Conveyor

components
HISTORY

1911 a locksmith workshop was founded by Galus Bros

1948 factory was nationalized

1951 begins production of transport equipment and mobile belt conveyors

1958 integration into state-controlled company called Transporta based in Chrudim

1962 company concentrates on production of rollers and supports for long-distance conveying

1989 independent state company TRANZA based in Breclav

1991 established joint-stock company TRANZA, a.s.

2010 changed ownership structure, begins the production under name of TRANSROLL-CZ
 COMPANY PROFILE

Dedicated to the industries we serve

 Bulk raw material handling and processing
 Unit materials handling
 Customer base expanding throughout the world in a variety of industries
 Over 75 years of experience in design, manufacture and supply
 Quality efforts at TRANSROLL are focused on the customer
 State-of-the-art Lean manufacturing concepts help reduce your costs

Solid foundations
 Consolidated ownership brings resources and corporate commitment to continoually invest in
people, new product development, manufacturing technologies, distribution and quality assurance
 Motivated and trained employees strive to provide products and services that meet or exceed
your needs
 Professionally engineered products provide you with the most cost-effective and durable
conveying solutions
 Manufacturing capabilities ensure reliable deliveries
 Expanding distribution network
 From reviewing the contract to shipping the final products all aspects of the process are monitored
and inspected to meet the requirements of ISO 9001 and ISO 14001 certified by DNV - Det
Norske Veritas
 Each employee shares the responsibility for continuous quality improvement
 CORE BUSINESS UNITS

ROLLERS GARLANDS STATIONS

REFERENCES
 Industries served

Bulk Handling
 Mining
 Power
 Quarries
 Sand pits
 Aggregates processing
 Port/rail terminals
 System integrators

Unit Handling
 Airports
 Logistics/distribution
 Food
 Wood
 Cars
 System integrators
 ROLLERS PRODUCT RANGE

Flat rollers Training rollers

Rubber-lagged Disc rollers

rollers (self-cleaning)

Spiral rollers
Impact rollers (self-cleaning)

Plastic rollers Drums

Conveyor rollers Conveyor rollers

The rollers are standardised and designed according to ISO, DIN and EN standards. Custom made rollers are available on request. TRANSROLL is capable of
delivering a range of special-design rollers: waterproof rollers, rollers for extreme climate conditions, rollers for extreme loading, high speed rollers, reduced-
noise rollers, rollers for agressive chemical conditions and case-hardened rollers.
 PRODUCT RANGE IDLERS
The idler is comprised of the base or/and brackets and one or more rollers and is fixed to the conveyor structure.

CARRYNG RETURN TRAINING IMPACT CENTRING SELF-CLEANING

SETS SETS SETS SETS SETS SETS

TROUGHING

VEE

CANTILEVER

FLAT

BRACKETS

GARLAND

The idlers are standardised and designed according to DIN and EN standards. TRANSROLL also offers a range of special-design idlers: idlers for extreme
conditions, for extremely heavy-duty applications, specific load distributions and zero gap idlers.
 ROLLERS

The appropriate design of sealing significantly affects the performance and service life of the roller.
TRANSROLL engineers propose and design the most effective solution to meet all your requirements:

 standard climate conditions (rain, snow - north temperate  rollers reliable to work under the water, in permanent
zone climate conditions) contact with water
 extremely dusty conditions (cement works, power plants,  extremely high x low temperatures
sand pits, lime factories, bulk handling)
 wet conditions  special non-flammable sealing
SHELL
SHAFT
BEARING
HOUSING
BEARING
CIRCLIP
OUTER
LABYRINTH
V-RING

INTERNAL
SEALING RING
INNER SHAFT
The main components of the roller LABYRINTH COVER COVER
DESIGN AND COMPONENTS

Accurate design of each detail of a roller and advanced technology

used in final assembly are required to ensure the reliability and high
performance of rollers and consequently conveyors. TRANSROLL
concentrates on the critical points in roller design. Throughout the
design, manufacturing and testing process we utilize sound engineering
principles to supply the best possible products to our customers. Our
efforts lead to the achievement of the best roller with the following
features:

 low vibrations, low noise

 reduced power consumption (to start and run the conveyor)
 min. 30 000 hours standard life time
 competitive prices

TRANSROLL also focus on set of tests in order to benchmark its rollers

with those of competitors so that it can continuously improve the
performance of its rollers. This standard set of tests includes:

 load capacity testing

 life time testing
 water and dust testing chambers
 balancing and excentricity testing
 extreme temperature (+/-) testing
Research and development Production facility
Exceptional product application knowledge and industrial expe- Production facility in Lednice offers specific capabilities for all our
rience allows our engineers to develop products designed for to- product lines. The plant is equipped with up-to-date welding tech-
morrow‘s specifications. We customize catalogue products to meet nology and highly sophisticated and patented assembly line for
customers‘ specific requirements. For those wanting to utilise our rollers. There is a CNC laser cutting centre available as well as an
manufacturing and assembling capabilities for their products we assembly centre, welding centre, blasting and painting boxes. We
can elaborate shop drawings and provide our customers with a recently invested in high-end technology for precise machining.
complete production service turning ideas on their drawings into To instantly improve performance TRANSROLL employed the phi-
reality. TRANSROLL utilizes the „go-to-market“ product develop- losophy of LEAN manufacturing several years ago. This way of
ment process and supplies the industry with highly advanced solu- thinking concentrates on value added processes, waste eliminati-
tions for specific applications. Research and development is based on and continuous improvement. As we progress we are more fle-
on the close cooperation of our engineers with external experts. xible in time and technical requirements and thus we are capable
All products and developed solutions are constantly tested in our of lowering costs to our customers.
own Testing centre.
 BASIC FACTS

Value first Customer relations

Customers who look for value first, choose TRANSROLL. This va- Our customers are served in several ways depending on the speci-
lue includes the most comprehensive designs, lower power requi- fic product or service they ask for:
rements, field-proven reliability, trouble-free operation, quality
workmanship, reliable delivery and competitive prices.  case-to-case or regular supplies of standard components are
arranged via our distribution network

 large supplies of standard or customized products are handled

via sales managers. In such cases sales managers assigned to
each customer in order to ensure simple and effective
communication
 ROLLERS

shaft ends GARLAND HANGERS

Double flat Single flat

Hook

Internal
Internal double flat
single flat
Open link
Bush Plain

Garland Plain reduced Stirrup type

Internal
External thread + nut
reduced plain*
Chain
External
External thread
reduced thread

Brace
Internal thread *for training rollers only
 Selecting ROLLERS
TRANSROLL can recommend the optimum solution from our portfolio of more than 17 000 types of rollers.

FLAT ROLLERS
Bearings 6204 6205 6305 6206 6306 6308 6310 6312
Shaft Diameter 20 25 25 30 30 40 50 60
63 x
76 x
89 x x x x x
102 x
Tube 108 x x x x x x
Diameter 127 x x x x
133 x x x x x x x
152 x x x x x x x
159 x x x x x x
194 x x x

impact ROLLERS
Bearings 6204 6205 6305 6206 6306 6308 6310 6312
Shaft Diameter 20 25 25 30 30 40 50 60
89/63 x
108/63 x
133/89 x x x x x
Tube
159/89 x x x x
Diameter
159/108 x
194/108 x
245/133 x x
GUIDE ROLLERS
Bearings 6204 6205 6305 6206 6306 6308 6310 6312
Shaft Diameter 20 25 25 30 30 40 50 60
63 x
76 x
Tube
89 x x x
Diameter
108 x x x
133 x x x x

DISC ROLLERS
Bearings 6204 6205 6305 6206 6306 6308 6310 6312
Shaft Diameter 20 25 25 30 30 40 50 60
108/63 x
133/63 x
133/89 x x x x x
Tube 159/89 x x x x x
Diameter 159/108 x x x x x x
194/108 x x x x
194/133 x x
245/133 x x

TRANSROLL is also capable of delivering a range of custom made rollers on request: Do not hesitate to contact our Sales Dept.
 conveyor rollers for unit material handling for further information.
 extreme load rollers with double-row self aligning bearing (types 22308-22314)
 special rollers used in foundries and ironworks Tel. : +420 519 364 581-6
 rollers for chemical and food industry (plastic and stainless steel surface) E-mail: obchod@transroll.cz
 casehardened rollers (high resistance to abrasion)
 CONTACTS

Registered office TRANSROLL – CZ, a.s.

Hnevkovska 1228/50
148 00 Prague
Czech Republic

Manufacturing TRANSROLL – CZ, a.s.

Komenskeho 614
691 44 Lednice
Czech Republic

Tel.: +420 519 364 511

Fax: +420 519 364 512
E-mail: info@transroll.cz

www.transroll.cz
www.transroll.cz