PROJECT PROFILE ON PACKAGED DRINKING WATER

Production Capacity 27,00,000 Bottle Per year

1 Plant Capicity 30 Bottle per minute

2 Assumed
3 Working hour per day : 6
4 Working day per month : 25
5 Working period in a years (in months) 10
6 Bottle Production per hrs: 1,800
7 Bottle Production per day: 10,800
8 Bottle Production per month: 2,70,000
9 Bottle Production per years: 27,00,000

1 Market rate of PET Preform 120 per Kg

2 Average weight of PET preform - 1 Ltr Bottle 14 gram

Average 14 grams
1 Cost of PET Preform per bottle in Rs. 1.68 for 1 Ltrs, @ 120
per Kg
2 Cost of Bottle Cap per bottle in Rs. 0.25 Assumed
3 Cost of Added Minirals in Rs. 0.10 Assumed
4 Cost of Labeling stickers per bottle in Rs. 0.10 Assumed
5 Cost of packaging wraper in Rs. 0.10 Assumed
Total : 2.23

1 Selling Price per Bottle in Rs. 7.0

A) Fixed Assets
i) Land & Building
SN Description Amount (in Rs.)
1 Land 3000 Sqft 5,00,000.0
Built up area required for filtration, raw material storage, packaging
material storage, machinery spare parts, store, finished goods, office,
2 15,00,000.0
QC lab, Toilets, Electrical switch room and miscellaneous etc. 6500 sq.ft.
@ Rs.800 per sq. ft.
Total 20,00,000.0

ii) Plant and Machinery

SN Description Qty Amount (in Rs.)
1 Alum doses 3 liter/hr dosage 1.0
2 2 nos. pump (1 W +IS) (SS) 1.0
3 Activated carbon filter flow rate 2000 lit/hr 1.0
4 Pressure sand filter flow rate:2000 lit./hr 1.0
5 Softener 1.0
Reverse Osmosis system permeate flow 500 lit/hr consist of
6 5 micron filter SS-304 PP H.P. Pump with 3 HP Motor
Membrane 4 nos.
7 Pressure vessel 4.0
Ozone generator,
8 Capacity – 1 gm/hr, 1.0
Flow fate – 1000 lit/hr
9 UV disinfectant flow rate-1000 lit/hr 1.0
10 Storage tank for pure water capacity :1000lit 1.0
Bottling section
Stainless Steel Conveyor: Made of S.S, 8 meter long for
conveying of empty washed bottles onto the filling machine.
11 The different operations like rinsing, filling, capping are 1.0
done on the conveyor. Electrical Details: 0.5 H.P. with
variable speed drive..
Rinsing, Filling, Capping: This machine is designed to fill 26,00,000.0
24 bottles per minute for 1 ltr bottle & is capable to fill 500
ml, 1000 ml, 1500 ml bottles. Machine speed is depended
on the volume to be filled. The bottles are hold in groups of
6 & moved on the conveyor together. These grouped
12 1.0
bottles are rinsed by means of spraying pressurized water
inside the bottle. After Ringing the bottles are again placed
on the conveyor & are loaded on the filling & capping
machine one by one. Filling & capping takes place by
indexing mechanism. There are total 8 indexes.
13 Change parts for 500 ml and 1500 ml 1 set each 1 set each
14 Spare for item 2 for 2 years
Shrink Tunnel: This is fitted on the online conveyor to
shrink labels and neck sleeves. The labels & neck sleeves
are to be manually inserted on the bottle. Machine will be
15 1.0
provided with suitable capacity Heaters, Blower, Reduction
Gear Box and Electric Motor, complete in all respects ready
to use.
Printing Machine ( for mfg. Date & batch nos.)
Semiautomatic machine is proposed. This is a table top
16 coding machine with a printing area of 35 mm x 25 mm & 1.0
capable of printing 3 variable line message on labels or
caps.
Electrification and installation charges @ 10% of plant and
machinery
Total 26,00,000.0
iii) Other Fixed Assets
SN Description Amount (in Rs.)
1 Cost of furniture 50,000.0
2 Cost of deep bore tube well for water reservoirs 1,50,000.0
3 Security deposit to Electricity Deptt. 1,00,000.0
4 Preliminary and pre-operative expenses 1,50,000.0
5 Delivery van 3,50,000.0
Total 8,00,000.0

Total Fixed Cost

SN Description Amount (in Rs.)
1 Land and building 20,00,000.0
2 Plant and machinery 26,00,000.0
3 Other fixed assets 8,00,000.0
Total 54,00,000.0

B) Working capital (per month)

i) Raw material
SN Description Amount (in Rs.)

1 PET/PVC bottle including cap labels etc. 1 lit size - From data sheet
6,02,100.0
2 Chemicals and Reagents etc. (L.S.)
3 Corrugated boxes, strips tap etc.
Total 6,02,100.0
ii) Salary and Wages Designation
SN Description Nos Salary Amount (in Rs.)
1 Factory Manager - 1 1 15,000.0 15,000.0
2 Clerk-cum Typist 6,000.0 -
3 Store cum purchase officer 5,500.0 -
4 Accountant cum cashier 1 10,000.0 10,000.0
5 Sweeper 2,000.0 -
6 Marketing and Sales Manager 1 10,000.0 10,000.0
7 Lab Assistant 5,000.0 -
8 Supervisor 6,000.0 -
9 Skilled worker 4 13,000.0 52,000.0
10 Unskilled worker 4 10,400.0 41,600.0
Total 1,28,600.0
Perks and benefits @ 5% of salary and wages 6,430.0
1,35,030.0
Total Say 1,35,030.0

iii) Utilities
SN Description Amount (in Rs.)
1 Electricity 1,00,000.0
2 Fuels and others 5,000.0
Total 1,05,000.0

iv) Other contingent expenses

SN Description Amount (in Rs.)
1 Postage and stationery 500.0
2 Telephone/Fax charges 5,000.0
3 Consumable stores 1,000.0
4 Repairing and maintenance 5,000.0
5 Transport Charges 2,500.0
6 Advertisement and Publicity 5,000.0
7 Insurance & Taxes 500.0
8 Other Expenses 10,000.0
Total 29,500.0

Working capital per month

Sl.No Description Amount (in Rs.)
1 Raw material 6,02,100.0
2 Salaries & wages 1,35,030.0
3 Utilities 1,05,000.0
4 Other contingent expenses 29,500.0
Total 8,71,630.0

Total capital investment

Sl.No Description Amount (in Rs.)
1 Fixed assets 54,00,000.0
2 Working capital (for 3 months) 26,14,890.0
3
Total 80,14,890.0
FINANCIAL ANALYSIS

A) Cost of production per annum

Sl.No Description Amount (in Rs.)
1 Working capital (for 1 year) 1,04,59,560.0
2 Depreciation on building @ 5% p.a. 75,000.0
3 Depreciation on plant and machinery @ 10% 2,60,000.0
4 Depreciation on furniture @ 20% 10,000.0
5 Interest on TCI @ 14% 11,22,084.6
6
Total 1,19,26,644.6

B) Turnover
Sl.No Description Amount (in Rs.)
1 By Sale of 32.40 lakh bottle @ 7 1,89,00,000.0
Total 1,89,00,000.0

C) Profit (per annum)

Sl.No Description Amount (in Rs.)
1 Profit = Turnover (B) - Cost of production (A) 69,73,355.4
Total 69,73,355.4

D) Net Profit ratio

Sl.No Description Value (in %)
1 Net Profit ratio = Profit x 100 / Turnover 36.9
Total 36.9

E) Rate of return
Sl.No Description Value (in %)
1 Rate of return = Profit x 100 / Total capital investment 87.0
Total 87.0

F) Fixed Cost
Sl.No Description Amount (in Rs.)
1 Depreciation on building @ 5% p.a. 75,000.0
2 Depreciation on plant and machinery @10% 2,60,000.0
3 Depreciation on furniture @20% 10,000.0
4 40% of salary and wages 54,012.0
5 40% utilities and other expenses 53,800.0
6 Total interest
7 Tax and insurance

Total 4,52,812.0

G) Break Even Point

Sl.No Description Amount (in Rs.)
1 Break even point = Fixed cost x 100 / Fixed cost + Profit
Total -