INSPECTION CHECK LIST FOR EOT

Make & Model Project :

Name Plate Details : Date of Inspection : Hour Meter :

S.No CHECK POINTS Points to be checked Condition Remarks

1 Main Hoist Winch

Main Host Drum Condition

Hook Block Condition / Capacity

Wire Rope Pulley Condition

Wire Rope Condition

Hook Block Safety Latch Condition

Main Host Gear Box Working / Not Working

Main Host Gear Box Motor Working / Not Working

Main Hoist Thruster Working / Not Working

Brake Liner with Spring Condition

Main Hoist Limit switch Working / Not Working

2 Cross Travel

Cross Travel Gear Box Working / Not Working

Cross Travel Gear Box Motor Working / Not Working

Cross Travel Magnetic Brake Condition

Wheel & Pins Condition

Cross Travel Limit switch Working / Not Working

3 Long Travel

Long Travel Gear Box Working / Not Working

Long Travel Gear Box Motor Working / Not Working

Long Travel Wheel & Pins Condition

Long Travel Limit switch Working / Not Working

4 Electrical System

Electrical Panel Condition

Remote Control Working / Not Working

Safety Limit switch Working / Not Working

Magnetic Brake Working / Not Working

Thruster Brake Working / Not Working

SLI system Working / Not Working

5 Structure

Main Hoist Frame Condition

L.T. Frame Condition

Main Structure of Both side EOT Condition

6 Documentation
P&M Code Plate & Afcons Logo Present / Not Present

History Book

Periodical Maintenance records

REMARKS IF ANY

___________________________

Inspection Done By Signature

 INSPECTION CHECK LIST FOR TIPPER

Make & Model Project Kilometer:

Name Plate Details: Date of Inspection Hour Meter:

S.No CHECK POINTS Points to be checked Condition Remarks

1 Engine

Engine oil Level

Engine oil filter Condition

Fuel filter Condition

Engine oil pressure Actual pressure ( Hot & Cold both )

Radiator Condition, fins, cleanliness, radiator cap

Water pump Leakages, abnormal sound

V-belt Condition, Slackness

Air filter / Restrictor indicator Condition, last replacement reading

Turbo Charger Leakages, abnormal sound

Water temperature Actual temperature

Engine Mounting Condition

Controls Working Fine/ Not working properly

2 Hydraulics

Hydraulic oil Level

Filter element Condition

Breather element Condition

Control valve Block Condition, Leakages

Hydraulic Pump Leakages, abnormal sound

Hydraulic hoses Condition, Leakages

Hydraulic Ram Condition, Leakages

Operation Smooth / Jerky

3 Power Train

Gearbox Condition

Gearbox Mountings Condition

Dump pedal operation Working / Not Working

Free play in clutch pedal Smooth / Jerky operation

4 Final Drive

Final drive Oil Condition

Prop shaft Condition

Lubrication Sufficient / Not adequate

Tightness of bolts Condiiton

5 Upper Structure & Chassis

P&M Code Plate & Afcons Logo Present / Not Present

Operator Seat Condition

Control Levers Smooth / Jerky operation

Control panel Working / Not Working

Cabin Light Working / Not Working

All Meters/ Gauge Working / Not Working

Inside Condition Good / Dented & Not proper

Outside Condition Good / Dented & Not proper

Doors/Windows Good / Dented & Not proper / Broken

Wiper Working / Not Working

Chassis Proper alignment / Dents/ OK

6 Auto-Electrical

Battery Electrolyte level, condition of poles,Lubrication

Electrical wiring Proper / Wrong wiring

Accessories Fuses

Switches Working / Not working

Horn (For/Rev) Working / Not working

7 Steering System

System Pressure Actual pressure

Cylinders Condition / Leakages

Hoses Condition / Leakages

8 Tyres

Size Size Specification / Condition

Inflation Presssure - front Actual pressure

Inflation Presssure - rear Actual pressure

Condition Percentage of wear

9 Brakes

Parking Brake Working / not working

Foot Brake Working / not working

Master Cylinder - Brake Oil Level

Driver Name & Emp. ID Vehicle Incharge Workshop Incharge

_______________________________ _______________________________ ___________________________

Signature Signature Signature

Page 2 of 2
Make & M
Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger

Water temperature
 Engine Mounting

Controls
2 Hydraulics

Hydraulic oil

Filter element

Breather element

Control valve Block

Hydraulic Pump

Hydraulic hoses

Hydraulic Ram

Operation

3 Power Train

Gearbox

Gearbox Mountings

Dump pedal operation

Free play in clutch pedal

4 Final Drive
 Final drive Oil

Prop shaft

Lubrication

Tightness of bolts

5 Upper Structure & Chassis

P&M Code Plate & Afcons Logo

Operator Seat

Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper

Chassis
6 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)

7 Mixture Unit

Front & Rear Bearing

Auxillary Frame

Drum Hub / Drive Flange

Pneumatic Water System

Ascent Ladder

Mixer Drum

Mixer Gearbox Oil Level

Mixer Gearbox Oil filter

8 Steering System
 System Pressure

Cylinders

Hoses

9 Tyres

Size

Inflation Presssure - front

Inflation Presssure - rear

Condition

10 Brakes

Parking Brake

Foot Brake

Master Cylinder - Brake

Driver Name & Emp. ID

_______________________________

Signature
 INSPECTION CHECK LIST FOR TRANSIT MIXER

Project

Date of Inspection

Points to be checked

Level, last replacement reading

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Leakages, abnormal sound

Actual temperature
Condition

Working Fine/ Not working properly

Level

Condition

Condition

Condition, Leakages

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition

Condition

Working / Not Working

Smooth / Jerky operation

Condition

Condition

Sufficient / Not adequate

Condiiton

Present / Not Present

Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Proper alignment / Dents/ OK

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Condition

Condition

Condition

Working / Not working

Availability / Condition

Condition / Alignment

Level

Condition
Actual pressure

Condition / Leakages

Condition / Leakages

Size Specification / Condition

Actual pressure

Actual pressure

Percentage of wear

Working / not working

Working / not working

Oil Level
__
NSIT MIXER

Condition
Vehicle Incharge
_______________________________

Signature
Kilometer:
Hour Meter:

Remarks
Page 1 of 2
Workshop Incharge
___________________________

Signature

Page 2 of 2
 INSPECTION CHEC

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger

Water temperature
 Engine Mounting

Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element

System pressure - 300 bar

Relief Valve Pressure - 320 bar

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Hydraulic Oil cooler

Operation

Hydraulic Cut off switch

Control valve bank

3 Undercarriage
 Track

Swing gear & Pinion

Carrier & Track Rollers

Link pins & Bushes

4 Final Drive

Final drive Oil

Lubrication

Tightness of bolts
5 Upper Structure
P&M Code plate & Afcons Logo

Operator Seat

Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper

6 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)
 7 Attachments

Boom condition

Dipper condition

Bucket

Teeth & Side cutters

Boom pins & bushes

Dipper pins & bushes

Swing Lock

Operator Name & Emp. ID

_______________________________

Signature
INSPECTION CHECK LIST FOR HYDRAULIC EXCAVATOR

Project

Date of Inspection

Points to be checked

Level

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Leakages, abnormal sound

Actual temperature
Condition

Working Fine/ Not working properly

Level

Condition

Condition

Actual pressure

Actual pressure

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Condition ( Working / Not working )

Smooth / Jerky

Working / Not working

Condition, Leakages
Tension, Condition

Condition / Lubrication / Play

Condition

Condition / Alignment

Condition

Sufficient / Not adequate

Condiiton
Present / Not present

Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Condition / Any dents

Condition / Any dents

Condiiton

Amount of wear & tear

Condition / Lubrication

Condition / Lubrication

Working / not working

CAVATOR

Condition
Vehicle Incharge

_______________________________

Signature
Hour Meter:

Remarks
Page 1 of 2
Workshop Incharge

___________________________

Signature
Page 2 of 2
 INSPECTION CH

Make & Model

CAT 120H

Name Plate Details:

Sl no: 9FN00482

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

 Turbo Charger

Water temperature

Engine Mounting

Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element
Hydraulic Pump

System pressure

Hydraulic hoses

Hydraulic Cylinders

Operation

Hydraulic Oil cooler

Control valve bank

3 Transmission
 Transmission mounting

Transmission oil

Transmission oil filter element

Transmission system pressure (For/ R

Dump pedal operation

Control lever

4 Final Drive

Final drive Oil

Prop shaft

Lubrication

Tightness of bolts
5 Upper Structure & Chassis

Operator Seat

Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper

Chassis

P&M Code Plate & Afcons Logo

6 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches
 Horn (For/Rev)

7 Steering System

System Pressure

Cylinders

Hoses

Front axle Pins & Bushes

8 Attachments

Max blade lift above ground

Turntable Circle

Circle gear

Blade cutting edges

9 Tyres

Size

Inflation Presssure - front

Inflation Presssure - rear

 Condition

Operator Name & Emp. ID

_______________________________

Signature
SPECTION CHECK LIST FOR MOTOR GRADER

Project:8527

Points to be checked

Level

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition
Leakages, abnormal sound

Actual temperature

Condition

Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition
Leakages, abnormal sound
Relief Valve Work Eqp-
Charge pressure-

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition ( Working / Not working )

Condition, Leakages
Condition

Condition

Condition

Actual pressure

Working / Not Working

Smooth / Jerky operation

Condition

Condition

Sufficient / Not adequate

Condiiton
Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Proper alignment / Dents/ OK

Present / Not Present

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Actual pressure

Condition / Leakages

Condition / Leakages

Condition / Lubrication / Alignment

400 mm

Condition / Lubrication

Condition / Lubrication / Amount of wear & tear

Condiiton / Amount of wear & tear

Size : 13.00 X 24 PR / Condition

Actual pressure : 2.45 kg/sq cm

Actual pressure : 2.45 kg/sq cm

Percentage of wear
GRADER

Condition
on
ear
Vehicle Incharge

_______________________________

Signature
Hour Meter:

Remarks
Workshop Incharge

___________________________

Signature
 INSPECTION CHEC

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

V-belt

V- belt cut off switch

Air filter / Restrictor indicator

Blower

Engine Mounting

Controls
2 Hydraulics

Hydraulic oil

Filter element

Breather element

Charge Pressure- Propulsion Pump

Operating Propulsion pressure

Operating pressure Vibration

Steering Operating pressure

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Hydraulic Oil cooler

Operation

Control valve bank

3 Final Drive

Final drive Oil

Exciter Oil Chamber/ Drum cartridge oil

 Tightness of bolts

4 Steering System

Steering Cylinder

Pins & Bushes

5 Vibrating Drum

Vibrating pads

Mounting Bolts

Coupling

Drum oil
6 Upper Structure

P&M Code plate & Afcons Logo

Operator Seat

Control Levers

Control panel

All Meters/ Gauge

7 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)

8 Brakes

Parking Brake

Foot Brake
 9 Tyres

Size

Inflation Presssure - rear

Condition

Operator Name & Emp. ID

_______________________________

Signature
ON CHECK LIST FOR VIBRATORY SOIL COMPACTOR

Project

Date of Inspection

Points to be checked

Level

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, Slackness

To be incorporated

Condition

Condition

Condition

Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition

Actual pressure - 13 bar

Actual pressure - 13 to 400 bar

Actual pressure - 9 to 310 bar

Actual pressure - 0 to 140 bar

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Condition ( Working / Not working )

Smooth / Jerky

Condition, Leakages

Condition, last replacement reading

Oil level / Leakages

Condiiton

Condition

Condition / Lubrication

Condition

Condition

Condition

Level of Oil / Leakage

Present / Not Present

Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Working / not working

Working / not working

Size Specification / Condition

Actual pressure

Percentage of wear
OMPACTOR

Condition
Vehicle Incharge

_______________________________

Signature
Hour Meter :

Remarks
Page 1 of 2
Workshop Incharge

___________________________

Signature
 INSPECTIO

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger
 Water temperature

Engine Mounting

Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element

System pressure

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Operation

Hydraulic Oil cooler

Control valve bank

3 Transmission

Transmission mounting
 Transmission oil

Transmission oil filter element

Transmission system pressure (For/ Rev)

Dump pedal operation

Control lever

4 Final Drive

Final drive Oil

Prop shaft

Lubrication

Tightness of bolts
5 Upper Structure & Chassis

Operator Seat

Control Levers

Control panel

All Meters/ Gauge

Inside Condition

Outside Condition

Chassis

P&M Code Plate & Afcons Logo

6 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)

7 Steering System
 System Pressure

Cylinders

Hoses

8 Attachments

Dozer Blade

Blade lifting arm

9 Undercarriage

Track shoes

Track rollers

Carrier Rollers

Pins & Bushes

10 Brakes

Parking Brake

Service Brake
Operator Name & Emp. ID

_______________________________

Signature
 INSPECTION CHECK LIST FOR DOZER

Project

Date of Inspection

Points to be checked

Level, last replacement reading

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Leakages, abnormal sound

Actual temperature

Condition

Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition

Actual pressure

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition ( Working / Not working )

Condition, Leakages

Condition
Condition

Condition

Actual pressure

Working / Not Working

Smooth / Jerky operation

Condition

Condition

Sufficient / Not adequate

Condiiton
Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Proper alignment / Dents/ OK

Present / Not Present

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Actual pressure

Condition / Leakages

Condition / Leakages

Condition /Alignment / Dents

Condition

Condition

Condition

Condition

Condition

Working / not working

Working / not working

Condition
Vehicle Incharge

_______________________________

Signature
Inspection Done By
Hour Meter:

Remarks
Page 1 of 2
Workshop Incharge

___________________________

Signature
Signature
 INSPECTION CH

Make & Model -Hindustan 2021

Name Plate Details:MP39H1590

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger

Water temperature
 Engine Mounting

Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element

Main pressure Regulator- Relief valve

Control Valve pressure(2 spool)

Relief Valve set pressure for Steering

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Operation

Hydraulic Oil cooler

Control valve bank

3 Transmission
 Transmission mounting

Transmission oil

Transmission oil filter element

Torque Converter

Control lever

4 Final Drive

Final drive Oil

Prop shaft

Lubrication

Tightness of bolts
5 Upper Structure & Chassis

Operator Seat

Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper

Cabin

P&M Code Plate & Afcons Logo

6 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches
 Horn (For/Rev)

7 Drive Axles

Front wheel planetary gear

Rear wheel planetary gear

Planetary & Differential oils

8 Attachments

Bucket

Raise time for Boom Lift

Lower time for Boom Lift

Dump Time

Teeth & Side cutters

Boom pins & bushes

Dipper pins & bushes

9 Tyres

10 Brakes

Parking Brake
 Foot Brake

Operator Name & Emp. ID

Signature
INSPECTION CHECK LIST FOR WHEEL LOADER

Project-Guna-Biaora Road Project Sec-02

Date of Inspection-14.07.2018

Points to be checked

Level, last replacement reading

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Leakages, abnormal sound

Actual temperature
Condition

Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition

Actual pressure 135-170 psi

Actual pressure 1750 psi

Actual pressure 1750 psi

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition ( Working / Not working )

Condition, Leakages
Condition

Condition

Condition

Condition

Smooth / Jerky operation

Condition

Condition

Sufficient / Not adequate

Condiiton
Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Condition

Present / Not Present

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Condition / Leakages

Condition / Leakages

Oil level / Condition

Condition / Alignment

6 - 7 sec

3 - 5.5 sec

2 - 3.5 sec

Amount of wear & tear

Condition / Lubrication

Condition / Lubrication

Working / not working

Working / not working
ADER

Condition

Good

Good

Good

4kg/cm2

Good

Good

Good

Good

Good

80-85 Degree Centigrade

Good

Working Fine

Good

Good

Good

Ok

Ok

Ok

Good

Good

Good

Smooth

Good

Good
Good

Good

Good

Good

Smooth

Good

Good

Sufficient

Ok
Good

Smooth

Working

Working

Working

Good

Good

Good

Working

Good

Present

Good

Good

Good

Working
Working-Forward

Good

Good

Good

Good

0%

Good

Good

Good Condition

Working
Working

Vehicle Incharge
Narendra Singh

Signature
Hour Meter:8670.00

Remarks
Page 1 of 2
Workshop Incharge
Jitendra Kumar Mishra

Signature
 INSPECT

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger
 Water temperature

Engine Mounting

Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element

System pressure - 3300 psi / 228 bar

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Operation

Hydraulic Oil cooler

Control valve bank

3 Transmission

Transmission mounting
 Transmission oil

Transmission oil filter element

Transmission system pressure (For/ Rev)

Dump pedal operation

Control lever

4 Final Drive

Final drive Oil

Prop shaft

Lubrication

Tightness of bolts

5 Upper Structure & Chassis

Operator Seat

Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper

Chassis

P&M Code Plate & Afcons Logo

6 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)

7 Steering System

System Pressure

Cylinders

Hoses

Front axle Pins & Bushes

8 Attachments

Slewing system

Boom condition

Dipper condition

Bucket
 Teeth & Side cutters

Boom pins & bushes

Dipper pins & bushes

9 Tyres

Size

10 Brakes

Parking Brake

Foot Brake

Master Cylinder - Brake

Operator Name & Emp. ID

_______________________________

Signature
INSPECTION CHECKLIST FOR BACKHOE LOADER

Project

Date of Inspection

Points to be checked

Level, last replacement reading

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Leakages, abnormal sound

Actual temperature

Condition

Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition

Actual pressure

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition ( Working / Not working )

Condition, Leakages

Condition
Condition

Condition

Actual pressure - 135 psi

Working / Not Working

Smooth / Jerky operation

Condition

Condition

Sufficient / Not adequate

Condiiton

Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Proper alignment / Dents/ OK

Present / Not Present

Electrolyte level, condition of poles, Cleanliness, Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Actual pressure

Condition

Condition

Condition / Lubrication / Alignment

Condition / Lubrication / Alignment

Condition / Any dents

Condition / Any dents

Condiiton
Amount of wear & tear

Condition / Lubrication

Condition / Lubrication

Size Specification / Condition

Working / not working

Working / not working

Oil Level
DER

Condition
ication
Vehicle Incharge

_______________________________

Signature
Hour Meter :

Remarks
Page 1 of 2
Workshop Incharge

___________________________

Signature
 INSPECTION CH

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger
 Water temperature

Engine Mounting

Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element

System pressure

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Operation

Hydraulic Oil cooler

Control valve bank

3 Upper Structure

Operator Seat
 Control Levers

Canopy

Control panel

All Meters/ Gauge

P&M Code Plate & Afcons Logo

5 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)
6 Work Equipment /Attachments

Material Hopper

Conveyor Belts

Auger

Automatic Lubrication system

Screed

Screed Heater

Sensors

7 Undercarriage

Crawler tracks

Track tension adjuster

Track rollers

Pins & Bushes

8 Brakes

Parking Brake

Service Brake
Operator Name & Emp. ID

_______________________________

Signature
 INSPECTION CHECK LIST FOR ASPHALT PAVER

Project

Date of Inspection

Points to be checked

Level, last replacement reading

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition, last replacement reading

Leakages, abnormal sound

Actual temperature

Condition

Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition

Actual pressure

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition ( Working / Not working )

Condition, Leakages

Condition
Smooth / Jerky operation

Condition

Working / Not Working

Working / Not Working

Present / Not Present

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Condition / Alignment

Condition

Condition / Any dents

Working/ Not working

Condition

Working/ Not working

Working/ Not working

Condition / Alignment

Working/ Not working

Condition

Condition

Working / not working

Working / not working

PAVER

Condition
Vehicle Incharge

_______________________________

Signature
Hour Meter:

Remarks
Page 1 of 2
Hopper capacity = 13T
Workshop Incharge

___________________________

Signature
 INSPECTION CHECK LIST FOR AIR COMPRESSOR

Make & Model Project

Name Plate Details: Date of Inspection Hour Meter:

S.No CHECK POINTS Points to be checked

1 Engine

Engine oil Level, Last replacement reading

Engine oil filter Condition

Fuel filter Condition

Fuel water seprator/Fuel filter water drain Condition

Engine oil pressure Actual pressure ( Hot & Cold both )

Radiator Condition, fins, cleanliness, radiator cap

Water pump Leakages, abnormal sound

V-belt Condition, Slackness

Air filter / Restrictor indicator Condition, last replacement reading

Water temperature Actual temperature

Turbocharger Condition / Any leakages/ Abnormal Sound

Engine Mounting Condition

Controls Working Fine/ Not working properly

Fuel system Any leakages/ Abnormal Sound/ Malfunctioning

2 Compressor Unit

Compressor Oil Level, last replacement reading

Oil filter Condition

Compressor Air Filter Condition

Compressor Air Filter Vaccum Indicator Available / Condition

Separator Element Condition

Receiver Tank Condition, Leakages

Pressure relief valve Working / Not Working

Oil Sight glass Present / Not Present

Discharge Hose Condition, Leakages

Line Pressure gauge Condition ( Working / Not working )

Coupling Condition

Air End Abnormal Sound , Leakages

3 Auto-Electrical

Battery Electrolyte level, condition of poles,Lubrication

Self Starter Condition

Electrical wiring Proper / Wrong wiring

Start Push button Present / Working or Not working

Indicating lamps Present / Working or Not working

Accessories Fuses

4 Trolley / Outside Body

Trolley frame Condition

Canopy Condition

Control panel Working / Not Working

All Meters/ Gauge Working / Not Working

Tyres Condition

Tyres Bolts Condition / Tightness

Tyre Pressure Check

Overall Equipment Condition Denting & Painting - Reqd/ Not Reqd

Operator Name & Emp. ID Vehicle Incharge Workshop Incharge

_______________________________ __________________________________________________________

Signature Signature Signature

 INSPECTION CHECKLIST FOR DG SETS

Make & Model Project:

Name Plate Details: Date of Inspection: Hour Meter :

Eng sl no:
Alt No: Capacity:

S.No CHECK POINTS Points to be checked Condition Remarks

1 Engine
Engine oil Level, last replacement reading
Engine oil filter Condition

Fuel filter Condition

Engine oil pressure Actual pressure

Water pump Leakages, abnormal sound
V-belt Condition, Slackness
Water temperature Actual temperature
Engine Mounting Condition
Controls Working Fine/ Not working properly

2 Electrical Connection
Shut off coil Condition
Control Panel Condition
Wireing harness Working/Not working
Starter Condition
DC Alternator Condition
Alternator Guard Condition Fitted/Not fitted
Electrical Panel Condition Working/Not working
Safety Control Condition Working/Not working

3 Structure & Chassis

Canopy Light Working / Not Working
All Meters/Gauge Working / Not Working
Inside Condition Good/Dented & Not Proper
Outside Condition Good/Dented & Not Proper
Doors/Windows/Glass Working / Not Working
Canopy Condition Good/Dented & Not Proper
AC Alternator Condition (Main) Working / Not Working

4 Intake Air System

Vacum Indicator Condition Fitted/Not fitted/Plug Open
Airfilter Condition Ok/Not Ok
Housing Condition Ok/Not Ok/Thread Slipage
Air System Hoses & clamp Condition Ok/Not Ok

5 Cooling System
Coolant level/Radiator Cap Ok/Not Ok
Radiator Condition Ok/Not Ok
Fan hub Condition Ok/Not Ok
Fan Safety guard condition Fitted/Not fitted

6 Fuel System
Any leakages in fuel system Ok/Not Ok
Hoses Condition Ok/Not Ok
Engine Parameters Ok/Not Ok
P&M Code Plate & Afcons Logo Present/Not Present
7 Auto Electrical
Battery Electrolyte level, condition of poles, Cleanliness, Lubrication
Electrical wiring Proper / Wrong wiring
Earthing Provided/Not provided
Switches Working / Not working

_______________________________ ___________________________
Operator Name & Emp. ID Vehicle Incharge Workshop Incharge

_______________________________ _______________________________ ___________________________

Signature Signature Signature

 INSPECTION CHECK LIST FOR LIGHTNING MASK

Make & Model Project:

Name Plate Details: Date of Inspection: Hour Meter:

S.No CHECK POINTS Points to be checked Condition Remarks

1 Engine
Engine oil Level, last replacement reading
Engine oil filter Condition
Fuel filter Condition
Engine oil pressure Actual pressure
V-belt Condition, Slackness
Air filter / Restrictor indicator Condition
Engine Mounting Condition
Controls Working Fine/ Not working properly

2 Auto-Electrical Electrolyte level, condition of poles,

Battery Cleanliness, Lubrication
Self Starter Condition
Electrical wiring Proper / Wrong wiring
Start Push button Present / Working or Not working
Indicating lamps Present / Working or Not working

3 Trolley / Outside Body

Trolley frame Condition
Canopy Condition
Control panel Working / Not Working
All Meters/ Gauge Working / Not Working
Tyres Condition
Tyres Bolts Condition / Tightness
P&M Code Plate & Afcons Log Present / Not Present
Overall Equipment Condition Denting & Painting - Reqd/ Not Reqd

__________________________________________________
Operator Name & Emp. ID Vehicle Incharge Workshop Incharge

_______________________________ ____________________________________________________

Signature Signature Signature

 INSPECTION CHECK LIST FOR CONCRETE PUMP

Make & Model PROJECT

Name Plate Details: Date of Inspection: Hour Meter:

Eng Sl no:
S.No CHECK POINTS Points to be checked Condition Remarks

1 Engine

Engine oil Level, last replacement reading

Engine oil filter Condition

Fuel filter Condition

Engine oil pressure Actual pressure

V-belt Condition, Slackness

Air filter / Restrictor indicator Condition

Engine Mounting Condition

Controls Working Fine/ Not working properly

2 Hydraulic System

Hydraulic Oil Level

Hydraulic Filter Condition

Hydraulic Pump Condition, Leakages

Hydraulic Tank Condition, Dents, Cap

Differential Cyinder Condition

No of Strokes 25 strokes/min

3 Travelling Undercarriage

Chassis Frame Condition , Dents

Wheels on rim Condition , Amount of Wear

Outrigger Jack Condition, Leakages

4 Upper Structure & Chassis

P&M Code Plate & Afcons Logo Present / Not Present

Operator Seat Condition

Control Levers Smooth / Jerky operation

Control panel Working / Not Working

Cabin Light Working / Not Working

All Meters/ Gauge Working / Not Working

Inside Condition Good / Dented & Not proper

Outside Condition Good / Dented & Not proper

Doors/Windows Good / Dented & Not proper / Broken

Wiper Working / Not Working

Chassis Proper alignment / Dents/ OK

5 Working Unit

Pumping Cylinder Condition

Water Box Condition

Plunger Condition

Charging Hopper Condition

Auger Condition

Outlet Fixture Condition

6 Tyres

Size Size Specification / Condition

Inflation Presssure - front Actual pressure

Inflation Presssure - rear Actual pressure

Condition Percentage of wear

7 Auto-Electrical

Battery Electrolyte level, condition of poles,Lubrication

Electrical wiring Proper / Wrong wiring

Start Push button Present / Working or Not working

Indicating lamps Present / Working or Not working

Operator Name & Emp. ID Vehicle Incharge Workshop Incharge

_______________________________ _______________________________ ___________________________

Signature Signature Signature

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger

Engine Coolant
 Engine Mounting

2 Upperstructure-Slewing
Max Slewing Speed

Jib

Wire Ropes

Telescopic Rod Guide

Telescopic Kelly Bar

Crowd Winch

Slide

Rotary

Mast Element

Base Mast

Paralleogram Type Support

Mast Foot

CFA Equipment

CFA Equipment
3 Cabin

P&M Code Plate & Afcons Logo

Operator Seat

Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper

4 Electrical Units
ECU

Battery

Electrical wiring

Accessories

Switches
5 Undercarriage

Track

Swing gear & Pinion

Carrier & Track Rollers

Link pins & Bushes

Gear Motor

Hydraulic Cylinders

6 Hydraulic System

Hydraulic Oil

Oil Heat Exchanger

Hydraulic Pump

Control Valve bank

Hydraulic Filters

Hydraulic Hoses

Operation
Operator Name & Emp. ID

_______________________________

Signature
 INSPECTION CHECK LIST FOR PILING RIG

Project

Date of Inspection

Points to be checked

Level

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Leakages, abnormal sound

Condition / Actual Temperature

Condition

2.8 rpm

Condition

Conditon / Lubrication

Condition

Condition of Auger

Condition/ Max Speed = 30m/min

Condition

Condition

Condition / Dents

Condition / Dents

Condition / Dents

Condition / Dents

Max working radius = 4500mm

Min working radius = 3900mm

Present / Not Present

Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Working / Not working

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Tension, Condition

Condition / Lubrication / Play

Condition

Condition / Alignment

Condition / Leakages

Condition / Scratches / Cleanliness

Level / Condition

Condition

Condiiton / Lekages

Condiiton / Lekages

Condition

Condition / Leakages

Smooth / Jerky
Condition
Vehicle Incharge

_______________________________

Signature
Kilometer:
Hour Meter:

Remarks
Page 1 of 2
Workshop Incharge

___________________________

Signature
Page 2 of 2
 INSP

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Travelling Drive unit

Electric Drive Motor

Reduction Gear Box

Gear box Oil Level

Coupling Condition

Wheels Condition

Service Brake

Travelling Limit Switch

Electrical Box

Electrical Cable

Cross Beam
 Pins & Locks

Lubrication

Bolts & Nuts

Any abnormal sound during operation

Mechanical Stopper

Travel rail level

2 Base Ballast

Pedestal/Base Concrete Slabs Condition

Foundation Bolts

3 Tower

Mast Section

Ladders

Rest Platform

Protection Ladder

Pins & Adapters (Ladder)

Mast Joint Eye Bolts/Pins

 High Tension Bolts & Nuts

Cleanliness

Welds On Base Plate

4 Slewing Unit

Upper Slewing Ring Platform

Slewing motors

Slewing bearing

Swing Limit Switch

Swing Lock

Slewing Gear/Pinion

Slewing Reduction Box

Slip Ring Unit

Lubrication

Pins & Locks

Bolts & Nuts

5 Cabin

Cab Tower Section

Cab Tower Section Ladder

Cab Platform

Control Levers

Safety Controls

Cabin Mountings

Panel Board

Operator Seat

Wiper

Glass Condition

Wind Speed Indicator

6 Jib

Jib Sections

Jib Point

Tie Rod

Pins & Locks

 Bolts & Nuts

Load Rating Flags

Wind Vane
Condition of Cat head

7 Counter Jib

Counter Jib Sections

Counter Jib Platform

Safety Rail

Tie Bar Support

Counter Weight Blocks

Pins & Locks

Bolts & Nuts

8 Hoisting Unit

Hook Block & Hook

Pullies

Wire Rope Condition

Rope Guide Plate

Winch Motor

Reduction Gear

Hoist Drum

Service Brake

Hoist Limit Switch

Lubrication

Winch Mountings

Pins & Locks

Bolts & Nuts

9 Trolley Traversing Unit

Jib Trolley

Pullies

Wire rope Condition

Rope Guide Plate

Winch Motor

Reduction Gear

Drum

Service Brake

Trolley Traversing Limit Switch

Lubrication

Pins & Locks

Bolts & Nuts

10 Electrical Units

Over Load Limiter

Moment Limiter

Cables
 Fuses

Motors Cooling Fan

Electrical Panel Board

Lights

Aviation Light

Earthing

11 Performance

Hoisting

Trolley Travel

Operator Name & Emp. ID

_______________________________

Signature
 INSPECTION CHECK LIST FOR TOWER CRANE

Project

Date of Inspection

Points to be checked

Condition

Condition

Condition

Amount of wear

Working / Not working

Working / Not working

Condition

Condition
For any type of settlements (cracks)

Tightness

For any damage/dent,rusting

Condition

Condition (Damage/rusting)

Availability/condtion

Availability/condtion

Availability/condtion
Availability/condtion

Cleaniliness

For any crack develpoment

Condition

Condition (Amps consumed)

Play,For any metal particles in Old grease

Working/Not Working

Performance

Teeth Condition

Oil condition/level

Condition

Proper/improper

Condition

Condition
Dent/Damage

Condition

Condition

Performance

Workimg/Not Working

Condition

Condition (Rusting)

Condition

Availability/Condition

Visibility

Availability/Condition

Dent/Damage

Mechanical Stopper

Condition

Condition
Condition

Availability

Availability
Dent/Damage

For any damage/dent,rusting

Condition

Avaialbility & fitting condition

Condition

Condition (For any cracks)

Condition

Condition

Condition

Check for Wear

Diameter, damage

Condition
Condition (Amp)

Oil Condition/level

Condition/Abnormal sound/Spooling of wire rope

Performance

Working/Not Working

Wire rope

Tightness of bolts

Condition

Condition
Movement

Check for wear

Diameter/Damage

Condition

Performance

Oil Condition/level

Condition/Abnormal sound/Spooling of wire rope

Performance

Working/Not Working

Wire rope

Condition

Condition

Working/Not Working

Availability -(Working/Not working)

Condition
Availability as per OEM Recom

Working/Not Working

Condition

Proper Lighting

Availability (Working/Not Working)

Resistance Value

Speed

Time
NE

Condition
Vehicle Incharge

_______________________________

Signature
Kilometer:
Hour Meter:

Remarks
Page 1 of 3
Page 2 of 3
Workshop Incharge

___________________________

Signature
 INSPECTIO

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Air filter / Restrictor indicator

Turbo Charger

Water temperature
 Engine Mounting

Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element

System pressure

Hydraulic Motor (Travel,Swing,Drum)

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Operation

Hydraulic Oil cooler

Control valve bank

3 Upper Structure

Operator Seat
 Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper

Turntable Bearing with Swing Gear

P&M Code Plate & Afcons Logo

6 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)
7 Winch Mechanism

Brake & Brake Control

Main & Auxiliary Drum

Drum Lock

Wire Rope

Drum Rollers

8 Attachments

Fly Jib

Hook & Block

Free Fall test

Boom condition (Lattice type)

Conterweights

9 Undercarriage

Track

Carrier & Track Rollers

Link pins & Bushes

 Idler & Sprocket

Operator Name & Emp. ID

_______________________________

Signature
INSPECTION CHECK LIST FOR CRAWLER CRANE

Project

Date of Inspection

Points to be checked

Level, last replacement reading

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Leakages, abnormal sound

Actual temperature
Condition

Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition

Actual pressure

Condition, Leakages

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition ( Working / Not working )

Condition, Leakages

Condition
Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Condition / Greasing

Present / Not Present

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Working / Not working

Condition / Lubrication

Working / Not working

Dimension / Condition

Condition

Condition / Any dents

Condition / Capacity

Check for limit lock

Condition / Any dents

28.2 T with 3 CI blocks

Tension, Condition

Condition

Condition / Alignment
Condition
ANE

Condition
Vehicle Incharge

_______________________________

Signature
Kilometer:
Hour Meter:

Remarks
Page 1 of 2
Workshop Incharge

___________________________

Signature
Page 2 of 2
 INSPECTION CHECK LIS

Make & Model

Name Plate Details:

S.No CHECK POINTS

1 Engine

Engine oil

Engine oil filter

Fuel filter

Engine oil pressure

Radiator

Water pump

V-belt

Pre Cleaner/ Air Filter

Water temperature

Engine Mounting
 Controls

2 Hydraulics

Hydraulic oil

Filter element

Breather element

Relief Valve Pressure

Hydraulic Pump

Hydraulic hoses

Hydraulic Cylinders

Operation

Control valve bank

3 Gearbox

Gearbox Mountings

Transmission oil

Transmission oil filter element

Control lever
4 Final Drive

Final drive Oil

Prop shaft

Lubrication

Tightness of bolts

5 Upperstructure

P&M code plate & Afcons logo

Operator Seat

Control Levers

Control panel

Cabin Light

All Meters/ Gauge

Inside Condition

Outside Condition

Doors/Windows

Wiper
6 Winch Assembly

Winch & Lifting hook

Winch Pulley

Wire Rope

Boom

Extended Boom

Boom Stay component

Limit Switch

Overload Cut-off Valve

7 Auto-Electrical

Battery

Electrical wiring

Accessories

Switches

Horn (For/Rev)

8 Tyres
 Size

Inflation Presssure - front

Inflation Presssure - rear

Condition

9 Brakes

Service Brake

Brake Master cylinder

10 Steering System

Steering Cylinder

Operator Name & Emp. ID

_______________________________

Signature
PECTION CHECK LIST FOR TYRE MOUNTED MOBILE CRANE

Project

Date of Inspection

Points to be checked

Level, last replacement reading

Condition

Condition

Actual pressure ( Hot & Cold both )

Condition, fins, cleanliness, radiator cap

Leakages, abnormal sound

Condition, Slackness

Condition

Actual temperature

Condition
Working Fine/ Not working properly

Level, last replacement reading

Condition

Condition

Actual pressure - 140 bar

Leakages, abnormal sound

Condition, Leakages

Condition, Leakages

Smooth / Jerky

Condition, Leakages

Condition

Condition

Condition

Smooth / Jerky operation

Condition

Condition

Sufficient / Not adequate

Condiiton

Present / Not present

Condition

Smooth / Jerky operation

Working / Not Working

Working / Not Working

Working / Not Working

Good / Dented & Not proper

Good / Dented & Not proper

Good / Dented & Not proper / Broken

Working / Not Working

Condition / Lubrication

Condition

Condition / Lubrication

Condition

Condition

Condition

Present / Working or not working

Working / Not Working

Electrolyte level, condition of poles,Lubrication

Proper / Wrong wiring

Fuses

Working / Not working

Working / Not working

Size Specification / Condition

Actual pressure - 100 psi

Actual pressure - 35 psi

Percentage of wear

Working / not working

Check for oil level

Condition / Lubrication
OBILE CRANE

Condition
Vehicle Incharge

_______________________________

Signature
Hour Meter:

Remarks
Page 1 of 2
Workshop Incharge

___________________________

Signature