Scribd
Upload
8 views3 pages

Input Shaft Assy (G52) : Overhaul

The document provides a detailed manual for overhauling the input shaft assembly (G52) of a manual transmission/transaxle. It includes step-by-step instructions for removing and inspecting components such as the synchronizer ring and input shaft bearings, as well as guidelines for installation and measurements for proper clearance. Specific tools and standards are referenced to ensure correct assembly and functionality.

Uploaded by

mohammed alqhtani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
8 views3 pages

Input Shaft Assy (G52) : Overhaul

The document provides a detailed manual for overhauling the input shaft assembly (G52) of a manual transmission/transaxle. It includes step-by-step instructions for removing and inspecting components such as the synchronizer ring and input shaft bearings, as well as guidelines for installation and measurements for proper clearance. Specific tools and standards are referenced to ensure correct assembly and functionality.

Uploaded by

mohammed alqhtani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

41−36

MANUAL TRANSMISSION/TRANSAXLE − INPUT SHAFT ASSY (G52)

INPUT SHAFT ASSY (G52)


4103E−02

OVERHAUL
HINT:
COMPONENTS: See page 41−1

1. REMOVE SYNCHRONIZER RING NO.2

C67214

2. REMOVE INPUT SHAFT BEARING


(a) Remove the 13 the input shaft bearing from the input shaft
assy.

C86536

3. REMOVE INPUT SHAFT FRONT BEARING


(a) Using a snap ring pliers, remove the front bearing shaft
snap ring from the input shaft assy.

C86532

(b) Using SST and a press, remove the input shaft shim from
the input shaft.
SST SST 09527−10011

C86533

G52 M/T REPAIR MANUAL (RM994E)


41−37
MANUAL TRANSMISSION/TRANSAXLE − INPUT SHAFT ASSY (G52)

4. INSPECT SYNCHRONIZER RING NO.2


(a) Coat the input shaft cone with gear oil. Check the braking
effect of the synchronizer ring No. 1. Turn the synchroniz-
er ring No. 1 one direction while pushing it to the input
shaft cone. Check that the ring locks.
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring No. 1
and the input shaft cone. Lightly rub the synchronizer ring No.
C67457 1 and the input shaft cone together.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
(b) Check again the braking effect of the synchronizer ring
No. 1.

(c) Using a feeler gauge, measure the clearance between


the synchronizer ring No .1 back and the input shaft spline
end.
Standard clearance:
1.0 − 2.0 mm (0.0394 − 0.0787 in.)
If the clearance is less than the minimum, replace the synchro-
nizer ring No. 1, and apply a small amount of the fine lapping
compound on the input shaft cone.
C67456 NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.

5. INSTALL INPUT SHAFT FRONT BEARING


(a) Using SST and a press, install a new input shaft shim to
SST the input shaft.
SST 09316−60011 (09316−00031)

C86534

G52 M/T REPAIR MANUAL (RM994E)


41−38
MANUAL TRANSMISSION/TRANSAXLE − INPUT SHAFT ASSY (G52)

(b) Select a front bearing shaft snap ring that will allow mini-
mum axial play.
Standard clearance:
0.1 mm (0.0039 in.) or less
Front bearing shaft snap ring thickness: mm (in)
Mark Thickness
0 2.05 − 2.10 (0.0807 − 0.0827)
1 2.10 − 2.15 (0.0827 − 0.0847)
2 2.15 − 2.20 (0.0847 − 0.0866)
3 2.20 − 2.25 (0.0866 − 0.0886)
4 2.25 − 2.30 (0.0886 − 0.0906)
5 2.30 − 2.35 (0.0906 − 0.0925)

C86535

6. INSTALL INPUT SHAFT BEARING


(a) Coat the 13 input shaft bearings with MP grease, and
install them to the input shaft.

C86536

7. INSTALL SYNCHRONIZER RING NO.2


(a) Coat the synchronizer ring No. 1 with gear oil, and install
it to the input shaft.

C67214

G52 M/T REPAIR MANUAL (RM994E)

You might also like