NG (Sync)], [External NG2 (Sync)] or [NG
ALL
5 Appendix

LINE box full] is selected in [Type], the lane No. can be

(L1 to 6)
specified according to the multiple-lane specifications.
 P. 279 Setting Multi-lane Rows for Conveying Products to Inspect

211
 Saving, Inputting, and Outputting Data
4 Select [I/O output settings], and perform I/O output setting.
1 Basic Operations
2 Advanced Operations

When [Connect to] is selected and the input area of [Type]/[Logic]/[Type]/[Delay

time]/[Hold time]/[LINE] is pressed, the input screen is displayed. Assign settings
according to the table below.

Types of output signals

3 Installation and Connection

Output Type
Type Description
Setting
No Output ― No signal output.
Outputs ON when the system is performing auto setting in
Auto-setting Standard
the Product Registration Navi.
Outputs ON when the system is performing operation
Checking operation Standard
check.
Outputs ON when the conveyor is rolling such as in
operation, operation check, or setting operation of the
Standard
Motor ON Product Registration Navi, etc.
Pulse
4 Maintenance

Does not output ON when the conveyor is rolling based on

the hardware switch or conveyor inching input signal.
Err. Outputs ON when the system is in an error state.
Standard
Alarm It outputs ON when an alarm occurs.
Pulse
Hold2 ON when the buzzer sounds in the signal tower (Option).
Buzzer
The timing of turning off depends on the output type setting.
Outputs ON when the system is in a measurable state in
Measurable Standard operation (except for the conveyor mode) or operation
check.
5 Appendix

212
 Saving, Inputting, and Outputting Data
Output Type
Type Description
Setting
The system outputs “ON” according to type of evaluation result output. Set the output type to
“RJ Sync.” so that the system coordinates the rejection action and the rejection timing

1 Basic Operations
assigned to specified RJ direction, when the rejection is done by another rejector unit
connected by means of general IO connection.
OK Outputs ON when the evaluation result is "OK".
Outputs ON when the evaluation result is "Contaminant
Contam. NG
NG".
Missing NG Outputs ON when the evaluation result is "Missing NG".
Evaluation output

External NG Outputs ON when the evaluation result is "External NG".

2 Advanced Operations
External NG2 Outputs ON when the evaluation result is "External NG2".
Pulse Outputs ON when the evaluation result is "Conveyance
Conv. NG
Hold1 NG".
Hold2 Outputs ON when the evaluation result is "Mass NG
Mass +NG
RJ sync. (over)".
Outputs ON when the evaluation result is "Mass NG
Mass -NG
(under)".
Shape NG Outputs ON when the evaluation result is "Shape NG".

3 Installation and Connection

Sealing NG Outputs ON when the evaluation result is "Sealing NG".
Rank output
Outputs ON when the evaluation result is other than "OK".
(NG)
Outputs ON when the evaluation result is determined.
Rank output (Timing) Pulse Normally used in combination with the Rank Output signal
above.
Outputs ON while detecting products. Does not output ON
Product Detection Pulse when the conveyor is rolling based on the hardware switch
or conveyor inching input signal.
Outputs ON when the system enters the stop state after the
REDAY Standard
power is turned on and initial setting is completed.
4 Maintenance

Outputs ON when the NGBOX full signal is ON

Output at full Standard continuously for the full detection monitoring time.
 P. 303 Full detection
Outputs ON when the NG rate (NG product) is outside the
Standard specified value (NG rate). Press the [//Reset] button to
NG Rate
Pulse reset.
 P. 305 NG Rate: NG
Standard
Outputs ON when an RJ Check error occurs when the RJ
Pulse
5 Appendix

RJ check error check function (optional) is used. Press the [//Reset] button
Hold1
to reset.
Hold2

213
 Saving, Inputting, and Outputting Data
Output Type
Type Description
Setting
Outputs ON when an E011 Photocell Error or E730
Product jam Pulse
(right)/E731 (left) Hand Insertion Detected occurs.
1 Basic Operations

Pulse
Outputs ON in case of highly hazardous contamination of
Hazard monitoring Hold1
the products
RJ Sync.
This signal is used as the unlock enable signal output for
each NGBOX when the electronically locked NGBOX
(option) is used.
NGBOX OPEN RJ
Standard This signal is set to ON when unlocking the NGBOX is
1/2/4/5
enabled and opening you can open NGBOX.
2 Advanced Operations

This signal is not output if this signal is selected while the

electronic locked NGBOX is unused.
It is output when automatic setting, sensitivity correction,
Setting Standard operation check, area mask setting/mask setting/inspection
setting (setting during operation) are being performed.

If the output types that are not listed in the table are selected, the operation is not assured.
3 Installation and Connection

For the connection terminals, refer to Annex: External I/O specifications and timing chart.
 P. 413 External I/O Specifications, P. 422 Timing Chart
4 Maintenance
5 Appendix

214
 Saving, Inputting, and Outputting Data
Logic, Type, Delay Time, and Hold Time settings, Line

Setting
Name Description
(Default; _ )

1 Basic Operations
Output signal logic can be set as follows:
Non-reverse
Logic Non-reverse Signal not reversed.
Reverse
Reverse Signal reversed.
The operation is assured when selecting a type that is shown
in the table.
Pulse ON only for set Hold time
Pulse
Hold1 ON until end of evaluation of next product.
Hold1
It continues to turn ON until the

2 Advanced Operations
Type Hold2
Hold2 button is pressed or the error reset input
RJ Sync.
signal is received
Standard
ON only during rejector gate operation
RJ sync
time(T4 interval)
Standard The logic of output signal can be set.
Delay time 0 to 9999 [ms] Sets the output ON delay time.
Sets the signal hold time. Effective only if Pulse is selected in
Hold time 0 to 9999 [ms]
the Output Type Setting.

3 Installation and Connection

The lane No. can be specified according to the multiple-lane
ALL specifications when the item related to evaluation output
LINE
(L1 to 6) such as [Evaluation output (Contam. NG) is selected in
[Type].
 P. 279 Setting Multi-lane Rows for Conveying Products to Inspect

4 Maintenance
5 Appendix

215
 Saving, Inputting, and Outputting Data
■ General I/O detail setting
Normally, use [I/O input settings] and [I/O output settings]. Use [I/O input setting (details)]
and [I/O output setting (details)] when using logical connections of signals.
1 Basic Operations

I/O input setting (Details)

([Maint. and Setting] → [Connecting to external units] → [Gen. I/O connection] → [ I/O input setting
(detail)])

* Select the port to specify from [Standard], [Expansion A], and [Expansion B].

Setting
Name Description
(Default: _ )
2 Advanced Operations

Not connected
(Select from [Type] on The same parameter as [Type] on the “I/O input setting”
Type
the "I/O input setting" screen.
screen)
0 to 255
(There are input ports
Input Terminal from [01] to [18]. The
Set the terminal number of the input terminal block.
No. 1 initial value is the
same as the port
3 Installation and Connection

number.)
Non-reverse Specifies the logic of the input signal from the selected
Input Logic 1
Reverse terminal.
Specifies the delay time of the input signal from the
Delay Time 1 0 to 9999 [ms]
selected terminal.
Signal Specifies the logical connection of the signals input from
No/And/Or
Connection 1 the input terminal No. n and [n+1].
Input Terminal
0 to 255 Set the terminal number of the input terminal block.
No. 2
Non-reverse Specifies the logic of the input signal from the selected
Input Logic 2
4 Maintenance

Reverse terminal.
Specifies the delay time of the input signal from the
Delay Time 2 0 to 9999 [ms]
selected terminal.
Signal Specifies the logical connection of the signals input from
No/And/Or
Connection 2 the input terminal No. n and [n+1].
Input Terminal
0 to 255 Set the terminal number of the input terminal block.
No. 3
Non-reverse Specifies the logic of the input signal from the selected
Input Logic 3
Reverse terminal.
5 Appendix

Specifies the delay time of the input signal from the

Delay Time 3 0 to 9999 [ms]
selected terminal.

216
 Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _ )
Signal Specifies the logical connection of the signals input from
No/And/Or
Connection 3 the input terminal No. n and [n+1].

1 Basic Operations
When [External NG (Sync)], [External NG2 (Sync)] or [NG
ALL
Line box full] is selected for [Type], column numbers can be
(L1 to 6)
specified according to the multi-column specification.
Rejector
Conveyor
Checkweigher
Metal detector
Connect to Sets the connection of input signal.
X-ray inspect.System

2 Advanced Operations
Packager
Labeler
Other devices

3 Installation and Connection

4 Maintenance
5 Appendix

217
 Saving, Inputting, and Outputting Data
I/O output setting (Details)
([Maint. and Setting] → [Connecting to external units] → [Gen.I/O connection] → [ I/O output setting
(details)])
1 Basic Operations

* Select the port to specify from [Standard], [Expansion A], and [Expansion B].

Setting
Name Description
(Default: _ )
0 to 255
(There are output
ports from [01] to
Output
[18]. The initial Set the terminal number of the output terminal block.
Terminal No.
value is the same
2 Advanced Operations

as the port
number.)
No Output
(Select from [Type] The same parameter as [Type] on the [I/O output settings]
Type 1
on the "I/O output screen.
settings" screen)
Pulse
Hold1
Specifies the format of the signal output from the output
Output Type 1 Hold2
3 Installation and Connection

terminal block.
RJ Sync.
Standard
Non-reverse Specifies the logic of the signal output from the output
Output Logic 1
Reverse terminal block.
Specifies the delay time of the signal output from the output
Delay Time 1 0 to 9999 [ms]
terminal block.
Specifies the hold time of the signal output from the output
Hold Time 1 0 to 9999 [ms]
terminal block.
Signal Specifies the logical connection of the signals output from
No/And/Or
Connection 1 the output terminal No. n and [n+1].
4 Maintenance

No Output
(Select from [Type] The same parameter as [Type] on the [I/O output settings]
Type 2
on the "I/O output screen.
settings" screen)
Pulse
Hold1
Specifies the format of the signal output from the output
Output Type 2 Hold2
terminal block.
RJ Sync.
Standard
5 Appendix

Non-Reverse Specifies the logic of the signal output from the output
Output Logic 2
Reverse terminal block.

218
 Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _ )
Specifies the delay time of the signal output from the output
Delay Time 2 0 to 9999 [ms]
terminal block.

1 Basic Operations
Specifies the hold time of the signal output from the output
Hold Time 2 0 to 9999 [ms]
terminal block.
Signal Specifies the logical connection of the signals output from
No/And/Or
Connection 2 the output terminal No. n and [n+1].
No Output
(Select from [Type] The same parameter as [Type] on the [I/O output settings]
Type 3
on the "I/O output screen.
settings" screen)

2 Advanced Operations
Pulse
Hold1
Specifies the format of the signal output from the output
Output Type 3 Hold2
terminal block.
RJ Sync.
Standard
Non-reverse Specifies the logic of the signal output from the output
Output Logic 3
Reverse terminal block.
Specifies the delay time of the signal output from the output

3 Installation and Connection

Delay Time 3 0 to 9999 [ms]
terminal block.
Specifies the hold time of the signal output from the output
Hold Time 3 0 to 9999 [ms]
terminal block.
Signal Specifies the logical connection of the signals output from
No/And/Or
Connection 3 the output terminal No. n and [n+1].

The lane No. can be specified according to the multiple-lane

ALL specifications when the item related to evaluation output
Line
(L1 to 6) such as [Evaluation output (Contam. NG) is selected in
[Type].
4 Maintenance

Rejector
Conveyor
Checkweigher
Metal detector
Connect to X-ray Sets the connection of output signal.
inspect.System
Packager
Labeler
5 Appendix

Other devices

219
 Saving, Inputting, and Outputting Data
■ Monitoring the internal signal or general input/output (I/O) signal
You can view the signal in the system and the waveform of the general I/O signal for the
external control. For the signals for which the timing verification or adjustment is required,
perform while viewing the “I/O Monitor” screen.
1 Basic Operations

1 Press the [Set/Adj] button on the “Home” screen to select the [I/O Monitor]. The “I/O
Monitor” screen is displayed.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

220
 Saving, Inputting, and Outputting Data
The descriptions on each item of the I/O monitor screen are described below
Setting
Name Description
(Default; _ )
CH1, CH2, CH3,

1 Basic Operations
Sets the channels to detect the triggers set in the
Trigger CH CH4, CH5, CH6,
event.
CH7, CH8
Sets the trigger detection method.
DOWN
DOWN: Detects changing from H to L.
Event UP
UP: Detects changing from L to H.
No
No: No event is detected.
5,10,20,50,100 Sets the cycle to collect the sample of the signal
Sampling Cycle
[ms] waveform.

2 Advanced Operations
Yes Sets whether to update the display of the waveform
Loop Display
No in the cycle unit.
(Refer to the
CH1 to 8 Selects the signal to be monitored.
following items.)
The button name changes between [Set] and
[Input] every time the button is pressed.
When the button name is [Set], the "Display Signal"
Set screen appears by pressing the inside of the frame

3 Installation and Connection

Set/Input button
Input of [CH1 to 8]. When the button name is [Input], the
set value of the selected signal can be changed
directly by pressing the inside of the frame of the
already-set [CH1 to 8]
The button name changes between [Get Start] and
[Get Stop] every time the button is pressed.
Get Start/Get Stop Get Start When the button name is [Get Start], monitoring of
button Get Stop the wave form starts according to the settings by
pressing the button. When the button name is [Get
Stop], monitoring of the waveform stops.
Clears the monitor waveform of the displayed
4 Maintenance
Clear –
signal.
5 Appendix

221
 Saving, Inputting, and Outputting Data
2 Check that the Set/Input button name is [Set], and press the inside of the frame of
[CH1 to 8]. The "Display Signal" screen is displayed.
1 Basic Operations

[2] Press the inside

of the CH frame.
2 Advanced Operations

[3] Displays the

display signal.
[1] Confirm with the Set button.

3 Set the signal to be monitored on the "Display signal" screen. By selecting the inside
of the frames of CH1 to CH8, the "Display signal" screen appears. Select the signal
3 Installation and Connection

whose waveform is monitored from the following table.

Type Signal name Description

Internal PHOTO (W1 to 6) This is the optical signal for product detection. This
signal signal is specified for each line.
PHOTO (RJ1/3/5) This is the optical signal for rejection check. This signal
is specified for each rejection direction.
RJ (1/2/4/5) This is the rejection output signal. This signal is
specified for each rejection direction.
T3 (1 to 6) This is the rejection delay time T3 signal. This signal is
specified for each line.
4 Maintenance

T4 (1 to 6) This is the rejection operation time T4 signal. This signal

is specified for each line.
T7 (1 to 6) It is displayed when [RJ Check](option) is used.
This is the rejection check delay time T7 signal. This
signal is specified for each line.
T7_Gate (1 to 6) It is displayed when [RJ Check](option) is used.
This is the RJ1 gate check delay time T7 signal. This
signal is specified for each line.
5 Appendix

T7_Gate5 (1 to 6) It is displayed when [RJ Check](option) is used.

This is the RJ5 gate check delay time T7 signal. This
signal is specified for each line.

222
 Saving, Inputting, and Outputting Data
Type Signal name Description
T9 (1 to 6) It is displayed when [RJ Check](option) is used.
This is the rejection check operation time T9 signal. This
signal is specified for each line.

1 Basic Operations
T9_Gate (1 to 6) It is displayed when [RJ Check](option) is used.
This is the gate check delay time T9 signal. This signal
is specified for each line.
Input IO IN1 to 2 This is the input signal for the standard general I/O.
signal IO INA1 to 8 This is the input signal for the expansion A general I/O.
IO INB1 to 8 This is the input signal for the expansion B general I/O.
MRJ (2) IN 1 to 16 This is the I/O input signal of the MRJ unit.

2 Advanced Operations
It is used for product detection signal input of Product
detection and Rejection Confirmation Function by
photocell during optional Multi-line check.
For details, refer to the optional instruction manual.
Output IO OUT1 to 2 This is the output signal for the standard general I/O.
signal IO OUTA1 to 8 This is the output signal for the expansion A general I/O.
IO OUTB1 to 8 This is the output signal for the expansion B general I/O.
MRJ (2) OUT 1 to 32 This is the I/O output signal of the MRJ unit.

3 Installation and Connection

It is used for rejection output when optional Multi-line
check is done.
For details, refer to the optional instruction manual.

4 Maintenance
5 Appendix

223
 Saving, Inputting, and Outputting Data
4 By pressing the [Set/Input] button to set the button name to [Input] and then pressing
the inside of the frames [CH1 to 8], the set value allocated to the signal can be
changed directly.
1 Basic Operations

5 Set CH to be the trigger, drawing the start method of the wave form for an event, and
sampling cycle to [Trigger CH], [Event], and [Sampling Cycle] respectively. After
setting, please press the [Get Start] button at the bottom of the screen. Hereafter,
drawing starts when the event to be the trigger occurs.
2 Advanced Operations

6 To stop monitoring the wave form, press the [Get Stop] button at the bottom of the
screen.

7 To delete the displayed waveform, press the [Clear] button at the bottom of the screen
3 Installation and Connection
4 Maintenance
5 Appendix

224
 Saving, Inputting, and Outputting Data
> Setting Data Communication by Serial Connection
This section explains the settings for the data input/output by the serial connection to the
external equipment.

1 Basic Operations
Serial output setting
([Maint. and Setting]  [Connecting to external units]  [Serial connection])

For details on serial connection, refer to the operation manual for serial communication unit
KCU2507A.

* Setting items of [Serial 2(A)] and those of [Serial 3(B)] are the same.

2 Advanced Operations
Setting
Name Description
(Default: _ )
Selects a connection method of serial input/output.
No No connection with external equipment
External
No Connection with external equipment
machine
External machine
Serial A (B) Anritsu
Anritsu Product Select when using CW/MD linkage
connection Product

3 Installation and Connection

Code reader
RFID reader Code
Select to use a code reader.
reader
RFID
Select to use a RFID reader.
reader
Serial A (B)
RS-232C
Transfer Select the communication standards (transmission method).
Current loop
method
9600
Serial A (B)
1200
transferring Selects serial I/O transmission speed.
2400
4 Maintenance
speed
4800
No
Serial A (B)
EVEN Selects serial I/O parity.
Parity
ODD
Serial A (B) RTS
Selects whether to enable the hardware flow control.
Flow control No
Serial A (B)
ASCII
Data send Switches the data send mode of serial communication.
BINARY
5 Appendix

mode

225
 Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _ )
Follows the interlock instruction for product
Pro/Opera and operation from the connected equipment.
1 Basic Operations

tion The corresponding product is within the

product number range from 1 to 100.
Follows the interlock instruction for product
Product from the connected equipment. The
Pro/Operation Only corresponding product is within the product
Product Only number range from 1 to 100.
Serial A (B) Run Follows the interlock instruction for operation
Run
Linking Brand/run (expand) from the connected equipment.
2 Advanced Operations

Brand only Follows the interlock instruction for product

(expand) Brand/run and operation from the connected equipment.
(expand) The corresponding product is within the
product number range from 1 to 200.
Follows the interlock instruction for the product
Brand only of the connected equipment. The
(expand) corresponding product is within the product
number range from 1 to 200.

Serial A (B) No Sets the equipment to be interlocked.

3 Installation and Connection

interlocked CW CW: ANRITSU checkweigher

unit MD MD: ANRITSU metal detector
Serial A (B)
Sub Unit Sets the Main Unit for the instruction source or Sub Unit for
Main&sub link
Main Unit the instruction destination to interlock other models.
set
Selects the telegraph format in which the evaluation result is
output to serial A (B).
No Does not output the evaluation result.
Standard Outputs the evaluation result only.
No Outputs the evaluation result and product
4 Maintenance

Standard Expansion
effect value.
Serial A (B) Expansion
Simple Outputs the evaluation result by the easy
result output Simple expansion expansion expansion telegraph.
Detail
The format is the same as the [Standard], but
Detail2 Detail different judgment results are displayed
numerically according to the type of each NG.
The format is the same as the [Expansion], but
Detail2 different judgment results are displayed
numerically according to the type of each NG.
5 Appendix

226
 Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _ )
Selects whether to output a change in the system status
(power ON, operation, stop) to serial A (B).

1 Basic Operations
Serial A (B) No
No Does not output the status change.
status change Yes
Yes Outputs the status change.
output Status
Outputs the response telegraph in the case of
Status
the status change.
Selects whether to output the operation check result to
Serial A (B) serial A (B).
No
Op. check
Yes No Does not output the operation check result.
output

2 Advanced Operations
Yes Outputs the operation check result.
Selects whether to output the abnormality that occurred in
the system to serial A (B).
Does not output even if an abnormality in the
Serial A (B) No No
system occurs.
error alarm Yes
Outputs the information to notify of an
output Status Yes
abnormality that occurred in the system.
Outputs the status response telegraph if an
Status

3 Installation and Connection

abnormality in the system occurs.
Serial A (B)
Displayed only when [Serial A(B) connection] is [Code
product code 1 to 2 to 20
reader]. Sets the starting digit of the item code.
(starting digit)
Displayed only when [Serial A(B) connection] is [Code
Serial A (B)
reader]. Set the number of digits of product item code. If 0 is
product code 0 to 6 to 18
set, all values after the start position will be read as the item
(No. of digit)
code.

4 Maintenance
5 Appendix

227
 Saving, Inputting, and Outputting Data
> Connecting to the Network
To connect to the network via Ethernet, refer to the following table for setting.
1 Basic Operations

(1) When changing network settings, turn off the power once and turn it back on after at least one
minute has elapsed. (Recommended)
(2) If the settings related to the network have been changed, a message to prompt you to reboot
the system appears. Reboot the system according to the instructions on the screen.
(3) Dismiss the error message before changing the setting.

Network common setting

([Maint. and Setting] → [Connecting to external units] → [Network connection] → [Network common
2 Advanced Operations

setting])

Setting
Name Description
(Default; _ )
Invld. Sets whether to connect the network to
Network: Connected
QUICCA QUICCA.
0.0.0.0 to
IP address Sets IP address.
255.255.255.255
3 Installation and Connection

0.0.0.0 to
Subnet Mask Sets the subnet mask.
255.255.255.255
0.0.0.0 to 192.168.0.1 to
Default Gateway Sets the default gateway.
255.255.255.255
Inputs the port No. to access from the
Remote Server port 5001 to 50001 to 65535
network.
0.0.0.0 to 192.168.0.1 to
DNS server Sets DNS server.
255.255.255.255
Work Group 14 characters max. Sets the product group.
No
4 Maintenance

Not connected Sets the processing in case of detection of

Alarm
processing a disconnected network.
Error
Input the name of the equipment on the
Machine name 14 characters max. network. This name enables you to search
the equipment through the PC.
5 Appendix

228
 Saving, Inputting, and Outputting Data
Setting communication contents
([Maint. and Setting] → [Connecting to external units] → [Network connection] → [Communication
setting])

1 Basic Operations
Setting
Name Description
(Default; _ )
Invld. Sets the individual data output to the PC
Indiv.data output to PC
Valid on the network.
0.0.0.0 to Inputs the IP address of the PC in which
PC IP address
255.255.255.255 the data saving.
Inputs the port No. of the PC in which the
PC port number 5001 to 50000 to 65535
data saving.

2 Advanced Operations
Invld. Sets whether to change the product type
Remote product change
Valid via the network.
Invld. Sets whether to run or stop the system via
Remote Operation
Valid the network.
The parameter change information is
Param. history Invld.
output spontaneously to a network. Use
transmission Valid
this normally in [Invld.].
Individual detailed Format 2

3 Installation and Connection

Use this normally in [Format 2].
format Format 4
Invld.
AI header send process Use this normally in [Invld.].
Valid
Invld. Sets the operation check result output to
Output on validation
Valid the PC on the network.

Image output setting

([Maint. and Setting] → [Connecting to external units] → [Network connection] → [Image output
settings]) 4 Maintenance

Setting
Name Description
(Default; _ )
Sets whether to output images to the PC.
Invld. The maximum capacity of [Valid] to output
Image output to PC
Valid individual data and images is 500 per
minute.
Image output server 64 Characters max Inputs the server name used for FTP.
Input the folder name to be used for FTP.
• 127 characters max
Input the folder name in the connection
Output folder (V1.94 or earlier:
5 Appendix

destination PC. Include the sub folder

16 characters max)
name when having a sub folder.
Login for output 16 Characters max Inputs the login name used for FTP.

229
 Saving, Inputting, and Outputting Data
Setting
Name Description
(Default; _ )
Password for output 16 Characters max Inputs the password used for FTP.
Sets the number of the ports to be
1 Basic Operations

connected to the FTP server in which

images are saved. Add the number of the
connection port when save the image in
the high-performance.
Note: The upper limit of the FTP port
counts varies depending on the
Number of FTP connected PC. Set the number so
1 to 5 to 10
connection port that the simultaneous connecting
2 Advanced Operations

count does not exceed the upper

limit.
Example) To connect 2 units of X-ray
inspection system to the PC
with Windows 7 (maximum
FTP connecting count: 10), the
setting for each system is 5.
None
Sets the transmittance image output to the
Image output condition NG only
PC on the network.
3 Installation and Connection

ALL
Set the image size output to a network
Number of saved when [Image output condition] is [ALL]
image blocks 3 to 11 and [Conveying style] is [Bulk Type]. The
(option) smaller the value, the image marked off in
a smaller unit is output.

[Number of saved image blocks] is intended for a sequence of blocks that were evaluated as
OK. When an NG block is detected, the images of blocks (OK blocks accumulated until the NG
block detected + 1) are output.
4 Maintenance

Example: Image output example: When [Number of saved image blocks] is set to 11

[1] Blocks 1 to 11 are output as single

images as OK products.
[2] Blocks 12 to 17 are output as single
images as NG products.
[3] Block 18 is output in as single
images as NG products.
5 Appendix

[4] Blocks 19 to 21 are output as sigle

images as NG products.

230
 Saving, Inputting, and Outputting Data

Some transparent images having been saved may found without contamination mark; they do not
compromise the inspection operation.
(1) The contamination marks do not attend on NG products in [Missing check condition] and

1 Basic Operations
[Virtual weight condition] screen. Therefore, the saved images do not have them.
(2) Any substance passing in between the products that is not large enough that the photocell
detects as a product is determined as a contaminant. The "Contamination NG" is applied to
the subsequent product, of which the image be saved without marking.

SNTP setting
([Maint. and Setting] → [Connecting to external units] → [Network connection] → [SNTP setting])

2 Advanced Operations
Setting
Name Description
(Default; _ )
Selects whether to synchronize the time
Invld.
SNTP time with the external time server by using
Valid
SNTP.
SNTP server 64 characters max Sets the IP address of the SNTP server.
SNTP connection Sets the intervals for SNTP time
0 to 30 to 60 [min]
interval synchronization.

3 Installation and Connection

The connection interval is 1 second for 0
SNTP connection 0 to 59 [sec]
minute and 0 second.
Set SNTP time difference adjustment
method.
Auto: Automatically adjusts the time
SNTP connection Manual difference according to the current time
method Auto zone.
Manual: Adjusts the time in the time
difference input in SNTP time difference
adjustment.
+ When the time difference adjustment
4 Maintenance
SNTP connection (+-)
- method is manual, set the time difference
from Greenwich Mean Time at the
SNTP connection 0 to 9 to 12 [hour]
installation place of equipment.
For the time difference set in the SNTP
SNTP connection 0 to 59 [min] time difference adjustment parameter,
include the additional time difference by
Summertime.
5 Appendix

231
 Saving, Inputting, and Outputting Data

(1) To set SNTP, turn off the power once and turn it back on after at least 1 minute has elapsed.
(Recommended)
(2) Altered SNTP setting values are effective after the system reboot. "SNTP time
1 Basic Operations

synchronization" is immediately effective if disabling “SNTP time”.

(3) With enabling “SNTP time”, the clock of inspection system catches up the server system
clock, if in behind and it puts off, if preceding, by 20 milliseconds per second until coincides.
(4) If Summertime is abolished in the regions where Summertime is applied, set correct time
difference in the SNTP time difference adjustment parameter after SNTP time difference
adjustment method is changed from “Auto” to “Manual”.

Remote maintenance setting

2 Advanced Operations

([Maint. and Setting] → [Connecting to external units] → [Network connection] → [Remote maintenance
setting])

Setting
Name Description
(Default; _ )
Invld.
Remote maintenance Valid the remote maintenance function.
Valid
Sets the IP address of the ports that
0.0.0.0 to
3 Installation and Connection

IP address perform the remote maintenance of this

255.255.255.255
machine.
Sets the subnet mask of the ports that
0.0.0.0 to
Subnet Mask perform the remote maintenance of this
255.255.255.255
machine.
Sets the default gateway of the ports that
0.0.0.0 to 192.168.0.1 to
Default Gateway perform the remote maintenance of this
255.255.255.255
machine.
Enters the port number for access to the
Remote maintenance
5001 to 50003 to 65535 PC that performs the remote
Port
maintenance.
4 Maintenance

0.0.0.0 to Enters the IP address of the PC that

PC IP address
255.255.255.255 performs the remote maintenance.
5 Appendix

232
 Changes the image display format
Changes the image display format

> Set Transmittance Image Hold Condition

You can change the conditions to hold the product transmittance images displayed in the
transmittance image display area during production. From the "Menu" screen, select

1 Basic Operations
[Adjust registered products.] → [Screen Display] → [Image displaying].
 P.116 Image displaying

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

233
 Changes the image display format
> Checking a still image and moving image in the sub window
You can display a moving image in the sub window while a still image is displayed on the
screen. You can change a still image to a moving image displayed in the sub window.
1 Basic Operations

Sub window
([Maint. and Setting] → [Functions] → [Screen Setting])

Setting
Name Description
(Default; _ )
Hide
Subwindow Changes to display or hide the sub window.
Display
2 Advanced Operations

The operation of the sub window is described below:

[1] Contaminant NG occurs. [2] When the [Image hold setting] is set to [At NG
occurrence], the sub window appears to display
a moving image, and the transmittance image
display area shows a still image.
3 Installation and Connection

<Moving image>

<Moving image>
<Still image>

Tap the sub window to change the

display contents.
[3] The sub window changes to a still image, [4] The sub window is hidden.
4 Maintenance

and the transmittance image display area

changes to a moving image.

<Still image>
5 Appendix

<Moving image> <Moving image>

Press [Close] on the sub window.

234
 Changes the image display format
The basic operation of the sub window is described below:
[1] Enlarges the display by
tapping twice.
[2] Enables the sub window

1 Basic Operations
position to be moved
Closes the sub window.
while tapping. (The
Changes the display to enlarged display is
a moving image or a still canceled when moving
image by tapping. the sub window.)

2 Advanced Operations
When a still image is displayed in the transmittance image display area, tap the transmittance
image display area and move it horizontally to move the displayed transmittance image together in
the same direction.

> Set Zoom Display of System Condition

To check the equipment condition remotely, "STOP", "RUN", evaluation results "OK",
"NG", and the inspection mode "CONVEYOR MODE" and "Check mode" can be enlarged

3 Installation and Connection

to display them. If they are overlapped with the transmittance display and it is difficult to
check the image, From the “Menu” screen, select [Maint. and Setting] → [Functions] →
[Screen setting] → [Zoom Device status] to [Invld.] to hide these enlarged displays.

4 Maintenance

Zoom Device status: Valid Zoom Device status: Invld.

5 Appendix

235
 Changes the image display format
> Change Display Setting of Projection Monitor or Product Effect Monitor
You can change the display setting of the positions or overlapping of the projection
monitor, product effect monitor, or transmittance image display area.
1 Basic Operations

([Maint. and Setting] → [Functions] → [Screen Setting])

Setting
Name Description
(Default; _ )
When the projection monitor or product effect
Histogram Non Transparent monitor is displayed, the transmittance image of
background Transparent the product being produced can be displayed as
the background of each monitor.
2 Advanced Operations

When the projection monitor or product effect

monitor is displayed, switch whether to display
Projection monitor Display in row product image in reduced size or same-size.
display Display on image When a same-size image is displayed, the
product area overlapped with the monitor is
hidden.
3 Installation and Connection

Histogram background: Non Transparent Histogram background: Transparent

4 Maintenance
5 Appendix

Projection monitor display: Projection monitor display:

Display in row Display on image

236
 Changes the image display format
> Changing the display magnification of a still image
You can change the display magnification of a still image.

1 Basic Operations
1 Display a still image on the “Home” screen. Press the [Fn] button and select
[Enlarge/Reduce mode].

2 Advanced Operations
3 Installation and Connection
2 The screen changes to the Enlarge/Reduce mode, and the enlarge/reduce bar is
displayed at the bottom of the screen. Press the [ Zoom Out] or [ Zoom In]
button to adjust the image to the desired size.

4 Maintenance

3 After adjusting, press the [Fn] button and select [Enlarge/Reduce mode] to return to
the normal mode.
5 Appendix

The screen also returns from the Enlarge/Reduce mode to the normal mode when a still image is
released or a different screen is displayed.

237
 Changes the image display format
> Adjust the contrast of the displayed image
You can change the gray-scale contrast of a still image.
1 Basic Operations

1 Display a still image on the “Home” screen. Press the [Fn] button and select [Display
image adjustment] from [Shortcut].
2 Advanced Operations
3 Installation and Connection

2 The “Displayed image adjustment” screen is displayed. Adjust [Contrast] to the desired
gray-scale contrast. The higher the value, the darker the image becomes.
4 Maintenance

3 After setting, press [Update] to reflect the changed setting. Press [Back] to return to
the “Home” screen.
5 Appendix

238
 Other Settings and Adjustments
Other Settings and Adjustments

> Checking the X-ray sensor

You can check that there is no problem with the X-ray sensor elements.
From the "Menu" screen, select [Maint. And Setting] → [Unit/connected device set.] →

1 Basic Operations
[X-ray sensor] → [X-ray sensor check].

2 Advanced Operations
[X-ray tube voltage], [X-ray tube current], and [Conveyor speed] display the output
conditions of the currently set product. You can also set any value by selecting the

3 Installation and Connection

displayed field. After confirming the value to be inspected, press [start] button
to start X-ray irradiation, and the light reception level of the X-ray sensor will be displayed
on the screen as a graph. When finished, press the [finish] to stop X-ray irradiation.
When defective elements are detected as a result of inspection, a red x-mark is added to
the far left of the graph.

4 Maintenance

If NG element is detected, please contact the support of the

CAUTION
5 Appendix

supplier.

239
 Other Settings and Adjustments
■ Mask of defective elements
When X-ray inspection system detected defective elements, masking the defective
elements avoids fails of sensitivity adjustment until the X-ray sensor is replaced to transfer
to the operation state.
1 Basic Operations

Select [Fn] → [Register masking] in the “X-ray sensor check” window to register the
defective elements mask.
2 Advanced Operations
3 Installation and Connection

Selecting “Yes” masks the defective elements.

The area where the defective elements are
masked is not detected.
The area has a risk that defective elements
are leaked.
4 Maintenance

Masked defective
elements
5 Appendix

240
 Other Settings and Adjustments
Select [Fn] → [Clear masking] to clear the mask.
The following message displays at the start-up time of operation for the registered
defective elements mask.

1 Basic Operations
2 Advanced Operations
“w/ defect ele mask” displays during operation. The masked defective element is the area
not to be inspected and displayed in orange.

3 Installation and Connection

Masked defective
elements

The following message displays at the start-up time for the registered masked defective
element.
4 Maintenance
5 Appendix

241
 Other Settings and Adjustments
> Checking the X-ray tank
You can check that there is no problem with the X-ray tank position adjustment.
From the "Menu" screen, select [Maint. and Setting] → [Unit/connected device set] →
1 Basic Operations

[X-ray Tank] → [X-ray tank position adjusting].

2 Advanced Operations

[X-ray tube voltage], [X-ray tube current], and [Conveyor speed] display the output
3 Installation and Connection

conditions of the currently set product. You can also set any value by selecting the
displayed field. After confirming the value to be inspected, press [start] button
to start X-ray irradiation, and the light reception level of the X-ray sensor will be displayed
on the screen as a graph.When finished, press the [finish] to stop X-ray irradiation. The
values of [MIN], [MAX], and [Rmax] in the table are updated on the screen when the
[finish] is pressed.

CAUTION If there is a problem, please contact the support of the supplier.

4 Maintenance
5 Appendix

242
 Other Settings and Adjustments
> Checking Version Info
When the [ ? ] in the upper right corner of the screen is pressed and "Version Information"
is selected, or select [Control Panel] on the "Menu" screen → [Version Info.] the following

1 Basic Operations
information is displayed.
▪ Model of the main unit
▪ Serial No.
▪ Software version information
▪ Hardware version information
▪ Information about options
▪ Other information

2 Advanced Operations
> Setting the Date and Time

3 Installation and Connection

1 Press the date display area at the upper right-hand corner of the screen, or select
[Control Panel] on the "Menu" screen → [Date Setting] to display the setup screen.
Enter the current time on the Date, Time, and TimeZone tabs.
Change the year and month using the ▲ and ▼ marks, and select the date from the
calendar. Next, move to the Time tab.

4 Maintenance
5 Appendix

243
 Other Settings and Adjustments
2 Set the Hour, Minute, and Second by using the ▲ and ▼ marks. Lastly, proceed to the
Time Zone tab.
1 Basic Operations
2 Advanced Operations

3 Select an area that corresponds to the time zone.

3 Installation and Connection
4 Maintenance

When date, time, and time zone have been set, press the [OK] to finish.

(1) To set the date and time, turn off the power once and turn it back on after at least 1 minute has
elapsed. (Recommended)
(2) To display the "Date Setting" setup screen, a message to prompt you to reboot the system
appears. Reboot the system according to the instructions on the screen.
(3) To set time and date, disable “SNTP time”.
5 Appendix

244
 Other Settings and Adjustments
> Setting display language
1 Select the “Menu” screen → [Language]

1 Basic Operations
2 Advanced Operations
2 Select the language to display and press [OK].

3 Installation and Connection

4 Maintenance
5 Appendix

245
 Other Settings and Adjustments
> Setting Conveyor Speed
This is to set the conveyor speed of the equipment.
1 Basic Operations

Set main conveyor

([Adjust registered products.] → [Ins. condition set.] → [Basic Inspecting Condition])

Setting
Name Description
(Default; _ )
KXS7522AxCLE
10 to 20 to 90 [m/min]
KXS7534AxCLE
Conveyor speed Sets conveyor speed for each product.
2 Advanced Operations

10 to 20 to 60 [m/min]
KXS75xxCxCLE
10 to 20 to 50 [m/min]
3 Installation and Connection
4 Maintenance
5 Appendix

246
 Other Settings and Adjustments
> Monitoring Function
■ Photocell monitoring
([Maint. and Setting] → [Unit/connected device set.] → [Photocell])

1 Basic Operations
Setting
Name Description
(Default; _ )
Selects Valid/Invalid of product detection sensor
error.
No error occurs even when the
Invld. product keeps blocking the
Photocell Invld.
photocell.
monitoring Valid
Product detection sensor error

2 Advanced Operations
occurs when the product blocks the
Valid
photocell for the time specified in
[Monitor for photocell err.].
Enter the monitoring time for photocell error.
Product detection sensor error occurs when the
optical axis of the photocell is blocked
continuously for the time specified here. The
Monitor for 500 to 2000 to 10000 initial value is 2000 milliseconds. If it is too long,
photocell err. [ms] make it shorter. If it is less than the time for which

3 Installation and Connection

the product blocks the photocell when it passes,
an error occurs every time a product passes.
Therefore, the setting must be longer than that
time.
This equipment generates error "E011: Photocell Error" when X-rays of a certain time or
more are irradiated to one work so that the dose of X-rays to the inspected article does
not become excessive, and we have a mechanism to stop X-ray irradiation (permitted
X-ray radiation time (msec): 2000).
In permitted X-ray radiation time, allowable time is set from the product length which can
be passed for each X-ray irradiation amount and Conveyor speed so that the absorbed
4 Maintenance

dose of food becomes 0.1 Gy or less *.

 P. 13 Safety of inspected products

* If the absorbed dose of food differs from 0.10 Gy, please decide the maximum product
length at a ratio from 0.10 Gy.
5 Appendix

247
 Other Settings and Adjustments
Due to the limitation of X-ray irradiation allowable time, the length of the inspected
item(Exclude bulk type product) that can flow according to the conveyor speed will differ.
The length of the product that this device can check properly is determined by the
formula.
1 Basic Operations

Due to software limitations, the product length can be recorded within 576 mm.

Calculation formula of allowable product length :(Double interruption mask length is

calculated as 30 mm.)

Equation for calculating the permitted product length:

Permitted length (mm) = permitted X-ray radiation time (msec) × conveyor speed
2 Advanced Operations

(m/min) ÷/m -Double interruption mask length (mm)

Permitted product length quick reference according to conveyor speed (mm)

Permitted product length (mm)
Conveyor speed (m/min)
KXS7522/KXS7534
10 300
20 630
30 970
3 Installation and Connection

40 1300
50 1630
60 1960
70 2290
80 2620
90 2950
If the product is longer than 576 mm, the image may be cut off.
The image can be recorded up to 576 mm, but the inspection will be performed normally
even if the software limit length is exceeded.
4 Maintenance
5 Appendix

248
 Other Settings and Adjustments
■ Undetectable area entry
([Adjust registered products.] → [Ins. condition set.] → [Undetectable area entry cond.])

Setting
Name Description

1 Basic Operations
(Default; _ )
When a part of the product has transported the
uninspected area on the front or back side of
the belt, if it is set to [Valid], it will be detected
Undetectable area Invld.
as transport NG, and it will be ignored if it is set
entry Valid
to [Invld.]. Also, in the case of multi-row setting,
even if the product passes through the border
area of the row, it is treated as transport NG.

Undetectable area entry limit

2 Advanced Operations
Sets the product effect value to determine that
a product has entered the area specified in
[Undetectable area width]. If a product intrudes
Detection limit 1 to 100 to 255
into the set area, the product effect value
detected is not detected as NG if it is lower
than the value set in [Detection limit].
Undetectable area Sets the area width to determine that a product
0 to 1 to 10 [mm]
width has entered the undetectable area.

3 Installation and Connection

Undetectable area

Undetectable area width

4 Maintenance
5 Appendix

249
 Other Settings and Adjustments
> Setting Key Touch Operation
This is to set the key touch operation.
■ Key touch operation
1 Basic Operations

([Control Panel] → [Key touch operation])

Setting
Name Description
(Default; _ )
Select the line, and press [Input] or
Invld. [Set] at the bottom of the screen to
determine.
Invld.
Only when entering the parameter
Input
Direct-push command Input only, you can determine only by
2 Advanced Operations

Register and
selecting the line.
select
You can determined by selecting
Register
line when on which the menu list is
and select
displayed.
The ABCDEF keyboard appears
when the language is set to
"Japanese", while the QWERTY
Auto Auto
keyboard appears when
Keyboard layout QWERTY
3 Installation and Connection

"Languages other than Japanese"

ABCDEF is set.
QWERTY Displays the QWERTY keyboard.
ABCDEF Displays the ABCDEF keyboard.
Touch panel Adj ― Starts touch panel adjustment.
4 Maintenance
5 Appendix

250
 Other Settings and Adjustments
■ Direct-push command
On the screen where the menu list is displayed,
set the determination operation to select the
specified line. This setting is enabled also from the

1 Basic Operations
[Direct-push command] displayed by pressing the
[Fn] button at the lower right of the screen where
the menu list is displayed.

■ Keyboard layout
Select the layout of the alphabetical keyboard used when entering the product name or
the password used when changing the access level.

2 Advanced Operations
3 Installation and Connection
ABCDEF keyboard QWERTY keyboard

4 Maintenance
5 Appendix

251
 Other Settings and Adjustments
■ Touch panel adjustment
([Control Panel] → [Key touch operation] → [Touch Panel Adj.])
1 Basic Operations

When adjusting the touch panel from the menu "Touch Panel Adjustment", turn off the power once
and turn it back on after at least 1 minute has elapsed. (Recommended)
 P.39 Turning On/Off Power

When [Touch Panel Adj.] is selected, touch panel adjustment starts. Touch the center of
the cross displayed on the screen. The cross mark is displayed in the upper left, lower left,
upper right, and lower right in this order. When complete, the cross mark changes to a
check mark (). When the right bottom adjustment is completed, the shutdown will start
2 Advanced Operations

automatically. E788: No image signal (PC UNIT Video signal abnormality) is displayed,
please turn the power switch OFF/ON and restart the equipment.
3 Installation and Connection

Please touch the center

of the displayed cross.

You can start touch panel adjustment by holding down the screen displaying the [XR75]
logo at the startup of the equipment. After turning on the power, please press and hold the
screen when the following [XR75] logo is displayed. Touch panel adjustment starts after
4 Maintenance

initialization is complete.
5 Appendix

252
 Other Settings and Adjustments
> Setting error processing
■ Error notification
([Maint. and Setting] → [Error notification])

1 Basic Operations
Setting
Name Description
(Default; _ )
Set the behavior when the statistic count
exceeds the upper limit of 999,999. If it
Disregard
Statistical data exceeds the upper limit, you will get an
Alarm
exceeding error message” A006 statistics total count
Err.
exceeded 1 million” or “E818 number of

2 Advanced Operations
statistics are exceeding over a million”.
Sensitivity correction Alarm Select whether to display an alarm or error for
now Err. the sensitivity correction request.
Set the error to be displayed when pressing the
front, rear or external emergency stop switch.
“E361: Emergency Stop switch
Common has been activated.” is displayed
Emergency stop Common
Individual when the emergency stop switch

3 Installation and Connection

is pressed.
Each error of the emergency stop
Individual
switch is displayed.

When [Emergency stop] is set to [Individual], the emergency stop switch and the
corresponding error are as follows.

Emergency stop switch Error

Front E363 Front side emergency stop switch is activated.
Rear E364 Rear side emergency stop switch is activated.
4 Maintenance

External Emergency stop E365 External Emergency stop switch is activated

5 Appendix

253
 Options and Peripheral Devices
Options and Peripheral Devices

> Setting Signal Tower/Buzzer

If the optional signal tower or buzzer is installed, perform the setting according to the
following procedure.
1 Basic Operations

1 From the "Menu" screen, select [Maint. and Setting]  [Unit/connected device set.] 
[Signal tower/Buzzer] and set [Signal tower] to [Standard(LR5)].
2 Advanced Operations
3 Installation and Connection

If the signal tower to be connected is LU7 type, select [Standard (LU7)].

If the signal tower connected is a large volume signal tower, select [Large volume].

2 From the "Menu" screen, select [Maint. and Setting]  [Unit/connected device set.] 
[Signal tower/Buzzer]  [Sig. tower settings].
4 Maintenance
5 Appendix

254
 Options and Peripheral Devices
3 Select an item to operate the signal tower and press [Set].
4 Set the operation pattern, [Op method] (Operation method) and [Op time] (Operation
time) of the buzzer and the lamp (red, yellow, green).

1 Basic Operations
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

255
 Options and Peripheral Devices
■ Sig. tower settings
For each item, set the Sounding method, Lighting method, Op method, Op time.
Name Op method Op explanation
1 Basic Operations

Error Standard Set the lighting condition when an error occurs.

Alarm Pulse Set the lighting condition when an alarm occurs.
Standard
Hazard Pulse Set the lighting conditions in case of contamination of
monitoring Hold1 dangerous foreign matter in the product.
Hold2
ConveyanceNG Pulse Set the lighting conditions when conveyance NG occurs..
Hold1
2 Advanced Operations

Hold2
Contam.NG Pulse Set the lighting conditions when foreign matter is mixed in.
Hold1
Hold2
Sealing NG Pulse Set the lighting conditions when sealing NG occurs.
Hold1
Hold2
Missing NG Pulse Set the lighting conditions when missing items occur.
3 Installation and Connection

Hold1
Hold2
Shape NG Pulse Set the lighting condition when shape NG occurs.
Hold1
Hold2
External NG Pulse Set the lighting condition when external NG occurs.
Hold1
Hold2
Mass NG Pulse Set the lighting condition when mass NG occurs.
Hold1
4 Maintenance

Hold2
CONVEYOR Standard Specify the lighting condition in the conveyor mode.
MODE
Warming up Standard Specify the lighting condition when warming up is in
progress.
RUN Standard Specify the lighting condition when operating is in
progress.
STOP Standard Specify the lighting condition when not in operation.
5 Appendix

Setting Standard Specify the lighting conditions when auto setting,

sensitivity adjustment, operation check, setting by area,
and are performed.

256
 Options and Peripheral Devices
Name Op method Op explanation
Preparing Standard Set the lighting conditions from the start of operation until
the conveyor starts to move.
Initializing Standard Specify the lighting conditions from the time the power is

1 Basic Operations
turned on until the operation becomes ready.

■ Sounding method
Press the hierarchical box on the top of the tower to display the input screen.
Sounding method Description
Mute The sound is turned off.
No change The buzzer sound remains the same.

2 Advanced Operations
Keep the previous operating state.
Beep 1 The buzzer beeps rapidly.
Beep 2 The buzzer beeps slowly.

■ Lighting method
Press the hierarchical box on the tower to display the input screen.
Lighting method Description
OFF Light goes out.

3 Installation and Connection

No change The light remains the same.
Keep the previous operating state.
On Light turns on.
Blink The light is turned on and off repeatedly.

■ Op method
Press the [Op method] box to display the input screen.
Operation method Description
Pulse The operation is performed only for the specified
4 Maintenance

time.
Standard The operation described in event is performed.
Hold1 It will operate until evaluation of the next product is
complete.
Hold2 Beeping continues until the [//Reset] button at the
upper right corner of the screen is pressed.
5 Appendix

257
 Options and Peripheral Devices
■ Op time
Press the [Op time] box to display the keypad input screen. This indicates the time to
operate the signal tower when the [Op method] is set to [Pulse].
Name Setting range (Default: _)
1 Basic Operations

Op time 0 to 1000 to 60000

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

258
 Options and Peripheral Devices
> Setting the Printer
For printing by using the optional printer, enable the following settings.

1 Basic Operations
■ Printer output
([USB memory/Printer] → [Print out])

Setting
Name Description
(Default: _)
Normal Print
Print Direction Sets the printing direction.
Rev.Print
Print at operation Invld. Prints the result at the timing of the operation check

2 Advanced Operations
check end Valid end when this setting is enabled.
No
Sets the conditions to print the inspection result for
Individual Print All
each product.
Only NG

The following sample shows the print direction (normal or reverse) and print type.

001 ContShapeCarryEx1Ex2 <Operation Check>=======

16/03/03 10:20 Print 16/06/23 12:34
001 ShapeMassCarry Prod.No. 123

3 Installation and Connection

16/03/03 10:19 Prod. 12345678901234
001 ContMiss ProdName ＡＢＣＤＥＦＧ
16/03/03 10:19 ＨＩＪＫＬＭＮ
001 Cont 16/03/03 10:19 Manage. STD setting None
001 Cont 16/03/03 10:19 OK Prod. Check Normal
001 Pass 16/03/03 10:18 OK Prod. Check Normal
001 Pass 16/03/03 10:18 Contam. Check Normal
001 Cont 16/03/03 10:18 Contam. Check Abnormal
001 Cont 16/03/03 10:18 ========================

Individual Print: Operational check print:

Reverse Reverse

Statistics Print: Reverse 4 Maintenance

5 Appendix

Statistics Print: Normal

259
 Options and Peripheral Devices
■ Output Statistics Print
1 Stop the operation, and
select [Print Stats] from
[Pro Cntl] in the control
1 Basic Operations

bar.
2 Advanced Operations

2 The "Do you want to

print statistics?"
message appears.
Press [Execute] to print.
3 Installation and Connection

3 To feed unprinted paper,

press [Feed].
4 Maintenance
5 Appendix

260
 Options and Peripheral Devices
> Setting Rejector
This is to make detailed settings for the rejector.

1 Basic Operations
Rejector setting
([Maint. and Setting] → [Unit/connected device set.] → [Rejector])

Setting
Name Description
(Default; _ )
Set an Error/Alarm generated when an abnormality
occurs in the rejector.
Err. Notifying an error for an abnormality
Rejector is error Err.
Alarm occurring on the rejector.

2 Advanced Operations
Notifying an alarm for an abnormality
Alarm
occurring at the rejector.
Sets signal-type output to the rejector.
When the sorting signal is output, the
Pulses rejector returns to the standby position
Pulses
RJ output type set in the direction with no product.
Hold
The rejecter keeps the state of the
Hold latest sorted signal until the next sorted

3 Installation and Connection

signal is output.
Sets the RJ direction waccording to evaluation results
No Product RJ OK
when product conveyed.
Direction NG
OK:PASS side waiting,NG:NG side waiting
RJ direction setting
(See below) Set rejector direction.
/2/3/4/5/6
Setting the direction count of rejector.
Set in cases other than 2 ways and 3
Undefined
Undefined ways.
RJ Direction Count 2 Ways
4 Maintenance
RJ1 and RJ3 or RJ5 and RJ3 can be
2 Ways
3 Ways set for each line.
RJ1, RJ5, and RJ3 can be set for each
3 Ways
line.
5 Appendix

261
 Options and Peripheral Devices
RJ direction setting
([Maint. and Setting] → [Unit/connected device set.] → [Rejector] → [RJ direction setting /2/3/4/5/6])
1 Basic Operations

(1) The initial setting of the rejecting direction varies depending on the connected rejector.
(2) When the conveyor flows from right to left, RJ1 and RJ5 of the default values are placed in
reverse order in the following table.
(3) In [Rejector direction setting 2], RJ1 an1d RJ5 of the default values are placed in reverse
order in the following table.
(4) [RJ direction setting 2/3/4/5/6] appears for multiple-lane setting.

Setting
2 Advanced Operations

Name Description
(Default; _; )
Sets the RJ direction when an alarm is
Alarm_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5
issued.
Cnv. NG_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for conveyance NG.
Contam NG_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for contaminant NG.
Sealing NG_1(-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for sealing NG.
Missing NG_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for missing NG.
3 Installation and Connection

Shape NG_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for shape NG.
Sets the RJ direction for weight NG
Mass -NG_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5
(underweight).
Sets the RJ direction for weight NG
Mass +NG_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5
(overweight).
Ext. NG_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for external NG.
Ext. NG2_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for external NG2.
OK_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 Sets the RJ direction for OK.
Sets the direction in which the rejector
runs under the following conditions.
4 Maintenance

Forced_1 (-6) RJ1, RJ2, RJ3, RJ4, RJ5 ▪ During sensitivity adjustment
▪ During auto setting
▪ During area setting
5 Appendix

262
 Options and Peripheral Devices
■ Rejecting Direction
3-way classification (STD) (Top view)
RJ direction RJ direction
RJ5 RJ1

1 Basic Operations
RJ3 RJ3
Flow RJ1 RJ5 Flow

5-way classification (STD) (Top view)

RJ direction RJ direction
RJ5 RJ1

RJ4 RJ2

2 Advanced Operations
RJ3 RJ3
Flow RJ2 RJ4 Flow

RJ1 RJ5

2-way classification (STD)

Dropout (Side view)
RJ direction
RJ3
Flow

3 Installation and Connection

RJ1
Air jet (Top view)

RJ3

Flow
RJ1 (Rejecting direction)

4 Maintenance
5 Appendix

263
 Options and Peripheral Devices
> Using the User Management function
By using the optional user management function, the user who performed the operation is
recorded in the history. Also, by assigning access levels (1a, 1b, 2) and language
1 Basic Operations

information (Japanese, English, etc.) in advance, it is possible to switch to appropriate

access levels and display languages at the same time as switching users. User masters
are created using QUICCA tools.

QUICCA is required for creation of the User Master. For details, refer to the QUICCA Operation
Manual.

■ User management functions

2 Advanced Operations

([Maint. And Setting] → [Security and Rules] → [User management settings])

Setting
Name Description
(Default; _ )
Invld.
User management Valid or invalid the User Management function.
Valid
Set whether to select the user from the user list when
switching users or to specify the User No. or user
3 Installation and Connection

No code.

Direct user change User No. No Select the logon user from the user list.
User code User No. Specify the logon user with the User No.
Specify the logon user with the user
User code
code.
The access level follows the setting of the [User after
auto log off time].
Auto log off time 0 to 60 [min]
 P. 293 Setting the access level to 1a after
non-operation time has elapsed
Sets the access level after the auto log off.
4 Maintenance

Sets the access level to 1a without

1a
changing a user.
User after auto log 1a
off time Not Select Logs off so that there is no user
selected. While the user is not selected,
Not Select
the setting of [Ope Restriction At Log-off]
is followed.
5 Appendix

264
 Options and Peripheral Devices
Setting
Name Description
(Default; _ )
Sets restrictions on functions that can be used during
logoff.

1 Basic Operations
User operations other than user
Ope
switching and language switching are
Ope Disabled Disabld
Ope Restriction At prohibited.
Stops only
Log-off In addition to the operation permitted by
Operator Level 1
Stops Only [Ope Disabled], operation stop can be
performed.
Operator You can perform operations permitted
Level 1 with Operator Level 1.

2 Advanced Operations
■ Registering the User Master
To use this function, the User Master must be registered in the system in advance.
1 Enable user management settings.
When this function is enabled, the Access Level Change button changes to the User
Change button.

3 Installation and Connection

This function Invld. Valid

2 Store the User Master created by the QUICCA tool in the USB memory stick, and
insert this stick into the system.

3 From the "Menu" screen, select [Control Panel] → [Master information] → [Manage
master]. Select the [User master] tab, and press the [Load] button to start reading the
User Master.
4 Maintenance
5 Appendix

The User Master can be registered directly from QUICCA via Network.

265
 Options and Peripheral Devices
■ Selecting a user
Users can be selected by either of the following buttons.
[1] [User] button of the smart guide phase 1
1 Basic Operations

 P. 134 Daily operation according to the Smart guide

[2] User Change button in the status bar

[3] [Menu] → [Control Panel] → [UserChange]

When you have not yet selected any user (e.g., immediately after the startup, etc.), "No
Select” is displayed on the [User Change] button on the status bar at the top of the screen.
Select the user at this time.
2 Advanced Operations

No user is selected.

The access level can be changed only to 2 (manager level). If you have changed the
access level to 2, your user name is Lv.2. Password input is requested in the same
manner as disabling this function. Then, input it.

■ Switching users
3 Installation and Connection

Users can be switched by either of the following methods.

[1] Selecting from the user list
Users can be selected while checking details of the user information displayed in the
list. In addition, the access level can be changed by pressing [Fn] → [Access Level
Change].

[2] Inputting the User No.

Input the number (up to 3 digits) allocated for each user.

[3] Inputting the user code

Input the character code (staff number, etc.) allocated for each user by using a
4 Maintenance

keypad.
5 Appendix

266
 Options and Peripheral Devices
Each setting method is described below.
[1] Selecting from the user list
1 Select a user from the list, and press the [UserChange] button.

1 Basic Operations
2 Advanced Operations
2 Input the password if the password is set.

3 Installation and Connection

4 Maintenance
5 Appendix

267
 Options and Peripheral Devices
[2] Inputting the User No.
1 Input the User No., and then press [OK].
If there is a corresponding user, the user name and remarks are displayed at the
1 Basic Operations

lower right corner of the screen.

2 Input the password if the password is set.

[3] Inputting the user code

2 Advanced Operations

1 Input the user code, and then press [OK].

If there is a corresponding user, the user name and remarks are displayed at the
lower right corner of the screen.
3 Installation and Connection

2 Input the password if the password is set.

If the data is not registered in the Users Master and users cannot be switched, change the
access level for operation by the temporary user (access level 2), or invalid the user
management function tentatively.

■ Switching from the manager level to operator level

If you have changed to a user at the manager level (Access Level 2), the User Change
4 Maintenance

button on the status bar continues to blink in yellow. This is in order to prompt you to log
off from the manager level after the completion of manager-level work. When you press
the yellow blinking user change button, a logoff message is displayed, and you can
perform user switching or logoff operations.
5 Appendix

268
 Options and Peripheral Devices
> Using the Prod. Master management function
If more than one system is used, the product master enables you to unify the product
information. The product master means the database containing the product information,

1 Basic Operations
and this is created by using QUICCA. The product master is registered in the system in
advance, and call the product information from the product master to register the product.

The product master management function is an option.

For details of the product master creation, refer to the QUICCA Operation Manual.

■ Enabling the product administration functions

2 Advanced Operations
([Maint.and Setting] → [Security and Rules] → [Prod.management settings])

Setting
Name Description
(Default; _ )
Prod.Master Invld Valid or invalid the product master management
management Valid function.

3 Installation and Connection

Setting [Direct product change] allows you to set the product type switching method.
 P. 301 Selecting the Product Change Method

4 Maintenance
5 Appendix

269
 Options and Peripheral Devices
■ Registering the Prod. Master
To use this function, the Product Master must be registered in the system in advance. The
Product Master is created by using the QUICCA tool.
1 Basic Operations

1 Store the [Prod. Master] created by QUICCA in the USB memory stick, and insert this
stick into the system.

2 From the "Menu" screen, select [Control Panel] → [Master information] → [Manage
master]. Select the [Prod. Master] tab, and press the [Load] button to start reading the
Product Master.
2 Advanced Operations
3 Installation and Connection

The Product. Master can be registered directly from QUICCA via the Network.
4 Maintenance
5 Appendix

270
 Options and Peripheral Devices
■ Registering the product by using the Prod. Master
1 Press [Register new product.] on the “Menu” screen to start registering the product.
When the preparation for the product registration has been made, press [Next].

1 Basic Operations
2 Check the setting items, and press [Next].
3 Select the product to be registered, and input [Item code]. If the product master
includes the item code that was input, Display type1 and Display type2 that were
acquired from the product master are displayed.

2 Advanced Operations
3 Installation and Connection
4 Press [Next] to display contents registered in the master. If there is no problem, follow
the instructions on the screen to progress the product registration.
 P. 42 Register New Product

■ Performing the product synchronization

([Adjust registered products.] → [Product information])

Setting
Name Description
(Default; _ )
At the timing described below, set whether to reflect
4 Maintenance

the updated contents.

The product synchronization is enabled only when
the product type corresponding to the item code
exists in the product master.
Product Invld. The product synchronization is performed at the
synchronization Valid timing described below.
▪ When changing the product
▪ When operation stops and the product master is
updated
5 Appendix

▪ When starting up
▪ When operation stops

271
 Other Useful Functions
Other Useful Functions

> Displaying Product List

When [Display product list.] is pressed on the "Menu" screen, the product names of each
of the registered products are displayed in a list.
1 Basic Operations

▪ A mark indicating the setting state of the product is displayed.

Mark Description
Inspection is available.
☑
Minimum settings required for inspection (X-ray output) have been completed.
Not registered.
□ Since registration of the product is not completed, it is impossible to place
sufficient inspection.
2 Advanced Operations

For products with □ displayed, start inspection after product registration.

 P. 42 Register New Product

▪ For product change-over, select the product to change and press the [Prod.Chg.].

(1) The ”Home” screen is also displayed when the "Prod" area is pressed on the "General"
screen.
3 Installation and Connection

(2) The “Display product list.” Screen is also displayed by pressing [Pro Cntl] 's [Chg Prod] on the
“Home” screen.

■ Confirm product information

Press [Prod inf] on the “Display product list.” Screen. You can check the variety
information of the selected variety.
4 Maintenance
5 Appendix

272
 Other Useful Functions
> Deleting Registered Product
■ Delete from Product List screen
1 Select the product to delete.

1 Basic Operations
2 Press [Fn] button and press [Delete]. When the “Prod. Delete” screen is displayed,
press [Yes] button. The selected product is not able to delete.

2 Advanced Operations
3 Installation and Connection
> Copy/Paste Registered Product
■ Copying product information from the product list screen and pasting it to
other product
1 Select a target product to be copied.
2 Press the [Fn] button lower right on the screen and select [Copy]. The product No. and
the product name of the selected product change to bold face.

3 Select a destination product to which the selected product to be copied.

4 Press the [Fn] button to select [Paste]. The product information of the source product 4 Maintenance
is copied to the destination product information.

5 You can repeat copying the source product information. However, if you change the
“Display product list” screen to another screen, the source information is reset.

> Changing the Product Name of the Registered Product

■ Changing the product name from the product list screen
1 Select a target product to be changed.
2 Press the [Fn] button lower right on the screen and select [Change product], the
5 Appendix

software keyboard is displayed. Enter the item name and press [OK].

 P. 36 Software Keyboard

273
 Other Useful Functions
> Clearing Statistics
■ Clear the statistics of the current type
1 Select [Pro Cntl] → [Clear Stats.].
1 Basic Operations
2 Advanced Operations

2 When [Yes] button pressed, only the

statistics related to the currently selected
3 Installation and Connection

product are cleared.

This example is in the “General” screen,
but the statistics data is cleared in other
screens.

You can also clear statistics from [Stats Control] → [Clear Stats] on the “Menu” screen.
4 Maintenance

■ Clear all product stats

1 From the “Menu” screen, select [Stats Control] → [Clear all product stats].

2 When [Yes] button pressed, statistics on

all product types will be cleared.
5 Appendix

274
 Other Useful Functions
> Stats Control
■ Clear statistics at product changeover
([Stats Control] → [Basic Statistics Setting])

1 Basic Operations
Setting
Name Description
(Default; _ )
It sets whether to clear the statistics of the current
product at the time of product change.
Stats clear at No Statistical clearing will not be carried
No
prod.chg over Yes out at product changeover.
Current type is cleared statistically
Yes
and product switching is carried out.

2 Advanced Operations
Print on stats clear Invid. Sets the statistics data USB output (CSV file) at
(CSV) Valid the time of the statistics clear.

Clear lot No. on Invid. Sets to clear the lot No. at the time of the statistics
stats clear Valid clear.

■ Set not to start the operation when the lot No. is blank
([Stats Control] → [Basic Statistics Setting])

3 Installation and Connection

Setting
Name Description
(Default; _ )
Cannot stats when Invid. Sets not to start the operation when the lot No. is
no lot No. Valid blank.

Using the settings “Clear lot No. on stats clear” and “Cannot stats when no lot No.” in
combination prevents the operation start without setting the lot No. after the statistics
clear.

4 Maintenance
5 Appendix

275
 Other Useful Functions
> Setting All Products
Use this function to set parameters of all products at once.
Using this function improves the working efficiency if many products have been
1 Basic Operations

registered.

1 Move to the “Menu” screen, press the [Fn] button at the lower right of the screen and
select [All prod setting].

2 “All prod setting” is displayed on the upper part of the screen.

2 Advanced Operations
3 Installation and Connection

3 Select [Adjust registered products.], enter the parameter setting for executing all
product type setting, and press [OK].
4 Maintenance

4 Changes in parameters are reflected to all products. It takes time to finish this
processing. Do not turn off the power until the processing is complete.

5 Press the [//End] on the top of the screen will cancel all product setting.
5 Appendix

When changing to a screen other than adjusting registered product, all product settings are
canceled.

276
 Other Useful Functions
> Using in Conveyor Mode
Use this to feed products without performing an inspection.
When set to conveyor mode, the screen display of this system is as follows.

1 Basic Operations
▪ The “CONVEYOR MODE” message is displayed under “STOP” and “RUN” on the
screen.

2 Advanced Operations
3 Installation and Connection
▪ Even if products are fed, they are not evaluated. The statistics quantity is not counted.

▪ The “X-ray radiation state display” area does not turn red while products are being fed.

It will not turn red.

▪ Functions such as [Sensitivity Adjustment], [X-ray sensor check], [X-ray tank position
adjusting], [Operation Check] and [Register new product] are not available.
4 Maintenance

Conveyed products are not inspected and fed to the subsequent stage when used in CONVEYOR
MODE.
5 Appendix

277
 Other Useful Functions
■ Setting conveyor mode
1 From the "Menu" screen, select [Adjust registered products.] → [CONVEYOR MODE],
select [Yes] in [CONVEYOR MODE], and press [OK].
1 Basic Operations
2 Advanced Operations

2 Press [Start] to start the conveyor, and [Stop] to stop it.

3 Select [Adjust registered products.]  [Ins. condition set.]  [Basic Inspecting
3 Installation and Connection

Condition]  [Conveyor speed(m/min)] to change the conveyor speed. Press [Input],

enter a value on the keypad and press [OK].

Even if you change the conveyor mode from [Yes] to [No], the conveyor speed does not change.
4 Maintenance
5 Appendix

278
 Other Useful Functions
> Setting Multi-lane Rows for Conveying Products to Inspect
The multiple-line inspection function divides the carrying width into the desired inspection
area width for inspecting. The difference between "Single-lane carrying" and

1 Basic Operations
"Multiple-lane carrying" is described below:
Carrying state Operation screen

Flow direction

Single
lane

2 Advanced Operations
Flow direction

3 Installation and Connection

Multiple
lane

The rejectors are installed to each divided lane per system.

4 Maintenance
5 Appendix

279
 Other Useful Functions
■ Multi-lane inspection specifications
Item Explanation
Inspection lane count Dividing into 2 to 6 lanes
1 Basic Operations

Evaluation method Evaluates for each inspection lane.

Rejection output Outputs rejection signal for each inspection lane.
Rejection output count Up to 5 rejection outputs per lane.
Note: KCU2601A MRJ (2) unit(option)is required at 3 to 6
lanes.
Inspection area Each inspection area can be set as desired.
Lane allocation The lanes are allocated in the order of L1, L2, ..., starting
from the back of the system.
2 Advanced Operations

Lane width/Start/Stop position range KXS7522: 0 to 256 mm

KXS7534: 0 to 409 mm
Image save timing Enabled continuously.
Statistics Outputs statistics for each lane and for all lanes.
The following function outputs only the total value for all
lanes as the statistics value.
• Statistics Print
Maximum inspection performance 300 pieces per lane and minute
3 Installation and Connection

1000 pieces per minute for all lanes in total

Product conveying method Bulk type cannot be used.
Functions Out-of-range NG Can be used in combination.
used in Rejection Shift Can be used in combination.
combination Function(option )
Rejection Check Can be selected from the PASS side or the NG side.
Function(option )
Undetectable area Can be used in combination.
entry detection
4 Maintenance

Make sure that the product being inspected does not enter the area between the columns.
Since the inspection cannot be performed, it will be Conveyance NG.
5 Appendix

280
 Other Useful Functions
■ Screen structure for multiple-lane setting
The screen structure for the multiple-lane inspection setting is shown below:
“General” screen

1 Basic Operations
Display target lane (selected)

Lane name:
Lane 1

1st lane transmittance

image display area
Target lane

Lane border area

Total count

2 Advanced Operations
(non-inspection area)
for each
display
2nd lane target lane
transmittance image
display area
Non-target lane

Lane name:
Lane 2

3 Installation and Connection

“Contaminant detection" screen (same as the other dedicated screens)

Display target lane (selected) *[ALL] cannot be selected.

Margin
display for
4 Maintenance
each display
target lane
Projection
(product effect)
monitor for each
display target
lane
5 Appendix

281
 Other Useful Functions
■ Multi-line inspection setting
([Maint. and Setting] → [Functions] → [Multi-lane inspection])

Setting
Name Description
1 Basic Operations

(Default; _ )
Invld.
Sets the timing to display the lane name on
Name of lanes During operation and stop.
the screen.
Only while is stopped
Number of lanes 1 to 6 Set the number of the divided lanes.
0 to 256:KXS7522 Sets the inspection area start position of the
Area 1 Start
0 to 409:KXS7534 [mm] 1st lane.
0 to 256:KXS7522 Sets the inspection area end position of the
2 Advanced Operations

Area 1 End
0 to 409:KXS7534 [mm] 1st lane.
0 to 256:KXS7522 Sets the inspection area start position of the
Area n Start
0 to 409:KXS7534 [mm] n lane.
0 to 256:KXS7522 Sets the inspection area end position of the n
Area n End
0 to 409:KXS7534 [mm] lane.
*n=2 to 6
3 Installation and Connection

(1) The default values and setting range of the lane start position and end position vary depending
on the model.
(2) Feed the product on the lane 1 side during [ Register New Product].
 P. 42 Register New Product
(3) Feed the product on the lane 1 side during operation check.
 P. 78 Checking Operations
(4) To set the RJ direction of lane n, use [RJ direction setting n].
 P. 261 Setting Rejector
(5) Set the external NG input or evaluation output for each lane by the [LINE] item on the “I/O
input settings” screen or “I/O output settings” screen.
4 Maintenance

 P. 208 Setting External I/O Signals

(6) When using the Smart guide function, the display target lane (select) button appears when
pressing the “Date” button at the top of the screen.
 P. 134 Daily operation according to the Smart guide
5 Appendix

282
 Other Useful Functions
> Viewing Activity History
Press [History] on the “Menu” screen to view the status of the equipment and production
status in chronological order. You can record events that occurred in the past such as

1 Basic Operations
errors and operation history.

■ Activity History
Histories of events that occurred in the equipment are displayed. Up to 10,000 records
can be recorded.

2 Advanced Operations
3 Installation and Connection
[Operation]: Records the event that causes a status change and the changed status
every time the status is changed by an event such as power on, access
level change, and operation start.
[Parameter]: Records the product number, parameter type, and changed information
every time a parameter such as a product name, main unit conveyor
speed, and all product setting is changed.
[Alarm]: Records the error number and the error name every time an alarm is
4 Maintenance

triggered by an event such as an emergency stop, hand insertion error, or

error release.

To display each activity history on the screen, press [Operation], [Parameter], or [Alarm] at
the bottom of the screen to hide the unnecessary type.
5 Appendix

283
 Other Useful Functions
■ Operation check history
The result history of Eval./RJ Confirmation is displayed in chronological order. Up to
10,000 records can be recorded.
1 Basic Operations
2 Advanced Operations

Select the history whose details must be checked, press the [Fn] button, and select
[Detail] to display the detailed history data.
Item Description
3 Installation and Connection

Displays the date and time when the operation check has been
Date/Time
completed.
Prod No. Displays the product No. for which the operation check was performed.
Displays the name of the product for which the operation check was
Prod.Name
performed.
Access Level Displays the access level when the operation check was performed.
Displays the name of the user who performed the operation check.
User Name * This item is displayed only when the user management function is
enabled.
Event Displays the operation check type.
4 Maintenance

Res. Displays the operation check result.

Manage. STD
Displays whether to enable or disable the management standard setting.
setting
Confirming OK
Display pass products(OK products) results.
prod.
Confirming
Display contaminant NG result.
contam.NG prod.
5 Appendix

284
 Other Useful Functions
■ NG History
The histories of NG evaluation are displayed in chronological order. Up to 10,000 items
can be recorded.

1 Basic Operations
2 Advanced Operations
To narrow down the items for each history and display them on the screen, press the NG
type icon at the bottom of the screen to hide the unnecessary type.
NG type Mark name NG type Mark name

3 Installation and Connection

Contaminant Overweight
NG NG

Underweight
Sealing NG
NG

Missing NG External NG

Conveyance
Shape NG
NG
4 Maintenance
5 Appendix

285
 Other Useful Functions
■ Saving histories
To save the history data in the USB memory, press [Save] in the control bar beneath each
history screen to output the data from the “Save to USB” screen. Specify the type (Activity
History, Operation Check History, NG History), search the range to be output and the
1 Basic Operations

history type on the [History] tab, and press [Save].

2 Advanced Operations

■ Clearing histories
3 Installation and Connection

Press the [Fn] button in the control bar beneath each history screen and select [Clear
history] to clear the history data on the displayed history screen completely.
4 Maintenance
5 Appendix

286
 Other Useful Functions
> Setting the warming-up operation function
The warming-up operation prior to the inspection start provides more stable inspection.
Set this operation according to the installation environment, etc.

1 Basic Operations
([Maint.and Setting] → [Functions] → [Warming-up])

Setting
Name Description
(Default; _ )
Invld. Set valid or invalid the warming-up operation
Warming-up
Valid function.
Set valid or invalid the message confirmation
Warm-up start No

2 Advanced Operations
whether to perform the warming-up operation or
message Yes
not.
Warm-up time 1 to 20 to 120 [min] Set the time to perform the warming-up operation.
Set the allowable time when the operation can
Start standby time 1 to 5 to 10 [min] start again without warming-up operation after the
X-ray radiation stops.
Set the operation when restarting warm-up
operation before “Start standby time” elapses
when warm-up operation is interrupted.

3 Installation and Connection

Restart the warm-up operation from
Warm-up resume From start From start
the beginning.
time process Continue
The warm-up operation is performed
for the time obtained by subtracting
Continue
the time for the warm-up operation
before the interruption.

4 Maintenance
5 Appendix

287
 Other Useful Functions
■ Performing the warming-up operation
1 When [Start] is pressed, a warming-up message is displayed. If you select [Yes],
transition to the “Home” screen and warm-up operation will start.
1 Basic Operations
2 Advanced Operations

(1) If "Warm-up start message" is "Invld.", the warming-up message is not displayed, the screen
changes to "Home" screen and warming-up operation starts.
(2) If you press [No] in the warming-up message, the operation will start without performing
warm-up operation.
3 Installation and Connection

2 Please wait for the time indicated in the warm-up message.

If you press [Cancel] in the warming-up message, the warm-up operation is interrupted. The
operation when restarting warm-up operation follows the setting of "Warm-up resume time
process".

3 When the warm-up operation time has elapsed, a warm-up end message is displayed.
Press [Close] to finish the warm-up operation. Press [Start] within the time indicated in
the message to perform sensitivity Adjustment. If sensitivity Adjustment is not
performed, warm-up operation needs to be performed again.
4 Maintenance
5 Appendix

288
 Other Useful Functions
> Setting Operation Time of Sensitivity Adjustment
Set the timing of the sensitivity adjustment and request messages for the sensitivity
adjustment.

1 Basic Operations
Sensitivity Adjustment
([Maint. and Setting] → [Functions] → [Sensitivity Adjustment])

Setting
Name Description
(Default; _ )
Sets the timing of the sensitivity adjustment.
Performs the sensitivity adjustment
at the start of the initial operation
At condition At condition
At sens. after the system startup or after

2 Advanced Operations
change change
correction changing the X-ray output and the
Each
main conveyor speed.
Performs the sensitivity adjustment
Each
every time the operation starts.
If sensitivity correction has not been performed even
after the time set in [Interval at Sens. Adjust] has
Sens.adj Invld.
passed since the previous sensitivity correction, an
correction notice Valid
error or alarm is displayed according to the [Sensitivity

3 Installation and Connection

correction now] setting.
Interval at Sens. 1 to 8 to 10,000 Sets the time interval for displaying [Sens.adj correction
Adjust [Hour] notice].
Sensitivity Alarm Select whether to display an alarm or an error when
correction now Error [Sens.adj correction notice].
Set this item when the correction request operation is
Correction now [Alarm]. Specifies the RJ direction if a correction
sort direction request alarm is issued.
(RJ direction at Eval.Res. Rejects products according to the
Eval.Res.
the sensitivity Alarm direction evaluation result.
correction
4 Maintenance
Rejects products in the alarm
request) Alarm direction direction. The statistics and
account are added to [Cnv. NG].

The sensitivity correction request operation can also be changed from [Maint. and Setting] on the
“Menu” screen → [Error notification] → [Sensitivity correction now].
5 Appendix

289
 Other Useful Functions
> Checking X-ray Inspection System Usage Time
To check the system usage time, select [Maint. and Setting] on the "Menu" screen →
[Usage time]. Each usage time of "Main unit usage time(h)", "Total hrs of X-ray ON", and
1 Basic Operations

"Total hrs of X-ray received" is displayed.

2 Advanced Operations

The values cannot be changed.

3 Installation and Connection

> Setting Access Level per Function

Set the access level for each function to prevent unnecessary operation of this
equipment.

1 From the "Menu" screen, select [Maint. and Setting] → [Security and Rules] → [Opr.
Permiss. Set.]. The access levels that can be operated are displayed for each
function.
4 Maintenance
5 Appendix

290
 Other Useful Functions
2 Select the related function.
3 Select the lower-limit level for the access authority, and press [OK] to complete the
setting.

1 Basic Operations
2 Advanced Operations
If "1b" is set, operation by the operators at the Operator level 2 (Level 1b) and higher
Manager level (Level 2) is permitted

The operation restriction that can be changed in each item is described below.
Setting
Name Description

3 Installation and Connection

(Default; _ )
Stop This is the operation restriction for operating and stopping
1a,1b,2
Operation this equipment.
Product
1a,1b,2 This is the operation restriction for product change.
Change
This is the operation authority of Evaluation/Rejector
Operation operation check.
1a,1b,2
Check This does not impact on the operation authority in check
mode. (Fixed to 1a)
This is the operation restriction for product registration to
Product
4 Maintenance
1a,1b,2 determine the product inspection method and the product
Registration
parameter change.
Clear Stats 1a,1b,2 This is the operation restriction for clearing statistics.
This is the operation restriction for changing parameters
related to the basic operation of the system.
This has an impact on the following operations.
Maintenance 1a,1b,2 ▪ Parameter change in the maintenance/setting menu
▪ Browsing the history (Clearing the history is fixed to 2.)
▪ Saving the history and parameters in a USB memory
5 Appendix

▪ Reading USB memory

291
 Other Useful Functions
1 Basic Operations
2 Advanced Operations

This does not have an impact on remote operations such as general-purpose IO, network and
serial connection.
3 Installation and Connection
4 Maintenance
5 Appendix

292
 Other Useful Functions
> Setting the access level to 1a after non-operation time has elapsed
You can have the screen automatically return to the “Home” screen and set the access
level to 1a when you leave the equipment unattended for a certain period by setting the

1 Basic Operations
automatic logoff time. This allows you to prevent an unnecessary operation.

■ Auto logoff time

([Maint. and Setting] → [Security and Rules] → [Policy setting list] → [Auto Logoff])

Setting
Name Description
(Default; _ )
Set auto logoff time.

2 Advanced Operations
Auto log off time 0 to 60 [minute] Set 0 for the set value to disable the auto logoff
function.

The screen will be automatically logged off according to the following operations when the
equipment cannot return to the “Home” screen after the automatic logoff time has
elapsed.
Operation Description
Cancel the screen transition operation to move to the “Home”

3 Installation and Connection

Move the screen.
screen. Set the access level to 1a after transition.
Close the dialog box to move to the “Home” screen. Set the
Close the dialog box.
access level to 1a after transition.
Cancel the generated error to move to the “Home” screen. Set
Cancel the error.
the access level to 1a after transition.

4 Maintenance
5 Appendix

293
 Other Useful Functions
> Changing/Initializing the password of the access level
This is the function to change the password set for the access level. You can initialize the
changed password using this function.
1 Basic Operations

■ Password Change
1 From the "Menu" screen, select [Control Panel] → [Password Change].
2 Advanced Operations
3 Installation and Connection

2 Select the access level to change the password.

3 Enter the current password of the access level selected above and press [Next].
4 Enter a new password twice and press [Completed] to complete password change.
4 Maintenance

A confirmation dialog box appears when you set a space (no password) for the new
5 Appendix

password. Select [Yes] to set a space (no password) for the password.

294
 Other Useful Functions
■ Initialize Password
1 From the "Menu" screen, select [Control Panel] → [Initialize Password].

1 Basic Operations
2 Advanced Operations
2 Select the access level to initialize the password.
3 Enter a password of the higher authorization access level than that selected above.
You can omit password entry if the current access level is higher than that to initialize

3 Installation and Connection

the password.

4 Maintenance

4 Press [Completed] to display the dialog box to confirm initialization. Select [Yes] to
finish initializing the password.
5 Appendix

295
 Other Useful Functions
> Limiting the operation to reset errors/alarms
You can set a password for error/alarm reset and limit the reset operation.
Policy Setting List
1 Basic Operations

([Maint. and Setting] → [Security and Rules] → [Policy setting list] → [Error/Alarm])

Setting
Name Description
(Default; _ )
Select an error/alarm to limit the reset operation
with the password.
Password setting Error and alarm
Error and
target Error Both errors and alarms
alarm
Error Only errors
2 Advanced Operations

Set a password used to reset errors/alarms. This

Alarm reset 18 Characters max
function is enabled when the password is not
password (Alphanumeric)
blank.
Error/Alarm release Set the operation of the
inspection equipment when the operation is
performed.
When resetting the error/alarm
Release all errors Invld. operation, only the error/alarm
Invld.
3 Installation and Connection

and alarms Valid displayed on the screen will be

canceled.
When an error/alarm release
Valid operation is performed, the
generated error/alarm is reset.

Reset errors/alarms according to the following steps if the password is enabled.

1 Press the [//Reset] button.

4 Maintenance
5 Appendix

296
 Other Useful Functions
2 Enter an alarm/reset password and press [OK] to reset errors/alarms.

1 Basic Operations
2 Advanced Operations
When you turn off the power of the equipment without resetting displayed errors/alarms, the
message “E053 Reset of errors/alarm is not done” is displayed at restart.

3 Installation and Connection

4 Maintenance
5 Appendix

297
 Other Useful Functions
> Displaying a daily reports
Daily reports can be displayed by using the smart guide.
 P. 134 Daily operation according to the Smart guide
1 Basic Operations

■ Displaying a daily reports

Information about production performed by using the Smart Guide can be displayed on
the Smart Guide in the form of a daily report.
The screen can be switched to the “Daily reports” screen by tapping the [Report] button at
the bottom of the screen.
The daily report displays information about the production of the manufacture date and
manufacture unit selected on the "Phase 1" screen of the Smart Guide.
2 Advanced Operations
3 Installation and Connection

The meanings of the symbols in the pre-production/post production operation check

results displayed in the daily report are as follows:
Symbols Description
4 Maintenance

○ The operation check result is normal.

× The operation check result is abnormal.
Space Not implemented
– Canceled
* Forcibly terminated
5 Appendix

298
 Other Useful Functions
■ Selecting the daily report to display
The daily report to display on the daily report
screen can be selected by tapping the
[ChgReport] button at the bottom of the daily

1 Basic Operations
report screen.
Changing the daily report to display on the
daily report selection screen does not change
the manufacture date or manufacture shift
selected on the "Phase 1" screen of the
Smart Guide. The latest 400 daily reports can
be displayed.

2 Advanced Operations
■ Saving daily report data
The data of the daily report showing the information of the selected manufacture date and
manufacture shift can be saved to a USB flash drive by tapping the [Save] button on the
bottom of the daily report screen. The daily report data file is named as
“HDR_YYYYMMDD_X_△△.csv” in the folder divided for each date under the folder
[HIST] (YYYY/MM/DD indicates the manufacturing date, X indicates the shift, and △△
indicates the serial number).

3 Installation and Connection

Data is recorded to the USB flash drive in CSV format in the following order, with each
item delimited by a comma.
Item Description
Serial number of the daily report for production at the specified date and in
No.
the specified shift.
Prod Product No.
Prod. Name Product name
The time when the pre-production operation check has succeeded first
Start time
(YYYY/MM/DD HH:MM:SS) 4 Maintenance
The time when the post-production operation check has succeeded first
End Time
(YYYY/MM/DD HH:MM:SS)
Start validation result Results of the pre-production operation check for the latest three times
(Start validation)
Access level when the pre-production operation check
Access Level
User who the pre-production operation check
(Start validation) User
(Only when the optional user management function is used)
End validation result Results of the post-production operation check for the latest three times
(End validation)
Access level when the post-production operation check
5 Appendix

Access Level

299
 Other Useful Functions
Item Description
User who the post-production operation check
(End validation) User
(Only when the optional user management function is used)
Total Passage count
1 Basic Operations

Number of OK OK count
Invalid results NG count
Contam. NG Contaminant NG count
Sealing NG Sealing NG count
Missing NG Missing NG count
Shape NG Shape NG count
Number of Mass +NG Mass +NG count
2 Advanced Operations

Number of Mass -NG Mass -NG count

External NG External NG count
External NG2 External Ng2 count
Conveyed NG Conveyed NG count
3 Installation and Connection
4 Maintenance
5 Appendix

300
 Other Useful Functions
> Selecting the Product Change Method
■ Setting the product change method
([Maint.and Setting] → [Security and Rules] → [Prod.management settings])

1 Basic Operations
Setting
Name Description
(Default; _ )
Set whether to select the product from the product list
when changing the product or specify the product No. or
item code.
No No Select the product from the product list.
Direct product
Prod.No. Input the product No., and specify the
change Prod.No.
Item code product.

2 Advanced Operations
Input the item code, and specify the product.
Item code It can be used when registered in the optional
[Prod. Master management].

■ Product change operation

[1] Selecting from the product list
Select the product type from the product list, and press [Prod.Chg.].

3 Installation and Connection

4 Maintenance
5 Appendix

301
 Other Useful Functions
[2] Inputting the product No.
Input the product No., and press [OK].
If there is a corresponding product, the product names 1 and 2 are displayed at the
lower right corner of the screen.
1 Basic Operations
2 Advanced Operations

[3] Inputting the item code

1 Input the item code, and press [OK].
3 Installation and Connection

If there is a corresponding product, the product names 1 and 2 are displayed at the
lower right corner of the screen.
4 Maintenance

2 For more than one product that has the same item code, the corresponding product list
appears. Select the product from the list, and press [OK].
5 Appendix

302
 Other Useful Functions
> About Other Functions
■ Air pressure monitoring
Monitor error of air pressure operated equipments such as a rejector. E082 Low air

1 Basic Operations
pressure error occurs when air pressure error signal is ON continuously for the air
pressure error monitoring time.
([Maint. and Setting] → [Functions] → [Air pressure monitor])

Setting
Name Description
(Default; _ )
Air Press.Err. Set the monitoring time until an error occurs
1 to 10 [sec]
Moni.Time after the air pressure error signal is detected.

2 Advanced Operations
■ Full detection
About Full detection
This function displays an external output or an error/alarm when the NG box installed in
the rejector becomes full. If the NG box becomes full, it urges to prevent that the product
that has flowed after that cannot be eliminated correctly or spill out of the NG box.

3 Installation and Connection

Full detection setting
([Adjust registered products.] → [NG condition setting] → [Full detection])

Setting
Name Description
(Default; _ )
Specify the number of products allowed from the
detection of the full NG box until the error stop.
Complete number 0: The error will stop at full detection.
0 to 9,999
of products 1 to 9999: Displays an alarm upon full detection.
An error will stop if the product is fed for the set
number of pieces.
4 Maintenance

Box full Set the target for the full count.

Pass
corresponding Pass Only good items are counted.
NG
product NG Only defective products are counted.

([Maint.and Setting] → [Functions] → [Full detection])

Setting
Name Description
(Default; _ )
5 Appendix

Specify the time from when the full detection

Box full monitoring
1 to 5 to 10 [sec] signal is continuously input until the error or alarm
time
is displayed.

303
 Other Useful Functions
Please set according to the following procedure.

1 Set [NG BOX full] to the external input signal.


1 Basic Operations

P. 208 Setting External I/O Signals

2 Set the time from when the NG box full detection signal is continuously input to "Box
full monitoring time" to when an error is displayed.

3 If you want to allow a certain number of products between detection of a full detection
signal and an error display (conveyor stop), set [Complete number of products].

4 When using an external output signal, set [Output at full] to the external input signal.
 P. 208 Setting External I/O Signals
2 Advanced Operations

The timing at which the external signal output (full detection output) or error/alarm is
displayed after the external input signal (full detection input) is input is as follows.

Err/alarm display A865 E865

Box full monitoring time

1s
3 Installation and Connection

Full detection input Start counting full number

Full detection output

Conveyor state operation

stop

Restart with [Start]

button after error cancellation
4 Maintenance

If you want to disable the full detection function, change the [NG BOX full] of the external input
signal to [Not connecting] etc.
5 Appendix

304
 Other Useful Functions
■ NG Rate: NG
About NG Rate: NG
This function is to display an external output or an error/alarm when the defect rate
(percentage of NG products) exceeds the set value. With this function, you can monitor

1 Basic Operations
line abnormalities such as operation failures of the previous device.

NG Rate: NG setting
([Adjust registered products.] → [NG condition setting] → [NG rate: NG])

Setting
Name Description
(Default; _ )
Set the percentage of NG Rate: NG. When “NG

2 Advanced Operations
NG Rate Alarm 0 to 100 [%]
Rate Alarm” is 0%, the NG Rate is not calculated.
Set the NG rate batch.
Number of NG An alarm (or an error) is displayed if the
1 to 100
Batch ratio percentage of ”NG type” within the set value is
equal to or greater than the ” NG Rate Alarm”.
Except OK
Contam. NG
Sealing NG

3 Installation and Connection

Missing NG
Set the target products for monitoring of NG rate
NG type Shape NG
NG.
Ext. NG2
External NG
Cnv. NG
Mass NG

([Maint.and Setting] → [Functions] → [NG Rate: NG])

Setting
Name Description
(Default; _ )
4 Maintenance

Select whether to display an alarm or an error

Alarm when NG rate NG occurs.
NG rate notification
Err. Alarm [A007 Excess NG rate ] is displayed.
Err. [E007 Exceeding NG rate] is displayed.

When invalidating the NG Rate: NG, set the [NG Rate Alarm] to 0%.
5 Appendix

305
 Other Useful Functions
NG Rate: NG calculation
The NG rate NG is traced back from the latest product by the number of batches for NG
rate, and occurs when the ratio of the “NG type” of the products in the meantime exceeds
the value set in the “NG Rate Alarm”.
1 Basic Operations

Example) NG Rate Alarm: 40%, Number of NG Batch ratio: 5, NG type: Contam. NG

If 2 pieces (5 × 40%) or more of contaminant NG items are included in the
latest 5 pieces, the defect rate becomes NG.

1 2 3 4 5 6 7 8
Contam Missing Contam Contam
OK NG NG OK OK NG OK NG
○ ▲ △ ○ ○ ▲ ○ ▲
2 Advanced Operations

ContamNG1
ContamNG2

ContamNG1
ContamNG2

ON
NG Rate: NG output

OFF

If the ratio of "NG type" exceeds the value set for "NG Rate Alarm" before reaching
3 Installation and Connection

"Number of NG Batch ratio" from the start of operation, the NG rate will be NG at that
point. When the power is turned on or when switching from operation to stop, the previous
information on the number of NG products is cleared.

In case of multi-line setting, calculation of defective rate NG is done by total of all columns.

NG Rate: NG external output

By setting "NG Rate" to the external output signal, an external signal can be output when
a NG rate NG occurs. This signal is output when the NG rate NG occurs and continues to
4 Maintenance

be output until the NG rate falls below the set rate.

5 Appendix

306
 Other Useful Functions
■ NGBox Monitoring
About NGBox Monitoring
This function is to display an external output or an error/alarm when the NG Box installed
in the rejector remains released for a certain period of time. It is possible to prevent

1 Basic Operations
improper removal of the NG products discharged into the NG Box or operation in a state
where the NG products can be removed.

NGBox Monitoring setting

([Maint.and Setting] → [Functions] → [NGBox Monitoring])

Setting
Name Description
(Default; _ )

2 Advanced Operations
Invld.
Immediate
5 sec.
10 sec.
Door open alarm Set the time to display the alarm after detecting
20 sec.
warning time the open of NG box.
30 sec.
60 sec.
90 sec.

3 Installation and Connection

120 sec.
Invld.
Immediate
5 sec.
10 sec.
Door open error Set the time until the error is displayed after
20 sec.
warning time displaying the open alarm of NG box.
30 sec.
60 sec.
90 sec.
120 sec.
4 Maintenance

When using the NGBox monitoring function, set "NG Box Door Status" to the external input
signal. The timing at which an alarm error occurs after this signal is input is as follows.
 P. 208 Setting External I/O Signals
5 Appendix

307
 Other Useful Functions
> Re adjust Registered Product
If inspection sensitivity becomes worse due to a change in the characteristics of the
product, and incorrect evaluation occurs, the X-ray output and detection level are
1 Basic Operations

readjusted.

1 Please work with the operation stopped. From the ”Menu” screen,select [Adjust
registered products.] → [Auto Setting].
2 Advanced Operations
3 Installation and Connection

2 Prepare more than one product and press [Next].

3 Check the item to be auto set and press [Next]. If you do not check it, you can skip
setting of items that you do not need.
4 Maintenance

4 Follow the instructions on the screen, please input and set. The input and setting
procedures are the same as when registering new product.

 P. 42 Register New Product

5 Appendix

308
 Other Useful Functions
> Setting the RJ timing
From the “RJ timing settings” screen, you can adjust the rejection timing (T3, T4)
simultaneously with checking the rejecting operation by flowing the product. Also,

1 Basic Operations
because this screen is in "Check Mode", it will not be counted as statistics even if the
product is run.
 P. 78 Operation check by Check Mode

1 Please work with the operation stopped.From the “Menu” screen,select [Adjust
registered products.] → [RJ Condition] → [RJ timing settings].

2 Advanced Operations
3 Installation and Connection
2 Set [Conveyor speed (m/min)] and [RJ conveyor speed (m/min)].
3 Press [Start].
4 Press [RJ Dir]. Specify the direction in which the rejector will reject.
 P. 263 Rejecting Direction
4 Maintenance
5 Appendix

309
 Other Useful Functions
5 Feed the product. Make sure that the rejector operates in the selected reject direction
as the product passes through the rejector.
1 Basic Operations

(1) If the sorter operates before or after the product passes, adjust [T3 (Rejectiong delay time)].
(2) If the sorter operates while the product is sorting, adjust [T4 (RJ operation time)].
(3) If the rejection shift function (option) is enabled, consult in “XR75 Series X-ray Inspection
System Rejection Shift Function Operation Manual” and adjust.

6 Make sure that the rejector operates in the selected reject direction as the product
passes through the rejector by every direction that the installed rejector rejects in step
4,5.
2 Advanced Operations

(1) When using external I/O signals, press [Set/Adj] to display the “I/O Monitor” screen with the
rejecting timing set. Use this to adjust the input/output timing of signals related to rejecting
timing.
 P. 220 Monitoring the internal signal or general input/output (I/O) signal
(2) If you select [Fn] → [Display timing] in the same way as "Check Mode", the product length and
product interval of the inspected product are displayed at the bottom of the screen.
3 Installation and Connection
4 Maintenance
5 Appendix

310
 1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix

311
MEMO
 3 Installation and Connection
This chapter describes the method of installation and connection
with external equipment.

Selecting Installation Location and Transportation 313

Connect external equipment 322

Connecting Power Supply and Grounding, Turning On the Power 323

3 Installation and Connection

312
 Selecting Installation Location and Transportation
Selecting Installation Location and Transportation

■ Installation Conditions
Install this X-ray Inspection System in a location satisfying the following conditions.
 P. 423 Specifications

1 Basic Operations
▪ A location where the ambient temperature ranges from 0 to 35°C (or from 0 to 40°C
with the optional rear-mount cooler)

▪ Where the relative humidity is within 30% to 85% with no condensation.

▪ Where there is no direct sunlight.

▪ Where there is no heating equipment such as a stove or heater nearby.

▪ Where the power supply fluctuation is less than ±10%.

2 Advanced Operations
▪ Where there is little or no vibration. Where vibration is not easily generated.

▪ Where the air is clean and dust free.

▪ Where there are no volatile combustibles or corrosive gases, and where salt water is
not applied.

■ Cautions on installation

3 Installation and Connection

▪ Isolate the power supply for other noise-generating equipment such as large electric
motors or packaging machinery. Supply power from a nearby power outlet without
using a long power cord.

▪ Do not use several power cords on one power outlet and do not put heavy objects on
the power cord, otherwise there is a risk of fire or electric shock. If the supplied power
cord is damaged, contact the support of the supplier.

▪ Keep the power cord well away from heaters, etc. When pulling the power cord out of
the power outlet, always switch off the power switch first and pull by holding the plug.

▪ There is a risk of false operation if this system is connected (in continuity) with other
4 Maintenance

equipment (upstream or downstream conveyors). Connect the equipment to its own

power outlet and ground.

▪ As there is a danger of exposure to X-rays, never attempt to disassemble the inner

part of the equipment or modify such as drilling.

▪ Do not modify or cut the shield curtain absolutely, as it may be exposed to X-rays.

Also, please do not use this equipment with the shield curtain removed.

▪ NEVER remove or modify the conveyor covers, and safety interlocks.

5 Appendix

If any modification is required, contact the support of the supplier.

313
 Selecting Installation Location and Transportation

▪ When using in a power supply environment exceeding the rating ±10%, use an AC
regulated power supply, automatic voltage regulator(AVR), constant voltage power
supply, etc. so that the power supply voltage fluctuation is within ±10% of the rated
value.
1 Basic Operations

▪ This equipment contains glass tubes. Take care not to apply any strong physical shock
exceeding 24.5 m/s2 (2.5 G).

▪ The noise level of the X-ray Inspection System is 75 dB or less.

▪ Install this equipment and others so that inspected products can be fed into the
inspection area.
2 Advanced Operations

■ Installation Space
▪ To allow for easy operation, daily inspection, and maintenance, leave the clear space
shown in the following figure around the system.

Units: mm

L W
600

Back
KXS7522AWCLE 800 730／920*
KXS7522AWCLE
1480 730／920*
3 Installation and Connection

(For bulk flow of unpacked flesh food)

KXS7522AVCLE 800 830
KXS7522
W

KXS7522AVCLE
1480 830
(For bulk flow of unpacked flesh food)
KXS7522CWCLE 1355 730／920*
600

Front KXS7522CVCLE 1355 830

* With the optional rear-mount cooler

L
4 Maintenance

L W
600

Back
KXS7534AWCLE 800 880／1070*
KXS7534AWCLE
1480 880／1070*
(For bulk flow of unpacked flesh food)
KXS7534AVCLE 800 980
KXS7534 KXS7534AVCLE
W

1480 980
(For bulk flow of unpacked flesh food)
KXS7534CWCLE 1355 880／1070*
KXS7534CVCLE 1355 980

* With the optional rear-mount cooler

600
5 Appendix

Front

314
 Selecting Installation Location and Transportation

■ Cautions on transportation

When transporting the X-ray Inspection System, the inclination of

WARNING the equipment should be within 3° in all directions to prevent

1 Basic Operations
falling.

▪ When transporting, please never drag it.

CAUTION ▪ To prevent the equipment from falling over and to prevent the leg
from being damaged, please use a lifter to move and move it.
▪ Insert the forks under the round pipes.
▪ Do not put the claws in from the side of this equipment.

2 Advanced Operations
▪ Please put protective material such as cloth to prevent scratches
between the claws of the lifter and the round pipe.
▪ When landing, please level the claws of the lifter and lift.
▪ Please slowly move.
▪ Do not leave the front door or conveyor cover open when
transporting the equipment.

3 Installation and Connection

▪ Using a forklift for transportation

Front door Rear cover

Lifter forks
4 Maintenance

Conveyor cover

Square pipe

Round pipe
20 mm or less 20 mm or less
From square pipe From square pipe
5 Appendix

315
 Selecting Installation Location and Transportation

If the distance between the claws of the lifter is wide, please insert the lifter diagonally
into the stand as shown in the figure.
1 Basic Operations
2 Advanced Operations

Fork lift
3 Installation and Connection

Please do not insert the claw of the lifter into the square pipe of
CAUTION the rack table.
4 Maintenance
5 Appendix

316
 Selecting Installation Location and Transportation

■ Using a crane to hoist the equipment for transportation

▪ Do not tilt the equipment or cross the rope.

CAUTION ▪ Please firmly screw four optional eye bolts onto the top of the

1 Basic Operations
main unit and hook all four ropes.
▪ After completing the work, remove the eye bolts, please firmly
insert the bolt cap onto the top of the main unit.

2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

317
 Selecting Installation Location and Transportation

<Reference> Main unit mass and Center of Gravity

L1 L2
1 Basic Operations

Center of Gravity

L3
2 Advanced Operations

The values in the following table differ depending on the specifications at the time of
shipment.
Main unit
L1(mm) L2(mm) L3(mm)
mass (kg)
KXS7522AWCLE 245 405 378 838
KXS7522AWCLE
3 Installation and Connection

275 401 375 822

(For bulk flow of unpacked flesh food)
KXS7522AVCLE 250 404 387 842
KXS7522AVCLE
280 401 383 826
(For bulk flow of unpacked flesh food)
KXS7522CWCLE 270 408 375 813
KXS7522CVCLE 275 408 383 818
KXS7534AWCLE 300 404 464 925
KXS7534AWCLE
345 406 461 900
(For bulk flow of unpacked flesh food)
4 Maintenance

KXS7534AVCLE 305 403 473 930

KXS7534AVCLE
350 406 468 905
(For bulk flow of unpacked flesh food)
KXS7534CWCLE 340 406 458 887
KXS7534CVCLE 345 406 466 892
5 Appendix

318
 Selecting Installation Location and Transportation

With the optional rear-mount cooler

Main unit
L1(mm) L2(mm) L3(mm)
mass (kg)
KXS7522AWCLE 255 407 404 832

1 Basic Operations
KXS7522AWCLE
290 403 398 817
(For bulk flow of unpacked flesh food)
KXS7522CWCLE 280 410 398 809
KXS7534AWCLE 310 405 490 918
KXS7534AWCLE
360 407 483 895
(For bulk flow of unpacked flesh food)
KXS7534CWCLE 350 407 481 882

2 Advanced Operations
■ Opening and Closing the air valve

CAUTION

3 Installation and Connection

▪ Confirm that the air valve is open before starting installation or
operation. If the system is operated with the valve closed, the 4 Maintenance
X-ray source tank might deform due to the heat generated
during operation.
▪ Be sure to close the air valve during transportation. If the system
is transported with the valve open, the oil in the X-ray source
tank might leak into the air bag.
5 Appendix

319
 Selecting Installation Location and Transportation

When installing the X-ray Inspection System, open the air valve by the following
procedure.
1 Loosen the front door lock screws using the supplied screwdriver, then open the front
door.
1 Basic Operations

2 Loosen the bolts (6 places) of the cover using the spanner for M6 hexagonal bolts, and
remove the cover.

Cover Front door

2 Advanced Operations

Front door
Lock screws

3 Turn the air valve clockwise by 90° to open it.

3 Installation and Connection
4 Maintenance

Turn the air valve

clockwise by 90

4 Install the cover in the reverse order, and close the front door.
5 Appendix

320
 Selecting Installation Location and Transportation

■ Aligning Conveyor Belt Height with Upstream and Downstream Equipment

▪ There is a glass tube inside of X-ray Inspection System. Be

CAUTION extremely careful with possibilities of applying any shock that is

1 Basic Operations
exceeding 2.5G (24.5 m/s2).
▪ Do not tilt the X-ray Inspection System to angles exceeding 3°
from horizontal.
▪ Use a spirit level to install the system within 3° of levelness.

When installing, adjust the height of the conveyor belt surface of this equipment and
the upstream and downstream equipment by the following procedure.

2 Advanced Operations
After adjusting the height, make sure there is no rattling between the screw legs and the
floor of this equipment, then be sure to fix the lock nut with a spanner for M20 hex bolt.

 ±2 mm
No level difference

3 Installation and Connection

Locknut
Tighten with spanner

Feet bolts 4 Maintenance

No gap or wobble (4 places)
5 Appendix

321
 Connect external equipment
Connect external equipment

■ Connect external equipment

Connect I/O and external equipment.
See “External I/O specifications” for appropriate cables and I/O specification.
 P. 413 External I/O Specifications
1 Basic Operations

See the instruction manual of the rejecter for connection.

Do not connect the power supply plug to an outlet until the work is
WARNING completed. Otherwise, you may receive an electric shock and
damage electronic parts. Perform connecting work according to
the description shown below. Otherwise, the system may not be
2 Advanced Operations

able to maintain waterproof and dustproof performance.

Take extra care when removing or installing the rear cover.

CAUTION Dropping the cover may incur injury or damaged parts.

Turn on the power and set I/O signals after the connection work.
 P. 208 Setting External I/O Signals
3 Installation and Connection

1 Remove the rear cover.

Wiring hole
XR-I/O3 UNIT
2 Use the hexagon socket X17

screw keys to remove

the presser plate.
Presser plate

3 Run the cable through the wiring hole.

4 Maintenance

Run the cable through the wiring hole that fits the cable diameter.
CAUTION If the cable diameter is not aligned with the hole diameter, the
equipment may not be able to maintain waterproof and dustproof
performance.

4 Connect the cable to the terminal connector and connect the block connector to X17 of
XR-I/O3 UNIT.

 P. 413 External I/O Specifications

5 Appendix

5 Install the presser plate in the reverse order of (1 and 2) above and install the rear
cover.

322
 Connecting Power Supply and Grounding, Turning On the Power
Connecting Power Supply and Grounding, Turning On the Power

■ Connecting Power

▪ Check power supply voltage

WARNING

1 Basic Operations
To prevent risk of electrical fire, check that the voltage of the
power supply is within the specified range. If it is out of range,
there is a risk of high voltages damaging the system.
▪ Check wiring
Prepare designated power supply source and wiring. If the
power supply is shared with other equipment, the circuit breaker
may drop and affect the operation.
▪ Grounding

2 Advanced Operations
Be sure to ground the power cord to prevent the danger of
electric shock and to safely operate this system. The ground
line must have a soft copper core diameter of at least 1.6 mm
and a ground resistance of not more than 100 Ω.

1 Confirm that the power supply voltage* matches the voltage described on the product
nameplate affixed to the top of the power switch of this equipment or the end of the
power cable.

3 Installation and Connection

DO NOT allow water, liquids, or metal to enter the equipment,
WARNING otherwise a fire or malfunction may occur.

2 Turn off the circuit breaker on the distribution board.

3 Check the grounding. (With the power cable disconnected)
If the power outlet is not grounded, ground the earth terminal marked PE on the side
panel of the equipment.

4 Attach crimping terminals* or a connector* to connect.

4 Maintenance

*Crimping terminals, etc. are not attached to the cable end.

Brown
Power cable
Power supply
Blue

Green/yellow
Ground
5 Appendix

323
 4 Maintenance
This chapter describes the maintenance and troubleshooting.

Routine Maintenance 325

Cleaning 333

Installing/Removing Components 338

Check Items for Failure 352

Error Messages and Solutions 353

Changing Backup Battery 391

Adjusting Photocell 392

Setting Forced Operation 399

Releasing the circuit protector operation 401

Maintenance X-ray Tank and X-ray Sensor 402

4 Maintenance

324
 Routine Maintenance
Routine Maintenance

When performing an inspection while running the carrying belt, be

CAUTION careful not to touch the roller or belt. When operating the conveyor
with the separate controller unit (option), make sure that there is

1 Basic Operations
no one around the conveyor.

> Daily Maintenance Check Contents

1 Checking the following before starting operation
(1) Checking before turning on X-ray Inspection System
▪ Confirm existence of contact point

2 Advanced Operations
Check for any contact with the upstream or downstream conveyor.

▪ Checking clogging and dirt on the filter

Check the filter attached to the equipment for clogging and dirt. If the filter is dirty,
remove and clean it.

 P. 336 Cleaning the filter

▪ Checking dirt around the conveyer

Checking dirt around the conveyer. If the conveyer is dirty, clean it.

3 Installation and Connection

 P. 334 Cleaning the conveyor unit

▪ Checking the carrying belt status

Open the conveyor cover, and check carrying belt for damage. If the carrying belt is
damaged, do not operate the equipment, and contact the support of supplier.

▪ Checking the shield curtains status

Exposure to X-rays can cause serious injury; NEVER use system

WARNING with the damaged or deformed shield curtains. 4 Maintenance

Open the conveyor cover, and check all shield curtains for any damage such as tear,
chip, or abrasion, or deformation such as twist. If the shield curtain is damaged or
deformed, do not operate the equipment, and contact the support of supplier.

When using the PRODUCT GUIDE (option), please confirm that the curtain is not
caught in the PRODUCT GUIDE.

Replace the curtain with a new one if the green coating on the curtain becomes thin and the
black parts inside are seen.
5 Appendix

325
 Routine Maintenance
1 Basic Operations

The shield curtains are not

caught in the PRODUCT
GUIDE. There must be no twists or other
2 Advanced Operations

deformations in the shield curtains.

There must be no cuts, chips, wear, or
other damage to the shield curtains.

(2) Checking after turning on X-ray Inspection System

▪ Checking the function of the Emergency stop switch
Check that X-ray irradiation stops when pressing the Emergency stop switch.

▪ Checking the meandering of the carrying belt

3 Installation and Connection

Check that the carrying belt does not meander by running the System.

 P. 343 Meandering adjustment of the carrying belt

▪ Checking the detection sensitivity

Press the Start button on the equipment to start running. And feed only the reference
product. (Without contaminant)
Then attach the test piece to the master product and feed it. If there is no test piece,
feed the defective product. Check that it is judged as “Pass” or “NG” in each case.
Check that the detection sensitivity is correct and that the defective product is rejected
correctly before starting the day’s production. Check the detection sensitivity even
4 Maintenance

after the production is finished. And check that the judgement in operating was correct.

2 Make the following check at the time of operating

Check the detection sensitivity at regular time intervals even during operation and
confirm that it is judged reliably with correct detection sensitivity. It is recommended to
check every 2 hours.

Check that the product is correctly judged as “Pass” or “NG” even if feeds the product from
various positions on the carrying belt.
5 Appendix

326
 Routine Maintenance
3 Checking and clean the following after finishing operation
(1) Checking before turning off X-ray Inspection System
▪ Checking the detection sensitivity

1 Basic Operations
Check the detection sensitivity even after the day’s production and check that it was
judged correctly during operation.

(2) Cleaning after turning off X-ray Inspection System

▪ Cleaning of inspection area under carrying belt.
Remove the carrying belt and clean the plastic cover with a soft cloth so that any
removed soiling does not cause scratches.

 P. 334 Cleaning the conveyor unit

2 Advanced Operations
 P. 340 Removing and installing the carrying belt

▪ Clean under the carrying belt.

Remove the dirt on the conveyor surface and the roller with a slightly damp cloth.

▪ Clean the curtain.

Remove any soiling with a slightly damp cloth.

 P. 337 Cleaning the curtain

3 Installation and Connection

4 Maintenance
5 Appendix

327
 Routine Maintenance
> Weekly Maintenance Check Contents
Perform the following checking once per week.
▪ Carrying belt
1 Basic Operations

Remove the carrying belt and check for any fraying or peeling on the edges.
If the carrying belt is stained, wipe it off with a damp cloth, etc.

▪ Motor, roller, and carrying belt

Run the conveyor and check for any abnormal sound or meandering of the carrying
belt. Also check if the tension of the carrying belt is too high.

 P. 344 Removing and installing the conveyor unit rollers

<When the optional rear-mount air conditioner is installed>

2 Advanced Operations

▪ External-air-side fan of the air conditioner unit

Check that there is no abnormal noise under the operating status.

Confirmation method of carrying belt tension

WARNING Be sure to turn off the power switch before starting work.
3 Installation and Connection

1 Turn off the power switch and stop the conveyor.

2 Remove the conveyor cover. Slightly raise the roller of the Driven part in the direction
of the arrow and when the hand is released let the driven pat and the tension of the
carrying belt be balanced.

 P. 338 Removing and installing the conveyor cover

4 Maintenance

Handle

Driven unit
In a state where tension
5 Appendix

Pin balance between the driven

part and the carrying belt can
be obtained

328
 Routine Maintenance
3 Make sure that the ★ part in the figure below is the specified value or less with the
driven part and the tension of the carrying belt balanced. The prescribed value is
AWCLE/ AVCLE：12 mm, CWCLE/CVCLE：16 mm.

1 Basic Operations
2 Advanced Operations
If the ★ part exceeds the specified value, loosen the adjustment bolt and reduce the tension of
the conveyor belt.

The motor during operation and immediately after operation may

WARNING be hot, there is a risk of burning if you touch it. Be careful not to
touch the motor part during operation and immediately after
operation.

3 Installation and Connection

▪ Keep the carrying belt tension within the range that the
CAUTION maximum mass in use can be transported, and do not over
tension. (Making the belt too tense might damage the rollers.)
▪ The carrying belt may shrink due to the influence of humidity and
moisture.
▪ As a daily checking, periodically adjust the tension of the
carrying belt.
 P. 343 Meandering adjustment of the carrying belt
4 Maintenance
5 Appendix

329
 Routine Maintenance
▪ Conveyor
Please confirm that there are no dirt, cracks etc. in the following parts.

(Optional)
1 Basic Operations

Spill prevention guide

Plastic window

(optional)
Reflection plate Scraper
2 Advanced Operations

▪ Cleaning the filter

Remove the filter, and remove dirt on the filter with a vacuum cleaner or water. Install
the filter when it is completely dry.

 P. 336 Cleaning the filter

<With the optional rear-mount cooler>

▪ Cleaning the external-air-side heatsink
Remove the exterior cover of the cooler unit, and remove dust and dirt of the heatsink
3 Installation and Connection

with a vacuum cleaner and others.

 P. 337 Cleaning the external-air-side heatsink

<With the optional rear-mount cooler>
4 Maintenance
5 Appendix

330
 Routine Maintenance
> Monthly Maintenance Check Contents
Please do the checking described in the following once a month.
▪ Clean the conveyor rollers.

1 Basic Operations
Loosen the carrying belt and clean any soiling from the rollers using a soft damp cloth.

▪ Check X-ray plastic cover.

This X-ray Inspection System uses plastic covers (above and below carrying belt)
permitting the passage of X-rays. As a result of aging changes, the plastic covers may
become cracked and in extreme cases small pieces might drop onto the conveyor. To
prevent this, the plastic cover must be inspected regularly and changed when
necessary.

2 Advanced Operations
3 Installation and Connection
Plastic cover (Upper)
樹脂カバー（下）

4 Maintenance

Plastic cover (Bottom)

樹脂カバー（下）
5 Appendix

331
 Routine Maintenance
> Maintenance Check Contents of Every 6 months
▪ Check that the X-ray leakage is within the specified value.
Measure the X-ray leakage from all surfaces of the inspection system and check that
1 Basic Operations

the measured values are within the specifications.

▪ Check the airbag of the X-ray tank.

Open the front door, then check the air bag attached to the X-ray tank for the following:

 P. 319 Opening and Closing the air valve

▪ The airbag breaks

▪ Oil incursion
2 Advanced Operations

▪ Connection of the tube to the X-ray tank

The airbag breaks

Oil incursion

Connection of the tube

3 Installation and Connection
4 Maintenance

▪ Check rubber feet of conveyor cover

Confirm that cracks etc. are not generated in the rubber feet attached to the bottom of
the conveyor cover.
5 Appendix

332
 Cleaning
Cleaning

> Cleaning the cabinet

Only the KXS75xxxVCLE has the IP66 specification for the entire unit.
The KXS75xxxWCLE has the IP66 specification only for the conveyor unit.

1 Basic Operations
(IP40 conformity except for conveyor section)

IP66
No dust ingress
No water ingress when sprayed with water at 100 liters/minute from a 12.5 mm nozzle at a
distance of 2.5 to 3 meters in all directions(IEC 60529)
IP40
Prevent entry of solid particles having a diameter of 1 mm or more.

2 Advanced Operations
Waterproof protection is not done. (IEC 60529).

Be sure to turn the power off when cleaning. If you do cleaning

WARNING while the power is on, you may get an electric shock.

Duct
Operation key

3 Installation and Connection

Cabinet

Duct opening

Conveyor

4 Maintenance

<Common>
CAUTION ▪ Please remove the key from the operation key and wash it.
▪ Please clean at a water temperature of 40C or less.
<KXS75xxxWCLE>
▪ The cabinet cannot be washed with water.
<KXS75xxxVCLE>
5 Appendix

▪ When washing the cabinet part with water, do not spray water
upward to the duct opening on the back of the cabinet.

333
 Cleaning
▪ Always switch off the power before cleaning.

▪ Use a soft plastic brush or cloth to clean. (NEVER use a metal brush, etc.)

▪ Use neutral detergent or ethanol for washing solution. Do not use organic solvent such
1 Basic Operations

as thinner or toluene.

▪ If washing liquid such as neutral detergent or ethanol is used, rinse thoroughly with
water. If system is used while the cleaning solution remains unremoved, deterioration
of packing etc. will be accelerated, possibly hindering the operation of the system.

▪ After washing, allow it to dry sufficiently.

2 Advanced Operations

> Cleaning the conveyor unit

▪ Always switch off the power before cleaning.

▪ Use a soft plastic brush or cloth to clean. (NEVER use a metal brush, etc.)

▪ Use neutral detergent or ethanol for washing solution. Do not use organic solvent such
as thinner or toluene.

▪ If washing liquid such as neutral detergent or ethanol is used, rinse thoroughly with
water. If system is used while the cleaning solution remains unremoved, deterioration
3 Installation and Connection

of packing etc. will be accelerated, possibly hindering the operation of the system.

▪ After washing, allow it to dry sufficiently.

▪ Removable rollers can be washed in boiling water; when using boiling water; the roller
lifespan is as follows depending on the washing frequency:

Washing conditions : Once daily for 5 minutes in boiling water

Roller life : 1 year

4 Maintenance

Roller life depends on the usage environment; bear this in mind with respect to maintenance
period.
5 Appendix

334
 Cleaning

After cleaning, please confirm that food, cleaning liquid, etc. do

CAUTION not remain in the shaded part of the figure. If it remains, it may get
mixed into the inspection product.

1 Basic Operations
2 Advanced Operations
Plastic cover (Upper)

Plastic cover (Bottom)

3 Installation and Connection

4 Maintenance
5 Appendix

335
 Cleaning
> Cleaning the filter

▪ Clean the filter once a week. If you do not clean the filter, the
CAUTION
1 Basic Operations

filter may be clogged and the temperature inside the equipment

may rise, causing burns, and X-ray irradiation may stop.
▪ Remove the filter before cleaning it.
▪ Do not operate the equipment without installing the filter. It may
cause equipment failure.

▪ For cleaning, remove the filter by opening the cover on the back of the cabinet (or the
2 Advanced Operations

duct on the back of the cabinet for KXS75xxxVCLE).

 P. 347 Removing and installing the filter

▪ Use a vacuum cleaner to remove dust, or wash it with water.

▪ After removing the filter, also clean the shaded area in the figure below by wiping with
a rag. (KXS75xxxWCLE only)

▪ After washing it with water, let it dry before installing it. Avoid exposure to UV rays
(such as direct sunlight).
3 Installation and Connection

Near the grinding process in the upstream of the raw material line, powder filling process, or
cardboard packaging process, a large amount of airborne particles may accumulate on the fins
of the heat exchanger, which may significantly decrease cooling capacity. In such a dusty
environment, frequently clean the filter and the shaded area in the figure below.
4 Maintenance
5 Appendix

336
 Cleaning
> Cleaning the curtain
Please do not put the detachable curtain in liquid. Since the
CAUTION curtain is made of lead, there is a possibility that the curtain will be

1 Basic Operations
transform.
Please use a sponge or rag and drop the dirt adhering to the curtain. When washing with
water, please be sure to wash off with running water. In this case, please avoid washing
with high pressure water which will damage the curtain.
 P. 348 Removing and installing the detachable curtain

> Maintenance of stainless steel

2 Advanced Operations
Stainless steel is a very rust resistant metal, but it is not absolutely rusty metal. Conditions
of Use · Dirt and rust may occur depending on the environment, so regular cleaning is
necessary.
When dirt or rust occurs, clean it by the following method. Also, please wipe it well so that
used detergent will not remain.
Situation Cleaning method
Apply neutral detergent or soapy water in a sponge or cloth and
Fingerprints or dirt from the wipe off.

3 Installation and Connection

hand If it still does not get rid of dirt, wipe it with a sponge or cloth
containing organic solvent (ethanol, benzene, acetone etc).
Rust
Apply neutral detergent or soapy water in a sponge or cloth and
(Rust stains caused by iron
wipe off.
powder, rust caused by salt)

> Cleaning the external-air-side heatsink

<With the optional rear-mount cooler>
4 Maintenance
Clean the external-air-side heatsink on a weekly basis. Otherwise,
CAUTION the original cooling performance of the air conditioner unit cannot
be exhibited resulting in the temperature rise in the frame, and
then X-ray radiation may stop.

▪ Be sure to perform the cleaning under the state that the power is turned OFF.

▪ Remove the exterior cover, and use a vacuum cleaner or the like to absorb the dust
and dirt accumulated on the heat sink.

 P. 350 Removing/installing the exterior cover

5 Appendix

The excellent corrosion-proof treatment is applied to the external-air-side heatsink; however,

the effect may vary depending on the usage environment.

337
 Installing/Removing Components
Installing/Removing Components

> Removing and installing the conveyor cover

WARNING Before work, always set the power switch to OFF.

1 Basic Operations

▪ When opening the conveyor cover, grasp the handle of the

CAUTION conveyor cover with both hands and slowly leave your hand to
the end until the rubber stopper on the bottom of the conveyor
cover is attached to the case. If you pull the conveyor cover
vigorously, or if you release your hand during opening and
2 Advanced Operations

closing, you may suddenly fall to the ground.

The following labels are indicated on the conveyor cover.

▪ Please be careful not to get your hands caught in the rubber

stopper on the bottom of the conveyor cover.
3 Installation and Connection

▪ The conveyor cover of the KXS7522xxxxx weighs about 12 kg,

and that of the KXS7534xxxxx weighs about 16 kg. Extreme
caution must be taken to handle the conveyor cover after
removing it.
▪ If the conveyor cover is locked when closing the open conveyor
cover (the key is disengaged), the lock plate of the conveyor
cover may be damaged, so please unlock it when closing the
conveyor cover.

1 Turn off the operation key and remove the key.

4 Maintenance

Operation key
5 Appendix

338
 Installing/Removing Components
2 With the removed key, unlock the cover opening/closing key, hold the handle and open
the conveyor cover in front.

Handle

1 Basic Operations
Slowly pull door open

Conveyor cover
Cover open/close key

2 Advanced Operations
3 Return the conveyor cover from the opened state by about 20°, grasp the handle on
the inside of the conveyor cover, and lift it up to remove it.

Handle

3 Installation and Connection

4 After cleaning, install the conveyor cover in reverse order of 1 to 3.

Repeating the conveyor cover opening-closing action wears off the edge of ball catch, and the
opening-closing action may be hard.
Applying the grease for food to the edge of ball catch improves the opening-closing action.
(Recommended product: SUMICO LUBRICANT CO., LTD. White Alcom Grease No. 84G278634)
4 Maintenance
5 Appendix

Apply the grease

339
 Installing/Removing Components
> Removing and installing the carrying belt
1 Remove the conveyor cover.
 P. 338 Removing and installing the conveyor cover
1 Basic Operations

Handle
2 When handling bulk flow, hold the handle
and the knob and remove the hopper in
the direction of the arrow.
2 Advanced Operations

knob

Please be careful when removing the hopper.

CAUTION Dropping the hopper may cause injury or damage to parts.

3 When using the extension cover (option) or when handling bulk flow, and
3 Installation and Connection

KXS75xxCxCLE, hold the handle and open the covers on both sides in the direction of
the arrow.

Handle
4 Maintenance

When using the extension cover When applying bulk flow

5 Appendix

340
 Installing/Removing Components

Handle

1 Basic Operations
2 Advanced Operations
KXS75xxCxCLE

▪ Please do not open or close the cover vigorously. There is a risk

CAUTION of getting injured by pinching your fingers.
▪ Be careful not to bump when the cover is open.

3 Installation and Connection

4 As you pull the pin towards you, lightly raise the knob of the driven part in the direction
of the arrow and loosen the tension of the carrying belt.

Knob

4 Maintenance

Pin

Do not leave the driven part raised for a long time while raising it.
CAUTION
5 Appendix

There is a possibility that the curtain will be curved.

5 Pull the carrying belt toward you to remove it.

341
 Installing/Removing Components
6 After cleaning, attach the carrying belt as originally. Be careful so that the arrow on the
reverse side of the carrying belt coincides with the direction of rotation. Also, please
attach the carrying belt carefully so that the center of the carrying belt and the center
of the roller match.
1 Basic Operations
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

342
 Installing/Removing Components
> Meandering adjustment of the carrying belt
When shipped, meandering adjustment is performed in idle operation.
When water or oil such as wet product adheres to the carrying belt surface (especially

1 Basic Operations
when wet products flow), it is necessary to re-adjust the meandering depending on the
adhesion degree.
It occurs because the frictional state between the carrying belt and the roller changes.
When running, when water or oil adheres to the carrying belt surface and the carrying belt
meanders, or if tension adjustment of the carrying belt is performed, please perform the
following adjustment.

▪ When the flow direction is left to right

2 Advanced Operations
If the carrying belt meanders toward the near side, tighten the adjusting bolt of the
near side by half a turn, or loosen the adjusting bolt of the far side by half a turn.
If the carrying belt meanders toward the far side, tighten the adjusting bolt of the far
side by half a turn, or loosen the adjusting bolt of the near side by half a turn.

▪ When the flow direction is right to left

If the carrying belt meanders toward the near side, tighten the adjusting bolt of the far
side by half a turn, or loosen the adjusting bolt of the near side by half a turn.

3 Installation and Connection

If the carrying belt meanders toward the far side, tighten the adjusting bolt of the near
side by half a turn, or loosen the adjusting bolt of the far side by half a turn.

Adjustment bolt
Adjustment bolt Locknut

4 Maintenance

Clench Loosen

Be careful not to over tension the carrying belt. If a foreign object such as a tape is wrapped
around or attached to a roller or conveyor unit, meandering of the belt may not be removed
5 Appendix

even if the above adjustment is performed. In that case, please remove the adhered matter and
clean it.

343
 Installing/Removing Components
> Removing and installing the conveyor unit rollers
When necessary for cleaning, please remove the conveyor unit roller and after cleaning,
please attach as before.
1 Basic Operations

WARNING Before work, always set the power switch to OFF.

Be careful when removing/attaching the conveyor unit rollers.

CAUTION Conveyor section If the conveyor unit roller falls, injury or parts
may be damaged.
2 Advanced Operations

Removing
1 Remove the conveyor cover.
 P. 338 Removing and installing the conveyor cover

2 Remove the carrying belt.

 P. 340 Removing and installing the carrying belt
3 Installation and Connection

3 Lift the driven roller up to remove it.

4 Pull the free roller in the direction of the arrow to remove it.
Driven roller
4 Maintenance

Free roller
5 Appendix

344
 Installing/Removing Components
5 Turn the drive roller by hand, so that the pin of the drive roller is positioned on the
upper side as shown in the figure. Pull in the direction of the arrow while tilting the left
side of the drive roller as shown in the figure slightly upward. (Be careful as it will get
caught and cannot come out if the pin is on the bottom side.)

1 Basic Operations
Drive roller
Pin

2 Advanced Operations
Installing

▪ If the mounting position of the drive roller is incorrect, the

CAUTION product may not be transported normally due to falling off of the
drive roller.
▪ When used with the bush not installed, vibration caused by
looseness at the connecting portion between the drive roller and

3 Installation and Connection

the motor increases, possibly damaging the motor and drive
roller.

1 Install the drive roller.

Make sure that the positioning bush is attached to the connecting part between the
drive roller and the motor, and attach the stepped part of the drive roller to the holding
part on both sides of the drive unit.
Bush
4 Maintenance

Drive roller stepped portion

When mounting, adjust to the holding part on both
sides of the drive unit.

2 Follow the reverse procedure to remove the free rollers, driven rollers, and carrying
5 Appendix

belt, and install them as originally.

345
 Installing/Removing Components
> Removing and installing the driven unit and drive unit

Be careful when removing/attaching the driven unit/drive unit.

CAUTION
1 Basic Operations

Dropping the driven unit/drive unit may cause injury or damage to

parts.

1 Remove the conveyor cover.

 P. 338 Removing and installing the conveyor cover

2 Remove the carrying belt of the conveyor.

2 Advanced Operations

 P. 340 Removing and installing the carrying belt

3 Remove all the rollers of the conveyor.

 P. 344 Removing and installing the conveyor unit rollers

4 Lift the driven unit and drive unit in the direction of the arrow to remove them. The
conveyor cover, free roller and drive roller should be previously removed.
3 Installation and Connection
4 Maintenance

Driven Drive
5 Appendix

346
 Installing/Removing Components
> Removing and installing the filter

WARNING Before work, always set the power switch to OFF.

1 Basic Operations
CAUTION Please remove the filter before cleaning.

■ KXS75xxxWCLE
1 Push the filter cover up and remove it.

2 Advanced Operations
Filter cover

3 Installation and Connection

■ KXS75xxxVCLE
1 Pull the filter cover diagonally upward to draw it out.

4 Maintenance

Filter cover

2 After cleaning, install it in the original position.

5 Appendix

347
 Installing/Removing Components
> Removing and installing the detachable curtain
Please remove during cleaning as necessary.
1 Basic Operations

WARNING Before work, always set the power switch to OFF.

1 Open the conveyor cover.

 P. 338 Removing and installing the conveyor cover

2 Pull the detachable curtain unit toward you and remove it.
2 Advanced Operations
3 Installation and Connection

Detachable curtain unit

4 Maintenance
5 Appendix

348
 Installing/Removing Components
Do not leave the removed detachable curtain unit in the vertical position (Example 2) or
curtain side down (Example 3) for an extended period of time. The curtain may become
curled.
(Example 1) Correct

1 Basic Operations
2 Advanced Operations
(Example 2) Wrong (vertical position)

3 Installation and Connection

(Example 3) Wrong (curtain side down)

4 Maintenance

3 After cleaning, check the direction so that the key of the interlock switch is on the back
side, and install it as originally.

If the removable curtain is not installed or it is installed incorrectly,

CAUTION an error message appears since X-ray may leak unexpectedly
5 Appendix

and a serious accident may occur. If the error message appears,

recheck the curtain installation.

349
 Installing/Removing Components
> Removing/installing the exterior cover

WARNING Before work, always set the power switch to OFF.

1 Basic Operations

CAUTION Please remove the exterior cover before cleaning.

<With the optional rear-mount cooler>

1 Loosen the nuts that fix the exterior cover (2 places).

2 Advanced Operations

Nuts (2 places)
3 Installation and Connection

2 Push up the exterior cover to remove it.

4 Maintenance

Exterior cover
5 Appendix

350
 Installing/Removing Components

Heatsink

1 Basic Operations
2 Advanced Operations
Heatsink

3 Installation and Connection

 P. 337 Cleaning the external-air-side heatsink <With the optional rear-mount cooler>

3 Install the exterior cover in the reverse order of the procedure.

4 Maintenance
5 Appendix

351
 Check Items for Failure
Check Items for Failure

(1) Before checking the fault part, first check the following items.
▪ Correct settings based on this document

▪ Poor contact of switches or connectors

1 Basic Operations

▪ Disconnection or removal of cords or wiring

▪ Missing or loose screws or parts

▪ Is there damage, burnout, abnormal heat generation, discoloration, deformation

and wear in part of the equipment and parts.

▪ Rust or stain that may cause problems

(2) Please attach the connector and parts removed for checking to the original correctly
2 Advanced Operations

after checking.

(3) In the event of a direct accident, such as a sudden change in the environment, power
supply abnormality such as lightning strikes or abnormal voltage, equipment falling,
shocks and use different from ordinary cause, comprehensive checking is necessary.

(4) In the case of failure of the operation unit or control unit, forced operation as a
conveyor can be performed.

 P. 399 Setting Forced Operation

3 Installation and Connection

If you do not operate normally after checking the above items, please contact the support of the
supplier.
4 Maintenance
5 Appendix

352
 Error Messages and Solutions
Error Messages and Solutions

> Error/Alarm Displays

For details on how to cancel the error/alarm, refer to the following.
 P. 132 Handling Errors and Alarms

1 Basic Operations
E:Error, A:Alarm
Error/
Error Display Remedy
Alarm code
An error occurred in FLASH ROM of XR-MAIN UNIT.
An error occurred in
E001 Reboot the power.
XR-MAIN UNIT.
If the error persists, contact support tech.

2 Advanced Operations
NG ration is increasing.
Check followings and press [//Reset] button.
E007 NG rate exceeded. - Ensure there is no anomaly on machine in upper
stream.
- Perform sensitivity adjustment.
Check followings and press [//Reset] button.
[1] [Product recognition] is photocell:
Make sure there is no obstacle between the
workpiece detection sensor and the reflector.

3 Installation and Connection

Product recognition [2] [Product recognition] is auto-check:
E011 photocell is being Clean the belt side and adjust [product recognition
interrupted. level].
[3] Set the [photocell error monitoring time] to the time
according to the product.
Turn the power back on if it does not restore.
If still does not restore, contact support tech.
Communication failed
Reboot the power.
E023 between XR-MAIN
If the error persists, contact support tech.
unit and XR-PC unit. 4 Maintenance
IJ printer is offline. Press the [//Reset] button.
IJ printer is offline. Set
Turn on the IJ printer.
E038 IJ printer to online to
Turn the power back on if it does not restore.
print.
If that does not restore, contact support tech.
Reset the error [//Reset] button in the upper right-hand
Power of the device
part.
was turned OFF
E053 You can check the detail of errors/alarms that occurred
without resetting
before the power shutdown of the equipment on the
error/alarm.
event historical trail screen.
5 Appendix

XR-MAIN UNIT CPU

E063 Extend product interval.
overloading.

353
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
RJ1 NG Box is
E072 NG Box is unlocked. Lock the NG Box.
unlocked.
1 Basic Operations

RJ2 NG Box is
E073 NG Box is unlocked. Lock the NG Box.
unlocked.
RJ4 NG Box Unlocked
E074 NG Box is unlocked. Lock the NG Box.
Error
RJ5 NG Box Unlocked
E075 NG Box is unlocked. Lock the NG Box.
Error
Rejector Air pressure anomaly has been detected.
2 Advanced Operations

Detected a rejector air Check air pressure of filter regulator.

E081
pressure anomaly. Turn motor ON/OFF or reboot main power.
If it does not restore, contact support tech.
Check air pressure gage.
E082 Low air pressure. Turn power OFF/ON.
If it does not restore air pressure, contact support tech.
Error has occurred in Check detail on the IJ printer and press [//Reset] button
E143
IJ printer. at top right after resolving the error.
3 Installation and Connection

Check following and press [//Reset] button at top right

Error has occurred in after resolving the error.
E147 communication with IJ [1] Is the power of IJ printer ON?
printer. [2] Is the cable between inspection device and IJ printer
disconnected?
Check followings and press [//Reset] button.
[1] Ensure there is no overload to the motor.
[2] Ensure the carrying belt is not meandering during
Conveyor motor error
the operation or positioned off from the center.
E158 on a main unit has
[3] Check connection to a motor driver(Motor inverter).
been detected.
4 Maintenance

With above countermeasure does not release the error,

reboot the power.
If the error persists, contact support tech.
Check followings and press [//Reset] button.
- Ensure there is no overload applied to the conveyor
Rejector error or
motor.
Rejector conveyor
E159 - Check connection to a Motor driver(Motor inverter).
motor error was
With above countermeasure does not release the error,
detected.
reboot the power.
If the error persists, contact support tech.
5 Appendix

354
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Check followings and press [//Reset] button.
[1] Ensure there is no overloading to a gate.(Carrying

1 Basic Operations
motor)
Detected rejector [2] Ensure conveyor belt is not meandering to one side
E160
motor anomaly. during operation.
[3] Check connection to Motor driver. (motor inverter)
Turn motor ON/OFF or reboot main power.
If it does not restore, contact support tech.
Check followings and press [//Reset] button.
[1] Ensure there is no overloading to a gate. (Carrying

2 Advanced Operations
motor)
Detected motor speed [2] Ensure conveyor belt is not meandering to one side
E161
anomaly on RJ. during operation.
[3] Check connection to Motor driver. (motor inverter)
Turn motor ON/OFF or reboot main power.
If it does not restore, contact support tech.
Check followings and press [//Reset] button.
Detected gate drive
Check RJ connection to solenoid for gate drive.

3 Installation and Connection

E162 connection error on
Turn motor ON/OFF or reboot main power.
RJ.
If it does not restore, contact support tech.
Detected power
Either turn motor ON/OFF or reboot main power.
E163 voltage anomaly on
If it does not restore, contact support tech.
rejector.
Check followings and press [//Reset] button.
Detected a rejector [1] Ensure there is no overloading to a gate.
E164 gate operation [2] Check if there is power to RJ.
anomaly. Turn motor ON/OFF or reboot main power.
If it does not restore, contact support tech.
4 Maintenance

Detected CPU error Either turn motor ON/OFF or reboot main power.
E165
on rejector. If it does not restore, contact support tech.

RJ setting is Either turn motor ON/OFF or reboot main power.

E166
abnormal. If it does not restore, contact support tech.
5 Appendix

355
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Check following and press [//Reset] button at top right.
[1] Check if transportation delay has occurred around
1 Basic Operations

RJ timing correction photocell

[2] Set [RJ timing correction delay time] to time
matched with product and line
RJ timing correction
E169 [3] Set [RJ timing correction operation time] to time
error has occurred.
matched with product and line
If it does not restore, please turn the power off and then
on again.
If it still does not recover please contact the purchaser
2 Advanced Operations

support.
Check followings and press [//Reset] button.
[1] Check that the gate of the rejector operates.
Error was detected in [2] Check that the gate is not overloaded.
E172
RJ1 direction. [3] Check the power of the rejector.
[4] Reboot the motor or reboot the power.
If the error persists, contact support tech.
Check followings and press [//Reset] button.
3 Installation and Connection

[1] Check that the gate of the rejector operates.

Error was detected in [2] Check that the gate is not overloaded.
E173
RJ5 direction. [3] Check the power of the rejector.
[4] Reboot the motor or reboot the power.
If the error persists, contact support tech.
An abnormal overcurrent in the rejector motor or the
conveyer motor detected.
Verify the following, and then press the [//Reset] in the
upper right corner.
A motor overcurrent
The rejector motor had been overloaded?
E174 detected: rejector or
4 Maintenance

Secure the connection with the motor driver.

conveyer.
If the situation persists, power off the system, and then
back on.
If the situation is not improve, contact your distributor for
support.
5 Appendix

356
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
NG product has passed the sensor in NG direction other
than the judged direction

1 Basic Operations
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred
E340 or product length
on NG side.
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
NG (RJ1) product has not passed the NG side (RJ1)

2 Advanced Operations
sensor.
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred
E341 or product length
on NG side (RJ1).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.

3 Installation and Connection

NG (RJ5) product has passed the NG side (RJ1) sensor.
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred or product length
E342
on NG side (RJ1). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
OK product has passed the NG side (RJ1) sensor.
Check followings and press [//Reset] button. 4 Maintenance
- Rejection timing does not match the conveying speed
RJ fault has occurred or product length
E343
on NG side (RJ1). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
5 Appendix

357
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Unjudged product has passed the NG side (RJ1)
sensor.
1 Basic Operations

Check followings and press [//Reset] button.

- Rejection timing does not match the conveying speed
RJ fault has occurred
E344 or product length
on NG side (RJ1).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
NG (RJ5) product has not passed the NG side (RJ5)
2 Advanced Operations

sensor.
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred
E345 or product length
on NG side (RJ5).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
3 Installation and Connection

NG (RJ1) product has passed the NG side (RJ5) sensor.

Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred or product length
E346
on NG side (RJ5). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
OK product has passed the NG side (RJ5) sensor.
Check followings and press [//Reset] button.
4 Maintenance

- Rejection timing does not match the conveying speed

RJ fault has occurred or product length
E347
on NG side (RJ5). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
5 Appendix

358
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Unjudged product has passed the NG side (RJ5)
sensor.

1 Basic Operations
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred
E348 or product length
on NG side (RJ5).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
RJ check sensor detected double interruption.

2 Advanced Operations
Check followings and press [//Reset] button.
- Check that there is sufficient space between
products.
Double interruption
- Adjust sensor axis.
E349 was detected by RJ
If the product is suitable for RJ check sensor double
chk sensor.
interruption,
disable the double interruption detection function.
If it does not restore the error, reboot the power.

3 Installation and Connection

If the error persists, contact support tech.
Rejection confirmation sensor is interrupted
continuously.
Check followings and press [//Reset] button.
RJ confirmation - Ensure there is no object between photocell and
E350
sensor is interrupted. reflector.
- Adjust photocell axis angle.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
OK product has not passed through PASS side sensor. 4 Maintenance
Check followings and press [//Reset] button.
- RJ timing does not match with conveying speed or
RJ fault has occurred product length.
E351
on PASS side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
5 Appendix

359
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
NG product has passed through PASS side sensor.
Check followings and press [//Reset] button.
1 Basic Operations

- RJ timing does not match with conveying speed or

RJ fault has occurred product length.
E352
on PASS side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
Unjudged product has passed through PASS side
sensor.
2 Advanced Operations

Check followings and press [//Reset] button.

- RJ timing does not match with conveying speed or
RJ fault has occurred
E353 product length.
on PASS side.
- Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
NG product did not pass through NG side sensor.
3 Installation and Connection

Check followings and press [//Reset] button.

- RJ timing does not match with conveying speed or
RJ fault has occurred product length.
E354
on NG side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
OK product has passed through NG side sensor.
Check followings and press [//Reset] button.
- RJ timing does not match with conveying speed or
4 Maintenance

Rejection fault product length.

E355
occured on NG side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
5 Appendix

360
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Unjudged product has passed through NG side sensor.
Check followings and press [//Reset] button.

1 Basic Operations
- RJ timing does not match with conveying speed or
Rejection fault product length.
E356
occurred on NG side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
Check followings and press [//Reset] button.
Emergency Stop - Confirm safety of surrounding and turn the

2 Advanced Operations
E361 switch has been emergency stop button clockwise to release.
activated. If it does not release the error, reboot the power.
When the error persists, contact support tech.
Check followings and press [//Reset] button.
Front side emergency - Confirm safety of surrounding and turn the
E363 stop switch is emergency stop button clockwise to release.
activated. If it does not release the error, reboot the power.
When the error persists, contact support tech.

3 Installation and Connection

Check followings and press [//Reset] button.
Rear side emergency - Confirm safety of surrounding and turn the
E364 stop switch is emergency stop button clockwise to release.
activated. If it does not release the error, reboot the power.
When the error persists, contact support tech.
Check followings and press [//Reset] button.
External Emergency - Confirm safety of surrounding and turn the
E365 stop switch is emergency stop button clockwise to release.
activated. If it does not release the error, reboot the power.
When the error persists, contact support tech.
4 Maintenance

Anomaly in connection with Expansion I/O unit.

Incorrect connection
Check connection cable and connector.
E601 with Expansion I/O
Reboot the power.
unit.
If it still does not restore, call support tech.
Press [//Reset] button.
Incorrect connection
E602 If it does not release an error, reboot the system.
with MRJ unit.
If the error persists, contact support tech.
5 Appendix

361
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
End following condition, and execute the model switch.
- Operating
1 Basic Operations

Model switch from - Operating in conveyor mode

E620 external device is not - Auto setting
possible. - Sensitivity correcting
- Area setting
- Operation checking
Anomaly in connection with option (External prod input)
unit.
E623 CW-TCP/BCD unit
Check connection cable and connector.
2 Advanced Operations

E624 connection error.

Reboot the power.
If it still does not restore, call support tech.
Temperature of inner chassis is rising.
Check followings and press [//Reset] button.
- Check surrounding environment and eliminate
possible cause for temperature increase.
Possible causes for temperature increase.
[1] Clogged filter
3 Installation and Connection

Device internal [2] Poor ventilation

E701
temperature is rising. [3] Ambient temperature is out of specification
<With rear side A/C installed>
If A/C is installed as an option, check followings also.
[4] Fan operation on the back of A/C.
[5] Clean a heat sink of A/C.
If it does not restore, reboot the power.
When the error persists, contact support tech.
E702 XR-MAIN UNIT
Reboot the power.
to internal voltage error
4 Maintenance

If the error repeatedly occur, contact support tech.

E708 has been detected.

XR-MAIN UNIT
Reboot the power.
E709 internal voltage error
If the error repeatedly occur, contact support tech.
has been detected.
XR-MAIN UNIT
Reboot the power.
E710 internal voltage error
If the error repeatedly occur, contact support tech.
has been detected.
5 Appendix

362
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Temperature of inner chassis is rising.
Check followings and press [//Reset] button.

1 Basic Operations
- Check surrounding environment and eliminate
possible cause for temperature increase.
Possible causes for temperature increase.
[1] Clogged filter
Device internal [2] Poor ventilation
E713
temperature is rising. [3] Ambient temperature is out of specification
<With rear side A/C installed>
If A/C is installed as an option, check followings also.

2 Advanced Operations
[4] Fan operation on the back of A/C.
[5] Clean a heat sink of A/C.
If it does not restore, reboot the power.
When the error persists, contact support tech.
E714 XR-I/O UNIT internal
Reboot the power.
to voltage error has been
If the error repeatedly occur, contact support tech.
E717 detected.

XR-I/O UNIT internal

3 Installation and Connection

Reboot the power.
E719 voltage error has been
If the error repeatedly occur, contact support tech.
detected.
It may be caused by overloading by conveyor belt
XR-I/O UNIT internal meandering.
E721 voltage error has been Ensure the conveyor belt moves straightly.
detected. Reboot the power.
If the error repeatedly occur, contact support tech.
XR-I/O UNIT internal
E722 Reboot the power.
input voltage error has
E723 If the error repeatedly occur, contact support tech.
been detected.
4 Maintenance

X-ray radiation An error has been detected at X-ray radiation indicator.

E724
indicator has an error. If the error repeatedly occur, contact support tech.
Check followings and press [//Reset] button.
Operation key is - Turn operation key ON.
E725
turned OFF. If it does not restore, reboot the power.
When the error persists, contact support tech.
Check followings and press [//Reset] button.
Conveyor cover has - Close the conveyor cover.
E726
5 Appendix

been left open. If it does not restore, reboot the power.

When the error persists, contact support tech.

363
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Safety switch on a conveyor cover is detecting
abnormality.
1 Basic Operations

Conveyor cover has Check followings and press [//Reset] button.

E727
been left open. - Close the conveyor cover.
If it does not restore, reboot the power.
When the error persists, contact support tech.
Check followings and press [//Reset] button.
Front door has been - Close the Front door.
E728
left open. If it does not restore, reboot the power.
When the error persists, contact support tech.
2 Advanced Operations

Check followings and press [//Reset] button.

Back cover has been - Close the back cover.
E729
left open. If it does not restore, reboot the power.
When the error persists, contact support tech.
Check followings and press [//Reset] button.
Hand obstruction
- Ensure there is no object blocking the sensor axis.
sensor on the right
E730 - Adjust photocell axis angle.
side of X-ray system
3 Installation and Connection

If it does not restore the error, reboot the power.

is being interrupted.
The error still persists, contact support tech.
Check followings and press [//Reset] button.
Hand obstruction
- Ensure there is no object blocking the sensor axis.
sensor on the left side
E731 - Adjust photocell axis angle.
of X-ray system is
If it does not restore the error, reboot the power.
being interrupted.
The error still persists, contact support tech.
X-ray tank is not
E732 installed in proper Contact support tech.
position.
4 Maintenance

E734 Buzzer is not

Contact support tech.
E735 connected.
5 Appendix

364
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Expansion interlock switch is activated.
Check followings and press [//Reset] button.

1 Basic Operations
Expansion interlock - Close the extension interlock switch.
switch 1 activated. If the system does not recover, turn off the power and
turn it on again.
If the system does not recover, contact support tech.
Right side cover remained open.
<Designating [Access - Check followings and press [//Reset] button.
cover (Right)] to - Ensure right side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor

2 Advanced Operations
1]> cover first, close side cover tightly then close front
Right side cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
E736
Left side cover remained open.
<Designate [Access - Check followings and press [//Reset] button.
cover (Left)] to - Ensure left side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor

3 Installation and Connection

1]> cover first, close side cover tightly. Then close front
Left side of cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
<Designate Feeding hopper is not mounted correctly.
[Introduction Hopper]
Check followings and press [//Reset] to release.
to [Expansion
- Ensure the feeding hopper is mounted correctly.
interlock 1]>
If it does not restore, turn the power off and ON again.
Feeding hopper is not
mounted correctly. If the problem persists, contact service tech.
4 Maintenance
5 Appendix

365
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Expansion interlock switch is activated.
Check followings and press [//Reset] button.
1 Basic Operations

Expansion interlock - Close the extension interlock switch.

switch 2 activated. If the system does not recover, turn off the power and
turn it on again.
If the system does not recover, contact support tech.
Right side cover remained open.
<Designating [Access - Check followings and press [//Reset] button.
cover (Right)] to - Ensure right side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor
2 Advanced Operations

2]> cover first, close side cover tightly then close front
Right side cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
E737
Left side cover remained open.
<Designate [Access - Check followings and press [//Reset] button.
cover (Left)] to - Ensure left side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor
3 Installation and Connection

2]> cover first, close side cover tightly. Then close front
Left side of cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
<Designate Feeding hopper is not mounted correctly.
[Introduction Hopper]
Check followings and press [//Reset] to release.
to [Expansion
- Ensure the feeding hopper is mounted correctly.
interlock 2]>
If it does not restore, turn the power off and ON again.
Feeding hopper is not
mounted correctly. If the problem persists, contact service tech.
4 Maintenance
5 Appendix

366
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Expansion interlock switch is activated.
Check followings and press [//Reset] button.

1 Basic Operations
Expansion interlock - Close the extension interlock switch.
switch 3 activated. If the system does not recover, turn off the power and
turn it on again.
If the system does not recover, contact support tech.
Right side cover remained open.
<Designating [Access - Check followings and press [//Reset] button.
cover (Right)] to - Ensure right side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor

2 Advanced Operations
3]> cover first, close side cover tightly. Then close front
Right side cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
E738
Left side cover remained open.
<Designate [Access - Check followings and press [//Reset] button.
cover (Left)] to - Ensure left side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor

3 Installation and Connection

3]> cover first, close side cover tightly. Then close front
Left side of cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
<Designate Feeding hopper is not mounted correctly.
[Introduction Hopper]
Check followings and press [//Reset] to release.
to [Expansion
- Ensure the feeding hopper is mounted correctly.
interlock 3]>
If it does not restore, turn the power off and ON again.
Feeding hopper is not
mounted correctly. If the problem persists, contact service tech.
4 Maintenance
5 Appendix

367
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Expansion interlock switch is activated.
Check followings and press [//Reset] button.
1 Basic Operations

Expansion interlock - Close the extension interlock switch.

switch 4 activated. If the system does not recover, turn off the power and
turn it on again.
If the system does not recover, contact support tech.
Right side cover remained open.
<Designating [Access - Check followings and press [//Reset] button.
cover (Right)] to - Ensure right side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor
2 Advanced Operations

4]> cover first, close side cover tightly then close front
Right side cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
E739
Left side cover remained open.
<Designating [Access - Check followings and press [//Reset] button.
cover (Left)] to - Ensure left side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor
3 Installation and Connection

4]> cover first, close side cover tightly. Then close front
Left side of cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
<Designate Feeding hopper is not mounted correctly.
[Introduction Hopper]
Check followings and press [//Reset] to release.
to [Expansion
- Ensure the feeding hopper is mounted correctly.
interlock 4]>
If it does not restore, turn the power off and ON again.
Feeding hopper is not
mounted correctly. If the problem persists, contact service tech.
4 Maintenance
5 Appendix

368
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Expansion interlock switch is activated.
Check followings and press [//Reset] button.

1 Basic Operations
Expansion interlock - Close the extension interlock switch.
switch 5 activated. If the system does not recover, turn off the power and
turn it on again.
If the system does not recover, contact support tech.
Right side cover remained open.
<Designating [Access - Check followings and press [//Reset] button.
cover (Right)] to - Ensure right side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor

2 Advanced Operations
5]> cover first, close side cover tightly then close front
Right side cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
E740
Left side cover remained open.
<Designating [Access - Check followings and press [//Reset] button.
cover (Left)] to - Ensure left side cover is closed.
[Expansion interlock - To close the side cover, open the front conveyor

3 Installation and Connection

5]> cover first, close side cover tightly. Then close front
Left side of cover left cover.
open. If it does not restore, turn the power off and ON again.
If the problem persists, contact service tech.
<Designate Feeding hopper is not mounted correctly.
[Introduction Hopper]
Check followings and press [//Reset] to release.
to [Expansion
- Ensure the feeding hopper is mounted correctly.
interlock 5]>
If it does not restore, turn the power off and ON again.
Feeding hopper is not
mounted correctly. If the problem persists, contact service tech.
4 Maintenance
Check followings and press [//Reset] button.
The right side shield
- Confirm installation of the right side shield curtain.
E741 curtain is installed
If it does not restore the error, reboot the power.
incorrectly.
When the error persists, contact support tech.
Check followings and press [//Reset] button.
The left side shield
- Confirm installation of the left side shield curtain.
E742 curtain is installed
If it does not restore the error, reboot the power.
incorrectly.
When the error persists, contact support tech.
Unable to confirm
Reboot the power.
5 Appendix

E743 connection with

When the error repeatedly occurs, contact support tech.
XR-POWER UNIT.

369
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Unable to confirm
Reboot the power.
E744 response from
1 Basic Operations

When the error repeatedly occurs, contact support tech.

XR-POWER UNIT.
Communication error
has been occurred
between XR-MAIN Reboot the power.
E745
UNIT When the error repeatedly occurs, contact support tech.
and XR-POWER
UNIT.
Temperature of inner chassis is rising.
2 Advanced Operations

Check followings and press [//Reset] button.

- Check surrounding environment and eliminate
possible cause for temperature increase.
Possible causes for temperature increase.
[1] Clogged filter
Device internal [2] Poor ventilation
E746
temperature is rising. [3] Ambient temperature is out of specification
<With rear side A/C installed>
3 Installation and Connection

If A/C is installed as an option, check followings also.

[4] Fan operation on the back of A/C.
[5] Clean a heat sink of A/C.
If it does not restore, reboot the power.
When the error persists, contact support tech.
XR-POWER UNIT
internal input voltage Reboot the power.
E747
error has been When the error repeatedly occurs, contact support tech.
detected.
XR-POWER UNIT
internal input voltage Reboot the power.
4 Maintenance

E748
error has been When the error repeatedly occurs, contact support tech.
detected.
Incompatible
Reboot the power.
E749 XR-POWER UNIT is
When the error repeatedly occurs, contact support tech.
connected.
A cooling fan for
Reboot the power.
E750 XR-POWER UNIT is
When the error repeatedly occurs, contact support tech.
OFF.
XR-POWER UNIT
5 Appendix

Reboot the power.

E751 internal voltage error
When the error repeatedly occurs, contact support tech.
has been detected.

370
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
X-ray tank NO output When the error repeatedly occurs, contact support tech.
E756
detected. Conveyor mode is operable.

1 Basic Operations
X-ray tank broken When the error repeatedly occurs, contact support tech.
E757
filament detected. Conveyor mode is operable.
X-ray tank
When the error repeatedly occurs, contact support tech.
E758 deterioration is
Conveyor mode is operable.
detected.

Fluctuation of X-ray When the error repeatedly occurs, contact support tech.
E759
output is detected. Conveyor mode is operable.

2 Advanced Operations
Check followings and press [//Reset] button.
- Check surrounding environment and eliminate
possible cause for temperature increase.
Possible causes for temperature increase.
[1] Clogged filter
[2] Poor ventilation
System internal
E760 [3] Ambient temperature is out of specification
temperature is rising.
<With rear side A/C installed>
If A/C is installed as an option, check followings also.

3 Installation and Connection

[4] Fan operation on the back of A/C.
[5] Clean a heat sink of A/C.
If it does not restore, reboot the power.
When the error persists, contact support tech.

Incompatible X-ray If it does not restore, reboot the power.

E761
tank is connected. When the error persists, contact support tech.
There is
communication error
If it does not restore, reboot the power.
E766 between XR-MAIN
When the error persists, contact support tech.
UNIT and X-ray
4 Maintenance

Sensor.
Unable to confirm a
If it does not restore, reboot the power.
E767 response from X-ray
When the error persists, contact support tech.
sensor.
Incompatible X-ray
If it does not restore, reboot the power.
E768 sensor is being
When the error persists, contact support tech.
connected.
An error has occurred
with Image signal If it does not restore, reboot the power.
5 Appendix

E769
between XR-MAIN When the error persists, contact support tech.
and X-ray sensor.

371
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Unable to confirm
If it does not restore, reboot the power.
E770 Image signal from
1 Basic Operations

When the error persists, contact support tech.

X-ray sensor.
E777 XR-B/P UNIT internal
If it does not restore, reboot the power.
to voltage error has been
When the error persists, contact support tech.
E779 detected.

Failed to activate XR-PC unit.

XR-PC UNIT
E781 Reboot the power.
activation failed
If the error persists, contact support tech.
2 Advanced Operations

Incompatible type of
Reboot the power.
E786 XR-PC UNIT is
When the error persists, contact support tech.
connected.
Check followings and press [//Reset] button.
- Undo the setting that was just been changed prior to
Software setting error
E787 the error occurrence.
is detected.
If it does not restore, reboot the power.
When the error persists, contact support tech.
3 Installation and Connection

Turn the power supply on again.

This message appears after stylus adjustment, network
settings,
and time adjustment are complete.
A video signal is not
It also appears if power is not being supplied to the
E788 being output from the
XR-PC board
PC unit.
or if the XR-PC board is not connected to the XR-MAIN
board.
If it does not restore, reboot the power.
When the error persists, contact support tech.
4 Maintenance

Check the following and reboot the power.

An error was detected - Check whether each unit is disconnected.
E789 in the initial software - Check the event history and undo the setting that was
settings. just been changed prior to the error occurrence.
If the error persists, contact support tech.
An error occurred during accumulating inspection data
of the operation unit.
Error during Check the following and restart power.
E790 accumulating inspec - Check that each unit is connected.
data of operation unit.
5 Appendix

- Check the even history and revert the parameter of

the latest change.
If it does not restore, contact service tech.

372
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Control software
Reboot the power.
E793 started up with boot

1 Basic Operations
If the error persists, contact support tech.
mode.
E794 Failed to write log. If it does not restore, contact service tech.
Check the following and press reset button [//Reset] at
the top right.
Failed to operate - Revert previous settings if the error persists.
E795
parameter. If the error is not cleared, turn the power back on.
If the problem is not resolved, call Anritsu or its
distributor for service.

2 Advanced Operations
XR-Main unit is in operation with incomplete status.
Unable to activate Check connection with peripheral devices.
E801
control unit software. If it does not restore, reboot the power.
When the error persists, contact support tech.
Check followings and press [//Reset] button.
Sensitivity correction - Stop the operation and execute sensitivity correction.
E808
is not executed. If it does not restore, reboot the power.
When the error persists, contact support tech.

3 Installation and Connection

Check the following and press reset button [//Reset].
Operation check is not Execute operation check.
E809
executed. If it does not restore, reboot the power.
When the error persists, contact support tech.
Highly hazardous or large contaminant has been
Highly hazardous
detected.
E811 contamination has
Remove all the objects on the conveyor.
been detected.
Press [//Reset] on right top corner to restore.
If you are using multiple image processing function, turn
Memory space for
4 Maintenance
one of them off.
E815 image processing has
Re-start operation.
exceeded its capacity.
If the error persists, contact support tech.
An error has occurred
Reboot the power.
E816 during an image
If the error persists, contact support tech.
transfer.
Individual statistics count has reached at maximum
Number of statistics
capacity.
E818 are exceeding over a
Unable to keep any more individual statistics.
million.
5 Appendix

Clear statistics.
Software version is
E820 Make the software version matched.
not matched.

373
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Spacing between the products is too narrow.
[1] Expand the spacing between the products.
1 Basic Operations

Product spacing error

E831 [2] Decrease the value in [Menu] - [Adjust registered
has occurred.
varieties] - [NG condition] - [Product spacing error
detect] - [Minimum product spacing].

Product length error Check if the direction of test product is shifted or

E832 (under minimum) has transported with narrowed spacing
occurred. between the test products.
Product length error
E833 (exceeded maximum) Check if wrong variety is selected.
2 Advanced Operations

has occurred.
The detection time when the product has passed RJ
check sensor
RJ check sensor has has exceeded the set T9 x product detection time error
E834 detected product factor.
detection time error. Uninspected product may have passed.
To prevent reoccurrence, check if the RJ timing is
appropriate or RJ operation is normal.
3 Installation and Connection

Detected motor Reboot the power.

E836
inverter relay welding. If the error persists, contact support tech.
Unable to confirm the
E857 red light of signal Contact support tech.
tower.
Unable to confirm the
E858 yellow light of signal Contact support tech.
tower.
Unable to confirm the
E859 green light of signal Contact support tech.
4 Maintenance

tower.
Anomaly found on Check operation of the external machine, then press
E864
external machine. [//Reset] button to release.
Check followings and press [//Reset] button.
Detected product box
E865 - Remove all items in the box.
full.
- Adjust axis.
Open box was detected.
Perform the following and press the [//Reset] button at
E868 Open box detection. the upper-right.
5 Appendix

- Close the box.

Contact support if this happens often.

374
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code

X-ray Initialization has Reboot the power.

E876
failed. If the error persists, contact support tech.

1 Basic Operations
Failed to initiate starting process for inspection.
Failed to start
E877 Reboot the power.
inspection.
If the error persists, contact support tech.
Failed to set up
Reboot the power.
E878 operation for
If the error persists, contact support tech.
sensitivity correction.
Failed to initialize
Try sensitivity correction again.

2 Advanced Operations
E879 sensitivity correction
If the error persists, contact support tech.
data.
Failed to execute sensitivity correction.
Sensitivity correction
E880 Execute sensitivity correction again.
has been failed.
If the error persists, contact support tech.
Implement the following countermeasures.
- Clean conveyor belt.
Sensitivity correction
E881 - Register the product again from "Register new
has been failed.

3 Installation and Connection

product" in the menu.
If the error persists, contact support tech.

Failed to set up X-ray Reboot the power.

E884
sensor operation. If the error persists, contact support tech.
An error has been
Reboot the power.
E885 detected on X-ray
If the error persists, contact support tech.
sensor operation.
Tube current at irradiation has decreased less than
Tube current at
setting.
E886 irradiation is less than
Contact support tech.
1/2 of setting.
4 Maintenance
Conveyor mode is operable.
Tube current at irradiation has decreased less than
Tube current at
setting.
E887 irradiation is less than
Contact support tech.
1/3 of setting.
Conveyor mode is operable.
Network communication has been terminated.
Network
Confirm network cable connection and hub connection.
E932 communication has
Verify monitoring software is being active.
been terminated.
Check the status of the connected PC.
5 Appendix

375
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code

Connection to output Connection with output folder has been disconnected

E933 folder has been due to unableness of saving images to an output folder.
1 Basic Operations

terminated. Check status of the connected PC.

Error has occurred during file transmitting.
E935 Failed to output a file. Ensure there is USB memory is inserted.
If the error persists, contact support tech.
File cannot be saved due to not enough space on the
Not enough space on
E936 CF card.
the CF card.
If the error persists, contact support tech.
2 Advanced Operations

- Confirm network cable connection and hub

Failed to send connection.
E938
individual data. - Check the status of the connected PC.
If this error continues to repeat, contact support tech.
An unexpected error occurred.
User master update To recover, restart the system.
E940
failed. If the event frequently occurs, contact your service
personnel.
3 Installation and Connection

The alarm is activated when 5 or more products are to

Double product alarm be conveyed at same time.
A001
is activated. - Keep sufficient interval space in between products.
- Extend [Double product masking time].
Turn the power OFF and ON again.
If does not release the error, replace the battery.
Backup battery in Contact support tech.
A003 control unit has an As for emergency, press a reset button and re-enter all
error. settings;
however: those settings will disappear by power off.
Keep using it without turning the power off.
4 Maintenance

Statistics total count Unable to continue collecting data.

A006
exceeded 1 million. Clear statistics.
The proportion of NG products is increasing.
Check followings and press [//Reset] button.
NG rate exceeding
A007 - Please check if there is any problem with the
over set rate.
equipment of the preceding stage.
- Perform sensitivity correction.
5 Appendix

376
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Accumulable number of evaluation result has exceeded
Exceed the its capacity.

1 Basic Operations
A012 accumulable number The alarm occurs when a lot of product inspection
of inspection result. results were accumulated before classification begins.
Extend product interval space.
It occurs when products more than performance
Performance capacity
A053 capability are fed during T3.
exceeded.
Increase product spacing.
It occurs when products more than performance
capability are fed during T4.

2 Advanced Operations
Performance capacity
A054 It also occurs when products more than performance
exceeded.
capability are fed during T7 with RJ confirmation
function use. (option)

Processing speed Processing speed was not sufficient for stats to be

A061 insufficient for stats to processed.
be calculated. Extend product spacing.

Insufficient process Processing speed was not sufficient. Inspection result

A062 speed for result to be could not be transmitted.

3 Installation and Connection

transmit. Extend product spacing.

XR-MAIN UNIT CPU May not be able to inspect properly.

A063
overloading. Extend product spacing.
I/O Output signal that outputs type set to Hold2 turns
A071 I/O Output signal On. ON.
Turned OFF by pressing [//Reset].
RJ1 NG Box is
A072 NG Box is unlocked. Lock the NG Box.
unlocked.
RJ2 NG Box is
A073 NG Box is unlocked. Lock the NG Box.
unlocked.
4 Maintenance

RJ4 NG Box is
A074 NG Box is unlocked. Lock the NG Box.
unlocked.
RJ5 NG Box is
A075 NG Box is unlocked. Lock the NG Box.
unlocked.
IJ printer alarm has Check detail on the IJ printer and press [//Reset] button
A143
occurred. at top right after resolving the error.
Check following and press [//Reset] button at top right
Alarm has occurred in after resolving the error.
5 Appendix

A147 communication with IJ [1] Is the power of IJ printer ON?

printer. [2] Is the cable between inspection device and IJ printer
disconnected?

377
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Out of paper.
A152 Printer out of paper.
Fill new roll of paper.
1 Basic Operations

An anomaly is found on a printer.

A153 Detecting printer error. Turn the power OFF/ON.
If the error persists, contact support tech.
Printer Print Buffer Overflowed.
When the printer performance is exceeded its capability
Detecting printer or forcing to print while printer is disabled due to an error
A154
buffer over. makes the error.
2 Advanced Operations

Increase printing interval by increasing volume of

statistics batch, etc.
Temperature or voltage error by paper jam or out of
paper.
Switch off main power and remove jammed paper, or
A156 Detecting printer error.
refill papers.
Toggle power off and on.
If error not recovered, contact support tech.
3 Installation and Connection

Printer connection error.

Printer is not Check connection to the printer.
A157
connected. Toggle power off and on and if error not recovered,
contact support tech.

Check followings and press [//Reset] button.

- Check if load is applied to the rejector transport
Rejector err or rejector motor.
A159 conveyor motor err - Check the connection with the motor driver.
was detected. If it does not restore, please turn the power off and then
on again.
4 Maintenance

If it still does not recover, contact support tech.

Ensure all safety first. Turn the emergency stop button

Emergency switch on
A167 to clockwise to release.
rejector is activated.
Either turn motor ON/OFF or reboot system to restore.
Side-cover or other safety device such as conveyor
cover remained open.
Interlock on rejector is
A168 Place side-cover or any other safety device back to
activated.
appropriate position.
Motor ON/OFF or reboot main power.
5 Appendix

378
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Check following and press [//Reset] button at top right.
[1] Check if transportation delay has occurred around

1 Basic Operations
RJ timing correction photocell
[2] Set [RJ timing correction delay time] to time
matched with product and line
RJ timing correction
A169 [3] Set [RJ timing correction operation time] to time
error has occurred.
matched with product and line
If it does not restore, please turn the power off and then
on again.
If it still does not recover please contact the purchaser

2 Advanced Operations
support.
Measurement for timing adjustment has failed.
Check the following and feed the inspected product.
[1] Check T3 (RJ delay time) and T4 (RJ operation
time) to see if the RJ timing is appropriate.
[2] Do not feed multiple inspected products
Measurement for
continuously.
A170 timing adjustment has
[3] If the inspected product was removed after passing
failed.
the X-ray inspection machine and before RJ and did

3 Installation and Connection

not pass the RJ check sensor, RJ of the inspected
product fed next will fail.
Reboot the power.
If the error persists, contact support tech.
Check followings and press [//Reset] button.
[1] Check that the gate of the rejector operates.
Error was detected in [2] Check that the gate is not overloaded.
A172
RJ1 direction. [3] Check the power of the rejector.
[4] Reboot the motor or reboot the power.
If the error persists, contact support tech.
4 Maintenance

Check followings and press [//Reset] button.

[1] Check that the gate of the rejector operates.
Error was detected in [2] Check that the gate is not overloaded.
A173
RJ5 direction. [3] Check the power of the rejector.
[4] Reboot the motor or reboot the power.
If the error persists, contact support tech.
Communication error on serial I/O A and B.
Serial comm. Alarm
A310 Reboot the power.
has occurred.
If it does not restore, contact support tech
5 Appendix

379
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
NG product has passed the sensor in NG direction other
than the judged direction.
1 Basic Operations

Check followings and press [//Reset] button.

- Rejection timing does not match the conveying speed
RJ fault has occurred
A340 or product length
on NG side.
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
NG (RJ1) product has not passed the NG side (RJ1)
2 Advanced Operations

sensor.
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred
A341 or product length
on NG side (RJ1).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
3 Installation and Connection

NG (RJ5) product has passed the NG side (RJ1) sensor.

Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred or product length
A342
on NG side (RJ1). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
OK product has passed the NG side (RJ1) sensor.
Check followings and press [//Reset] button.
4 Maintenance

- Rejection timing does not match the conveying speed

RJ fault has occurred or product length
A343
on NG side (RJ1). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
5 Appendix

380
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Unjudged product has passed the NG side (RJ1)
sensor.

1 Basic Operations
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred
A344 or product length
on NG side (RJ1).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
NG (RJ5) product has not passed the NG side (RJ5)

2 Advanced Operations
sensor.
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred
A345 or product length
on NG side (RJ5).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.

3 Installation and Connection

NG (RJ1) product has passed the NG side (RJ5) sensor.
Check followings and press [//Reset] button.
- Rejection timing does not match the conveying speed
RJ fault has occurred or product length
A346
on NG side (RJ5). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
OK product has passed the NG side (RJ5) sensor.
Check followings and press [//Reset] button. 4 Maintenance
- Rejection timing does not match the conveying speed
RJ fault has occurred or product length
A347
on NG side (RJ5). - Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
5 Appendix

381
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Unjudged product has passed the NG side (RJ5)
sensor.
1 Basic Operations

Check followings and press [//Reset] button.

- Rejection timing does not match the conveying speed
RJ fault has occurred
A348 or product length
on NG side (RJ5).
- Connection cable to the rejector is disconnected or
the wire is cut.
Reboot the power.
If the error persists, contact support tech.
RJ check sensor detected double interruption.
2 Advanced Operations

Check followings and press [//Reset] button.

- Check that there is sufficient space between
products.
Double interruption
- Adjust sensor axis.
A349 was detected by RJ
If the product is suitable for RJ check sensor double
chk sensor.
interruption,
disable the double interruption detection function.
If it does not restore the error, reboot the power.
3 Installation and Connection

If the error persists, contact support tech.

Rejection confirmation sensor is interrupted
continuously.
Check followings and press [//Reset] button.
RJ confirmation
- Ensure there is no object between photocell and
A350 sensor on NG side is
reflector.
interrupted.
- Adjust photocell axis angle.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
PASS product did not pass through PASS side sensor.
4 Maintenance

Check followings and press [//Reset] button.

- RJ timing does not match with conveying speed or
RJ fault occurred on product length.
A351
PASS side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
5 Appendix

382
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
NG product has passed through PASS side sensor.
Check followings and press [//Reset] button.

1 Basic Operations
- RJ timing does not match with conveying speed or
RJ fault has occurred product length.
A352
on PASS side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
Unjudged product has passed through PASS side
sensor.

2 Advanced Operations
Check followings and press [//Reset] button.
- RJ timing does not match with conveying speed or
RJ fault has occurred
A353 product length.
on PASS side.
- Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
NG product did not pass through NG side sensor.

3 Installation and Connection

Check followings and press [//Reset] button.
- RJ timing does not match with conveying speed or
RJ fault has occurred product length.
A354
on NG side. - Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
PASS product has passed through NG side sensor.
Check followings and press [//Reset] button.
- Ensure there is no object between photocell and
RJ fault has occurred
4 Maintenance
A355 reflector.
on NG side.
- Adjust photocell axis angle.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
Rejection confirmation sensor on NG side is interrupted
continuously.
Check followings and press [//Reset] button.
RJ confirmation
- Ensure there is no object between photocell and
A356 sensor on NG side is
reflector.
interrupted.
- Adjust photocell axis angle.
5 Appendix

If it does not restore, turn the power off and ON again.

If the problem persists, contact support tech.

383
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Check followings and press [//Reset] button.
- RJ timing does not match with conveying speed or
1 Basic Operations

product length.
- Axis of photocell for RJ confirmation is off angle to the
A357 RJ fault has occurred. reflector.
- Connection cable to rejector is either disconnected or
broken.
If it does not restore, turn the power off and ON again.
If the problem persists, contact support tech.
Unable to access USB memory due to some
2 Advanced Operations

impediment. Check the following.

[1] Ensure that the capacity of the USB is enough.
USB access anomaly
A370 [2] Check the USB is securely inserted to the port.
is found.
[3] Ensure that the USB is not in defective.
Turn the power ON/OFF.
If it does not restore, contact support tech.

Free space in USB Free space in USB memory to write files is filled.
A375
memory is insufficient. Increase free space by deleting files from USB memory.
3 Installation and Connection

The free space of the USB memory is getting low.

USB Memory free
A381 Increase the free space by moving the USB memory
space is too small.
data, etc.
- Verify connection of LAN cable and hub.
Failed to tune time
A430 - Check SNTP server power has turned on.
with SNTP server.
- Check the network settings.

An IONET Press [//Reset] button.

A610 communication alarm If this does not resolve the error, reboot the system.
has occurred. If the error persists, contact support tech.
4 Maintenance

End following condition, and execute the model switch.

- Operating
Model switch from - Operating in conveyor mode
A620 external device is not - Auto setting
possible. - Sensitivity correcting
- Area setting
- Operation checking

Highly hazardous Highly hazardous or large contaminant has been

A706 contamination has detected.
5 Appendix

been detected. Press [//Reset] on right top corner to restore.

384
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Possible causes
Main unit motor speed - Overloading to the conveyor.

1 Basic Operations
A707
is differ from setting. - Friction in between the belt and conveyor roller.
- Incorrect motor coefficient setting.
Without a cooling fan, System internal temperature may
Cooling fan is not rise rapidly and affect proper operation.
A708
working. Stop the operation and reboot the power.
When the error persists, contact support tech.
Check followings and press [//Reset] button.

2 Advanced Operations
- Check surrounding environment and eliminate
possible cause for temperature increase.
Possible causes for temperature increase.
[1] Clogged filter
[2] Poor ventilation
A711 System internal
[3] Ambient temperature is out of specification
A714 temperature is rising.
<With rear side A/C installed>
If A/C is installed as an option, check followings also.
[4] Fan operation on the back of A/C.

3 Installation and Connection

[5] Clean a heat sink of A/C.
If it does not restore, reboot the power.
When the error persists, contact support tech.
To return, press the [//Reset] button on the upper right.
A software setting If it does not recover, turn the power off and then on
A787 error has been again.
detected. If it still does not recover, please contact the support of
the place of purchase.
Sensitivity correction has not been executed.
Sensitivity correction
A808 Check followings and press [//Reset] button.
4 Maintenance
unexecuted.
- Stop the operation and execute sensitivity correction.
Operation check has not been executed.
Operation check
A809 Check the following and press reset button [//Reset].
unexecuted.
Stop the operation and execute sensitivity correction.
Highly hazardous
Highly hazardous contaminant has been detected.
A811 contaminant has been
Remove all the objects on the conveyor.
detected.
5 Appendix

385
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Check followings and press [//Reset] button.
- Eliminate the following possible causes.
1 Basic Operations

[1] There was not enough interval space available

between products.
Evaluation result
Unexpected length of product was conveyed.
A812 could not be output
[2] RJ delay time (T3) is too short.
before RJ start time.
[3] Double interruption masking time is too long.
RJ timing is still not long enough,
Rejector has to be physically moved farther from main
system.
2 Advanced Operations

Processing speed cannot satisfy the production speed.

Check followings and press [//Reset] button.
Unable to output - Eliminate cause.
evaluation results. Possible cause of exceeding maximum production
A813
Excess products for speed.
the processing speed. [1] Products with insufficient interval space were
conveyed continuously in short time.
[2] Double interruption masking time is too short.
3 Installation and Connection

- Set up Double interruption mask to be longer space.

Product monitoring
- When a photocell does not recognize a product
sensor did not
A814 properly, switch to auto recognition.
recognize a product
- If it is already set for auto recognition, adjust product
properly.
recognition level.
Spacing between the products is too narrow.
[1] Expand the spacing between the products.
Product spacing alarm
A831 [2] Decrease the value in [Menu] - [Adjust registered
has occurred.
varieties] - [NG condition] - [Product spacing error
detect] - [Minimum product spacing].
4 Maintenance

Product length alarm Check if the direction of test product is shifted or

A832 (under minimum) has transported with narrowed spacing
occurred. between the test products.
Product length
alarm(exceeded
A833 Check if wrong variety is selected.
maximum) has
occurred.
5 Appendix

386
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
The detection time when the product has passed RJ
check sensor

1 Basic Operations
RJ check sensor has has exceeded the set T9 x product detection time error
A834 detected product factor.
detection time error. Uninspected product may have passed.
To prevent reoccurrence, check if the RJ timing is
appropriate or RJ operation is normal.
A product was detected longer than the time set in
[Monitor for photocell err.].
Check following and press [//Reset] button at top right.

2 Advanced Operations
[1] Check if there is any foreign object between the RJ
RJ timing correction timing correction photocell and the reflector
A840 photocell error has [2] Set the [Monitor for photocell err.] to the time
occurred. matched with the product
If it does not restore, please turn the power off and then
on again.
If it still does not recover please contact the purchaser
support.

3 Installation and Connection

Check followings and press [//Reset] button.
Detected product box
A865 - Remove all items in the box.
full.
- Adjust axis.
There is missing information for history.
If you continue, information hereinafter may not be
Failed to record
A866 included in history.
histories.
Stop the operation and reboot the machine.
If the error persists after rebooting, contact support tech.
Open box detection.
Confirm the following and then press the [//Reset] button
A868 Open box detection.
4 Maintenance
at the upper-right.
- Close the box door.
X-ray tank needs to
A891 Contact support tech. for replacement.
be replaced soon.
X-ray sensor needs to
A892 Contact support tech. for replacement.
be replaced soon.
- Confirm network cable connection and hub
Network connection.
A932 communication has - Verify monitoring software is being active.
5 Appendix

been terminated. - Also confirm a PC that monitoring software is in is

being properly activated.

387
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code

Connection to output Connection with output folder has been disconnected

A933 folder has been due to nobleness of saving images to an output folder.
1 Basic Operations

terminated. - Check status of the connected PC.

LAN is not connected or is connected to a disabled LAN
port.
Reconnect the LAN cable if disconnected.
LAN cable is not
A935 If the LAN cable is connected, reconnect it to a different
connected properly.
LAN port.
After reconnecting the LAN cable, start the operation
and check that network connectivity reestablishes.
2 Advanced Operations

Reconfigure the OS network settings.

Use the procedure below to reconfigure network
parameters.
[1] Reconnect the LAN cable if disconnected.
The OS network [2] Navigate from “Menu” → [Maint. and Setting] →
A936
settings are incorrect. [Connecting to external units] → [Network
connection]. Confirm the settings in this menu and
reconfigure any values that appear in red.
3 Installation and Connection

[3] Press the Return button to shut down.

Restart the device after shut down.
The IP address is already in used by another device
connected to the network.
Navigate from “Menu” → [Maint. and Setting] →
The IP address is
[Connecting to external unit] → [Network connection] →
A937 already in use by
[Network common setting].
another device.
Open the Common Network Settings screen and
configure the device with an IP address not already in
use.
- Confirm network cable connection and hub
4 Maintenance

Failed to send connection.

A938
individual data. - Confirm the monitoring software PC.
If this error continues to repeat, contact support tech.
Insufficient space in
the network
A940 Contact support tech.
communication
storage.
Image save external
The external memory where image files are saved is
A970 memory
disconnected.
5 Appendix

disconnected.

388
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
Saving image files failed.
A971 Image file save failed. Check for an error in the external memory, power, or

1 Basic Operations
connection.
Deleting image files failed.
Check for an error in the external memory, power, or
Image file deletion connection.
A972
failed. Broken files may remain.
Connect the external memory to the PC to check inside
the external memory.
There is insufficient space in the external memory where

2 Advanced Operations
Image save external
A973 memory free space image files are saved.
shortage. Delete unnecessary image files.

Insufficient image The free space in the external memory where image
A974 save external memory files are saved has become too small.
free space. Delete unnecessary image files to add free space.
“Menu” → [USB Mem] → [Saving image to USB] →
[Registering image] is set to raw image in current
operation.

3 Installation and Connection

Saved image is set to
Check followings and press [//Reset] button.
A976 raw image in current
- Save the raw image of product to USB memory.
operation.
- To save the display image to USB memory, set
“Menu” → [USB Mem] → [Saving image to USB] →
[Registering image] to [Display] .
“Menu” → [USB Mem] → [Saving image to USB] →
[Registering image] is set to raw image in current
operation.
Saved image is set to
Check followings and press [//Reset] button.
A977 raw image in current
- Product image is not saved to QUICCA.
operation.
4 Maintenance
- To save the image by QUICCA, set “Menu” → [USB
Mem] → [Saving image to USB] → [Registering
image] to [Display].
Unexpected error.
Failed to read the
Check the following and press the [//Reset] button at the
A980 password
top right.
management file.
Call SE if error occurs frequently.
The electronic key
A981 Please read the electronic key again.
data is incorrect.
5 Appendix

389
 Error Messages and Solutions
Error/
Error Display Remedy
Alarm code
After checking the following status, please read the
electronic key again.
1 Basic Operations

Conditions for user switching failure

User switching failure - The electronic key is not registered correctly
A982
by electronic key. - Same as logged-in user
- Parameter setting
- User-unswitchable screen
- Displaying a message
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

390
 Changing Backup Battery
■ Replacing Backup Battery
To replace the backup battery, please contact the support of the supplier.
The life of the backup battery is about 5 years.

1 Basic Operations
Changing Backup Battery

▪ Since there is a danger of electric shock, please do not

WARNING absolutely change the battery.
▪ Graphite fluoride lithium batteries is used as backup battery in
this equipment.
▪ The backup battery explodes when casting it in fire. be careful.

2 Advanced Operations
(1) If the dead battery error is displayed, you need to replace the backup battery. In this case,
please do not turn off the power of this equipment except in emergency until replacing the
backup battery. If you turn off the power, the setting contents registered for each type
disappears, and setting is necessary again.
(2) Even if the battery exhausted error is displayed, you can use it as usual unless you turn off the
power.

3 Installation and Connection

■ Replacing the backup battery for date and time
If the time seems to go out of order frequently, you need to replace the date/time backup
battery on XR- PC UNIT.
The date/time backup battery is commercially available button battery: CR2032 or
CR2450.
If you need to replace it, please contact the support of the supplier.

4 Maintenance
5 Appendix

391
 Adjusting Photocell
Adjusting Photocell

■ Adjusting Photocell
The photocell and hand insertion detection sensor are adjusted to the optimum position at
the time of shipment.
1 Basic Operations

■ Adjustment of photocell for product recognition

Photocell is detecting the product if the object detection display line in the transparent
image display area is displayed in green when running the product and shedding the
product.
Green line Pink line
(Inspected product (Inspected product
detected part) undetected part)
2 Advanced Operations

Inspected product
detection indicator
3 Installation and Connection

Use the following procedure when adjusting the optical axis to match the inspected
products.

CAUTION To prevent electrical malfunctions, do not handle with wet hands.

4 Maintenance
5 Appendix

392
 Adjusting Photocell

When removing and installing the back cover, be extremely

CAUTION careful.
Dropping may cause an injury or damage of the part.

1 Basic Operations
1 Turn off the power and remove the rear cover.

2 Remove the sensor cover using a Phillips screwdriver.

3 Make sure that the conveyor cover is closed.

2 Advanced Operations
4 Turn on the power, and when there is no product, please confirm that both the
operation indicator lamp (orange) and the stability indicator lamp (green) light up.
If both lamps are not lit, loosen the nuts at the two ★ mark with a 7 mm side wrench
(for M4), adjust the photocell vertically so that both indicator lamp light up.
When the product obstructs the optical axis with stability, the operation indicator lamp
(orange) goes off and the stability indicator lamp (green) lights up.

3 Installation and Connection

Photocell

Sensor Cover
★

4 Maintenance

5 After adjustment, install the sensor cover and rear cover in the reverse order.
5 Appendix

393
 Adjusting Photocell
■ Adjusting the sensitivity volume when required
When the sensitivity volume needs to be adjusted for the inspected product, adjust it
according to the following steps.
Operation switch
1 Basic Operations

Operation indicator lamp (Orange)

L：ON when light received
ON when detection output ON
D：ON when light not received

Stability indicator lamp (Green)

ON when stabilized light received
or not received Sensitivity volume

The operation mode switch is set to "ON when light received". Do not touch it.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix

394
 Adjusting Photocell
1 Please place the inspected product between the photocell and reflection plate (where
it blocks the optical axis). Turn the volume counterclockwise from the MAX position,
and stop where the output indicator lamp (orange) goes off. (Call this position <1>.)

1 Basic Operations
If the output indicator lamp (orange) does not lights at the MAX position, the MAX
position is <1>.

Sensitivity adjuster Indicator lamp Orange

Checked product Reflection plate
Not lit

Green
Not lit or lit

2 Advanced Operations
2 Without any product, turn the volume clockwise from the MIN position, and stop where
the output indicator lamp (orange) lights. (Call this position <2>.)
Sensitivity adjuster
Reflection plate Indicator lamp
Orange
Not lit

Green
Not lit or lit

3 Set the volume position at the center between <1> and <2>. Adjustment is now

3 Installation and Connection

complete.

When product detected Reflection plate Orange緑

4 Maintenance
Not lit点灯 （安定遮光）

Green橙
Lit (Reflected
消灯 light not detected)

When product not detected Reflection plate 橙

Orange
点灯
Lit
Green
緑
Lit
消灯 (Reflected
（安定入光）light detected)
5 Appendix

395
 Adjusting Photocell
■ How to adjust the photocell sensitivity by pressing the button
(When photocell is added as an option)
The photocell does not need to be adjusted because it is adjusted to the appropriate
position when shipped.
1 Basic Operations

Its response when a product is detected and when it is not detected are as follows:

Operation indicator lamp (orange)

Detection state Photocell state
Operation button
Detection (the product is blocking optical axis)
Lamp
Reflection Stability indicator
Photocell Product plate* lamp (green)
Green:
ON
2 Advanced Operations

Orange:
OFF

No detection (no product exists)

Lamp
Photocell Reflection plate*
Green:
ON
Orange:
ON
3 Installation and Connection

*: Install the reflection plate and photocell parallel to each other.

(1) To perform fine-tuning according to the characteristics of a product, perform the "Advanced
Adjustments".
 P. 398 Advanced Adjustments
(2) If the stability indicator lamp (green) is off, perform the "Adjustments When the Photocell
Does Not Operate".
 P. 397 Adjustments When the Photocell Does Not Operate
(3) If the operation indicator lamp (orange) is off while there are no products on the conveyor,
align the photo transmitter and reflection plate so that they are parallel to each other.
(4) If both the stability indicator lamp (green) and operation indicator lamp (orange) are off
4 Maintenance

while there are no product on the conveyor, the photocell may be defective, or the photocell
cable connector may be disconnected. Contact the support of the supplier.
5 Appendix

396
 Adjusting Photocell
■ Adjustments When the Photocell Does Not Operate
(When photocell is added as an option)
1 Initialize the photocell.

1 Basic Operations
Press the operation button, and hold it until the stability
indicator lamp (green) starts to blink.
Operation button
Green
⇒The setting is initialized. lamp
Orange blinks
lamp
blinks
2 Set the output state of the signal.
Press the operation button 5 times; the orange

2 Advanced Operations
operation indicator lamp will start blinking.
Orange
lamp
Photocell state Setting blinks

Orange lamp blinks ON upon entrance of light

Press the operation button
5 times to toggle the setting.

Green lamp blinks ON upon blocking of light

3 Installation and Connection

3 Adjust the sensitivity.
Orange
lamp
(1) Press the operation button, and hold it until the operation blinks
indicator lamp (orange) starts to blink.

(2) Press the operation button once.

Green:
⇒ After the operation indicator lamp (orange) and stability ON
indicator lamp (green) turn off, the stability indicator lamp Orange:
ON
(green) and operation indicator lamp (orange) turns on. 4 Maintenance

4 Check the photocell operation.

Make sure that the orange operation indicator lamp turns off when a product blocks
the optical axis.
Confirm that the photocell operates correctly when the product is at the front, center,
and back of the conveyor.
5 Appendix

397
 Adjusting Photocell
■ Advanced Adjustments
(When photocell is added as an option)
For shiny or highly transparent products, or when detection is unstable, make
adjustments based on the characteristics of the products being measured.
1 Basic Operations

Operation button
1 Perform the settings.
(1) Press the operation button, and hold it until the operation Orange lamp
blinks
indicator lamp (orange) starts to blink.
Green lamp
(2) Press the operation button, and hold it until both the operation blinks
indicator lamp (orange) and stability indicator lamp (green) start Orange
lamp blinks
2 Advanced Operations

to blink.

(3) Block the photocell with the products, and press the operation Off
Off
button.

⇒ The operation indicator lamp (orange) and stability indicator lamp (green) turn off.

2 Check the photocell operation.

Make sure that the operation indicator lamp (orange) turns off when a product blocks
3 Installation and Connection

the optical axis.

Confirm that the photocell operates correctly when the product is at the front, center,
and back of the conveyor.

If the operation indicator lamp (orange) is blinking after the adjustment, perform the adjustment
again as the detection is still unstable. If the situation cannot be improved by the adjustment, use
of an area sensor or transparent body sensor (optional) is recommended. Contact the support of
the supplier.
4 Maintenance
5 Appendix

398
 Setting Forced Operation
Setting Forced Operation

■ When used as an emergency carrying conveyor

By operating the following procedure, it is possible to operate only the conveyor unit of the
X-ray Inspection System.

1 Basic Operations
Forced operation should be carried out by a facility maintenance
CAUTION person.

Do not perform forced operation except when unavoidable until

WARNING repair is completed due to failure of the operating unit etc.
During forced operation, normal operation/stop operation
becomes invalid, and operation/stop by the operation of the

2 Advanced Operations
power switch.
▪ As soon as the power is turned on, the conveyor will operate.
▪ When pressing the emergency stop switch, the conveyor stops.
▪ When you unlock the emergency stop switch, the conveyor will
operate immediately.

Please do not leave this equipment under forced operation.

CAUTION If you are forced to leave the equipment, fix the power switch of

3 Installation and Connection

this equipment to the OFF position. It prevents the power switch
from being operated without recognizing the setting. When you
turn the power switch to the OFF position, there is a lock hole.
Please fix with a commercially available padlock etc.

1 Turn off the power switch.

2 Remove the rear cover. 4 Maintenance

When removing and installing the rear cover, be extremely

CAUTION careful. Dropping the rear cover may cause an injury or damage
of the part.
5 Appendix

399
 Setting Forced Operation
3 Set the toggle switch S2 of the printed board XR-I/O3 UNIT to the SELF side and set
S3 to the RJ_SELF side. Turn volume R176 "MT - SPD" and R200 "RJ - SPD"
counterclockwise to the limit. (To cancel forced operation, set S2 to REMOTE side and
set S3 to RJ_REMOTE.)
1 Basic Operations

S2

REMOTE
R176

SELF
XR-I/O3 UNIT

RJ_REMOTE
ON
2 Advanced Operations

RJ_SELF
S6

R200
S3 No.1

4 Set the conveyor rotation direction with No. 1 of the DIP switch S6.

The selection of the rotation direction is effective only for the conveyor unit of the main unit.
3 Installation and Connection

S6-No.1 Rotation direction

ON Left → Right
OFF(Default） Right → Left

5 Turn on the power switch.

6 Turn the volume R176 clockwise. The main unit motor rotates and the main unit
4 Maintenance

conveyor starts moving. Turn R176 to adjust the carrying belt speed. Similarly, turn the
volume R200 clockwise. The rejector motor rotates and the rejector conveyor starts
moving. Turn R200 to adjust the carrying belt speed.

7 Install the rear cover in the original position.

5 Appendix

400
 Releasing the circuit protector operation
Releasing the circuit protector operation

■ Releasing the circuit protector operation

When overcurrent flows to the rejection output contact, the circuit protector for overcurrent
protection trips and an error is displayed. Recover the circuit protector in the following
steps.

1 Basic Operations
WARNING Be sure to turn off the System before starting work.

When removing and installing the back cover, be extremely

CAUTION careful. Dropping may cause an injury or damage of the part.

2 Advanced Operations
1 Remove the rear cover.

2 Check the connection of the rejector, and check that the load of the rejection output
contact is within the rated load.

 P. 419 RJ-I/F UNIT (optional) RJ I/O Specifications

3 Press the button of the circuit

3 Installation and Connection

Back Cover opened
protector Q1 on the RJ-I/F unit. RJ-I/F unit
⇒ The circuit protector returns
1234

Q1
from the trip operation state.

Button

Q1 Q1
Pushed
Overcurrent Normal
trip status status
4 Maintenance

4 Install the rear cover.

5 Turn on the power switch.

6 Feed an OK product and NG product to check the rejection operation.

If rejection is not correct or rejection operation occurs even if rejection output is OFF,
contact the support of the supplier.
5 Appendix

401
 Maintenance X-ray Tank and X-ray Sensor
Maintenance X-ray Tank and X-ray Sensor

■ Aging Process
If the equipment has not been used for a long time and the X-ray output is irradiated at a
high output, the X-ray tube may be damaged. To prevent X-ray tube failure, the following
message is displayed and aging is performed to gradually increase the X-ray output from
1 Basic Operations

low to high.
2 Advanced Operations
3 Installation and Connection

▪ Due to the high output of this equipment, an aging request message is displayed when X-rays
have not been irradiated for 31 days or longer. We recommend that perform aging to make
X-ray output stable.
4 Maintenance

▪ Selecting “No” in the request message of aging execution skips aging and starts the inspection.
▪ Starting the operation or adjusting sensitivity does not display the request message of aging
execution.
5 Appendix

402
 Maintenance X-ray Tank and X-ray Sensor
Aging can also be performed manually.

1 Basic Operations
2 Advanced Operations
■ Replacing X-ray Tank and X-ray Sensor
In the X-ray Inspection System, X-ray tank (X-ray generation source) and X-ray sensor
are treated as expendable items, and as the replacement time approaches, the following
message will be displayed at the time of system startup. If you see a message, please
contact the support of the supplier.

3 Installation and Connection

4 Maintenance
5 Appendix

403
 5 Appendix
Parts List 405

Fastening Parts above Conveyor 409

External I/O Specifications 413

RJ Output Specification 418

RJ-I/F UNIT (optional) RJ I/O Specifications 419

Timing Chart 422

Specifications 423

Copyright, etc. 425

CE Conformity Marking. 434

5 Appendix

404
 Parts List
Parts List

Please order by [Order No.].

■ KXS75xxAxCLE X-ray Inspection System Spare Part, Maintenance
Parts Table
C: Consumables, S: Spare parts

1 Basic Operations
Order No.
No. Parts Name Remark
KXS7522AWCLE KXS7522AVCLE KXS7534AWCLE KXS7534AVCLE

84G175292G 84G175292J Standard part

(Optional)
84G175801 84G175801C
High grip belt (green)
(Optional)
84G182893 84G182893C
CARRYING High grip belt (white)
1 C
BELT* (Optional)
84G182788 84G182788C
Silicon belt
(Optional)
84G190678G 84G190678J
PTFE belt

2 Advanced Operations
(Optional)
84G175945 84G175945C
Belt for chicken meat
839H184109 839H184109B Standard part
DRIVE
2 S
ROLLER (Optional)
839H184109E 839H184109F
Rubber lining drive roller
DRIVEN
3 S 839H184111 839H184111B
ROLLER
TENSION
4 S 839H167675 839H167675B
ROLLER
84Y666684B 84Y666684C Standard part
5 S MOTOR ASSY
(Optional)
84Y666684D
High torque motor

3 Installation and Connection

6 ― ― ―

7 C FILTER 84H265403B 84H265403 84H265403B 84H265403

OPERATION
8 S 84G265345
KEY
SCREW
9 S 84G184817
DRIVER
White Alcom Improving conveyor cover
10 C 84G278634
Grease opening-closing

* The order No. of the carrying belt is provided for the standard conveyor length
(conveyor length: 800 mm). If the conveyor length is different, please contact the
support of the supplier.

4 Maintenance
5 Appendix

405
 Front view

Rear view

406
Parts List
1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix
 Parts List
Please order by [Order No.].
■ KXS75xxCxCLE X-ray Inspection System Spare Part, Maintenance
Parts Table

1 Basic Operations
C: Consumables, S: Spare parts
Order No.
No. Parts Name Remark
KXS7522CWCLE KXS7522CVCLE KXS7534CWCLE KXS7534CVCLE

84G175292E 84G175292F Standard part

(Optional)
84G175801E 84G175801F
High grip belt (green)
(Optional)
84G182893E 84G182893F
CARRYING High grip belt (white)
1 C
BELT (Optional)
84G182788E 84G182788F
Silicon belt
(Optional)
84G190678E 84G190678F

2 Advanced Operations
PTFE belt
(Optional)
84G175945E 84G175945F
Belt for chicken meat
839H184109 839H184109B Standard part
DRIVE
2 S
ROLLER (Optional)
839H184109E 839H184109F
Rubber lining drive roller
DRIVEN
3 S 839H184111 839H184111B
ROLLER
TENSION
4 S 839H167675 839H167675B
ROLLER

5 S MOTOR ASSY 84Y666684B 84Y666684C

6 ― ― ―

3 Installation and Connection

7 C FILTER 84H265403B 84H265403 84H265403B 84H265403

OPERATION
8 S 84G265345
KEY
SCREW
9 S 84G184817
DRIVER
White Alcom Improving conveyor cover
10 C 84G278634
Grease opening-closing

4 Maintenance
5 Appendix

407
 Front view
Front view

Rear view

408
Parts List
1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix
 Fastening Parts above Conveyor
Fastening Parts above Conveyor

■ KXS7522AxCLE
No. Parts Name QTY Model Name Remarks
1 Cap Type U Nuts (M4) 4 84G900471F
2 Cap Type U Nuts (M6) 34 84G900471B

1 Basic Operations
3 M7 NUTS 1 C-89-12
4 M19 NUTS 1 C-89-12
5 6HS10SU 4 Z4B300014
6 6HS14SU 10 Z4B300014
7 4FPS10SU 16 Z4B300002
8 4NPS10SU+SW 8 Z4B300006
9 4NPS30SU 4 Z4B300001
10 4SW SU 4 Z4B300020
11 4WB SU 4 Z4B300021

2 Advanced Operations
12 6SW SU 34 Z4B300020
13 6WB SU 46 Z4B300021
14 Bush 4 84H170020
15 Nut plate 2 84H248294
Note: For all fastening parts we are taking measures to prevent falling off.

Cabinet conveyor cover part

Detachable curtain part 3 Installation and Connection

4 Maintenance
5 Appendix

409
 Fastening Parts above Conveyor
■ KXS7534AxCLE
No. Parts Name QTY Model Name Remarks
1 Cap Type U Nuts (M4) 4 84G900471F
2 Cap Type U Nuts (M6) 38 84G900471B
1 Basic Operations

3 M7 NUTS 1 C-89-12
4 M19 NUTS 1 C-89-12
5 6HS10SU 4 Z4B300014
6 6HS14SU 10 Z4B300014
7 4FPS10SU 16 Z4B300002
8 4NPS10SU+SW 8 Z4B300006
9 4NPS30SU 4 Z4B300001
10 4SW SU 4 Z4B300020
11 4WB SU 4 Z4B300021
2 Advanced Operations

12 6SW SU 38 Z4B300020
13 6WB SU 50 Z4B300021
14 Bush 4 84H170020
15 Nut plate 2 84H248294
Note: For all fastening parts we are taking measures to prevent falling off.

Cabinet conveyor cover part

3 Installation and Connection
4 Maintenance

Detachable curtain part

5 Appendix

410
 Fastening Parts above Conveyor
■ KXS7522CxCLE
No. Parts Name QTY Model Name Remarks
1 Cap Type U Nuts (M4) 44 84G900471F
2 Cap Type U Nuts (M6) 44 84G900471B

1 Basic Operations
3 M7 NUTS 1 C-89-12
4 M19 NUTS 1 C-89-12

6 6HS14SU 2 Z4B300014
7 4FPS10SU 16 Z4B300002

11 4WB SU 16 Z4B300021
12 6SW SU 6 Z4B300020
13 6WB SU 32 Z4B300021

2 Advanced Operations
14 Bush 4 84H170020
15 Nut plate 2 84H248294
16 4HSB12SU 12 Z4B300015
Note: For all fastening parts we are taking measures to prevent falling off.

Cabinet conveyor cover part

Detachable shield plate part 3 Installation and Connection

4 Maintenance
5 Appendix

411
 Fastening Parts above Conveyor
■ KXS7534CxCLE
No. Parts Name QTY Model Name Remarks
1 Cap Type U Nuts (M4) 44 84G900471F
2 Cap Type U Nuts (M6) 48 84G900471B
1 Basic Operations

3 M7 NUTS 1 C-89-12
4 M19 NUTS 1 C-89-12

6 6HS14SU 2 Z4B300014
7 4FPS10SU 16 Z4B300002

11 4WB SU 16 Z4B300021
12 6SW SU 6 Z4B300020
13 6WB SU 36 Z4B300021
2 Advanced Operations

14 Bush 4 84H170020
15 Nut plate 2 84H248294
16 4HSB12SU 12 Z4B300015
Note: U-nuts are used for all fastening screws above and the locking
effect of U-nuts prevents screws, etc. from loosening and
dropping.

Cabinet conveyor cover part

3 Installation and Connection
4 Maintenance

Detachable shield plate part

5 Appendix

412
 External I/O Specifications
External I/O Specifications

1. I/O Connections
View from the rear side with the central cover opened

1 Basic Operations
AC Power Output

(Optional)
RJ-I/F UNIT

2 Advanced Operations
(Optional)
Expansion Interlock

RJ Output
XR-I/O3 UNIT

3 Installation and Connection

General I/O

X32
X17

4 Maintenance
5 Appendix

413
 External I/O Specifications
2. Number of I/O contacts
The X-ray Inspection System can use external I/O control.
Standard Standard + KCU2504□ expansion I/O (optional)
1 Basic Operations

Input 2 10
Output 2 10

3. I/O Specifications
Applicable Terminal block connector
connector (Phoenix Contact MSTBT 2, 5/8-ST-5, 08)
Conductor cross-sectional area of 0.2 to 2.5 mm2
Applicable (AWG24 to 12)
2 Advanced Operations

cable Remove 7 mm of the cable covering material when

connecting to the terminal block connector.

For the procedure to connect to the X17 (terminal block connector), refer to "Connecting
the terminal block connector".
 P. 415 Connecting the terminal block connector
3 Installation and Connection

XR-I/O3 UNIT GPIO

X17

1 1
Output terminal
V21 2 2 OUT1
Relay contact ratings
3 3 250 Vac, 1A max.
V27 OUT2
30 Vdc, 1A max.
4 4

5 5 Power supply for Anritsu (for Warning lamp only)

+24 V

+24 V
V31
6 6
IN1
Input terminal
4 Maintenance

Use a contact with rated

V33 voltage of 30 Vdc and
7 7
IN 2 a rated load of 5 mA or
8 8 more.
IN-COMMON
G(S)
For the input part, using in the fail safe
side is recommended so that breaks can
be detected.
5 Appendix

414
 External I/O Specifications
When an external device or rejector would be connected, connect the cables to the
terminal block connector and push-type terminal block as described below.

■ Connecting the terminal block connector

1 Basic Operations
1 Remove the terminal block connector from
the unit.
Flat-bladed
2 Loosen the screws with a flat-bladed screwdriver
screwdriver and insert the cable.
Cable
3 Tighten the screws. *
*: For connection, remove the cable covering
4 Lightly pull the inserted cable to make sure material for the specified length.

2 Advanced Operations
it is secure.

5 Install the connector terminal block to the

unit.

3 Installation and Connection

4 Maintenance
5 Appendix

415
 External I/O Specifications
■ Output (OUT1/OUT2)
Diode
When used in a DC circuit
I1
1. Reference circuit
1 Basic Operations

Load
2. Usage range V1
Voltage: V1  DC 5 to 30 V
Current: I1  0.01 to 1 A

3. Precautions Wiring must be 30 m or less

For a coil load, put a surge suppressor
diode in parallel with the load.
2 Advanced Operations

When used in an AC circuit Wiring must be 30 m or less

1. Reference circuit I2

2. Usage range
V2
Voltage: V2  AC250 V
Current: I2  1 A
Load
3. Precautions
3 Installation and Connection

For a coil load, put a CR (0.1 F, 1 kΩ)

or surge absorber in parallel with the CR (1 kΩ, 0.1μF)
load.

■ Input (IN1/IN2)
1. Reference circuit
Relay contact

X17
Photocoupler
4 Maintenance

+24 V
5 mA Input switch
IN1 6

5 mA Input switch
IN2 7

G(S)
Wiring must be 30 m or less
5 Appendix

XR-I/O3 UNIT

416
 External I/O Specifications
NPN transistor connection (sink type)

X17
4.7 K
Internal circuit +24 V

1 Basic Operations
5 mA
6 or 7 NPN transistor

G(S)
XR-I/O3 UNIT

2 Advanced Operations
NPN transistor output photocell (three-wire) connection
+24 V X17 Photocell
5
4.7 K
Internal circuit

Sensor main circuit

6 or 7 Control output

3 Installation and Connection

8

XR-I/O3 UNIT G(S)

PNP transistor connection (source type)

The input contact of the optional external I/O unit KCU2504□ supports sink input
and source input. Use the KCU2504□ for connection.

2. Precautions 4 Maintenance

Use the input switch and contact whose rated voltage is 30 VDC or higher and current
is 5 mA or more.
5 Appendix

417
 RJ Output Specification
RJ Output Specification

It is used to connect to ANRITSU CORPORATION rejector with a 24 VDC interface.

■ Output Specifications
1 Basic Operations

Applicable Hirose Electric DF1B-20DS-2.5RC

connector (not provided with this X-ray Inspection System)

XR-I/O3 UNIT
RJ X32
RJ output
FET 3
V82 RJ1

4
V84 RJ2 FET rating
2 Advanced Operations

30 VDC,1 A or less
5
V86 RJ4

6
V88 RJ5
For ANRITSU
G(S) CORPORATION
Photocoupler rejector
+24 V
7 Do not use it for any
MOTOR ON Photocoupler rating
other purposes
30 VDC, 0.1 A or less
1
+24 V
3 Installation and Connection

G(+24 V)
2 +24 VDC OUT
17
18
19
20
FG

G(S)
4 Maintenance
5 Appendix

418
 RJ-I/F UNIT (optional) RJ I/O Specifications
RJ-I/F UNIT (optional) RJ I/O Specifications

It is used to connect to ANRITSU CORPORATION rejector with a 100 VAC interface or a

rejector of another manufacturer.

■ Output Specifications

1 Basic Operations
Applicable Terminal block connector WIELAND 25.640.1853.0
connector Installed in the RJ-I/F unit.
Conductor cross-sectional area of 0.14-1.5 mm2 (AWG26-14)
Applicable
Remove 7 mm of the cable covering material when connecting to
cable
the terminal block connector.

XR-I/O3 RJ-I/F UNIT

2 Advanced Operations
UNIT
REJECTOR X2
RJ X32 X1 TO I/O3
1
FG
1 1 Photo MOS relay
Rejector output
2 2 3
V2 RJ1 Photo MOS Relay Contact
110 Vac, 0.7 A max.
4
V3 RJ5 30 Vdc, 0.7 A max。

Photo MOS Relay Contact

3 Installation and Connection

16
V5 RJ2
110 Vac, 0.7 A max.
30 Vdc, 0.7 A max.
17
V6 RJ4 for 5-way rejection option
*: Only the K4 and K5 sockets

Q1 5 COMMON
Circuit protector

6
Relay Contact Rating
7
MOTOR ON 110 Vac, 2.5 A max.
8 30 Vdc, 2.5 A max.
19 19
4 Maintenance
Emergency stop relay
20 20 9
+24 V
For ANRITSU
10
CORPORATION rejector
11 Do not use it for any other
purposes.
G(S)
5 Appendix

419
 RJ-I/F UNIT (optional) RJ I/O Specifications
1. RJ-I/F UNIT Position
When the rear cover is opened
1 Basic Operations

RJ-I/F UNIT

K5
K4
REJECTOR
X2

2. 100 VAC Output Specifications

2 Advanced Operations

■ Rejector output (RJ1 to RJ5)

1. Reference circuit
2. Usage range Photo MOS Relay I1
Voltage: V1  AC110 V
Current: I1  0.7 A (peak 1 A) V1

3. Precautions Load
Install the CR for surge absorber. X-ray Inspection System 1 kΩ 0.1 μF
3 Installation and Connection

Use a capacitor with the rating of 600 Vdc

or more.

■ Mot. ON Output
1. Reference circuit
2. Usage range I1
Voltage: V1  AC110 V
120 Ω Leak current
Current: I1  2.5 A V1 IL is 5 mA or
0.1 μF
Leak current: IL  5 mA Load less
4 Maintenance

(AC100 V, 60 Hz) 1 kΩ 0.1 μF

X-ray Inspection System
3. Precautions
Install the CR for surge absorber.
Use a capacitor with the rating of 600 Vdc
or more.
5 Appendix

420
 RJ-I/F UNIT (optional) RJ I/O Specifications
3. DC24 V Output Specifications
■ Rejector output (RJ1 to RJ5)
1. Reference circuit Photo MOS Relay

1 Basic Operations
2. Usage range Load

Voltage: V1  DC30 V I1 V1
Current: I1  0.7 A (peak 1 A)

3. Precautions X-ray Inspection System

Install the diode for surge absorber.

■ Mot. ON Output

2 Advanced Operations
1. Reference circuit
2. Usage range Load
120 Ω
Voltage: V1  DC30 V I1 V1
0.1 μF
Current: I1  2.5 A

3. Precautions X-ray Inspection System

Install the diode for surge absorber.

3 Installation and Connection

4 Maintenance
5 Appendix

421
 Timing Chart
Timing Chart

Detection signal
XR-I/O3 UNIT
1 Basic Operations

Image Proc.
XR-PC UNIT

MAX 5 ms

Evaluation time
XR-MAIN3 UNIT

T3 (Rejecting delay) T3 T3 1 to 30000 ms

XR-MAIN3 UNIT
2 Advanced Operations

T4 (Rejecting operation) T4 T4 5 to 30000 ms

XR-MAIN3 UNIT

MIN 50 ms MIN 50 ms

EXNG/EXNG2 input
XR-I/O3 UNIT

Evaluation output
XR-I/O3 UNIT
3 Installation and Connection
4 Maintenance
5 Appendix

422
 Specifications
Specifications

ＫＸＳ７５２２ＡＷＣＬＥ ＫＸＳ７５３４ＡＷＣＬＥ
ＫＸＳ７５２２ＡＶＣＬＥ ＫＸＳ７５３４ＡＶＣＬＥ

Inspection area Inspection area

Ｄｅｔｅｃｔｉｏｎ ａｒｅａ Ｄｅｔｅｃｔｉｏｎ ａｒｅａ
１６０ ２３０

Ｂｅｌｔ ｗｉｄｔｈ
Ｂｅｌｔ ｗｉｄｔｈ

1 Basic Operations
１２０

２２０
２４０ ３９０

Ｐａｓｓ ｈｅｉｇｈｔｓ
Ｐａｓｓ ｈｅｉｇｈｔｓ

φ３３．５ φ３３．５
Ｒｏｌｌｅｒ Ｒｏｌｌｅｒ

2 Advanced Operations
Ｌｉｎｅ ｈｅｉｇｈｔｓ
Ｌｉｎｅ ｈｅｉｇｈｔｓ

Ｅｆｆｅｃｔｉｖｅ Ｅｆｆｅｃｔｉｖｅ
ｄｅｔｅｃｔｉｏｎ ｗｉｄｔｈ ｄｅｔｅｃｔｉｏｎ ｗｉｄｔｈ

Ｌｅｇ ｓｐａｃｉｎｇ Ｌｅｇ ｓｐａｃｉｎｇ

Ｌｅｇ ｓｐａｃｉｎｇ Ｌｅｇ ｓｐａｃｉｎｇ

Ｄｉｍｅｎｓｉｏｎｓ ｉｎ ｂｒａｃｋｅｔｓ ａｒｅ ＡＶＣＬＥ ｔｙｐｅ ｗｉｔｈ ｗａｔｅｒｐｒｏｏｆ ｏｎ ｔｈｅ ｅｎｔｉｒｅ ｓｕｒｆａｃｅ． Ｕｎｉｔｓ：ｍｍ

Model KXS7522AWCLE KXS7522AVCLE KXS7534AWCLE KXS7534AVCLE

X-ray output Tube voltage 30 to 80 kV, tube current 0.4 to 3.3 mA, output 12 to 100 W
Safety Maximum 1.0 μSv/h or less, prevention of X-ray leakage by safety device
Display 15-inch color TFT LCD

3 Installation and Connection

Operation method Touch panel (with touch buzzer)
Maximum width:240 mm, Maximum width:390 mm,
Product size*1, *2
Maximum height:120 mm Maximum height:220 mm
Belt width 270 mm 420 mm
Preset memory 200
10 to 60 m/min,maximum 5 kg 10 to 60 m/min,maximum 5 kg
Conveying capacity*3 60 to 90 m/min, maximum 2 kg ―
10 to 40 m/min, maximum 10 kg (OP)
Power requirements*4 100 to 240 AC, single phase,50/60 Hz, 700 VA or less (standard)
Mass*5 245 kg 250 kg 300 kg 305 kg
Environmental
Temperature: 0°C to 35°C, relative humidity: 30% to 85%, non-condensing
conditions*6, *7
4 Maintenance

Conveyor : IP66 Entire surface Conveyor : IP66 Entire surface

Protection class
Other parts: IP40 conforms to IP66 Other parts: IP40 conforms to IP66
Casing material Stainless steel (SUS304)

*1: Make sure that the size of the inspected product falls below the inspection area.
*2: The entrance and exit may require covers depending on the length of a product.
*3: Conveyor speed and total mass that can be conveyed on a conveyor.
*4: The allowable voltage fluctuation range is ±10% or less.
*5: Mass without any option.
*6: Conveying capacity is constrained under the ambient temperature ranging from 30 to 35°C
(KXS7522AWCLE, KXS7522AVCLE only).
5 Appendix

*7: With the optional cooler, temperature ranging from 0 to 40°C is allowed (AWCLE only).

423
 Specifications
ＫＸＳ７５２２ＣＷＣＬＥ ＫＸＳ７５３４ＣＷＣＬＥ
ＫＸＳ７５２２ＣＶＣＬＥ ＫＸＳ７５３４ＣＶＣＬＥ

（１０２）
Inspectionａｒｅａ
area （３９０）
Inspection area
Ｄｅｔｅｃｔｉｏｎ Ｄｅｔｅｃｔｉｏｎ ａｒｅａ

（１０２）
（３９０）
Ｗ Ｗ

Ｂｅｌｔ ｗｉｄｔｈ
４２０
Ｂｅｌｔ ｗｉｄｔｈ

４９０
Ｈ

Ｈ
1 Basic Operations

２７０

４１５

８８０
２４０ ３９０

７３０

３９０
３１５
θ° Ｌ Ｈ Ｗ θ° Ｌ Ｈ Ｗ
１０° １３５５ ３０ ２２０ １０° １３５５ ３０ ３７０
１２．５° １３５０ ４０ ２１０ １２．５° １３５０ ４０ ３６０
１５° １３４０ ５０ ２００ １５° １３４０ ５０ ３５５
Ｌ
Ｌ ５００

５００

Ｐａｓｓ ｈｅｉｇｈｔｓ

Ｐａｓｓ ｈｅｉｇｈｔｓ
φ３３．５
φ３３．５
Ｒｏｌｌｅｒ
Ｒｏｌｌｅｒ

θ°
θ°
θ°

θ°

Ｈ１
Ｈ

Ｌｉｎｅ ｈｅｉｇｈｔｓ
2 Advanced Operations

Ｌｉｎｅ ｈｅｉｇｈｔｓ

２４０ ３９０
Ｅｆｆｅｃｔｉｖｅ
Ｅｆｆｅｃｔｉｖｅ ｄｅｔｅｃｔｉｏｎ ｗｉｄｔｈ
ｄｅｔｅｃｔｉｏｎ ｗｉｄｔｈ

φ６０ ３２１
φ６０ ２４８
５５０ ７５５
５００ ６１０
Ｌｅｇ ｓｐａｃｉｎｇ Ｌｅｇ ｓｐａｃｉｎｇ
Ｌｅｇ ｓｐａｃｉｎｇ Ｌｅｇ ｓｐａｃｉｎｇ

Ｄｉｍｅｎｓｉｏｎｓ ｉｎ ｂｒａｃｋｅｔｓ ａｒｅ ＣＶＣＬＥ ｔｙｐｅ ｗｉｔｈ ｗａｔｅｒｐｒｏｏｆ ｏｎ ｔｈｅ ｅｎｔｉｒｅ ｓｕｒｆａｃｅ． Ｕｎｉｔｓ：ｍｍ

Model KXS7522CWCLE KXS7522CVCLE KXS7534CWCLE KXS7534CVCLE

X-ray output Tube voltage 30 to 60 kV, tube current 0.4 to 3.3 mA, output 12 to 100 W
Safety Maximum 1.0 μSv/h or less, prevention of X-ray leakage by safety device
Display 15-inch color TFT LCD
Operation method Touch panel (with touch buzzer)
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Maximum width:240 mm, Maximum width:390 mm,

Product size*1, *2
Maximum height:50 mm Maximum height:50 mm
Belt width 270 mm 420 mm
Preset memory 200

Conveying capacity*3 10 to 50 m/min,maximum 5 kg

Power requirements*4 100 to 240 AC, single phase,50/60 Hz, 700 VA or less (standard)
Mass*5 270 kg 275 kg 340 kg 345 kg
Environmental
Temperature: 0°C to 35°C, relative humidity: 30% to 85%, non-condensing
conditions*6, *7
Conveyor : IP66 Entire surface Conveyor : IP66 Entire surface
Protection class
Other parts: IP40 conforms to IP66 Other parts: IP40 conforms to IP66
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Casing material Stainless steel (SUS304)

*1: Make sure that the size of the inspected product falls below the inspection area.
*2: The entrance and exit may require covers depending on the length of a product.
*3: Conveyor speed and total mass that can be conveyed on a conveyor.
*4: The allowable voltage fluctuation range is ±10% or less.
*5: Mass without any option.
*6: Conveying capacity is constrained under the ambient temperature ranging from 30 to 35°C
(KXS7522CWCLE, KXS7522CVCLE only).
*7: With the optional cooler, temperature ranging from 0 to 40°C is allowed (CWCLE only).
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424
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Copyright, etc.

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425
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434
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