1 Automotive
1 Automotive
Auxiliary equipment
classrooms workshops electromechanics
Furniture, spotlights, multimedia Working benches, engines support, Auxiliary mechanic equipment,
blackboard, cupboards, etc. weldins equipment, several tools. frame, steering alignment system,
balancing machines, dismantle
tyres, etc.
ADA 301: electronics application
sis
bodywork laboratory
Painting and drying cabins. Diagnostic instruments, tests bank,
Preparation areas, mounting fumes extractor, etc.
support, meters, several tools,
cleaning cabins, protection
equipment.
1
automotive
electricity - electronics
ADA 300
Application of electricity for automotive
Equipment to study basic automotive electricity.
8/
The purpose of this equipment is to familiarise students, in a flexible way, with basic
electricity in general and, more specifically, its application in cars. The application can be
used to analyse and check different basic electric circuits as well as their components
without wasting any time on assembly and dismantling. The configuration of the circuit to
be analysed is carried out quickly by means of connection bridges. The equipment enables
also the generation of faults in several of the circuit’s components. However, if you want to
extend some activities, the application has a complementary circuit assembly board. This
board enables electric/ electronic elements to be interconnected (resistances, capacitors,
diodes, etc.) in a quick and easy way without the need to solder the components, making
it possible to reuse the components for several different assemblies.
Technical specifications
• Incorporates the following components/circuits:
- Power circuit: Alternating current (AC) and direct
current (DC).
- Circuit with lamps: Parallel, series, mixed, lamps
with different powers.
- Circuit with resistances: Parallel, series, mixed,
linear and logarithmic potentiometer.
- Circuit with relay.
- Circuit with different conductor materials:
copper, nichrome and constantan.
- Full wave/half wave rectifier circuit.
- Circuits with capacitors: filter, power store.
- Circuit with logic gates.
• Test points to take measurements on the different
circuits.
• Accessibility to all components for analysis under
voltage or without voltage.
• Possibility of generating disfunctions in components
of the equipment.
• Possibility of doing different electric/electronic
assemblies on a proto-board.
• Measurements: 446 x 270 x 100 mm. 9/
Contents to be studied
• AC/ DC power supply.
• Batteries: Characteristic. Association of batteries in
series and in parallel.
• Lamps. Identification. Association of lamps.
• Ohm’s law: voltage, current, resistance.
• Association of resistances in series and in parallel.
• Characteristics of linear and logarithmic
potentiometers.
• Electric power.
• Conductor materials: Copper, nichrome and
constantan.
• Study of capacitors in DC: Filter, power store.
• Binary logic: AND, OR, EXOR, NOT, NOR and NAND.
• Full wave/Half wave rectification, filtering with
capacitor.
• Components: Resistances, capacitors, diodes, leds,
potentiometers, lamps, relays.
1 automotive
electricity - electronics
ADA 301
Application of electronics for automotive
Equipment to study the electronics applied in automobiles.
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The ignition circuit has been taken as the common theme throughout the process of
teaching applied electronics in the automobile. This circuit has undergone significant
improvements throughout history until reaching the current solutions which are largely
derived from the use of electronics. This has been one of the reasons why we have
decided to base part of the study of electronics for the car industry on this real automobile
application.
The application has different electronic circuits which can be combined together to
assemble the different systems used in designing ignition circuits:
• Ignition spark generation using a switch.
• Ignition spark generation using a transistor circuit.
• Ignition spark generation using a condenser discharge system.
Technical specifications
• Incorporates the electronic blocks which are
necessary to analyse the following circuits:
- Power pack.
- Circuit to generate sparks using a switch.
- Multi-vibrator circuit or square signal generator.
- Circuit to generate sparks using a transistor.
- Circuit to generate sparks using a condenser
discharge system.
- Power circuit for a DC motor.
- Circuit to vary the speed of a DC motor.
- Circuit to vary the luminosity in the lights.
• Test points to take measurements on the different
circuits.
• Accessibility to all the electronic components for
analysis under voltage or without voltage.
• Possibility of generating disfunctions in different
components of the equipment.
• Possibility of doing different electronic assemblies on
a proto-board.
• Measurements: 446 x 270 x 100 mm.
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Skills to be developed Equipment composition
• Using equipment to measure electronic components • ADA301 Panel.
and circuits and interpret the data obtained with the • User’s manual.
multimeter and the oscilloscope. • Manual of practical activities.
• Checking electronic components not under voltage • 12V dc motor.
and under voltage. • 12V/6W light.
• Analysing general electronic circuits and linking them • Electronic components to assemble complementary
to car components. circuits.
• Assembling basic electronic circuits. • Accessory store.
• Running diagnostics and repairing simple faults in car
electronic systems.
Contents to be studied
• Study and checking the operation of different
electronic components: Diode, transistor, zener diode,
thyristor.
• Basic study of the different ignition systems used in
cars.
• Circuit which inverts the polarity of the current in the
transistor ignition circuit.
• Current amplifying circuit.
• Integrated circuit: NE555 Multi-vibrator.
• Rectifier circuit.
• Generation of variable time signals.
• Generation of high voltages starting from low voltage.
• Condenser discharge circuit on coil primer.
• Voltage variation applied to a device (engine, lamp,
and valve).
1 automotive
electricity - electronics
ADA 303
Application of sensors for automotive
Equipment for the study of sensors in a car.
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ADA 304
ECU electronic control unit
Equipment for the study of electronic control systems in a car.
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Equipment to study how the electronic control unit (ECU) of a petrol engine works with
a multipoint sequential injection system and static ignition. The equipment enables,
by means of a series of potentiometers, different operation conditions to be simulated
(amount and air mass, temperature, rpm, cooling temperature etc.) which the ECU,
depending on the programming, uses to carry out the necessary calculations and make
the different system actuators work (injectors, coils, air flow valve, electrofan, etc). Input
and output signals can be adjusted independently. Nevertheless, to avoid malfunctions
(unlikely) on the injected system, an AUT mode has been implemented where the sensor
signals evolves depending on the programmed algorithm thus allowing the student to
quickly begin to understand how the injection system works. Similarly, it incorporates
the auto-diagnosis system which alongside the DD-Car software allows the student to
become familiar with auto-diagnosis techniques.
Technical specifications Training to be carried out
• Stand-alone equipment that incorporates the • Analysis of how the electronic injection control unit
simulation of the following sensors and actuators: works on an ECU- Motor.
- SENSORS: Air mass sensor, air admission • Analysis of the ECU input signals.
temperature, crankshaft position, camshaft • Analysis of the ECU output signals.
position, accelerator pedal position, coolant • Testing electrical/electronic signals with without
temperature, wide band Lambda sensor, absolute voltage and under voltage.
pressure sensor and vibration sensor. • Handling of auto-diagnosis tools: DD-Car.
- ACTUATORS: Gas injectors, gas valves, spark • Fault Diagnosis: Broken sensor, failure in the
plugs, Turbo electrovalve and MAL (Malfunction communication bus (CAN-LIN), etc.
Indicator Lamp). • Testing of sensors and actuators using an
• Sensor and actuator communication with the ECU by autodiagnosis tool.
different types of signal; analogue, digital, multiplexing • Instrumentation handling: Oscilloscope, Polymeter.
buses CAN and LIN.
• Testing points protected against possible incorrect
manipulations, for carrying out measurements at the
different points of the circuit.
• Possibility of generating malfunctions in the signal
sent by the sensors to the ECU.
• Automatic or individual operation of the sensors
(AUT/IND).
• Reprogramming function (Flash ) of the ECU as a
Turbo motor or Atmospheric. 15 /
• Auto-diagnosis function implemented in the ECU.
• Possibility of disconnecting the sensors/actuators Contents to be studied
simulated in the panel and of connecting the real
sensors/ actuators of the ADA303 and ADA305 • CU Sensor inputs: types, characteristics etc.
applications. • Actuator outputs from the ECU: types, characteristics
• Measurements: 446 x270 x100 mm. etc.
• Internal architecture of an electronic control unit.
• Working of an electronic injection control unit,
injection control algorithms.
• Injection time and ignition time (ignition angle and
Equipment composition DWELL angle).
• Types and characteristics of sensor/actuator signals:
• ADA304 Panel. Analogue, digital, multiplexing buses (CAN and LIN).
• User manual. • Auto-diagnosis in electronic injection systems, failure
• Practise activity manual. EOBD codes.
• DD-Car auto-diagnosis software. • Reprogramming (Flash) of the electronic control unit.
• Accessory Store. • Digital /Analogue and Analogue/ Digital conversion.
AUTO-DIAGNOSIS SOFTWARE
DD-Car is a Diagnosis Teaching Tool prepared to work with the ADA304. Working with DD-Car will
allow the student to become familiar with the operation of auto-diagnosis consoles on the market
allowing their adaptation to any of them to be quicker and easier, in addition testing can be carried out
without the risk entailed on working directly on the systems of the vehicles. The following functions can
be made:
• Reading and deleting the breakdown code.
• Reading of values and analysis in real time of the operation of the system.
• Activation of the actuators.
• ECU Programming (flash).
• Carrying out basic adjustments in the system.
1 automotive
electricity - electronics
ADA 305
Actuator applications for the automotive
industry
Equipment for the study of actuators in a car.
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Equipment composition
• ADA305 Panel.
• User manual.
• Practise activity manual.
• Accessory store.
1 automotive
electricity - electronics
ADA Engine
With Auto-diagnosis
Auto-diagnosis in electronic injection systems EOBD. Study of the
sensors, power units and actuators applied to the car.
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By means of connecting the ADA303 application sensors and the ADA305 actuators to the UCE
ADA304, the injection system of a basic atmospheric or turbo engine can be simulated. Then, in this
engine we can observe, through the auto-diagnosis DD-Car, how the engine parameters process is
changing in a real time. One of the main features of this set of equipments is that it can be adapted
to all the formative requirements and needs, as required. On one hand, the individual acquisition of
each equipment allows us to work and study each group of components on an individual basis; ADA
303 study of the sensors, ADA 304 study of the control unities with auto-diagnosis and ADA 305
study of the car actuators. Developing in each case the analysis abilities, checking and diagnosis.
The acquisition of the three equipments, in which all the components are accessible and very easy
to recognize (sensors, UCE, actuators), and where the student himself will have to assemble and
operating the fuel injection system in an interconnected way, carrying out manually the electrical-
electronical association of all the components required (sensors, UCE, actuators). So that the
student is a very active element in the learning process, aware at every moment of the steps he has
to carry out to make the system operate correctly, so that the student himself checks very rapidly,
directly and visually the work he has done. A very important point to underline is that the student
will be able to carry out a very fast and real introduction to the auto-diagnosis through the DD-CAR
software, seeing in real time the variation of the parameters of the sensors, the reading and deleting
of the breakdown code, the activating, programming and basic adjustments, all of which controlled
by the current EOBD norm. The work with DD-CAR will allow that the student get accustomed with
the running of auto-diagnosis consoles of the market, so that he can adapt to any one of them very
rapidly after having worked with the above-mentioned software.
Technical specifications AUTO-DIAGNOSIS software
• Set of equipments that allows working with real or DD-Car is a Diagnosis Teaching Tool prepared to work
simulated sensors applied to the current car, making with the ADA304. Working with DD-Car will allow
possible a rapidly and visually observation of the the student to become familiar with the operation of
running as a whole of many electrical-electronical auto-diagnosis consoles on the market allowing their
components of a generic injection system (fuel or adaptation to any of them to be quicker and easier,
current diesel). in addition testing can be carried out without the risk
• Sensor and actuator communication with the ECU by entailed on working directly on the systems of the
different types of signal; analogue, digital, multiplexing vehicles.
buses CAN and LIN.
• Testing points protected against possible incorrect The following functions can be made:
manipulations, for carrying out measurements at the
different points of the circuit. • Reading and deleting the breakdown code.
• Possibility of generating malfunctions in the signal • Reading of values and analysis in real time of the
sent by the sensors to the ECU. operation of the system.
• Reprogramming function (Flash) of the ECU as a • Activation of the actuators.
Turbo motor or Atmospheric. • ECU Programming (flash).
• Auto-diagnosis function implemented in the ECU. • Carrying out basic adjustments in the system.
• Possibility of disconnecting the sensors/actuators
simulated in the panel and of connecting the real
sensors/ actuators of the ADA303 and ADA305
applications.
• Measurements: 446 x 270 x 100 mm.
19 /
Equipment composition
• Sensor application, ADA303.
• ECU application, ADA304.
• Actuator application, ADA305.
• User manual. Skills to be developed
• Practise activity manual.
• Analysis of the working of the different sensors and
their association in the different automobile systems.
• Testing electrical/electronic signals without voltage and
under voltage.
Contents to be studied • Diagnosis of faults in the sensors: Lack of supply,
broken sensor, short circuit to mass or to positive of
• Technologies used in the sensor design. the sensor, failure in the bus of communication of the
• Types and characteristics of sensors. sensor (CANLIN) etc.
• ECU Sensor inputs: types, characteristics, etc. • Analysis of how the electronic injection control unit
• Technologies used in the actuator design. works on an ECU-Motor.
• Types and characteristics of actuators. • Analysis of the ECU input signals.
• Actuator outputs from the ECU: types, • Handling of auto-diagnosis tools: DD-Car.
characteristics, etc. • Testing of sensors and actuators using an auto-
• Internal architecture of an electronic control unit. diagnosis tool.
• Working of an electronic injection control unit, • Instrumentation handling: Oscilloscope, Polymeter.
injection control algorithms.
• Injection time and ignition time (ignition angle and
DWELL angle).
• Types and characteristics of sensor/actuator signals:
Analogue, digital, multiplexing buses (CAN and LIN).
• Auto-diagnosis in electronic injection systems, failure
EOBD codes.
• Reprogramming (Flash) of the electronic control unit.
• Digital /Analogue and Analogue/ Digital conversion.
1 automotive
electricity - electronics
ADA 306
Automotive multiplexed CAN-LIN buses
Equipment for conceptual study of the data networks and multiplexing in
the car.
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The objective of this equipment is to familiarise the student with data and multiplex
networks. The information is transmitted by means of two buses: CAN (Controller
Area Network, ISO 11898- 3 or ISO 11519-2 specification) and LIN (Local Interconnect
Network).
The equipment allows the operation of the two buses implemented in real mode
and in slow mode to be analysed. This latter mode allows analysis how the series
data transmission, employed in all multiplexed buses, operates in a simple and very
didactic way. In the real mode the two buses operate at real speed (125 Kbits/sec
for the CAN and 19.200 bits/sec for the LIN) whilst the slow mode can operate at
1 bits/sec or at 5 bits/sec. while makes it easy to analyse the data which has been
sent.
Technical specifications Skills to be developed
• Implementation of multiplexed comfort bus with CAN • Analysis of multiplexed systems.
ISO 11898-3 line which is tolerant to faults at 125 • Handling instrumentation for checking and diagnosis.
Kbits/sec. • Running diagnostics and repairing faults in
• Implementation of switch and electric window control multiplexed systems.
in the vehicle doors with LIN bus at 19.200 bits/sec.
• Test points in the different lines of the buses.
• Possibility of generating dysfunctions in the different
buses:
- Short circuits to battery and to earth. Contents to be studied
- Short circuits between the lines. 21 /
- Cuts in the lines. • Binary logic.
- Simulation of faults in the control units l. • Numerical systems (Binary, hexadecimal).
• Real or slow operation selection switch. It allows • Transmission of information in series.
analysis of operation with an oscilloscope (real • Layouts of data networks (Multi-Master, Master-
operation) or using a multimeter (slow operation). Slave).
• In slow mode, display of the different frames which • CAN Bus (Transmission of differential data, voltage
are circulating in the buses on alphanumerical levels, frames, fault tolerance, etc.).
displays in hexadecimal notation. • LIN Bus (Transmission of differential data, voltage
• Possibility of CAN communication using optical fibre. levels, LIN frames, etc.).
It substitutes the conventional wiring with optical fibre • Transmission of data by optical fibre.
in the CANH or CANL lines.
• Measurements: 446 x 270 x 100 mm.
Equipment composition
• ADA306 Panel.
• User’s manual.
• Manual of practical activities.
• ACCFI306ZX: accessory to transmit data by optical
fibre.
• Accessories store.
1 automotive
electricity - electronics
ADA 307
Hybrid vehicle application
Conceptual studies of combined cycle hybrid vehicles.
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Ref.: 9EQ307AAZC
The goal of this equipment is to get students to know hybrid vehicle technology. The
application uses the most efficient system on the market: the plug-in hybrid electric
vehicle (PHEV).
The application consists of a panel showing all the parts of a hybrid vehicle and a virtual
instrument panel with advanced functions for data generation, acquisition, and analysis.
This system is used to:
• Make conceptual studies in combined cycle PHEVs simulating the operation of a real
vehicle on different journeys and contexts.
• Assess high-voltage electricity flows.
• Analyse the power combination of an internal combustion engine and an electric
motor/generator.
It includes an application developed with MATLAB/Simulink, the user manual, and
practical exercises.
Interactive panel
The interactive panel has the same devices as a vehicle: start switch, accelerator, brakes, speed selector, A/C
switch, and off-board battery charge button (plug-in).
It reproduces the different stages in an engine operation cycle (electric motor, internal combustion engine) as well
as the battery pack status (charged, depleted, generator).
Two measuring positions, V1/V2, to check the parameters selected with the software:
• Battery pack charge level.
• Battery voltage.
• Battery charging current.
• Electric motor work voltage.
• Vehicle speed.
Virtual model
Programming journeys
23 /
The virtual model shows all operating stages:
• Electric motor.
• Internal combustion engine.
• Electric motor + internal combustion engine and
The hardware trainer is a driving simulator (gear, overlapping mode.
speed, battery charge, fuel gauge). All the actions • Energy restoration and battery charging.
performed on the panel are represented in the
software instrument panel.
Modelling with
The ADA307 software provides information on vehicle
performance in figures, graphics, and gauges. The MATLAB Simulink®
user can choose to view the numerical data screen,
the nomogram screen, or the synoptic chart screen. It is delivered as executable software to be used with no
need of a MATLAB licence, including sources.
Synoptic graphic Data acquisition
SimulHyb offers:
• Vehicle operating simulation (considering weight, fuel
level, vehicle power, etc.)
• Energy distribution simulation:
- in acceleration mode (consumption).
- in braking mode (recharge).
Nomogram
ADA 308
Electric vehicle application
Conceptual study of electric vehicles.
24 /
Ref.: 9EQ308AAZC
The goal of this equipment is to get students to know electric vehicle technology and main
parts currently used in electric vehicles as well as the behaviour depending on the route and
type of driving. This system is used to:
• Make conceptual studies in electric vehicles simulating the operation of a real vehicle on
different journeys and contexts, defining the duration and speed by sections.
• Carry out tests by capturing data on the main parameters that affect an electric vehicle
during its operation.
• View the computer graphic representation of the battery values, performance, and
variation of various vehicle elements.
• Analyse the high voltage current flows through a synoptic diagram.
• Analyse the force combination between electric motor / generators, measure and record
the actual values (rpm, torque, HV battery current, vehicle speed etc.).
Four different models of electric vehicles can be selected with their real parameters:
motorcycle, quadricycle, car and van based on the commercial models LEM, Renault Twizy,
Nissan Leaf and Mercedes Vito respectively. Their parameters can be modified.
The application is interactive with the software through the different joystick components
(accelerator, brake, automatic gear) and allows that different measurements can be made.
Interactive panel Control and analysis software
It integrates the commands of the vehicle: It includes different functions:
• Start / Stop switch. • Dashboard.
• Plug-in battery charging switch. • On-board computer.
• Light indicators of the status of the vehicle and the • Definition of driven conditions.
parts that are working. • Equipment for the diagnosis of the different
• Parking mode switch. parameters.
• Gear with position indicators.
• Test or measurement points. On the screen you can simulate the operation, supervise
• Accelerator with locking control. the possible measures to be taken, program the routes,
• Brake. visualize and read the operation parameters. 25 /
• Activation/deactivation of air conditioning switch.
Dashboard
Synoptics
Parameters analysis