ILLUSTRATED SPARE PART LIST

FOR

HA494 ENGINE
FOR CONCRETE PUMP
A/C – SCHWING

APPLICATION CODE NO.

04.1169

Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, INDIA.
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
email: global@koel.co.in Website: www.koel.co.in

NOVEMBER – 2011 PUBLICATION NO. 04.388.23.0.0.01

1
 GROUP INDEX
APPLICATION CODE 04.1169

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 A.V.MOUNTING (HARD) 04.030 4 5
2 ADAPTOR FOR TEMP GUAGE 03.067.01 1 6
3 AIR INLET MANIFOLD (STAGE 2) 06.398.2 1 7
ALTERNATOR AND 'W' POINT
4 03.148.1 1 8-11
(STAGE-1)(LUCAS,35A)12V
ALTERNATOR MTG.12V SINGLE GROOVE
5 03.149.1 1 12-13
SPZ ALT PULLEY
BELT TENSIONING UNIT AND
6 ACTUATOR PLATE FOR SINGLE GROOVE 03.093.2 1 14-16
SPZ PULLEY
7 BLANKING PLATE FOR HYD PUMP BORE 03.047 1 17
8 BOX TYPE BREATHER (STAGE 1) 06.216.1 1 18
9 BOX TYPE BREATHER (STAGE 2) 06.216.2 1 19
10 CAM-SHAFT 04.006 1 20
11 CONN.ROD AND PISTON (NA ENGINE) 02.396 4 21-23
COOLING AIR BLOWER WITH
12 FAN PULLEY (79 PCD, SPZ SECTION, 04.696 1 24-25
1 GROOVE)
COWLING FOR HYD. COOLER
13 03.106.1 1 26
(S/F SCHWING )
14 CRANK PULLEY(SPZ- SECTION, 2 GR ) 04.195 1 27
15 CRANK-SHAFT 04.005 1 28
CYLINDER HEAD(LOW LOAD-2 GR
16 02.422 4 29-31
VALVE-STEM SEAL)
17 CYLINDER LINER 02.019 4 32
18 DELIVERY TUBE 03.012 1 33
19 DIPSTICK (PRESSED SUMP ) 04.445 1 34
20 END COVER FOR BELL HSG. 06.091 1 35
21 ENGINE STOPPING (MANUAL) 03.064 1 36
22 EXHAUST AIR BAFFLE 04.014 1 37
EXHAUST BEND & RAIN CAP
23 03.120.1 1 38
(WITH INCREASED LENGTH BEND)
24 EXHAUST MANIFOLD CUM SILENCER 04.052.1 1 39
25 FLYWHEEL HSG(SAE4) 03.108 1 40
26 FLYWHEEL(C-110 PTO & SP-111 PTO) 04.039 1 41
27 FRONT COVER (BELT GUARD)STAGE 2 03.049.2 1 42
28 FRONT COVER (STAGE 3) 03.049.3 1 43
29 FRONT COWLING 03.021 1 44
FUEL FILTER&MTG.(H O COOLER ON
30 03.113 1 45
SAE4 HSG
31 FUEL INJ. PUMP (STAGE 1) 04.416.1 1 46
32 FUEL INJ.PUMP (STAGE 2) 04.416.2 1 47
33 FUEL INJECTOR 02.035 4 48
FUEL PIPE (RETURN) M12 X 1.5 MAIL PLUG
34 F6.708.12 1 49
X M14 X 1.5 BANJO (700 mm)

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
35 FUEL PUMP GEAR(SR 2000 PUMP) 04.266 1 50
GE FOOT (FOR AV MTG)
36 04.037 1 51
WITH PACKING FOOT
37 GEAR FOR HYD PUMP 06.114 1 52
38 H.P. PIPES 04.009 1 53
39 HA4 VAVE CRANKCASE 04.303.2 1 54-56
HOT AIR DUCTING
40 04.108 1 57
(EXH M'FOLD CUM SILENCER
41 INLET MANIFOLD STAGE 1 04.016.1 1 58
42 INTERMEDIATE GEAR 03.008 1 59
L.O.P.GAUGE WITH 2 M PIPE &
43 04.498 1 60
PR. SWITCH
44 LEAK OFF CONNECTOR 02.216 1 61
45 LEAK OFF PIPE (INDUSTRIAL) 04.010 1 62
46 LEAK OFF PIPE (PUMP TO NOZZLE) BOSCH 03.721 1 63
47 LIFTING HOOK 03.076 1 64
48 LOWER COWLING 04.019 1 65
49 LUB OIL COOLER 04.020 1 66
50 LUB OIL FILTER 03.041 1 67
51 LUB OIL PUMP 03.010 1 68-69
52 LUB OIL SUMP (INDUSTRIAL) 04.417.2 1 70
53 MECH.SHUT DOWN DEVICE (STAGE 2) 04.051.2 1 71
MECH.SHUT DOWN DEVICE
54 04.051.5 1 72
(VAVE CRANKCASE))
55 MOUNTING FOR AIR CLEANER(STAGE-1) 03.063.1 1 73
56 MOUNTING FOR AIR CLEANER(STAGE-2) 03.063.2 1 74
57 MTG FOR HOC(0310901000)ON SAE4 F.W.HSG 03.835 1 75
58 OIL BATH TYPE AIR CLEANER 03.061 1 76
59 OIL FILLER CAP 03.042 1 77
OIL SEAL HOUSING (FWE) FOR
60 03.007.1 1 78
CR MAKE SEAL
61 OIL SPRAY NOZZLE 02.002 4 79
62 PLATE (FOR ENGINE LIFTING) 04.058 1 80
REAR COWLING S.F.HYDRAULIC OIL
63 03.105 1 81
COOLER
RPM INDICATOR WITH BUILT
64 IN REGULATOR (PRICOL MAKE) 06.712 1 82
AS PER SAE J1810
65 SPACER (BOTTOM) FOR A V MTG 04.080 4 83
SPZ SECTION V BELT(COGGED)
66 04.668 1 84
FOR 79 PCD BLOWER PULLEY (LP 1265 MM)
67 STARTER 06.034 1 85-89
68 STARTER SWITCH 3 WAY 46.050 1 90
69 SUCTION TUBE(FOR PRESSED SUMP) 04.444 1 91
70 TACHOMETER PLUG 03.014 1 92
71 TOP AIR BAFFLE 04.021 1 93
72 UPPER COWLING 04.022 1 94
73 V BELT COGGED (LP 1135 ) 04.669 1 95

3
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
VALVE MECHANISM SUITABLE
74 02.024 4 96-98
FOR -30 DEGREE C
75 SET OF JOINTS 04.034.15 1 99
76 SET OF WASHERS 04.034.35 1 100
77 SET OF `O' RINGS 04.034.65 1 100
78 SET OF BEARINGS 1 102

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATIONS

AND DESCRIPTIONS ARE NOT BINDING

4
TITLE :- A. V. MOUNTING (HARD) GROUP :- 04.030

1
5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.030.20.0.00 ASSEMBLY OF A.V.MTG (HARD) 1
2 04.030.02.0.00 WASHER(TOP) 1
3 50.052.12.045. SET BOLT-M12X45-10.9 2
4 02.005.04.0.00 WASHER 4
5 50.006.12.000. NUT - M12X1.75 - GR.8 2

5
TITLE: - ADAPTOR FOR TEMP GUAGE GROUP: - 03.067.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.067.01.0.00 ADAPTOR FOR TEMP GUAGE 1

6
TITLE :- AIR INLET MANIFOLD (STAGE 2) GROUP :- 06.398.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.037.04.0.00 PLUG FOR INLET MANIFOLD 1

7
TITLE :- 12V ALTERNATOR AND 'W'
GROUP :- 03.148.1
POINT (STAGE-1)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.148.05.0.00 ALT. (LUCAS, 12V, 35A) 1
W POINT (FOR LUCAS ALT, SNAP
2 03.148.06.0.00 1
ON)

8
TITLE :- 12V ALTERNATOR AND 'W'
GROUP :- 03.148.1
POINT (STAGE-1)

KOEL PART LUCAS PART

SR.NO. DESCRIPTION QTY.
NO. NO.
1 03.148.21.0.00 SHAFT NUT 1 26130789
2 03.148.22.0.00 SPRING WASHER 1 26141249
3 PULLEY 1 NA*
4 03.148.23.0.00 FAN 1 26211014
5 03.148.24.0.00 SPACING COLLAR 1 26211012
6 03.148.25.0.00 SLIDING BUSH 2 9030-321
7 03.148.26.0.00 D.E. BRACKET ASSEMBLY 1 26211295
8 03.148.27.0.00 BALL BEARING D.E. 1 26211092
9 03.148.28.0.00 RETAINER PLATE 1 26211019
10 03.148.29.0.00 SCREW 3 54105746
11 03.148.30.0.00 STATOR ASSY. 1 26211497
12 03.148.31.0.00 BEARING COLLAR 1 26211011
13 03.148.32.0.00 ROTOR ASSY. 1 26215123
14 03.148.33.0.00 KEY 1 54150863
15 03.148.34.0.00 DUST SEAL 1 26211141
16 03.148.35.0.00 BALL BEARING S.R.E. 1 26211149
17 03.148.36.0.00 SLIP RING 2 26211832
18 03.148.37.0.00 "O" RING 1 54217747

9
TITLE :- 12V ALTERNATOR AND 'W'
GROUP :- 03.148.1
POINT (STAGE-1)

KOEL PART LUCAS PART

SR.NO. DESCRIPTION QTY.
NO. NO.
19 03.148.38.0.00 SRE BRACKET ASSY. 1 26214630
20 03.148.39.0.00 FIXING BOLT 3 26211342
21 03.148.40.0.00 SPRING WASHER 3 26140266
22 03.148.41.0.00 BRUSH BOX 1 26211140
23 03.148.42.0.00 SCREW (BR. BOX) 2 26101680
24 03.148.43.0.00 RECTIFIER ASSY. 1 26214414
25 03.148.44.0.00 SEAL 1 26211043
26 03.148.45.0.00 COVER MOULDING 1 26211042
27 03.148.46.0.00 COVER FIXING SCREW 2 26101679
28 03.148.47.0.00 REGULATOR 1 26214575
29 03.148.48.0.00 SCREW (REG. FIXING) 1 26101699
30 03.148.49.0.00 BRUSH PLATE ASSY. 1 26211155
31 03.148.50.0.00 SCREW 1 26101679
32 03.148.51.0.00 SEAL BRUSH BOX 1 26211047
BRUSH SPRING & CONN. PLATE
33 03.148.52.0.00 1 26211184
ASSY.
34 03.148.53.0.00 NUT IND TERMINAL 1 26130769
35 03.148.54.0.00 SPRING WASHER 1 26140376

10
TITLE :- 12V ALTERNATOR AND 'W'
GROUP :- 03.148.1
POINT (STAGE-1)

KOEL PART LUCAS PART

SR.NO. DESCRIPTION QTY.
NO. NO.
36 BRUSH FXG. SCREW 1 NA*
37 03.148.55.0.00 INSUL WASHER 5 26480583
38 03.148.56.0.00 INSUL BUSH 4 26480582
39 03.148.57.0.00 SCREW (SHORT) 1 26101866
40 03.148.58.0.00 SCREW (LONG) 4 26103756
41 03.148.59.0.00 NUT (POS. TERMINAL) 1 26130316
42 03.148.60.0.00 SPRING WASHER 1 26140384
43 03.148.61.0.00 SCREW (RECTIFIER FIXING) 3 26100946
03.148.62.0.00 FUSE LINK 1 26211106
03.148.63.0.00 BRUSH BOX REPLACEMENT KIT 1 26211194
03.148.64.0.00 BRUSH REPLACEMENT KIT 1 26211204
03.148.65.0.00 CAPACITOR ASSY. 1 26212200
03.148.66.0.00 STUD (CAPACITOR FIXING) 1 26212199
03.148.67.0.00 SPRING WASHER 2 26140344
03.148.68.0.00 PLAIN WASHER 2 26140097
03.148.69.0.00 NUT 1 26130126

11
TITLE: - ALTERNATOR MTG.12V SINGLE
GROUP: - 03.149.1
GROOVE SPZ ALT PULLEY

12 14
19 14
13
11

15

1
16
9
14
8
3
9 4
14 3
8 8
6 7
5 2

18
17 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.198.01.0.00 ALTERNATOR PULLEY (F) 1
2 03.128.02.0.00 BRACKET FOR ALTERNATOR(24V) 1
3 03.128.03.0.00 DAMPING BUSH 2
4 50.548.10.000. SPECIAL WASHER 1
5 03.149.02.0.00 SPACER(11 X 20 X 6.5 L) 1
6 03.088.03.0.00 SPACER ( 11 X 20 X 9 L ) 1
7 50.002.10.130. SET BOLT - M10X1.5X130 - 8.8 1
8 50.506.10.000. PLAIN MACHINED WASHER - M10 5
9 50.006.10.000. NUT - M10X1.5 - GR.8.8 3
10 50.002.10.125. SET BOLT - M10X1.5X125 - 8.8 1
11 03.149.03.0.00 TENSION ADJ LEVER 1
12 03.192.02.0.00 SPACER 1
13 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 1
14 50.505.10.000. SPRING WASHER - M10 3
15 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 1
16 50.505.08.000. SPRING WASHER - M8 1
17 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 1

12
TITLE: - ALTERNATOR MTG.12V SINGLE
GROUP: - 03.149.1
GROOVE SPZ ALT PULLEY

12 14
19 14
13
11

15

1
16
9
14
8
3
9 4
14 3
8 8
6 7
5 2

18
17 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

18 50.506.08.000. PLAIN MACHINED WASHER - M8 1
19 03.030.05.0.00 SPACER(11 X 18 X18 L ) 1

13
TITLE: -BELT TENSIONING UNIT
AND ACTUATOR PLATE GROUP: - 03.093.2
FOR SINGLE GROOVE SPZ PULLEY

17
18
21
38 19 19
20
11 24
31
9
10 28
6
33 7
32
27 26
25
6
29
36 39 23
35 5 22
37
8
30 34 13 12
39
15 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
B.T. UNIT ASSEMBLY
*1 03.093.93.0.00 1 OF SR. NO.
WITH ACTUATOR 2, & 30 TO 33
CONSISTING
*2 03.093.92.0.00 SUB ASSEMBLY OF B.T. UNIT 1 OF SR. NO. 3,
16, & 22 TO 29
CONSISTING
*3 03.093.40.0.00 SUBASSLY OF HOUSING & LEVER 1 OF SR. NO.
4, & 9 TO 15
CONSISTING
SUB ASSLY OF HOUSING
*4 04.301.20.0.00 1 OF SR. NO.
AND BUSH 5 TO 8
HOUSING
5 04.301.15.0.00 1
FOR BELT TENSIONING UNIT
6 02.024.12.0.00 V.R.BUSH 2
7 04.301.16.0.00 SPACER RING 1
8 04.301.14.0.00 ROTARY SHAFT LIP SEAL 1
9 04.301.02.0.00 SHAFT (SHORT) 1
10 04.301.03.0.00 WASHER 1

14
TITLE: -BELT TENSIONING UNIT
AND ACTUATOR PLATE GROUP: - 03.093.2
FOR SINGLE GROOVE SPZ PULLEY

17
18
21
38 19 19
20
11 24
31
9
10 28
6
33 7
32
27 26
25
6
29
36 39 23
35 5 22
37
8
30 34 13 12
39
15 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 04.301.17.0.00 HELICAL TORSION SPRING 1
12 04.301.12.0.00 THRUST WASHER 18 X 32 X 1.5 1
13 04.301.13.0.00 THRUST WASHER 18.2 X 32 X 0.3 1
14 03.093.05.0.00 LEVER (BELT TENSIONING UNIT) 1
15 50.540.11.040. SPRING DOWEL 1
CONSISTING
*16 03.093.31.0.00 ASSEMBLY OF PULLEY 1 OF SR. NO.
17 TO 21
PULLEY
17 04.301.04.0.00 1
FOR BELT TENSIONING UNIT
18 03.080.09.0.00 SHIM FOR BEARING 1
19 03.080.13.0.00 BALL BEARING 6203 2 RS C-3 1
20 04.301.05.0.00 FLANGED BUSH 1
21 04.301.07.0.00 RING 1
22 04.301.08.0.00 WASHER 1 THICK 1
23 04.301.09.0.00 WASHER 0.3 THICK 1
24 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 1
25 10.020.03.0.00 HARD WASHER (F) 1

15
TITLE: -BELT TENSIONING UNIT
AND ACTUATOR PLATE GROUP: - 03.093.2
FOR SINGLE GROOVE SPZ PULLEY

17
18
21
38 19 19
20
11 24
31
9
10 28
6
33 7
32
27 26
25
6
29
36 39 23
35 5 22
37
8
30 34 13 12
39
15 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

26 50.006.08.000. NUT- M8X1.25 - GR.8 1
27 03.080.15.0.00 JOINT FOR COVER (B.T.UNIT) 1
28 03.080.14.0.00 COVER FOR PULLEY 1
SLOTTED CRANK SUNK HEAD
29 50.023.06.015. 3
SCREW - M6X1X15
30 03.121.12.0.00 SPACER (FOR ACTUATOR) 2
31 03.121.07.0.00 ACTUATOR FOR STOPPING BAR 1
32 50.003.06.025. SET SCREW - M6X1X25 - 8.8 2
33 50.506.06.000. PLAIN MACHINED WASHER - M6 2
34 50.010.08.045. STUD - M8X1.25X45 - 8.8 1
35 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
36 04.196.02.0.00 BRACKET FOR VEE BELT SWITCH 1
37 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
38 03.013.11.0.00 O RING (3.2 X 78 SILICONE) 1
39 50.506.08.000. PLAIN MACHINED WASHER - M8 4

16
TITLE: -BLANKING PLATE FOR
GROUP: - 03.047
HYD PUMP BORE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.047.01.0.00 BLANKING PLATE 1
JOINT FOR BLANKING PLATE
2 03.047.07.0.00 1
(ASESTOSS FREE)
3 50.003.10.025 SET SCREW - M10X1.5X25 - 8.8 2
4 50.505.10.000. SPRING WASHER - M10 2

17
TITLE :- BOX TYPE BREATHER (STAGE – 1) GROUP :- 06.216.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.157.01.0.00 BOX TYPE BREATHER 1

18
TITLE: - BOX TYPE BREATHER (STAGE 2) GROUP: - 06.216.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 06.216.01.0.00 PLASTIC TUBE (500MM) (BAR) 1
2 02.069.03.0.00 STOPPER FOR BREATHER TUBE 1
3 50.519.06.000. WORM DRIVE HOSE CLIP (30 MM) 1

19
TITLE: -CAM-SHAFT GROUP: -04.006

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 04.006.30.0.00 CAMSHAFT & GEAR ASSEMBLY 1 OF SR.NO.
2&3
CAMSHAFT (MACHINING) NOT SUPPLIED
2 04.006.91.0.00 1
CHILLED CAST IRON LOOSE
NOT SUPPLIED
3 03.006.04.0.00 CAM SHAFT GEAR 1 LOOSE
THRUST WASHER NOT SUPPLIED
4 03.006.02.0.00 1
(FOR CAMSHAFT) LOOSE

20
TITLE: - CONN.ROD AND PISTON (NA ENGINE) GROUP: - 02.396

17
6 15

7
18

8 16

19

11
9
10
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO. 2,
SUB ASSLY OF CON.ROD AND
*1 02.396.10.0.00 1 12 NOT
PISTON SUPPLIED
ASSEMBLY
CONSISTING
*2 02.020... PISTON 1 OF SR. NO. 3
CONSISTING
PISTON ASSLY COMPLETE( 3
*3 02.020.50.0.00 1 OF SR. NO. 4,
RING) 10 & 11
CONSISTING
PISTON AND PISTON RINGS
*4 02.020.90.0.00 1 OF SR. NO. 5
ASSEMBLY TO 9
PISTON(BARE)-,3 R VERSION(100 NOT SUPPLIED
5 02.020.06.0.00 1
DIA) LOOSE
CONSISTING
*6A 02.020.40.0.00 PISTON RING SET 1 NO. 1 OF SR. NO. 6
TO 9
NOT SUPPLIED
6 02.020.07.0.00 CHROME PLATED COMP.RING 1 LOOSE

21
TITLE: - CONN.ROD AND PISTON (NA ENGINE) GROUP: - 02.396

17
6 15

7
18

8 16

19

11
9
10
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
7 02.020.08.0.00 PLAIN COMP.RING 1
LOOSE
CONFORMABLE OIL CONTROL NOT SUPPLIED
8 02.020.09.0.00 1
RING LOOSE
9 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 1
10 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 1
11 02.020.02.0.00 PISTON PIN 1
CONNECTING ROD (DREAM CONSISTING
*12 04.685... 1 OF SR. NO. 13
PROJECT)
CONSISTING
*13 04.685.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR. NO. 14,
19
CONSISTING
CON ROD ASSEMBLY (WITHOUT
*14 04.685.20.0.00 1 OF SR. NO. 15
LE BEARING) TO 18
CONNECTING ROD (DREAM NOT SUPPLIED
15 04.685.01.0.00 1
PROJECT) MACHINING LOOSE
16 04.692.03.0.00 CONNECTING ROD BOLT 2

22
TITLE: - CONN.ROD AND PISTON (NA ENGINE) GROUP: - 02.396

17
6 15

7
18

8 16

19

11
9
10
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

17 02.021.03.9.00 SMALL END BUSH (S/F) 1
18 50.401.07.010. D0WEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
19 04.685.02.0.00 2
BEARING(NA) LOOSE

23
TITLE: -COOLING AIR BLOWER WITH FAN
GROUP: - 04.696
PULLEY (79 PCD, SPZ SECTION, 1 GROOVE)

11
12 5 13
6
12
10

7
8
7
16
18
4
17
17
17 14 9
15

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUB ASSEMBLY OF FAN BODY,
*1 03.135.60.0.00 1 OF SR. NO.-
STATOR AND IMPELLER 2, 5 TO 11
CONSISTING
ASSLY OF STATOR VANE AND
*2 03.135.20.0.00 1 OF SR. NO.-
FAN BODY 3&4
3 03.135.02.0.00 STATOR VANE (UPDATED) 1
4 03.025.13.0.00 FAN BODY (UPDATED) 1
5 03.135.10.0.00 IMPELLER WITH BUSH (UPDATED) 1
6 02.027.04.0.00 QUILL SHAFT-UPDATED 1
BALL BEARING (20X47X14)
7 02.027.05.0.00 2
6204Z,C3
8 03.025.05.0.00 BUSH (SPACER) –UPDATED 1
9 50.502.47.000 CIRCLIP INTERNAL - 47 MM 1
10 50.002.12.140 SET BOLT - M12X1.75X140 - 8.8 1
11 50.006.12.000 NUT - M12X1.75 - GR.8 1
12 50.506.12.000. PLAIN MACHINED WASHER - M12 2
FAN PULLEY (79 PCD, SPZ
13 04.690.01.0.00 1
SECTION, 1 GROOVE)

24
TITLE: -COOLING AIR BLOWER WITH FAN
GROUP: - 04.696
PULLEY (79 PCD, SPZ SECTION, 1 GROOVE)

11
12 5 13
6
12
10

7
8
7
16
18
4
17
17
17 14 9
15

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 50.002.08.110 SET BOLT - M8X1.25X110 - 8.8 3
15 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 1
16 50.006.08.000 NUT- M8X1.25 - GR.8 1
17 50.506.08.000 PLAIN MACHINED WASHER - M8 4
18 50.505.08.000 SPRING WASHER - M8 4

25
TITLE:- COWLING FOR HYD. COOLER
GROUP:- 03.106.1
( S/F SCHWING )

12
2

10

6
5

9 8
11 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

DUCTING AND COVER ASSEMBLY CONSISTING
*1 03.106.20.0.00 FOR HYD. COOLER ( S/F SCHWING 1 OF SR. NO. 2
) TO 6
DUCTING FOR HYD. COOLER ( S/F
2 03.106.04.0.00 1
SCHWING )
3 03.106.02.0.00 COVER FOR DUCTING 1
4 50.003.06.012. SET SCREW - M6X1X12 - 8.8 4
5 50.505.06.000. SPRING WASHER - M6 4
6 03.023.02.0.00 WASHER 4
7 50.506.06.000. PLAIN MACHINED WASHER - M6 1
8 03.023.02.0.00 WASHER 5
9 50.003.06.014. SET SCREW - M6X1X14 - 8.8 6
10 50.006.06.000. NUT - M6X1 - GR.8 2
11 50.505.06.000. SPRING WASHER - M6 6
12 02.029.04.0.00 RUBBER GROMMET 1

26
TITLE:- CRANK PULLEY(SPZ- SECTION, 2 GR ) GROUP:- 04.195

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.016.02.0.00 CRANK PULLY BOLT-UPDATED 1
WASHER FOR CRANK PULLY
2 03.016.03.0.00 1
BOLT)-UPDATED
CRANK PULLEY
3 04.195.01.0.00 1
(NARROW-SEC,2 GR)

27
TITLE: - CRANK-SHAFT GROUP: - 04.005

6
4
5

3
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CR'SHAFT ASSLY.WITH CR’GEAR
*1 04.005.40.0.00 1 OF SR. NO. 2, 7,
(UPDATED) 8
CONSISTING
OF SR. NO. 3
CR'SHAFT ASSLY.W/O CR’GEAR
*2 04.005.30.0.00 1 TO 6
(UPDATED) NOT SUPPLIED
LOOSE
NOT SUPPLIED
3 04.005.09.0.00 CRANK SHAFT-KHD 1 LOOSE
NOT SUPPLIED
4 04.005.11.0.00 BALANCE WT. 4 LOOSE
5 02.005.04.0.00 WASHER 8
SOCKET HEAD BOLT -
6 04.005.12.0.00 8
M12X1.75X60 -10.9
7 03.005.02.0.00 CRANK-SHAFT GEAR 1
8 50.401.08.045. DOWEL PIN 8X45 1
9 50.401.08.025. DOWEL PIN 8X25 1

28
TITLE: - CYLINDER HEAD (LOW LOAD-2 GR
GROUP: - 02.422
VALVE-STEM SEAL)

25
23 34
16 26 22 24
13 20
18 35
17
21
14
4
15 27
19
9
11

12
32
28
5 30

8 29

33 31 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 02.422.20.0.00 CYL.HEAD ASSLY 1 OF SR. NO.2 &
21 TO 26
CONSISTING
*2 02.422.30.0.00 CYL.HEAD ASSLY (WITH VALVES) 1 OF SR. NO.
3 TO 5
CONSISTING
*3 02.022.70.0.00 INLET & EXHAUST VALVE PAIR 2 OF SR. NO. 4, 5
4 02.022.08.0.00 EXHAUST VALVE HA-2 1
INLET VALVE (STEM SEAL
5 02.422.02.0.00 1
INDIGENEOUS)
CONSISTING
CYL HEAD SUBASSLY
*6 06.631.10.0.00 1 OF SR. NO.
(INSERTS+GUIDES) 7 TO 10
CYLINER HEAD (DREAM PROJECT) NOT SUPPLIED
7 04.684.01.0.00 1 LOOSE
MACHINING
8 02.022.15.0.00 INLET VALVE SEAT INSERT 1
9 02.022.31.0.00 VALVE SEAT INSERT (EXHAUST) 1
VALVE GUIDE & WIRE SNAP RING
*10 06.631.40.0.00 2
ASSY.

29
TITLE: - CYLINDER HEAD (LOW LOAD-2 GR
GROUP: - 02.422
VALVE-STEM SEAL)

25
23 34
16 26 22 24
13 20
18 35
17
21
14
4
15 27
19
9
11

12
32
28
5 30

8 29

33 31 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

VALVE GUIDE - SEMI FINSH
11 06.631.01.9.00 1
(READY FOR F.BORE)
12 02.022.18.0.00 WIRE SNAP RING 1
13 50.010.08.055. STUD - M8X1.25X55 - 8.8 3
14 02.022.13.0.00 VALVE SPRING 2
15 02.022.21.0.00 SPRING CUP 2
16 02.022.12.0.00 VALVE COLLET 4
17 50.010.10.075. STUD - M10X1.5X75 - 8.8 1
18 02.022.11.0.00 VALVE CUP 2
19 06.631.02.0.00 VALVE SEAL 2
20 50.010.08.040. STUD - M8X1.25X40 - 8.8 4
21 02.022.25.0.00 COPPER WASHER 2
22 50.006.08.000. NUT- M8X1.25 - GR.8.8 3
23 2H.023.01.0.00 INJECTOR YOKE. 1
24 02.022.09.0.00 LOCKING SCREW 2
25 50.006.10.000. NUT - M10X1.5 - GR.8.8 1
26 02.022.07.0.00 BUTTON FOR INJECTOR YOKE 1
27 02.022.03.0.00 CYLINDER HEAD BOLT 12X211 4

30
TITLE: - CYLINDER HEAD (LOW LOAD-2 GR
GROUP: - 02.422
VALVE-STEM SEAL)

25
23 34
16 26 22 24
13 20
18 35
17
21
14
4
15 27
19
9
11

12
32
28
5 30

8 29

33 31 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

28 02.022.04.0.00 WASHER 4
INTERMEDIATE RING
29 04.291.06.0.00 1
(1.3 MM THICK)
INTERMEDIATE RING
30 06.292.01.0.00 1
(1.1 MM THICK)
INTERMEDIATE RING
31 04.291.22.0.00 1
(2.0 MM THICK)
INTERMEDIATE RING
32 04.291.11.0.00 1
(1.5 MM THICK0
INTERMEDIATE RING
33 04.291.15.0.00 1
(1.7 MM THICK)
34 50.006.08.000. NUT- M8X1.25 - GR.8.8 2
35 50.506.08.000. PLAIN MACHINED WASHER - M8 2

31
TITLE :- CYLINDER LINER GROUP :- 02.019

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SHIM RING FOR CYL.LINER (0.2
1 02.019.03.0.00 2
THK.)
NOT SUPPLIED
2 02.019.04.0.00 CYLINDER LINER 1 LOOSE

32
TITLE: - DELIVERY TUBE GROUP: - 03.012

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.012.04.0.00 YOKE SPRING (PIPE CLAMP) 1
2 03.012.11.0.00 DELIVERY TUBE (S/F -L.H.D -SA) 1
O-RING DELIVERY TUBE
3 03.012.02.0.00 2
(3x14, 21508)

33
TITLE :- DIPSTICK (PRESSED SUMP) GROUP :- 04.445

.0.
00
1
0
5.1
.44
04

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

DIPSTICK ASSLY (PRESSED
1 04.445.10.0.00 1
SUMP210-170X25-38
O RING - DIPSTICK (2X5, 21515 OR
2 03.036.01.0.00 1
21511)

34
TITLE: - END COVER FOR BELL HSG GROUP :- 06.091

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 06.091.01.0.00 END COVER FOR BELL HSG 1
2 50.003.06.012. SET SCREW - M6X1X12 - 8.8 3
3 50.505.06.000. SPRING WASHER - M6 3

35
TITLE :- ENGINE STOPPING MANUAL GROUP :- 03.064

11
5
9 6

12
7 13

10 3
8 5 14
11 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUB ASSEMBLY OF ENGINE
*1 03.064.20.0.00 1 OF SR. NO.-
STOPPING LEVER 2 TO 11
ENGINE STOPPING LEVER (ALU)
2 03.064.06.0.00 1
(F)
3 39.032.10.0.00 BALL JOINT ASSY 1
4 03.064.07.0.00 LINK FOR BALL JOINT 1
5 50.505.06.000 SPRING WASHER - M6 2
6 50.506.06.000 PLAIN MACHINED WASHER - M6 2
7 03.064.08.0.00 NYLON BUSH 1
8 03.064.09.0.00 BUSH 1
9 50.002.06.040 SET BOLT - M6X1X40 - 8.8 1
10 03.064.11.0.00 WASHER FOR STOPPING LEVER 1
11 50.006.06.000 NUT - M6X1 - GR.8 3
12 50.006.06.000 NUT - M6X1 - GR.8 1
13 50.036.03.001 SPLIT COTTER PIN - 1/16"X1/2" 2
14 50.506.06.000 PLAIN MACHINED WASHER - M6 1

36
TITLE: - EXHAUST AIR BAFFLE GROUP: - 04.014

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.014.01.0.00 EXHAUST AIR BAFFLE 1
2 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 3
3 50.505.08.000. SPRING WASHER - M8 3
4 50.506.08.000. PLAIN MACHINED WASHER - M8 3

37
TITLE: - EXHAUST BEND & RAIN CAP
GROUP: - 03.120.1
(WITH INCREASED LENGTH BEND)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 03.120.30.0.00 SUB ASSEMBLY OF RAIN CAP 1 OF SR. NO.
2 TO 5
BEND (FOR EXH.MFD CUM
2 03.120.03.0.00 1
SILENCER)
3 03.120.02.0.00 RAIN CAP 1
4 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
5 50.003.06.012. SET SCREW - M6X1X12 - 8.8 1

38
TITLE: -EXHAUST MANIFOLD CUM SILENCER GROUP: - 04.052.1

7
6 1 4

8
9

11 5
3 2
12
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

EXHAUST MANIFOLD CUM
1 04.052.20.0.00 1
SILENCER (NEW)
2 02.045.08.0.00 JOINT (FOR EXH. INLET) 4
3 50.010.08.025. STUD - M8X1.25X25 - 8.8 8
4 06.046.02.0.00 SPECIAL NUT (BRASS) 2
5 02.022.24.0.00 NUT M8 (BRASS) 6
6 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 1
7 50.006.08.000. NUT- M8X1.25 - GR.8.8 1
NOT SUPPLIED
8 03.119.04.0.00 U CLAMP (S/F 03.119) 1
LOOSE
NOT SUPPLIED
9 03.119.05.0.00 CLAMPING PLATE (FOR U CLAMP) 1 LOOSE
10 50.006.10.000. NUT - M10X1.5 - GR.8.8 2
11 50.505.10.0.00 SPRING WASHER - M10 2
12 50.506.10.000. PLAIN MACHINED WASHER - M10 2

39
TITLE: - FLYWHEEL HSG (SAE4) GROUP :- 03.108

6
7

4
3
2

1
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SAE 4 FLYWHEEL HOUSING
1 03.108.03.0.00 1
SUITABLE FOR DOWEL MTG.
SOCKET HEAD SCREW -
2 50.011.10.030 6
M10X1.5X30 - 8.8
SOCKET HEAD SCREW -
3 50.011.10.120 3
M10X1.5X120 - 8.8
4 50.505.10.000 SPRING WASHER - M10 9
5 03.086.02.0.00 COVER FOR FLY WHEEL HSG 1
6 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 4
7 50.505.08.000 SPRING WASHER - M8 4
DOWEL WITH FLATS BETWEEN
8 02.052.05.0.00 1
CRANK CASE & F W HSG
CYLINDRICAL DOWEL BETWEEN
9 02.052.04.0.00 1
CRANKCASE & F W HSG

40
TITLE: -FLYWHEEL (C-110 PTO & SP-111 PTO) GROUP: - 04.039

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.050.02.0.00 FLYWHEEL BOLT (M10X50) 10
CONSISTING
*2 04.039.10.0.00 FLYWHEEL ASSLY 1 OF SR. NO.-
3&4
FLYWHEEL NOT SUPPLIED
3 04.039.01.0.00 1
(C-110 PTO & SP-111 PTO) LOOSE
4 03.035.02.0.00 STARTER RING HA 1

41
TITLE :- FRONT COVER (BELT GUARD) GROUP :- 03.049.2
STAGE - 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.010.08.080. STUD - M8X1.25X80 - 8.8 2
2 50.006.08.000. NUT- M8X1.25 - GR.8 2

42
TITLE:- FRONT COVER (STAGE 3) GROUP:- 03.049.3

12
11

10 14
3 9

13
1
15
7 4

6 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.731.01.0.00 FRONT COVER (EXPORT ENGINE) 1
JOINT FOR FRONT COVER
2 03.013.12.0.00 1
(ASBESTOSS FREE)
3 50.540.10.045. SPRING DOWEL (6 X 45) 1
4 50.052.14.100. SET BOLT 4
5 50.505.14.000. SPRING WASHER - M14 4
6 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 2
7 50.505.08.000. SPRING WASHER - M8 7
8 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
9 03.013.03.0.00 COVER 1
10 03.013.11.0.00 O RING (3.2 X 78 SILICONE) 1
11 50.002.10.080. SET BOLT - M10X1.5X80 - 8.8 1
12 50.505.10.000. SPRING WASHER - M10 1
13 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
14 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 1
15 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1

43
TITLE: - FRONT COWLING GROUP: - 03.021

1
5
4
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 02.029.04.0.00 RUBBER GROMMET 1
FRONT COWLING
2 03.021.01.0.00 1
(KHD NO 0210 1823)
3 50.003.06.012. SET SCREW - M6X1X12 - 8.8 3
4 50.505.06.000. SPRING WASHER - M6 3
5 03.023.02.0.00 WASHER 3
6 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
7 50.505.08.000. SPRING WASHER - M8 1
8 50.506.08.000. PLAIN MACHINED WASHER - M8 1

44
TITLE: - FUEL FILTER&MTG.
GROUP:- 03.113
(H O COOLER ON SAE4 HSG)

8
4 6
3 2
5
1

2 9

11 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL FILTER 0.5 LTR WITHOUT CONSISTING
1 03.922.10.0.00 PROVISION FOR OVERFLOW 1 OF SR. NO. 9
VALVE (MICO NO. 9 450 030 117) TO 11
2 50.508.12.000. COPPER WASHER (14X20) 4
3 03.113.01.0.00 PLATE FOR FUEL FILTER 1
4 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
5 50.506.12.000. PLAIN MACHINED WASHER - M12 2
6 50.505.12.000. SPRING WASHER - M12 2
7 36.040.01.0.00 FUEL PIPE 8.0,14 B, 1000 WB 2
8 50.504.04.000. BANJO BOLT - M14X1.5 2
SEALING RING (FUEL FILTER)
9 34.032.01.0.00 2
(1 450 109 042)
PREFILTER ELEMENT
10 34.032.02.0.00 1
(9 451 037 404)
11 34.032.12.0.00 FUEL FILTER ELEMENT 1

45
TITLE: -FUEL INJ. PUMP (STAGE 1) GROUP: - 04.416.1

7 2 4 5

6
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL PUMP HA494 NON CMVR
1 04.416.40.0.00 VARIABLE SPEED (MICO NO. F 002 1
AOZ 595)
2 50.504.04.000. BANJO BOLT - M14X1.5 3
3 04.304.02.0.00 LUB OIL SUPPLY HOSE 1
SPECIAL BANJO BOLT(L.O.SUPPLY
4 03.660.07.0.00 1
TO PUMP)
5 34.030.05.0.00 BANJO BOLT (10X1) 2 911 201 701 1
6 50.508.08.000. COPPER WASHER (10X16) 4
7 50.508.12.000. COPPER WASHER (14X20) 8

46
TITLE :- FUEL INJECTION PUMP (STAGE – 2) GROUP :- 04.416.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 10.027.02.0.00 LEAD SEAL (5945010300) 1
2 10.027.03.0.00 SEALING WIRE (5945010600) 1

47
TITLE: - FUEL INJECTOR GROUP: - 02.035

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
INJECTOR ASSLY.(MICO NO 9 430
*1 04.295.10.0.00 1 OF SR. NO.-
032 299) 2 TO 4
2 04.295.01.0.00 NOZZLE (MICO NO 9 430 034 713) 1
NOZZLE HOLDER ASSLY(MICO: 0 NOT
*3 02.035.20.0.00 1 ILLUSTRATED
431 212 029)
4 10.029.07.0.00 WASHER FOR INJ.(2439999032) 1
5 02.035.08.0.00 BUSH FOR INJECTOR 1

48
TITLE: - FUEL PIPE (RETURN) M12 X 1.5
MAIL PLUG X M14 X 1.5 BANJO GROUP: -F6.708.12
(700 mm)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL PIPE (RETURN) M12 X 1.5
1 F6.708.12.0.00 MAIL PLUG X M14 X 1.5 BANJO 1
(700 mm)

49
TITLE: - FUEL PUMP GEAR (SR 2000 PUMP) GROUP: - 04.266

3 4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.716.02.0.00 FUEL PUMP GEAR 1
HUB FOR FUEL PUMP GEAR
2 04.266.01.0.00 1
(SR 2000 PUMP)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 03.716.03.0.00 WASHER (FUEL PUMP GEAR) 3

50
TITLE: - GE FOOT (FOR AV MTG) WITH
GROUP: - 04.037
PACKING FOOT

5 1

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.037.01.0.00 PLATE FOR A. V. MTG. 1
2 03.072.01.0.00 FLYWHEEL END FOOT (FIL.SIDE) 2
3 50.506.12.000. PLAIN MACHINED WASHER - M12 8
4 50.002.12.035. SET BOLT - M12X1.75X35 - 8.8 4
5 50.006.12.000. NUT - M12X1.75 - GR.8.8 4

51
TITLE :- GEAR FOR HYD PUMP GROUP :- 06.114

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.032.02.0.00 JOINT 1
2 04.032.03.0.00 HYDRAULIC PUMP GEAR 1

52
TITLE :- H. P. PIPES GROUP :- 04.009

2
9
3
8
4

5 7

10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SET OF HIGH PRESSURE PIPES
*1 04.358.90.0.00 1 OF SR. NO.-
(DHA494) 2 TO 10
HIGH PRESSURE PIPE
2 04.358.10.0.00 1
ASSLY.DHA494
HIGH PRESSURE PIPE
3 04.358.20.0.00 1
ASSLY.DHA494
HIGH PRESSURE PIPE
4 04.358.30.0.00 1
ASSLY.DHA494
HIGH PRESSURE PIPE
5 04.358.40.0.00 1
ASSLY.DHA494
6 50.541.02.000. PIPE CLIP. (FOR 3 PIPES) 1
7 02.036.03.0.00 RUBBER SLEEVE 3
8 50.505.06.000. SPRING WASHER - M6 1
9 50.003.06.014. SET SCREW - M6X1X14 - 8.8 1
10 50.006.06.000. NUT - M6X1 - GR.8 1

53
TITLE: - CRANKCASE HA4 VAVE GROUP: - 04.303.2

21 3 19
20
18 14
15
8

26
12

13 17
16
27
23

29 22 9
6 4 10
30
5 11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANKCASE ASSLY W/O
*1 04.001.90.0.00 1 OF SR. NO. 2 &
BEARINGS 9 TO 22
CONSISTING
CRANKCASE & CAP ASSLY (WITH
*2 04.001.80.0.00 1 OF SR. NO. 3
BELL HSG (REDUCED WEIGHT)) TO 8
CRANKCASE (MACHINING) (LIGHT NOT SUPPLIED
3 04.001.12.0.00 1 LOOSE
WEIGHT)
4 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
M.B.CAP (FWE)16.99 DIA.DOWEL NOT SUPPLIED
5 03.001.23.0.00 1 LOOSE
HOLE
M.B.CAP (KHD)16.99DIA DOWEL NOT SUPPLIED
6 03.001.24.0.00 4 LOOSE
HOLES
BOLT FOR MB CAP(HEX HEAD)
7 03.001.22.0.00 10
M14X2X128
8 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10
PRECOATED STUD (FOR FUEL
9 03.001.12.0.00 4
PUMP MOUNTING)

54
TITLE: - CRANKCASE HA4 VAVE GROUP: - 04.303.2

21 3 19
20
18 14
15
8

26
12

13 17
16
27
23

29 22 9
6 4 10
30
5 11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

10 03.001.25.0.00 WASHER(FOR FUEL PUMP MTG) 4
11 50.006.10.000. NUT - M10X1.5 - GR.8.8 4
12 03.001.04.0.00 CAM BUSH 1
13 02.037.04.0.00 DIPSTICK GUIDE 1
DEFLECTOR PLATE
14 02.519.06.0.00 1
(HA - LIGHT WEIGHT C'CASE )
15 50.543.09.010. NOTCHED PIN 2
16 04.001.08.0.00 PRECOATED SCREW PLUG 2
17 50.508.18.000. COPPER WASHER (20X24) 2
18 03.001.07.0.00 SLOTTED PIN 5
19 50.610.12.000. CORE PLUG 5
20 50.508.10.000. COPPER WASHER (12X18) 5
21 02.001.13.0.00 DISC PLUG 1
22 02.001.14.0.00 SPLIT BUSH 2
CONSISTING
OF SR. NO. 24
23 02.001.07.0.00 MAIN BRG TOP & BOTTOM 5 REFER TO SET
OF BEARINGS
INDEX PAGE

55
TITLE: - CRANKCASE HA4 VAVE GROUP: - 04.303.2

21 3 19
20
18 14
15
8

26
12

13 17
16
27
23

29 22 9
6 4 10
30
5 11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT
*24 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
ILLUSTRATED
CONSISTING
THRUST RING PAIR-DRIVE END,
*25 03.001.18.0.00 1 OF SR. NO. 26,
102 DIA.) 27
26 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER (DRIVE
27 03.001.21.0.00 1
END,BOTTOM)
CONSISTING
*28 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR. NO. 29,
30
29 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF(G.E.-
30 B2.005.19.0.00 1
BOTTOM)

56
TITLE: -HOT AIR DUCTING
GROUP: - 04.108
(EXH M'FOLD CUM SILENCER

5
6

2 4 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 04.108.10.0.00 ASSEMBLY OF HOT AIR DUCTING 1 OF SR. NO.-
2 TO 8
2 04.108.01.0.00 EXHAUST DUCTING (BOTTOM) 1
3 04.108.02.0.00 EXHAUST DUCTING (G.E.SIDE) 1
4 04.108.03.0.00 EXHAUST DUCTING (F.W.E) 1
COVER FOR BOX TYPE BREATHER
5 03.180.11.0.00 1
OPENING
SELF TAPPING SCREW
6 03.033.04.0.00 3
(TYPE AB NO 4,13MM)
7 50.003.06.012 SET SCREW - M6X1X12 - 8.8 4
8 03.023.02.0.00 WASHER 4

57
TITLE:- INLET MANIFOLD STAGE 1 GROUP:- 04.016.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.016.01.0.00 HA4 INLET MANIFOLD ( ALU ) (F) 1
JOINT FOR AIR INLET MANIFOLD
2 02.058.07.0.00 4
( ASBESTOSS FREE )

58
TITLE :- INTERMEDIATE GEAR GROUP :- 03.008

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSIST OF
*1 03.008.10.0.00 INTERMEDIATE GEAR ASSLY 1
SR. NO. 2 & 3
NOT SUPPLIED
2 03.008.01.0.00 INTERMEDIATE GEAR 1 LOOSE
BEARING BUSH FOR
3 03.008.02.9.00 1
INTERMEDIATE GEAR
SOCKET HEAD CAP SCREW-
4 50.076.10.060. 1
M10X60-12.9
5 03.008.05.0.00 INTERMEDIATE GEAR SUPPORT 1
6 03.008.06.0.00 SPLIT BUSH FOR SUPPORT 1

59
TITLE: - L.O.P.GAUGE WITH 2 M PIPE
GROUP: - 04.498
AND PR. SWITCH

1
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUB OIL PRESSURE GAUGE
1 46.244.01.0.00 1
(0-10 KG/SQ CM)
2 48.121.01.0.00 L.O.P.G.PIPE - 2 METER LONG 1
3 03.040.06.0.00 BANJO BOLT 1
4 50.508.08.000. COPPER WASHER (10X16) 2
5 34.184.02.0.00 PRESSURE SWITCH 0.8 TO 1.2 1

60
TITLE :- LEAK OFF CONNECTOR GROUP :- 02.216

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.027.07.0.00 LEAK OFF PIPE 1

61
TITLE: - LEAK OFF PIPE (INDUSTRIAL) GROUP: - 04.010

4
2
3
3

3 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUB ASSEMBLY LEAK OFF PIPE
1 04.010.20.0.00 1
(INDUSTRIAL)
2 03.027.04.0.00 BANJO BOLT 2
3 50.508.06.000. COPPER WASHER (8X14) 10
4 02.037.06.0.00 DUAL BANJO BOLT - M8 2
5 3H.905.07.0.00 TIE WRAP 200 MM LENGTH 1

62
TITLE: - LEAK OFF PIPE (PUMP TO NOZZLE)
GROUP: - 03.721
BOSCH

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LEAK OFF PIPE ASSLY (BOSCH
1 03.721.10.0.00 1
PUMP)
2 3H.905.07.0.00 TIE WRAP 200 MM LENGTH 1

63
TITLE :- LIFTING HOOK GROUP :- 03.076

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.076.02.0.00 LIFTING HOOK 2

64
TITLE :- LOWER COWLING GROUP :- 04.019

2
9
4
3

8
7

1
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.019.01.0.00 LOWER COWLING 1
2 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
3 50.548.08.000. SPL.PLAIN M/CED WASHER 2
4 50.505.08.000. SPRING WASHER - M8 2
5 03.019.05.0.00 RUBBER GROMMET 1
6 50.003.06.014. SET SCREW - M6X1X14 - 8.8 2
7 50.505.06.000. SPRING WASHER - M6 2
8 03.023.02.0.00 WASHER 2
9 50.006.06.000. NUT - M6X1 - GR.8 2

65
TITLE :- LUB OIL COOLER GROUP :- 04.020

1 7

6
8

7
2
2

3
3 6 5
4
4 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.020.01.0.00 L O COOLER 1
2 03.020.02.0.00 UNION SCREW 2
3 03.020.03.0.00 DOUBLE CONE RING 2
4 03.020.05.0.00 RUBBER BUSH 2
O RING - L.O.COOLER
5 04.020.02.0.00 1
(2.5X26,21502)
6 50.548.08.000 SPL.PLAIN M/CED WASHER 2
7 50.002.08.075 SET BOLT - M8X1.25X75 - 8.8 2
8 50.505.08.000 SPRING WASHER - M8 2

66
TITLE :- LUB OIL FILTER GROUP :- 03.041

3
2

5 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.041.10.0.00 L.O.FILTER ASSLY 1
CONSISTING
2 03.040.11.0.00 L.O. FILTER BRACKET 1 OF SR. NO. 3, 4
3 03.040.12.0.00 BUSH INSERT 1
4 03.040.13.0.00 BUSH INSERT 1
JOINT FOR L.O FILTER
5 03.040.07.0.00 1
(ASBESTOSS FREE)
6 50.002.10.115 SET BOLT - M10X1.5X115 - 8.8 2
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2

67
TITLE: - LUB OIL PUMP GROUP: - 03.010

19
18 14
13

9
15
8
16
12

3
4

11
17
7

10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSIST. OF
LUB OIL PUMP ASSEMBLY WITH
*1 03.010.50.0.00 1 SR. NO. 2,5
DRIVING GEAR AND 8 TO 16
SUB ASSLY OF L.O.PUMP BODY & CONSIST. OF
*2 03.010.40.0.00 1 SR NO. 3 & 4
BUSH
NOT SUPPLIED
3 03.010.01.0.00 LUB OIL PUMP BODY 1 LOOSE
NOT SUPPLIED
4 03.010.05.0.00 BUSH FOR L.O.PUMP BODY 1 LOOSE
CONSIST. OF
*5 3H.005.40.0.00 ROTOR SUB ASSLY. (W/O KEY) 1 SR NO. 6 & 7
NOT SUPPLIED
6 03.010.22.0.00 INNER ROTOR 1 LOOSE
NOT SUPPLIED
7 03.010.23.0.00 SHAFT FOR INNER ROTOR 1 LOOSE
NOT SUPPLIED
8 03.010.17.0.00 OUTER ROTOR 1 LOOSE
9 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
NOT SUPPLIED
10 03.010.12.0.00 COVER PLATE HA3 1 LOOSE

68
TITLE: - LUB OIL PUMP GROUP: - 03.010

19
18 14
13

9
15
8
16
12

3
4

11
17
7

10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

COUNTER SUNK SOCKET HEAD
11 06.010.01.0.00 2
SCREW.
12 03.010.13.0.00 RELIEF VALVE 1
13 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
16 03.010.04.0.00 L.O. PUMP DRIVING GEAR 1
17 03.010.02.0.00 SCREEN PLATE 1
18 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 2
19 50.505.08.000. SPRING WASHER - M8 2

69
TITLE :- LUB OIL SUMP (INDUSTRIAL) GROUP :- 04.417.2

5 3

3 2
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.417.30.0.00 LUB OIL SUMP (FLAT FACE) 1
SOCKET HEAD SCREW -
2 50.011.08.016. 20
M8X1.25X16 - 8.8
WASHER(SHEET METAL
3 06.074.16.0.00 21
L.O.SUMP)
SOCKET HEAD SCREW -
4 50.011.08.025. 1
M8X1.25X25 - 8.8
5 06.074.12.0.00 BUSH(KHD NO 0121 6151) 1

70
TITLE :- MECHANICAL SHUT DOWN
GROUP :- 04.051.2
DEVICE (STAGE 2)

6
8 5
6

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 04.051.20.0.00 STOPPING BAR ASSEMBLY 1
OF SR. NO. 2
CONSISTING

*2 04.051.10.0.00 ASSY OF STOPPING BAR & BUSH 1 OF SR. NO.

3&4
3 03.121.11.0.00 BUSH FOR BAR 1
4 04.051.01.0.00 STOPPING BAR 1
5 03.121.01.0.00 HELICAL COMPRESSION SPRING 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
7 50.501.08.000. CIRCLIP EXTERNAL - 8 MM 1
8 50.037.08.000. SELF LOCKING NYLOC NUT - M8 1

71
TITLE: - MECH.SHUT DOWN DEVICE
GROUP: - 04.051.5
(VAVE CRANKCASE)

11 12
7
8
4 6

13

3 6
14

2
5
6
10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUB-ASSEMBLY OF GUIDE PLATE
*1 03.121.20.0.00 1 OF SR. NO. 2
& TORSION SPRING TO 8
2 03.121.02.0.00 GUIDE PLATE 1
3 03.121.03.0.00 TORSIONAL SPRING 1
4 03.121.04.0.00 BUSH 1
5 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 7
7 50.006.08.000. NUT- M8X1.25 - GR.8.8 2
8 50.505.08.000. SPRING WASHER - M8 1
9 06.013.03.0.00 SET SCREW FOR COVER PLATE 2
10 50.505.08.000. SPRING WASHER - M8 3
11 03.121.05.0.00 SPACER 2
12 03.121.06.0.00 PLATE FOR STOPPING BAR 1
13 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 2
14 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 2

72
TITLE:- MOUNTING FOR AIR
GROUP:- 03.063.1
CLEANER (STAGE-1)

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.063.01.0.00 BKT FOR AIR CLEANER 1
2 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 1
3 50.505.08.000 SPRING WASHER - M8 1

73
TITLE:- MOUNTING FOR AIR
GROUP:- 03.063.2
CLEANER (STAGE-2)

5
1
2 4
3
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 2
2 50.548.08.000 SPL.PLAIN M/CED WASHER 2
3 50.505.08.000 SPRING WASHER - M8 2
4 03.063.02.0.00 HOSE FOR AIR CLEANER 1
5 F6.377.16.0.00 JUPITER T -BOLT CLAMP 2

74
TITLE: - MTG FOR HOC (0310901000)
GROUP: - 03.835
ON SAE 4 F.W.HSG.

4
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

MOUNTING PLATE
1 03.109.02.0.00 2
FOR HYD COOLER
2 03.109.03.0.00 SPACIAL WASHER 4
3 50.002.10.075. SET BOLT - M10X1.5X75 - 8.8 4
4 50.505.10.000. SPRING WASHER - M10 4
SPACER FOR OIL COOLER
5 06.082.04.0.00 4
ON SAE4 (11X20X12.5

75
TITLE: - OIL BATH TYPE AIR CLEANER GROUP: - 03.061

8
9

10
4
7
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

OIL BATH AIR CLEANER (WITH CONSISTING
*1 03.061.70.0.00 RUBBER SLEEVE) FOR 1 OF SR. NO. 2, 4,
HA2/HA3/HA4 5
CONSISTING
2 03.061.21.0.00 AIRCLEANER CLAMP 1
OF SR. NO. 3
3 50.003.08.045. SET SCREW - M8X1.25X45 - 8.8 1
4 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 1
5 50.505.08.000. SPRING WASHER - M8 1
CONSISTING
*6 03.061.40.0.00 PRECLEANER FOR AIR CLEANER 1 OF SR. NO. 7
TO 10
7 03.061.22.0.00 BOWL 1
8 03.061.24.0.00 CLAMP FOR PRECLEANER 1
9 03.061.25.0.00 PRECLEANER 1
CONE RING BET
10 03.061.26.0.00 1
BOWL&PRECLEAN.

76
TITLE: - OIL FILLER CAP GROUP: - 03.042

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 34.036.60.0.00 CAP ASSLY 1

77
TITLE:- OIL SEAL HOUSING (FWE) FOR CR
GROUP:- 03.007.1
MAKE SEAL

2
4

7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
FWE OIL SEAL HOUSING WITH CR
*1 03.007.50.0.00 1 OF SR. NO.
MAKE SEAL 2&3
2 03.007.06.0.00 OIL SEAL(115X140X16) CR MAKE 1
CONSISTING
*3 03.007.20.0.00 OIL SEAL HOUSING WITH JOINT 1 OF SR. NO.
4&5
4 03.007.01.0.00 OIL SEAL HOUSING (F) 1
JOINT FOR OIL SEAL HSG.
5 03.007.07.0.00 1
(ASBESTOS FREE)
6 50.505.08.000. SPRING WASHER - M8 8
7 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 8

78
TITLE :- OIL SPRAY NOZZLE GROUP :- 02.002

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 02.002.10.0.00 OIL SPRAY NOZZLE ASSY 1 OF SR. NO.-
2 TO 5
2 02.002.01.0.00 OIL SPRAY NOZZLE BODY 1
3 02.002.02.0.00 SPRING 1
4 02.002.03.0.00 BUSH 1
5 02.002.04.0.00 STEEL BALL 1
6 02.002.05.0.00 SPRING WASHER (M8) 1

79
TITLE: - PLATE (FOR ENGINE LIFTING) GROUP: - 04.058

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

DISTANCE PIECE (FOR ENGINE
1 04.058.01.0.00 1
LIFTING.)
2 50.002.08.055 SET BOLT - M8X1.25X55 - 8.8 2

80
TITLE: - REAR COWLING S.F. HYDRAULIC
GROUP: - 03.105
OIL COOLER

6
7 2

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.105.01.0.00 REAR COWLING 1
2 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 1
4 50.505.08.000. SPRING WASHER - M8 1
5 50.003.06.012. SET SCREW - M6X1X12 - 8.8 3
6 50.505.06.000. SPRING WASHER - M6 3
7 03.023.02.0.00 WASHER 3

81
TITLE :- RPM INDICATOR WITH BUILT IN
REGULATOR (PRICOL MAKE) AS PER GROUP :- 06.712
SAE J1810

2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

RPM INDICATOR WITH BUILT IN
1 06.712.01.0.00 REGULATOR (PRICOL MAKE) AS 1
PER SAE J1810
2 49.162.01.0.00 BRACKET FOR TACHOHOUR MTG 1

82
TITLE :- SPACER (BOTTOM) FOR A V MTG. GROUP :- 04.080

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.080.01.0.00 SPACER (BOTTOM) FOR A V MTG 1

83
TITLE: -SPZ section V Belt (cogged) for 79 PCD
GROUP: - 04.668
Blower Pulley (LP 1264 MM)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

V BELT COGGED (SPZ 79 PCD
1 04.668.01.0.00 1
BLOWER PULLEY LP 1264)

84
TITLE :- STARTER (LUCAS) 3SM 127 GROUP :-06.034

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 06.034.02.0.00 STARTER (LUCAS 3SM127)12 V 1
2 50.010.10.030. STUD - M10X1.5X30 - 8.8 3
3 50.505.10.000. SPRING WASHER - M10 3
4 50.006.10.000. NUT - M10X1.5 - GR.8 1

85
TITLE :- STARTER (LUCAS) 3SM 127 GROUP :-06.034

KOEL PART LUCAS PART

SR.NO. DESCRIPTION QTY.
NO. NO.
1 48.271.05.0.00 SCREW BASE FIXING 2 26258671
2 RUBBER WASHER 2 NA*
3 48.271.06.0.00 SEAL (SOLENOID) 1 26258658
4 48.271.07.0.00 NUT (SOLENOID) 2 26130287
5 48.271.08.0.00 TERMINAL (SOLENOID) 1 26640539
6 48.271.09.0.00 TERMINAL BASE ASSEMBLY 1 26640826
7 48.271.10.0.00 SPINDLE ASSEMBLY 1 26641095
8 48.271.11.0.00 SPRING - SPINDLE ASSEMBLY 1 26640183
9 48.271.12.0.00 SEALING WASHER 1 26258882
10 48.271.13.0.00 TERMINAL MAIN 1 26640753
10A 48.271.14.0.00 TERMINAL MAIN 1 26640721
11 48.271.15.0.00 NUT 2 26130248
12 48.271.16.0.00 SEALING WASHER 1 26258884
12A 48.271.17.0.00 SEALING WASHER 1 26258883
13 48.271.18.0.00 SPRING WASHER 2 26140087
14 48.271.19.0.00 SOLENOID SWITCH 1 26964015
15 48.271.20.0.00 PLUNGER SPRING 1 54643779
16 48.271.21.0.00 PLUNGER ASSEMBLY 1 26257121

86
TITLE :- STARTER (LUCAS) 3SM 127 GROUP :-06.034

KOEL PART LUCAS PART

SR.NO. DESCRIPTION QTY.
NO. NO.
17 48.271.22.0.00 CUP WASHER 1 26254222
18 48.271.23.0.00 SHROUD 1 26254221
19 48.271.24.0.00 SEALING RING D.E. 1 54249609
20 48.271.25.0.00 BEARING BUSH - INTER BRKT. 1 26253300
21 48.271.26.0.00 INTER BRACKET ASSEMBLY 1 26252463
22 48.271.27.0.00 OIL SEAL 1 26253067
23 48.271.28.0.00 ENGAGING LEVER ASSEMBLY 1 26252534
24 48.271.29.0.00 DRIVE ASSEMBLY 1 26254804
25 48.271.30.0.00 GROMMET 1 26254254
26 GASKET 1 NA*
27 48.271.31.0.00 SPRING WASHER 2 26140384
28 48.271.32.0.00 SCREW - SOL. FIXING 2 26100746
29 EARTH TERMINAL 1 NA*
30 NUT 2 NA*
31 SPRING WASHER 2 NA*
32 48.271.36.0.00 THRUST COLLER 1 26252069
33 48.271.37.0.00 JUMP RING 1 26250432
34 48.271.38.0.00 PIVOT PIN 1 26252001

87
TITLE :- STARTER (LUCAS) 3SM 127 GROUP :-06.034

KOEL PART LUCAS PART

SR.NO. DESCRIPTION QTY.
NO. NO.
35 48.271.39.0.00 NUT - PIVOT 1 26131256
36 48.271.40.0.00 SEALING BUSH 2 54247723
37 06.034.11.0.00 FIXING BRACKET ASSEMBLY 1 26255935
38 48.271.42.0.00 BEARING BUSH 1 26250417
39 48.271.43.0.00 NUT-FIELD TERMINAL 2 26130976
40 48.271.44.0.00 SPRING WASHER 2 26140393
41 48.271.45.0.00 INSUL WASHER 2 26253003
42 48.271.46.0.00 TERMINAL 1 26253657
43 48.271.47.0.00 TERMINAL MOULDING 1 26253805
44 48.271.48.0.00 THROUGH BOLT 2 26252562
45 48.271.49.0.00 SPRING WASHER 2 26140394
46 48.271.50.0.00 SEALING BUSH 2 54140276
47 EARTH TERMINLA NUT 2 NA*
48 SPRING WASHER 2 NA*
49 48.271.51.0.00 SCREW - B.G. FIXING 2 26251626
50 48.271.52.0.00 SEALING WASHER 2 26258372
51 48.271.53.0.00 C.E. BRACKET ASSEMBLY 1 26252868
52 48.271.54.0.00 THRUST WASHER - INSUL 1 26140562

88
TITLE :- STARTER (LUCAS) 3SM 127 GROUP :-06.034

KOEL PART LUCAS PART

SR.NO. DESCRIPTION QTY.
NO. NO.
53 48.271.55.0.00 THRUST WASHER - STEEL 1 26250706
54 48.271.56.0.00 BRAKE SHOE 2 26250815
55 48.271.57.0.00 SPRING - BRAKE SHOE 2 26253612
56 48.271.58.0.00 BEARING BUSH C.E. 1 26254626
57 48.271.59.0.00 SEALING RING C.E. 1 26253776
58 48.271.60.0.00 BRUSH SPRING 4 26258624
59 48.271.61.0.00 BRUSH CARRIER ASSEMBLY 1 26256401
59A 48.271.62.0.00 BRUSH SET - (EARTH) 1 26255205
60 48.271.63.0.00 YOKE INSULATOR 1 26252861
61 06.034.12.0.00 CONNECTOR 1 26255552
62 48.271.65.0.00 BRUSH SET - (INSUL BRUSH) 1 26255204
63 48.271.66.0.00 POLE SCREW 4 9030-2110A
64 48.271.67.0.00 FIELD COIL ASSEMBLY 1 26253661
65 48.271.68.0.00 ARMATURE ASSEMBLY 1 26253935
66 48.271.69.0.00 DOWEL 1 54254397
67 EARTH TERMINAL 1 NA*

89
TITLE: - STARTER SWITCH 3 WAY GROUP: - 46.050

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

OFF/ON/START SWITCH
1 49.135.03.0.00 1
(MINDA SW 158 N)

90
TITLE :- SUCTION TUBE (FOR PRESSED SUMP) GROUP :- 04.444

2
8

6
5
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUCTION TUBE ASSLY
*1 04.444.20.0.00 1 OF SR. NO.-
(FOR PRESSED SUMP) 2 TO 6
2 03.011.04.0.00 CLIP FOR PIPE 2
3 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
4 50.505.06.000. SPRING WASHER - M6 2
5 50.006.06.000. NUT - M6X1 - GR.8 2
SUB ASSLY OF SUCTION TUBE
6 04.444.10.0.00 1
(PRESSED SUMP)
7 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
8 50.505.08.000. SPRING WASHER - M8 2
1

91
TITLE :- TACHOMETER PLUG GROUP :- 03.014

2
3
5
4
7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.006.03.0.00 BUSH FOR TACHOMETER 1
2 03.014.06.0.00 SPRING FOR CUP 1
3 03.014.07.0.00 CUP FOR SPRING 1
4 03.014.05.0.00 TACHOMETER PLUG 1
5 50.508.27.000. COPPER WASHER (24X29) 1
PRECOATED CORE PLUG (FOR
6 34.001.36.0.00 1
MAIN OIL GALLERY FWE SIDE)
7 50.508.17.000. COPPER WASHER (18X24) 1

92
TITLE :- TOP AIR BAFFLE GROUP :- 04.021

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 04.021.01.0.00 TOP AIR BAFFLE 1
2 03.022.02.0.00 RUBBER GROMMET 1
3 03.022.03.0.00 RUBBER GROMMET 3
4 50.003.06.012 SET SCREW - M6X1X12 - 8.8 8
5 50.505.06.000 SPRING WASHER - M6 8

93
TITLE :- UPPER COWLING GROUP :- 04.022

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
WELDED ASSLY OF UPPER
*1 04.022.10.0.00 OF SR. NO.-
COWLING 1 2 TO 4
2 04.022.01.0.00 UPPER COWLING 1
3 03.029.02.0.00 COWLING CLAMP ASSLY RIGHT 1
4 03.029.04.0.00 COWLING CLAMP ASSLY LEFT 1

94
TITLE: - V BELT COGGED (LP 1135) GROUP: - 04.669

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

V BELT COGGED (SPZ - LP 1135)
1 04.669.01.0.00 1
FOR ALTERNATOR PULLEY 81 PCD

95
TITLE: - VALVE MECHANISM SUITABLE
GROUP: - 02.024
FOR –30 DEGREE C

13 10 7
12 2
11 9

29 3
1
21 20

26 25
18
22

17 6
27 24
29
25
27 4
17 5
18
19
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 02.024.01.0.00 VALVE TAPPET 2
2 02.024.70.0.00 PUSH ROD (WELDED) 2
3 02.024.33.0.00 PUSH ROD TUBE COVER - HA 2
4 02.024.02.0.00 SEALING RING BOTTOM 2
5 02.024.03.0.00 SEALING RING CAP 2
6 02.024.04.0.00 SPRING 2
O RING - TOP P.R.TUBE
7 02.024.05.0.00 2
(5.3X17,21507)
CONSIST OF
*8 02.024.92.0.00 SUB ASSLY OF ROCKER COVER 1 SR. NO. 9, 10
ROCKER COVER GASKET
9 02.024.41.0.00 1
(RUBBER MATERIAL)
10 02.024.32.0.00 ROCKER COVER (ALU) 1
11 04.292.04.0.00 SEALING WASHER 1
12 50.506.08.000. PLAIN MACHINED WASHER - M8 1
13 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 1
CONSISTING
*14 02.024.50.0.00 ROCKER PEDASTAL ASSLY. 1 OF SR. NO.
15, 23

96
TITLE: - VALVE MECHANISM SUITABLE
GROUP: - 02.024
FOR –30 DEGREE C

13 10 7
12 2
11 9

29 3
1
21 20

26 25
18
22

17 6
27 24
29
25
27 4
17 5
18
19
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*15 02.024.20.0.00 VALVE ROCKER ASSLY 2 OF SR. NO. 16
& 19 TO 22
CONSISTING
ROCKER ARM SUB ASSEMBLY
*16 02.024.23.0.00 1 OF SR. NO.
(WITH VR BUSH) 17, 18
NOT SUPPLIED
17 02.024.11.0.00 ROCKER ARM 1 LOOSE
NOT SUPPLIED
18 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1 LOOSE
NOT SUPPLIED
19 02.024.15.0.00 V.R.TOE 1 LOOSE
20 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
21 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
22 02.024.14.0.00 OIL METERING SCREW 1
CONSISTING
*23 02.024.30.0.00 V.R.SUPPORT SUB-ASSLY. 1 OF SR. NO. 24
TO 29
24 02.024.08.0.00 ROCKER ARM SUPPORT 1
25 02.024.25.0.00 BUSH FOR SUPPORT 2

97
TITLE: - VALVE MECHANISM SUITABLE
GROUP: - 02.024
FOR –30 DEGREE C

13 10 7
12 2
11 9

29 3
1
21 20

26 25
18
22

17 6
27 24
29
25
27 4
17 5
18
19
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

26 02.024.09.0.00 WASHER 2
27 02.024.31.0.00 STUD 2
28 50.006.10.000. NUT - M10X1.5 - GR.8 2
29 50.505.10.000. SPRING WASHER - M10 2

98
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (04.1169)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 04.034.15.0.00 SET OF JOINTS 1 OF SR. NO. 2
TO 10
ROCKER COVER GASKET
*2 02.024.41.0.00 4
(RUBBER MATERIAL)
*3 02.045.08.0.00 JOINT (FOR EXH. INLET) 4
JOINT FOR AIR INLET MANIFOLD
*4 02.058.07.0.00 4
(ASBESTOSS FREE )
JOINT FOR OIL SEAL HSG.
*5 03.007.07.0.00 1
(ASBESTOS FREE )
JOINT FOR FRONT COVER
*6 03.013.12.0.00 1
(ASBESTOSS FREE)
JOINT FOR L.O FILTER
*7 03.040.07.0.00 1
( ASBESTOSS FREE )
JOINT FOR BLANKING PLATE
*8 03.047.07.0.00 1
(ASESTOSS FREE)
*9 03.080.15.0.00 JOINT FOR COVER (B.T.UNIT) 1
*10 04.032.02.0.00 JOINT 1

99
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (04.1169)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*11 04.034.35.0.00 SET OF WASHERS 1 OF SR. NO. 12
TO 20
*12 02.022.25.0.00 COPPER WASHER 8
*13 04.292.04.0.00 SEALING WASHER 4
*14 50.508.06.000. COPPER WASHER (8X14) 10
*15 50.508.08.000. COPPER WASHER (10X16) 6
*16 50.508.10.000. COPPER WASHER (12X18) 5
*17 50.508.12.000. COPPER WASHER (14X20) 12
*18 50.508.17.000. COPPER WASHER (18X24) 1
*19 50.508.18.000. COPPER WASHER (20X24) 2
*20 50.508.27.000. COPPER WASHER (24X29) 1
CONSISTING
*21 04.034.65.0.00 SET OF `O' RINGS 1 OF SR. NO. 22
TO 29
*22 02.024.02.0.00 SEALING RING BOTTOM 8
O RING - TOP P.R.TUBE
*23 02.024.05.0.00 8
(5.3X17,21507)
*24 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1

100
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (04.1169)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

O RING - DELIVERY
*25 03.012.02.0.00 2
TUBE(3X14,21508)
*26 03.013.11.0.00 O RING (3.2 X 78 SILICONE) 2
O RING - DIPSTICK
*27 03.036.01.0.00 1
(2X5,21515 OR 21511)
O RING - L.O.COOLER
*28 04.020.02.0.00 1
(2.5X26,21502)
*29 34.032.01.0.00 SEALING RING (FUEL FILTER) 2

101
TITLE: - SET OF BEARINGS (HA 04 & 4H)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF MAIN BEARINGS
*1 M.074.4.00.003 MAIN BEARING HA STD. 1 (5 PAIRS) STD.
*2 M.074.4.00.013 MAIN BEARING HA 1 0.25mm U/S
*3 M.074.4.00.023 MAIN BEARING HA 1 0.50mm U/S
*4 M.074.4.00.033 MAIN BEARING HA 1 0.75mm U/S
*5 M.074.4.00.043 MAIN BEARING HA 1 1.00mm U/S
*6 M.074.4.00.053 MAIN BEARING HA 1 1.25mm U/S
*7 M.074.4.00.063 MAIN BEARING HA 1 1.50mm U/S
SET OF CONROD BEARINGS
*8 B.074.4.00.003 CONROD BEARING HA STD. 1 (4 PAIRS) STD.
*9 B.074.4.00.013 CONROD BEARING HA 1 0.25mm U/S
*10 B.074.4.00.023 CONROD BEARING HA 1 0.50mm U/S
*11 B.074.4.00.033 CONROD BEARING HA 1 0.75mm U/S
*12 B.074.4.00.043 CONROD BEARING HA 1 1.00mm U/S
*13 B.074.4.00.053 CONROD BEARING HA 1 1.25mm U/S
*14 B.074.4.00.063 CONROD BEARING HA 1 1.50mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)

102