INSIGHTqc™ Controller
Simply Insightful
When trying to achieve simple manufacturing goals in
a complex manufacturing world, taking control of and
understanding the fastening process doesn’t have to
be complicated. The new Ingersoll Rand® INSIGHTqc™
is different, by design. The INSIGHTqc™ controller is
designed to be easy to use, easy to integrate, and provide
a common platform to meet the global assembly needs of
our customers. This controller offers advanced tightening
control and a simple user experience to improve efficiency on
production lines, and get the job done right, first time, every
time.
SIMPLE FLEXIBLE CAPABLE
WHY DO I EASILY MEET YOUR
EXPERTS NOT
CARE? IMPLEMENT REQUIREMENTS
REQUIRED
CHANGE
yySave on selection, training yyGet the job right, first time,
WHAT DOES and installation costs
yyReduce line rebalancing costs
every time
THIS MEAN TO yyReduce errors and downtime
yyEasy line integration
yyAssurance via traceability
ME? yyRemove user dependencies
yyRemove device dependency
yyOptimize your productivity
HOW DOES yyIntuitive, Visual Programming yyWeb Based programming yyTouch Screen Interface
INGERSOLL RAND Interface use any operating system yyIndustry leading cycle data
OFFER THIS? yyPlug and Play Accessories via any browser storage
and Protocols yyMeets current industry yyRobust audit and system logs
yyBackwards Capability communication needs yyAdvanced tightening strategies
yyIntegrated Backup and yyAdjustable to meet any and features
Recovery tightening control yyOnboard diagnostics
yyBundled Controller Options requirements
yyIntegrated statistical process
yyContext Specific Integrated yyIntegrated logic controls controls
HELP yyEasy hardware and software yyPreventative maintenance
upgrades alarms
yyConfigurable email alerts
The web-based software eliminates device dependencies and enables full programming capability with any device
that can run an Internet browser, including smart phones, tablets or computers. The INSIGHTqc™ controller is easy
to integrate with the manufacturing line, provides flexible logic controls for job sequencing, and helps reduce line
rebalancing costs through a simple and intuitive user interface.
Bottom line, the INSIGHTqc™ controller is a Simply Insightful solution.
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Capabilities
Torque/Angle Control
Software Capability
Standard F M FM Standard F M FM
Embedded Software License Update
Home Screen License Activate
JOB Setup Date & Time
Settings
PSET Setup System
Initialization
Multiple Tightening Spindle
Strategies Management
Quick Programming IP Address
Settings
Advanced Email Alerts
Programming
Digital IO Prevailing Torque
Cycle Results Settings
JOB Results EOR Data Out
Audit Log Barcode
Event Log User Management
System Diagnostics System Logs
Tool Diagnostics Fieldbus
Diagnostics
Digital IO Diagnostics Fieldbus Settings
Statistics Settings Ethernet IP
Statistics Summary ProfiNet
Statistics Alarm ProfiBus
Settings
Statistics Alarm DeviceNet
Summary Stick Slip Detection
Backup and Restore MES Protocols
Settings
Firmware Update Open Protocol
Preventative ToolsNet
Maintenance Alarms
Tool Calibration VW XML 2.1
Factory Reset Nissan Serial EOR
Network System
Discovery
Statistical Process Control
Statistic Description Gradient/ Slope Analysis
Status
Statistical average - used to derive the central tendency of the tightening data of
Mean a particular PSET
Capability Calculated as (6* sigma / Mean) * 100 on a particular PSET
Indicates the % of the cycles that have a cycle result of PASS from the sample
Pass % population of a particular PSET SLOPE A HIGH LIMIT
SLOPE A LOWLIMIT
Indicates the % of the cycles that have a cycle result of FAIL from the sample
Fail % population of a particular PSET
Mean Shift Calculated as: MEAN Result Value - TARGET Result Value for a particular PSET
Range Calculated as: MAX Result Value - MIN Result Value of a particular PSET.
Standard
Deviation (σ) The calculated standard deviation (σ) of the Result Value of a particular PSET.
PP Process Performance, calculated as: (USL - LSL) / (6 * σ)
CAM Calculated as: (USL - USL) / (6* (W / d * S))
Process Performance Index, Calculated as: MIN (( MEAN - LSL) / (3 * σ) OR (USL
PPK - MEAN) / (3 * σ)
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Specifications
INTEGRATED
CARRYING HANDLE
POWER INDICATOR
INTEGRATED
WALL MOUNT 7” FULL COLOUR TOUCH
SCREEN
SSD HARD yyPM alarms, Tool status
DRIVE yyResult, Target & Monitored value
yyNetwork connection status
yyTrace
yyDate and Time
SYSTEM INDICATORS
yyFactory Connection
yyWireless Connection (future)
yyLink Status
yyFault Detected
WHITEBOARD AND
QR CODE
ETHERNET PORTS
10/100 & 10/100/1K
6 POSITION CONNECTOR
1. +24V 4. E-STOP COM
USB 2.0
PORTS (4) 2. 24VCOM 5. HIGH SPEED STOP
3. E-STOP 6. HIGH SPEED STOP COM
IP RESET
BUTTON FIELDBUS CARD SLOT
POWER
ON/OFF SWITCH GFI TEST
BUTTON
POWER
ENTRY
MODULE
TOOL CONNECTOR
WARNING
LABEL`
GFI/20 AMP
CIRCUIT BREAKER
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Hardware
Weight (Kg) 5.6
Volume (dm3) 10.9
Colour Touchscreen 7 inch
Ethernet Port (10/100) 1
Ethernet Port (10/100/1K) 1
USB 2.0 Ports 4
Hot Swap Tools Y
Boot Time (seconds) 40
Voltage / Current Requirement 230V / 8A
IP Rating (mounted vertically) IP52
Onboard Circuit Breaker Y
Integrated E-Stop Y
Software
PC Software Not Required
PC License Not Required
Number of JOBs 256
Number of PSETs (per JOB) 256
Number of Steps (per PSET) 31
Logic Rules for JOB Sequencing Y
Barcode function: USB, Serial, Ethernet Y
Manual Barcode Entry Option Y
Tubenut Controls (Configurable modes) Y
Number of Configurable User Logins Unlimited
Quick Programming Mode Y
Advanced Programming Mode Y
Unrestricted programming function from controller screen Y
Unrestricted remote programming from any device via any authorized browser Y
Embedded, Context-Specific Help Y
Email Statistics Alarms Direct From Controller* Y
Email Preventative Maintenance Alarms Direct from Controller* 5
Multi-language Support Y
Onboard Tool Diagnostics Y
*Requires proper authorization and network settings by plant IT Administrator for each controller
Onboard Data Storage
Removeable SSD Hard Drive that stores ALL settings and data Y
Complete controller settings and data recovery through SSD swap Y
Tightening Results 50,000
Tightening Curve 50,000
Tightening curve displayed on Home screen of controller Y
Audit Log 50,000
Event Log 50,000
System Log 50,000
Full Backup and Restore Function (USB or from computer/Tablet) Y
Connectivity
Fieldbus Options
Ethernet IP, ProfiNet , ProfiBus, DeviceNet
MES Protcool Options
Open Protocol, Toolsnet, VW XML 2.1, Nissan Serial EOR, IR Ethernet EOR
Supported Languages
English, French, German, Italian, Spanish, Czech, Russian, Portuguese, Polish, Simplified Chinese
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Controller Models
The INSIGHTqc™ Controller is 100% compatible with our QE and QM tools. With the INSIGHTqc™, these tools
will have 50K tightening records and 50K tightening traces – compared to 10 to 30K in competitors’ products
– which will let users understand all facets of the tightening process – torque, angle, time and date.
SYSTEM OPTIONS FIELDBUS OPTIONS MES OPTIONS
VW
IR Ethernet Open Nissan
Model Series Display Power Hardware Ethernet/IP ProfiNet ProfBUS DeviceNET EOR Protocol ToolsNet XML SerialEOR
2.1
QCD31 QC Display 230V AC Standard
QCD31-F QC Display 230V AC Standard
QCD31-M QC Display 230V AC Standard
QCD31-FM QC Display 230V AC Standard
Standard +
QCD32-F QC Display 230V AC ProfiBUS Card
Standard +
QCD32-FM QC Display 230V AC ProfiBUS Card
QCD33-F QC Display 230V AC Standard +
DeviceNet Card
QCD33-FM QC Display 230V AC Standard +
DeviceNet Card
DC Electric Nutrunners
QE4SC010B21S06
QE2SL005P10Q04
QE6ZC020P52S06
QE2PT003P10Q04 QE2AL003PA1S04
QE8AT065PA5S08
QE2 Series DC electric nutrunners QE Series DC electric nutrunners
QE 2 T S 010 P 11 S04 QE 4 A T 013 P A2 S04
Body Tool Maximum Mounting Output Series Motor Body Tool Maximum Mounting Output Drive
Series Motor Drive
Style Activation Torque (Nm) Style Activation Torque (Nm)
Inline Angle Angle Q04 = 1/4” Quick 4 QE4 QE6 QE8 Angle Q04 = 1/4” Quick
QE 2 QE
002 003 A1 = Size 1 Anglehead Change 6 Angle Angle Angle A2 = Size 2 Anglehead Change
003 005 A3 = Size 3 Anglehead H04 = 1/4” Internal 8 013 030 065 A4 = Size 4 Anglehead H04 = 1/4” Internal
005 007 Hex 020 040 070 A5 = Size 5 Anglehead Hex
Inline / Pistol 027 055 090 A6 = Size 6 Anglehead S04 = 1/4” Square
007 010 S04 = 1/4” Square
A = Angle 10 = Pistol Solid A = Angle 034 080 115 A7 = Size 7 Anglehead S06 = 3/8” Square
010 015 S06 = 3/8” Square
S = Inline 11 = Push to Start, S = Inline 150 A8 = Size 8 Anglehead S08 = 1/2” Square
T = Inline Trigger + Push T = Inline 225 S12 = 3/4” Square
30 = 50 mm Spindle, no float (Push to Start) Inline / Pistol
(Push to Start) 400
32 = 50 mm Spindle, 19 mm float Z = Offset 10 = Pistol Solid
P = Pistol
M = Motor Inline Inline Inline 11 = Push to Start, Trigger Permit
T = Trigger Motor 010 020 055 20 = 50 mm Spindle, no float
M000 = Motor (Inline, Pistol) P = Pistol
L = Lever 015 028 070 21 = 50 mm Spindle, 19 mm float
P = Trigger + Push 020 033 090 41 = 100 mm Spindle, 19 mm float
S = Push to Start P = Standard Gearcase T = Trigger 025 050 150 61 = 150 mm Spindle, 38 mm float
C = Remote Start F = Flanged Gearcase L = Lever 230 81 = 200 mm Spindle, 38 mm float
E = Extended Lever 62 = 150 mm Spindle, 50 mm float
P = Trigger + Push P = Standard Gearcase 82 = 200 mm Spindle, 50 mm float
S = Push to Start F = Flanged Gearcase 02 = 250 mm Spindle, 50 mm float
C = Remote Start R = Reaction Bar 22 = 300 mm Spindle, 50 mm float
B = Bolt on Flange, 1pc.
J = Bolt on Flange, 2pc.
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Standard USB Accessories
The INSIGHTqc™ Controller provides optimal flexibility with the range of plug in accessories to maximize pro-
ductivity for your manufacturing line. A variety of cables and extension cables are available to customize your
production setup.
DIO Box USB to Serial Adapter
QC-DIO-8CH QC-ADPT-1
yy8 Inputs/8 Outputs with yyFor RS232 connection.
behavior assignable. In-build 24V
power supply.
Socket Tray Bar Code Scanners
QC-SKTR QC-BC-SCAN-WL Wireless
yy4 Positions. QC-BC-SCAN-1 Wired-Heavy Duty
QC-BC-SCAN-2 - Wired-Light Duty
Light Tower Bit Tray
QC-TL-4 IC-BIT-8
yy4 LEDs : Red, Orange, Green, yyIf a bit tray is needed order IC-BIT-8, IC-19PIN-
Blue. 10M & QC-DIO-8CH.
Tool Cables
(3m) (6m) (10m)
DC Tool Cables
Tool Cable (QE2) CPS2-CORD-3M CPS2-CORD-6M CPS2-CORD-10M
90° tool cable (QE2)** - CPS2-CORD-6M-90 -
Tool cable (QM, QE4/6/8) GEA40-CORD-3M GEA40-CORD-6M GEA40-CORD-10M
90° tool cable (QM, QE4/6/8)** GEA40-CORD-3M-90 GEA40-CORD-6M-90 GEA40-CORD-10-90
(10m) (20m) (40m)
DC Tool Extenson Cables
Extension cable GEA40-EXT-10M GEA40-EXT-20M GEA40-EXT-40M
(1,25m) (2m) (3m)
90 extension cable*** GEA40-INT-01 GEA40-INT-04 GEA40-INT-08
** 90° on tool side.
*** 90° on controller side. Extension cable requires a tool cable. Other
lengths available.
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Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein.
Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll Rand’s standard terms and conditions of sale
for such products, which are available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.
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