IJSART - Volume 6 Issue 5 – MAY 2020                                                                         ISSN [ONLINE]: 2395-1052
Experimental Study to Find The Strength of Concrete
 Block By Partial Replacement of Cement With Glass
             Powder and Coconut Fibre
                 Tabassum Sayyad1, Mahesh Yelbhar2, Jayesh Pawar 3, Abhishek Daundkar4, Rohit Kale5,
                                         Mahesh Limgude6, Suraj Kedari7
                                                             1
                                                                  HOD, Dept of Civil
                                                         2
                                                                Lecturer, Dept of Civil
                                                                 3, 4, 5, 6, 7
                                                                               Dept of Civil
                                   1, 2, 3, 4, 5, 6, 7
                                                       Bhivrabai Sawant Polytechnic, Wagholi, Pune, India.
Abstract- Glass is amorphous material with high silica                  Concrete is one of the most widely used construction material
content, thus making it potentially pozzolanic when particle            in the world.Cement is costly & not environment friendly
size is less than 90μm. Studies have shown that finely ground           which is used bulk in construction & non degradable glass
glass does not contribute to alkali – silica reaction. In the           powder heavy wastage is hazardous to environment. Coconut
recent, various attempts and research have been made to use             fibre waste having very high moisture content so storing in
ground glass as a replacement in conventional ingredients in            rainy season and transportation is costly.
concrete production as a part of greenhouse management. A
major concern regarding the use of glass in concrete is the                  II. IDENTIFY, RESEARCH ANDCOLLECT IDEA
chemical reaction that takes place between the silica – rich
glass particle and the alkali in pore solution of concrete,                 i.        Identify the physical properties of raw material used
which is called Alkali – Silicate reaction can be very                                to prepare Cement Concrete block by using glass
detrimental to the stability of concrete. Utilization of waste                        powder and coconut fibre as a partial replacement of
glass is very important for human development because huge                            cement.
amount of glass waste produce by human increases the need                  ii.        Manually calculate the mix proportion of the mixes
of precious land for dumping waste glass, decreasing possible                         to prepare Concrete block by partial replacing cement
area that can be used for landfills of other waste increasing                         with glass powder and coconut fibre and compare the
the need to establish new expansive landfills, lactates and gas                       compressive strength of Concrete block with and
releases from the landfill site degrade communities living                            without glass powder and coconut fibre.
condition and harmful to human health, location of most                   iii.        Compare the compressive strength of the Concrete
recycling plants are built within low income neighborhoods                            block containing glass powder and coconut fibre with
because of cheap labor and strict regulation may affect                               normal block.
respiratory system if breath in pollutants.                                iv.        Cost comparison between the Concrete block
                                                                                      containing glass powder and coconut fibre with
Keywords- cement, fine aggregate, coarse aggregate, water,                            Normal Concrete block.
Pozzolans, Glass Powder.
                                                                           III. WRITE DOWN YOUR STUDIESAND FINDINGS
                     I. INTRODUCTION
                                                                        Durability of concrete with partial replacement of cement by
         Concrete is comprised of cement, fine aggregate,               coconut fibre and glass powder can be studied.
coarse aggregate, water, Pozzolans and air. Cement is made by
grinding a calcareous material such as limestone or shell with                   1.   Alkali aggregate reaction of concrete with partial
an argillaceous (clayish) material such as clay, shale. Light                         replacement of cement by coconut fibre and glass
weight concrete, high density concrete, coconut fibre                                 powder can be studied.
reinforced concrete, self compacting concrete, high                              2.   Behaviour due to acid attack of concrete with partial
performance concrete, bacterial concrete, geo-polymer                                 replacement of cement by coconut fibre and glass
concrete, vacuum concrete, aerated concrete are some of the                           powder can be studied.
main type of concretes used for construction activities.
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IJSART - Volume 3 Issue 4 –APRIL 2017                                                            ISSN [ONLINE]: 2395-1052
                   IV. METHODOLOGY                                   aggregate having maximum size of 20 mm was used in
                                                                     the present work.
MATERIALS USED:                                                   Material = 20 mm
                                                                  Weight = 1000 grams
     1) Natural Aggregate: Gravels are obtained by crushing
        natural basalt stone obtain from quarries. They are            Table No 3- Sieve analysis of coarse aggregate (20mm)
        hard, strong, tough, clear and free from veins, alkali,
        vegetable matter and other deleterious substances.
        Aggregates are free from such material, which will
        reduce strength or durability of concrete.
     2) Sand: Natural sand free from silt, veins, alkali,
        vegetable matter and other deleterious substances,
        obtained from Bhima, Ghod River.
     3) Cement: Ultratech 53 GRADE ordinary Portland              .
        cement is used for all mixes.                             4.     Properties of Glass Powder:
     4) Glass powder: Fine glass powder obtained from
        grinding and cutting of glass.                                     Waste glass when ground to a very fine powder
     5) Coconut fibre: Obtained from coconut husk.                shows pozzolanic properties. Therefore, glass powder can
                                                                  partially replace cement and contribute to strength
1.   Cement: The cement used in the tests was Ordinary            development. Finely ground glass has the appropriate
     Portland Cement (Grade 53) locally available.                chemical composition including SiO2 to react with alkalis in
                                                                  cement (Pozzolonic Reaction) and form cementitious products
                Table 1 Properties of Cement                      that help contribute to the strength development. Chemical
                                                                  composition of glass powder is given in the table below.
                                                                  Sp gravity: 2.45
                                                                  Unit Weight: 2579 kg/m3
                                                                           Table 4:-Chemical composition of glass powder
2.   Fine Aggregate (Sand): Locally available clean and
     good graded fine aggregate was used after passing
     through I.Ssieve2.36 mm.
        Table 2 Properties of Fine Aggregate (Sand)
                                                                  5.     Properties of Coconut Fibre:
                                                                           Coconut fibres are extracted from the outer shell of a
                                                                  coco-nut. There are two types of coconut fibres, brown fibres
                                                                  ex-tracted from matured coconuts and white fibres extracted
3.   Coarse aggregate: The fractions from 80 mm to 4.75 mm        ten-der coconuts. Brown fibres are thick, strong and have high
     are termed as coarse aggregate. The material which is        abrasion resistance, which is used commonly. There are many
     retained on BIS test sieve no. 480 is termed as a coarse     advantages of coconut fibreseg. they are moth-proof, fungi
     aggregate. The broken stone is generally used as a coarse    and rot resistant, provide excellent insulation against tempera-
     aggregate. The nature of work decides the maximum size       ture& sound, not easily combustible, unaffected by moisture
     of the coarse aggregate. Locally available coarse            and dampness, tough, durable, resilient, springs back to shape
                                                                  even after constant use, totally static free and easy to clean.
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IJSART - Volume 3 Issue 4 –APRIL 2017                                                              ISSN [ONLINE]: 2395-1052
Coir fibres were added 0.5% by the weight of cement and in 5       slump occurs due to self weight of concrete there is no
cm length.                                                         external energy supplied for the subsidence of concrete.
            Table 5 Typical Properties of coir fibre               Apparatus:
                                                                           Slump cone (bottom diameter 200 mm, top diameter
                                                                   100 mm and height 300 mm), standard tamping rod 16 mm in
                                                                   diameter and 600 mm in length along with bullet end.
                                                                            The slump shall be recorded in mm of subsidence of
                                                                   the concrete during the test. Any slump in which one half of
                                                                   the cone slides down in an inclined plane is called a shear
                                                                   slump in such case the test shall be repeated if the shear slump
                                                                   persists as may be in the case of harsh mixes this is an
                                                                   indication of lack of cohesion of the mix. If the slump slides
                                                                   evenly on all sides, it is called a true slump In case of concrete
                                                                   mixes with high workability a collapse slump is possible. The
                                                                   values of slump test obtained are interpreted as follows:
                                                                                Table 7 Slump criteria and its value
                 Photo 1: Raw coconut fibres
6.   Total quantity of materials required for M25 grade of
     concrete:
                Table 6 Quantity of materials
                                                                   1) Water cement ratio = 0.43
                                                                   2) Slump measured in mm = 48 mm
                                                                   3) Degree of workability = Low
                                                                   Result:
                                                                           The slump measured for the given sample is 48 mm.
                                                                   From the slump measured it can be concluded that the
                                                                   concrete has low workability such concrete is suitable for
                                                                   mass concrete foundations, lightly reinforced sections.
                        V. ANALYSIS
1.   Slump cone test-
         This test is extensively used on site. The test is very
useful in detecting variations in uniformity of a mix for a
given nominal proportion. This test shows behaviour of                       Photo 2.: Measurement of slump cone test
compacted concrete under the action of gravitational field
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IJSART - Volume 3 Issue 4 –APRIL 2017                                                              ISSN [ONLINE]: 2395-1052
2. Casting of Concrete Cube (IS: 10086-1982)                          Table 4.2: Compressive strength of concrete cube specimen
                                                                                    tested after 28 days of curing.
1) The cube moulds are of 150mm size confirming to IS:
    10086-1982.
2) In assembling the mould for use , the joints between the
    section of mould shall be thinly coated with oil and
    similar coating of mould oil shall be applied between the
    contact surface of the bottom of the mould and the base
    plate in order to ensure that no water escape during the
    filling.
3) The interior surface of the assembled mould shall be
    thinly coated with mould oil to prevent adhesion of the
                                                                  Discussion:
    concrete.
4) Compaction of test specimen shall be made as soon as
                                                                       The maximum compressive strength is 32.75 N/mm2 at
    practicable after mixing and in such way as to produce
                                                                        20% replacement of glass powder and 0.50% replacement
    full compaction of the concrete with neither segregation
                                                                        of coconut fibre.
    nor excessive laitance.
                                                                       The maximum compressive strength at 20% replacement
5) The concrete filled into the mould in layers approximately
                                                                        of glass powder and 0.50% replacement of coconut fibre
    5 cm deep.
                                                                        is 7.73% greater than the compressive strength of
6) In placing each scoopful of concrete, the scoop shall be
                                                                        traditional concrete.
    moved around the top edge of the mould as the concrete
    slides from it, in order to ensure a symmetrical                   Compressive strength from 20% replacement of glass
    distribution of concrete within the mould.                          powder and 0.50% replacement of coconut fibre is
7) Each layer shall be compacted is done by vibrator and by             reduced as we increase percentage of glass powder and
    hand, the standard tamping bar shall be used and the                coconut fibre.
    strokes of the bar shall be distributed in a uniform manner
    over the cross section of the mould.                                                VII. CONCLUSION
8) The 35 number of strokes are given per layer.
9) The strokes shall penetrate into the underlying layer and               The test conducted on materials like Aggregate,
    the bottom layer shall be ridded throughout its depth.        Sand, Cement, Glass Powder, Coconut Fibre having all test
10) The voids left by the tamping bar, are close by tapping the   result within permissible limit as per IS codes.
    sides of the mould.
                                                                        1.   The modified concrete mix using Glass Powder and
                                                                             Coconut Fibre performs satisfactorily on various
                       VI. ANALYSIS
                                                                             tests, with acknowledgement to the proportional
Compressive Strength of Concrete cube:                                       relationship between its rates of strength-loss and
                                                                             contain in the mix. Mixing, casting and compacting
 Table 4.1: Compressive strength of concrete cube specimen                   of concrete mix using Glass Powder, Coconut Fibre
               tested after 14 days of curing.                               and coarse aggregates with local materials can be
                                                                             carried out in a similar fashion to that of traditional
                                                                             concrete mix.
                                                                        2.   The maximum compressive strength obtained is
                                                                             32.75 N/mm2 at 20% replacement of glass powder
                                                                             and 0.50% replacement of coconut fibre.
                                                                        3.   By reinforcing the concrete with coconut fibres
                                                                             which are easily available, we can reduce the
                                                                             environmental waste.
                                                                        4.   Modified concrete casted using Glass Powder and
                                                                             Coconut Fibre helps in resisting cracks under the
                                                                             action of compressive forces.
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IJSART - Volume 3 Issue 4 –APRIL 2017                                                        ISSN [ONLINE]: 2395-1052
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